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“Aquamax
KF”
Coulometric
User Manual
Aquamax KF v.08.10
Aquamax KF Coulometric v08.10
CONTENTS
Introduction …………………………………………………….……… Page 3
Principle of Measurement ……………………………………………… Page 4
Specifications & Features ……………………………………………… Page 5
Unpacking & Parts List ……………………………………………… Page 6
Titration Cell Assembly Instructions …………………………………… Page 7-8
Filling & Changing Reagents ………………………………………….. Page 9
Front & Rear Panel Description ………..……………………………… Page 10
Setting Time & Date …………………………………………………… Page 11
Connection & Start Up Procedure ……………………………………… Page 12
Programming A Method ……………………………………………….. Page 13-19
Example Methods & Applications……………………………………… Page 20 - 23
How To Run A Test………………Examples V/SG & W/w…………… Page 24 - 25
Printer …………………………… Loading the paper…………………. Page 26
Example Print Out…………………. Page 27
Drift Compensation ……………………………….……………………. Page 28
Overtitration ……………………………………………………………. Page 28
Reagent Life ……………………………………………………………. Page 28
Cleaning the Glassware ………………………………………………… Page 29
Troubleshooting ……………………………………………………….. Page 30
Warranty ……………………………………………………………….. Page 30
Accessories ……………………………………………………………….. Page 31
2
Aquamax KF Coulometric v08.10
G.R. Scientific Ltd.
Tel: +44 1525 404747 Fax: +44 1525 404848
E-mail: [email protected] Website: www.grscientific.com
Correspondence Address: Delivery Address:
P.O. Box 242
Ampthill
Bedfordshire
MK45 5AQ
United Kingdom
Building 69
Wrest Park
Silsoe
Bedfordshire
MK45 4HS
United Kingdom
INTRODUCTION
Key personnel at G.R. Scientific are recognised experts in coulometric Karl Fischer titration technology.
They have designed and manufactured coulometric titrators since the early 1980’s and are widely regarded as some of the leading specialists in this technique.
The Aquamax KF Coulometric has a small footprint, is easy to use, and supplied complete with a specifically designed low drift cell which is also suitable for outdoor use. The built-in battery and optional carry case, provide the versatility required by the laboratory and also the ease of use and portability required by the field engineer.
Cou-Lo Formula reagents have been specially formulated for use with Aquamax KF titrators. Formula
A anode reagent is suitable for most routine applications and is especially useful for water content determination of oil samples, e.g. transformer oils, crude oils, etc. This anode reagent is supplied in
“single shot” bottles of 100ml – No measuring of volumes required – No mixing of other solvents required. Cathode reagent Formula C is supplied in “single shot” 5ml vials which have “safety snappers” pre-fitted thereby reducing risk to the operator.
Where appropriate G.R. Scientific products include traceable calibration certificates and are backed up by a five year warranty. These titrators are used by many leading companies in the oil, petrochemical, gas, pharmaceutical, biotechnology, automotive and power generation industries.
For a list of users, typical applications or details of our network of international distributors, please visit our website, www.grscientific.com , or contact G.R. Scientific Ltd. on:-
Tel: +44 1525 404747. Fax: +44 1525 404848. E-mail: [email protected]
To obtain the full benefits that this instrument can offer it is recommended that you read this user manual before assembling the unit.
Cou-Lo and Aquamax KF are registered trade marks of G.R. Scientific Ltd. “ACE” control system is patented technique owned by G.R. Scientific Ltd.
(All Aquamax KF power supplies are double insulated units that do not need an earth (ground) connection. These units are sealed and conform to CSA(LR84459), UL listings and CE requirements. Aquamax KF titrators only require a low voltage 15V input to the electronic / control circuitry. The moulded plastic casing of the instrument also provides additional insulation.)
3
Aquamax KF Coulometric v08.10
PRINCIPLE OF MEASUREMENT
Karl Fischer titration is simply a means to measure water content of samples. Modern instruments, such as the Aquamax, use the coulometric principle, whereby the water present in the sample is coulometrically titrated to a predefined end point at which there is a minute excess of free iodine present.
Stoichiometrically, 1 mole of water will react with 1 mole of iodine, so that 1 milligram of water is equivalent to 10
×71 coulombs of electricity. Combining the coulometric technique with Karl Fischer titration, Aquamax KF titrators determine the water content of the sample by measuring the amount of electrolysis current necessary to produce the required iodine. This is an absolute technique which does not require calibration of the reagents. For further information, visit www.grscientific.com, and download the
PDF article titled “Recent Advances”.
SO
I
2
+SO
2
+3C
5
H
5
N+H
2
O
® 2C
5
H
5
N.HI+C
5
H
5
N
2
O
SO
2
SO
4
CH
3
C
5
H
5
N +CH
3
OH
® C
5
H
5
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2I
` - 2e ® I
2
Using the latest pulse current technology and our patented “ACE” control system, (Patent No.GB2370641), the Aquamax KF automatically selects the appropriate titration speed dependent upon the amount of water present in the sample. The titration speed is reduced as the end point is approached, and when the titration is completed the instrument prints out and displays the results. For a more detailed explanation of the technique, and a comparison with volumetric Karl Fischer titration, please visit our website, www.grscientific.com
4
Aquamax KF Coulometric v08.10
Titration method
Electrolysis control
End point detection
End point indication
Display
Measuring range
Moisture range
Max. sensitivity
Max. titration speed
Max. electrolysis current
Drift compensation
Start delay time
Min. titration time
Power supply
Precision
Calculation modes
Display format
Print format
Statistics
Method storage
Sample ID number
Printer
Stirrer speed
Battery life
Charging time
Battery low indication
Dimensions
Weight
Carry case
Calendar / clock
SPECIFICATIONS & FEATURES
Aquamax KF Coulometric
Coulometric Karl Fischer Titration
Patented “ACE” control system (GB2370641)
AC polarisation
Visual display / print out / acoustic beep
40 character alphanumeric backlit LCD
1μg – 10 mg water
1 ppm – 100 % water
0 • 1μg
2 mg per minute
400 ma
Automatically controlled
0 – 30 minutes user programmable
0 – 30 minutes user programmable
90-264 VAC, 47-63 Hz, 12V DC car adapter/internal battery
10 - 100μg ± 3μg, 100μg – 1 mg ± 5 μg, above 1 mg ± 0•5%
User programmable calculations:- Weight/weight,
Volume/density, Volume/volume, Weight/Dilution ratio.
