Dometic 57915.331 Specifications

Dometic 57915.331 Specifications
579 & 595 Installation Instructions
RECORD THIS UNIT INFORMATION FOR
FUTURE REFERENCE:
Model Number
Serial Number
Date Purchased
579 Series BRISK AIR
595 Series QUICK COOL
Roof Top Air Conditioners
Used With
3308417.009 Cooling & Furnace
3308417.025 Cooling, Furnace & Heat Strip
Remote Comfort Control Kit
Ducted
USA
SERVICE OFFICE
Dometic Corp.
2320 Industrial Parkway
Elkhart, IN 46761
574-294-2511
CANADA
Dometic Dist.
866 Langs Dr.
Cambridge, Ontario
CANADA N3H 2N7
519-653-4390
THIS UNIT IS DESIGNED FOR OEM INSTALLATION
ALL INITIAL INSTALLATIONS MUST BE APPROVED BY THE DOMETIC CORP.
For Service Center
Assistance Call:
800-544-4881
C
! AVERTISSEMENT
! WARNING
This manual must be read and understood before installation, adjustment, service, or maintenance is
performed. This unit must be installed by a qualified service technician. Modification of this product
can be extremely hazardous and
could result in personal injury or
property damage.
Lire et comprendre ce manuel avant de
procéder à l'installation, à des réglages,
de l'entretien ou des réparations.
L'installation de cet appareil doit être
effectuée par un réparateur qualifié.
Toute modification de cet appareil peut
être extrêmement dangereuse et
entraîner des blessures ou dommages
matériels.
US
MODELS
57915.331
57915.336
57915.531
57915.536
57915.541
57915.546
57915.631
INSTALLATION
INSTRUCTIONS
REVISION:
Form No. 3308489.032 2/05
(Replaces 3308489.024)
(French 3308490.030)
©2005 Dometic Corporation
LaGrange, IN 46761
Important: These instructions must stay with
unit. Owner read carefully.
1
57915.731
59516.331
59516.336
59516.531
59516.536
59516.631
579 & 595 Installation Instructions
GENERAL INFORMATION
SAFETY INSTRUCTIONS
A. Product features or specifications as described or illustrated are subject to change without notice.
B. This air conditioner is designed for:
1. Installation on a recreational vehicle at the time the
vehicle is manufactured.
2. Mounting on the roof of a recreational vehicle.
3. Roof construction with rafters/joists on minimum of
16 inch centers.
4. Minimum of 2.00" and maximum of 5.50" distance
between roof to ceiling of recreational vehicle. Alternate installation methods will allow for roofs more
than 5.50" thick.
This manual has safety information and instructions to help users eliminate or reduce the risk of
accidents and injuries.
RECOGNIZE SAFETY INFORMATION
!
C. The ability of the air conditioner to maintain the desired
inside temperature depends on the heat gain of the RV.
Some preventative measures taken by the occupants of
the RV can reduce the heat gain and improve the
performance of the air conditioner. During extremely high
outdoor temperatures, the heat gain of the vehicle may
be reduced by:
1. Parking the RV in a shaded area
2. Using window shades (blinds and/or curtains)
3. Keeping windows and doors shut or minimizing
usage
4. Avoiding the use of heat producing appliances.
This is the safety-alert symbol. When you see this
symbol in this manual, be alert to the potential for
personal injury.
Follow recommended precautions and safe operating instructions.
UNDERSTAND SIGNAL WORDS
Operation on High Fan/Cooling mode will give optimum or
maximum efficiency in high humidity or high outside temperatures.
A signal word , WARNING OR CAUTION is used
with the safety-alert symbol. They give the level of
risk for potential injury.
Starting the air conditioner early in the morning and giving it
a "head start" on the expected high outdoor ambient will
greatly improve its ability to maintain the desired indoor
temperature.
! WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
For a more permanent solution to high heat gain, accessories like A&E outdoor patio and window awnings will reduce
heat gain by removing the direct sun. They also add a nice
area to enjoy company during the cool of the evening.
! CAUTION indicates a potentially hazardous situation which, if not avoided may result in
minor or moderate injury.
D. Condensation
Note: The manufacturer of this air conditioner will not be
responsible for damage caused by condensed moisture on
ceilings or other surfaces. Air contains moisture and this
moisture tends to condense on cold surfaces. When air
enters the RV, condensed moisture may appear on the
ceiling, windows, metal parts, etc. The air conditioner removes this moisture from the air during normal operation.
Keeping doors and windows closed when this air conditioner
is in operation will minimize condensed moisture on cold
surfaces.
CAUTION
used without the safety alert
symbol indicates, a potentially hazardous situation which, if not avoided may result in property
damage.
Read and follow all safety information and instructions.
2
3
13,500
13,500
13,500
13,500
13,500
15,000
15,000
15,000
15,000
15,000
57915.536
57915.541
57915.546
57915.631
57915.731
59516.331
59516.336
59516.531
59516.536
59516.631
***
11.4
11.4
12.1
120VAC,
60 HZ., 1PH.
12.3
11.5
11.5
11.3
11.5
11.5
11.3
11.0
12.1
11.3
COMPRESSOR
RATED LOAD
AMPS
ELECTRICAL
RATING
77.0
50.0
50.0
56.0
50.0
50.0
62.0
54.4
59.0
62.0
58.0
58.0
59.0
COMPRESSOR
LOCKED
ROTOR
AMPS
2.0
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
FAN MOTOR
RATED LOAD
AMPS
5.6
5.8
5.8
5.8
5.8
5.8
5.8
5.8
5.8
5.8
5.8
5.8
5.8
325 / 250
325 / 250
325 / 250
325 / 250
325 / 250
325 / 250
325 / 250
325 / 250
325 / 250
325 / 250
325 / 250
325 / 250
325 / 250
SCFM-HIGH
SPEED
MAX/MIN
SPECIFICATIONS
FAN MOTOR
LOCKED
ROTOR
AMPS
0.40 / 1.10
0.40 / 1.10
0.40 / 1.10
0.55 / 0.90
0.40 / 1.10
0.40 / 1.10
0.55 / 0.90
0.55 / 0.90
0.55 / 0.90
0.55 / 0.90
0.55 / 0.90
0.55 / 0.90
0.55 / 0.90
TOTAL
STATIC
MIN/MAX
“ W. C.
