Schneider Electric Easy UPS 3S User Guide

Easy UPS 3S with Internal Batteries
10-30 kVA 3:1
Installation
E3SUPS10K3IB, E3SUPS10K3IB1, E3SUPS10K3IB2, E3SUPS15K3IB, E3SUPS15K3IB1,
E3SUPS15K3IB2, E3SUPS20K3IB, E3SUPS20K3IB1, E3SUPS20K3IB2, E3SUPS30K3IB,
E3SUPS30K3IB1, E3SUPS30K3IB2
Latest updates are available on the Schneider Electric website
2/2023
www.schneider-electric.com
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This guide and its content are protected under applicable copyright laws and
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is" basis. Schneider Electric products and equipment should be installed, operated,
serviced, and maintained only by qualified personnel.
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contained in this guide may be subject to change without notice.
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10-30 kVA 3:1
Table of Contents
Important Safety Instructions — SAVE THESE
INSTRUCTIONS .........................................................................................5
Electromagnetic Compatibility .....................................................................6
Safety Precautions .....................................................................................6
Electrical Safety....................................................................................8
Battery Safety.......................................................................................9
Specifications ............................................................................................ 11
Input Specifications .................................................................................. 11
Bypass Specifications ............................................................................... 11
Output Specifications ................................................................................12
Battery Specifications ...............................................................................12
Required Upstream and Downstream Protection and Cable Sizes................12
Recommended Bolts and Cable Lugs ........................................................15
Torque Specifications................................................................................15
Weights and Dimensions...........................................................................15
Shipping Weights and Dimensions.............................................................15
Clearance ................................................................................................16
Environmental ..........................................................................................16
Overview ....................................................................................................17
Overview of Single UPS ............................................................................17
Overview of 1+1 Redundant Parallel System with Common Battery
Bank........................................................................................................18
Overview of Parallel System ......................................................................19
Receiving ...................................................................................................21
Remove the UPS from the Pallet................................................................21
Connect the Power Cables ......................................................................24
Connect the Power Cables in the 10-15 kVA UPS .......................................24
Connect the Power Cables in the 20 kVA UPS ............................................26
Connect the Power Cables in the 30 kVA UPS ............................................28
Communication Interfaces.......................................................................30
Input Contacts and Output Relays..............................................................32
Connect the Signal Cables in Parallel Systems ...........................................33
Backfeed Protection .................................................................................34
Install Batteries in the 400 V UPS ..........................................................37
Installation Checklist .................................................................................39
Appendix: Switch/Breaker Details ..........................................................40
990-91189D-001
3
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
10-30 kVA 3:1
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
Read these instructions carefully and look at the equipment to become familiar
with it before trying to install, operate, service or maintain it. The following safety
messages may appear throughout this manual or on the equipment to warn of
potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a “Danger” or “Warning” safety
message indicates that an electrical hazard exists which will result in
personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages with this symbol
to avoid possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.
990-91189D-001
5
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
10-30 kVA 3:1
Electromagnetic Compatibility
NOTICE
RISK OF ELECTROMAGNETIC DISTURBANCE
This is a product Category C3 according to IEC 62040-2. This is a product for
commercial and industrial applications in the second environment - installation
restrictions or additional measures may be needed to prevent disturbances. The
second environment includes all commercial, light industry, and industrial
locations other than residential, commercial, and light industrial premises
directly connected without intermediate transformer to a public low-voltage
mains supply. The installation and cabling must follow the electromagnetic
compatibility rules, e.g.:
•
the segregation of cables,
•
the use of shielded or special cables when relevant,
•
the use of grounded metallic cable tray and supports.
Failure to follow these instructions can result in equipment damage.
Safety Precautions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read all instructions in the Installation Manual before installing or working on
this UPS system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not install the UPS system until all construction work has been completed
and the installation room has been cleaned.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
•
The product must be installed according to the specifications and
requirements as defined by Schneider Electric. It concerns in particular the
external and internal protections (upstream breakers, battery breakers,
cabling, etc.) and environmental requirements. No responsibility is assumed
by Schneider Electric if these requirements are not respected.
