matev 131 9043, 131 9054 Operating Manual

FPS-MZW-NH Boomer
Operating Manual
matev GmbH
Nürnbergerstr. 50
D-90579 Langenzenn
Phone: +49 (0) 9101 90870
35/40
45/50/55
MJ 2021
Modifications and errors excepted!
Version: 6/29/2021
Reference number: BA-FPS-MZW-33001
Order numbers
Order no.
Designation
131 9043
Engine PTO shaft 1000 rpm CW NH Boomer 35/40
131 9044
Engine PTO shaft 1000 rpm CCW NH Boomer 35/40
131 9045
Engine PTO shaft 2000 rpm CW NH Boomer 35/40
131 9046
Engine PTO shaft 2000 rpm CCW NH Boomer 35/40
131 9053
Engine PTO shaft 1000 rpm CW NH Boomer 45/50/55
131 9054
Engine PTO shaft 1000 rpm CCW NH Boomer 45/50/55
131 9055
Engine PTO shaft 2000 rpm CW NH Boomer 45/50/55
131 9056
Engine PTO shaft 2000 rpm CCW NH Boomer 45/50/55
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Table of contents
Table of contents .................................................................................................................... 3
1 Introduction ........................................................................................................................ 5
2 About this operating manual .............................................................................................. 6
3 Technical data ................................................................................................................... 7
Engine PTO shaft NH Boomer 35/40 ........................................................................ 7
Engine PTO shaft NH Boomer 45/50/55 ................................................................... 7
4 General safety notices ....................................................................................................... 8
Depiction of safety information .................................................................................. 8
Intended use ............................................................................................................. 8
Instructions for the owner.......................................................................................... 9
Warning pictograms ................................................................................................ 10
Supplemental provisions ......................................................................................... 12
Safety devices ........................................................................................................ 12
5 Equipment ....................................................................................................................... 16
Conversion kit CAT. 0 ............................................................................................. 16
Extension kit cat. 1.................................................................................................. 16
Coupling support cat. 1 ........................................................................................... 16
Front power system basic machine ......................................................................... 16
Front PTO shaft ...................................................................................................... 17
Hydraulic extension kit: BG2-TF and BG3 available................................................ 17
Pressure accumulator ............................................................................................. 17
Mudguard ............................................................................................................... 17
Hose clamp mount with bracket for front loader ...................................................... 18
Hose clamp mount without bracket for front loader ................................................. 18
6 Operation of the engine PTO shaft................................................................................... 19
Switching the engine PTO shaft on and off ............................................................. 19
Installing the engine PTO shaft ............................................................................... 19
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Front PTO shaft NH Boomer 35/40 ......................................................................... 20
Ground clearance NH Boomer 45/50/55 ................................................................. 21
7 Maintenance .................................................................................................................... 22
General information about safety during maintenance (oil change / oil filter change)
22
8 Repair .............................................................................................................................. 26
9 Disposal ........................................................................................................................... 27
10 Guarantee........................................................................................................................ 28
11 List of illustrations ............................................................................................................ 29
12 List of tables .................................................................................................................... 30
13 EC Declaration of Conformity........................................................................................... 32
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1
1 Introduction
Welcome to the matev family
and thank you for purchasing a product from matev GmbH; we appreciate your trust. You
have acquired a quality product, if contrary to expectations you should have problems with
the implement, contact your responsible sales partner.
Company stamp – sales partner
Please read this entire manual carefully before operating the machine for the first time. The
manual describes the handling of the machine in detail and will help you to work safely and
effectively.
We will not acknowledge warranty claims for damage resulting from improper use.
Variants may be described in the manual that do not agree with the scope of delivery of your
implement.
Please enter the data of the rating plate on the implement in the manual. This information will
be helpful for communication in case servicing is necessary.
Products from matev are subject to change in the interest of technical progress. All information, illustrations, and technical specifications represent the latest status at the time this
manual was published. The manufacturer reserves the right to make changes at any time in
the interest of technical progress.
Regards
matev GmbH
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2 About this operating manual
Read this entire manual carefully before operating this machine for the first time.
Keep this manual where it is easily accessible. This will enable you to refer to important information and handling instructions as needed.