29.5
26.5
26.5
15.0
29.0
29.0
16.0
16.5
16.5
16.0
15.5
15.5
16.5
REFRIGERANT
R-22 (OZ.)
12 AWG
Copper
up to 24’
MINIMUM
WIRE SIZE*
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 Amp
20 AMP
20 Amp
AC CIRCUIT
PROTECTION
*** USER
SUPPLIED
104
94
94
94
94
94
94
94
94
94
100
100
94
INSTALLED
WEIGHT
(POUNDS)
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
3.5 KW / 5.0 KW
MINIMUM
GENERATOR
SIZE**
1 UNIT/ 2 UNITS
For wire lengths over 24 ft. consult the National Electric Code for proper sizing.
Dometic Corporation gives GENERAL guidelines for generator requirements. These guidelines come from experiences people have had in actual applications
When sizing the generator, the total power usage of your recreational vehicle must be considered. Keep in mind generators lose power at high altitudes and
from lack of maintenance.
CIRCUIT PROTECTION: Time Delay Fuse or HACR Circuit Breakers Required.
13,500
13,500
13,500
57915.331
57915.336
57915.531
*
**
NOMINAL
CAPACITY
(BTU/HR)
COOLING
MODEL
NO.
579 & 595 Installation Instructions
579 & 595 Installation Instructions
b. For Two Unit Installations: Install one air conditioner one-third and one air conditioner twothirds from front of RV and centered from side to
side. See FIG. 2.
INSTALLATION INSTRUCTIONS
A. Precautions
! WARNING
Improper installation may damage equipment,
could endanger life, cause serious injury and/
or property damage.
1/2L
L
2/3L
L
1/3L
1. Read Installation and Operating instructions
carefully before attempting to start your air
conditioner installation.
2. Dometic Corporation will not be liable for any
damages or injury incurred due to failure in
following these instructions.
3. Installation must comply with the National
Electrical Code and any State or Local Codes or
regulations.
4. DO NOT add any devices or accessories to this
air conditioner except those specifically authorized by Dometic.
5. This equipment must be serviced by qualified
personnel and some states require these people
to be licensed.
FIG. 2
It is preferred that the air conditioner be installed on a
relatively flat and level roof section measured with the RV
parked on a level surface.
Note: Up to a 15° slant to either side or front-to-back is
acceptable.
3. After Location Has Been Selected:
a. Check for obstructions on the roof and ceiling
where air conditioner will be installed. See FIG.
3.
b. The roof must be designed to support 130
pounds when the RV is in motion. Normally 200
pound static load design will meet this requirement.
B. Choosing Proper Location For The Air
Conditioner
CAUTION
This air conditioner is specifically designed for installation on
the roof of a recreational vehicle (RV). When determining your
cooling requirements, the following should be considered:
• Size of RV;
• Window area (increases heat gain);
• Amount of insulation in walls and roof;
• Geographical location where the RV will be used;
• Personal comfort level required.
1. Normal Location-The air conditioner is designed to
It is the responsibility of the installer of this
air conditioner system to ensure structural integrity of the RV roof. Never create a low spot
on the roof where water will collect. Water
standing around the air conditioner may leak
into the interior causing damage to the product and the RV.
fit over an existing roof vent opening.
Roof Vent
FIG. 1
Opening
FIG. 3
12.7"
29.5"
34.4"
2.
Other Locations-When no roof vent is available or
another location is desired, the following is recommended:
a. For One Unit Installation: The air conditioner
should be mounted slightly forward of center
(front to back) and centered from side to side.
See FIG. 2.
2"
3/4"
Genesis
Micro-Therm Filter System
FILTER
RESET
17"
CLEAN
FILTER
20-7/8"
17"
18-1/2"
4
579 & 595 Installation Instructions
FIG. 4
FIG. 5
7-5/8"
Rear
of
Unit
14-7/8"
5-1/4"
7-5/8"
14-1/4 x 14-1/4 (±1/8") Opening
2"
1-1/2"
F
r
o
n
t
17"
d. If the opening exceeds 14-3/8" x 14-3/8", it will
be necessary to install spacers.
e. If the opening is less than 14-1/8" x 14-1/8", it
must be enlarged.
3. New Opening- (Installation Other Than Vent Opening)
a. Mark a 14-1/4" x 14-1/4" (±1/8") square on the
roof and carefully cut the opening.
b. Using the roof opening as a guide, cut the
matching hole in the ceiling.
c. The opening created must be framed to provide
adequate support and prevent air from being
drawn from the roof cavity. Lumber 3/4" or more
in thickness must be used. Remember to provide an entrance hole for power supplies, furnace wiring, and 4-conductior receiver cable.
