Trane VariTrane VPWF Installation, Operation And Maintenance Manual 64 Pages
Trane VariTrane VPWF Installation, Operation And Maintenance Manual
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Installation, Operation, and Maintenance VariTrane™ ™ Variable Air Volume (VAV) Terminal Air Units Shutoff, Fan Powered, and CoolSense™ Sensible Cooling S i n g l e - D u c t : VCCF, VCEF, VCWF D u a l - D u c t : VDDF F a n - P o w e r e d : VPCF, VPEF, VPWF, VSCF, VSEF, VSWF F a n - P o w e r e d L o w H e i g h t : LPCF, LPEF, LPWF, LSCF, LSEF, LSWF C h i l l e d W a t e r S e n s i b l e C o o l i n g T e r m i n a l U n i t s : LDCF, LDEF, LDWF SAFETY WARNING Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment. September 2021 VAV-SVX08R-EN Introduction Read this manual thoroughly before operating or servicing this unit. Warnings, Cautions, and Notices Safety advisories appear throughout this manual as required. Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions. The three types of advisories are defined as follows: WARNING CAUTION NOTICE Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices. Indicates a situation that could result in equipment or property-damage only accidents. Important Environmental Concerns Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment. Trane advocates the responsible handling of all refrigerants-including industry replacements for CFCs and HCFCs such as saturated or unsaturated HFCs and HCFCs. WARNING Proper Field Wiring and Grounding Required! Failure to follow code could result in death or serious injury. All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/ state/national electrical codes. WARNING Personal Protective Equipment (PPE) Required! Failure to wear proper PPE for the job being undertaken could result in death or serious injury. Technicians, in order to protect themselves from potential electrical, mechanical, and chemical hazards, MUST follow precautions in this manual and on the tags, stickers, and labels, as well as the instructions below: • Before installing/servicing this unit, technicians MUST put on all PPE required for the work being undertaken (Examples; cut resistant gloves/sleeves, butyl gloves, safety glasses, hard hat/bump cap, fall protection, electrical PPE and arc flash clothing). ALWAYS refer to appropriate Safety Data Sheets (SDS) and OSHA guidelines for proper PPE. • When working with or around hazardous chemicals, ALWAYS refer to the appropriate SDS and OSHA/GHS (Global Harmonized System of Classification and Labelling of Chemicals) guidelines for information on allowable personal exposure levels, proper respiratory protection and handling instructions. • If there is a risk of energized electrical contact, arc, or flash, technicians MUST put on all PPE in accordance with OSHA, NFPA 70E, or other country-specific requirements for arc flash protection, PRIOR to servicing the unit. NEVER PERFORM ANY SWITCHING, DISCONNECTING, OR VOLTAGE TESTING WITHOUT PROPER ELECTRICAL PPE AND ARC FLASH CLOTHING. ENSURE ELECTRICAL METERS AND EQUIPMENT ARE PROPERLY RATED FOR INTENDED VOLTAGE. Important Responsible Refrigerant Practices Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified according to local rules. For the USA, the Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them. ©2021 Trane VAV-SVX08R-EN Introduction WARNING Follow EHS Policies! Failure to follow instructions below could result in death or serious injury. • • All Trane personnel must follow the company’s Environmental, Health and Safety (EHS) policies when performing work such as hot work, electrical, fall protection, lockout/ tagout, refrigerant handling, etc. Where local regulations are more stringent than these policies, those regulations supersede these policies. Non-Trane personnel should always follow local regulations. WARNING Fiberglass Wool! Exposure to glass wool fibers without all necessary PPE equipment could result in cancer, respiratory, skin or eye irritation, which could result in death or serious injury. Disturbing the insulation in this product during installation, maintenance or repair will expose you to airborne particles of glass wool fibers and ceramic fibers known to the state of California to cause cancer through inhalation. You MUST wear all necessary Personal Protective Equipment (PPE) including gloves, eye protection, a NIOSH approved dust/mist respirator, long sleeves and pants when working with products containing fiberglass wool. Precautionary Measures: • Avoid breathing fiberglass dust. • Use a NIOSH approved dust/mist respirator. • Avoid contact with the skin or eyes. Wear long-sleeved, loose-fitting clothing, gloves, and eye protection. • Wash clothes separately from other clothing; rinse washer thoroughly. • Operations such as sawing, blowing, tearout, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate NIOSH approved respirator. First Aid Measures: • Eye Contact - Flush eyes with water to remove dust. If symptoms persist, seek medical attention. • Skin Contact - Wash affected areas gently with soap and warm water after handling. VAV-SVX08R-EN About This Manual This manual describes the installation of with recommended wiring, piping, and mounting of singleduct, dual-duct, fan-powered, and low-height VAV terminal units, and chilled water sensible coil terminal units. See also the following reference documents: • BAS-SVX40-EN —Wireless Comm IOM • BAS-SVX55-EN — Wireless Comm Network Design Best Practices Guide • BAS-SVX62*-EN — Tracer® UC210 Programmable Variable-Air-Volume (VAV) Box Controller • VAV-SVX07*-EN — Tracer® UC400 Programmable BACnet® Controller for VAV Units • VAV-SVP01*-EN — VAV VV550 LonTalk® Controller • VAV-SVX01*-EN — VAV-UCM 4.2 IOM Receiving and Handling These units are shipped completely assembled with the exceptions of outlet duct temperature sensors on nonVCEF products, water valves, and accessories. Upon receiving the equipment, complete the following: • Locate the nameplate and refer to the model and sales order number and check that the correct units have been delivered. • Inspect the control enclosures and air valve casing for dents or punctures. • Verify that all options have been included, such as filters, controls, heating coils, water valves, etc. Also check that the unit voltages agree with the building parameters. • Manually rotate fan (if applicable) to assure that there are no obstructions within the housing. • Claims for in-transit damage must be filed immediately with the delivery carrier. • For hot water re-heat units, check the coil fins and make sure that coils are not damaged. • Locate and verify that the correct zone sensors are with the order. These will be marked with an orange “Accessories Enclosed” label. Store in a secure location until needed. Accessories lost at the job site are NOT covered by the Trane warranty. • If a discrepancy occurs between what was ordered and what is received, contact you local Trane representative immediately. • Read appropriate section in this manual for installation procedures prior to starting equipment. Upon receiving the equipment, please inspect each unit and components for external or internal damage. Refer to the bill of lading to insure all equipment and accessories have been received. Contact your local Trane sales representative and notify the trucking 3 Introduction company immediately of any short ship or damaged equipment. Read this manual thoroughly before operating or servicing this unit. Copyright This document and the information in it are the property of Trane, and may not be used or reproduced in whole or in part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change. 4 Trademarks All trademarks referenced in this document are the trademarks of their respective owners. Revision History • Updated the Model Number chapter. • Running edits. VAV-SVX08R-EN Table of Contents Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Single-Duct VAV Units . . . . . . . . . . . . . . . . . . . . 6 Dual-Duct VAV Units . . . . . . . . . . . . . . . . . . . . . . 9 Fan-Powered VAV Units Model Number Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Chilled Water Sensible Cooling Terminal Units Moisture Sensor Installation . . . . . . . . 26 Unit Accessibility . . . . . . . . . . . . . . . . . . . . . . . . 26 Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Mounting Actuator . . . . . . . . . . . . . . . . . . . . . . 26 Single Duct VAV Units . . . . . . . . . . . . . . . . . . . 15 Typical Single Duct VAV Units . . . . . . . . 15 Stand-alone Units . . . . . . . . . . . . . . . . . . . . . . . Stand-alone UCM 4.2. . . . . . . . . . . . . . . . . Stand-alone VV550 LonTalk Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stand-alone UC400. . . . . . . . . . . . . . . . . . . Stand-alone UC210. . . . . . . . . . . . . . . . . . . Dual-Duct VAV Units . . . . . . . . . . . . . . . . . . . . 16 Bottom Access . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Fan-Powered/Fan-Powered Low-Height VAV Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Typical Fan-powered Units . . . . . . . . . . . 16 Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Chilled Water Sensible Cooling Terminal Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Unit Information. . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Chilled Water Sensible Cooling Terminal Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 26 26 27 27 27 Unit Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Fan Motor Amperage . . . . . . . . . . . . . . . . . . . . 32 Adjusting the SCR Motor Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Single-Duct VAV Units . . . . . . . . . . . . . . . . . . . 19 Electrically Commutated Motor (ECM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Dual-Duct VAV Units . . . . . . . . . . . . . . . . . . . . . 19 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Fan-Powered VAV Units and Chilled Water Sensible Cooling Terminal Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Bracket Locations — Fan Powered . