Mitsubishi FR-S500 Instruction manual
TRANSISTORIZED INVERTER
FR-S500
INSTRUCTION MANUAL (BASIC)
Thank you for choosing this Mitsubishi Transistorized inverter.
If this is the first time for you to use the FR-S500 series, please read through
this instruction manual (basic) carefully and use the inverter safely.
If you are going to use the inverter for higher-level applications, the FR-S500
instruction manual (detailed) [IB(NA)-0600027] is separately available from
where you purchased the inverter or your Mitsubishi sales representative.
CONTENTS
1. CONNECTION OF PERIPHERAL DEVICES ..................................... 2
1.1 Basic Configuration ...................................................................... 2
2. INSTALLATION METHOD.................................................................. 5
2.1 Installation of the Inverter ............................................................. 5
3. SPECIFICATIONS OF WIRING AND TERMINALS............................ 6
3.1 Terminal connection diagram (Japanese version) ........................ 6
3.2 Terminal connection diagram (North America version)................. 9
3.3 Terminal connection diagram (European version) ...................... 13
3.4 Main Circuit................................................................................. 16
3.5 Control Circuit............................................................................. 16
4. OPERATION/CONTROL .................................................................. 20
4.1 Setting the Frequency to Perform Operation
(Example: Performing Operation at 30Hz).................................. 22
4.2 Using the setting dial like a potentiometer to perform operation . 23
4.3 Setting the Parameters ............................................................... 24
4.4 Clearing the Parameters............................................................. 26
4.5 Monitoring the Output Current .................................................... 27
5. ADJUSTMENT OF THE FREQUENCY SETTING
POTENTIOMETER AND INDICATOR ............................................. 28
5.1 Changing the Output Frequency Setting of the Frequency
Setting Potentiometer (Bias and gain of frequency setting
voltage (current)) ........................................................................ 28
5.2 Adjustment (Calibration) of the Frequency Meter (Indicator) ...... 31
6. FUNCTION LIST............................................................................... 32
6.1 Basic Function Parameter List.................................................... 32
6.2 Explanation of the Basic Function Parameters ........................... 32
6.3 EXTENDED FUNCTION PARAMETER LIST............................. 34
7. ERRORS AND PROTECTIVE FUNCTIONS .................................... 44
7.1 About Errors (Definitions) ........................................................... 44
7.2 Inverter Reset ............................................................................. 46
8. SPECIFICATIONS............................................................................ 47
8.1 Ratings ....................................................................................... 47
8.2 Common Specifications .............................................................. 51
9. OUTLINE DRAWINGS ..................................................................... 53
Appendix 1 Instructions for Compliance with the European
Standards .......................................................................... 55
Appendix 2 Instructions for compliance with U.S. and Canadian
Electrical Codes................................................................. 57
This instruction manual (basic) provides handling information and precautions for
use of the equipment.
Please forward this instruction manual (basic) to the end user.
This instruction manual uses the International System of Units (SI). The
measuring units in the yard and pound system are indicated in parentheses as
reference values.
This section is specifically about safety matters
Do not attempt to install, operate, maintain or inspect the inverter until you have
read through this instruction manual (basic) and appended documents carefully
and can use the equipment correctly. Do not use the inverter until you have a
full knowledge of the equipment, safety information and instructions.
In this instruction manual (basic), the safety instruction levels are classified into
"WARNING" and "CAUTION".
Assumes that incorrect handling may cause hazardous
WARNING conditions, resulting in death or severe injury.
Assumes that incorrect handling may cause hazardous
conditions, resulting in medium or slight injury, or may
cause physical damage only.
Note that even the CAUTION level may lead to a serious consequence
according to conditions. Please follow the instructions of both levels because
they are important to personnel safety.
1. Electric Shock Prevention
CAUTION
WARNING
! While power is on or when the inverter is running, do not open the front
cover. You may get an electric shock.
! Do not run the inverter with the front cover removed. Otherwise, you may
access the exposed high-voltage terminals or the charging part of the
circuitry and get an electric shock.
! If power is off, do not remove the front cover except for wiring or periodic
inspection. You may access the charged inverter circuits and get an electric
shock.
! Before starting wiring or inspection, check for residual voltages with a meter
etc. more than 10 minutes after power-off.
! Earth the inverter.
! Any person who is involved in the wiring or inspection of this equipment
should be fully competent to do the work.
! Always install the inverter before wiring. Otherwise, you may get an electric
shock or be injured.
! Perform setting dial and key operations with dry hands to prevent an electric
shock.
! Do not subject the cables to scratches, excessive stress, heavy loads or
pinching. Otherwise, you may get an electric shock.
! Do not change the cooling fan while power is on.
It is dangerous to change the cooling fan while power is on.
! When you have removed the front cover, do not touch the connector above
the 3-digit monitor LED display. You will get an electric shock.
A-1
2. Fire Prevention
CAUTION
! Mount the inverter to incombustible material. Mounting it to or near
combustible material can cause a fire.
! If the inverter has become faulty, switch off the inverter power. A continuous
flow of large current could cause a fire.
! Do not connect a resistor directly to the DC terminals P(+), N(−). This could
cause a fire.
3. Injury Prevention
CAUTION
! Apply only the voltage specified in the instruction manual to each terminal to
prevent damage etc.
! Ensure that the cables are connected to the correct terminals. Otherwise,
damage etc. may occur.
! Always make sure that polarity is correct to prevent damage etc.
! While power is on and for some time after power-off, do not touch the inverter
as it is hot and you may get burnt.
4. Additional instructions
Also note the following points to prevent an accidental failure, injury, electric
shock, etc.
(1) Transportation and installation
CAUTION
! When carrying products, use correct lifting gear to prevent injury.
! Do not stack the inverter boxes higher than the number recommended.
! Ensure that installation position and material can withstand the weight of the
inverter. Install according to the information in the Instruction Manual.
! Do not operate if the inverter is damaged or has parts missing.
! When carrying the inverter, do not hold it by the front cover or setting dial; it
may fall off or fail.
! Do not stand or rest heavy objects on the inverter.
! Check the inverter mounting orientation is correct.
! Prevent screws, wire fragments, other conductive bodies, oil or other
flammable substances from entering the inverter.
! Do not drop the inverter, or subject it to impact.
A-2
CAUTION
Environment
! Use the inverter under the following environmental conditions:
Ambient
-10°C to + 50°C (14°F to 122°F) (non-freezing)
temperature
Ambient humidity 90%RH or less (non-condensing)
Storage
-20°C to +65°C (-4°F to 149°F) *
temperature
Indoors (free from corrosive gas, flammable gas,
Ambience
oil mist, dust and dirt)
Maximum 1000m (3280.80feet) above sea level
for standard operation. After that derate by 3% for
Altitude,
every extra 500m (1640.40feet) up to 2500m
vibration
(8202.00feet) (91%).
5.9m/s2 or less (conforming to JIS C 0040)
*Temperatures applicable for a short time, e.g. in transit.
(2) Wiring
CAUTION
! Do not fit capacitive equipment such as power factor correction capacitor,
radio noise filter or surge suppressor to the output of the inverter.
! The connection orientation of the output cables U, V, W to the motor will
affect the direction of rotation of the motor.
(3) Trial run
CAUTION
! Check all parameters, and ensure that the machine will not be damaged by a
sudden start-up.
! When the load GD2 is small (at the motor GD2 or smaller) for 400V from 1.5K
to 3.7K, the output current may vary when the output frequency is in the
20Hz to 30Hz range.
If this is a problem, set the Pr.72 "PWM frequency selection" to 6kHz or
higher.
When setting the PWM to a higher frequency, check for noise or leakage
current problem and take countermeasures against it.
(4) Operation
WARNING
! When you have chosen the retry function, stay away from the equipment as it
will restart suddenly after an alarm stop.
! The [STOP] key is valid only when the appropriate function setting has been
made. Prepare an emergency stop switch separately.
! Make sure that the start signal is off before resetting the inverter alarm. A
failure to do so may restart the motor suddenly.
! The load used should be a three-phase induction motor only. Connection of
any other electrical equipment to the inverter output may damage the
equipment.
! Do not modify the equipment.
A-3
CAUTION
! The electronic overcurrent protection does not guarantee protection of the
motor from overheating.
! Do not use a magnetic contactor on the inverter input for frequent
starting/stopping of the inverter.
! Use a noise filter to reduce the effect of electromagnetic interference.
Otherwise nearby electronic equipment may be affected.
! Take measures to suppress harmonics. Otherwise power harmonics from the
inverter may heat/damage the power capacitor and generator.
! When a 400V class motor is inverter-driven, it should be insulation-enhanced
or surge voltages suppressed. Surge voltages attributable to the wiring
constants may occur at the motor terminals, deteriorating the insulation of the
motor.
! When parameter clear or all clear is performed, each parameter returns to
the factory setting. Re-set the required parameters before starting operation.
! The inverter can be easily set for high-speed operation. Before changing its
setting, fully examine the performances of the motor and machine.
! In addition to the inverter's holding function, install a holding device to ensure
safety.
! Before running an inverter which had been stored for a long period, always
perform inspection and test operation.
(5) Emergency stop
CAUTION
! Provide a safety backup such as an emergency brake which will prevent the
machine and equipment from hazardous conditions if the inverter fails.
(6) Maintenance, inspection and parts replacement
CAUTION
! Do not carry out a megger (insulation resistance) test on the control circuit of
the inverter.
(7) Disposing of the inverter
CAUTION
! Treat as industrial waste.
(8) General instructions
Many of the diagrams and drawings in this instruction manual (basic) show the
inverter without a cover, or partially open. Never run the inverter in this status.
Always replace the cover and follow this instruction manual (basic) when
operating the inverter.
A-4
Japanese Power Supply Harmonic Suppression Guideline
The "harmonic suppression guideline for household appliances and generalpurpose products" issued by the Ministry of Economy, Trade and Industry
(formerly Ministry of International Trade and Industry) in September 1994 applies
to the FR-S500 series other than the three-phase 400V class. By installing the
FR-BEL or FR-BAL power factor improving reactor, this product complies with the
"harmonic suppression techniques for transistorized inverters (input current 20A
or less)" established by the Japan Electrical Manufacturers' Association.
Product Checking and Parts Identification
Unpack the inverter and check the capacity plate on the front cover and the rating
plate on the inverter side face to ensure that the product agrees with your order
and the inverter is intact.
Part names and plates
Rating plate
Inverter type
Input rating
Output rating
Operation panel
Serial number
Front cover
Wiring cover
Capacity plate
Inverter type
Serial number
Inverter type
FR - S520 - 0.1 K Symbol
S520
S540
S520S
S510W
Voltage Class
Represents
Three-phase 200V class the inverter
Three-phase 400V class capacity "kW ".
Single-phase 200V class
Single-phase 100V class
Symbol
Version
Japanese
None specification
NA North American
specification
European
EC
specification
Symbol
Protective Structure
None Standard structure
With RS-485 communication
R
function
Totally enclosed structure
C
IP40
Only for Japanese version
• Removal and reinstallation of the front cover
Remove the front cover by pulling it toward
you in the direction of arrow.
FR-S520(S)-0.1K to 0.75K FR-S520(S)-1.5K
To reinstall, match the cover to the inverter FR-S510W-0.1K to 0.4K FR-S520-2.2K, 3.7K
FR-S540-0.4K to 3.7K
front and install it straight.
FR-S510W-0.75K
• Removal and reinstallation of the wiring cover
The cover can be removed easily by pulling it
toward you.
To reinstall, fit the cover to the inverter along
the guides.
Wiring cover
1
< Type with RS-485 communication function >
When using the RS-485 connector to wire the
cable, you can cut off the lug of the wiring cover
to wire it. (Cutting off the lug provides protective
structure IP10.)
Lug
CAUTION
The connector above the operation panel is for
manufacturer use. Do not touch it as doing so
may cause an electric shock.
1. CONNECTION OF PERIPHERAL DEVICES
1.1 Basic Configuration
Power supply
Use within the permissible power supply specifications
of the inverter. (Refer to page 47.)
(NFB)
or
(ELB)
No-fuse breaker or earth leakage circuit breaker
The breaker must be selected carefully since
an in-rush current flows in the inverter at power-on.
Magnetic contactor
(MC)
AC reactor
(FR-BAL)
Do not use this magnetic contactor to start and stop the
inverter. Doing so will cause the inverter life to be shorter.
Installation of reactors
The reactors must be used when the power factor is to be
improved or the inverter is installed near a large power supply
system (500kVA or more and wiring distance within 10m (32.81feet)).
Make selection carefully.
Inverter
The inverter life is influenced by ambient
temperature. The ambient temperature should
be as low as possible within the permissible
range. (Refer to page 51.)
Earth (Ground)
DC reactor
(FR-BEL)
Wrong wiring might lead to inverter damage. The
control signal lines must be kept fully away from
the main circuit to protect them from noise.
(Refer to page 6.)
Devices connected to the output
Do not connect a power capacitor, surge suppressor
or radio noise filter to the output side.
Earth (Ground)
Earth (Ground)
To prevent an electric shock, always ground the motor
and inverter.
For reduction of induction noise from the power line of the inverter,
it is recommended to wire the ground cable by returning it to the
ground terminal of the inverter. (For details of noise reduction
techniques, refer to the instruction manual (detailed).)
2
Selection of peripheral devices (Selection changes with the
power supply input specifications of the inverter.)