18"
18-1/2"
1-3/4"
3"
1-1/4"
3"
1-1/2"
2"
17"
R
e
a
r
20-7/8"
Genesis
Air Grill Perimeter
C. Roof Preparation
FIG. 6
1. Opening Requirements - Before preparing the ceiling opening, the type of system options must be
decided upon. If a furnace is to be connected, wires
must be run from the furnace to the Dometic A/C.
Read all of the following instructions before beginning the installation.
If a roof vent opening will not be used a 14-1/4" x 141/4" (±1/8") opening must be cut through the roof and
ceiling of the RV. This opening must be located
between the roof reinforcing members.
Do Not Cut
Roof Structure
Or Rafters
3/4" Min.
There may be electrical wiring between the
roof and the ceiling. Disconnect 120 volt AC
power cord and the positive (+) 12 volt DC terminal at the supply battery. Failure to follow
this instruction may create a shock hazard
causing death or severe personal injury.
The 14-1/4" x 14-1/4" (±1/8") opening is part of the
return air system of the Air Conditioner and must be
finished in accordance with NFPA Standard 501C
Section 2.7.2.
2. Roof Vent Removal
a. Unscrew and remove the roof vent.
b. Remove all caulking compound around opening.
c. Seal all screw holes and seams where the roof
gasket is located. Use a good grade of all
weather sealant. See FIG. 5.
Good-Rafters
Good LocationSupported By Between Roof
Cross Beams
Rafters
Frame Opening So It
Won't Collapse When
Bolting Down Unit
Leave Access For Power
Supply Wiring
15" Min. At
Front Of
Opening
CAUTION
It is the responsibility of the installer of this
air conditioner system to ensure structural
integrity of the RV roof. Never create a low
spot on the roof where water will collect. Water standing around the air conditioner may
leak into the interior causing damage to the
product and the RV.
5
579 & 595 Installation Instructions
c. Ducts and their joints must be sealed to prevent
condensation from forming on adjacent surfaces during operation of the air conditioner.
d. Return air openings must have 40 square inches
minimum free area including the filter.
e. Return air to the air conditioner must be filtered
to prevent dirt accumulation on air conditioner
cooling surface.
5. Air Distribution System Installation
a. Dometic Corporation recommends the basic
configuration shown in FIG. 7A, 7B and 7C for
installing this air conditioner system. We have
found by testing, that this configuration works
best in most applications of this air conditioner
system. It is the responsibility of the Installer of
this system to review each RV floor plan and
determine the following:
• Duct size
• Duct layout
• Register size
• Register location
• Receiver location
CAUTION
It is the responsibility of the installer to insure
the ductwork will not collapse or bend during
and after the installation. Dometic Corporation
will not be liable for roof structural or ceiling
damage due to improperly insulated, sealed
or collapsed ductwork.
4. Air Distribution System Sizing & Design
The Installer of this air conditioner system must design
the air distribution system for this particular application.
Several requirements for this system MUST be met for
the air conditioner to operate properly. These requirements are as follows:
a. The duct material must meet or exceed any
agency or RVIA Standard that may be in existence at the time the RV is produced.
b. All discharge air ducts must be properly insulated to prevent condensation from forming on
their surfaces or adjacent surfaces during operation of the air conditioner. This insulation
must be R-7 minimum.
AIR DISTRIBUTION
DUCT SIZING & DESIGN CHART
Return Air Cover Model
3105007
3105935
3308120
Genesis Air Filtration System
2.0 In. Min. - 5-1/2 In. Max.
2.0 In. Min. - 5-1/2 In. Max.
Total Duct Cross Sectional Area
21.0 Sq. In. Min.
32.0 Sq. In. Min.
Duct Size
Depth
Width
Total Duct Length
Duct Length (short run)
1-1/2 In. Min. - 2-1/2 In. Max.
7.0 In. Min. - 10.0 In. Max.
15.0 Ft. Min. - 40.0 Ft. Max.
1/3 Total Duct Length
2.0 In. Min. - 2-1/2 In. Max.
8.0 In. Min. - 10.0 In. Max.
15.0 Ft. Min. - 40.0 Ft. Max.
1/3 Total Duct Length
4 Min.
14.0 Sq. In.
5.0 In. Min. - 8.0 In. Max.
15.0 In.
4 Min.
14.0 Sq. In.
5.0 In. Min. - 8.0 In. Max.
15.0 In.
0.55 - 0.90 In. W.C. 579 Series
0.40 - 1.10 In. W.C. 595 Series
0.55 - 0.90 In. W.C. 579 Series
0.40 - 1.10 In. W.C. 595 Series
Roof Cavity Depth
Register Requirements
Number Required Per Run
Register Free Air Area
Distance From Duct End
Distance From Elbow
Total System Static Air Pressure
Blower at High Speed,
Filter & Grill In Place
Note: Duct sizes listed are inside dimensions.
6
579 & 595 Installation Instructions
These items must be determined in conjunction with the Air
Distribution System and Sizing and Design Requirements listed in the chart on page 6. Terminate the start
of the duct at the back edge of the 14-1/4" x 14-1/4" (±1/
8" opening)
Important: Alternate configurations and methods
may be used which still allow the air conditioner to
operate properly; however, these alternate configurations and methods must be approved by the Dometic
Corporation in writing. The following instructions are
based upon the use of Dometic Return Air Kits 3105007
Return Air Cover, 3105935 Quick Cool Return Air Cover
or 3308120 Genesis Air Filtration System. The
3107180.006 Bolt/Cover Kit has the mounting bolts and
cover for the AC junction box for use with these kits.