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Bracket LocationsChilled Water Sensible Cooling Terminal Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Wiring — Electric Heater Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Duct Connections. . . . . . . . . . . . . . . . . . . . . . . . 24 Water Coil Connections . . . . . . . . . . . . . . . . . . 24 Discharge Duct Temperature Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Electronic Duct Temperature Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 VAV-SVX08R-EN Control Box Wiring . . . . . . . . . . . . . . . . . . . . . . 52 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Fan Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Filter Change Out . . . . . . . . . . . . . . . . . . . . 60 Water Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Fan Motor Replacement . . . . . . . . . . . . . . . . . . 60 SCR Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 61 5 Model Numbers Single-Duct VAV Units Digit 1, 2— Unit Type Digit 12, 13, 14, 15 — Controls (continued) Digit 12, 13, 14, 15 — Controls (continued) VC = VariTrane™ Single—Duct DD22 = VV550 DDC- Vent Flow control to operate prop water valve DD23 = VV550 DDC- Basic plus- Local (Electric heat- PWM) Remote DD24 = VV550 DDC- Basic plus- Local (Water heat- Modulating) DD25 = VV550 DDC- Basic plus- Local (Water heat- Modulating) Remote (WaterN.O. 2-position) DD26 = VV550 DDC- Basic plus- Local (Water heat- N.O. 2-position) Remote (Water- Modulating) DD27 = VVV550 DDC- Basic plus- Local (Water heat- N.C. 2-position) Remote (Water- Modulating) DD28 = VV550 DDC- Basic plus- Local (Water heat- N.O. 2-position) Remote (Water- N.O. 2-position) DD29 = VV550 DDC- Basic plus- Local (Water heat- N.C. 2-position) Remote (Water- NC 2-position) DD30 = VV550 DDC- Basic plus- Local (Water heat- N.O. 2-position) Remote (Water- N.C. 2-position) DD31 =VV550 DDC- Basic plus- Local (Water heat- N.C. 2-position) Remote (Water- N.O. 2-position) DD32 = VV550 DDC- Basic plus- Local (Electric heat- Staged) Remote (Staged EH) DD33 = VV550 DDC- Vent Flow control to operate N.O. On/Off water valve DD41 = UC400 DDC- Basic (No water or electric heat) DD42 = UC400 DDC- Basic (Water heat- N.C. 2-position) DD43 = UC400 DDC- Basic (Water heatModulating) DD44 = UC400 DDC- Basic (Electric heatStaged) DD45 = UC400 DDC- Basic (Electric heatPWM) DD46 = UC400 DDC- Ventilation flowcooling only DD47 = UC400 DDC- Basic (Water heat- N.O. 2-position) DD49 = UC400 DDC- Flow Tracking (Cooling only) DD50 = UC400 DDC- Ventilation Flow (Water heat- N. C. 2-position DD51 = UC400 DDC- Ventilation Flow (Electric heat- Staged) DD52 = UC400 DDC- Ventilation Flow (Water heat- Modulating) DD53 = UC400 DDC- Basic plus- Local (Electric heat- PWM) Remote (Staged EH) DD54 = UC400 DDC- Basic plus- Local (Water heat- Modulating) Remote (WaterN.C. 2-position) DD55 =UC400 DDC- Basic plus Local (Water heat- Modulating) Remote (Water- N.O. 2-position) DD56 = UC400 Basic plus - Local (Water heat - N.O. 2-position) Remote (Water Modulating) DD57 = UC400 DDC- Basic plus- Local (Water heat- N.C. 2-position) Remote (Water- Modulating) DD58 = UC400 DDC- Basic plus- Local (Water heat- N.O. 2-position) Remote (Water- N.O. 2-position) DD59 = UC400 DDC- Basic plus- Local (Water heat- N.C. 2-position) Remote (Water- N.C. 2-position) DD60 = UC400 DDC- Basic plus- Local (Water heat- N.O. 2-position) Remote (Water- N.C. 2-position) DD61 = UC400 DDC- Basic plus- Local (Water heat- N.C. 2-position) Remote (Water- N.O. 2-position) DD62 = UC400 DDC- Basic plus- Local (Electric heat- Staged) Remote (Staged EH) DD63 = UC400 DDC- Ventilation Flow (Water heat- N.O. 2-position) DD65 = UC400 Basic (Electric Heat Modulating SCR) DD66 = UC400 Basic plus- Local (Electric heat-Modulating SCR) Remote (Staged EH) DD67 = UC400 Ventilation Flow (Electric heat- Modulating SCR) DD71 = UC210 DDC- Basic (No water or electric heat) DD72 = UC210 DDC- Basic (Water heat- N.C. 2-position) DD73 = UC210 DDC- Basic (Water heatModulating) DD74 = UC210 DDC- Basic (Electric heatStaged) DD75 = UC210 DDC- Basic (Electric heatPWM) DD76 = UC210 DDC Ventilation flow- cooling only DD77 = UC210 DDC- Basic (Water heat- N.O. 2-position) DD79 = UC210 DDC- Flow Tracking (Cooling only) DD80 = UC210 DDC- Ventilation Flow (Water heat- N.C. 2-position) DD81 = UC210 DDC- Ventilation Flow (Electric heat- Staged) DD82 = UC210 DDC- Ventilation Flow (Water heat- Modulating) DD83 = UC210 DDC- Basic plus- Local (Electric heat- PWM) Remote (Staged EH) DD84 = UC210 DDC- Basic plus- Local (Water heat- Modulating) Remote (WaterN.C. 2-position) DD85 = UC210 DDC- Basic plus- Local (Water heat- Modulating) Remote (WaterN.O. 2-position) DD86 = UC210 DDC- Basic plus- Local (Water heat- N.O. 2-position) Remote (Water- Modulating) Digit 3— Reheat C = Cooling Only E = Electric Heat W = Hot Water Heat Digit 4 — Development Sequence F = Sixth Digit 5, 6 — Primary Air Valve 04 = 4" inlet (225 cfm) 05 = 5" inlet (350 cfm) 06 = 6" inlet (500 cfm) 08 = 8" inlet (900 cfm) 10 = 10" inlet (1400 cfm) 12 = 12" inlet (2000 cfm 14 = 14" inlet (3000 cfm) 16 = 16" inlet (4000 cfm) 24 = 24" x 16" inlet (8000 cfm) Digit 7, 8, 9— Not Used 000 = N/A Digit 10, 11— Design Sequence M0 = New Hot Water Coil Digit 12, 13, 14, 15 — Controls DD00 = Trane Actuator Only and Enclosure DD01 = UCM4 Cooling Only Control DD02 = UCM4 N.C. On/Off Hot Water DD03 = UCM4 Prop Hot Water DD04 = UCM4 Staged On/Off Elec Heat DD05 = UCM4 Pulse Width MOD Elec Heat DD07 = UCM4 N.O. On/Off Hot Water DD11 = VV550 DDC- Controller, Cool Only DD12 = VV550 DDC- Ctrl to operate N.C. On/ Off Water Valve DD13 =VV550 DDC- Ctrl to operate Prop Water Valve DD14 = VV550 DDC- Ctrl On/Off Elec Heat DD15 = VV550 DDC- Ctrl w/Pulse Width Modulation DD16 = VV550 DDC- Controller Ventilation Flow DD17 = VV550 DDC- Ctrl to Operate N.O. On/Off Water Valve DD19 = VV550 DDC- Controller with Flow Tracking DD20 = VV550 DDC- Vent Flow Control l to Operate N.C. Water Valve DD21 = VV550 DDC- Vent Flow w/ On/Off Elec Heat 6 VAV-SVX08R-EN Model Numbers Digit 12, 13, 14, 15 — Controls (continued) Digit 21— Water Coil Digit 27, 28, 29 — Electric Heat kW DD87 = UC210 DDC- Basic plus- Local (Water heat- N.C. 2-position) Remote (Water- Modulating) DD88 = UC210 DDC- Basic plus- Local (Water heat- N.O. 2-position) Remote (Water- N.O. 2-position) DD89 = UC210 DDC- Basic plus- Local (Water heat- N.C. 2-position) Remote (Water- N.C. 2-position) DD90 = UC210 DDC- Basic plus- Local (Water heat- N.O. 2-position) Remote (Water- N.C. 2-position) DD91 = UC210 DDC- Basic plus- Local (Water heat- N.C. 2-position) Remote (Water- N.O. 2-position) DD92 = UC210 DDC- Basic plus- Local (Electric heat- Staged) Remote (Staged EH) DD93 = UC210 Ventilation Flow (Water heatN.O. 2-position) DD95 = UC210 Basic (Electric Heat Modulating SCR) DD96 = UC210 Basic plus- Local (Electric heat-Modulating SCR) Remote (Staged EH) DD97 = UC210 Ventilation Flow (Electric heat-Modulating SCR) ENCL = Shaft Only in Enclosure FM00 = Other Actuator and Control FM01 = Trane Supplied Actuator, Other Ctrl N.C. = Normally-Closed N.O. = Normally-Open FM = Factory Installation of Customersupplied Controllers 0 = None 1 = 1 Row 2 = 2 Row 3 = 3 Row 4 = 4 Row A = 1 Row Premium B = 2 Row Premium C = 3 Row Premium D = 4 Row Premium 000 = None 010 = 1.0 kW 015 = 1.5 kW 460 = 46.0 kW Digit 16 — Insulation A = 1/2” Matte-faced B = 1” Matte-faced D = 1” Foil-faced F = 1” Double Wall G = 3/8” Closed-cell Digit 17, 18— Not Used 00 = Not Applicable Digit 19— Outlet Plenum (Slip-andDrive Connection 0 = None A = 1 Outlet RH B = 1 Outlet END C = 1 Outlets, LH D = 2 Outlets, 1RH, 1END E = 2 Outlets, 1LH, 1END F = 2 Outlets, 1RH, 1LH H = 3 Outlets, 1LH, 1RH, 1END J = 4 Outlets, 1LH, 1RH, 2END Note: See unit drawings for outlet sizes/ damper information. Digit 20— Not Used 0 = Not Applicable VAV-SVX08R-EN Digit 22— Electrical Connections F = Able to Flip for LH/RH Connections (VCEF Only) L = Left, Airflow hits in face R = Right, Airflow hits in face 0 = Opposite side connection, coil and control (VCWF Only) Note: VCCF/VCWF can be flipped in field for opposite connections. Notes: • 0.5 to 8.0 kW in 1/2 kW increments • 8.0 to 18.0 kW in 1 kW increments • 18.0 to 46.0 kW in 2 kW increments Digit 30 — Electric Heat Stages 0 = None 1 = 1 Stage 2 = 2 Stages Equal 3 = 3 Stages Equal Digit 31 — Electric Heat Contactors Digit 23— Transformer 0 = None 1 = 120/24V, 50 VA 2 = 208/24V, 50 VA 3 = 240/24V, 50 VA 4 = 277/24V, 50 VA 5 = 480/24V, 50 VA 6 = 347/24V, 50 VA 7 = 380/24V, 50 VA 8 = 575/24V, 50 VA Note: For VCEF units with transformers the VA depends on the staging, control, and contactor type (ranges are 50 VA or 75 VA) Digit 24 — Disconnect Switch 0 = None W = With Note: VCCF/VCWF— toggle disconnect. VCEF-door interlocking power disconnect. 