μg, mg/kg, ppm, %
μg count plus calculated mg/kg, ppm, % water
Upto 99 runs, user programmable
10 programmable methods
User programmable
42 character high speed thermal printer
Microprocessor controlled
8 hours running time from fully charged
Fully charged 14 hours
Display & print out indication
10 x 9½ x 5 inches (250 x 245 x 120 mm)
6 pounds (3 kg)
Optional
Analysis time & date print out
5
Aquamax KF Coulometric v08.10
UNPACKING & PARTS LIST
Inside the shipping carton you will find a plastic case which contains the glassware and accessories pack and the user manual. The Aquamax KF titrator is located underneath the glassware case (or inside the optional carry case if ordered). The mains power lead, power pack and in-car adapter are inside the carry case lid compartment.
Remove all of these items and check that they have arrived undamaged.
After unpacking your Aquamax KF check that the glassware/accessories pack contains:-
Item Description Low Drift Cell
1 pce
1 pce
1 pce
1 pce
1 pack
1 pce
1 pce
1 bottle
1 pce
1 pce
1 pce
Titration Vessel
Detector electrode
Generator electrode
Desiccant tube & cap
Injection septa (10)
1ml Gas Tight syringe
Luer needle
Molecular sieve
Stirrer bar
Funnel
Thermal paper roll
71- 0102
71- 0103
71- 0104
71- 0106
71- 9507
71- 9508-GT
71- 9509
71- 9512
71- 9514
71- 9515
71- 0119
1 pce
1 pce
1 pce
1 pce
1 pce
1 pce
Mains lead
Mains power pack
In Car Adapter
User Manual
Dust cover
Carry case (optional)
ACCESSORIES
71- 4014 /18 /19/20 UK/EU/US
71- 401607
71- 401421
71- 9517
71- 301301
71- 201109
6
Aquamax KF Coulometric v08.10
AQUAMAX KF TITRATION CELL
STEP BY STEP ASSEMBLY INSTRUCTIONS
Position titration vessel on Aquamax KF titrator
The glass joints do not require Teflon sleeves or grease. The special screw fittings seal the vessel from ingress of moisture from the atmosphere and are easily released, even after several weeks.
Position electrodes on titration vessel. It is not necessary to overtighten these screw joints.
Connect leads to generator and detector electrodes then connect the leads to the titrator. Generator electrode lead connects to socket marked
“GENERATOR”
– detector electrode lead connects to socket marked
“DETECTOR”
Place stirrer bar inside titration vessel
Fit injection septa into plastic screw cap connectors and locate onto injection ports of titration vessel.
Fill drying tube with molecular sieve and locate on top of generator electrode
The assembled titration cell is now ready to be charged with reagents prior to use. Please be sure to assemble correctly every time the cell is cleaned or re-filled. It is recommended that the titrator is NOT switched on until after the titration vessel has been charged with reagents. This will avoid damage being caused to the electrodes by the stirrer bar. Avoid twisting the electrode leads otherwise they may become damaged.
7
AQUAMAX KF TITRATION CELL
Aquamax KF Coulometric v08.10
8
Aquamax KF Coulometric v08.10
FILLING & CHANGING REAGENTS
The Aquamax KF has been designed to operate with all major coulometric Karl Fischer reagents, however optimum performance can be obtained by using Cou-Lo Formula reagents which have been specifically formulated for use with these instruments. For most routine applications 100ml of
Formula “A” (anode reagent) and 5ml of Formula “C” (cathode reagent) are used. When analysing
Transformer oils, Crude oils and other petroleum products Formula “A” is especially suited as it contains other solvents to improve sample miscibility and solubility.
(When analysing samples of Ketones, amines or others which may interfere with the reaction it is advisable to use specialised reagents which can be obtained from various suppliers).
Although reagents can be poured into the titration vessel whilst it is located on the titrator, we recommend that the vessel and electrodes are removed from the instrument whilst this procedure is performed to avoid reagent spillage onto the instrument casing.
(Any spillage onto the instrument casing should be wiped off immediately to avoid damage or staining).
Remove the drying tube and injection septa. Using the funnel supplied, charge the titration vessel upto the lower line with
Formula “A” reagent. For your convenience these reagents are supplied in “single shot” bottles which contain 100ml so it is not necessary to measure any volumes – simply pour in the complete bottle
Also using the funnel, charge the inner chamber of the generator electrode with Formula “C” reagent which are supplied in “single shot” 5 ml vials which havce “safet y snappers” pre-fitted thereby reducing risk to the operator.
(It is not necessary to clean the funnel between reagents.)
Reconnect the drying tube and injection septa so that the titration vessel is sealed from ingress of atmospheric moisture.
Locate the complete titration vessel onto the titrator and connect the electrode leads onto the appropriate sockets
The colours of anode and cathode reagent are only an illustration to show that there are two different liquids. These are not necessarily the exact colours of the reagents being used.
The Aquamax KF titrator is now ready to be switched on.