FR-S520-0.1K to 3.7K(-R)(-C)
FR-S520-0.1K to 3.7K-NA
Motor
Output
(kW
(HP))
0.1
(1/8)
0.2
(1/4)
0.4
(1/2)
0.75
(1)
1.5
(2)
2.2
(3)
3.7
(5)
Inverter
Type
FR-S5200.1K
FR-S5200.2K
FR-S5200.4K
FR-S5200.75K
FR-S5201.5K
FR-S5202.2K
FR-S5203.7K
Power
Power
Rated
Factor
Factor
current of
Circuit
Improving Improving
Breaker
AC
DC
(*1)
Reactor
Reactor
FR-BALFR-BEL30AF/5A
0.4K (*3)
0.4K (*3)
FR-BALFR-BEL30AF/5A
0.4K (*3)
0.4K (*3)
FR-BALFR-BEL30AF/5A
0.4K
0.4K
FR-BALFR-BEL30AF/10A
0.75K
0.75K
FR-BALFR-BEL30AF/15A
1.5K
1.5K
FR-BALFR-BEL30AF/20A
2.2K
2.2K
FR-BALFR-BEL30AF/30A
3.7K
3.7K
Magnetic
Contactor
(MC)
Cables (mm2)
(*2)
R, S, T U, V, W
S-N10
2
2
S-N10
2
2
S-N10
2
2
S-N10
2
2
S-N10
2
2
S-N11,
S-N12
2
2
S-N20
3.5
3.5
FR-S540-0.4K to 3.7K(-R)
FR-S540-0.4K to 3.7K-EC(R)
FR-S540-0.4K to 3.7K-NA(R)
Motor
Output
(kW
(HP))
0.4
(1/2)
0.75
(1)
1.5
(2)
2.2
(3)
3.7
(5)
Inverter
Type
FR-S5400.4K
FR-S5400.75K
FR-S5401.5K
FR-S5402.2K
FR-S5403.7K
Power
Power
Rated
Factor
Factor
current of
Circuit
Improving Improving
Breaker
AC
DC
(*1)
Reactor
Reactor
FR-BALFR-BEL30AF/5A
H0.4K
H0.4K
FR-BALFR-BEL30AF/5A
H0.75K
H0.75K
FR-BALFR-BEL30AF/10A
H1.5K
H1.5K
FR-BALFR-BEL30AF/15A
H2.2K
H2.2K
FR-BALFR-BEL30AF/20A
H3.7K
H3.7K
3
Magnetic
Contactor
(MC)
Cables (mm2)
(*2)
R, S, T U, V, W
S-N10
2
2
S-N10
2
2
S-N10
2
2
S-N20
2
2
S-N20
2
2
FR-S520S-0.1K to 1.5K(-R)
FR-S520S-0.2K to 1.5K-EC(R)
Motor
Output
(kW
(HP))
Inverter
Type
0.1
(1/8)
0.2
(1/4)
0.4
(1/2)
0.75
(1)
1.5
(2)
FR-S520S0.1K
FR-S520S0.2K
FR-S520S0.4K
FR-S520S0.75K
FR-S520S1.5K
Power
Power
Rated
Factor
Factor
current of
Improving Improving
Circuit
AC
DC
Breaker
Reactor
Reactor
(*1)
(*3)
(*3)
FR-BALFR-BEL30AF/5A
0.4K
0.4K
FR-BALFR-BEL30AF/10A
0.4K
0.4K
FR-BALFR-BEL30AF/10A
0.75K
0.75K
FR-BALFR-BEL30AF/15A
1.5K
1.5K
FR-BALFR-BEL30AF/20A
2.2K
2.2K
Magnetic
Contactor
(MC)
Cables (mm2)
(*2)
R, S
U, V, W
<L1, N>
S-N10
2
2
S-N10
2
2
S-N20
2
2
S-N20
2
2
S-N21
2
2
FR-S510W-0.1K to 0.75K(-R)
FR-S510W-0.1K to 0.75K-NA
Motor
Output
(kW
(HP))
Inverter
Type
0.1
(1/8)
0.2
(1/4)
0.4
(1/2)
0.75
(1)
FR-S510W
-0.1K
FR-S510W
-0.2K
FR-S510W
-0.4K
FR-S510W
-0.75K
Power
Power
Rated
Factor
Factor
current of
Improving Improving
Circuit
AC
DC
Breaker
Reactor
Reactor
(*1)
(*3)
(*4)
FR-BAL30AF/10A

0.75K
FR-BAL30AF/15A

1.5K
FR-BAL30AF/20A

2.2K
FR-BAL30AF/30A

3.7K
Magnetic
Contactor
(MC)
Cables (mm2)
(*2)
R, S
U, V, W
S-N10
2
2
S-N10
2
2
S-N20
2
2
S-N20
3.5
2
*1 For installations in the United States or Canada, the circuit breaker must be inverse time
or instantaneous trip type.
*2 The size of the cable indicated assumes the wiring length of 20m (65.62feet).
*3 The power factor may be slightly lower.
*4 The single-phase 100V power input model does not allow the power factor improving DC
reactor to be fitted.
4
2. INSTALLATION METHOD
2.1 Installation of the Inverter
Enclosure surface mounting
Mounting inside enclosure
Fix the front
cover and wiring
cover after
removing them.
When containing two or more
inverters, install them in parallel
and provide cooling measures.
Leave enough clearances
and provide cooling measures.
• Install the inverter under the following conditions.
Vertical mounting
Ambient temperature
and humidity
Enough clearances
1cm
(0.39inch)
or more
Vertical
Temperature: -10°C to 50°C
(14°F to 122°F)
Humidity: 90%RH maximum
10cm
(3.94inch)
or more
10cm
(3.94inch)
or more
1cm
(0.39inch)
or more
These clearances are also necessary
for changing the cooling fan.
(1.5K or more)
• The inverter consists of precision mechanical and electronic parts. Never install
or handle it in any of the following conditions as doing so could cause an
operation fault or failure.
Direct sunlight
Vibration
(5.9m/s2 or more)
High temperature,
high humidity
Horizontal placement
Vertical mounting
(When mounted
inside enclosure)
Transportation by
holding front cover
or dial
Oil mist, flammable
gas, corrosive gas,
fluff, dust, etc.
Mounting to
combustible
material
5
3. SPECIFICATIONS OF WIRING AND TERMINALS
3.1 Terminal connection diagram (Japanese version)
FR-S520-0.1K to 3.7K (-R) (-C)
FR-S540-0.4K to 3.7K (-R)
Inverter
NFB MC
External transistor common
24VDC power supply
Contact input common (source)
PC
Forward rotation start STF
RM
Low RL
*5
*6 B
*5
*5
*6 C
Frequency setting signals (Analog)
(*3)
SOURCE
10 (+5V)
2 0 to 5VDC Selected
0 to 10VDC
5 (Common)
Frequency
3
2
setting
potentiometer
1
1/2W1k
(*4)
Current input (-)
4 to 20mADC (+)
FM
Running
Indicator
1mA full-scale
Analog meter
(Digital indicator)
1mA
Calibration
resistor (*2)
4 (4 to 20mADC)
When using the current input as
the frequency setting signal, set
"4" in any of Pr. 60 to Pr. 63 (input
terminal function selection), assign
AU (current input selection) to any
of terminals RH, RM, RL and STR,
and turn on the AU signal.
Main circuit terminal,
SINK
Alarm
output
Operation status
output
SE Open collector
Open
output common collector
outputs
*6 RUN
Contact input common SD
Control input signals
(No voltage input allowed)
Jumper: Remove this
jumper when FR-BEL
is connected.
*6 A
STR *5
Multi-speed selection Middle
Ground
Power factor improving
DC reactor
(FR-BEL: Option)
P
N
High RH
IM
P1
Take care not to short
terminals PC-SD.
Reverse rotation start
Motor
U
V
W
R
S
T
3-phase AC
power supply
(+)
(-)
SD
RS-485 Connector (*1)
Earth (Ground)
Control circuit input terminal,
Control circuit output terminal
Remarks
*1 Only the type with RS-485 communication function
*2 Not needed when the setting dial is used for calibration. Used when
calibration must be made near the frequency meter for such a reason as a
remote frequency meter. However, the frequency meter needle may not
deflect to full-scale if the calibration resistor is connected. In this case, use
this resistor and setting dial together.
*3 You can switch between the sink and source logic positions. For details, refer
to the instruction manual (detailed).
*4 When the setting potentiometer is used frequently, use a 2W1kΩ potentiometer.
*5 The terminal functions change with input terminal function selection (Pr. 60 to
Pr. 63). (Refer to page 38) (RES, RL, RM, RH, RT, AU, STOP, MRS, OH, REX,
JOG, X14, X16, (STR) signal selection)
*6 The terminal functions change with output terminal function selection (Pr. 64,
Pr. 65). (Refer to page 38) (RUN, SU, OL, FU, RY, Y12, Y13, FDN, FUP, RL,
LF, ABC signal selection)
6
CAUTION
To prevent a malfunction due to noise, keep the signal cables more than 10cm
(3.94inches) away from the power cables.
FR-S520S-0.1K to 1.5K (-R) (-C)
FR-S510W-0.1K to 0.75K (-R)
NFB
Power supply
MC
R
S
U
V
W
Motor
IM
Earth
(Ground)
Remarks
• To ensure safety, connect the power input to the inverter via a magnetic
contactor and earth leakage circuit breaker or no-fuse breaker, and use the
magnetic contactor to switch power on-off.
• The output is three-phase 200V.
7
3.1.1 Layout and wiring of main circuit terminals
FR-S520-0.1K, 0.2K, 0.4K, 0.75K (-R) (-C)
FR-S520-1.5K, 2.2K, 3.7K (-R) (-C)
FR-S540-0.4K, 0.75K, 1.5K, 2.2K, 3.7K (-R)
Jumper
R
S
T
N
P1
P
U
V
W
Jumper
N
P
P1
R
S
T
U
V
W
IM
Power supply
IM
Motor
Power supply
FR-S520S-0.1K, 0.2K, 0.4K, 0.75K (-R)
FR-S520S-1.5K (-R)
Jumper
Jumper
R
S
N
P1
P
U
V
W
Motor
N
P
P1
R
S
U
V
W
IM
Power supply
IM
Motor
Power supply
FR-S510W-0.1K, 0.2K, 0.4K (-R)
R
S
U
FR-S510W-0.75K (-R)
P
N
V
Motor
N
P
W
R
S
U
V
W
IM
Power supply
IM
Motor
Power supply
Motor
Screw size: M4
Recommended cable size:2mm2 (14 AWG)
FR-S520-3.7K: 3.5mm2 (12 AWG)
FR-S510W-0.75K: 3.5mm2 (R, S),
2mm2 (U, V, W)
Crimping terminal: 2-4
FR-S520-3.7K: 5.5-4
FR-S510W-0.75K: 5.5-4 (R, S), 2-4 (U,V, W)
Screw tightening torque: 1.5N⋅m
Overall wiring length*:
100m (328.08feet) maximum
Screw size: M3.5
Recommended cable size:
2mm2 (14 AWG)
Crimping terminal: 2-3.5
Screw tightening torque: 1.2 N⋅m
Overall wiring length*:
100m (328.08feet) maximum
CAUTION
If the wiring length of the 0.1K or 0.2K is 30m
(98.43feet) or more, use the carrier
frequency of 1kHz.
(50m (164.04feet) maximum for the FR-S5400.4K.)
CAUTION
If the wiring length of the FR-S540-0.4K,
0.75K is 30m (98.43 feet) or more, use the
carrier frequency of 1kHz.
* When automatic torque boost is selected in Pr. 98 "automatic torque boost selection
(motor capacity)": 30m (98.43feet) maximum.
CAUTION
• The power supply cables must be connected to R, S, T. If they are connected to U, V,
W, the inverter will be damaged. (Phase sequence need not be matched.)
(For use with a single-phase power supply, the power supply cables must be
connected to R and S.)
• Connect the motor to U, V, W. Turning on the forward rotation switch (signal) at this
time rotates the motor counterclockwise when viewed from the load shaft.
8
3.2 Terminal connection diagram (North America version)
FR-S520-0.1K to 3.7K-NA
FR-S540-0.4K to 3.7K-NA (R)
Inverter
NFB MC
External transistor common
24VDC power supply
Contact input common (source)
P
N
Low
RM
RL
*5 B
*5 C
*4
*4
*4
*5 RUN
Contact input common SD
Control input signals
(No voltage input allowed)
Frequency setting signals (Analog)
SE
SINK
(*2)
SOURCE
Alarm
output
Operation status
output
Open collector
Open
output common collector
outputs
Running
10 (+5V)
2 0 to 5VDC Selected
0 to 10VDC
5 (Common)
Frequency
3
2
setting
potentiometer
1
1/2W1k
(*3)
Current input (-)
AM
4 to 20mADC (+)
4 (4 to 20mADC)
When using the current input as
the frequency setting signal, set
"4" in any of Pr. 60 to Pr. 63 (input
terminal function selection), assign
AU (current input selection) to any
of terminals RH, RM, RL and STR,
and turn on the AU signal.
Main circuit terminal,
Jumper: Remove this
jumper when FR-BEL
is connected.
*5 A
STR *4
High RH
Earth
(Ground)
Power factor improving
DC reactor
(FR-BEL: Option)
Forward rotation start STF
Multi-speed selection Middle
IM
P1
PC
Take care not to short
terminals PC-SD.
Reverse rotation start
Motor
U
V
W
R
S
T
3-phase AC
power supply
5
(+) Analog signal
output
(-) (0 to 5VDC)
RS-485 Connector (*1)
Earth (Ground)
Control circuit input terminal,
Control circuit output terminal
Remarks
*1 Only the type with RS-485 communication function
*2 You can switch between the sink and source logic positions. For details, refer
to the instruction manual (detailed).
*3 When the setting potentiometer is used frequently, use a 2W1kΩ potentiometer.
*4 The terminal functions change with input terminal function selection (Pr. 60 to
Pr. 63). (Refer to page 38) (RES, RL, RM, RH, RT, AU, STOP, MRS, OH,
REX, JOG, X14, X16, (STR) signal selection)
*5 The terminal functions change with output terminal function selection (Pr. 64,
Pr. 65). (Refer to page 38) (RUN, SU, OL, FU, RY, Y12, Y13, FDN, FUP, RL,
LF, ABC signal selection)
CAUTION
To prevent a malfunction due to noise, keep the signal cables more than 10cm
(3.94inches) away from the power cables.
9
FR-S510W-0.1K to 0.75K-NA
NFB
Power supply
MC
R
S
U
V
W
Motor
IM
Earth
(Ground)
Remarks
• To ensure safety, connect the power input to the inverter via a magnetic
contactor and earth leakage circuit breaker or no-fuse breaker, and use the
magnetic contactor to switch power on-off.
• The output is three-phase 200V.
10
3.2.1 Layout and wiring of main circuit terminals
FR-S520-0.1K, 0.2K, 0.4K, 0.75K-NA
FR-S520-1.5K, 2.2K, 3.7K-NA
FR-S540-0.4K, 0.75K, 1.5K, 2.2K, 3.7K-NA (R)
Jumper
Jumper
R
S
T
R
S
T
N
P1
P
U
V
W
N
P
P1
R
S
T
U
V
W
IM
Power
supply
Motor
IM
Power
supply
FR-S510W-0.75K-NA
FR-S510W-0.1K, 0.2K, 0.4K-NA
N
R
S
U
P
V
N
Motor
P
W
R
S
U
V
W
IM
Power
supply
IM
Motor
Power
Motor
supply
Screw size: M4
Recommended cable size:
2mm2 (14 AWG)
FR-S520-3.7K-NA: 3.5mm2 (12 AWG)
FR-S510W-0.75K-NA: 3.5mm2 (R, S),
2mm2 (U, V, W)
Crimping terminal: 2-4
FR-S520-3.7K-NA: 5.5-4
FR-S510W-0.75K-NA: 5.5-4 (R, S),
2-4 (U, V, W)
Screw tightening torque: 1.5N⋅m
Overall wiring length*:
100m (328.08feet) maximum
Screw size: M3.5
Recommended cable size:
2mm2 (14 AWG)
Crimping terminal: 2-3.5
Screw tightening torque: 1.2 N⋅m
Overall wiring length*:
100m (328.08feet) maximum
CAUTION
If the wiring length of the 0.1K or 0.2K is 30m
(98.43feet) or more use the carrier frequency
of 1kHz.