0 = None 1 = 24V Magnetic 5 = 0–10Vdc SCR Heat; UC400/UC210 6 = 0–10Vdc SCR Heat; FMTD/ENCL/DD00 7 = 24V SSR (Solid State Relay) Digit 32, 33— Not Used 00 = Not Applicable Digit 34 — Actuator 0 = Standard A = Spring Return, Normally Open B = Spring Return, Normally Closed C = Belimo™ Actuator G = Trane Analog Actuator (UC210 or UC400 only) Digit 35 — Sensor Options Digit 25 — Power Fuse 0 = Standard, Wired 3 = Trane Air-Fi® Wireless Communications Interface 0 = None W = With Digit 36 — Pre-wired Factory Solutions Digit 26 — Electric Heat Voltage 0 = None A = 208/60/1 B = 208/60/3 C = 240/60/1 D = 277/60/1 E = 480/60/1 F = 480/60/3 G = 347/60/1 H = 575/60/3 J = 380/50/3 K = 120/60/1 0 = None 1 = Factory-mounted DTS 2 = HW Valve Harness 3 = Both DTS/HW Valve Harness 4 = Averaging DTS Factory-installed in Unit (Required UC210/UC400 w/SCR Heat) 5 = Analog HW Valve, field provided 6 = Factory-mounted DTS and HWV Harness 7 Model Numbers Digit 37 — Integral Attenuator with Cam Lock Bottom Access 0 = None 1 = Attenuator and bottom access - left side controls 2 = Attenuator and bottom access - right side controls 3 =Attenuator and bottom access - left side controls, right side water coil connections 4 = Attenuator and bottom access - right side controls, left side water coil connections Digit 38 —Piping Package 0 = None A = 2–Way Automatic Balancing B = 3–Way Automatic Balancing C = 2-Way Standard Valve Only, Floating Point Actuator D = 3-Way Standard Valve Only, Floating Point Actuator E = 2-Way Standard Valve Piping Package, Floating Point Actuator F = 3-Way Standard Valve Piping Package, Floating Point Actuator Digit 39 — Water Valve 0 = None 1 = HW Valve 0.7 Cv 2 = HW Valve 2.7 Cv 5 = Analog HW Valve, field provided (UC210 or UC400 only) 6 = HW Valve, 1.7 Cv 7 = HW Valve, 5.0 Cv Digit 40 — Flow Rate 0 = None A = 0.5 gpm, 0.03 l/s B = 1.0 gpm, 0.06 l/s C = 1.5 gpm, 0.09 l/s D = 2.0 gpm, 0.13 l/s E = 2.5 gpm, 0.16 l/s F = 3.0 gpm, 019 l/s G = 3.5 gpm, 0.22 l/s H = 4.0 gpm, 0.25 l/s J = 4.5 gpm, 0.28 l/s K = 5.0 gpm, 0.31 l/s L = 5.5 gpm, 0.35 l/s M = 6.0 gpm, 0.38 l/s N = 6.5 gpm, 0.41 l/s P = 7.0 gpm, 0.44 l/s Q = 7.5 gpm, 0.47 l/s R = 8.0 gpm, 0.50 l/s S = 9.0 gpm, 0.57 l/s T = 10.0 gpm, 0.63 l/s U = 11.0 gpm, 0.69 l/s V = 12.0 gpm, 0.76 l/s Digit 41 — Air Leakage Class 0 = Standard Air Leakage 1 = Certified Ultra-Low Air Leakage 8 VAV-SVX08R-EN Model Numbers Dual-Duct VAV Units Digit 1, 2, 3— Unit Type Digit 17— Not Used Digit 26 — Not Used VDD = VariTrane™ Dual—Duct 0 = Not Applicable 0 = Not Applicable Digit 4 — Development Sequence Digit 18— Not Used Digit 27 — Not Used 0 = Not Applicable 0 = Not Applicable Digit 5, 6 — Primary Air Valve Digit 19 — Outlet Plenum (Slip-andDrive Connection) Digit 28 — Not Used 05 = 5" inlet (350 cfm) 06 = 6" inlet (500 cfm) 08 = 8" inlet (900 cfm) 10 = 10" inlet (1400 cfm) 12 = 12" inlet (2000 cfm 14 = 14" inlet (3000 cfm) 16 = 16" inlet (4000 cfm) 0 = None A = 1 Outlet RH B = 1 Outlet END C = 1 Outlets, LH D = 2 Outlets, 1RH, 1END E = 2 Outlets, 1LH, 1END F = 2 Outlets, 1RH, 1LH G = 2 Outlets, 2END H = 3 Outlets, 1LH, 1RH, 1END J = 4 Outlets, 1LH, 1RH, 2END 0 = Not Applicable Note: See unit drawings for outlet sizes/ damper information. Digit 31 — Not Used F = Sixth Digit 7, 8 — Secondary Air Valve 05 = 5" inlet (350 cfm) 06 = 6" inlet (500 cfm) 08 = 8" inlet (900 cfm) 10 = 10" inlet (1400 cfm) 12 = 12" inlet (2000 cfm 14 = 14" inlet (3000 cfm) 16 = 16" inlet (4000 cfm) Digit 20— Not Used 0 = Not Applicable Digit 29 — Not Used 0 = Not Applicable Digit 30— Not Used 0 = Not Applicable 0 = Not Applicable Digit 32 — Not Used 0 = Not Applicable Digit 9— Not Used Digit 21— Not Used 0 = Not applicable 0 = Not Applicable Digit 33 — Special Options Digit 10, 11— Design Sequence Digit 22— Not Used 0 = None X = Varies, Factory Assigned ** = Factory Assigned 0 = Not Applicable Digit 34 — Actuator Digit 12, 13, 14, 15 — Controls Digit 23 — Transformer DD00 = Trane Actuator Only DD01 = Dual UCM4.2 Cooling Only Control DD08 = Dual UCM4.2 Constant Volume DD11 = Dual VV550 DDC, Cooling Only DD18 = Dual VV550 DDC, Constant Volume DD41 = UC400 DDC Basic, No Water or Electric Heat DD48 = UC400 DDC Basic, Constant Volume FM00 = Other Actuator and Control FM01 = Trane Supplied Actuator, Other Ctrl 0 = None 1 = 120/24V, 50 VA 2 = 208/24V, 50 VA 3 = 240/24V, 50 VA 4 = 277/24V, 50 VA 5 = 480/24V, 50 VA 6 = 347/24V, 50 VA 7 = 575/24V, 50 VA 0 = Standard A = Belimo™ Actuator B = Trane Analog Actuator (UC400 only) Digit 24— Disconnect Switch Digit 36 — Duct Temperature Sensor Digit 16 — Insulation 0 = None W = With Toggle 0 = None 1 = With Duct Temperature Sensor A = 1/2” Matte-faced B = 1” Matte-faced D = 1” Foil-faced F = 1” Double Wall G = 3/8” Closed-cell VAV-SVX08R-EN Digit 35 — Wireless Sensor 0 = Sensor/Receiver Standard 3 = Trane Air-Fi® Wireless Communication Interface Note: All sensors selected in accessories. Digit 25 — Power Fuse 0 = None W = With 9 Model Numbers Fan-Powered VAV Units Model Number Descriptions Digit 1, 2— Unit Type Digit 12, 13, 14, 15 — Controls Digit 12, 13, 14, 15 — Controls (continued) VP = VariTrane™ Fan-Powered Parallel VS = VariTrane™ Fan-Powered Series LP = VariTrane™ Fan-Powered Low Height Parallel LS = VariTrane™ Fan-Powered Low Height Series DD01 = Cooling Only Control DD02 = N.C. On/Off Hot Water DD03 = Prop Hot Water DD04 = Staged On/Off Elec Heat DD05 = Pulse Width Mod of Elect Heat DD07 = N.O. On/Off Hot Water DD11 = VV550 DDC- Controller, Cooling Only DD12 = VV550 DDC- Control w/N.C. On/Off HW Valve DD13 = VV550 DDC- Control w/Prop. Hw Valve DD14 = VV550 DDC- Control On/Off Electric Heat DD15 = VVV550 DDC- Control w/Pulse Width Modulation DD17 = VVV550 DDC- Control w/N.O On/Off HW Valve DD41 = UC400 DDC- Basic (No water or electric heat) DD42 = UC400 DDC- Basic (Water heat- N.C. 2-position) DD43 = UC400 DDC- Basic (Water heatModulating) DD44 = UC400 DDC- Basic (Electric heatStaged) DD45 = UC400 DDC- Basic (Electric heatPWM) DD47 = UC400 DDC- Basic (Water heat- N.O. 2-position) DD53 = UC400 DDC- Basic plus- Local (Electric heat- PWM) Remote (Staged EH) DD58 = UC400 DDC- Basic plus- Local (Water heat- Modulating) Remote (WaterN.O. 2-position) DD59 =UC400 DDC- Basic plus Local (Water heat- Modulating) Remote (Water- N.C. 2-position) DD60 = UC400 DDC- Basic Plus Local (Water Heat- N.O. 2-position) Remote Water- N.C. 2-position) DD61 = UC400 DDC- Basic plus- Local (Water heat- N.C. 2-position) Remote (Water- N.O. 2-position) DD62 = UC400 DDC- Basic plus- Local (Electric heat- Staged) Remote (Staged EH) DD65 = UC400 Basic (Electric Heat Modulating SCR) DD66 = UC400 Basic plus- Local (Electric heat-Modulating SCR) Remote (Staged EH) DD71 = UC210 DDC- Basic (No water or electric heat) DD72 = UC210 DDC- Basic (Water heat- N.C. 2-position) DD73 = UC400 DDC- Basic (Water heatModulating) DD74 = UC210 DDC- Basic (Electric heatStaged) DD75 = UC210 DDC- Basic (Electric heatPWM) DD77 = UC210 DDC- Basic (Water heat- N.O. 2-position) DD83 = UC210 DDC- Basic plus- Local (Electric heat- PWM) Remote (Staged EH) DD84 = UC210 DDC- Basic plus- Local (Water heat- Modulating) Remote (WaterN.C. 2-position) DD85 = UC210 DDC- Basic plus- Local (Water heat- Modulating) Remote (WaterN.O. 2-position) DD86 = UC210 DDC- Basic plus- Local (Water heat- N.O. 2-position) Remote (Water- Modulating) DD87 = UC210 DDC- Basic plus- Local (Water heat- N.C. 2-position) Remote (Water- Modulating) DD88 = UC210 DDC- Basic plus- Local (Water heat- N.O. 2-position) Remote (Water- N.O. 2-position) DD89 = UC210 DDC-Basic plus- Local (Water heat- N.C. 2-position) Remote (Water- N.C. 2-position) DD90 = UC210 DDC- Basic plus- Local (Water heat- N.O. 2-position) Remote (Water- N.C. 2-position) DD91 = UC210 DDC- Basic plus- Local (Water heat- N.C. 2-position) Remote (Water- N.O. 2-position) DD92 = UC210 DDC- Basic plus- Local (Electric heat- Staged) Remote (Staged) DD95 = UC210 Basic (Electric Heat Modulating SCR) DD96 = UC210 Basic plus- Local (Electric heat-Modulating SCR) Remote (Staged EH) DD00 = Trane Actuator Only ENCL = Shaft Only in Enclosure FM00 = Other Actuator and Control FM01 = Trane Supplied Actuator, Other Ctrl Digit 3— Reheat C = Cooling Only E = Electric Heat W = Hot Water Heat Digit 4 — Development Sequence F = Sixth Digit 5, 6 — Primary Air Valve 04 = 4" inlet (225 cfm) 05 = 5" inlet (350 cfm) 06 = 6" inlet (500 cfm) 08 = 8" inlet (900 cfm) 10 = 10" inlet (1400 cfm) 12 = 12" inlet (2000 cfm 14 = 14" inlet (3000 cfm) 16 = 16" inlet (4000 cfm) RT = 8" x 14" inlet (1800 cfm) Note: 10, 12, 14, and 16 not available on low height units. Digit 7, 8— Secondary Air Valve Used 00 = N/A Digit 9 — Fan A = DS02 Fan (1300 nom cfm) B = DS03 Fan (1950 nom cfm) C = PS02 Fan (1160 nom cfm) P = 02SQ Fan (500 nom cfm) Q =03SQ Fan (1100 nom cfm) R = 04SQ Fan (1350 nom cfm) S = 05SQ Fan (1550 nom cfm) T =06SQ Fan (1850 nom cfm) U = 07SQ Fan (2000 nom cfm) Digit 10, 11— Design Sequence ** = Factory Assigned 10 VAV-SVX08R-EN Model Numbers Digit 16 — Insulation Digit 23— Transformer Digit 31 — Electric Heat Contactors A = 1/2” Matte-faced B = 1” Matte-faced D = 1” Foil-faced F = 1” Double Wall G = 3/8” Closed-cell 0 = Not Applicable 0 = None 1 = 24V Magnetic 5 = 0-10 Vdc SCR Heat; UC400 6 = 0-10 Vdc SCR Heat; FMTD/ENCL/DD00 7 = 24V SSR (Solid State Relay) Digit 17— Motor Type D = PSC Motor E = High-efficiency Electronically Commutated Motor (ECM) F = Variable Speed High-efficiency Electronically Commutated Motor (ECV) Digit 18— Motor Voltage 1 = 115/60/1 2 = 277/60/1 3 = 347/60/1 4 = 208/60/1 5 = 230/50/1 Digit 19— Outlet Connection 1 = Flanged 2 = Slip–and-Drive Connection Digit 20— Attenuator Digit 24 — Disconnect Switch 0 = None W = With Note: Electric reheat w/door interlocking power disconnect, cooling only and water reheat w/toggle disconnect. Digit 25 — Power Fuse Digit 26 — Electric Heat Voltage 0 = None A = 208/60/1 B = 208/60/3 C = 240/60/1 D = 277/60/1 E = 480/60/1 F = 480/60/3 G = 347/60/1 H = 575/60/3 J = 380/50/3 K = 120/60/1 Note: Digit K not available wit low height. Digit 21— Water Coil 000 = None 010 = 1.0 kW 015 = 1.5 kW 460 = 46.0 kW Digit 22— Electrical Connections F = Flippable Left and Right Hand L = Left, Airflow hits in face R = Right, Airflow hits in face W = Narrow Corridor LH, High Voltage, Inlet Facing X = Narrow Corridor RH, High Voltage, Inlet Facing Note: Digits W and X, fan-powered series only. VAV-SVX08R-EN • kW>10,208V, 3Ph, Low Height • kW>22,480V, 3Ph, Low Height • Voltage = 575V Digit 32— Air Switch 0 = None W = With 0 = None B = Suppressor T = Thinline Suppressor 0 = None 1 = 1 Row, Plenum Inlet Installed RH 2 = 2 Row, Plenum Inlet Installed RH 3 = 1 Row, Discharge Installed LH 4 = 1 Row, Discharge Installed RH 5 = 2 Row, Discharge Installed LH 6 = 2 Row, Discharge Installed RH A = 1 Row Premium, Water Coil Inlet B = 2 Row Premium, Water Coil Inlet C = 1 Row Premium, Hot Coil on Discharge LH D = 1 Row Premium, Hot Coil on Discharge RH E = 2 Row Premium, Hot Coil on Discharge LH F = 2 Row Premium, Hot Coil on Discharge RH Notes: SCR cannot be selected with the following: Digit 27, 28, 29— Electric Heat kW Notes: • 0.5 to 8.0 kW in 1/2 kW increments • 8.0 to 18.0 kW in 1 kW increments • 18.0 to 46.0 kW in 2 kW increments Digit 30 — Electric Heat Stages 0 = None 1 = 1 Stage 2 = 2 Stages Equal 3 = 3 Stages Equal Note: Digit 3 not available with low height. 