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INSTRUCTIONS MANUAL
ELECTRONIC CRANE SCALES
MCW09
“PROFESSIONAL”
by
PCE Americas Inc.
711 Commerce Way
Suite 8
Jupiter
FL-33458
USA
From outside US: +1
Tel: (561) 320-9162
Fax: (561) 320-9176 [email protected]
PCE Instruments UK Ltd.
Units 12/13
Southpoint Business Park
Ensign way
Hampshire / Southampton
United Kingdom, SO31 4RF
From outside UK: +44
Tel: (0) 2380 98703 0
Fax: (0) 2380 98703 9 [email protected]
www.pce-instruments.com/english www.pce-instruments.com
MCW09_03_14.06_EN_U
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MCW09 PROFESSIONAL MCW09_03_14.06_EN_U
INDEX
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1 GENERAL INFORMATION
1.1 INTRODUCTION
Dear Customer,
We thank you for choosing a Dini Argeo product and we invite you to carefully read this manual before carrying out any operation on the instrument that you have purchased.
It is of utmost importance that the main checks and maintenance or repair interventions be recorded in the appropriate section of the booklet.
Therefore we kindly ask you to carefully keep this booklet and present it to the manufacturer Dini Argeo or to the authorised reseller each time that it is necessary to carry out maintenance, repair, or replace spare parts / accessories on the instrument.
NOTE:
This manual is an integral part of the instrument and if sold, it must be given to the new owner.
1.1.1 Designation of the machine and manufacturer data
The instrument "MCW" is an electronic weighing, to be considered as equipment removable gripping the load, and its installation on the lifting means is limited to the needs of weighing and must be removed after operation.
The dynamometer is suitable to be used on cranes, trucks on the deck or similar lifting equipment.
It is made up by a tension load cell, an electronic device for weight measuring and indication, a shackle for the connection between the lifting device hook and the load cell, and by a shackle for the connection between the lifting device and the load cell, and the grip load devices. The crickets for the connection are an integral part of the instrument and cannot be removed or replaced. The use of the instrument free of crickets is not allowed.
Normally the remote command of the measuring instrument takes place through an infrared ray system.
It is possible also to use radio devices both for the remote commands as well as for the data transmission (RF).
In relation to the load cell and shackle sizes, the equipment can have maximum capacities ranging from 12 t to 55t.
Finally, the instrument may be suitable for use with a third part (M) or for internal use.
In the event that the instrument is suitable for internal use is characterized by the possibility to operate in multiple weighing ranges each with its own resolution (division: B1W1,B1W2,B1W3) see section “MARKING”
This manual takes into consideration the various types.
MANUFACTURER’S DATA:
DINI ARGEO srl
– via della Fisica , 20 - 41042 Spezzano di Fiorano (MO) - Italy
Tel. 0536-843418 Fax 0536-843521
1.1.2 Premises
The purpose of this manual is for the user to know all the fundamental norms and criteria for the installation, the correct use and for carrying out the correct maintenance of the purchased instrument.
Therefore:
This manual contains all the scale’s user instructions and the necessary knowledge for its correct and safe use.
This manual supplies useful instructions for the correct functioning and maintenance of the relative electronic crane scale; it is therefore important to pay careful attention and refer to all those sections which illustrate the simplest and safest way to operate.
This publication, or any part of it, can be reproduced without the written authorisation by the Manufacturer.
PS : The person responsible for the use of the weight indicator must make sure that all of the safety rules in force in the country of its use should be applied, to guarantee that the equipment is used in conformity with the use for which it is destined and avoid any dangerous situation for the users.
Any attempt of tampering or modifying the instrument by the user or non authorised personnel, or improper use, or different than what is foreseen in this manual, will relieve the Manufacturer from all responsibility in the case of damages caused by people or things.
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1.1.3 Symbols
Please find below the symbols in the manual which recall the operator’s attention, in regards to the various danger levels.
The danger levels will be subdivided in four classes of importance:
DANGER!!
Concept or procedure which, if not carried out accurately, causes the danger or harsh personal injuries in case of accident.
CAREFUL!!
Concept or procedure which, if not carried out accurately, can cause harsh personal injuries or damages to the instrument in case of accident.
CAUTION!!
In case of an accident, concept or procedure which can cause damages to the instrument or materials or adjacent to it, if it does not carry out accurately.
WARNING: Important information or procedure which advises the operator regarding the optimal use of the system and on all the connected work modes.
Besides the symbols of the four different danger levels, other symbols used, will be shown:
- in the manual to recall the attention of the reader;
- on the instrument to recall the attention of the user.
Declaration of Conformity.
Identifies the Class Of Precision defined by the OIML to represent 3000 divisions
“
TECH.MAN.REF.
”
means that an advanced function is being described (therefore for the technical personnel) which will be further explained in the corresponding technical manual.
The crossed-out wheeled bin on the product means that at the product end of life, it must be taken to separate collection or to the reseller when a new equivalent type of equipment is purchased. The adequate differentiated refuse collection in having the product recycled helps to avoid possible negative effects on the environment and health and supports the recycling of the materials of which the equipment is made. The unlawful disposal of the product by the user will entail fines foreseen by the current regulations.
It is forbidden to halt or transit under suspended load.
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1.1.4 General Instructions
The warnings shown in this manual recall the ATTENTION OF THE OPERATOR in regards to information or procedures which advise the best use of the equipment in order to:
- work safely;
- lengthen the duration and functionality;
- avoid the damages or loss of the programming;
- optimise the work by taking into account the metric and safety norms in force in the country where it is used;
The crane scale is to be considered a scale, and therefore should only be used as a weighing instrument.
Therefore any improper use, or different than what is foreseen in this manual, will relieve the Manufacturer of all responsibilities in case of damages, direct or indirect, caused to people or things .
For the indications and warnings for working in safety conditions see the “GENERAL SAFETY NORMS” section.