•
After the UPS system has been electrically wired, do not start up the system.
Start-up must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
6
990-91189D-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
10-30 kVA 3:1
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS system must be installed according to local and national regulations.
Install the UPS according to:
•
IEC 60364 (including 60364–4–41- protection against electric shock, 60364–
4–42 - protection against thermal effect, and 60364–4–43 - protection
against overcurrent), or
•
NEC NFPA 70, or
•
Canadian Electrical Code (C22.1, Part 1)
depending on which one of the standards apply in your local area.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
•
Install the UPS system in a temperature controlled indoor environment free
of conductive contaminants and humidity.
•
Install the UPS system on a non-flammable, level and solid surface (e.g.
concrete) that can support the weight of the system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS is not designed for and must therefore not be installed in the following
unusual operating environments:
•
Damaging fumes
•
Explosive mixtures of dust or gases, corrosive gases, or conductive or
radiant heat from other sources
•
Moisture, abrasive dust, steam or in an excessively damp environment
•
Fungus, insects, vermin
•
Salt-laden air or contaminated cooling refrigerant
•
Pollution degree higher than 2 according to IEC 60664-1
•
Exposure to abnormal vibrations, shocks, and tilting
•
Exposure to direct sunlight, heat sources, or strong electromagnetic fields
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or cut holes for cables or conduits with the gland plates installed and
do not drill or cut holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD OF ARC FLASH
Do not make mechanical changes to the product (including removal of cabinet
parts or drilling/cutting of holes) that are not described in the Installation Manual.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
990-91189D-001
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Important Safety Instructions — SAVE THESE
INSTRUCTIONS
10-30 kVA 3:1
NOTICE
RISK OF OVERHEATING
Respect the space requirements around the UPS system and do not cover the
product’s ventilation openings when the UPS system is in operation.
Failure to follow these instructions can result in equipment damage.
NOTICE
RISK OF EQUIPMENT DAMAGE
The UPS must use an external regenerative braking kit to dissipate energy
when connected to regenerative loads including photovoltaic systems and
speed drives.
Failure to follow these instructions can result in equipment damage.
Electrical Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
•
Electrical equipment must be installed, operated, serviced, and maintained
only by qualified personnel.
•
The UPS system must be installed in a room with restricted access (qualified
personnel only).
•
Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
•
Turn off all power supplying the UPS system before working on or inside the
equipment.
•
Before working on the UPS system, check for hazardous voltage between all
terminals including the protective earth.
•
The UPS contains an internal energy source. Hazardous voltage can be
present even when disconnected from the utility/mains supply. Before
installing or servicing the UPS system, ensure that the units are OFF and
that utility/mains and batteries are disconnected. Wait five minutes before
opening the UPS to allow the capacitors to discharge.
•
A disconnection device (e.g. disconnection circuit breaker or switch) must be
installed to enable isolation of the system from upstream power sources in
accordance with local regulations. This disconnection device must be easily
accessible and visible.
•
The UPS must be properly earthed/grounded and due to a high leakage
current, the earthing/grounding conductor must be connected first.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In systems where backfeed protection is not part of the standard design, an
automatic isolation device (backfeed protection option or other device meeting
the requirements of IEC/EN 62040–1 or UL1778 5th Edition – depending on
which of the two standards apply to your local area) must be installed to prevent
hazardous voltage or energy at the input terminals of the isolation device. The
device must open within 15 seconds after the upstream power supply fails and
must be rated according to the specifications.
Failure to follow these instructions will result in death or serious injury.
8
990-91189D-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
10-30 kVA 3:1
When the UPS input is connected through external isolators that, when opened,
isolate the neutral or when the automatic backfeed isolation is provided external to
the equipment or is connected to an IT power distribution system, a label must be
fitted at the UPS input terminals, and on all primary power isolators installed
remote from the UPS area and on external access points between such isolators
and the UPS, by the user, displaying the following text (or equivalent in a language
which is acceptable in the country in which the UPS system is installed):
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and
check for hazardous voltage between all terminals including the protective
earth.