0 = Not Applicable W = With Digit 33— Not Used 0 = Not Applicable Digit 34 — Actuator 0 = Standard A = Belimo™ Actuator G = Trane Analog Actuator (UC210 or UC400 only) Digit 35 — Wireless Sensors 0 = None 3 = Trane Air-Fi® Wireless Communications Interface Note: All sensors selected in accessories. Digit 36 — Pre-wired Factory Solutions 0 = None 1 = Factory-mounted DTS 2 = HW Valve Harness 3 = Both DTS/HW Valve Harness Digit 37 — Bottom Access 0 = None W = Access Left Side Terminal Unit Digit 38 —Piping Package 0 = None A = 2–Way Automatic Balancing B = 3–Way Automatic Balancing C = 2-Way Standard Valve Only, Floating Point Actuator D = 3-Way Standard Valve Only, Floating Point Actuator E = 2-Way Standard Valve Piping Package, Floating Point Actuator F = 3-Way Standard Valve Piping Package, Floating Point Actuator 11 Model Numbers Digit 39 — Water Valve 0 = None 1 = HW Valve 0.7 Cv 2 = HW Valve 2.7 Cv 5 = Analog HW Valve, Field Provided (UC210 or UC400 only) 6 = HW Valve 1.7 Cv 7 = HW Valve 5.0 Cv Digit 40 — Flow Rate 0 = None A = 0.5 gpm, 0.03 l/s B = 1.0 gpm, 0.06 l/s C = 1.5 gpm, 0.09 l/s D = 2.0 gpm, 0.13 l/s E = 2.5 gpm, 0.16 l/s F = 3.0 gpm, 019 l/s G = 3.5 gpm, 0.22 l/s H = 4.0 gpm, 0.25 l/s J = 4.5 gpm, 0.28 l/s K = 5.0 gpm, 0.31 l/s L = 5.5 gpm, 0.35 l/s M = 6.0 gpm, 0.38 l/s N = 6.5 gpm, 0.41 l/s P = 7.0 gpm, 0.44 l/s Q = 7.5 gpm, 0.47 l/s 12 VAV-SVX08R-EN Model Numbers Chilled Water Sensible Cooling Terminal Units Digit 1, 2— Unit Type Digit 16 — Insulation Digit 26 — Electric Heat Voltage LD = Chilled Water Sensible Cooling Terminal Units A = 1/2” Matte-faced B = 1” Matte-faced D = 1” Foil-faced F = 1” Double Wall G = 3/8” Closed-cell 0 = None A = 208/60/1 B = 208/60/3 C = 240/60/1 D = 277/60/1 E = 480/60/1 F = 480/60/3 Digit 3— Heating C = Cooling Only E = Electric Heat W = Hot Water Heat Digit 4 — Development Sequence F = Sixth Digit 17 — Motor Type E = High-efficiency Motor (ECM) F = Variable Speed High-efficiency Electronically Commutated Motor (ECV) Digit 18 — Motor Voltage Digit 5, 6 — Primary Air Valve 04 = 4" inlet (225 max cfm) 05 = 5" inlet (350 max cfm) 06 = 6" inlet (500 max cfm) 08 = 8" inlet (900 max cfm) RT = 8x14” inlet (1800 max cfm) Digit 7, 8— Secondary Air Valve 1 = 115/60/1 2 = 277/60/1 Digit 27, 28, 29 — Electric Heat kW 000 = None 005 = 0.5 kW 010 = 1.0 kW 015 = 1.5 kW 200 = 20.0 kW Notes: Digit 19 — Outlet Connection • 0.5 to 8.0 kW in 1/2 kW increments 1 = Flanged 2 = Slip–and-Drive Connection • 8.0 to 18.0 kW in 1 kW increments Digit 20 — Attenuator • 18.0 to 20.0 kW in 2 kW increments 00 = N/A 0 = No Attenuator Digit 9 — Fan Digit 21 — Water Coil B = DS02 Fan (1300 max cfm) Digit 10, 11— Design Sequence ** = Factory Assigned Digit 12, 13, 14, 15 — Controls DD00 = Trane Actuator Only ENCL = Shaft Only in Enclosure FM00 = Other Actuator and Control FM01 = Trane Supplied Actuator, Other Control SC41 = UC400 DDC- Sensible Cooling- Basic (No water or electric heat) SC43 = UC400 DDC- Sensible Cooling- Basic (Water heat, Modulating) SC44 = UC400 DDC- Sensible Cooling- Basic (Electric heat- Staged) SC62 = UC400 DDC- Sensible Cooling- Basic plus Local (Electric heat- Staged), Remote (Staged) SC65 = UC400 DDC- Sensible Cooling- Basic (Electric Heat Modulating SCR) SC66 = UC400 DDC- Sensible Cooling- Basic plus Local (Electric heat- Modulating SCR) Remote (Staged) 0 = None 3 = 1 Row, Discharge Installed, LH 4 = 1 Row, Discharge Installed, RH 5 = 2 Row, Discharge Installed, LH 6 = 2 Row, Discharge Installed, RH C = 1 Row Premium, Hot Coil on Discharge, LH D = 1 Row Premium, Hot Coil on Discharge, RH E = 2 Row Premium, Hot Coil on Discharge, LH F = 2 Row Premium, Hot Coil on Discharge, RH Digit 30 — Electric Heat Stages 0 = None 1 = 1 Stage 2 = 2 Stages Equal Digit 31 — Electric Heat Contactors 0 = None 1 = 24V Magnetic 5 = SCR Heat, UC400 6 = SCR Heat, FM00/ENCL/DD00 Digit 32 — Airflow Switch 0 = None W = With Digit 22 — Control, Heat Connections Digit 33 — Not Used F = Flippable Left and Right Hand 0 = Not Applicable Digit 23 — Unit Filter Digit 34 — Actuator 0 = Construction Throw-away Filter 8 = MERV 8 Filter 0 = Standard A = Belimo™ Actuator Digit 24 — Disconnect Switch Digit 35 — Wireless Sensors 0 = None W = With 0 = None 3 = Air-Fi® Wireless Communications Digit 25 — Power Fuse Note: All sensors selected in accessories. 0 = None W = With VAV-SVX08R-EN 13 Model Numbers Digit 36 — Pre-wired Factory Solutions Digit 43 — Chilled Water Piping Package 0 = None 1 = Discharge Temperature Sensor (DTS) 2 = Hot Water (HW) Valve Harness 3 = DTS and HW Valve Harness 7 = Chilled Water (CW) Valve Harness 8 = CW and HW Valve Harness B = DTS with CW Valve Harness C = DTS with CW and HW Valve Harness 0 = None A = 2–Way Automatic Balancing B = 3–Way Automatic Balancing C = 2-Way Standard Valve Only, Floating Point Actuator D = 3-Way Standard Valve Only, Floating Point Actuator E = 2-Way Standard Valve Piping Package, Floating Point Actuator F = 3-Way Standard Valve Piping Package, Floating Point Actuator Digit 37 — Not Used 0 = Not Applicable Digit 44 — Chilled Water Valve Digit 38 — Hot Water Piping Package 0 = None A = 2–Way Automatic Balancing B = 3–Way Automatic Balancing C = 2-Way Standard Valve Only, Floating Point Actuator D = 3-Way Standard Valve Only, Floating Point Actuator E = 2-Way Standard Valve Piping Package, Floating Point Actuator F = 3-Way Standard Valve Piping Package, Floating Point Actuator Digit 39 — Hot Water Valve 0 = None 1 = HW Valve, 0.7 Cv 2 = HW Valve, 2.7 Cv 5 = Analog, HW Valve, field provided (UC210 or UC400 only) 6 = HW Valve, 1.7 Cv 7 = HW Valve, 5.0 Cv Digit 40 — Hot Water Flow Rate 0 = None (No Flow Rate) A = 0.5 gpm (0.03 L/s) B = 1 gpm (0.06 L/s) C = 1.5 gpm (0.09 L/s) D = 2 gpm (0.13 L/s) E = 2.5 gpm (0.16 L/s) F = 3 gpm (0.19 L/s) G = 3.5 gpm (0.22 L/s) H = 4 gpm (0.25 L/s) J = 4.5 gpm (0.28 L/s) K = 5 gpm (0.32 L/s) L = 5.5 gpm (0.35 L/s) M = 6 gpm (0.38 L/s) N = 6.5 gpm (0.41 L/s) P = 7 gpm (0.44 L/s) Q = 7.5 gpm (0.47 L/s) 0 = None 1 = CW Valve, 0.7 Cv 2 = CW Valve, 2.7 Cv 5 = Analog CW Valve, Field-Provided (UC400 Only) 6 = CW Valve, 1.7 Cv 7 = CW Valve, 5.0 Cv Digit 45 — Chilled Water Flow Rate 0 = None (No Flow Rate) A = 0.5 gpm (0.03 L/s) B = 1 gpm (0.06 L/s) C = 1.5 gpm (0.09 L/s) D = 2 gpm (0.13 L/s) E = 2.5 gpm (0.16 L/s) F = 3 gpm (0.19 L/s) G = 3.5 gpm (0.22 L/s) H = 4 gpm (0.25 L/s) J = 4.5 gpm (0.28 L/s) K = 5 gpm (0.32 L/s) L = 5.5 gpm (0.35 L/s) M = 6 gpm (0.38 L/s) N = 6.5 gpm (0.41 L/s) P = 7 gpm (0.44 L/s) Q = 7.5 gpm (0.47 L/s) R = 8.0 gpm (0.50 L/s) Digit 41 — Sensible Cooling Coil 2 = 2–Row Standard Cooling Coil 4 = 4–Row Standard Cooling Coil 6 = 6–Row Standard Cooling Coil Digit 42 — Chilled Water Coil Connections D = Cooling Coil Connections at Unit Discharge End V = Cooling Coil Connections at Air Valve End 14 VAV-SVX08R-EN Unit Information Single Duct VAV Units Typical Single Duct VAV Units The basic unit consists of a sheet metal casing with an air valve, which is used to modulate the air being delivered into the occupied zone. The unit is designed to modulate either cooling or heating air between 40°F and 140°F (4.44°C and 60°C). Air enters the air valve through the round or rectangular inlet and exits into the sheet metal casing to be distributed to the zone either through integral round outlets in the casing or through rectangular duct attached to the discharge of the unit. Figure 1. Typical single duct unit; VCCF VCWF, VCEF The basic unit can also be ordered with factorymounted electric or hot water heating coils attached to the discharge. These re-heat units are used primarily to reheat air-tozone temperature when the load in the occupied space is low. Primary air is modulated through the VariTrane™ air valve by rotating the damper blade. All air valves have a round/rectangular inlet for easy fit-up with incoming duct work. VAV-SVX08R-EN 15 Unit Information Dual-Duct VAV Units Dual-duct units provide two air valves: one as heating primary air and the other as cooling primary air. Both discharge into the common outlet, which leads to the zone being controlled. See Figure 2, p. 16. Units are provided with a slip and drive rectangular duct connection or can be ordered with integral outlet plenum. Sequencing of hot and cold air valve is dependent on job requirements. One typical control is valves working in conjunction to respond to zone temperature. Fan-Powered/Fan-Powered LowHeight VAV Units VariTrane™ fan-powered and low-height fan-powered units can be either parallel or series, with or without reheat. Refer to the following figures. Typical Fan-powered Units Figure 3. Parallel fan-powered terminal unit (top) and series fan-powered terminal units (bottom) When the cooling valve becomes fully closed or reaches a specified minimum, the heating valve will begin to modulate or vice versa. The typical result is that air flowing to the zone varies from maximum down to a minimum and back up to maximum as load varies and controls would cause one air valve to close and the other to open. Another typical application is when the unit provides a constant volume to the zone. When the zone sensor is tied directly to the heating valve, it will modulate the heating valve according to the zone temperature. When the heating valve is fully closed or there is a call for cooling in the zone, the cooling valve will be at constant supply. As the space becomes too cool, the heating valve will modulate open, decreasing the cooling valve flow. The typical result is that the air flowing into the zone stays at a constant flow whether the unit is heating or cooling. Figure 4. Low height series: LSCF (top) and low height series: LSWF (bottom) Factory-installed Trane unit controls available include; • • • UC400 — one required per unit VV550 — two required per unit UCM — two required per unit Figure 2. Typical dual-duct unit; VDDF 16 VAV-SVX08R-EN Unit Information Figure 5. Low height series: LSEF (top) and low height parallel: LPCF (bottom) fan is turned on as the first stage of heat. The fan delivers plenum air from above the occupied space to the unit