1.1.5 Destination of use
The “MCW09” instrument is a non automatic weighing device, to be considered as removable equipment load handling, suitable to be used on cranes, or on similar lifting devices.
In regards to the weight measurement it is possible to identify the following operating conditions:
- use for determining the weight for commercial transactions.
- use for determining the weight for internal use.
The name of the equipment model are marked by their own APPROPRIATE MARKING (see paragraph “MARKINGS”).
The device can be used only in ordinary work environments. For further details see section “ENVIRONMENTAL
CONDITIONS”.
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1.1.6 Typical CE conformity declaration
DICHIARAZIONE DI CONFORMITA’
DECLARATION OF CONFORMITY
KONFORMITÄTSERKLÄRUNG
DÉCLARATION DE CONFORMITÉ
DECLARACIÓN DE CONFORMIDAD
Fabbricante:
Manufacturer:
Hersteller:
Fabricant:
Fabricante:
DINI ARGEO srl
Dinamometro elettronico modello:
Electronic crane scale model:
Electronische Kranwaage Modell:
Dinamomètre électronique modèle:
Gancho pesador electrnico modelo:
Anno di costruzione:
Manufacturing year:
Herstellungsjahr:
Année de fabrication:
Año de construcción:
MCW09
Numero di serie:
Serial number:
Seriennummer:
Numéro de série:
Número de serie:
E’ conforme alle direttive:
-Conforms to the directives: / Konform mit folgenden richtlinien ist: / Est conforme aux directives: / Es conforme a las directivas:
2004/108/CE - Compatibilità Elettromagnetica
-Elecrtomagnetic Compatibility / Elektromagnetische Kompatibilität /
-Con riferimento alle norme armonizzate:
-With reference to these harmonised norms: / Mit Bezug auf die Normen: / En référence aux normes harmonisées: / Con referencia a las normas armonizadas:
(CEI EN 61000-6-2 / 2006 ; CEI EN 61000-6-4 / 2007 ; CEI EN 61326-1 / 2007 ; CEI EN 55011 / 2009)
2006/42/CE - Macchine
-Machines / Maschinen / Machines / Máquinas
UNI EN 13155 / 2009 ; UNI EN 13889
Dichiara inoltre che:
Declares also that: / Der Hersteller erklärt auβerdem, dass: / Déclare également que: / Declara también que:
-La persona autorizzata a costituire il fascicolo tecnico presso la sede del fabbricante è la Direzione Tecnica.
The person authorised to compose the technical file at the premises of the manufacturer is the Technical Management. /
Die autorisierte Person, die die technischen Dokumente im Firmensitz des Herstellers verwaltet, ist das technische
Management. / La personne autorisée à constituer le dossier technique chez la siége du fabricant est le directeur technique. / La persona autorizada a constituir el expediente técnico en la sede del fabricante es la Dirección Técnica.
Data/Date/Datum Firma/Signature/Unterschrift
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1.1.7 Markings
On the equipment, in relation to the allowed use, one will find a label on which there are shown the metrological and technical information as well as the relative CE marking of the instrument.
For no reason the data or closing and legalisation seals on the instrument’s plate, must be modified or removed. In case of tampering or removal of this information, the warranty of the instrument ceases, and the manufacturing company is released from any eventual damage, direct or indirect, caused to people or to things.
THE LABELS ARE OF THE ADHESIVE TYPE, WHICH DETACH THEMSELVES WHEN DESTROYED.
5
10
8
CAUTION!!
4
9
7
In which:
1
2
6 3
1 Company name and fabrication status
2 Name of the machine
3 Name of the machine model and the type of installed electronic device
4 Serial Number (sn)
5 CE Markings
6 Power supply voltage
7 Symbol of the dumpster: indicates that at the end of its useful life the product must be disposed in the appropriate waste collection bins
8 Instrument’s precision class
9 Measuring field:
Max= maximum capacity or full range of the instrument;
Min= minimum weigh. Weighing accuracy is not guaranteed below this value;
e= division value
10 Space reserved for the CE type approval certificate number
11 Building year of the machine
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Markings on the load cell:
2
3
1 4
5
In which:
1 CE marking
2 Name of the series or model of the load cell
3 Serial number (sn)
4 Maximum useful load (maximum capacity)
5 With the issuing of the July 22nd, 2005 nr. 151 decree-law, relative to the European Directive 2002/96/EC in regards to the Waste Electrical and Electronic Equipment (known as WEEE), the relative manufacturers are called to intervene and manage the life cycle end of their introduced products. All the WEEE products must have impressed an easily visible and undeletable crossed-out dumpster. Therefore the manufacturers must offer all the instruments necessary for a correct disposal of this equipment.
1.1.8 Directives and reference norms
List of the EC directives taken into reference:
- 2009/23/EC (Non automatic weighing instruments)
- 2004/108/EC (Electromagnetic compatibility)
- 2006/95/EC (Low Voltage)
- 2006/42/EC (Machines)
- 1999/5/EC (Radio equipment); only version with radio module
- 2002/95/EC ; 2003/118/EC ; 2002/96/EC ( RoHS and WEEE )
List of norms or other documents taken into reference:
- FEM1.001
- UNI EN 13155/2009
- UNI EN 13889
- CEI EN 61000-6-2 / 2006
- CEI EN 61000-6-4 / 2007
- CEI EN 61326-1 / 2007
- CEI EN 55011 / 2009
- 1999/519/EC recommendation (only version with radio module)
- ETSI EN 301489-3 1.4.1 version (only version with radio module)
- ETSI EN 300220-2 2.1.1 version (only version with radio module)
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1.2 TECHNICAL FEATURES OF THE WEIGHING SYSTEM
1.2.1 Main components
The “MCW09” instrument is an electronic weighing device. In order to better understand this product, please find below the main components which are part of this machinery.