Failure to follow these instructions will result in death or serious injury.
Battery Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
•
Battery circuit breakers must be installed according to the specifications and
requirements as defined by Schneider Electric.
•
Servicing of batteries must only be performed or supervised by qualified
personnel knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
•
Disconnect charging source prior to connecting or disconnecting battery
terminals.
•
Do not dispose of batteries in a fire as they can explode.
•
Do not open, alter, or mutilate batteries. Released electrolyte is harmful to
the skin and eyes. It may be toxic.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries
•
Remove watches, rings, or other metal objects.
•
Use tools with insulated handles.
•
Wear protective glasses, gloves and boots.
•
Do not lay tools or metal parts on top of batteries.
•
Disconnect the charging source prior to connecting or disconnecting battery
terminals.
•
Determine if the battery is inadvertently grounded. If inadvertently grounded,
remove source from ground. Contact with any part of a grounded battery can
result in electric shock. The likelihood of such shock can be reduced if such
grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply
circuit).
Failure to follow these instructions will result in death or serious injury.
990-91189D-001
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Important Safety Instructions — SAVE THESE
INSTRUCTIONS
10-30 kVA 3:1
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing batteries, always replace with the same type and number of
batteries or battery packs.
Failure to follow these instructions will result in death or serious injury.
CAUTION
RISK OF EQUIPMENT DAMAGE
•
Mount the batteries in the UPS system, but do not connect the batteries until
the UPS system is ready to be powered up. The time duration from battery
connection until the UPS system is powered up must not exceed 72 hours or
3 days.
•
Batteries must not be stored more than six months due to the requirement of
recharging. If the UPS system remains de-energized for a long period, we
recommend that you energize the UPS system for a period of 24 hours at
least once every month. This charges the batteries, thus avoiding
irreversible damage.
Failure to follow these instructions can result in injury or equipment
damage.
10
990-91189D-001
Specifications
10-30 kVA 3:1
Specifications
Input Specifications
10 kVA
400
15 kVA
Voltage (V)
380
415
Connections
L1, L2, L3, N, PE
Input voltage range (V)
304–477
Frequency range (Hz)
45–65
Nominal input current (A)
16
15
Maximum input current (A)
19
Input current limitation (A)
22
Total harmonic distortion (THDI)
<4% for 10 kVA UPS
<5% for 15–30 kVA UPS
Input power factor
> 0.99
Maximum input shortcircuit withstand
Icc=10 kA
Protection
Circuit breaker and fuse
Ramp-in
15 seconds
20 kVA
30 kVA
380
400
415
380
400
415
380
400
415
15
24
23
22
32
31
30
48
46
44
18
18
29
28
26
38
37
36
58
55
53
20
20
33
31
30
44
42
41
65
63
60
Fuse
Bypass Specifications
10 kVA
Voltage (V)
220
Connections
L, N, PE
Overload capacity
125% continuous
125–130% for 10 minutes
130–150% for 1 minute
>150% for 300 milliseconds
Minimum bypass voltage (V)
176
184
192
Maximum bypass voltage (V)
253
264
Frequency (Hz)
50 or 60
Nominal bypass current (A)
46
Maximum input short circuit withstand
Icc=10 kA
990-91189D-001
230
15 kVA
43
240
220
20 kVA
30 kVA
230
240
220
230
240
220
230
240
176
184
192
176
184
192
176
184
192
276
253
264
276
253
264
276
253
264
276
42
69
66
63
91
87
84
137
131
125
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10-30 kVA 3:1
Specifications
Output Specifications
10 kVA
230
15 kVA
240
220
230
20 kVA
Voltage (V)
220
240
Connections
L, N, PE
Overload capacity
110% for 60 minutes
125% for 10 minutes
150% for 1 minute
>150% for less than 200 milliseconds
Output voltage tolerance
± 1%
Dynamic load response
40 milliseconds
Output power factor
1.0
Nominal output current (A)
46
Total harmonic distortion (THDU)
<1% at 100% balanced linear load
<5.5% at 100% non-linear load
Output frequency (Hz)
50 or 60
Slew rate (Hz/sec)
Programmable: 0.1 to 5.0. Default is 2.0.