outlet, which is mixed with primary air and delivered to the occupied space. N o t e : Either the fan, the air valve, or both can deliver airflow into the occupied space. In order to prevent primary airflow from exiting through the fan when the fan is not running on a parallel unit, a back draft damper is provided. When the fan is not running, the efficiency of this system is the same as a standard single-duct VAV unit. Typically, the control systems applied to parallel units cause the air valve to close to zero or a minimum flow before the fan is activated. After the fan is activated, the optional heat will be activated upon further reduction in zone temperature. Therefore, minimal primary air is mixed with the heated air. Figure 6. Low height parallel: LPWF (top) and low height parallel: LPEF (bottom) VariTrane™ fan-powered unit fan sizes 02SQ–05SQ, DS02, PS02 and DS03 were performance tested at .12 in. w.g. and sizes 06SQ and 07SQ were tested at .15 in. w.g. Units are not designed to operate without ducts and below these tested static pressures. N o t e : Fan-powered units are available with rectangular discharge connection only. The optional heater is mounted on the discharge of the unit. Hot water coils are connected to either the plenum inlet or on the discharge on parallel units, and to the discharge of series units. Chilled Water Sensible Cooling Terminal Units Chilled water sensible cooling terminal units are available with or without re-heat. Refer to the following figures. Figure 7. Chilled water sensible cooling unit The fan on a series unit runs continuously whenever the main air handler unit is in operation. There are three (3) methods to start the fan: 1) remotely, 2) by a duct pressure switch, or 3) by a combination of both. The particular fan control method may vary from unit to unit, depending upon job needs. Typically, heater is off while air valve modulates primary air and responds to zone temperature. If zone temperature decreases to the point where a decrease in primary air will not maintain the desired temperature, the re-heat will be activated to increase the temperature of the discharge air. On a parallel unit, the VariTrane™ air valve delivers primary cooling air to the unit outlet. When the space temperature decreases beyond air valve control, the VAV-SVX08R-EN 17 Unit Information Figure 8. Chilled water sensible cooling unit with hot water coil Figure 9. Chilled water sensible cooling unit with electric heat The function of the Trane chilled water sensible cooling terminal units is a little different than traditional VAV 18 Terminal Units. These terminal units are part of a s y s t e m that uses a dedicated outdoor-air unit to distribute outdoor air to an air valve on each terminal unit to meet the ventilation requirements of the zone. Each terminal unit is also equipped with a cooling coil mounted on the plenum inlet. Recirculated air from the plenum (or directly from the occupied space) is drawn in through this cooling coil by the local fan. This cooled air is then mixed with the conditioned (cooled, dehumidified, heated, or humidified) outdoor air from the dedicated OA unit, and distributed through the downstream ductwork to the zone. In most applications, the water supplied to this local cooling coil is controlled to a temperature above the dew point in the zone. This avoids moisture in the air from condensing on the coil, so it operates dry and provides only sensible cooling. All the dehumidification must then be provided by the dedicated outdoor-air unit. Trane chilled water sensible cooling terminal units are built with a drip pan located beneath the cooling coil, with a moisture sensor installed in it, to detect and prevent any moisture from getting on the ceiling beneath the units or into the occupied space below. These terminal units can be configured with either a hot water coil or electric heater mounted at the unit discharge. VAV-SVX08R-EN Unit Installation WARNING Hazardous Voltage w/Capacitors! Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury. Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. For variable frequency drives or other energy storing components provided by Trane or others, refer to the appropriate manufacturer’s literature for allowable waiting periods for discharge of capacitors. Verify with a CAT III or IV voltmeter rated per NFPA 70E that all capacitors have discharged. WARNING Proper Structural Support Required! Failure to ensure proper structural ceiling support could result in unit falling from its location which could result in death or serious injury. Ceiling structure must be strong enough to support the weight of the unit and any accessories. If unsure, check with a structural engineer. Due to their weight, the VAV terminal units should be suspended from the uppermost ceiling, independent of the false ceiling grid. In fact, VAV terminal units are primarily designed for installation in the plenum space between the upper most ceiling and the false ceiling grid below it. See “Weights,” p. 28 for unit weights. Suspension devices are to be supplied by the installer. Units must be installed level and upright. Failure to level the unit properly may prevent proper operation of the controls and/or terminal unit. Units are not designed to be installed vertically. Consequently, this will also void the U.L. ratings and any warranty on the unit. Single-Duct VAV Units Figure 10. Single-duct hanging recommendations Depending upon the size and weight of the single-duct unit, it may be capable of being supported by the ductwork that is connected to it. No hanger brackets are provided on these units since the unit should be supported by means of a hanger strap. The hanger strap should be secured directly to the unit casing as shown above. • For cooling only single-duct units or single-duct units with hot water coil, the unit may be rotated 180° for opposite side connections. • For units with electric heat, the unit can be flipped to either RH or LH connection orientation if model number digit 22 Electrical Connections = F. Dual-Duct VAV Units Dual-duct units should be supported by either hanger straps or by using a threaded rod in conjunction with the hanger brackets that are provided on the unit. Figure 11. Dual-duct hanger bracket locations B C AIR VALVE AIR VALVE COOLING HEATING A TOP VIEW VAV-SVX08R-EN 19 Unit Installation Fan-Powered VAV Units and Chilled Water Sensible Cooling Terminal Units Table 1. Dual duct VAV unit hanger location dimensions A Inlet Size (in) B C in mm in mm in mm 5 thru 10 23.15 588 25.25 641 1.38 35 12 thru 16 23.15 588 37.25 946 1.38 35 Fan-powered (standard and low-height) and chilled water sensible cooling terminal units should be supported by either hanger straps or by using a threaded rod in conjunction with the hanger brackets that are provided on the unit. Care should be exercised to insure that the hanging straps do not block the side access panel. Refer to the following figures. Bracket Locations — Fan Powered Figure 12. Parallel hanger bracket location sizes B Primary Airflow Flow Ring tubing B Primary Airflow OPTIONAL SUPPRESSOR Flow Ring tubing OPTIONAL SUPPRESSOR Air Valve Air Valve C A A Terminal Box D Airflow Discharge Outlet Heater Water Coil Airflow Discharge Outlet 43.546 (1106 mm) Table 2. Parallel hanger bracket location dimensions A B C D Fan Size in. mm in. mm in. mm in. mm 02SQ 26.75 679 38.95 989 28.95 735 37.10 942 03SQ, 04SQ, 05SQ 29.75 756 38.95 989 31.45 799 39.70 1008 06SQ, 07SQ 36.75 933 38.95 989 38.95 989 47.10 1196 20 VAV-SVX08R-EN Unit Installation Figure 13. Series hanger bracket locations A A Flow Ring tubing Flow Ring tubing Air Valve Air Valve B SU OP PP TIO RE N SS AL O R SU OP PP TIO RE N SS AL O R B G 1.625” (41 mm) Water Coil Electric Heater H 1.625” (41 mm) F Table 3. Series hanger bracket location dimensions A Fan Size B in. mm in. mm 02SQ 18.75 476 41.2 1041 03SQ, 04SQ 20.75 527 41.2 1041 05SQ 26.75 679 41.2 1041 06SQ, 07SQ 27.25 692 41.2 1041 Table 4. Series hanger bracket location dimensions — electric heat only F G H Fan Size in. mm in. mm in. mm 02SQ 20.13 511 53.75 1365 19.0 483 03SQ, 04SQ 23.88 606 59.75 1517 19.0 483 05SQ 28.97 736 59.75 1517 19.0 483 06SQ, 07SQ 29.88 759 58.25 1479 17.5 445 VAV-SVX08R-EN 21 Unit Installation Figure 14. Low-height parallel DS02/PS02 39.1 [993] 39.1 [993] Primary Airflow Primary Airflow Airflow Plenum Inlet Airflow Plenum Inlet 34.3 [871] 34.3 [871] 34.3 [871] 34.3 [871] Water Coil Airflow Discharge Outlet Airflow Discharge Outlet 39.1 [993] 39.1 [993] 39.1 [993] 0.8 [20] Primary Airflow Airflow Plenum Inlet 34.3 [871] 56.3 [1430] Optional Electric Hetaer Airflow Discharge Outlet 37.9 [963] 22 VAV-SVX08R-EN Unit Installation Figure 15. Low-height series DS02/PS02/DS03 w/hot water or electric heat 32.3 [821] 32.3 [821] Primary Airflow Primary Airflow Airflow Plenum Inlet Airflow Plenum Inlet 41.2 [1047] 41.2 [1047] 61.2 [1555] Water Coil Airflow Discharge Outlet Optional Electric Heater 2.0 [51] VAV-SVX08R-EN Airflow Discharge Outlet 23 Unit Installation Bracket Locations Chilled Water Sensible Cooling Terminal Units Figure 16. Bracket locations — cooling only unit, and unit with hot water coil Duct Connections All VariTrane™ units should be provided with a minimum of 1.5-duct diameters of straight duct prior to the inlet of the unit. It is recommended that at least 48 inches of straight duct be provided from the discharge of the units prior to any take-offs or transitions. Primary Airflow I m p o r t a n t : This is a requirement for electric heat fanpowered units used in applications with 100% downward discharge. In order to maintain good air distribution over the elements and not create turbulence which could cause a limit cutout there should be four feet of ductwork, consistent of the discharge dimensions of the heater. downstream of the reheat coil prior to any diffuser takeoffs for VariTrane™ electric coils. Airflow Plenum Inlet 41,2 [1045] 1. After all connections are made, check that the entire ductwork system is airtight. In some high-pressure systems, duct sealer may be necessary. N o t e : All inlet duct on the VAV boxes are sized approximately 0.125 inches smaller in diameter than the nominal size in order to allow the incoming duct to slide over the inlet of the VAV box. Hot Water Coil (not present on cooling-only units) Airflow Discharge Outlet 2. Provide insulation around the entire inlet collar (all the way to the unit casing). 