SKF @ptitude Inspector - SKF Maintenance Services

SKF @ptitude Inspector - SKF Maintenance Services
SKF @ptitude Inspector
Process inspection and analysis software for use
with the SKF MARLIN data manager
SKF @ptitude Inspector is
a key module in a family
of reliability software
applications that work
together as SKF @ptitude
Monitoring Suite.
SKF @ptitude Inspector software,
combined with the SKF MARLIN
family of data managers, provides a
comprehensive solution for Operator
Driven Reliability (ODR). With
@ptitude Inspector, SKF harnesses
the power of today’s leading
software technologies to bring you
in-depth analysis and the ability to
communicate machine condition
between operations, maintenance,
engineering and plant management.
Enterprise
resource
planning
Computerized
Maintenance
Management
System
SKF @ptitude
decision support
On-line
surveillance/
protection
Periodic
vibration/
process data
SKF @ptitude
monitoring suite
SKF @ptitude
Analyst
SKF @ptitude
Observer
SKF @ptitude
Inspector
Software tailored to the needs of the
MARLIN user
SKF @ptitude Inspector incorporates a
simple user interface to speed up system
implementation.
collection points or data collection that is
out of compliance parameters.
• Easily create and modify databases in a
hierarchical form, define data collection
points and types, create routes then
download to the MARLIN data manager.
• A variety of user specified views includes
multi-pane plots, window sizes and
positions, a customizable tool bar and more
to enable optimum user productivity and
efficiency.
• Compliance reporting and scheduling
allows a range of collection schedules that
vary from day, week, month, day of year,
and multiple or repeat collections per time
period. Reports identify missed or overdue
• Standardized notes can be used to
document observed machinery and process
conditions then combined with machine
data and images to create a variety of
reports.
SKF @ptitude Inspector
Process inspection and analysis software for use with the SKF MARLIN data manager
www.skf.com/cm
2
Operator Driven Reliability
ODR, the framework for organizing the activities of operators
is key to an organizations reliability program. Being in close
proximity to the machines – 24 hours a day, 7 days a week,
operators are often the first to notice even the smallest
changes in machine condition.
@ptitude Inspector and the MARLIN system enables
operations personnel to make their rounds, collecting
machine condition, inspection and process data easily and
efficiently in the palm-sized unit. Data is trended and when
certain conditions are met, the MARLIN system alerts the
operator, then provides instructions for immediate corrective
action.
Operator routes are easily created in @ptitude Inspector and downloaded to the
MARLIN system.
SKF @ptitude Inspector
Process inspection and analysis software for use with the SKF MARLIN data manager
www.skf.com/cm
3
Expert analysis and efficient decision support
SKF @ptitude Inspector fully supports the
Machine Condition Detector (MCD) POINT
type of the MARLIN (velocity, acceleration
enveloping, temperature). All types of
process data types are supported including:
pressure, flow, RPM, temperature and AC
or DC current. Instantly access points in
alarm or view alarm status for a specific
machine. An Alarm Wizard helps calculate
alarms for plant machinery, making this
complex task almost effortless for the
user. @ptitude Inspector interfaces with
@ptitude Decision Support, which identifies
the probability of specific faults within
an asset or process, then prescribes the
appropriate action to address the problem.
This systematic approach to decisionmaking enables consistency among
employees throughout your local or global
organization.
Information when you
need it
Sharing your data with other groups within your
organization is vital in today’s business world. @ptitude
Inspector facilitates this data exchange by providing full
data import/export capability.
Collected data and observations are used to form a wide
range of standard or customized management reports.
Data plots, machine notes and images can be included
with the report, so that a complete machinery and
process documentation package can be generated and
e-mailed, posted to your company intranet, or imported
to a document.
When used with SKF @ptitude Work Notification, work
orders that may have previously been ignored are
easily generated by machine operators as soon as they
discover and identify potential problem conditions.
Reports keep management informed.
SKF @ptitude Inspector
Process inspection and analysis software for use with the SKF MARLIN data manager
www.skf.com/cm
4
Leading edge technology and open architecture
@ptitude Inspector incorporates the latest software
development technologies. It is a 32-bit Windows® 2000,
and XP Professional application which utilizes COM™ design
and supports an Oracle® database and Microsoft SQL
Server™. Using the Windows Explorer layout makes it easy
to view, sort and re-arrange data measurements with the
press of a button. Cut and paste, drag and drop and right
mouse click functionalities enhance your productivity and
greatly simplify operation. With all of its features, @ptitude
Inspector is still easy to install, upgrade and maintain.
SKF @ptitude Inspector
Process inspection and analysis software for use with the SKF MARLIN data manager
www.skf.com/cm
5
It is all at your fingertips
With its ease of implementation and user friendly interface,
@ptitude Inspector software facilitates the success of your
Operator Driven Reliability program. Operators can easily
customize their route points to enable quick and accurate
collection of machine data and process observations.
Machine status and alarms can be analyzed and corrective
actions recommended with @ptitude Decision Support.