When the machine is delivered the owner receives instruction regarding operation and
maintenance of the machine from his sales partner.
The owner must ensure that operating and maintenance personnel have been instructed in
full scope in the operation and maintenance of the machine.
Listings with bullet points are marked as follows:
•
•
•
Text
Text
Text. . .
Handling instructions are marked in the sequence in which they should be executed, as follows:
1.
2.
3.
Text
Text
Text.
When directions (left, right, front, rear) are specified in the operating manual, they always refer to the carrier vehicle’s direction of travel.
The front PTO shaft direction of rotation is always specified in the top view from the front.
CW (clockwise), CCW (counter clockwise).
Fig. 1: Definition of orientation and direction of rotation
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3
3
Technical data
Engine PTO shaft NH Boomer 35/40
Output shaft
1-3/8” – 6-piece
PTO output
1000 min-1 CW/CCW, 2000 min-1 CW/CCW
Ground clearance (see Fig.9)
approx. 200mm
Table 1: Technical data Engine PTO shaft NH Boomer 35/40
Engine PTO shaft NH Boomer 45/50/55
Table 2: Technical data NH Engine PTO shaft NH Boomer 45/50/55
Output shaft
1-3/8” – 6-piece
PTO output
1000 min-1 CW/CCW, 2000 min-1 CW/CCW
Ground clearance (see Fig. 10)
approx. 260mm
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4 General safety notices
This chapter summarizes regulations and information that must be observed in connection
with machines.
Depiction of safety information
The safety information in the text is combined with pictograms and signal words which together indicate the severity of the expected risk
Danger!
Hazardous situations that will result in serious injuries
or death.
Caution!
Hazardous situations that could result in moderate injuries or material damage.
Notice!
Recommendations or information for the operator.
Read this notice. It will facilitate your work.
Intended use
The engine PTO shaft extends the crankshaft of the tractor to the front. It is used to power
sweepers, front-end mowers or similar implements that are driven by PTO shafts. This engine PTO shaft may be mounted only on tractors such as those specified on the cover sheet.
•
•
•
•
•
The implements and accessories are designed for municipal tractors or carrier vehicles used for comparable work.
They may be operated only on carrier vehicles with the power range specified in the
technical data.
Intended use also includes compliance with the operating, service, and maintenance
conditions prescribed by the manufacturer.
Intended use also comprises the exclusive use of original replacement parts and additional equipment or such components and equipment that meet the manufacturer’s
technical requirements.
Unauthorized modifications to the implements will void any liability on the part of the
manufacturer.
All other uses are prohibited!
Non-intended use causes:
•
•
•
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Danger of injury to the operator or third parties
Damage to the carrier vehicle and the implements
Environmental damage
4
Instructions for the owner
Qualifications of assembly and maintenance personnel
Assembly and maintenance of safety-related components may be carried out only by personnel with the following qualifications:
•
•
•
•
They must have completed specialized training as an agricultural machinery mechanic, motor vehicle mechanic, etc.
Personnel without qualified training must be supervised by someone with qualified
training.
They must have read and understood this operating manual.
They must be familiar with the relevant safety regulations (accident prevention).
Qualifications of operating personnel
•
•
•
They must be fully instructed on how to operate the machine.
They must have read and understood this operating manual.
They must be familiar with the relevant safety regulations (accident prevention).
Accident prevention
The safety regulations and accident prevention regulations are legally regulated in every
country. The shop foreman and/or the assigned industrial safety specialist at the company
performing the work are responsible for compliance with the applicable regulations.
Instruction
When the implement is delivered the owner receives instruction regarding operation and
maintenance.
The owner must take measures to ensure that operating and maintenance personnel are
fully instructed regarding operation and maintenance.
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Warning pictograms
Warning pictograms point out dangers that cannot be counteracted by means of safety
measures. Strict observance of the pictograms is necessary to prevent severe injuries or
death.
Danger!
Missing warning notices must be replaced immediately.
Do not operate the machine if warning notices are missing.
You can order warning pictograms with the spare parts numbers specified in
chapter 4.6.2.
General warning pictograms
This section explains general warning pictograms that are not specific to a particular machine.