27,0 [685] Figure 17. Bracket locations — electric heat unit Primary Airflow N o t e : Use caution not to damage the flow tubes when making ductwork connections or insulating. 3. Cut slits in the insulation for the flow tubes and secure with duct tape. 4. If the unit is to be installed in a location with high humidity, external insulation around the heating coil should be installed as required. Airflow Plenum Inlet Water Coil Connections 41,2 [1045] 61,2 [1553] Airflow Discharge Outlet N o t e s : The following coils have 0.375 inches OD water coil piping connections. • Single Duct 1-row coils (inlet sizes 05, 05, 06, 08 or 10 only) • Low Height Parallel Inlet 1-row • Low Height Parallel Discharge 1-row All others require a 0.875 inches OD water coil piping connections. 1. If necessary, you can change the coil connection from left-handed to right-handed (and vice-versa) by disconnecting the coil from the unit and rotating the coil like a steering wheel 180°. N o t e : The exception is that the coil connection cannot be changed on parallel fan powered unit with hot water coil on plenum inlet. 2,1 [53] 24 24,9 [631] 2. Use port at the bottom for inlet and top for outlet on VAV-SVX08R-EN Unit Installation single row coils. For multi-row coils, always plumb in counter flow orientation. damage. Return damage or defective products. • Water inlet is always on the airflow downstream side of the hot water coil. • Cutter to release zip tie • Water outlet is always on the upstream side of the hot water coil. • DVM (Digital Volt ohm Meter) • Appropriate screw driver for mounting screws • Appropriate drill and drill bit for mounting screws 3. Care should be taken to properly support the water coil piping connections while connecting the adjoining pipe. 4. It is recommended that piping to the water coil should be done after field-mounted controls, external insulation, and ductwork connections have been completed. I m p o r t a n t : Do not connect water valve or pipe extensions to the water coil connections unless supported. Tools required for installation: Notes: • Installer must be a qualified, experienced technician. • Cut loose harness, verify location. • Avoid location where excessive vibration, moisture, corrosive fumes or vapors are present. Discharge Duct Temperature Sensor Installation 1. Determine the sensor mounting location on the duct. The sensing element is located within 1 inch (25mm) of the end of the sensing probe, and it should be located in the air stream typical of the temperature requiring sensing. Note: This process is to be used for control sequences that involve Discharge Air Temperature (DAT) control. 2. Use the mounting plate supplied as a template (or refer to Figure 18, p. 25 for duct mounting dimensions) for mounting hole location. Several Tracer® UC210/UC400 control sequences perform direct DAT control of the VAV unit when both modulating unit heat and modulating ECM fan are present or when modulating unit heat is present on a non-fan-powered VAV unit. Supported modulating unit heat options include modulating hot-water and SCRcontrolled electric heat. In these Tracer® UC210/UC400 control sequences, the DAT is a control input to the unit controller. Figure 18. Mounting dimensions N o t e : Optional factory mounted discharge duct temperature sensors available with modulating unit heat control. I m p o r t a n t : To ensure good control of the DAT and overall level of heat being supplied to the zone, it’s critical to locate the DAT sensor in a location in the downstream ductwork that is not too close to the heating water or electric coils. 1. Locate mounting location for DAT sensor a minimum of 1.5 equivalent duct diameters downstream of the heating coils and midway between top and bottom on the side of the ductwork. 2. Mount the DAT sensor using the instructions provided at the end of this manual. 3. If not already factory wired to unit controller, wire DAT sensor to unit controller using unit schematic. Electronic Duct Temperature Sensor Installation Visually inspect the sensor unit and harness for VAV-SVX08R-EN 3. Mount the sensor to the duct using (2) #8–1/6 x 1/2– in sheet metal screws. 25 Unit Installation Chilled Water Sensible Cooling Terminal Units Moisture Sensor Installation In most applications, the water supplied to this local cooling coil is controlled to a temperature above the dew point in the zone. This avoids moisture in the air from condensing on the coil, so it operates dry and provides only sensible cooling. All dehumidification must then be provided by the dedicated outdoor-air unit. Trane chilled water sensible cooling terminal units are built with a drip pan located beneath and above the cooling coil, with a moisture sensor installed, to detect and prevent any moisture from getting on the ceiling beneath the units or into the occupied space below. Sensible cooling units are designed so that the unit can be flipped 180 degrees for right and left hand orientation. They are configured as left hand from the factory with a moisture sensor installed to a bracket on the bottom of the drip pan. If installed as a right hand unit the moisture sensor will need to be moved to the bracket provided (shown in the following figure) so that the moisture sensor is on the bottom of the unit for proper moisture detection. Figure 19. Moisture sensor installation and additional bracket shown in cooling coil drip pan side of the water coil. All other single-duct and dualduct units are provided without access, as all functioning components are external to the unit. • Fan-powered terminals are provided with a sliding side access. • Low-height terminal units have a removable bottom panel. Clearances For proper service, it is recommended that at least 3 inches” of side clearance be provided to service and access single-duct and dual-duct terminals units. • Fan-powered VAV units have a plenum inlet that must be clear of obstructions. Allow at least 36 inches of clearance in front of the side access and plenum opening. • Low-height fan-powered terminals require the same plenum clearance requirement that applies to the standard fan-powered units. However the access to the internal components is located on the bottom of the unit. • Fan-powered VAV units with Suppressor attenuator requires at least 4.5 inches (6 inches preferred) clearance above the plenum opening. • Fan-powered VAV units with Thinline Suppressor attenuator requires at least 4.5 inches (6 inches preferred) clearance at plenum openings. It is also recommended that 6 inches of clearance be provided to the top and bottom of all the units. N o t e : The minimum clearance for controls and heater controls should be 36 inches for all models except units with 575-volt electric heaters, which require 48 inches of clearance. NEC™ and/or local codes override all clearance requirements. Mounting Actuator I m p o r t a n t : When installing or replacing the actuator tighten the actuator set screw per the manufacturer’s instructions. Failure to follow the manufacturer’s specifications may result in unit malfunction. Trane offers a factory-mounted actuator with a 90second drive time. The actuator drives 1° per second. A field-installed actuator may be used if desired. The actuator shaft has a 0.5 inch diameter and is designed to travel clockwise to close the damper and counterclockwise to open the damper. There is an indicator on the end of the actuator shaft that can be used to determine the position of the damper. Stand-alone Units Unit Accessibility • 26 Single-duct and dual-duct units provided with hot water reheat have an access panel located on the Stand-alone UCM 4.2 When there is no communication to the UCM control and the unit is in the stand-alone mode the control VAV-SVX08R-EN Unit Installation action is determined by the auxiliary temperature sensor located on TB3-5 and TB3-6 terminals on the UCM board. In order for the auxiliary sensor to determine the control action (heat, cool) it must be located in the supply duct, upstream of the VAV unit. The auxiliary temperature is then compared to the zone temperature. If the supply air temperature is 10 degrees above the zone temperature, then the control action will be heat. If the supply air temperature is less than or equal to the zone temperature, then the control action will be cool. If the supply air temperature is between the zone temperature and the zone temperature + 10ºF (5.5°C) [zone temperature < supply air temperature < zone temperature + 10ºF] (5.5°C), the control action remains the same and the UCM controls to the minimum flow set point. If an auxiliary sensor is not installed the UCM will retain the last control action in effect. Stand-alone VV550 LonTalk Control When there is no communication to the VV550 control and the unit is in the stand-alone mode the control action is determined by the auxiliary temperature sensor located on TB3-5 and TB3-6 terminals on the VV550 board. The control must also be configured through the Inputs Tab of Analog Input 4 as Primary Supply Air Sensor. In order for the auxiliary sensor to determine the control action (heat, cool) it must be located in the supply duct, upstream of the VAV unit. The auxiliary temperature is then compared to the zone temperature. If the supply air temperature is 10 degrees above the zone temperature, then the control action will be heat. If the supply air temperature is less than or equal to the zone temperature, then the control action will be cool. If the supply air temperature is between the zone temperature and the zone temperature + 10ºF (5.5°C) [zone temperature < supply air temperature < zone temperature + 10ºF] (5.5°C), the