Output performance classification (according to
EN62040–3)
VFI-SS–111
220
30 kVA
230
240
220
230
240
87
84
137
131
125
1.01
43
42
69
66
63
91
Battery Specifications
10 kVA
15 kVA
20 kVA
Charging power
Programmable from 1% to 20% of UPS capacity. Default is 10%.
Maximum charging power (W)
2000
Nominal battery voltage (VDC)
± 240
Nominal float voltage (VDC)
± 270
End of discharge voltage (full load) (VDC)
± 198
End of discharge voltage (no load) (VDC)
± 210
Battery current at full load and nominal battery
voltage (A)
30 kVA
3000
4000
6000
22
33
44
66
Battery current at full load and minimum battery
voltage (A)
27
40
54
81
Temperature compensation (per cell)
Programmable from 0–5 mV. Default is 3 mV.
Ripple current
< 5% C10
Required Upstream and Downstream Protection and
Cable Sizes
NOTE: Overcurrent protection must be provided by others.
Cable sizes in this manual are based on table B.52.5 of IEC 60364-5-52 with the
following assertions:
1.
12
•
90 °C conductors
•
An ambient temperature of 30 °C
When ambient temperature is below 30 °C. When the ambient temperature is above 30 °C, the power factor is 0.9.
990-91189D-001
Specifications
10-30 kVA 3:1
•
Use of copper conductors
•
Installation method C
•
PE size is based on table 54.2 of IEC 60364-5-54
•
Specific to AC cables: Maximum length 70 m with a line voltage drop <3%
installed on perforated cable trays, XLPE-type insulation, single layer trefoil
formation, THDI between 15% and 33% , 35 °C at 400 V grouped in four
touching cables
•
Specific to DC cables: Maximum length 15 m with a line voltage drop <1%
NOTE: If neutral conductor is expected to carry a high current, due to lineneutral non-linear load, the circuit breaker must be rated according to
expected neutral current.
NOTE: If the ambient temperature is greater than 30 °C, large conductors are
to be used in accordance with the correction factors of the IEC.
10 kVA UPS
Breaker type
Cable size per phase
(mm2)
PE cable size (mm2))
Input – single mains
Input – dual mains
iC65H-C-50A / C60H-C-50A
iC65H-C-20A / C60H-C-20A
16
6
16
6
Bypass
iC65H-C-50A / C60H-C-50A
16
16
Output
C65N-B-2P-25A/
C60N-B-2P-25A
16
16
Breaker type
Cable size per phase
(mm2)
PE cable size (mm2))
Input – single mains
Input – dual mains
C120H-C-80A / NSX100F TM80C 80A
iC65H-C-32A / C60H-C-32A
25
6
16
6
Bypass
C120H-C-80A / NSX100F TM80C 80A
25
16
Output
C65N-B-2P-25A/
C60N-B-2P-25A
25
16
Breaker type
Cable size per phase
(mm2)
PE cable size (mm2))
Input – single mains
Input – dual mains
C120H-C-100A / NSX100F TM100C 100A
iC65H-C-40A / C60H-C-40A
35
10
16
10
Bypass
C120H-C-100A / NSX100F TM100C 100A
35
16
Output
C65N-B-2P-32A/
C60N-B-2P-32A
35
16
15 kVA UPS
20 kVA UPS
990-91189D-001
13
10-30 kVA 3:1
Specifications
30 kVA UPS
Breaker type
Cable size per phase
(mm2)
PE cable size (mm2))
Input – single mains
Input – dual mains
Compact NSX160F TM160C 160A
iC65H-C-63A / C60H-C-63A / C120H-C-63A
50
16
25
16
Bypass
Compact NSX160F TM160C 160A
50
25
Output
C65N-B-2P-50A/
C60N-B-2P-50A
50
25
NOTE:
14
•
These protection device ensures discrimination for each of the Easy 3S
output circuits.