Cathode Reagent Anode Reagent
9
Aquamax KF Coulometric v08.10
DESCRIPTION
Front Panel
Printer Display panel
Keypad Stirrer speed
Rear Panel
Power Jack:-
Fuse:-
RS232:-
USB-B:-
Nominal 15v DC 40w. Supply Input
3,15amp T type Time delay
Standard 4 wire RS232 Input / Output
Port.
Direct cable to PC / Results Manager
Port.
Removable Flash Memory Store Port. USB-A:-
RS232 Port. –
For updating titrator software, connecting to other equipment for remote controlling (software specific protocols to be provided).
USB-B Port. –
For connecting directly to PC to export data to Results Manager and enable results to be saved on files for future reference. (See Results Manager User Manual section)
USB-A Port. –
For exporting results data to a Removable Flash Drive (memory stick), when running sample tests in the field or remote locations, and subsequent transfer to PC at a later date for loading onto Results Manager files.
To use the memory store, insert Flash Drive into USB port A, titrator will see it and a symbol will appear on the display.
The symbol will appear blacked out while the drive is being written to and then as when idle.
The drive should only be removed when in the idle mode.
To read data saved on drive insert it into PC USB port. Start Results Manager, load selected file and then save in the format you require, see Results Manager user manual for full instructions.
There is a separate power ON/OFF switch on the rear panel. Whilst connected to mains power supply, a trickle charge is continuously applied to the battery. It is therefore recommended that the instrument is used from mains power supply whenever possible so that the battery is kept fully charged. Maximum battery operating time is 8 hours continuous use. This may be reduced if repeated high water contents are being determined or if the printer is being continually used.
10
SETTING THE DATE AND TIME
1. Switch on the Aquamax KF and wait for it to display the following :
Aquamax KF Coulometric v08.10
Aquamax KF
Press START
2. Hold down the
START
KF displays:-
Set Date / Time:
DD/MM/YYYY HH:MM:SS
3. Use the
•
decimal point key to move the cursor across the screen.
4. Use the numerical keys to set / alter the required number
START
key to save the changes and exit.
11
Aquamax KF Coulometric v08.10
CONNECTION & START UP PROCEDURE
1. Assemble glassware (see Assembly Instructions )
2. Charge vessel and generator electrode with reagents (see Filling & Changing Reagents )
3. Locate assembled titration vessel onto the Aquamax
4. Connect electrode leads
5. Connect mains lead / power cord
6. Switch ON (using switch on rear panel) and wait for display to show:-
Aquamax KF
Press START
(If required adjust the stirrer speed using the black toggle switch on the front of the instrument.)
microgram count
Aquamax xxxx mg
|||||||||| 4 detector signal titration speed
At the end of the precondition period the display will show:-
Precondition
Dft = xxxx mg
||| Drift Test
After the initial drift has been calculated, in micrograms of water per minute, the Aquamax KF is ready for operation.
Dft = xx xxxx mg
|| 1 Ready
The background drift value will usually slowly decrease with time as the titration vessel becomes drier and more stable. Although it is possible for the titrator to be used at high drift values, it is advisable to wait until the drift value is below 20 mg/minute, and stable, before commencing, especially for low water content samples in the ppm ranges. The lower, and more stable the drift – the more accurate the result.
12
Aquamax KF Coulometric v08.10
PROGRAM FUNCTIONS
When the Aquamax KF displays Ready you can enter titration parameters, recall or edit existing methods, enter new method files, etc., by using the
PROGRAM, ENTER, CLEAR
and
·
keys.
Key Functions:-
PROGRAM
ENTER
CLEAR
- press PROGRAM key to scroll through menus listed. allows parameter values for the displayed menu to be entered into memory. this key has two functions:
(1) If you have finished entering data, press CLEAR and the Aquamax KF will return to the Ready condition.
(2) If you have started to enter an incorrect value, press CLEAR and the
Aquamax KF will display the previously stored value, you can now select the correct value and press ENTER.
• ]
decimal point key allows scroll through of individual parameters in each menu.
When the required parameter is displayed, press ENTER to store it.
MENU LIST
Sample ID Number
Result Format
Calculation Mode
- upto 8 digits
- mg, ppm, mg/kg or % water
- V/SG, W/W, W/K or V/v
Printer Mode
Statistics Print
Print Drift
Start Delay Time
- off, every result or full report
- upto 99 runs, will print min., max., mean, SD & CV
- on or off
- upto 30 minutes
Min. Titration Time
End Sensitivity
Beep Mode
- upto 30 minutes
- 0 – 9 seconds
- off, keypress, end titration or both
Language
Generator Electrode
- select language
- with frit, without frit
Save Method - store upto 10 methods
See PROGRAMMING A METHOD for an explanation of each Menu List parameter
13
PROGRAMMING FLOW CHART
Aquamax KF Coulometric v08.10
14
Aquamax KF Coulometric v08.10
PROGRAMMING A METHOD
After the initial drift has been calculated, in micrograms ( mg) of water per minute, the Aquamax
KF is ready for operation. It is now possible to step through the PROGRAM parameters and enter the required calculation data.
Dft = xx xxxx mg
|| 1 Ready
The Flow Chart on the previous page may prove helpful. Press the PROGRAM key until the required option is displayed then simply follow the Flow Chart to enter the specific data values. Pressing
PROGRAM will move you on to the next prompt, pressing CLEAR will return to Ready condition. It is not necessary to step through all of the programme functions for every method, for example, if you only require to change the
Beep Mode from Off to Both – simple press PROGRAM until display shows Beep Mode, press the decimal point key
·
until display shows Both, then press ENTER and CLEAR to return to Ready.
SAMPLE ID NUMBER
Press PROGRAM → Display will show → Key upto 8 numbers → Press ENTER
PROGRAM
Sample ID No.