control action remains the same and the UCM controls to the minimum flow set point. If an auxiliary sensor is not installed the UCM will retain the last control action in effect. Stand-alone UC400 When there is no communication to the UC400 control and the unit is in the stand-alone mode the control action is determined by the auxiliary temperature sensor located on AI5 terminals on the UC400 control. This input may have to be changed from AI4 (Discharge Air Input) as wired from the factory. In order for the auxiliary temperature sensor to determine the control action (heat, cool) it must be located in the supply duct, upstream of the VAV unit. The auxiliary temperature is then compared to the zone temperature. If the supply air temperature is 10°F above the zone temperature, then the control action will be heat. If the supply air temperature is less than or equal to the zone temperature, then the control action will be cool. If the supply air temperature is between the zone VAV-SVX08R-EN temperature and the zone temperature +10°F (5.5°C) [zone temperature < supply air temperature < zone temperature +10°F] (5.5°C), the control action remains the same and the UC400 controls to the minimum flow set point. If an auxiliary sensor is not installed the UC400 will retain the last control action in effect. Stand-alone UC210 When there is no communication to the UC210 control and the unit is in the stand-alone mode the control action is determined by the auxiliary temperature sensor located on AI3 terminals on the UC210 control. From the factory, this input is configured for discharge air temperature and needs to be field reconfigured as supply air temperature using Tracer® TU. In order for the auxiliary temperature sensor that is configured for supply air temperature to determine the control action (heat, cool) it must be located in the supply duct, upstream of the VAV unit. The supply air temperature is then compared to the zone temperature. If the supply air temperature is 10°F above the zone temperature, then the control action will be heat. If the supply air temperature is less than or equal to the zone temperature, then the control action will be cool. If the supply air temperature is between the zone temperature and the zone temperature +10°F (5.5°C) [zone temperature < supply air temperature < zone temperature +10°F] (5.5°C), the control action remains the same and the UC210 controls to the minimum flow set point. If an auxiliary temperature sensor is not installed and configured for supply air temperature, the UC210 will retain the last control action in effect. Bottom Access An optional bottom access can be provided in the casing of fan powered series or parallel terminal unit. The 22-gauge door is lined with 1 inch, 26-gauge, dual wall insulation and thermal lined with 1 inch – 1 lb. density fiberglass insulation with a 3.85 R-value. Each door includes 1 to 6 cam locks that are used to secure the door to the casing. The cam lock engages a metal encapsulated frame on the unit that encloses the unit insulation to prevent air erosion. The cam lock engagements are interlocked using a flat head screwdriver. Once unlocked, the entire door assembly can be removed for access. Figure 20. Bottom access 27 Unit Installation Weights Table 5. Single-duct units— lb/kg Single Wall Unit Size VCCF VCEF 4 16/7 5 16/7 6 VCCF VCEF 1–Row 2–Row 3–Row 4–Row 38/17 21/10 22/10 23/11 24/11 19/9 38/17 21/10 22/10 23/11 24/11 19/9 16/7 38/17 21/10 22/10 22/10 24/11 8 16/7 38/17 21/10 24/11 24/11 10 22/10 46/21 29/13 32/15 12 27/12 52/24 37/17 40/18 14 32/15 60/27 44/20 16 35/16 69/31 24 52/24 84/38 Table 6. 28 Dual Wall VCWF VCWF 1–Row 2–Row 3–Row 4–Row 48/22 24/11 25/11 26/12 27/12 48/22 24/11 25/11 26/12 27/12 19/9 48/22 24/11 25/11 25/11 27/12 26/12 20/9 49/22 25/11 28/13 28/13 30/14 32/15 36/16 27/12 60/27 34/15 37/17 37/17 41/19 41/19 45/20 34/15 68/31 43/20 47/21 48/22 52/24 48/22 51/23 55/25 41/19 80/36 53/24 57/26 60/27 64/29 49/22 54/24 56/25 61/28 46/21 91/41 60/27 65/29 67/30 72/33 70/32 77/35 76/35 82/37 63/29 106/48 81/37 88/40 87/40 93/42 Dual-duct units — lb/kg Unit Size VDDF VDDF w/Dual Wall 505 54/24 68/31 506 54/24 68/31 606 54/24 68/31 508 55/25 68/31 608 55/25 69/31 510 56/25 69/31 808 56/25 70/32 610 56/25 70/32 810 57/26 70/32 1010 61/28 74/34 612 57/26 70/32 812 58/26 71/32 1012 59/27 72/33 1212 60/27 84/38 814 78/35 102/46 1014 79/36 103/47 1214 80/36 104/47 1414 81/37 105/48 816 79/36 103/47 1016 80/36 104/47 1216 81/37 105/48 1416 82/37 105/48 1616 83/38 106/48 VAV-SVX08R-EN Unit Installation Table 7. Parallel fan-powered units — lb/kg Single Wall Unit Size VPCF VPEF 0502SQ 81/37 0602SQ 80/36 0603SQ Dual Wall VPWF VPCF VPEF 95/43 115/52 94/43 114/52 105/48 108/49 110/50 92/42 83/38 112/51 84/38 113/51 1002SQ 82/37 1003SQ 1–Row 2–Row 110/550 92/42 109/49 91/41 83/38 112/51 0802SQ 81/37 0803SQ 0804SQ VPWF VPxF Suppressor 1–Row 2–Row 144/65 126/57 129/59 15.5/7.0 143/65 125/57 128/58 15.5/7.0 117/53 146/66 139/63 142/64 16.5/7.5 95/43 115/52 144/65 126/57 129/59 15.5/7.0 105/48 108/49 117/53 146/66 139/63 142/64 16.5/7.5 106/48 109/49 118/54 147/67 140/64 143/65 16.5/7.5 111/50 93/42 96/44 116/53 145/66 127/58 130/59 15.5/7.0 84/38 113/51 106/48 109/49 118/54 147/67 140/64 143/65 16.5/7.5 1004SQ 85/39 114/52 107/49 110/50 119/54 148/67 141/64 144/65 16.5/7.5 1005SQ 98/44 128/58 120/54 123/56 132/60 162/73 154/70 157/71 16.5/7.5 1006SQ 114/52 144/65 127/58 130/59 148/67 178/81 161/73 164/74 20.5/9.3 1007SQ 122/55 152/69 135/61 138/63 156/71 186/84 169/77 172/78 20.5/9.3 1203SQ 85/39 114/52 107/49 110/50 119/54 148/67 141/64 144/65 16.5/7.5 1204SQ 86/39 115/52 108/49 111/50 120/54 149/68 142/64 145/66 16.5/7.5 1205SQ 99/45 129/59 121/55 124/56 133/60 163/74 155/70 158/72 15.5/7.0 1206SQ 115/52 145/66 128/58 131/59 149/68 179/81 162/73 165/75 20.5/9.3 1207SQ 123/56 153/69 136/62 139/63 157/71 187/85 170/77 173/78 20.5/9.3 1404SQ 87/39 116/53 109/49 112/51 121/55 150/68 143/65 146/66 16.5/7.5 1405SQ 100/45 130/59 122/55 125/57 134/61 164/74 156/71 159/72 16.5/7.5 1406SQ 116/53 146/66 129/59 132/60 150/68 180/82 163/74 166/75 20.5/9.3 1407SQ 124/56 154/70 137/62 140/64 158/72 188/85 171/78 174/79 20.5/9.3 1606SQ 117/53 147/67 130/59 133/60 151/68 181/82 164/74 167/76 20.5/9.3 1607SQ 125/57 155/70 138/63 141/64 159/72 189/86 172/78 175/79 20.5/9.3 Table 8. Series fan–powered units — lb/kg Single Wall Unit Size VSCF Dual Wall VSWF VSEF VSCF 1–Row 2–Row VSxF Suppressor VSWF VSEF 1–Row 2–Row 0402SQ 78/35 104/47 85/39 87/39 93/42 119/54 100/45 102/46 11.0/5.0 0502SQ 78/35 104/47 85/39 87/39 93/42 119/54 100/45 102/46 11.0/5.0 0602SQ 77/35 103/47 84/38 86/39 92/42 118/54 99/45 101/46 11.0/5.0 0603SQ 76/34 105/48 88/40 92/42 100/45 129/59 112/51 116/53 16.5/7.5 0604SQ 87/39 116/53 99/45 103/47 111/50 140/64 123/56 127/58 16.5/7.5 0802SQ 79/36 105/48 86/39 88/40 94/43 120/54 101/46 103/47 11.0/5.0 0803SQ 77/35 106/48 89/40 93/42 101/46 130/59 113/51 117/53 16.5/7.5 0804SQ 88/40 117/53 100/45 104/47 112/51 141/64 124/56 128/58 16.5/7.5 1002SQ 81/37 107/49 88/40 90/41 96/44 122/55 103/47 105/48 11.0/5.0 1003SQ 80/36 109/49 92/42 96/44 104/47 133/60 116/53 120/54 16.5/7.5 VAV-SVX08R-EN 29 Unit Installation Table 8. Series fan–powered units — lb/kg (continued) Single Wall Unit Size 1004SQ VSCF Dual Wall VSWF VSEF VSCF 1–Row 2–Row VSxF Suppressor VSWF VSEF 1–Row 2–Row 91/41 120/54 103/47 107/49 115/52 144/65 127/58 131/59 1005SQ 92/42 121/55 104/47 108/49 116/53 145/66 128/58 132/60 16.5/7.5 1006SQ 104/47 135/61 119/54 124/56 133/60 164/74 148/67 153/69 22.5/10.2 1007SQ 117/53 148/67 132/60 137/62 146/66 177/80 161/73 166/75 22.5/10.2 1203SQ 82/37 111/50 94/43 98/44 106/48 135/61 118/54 122/55 16.5/7.5 1204SQ 92/42 121/55 104/47 108/49 116/53 145/66 128/58 132/60 16.5/7.5 1205SQ 94/43 123/56 106/48 110/50 118/54 147/67 130/59 134/61 16.5/7.5 1206SQ 105/48 136/62 120/54 125/57 134/61 165/75 149/68 154/70 22.5/10.2 1207SQ 118/54 149/68 133/60 138/63 147/67 178/81 162/73 167/76 22.5/10.2 1404SQ 93/42 122/55 105/48 109/49 117/53 146/66 129/59 133/60 16.5/7.5 1405SQ 96/44 125/57 108/49 112/51 120/54 149/68 132/60 136/62 16.5/7.5 1406SQ 106/48 137/62 121/55 126/57 135/61 166/75 150/68 155/70 22.5/10.2 1407SQ 119/54 150/68 134/61 139/63 148/67 179/81 163/74 168/76 22.5/10.2 1606SQ 107/49 138/63 122/55 127/58 136/62 167/76 151/68 156/71 22.5/10.2 1607SQ 120/54 151/68 135/61 140/64 149/68 180/82 164/74 169/77 22.5/10.2 Table 9. Low height parallel units — lb/kg Single Wall Unit Size 16.5/7.5 LPCF Dual Wall LPWF LPEF LPCF 1–Row 2–Row LPxF Attenuator LPWF LPEF 1–Row 2–Row 05DS02 90/41 109/49 97/44 99/45 114/51 132/60 120/54 122/55 14/6 05PS02 93/42 110/50 99/45 101/46 116/52 133/60 122/55 124/56 14/6 06DS02 90/41 108/49 96/43 96/43 113/51 131/59 119/54 121/55 14/6 06PS02 92/42 110/50 98/44 100/45 115/52 133/60 121/55 123/56 14/6 08DS02 91/41 109/49 97/44 99/45 114/51 132/60 120/54 122/55 14/6 08PS02 93/42 110/50 99/45 101/46 116/52 133/60 122/55 124/56 14/6 14RTDS02 109/49 121/55 109/49 111/50 132/60 144/65 132/60 134/61 14/6 14RTPS02 111/50 123/56 111/50 113/51 134/61 146/66 134/61 136/61 14/6 30 VAV-SVX08R-EN Unit Installation Table 10. Low–height series units — lb/kg Single Wall Unit Size LSCF Dual Wall LSWF LSEF LSCF 1–Row 2–Row LSxF Attenuator LSWF LSEF 1–Row 2–Row 04DS02 89/41 107/49 95/43 97/44 112/51 130/59 118/54 120/55 14/6 04PS02 91/42 108/49 97/44 99/45 114/52 131/60 120/55 122/55 14/6 05DS02 89/41 107/49 95/43 97/44 112/51 130/59 118/54 120/55 14/6 05PS02 91/42 108/49 97/44 99/45 114/52 131/60 120/55 122/55 14/6 06DS02 88/40 106/48 94/43 96/44 111/50 129/59 117/53 119/54 14/6 06PS02 90/41 108/49 96/44 98/45 113/51 131/60 119/54 121/55 14/6 06DS03 94/43 112/51 100/45 104/47 117/53 135/61 123/56 127/58 14/6 08DS02 89/41 107/49 95/43 97/44 112/51 130/59 118/54 120/55 14/6 08PS02 91/42 108/49 97/44 99/45 114/52 131/60 120/55 122/55 14/6 08DS03 95/43 113/51 101/46 105/48 118/54 136/62 124/56 128/58 14/6 10DS03 97/44 115/52 103/47 107/49 120/55 138/63 126/57 130/59 14/6 14RTDS02 107/49 119/54 107/49 109/50 130/59 142/65 130/59 132/60 14/6 14RTPS02 109/50 121/55 109/50 111/50 132/60 144/65 132/60 134/61 14/6 14RTDS03 100/45 118/54 106/48 110/50 122/55 140/64 128/58 132/60 14/6 Table 11. Chilled water sensible coil terminal units — lb/kg Single Wall Unit Size DS02 VAV-SVX08R-EN Dual Wall LDWF LDCF LDEF 125/57 143/65 LDWF 1–Row 2–Row 131/59 135/61 LDCF LDEF 148/67 166/75 1–Row 2–Row 154/70 158/72 31 Unit Setup Figure 21. Flow sensor ΔP vs. airflow delivery Flow Sensor Differential Pressure (inches water) 10 6” 4” 1 8" 5” 8" x 12" 10" 12" 14" 16"16" x 24" 0.1 0.01 10 100 1,000 10,000 Airflow (CFM) Fan Motor Amperage Reference unit submittal data and motor nameplate. Adjusting the SCR Motor Speed Control In order to make units more convenient and efficient to balance, an SCR (silicone control rectifier) is provided as standard on all fan-powered units. The SCR is located on the side of the fan control box. To adjust the speed of the motor, the external knob must be rotated either clockwise or counterclockwise depending on the desired speed adjustment. There is an internal potentiometer setting on the SCR controller that can be accessed by removing the control box cover. This internal potentiometer is set at the factory to the specific motor voltage. It may be necessary to adjust this in the field depending on the building power factor. 