TOP VIEW
(BACK OF RV)
FIG. 7A
FRAME
DUCT
14-1/4" (±1/8”)
OPENING
AC POWER
SUPPLY WIRE
FRAME
CCC, CONTROL
CABLE(S)
RECEIVER
or 7-Wire Analog
Cable
CABLE
LOW VOLTAGE WIRES:
12VDC
Furnace
Load Shed
Sensors
ROOF
SIDE VIEW
(TOWARD BACK OF RV)
DUCT
14-1/4" (±1/8”)
OPENING
INSULATION
DUCT
FIG. 7B
DUCT
FRAME
CEILING
INSULATION
Duct Size And Requirements For 3105007 And 3105935 Return Air Cover
Register Required
Register Required
Short Duct Run Minimum
1/3 Total Duct Length
Total Outlet Air Area
Minimum 21.0 Sq. In.
Ducts
Depth
Width
Total Length
Min.
1-1/2”
7.0”
15.0’
Registers
4 Min.-- 8 Max.
(Per Unit)
14 Sq. In Free Area
Per Register
Max.
2-1/2”
10.0”
40.0’
Register Required
Note: Duct Size is Inside Dimensions
Register Required
Roof
Rafters
14-1/4"x14-1/4" (±1/8")
Roof Opening
FIG. 7C
Duct Size And Requirements For 3308120 Genesis Air Filtration System Kit
Register Required
Register Required
Short Duct Run Minimum
1/3 Total Duct Length
Total Outlet Air Area
Minimum 32.0 Sq. In.
Ducts
Depth
Width
Total Length
Min.
2.0”
8.0”
15.0’
Registers
4 Min.-- 8 Max.
(Per Unit)
14 Sq. In Free Area
Per Register
Max.
2-1/2”
10.0”
40.0’
Register Required
Note: Duct Size Is Inside Dimensions
Roof
Rafters
Register Required
14-1/4"x14-1/4" (±1/8")
Roof Opening
7
579 & 595 Installation Instructions
Wiring Requirements
FIG. 8A
1. 120VAC Supply Line
Route a copper 12 AWG, with ground, 120 VAC
supply line from the fuse or circuit breaker box to
the roof opening.
a. This supply line must be located in the front
portion of the 14-1/4" x 14-1/4" (±1/8") opening.
b. The power MUST be on a separate 20 Amp
time delay fuse or HACR circuit breaker.
c. Make sure that at least 15" of supply wire
extends into the roof opening. This ensures
and easy connection at the junction box.
d. Wiring must comply with all National, State
and Local Wiring Codes.
e. Use a steel sleeve and a grommet or equivalent methods to protect the wire where it
passes into the opening.
2. Route a dedicated 12 VDC supply line (18-22
AWG) from the RV's converter or battery to
the roof opening.
a. This supply line must be located in the front
portion of the 14-1/4" x 14-1/4" (±1/8") opening.
b. Make sure that at least 15" of supply wire
extends into the roof opening.
3. If system includes a gas furnace, route two 18
gauge thermostat wires from the furnace to roof
opening of the air conditioner that will control it. If
more than one furnace is to be used, route the
second set of thermostat wire to the second air
conditioner. Make sure that 15" of wire extends
into the opening.
4. Route a 4-conductor receiver cable from the
Receiver mounting position into the roof opening. Make sure that at least 15" of the wire
extends into the roof opening and 6" extend at the
mounting position of the Receiver . See Section
E-2.
3308120 Genesis Filtration System
Do Not Mount Receiver
Here, It Will Block Filter
Removal
Receiver May Be
Mounted Here
Micro-Therm Filter System
nU
FIG. 8C
E. Receiver & Cable Installation
3105935 Return Air Grille
Receiver May Be
Mounted Here
Note: The receiver monitors the temperature of the living
area. The following receiver location is recommended to
maintain the selected temperature setting. Any other
location must be approved by Dometic. See FIG. 9.
1. Locate the receiver in a front to rear position on
the ceiling, and to one side or the other of the
return air cover. See FIG. 8A, 8B & 8C. Mounting
the receiver from side to side is not recommended, but could be mounted this way as a last
possibility.
Note: When used with the 3308120 Genesis Filtration
System, do not mount the receiver where it will interfere
with the filter removal. See FIG. 8A. When used with the
3105935 Quick Cool Return Air Grille do not install near
the discharge air duct. See FIG. 8C.
Note: To operate the air conditioner, the receiver must be
installed in a location that will allow the remote to be in
the line of sight of the receiver.
Do Not Mount
Receiver Here
8
ruF
uF
n O ti
Receiver May Be
Mounted Here
taeH
looC
Heat
Cool
Receiver May Be
Mounted Here
r e mi
T
nU
looC
ace
On
r
Timeer
Tim
Furn
Unit
nt
Fro
nO ti
Heat
Cool
3105007 Return Air Grille
ecan
ace
On
r
Timeer
Tim
Furn
Unit
Receiver May Be
Mounted Here
FIG. 8B
r e mi
T
CLEAN
FILTER
ec an
r
FILTER
RESET
taeH
D.
579 & 595 Installation Instructions
FIG. 9
14-1/4" x 14-1/4"
(±1/8") Opening
Air
Conditioner
DC Power
Supply 2 Wires
AC Power
Supply Wires
Receiver
Flat Four
Conductor Wire
AC Breaker
Box
Furnace
Furnace
2 Wires
FIG. 10A
a. If another receiver mounting location is anticipated, observe the following general rules in
determining the location and submit location to
Dometic for approval.
• Locate the Receiver 54" above the floor.
• NEVER expose it to direct heat from lamps,
sun or other heat producing items.