(50m (164.04feet) maximum for the FR-S540-0.4KNA)
CAUTION
If the wiring length of the FR-S540-0.4K,
0.75K-NA is 30m (98.43 feet) or more, use the
carrier frequency of 1kHz.
* When automatic torque boost is selected in Pr. 98 "automatic torque boost selection
(motor capacity)": 30m (98.43feet) maximum.
CAUTION
• The power supply cables must be connected to R, S, T. If they are connected
to U, V, W, the inverter will be damaged. (Phase sequence need not be
matched.)
• Connect the motor to U, V, W.
Turning on the forward rotation switch (signal) at this time rotates the motor
counterclockwise when viewed from the load shaft.
11
<When single-phase power input is provided for three-phase power input inverter
(FR-S520-0.1K to 3.7K-NA only)>
• Reduce the output current.
FR-S520-"K-NA inverter
Rated output current (A)
Power supply capacity (kVA)
AC input current (A)
0.1
0.4
0.4
1.1
0.2
0.8
0.8
2.4
0.4
1.5
1.5
4.5
0.75
2.5
2.5
6.4
1.5
4.0
4.5
11.2
2.2
5.0
5.5
12.9
3.7
7.0
9.0
17.4
• Set m9 (Pr. 637) "current detection filter".
Setting "801" in the manufacturer setting parameter C8 enables you to set the
m9 parameter.
CAUTION
Parameters other than m9 can also be made to be displayed, but never alter
these since they are manufacturer setting parameters.
m9 Setting
0
--(Factory setting)
Description
Single-phase power input
Three-phase power input
CAUTION
Always return the C8 parameter to 0 (factory setting) after you have finished the
setting of m9.
12
3.3 Terminal connection diagram (European version)
FR-S540-0.4K to 3.7K-EC (R)
Inverter
NFB MC
L1
L2
L3
3-phase AC
power supply
U
V
W
Control input signals
(No voltage input allowed)
Contact input common
P1
PC
Forward rotation start STF
Reverse rotation start
High RH
RM
Low RL
External transistor common
24VDC power supply
Contact input common (sink)
Take care not to short
terminals PC-SD.
Frequency setting signals (Analog)
Earth
(Ground)
Power factor improving
DC reactor
(FR-BEL: Option)
*4
*5 A
*4
*4
*5 B
*5 C
SD
Operation status
output
SE Open collector
Open
output common collector
outputs
*5 RUN
SINK
(*2)
SOURCE
Alarm
output
Running
10 (+5V)
2 0 to 5VDC Selected
0 to 10VDC
5 (Common)
Frequency
3
2
setting
potentiometer
1
1/2W1k
(*3)
Current input (-)
AM
4 to 20mADC (+)
4 (4 to 20mADC)
When using the current input as
the frequency setting signal, set
"4" in any of Pr. 60 to Pr. 63
(input terminal function selection),
assign AU (current input selection)
to any of terminals RH, RM, RL and
STR, and turn on the AU signal.
Main circuit terminal,
IM
Jumper: Remove this
jumper when FR-BEL
is connected.
STR *4
Multi-speed selection Middle
Motor
5
(+) Analog signal
output
(-) (0 to 5VDC)
RS-485 Connector (*1)
Earth (Ground)
Control circuit input terminal,
Control circuit output terminal
Remarks
*1 Only the type with RS-485 communication function
*2 You can switch between the sink and source logic positions. For details, refer to the
instruction manual (detailed).
*3 When the setting potentiometer is used frequently, use a 2W1kΩ potentiometer.
*4 The terminal functions change with input terminal function selection (Pr. 60 to Pr. 63).
(Refer to page 38) (RES, RL, RM, RH, RT, AU, STOP, MRS, OH, REX, JOG, X14,
X16, (STR) signal selection)
*5 The terminal functions change with output terminal function selection (Pr. 64, Pr. 65).
(Refer to page 38) (RUN, SU, OL, FU, RY, Y12, Y13, FDN, FUP, RL, LF, ABC signal
selection)
CAUTION
• To prevent a malfunction due to noise, keep the signal cables more than 10cm
(3.94inches) away from the power cables.
13
FR-S520S-0.2K to 1.5K-EC (R)
NFB
Power supply
MC
L1
N
U
V
W
Motor
IM
Earth
(Ground)
Remarks
• To ensure safety, connect the power input to the inverter via a magnetic
contactor and earth leakage circuit breaker or no-fuse breaker, and use the
magnetic contactor to switch power on-off.
• The output is three-phase 200V.
14
3.3.1 Layout and wiring of main circuit terminals
FR-S540-0.4K, 0.75K, 1.5K, 2.2K, 3.7K-EC (R)
Jumper
-
+
FR-S520S-0.2K, 0.4K, 0.75K-EC (R)
P1
Jumper
-
P1
L1 L2 L3
+
U
V
W
IM
L1
N
U
V
W
Power
supply
IM
Power
supply
Motor
FR-S520S-1.5K-EC (R)
Motor
Jumper
-
Screw size: M3.5
Recommended cable size:
2mm2 (14 AWG)
Crimping terminal: 2-3.5
Screw tightening torque: 1.2 N⋅m
Overall wiring length*:
100m (328.08feet) maximum
+
P1
L1
N
U
V
W
IM
Power
supply
CAUTION
If the wiring length of the 0.1K or 0.2K is 30m
(98.43feet) or more, use the carrier frequency
of 1kHz.
Motor
Screw size: M4
Recommended cable size:
2mm2 (14 AWG)
Crimping terminal: 2-4
Screw tightening torque: 1.5N⋅m
Overall wiring length*:
100m (328.08feet) maximum
(50m (164.04feet) maximum for the FR-S540-0.4KEC)
CAUTION
If the wiring length of the FR-S540-0.4K, 0.75KEC is 30m (98.43 feet) or more, use the carrier
frequency of 1kHz.
* When automatic torque boost is selected in Pr. 98 "automatic torque boost selection
(motor capacity)": 30m (98.43feet) maximum.
CAUTION
• The power supply cables must be connected to L1, L2, L3. If they are
connected to U, V, W, the inverter will be damaged. (Phase sequence need
not be matched.)
• Connect the motor to U, V, W.
Turning on the forward rotation switch (signal) at this time rotates the motor
counterclockwise when viewed from the load shaft.
• Do not connect the power supply to U, V and W.
15
3.4 Main Circuit
3.4.1 Explanation of main circuit terminals
Symbol
Terminal Name
R, S, T*
AC power input
<L1, L2, L3>
U, V, W Inverter output
DC voltage
N <->
common
Description
Connect to the commercial power supply.
Connect a three-phase squirrel-cage motor.
DC voltage common terminal. Not isolated from the power
supply and inverter output.
Remove the jumper from across terminals P <+> -P1 and
Power factor
connect the optional power factor improving DC reactor (FRP <+>, P1 improving DC
BEL). (The single-phase 100V power input model cannot be
reactor connection
connected.)
For grounding the inverter chassis.
Earth (Ground)
Must be earthed.
* R, S, <L1, N> terminals for single-phase power input.
CAUTION
< > Terminal names in parentheses are those of the EC version.
3.5 Control Circuit
3.5.1 Explanation of control circuit terminals
Terminal Name
Description
Forward rotation Turn on the STF signal
to start forward rotation A stop command is given if STF
STF
start
and turn it off to stop.
and STR signal turn ON at the
Turn
on
the
STR
signal
same
time. The terminal function
Reverse rotation
to start reverse rotation
changes with the
STR
start
and turn it off to stop.
setting of input
You can select multiple speeds by terminal function
selection (Pr. 60 to
shorting any of terminals RH, RM
RH
Pr. 63). (*4)
and RL signal.
Multi-speed
The priorities of the speed
RM
commands are in order of jog,
RL selection
multi-speed setting (RH, RM, RL,
REX) and AU.
Common terminal for contact inputs (terminals STF, STR,
SD
Contact input
RH, RM, RL) and indicator connection (terminal FM).
(*1)
common (sink) Isolated from terminals 5 and SE.
External transistor When connecting the transistor output (open collector
output) of a programmable controller (PLC) etc., connect
common
the positive external power supply for transistor output to
PC
24VDC power
this terminal to prevent a malfunction due to undesirable
supply
(*1)
current. It can be used as a 24V 0.1A DC power supply
across PC-SD terminals. Acts as the common terminal of
Contact input
common (source) the contact input signals when source logic is selected.
Frequency setting 5VDC, permissible load current 10mA.
10
power supply
Inputting 0 to 5VDC (0 to 10V) provides the maximum
output frequency at 5V (10V) and makes input and output
Frequency
proportional.
Use Pr. 73 "0 to 5V, 0 to 10V selection" to switch between
2 setting
(Voltage signal) 5V and 10V.
Input resistance 10kΩ. Maximum permissible input voltage
20V.
Input 4 to 20mA DC. Factory-adjusted to be 0Hz at 4mA
and 60Hz <50Hz for EC version> at 20mA. Maximum
Frequency
permissible input current 30mA. Input resistance
approximately. 250Ω.
4 setting
(Current signal) Turn ON signal AU for current input.
Use any of Pr. 60 to Pr. 63 (input terminal function
selection) to set the AU signal.
Frequency setting
Input signals
Contact input
Symbol
16
Input signals
Symbol
Frequency
setting input
common
Description
Common terminal for the frequency setting signals
(terminals 2, 4) and indicator connection (terminal AM).
Isolated from terminals SD and SE. Do not connect this
terminal to the ground.
1 contact output which indicates that the The terminal
function
protective function of the inverter is
activated to stop output. 230V 0.3A AC, changes with the
A
30V 0.3A DC. No conduction across B-C setting of output
Alarm output
B
terminal function
(conduction across A-C) when alarm
C
selection
(error) state.
(Pr. 64, Pr. 65).
Conduction across B-C (no conduction
(*5)
across A-C) when normal. (*6)
Low when the inverter output frequency
is the starting frequency or higher
(factory-set to 0.5Hz and changeable),
RUN Inverter running and High during stop or DC injection
brake operation (*2). Permissible load
24V 0.1A DC
Open collector Common terminal for inverter running terminal RUN.
SE
Isolated from terminals 5 and SD.
common
One selected from output Factory setting of output item:
frequency and motor
Frequency
current is output.
Permissible load current 1mA
For meter
The output signal is
1440 pulses/s at 60Hz
proportional to the
magnitude of each
Factory setting of output item:
monitoring item.
Frequency
Analog signal
Output signal 0 to 5VDC
output
Permissible load current 1mA
Communication
Indicator
Pulse
Analog
FM
AM
<NA, EC> <Japanese>
Output signals
Open collector
5
Terminal Name

RS-485
connector
(*3)
Using the parameter unit connection cable (FR-CB201 to
205), the parameter unit (FR-PU04) can be connected.
Communication operation can be performed using RS-485.
*1. Do not connect terminals SD and PC each other or to the ground.
For sink logic, terminal SD acts as the common terminal of contact input. For source
logic, terminal PC acts as the common terminal of contact input.
*2. Low indicates that the open collector output transistor is on (conducts). High indicates
that the transistor is off (does not conduct).
*3. Compatible with only the type having the RS-485 communication function. For details,
refer to the separately available instruction manual (detailed).
*4. RL, RM, RH, RT, AU, STOP, MRS, OH, REX, JOG, RES, X14, X16, (STR) signal
selection
*5. RUN, SU, OL, FU, RY, Y12, Y13, FDN, FUP, RL, LF, ABC signal selection
*6. For compatibility with the European Directive (Low Voltage Directive), the operating
capacity of relay output (A, B, C) should be 30V, 0.3A DC.
17
3.5.2 Arrangement and wiring of control circuit terminals
PC SE RUN 10
2
5
SD SD STF STR RL RM RH
Control circuit terminal block
A
B
4
FM ....Japanese version
<AM> ....NA, EC version
C
Loosen the terminal screw and insert the cable into the terminal.
Screw size: M3 (A, B, C terminals), M2 (other than on the left)
Tightening torque: 0.5N⋅m to 0.6N⋅m (A, B, C
Cable stripping size
terminals)
0.22N⋅m to 0.25N⋅m (other than
the above)
Wire the stripped cable after
CAUTION
twisting it to prevent it from
Undertightening can cause cable disconnection
becoming loose.
or malfunction. Overtightening can cause a short In addition, do not solder it.*
circuit or malfunction due to damage to the
screw or unit.
(mm (inches))
A, B, C
terminals
6 (0.24)
2
2
Cable size: 0.3mm to 0.75mm
Other than
Screwdriver: Small flat-blade screwdriver
5 (0.20)
the above
(Tip thickness: 0.4mm (0.02inches)/
tip width: 2.5mm (0.10inches))
*Information on bar terminals
Introduced products (as of June, 2000): Phoenix Contact Co.,Ltd.
Bar Terminal Model Bar Terminal Model
Terminal Screw Size
Wire Size (mm2)
(With Insulation
(Without Insulation
Sleeve)
Sleeve)
Al 0.5-6WH
A 0.5-6
0.3 to 0.5
M3 (A, B, C terminals)
Al 0.75-6GY
A 0.75-6
0.5 to 0.75
M2
Al 0.5-6WH
A 0.5-6
0.3 to 0.5
(Other than the above)
Bar terminal crimping terminal: CRIMPFOX ZA3 (Phoenix Contact Co., Ltd.)
CAUTION
When using the bar terminal (without insulation sleeve), use care so that the
twisted wires do not come out.
18
3.5.3 Connection to RS-485 connector (only the inverter with RS-485
communication function)
(1) When connecting the parameter unit (FR-PU04)
Use the optional FR-CB2 .
(2) RS-485 communication
Use the RS-485 connector to perform communication operation from a
personal computer etc. By connecting the RS-485 connector to a computer
such as a personal computer, Factory Automation or other computer, by the
communication cable, you can operate/monitor the inverter and read/write the
parameter values using user programs. For further details, refer to the
instruction manual (detailed).
• Conforming standard : EIA Standard RS-485
• Transmission format : Multi-drop link
• Communication speed: Maximum 19200 bps
• Overall extension
: 500m (1640.42feet)
CAUTION
Do not plug the connector to a computer LAN board, fax modem socket,
telephone modular connector etc. As they are different in electrical
specifications, the inverter may be damaged.
19
4. OPERATION/CONTROL
<Control panel>
The operation panel cannot be removed from the inverter.
RUN indication
PU/EXT key
Turns on/flickers* to indicate operation.
Used to switch between the
PU and external operation
mode. When using the external
operation mode (operation using
the separately connected
frequency setting potentiometer
and start signal), press this key
to light up the EXT indication.
(Change the Pr. 79 value to use
the combined mode.)
PU : PU operation mode
EXT: External operation mode
PU indication**
Lit to indicate the PU
operation mode.
RUN
Shows the frequency,
parameter number, etc.
PU
EXT
PU
3-digit monitor LED
EXT
-
EXT indication**
RUN
+
STOP
RESET
MODE
SET
RUN key
Lit to indicate the external
operation mode.
Used to give the forward rotation
operation command. Use Pr. 17
to set reverse rotation.