From management to your entire organization, reports
keep you informed of plant changes that could affect your
production. To hear more about what @ptitude Inspector
software, combined with the SKF MARLIN family of data
managers, has to offer your organization contact your SKF
representative today.
Flexible compliance reporting and scheduling ensures consistent
data collection.
SKF @ptitude Inspector
Process inspection and analysis software for use with the SKF MARLIN data manager
www.skf.com/cm
6
SKF @ptitude Inspector features and capabilities
ALARMS
GENERAL
• Alarm view
– Quickly find and identify all points in
alarm within the hierarchy, group, route,
workspace, or machine
• Alarm details
– Provides a summary of type of alarm and
status
• View alarm status indicators directly at the
hierarchy
• User defined alarm database
– Public alarms that can be shared with other
users
– Private alarms that can only be used by
specific users
– Unlimited number of alarms available
• Four overall alarm levels per measurement
point
– Danger high, alert high, alert low, danger
low
– Out of window, in window, level alarms
supported
• Alarm types
– Overall alarm
– Inspection
– MCD
• User preferences allow customized look and
feel
– System, measurement communication,
colors, plot settings
• Context sensitive help
• Complete user manual on installation CD-ROM
(Adobe® Acrobat® PDF format)
• Limited warranty
• Basic Product Support Plan
• On-site product installation and training
services available
COMMUNICATION
• Microsoft ActiveSync® (USB)
• Automatic report generation based on a
specified time, data upload via scheduler wizard
• Download by Hierarchy, Route, or Workspace
• Optional CMMS interface for Work Notification
• OPC client interface available
DATA DISPLAY
• Overall trend displays (single, overlay)
• Inspection
• MCD
DATABASE
• Built on Oracle® database management system
• ODBC, SQL, and TCP/IP protocol compliant
database opens the database content
• Microsoft SQL Server 2005 compatible
• Fully networkable in a Local Area Network
(LAN), Wide Area Network (WAN), and Thinclient (Terminal) environments
• Unlimited number of:
– hierarchies
– collection points
– measurements
• Database supports
– XML data importing and exporting
– Binary importing and exporting
• Point configuration management to quickly and
easily make system-wide changes
MEASUREMENTS
• Derived Point – utilizes a user definable
mathematical formula to calculate a derived
value from data collected for multiple
points. The result of this calculation is used
for automatically inserting a value into the
identified derived point. This enables easier
and more efficient calculation of process related
performance measurements.
• Conditional points
• English or metric units
• Volts (AC or DC)
• Temperature (°C and °F)
• Pressure (PSI)
• Flow (GPM, LPM)
• Bars
• Items
• Operating hours
• Speed
• Units per minute
• Inspection points (user definable)
– Single
– Multiple (up to five)
• MCD
– Enveloped acceleration
– Velocity
– Temperature
REPORTS
• Preserved reports – enables you to maintain a
history of reports.
• Shared reports – allows you to share and
preconfigure reports for selected users.
• Send reports to screen, HTML file, printer
• HTML file can be posted to internet, intranet,
e-mailed
• HTML files can be opened and modified further
using Microsoft® Office products, i.e. Word®,
Excel®, PowerPoint®
• Customizable report content
• Data plots, supplemental information, and
digital images can be included in reports
• Report types
– Last measurement
– Exception
– Overdue/non-compliant
– Pending overdue/non-compliant
– Collection status
– Route history
– Route statistics
– Set statistics
– Upload statistics
– History
– Inspection
– Work notification
– Blank (user defined)
– Compliance
• Report templates allow quick and easy report
configuration for use and reuse
SECURITY
• Fully configurable user rights that allow you to
read, view and have full access
• Unlimited access levels
• Allows assignment of access rights to user
groups
• Hierarchy access – an enhanced security
feature that authorizes viewing and
manipulation of hierarchies.
TECHNOLOGY
• 32-bit Windows software
– True multi-processing operating
environment allowing simultaneous
background and foreground processing
– Complete right click functionality (Drop down
menus)
– Drag and drop
– Cut/Copy/Paste
• Microsoft Windows 2000/XP Professional
operating system
• Oracle database management system
• Microsoft SQL Server 2005 compatible
• Program architecture based on Microsoft
Component Object Model (COM) “plug-in”
technology
– Seamless integration of new functionality
– Complete integration of third party
applications
• Windows Explorer layout
– Shortcut buttons
– Multi-pane views
– Tool bars and menu bars (customizable
TEMPLATES AND WIZARDS
• Overall statistical alarm wizards uses historical
data to help refine overall alarms
• Hierarchy template wizard allows for rapid
hierarchy creation and machine templates for
reuse
• Report template allows for the custom
configuration of reports and report templates
for reuse
• Scheduler wizard helps configure and preset
recurring activities such as report generation,
data archival and task reminders
SKF @ptitude Inspector
Process inspection and analysis software for use with the SKF MARLIN data manager
www.skf.com/cm
7
Hardware requirements
STAND ALONE CONFIGURATION
• Running SKF @ptitude Inspector
• Running Oracle® or Microsoft SQL
database management system
• Storing data
Operating system
Minimum Requirements
Recommended Requirements
Windows 2000 with Service Pack 3+ OR Windows XP Professional with Service Pack 2
Processor (* Note 1)
Pentium IV, 1.6 GHz
Pentium IV, 2.1 GHz Core 2 Duo or better
RAM
1.0 GB
2.0 GB or more
Disk space available for stand alone computer
(* Note 2)
1.2 GB
1.2 GB or more
CD/DVD drive
One (1) required
One (1) required
Video display
1024 x 768
Oracle®/Microsoft SQL
Network configuration –
SERVER
• Running Oracle® or Microsoft SQL
database management system
• Storing data
Operating system
1280 x 1024 or larger
Version 9i, 10g/SQL Server 2005
Network configuration for up to 35 Clients and one database.