E
D
A: body in which there is the tension load cell;
B
C
A
F1
F2
B: shackle for connection between the lifting device hook and the load cell;
C: shackle for connection between the load cell and the load-gripping devices;
D: electronic device for converting the signal coming from the transducer into a weight unit, with measurement display, and command and adjustment systems;
E: hole predisposed for the outlet of the antenna (the version with radio module);
F1: hole prepared for the standard connector RJ 45 for RS232 serial connection to any external devices (hole is protected by a stainless steel cap screw threaded);
F2: Connector for connecting to external power supply through "jack".
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In MCW09 electric crane scale, power is supplied by a rechargeable 6 V- 4,5 Ah to be inserted into the battery box located on the back of the equipment.
H
G
G: Are the battery box and the relative way of insertion in the electronic crane scale MCW09.
H: is the insertion slot in which you insert the battery box. The slot is located on the back of the instrument.
For more information concerning the battery and its features, see paragraph “ELECTRONIC CRANE SCALE BATTERY:
INSTRUCTIONS AND RECHARGE”.
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1.2.2 Crane scale dimensions
DIMENSIONS EXPRESSED IN mm
MODEL A
MCW09T12
451
MCW09T17
592
MCW09T25
640
MCW09T30
730
MCW09T50
1350
B
186
220
290
280
350
C
52
61
75
D
272,5
272,5
272,5
E
100
100
100
82 272,5 105
105 292,5 130
F
270
320
400
400
620
G
83
98
130
130
180
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1.2.3 Shackle dimensions
Along with the “MCW09” electronic crane scale, 2 lifting shackles are supplied. The fitted shackles have the following characteristics:
SCREW PIN SHACKLE (models MCW09T12, MCW09T17 and MCW09T25)
MODEL CAPACITY
[t]
MCW09T12
MCW09T17
12
17
A
[mm]
A
[inch]
B
[mm]
C
[mm]
D
[mm]
E
[mm]
35 1”1/4 52 36 210 120
38 1”1/2 61 42 251 146
MCW09T25
25 45 1”3/4 74 50 314 178
MATERIAL Bonified 6-degree highly resistant steel
PIN RAL 3001 red pin with metric threading
SAFETY PIN SHACKLE (models MCW09T30 ,MCW09T50)
F
[mm] cuss
42
49
63
6
6
6
WEIGHT
[kg]
4,60
7,40
14,20
MODEL CAPACITY
[t]
MCW09T30
35
A
[mm]
50
A
[inch]
B
[mm]
C
[mm]
D
[mm]
E
[mm]
F
[mm] c.s WEIGHT
[kg]
2” 83 57 358 197 69 6 19,85
MCW09T50
55 65 2”1/2 105 70 463 260 90 6 39,60
MATERIAL Bonified 6-degree highly resistant steel
PIN RAL 3001 red pin with metric threading
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1.2.4 Features
ACCURACY +/- 0,1% of full scale
PROTECTION DEGREE IP 67
POWER SUPPLY 6 Vdc – 4,5 Ah rechargeable internal battery, standard, range of about 60 hours. 12 Vdc with external power supply 100 ÷ 240 Vac
(50÷60 Hz)/12 Vdc standard.
MAXIMUM POWER 5 VA.
MINIMUM VOLTAGE PER DIVISION
DISPLAYED DIVISIONS
0.3
V (Homologated instrument); 0.03
V (non homologated instrument).
10000e, 3X3000e for legal for trade use expandable to 800.000 for
internal factory use (with minimum signal coming from the 1,6mV/V
cell).
DISPLAY
RESOLUTION IN COMTAGE
KEYBOARD
TARE FUNCTION
AUTO POWER OFF
LOW BATTERY WARNING
MEASUREMENT UNIT AVAILABLE
IN CALIBRATION PHASE
CONTAINER
POWER OF LOAD CELLS
I/O SECTION
g= grams, kg= kilograms, t= tons, Lb= pounds.
DOT LED 6 digits 40 mm high.
1'500’000 points (with input signal equal to 3mV/V).
Water resistant key polycarbonate membrane with tactile feedback.
Subtractive on the entire capacity.
Adjustable from 1 to 255 minutes of no use, deactivated.
"Low bat" shown on the display.
Sturdy stainless steel, against dust and splashes.
5Vdc ± 5%, 120mA (max 8 load cells 350 Ohm).
- 1 RS232/TTL input/output
- 1 RS232 input/output
for connection to PC/PLC,
THE PARTS OF THE INSTRUMENT CONTAINING DANGEROUS ELECTRICAL TENSION ARE ISOLATED AND
INACCESSIBLE TO THE USER UNLESS IT HAS BEEN DAMAGED, OPENED, OR ALTERED.
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1.2.5 Environmental operating features
OPERATING TEMPERATURE From -10 to +40°C.
RELATIVE HUMIDITY From 10 to 85 % without condensation
1.2.6 Remote control: keys and commands
Along with the “MCW” electronic crane scale, an infrared remote control is supplied with which it is possible to repeat the keyboard functions. Alternatively it is possible to have a 6-key radio remote control.
The type of remote control to be used must be selected in the Setup environment, in the << ir.ConF >> step.
NOTE: The infrared remote controls are for indoor use only.
CAUTION!!
Do not press the keys with hard and/or pointed objects; only use fingers.
The configuration instructions are described in section “FUNCTIONING WITH REMOTE CONTROL”.
1.2.7 Radio module features
The version with the radio module allows for communicating in radio frequency with eventual external devices (PC, printer or weight repeater); it is fitted with two multipoint radio frequency modules; one is installed on the measurement device and the other on the remote unit..
The multi channel radio module functions in a frequency band, without need for a license.
WORK FREQUENCY From 868 to 870 MHz
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1.3 GENERAL SAFETY NORMS
The user must respect the manufacturer’s recommendations for the crane scale; one must respect the instructions requested by the manufacturer of the lifting device, and those highlighted in the eventual safety data sheet of the product which must be weighed.