•
If the recommended downstream protection is not installed and a shortcircuit occurs, the result may be a break longer than 50 ms on all the other
output circuits.
•
The recommended output branch breakers are for reference only.
Whether to include the output branch breakers in your circuit depends on
your use cases.
990-91189D-001
Specifications
10-30 kVA 3:1
Recommended Bolts and Cable Lugs
Cable Size
(mm²)
Bolt Size
Cable Lug Type
Note
6
M5
KST TLK6-5
8
M5
KST RNBS8-5
If the recommended lug type is not available, use a local M5 lug
type as a substitute.
10
M6
KST TLK10-6
16
M6
KST TLK16-6
25
M6
KST DRNB6-25
35
M6
KST TLK35-6
50
M8
KST TLK50-8
If the recommended lug type is not available, use a local M6 lug
type as a substitute.
If the recommended lug type is not available, use a local M8 lug
type as a substitute.
Torque Specifications
Bolt Size
Torque
M5
4 Nm
M6
5 Nm
M8
12 Nm
Weights and Dimensions
UPS
Weight kg
Height mm
Width mm
Depth mm
10 kVA 3:1 UPS with
internal batteries
1302
1400
380
907
15 kVA 3:1 UPS with
internal batteries
1302
1400
380
907
20 kVA 3:1 UPS with
internal batteries
1502
1400
380
907
30 kVA 3:1 UPS with
internal batteries
1852
1400
500
996
Battery
27
157
107
760
Shipping Weights and Dimensions
UPS
Weight kg
Height mm
Width mm
Depth mm
10 kVA 3:1 UPS with
internal batteries
1452
1640
563
1014
15 kVA 3:1 UPS with
internal batteries
1452
1640
563
1014
20 kVA 3:1 UPS with
internal batteries
1582
1640
563
1014
30 kVA 3:1 UPS with
internal batteries
1852
1640
683
1114
Battery
28
180
140
820
2.
Weight without batteries.
990-91189D-001
15
10-30 kVA 3:1
Specifications
Clearance
NOTE: Clearance dimensions are published for airflow and service access
only. Consult with the local safety codes and standards for additional
requirements in your local area.
NOTE: If the UPS is installed without side access (Option A*), the length of the
cables connected to the UPS must allow for rolling out the UPS.
Clearance for UPS with Internal Batteries
Option A*
Option B
NOTE: 200 mm left side clearance is required when the UPS is placed next to
a wall to allow the front door to open properly.
Environmental
Operation
Storage
Temperature
0 °C to 40 °C
20 °C to 25 °C (optimal operation
temperature for batteries)
-15 °C to 40 °C for systems with batteries
-25 °C to 55 °C for systems without batteries
Relative humidity
0–95% non-condensing
Elevation derating according to
IEC 62040–3
1000 m: 1.000
1500 m: 0.975
2000 m: 0.950
Audible noise
10–20 kVA 400 V: <60 dBA at full load
30–40 kVA 400 V: <63 dBA at full load
10–20 kVA 208 V: <63 dBA at full load
Protection class
IP20 (dust filter as standard)
Color
RAL 9003
16
< 15000 m above sea level (or in an
environment with equivalent air pressure)
990-91189D-001
Overview
10-30 kVA 3:1
Overview
Overview of Single UPS
UIB
Unit input breaker/switch
SSIB
Static switch input breaker/switch
UOB
Unit output breaker/switch
MBB
Maintenance bypass breaker/switch
BB
Battery breaker/switch
NOTE: Refer to Appendix: Switch/Breaker Details, page 40 for the
disconnecting device type.
990-91189D-001
17
10-30 kVA 3:1
Overview
Overview of 1+1 Redundant Parallel System with Common
Battery Bank
MIB
Mains input breaker/switch
BIB
Bypass input breaker/switch
UIB
Unit input breaker/switch
SSIB
Static switch input breaker/switch
UOB
Unit output breaker/switch
Ext. UOB
External unit output breaker/switch
MBB
Maintenance bypass breaker/switch
Ext. MBB
External maintenance bypass breaker/switch
BB1
Battery breaker/switch 1
BB2
Battery breaker/switch 2
NOTE: Refer to Appendix: Switch/Breaker Details, page 40 for the
disconnecting device type.