• Avoid locations close to doors that lead
outside, windows or adjoining outside walls
or directly under cabinets or overhangs
which limit air movement.
• Avoid locations close to supply registers
and the air from them.
• NEVER locate receiver in a room that is
warmer or cooler than the rest of the RV.
• The major living area is normally a good
location.
2. Receiver Cable Installation
A 4-conductor receiver cable must be routed from the
roof
opening to the Receiver.
a. Choose the shortest, most direct route from the
14-1/4" x 14-1/4" (±1/8") opening to the Receiver location selected. Leave 6" of cable
extending through the wall. See Section D-4.
b. The receiver cable that should be used is a flat,
4-conductor telephone cable.
c. The receiver cable must be terminated with two
(2) RJ-11-6C4P telephone connectors. Refer to
the crimp tool manufacture for crimping instructions.
Important: RJ-11-6C4P connectors must be installed
as shown in FIG. 10A, 10B and 10C.
FIG. 10B
FIG. 10C
Pin 1
RJ-11-6C4P
Connector
Flat Four Conductor Cable
F. PLACING THE AIR CONDITIONER ON THE
ROOF
1. Remove the air conditioner from the carton . The unit
mounting bolts and literature are in a separate
plastic bag. Be sure to place this information in the
RV.
Please Return to
Dometic All Returnable Cartons Or
Recycle All Cardboard Cartons
9
FIG. 11
579 & 595 Installation Instructions
! CAUTION
FIG. 14
Furnace
Tstat Connection
From A/C
This unit weighs approximately 100 pounds.
To prevent back injury, use a mechanical hoist
to place air Conditioner on roof.
Center Unit From Below
AC Power
Supply
Roof
Gasket
2. Place the air conditioner on the roof.
CAUTION
Do not slide the unit. This may damage the
roof gasket attached to the bottom and create
a leaky installation.
DC Power
Supply
Furnace
3. Lift and place the unit over the prepared opening
using the gasket on unit as a guide. The roof
gasket on the bottom of the base pan goes
toward the front of the RV. Sliding the unit on the
roof will damage the roof gasket. See FIG. 12.
FIG. 12
Receiver
Leads
Pull Electrical
Cord Down
b. Remove return air cover and ceiling template
from the 3105007 or 3105935 kit carton.
c. Locate the four (8" x 1/4-20) unit mounting bolts
packaged with the 3308417 control kit.
d. Reach up into the return air opening and pull
the unit electrical cord down. See Section "H.
Wiring the system".
e. Route AC power supply wires through the
Romex connector in the control box.
f. Connect the 6 pin plug to the control box. The
plug is polarized and will only fin in one direction. See FIG. 15
Lift And Place
Front
Do Not Slide
FIG. 15
Control Box
Blunt Point
Screws
G. Installing Air Conditioner
Installing unit with 3105007 or 3105935 Return Air
White Plug
On Left
(Curb) Side
Cover. See FIG. 13. For unit with Genesis Air Filtration System see page 12.
FIG. 13
Connect 6
Pin Plug
Divider Plate
Ceiling Template
g. Freeze Control Installation (Two Types)
Note: Type using a snap on spring clip.
• Fits on all 579, 590, 591 and 595 Series
Brisk Air units by placing the cold control
switch up through the base pan and on the
second refrigerant tube from the bottom in
the center of the evaporator coil. Make sure
the spring clip is fastened securely to the
tubing and the cold control surface is making contact with aluminum fins on evaporator coil. See FIGS. 16 & 16A.
Return Air
Cover
Return Air
Grill
1.
Installation Of Ceiling Template
a. Check gasket alignment of the air conditioner
over the roof opening and adjust if necessary.
Unit may be moved from below by slightly lifting. See FIG. 14.
10
579 & 595 Installation Instructions
h. Place the relay control box on the ceiling template with the white 6 connector plug on the left
(curb side) side of RV. See FIG. 15.
i. Hold the ceiling template up to the 14-1/4" x
14-1/4" (±1/8") opening. Be sure the large plate
faces the rear of the RV.
• Start each mounting bolt through the ceiling template and up into the unit base pan
by hand. Install wood screw in each end of
the ceiling template. This insures a tight fit
of the return air cover to ceiling. See FIG.
17.
FIG. 16
Snap The Open
Loop Of Spring Clip
On Second Tube In
Center OF Evaporator Coil
Wrap Closed Cell Foam
Insulation Around Cold
Control Switch
FIG. 16A
Place Cold
Control In
Center Of Coil
On 2nd Tube
From Bottom
FIG. 17
Front of Vehicle
Roof
Gasket
Screws
Remove
Hang Tag
Finger
Tight
•
Keep wires away from heat strip (if applicable) and sharp edges to prevent damaging the wires. Use wire ties if necessary.
See FIGS. 16 & 16A.
• Remove installation notice hang tag from
freeze control. See FIGS. 16 & 16A.
Note: Type using a horseshoe welded snap clip .
• Install on return bend located at left (curb
side) side of evaporator coil as follows:
• Locate “D” shaped notch in flange of evaporator coil. See FIG. 16B.
CAUTION
If bolts are left loose there may not be adequate roof seal or if over tightened, damage
may occur to the air conditioner base or ceiling template. Tighten to specifications listed
in this manual.
•
Brisk Air Model Series
579 & 595
FIG. 16B
Tighten to
compress gasket
to 1/2"
Up
Through
Coil
Return
Bend
EVENLY tighten the bolts to a torque of
40 to 50 inch pounds. This will compress
the roof gasket to approximately 1/2".
The bolts are self locking so over tightening is not necessary. See FIG. 17.