Read the operating manual and observe the safety information.
Shut down the engine before performing maintenance and repairs
Remove the key.
Injuries from emerging high-pressure fluid.
Comply with the notice in the operating manual.
Machine-specific notice
This section explains machine-specific warning pictograms and notices for operation and
maintenance of the machine.
Caution!
Increased risk of accident due to rotating PTO shaft.
Do not enter the work area of the PTO shaft when it is rotating.
For your safety, do not wear loose clothing. Switch off the implement and wait until all
machine parts have stopped moving before converting or servicing the implement.
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Engine PTO shaft speed 1000 rpm CW (clockwise)!
The specified direction of rotation always refers to the view of the end of
the PTO shaft from the front (see Fig.1).
The implement must be aligned accordingly!
Engine PTO shaft speed 1000 rpm CCW (counter clockwise)!
The specified direction of rotation always refers to the view of the end of the
PTO shaft from the front (see Fig.1).
The implement must be aligned accordingly!
Engine PTO shaft speed 2000 rpm CW (clockwise)!
The specified direction of rotation always refers to the view of the end of the
PTO shaft from the front (see Fig.1).
The implement must be aligned accordingly!
Engine PTO shaft speed 2000 rpm CW (counter clockwise)!
The specified direction of rotation always refers to the view of the end of
the PTO shaft from the front (see Fig.1).
The implement must be aligned accordingly!
Notice sticker for oil change
Tighten all screws after each use
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Supplemental provisions
•
•
Ensure that the speed and the direction of rotation of the engine PTO shaft are
suitable for driving the implement before coupling an implement to the tractor.
Always switch off the engine PTO shaft and wait until the PTO shaft is no longer
turning when you leave the tractor or work on the connected implement.
Safety devices
Machines are equipped with various safety devices to protect people who work with a machine or are in the direct vicinity of the machine while working, to avoid premature wear and
also to prevent environmental damage. These safety devices are integral components of the
machine or the accessories; it is prohibited to manipulate or remove them. Missing or damaged safety devices must be replaced immediately.
There are two types of safety devices: those that prevent contact with the hazard point, and
those that point out a hazard on the machine.
Hazards can also arise as a result of insufficient maintenance, so that warning notices are
also to be regarded as a type of safety notice.
Before each use of the machine, ensure that all of the safety devices described here are complete and fully functional. Do not operate the implement
or accessories if any safety devices are missing or damaged.
Guard on the machine
Protective pot
Fig. 2: Engine PTO shaft safety device
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Warning pictograms on the machine
Warning pictograms
“Drive shaft”
Order no.: V0 002 930
Fig. 3: Warning pictogram: Drive shaft
Info on oil change and oil
type
Order no.: V0 003 185
Fig. 4: Warning pictogram: Oil change
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PTO shaft speed:
Order no.:
V0 003 196
Order no.:
V0 003 186
Order no.:
V0 003 383
Order no.:
V0 003 194
Fig. 5: Warning pictogram: Engine PTO shaft direction of rotation
Caution!
Tighten screws
Order no.: V0 002 965
Fig. 6: Safety notice: Tighten screws
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Position of type plate
Matev type plate
Engine PTO shaft
Fig. 7: Position of type plate
Type: Gearbox type
Year of manufacture:
Production year
No.: Serial number
Fig. 8: Explanation of type plate
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5
5 Equipment
Conversion kit CAT. 0
Basic machine, hydraulic kit
Extension kit cat. 1
Lower link, upper link
Coupling support cat. 1
Coupling support
Front power system basic machine
Basic unit, hydraulic system, frame trussing
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Front PTO shaft
Drive shaft, mount, universal joint shaft, protective pot
Hydraulic extension kit: BG2-TF and BG3 available
BG2-TF couplings, clip covers, hydraulic hoses,
holders – for BG2-TF;
BG3 couplings, clip covers, hydraulic hoses, holders – for BG3
Pressure accumulator
Pressure accumulator, bulkhead fitting – 1/2'' - 12L,
Reduction fitting 12L-8L, hydraulic hose,
L-fitting, adjustable angle 8L, holder
Mudguard
Mudguard, mounts
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Hose clamp mount with bracket for front loader
Hose clamp, mount
Hose clamp mount without bracket for front loader
Hose clamp, mount
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6 Operation of the engine PTO shaft
Before starting up the implement, read the instructions on safety and handling
for operation of the entire implement and connection to the tractor. When driving in traffic make sure that the vehicle meets the requirements of the road
traffic and licensing regulations.