Setting dial
Used to change the frequency
setting and parameter values.
This dial cannot be removed.
STOP/RESET key
Used to stop operation
or reset an alarm.
SET key
MODE key
Used to define each setting.
Used to change the setting mode.
*RUN indication
On: Indicates that forward rotation operation is being performed.
Slow flickering (1.4 s cycle): Indicates reverse rotation.
Fast flickering (0.2 s cycle) : Indicates that operation is not
being performed but the RUN key
was pressed or the start command
was given.
**PU/EXT indication
Flickers slowly in the computer link operation mode.
20
<Basic operation> (Factory setting)
Monitor/frequency setting [Operation panel is used for operation]
PU
EXT
Return
MODE
Press
MODE
key.
SET
Turn setting Press
Press
PU/EXT dial to match SET
frequency.
key.
key.
Frequency setting has
been written and
completed!!
and frequency flicker.
Press
RUN
to start.
Press
STOP
RESET
to stop.
Parameter setting
[Parameter setting change]
PU
EXT
MODE
Press
MODE
key.
Press
PU/EXT
key.
SET
Turn setting dial until
desired parameter
number appears.
Press SET key to
show present setting.
After setting is complete,
SET
Turn setting
dial to change
value.
Press SET key
to complete
setting.
press MODE key once to
show alarm history,
or twice to show frequency
setting screen.
[Operation for displaying alarm history]
You can display up to four past alarms using the setting dial
(The latest alarm is ended by ".".)
No alarm is represented by
.
Alarm history
MODE
Press
MODE
key.
21
.
4.1 Setting the Frequency to Perform Operation
(Example: Performing Operation at 30Hz)
POINT
• Set "0" (setting dial frequency setting mode) in Pr. 53 "frequency setting
operation selection".
Display
Operation
RUN
1. Screen at power-on
PU
The monitor display appears.
2. Press the
EXT
RUN
PU
EXT
key
to choose the PU operation mode.
PU
EXT
PU indication is lit.
3. Turn the setting dial
to show
the frequency you want to set.
The frequency flickers for
about 5 seconds.
Flickers for
about 5 s
4. While the value is flickering, press
the
SET
PU
EXT
SET
key to set the frequency.
If you do not press the SET key, the value
flickers for about 5 seconds and the display
then returns to 0.0 (monitor display).
At this time, return to "Step 3" and set the
frequency again.
Flicker ... Frequency setting
complete!!
3 s later
5. After the value has flickered for
about 3 seconds, the display
returns to 0.0 (monitor display).
Press the RUN key to start operation.
RUN
RUN
PU
EXT
6. To change the set frequency, perform
the operation in above steps 3 and 4.
(Starting from the previously set frequency.)
RUN
7. Press the
STOP
RESET
key to stop.
STOP
RESET
PU
EXT
Operation cannot be performed at the set frequency ... Why?
Did you carry out step 4 within 5 seconds after step 3? (Did you press the
SET
key within 5 seconds after turning the dial?)
Setting of higher than 60Hz cannot be made ... Why?
Check to see if the Pr. 1 "maximum frequency" setting is 60Hz.
The frequency does not change by turning the dial ... Why?
Check to see if the operation mode selected is the external operation
mode.
Remarks
Pressing the setting dial shows the set frequency.
• The setting dial can also be used like a potentiometer to perform operation.
(Refer to page 23)
22
4.2 Using the setting dial like a potentiometer to perform
operation
POINT
• Set "1" (extended function parameter valid) in Pr. 30 "extended function
display selection".
• Set "1" (setting dial potentiometer mode) in Pr. 53 "frequency setting
operation selection".
Operation example Changing the frequency from 0Hz to 60Hz during operation
Display
Operation
1. Mode/monitor check
RUN
PU
Choose monitor/frequency monitor.
( MODE key)
The inverter must be in the PU operation
PU
mode. (Press the EXT
key.)
Pr. 30 must be set to "1".
Pr. 53 must be set to "1".
2. Press the
RUN
key to start the inverter.
EXT
RUN
PU
RUN
EXT
3. Turn the setting dial
clockwise
until "60.0" appears. The flickering
frequency is the set frequency.
You need not press the SET key.
Flickers for 3s.
Remarks
• If flickering "60.0" turns to "0.0", the Pr. 53 "frequency setting operation
selection" setting may not be "1".
• Independently of whether the inverter is running or at a stop, the frequency
can be set by merely turning the dial.
23
4.3 Setting the Parameters
4.3.1 Example: Changing the Pr. 7 setting from "5s" to "10s"
(For parameter details, refer to the instruction manual (detailed).)
Display
Operation
1. Confirm the RUN indication and operation
RUN
PU
mode indication.
The inverter must be at a stop.
The inverter must be in the PU operation
PU key.)
mode. (Press the EXT
2. Press the
key to choose
the parameter setting mode.
EXT
MODE
MODE
3. Turn the setting dial
The parameter
number read
previously
appears.
until the
desired parameter number appears.
Example: Pr. 7 "acceleration time"
4. Press the
key to read the
currently set value.
Example: "5" (factory setting) appears.
SET
SET
5. Turn the setting dial
until the
desired value appears.
Example: To change setting
from "5" to "10"
6. Press the
SET
key to set the value.
SET
Flicker ... Parameter setting complete!!
By turning the setting dial
, you can read another parameter.
Press the
SET
key to show the setting again.
Press the
SET
key twice to show the next parameter.
After parameter setting is complete, press the MODE key once to show the alarm
history or twice to return to the monitor display. To change the setting of another
parameter, perform the operation in above steps 3 to 6.
Error display?
• If write was performed with "1" set in Pr. 77
• If the operation panel does not have the write precedence (only for
the type with RS-485 function)
• If write was performed during operation
• If write was performed in the external operation mode
Remarks
• If the setting has not been changed, the value does not flicker and the next
parameter number appears.
• Either step 1 or 2 may be carried out first.
• Convenient usage
After carrying out steps 1 and 2 to choose the parameter setting mode, you
can read a series of parameter numbers in due order every time you press
the
SET
key.
24
4.3.2 Example: Changing the Pr. 30 setting from "0" to "1"
(The extended parameters are made valid by setting "1" in Pr. 30 "extended
function display selection". Refer to page 34 for the extended function parameter
list and to the instruction manual (detailed) for details.)
Display
Operation
1.
Confirm the RUN indication and operation
mode indication.
The inverter must be at a stop.
The inverter must be in the PU operation
PU key.)
mode. (Press the EXT
2. Press the
key to choose the
parameter setting mode.
MODE
3. Turn the setting dial
MODE
RUN
PU
EXT
The parameter
number read
previously
appears.
until
(Pr. 30) appears.
4. Press the
SET key to read the
currently set value.
" " (factory setting) appears.
SET
5. Turn the setting dial
to change
it to the set value of " " .
6. Press the
SET
SET
key to set the value.
Flicker ... Parameter setting complete!!
By turning the setting dial
, you can read another parameter.
Press the
SET
key to show the setting again.
Press the
SET
key twice to show the next parameter.
After parameter setting is complete, press the MODE key once to show the alarm
history or twice to return to the monitor display. To change the setting of another
parameter, perform the operation in above steps 3 to 6.
Error display?
• If the operation panel does not have the write precedence (only for
the type with RS-485 communication function)
• If write was performed during operation
• If write was performed in the external operation mode
Remarks
If the setting has not been changed, the value does not flicker and the next
parameter number appears.
25
4.4 Clearing the Parameters
POINT
• The clear parameter CLr is an extended parameter. Set "1" in Pr. 30 and turn
the dial to show it. (Refer to page 25.)
• The parameters can be cleared by setting "1" in CLr "parameter clear".
Display
Operation
1. Confirm the RUN indication and operation
RUN
mode indication.
The inverter must be at a stop.
The inverter must be in the PU operation
PU
mode. (Press the EXT
key.)
2. Press the
key to choose the
parameter setting mode.
PU
EXT
The parameter
number read
previously
appears.
MODE
MODE
3. Turn the setting dial
until
CLr "clear" appears.
The Pr. 30 value must be "1".
(Refer to steps 3 to 6 on page 25
for the parameter setting method.)
4. Press the
SET
key to show "0".
5. Turn the setting dial
SET
to change
it to "1".
6. Press the
SET
key.
SET
Flicker ... Parameter clear complete!!
By turning the setting dial
Press the
SET
, you can read another parameter.
key to show Pr. 0 (
).
CLr Setting
Description
0
Not executed.
Parameter clear *1
1
(Calibration parameters C1 to C7 are not cleared.)
All clear *2
10
(All set values including those of calibration parameters
C1 to C7 are returned to factory settings.)
*1. Parameters are not cleared when "1" is set in Pr. 77 "parameter write disable
selection".
Pr. 75 "reset selection/PU stop selection", Pr. 38, Pr. 39, Pr. 53, Pr. 60 to
Pr. 65, Pr. 99, calibration parameters C1 to C7 and communication
parameters n13, 15 are not cleared.
*2. Pr. 75 "reset selection/PU stop selection" and communication parameter n13
"PU language switching" are not cleared.
26
4.5 Monitoring the Output Current
POINT
The output current appears while the
SET
key is pressed in the monitor mode.
Display
Operation
1. Press the
MODE
key to choose the output
frequency monitor mode.
2. Independently of whether the
inverter is running in any
operation mode or at a stop,
the output current appears
while the SET key is pressed.
SET
(1.0A)
Hold down
3. Release the
SET key to return to the
output frequency monitor mode.
Remarks
When Pr. 52 = "1", the output current is displayed in the monitor mode and the
output frequency appears while the SET key is pressed.
27
5. ADJUSTMENT OF THE FREQUENCY SETTING
POTENTIOMETER AND INDICATOR
• Related parameters
Parameter
Name
Setting Range
38
Frequency setting voltage gain frequency
1 to 120Hz
39
Frequency setting current gain frequency
1 to 120Hz
C2
Frequency setting voltage bias frequency
0 to 60Hz
C3
Frequency setting voltage bias
0 to 300%
C4
Frequency setting voltage gain
0 to 300%
C5
Frequency setting current bias frequency
0 to 60Hz
C6
Frequency setting current bias
0 to 300%
C7
Frequency setting current gain
0 to 300%
* Settings may differ because of calibration parameters.
60Hz<50Hz>
( Pr.39 )
(Across
terminals
2-5)
0V
5V or 10V
Pr.73 * (100% C4 )
(0% C3 )
Frequency setting voltage signal
0Hz
( C5 )
Factory setting
Output frequency (Hz)
0Hz
( C2 )
Factory setting
Output frequency (Hz)
60Hz<50Hz>
( Pr.38 )
Factory Setting
<EC Version>
60Hz <50Hz>
60Hz <50Hz>
0Hz
0%*
96%*
0Hz
20%*
100%*
(Across
terminals
4-5)
20mA
4mA
(20% C6 ) (100% C7 )
Frequency setting current signal
* Pr. 73 "0-5V/0-10V selection" changes the specifications of terminal "2".
POINT
• Bias setting for 0 to 5VDC (0 to 10VDC) input
Use the calibration
parameter C2, C3 for setting.
• Gain setting for 0 to 5VDC (0 to 10VDC) input Use Pr. 38, calibration
parameter C4 for setting.
Use calibration parameter C5,
• Bias setting for 4 to 20mADC input
C6 for setting.
Use Pr. 39, calibration
• Gain setting for 4 to 20mADC input
parameter C7 for setting.
(For 4 to 20mADC input, set "4" in any of Pr. 60 to Pr. 63 (input terminal
function selection) and assign AU (current input selection) to any of terminals
RH, RM, RL and STR, and turn on the AU signal.)
5.1 Changing the Output Frequency Setting of the
Frequency Setting Potentiometer
(Bias and gain of frequency setting voltage (current))
POINT
• Pr. 38, Pr. 39 and calibration parameters "C1 to C7" can be made to be read
by setting "1" (extended function parameter valid) in Pr. 30 "extended
function display selection".
The bias/gain of the frequency setting voltage (current) may be adjusted in any of
the following methods:
1) Changing the highest frequency
28
2) Adjusting the deviation of the highest frequency from the Pr. 38 (Pr. 39) setting.
2)-1 Make adjustment with a voltage applied directly across terminals 2-5 (with
a current flowing across terminals 4-5)
2)-2 Make adjustment at any point without a voltage applied across terminals 25 (without a current flowing across terminals 4-5) (For the setting method,
refer to the instruction manual (detailed).)
Changing example When you want to use the 0 to 5VDC input frequency setting
potentiometer to change the 5V-time frequency from 60Hz to
50Hz
POINT
• Pr. 38 is an extended function parameter. Pr. 30 must be set to "1".
(Refer to page 25.)
• Change Pr. 38 "frequency setting voltage gain frequency" to 50Hz.
1) Changing the highest frequency.
Operation
1. Confirm the RUN indication and operation
Display
RUN
PU
mode indication.
The inverter must be at a stop.
The inverter must be in the PU operation
PU
mode. (Press the EXT
key.)
2. Press the
key to choose the
parameter setting mode.
MODE
MODE
3. Turn the setting dial
EXT
The parameter
number read
previously
appears.
until the
parameter number 38 "frequency
setting voltage gain frequency"
appears.
Pr. 30 must be set to "1".
(For the parameter setting method,
refer to steps 3 to 6 on page 25.)
4. Press the
key to show the
currently set value. (60Hz)
SET
SET
5. Turn the setting dial
to change
the set value to "50.0". (50Hz)
6. Press the
SET
key to set the value.
SET
Flicker ... Parameter setting complete!!
By turning the setting dial
, you can read another parameter.
Press the SET key to show the setting again.
Press the
SET
key twice to show the next parameter.
The monitor/frequency setting indication cannot be changed to just 50Hz
... Why?
The calibration parameter C4 "frequency setting voltage gain" value must
be set. (Refer to page 30.)
Remarks
To change the value to more than 60Hz <50Hz>, Pr. 1 "maximum frequency"
must be set to more than 60Hz <50Hz>.
29
Changing example Changing the calibration parameter C4 "frequency setting
voltage gain"
POINT
The calibration parameter C4 is an extended function parameter. Pr. 30 must be
set to "1".
2) Adjusting a deviation of the highest frequency from the Pr. 38 (Pr. 39) setting.
2)-1 Making adjustment with a voltage applied directly across terminals 2-5
(with a current flowing across terminals 4-5)
Display
Operation
1. Confirm the RUN indication and operation
RUN
PU
mode indication.
The inverter must be at a stop.
The inverter must be in the PU operation
PU
mode.(Press the EXT
key.)
EXT
2. Press the
The parameter
number read
previously
appears.
MODE
key to choose the
MODE
parameter setting mode.
3. Turn the setting dial until
"
" appears.
Pr. 30 must be set to "1".
(For details, refer to steps 3 to 6 on page 25.)
4. Press the SET key to show
"
SET
"
When adjusting Pr. 38
5. Turn the setting dial until the
calibration parameter C4
"frequency setting voltage gain"
appears.