CAUTION
Improper installation and sealing of foam divider will cause the compressor to quick cycle
on the cold control. This may result in fuse or
circuit breaker opening and/or lack of cooling.
Remove
Hang Tag
Freeze Control
With Wires To Left (Curb) Side
•
•
Place the horseshoe end of the freeze control through this notch and snap onto the
coil return bend. When positioned correctly,
control wires will be toward the evaporator
housing away from the evaporator coil
header. See FIG. 16B.
Remove installation notice hang tag from
freeze control. See FIG. 16B.
2. Installation Of Divider Plate
a Measure the ceiling to roof thickness:
• If distance is 2.0” - 3-3/4”, remove perforated tab from divider plate.
• If distance is 3-3/4” - 5-1/2”, remove no tabs.
b. Remove the backing paper from double sided
tape located on ceiling template. See FIG. 18.
c. Place divider plate up to bottom of air conditioner base pan firmly. The foam tape on the
divider plate must seal to bottom of base pan.
See FIG. 19.
11
579 & 595 Installation Instructions
•
FIG. 18
If the insulation is too high, stick excess
height of insulation to the air conditioner
base pan. Do not cover up unit rating plate.
Installing unit with 3308120 Genesis Air Filtration
System Return Air Kit. See FIG. 21. For unit with
3105007 or 3105935 Return Air Kit, see page 10.
FIG. 21
Foam
Divider
Ceiling
Template
Slider
Note: The adhesive on the insulation is extremely sticky.
Be sure the part is located where desired before pressing
into place.
Filter
FIG. 19
Return Air
Cover
Grill
Handle
1.
d. With slight pressure then push the divider plate
against the double sided tape on the ceiling
template.
e. Locate the 1/8" x 7" x 18" self -adhesive insulation supplied with the return air kit. Remove the
backing paper from the insulation and carefully
stick onto the ceiling template divider panel.
See FIG. 20.
Micro-Therm Filter System
FILTER
RESET
CLEAN
FILTER
Non Center Duct Installations
Check gasket alignment of the air conditioner over
the roof opening and adjust if necessary. Unit may
be moved from below by slightly lifting. See FIG.22.
Center Unit From Below
FIG. 22
Furnace Tstat
Connection
From A/C
Roof
Gasket
AC Power
Supply
DC Power
Supply
Furnace
FIG. 20
Pull Electrical
Cord Down
Receiver
Leads
a. Locate the four (8" x 1/4-20) unit mounting bolts
packaged with the 3308417 control kit.
b. Reach up into the return air opening and pull
the unit electrical cord down.
c. Route AC power supply wires through the
Romex connector in the control box.
d. Connect the 6 pin plug to the control box. The
plug is polarized and will only fin in one direction. See FIG. 23
•
Excess width is intended to seal the divider plate to the sides of the 14-1/4" x 141/4" (±1/8") opening. This is to help prevent cold air discharge from circulating into
the air conditioner return air opening.
Wires Connected To
Control Box
FIG. 23
Vehicle
Front
12
Control
Box
Base
Pan
579 & 595 Installation Instructions
•
e. Freeze Control Installation
Note: Type using a snap on spring clip (Two Types)
• Fits on all 579, 590, 591 and 595 Series
Brisk Air units by placing the cold control
switch up through the base pan and on the
second refrigerant tube from the bottom in
the center of the evaporator coil. Make sure
the spring clip is fastened securely to the
tubing and the cold control surface is making contact with aluminum fins on evaporator coil. See FIGS. 24 & 24A.
Place the horseshoe end of the freeze control through this notch and snap onto the
coil return bend. When positioned correctly,
control wires will be toward the evaporator
housing away from the evaporator coil
header. See FIG. 24B.
• Remove installation notice hang tag from
freeze control. See FIG. 24B.
f. Position the electrical box towards the front of
the opening with all of the system control wires
connected to the control box except for the DC
power. See FIG. 23.
2. Installing Foam Divider
FIG. 24
Snap The Open
Loop Of Spring Clip
On Second Tube In
Center OF Evaporator Coil
CAUTION
Improper installation and sealing of foam divider will cause the compressor to quick cycle
on the cold control. This may result in fuse or
circuit breaker opening and/or lack of cooling.
Wrap Closed Cell Foam
Insulation Around Cold
Control Switch
FIG. 24A
a. Locate the foam divider and insert it corner
to corner in the 14-1/4" x 14-1/4" (±1/8") opening with the adhesive tape up. (Do not remove
paper to expose adhesive). The foam divider
should be level with the ceiling (±1/4"). Tear off
the excess at the pre-cut perforations in divider.
See FIG. 25.
Place Cold
Control In
Center Of Coil
On 2nd Tube
From Bottom
Remove
Hang Tag
Base Pan
•
Keep wires away from heat strip (if applicable) and sharp edges to prevent damaging the wires. Use wire ties if necessary.
See FIGS. 24 & 24A.
• Remove installation notice hang tag from
freeze control. See FIGS. 24 & 24A.
Note: Type using a horseshoe welded snap clip .
• Install on return bend located at left (curb
side) side of evaporator coil as follows:
• Locate “D” shaped notch in flange of evaporator coil. See FIG. 24B.
FIG. 24B
Do Not Peel Tape Off
Adhesive
FIG. 25
Up
Through
Upside
Down
Foam
Divider
Ceiling
Place Foam Divider in
(14-1/4" x 14-1/4" (±1/8")
Ceiling Opening against
Base Pan Bottom
Foam Divider Ceiling
Level (±1/4") Tear Off
Excess
b. Peel the paper off of the foam divider and stick
it in place on the center of the rear flange of the
return air opening on the ceiling template. See
FIG. 26.