Do not operate the engine PTO shaft unless all safety devices are mounted
and fully functional. Prior to starting work the operator must familiarize himself with the device and ensure for himself that the entire device is operationally reliable.
Missing or lost safety devices and warning pictograms must be replaced immediately.
Switching the engine PTO shaft on and off
•
•
•
Switching on the engine PTO shaft – switch on the engine PTO shaft at an engine
speed of approx. 1000 rpm, and do not increase the rpm of the tractor engine when
switching on the engine PTO shaft.
Important notice: Never switch on the engine PTO shaft if the engine speed
of 1200 rpm has been exceeded.
Switching off the engine PTO shaft – switch off the switch for the engine PTO
shaft.
Never attempt to loosen a seized front implement by switching the engine PTO shaft
on and off.
Installing the engine PTO shaft
Danger!
Severe injury to the operator or third parties occurs.
Switch off the tractor, remove the ignition key and set the hand brake before
mounting or dismounting the engine PTO shaft.
Install the engine PTO shaft as described in the assembly manual provided.
If they are not available to you, please contact matev GmbH.
Preparatory measures
•
Use of the engine PTO shaft requires the front power system
(basic machine_131 9038).
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Front PTO shaft NH Boomer 35/40
Clearance between the
ground and the lowest
point on the engine PTO
shaft gearbox
(approx. 200mm)
Ground
Fig. 9: Ground clearance engine PTO shaft NH Boomer 35/40
The ground clearances are measured with front tires
210/75-15 (28x8.5-15).
Caution! The clearance to the ground always depends on:
•
•
•
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Vehicle tires
Tire pressure
Tire tolerances
6
Ground clearance NH Boomer 45/50/55
Clearance between the
ground and the lowest
point on the engine PTO
shaft gearbox
(approx. 260mm)
Ground
Fig. 10: Ground clearance engine PTO shaft NH Boomer 45/50/55
The ground clearances are measured with front tires
12-16.5 RG400 N.H.S.
Caution! The clearance to the ground always depends on:
•
•
•
Vehicle tires
Tire pressure
Tire tolerances
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7 Maintenance
General information about safety during maintenance (oil change /
oil filter change)
Switch off the tractor, remove the ignition key and set the hand brake before
working on the engine PTO shaft.
Repairs to components under tension or pressure (springs, accumulators)
require sufficient knowledge and proper tools, and must always be carried out
by specialists.
Properly reattach all protective devices that have been dismounted after
executing the maintenance tasks. Replace any worn or non-functioning safety
devices!
Personal injury and material damage to the tractor and implements can occur.
Before each use of the implements check all safety-relevant parts and the
hydraulic connections.
Danger of crushing due to moving parts.
Never reach into the crushing hazard zone if parts are moving or can move.
Wear suitable protective clothing (goggles, gloves, overalls)!
Change oil / oil filter only after the engine PTO shaft has cooled down!
Danger of burns!
After the first 20 hours of operation check all screw and bolt connections.
Subject the implement to regular maintenance.
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To ensure serviceability and compliance with occupational safety requirements, the following
tasks must be carried out after each use.
•
•
•
Cleaning the machine.
Check to ensure that all safety notices and safety devices are complete and functioning.
After 5 to 10 operating hours with a new engine PTO shaft, or after a repair, check to
ensure that all bolts are still tightened to the correct torque. (see Table 2)
Thread size:
Tightening torque:
M6
9.9 Nm
M8
24 Nm
M10
48 Nm
M12
85 Nm
M16
210 Nm
Table 3: Screw tightening torques (property class 8.8)
Maintenance intervals
•
•
Change the gearbox oil first after 100, then every 500 hours of operation, but at least
once per year.
Change the oil filter first after 100, then every 500 hours of operation.