NOTE: For UPS with internal batteries, the batteries must be removed and the
internal battery breaker (BB) must be padlocked in the open (OFF) position.
NOTE: Common battery banks are not supported in systems with internal
batteries.
18
990-91189D-001
Overview
10-30 kVA 3:1
Overview of Parallel System
MIB
Mains input breaker/switch
BIB
Bypass input breaker/switch
UIB
Unit input breaker/switchUnit input switch
SSIB
Static switch input breaker/switchStatic switch
input switch
UOB
Unit output breaker/switchUnit output switch
Ext. UOB
External unit output breaker/switch
MBB
Maintenance bypass breaker/
switchMaintenance bypass switch
Ext. MBB
External maintenance bypass breaker/switch
SIB
System isolation breaker/switch
BB
Battery breaker/switch
NOTE: Refer to Appendix: Switch/Breaker Details, page 40 for the
disconnecting device type.
NOTE: In parallel systems with an external maintenance bypass breaker Ext.
MBB, the maintenance bypass breakers/switches MBB must be padlocked in
the open (OFF) position.
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19
10-30 kVA 3:1
Overview
UPSs for Internal Batteries
20
990-91189D-001
Receiving
10-30 kVA 3:1
Receiving
External Inspection
When the shipment arrives, inspect the shipping material for any signs of damage
or mishandling. Do not attempt to install the system if a damage is apparent. If any
damage is noted, contact Schneider Electric and file a damage claim with the
shipping agency within 24 hours.
Compare the components of the shipment with the bill of lading. Report any
missing items to the carrier and to Schneider Electric immediately.
Verify that labelled units match the order confirmation.
Remove the UPS from the Pallet
1. Move the UPS to the final installation area using a forklift.
2. Remove the shipping materials and the ramp from the UPS.
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21
10-30 kVA 3:1
Receiving
3. Place the ramp on the pallet and fasten with the provided bolts.
4. Loosen the bolts and remove the shipping brackets. Dispose of the shipping
brackets.
5. Roll the UPS down from the pallet.
22
990-91189D-001
Receiving
10-30 kVA 3:1
6. Move the UPS to its final location and use a wrench to lower the levelling feet.
Ensure that the cabinet is level.
990-91189D-001
23
10-30 kVA 3:1
Connect the Power Cables
Connect the Power Cables
Connect the Power Cables in the 10-15 kVA UPS
1. Ensure that all breakers are in the OFF (open) position.
2. Remove the conduit box cover.
Rear View
3. In dual mains systems, remove the single mains cable.
4. Route the power cables through the bottom of the conduit box.
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Connect the Power Cables
10-30 kVA 3:1
5. Connect the PE cable to the PE terminal.
6. Connect the input cables, output cables, and bypass cables (if applicable).
7. Connect the battery cables if the UPS should have external batteries for
extended runtime.
NOTE: Ensure that the type and number of blocks are the same as the
internal batteries.
8. Reinstall the conduit box cover.
990-91189D-001
25
10-30 kVA 3:1
Connect the Power Cables
Connect the Power Cables in the 20 kVA UPS
1. Ensure that all breakers are in the OFF (open) position.
2. Remove the conduit box cover.
Rear View
3. In dual mains systems, remove the single mains bracket.
4. Route the power cables through the bottom of the conduit box.
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990-91189D-001
Connect the Power Cables
10-30 kVA 3:1
5. Connect the PE cable to the PE terminal.
6. Connect the input cables, output cables, and bypass cables (if applicable).
7. Connect the battery cables if the UPS should have external batteries for
extended runtime.
NOTE: Ensure that the type and number of blocks are the same as the
internal batteries.