1.3.1 Laws and national norms
Before putting into service and while using it, the user must ascertain that all norms in force in the country, where the instrument is used in regards to “safety and prevention of casualties” and “metrology”, are respected.
It is also important to take into account and respect the laws and guidelines of the Bodies assigned to the safety control of the country of use.
1.3.2 General warnings
DO NOT exceed the nominal capacity of the crane, of the scale or of any support element of the load fixed onto the scale.
Use the scale EXCLUSIVELY for the lifting and the weighing of suspended loads and for TENSION measurements.
Do not stand or pass under a suspended load
Suspended loads which may cause applied torsion stresses MUST be hung with flexible or swivelling bindings.
Carefully respect all the safety measurements established by the manufacturer of the electronic crane scale, which are shown in the instruction manual.
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It is forbidden to exceed the nominal capacity of the crane, the scale, or any support element of the load that is fixed onto the scale.
The electronic crane scale is to be considered a scale, and therefore use should be limited to only weighing needs. Therefore any improper use or use that is different than what is foreseen, will relieve the Manufacturer from all responsibilities in case of damages caused to people or things
.
Entrust the installation, set-up, maintenance, operations only to trained personnel. Entrust the execution of maintenance operations only to trained personnel in security controls for lifting devices.
Remove the scale at the end of the weighing operation.
DO NOT spill liquid on the instrument.
The crane scale is to be considered like an actual scale, and therefore it must be used only as a weighing instrument. The dynamometer is not designed for cargo handling.
Therefore, an improper or different use than what is foreseen in this manual, will release the Manufacturer from all responsibilities in case of damages caused to people or things
.
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1.3.3 Organisational measures of the user company
- Respect the safety measures established by the manufacturer of the electronic crane scale, the manufacturer of the lifting device, and eventually of the safety board of the product to be weighed.
- The electronic crane scale must be used only for the foreseen purposes.
- Entrust the use of the instrument only to expert and trained people, also with experience in using the lifting equipment.
- Entrust the execution of installation, putting into function, maintenance, and repair operations only to specialised personnel (section “MAINTENANCE AND VERIFICATIONS”).
- Make sure that the user manual is always available where the scale is used.
- Carefully read and apply what described in the section “POWER SUPPLY – START-UP – SWITCH-OFF”.
- The nominal capacity of the scale must be equal or greater than the crane. If the nominal capacity of the scale is greater than the maximum capacity of the crane, make sure that loads, which are greater than the maximum capacity of the crane or of any support element of the load, are lifted.
- Use only original spare parts.
- Do not remove or replace shackles and hooks supplied.
- All the indicator connections must be made respecting the norms applied in the installation zone and environment.
- Periodic verification with registry.
- The electronic crane scale must be submitted to regular maintenance and repair interventions (see section
“MAINTENANCE AND VERIFICATIONS”).
- File the test result and conserve it in the test register.
- When one notices anomalies while using the electronic crane scale, IMMEDIATELY stop all operations and do not reuse the instrument until the instrument has been submitted to specific controls by specialised and authorised personnel
Incorrect use, but reasonably foreseeable, by untrained people entails a non acceptable residual risk.
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1.3.4 Indications and warnings regarding the crane scale
It is strictly FORBIDDEN for non authorised personnel to enter in the operating zone.
It is strictly FORBIDDEN to use the dynamometer with other shackles and hooks than those supplied.
It is strictly FORBIDDEN to walk or halt below or near suspended loads.
It is strictly FORBIDDEN to exceed the nominal capacity of the crane, the scale or of any load support element fixed to the scale.
It is strictly FORBIDDEN to lift loads exceeding the maximum capacity of the MCWN, which is shown on the sides of the instrument.
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The crane scale is to be considered a scale, for all purposes, and therefore should only be used as a weighing instrument.
Monitor the lifting of the load. During lifting, pay attention to the movement of the load. Lift the load the least distance to do the weighing.
Use the scale EXCLUSIVELY for lifting and weighing the suspended loads and for TENSION measurements.
Place the crane so that the load is lifted vertically.
Place the load without causing knocks using a low speed of the crane.
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Once the load harnessing operation is done, move away, and make sure that the load is well balanced lifting it up a few centimetres from the ground.
Use structures with single hitch elements which allow a correct alignment of the scale.
Do not use structures with single hitch large-sized elements which could block the correct alignment near the hitch point.
Suspended loads which can cause applied torsion stresses MUST be hung with flexible or swivelling bindings.
It is FORBIDDEN to make oblique moves and rotations on the load
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Carefully read and apply what described in section “POWER
SUPPLY – START-UP – SWITCH-OFF”.
Periodically check the integrity of all the scale parts (see section
“MAINTENANCE AND VERIFICATIONS”).
Any maintenance, repair, or cleaning operations must be made with the electronic crane scale turned off (see section “MAINTENANCE
AND VERIFICATIONS”).
Use the DPI prescribed by the manufacturer of the lifting system and eventually those highlighted in the safety data sheet of the weighing article (helmet, accident-prevention shoes, etc.).
DANGER !!
The nominal capacity of the electronic crane scale must not be lower than the maximum capacity of the lifting device.
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1.3.5 Indications and bans for working in safe conditions
It is FORBIDDEN to use the equipment for lifting or transporting people.
It is FORBIDDEN pull or drag loads, apply only vertical stress
Do NOT exceed the rated capacity of the crane, scale or any bearing element attached to the scale.
NO!
DO NOT swing the load by pushing it or putting it beyond the work area of the lifting device.
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NO!
DO NOT use multiple attachment points.
NO!
DO NOT push, nor pull the load or the loaded scale.
NO!
DO NOT pull the hook from the side.
It is FORBIDDEN to use the device for weighing radioactive materials or melded masses
DO NOT stretch obliquely the load.
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It is FORBIDDEN to make any changes to the scale
DO NOT PASS BELOW THE LOAD
It is FORBIDDEN to use other shackles or hooks than those supplied
DO NOT spill liquid on the instrument.