Sample ID No
ENTER
12345678
If you do not want to enter any further parameters simply press CLEAR to go back to the Ready condition.
Press PROGRAM if you want to continue entering other parameters
RESULT FORMAT
→
Display will show Press PROGRAM
PROGRAM
Result Format mg
Results can be selected in mg, ppm, mg/kg or % water.
If you want to select the format already stored in memory (and shown on display), press PROGRAM and the instrument will go to the next prompt. If you want to change format to give results in ppm, mg/kg or % you can scroll through these options by pressing decimal point key
·
until the required format is displayed, then press ENTER to store this in memory and PROGRAM to move onto the next prompt. If you have selected a result format in ppm, mg/kg or % the instrument will prompt you for the necessary calculation mode and data values.
Result Format
%
ENTER PROGRAM
Calculation Mode
V / SG
The display shows the calculated water content according to the programmed Result Format and
Calculation Mode program settings, ie. whatever has been chosen to be shown/printed at the end of the titration. The only exception to this is in the W/w mode when the Tare Weight has not yet been entered. In this case the display will show the mg count. The PROGRAM key can be used to enter the Tare Weight at any time during the titration, once this has been done the display will start to show the calculated result in ppm, mg/kg or % water.
15
Aquamax KF Coulometric v08.10
CALCULAT ION MODE
The Aquamax KF has four standard calculation modes in memory. Each of these allow the instrument to divide the microgram count by the gram weight of sample introduced so that the calculated result can be printed out in either ppm or percentage of water.
Press the decimal point key
·
to scroll through the options available.
Select the calculation mode required and press ENTER.
The display will prompt you with the appropriate parameters.
Enter the numerical value for each parameter and press ENTER.
The four standard calculations are:-
1. Weight difference W/w
(This is the most accurate calculation and is suitable for almost all types of samples, powders,
liquids, gases, etc.)
Result (ppm or %) = microgram count
W - w
Where W = total weight of sampler + sample (gm)
w = tare weight of empty sampler (gm)
After entering the total weight (W) the instrument will return to the Ready condition. The Tare weight
(w) can be entered at any time during the titration by pressing PROGRAM, or at the end of titration. For ease of operation it is possible to enter the Total weight (W) as 0.0000gm, then place the full sampler on the balance and tare to zero. Thereafter it is only necessary to enter the weight difference (tare weight w) for each titration. This procedure reduces potential data entry errors.
2. Weight/Dilution ratio W/K
(Use this method if you need to dissolve a sample in another solvent. Suitable for samples which will not dissolve in the anode reagent or which might interfere with the KF reaction)
Result (ppm or %) = microgram count - bl where:
W
W = weight of sample dissolved (gm) x K
K = total volume of diluent + sample volume injected into Cou-Lo Aquamax bl = micrograms of water for same injected volume of diluent ( mg) e.g.
Accurately weigh approximately 2 gm of sample into a 20ml stoppered graduated flask. Make upto the volume line with suitable solvent / diluent. Using appropriate syringe inject 100 ml of diluted sample into the titration cell. Calculation parameters for this example would be:-
W
K bl
=
=
=
2 gm
20ml =
100 ml
200 microgram count of 100 ml injected volume diluent
16
Aquamax KF Coulometric v08.10
3. Volume / Specific Gravity V/SG
(The most widely used technique for liquid samples. However, care must be taken to ensure
removal of all air bubbles from the syringe)
Result (ppm or % ) = microgram count
4.
V x SG where V = volume of sample (ml)
SG = specific gravity
Volume V/v
Result % volume = microgram count
V x 1
×0 where V = volume of sample (ml)
This is essentially the same as V / SG mode, except that the sample S.G. is fixed at 1
×0
PRINTER MODES
Selecting this program allows the printer to be turned ON or OFF. It also enables you to print out the titration parameters being used at that time. Simply scroll through the options using the decimal point key
·
until the required mode is displayed, then press ENTER.
Options available:
Off - no result print out
Every result - will print result after every titration, first result also prints all calculation input data.
Full Report - will print results after every titration and then print out statistical data after a selected number of titrations.
STATISTICS PRINT
The Aquamax KF can be programmed to print out the statistical data from a series of results when using
“Full Report” print mode. If no number has been selected, the Aquamax will automatically clear after 99 runs. If 3 or more runs have been selected the Aquamax will print out the minimum, maximum, mean, SD
& CV values.
PRINT DRIFT
The Aquamax KF can be programmed to print out the drift value for each titration. This is a useful indicator of titration cell stability. If drift is above 25 μg / minute print will show **XX**. This is a warning that a high drift value was present at start of the titration.
17
Aquamax KF Coulometric v08.10
DELAY TIMES
The Aquamax KF has been programmed to accept two different types of delay times, one at the start of titration and one at the end as a minimum titration time.
START DELAY TIME
The Aquamax KF has a preset delay of five seconds which allows samples to be dispersed into the reagents before the titration starts. Some samples, particularly powders and viscous samples, may need additional time to fully dissolve. By selecting the start delay program, you can increase this time by upto 30 minutes.
Display shows: Start Delay Time
00 mins 00 secs
Select required time delay and press ENTER.
Whilst a delay time is in operation, the display will show “add sample” and the clock counter will show the time remaining before the start of titration. A start delay can be overridden by simply pressing START
MINIMUM TITRATION TIME
For some applications, such as certain gas samples or when using the Aquamax KF combined with a solid sample vaporiser unit, such as the ADP 511, it can prove useful to delay the end point of the titration. By selecting this parameter you can increase the minimum titration time by upto 30 minutes.
Display shows:
Min. Titration Time
00 mins 15 secs
Select required minimum time and press ENTER.