Brisk Air Model Series
579 & 595
FIG. 26
Coil
Return
Bend
Foam Divider
Adhesive
Remove
Hang Tag
Peel Off Paper - Center Divider - Stick To
Rear Flange On Ceiling Template
Freeze Control
With Wires To Left (Curb) Side
13
579 & 595 Installation Instructions
3. Mount the relay box laying on its side to the front
flange of the ceiling template with blunt self-tapping
screws. See FIG. 27.
FIG. 29
Control Box
FIG. 27
AC Power
Supply
Furnace
Tstat Connection
From A/C
Roof
Gasket
Mount Control Box
Laying On Its Side To
The Flange On Top Of
Ceiling Template
DC Power
Supply
Receiver
Leads
Pull Electrical
Cord Down
Furnace
Vehicle
Front
Three
Screws
Note: If solar panel is installed see instructions packaged
with solar panel option.
Note: If using the Genesis Air Filtration System steps "a"
and "b" are to be completed when installing the decorative
cover.
a. Connect the previously run 12 VDC to the red
and black wires protruding from the units return
air opening. Connect +12 VDC to the red wire;
–12 VDC to the black wire. (Do not connect
wires if using the 3308120 Genesis Air Filtration
System Return Air Kit.) See Section I Decorative Cover Installation (Installing unit with 3308120
Genesis Filtration System Return Air Kit).
b. Connect the previously run furnace thermostat
wires (if applicable) to the blue/white wires
protruding from the units return air opening. The
polarity of these connections does not matter.
c. Connect the receiver flat four conductor receiver
cable previously terminated (see Section E-2.
Receiver cable) into one of the receiver leads out
of the air conditioner. Either one of the two (2)
receiver cables can be used.
d. Insert the receiver cable into the receiver and
mount it in the desired location. See FIG. 8A,
8B, 8C and 30.
4. Start each mounting bolt through the ceiling template and up into the unit base pan by hand. Evenly
tighten mounting bolts to compress gasket to
1/2" this will be a torque of 40 - 50 inch pounds.
CAUTION
If bolts are left loose there may not be adequate roof seal or if over tightened, damage
may occur to the air conditioner base or ceiling template. Tighten to specifications listed
in this manual.
5. Use Aluminum foil tape (not supplied) to seal the
ends of the foam divider to the sides of the opening.
Make sure the area behind the flange on the ceiling
template is sealed. See FIG. 28.
FIG. 28
Use Aluminum Foil Tape To Seal the
Foam Divider To The Sides of 14-1/4"
x 14-1/4" (±1/8") Ceiling Opening
Route wires
through Slot
FIG. 30
Catch Flange In Groove Of
Return Air Cover
Make Sure To Seal
Behind Flange
Receiver
Point Towards
Rear Or Front
Of Vehicle
H. Wiring The System
Connect The
RJ-11-6C4P
Plug To
Receiver
it
n
U
Reach up into the return air opening and pull the remaining wires down. See FIG. 29.
1. Connection Of Low Voltage Wires
n
O
e
ac
rn
u
F
er
im
T
CAUTION
l
o
o
C
Disconnect the positive (+) 12 volt DC terminal at the supply battery. Damage to equipment could occur if the 12 volt DC is not shut
off.
t
ea
H
14
Mount With Two
Screws
579 & 595 Installation Instructions
6.
This completes the installation of the air conditioner.
We recommend that power be supplied to the air
conditioner and check for proper operation. See
section "J. Configuration Of Remote" and refer to
Operating Manual or User's Guide for a description
of the air conditioner operation.
Installing unit with 3308120 Genesis Air Filtration
System Return Air Kit. See FIG. 32. For 3105007 or
3105935 Return Air Kit See Page 15.
Note: On models equipped with a solar panel, see wiring
instructions for the solar panel before proceeding.
1. Install the slider in the return air cover and raise it
to the ceiling template. See FIG. 32.
Disconnect 120 volt AC. Failure to follow these
instructions could create a shock hazard
causing death or severe personal injury.
2. Connection Of 120 Volt Power Supply
a. Route power supply line through Romex connector into junction box on side away from the
ceiling template. Tighten connector, being careful not to pinch or short wires.
FIG. 32
Foam
Divider
This product is equipped with a 3-wire
(grounded) system for protection against
shock hazard. Make sure that the product is
wired into a properly grounded 120 volt AC
circuit and the polarity is correct. Failure to do
so could result in death, personal injury or
damage to the equipment.
Slider
Filter
b. Connect white to white; black to black; and
green to green or bare copper wire using appropriate sized twist connectors.
c. Tape the twist wire connectors to the supply
wire to assure they don't vibrate off.
d. Push the wires into the box.
e. Install the cover onto the junction box.
Return Air
Cover
Grill
Handle
Cover. For Genesis Air Filtration System Return Air
Kit see page 15.
Note: On models equipped with a solar panel, see wiring
instructions for the solar panel before proceeding.
1. Remove the return air grill from the return air cover.
2. Place the return air cover up to the ceiling template.
3. Install cover to template with #8 x 3/8” blunt point
Phillips head screws provided (6 required).
4. Reinstall filter return air grill into return air cover.
Align tabs with mating notches and snap into place
5. Install two hole plugs into screw holes in back of
return air cover. See FIG. 31.
Hole
Plugs
Micro-Therm Filter System
FILTER
RESET
CLEAN
FILTER
2. Route the wires from the return air cover through the
template slot leaving about 3" between, and position wire here so they can be reached after plastic
cover is installed. See FIG. 28.