6. Press the SET key to show the
analog voltage analog-to-digital
conversion value (%).
7. Apply a 5V voltage.
SET
3
2
1
4
(Turn the external potentiometer
connected to across terminals
2-5 to the maximum (any position).)
*
5 6
7
8
9
10
*The value is nearly 100 (%) in
the maximum position of the
potentiometer.
CAUTION
After performing operation in step 7, do not touch the setting dial
8. Press the
SET
key to set the value.
Analog voltage
analog-to-digital
conversion
value (%) across
terminals 2-5
until completion of calibration.
*
SET
Flicker ... Parameter setting complete!!
(Adjustment complete)
*The value is nearly 100 (%) in
the maximum position of the potentiometer.
By turning the setting dial
, you can read another parameter.
Press the
SET
key to return to the "
Press the
SET
key twice to show the next parameter (
" indication (step 4).
).
The frequency meter (indicator) connected to across terminals FM-SD (AM-5) does not
indicate just 50Hz ... Why?
The calibration parameter C1 "FM (AM) terminal calibration" value must be set. (Refer to
page 31.)
) is displayed.
When write is performed, an error (
The gain and bias frequency settings are close.
30
5.2 Adjustment (Calibration) of the Frequency Meter
(Indicator)
Changing example Deflecting the meter (analog indicator) to full-scale (across
FM-SD: 1mA, across AM-5: 5V) at the preset frequency of
60Hz. (Refer to page 22 for frequency setting)
POINT
• The calibration parameters "C1" can be made to be read by setting "1" (extended
function parameter valid) in Pr. 30 "extended function display selection".
• Set the value of the calibration parameter C1 "FM (AM) terminal calibration".
Display
Operation
In PU operation mode
1. Press the
key to choose the
parameter setting mode.
2.
The parameter
number read
previously
appears.
MODE
Turn the setting dial
"
".
MODE
to show
Pr. 30 must be set to "1".
(For details, refer to steps 3 to 6
on page 25.)
3.
Press the
"
".
4.
until the
Turn the setting dial
calibration parameter C1 "FM (AM)
terminal calibration" appears.
5.
Press the
6.
If the inverter is at a stop, press the
RUN
key to start it. (The motor
need not be connected.)
Turn the setting dial
to
adjust the indicator needle
to the desired position.
7.
8.
SET
key to show
SET
SET
key to enable setting.
Press the
key.
Setting is complete.
SET
RUN
RUN
PU
EXT
+
Analog indicator
SET
SET
Flicker ... Parameter setting complete!!
By turning the setting dial
, you can read another parameter.
Press the
SET
key to return to the "
Press the
SET
" indication (step 3).
key twice to show the next parameter (
).
Remarks
• Depending on the set value, it may take some time for the needle to move.
• If "1" is set in Pr. 30 "extended function display selection", the calibration parameter
C1 "FM (AM) terminal calibration" can also be set in the external operation mode.
POINT
By setting the Pr. 54 "FM (AM) terminal function selection" value, preset Pr. 55
"frequency monitoring reference" or Pr. 56 "current monitoring reference" to the
running frequency or current value at which the output signal is 1440 pulses/s (5V).
At 1440 pulses/s (5V), the meter generally deflects to full-scale.
31
6. FUNCTION LIST
6.1 Basic Function Parameter List
ParameName
ter
Torque boost
0
Indication
Setting
Range
0 to 15%
Minimum
Factory
Customer
Setting
Setting
Setting
Increments <EC Version>
0.1%
6%/5%/4%*
1
Maximum frequency
0 to 120Hz
0.1Hz
2
Minimum frequency
0 to 120Hz
0.1Hz
0Hz
3
Base frequency
Multi-speed setting
(high speed)
Multi-speed setting
(middle speed)
Multi-speed setting
(low speed)
Acceleration time
0 to 120Hz
0.1Hz
60Hz <50Hz>
0 to 120Hz
0.1Hz
60Hz <50Hz>
0 to 120Hz
0.1Hz
30Hz
0 to 120Hz
0.1Hz
10Hz
0.1s
5s
4
5
6
7
0 to 999s
60Hz <50Hz>
0 to 999s
0.1s
5s
Deceleration time
Electronic thermal
Rated output
0 to 50A
0.1A
9
O/L relay
current
Extended function
0, 1
1
0
30 display selection
Operation mode
0 to 4, 7, 8
1
0
79 selection
* The factory setting varies with the inverter capacity: 5% for FR-S540-1.5K and 2.2K, 4%
for FR-S540-3.7K.
8
Remarks
• The extended function parameters are made valid by setting "1" in Pr. 30
"extended function display selection". (Refer to page 25)
• The decimal places of a value of 100 or more (3 digits or more) cannot be set
to be displayed.
6.2 Explanation of the Basic Function Parameters
Output frequency
For details, refer to the instruction manual (detailed) separately available.
Pr. 1 "maximum frequency",
Pr. 0 "torque boost"
Pr. 2 "minimum frequency"
• Allows the motor torque in the low
• Clamp the upper and lower limits of
speed range to be adjusted
the output frequency.
according to the load.
Make adjustment when stall
prevention is operated when starting.
• When a constant-torque motor is
Maximum
used, set the following value:
frequency
0.1K to .075K 1.5K 2.2K, 3.7K
100V class
200V class
400V class
6%
4%
4%
6%
4%
3%
Pr.2
Frequency
settin
Output
voltage
100%
Pr.0
Setting
range
0 Output
frequency
Pr.1
Minimum
frequency
Base
Pr.3
frequency
32
5V
(10V)
(20mA) etc.
Pr.20
0Hz
Pr. 4 "multi-speed setting (high speed)"
Pr. 5 "multi-speed setting (middle speed)"
Pr. 6 "multi-speed setting (low speed)"
• You can select any speed (RH, RM,
RL) by simply changing the external
contact signal.
High speed
Middle speed
Low speed
Acceleration time Deceleration time
Pr.7
RH
ON
OFF
OFF
RM
OFF
ON
OFF
RL
OFF
OFF
ON
• Each speed (frequency) can be set
to any value within the range 0 to
120Hz if the inverter is running.
• The extended functions enable
setting of up to 15 speeds.
Pr. 9 "electronic thermal O/L relay"
• You can set a current value for
protection of the motor from overheat.
Normally, set the rated motor current at
50Hz as it is.
• At the setting of 0A, motor protection
does not function. (The output transistor
protection of the inverter functions.)
• When connecting multiple motors to the
inverter, provide external thermal relays
to individual motors.
• For the 0.1K to 0.75K, this value is
factory-set to 85% of the rated inverter
current.
Output frequency
Pr. 3 "base frequency"
• Set the base frequency (reference
frequency at rated motor torque)
within the range 0 to 120Hz
according to the motor.
Pr. 7 "acceleration time",
Pr. 8 "deceleration time"
• As the acceleration time, set the
time taken to reach the
acceleration/deceleration reference
frequency in Pr. 20 from 0Hz, and
as the deceleration time, set the
time taken to reach 0Hz from the
Pr. 20 value.
Pr.8
Pr. 30 "extended function display
selection"
• Set this parameter when
showing/setting the extended
function parameters.
Setting
Description
0
Only basic functions are displayed.
1
All parameters are displayed.
Pr. 79 "operation mode selection"
• The inverter has two different operation modes: operation under control of
external signals and operation from the PU (setting dial, RUN key). You can
use either or both operation modes.
Setting
0
1
2
3
4
7
8
Description
PU (setting dial,
PU
EXT
RUN
key) operation or external operation can be selected by the
key.
Only PU (setting dial, RUN key) operation may be performed.
Only external operation may be performed.
Running frequency
Start signal
• Setting made by setting dial
External terminal
• Multi-speed selection
(STF/STR)
• 4 to 20mA (Made valid when AU signal turns on)
Running frequency
Start signal
External terminal signals (multi-speed, 0 to 5VDC, etc.) RUN key
PU operation interlock
(Switching to PU operation mode is enabled/disabled by turning MRS signal ON/OFF)
Operation mode external signal switching (disabled during operation)
Turn X16 signal ON/OFF to choose operation mode.
33
6.3 EXTENDED FUNCTION PARAMETER LIST
Setting "1" in Pr. 30 "extended function display selection" makes the extended function
parameters valid. (Refer to the separately available instruction manual (detailed).)
Parameter
Indication
Name
Outline
For parameters 0 to 9, refer to the basic function parameters.
DC injection brake Set the timing of switching to DC injection
10
operation frequency brake (0 to 120Hz), the time to apply DC
DC injection brake injection brake (0 to 10s), and the braking
11
torque at DC injection brake start (0 to 15%).
operation time
DC injection brake (Set Pr. 12 to 4% when a constant-torque
12
motor is used.)
voltage
Frequency which is output by the inverter first
at a start and gives great influence to the
starting torque. About 1 to 3Hz for vertical lift
13
Starting frequency applications, or up to 5Hz to the maximum. For
other than vertical lift applications, factory
setting of about 0.5Hz is recommended.
0 to 60Hz
Choose the output frequency and output voltage
patterns according to the application (load
characteristic).
0: For constant-torque loads (when relatively large
torque is needed at low to high speeds)
1: For variable-torque loads (for applications
Load pattern
14
where torque is small at low speed, e.g. fans
selection
and pumps)
2: For vertical lifts (for elevators at reverse rotation
boost of 0%)
3: For vertical lifts (for elevators at forward rotation
boost of 0%)
Speed command (0 to 120Hz) and
15
Jog frequency
acceleration/deceleration slope (0 to 999s) for
jog (inching) operation
Jog acceleration/
Can be read as the basic parameters when the
16
deceleration time
FR-PU04 is connected to the type having the
RS-485 communication function.
17
19
20
Factory
Setting
<EC
Version>
3Hz
0.5s
6%
0.5Hz
0
5Hz
0.5s
The RUN key of the operation panel can be used
0
to choose the direction of rotation for operation.
0: forward rotation, 1: reverse rotation
Indicates the magnitude of the output voltage at
the base frequency (Pr. 3).
888: 95% of power supply voltage
(1.9 times greater than the power supply
voltage for the 100V class)
--Base frequency
- - -: Same as power supply voltage
<888>
voltage
(Twice greater than power supply voltage
for 100V class)
0 to 500V, 888, - - (0 to 800V, 888, - - - for the 400V class.)
Indicates the frequency to be referenced for
acceleration from or deceleration to 0Hz in the
Acceleration/
60Hz
time set in Pr. 7 "acceleration time" or Pr. 8
deceleration
<50Hz>
reference frequency "deceleration time".
1 to 120Hz
RUN key rotation
direction selection
34
Parameter
Indication
Name
21
Stall prevention
function selection
22
Stall prevention
operation level
23
Stall prevention
operation level
compensation
factor at double
speed
24
Multi-speed setting
(speed 4)
25
Multi-speed setting
(speed 5)
26
Multi-speed setting
(speed 6)
27
Multi-speed setting
(speed 7)
Outline
Stall prevention is a function designed to
suspend a frequency increase during
acceleration or suspend a frequency decrease
during deceleration if the preset current (0 to
200%) is exceeded, in order to prevent an
overcurrent alarm.
Pr. 21 allows you to select whether to use stall
prevention or not according to the
acceleration/deceleration status.
Since the fast-response current limit value is
170%, torque will not be developed if Pr. 22 is
set to more than 170%.
In that case, set "1" in Pr. 21.
Used to reduce the stall prevention level at or
above the base frequency.
Setting other than "- - -" specifies the current level
at 120Hz which is lower than the Pr. 22 value of
the stall prevention level at base frequency.
0 to 200%, - - Setting other than "- - -" specifies speeds 4 to 7.
By combining ON and OFF of the contact
signals (RH, RM, RL signals), the running
speed can be changed step-by-step.
RH RM RL
Speed 4 OFF ON ON
Speed 5 ON OFF ON
Speed 6 ON ON OFF
Speed 7 ON ON ON
Factory
Setting
<EC
Version>
0
150%
---
-------
--0 to 120Hz, - - Stall prevention
You can reduce the stall prevention level in the
60Hz
28
operation reduction high frequency range.
<50Hz>
starting frequency
0 to 120Hz
Used to determine the frequency changing
pattern at acceleration/deceleration.
0: Linear acceleration/deceleration
Acceleration/
1: S-pattern acceleration/deceleration A
29
0
(e.g. machine tool spindle applications)
deceleration pattern
2: S-pattern acceleration/deceleration B
(e.g. load collapse preventing applications
for conveyors and so on)
For parameter 30, refer to the basic function parameters.
31
Frequency jump 1A
--32
Frequency jump 1B Set the frequency range you want to evade
--33
Frequency jump 2A during constant-speed operation to avoid
--34
Frequency jump 2B resonance with a machine.
--35
Frequency jump 3A 0 to 120Hz, - - --36
Frequency jump 3B
--You can convert the frequency monitor/set
frequency of the operation panel into the load
speed and display it. Setting 0 shows the output
0
37
Speed display
frequency, and setting 0.1 to 999 shows the load
speed. (Set the speed for 60Hz operation.)
0, 0.1 to 999
35
Parameter
Indication
Name
38
Frequency setting
voltage gain
frequency
39
Frequency setting
current gain
frequency
40
Start-time ground
fault detection
selection
41
Up-to-frequency
sensitivity
42
Output frequency
detection
43
Output frequency
detection for
reverse rotation
44
Second
acceleration/
deceleration time
45
Second
deceleration time
46
Second torque
boost
47
Second V/F
(base frequency)
48
Output current
detection level
49
Output current
detection signal
delay time
Outline
Factory
Setting
<EC
Version>
You can set as desired the magnitude (slope) of
the output frequency to the external frequency
60Hz
setting voltage signal (0 to 5V or 0 to 10V).
<50Hz>
1 to 120Hz
You can set as desired the magnitude (slope)
of the output frequency to the external
60Hz
frequency setting current signal (4 to 20mA).
<50Hz>
1 to 120Hz
Set whether a ground fault is to be detected or
not at a start.
0
0: Not detected
<1>
1: Detected
You can adjust the ON range of the up-tofrequency signal (SU) to be output when the
output frequency reaches the running
frequency. You can use this function to ensure
that the running frequency has been reached
10%
or use it as the operation start signal etc. for
related equipment.
Use Pr. 64 or Pr. 65 to assign the terminal
used for SU signal output.
0 to100%
Set the reference value at which the signal
(FU) is output when the output frequency rises
to or above a certain value. This function can
be used for electromagnetic brake operation,
6Hz
open signal, etc.
Use Pr. 64 or Pr. 65 to assign the terminal
used for the FU signal.
0 to 120Hz
Set the reference value at which the signal
(FU) is output when the output frequency rises
to or above a certain value. This function is
--valid for reverse operation.
0 to 120Hz, - - Second function for the acceleration/
deceleration time set in Pr. 7 or Pr. 8.
5s
0 to 999s
Second function for the deceleration time set
in Pr. 8.