DO NOT use solvents or industrial chemicals for cleaning the instrument
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1.3.6 Environmental conditions
DO NOT install in an area with risk of explosion
DO NOT expose the instrument to direct sunlight or near sources of heat
DO NOT expose the instrument to strong magnetic or electrical fields.
DO NOT install the instrument in an environment at risk of corrosion
It is FORBIDDEN to use the device beyond the temperature range from -10 ° C to +40 ° C
It is FORBIDDEN to use the device outdoors or in very humid environments
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Protect the electronic crane scale from the high humidity, vapours, liquids or powders. If the electronic crane scale is installed in a much warmer environment than it was before, it can form an undesired condensation (condensation of humid air on the device).
In this case, turn off the electronic crane scale and wait until it adapts to the temperature of the environment (approximately 2 hours)
2 USER MANUAL
2.1 USER
2.1.1 Professional features
The staff assigned to the electronic crane scale and all activities related to it must:
- Have appropriate physical and mental characteristics;
- Be an expert or have sufficient knowledge on lifting equipment and be trained in the proper use of scales;
- Be familiar with the requirements of labour protection and accident prevention in the field;
- Be able to evaluate the safety condition of the lifting equipment;
- Understand the safety signs on the machine, the warnings and the messages highlighted in the manual of the instrument, even if he does not have a good command of the language in which the crane operates;
- Be able to make oneself understood in the workplace.
2.1.2 Location
The operator of lifting equipment, which was installed on the crane scale, must not only respect the safety conditions but is also responsible for accidents that may occur around the machine.
Therefore, the operator must place himself in a working position which is safe for people, things, and vehicles in the workplace. In particular, the operator must:
- Be very careful to never position below the load or in positions which could be dangerous if there was a rupture of an accessory of lifting equipment;
- Always have a good visibility of the load and eventual personnel nearby;
- Evacuate the people and things from the work area;
2.1.3 Clothing and equipment
The personnel must wear clothing and be fitted with personal protective equipment required for the lifting vehicle used
(helmets, protective gloves, safety shoes, etc..)
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2.2 DESCRIPTION OF THE MACHINES AND CONTROLS
2.2.1 Power supply – Start-up – Switch-off
The instrument is powered by a 6 VDC internal rechargeable battery.
It is possible to charge the battery through the 12V power adapter (supplied) which should be connected to the 230 Vac mains voltage.
Safety norms must be respected for the connection to the mains voltage including the use of a line which has to be free from noise generated by other electronic equipment..
NOTE: It is advisable to completely recharge the battery (12 hours) in the first installation of the instrument; we
RECOMMEND disconnecting the battery if the instrument is not going to be used for more than 30 days.
BATTERY CHARACTERISTICS
Material LEAD
Power 4,5 Ah
Output 6 V
THE BATTERY MUST ONLY BE REPLACED WITH AN ORIGINAL FROM THE MANUFACTURER.
In order TO CHARGE THE BATTERY through the 230Vac mains, one should insert the plug end of the AC/DC power adapter into the socket in the back of the instrument and the adapter to your 230Vac current source (the power-on led on the front panel turns on).
Do not connect other equipment to the same socket as the one that the adapter is in.
Do not step on or crush the power supply cable.
TO TURN ON the instrument press the C key until the indicator turns on; then release.
The display shows in sequence:
XX.YY is the installed software version.
bt XXX in which XXX is a number from 0 to 100 which indicates the battery level.
The indicator has an “auto zero at start-up” function: in other words it means that if at start-up a weight within +/- 10% of the capacity is detected, it will be zeroed; if the weight is not within this tolerance, with a non approved instrument the display shows the present weight after a few instants, while with an approved instrument “ZEro” is shown continuously on the display, until the weight does not re-enter within this tolerance; the auto zero function at start-up may be disabled in the setup environment (only with non approved instrument); see SEtuP >> ConFiG >> PArAM. >> Auto-0 parameter
(TECH.MAN.REF.).
By pressing the ZERO key for an instant while the version is shown in the LED display, the indicator will show the following in this order:
CLoCk if there is the optional board with date and time.
XX.YY in which XX indicates the instrument type, YY indicates the metrological software version.
XX.YY.ZZ is the installed software version.
XXXXXX is the name of the installed software.
bt XXX in which XXX is a number from 0 to 100 which indicates the battery level.
-K- X.YY in which K identifies the type of keyboard: K=0 5-key keyboard, K=1 17-key keyboard.
X.YY is the installed software version.
After this, “hi rES” is displayed (in case of non approved instrument) or “LEGAL” and the g gravity value (in case of approved instrument), then the programmed capacity and minimum division, and finally it executes a countdown (selfcheck).
TO TURN OFF the instrument keep the C key pressed until the “- oFF –“ message appears on the display; then release the key.
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2.2.2 Front panel keys and indicators
The front panel is projected in order to make easy and immediate use of the indicator by the user; it consists of a display 6
DOT LED 40mm high digits, 7-LED indicators and a waterproof film keypad at 5 keys.
3 4
5
6 7 8
1
2
7
8
5
6
3
4
1
2
Indicates the presence of power supply.
Sensor for the reception of the infrared signal.
Indicates that the weight detected by the weighing system is close to zero, within ±¼ of the division.
Indicates that the weight is unstable.
Indicates that the displayed value is a net weight.
Indicates the unit of measure in use and that one is in the first weighing range.
Indicates the unit of measure in use and that one is in the second weighing range.
Indicates that a specific function of the indicator is active.
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SCALE KEY FUNCTION
- Zeros the displayed gross weight, if it is within +/- 2% of the total capacity.
- Cancels the negative tare value
.
- When entering numbers it decreases the digit to be modified.
- If pressed for a long time, it allows to enter the MENU of the user (see paragraph “USER
MENU”).
- If pressed for an instant it carries out the semiautomatic tare.