END SENSITIVITY
The sensitivity of detector signal as the end point is approached can be set from 0 – 9 seconds. The default value is 3 seconds and there are very few occasions when this may need to be altered. Decreasing this value can prove useful if samples cause interference, e.g. some Lube Oil samples.
BEEP MODE
Four options are available for the audible alarm (beeper) and they can be scrolled through using the decimal point key
·
until the required one is displayed. Then press ENTER.
The options are:
Off - beeper inactive
Keypress - beep once every time a key is pressed
End titration - beep three times at the end of a titration
Both - beep after every keypress and three times at the end of a titration
18
Aquamax KF Coulometric v08.10
LANGUAGE
The Aquamax KF can be programmed to show all display prompts and print outs in various languages. Use the decimal point key
·
to select language then press ENTER.
Choose from English, Francais, Espanol, Portugues, Deutsch & Magyar.
GENERATOR ELECTRODE
The Aquamax KF can be operated using generator electrodes with or without frit (diaphragm). Use the decimal point key
·
to select either with or without frit then press ENTER. The titration electrolysis current settings are automatically adjusted for each style of generator and appropriate reagents.
SAVE METHOD
If you want to save a method for future use, this can be done by pressing a numerical key, 0 - 9, and
ENTER. All titration parameters, printer mode, beeper mode, etc. are stored automatically.
Display then shows:
Save Method
Done
Then press CLEAR and the instrument will revert back to the Ready condition.
RECALL METHOD
If any methods have been saved to memory then the first prompt (before Sample ID number) will be
“Recall Method”
When this prompt is displayed, simply press the number of the method file you wish to recall and press
ENTER. There are 10 method files available numbered from 0 to 9. The titration parameters etc will all be automatically recalled. Press PROGRAM to view the recalled method parameters or press CLEAR and the instrument will go back to the Ready condition.
If you do not want to recall a method, press PROGRAM to view the next prompt.
19
EXAMPLE COULOMETRIC METHODS
Aquamax KF Coulometric v08.10
Water Determination of Electrical Insulating Oils by Coulometric Karl Fischer
Titration
ASTM D 1533
ASTM D 4928
ASTM D 6304
IP 386
IP 438
IEC 60814
BS EN 60814
ISO 10101-3
ISO 10337
ISO 12937
Water Determination of Crude Oils by Coulometric Karl Fischer Titration
Water Determination of Petroleum Products by Coulometric Karl Fischer Titration
Water Determination of Crude Oils by Coulometric Karl Fischer Titration
Water Determination of Petroleum Products by Coulometric Karl Fischer Titration
Water Determination of Insulating Liquids, Oil Impregnated Pressboard by
Coulometric Karl Fischer Titration
Water Determination of Natural gas by Coulometric Karl Fischer Titration
Water Determination of Crude Petroleum by Coulometric Karl Fischer Titration
Water Determination of Petroleum Products by Coulometric Karl Fischer Titration
20
Aquamax KF Coulometric v08.10
EXAMPLE APPLICATIONS
LIQUID SAMPLES
Liquid samples are usually introduced into the titration vessel by using a syringe. The greater the amount of water introduced into the titration cell will cause the titration to take longer and also consume the reagents more quickly. It is recommended that the smallest representative amount of sample be used to ensure fastest titration speed and maximum sample throughput before reagents have to be replenished. Supplied as standard with every Aquamax KF titrator is a 1ml syringe and luer needle. These are suitable for injection of oil samples and water standards. Other volume syringes are commercially available from various suppliers. Please ensure that the needle is long enough to reach into the anode reagent.
This guide may be of assistance when selecting injection volume of samples:-
Expected water content…………….Suggested sample size
1 - 10 ppm……………… 1 or 2 ml
10 - 100 ppm……………… 1 or 2 ml
100 - 500 ppm……………… 0
× 5 or 1 ml
500 - 1000 ppm……………… 0
× 5 or 1 ml
0
× 001 - 0 × 01 % ……………… 1 or 2 ml
0
× 01 - 0 × 1
% ………..…..… 1 or 2 ml
0
× 1 - 0 × 5
% ……………… 0
× 5 or 1 ml
0
× 5 - 1 × 0
% ……………… 0
× 5 or 1 ml
1
× 0 - 5 × 0
% ……………… 0
× 2 ml above 5
× 0 % ……………… 0 × 1 ml or less
Please note that these volumes are only a guide. You may wish to experiment with sample size to determine the optimum balance between repeatability, reagent depletion and speed of analysis.
CRUDE OILS
(IP 386 & 438, ASTM D1533, D4928, D6304, API MPMS Chapter 10.9, ISO 10337 & 12937)
Most coulometric reagents contain Methanol as the main solvent and as such it is possible that waxy deposits from crude oils can “drop out” and contaminate the electrodes, requiring more frequent and thorough cleaning of the glassware. This problem can be reduced by using Cou-Lo “Formula A” anode reagent which has been specially formulated for this application. The most common interference in crude oil samples is usually caused by mercaptans or sulphides. Samples containing alkyl groups will react stoichiometrically so that:
100 ppm Mercaptans would show as approximately 30 ppm water
100 ppm Sulphides would show as approximately 50 ppm water
In normal practice oils containing less than 500 ppm mercaptans or sulphides are regarded as having no appreciable effect. Repeatability problems are usually caused by sampling inaccuracies or improper homogenisation of the sample.