8. Reinstall the conduit box cover.
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27
10-30 kVA 3:1
Connect the Power Cables
Connect the Power Cables in the 30 kVA UPS
1. Ensure that all breakers are in the OFF (open) position.
2. Remove the lower plate.
Rear View of the 30 kVA UPS
3. In dual mains systems, remove the single mains bracket.
Rear View of the 30 kVA UPS
4. Route the power cables through the bottom of the UPS.
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Connect the Power Cables
10-30 kVA 3:1
5. Connect the PE cable to the PE busbar.
Rear View of the 30 kVA UPS
6. Connect the input cables, output cables, and bypass cables (if applicable).
7. Connect the battery cables if the UPS should have external batteries for
extended runtime.
NOTE: Ensure that the type and number of blocks are the same as the
internal batteries.
8. Reinstall the lower plate.
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29
10-30 kVA 3:1
Communication Interfaces
Communication Interfaces
NOTE: Route the signal cables separately from the power cables.
10-15 kVA 400 V UPS
A. Dry contacts
B. Parallel ports
C. USB (for service)
D. RS485
E. RS232 (for service)
F. Network management card (NMC)
G. Cold start (optional)
20 kVA 400 V / 10 kVA 208 V UPS
A. Dry contacts
B. Parallel ports
C. USB (for service)
D. RS485
E. RS232 (for service)
F. Network management card (NMC)
G. Cold start (optional)
30
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Communication Interfaces
10-30 kVA 3:1
30 kVA 400 V / 15-20 kVA 208 V UPS
A. Dry contacts
B. Parallel ports
C. USB (for service)
D. RS485
E. RS232 (for service)
F. Network management card (NMC)
G. Cold start (optional)
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31
10-30 kVA 3:1
Communication Interfaces
Input Contacts and Output Relays
Input Contacts
NOTE: J2 is reserved for the internal battery temperature sensor which is
installed from factory.
Input connections are considered 24 VDC Class 2/SELV.
Input Contacts for UPSs with Batteries
Output Relays
Output relay connection: Maximum 3A/240 VAC.
32
990-91189D-001
Communication Interfaces
10-30 kVA 3:1
Connect the Signal Cables in Parallel Systems
1. Connect the optional parallel cables between all the UPSs of the parallel
system.
NOTE: See Communication Interfaces, page 30 for location of parallel
ports.
2. For 10/15/30/40 kVA UPSs, remove the right side panel of the UPSs. For 20
kVA UPSs, remove the left side panel of the UPSs. Pull out the parallel board.
3. Remove the jumpers from the parallel board according to your system:
– In parallel systems with two UPSs, remove the jumpers from J34, J36,
J38, J39, J42 on both boards.
– In parallel systems with three or four UPSs, remove all the jumpers.
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33
10-30 kVA 3:1
Backfeed Protection
Backfeed Protection
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In systems where backfeed protection is not part of the standard design, an
automatic isolation device (backfeed protection option or other device meeting
the requirements of IEC/EN 62040–1) must be installed to prevent hazardous
voltage or energy at the input terminals of the isolation device. The device must
open within 15 seconds after the upstream power supply fails and must be rated
according to the specifications.
Failure to follow these instructions will result in death or serious injury.
When the UPS input is connected through external isolators that, when opened,
isolate the neutral or when the automatic backfeed isolation is provided external to
the equipment or is connected to an IT power distribution system, a label must be
fitted at the UPS input terminals, and on all primary power isolators installed
remote from the UPS area and on external access points between such isolators
and the UPS, by the user, displaying the following text (or equivalent in a language
which is acceptable in the country in which the UPS system is installed):
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and
check for hazardous voltage between all terminals including the protective
earth.
Failure to follow these instructions will result in death or serious injury.
An additional external isolation device must be installed in the UPS system. A
magnetic contactor or a circuit breaker with UVR (Under Voltage Release)
functionality can be used for this purpose. In the shown examples, the isolation
device is a magnetic contactor (marked with a MC1 for single mains systems and
marked with a MC1 and MC2 for dual mains systems).
The isolation device must be able to withstand the electrical characteristics as
described in Input Specifications, page 11.
NOTE: The 24 V source should be generated from the input source in single
mains configurations and from the both the input and bypass source in dual
mains configurations.