- If pressed at length it allows entering the manual tare from keyboard.
- Cancels the negative tare value.
- In the numeric input phase it increases the digit to be modified.
- It carries out a specific function of the operating mode set in the set-up environment.
- In the numeric input phase it selects the digit to be modified, from left to right.
- It carries out a specific function of the operating mode set in the set-up environment.
- In the numeric input phase, it confirms the entry made.
- In the SET-UP, it allows to enter a step or to confirm a parameter within a step.
- It transmits the data from the serial port dedicated to the printer.
- It turns the instrument on and off.
-
In the numeric input phase, it quickly zeros the present value.
- In the SET-UP, it allows to exit a step without confirming the change made
- Allows viewing the scale’s metric information: capacity, division, minimum weigh for each
configured range.
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2.3 BASIC FUNCTIONS
2.3.1 Functioning with the remote control
Through the remote control with 6 buttons is possible to remotely the function of ZERO, TARE, MODE, ENTER/PRINT,
C/DEL and F/Fn keys, or just the TARE key, depending on the operating mode set (RIF.MAN.T.).
Buttons on the remote control repeat usage of keys which are press both short and long pressure and correspond to the following key indicator :
REMOTE KEY
1 - TARE
2 - ZERO
3 - MODE
4 - PRINT
5 - C
6 - Fn
“TARE” Mode
TARE
TARE
TARE
TARE
TARE
TARE
Full Mode
TARE
ZERO
MODE
ENTER/PRINT
C
F/Fn
In the “Full” mode, by holding down the C key you can put the instrument in stand-by; by pressing C on the keyboard or any other key on the remote control, you can return to the weighing.
While setting up the remote control (RIF.MAN.T.) is also possible select if: a) Use multiple remotes with a single indicator, without associating with it, so without limit the number of remote controls used. b) Use different indicators in the same area, matching each remote controls to the indicator desired, in order to execute the function only on it and thus avoid that the function is repeated .
Enabling this feature will be possible to combine up to 3 different remote controls (for example for 3 different operators for each indicator.
To associate a new remote control, press simultaneously TARE and ZERO keys for 3 seconds.
When the instrument shows the message "aut.rd?" by pressing the ENTER key on the keyboard it will be associated with the remote control.
With the C key on yhe keyboard, if the serial number exist, the remote control is removed.
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2.4 FUNCTIONING
1) Suspend the instrument from the crane it will be used on and press push-button “C” for a few seconds: all segments on the display will light for a few seconds as the MCW conducts a lamp and other self-tests.
2) After the self-tests, if the display shows a non-zero value without a load on the scale, press the "ZERO” key.
3) If any accessories have been applied to the MCW (connection rings, chains, hooks etc.) it is necessary to press the
"TARE" key (or by using the remote control’s TARE button).
NOTES:
- The "TARE" key can be used with any weight applied in the range of its capacity.
- If slings are used to handle the load, make sure that the load is properly balanced and that the slings are positioned properly.
4) When the display indicates “0 ", the instrument is ready for use.
5) Start lifting the load slowly.
6) If the load is greater than the full-scale value (not maximum capacity), the display will show " ¯ ¯ ¯ ¯ ¯ ", which means overload. Unload to avoid any need for recalibration.
7) To switch off the instrument, keep the C key pressed until the – Off – message appears on the display.
DANGER!!
If, during the weighing operations with the crane scale, one views the " ¯ ¯ ¯ ¯ ¯ " (Over Load) message, one should
IMMEDIATELY stop the weighing operations and quickly place on the ground the load attached on the crane scale.
2.4.1 Quick reference
Press
TARE
Press 2 sec
MANUAL TARE (PT)
Press
CONFIRM
Press
Press
ENABLE
SELECTED MODE
Press
Press 2 sec
Press 3 sec
CANCEL
ON / OFF
INFO: Max, Min, e
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2.4.2 Functioning modes
STANDARD
NET / GROSS
SETPOINT
IN / OUT
ALIBI MEMORY
Press
SWITCH Kg / Lb
Press
SWITCH NET / GROSS
Press 2 sec
TYPE
VALUE
Press
IN WEIGH
Press
TYPE
REWRITING ID
Press
OUT WEIGH
TYPE
ID
TOLERANCE CHECK
Press TARGET
PERCENTAGE
Press
TYPE
% VALUE
DISPLAY x10
HOLD or PEAK
TOL.TOL. +
MIN
WEIGHT
Press
SWITCH % - WEIGHT
Press 2 sec
SAMPLE
Press
ENABLE / DISABLE x10
Press
ENABLE / DISABLE HOLD or PEAK
TOTALISER
PIECE COUNTING
Press
TYPE
PCS NR.
Press
SINGLE WEIGHING
Press
TOTAL
Press 2 sec
GRAND TOTAL
Press
SWITCH PCS - WEIGHT
Press 2 sec
SAMPLE
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3 TECHNICAL INFORMATION
3.1 PACKAGING, TRANSPORT, HANDLING, STORAGE, AND INSTALLATION
3.1.1 Packaging
The instrument is delivered in a box for transport
Package contents:
- 2 lifting safety pin shackles (versions MCW09T30, and MCW09T50).
- External power (12Vdc)
- Infrared remote control.
- Instruction manual and REGISTRATION DOCUMENT FOR MAINTENANCE AND WARRANTY.
- Certificate of calibration.
- CE Declaration of Conformity.
Before making the first user verification, make sure that the package contains all the items in the above list and that the material has not been damaged during the transport.
3.1.2 Transport, handling, storage
In the transport of electronic crane scales, it is necessary to use their wooden boxes ready to protect the instrument from any cut or damage during transportation. The realization of the box provides the lift by forks to make the instrument handling easier.
For transportation, one must consider that the package should not be compressed in neither the top nor side by any external bodies.
It is important that the wooden box and the electronic crane scale itself are stored in enclosed spaces which meet the environmental conditions mentioned above (see paragraph “ENVIRONMENTAL CONDITIONS”).