21
Aquamax KF Coulometric v08.10
TRANSFORMER/INSULATING OILS
(ASTM D 1533, BS EN 60814, IEC 60814)
Due to the viscosity of these samples, and the fact that typical water content levels are in the range 5 – 40 ppm, it is usually necessary to inject sample volumes of 1 ml. This means that upto 50 samples would fill the titration cell. Provided that the other criteria governing reagent life, (total water titrated and reagent age), have not been reached, then it is possible to switch off the titrator and allow the oil to separate from the reagent. The oil can then be siphoned off and the instrument switched on again. After this operation it may take upto 30 minutes before the instrument settles down to a stable baseline. If it takes longer than 30 minutes then it is advisable to clean the cell and recharge with fresh reagents. For optimum performance use Cou-Lo “Formula A” reagent.
TURBINE / LUBRICATING OILS
For most Lube Oil applications a sample size of 1ml is sufficient. However, if it is suspected that the water content is above 1 %, then a sample size of 0
× 2 to 0× 5 ml is suggested.
Some lubricating oils contain additives which can coat the detector electrode or block the glass frit of the generator electrode. These problems can be reduced by modifying the Anode reagent with 20 – 40 % volume Chloroform. If difficulties continue, contact G. R. Scientific Ltd for further information.
KETONES AND AMINES
These can react with the Methanol present in most coulometric reagents resulting in inaccurate results and, in extreme conditions, titration end point being unattainable. For samples containing ketones, amines or aldehydes the use of specially formulated coulometric reagents for ketone samples is recommended.
POWDER SAMPLES
One of the main advantages of the coulometric technique is that reagents do not have to be replenished after every analysis, therefore the introduction into the titration cell of solid samples, which do not dissolve, is not recommended.
Three options available:-
· Powder samples which readily dissolve in the Anode reagent can be introduced using the optional powder sampler, part no. 2000-9511. Calculation mode W/w.
· Powder samples which cannot be dissolved in the Anode reagent should be extracted or dissolved in a suitable solvent and then an aliquot injected. Calculation mode W/K.
· If neither of above methods are suitable you may need to use a ADP 511 oven in conjunction with the
Aquamax KF titrator.
Powder sampler ADP 511 Evaporator
22
Aquamax KF Coulometric v08.10
GAS SAMPLES
Gas samples can be introduced by fitting a needle onto the gas sampling bomb and selecting Calculation mode W/w. Alternatively, gas samples can be bubbled through the titration vessel and the passed volume measured. For this method we suggest using the optional Low Drift Cell (LDC-0101) complete with gas analysis kit (LDC-0121).
1. Fit the gas inlet and outlet adapters in place of the injection septa.
2. Remove the drying tube and seal the top of electrode using the injection port septa and screw cap.
3. Connect outlet adapter to wet gas flow meter.
4. Flush the sample lines and allow instrument to stabilise.
5. Press START and allow gas sample to flow through the cell at an approximate flow rate of 0
× 5 litres/minute.
6. Turn off gas flow and allow titration to reach end point.
Calculation
G x (273 + t ) x 22
× 4
W=
V x 273 x 18
W = moisture content
G = microgram count
V = gas volume, litres
t = water temperature of wet gas flow meter (
°C)
Gas sample adapter Fitted to vessel
23
10.
11.
12.
6.
7.
8.
9.
1.
2.
3.
4.
5.
Aquamax KF Coulometric v08.10
HOW TO RUN A TEST
Please read the section PROGRAMMING A METHOD then use the PROGRAMMING FLOW CHART before running any samples,
Example: Transformer oil sample by V/SG
Program the Aquamax KF with parameters for the analysis. For Transformer Oil samples, these parameters are usually:-
Result Format
Calculation Mode
Sample Volume
Sample SG
= mg/kg or ppm
= V/SG
= 1.0 ml
= 0.875
Other parameters such as Sample ID number, Printer Mode etc are optional.
ANALYSIS METHOD
Confirm that Aquamax KF is in “Ready” mode
Flush 1.0ml syringe several times (minimum 6 times) with sample
Fit luer needle and flush through with sample
Draw sample into syringe beyond the 1.0ml marking
Invert syringe so that any air bubbles can be ejected through the needle and adjust syringe plunger to the 1.0 ml mark
Wipe off excess sample from outside of needle using a clean, dry tissue or paper towel
Pierce needle through injection septa of titration vessel (1 – 2 cm)
Press START
Push needle into anode reagent and inject sample
Withdraw needle from titration vessel
Read result, in mg/kg (ppm) water, on display and printout
Repeat steps 2 – 11 if duplicate result required
24
Aquamax KF Coulometric v08.10
Example: Powder sample by W/w
Program the Aquamax KF with parameters for the analysis.
ANALYSIS METHOD (1)
1. Confirm that Aquamax KF is in “Ready” mode
2. Place a suitable amount of sample in the powder sampler (p.n. 2000-9511) and seal with stopper provided.
3. Weigh sampler
4. Press PROGRAM until Calculation Mode displayed then select W/w
5. Enter the sampler weight when prompted by display, then press ENTER / CLEAR
6. Remove the injection septa port, press START, and pour the sample inside the titration vessel ensuring that sample does not stick to the inside of the vessel wall.
7. Reweigh the sampler.
8. The net weight of sampler can be entered either during the titration by pressing PROGRAM or waiting until the end of titration when display will prompt TARE Weight. Enter the weight then press CLEAR.
ANALYSIS METHOD (2)
1. Confirm that Aquamax KF is in “Ready” mode
2. Place a suitable amount of sample in the powder sampler (p.n. 2000-9511) and seal with stopper provided.
3. Place sampler on balance and tare to zero
4. Press PROGRAM until Calc. Mode displayed then select W/w
5. Enter the sample weight as 0.0 gram, then press ENTER / CLEAR
6. Remove the injection septa port, press START, and pour the sample inside the titration vessel ensuring that sample does not stick to the inside of the vessel wall.
7. Reweigh the sampler.
8. The weight difference of sampler can be entered either during the titration by pressing PROGRAM or waiting until the end of titration when display will prompt TARE Weight. Enter the weight then press
CLEAR.