--0 to 999s, - - Second function for the torque boost set in
Pr. 0.
--0 to 15%, - - Second function for the base frequency set in
Pr. 3.
--0 to 120Hz, - - Set the level at which the output current
detection signal (Y12) is output.
150%
0 to 200%
When the output current is at or above the output
current detection level (Pr. 48) for longer than this
period (Pr. 49), the output current detection signal
0s
(Y12) is output.
0 to 10s
36
Parameter
Indication
Name
Outline
Set the level at which the zero current
detection signal (Y13) is output.
0 to 200%
When the output current is at or below the zero
current detection level (Pr. 50) for longer than this
period (Pr. 51), the zero current detection signal
(Y13) is output.
0.05 to 1s
You can choose the data displayed on the
operation panel.
0: Output frequency
1: Output current
100: Set frequency during stop/output
frequency during operation
You can use the setting dial like a
potentiometer to perform operation.
0: Setting dial frequency setting mode
1: Setting dial potentiometer mode
You can choose the indicator connected to the
FM (AM) terminal.
0: Output frequency monitor
1: Output current monitor
Factory
Setting
<EC
Version>
50
Zero current
detection level
51
Zero current
detection time
52
Control panel
display data
selection
53
Frequency setting
operation selection
54
FM (AM) terminal
function selection
55
Frequency
monitoring
reference
Set the reference value of frequency monitoring.
0 to 120Hz
60Hz
<50Hz>
56
Current monitoring
reference
Set the reference value of current monitoring.
0 to 50A
Rated
output
current
57
Restart coasting
time
58
Restart cushion
time
59
Remote setting
function selection
At power restoration after an instantaneous
power failure, you can restart the inverter without
the motor being stopped (with the motor
coasting).
The inverter begins to restart after this period
(Pr. 57) has elapsed after power restoration.
When you set "- - -", a restart is not made.
"0" setting generally does not pose a problem but
you can adjust the time (0 to 5s, - - -) according
to the magnitude of the load.
When the restart coasting time (Pr. 57) has
elapsed, the output voltage is risen gradually.
Set this cushion time (0 to 60s).
Operation may be performed generally at the
factory setting, but you can adjust the time
according to the magnitude of the load.
You can set the remote setting function which
is used when the operation panel is away from
the control box, for example.
0: Without remote setting function
1: With remote setting function
With frequency setting storage function
2: With remote setting function
Without frequency setting storage function
37
5%
0.5s
0
0
0
---
1s
0
Parameter
Indication
60
61
62
63
64
65
66
67
68
69
Name
Outline
You can choose the following input signals:
RL terminal function 0: RL (multiple low-speed operation command)
1: RM (multiple middle-speed operation
selection
command)
2: RH (multiple high-speed operation command)
3: RT (second function selection)
RM terminal
4: AU (current input selection)
function selection
5: STOP (start self-holding selection)
6: MRS (output stop)
7: OH (external thermal relay input)
8: REX (15 multi-speed selection)
RH terminal
9: JOG (jog operation selection)
function selection
10: RES (reset)
14: X14 (PID control valid terminal)
16: X16 (PU operation/external operation
STR terminal
switching)
function selection
- - -: STR (reverse rotation start (may be
assigned to only STR terminal))
You can choose the following output signals:
0: RUN (inverter running)
1: SU (up-to-frequency)
RUN terminal
3: OL (overload warning)
function selection
4: FU (output frequency detection)
11: RY (operation ready)
12: Y12 (output current detection)
13: Y13 (zero current detection)
14: FDN (PID lower limit signal)
A, B, C terminal
15: FUP (PID upper limit signal)
function selection
16: RL (PID forward/reverse rotation signal)
98: LF (minor failure output)
99: ABC (alarm output)
You can choose the retry alarm to be activated
when the protective function is activated.
Retry selection
0: OC1 to 3, OV1 to 3, THM, THT, GF, OHT,
OLT, PE, OPT
1: OC1 to 3, 2: OV1 to 3, 3: OC1 to 3, OV1 to 3
You can set the number of retries to be made
when the protective function is activated.
0: No retry
Number of retries at
1 to 10: Without alarm output during retry
alarm occurrence
operation
101 to 110: With alarm output during retry
operation
You can set the waiting time from when the
protective function is activated until a retry is
Retry waiting time
made.
0.1 to 360s
You can display the cumulative number of
Retry count display successful restarts made by retries when the
erase
protective function is activated.
0: Cumulative count erase
38
Factory
Setting
0
1
2
---
0
99
0
0
1s
0
Parameter
Indication
Name
70
Soft-PWM setting
71
Applied motor
72
PWM frequency
selection
73
0-5V/0-10V
selection
74
Input filter time
constant
Factory
Setting
Outline
You can choose whether Soft-PWM control is
to be exercised or not.
When Soft-PWM is valid, you can change the
metallic motor tone into an unoffending
complex tone.
0: Soft-PWM invalid, 1: Soft-PWM valid
Set the motor to be used.
0: Thermal characteristic for Mitsubishi
standard motor
1: Thermal characteristic for Mitsubishi
constant-torque motor
You can change the PWM carrier frequency.
Increasing this value reduces the motor audible
noise, but increases noise and leakage current.
The setting is in [kHz].
0: 0.7kHz, 15: 14.5kHz
0 to 15
(Remarks) Metallic sound may be generated
from the motor at sudden
deceleration but it is not a fault.
You can set the input voltage specification of
terminal "2".
0: For 0 to 5VDC input, 1: For 0 to 10VDC input
Valid for eliminating noise of the frequency
setting circuit.
A larger set value increases the time constant.
1
0
1
0
1
STOP
You can choose the function of the RESET key
on the operation panel.
Reset Input
PU Stop Key Input
0 Normally enabled Invalid
(Valid only in the PU
Enabled only when operation mode or
Reset selection/PU
75
1 the protective
stop selection
combined operation
function is activated mode (Pr. 79=4))
14 Normally enabled
Enabled only when Valid
15 the protective
function is activated
You can control the operation of the cooling fan
built in the inverter. (Operates in power-on status.)
0: The fan normally operates at power-on of
Cooling fan
the inverter.
76
operation selection 1: The fan is normally on during inverter
operation. The fan switches on/off
according to the temperature during a stop
of the inverter whose status is monitored.
You can choose whether to enable or disable
parameter write.
0: Write is enabled only during a stop in the
Parameter write
PU operation mode
77
disable selection
1: Write disabled (except some parameters)
2: Write during operation enabled (external
mode and during operation)
You can prevent trouble during reverse
operation due to false input of the start signal.
Reverse rotation
0: Both forward rotation and reverse rotation enabled
78
prevention selection 1: Reverse rotation disabled
2: Forward rotation disabled
For parameter 79, refer to the basic function parameters.
39
14
1
0
0
Parameter
Indication
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
Name
Multi-speed setting
(speed 8)
Multi-speed setting
(speed 9)
Multi-speed setting
(speed 10)
Multi-speed setting
(speed 11)
Multi-speed setting
(speed 12)
Multi-speed setting
(speed 13)
Multi-speed setting
(speed 14)
Multi-speed setting
(speed 15)
Factory
Setting
Outline
Setting other than "- - -" specifies speeds 8 to 15.
By combining ON and OFF of the contact
signals (RH, RM, RL, REX signals), the running
speed can be changed step-by-step.
Use Pr. 63 to assign the REX signal.
RH RM RL REX
Speed 8
Speed 9
Speed 10
Speed 11
Speed 12
Speed 13
Speed 14
Speed 15
OFF
OFF
OFF
OFF
ON
ON
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
0 to 120Hz, - - Used to choose the operation of PID control.
PID action selection 20: PID reverse action,
21: PID forward action
PID proportional
Used to set the proportional band for PID control.
band
0.1 to 999%, - - Used to set the integral time for PID control.
PID integral time
0.1 to 999s, - - Used to set the upper limit value for PID control.
PID upper limit
0 to 100%, - - Used to set the lower limit value for PID control.
PID lower limit
0 to 100%, - - PID action set point Used to set the PID action set point for PU operation.
for PU operation
0 to 100%
Used to set the differential time for PID control.
PID differential time 0.01 to 10s, - - Used to set the rated motor slip to make slip
compensation.
Rated motor slip
0 to 50%, - - Slip compensation Used to set the response time of slip compensation.
time constant
0.01 to 10s
Constant-output region Used to choose whether slip compensation is
slip compensation
made or not in the constant-output region.
selection
0, - - You can set the motor capacity and exercise
automatic torque boost control.
When you set "- - -", V/F control is exercised.
Set the motor capacity used.
• The motor capacity should be equal to or
one rank lower than the inverter capacity.
• The number of motor poles should be 2, 4 or
Automatic torque
6. (Only 4 poles for constant-torque motor)
• Single-motor operation (one motor run by
boost selection
one inverter) should be performed.
(Motor capacity)
• Wiring length from inverter to motor should
be within 30m (98.43feet).
When using a constant-torque motor, set "1" in
Pr. 71.
<Example> For 1.5kW, set "1.5".
0.1 to 3.7kW, - - (0.2 to 3.7kW, - - - for the 400V class.)
You can set the motor's primary resistance value.
Motor primary
(Normally, this parameter need not be set.)
resistance
0 to 50Ω, - - -
40
----------------20
100%
1s
----0%
----0.5s
---
---
---
Calibration
Parameter
Name
Indication
C1
FM (AM) terminal
(FM:900)
calibration
(AM:901)
C2
Frequency setting
voltage bias
(902)
frequency
C3
(902)
Frequency setting
voltage bias
C4
(903)
C5
(904)
Frequency setting
voltage gain
Frequency setting
current bias
frequency
C6
(904)
Frequency setting
current bias
C7
(905)
C8
(269)
Frequency setting
current gain
Outline
Factory
Setting
You can calibrate the indicator connected to
across terminals FM-SD (AM-5).
You can set as desired the magnitude (slope)
of the output frequency to the external
frequency setting voltage signal (0 to 5V or 0
to 10V). (Bias frequency)
0 to 60Hz
Used to adjust the analog-to-digital converted
voltage value of the frequency set in
calibration parameter C4. (Bias %)
0 to 300%
Used to adjust the analog-to-digital converted
voltage value of the frequency set in Pr. 38.
(Gain %)
0 to 300%
You can set as desired the magnitude (slope)
of the output frequency to the external
frequency setting current signal (4 to 20mA).
0 to 60Hz
Used to adjust the analog-to-digital converted
voltage value of the frequency set in
calibration parameter C5. (Bias %)
0 to 300%
Used to adjust the analog-to-digital converted
voltage value of the frequency set in Pr. 39.
(Gain %)
0 to 300%
0Hz
0%*
96%*
0Hz
20%*
100%*
Parameter for manufacturer setting. Do not set.
CLr
Parameter clear
ECL
Alarm history clear
0: Not executed
1: Initialization of parameters other than
calibration values (parameter clear)
10: Initialization of parameters including
calibration values (all clear)
0: Not cleared
1: Alarm history clear
*Settings may differ because of calibration parameters.
41
0
0
• Parameters which can be read on only the type having the RS-485
communication function. (When the parameter unit (FR-PU04) is used,
operation from the operation panel is not accepted.)
For details of the program, etc., refer to the instruction manual (detailed)
separately available.
POINT
To make RS-485 communication between the inverter and personal computer, the
operation mode must be set to the "computer link operation mode".
Pr. 79 "operation mode selection" ≠‚ "1, 3, 4"
and communication parameter n10 "link start mode selection" = "1"
Communication
Parameter
Indication
n1
Name
(331)
Communication
station number*
n2
(332)
Communication
speed*
n3
(333)
n4
(334)
n5
(335)
Stop bit length*
Parity check
presence/absence*
Number of
communication
retries
n6
(336)
Communication
check time interval
n7
(337)
Wait time setting*
n8
(338)
Operation
command write
Outline
Set the station number for communication
from the RS-485 connector.
0 to 31: Specify the station number of the
inverter.
48: 4800bps
96: 9600bps
192: 19200bps
0: Stop bit length 1 bit/data length 8
1: Stop bit length 2 bits/data length 8
10: Stop bit length 1 bit/data length 7
11: Stop bit length 2 bits/data length 7
0: Absent
1: With odd parity check
2: With even parity check
Set the permissible number of retries at
occurrence of a data receive error. When you
set "- - -", the inverter will not come to an
alarm stop if a communication error occurs.
0 to 10, - - Set the interval of communication check time.
If a no-communication status persists for
longer than the permissible time, the inverter
will come to an alarm stop.
0: No communication
0.1 to 999s
- - -: Check suspended
To make communication, set any value other
than 0 in the communication parameter n6
"communication check time interval".
Set the waiting time from when data is
transmitted to the inverter until response is
made.
0 to 150ms
- - -: Set in communication data
You can choose whether the operation
command is given by the computer or external
terminal.
0: Command write from computer
1: Command write from external terminal
42
Factory
Setting
<NA, EC
Version>
0
192
1
2
1
0s
<- - ->
---
0
Communication
Parameter
Indication
n9
(339)
Name
Speed command
write
n10
(340)
Link start mode
selection
n11
(341)
CR/LF selection*
n12
E2PROM write
(342)
selection
n13
(145)
n14
(990)
n15
(991)
n16
(992)
PU display
language
PU buzzer sound
control
PU contrast
adjustment
PU main display
screen data
selection
n17
(993)
PU disconnection
detection/PU
setting lock
Outline
You can choose whether the speed command
is given by the computer or external terminal.
0: Command write from computer
1: Command write from external terminal
You can choose the operation mode at poweron or at power restoration after instantaneous
power failure. Set "1" to select the computer
link operation mode.
0: Mode set in Pr. 79 is established.
1: Started in computer link mode.
0: Without CR/LF
1: With CR, without LF
2: With CR/LF
0: Write to RAM and E2PROM
1: Write to RAM only (When reset is
performed, the parameter value will be the
value of E2PROM.)
0: Japanese
1: English
2: German
3: French
4: Spanish
5: Italian
6: Swedish
7: Finish
0: Without sound, 1: With sound
Factory
Setting
<NA, EC
Version>
0
0
1
0
0
<1>
1
0 (bright)
63 (dark)
0: Selectable between output frequency and
output current
100: Set frequency (during stop)
Output frequency (during operation)
0: Without PU disconnection error/PU
operation valid
1: Error at PU disconnection/PU operation valid
10: Without PU disconnection error/
PU operation invalid
58
0
0
* Perform a reset after parameter setting. The set values are reflected after the
reset is performed.
Remarks
• The parameter numbers within parentheses are those for use of the
parameter unit (FR-PU04).
• Set "9999" when setting a value "- - -" using the parameter unit (FR-PU04).
• Pr. stands for a parameter number.
43
7. ERRORS AND PROTECTIVE FUNCTIONS
7.1 About Errors (Definitions)
When an alarm occurs in the inverter, the protective function is activated to bring
the inverter to an alarm stop and the PU display automatically changes to any of
the following error (alarm) indications.
For details, refer to the instruction manual (detailed) which is separately available.