The box weight varies according to the models:
MODEL
MCW09T12
SIZES mm
(l x w x h)
950X500x500
WEIGHT
30 kg
MCW09T17
MCW09T25
Sizes:
Length (l) x width (w) x height (h)
MCW09T30
MCW09T50
950X500x500
950X500x500
950X500x500
950X500x500
72 kg
88 kg
104 kg
176 kg
CAREFUL!!
Take care when handling the box to avoid collisions or falls that could cause injury to the instrument. If necessary, carry out the handling procedure with the help of various people or with the appropriate aids.
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3.1.3 Installation
Inside the wooden box used to transport the instrument, all system components are inserted. The equipment is not supplied ready to use, so it is necessary to perform some operations to enable the instrument to function.
The installation steps are:
- Open the wooden box containing the electronic crane scale.
- Install the "shackle" on top of the load cell.
- Install the "shackle" on the bottom of the load cell.
- Make sure that the nuts of the shackles are fully screwed and the pins are properly placed (in versions MCW09T30 and
MCW09T50).
-
Ensure that the shackles are fastened securely (in versions MCW09T12, MCW09T17 and MCW09T25).
-
-
-
-
Carefully check the suitability of the crane hook in which the crane scale will be installed.
Connect the system to the safety hook of the crane, taking care that the "shackle" rests on the saddle of the crane hook and its lever is safely positioned.
The system slinging completed, go properly away and lift a few inches the crane scale.
The crane scale is supplied with battery already installed. Thus, pressing the C button on the front panel, the electronic crane scale can be switched on and used immediately.
CAREFUL!!
In case you need to replace the hook and/or shackle contact the Authorized Service.
3.2 MAINTENANCE AND VERIFICATIONS
The electronic crane scale and all lifting accessories must be regularly subjected to inspection and maintenance.
For the prevention of accidents or damages, it is necessary that the maintenance is done according to the manufacturer's instructions. Maintenance must be performed only by persons who have acquired the necessary technical expertise.
To ensure a safe operation, follow these instructions:
- carry out a continuous regular maintenance and cleaning.
- entrust the maintenance and repair operations only to trained and authorized personnel
- use only original spare parts.
- do not use the electronic crane scale where there is non-compliance with the safety checklist.
- any maintenance, repair or cleaning should be done out from danger areas and with the electronic crane scale turned off.
3.2.1 Daily monitoring
Each time the operator starts a new work cycle with the electronic crane scale, one must:
- check all instrument parts;
- carry out a general visual inspection of the whole system;
- check the integrity and efficiency of all parts of the weighing system like the safety lever of the hooks, the locking nuts screwed well with the pin, the shackles, etc..
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3.2.2 Regular Maintenance
Maintenance should be carried out only by persons who have acquired the necessary technical expertise and are specialized and trained for this purpose.
Every 3 months
- Check all dimensions of the parts which make up the instrument;
- Check the wear on the handle or the eyelet, by checking if there are any plastic deformations, mechanical damages(irregular), cracks, corrosion, damage to threaded portions and the twists;
- Check the tightness of the splice plate on the hook, and the presence of defects, and ensure its proper functioning;
- Make sure that the split pin and the shackle nuts are firm;
- If other metrological and mechanical irregularities are detected,
Every 12 months
have the electronic crane scale repaired by qualified personnel
(Dini Argeo assistance service).
An incorrect measurement of weight may be a sign of a mechanical problem with the dynamometer. If the dynamometer weighs bad, the dynamometer must be repaired by skilled personnel (service
Dini Argeo).
Do not for any reason carry out the repair by yourself.
In case of non-compliance turn immediately off the electronic crane scale.
All repair operations and the parts used are classified and stored in the maintenance register.
All of the elements that transmit the load should be checked by specialised personnel qualified in inspection and maintenance of cranes and bridge cranes.
It is of utmost importance that all the maintenance and repair operations, and the used pieces are recorded and filed in the appropriate produce maintenance registry.
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For further information on regular checks, see the following table:
COMPONENT PART CONTROL
Locking bolts
Loosening
LIMIT
No slack allowed
Cricket
Pin
Cricket surface
Cotter pin
Shape of the cricket
Section
Surfaces of hook and eye
Hook and eye
Deformation
Wear
Deformation
Positioning
Elongation
Diameter
Mechanical damage
Wear and tear
Corrosion
Dmax – 5%
No sign or deformation allowed
Mandatory
Bmax +5%
Smax -5%
No mechanical damage allowed
Dmax +5%
Emax -10%
Hmax -10% eyelet
Eyelet orientation
Hook
Apparatus
Opening the hook
Deformation
Hook
Slip on safety
Twist
Damage
Locking screws
Loosening
Frequency of tests
Control
Verify the presence of all components of the system
General visual inspection of the entire system
Control safety lever hook
Check cotter pin cricket
Cleaning and lubrification
Daily
●
●
●
●
It can not be twist
Cmax +10%
Torsion > 10°
No damage allowed
Weekly Quarterly
Marking the presence of the instrument
Control of all the dimensions of the parts that make up the system
Checking the wear of hooks, shackles and bells
●
●
■
■
●
User
■
Specialized personnel
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Form and structure of the shackle:
The shackles should be examined regularly by a qualified person. The time interval from one check to another depends on how much the instrument is used, but it is recommended to not exceed six months.
Therefore, one must:
- always inspect the shackle before use;
- carry out regular visual inspections to look for nicks, cracks, wear or damaged areas, damaged threads on the pivot and body; if it is necessary, carry out a magnetic test or non-destructive testing;
- keep a file in regards to the accessory sheet and keep track of the checks;
- the shackles which do not fully or partially satisfy the requirements, must be discarded.
3.2.3 Maintenance registry
In order to cope with problems like the wear of the mechanic and electronic components, and the grip load devices, it is necessary that one carries out a regular and systematic maintenance.