25
Aquamax KF Coulometric v08.10
LOADING THE PRINTER
To load the paper into the printer, first open the paper roll holder lid above the print head and remove the old roll and rollers. Now fit rollers to new paper roll (LDC-0119), load as shown and insert the paper into the slot at the rear of the print head. As soon as the printer sees the paper it will automatically load it. To avoid damage to the printer mechanism it is advisable to only use the correct part number (LDC-0119) thermal paper rolls.
Cut the end of the paper roll at a slight angle as shown. This will make it easier to feed into the printer mechanism
The mechanism has optical sensors which detect the paper and will auto feed.
Schematic of paper feed
Fit rollers onto both sides of paper roll
Locate paper roll in to compartment
26
Aquamax KF Coulometric v08.10
PRINT-OUTS
The Aquamax KF allows you to select different print modes. If you choose to have the printer on, you will receive a hard copy of the result obtained, together with the selected parameters for that particular titration every time a titration is performed. Options available;
Off - no result print out
Every result - will print result after every titration, first result also prints all calculation input data.
Full Report - will print results after every titration and then print out statistical data after a selected number of titrations.
The Aquamax KF automatically increments the next run number every time you press the start button. The run counter is reset to zero when power is switched off and back on again. A duplicate set of results can be printed out simply by holding down the start button for 3 seconds. Results memory is cleared after duplicate print out or when power is switched off.
PRINT OUT EXPLANATION
Aquamax KF
V xxxx
Serial No. 71000
Calibrated DD/MM/YYYY
Run Date
Run: 1 Run Time
Nett Count
Drift
Volume
Density
Result Format
0.0 µg
F
00
1.0000 ml
1.0000
%
Calculation Mode V/SG
Res: 0.0000%
Run: 2 Run Time
Nett Count
Drift
0.0 µg
00
Res: 0.0000%
Aquamax KF
Serial No.
V xxxx
71000
Calibrated DD/MM/YYYY
Run Date
Run: 1 Run Time
Nett Count
N
0.0 µg
Drift
Result Format
00
%
Calculation Mode W/w
Total Weight
Tare Weight
0.0000 gm
0.0000 gm
Sample Weight 0.0000 gm
Res: 0.0000%
EXAMPLE OF V/SG CALCULATION
Titrator model
Software version
Titrator serial number
Date titrator calibrated
Date sample run
Run number & time of analysis (F = generator electrode with frit)
Nett microgram count (after drift correction)
Drift value at start of titration
Result format selected
Calculation mode selected
Sample volume
Sample density
Calculated result water content
Subsequent runs of the same sample and calculation parameters show run number, run time, nett count,
Drift value and calculated result.
EXAMPLE OF W/w CALCULATION
Run number & time of analysis (N = generator electrode without frit)
Nett microgram count (after drift correction)
Drift value at start of titration
Result format selected
Calculation mode selected
Weight of syringe plus sample
Weight of syringe after sample injected
Weight of sample analysed
Calculated result water content
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Aquamax KF Coulometric v08.10
DRIFT RATE COMPENSATION
At the start of any titration, the drift value in the top left corner of the screen (in micrograms per minute), is stored in memory. This ensures that the displayed result is corrected for any ingress of atmospheric moisture during the titration period.
Whilst in READY condition, the Aquamax KF continually compensates for any drift caused by atmospheric moisture ingress or reagent decomposition and displays this information, which is updated every 10 seconds. If the drift value is above 25 μg /minute the display will show High Drift **XX**. This is a warning that the value is high, however the instrument can still be used by simply pressing START to continue. Provided the drift rate is stable then it usually acceptable to continue operation. The Aquamax titration cell design can provide drift values down to less than 5 μg /minute but can also operate at much higher values. The maximum drift value is 60 μg /minute but we recommend operating upto a maximum of
25 whenever possible.
If the drift value is above 60 mg per minute the display will read
“EXCESS DRIFT - SEE INSTRUCTION MANUAL”
Most common causes of excess drift are:
Titration vessel not properly sealed (check septa & fittings).
Reagent almost depleted (clean & recharge the cell).
Sample introduced before pressing START key.
Trace moisture on cell walls.
If excess drift occurs, switch the instrument off, remove titration cell from clamp, gently swirl the anode reagent around the cell walls, replace cell in clamp, switch instrument on and allow to precondition.
OVERTITRATION
If the detector electrode senses too much Iodine in the titration cell, usually caused by instrument being left unoperated for a long period, the display will read :-
“OVERTITRATION - SEE INSTRUCTION MANUAL”
Simply add 3 - 5 microlitres of water, or a small amount of a known wet sample, until the detector signal bars on bottom left of display are activated. Then instrument will automatically carry out its precondition.
REAGENT LIFE
There are three main factors which govern the life of reagents, and therefore, the frequency of cleaning and recharging the titration cell:
1. The physical size of the titration cell allows for 50 – 60 mls of sample to be added. For the analysis of most liquid samples (e.g. solvents) the Aquamax KF normally only requires a few microlitres to be injected, therefore the maximum volume of 50 – 60 mls should not become a limiting factor.
2.
(Oil samples are an exception and are dealt with elsewhere in this manual).
The total amount of water that can be analysed before saturation of the reagents varies slightly from one reagent manufacturer to another. Typically a 100 ml charge of Anode reagent (Formula
“A”) will analyse upto 1 gm water, whilst a 5 ml charge of Cathode reagent (Formula “C”) will
3. analyse upto 250 mg water. Considering that the injected sample volume is normally small, and also that the analysis is usually for the determination of low levels of water, these water capacity values are not normally a limiting factor.