(1) Major failures
Control Panel
Indication
Function Name
Definition
(OC1)
Overcurrent cut-off during
acceleration
(OC2)
Overcurrent cut-off during
constant speed
(OC3)
Overcurrent cut-off during
deceleration
(OV1)
(OV2)
(OV3)
(THM)
(THT)
(FIN)
(GF)
(OHT)
(OLT)
(OPT)
(PE)
Regenerative overvoltage
cut-off during acceleration
Regenerative overvoltage
cut-off during constant
speed
Regenerative overvoltage
cut-off during deceleration
or stop
The inverter output current rose to or
above about 200% of the rated inverter
current during acceleration.
The inverter output current rose to or
above about 200% of the rated inverter
current during constant-speed operation.
The inverter output current rose to or
above about 200% of the rated inverter
current during deceleration.
Excessive regenerative energy or surge
voltage occurred during acceleration.
Excessive regenerative energy or surge
voltage occurred during constant speed.
Excessive regenerative energy or surge
voltage occurred during deceleration or
stop.
Overload or reduced cooling capability
Motor overload cut-off
during low-speed operation
(Electronic thermal
Protection from burning due to motor
overcurrent protection) (*1)
temperature rise
Current more than 150% of the rated
Inverter overload cut-off
output current flew and overcurrent shut-off
(Electronic thermal
did not occur.
overcurrent protection) (*1)
Output transistor protection from overheat
Fin overheat
Temperature rise of the heat sink.
Start-time output side
Ground fault occurred on the inverter's
ground fault overcurrent
output side.
protection (*2)
External thermal relay provided for
External thermal relay (*3) protection from overheat was actuated
(contact open).
Stall prevention was activated to drop the
Stall prevention (overload) running frequency to 0. (OL appears while
stall prevention is activated.)
Communication errors occurred
consecutively more than the permissible
number of retries when the RS-485
connector is used and communication
parameter n5 = "- - -".
Communication error
RS-485 communication error occurred.
Communication was broken for a period
set in communication parameter n6.
(Only for the type with RS-485 function.)
Parameter error
Error occurred in the parameter stored.
44
Control Panel
Indication
Function Name
(PUE)
PU disconnected
(RET)
Retry count
(CPU)
CPU error
Definition
PU was disconnected when communication
parameter n17 = "1".
This function is valid for only the type with
RS-485 communication function.
Operation could not be resumed properly
within the preset number of retries.
Arithmetic operation of the built-in CPU
does not end within the predetermined time.
*1. Resetting the inverter initializes the internal thermal integral data of the
electronic overcurrent protection.
*2. Activated only when "1" is set in Pr. 40 "start-time ground fault detection
selection".
*3. Activated only when any of Pr. 60 to Pr. 63 (input terminal function
selection) is set to OH.
(2) Minor failures
Control Panel
Indication
(FN)
Function Name
Definition
The cooling fan built in the inverter failed
(stopped).
Fan trouble
Remarks
In this product, the cooling fan does not start until the start signal ( RUN key,
STF, STR signal) turns on. (Refer to Pr. 76 "cooling fan operation selection".)
(3) Warnings
Control Panel
Indication
Function Name
Definition
(OL)
Stall prevention
(overcurrent) (*4)
(oL)
Stall prevention
(overvoltage)
(PS)
PU stop (Stopped with PU
STOP key)
(UV)
Undervoltage
(Err)
During reset
Current more than 150% of the rated
inverter current flew in the motor and
operation is being performed to prevent the
inverter from resulting in overcurrent shutoff.
Regenerative energy of the motor became
excessive and operation is being
performed to stop the frequency from
decreasing to prevent overvoltage shut-off.
Pr. 75 "PU stop selection" had been set
STOP
and a stop was made by pressing the RESET
key of the operation panel or parameter
unit (FR-PU04) during operation in the
external operation mode.
Power supply voltage of the inverter
dropped.
During inverter reset (RES signal is ON)
* 4. The stall prevention operation current may be set to any value. It is factoryset to 150%.
45
(4) Write errors
Control Panel
Indication
Function Name
(Er1)
Write disable error
(Er2)
Write-while-running
error/mode designation
error
(Er3)
Calibration error
Definition
• Write was performed with "1" set in
Pr. 77.
• Frequency jump setting range
overlapped.
• Parameter write was performed though
the operation panel does not have the
write precedence. (Only the type having
RS-485 communication function)
• Write was performed during operation.
• An attempt was made to change the
Pr. 79 setting to the operation mode
where the operation command has been
input.
• Write was performed in the external
operation mode.
Analog input bias and gain calibration
values are too close.
• Major failure: When the protective function is activated, the inverter output is
shut-off and an alarm output is provided.
Minor
failure:
When
the protective function is activated, the output is not shut•
off. The minor failure signal can be output by making parameter
setting. (Set "98" in Pr. 64 or Pr. 65 (output terminal function
selection). Refer to page 38)
7.2 Inverter Reset
Performing any of the following operations resets the inverter. Note that
performing reset clears (erases) the internal thermal integral value of the
electronic overcurrent protection and the number of retries.
STOP
Operation 1 ....... Using the operation panel, perform reset with the RESET
key.
(Enabled only when the inverter protective function is activated
(major failure))
Operation 2 ....... Cut (off) power once, then switch it on again.
Operation 3 ....... Turn on the reset signal (RES).
(Assign this signal to any of Pr. 60 to Pr. 63.) (Refer to page 38)
46
8. SPECIFICATIONS
8.1 Ratings
(1) 3-phase 200V power supply
Japanese version
FR-S520-0.1K to 3.7K(-R)(-C)
NA version
FR-S520-0.1K to 3.7K-NA
Model FR-S520-"K(-R)(-C)
Power supply
Output
Applicable motor capacity (*1)
kW
HP
Rated capacity (kVA) (*2)
Rated current (A)
Overload capacity (*3)
Voltage (*4)
Rated input AC
voltage/frequency
Permissible AC voltage fluctuation
Permissible frequency fluctuation
Power supply equipment capacity
(kVA) (*5)
Protective structure (JEM1030)
Cooling system
Approximate weight (kg (lbs))
0.1
0.2
0.4
0.75
1.5
2.2
3.7
0.1
0.2
0.4
0.75
1.5
2.2
3.7
1/8
1/4
1/2
1
2
3
5
0.3
0.5
1.0
1.6
2.8
4.0
6.6
0.8
1.4
2.5
4.1
7.0
10
16.5
150% 60s, 200% 0.5s (Inverse-time characteristics)
Three-phase 200 to 240V 50Hz/60Hz
Three-phase 200 to 240V 50Hz/60Hz
170 to 264V 50Hz/60Hz
Within ±5%
0.4
0.7
1.2
2.1
4.0
5.5
9
Enclosed type (IP20). IP40 for totally-enclosed structure
series.
Self-cooling
Forced air cooling
0.5
0.5
0.8
0.9
1.5
1.5
2.1
(1.1) (1.1) (1.76) (1.98) (3.3) (3.3) (4.62)
*1. The applicable motor capacity indicated is the maximum capacity
applicable for use of the Mitsubishi 4-pole standard motor.
*2. The rated output capacity indicated assumes that the output voltage is 230V.
*3. The % value of the overload capacity indicates the ratio of the overload
current to the inverter's rated output current.
For repeated duty, allow time for the inverter and motor to return to or
below the temperatures under 100% load.
*4. The maximum output voltage does not exceed the power supply voltage.
You can set the maximum output voltage to any value below the power
supply voltage. However, the PWM pulse voltage value of the inverter
output side voltage remains unchanged at about 2 that of the power
supply.
*5. The power supply capacity changes with the values of the power supply
side impedances (including those of the input reactor and cables).
47
(2) 3-phase 400V power supply
Japanese version
FR-S540-0.4K to 3.7K(-R)
NA version
FR-S540-0.4K to 3.7K-NA(R)
EC version
FR-S540-0.4K to 3.7K-EC(R)
Model FR-S540-"K(-R)
Applicable motor capacity (*1)
kW
HP
Power supply
Output
Rated capacity (kVA) (*2)
Rated current (A)
Overload capacity (*3)
Voltage (*4)
Rated input AC
voltage/frequency
Permissible AC voltage fluctuation
Permissible frequency fluctuation
Power supply equipment capacity
(kVA) (*5)
Protective structure (JEM1030)
Cooling system
Approximate weight (kg (lbs))
0.4
0.75
1.5
2.2
3.7
0.4
0.75
1.5
2.2
3.7
1/2
1
2
3
5
0.9
1.6
2.7
3.7
5.9
1.1
2.1
3.5
4.8
7.7
150% 60s, 200% 0.5s (Inverse-time characteristics)
Three-phase 380 to 480V 50Hz/60Hz
Three-phase 380 to 480V 50Hz/60Hz
325 to 528V 50Hz/60Hz
Within ±5%
1.5
2.5
4.5
5.5
9.5
Enclosed type (IP20).
Self-cooling
Forced air cooling
1.5
1.5
1.5
1.6
1.7
(3.3)
(3.3)
(3.3)
(3.53)
(3.75)
*1. The applicable motor capacity indicated is the maximum capacity
applicable for use of the Mitsubishi 4-pole standard motor.
*2. The rated output capacity indicated assumes that the output voltage is 440V.
*3. The % value of the overload capacity indicates the ratio of the overload
current to the inverter's rated output current.
For repeated duty, allow time for the inverter and motor to return to or
below the temperatures under 100% load.
*4. The maximum output voltage does not exceed the power supply voltage.
You can set the maximum output voltage to any value below the power
supply voltage. However, the PWM pulse voltage value of the inverter
output voltage remains unchanged at about 2 that of the power supply.
*5. The power supply capacity changes with the values of the power supply
side impedances (including those of the input reactor and cables).
48
(3) Single-phase 200V power supply
Japanese version
FR-S520S-0.1K to 1.5K(-R)
EC version
FR-S520S-0.2K to 1.5K-EC(R)
Model FR-S520S-"K(-R)
Power supply
Output
kW
Applicable motor capacity (*1)
HP
Rated capacity (kVA) (*2)
Rated current (A)
Overload capacity (*3)
Voltage (*4)
Rated input AC voltage/frequency
Permissible AC voltage fluctuation
Permissible frequency fluctuation
Power supply equipment capacity
(kVA) (*5)
Protective structure (JEM1030)
0.1
0.2
0.4
0.75
1.5
0.1
0.2
0.4
0.75
1.5
1/8
1/4
1/2
1
2
0.3
0.5
1.0
1.6
2.8
0.8
1.4
2.5
4.1
7.0
150% 60s, 200% 0.5s (Inverse-time characteristics)
Three-phase 200 to 240V 50Hz/60Hz
Single-phase 200 to 240V 50Hz/60Hz
170 to 264V 50Hz/60Hz
Within ±5%
0.5
0.9
2.5
4.4
Enclosed type (IP20).
Cooling system
Approximate weight (kg (lbs))
1.5
Self-cooling
0.5
(1.1)
0.6
(1.32)
0.8
(1.76)
1.0
(2.2)
Forced
air
cooling
1.5
(3.3)
*1. The applicable motor capacity indicated is the maximum capacity
applicable for use of the Mitsubishi 4-pole standard motor.
*2. The rated output capacity indicated assumes that the output voltage is 230V.
*3. The % value of the overload capacity indicates the ratio of the overload
current to the inverter's rated output current.
For repeated duty, allow time for the inverter and motor to return to or
below the temperatures under 100% load.
*4. The maximum output voltage does not exceed the power supply voltage.
You can set the maximum output voltage to any value below the power
supply voltage. However, the PWM pulse voltage value of the inverter
output voltage remains unchanged at about 2 that of the power supply.
*5. The power supply capacity changes with the values of the power supply
side impedances (including those of the input reactor and cables).
49
(4) Single-phase 100V power supply
Japanese version
FR-S510W-0.1K to 0.75K(-R)
NA version
FR-S510W-0.1K to 0.75K-NA
Model FR-S510W-"K(-R)
Power supply
Output
kW
Applicable motor capacity (*1)
HP
Rated capacity (kVA) (*2)
Rated current (A)
Overload capacity (*3)
Voltage
Rated input AC voltage/frequency
Permissible AC voltage fluctuation
Permissible frequency fluctuation
Power supply equipment capacity
(kVA) (*5)
Protective structure (JEM1030)
Cooling system
Approximate weight (kg (lbs))
0.1
0.2
0.4
0.75
0.1
0.2
0.4
0.75
1/8
1/4
1/2
1
0.3
0.5
1.0
1.6
0.8
1.4
2.5
4.1
150% 60s, 200% 0.5s (Inverse-time characteristics)
Three-phase 200 to 230V 50Hz/60Hz (*4, 6)
Single-phase 100 to 115V 50Hz/60Hz
90 to 132V 50Hz/60Hz
Within ±5%
0.5
0.6
(1.32)
0.9
1.5
Enclosed type (IP20).
Self-cooling
0.7
0.9
(1.54)
(1.98)
2.5
1.6
(3.53)
*1. The applicable motor capacity indicated is the maximum capacity
applicable for use of the Mitsubishi 4-pole standard motor.
*2. The rated output capacity indicated assumes that the output voltage is 230V.
*3. The % value of the overload capacity indicates the ratio of the overload
current to the inverter's rated output current.
For repeated duty, allow time for the inverter and motor to return to or
below the temperatures under 100% load.
*4. For single-phase 100V power input, the output voltage provided cannot be
twice or more than the power supply voltage.
*5. The power supply capacity changes with the values of the power supply
side impedances (including those of the input reactor and cables).
*6. For single-phase 100V power input, the application of motor load reduces
the output voltage about 10 to 15%. Therefore, the load must be reduced
when a general-purpose motor is used.
50
8.2 Common Specifications
Selectable between Soft-PWM control and high carrier
frequency PWM control, V/F control or automatic torque boost
control selectable.
Output frequency range 0.5 to 120Hz (starting frequency variable between 0 and 60Hz)
5VDC input: 1/500 of max. set frequency, 10V, 4 to 20mADC
Frequency setting
input: 1/1000 of max. set frequency. Digital input: 0.1Hz (less
resolution
than 100Hz), 1Hz (100Hz or higher)
Analog input: Within ±1% of max. output frequency (25°C ± 10°C
(77°F ± 18°F))
Frequency accuracy
Digital input: Within ±0.5% of set output frequency (When setting
dial is used)
150% (at 6Hz) under automatic torque boost control
Starting torque
0, 0.1 to 999s (may be set individually for acceleration and
Acceleration/
deceleration), linear or S-pattern acceleration/deceleration
deceleration time setting
mode selectable.
Regenerative 0.1K, 0.2K....150%, 0.4K, 0.75K.....100%, 1.5K ..... 50%,
2.2K, 3.7K....20%
Braking (*2)
torque
Operation frequency (0 to 120Hz), operation time (0 to 10s),
DC braking
operation voltage (0 to 15%)
Frequency setting signal (0 to 5(10)VDC), 4 to 20mA, digital
setting with dial, start signal, alarm reset, multi-speed
selection, second function selection, output stop, current input
Input signal
selection, external thermal relay input, start self-holding
selection, jog signal, PID control valid, PU operation-external
operation switching.