The maintenance and respective time intervals must take place according to the indications of the manufacturer shown in the instructions manual of the instrument.
The maintenance interventions must be made only by specialised and qualified personnel.
The maintenance person must have attended training courses and must know the safety norms in the use of crane scales and concretely apply them.
In this booklet the user must document in chronological order all the maintenance interventions carried out on the crane scale (inspection/control, revision, repair), as well as any fact or particular event which might have influenced safety matters.
Upon receipt of the dynamometer, or at least before the commissioning of the instrument, make sure all sizes of hooks and shackles and bring in the service manual. All subsequent dimensional checks specified in the plan check and maintenance, will be compared with the first measurement and the tolerance limits given in the above table, refer to the actual size detected in the first inspection.
In the following pages of this booklet there is a “maintenance registry” in which all ordinary and extraordinary maintenance interventions on your instrument, should be reported.
All information is very important and can invalidate the validity of the warranty in the case that it’s not reported in detail and accurately. It is also advisable to make sure that:
- the internal responsible person carries out the quarterly verification and regularly records it on this booklet;
- the authorised personnel stamps the appropriate box at the end of each annual maintenance intervention.
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3.2.4 Clean
If the electronic crane scale is often used in different places, especially in places with the presence of dust and moisture, it is necessary to have the instrument regularly cleaned.
Clean the keyboard of electronic crane scale with a soft damp cloth with a detergent or a mild detergent solution.
CAUTION!!
Do not use any type of solvent or industrial chemical product while cleaning the instrument and all the system parts.
3.2.5
Replacing the remote control batteries
As mentioned above, the MCW09 electronic crane scale is supplied with a remote control that duplicates the functions of the keyboard. When using the remote control, the battery may die and must be replaced.
To replace the batteries in the remote control, carry out the following steps:
- take out the battery box placed on the back of the remote control;
- replace the old battery with a new one and make sure that it’s correctly inserted;
- reinsert the box with the new battery in the remote control.
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3.2.6 Electronic crane scale battery: instructions and recharge
As mentioned earlier, the power supply in MCW09 electronic crane scale is provided through a rechargeable 6V - 4,5 Ah, to be included in the box on the back of the equipment (see section “MAIN COMPONENTS”).
In order to prevent problems with the battery, it is recommended to remove the battery from the load cell, if the electronic crane scale is not used for a long time so as not to cause damage to both the battery and the crane scale itself.
CAREFUL!!
Never throw the battery into the fire, will bring them closer to sources of heat can cause explosions and injuries.
The electronic crane scale displays "Low.BAt" when the batteries are about to complete their life cycle. In this case, it is necessary to connect the crane scale to external power (12Vdc) to fully recharge the battery.
In order to recharge the battery, you must:
- Remove the rubber cap from the connector on the back of the crane scale;
- Insert the jack of the feeder (12V) in the connector on the back of the instrument;
- Insert the power supply (12V) in the power outlet at 230VAC;
Later, on the indicator front panel lights the LED power-on LED lights.
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3.2.7 The battery recharge by optional kit
If there would need to use the MCW09 crane scale constantly, it is possible to request an optional kit including a spare battery pack and charger adapter.
To perform a battery change and development its functions, perform the following steps:
1) Screw out the socket head screws on the back of the instrument.
Screw out
2) Slowly remove the battery pack.
3) The battery is connected internally to the electronic card of the instrument thanks to an AMP automotive connector.
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4) Unplug the connector automotive AMP from the battery pack.
5) Connect the charger to the battery pack by the auto-motive AMP connector.
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6) Insert the power supply (12Vdc) to the network at 230Vac and plug the charger by the connection jack.
Once the battery is charging, it is possible to connect the spare battery pack to the crane scale.
CAREFUL!!
The battery recharge must be performed using only the power supplied (12Vdc) supplied with the instrument.
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PHASE OF THE BATTERY RECHARGE BY CHARGER ADAPTER
The charger’s led indicate the charge level reached:
1
LED
2
3
4
DESCRIPTION
1
2
3
When lit, it indicates the presence of voltage.
When lit, it indicates the presence of the battery; it means that the battery is connected correctly to the charger.
When lit, it indicates that the battery is half charged .
4
When lit, it indicates that the battery is fully charged.
Once the full charge reached:
- Disconnect the power supply charger.
- Disconnect the battery charger.
3.3 DECOMMISSIONING AND DISPOSAL
Each consumer should help protect the environment by reducing pollution risks and adopting a responsible attitude, according to the recycling norms in force in the country where the instrument is used.
The symbol of the crossed garbage on the product indicates that, at the end of its useful life, the product must be given to appropriate centres for collection or returned to the distributor when purchasing a new equivalent product.
A proper collection for recycling the product will prevent any negative effects on the environment and health and encourage the recycling of materials.
Therefore, before disposing the product, it is necessary to separate the components of the instrument in each recycling category and place them in the appropriate collection centres.
The unlawful disposal of the product by the user causes the application of the administrative sanctions foreseen by the law.
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4 WARRANTY
The two years warranty period begins on the day the instrument is delivered. It includes spare parts and labour repair at no charge if the instrument is returned prepaid to the dealer’s place of business. Warranty covers all defects not attributable to the Customer (such as improper use) and not caused during transport.
If on site service is requested (or necessary), for any reason, where the instrument is used, the Customer will pay for all of the service technician’s costs: travel time and expenses plus room and board (if any). the Customer pays for the transport costs (both ways), if the instrument is shipped to dealer or manufacturer for repair.
The warranty is voided in the event that the instrument is returned or if there are damages caused by: inobservance of indications in the manual, interventions by non authorised personnel, and/or non original spare parts, user incapacity and/or improper use, incorrect maintenance, loss or impossibility of presenting the maintenance booklet.
This warranty does not provide for any compensation for losses or damages incurred by the Customer due to complete or partial failure of instruments, even during the warranty period.
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