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Backfeed Protection
10-30 kVA 3:1
Single Mains UPS and External Isolation Device
Single Mains UPS with Backfeed Box
990-91189D-001
35
10-30 kVA 3:1
Backfeed Protection
Dual Mains UPS and External Isolation Device
Dual Mains with Backfeed Box
36
990-91189D-001
Install Batteries in the 400 V UPS
10-30 kVA 3:1
Install Batteries in the 400 V UPS
WARNING
HAZARD OF ARC FLASH
Be careful not to damage the battery cables when installing the battery
modules. Lift the battery cables away from the battery shelves before pushing
the battery modules into the cabinet.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
1. Remove the plate in front of the battery shelves.
2. Cut the three cable ties that hold the battery cables to the frame.
3. Remove the screws before loading the battery modules. Save the screws for
future use.
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10-30 kVA 3:1
Install Batteries in the 400 V UPS
4. Holding the handle, install the battery modules one string at a time from the
bottom and up.
NOTE: For 10–20 kVA UPSs the battery strings are vertical and for 30
kVA UPSs the battery strings are horizontal. If the 10–20 kVA UPS
contains one battery string, the batteries should be placed in the middle. If
the 10–20 kVA UPS contains two battery strings, the batteries should be
installed in the left and right sides.
NOTE: Be careful not to damage the battery cables when installing the
battery cartridge.
Front View of the 10–20 kVA UPS
Front View of the 30 kVA UPS
5. Push down the handle of each battery module and fasten with the provided
M5 screw in front of the battery module.
6. Remove the shrink tubes from the power terminals and connect the power
terminals to the batteries.
7. Reinstall the plate in front of the battery shelves.
38
990-91189D-001
Installation Checklist
10-30 kVA 3:1
Installation Checklist
990-91189D-001
•
The UPS and batteries are free of damage.
•
The UPS has been installed in a temperature controlled indoor environment
free of conductive contaminants.
•
The UPS has been installed on a non-flammable, level and solid surface that
can support the weight of the cabinet.
•
Upstream protection is installed according to Required Upstream and
Downstream Protection and Cable Sizes, page 12 and local regulations.
•
Power cables have been connected according to the procedures in this
manual.
•
Signal cables have been connected according to the procedures in this
manual.
•
Battery cables have been connected according to the procedures in this
manual.
•
All protection covers have been installed.
39
10-30 kVA 3:1
Appendix: Switch/Breaker Details
Appendix: Switch/Breaker Details
3:1 UPS
10 kVA
15 kVA
20 kVA
30 kVA
40
Model
Switch/Breaker
Description
Switch or Breaker
UIB
OSMC65H4C32
32A 4P
Breaker
SIB
OSMC65H4C32
32A 4P
Breaker
UOB
A9S68263
63A 2P
Switch
MBB
A9S68163
63A 1P
Switch
BB
A9S68332
32A 3P
Switch (for UPSs with internal batteries)
UIB
OSMC65H4C40
40A 4P
Breaker
SIB
OSMC65H4C40
40A 4P
Breaker
UOB
A9S68280
80A 2P
Switch
MBB
A9S68180
80A 1P
Switch
BB
A9S68363
63A 3P
Switch (for UPSs with internal batteries)
UIB
OSMC65H4C63
63A 4P
Breaker
SIB
OSMC65H4C63
63A 4P
Breaker
UOB
A9S68292
125A 2P
Switch
MBB
A9S68192
125A 1P
Switch
BB
A9S68363
63A 3P
Switch (for UPSs with internal batteries)
UIB
A9S68480
500VAC 80A
4P
Switch
SIB
A9S68491
100A 4P
Switch
UOB
A9S68491
100A 4P
Switch
MBB
A9S68280
80A 2P
Switch
BB
A9S68391
100A 3P
Switch (for UPSs with internal batteries)
990-91189D-001
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
*990-91189D-001*
As standards, specifications, and design change from time to time,
please ask for confirmation of the information given in this publication.
© 2018 – 2023 Schneider Electric. All rights reserved.
990-91189D-001

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