Maximum and minimum frequency settings, frequency jump
operation, external thermal relay input selection, automatic
restart after instantaneous power failure, forward/reverse
Operational function
rotation prevention, slip compensation, operation mode
selection, PID control, computer link operation (RS-485) (*3)
1 open collector signal can be selected from among inverter
running, up-to-frequency, frequency detection, overload
warning, zero current detection, output current detection, PID
Running status
upper limit, PID lower limit, PID forward/reverse rotation,
operation ready, minor failure and alarm. 1 contact output (1
contact, 230V 0.3AAC, 30V 0.3ADC) signal can be selected.
1 signal can be selected from output frequency and motor
Japanese current.
Pulse train output (1440 pulses/s, 1mA full scale)
For
1 signal can be selected from output frequency and motor
meter
current.
NA, EC
Analog output (0 to 5VDC, 1mA full scale)
Overcurrent shut-off (during acceleration, deceleration,
constant speed), regenerative overvoltage shut-off (during
acceleration, deceleration, constant speed), overload shut-off
Protective/warning
(electronic overcurrent protection), fin overheat, fan failure
(*4), stall prevention, start-time output side ground fault
function
protection (*5), external thermal relay (*6), PU disconnection
(*3), retry count excess, communication error (*3), CPU error,
undervoltage (*1)
Output signal
Control specifications
Control method
51
Environment
Ambient temperature
Ambient humidity
Storage temperature
Atmosphere
Altitude/vibration
-10°C to +50°C (14°F to 122°F) (non-freezing)
(-10°C to +40°C (14°F to 104°F) for totally-enclosed structure
feature)
90%RH maximum (non-condensing)
-20°C to +65°C (-4°F to +149°F)
Indoors (without corrosive gas, flammable gas, oil mist, dust
and dirt etc.)
Maximum 1000m (3280.80feet) above seal level, 5.9m/s2 or
less (conforms to JIS C 0040)
*1. When undervoltage occurs, no alarm output is provided but the output is
shut off. After power restoration, the inverter may be run as it is. Depending
on the running status (e.g. load magnitude), however, overcurrent,
regenerative overvoltage or other protection may be activated at power
restoration. (In external operation mode.)
*2. The magnitude of braking torque indicates the short-duration average
torque (which changes with the motor loss) developed when the motor
alone is decelerated from 60Hz in the shortest period, and is not continuous
regenerative torque. Deceleration made from a high speed above the base
frequency will reduce the value of average deceleration torque.
*3. This function is valid for only the type with RS-485 communication function.
*4. Compatible with only the product having the built-in cooling fan.
*5. Activated only when "1" is set in Pr. 40 "start-time ground fault detection
selection".
*6. Activated only when external thermal relay input (OH) is selected in any of
Pr. 60 to Pr. 63 (input terminal function selection).
52
9. OUTLINE DRAWINGS
(Remarks) For the dimensions of the type having RS-485 communication function
and the totally enclosed structure type, refer to those of the standard
type inverter of the same capacity.
φ5 hole
+
118 (4.65)
128 (5.04)
-
5 (0.20)
FR-S520-0.1K, 0.2K, 0.4K, 0.75K (-NA)
FR-S520S-0.1K
FR-S520S-0.2K, 0.4K, 0.75K (-EC)
FR-S510W-0.1K, 0.2K, 0.4K (-NA)
6 (0.24)
5 (0.20)
5 (0.20)
56 (2.20)
68 (2.68)
Rating
plate
18.5
(0.73)
6 (0.24)
4 (0.16)
D1
D2
D
·3-phase 200V power supply
Capacity
D
D1
D2
0.1K, 0.2K
0.4K
80.5 (3.17)
112.5 (4.43)
10 (0.39)
42 (1.65)
52 (2.05)
52 (2.05)
0.75K
132.5 (5.22)
62 (2.44)
52 (2.05)
·Single-phase 200V power supply
Capacity
D
D1
D2
0.1K, 0.2K
0.4K
80.5 (3.17)
142.5 (5.61)
10 (0.39)
42 (1.65)
52 (2.05)
82 (3.23)
0.75K
162.5 (6.40)
62 (2.44)
82 (3.23)
·Single-phase 100V power supply
Capacity
0.1K
D
D1
D2
80.5 (3.17)
10 (0.39)
52 (2.05)
0.2K
110.5 (4.35)
10 (0.39)
0.4K
142.5 (5.61)
42 (1.65)
82 (3.23)
82 (3.23)
(Unit: mm (inches))
53
5 (0.20)
FR-S520-1.5K, 2.2K, 3.7K (-NA)
FR-S540-0.4K, 0.75K, 1.5K, 2.2K, 3.7K (-NA) (-EC)
FR-S520S-1.5K (-EC)
FR-S510W-0.75K (-NA)
φ5 hole
+
5 (0.20)
118 (4.65)
128 (5.04)
-
Cooling fan×1
5 (0.20)
6 (0.24)
Rating
plate
D3
18.5
6 (0.24) (0.73)
W1
W
D2
D1
D
·3-phase 200V power supply
Capacity
1.5K, 2.2K
3.7K
W
D
D1
D2
D3
W1
108 (4.25) 96 (3.78) 135.5 (5.33) 65 (2.56) 52 (2.05) 8 (0.31)
170 (6.69) 158 (6.22) 142.5 (5.61) 72 (2.83) 52 (2.05) 5 (0.20)
·3-phase 400V power supply
Capacity
W
W1
0.4K, 0.75K 108 (4.25) 96 (3.78)
108 (4.25) 96 (3.78)
1.5K
2.2K
108 (4.25) 96 (3.78)
3.7K
108 (4.25) 96 (3.78)
D
D1
D2
D3
129.5 (5.10) 59 (2.32) 52 (2.05) 5 (0.20)
135.5 (5.33) 65 (2.56) 52 (2.05) 8 (0.31)
155.5 (6.12) 65 (2.56) 72 (2.83) 8 (0.31)
165.5 (6.52) 65 (2.56) 82 (3.23) 8 (0.31)
·Single-phase 200V power supply
Capacity
1.5K
W
W1
D
D1
D2
D3
108 (4.25) 96 (3.78) 155.5 (6.12) 65 (2.56) 72 (2.83) 8 (0.31)
·Single-phase 100V power supply
Capacity
0.75K
W
W1
D
D1
D2
D3
108 (4.25) 96 (3.78) 149.5 (5.89) 59 (2.32) 72 (2.83) 5 (0.20)
(Unit: mm (inches))
* The FR-S540-0.4K, 0.75K (-NA) (-EC) and FR-S510W-0.75K (-NA) do not have a cooling fan.
54
Appendix 1 Instructions for Compliance with the
European Standards
(The products conforming to the Low Voltage Directive carry the CE mark.)
(1) EMC Directive
1) Our view of transistorized inverters for the EMC Directive
A transistorized inverter is a component designed for installation in a control
box and for use with the other equipment to control the equipment/device.
Therefore, we understand that the EMC Directive does not apply directly to
transistorized inverters. For this reason, we do not place the CE mark on the
transistorized inverters. (The CE mark is placed on inverters in accordance with
the Low Voltage Directive.) The European power drive manufacturers'
organization (CEMEP) also holds this point of view.
2) Compliance
We understand that the transistorized inverters are not covered directly by the
EMC Directive. However, the EMC Directive applies to machines/equipment
into which transistorized inverters have been incorporated, and these machines
and equipment must carry the CE marks. Hence, we prepared the European
Standard-compliant noise filters and the technical information "EMC Installation
Guidelines" (information number BCN-A21041-202) so that machines and
equipment incorporating transistorized inverters may conform to the EMC
Directive more easily.
3) Outline of installation method
Install an inverter using the following methods:
* Use the inverter with an European Standard-compliant noise filter.
* For wiring between the inverter and motor, use shielded cables or run them in
a metal piping and ground the cables on the inverter and motor sides with the
shortest possible distance.
* Insert a line noise filter and ferrite core into the power and control lines as
required.
Full information including the European Standard-compliant noise filter
specifications are written in the technical information "EMC Installation
Guidelines" (BCN-A21041-202). Please contact your sales representative.
55
(2) Low Voltage Directive
1) Our view of transistorized inverters for the Low Voltage Directive
Transistorized inverters are covered by the Low Voltage Directive (Standard to
conform to: EN50178).
2) Compliance
We have self-confirmed our inverters as products compliant to the Low Voltage
Directive and place the CE mark on the inverters.
3) Outline of instructions
* In the 400V class inverters, the rated input voltage range is three-phase,
380V to 415V, 50Hz/60Hz.
* Connect the equipment to the earth securely. Do not use an earth leakage
circuit breaker as an electric shock protector without connecting the
equipment to the earth.
* Wire the earth terminal independently. (Do not connect two or more cables to
one terminal.)
* Use the cable sizes on pages 8, 11 and 15 under the following conditions.
• Ambient Temperature: 40°C (104°F) maximum
• Wire installation: On wall without ducts or conduits
If conditions are different from above, select appropriate wire according to
EN60204 ANNEX C TABLE 5.
* Use the no-fuse breaker and magnetic contactor which conform to the EN or
IEC Standard.
Design notice: Where residual-current-operated protective device (RCD) is
used for protection in case of direct or indirect contact, only
RCD of Type B is allowed on the supply side of this Electronic
Equipment (EE). Otherwise another protective measure shall
be applied such as separetion of the EE from the environment
by double or reinforced insulation or isolation of EE and supply
system by a transformer. (Extract from EN51078)
* Use the inverter under the conditions of overvoltage category II and
contamination level 2 or higher specified in IEC664.
* Use the breaker of type B (breaker which can detect both AC and DC). If not,
provide double or enhanced insulation between the inverter and other
equipment, or put a transformer between the main power supply and inverter.
* On the input and output of the inverter, use cables of the type and size set
forth in EN60204 Appendix C.
* The operating capacity of the relay outputs (terminal symbols A, B, C) should
be 30VDC, 0.3A.
* The terminals indicated as the control circuit input and output terminals on
page 6 are separated safely from the main circuit.
* Environment
Ambient Temperature
Ambient Humidity
Muximum Altitude
During
operation
-10°C to +50°C
(14°F to 122°F)
90% RH or less
1,000m
(3280.80feet)
In storage
-20°C to +65°C
(-4°F to +149°F)
90% RH or less
1,000m
(3280.80feet)
During
transportation
-20°C to +65°C
(-4°F to +149°F)
90% RH or less
10,000m
(32808.40feet)
Details are given in the technical information "Low Voltage Directive
Conformance Guide" (BCN-A21041-203). Please contact your sales
representative.
56
Appendix 2 Instructions for compliance with U.S. and
Canadian Electrical Codes
(Standard to comply with :UL 508 C (200V,
100V class),
UL 840 (400V class))
1. General Precaution
The bus capacitor discharge time is 10 minutes. Before starting wiring or
inspection, switch power off, wait for more than 10 minutes, and check for
residual voltage between terminal P (+) and N (-) with a meter etc., to avoid
hazard of electrical shock.
2. Environment
Before installation, check that the environment meets following specifications.
Ambient
temperature
-10°C to +50°C (14°F to 122°F)
(non-freezing)
Inverter
5cm
(1.97inch)
5cm
(1.97inch)
Ambient humidity
Storage
temperature
(Note 2)
Ambience
Altitude vibration
Measurement
position
5cm
(1.97inch)
Measurement position
90%RH or less (non-condensing)
-20°C to +65°C (-4°F to 149°F)
Indoors (No Corrosive and flammable gases, oil mist, dust and dirt.)
Below 1000m (3280.80feet), 5.9m/s2 or less
3. Installation
The below types of inverter have been approved as products for use in
enclosure and approval tests were conducted under the following conditions.
Design the enclosure so that the ambient temperature, humidity and ambience
of the inverter will satisfy the above specifications.
Branch circuit protection
For installation in United States, branch circuit protection must be provided, in
accordance with the National Electrical Code and any applicable local codes.
For installation in Canada, branch circuit protection must be provided in
accordance with the Canada Electrical Code and any applicable provincial
codes.
4. Short circuit ratings
Suitable For Use in A Circuit Capable of Delivering Not More Than 5kA rms
Symmetrical Amperes.
57
5. Wiring of the power supply and motor
For wiring the input (R, S, T) and output (U, V, W) terminals of the inverter, use
the UL-listed copper wires (rated at 75°C) and round crimping terminals. Crimp
the crimping terminals with the crimping tool recommended by the terminal
maker.
6. Motor overload protection
These inverters provide solid state motor overload protection.
Set parameter 9 using the following instructions,
(Pr. 9 "electronic thermal O/L relay").
<Setting>
• Set the rated current [A] of the motor.
(Normally set the rated current at 50Hz.)
• Setting "0" makes the electronic overcurrent protection (motor protective
function) invalid. (The inverter's protective function is valid).
• When using a Mitsubishi constant-torque motor, first set "1" in Pr. 71 to choose
the 100% continuous torque characteristic in the low-speed range. Then, set
the rated motor current in Pr. 9.
CAUTION
• When two or more motors are connected to the inverter, they cannot be
protected by the electronic overcurrent protection. Install an external thermal
relay to each motor.
• When the difference between the inverter and motor capacities is large and
the setting is small, the protective characteristics of the electronic overcurrent
protection will be deteriorated.
In this cause, use an external thermal relay.
• A special motor cannot be protected by the electronic overcurrent protection.
Use an external thermal relay.
Reference: Motor overload protection characteristics
50% setting
(Note 1, 2)
Operation time (s)
240
180
120
100% setting
(Note 2)
30Hz or higher
(Note 3)
20Hz
10Hz
Electronic overcurrent
protection for transistor
protection
60
0
Protection activating range
Range on the right of characteristic curve
Normal operating range
Range on the left of characteristic curve
50
100
150 180 200
Inverter output current (%)
(% to rated inverter output current)
(Note 1) When you set the 50% value (current
value) of the rated inverter output current.
(Note 2) The % value denotes the percentage of
the current value to the rated inverter
output current, not to the rated motor current.
(Note 3) This characteristic curve will be described
even under operation of 6Hz or higher
when you set the electronic overcurrent
protection dedicated to the Mitsubishi
constant-torque motor.
58
REVISIONS
*The manual number is given on the bottom left of the back cover.
Print Date
Mar., 2000
Jun., 2000
Jan., 2001
Mar., 2001
*Manual Number
Revision
IB(NA)-0600026-A First edition
IB(NA)-0600026-B Addition
Single-phase 100V power input specifications.
IB(NA)-0600026-C Partial additions
• Instructions for compliance with U.S. and Canadian
Electrical Codes
• Procedure in which the setting dial is used like a
potentiometer to perform operation.
IB(NA)-0600026-D Addition
Three-phase 400V power input specifications.
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