Similar to all other Karl Fischer reagents, coulometric reagents will deteriorate when exposed to sunlight and with increases in temperature. Placing the instrument in direct sunlight or near to a heat duct can decrease the reagent life. As reagents age, the titration speed will reduce and the drift value will increase.
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Aquamax KF Coulometric v08.10
CLEANING GLASSWARE
IMPORTANT
The platinum mesh and wires of the electrodes are fragile and can be easily bent or broken. Extreme care
MUST be taken when disassembling, cleaning and reassembling the titration cell. The generator electrode is the most expensive part of the Aquamax KF glassware. DO NOT USE BRUSH TO CLEAN INSIDE
ELECTRODE AS THIS COULD DAMAGE CONNECTIONS. Coulometric reagents are flammable and toxic, so care should always be taken when handling them and when cleaning the glassware. Whenever possible this should be done in a safe area, e.g. inside a fume cupboard. Reagents should not be recharged while the titration cell is still attached to the titrator. See page 11 on charging procedure.
Under normal circumstances the titration cell can be used for a large number of samples before having to replenish the reagents. Once the reagents have been exhausted, or when the titration cell maximum volume has been reached, it should simply be necessary to:-
1.
2.
DISASSEMBLE titration cell (disconnect leads from titrator)
EMPTY the titration cell and generator electrode
3.
4.
RINSE all parts with methanol. Do not use brush on electrodes.
DRY all parts
5.
6.
REASSEMBLE glassware
RECHARGE with fresh reagents
If the cell is heavily contaminated then it may be necessary to clean it more thoroughly. For oil samples, cleaning with chloroform or xylene is suggested, whilst for salt deposits a water wash may be required. Use whichever solvent is most suited for the sample type. The titration vessel can even be cleaned with hot soapy water and a bottle-brush. However, after cleaning with suitable solvent, all glassware parts, MUST be rinsed inside and out with methanol. They can then be dried with a warm air blower, such as a domestic hair dryer, placed in a low temperature oven at 40 – 50
° C, or left in a desiccator.
After being fully dried, reassemble the titration cell and charge with fresh reagents.
THE MORE THOROUGHLY THAT THE TITRATION CELL IS CLEANED AND DRIED, THE
FASTER THE INSTRUMENT WILL STABILISE READY FOR OPERATION AFTER
RECHARGING REAGENTS.
Under normal conditions, the Aquamax KF should be ready for operation within 5 – 10 minutes after reassembly, however it could take up to 20 minutes before to completely stabilise if the drying procedure has not been properly carried out.
29
Aquamax KF Coulometric v08.10
TROUBLESHOOTING
OVERTITRATION
Detector senses too much Iodine. Usually caused by old reagents or stirrer switched off. Check stirrer speed. Add 3-5 microlitres of water until detector bars activate, and allow to precondition.
EXCESS DRIFT
Indicates excess moisture ingress or condensation on cell walls. Switch OFF. Remove titration cell from clamp and gently swirl anode reagent around the cell walls. Reconnect, switch ON, and allow to Precondition.
LONG PRECONDITIONING TIME
Normally caused by glassware not being sufficiently dried before assembly. Re-clean glassware and electrodes, dry thoroughly and charge with fresh reagents.
PROGRESSIVELY LOWER RESULTS FOR SAME SAMPLE
Moisture contamination of syringe. Flush syringe and needle with sample several times before beginning new test.
POOR REPEATABI LITY FOR SAME SAMPLE
Sample size probably too small or moisture contamination of syringe. Increase sample size and flush syringe and needle several times before beginning new test.
WARNING LETTERS ON PRINT OUT
Warning letters will be printed after time of each analysis to signify the following:-
U – Uncalibrated, E – Calibration expired, B – Battery level low, A – ACE system active
Call G.R. Scientific Ltd or your local dealer for suggestions on sampling technique for your application.
E-mail: [email protected]
TEL: +44 1525 404747 FAX: +44 1525 404848
INSTRUMENT CARE
Although the instrument casing is highly resistive to most solvents care should be taken to ensure that any spillage is wiped off immediately to avoid staining or possible damage to the paint surface.
WARRANTY
Under the conditions of our warranty, all faults which are proved to be due to material, construction or manufacturing defects, which occur within 60 months of the delivery date, will be repaired or replaced, (at our discretion), free of charge at our premises. Freight costs will be chargeable along with any inspection work which was not necessitated by manufacturing or material defects. Breakages of glassware or electrodes are not covered by this guarantee. In the event of instrument failure during the warranty period, written authorisation must be obtained from the manufacturer prior to shipping.
The Cou-Lo Safe Warranty Registration Form must be returned so that we can register your details.
30
Aquamax KF Coulometric v08.10
ACCESSORIES
CARRY CASE
Optional Carry case provides the portability required by the field engineer. The Aquamax
KF can be transported, complete with glassware assembled, ready for immediate use on arrival at destination. Power cords, syringes, etc, can all be carried inside the carry case lid which has a special compartment for this purpose.
(Part no. 201109)
COU-LO FORMULA REAGENTS
Specially formulated to ensure optimum performance, our uniquely packaged reagents provide improved sample miscibility and solubility. Packaged in “single shot” 100ml bottles and 5ml “easy snap” vials, Cou-Lo
Formula reagents are safer to use and safer to store.
OTHER PRODUCTS IN THE AQUAMAX RANGE
AQUAMAX KF VOLUMETRIC AQUAMAX TAN TITRATOR GAS TIGHT OIL SYRINGE
water content determination total acidity number 1.0ml with white markings
For further information about any of our products, pricing or details about local representatives, just contact
Telephone: +44 (0) 1525 404747 Fax: +44 (0) 1525 404848
Email: [email protected] Web: www.grscientific.com
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