Bleed valve
Oil fill and checking plug
(M18x1.5)
Oil filter
Fig. 11: Position of bleed valve / oil fill plug / oil filter
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Oil drain plug
(M18x1.5)
Fig. 12: Position of drain plug
Procedure for changing oil
1. Park the tractor on a level surface and shut off the engine. Remove the ignition key
and secure the tractor.
2. Place a drip pan under the engine PTO shaft.
3. Unscrew both the oil fill plug and the oil drain plug and drain the oil. (see Figure 10
and 11).
4. Replace the oil filter.
5. Replace the seals on the oil fill and oil drain plugs.
6. Re-insert the oil drain plug.
7. Fill with new oil and screw in the oil fill plug.
8. Check the oil level again after a test run and add oil, if necessary.
Dispose of used oil in accordance with environmental regulations!
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Information about gearbox oil
Gearbox
type
HNL
Oil type
Oil quantity
10 W 30 STOU
0.7l (without
coolant)
Table 4: Gearbox oil info table
With oil fill nozzle: The gearbox must be filled with oil to the lower edge of the oil fill hole.
Procedure for changing the oil filter
1.
2.
3.
4.
5.
6.
Clean the outside of the engine PTO shaft gearbox and drain the oil.
Unscrew the oil fill cap.
Use pliers on the stopper to pull out the oil filter.
Grease all O-rings.
Insert the new filter and fasten the oil filter cover.
Fill with new oil (see chapter 7.1.2).
Fig. 13: Oil filter
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8 Repair
If there are faults, problems, or other indications of malfunction,
contact your sales consultant or contact the manufacturer directly:
matev GmbH
Nürnberger Str. 50
90579 Langenzenn
Phone: +49 (0) 9101 9087-0
www.matev.eu
[email protected]
Please note the following information as well:
•
•
•
All repairs must be carried out by a specialized company.
Use only original matev replacement parts.
Modifications to the machine are prohibited.
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9 Disposal
The implement must be disposed of in accordance with the applicable regulations of the municipality or the country.
Take the parts to the collection points for residual waste, special waste, or recycle them depending on material.
matev GmbH does not provide any disposal services.
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10 Guarantee
The general terms and conditions of matev GmbH apply.
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11 List of illustrations
Fig. 1: Definition of orientation and direction of rotation ...........................................................................6
Fig. 2: Engine PTO shaft safety device ..................................................................................................12
Fig. 3: Warning pictogram: Drive shaft ...................................................................................................13
Fig. 4: Warning pictogram: Oil change ...................................................................................................13
Fig. 5: Warning pictogram: Engine PTO shaft direction of rotation ........................................................14
Fig. 6: Safety notice: Tighten screws .....................................................................................................14
Fig. 7: Position of type plate ...................................................................................................................15
Fig. 8: Explanation of type plate .............................................................................................................15
Fig. 9: Ground clearance engine PTO shaft NH Boomer 35/40 .............................................................20
Fig. 10: Ground clearance engine PTO shaft NH Boomer 45/50/55 ......................................................21
Fig. 11: Position of bleed valve / oil fill plug / oil filter .............................................................................23
Fig. 12: Position of drain plug .................................................................................................................24
Fig. 13: Oil filter ......................................................................................................................................25
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12 List of tables
Table 1: Technical data Engine PTO shaft NH Boomer 35/40 .................................................................7
Table 2: Technical data NH Engine PTO shaft NH Boomer 45/50/55 .....................................................7
Table 3: Screw tightening torques (property class 8.8) ..........................................................................23
Table 4: Gearbox oil info table ...............................................................................................................25
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13 EC Declaration of Conformity
EC Declaration of Conformity for a machine to confirm compliance with Machinery Directive 2006/42/EC and the statutory regulations issued for its implementation.
The manufacturer
matev GmbH
Nürnberger Str. 50
90579 Langenzenn
declares that the machine FPS-MZW-NH Boomer 35/40/45/50/55
complies with the provisions of Directive 2006/42/EC and with the national statutory
regulations for its implementation.
The signer is authorized to compile the technical documents.
The address is the address of the manufacturer.
Date / signature July 2021
Name of signer Michael Volz
Signer information Managing Director
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