Installations of 50 Clients or greater will require an on-site assessment by our
Field Service Engineers
Minimum Requirements
Recommended Requirements
Windows 2003 Server, Windows 2000 Server with Service Pack 3
Processor (* Note 1)
Pentium IV, 2.0 GHz
Pentium IV, 3.2 GHz Core 2 Duo
RAM
2.0 GB
4.0 GB or more
Quantity of hard drives (* Note 3)
3
5
Disk space available (* Note 3)
1.2 GB
Oracle®/Microsoft SQL
Network configuration –
NETWORK CLIENT
• Running SKF @ptitude Inspector
• Running database client software
1.2 GB or more
Version 9i, 10g/SQL Server 2005
Network configuration for up to 35 Clients and one database.
Installations of 50 Clients or greater will require an on-site assessment by our
Field Service Engineers
Minimum Requirements
Operating system
Recommended Requirements
Windows 2000 with Service Pack 3+ OR Windows XP Professional with Service Pack 2
Processor (* Note 1)
Pentium IV, 1.6 GHz
Pentium IV, 2.4 GHz Core 2 Duo
RAM
1.0 GB
2.0 GB or more
Disk space available for each network client
(* Note 2)
200 MB
500 MB or more
CD/DVD drive
One (1) required
One (1) required
Video display
1024 x 768
1280 x 1024 or larger
Oracle /Microsoft SQL
®
Version 9i, 10g/SQL Server 2005
NOTE 1: These requirements apply to SKF @ptitude Inspector complete with database management system. Other applications running simultaneously may degrade performance.
NOTE 2: These requirements ONLY apply to SKF @ptitude Inspector complete with database management system. Additional storage disk space is required for data.
NOTE 3: The major benefits of spreading Oracle across three or more hard disks at the server is the improved speed, and improved recoverability of a previously archived database.
The recommended five disk configuration provides the optimal protection for backup, recovery, indexing, and speed. Disk/file configuration should ONLY be handled by a SKF
Field Service Technician certified on SKF @ptitude Inspector. If using RAID, the combination of RAID 0 and RAID 1 is recommended over RAID 5.
NOTICE: If running other versions of Oracle, Microsoft SQL Server, or other database management system are expected to run in the same PC environment, please
contact your local SKF Representative to inquire about compatibility.
SKF @ptitude
Inspector –
Process
inspection
and analysis
software for
use with the
SKF MARLIN
data manager
Ordering information
• SKF @ptitude Inspector software for MARLIN [CMSW 7200]
The SKF @ptitude Inspector is available in Single and Multi Client configurations. Please contact
your local SKF Reliability Systems representative for Multi Client model information.
Product Support Plans (PSP)
A range of Product Support Plans are available to protect your investment. Contact your local
SKF Reliability Systems Sales Representative for additional information.
Installation and training
Installation and training available through your local SKF Supplier or Representative.
SKF Reliability Systems
5271 Viewridge Court • San Diego, California 92123 USA
Telephone: +1 858-496-3400 • FAX: +1 858-496-3531
Web Site: www.skf.com/cm
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless
permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication
but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the
information contained herein. SKF reserves the right to alter any part of this publication without prior notice.
SKF Patents include: #US05854553, #US05845230, #US06489884, #US05679900, #US04768380, #US06199422,
#US05992237, #US06202491, #US06513386, #US06275781, #US06633822, #US06006164,
#US2003_0178515A1, #US6,789,025, #US6,789,360, US 5,633,811 and US 5,870,699, #WO_03_048714A1
• SKF, @ptitude and MARLIN are registered trademarks of the SKF Group.
• Oracle is a registered trademark of Oracle Corporation.
• Microsoft, Windows, ActiveSync, PowerPoint, Word and Excel are registered trademarks and SQL Server is a trademark of
Microsoft Corporation.
• All other trademarks are the property of their respective owners.
CM2368 (5-07) • Copyright © 2007 by SKF Condition Monitoring, Inc. ALL RIGHTS RESERVED.
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