3. Place the front of the return air cover against the
ceiling and slide towards the rear. The flange on
the ceiling template will catch in the groove on the
return cover. Adjust the position (right to left) and
install the front two screws. Start and tighten the
remaining screws to hold it in place.
4. Connect together the wires from the thermostat,
control box and filter indicator.
Note: If solar panel is installed see instructions packaged
with solar panel option.
a. Connect the red wire from the air conditioner
and the red wire from the filter indicator light
with the red positive 12VDC supply wire. See
FIG. 28.
b. Connect the black wire from the air conditioner
and the black wire from the filter indicator light
with the black negative 12VDC supply wire.
See FIG. 28.
Note: Number 10 cabinet screw can be used to replace the
two front screws to hold the plastic cover flush to the ceiling, if required.
5. Tighten the screws holding the return air cover. Slide
the filter from the right side (looking toward the RV
front) over the wires. Make sure the wires are secured above the filter and are out of its way.
I. Decorative Cover Installation
Installing unit with 3105007 or 3105935 Return Air
FIG. 31
Ceiling
Template
Return Air
Cover
Return
Air Grill
15
579 & 595 Installation Instructions
6.
Place grill on return air cover and snap in place.
Decal is on end over circuit board.
7. Place slide handle through slots in grill into the
slide posts. Handle will fit in either direction.
8. This completes the installation of the air conditioner.
We recommend that power be supplied to the air
conditioner and check for proper operation. See
section "J. Configuration Of Remote" and refer to
Operating Manual or User's Guide for a description
of the air conditioner operation.
BATTERY COMPARTMENT
FIG. 33
J1 J2 J3 J4
OFF
Dip Switches
"ON"
Dip Switches
"OFF"
J. CONFIGURATION OF REMOTE
The Hand Held Remote when shipped from Dometic is always programmed as a cool/furnace model. The dip switches
are located in the hand held remote battery compartment.
See FIG. 33. If the control is to be used with the electric
heat strip or without the furnace its configuration must be
changed as follows:
1. Cool/furnace operation: Dip switches 1,2,& 3 "ON"
- dip switch 4 "OFF".
2. Cool Only-no heat operation: Dip switch 1 & 3 "ON"
- dip switches 2 & 4 "OFF".
3. Cool/Heat operation: Dip switches 1,2,3, & 4 "ON"
-no dip switches "OFF".
Note: After the remote switches are changed, point remote
at the receiver and press the reset button.
UNIT FIELD WIRING DIAGRAM
COMPRESSOR
PASSED
DIELECTRIC
C
MOTOR
R
GRN/YEL
S
O.L.
*
6 PIN CONN
BLU
WHT
BRN
WHT
FAN
C
HERM
1
BLK
2
YEL
3
RED
4
WHT
5
RED
WHT
RUN CAP
RED
6
COMP STARTER
START
CAP
PTCR
GRN/YEL
*
*
NOT USED ON
SOME MODELS
3105052.033
16
579 & 595 Installation Instructions
3308417.009 FIELD WIRING DIAGRAM
3308603.012
FIELD WIRING
FACTORY WIRING
LINE SPLICE
R
509 S. POPLAR ST.
LAGRANGE, IN 46761
115VAC, 60Hz, 1 O
J1
TO INFRARED
RECEIVER/
AUX. RECEIVER
J2
T7 T8
HI FAN
LO FAN
K3
COM
PART No. 3308448.004
SOLAR/FILTER
INDICATOR
IF USED
NO
BLACK
RED
FREEZE
CONTROL (N.O.)
- 12 VDC
+ POWER
SUPPLY
TO
FURNACE
WHITE
WHITE
RELAY BOARD
BLACK
BLACK
115 VAC, 60 HZ, 1 O
USE COPPER
CONDUCTORS ONLY
T1
T5
T2
T6
BLUE
BLACK
N/C
RED
WHITE
GRY/YEL
T9
T10
BLACK
WHITE
GRN/YEL
1
2
3
4
5
6
SERIAL No.
FOR USE WITH AIR CONDITIONER:
ELECTRIC
CONNECTION
FROM A/C
579, 595
WITHOUT HEAT STRIP OPTION
PASSED
DIELECTRIC
3308417.025 FIELD WIRING DIAGRAM
R
3308604.010
FIELD WIRING
FACTORY WIRING
LINE SPLICE
115VAC, 60Hz, 1 O
J1
GRAY 1
N/C 2
WHITE 3
J2
T7 T8
NO
BLACK
RED
COM
FREEZE
CONTROL (N.O.)
NO
BLACK
BLACK
HEAT
STRIP
PART No. 3308448.020
HI FAN
LO FAN
K3
COM
TO INFRARED
RECEIVER/
AUX. RECEIVER
115 VAC, 60 HZ, 1 O
USE COPPER
CONDUCTORS ONLY
509 S. POPLAR ST.
LAGRANGE, IN 46761
WHITE
WHITE
SOLAR/FILTER
SERIAL No.
INDICATOR
IF USED
FOR USE WITH AIR CONDITIONER:
- 12 VDC
579, 595
+ POWER
SUPPLY
WITH OPTIONAL HEAT STRIP
TO
FURNACE
K4
T1
T5
T2
T6
T10
RELAY BOARD
T9
BLACK
WHITE
GRN/YEL
17
BLUE
BLACK
N/C
RED
WHITE
GRY/YEL
1
2
3
4
5
6
ELECTRIC
CONNECTION
FROM A/C
PASSED
DIELECTRIC
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