32 VAV-SVX08R-EN Unit Setup Figure 22. (bottom) SCR (top) and internal potentiometer N o t e : This feature only verifies airflow is set properly. It does not indicate actual ECM speed. The ECM must be load tested. The ECM must be connected to the fan to properly test the ECM and display fan speed. The following tables provide mapping from fan percent-on setting to fan airflow for each fan type and size. Additional fan settings can be determined by interpolating from the tables or using the following equation: • Max Airflow setting = Airflow min + {(Potentiometer Setting) x [(Airflow max - Airflow min)/100]} Figure 24. ECM control board – Modulating control with non-Trane unit controller 120 v 208 v– 277 v 347 v DO NOT SET THIS POTENTIOMETER BELOW THE VOLTAGE OF THE FAN MOTOR. N o t e : Do not set this potentiometer below the voltage of the fan motor. Electrically Commutated Motor (ECM) Figure 23. ECM control board – Non-modulating control with Trane unit controller (excludes Tracer® UC210 and UC400) or non-Trane unit controller An alternate ECM interface (shown in Figure 24, p. 33) is utilized on unit with Non-Trane unit controller including factory mounted third-party unit controllers. This ECM interface allows fan modulation and fan on/ off control from the unit controller. There are two input signal options as well as a temporary adjustment via manual potentiometer. • 0-10 VDC modulation signal with separate on/off binary signal. • 2-10 VDC modulation signal where the ECM starts at a rise to 2 VDC and stops at a fall to 1 VDC. N o t e : 2-10 VDC input signal requires the shunt to be installed on the “P” terminals as shown in Figure 25, p. 33. Figure 25. ECM control board 2-10 VDC input signal shunt placement Trane offers an energy efficient ECM as a motor option. The optional Tracer® UC210 and UC400 unit controllers directly interface with the ECM to control fan airflow and fan on/off control. Other Trane and non-Trane unit controller options require an ECM control interface (shown in Figure 23, p. 33) to set fan airflow while the unit controller dictates fan on/off control via a binary output. The manual potentiometer is used to set the percent-on or speed. The ECM control interface contains display, which can be used to view percent-on setting and speed. VAV-SVX08R-EN The ECM control interface contains two diagnostic LED indicators, motor RPM (speed) and Motor Speed Request. Motor RPM indicates the motor is driven and running when lit. Motor Speed Request, represents the percentage of the requested motor speed being 33 Unit Setup supplied to the motor. Short and long flashes are used to indicate values from 0 to 100 percent. • 0% is displayed as an off LED. • 1 – 99% are represented by a series of long flashes followed by short flashes, whereas each long flash adds 10% and each short flash adds 1%. • Table 13. ECM Control Airflow Trane Board Signal(b) (Min CFM: 220, Controller Max CFM: 1510) PWM Signal (a) 100% is displayed as a constantly lit LED. The following tables provide mapping from input signal to fan airflow for each fan type and size. Additional fan settings can be determined by interpolating from the tables. Table 12. VPxF 04SQ ECM CFM VPxF 03SQ ECM CFM CFM L/s % Setting 0-10V 2-10V 220 104 0% 0.0 2.0 285 134 5% 0.5 2.4 349 165 10% 1.0 2.8 414 195 15% 1.5 3.2 478 226 20% 2.0 3.6 543 256 25% 2.5 4.0 Trane ECM Control Board Airflow Controller Signal(b) (c) (Min CFM: 160, Max PWM (a) Signal CFM: 1085) 607 286 30% 3.0 4.4 672 317 35% 3.5 4.8 736 347 40% 4.0 5.2 800 378 45% 4.5 5.6 (a) (b) (c) 34 CFM L/s % Setting 0-10V 2-10V 160 76 0% 0.0 2.0 865 408 50% 5.0 6.0 206 97 5% 0.5 2.4 929 439 55% 5.5 6.4 253 119 10% 1.0 2.8 994 469 60% 6.0 6.8 299 141 15% 1.5 3.2 1059 500 65% 6.5 7.2 345 163 20% 2.0 3.6 1123 530 70% 7.0 7.6 391 185 25% 2.5 4.0 1188 560 75% 7.5 8.0 438 206 30% 3.0 4.4 1252 591 80% 8.0 8.4 484 228 35% 3.5 4.8 1317 621 85% 8.5 8.8 530 250 40% 4.0 5.2 1381 652 90% 9.0 9.2 576 272 45% 4.5 5.6 1446 682 95% 9.5 9.6 623 294 50% 5.0 6.0 1510 713 100% 10.0 10.0 669 316 55% 5.5 6.4 (a) 715 337 60% 6.0 6.8 (b) 761 359 65% 6.5 7.2 (c) 808 381 70% 7.0 7.6 854 403 75% 7.5 8.0 900 425 80% 8.0 8.4 946 447 85% 8.5 8.8 993 468 90% 9.0 9.2 1039 490 95% 9.5 9.6 1085 512 100% 10.0 10.0 % setting from Trane unit controller via pulse width modulating signal or ECM control board with manual fan speed adjust setting. ECM control board with 0-10 VDC fan modulation input and separate fan on/off binary input required. ECM control board with 2-10 VDC, has combined fan on/off and modulation input where fan comes on when signal rises to 2 VDC and goes off when signal falls to 1 VDC. (c) % setting from Trane unit controller via pulse width modulating signal or ECM control board with manual fan speed adjust setting. ECM control board with 0-10 VDC fan modulation input and separate fan on/off binary input required. ECM control board with 2-10 VDC, has combined fan on/off and modulation input where fan comes on when signal rises to 2 VDC and goes off when signal falls to 1 VDC. Table 14. VPxF 05SQ ECM CFM ECM Control Board Trane Airflow Signal(b) (c) Controller (Min CFM: 280, Max CFM: 1850) PWM Signal (a) CFM L/s % Setting 0-10V 2-10V 280 132 0% 0.0 2.0 359 169 5% 0.5 2.4 437 206 10% 1.0 2.8 516 243 15% 1.5 3.2 594 280 20% 2.0 3.6 673 317 25% 2.5 4.0 751 354 30% 3.0 4.4 830 391 35% 3.5 4.8 VAV-SVX08R-EN Unit Setup Table 14. VPxF 05SQ ECM CFM (continued) Table 15. ECM Control Board Trane Airflow Signal(b) (c) Controller (Min CFM: 280, Max CFM: 1850) PWM Signal (a) (a) (b) (c) VPxF 06SQ ECM CFM (continued) ECM Control Trane Airflow Board Signal(b) Controller (Min CFM: 530, Max CFM: 2100) PWM Signal (a) (c) CFM L/s % Setting 0-10V 2-10V CFM L/s % Setting 0-10V 2-10V 908 428 40% 4.0 5.2 1786 843 80% 8.0 8.4 986 466 45% 4.5 5.6 1865 880 85% 8.5 8.8 1065 503 50% 5.0 6.0 1943 917 90% 9.0 9.2 1144 540 55% 5.5 6.4 2022 954 95% 9.5 9.6 2100 991 100% 10.0 10.0 1222 577 60% 6.0 6.8 1301 614 65% 6.5 7.2 (a) 1379 651 70% 7.0 7.6 (b) 1458 688 75% 7.5 8.0 (c) 1536 725 80% 8.0 8.4 1615 762 85% 8.5 8.8 1693 799 90% 9.0 9.2 1772 836 95% 9.5 9.6 1850 873 100% 10.0 10.0 Table 16. % setting from Trane unit controller via pulse width modulating signal or ECM control board with manual fan speed adjust setting. ECM control board with 0-10 VDC fan modulation input and separate fan on/off binary input required. ECM control board with 2-10 VDC, has combined fan on/off and modulation input where fan comes on when signal rises to 2 VDC and goes off when signal falls to 1 VDC. Table 15. Trane Airflow Controller (Min CFM: 530, Max CFM: 2100) PWM Signal (a) VSxF 03SQ ECM CFM ECM Control Board Trane Airflow Signal(b) (c) Controller (Min CFM: 200, (a) Max CFM: 1100) PWM Signal VPxF 06SQ ECM CFM ECM Control Board Signal(b) % setting from Trane unit controller via pulse width modulating signal or ECM control board with manual fan speed adjust setting. ECM control board with 0-10 VDC fan modulation input and separate fan on/off binary input required. ECM control board with 2-10 VDC, has combined fan on/off and modulation input where fan comes on when signal rises to 2 VDC and goes off when signal falls to 1 VDC. (c) CFM L/s % Setting 0-10V 2-10V 200 94 0% 0.0 2.0 245 116 5% 0.5 2.4 290 137 10% 1.0 2.8 335 158 15% 1.5 3.2 380 179 20% 2.0 3.6 425 201 25% 2.5 4.0 470 222 30% 3.0 4.4 515 243 35% 3.5 4.8 CFM L/s % Setting 0-10V 2-10V 530 250 0% 0.0 2.0 560 264 40% 4.0 5.2 609 287 5% 0.5 2.4 605 285 45% 4.5 5.6 687 324 10% 1.0 2.8 650 307 50% 5.0 6.0 766 361 15% 1.5 3.2 695 328 55% 5.5 6.4 844 398 20% 2.0 3.6 740 349 60% 6.0 6.8 923 435 25% 2.5 4.0 785 370 65% 6.5 7.2 1001 472 30% 3.0 4.4 830 392 70% 7.0 7.6 1080 509 35% 3.5 4.8 875 413 75% 7.5 8.0 1158 546 40% 4.0 5.2 920 434 80% 8.0 8.4 1237 584 45% 4.5 5.6 965 455 85% 8.5 8.8 1315 621 50% 5.0 6.0 1010 477 90% 9.0 9.2 1394 658 55% 5.5 6.4 1055 498 95% 9.5 9.6 1472 695 60% 6.0 6.8 1100 519 100% 10.0 10.0 1551 732 65% 6.5 7.2 (a) 1629 769 70% 7.0 7.6 (b) 1708 806 75% 7.5 8.0 VAV-SVX08R-EN % setting from Trane unit controller via pulse width modulating signal or ECM control board with manual fan speed adjust setting. ECM control board with 0-10 VDC fan modulation input and separate fan on/off binary input required. 35 Unit Setup Table 16. (c) VSxF 03SQ ECM CFM (continued) ECM control board with 2-10 VDC, has combined fan on/off and modulation input where fan comes on when signal rises to 2 VDC and goes off when signal falls to 1 VDC. Table 17. VSxF 04SQ ECM CFM Trane Airflow Controller (Min CFM: 275, Max CFM: 1500) PWM Signal (a) Table 18. ECM Control Board Trane Airflow Signal(b) (c) Controller (Min CFM: 350, Max CFM: 2050) PWM Signal (a) ECM Control Board Signal(b) (c) CFM L/s % Setting 0-10V 2-10V 275 130 0% 0.0 2.0 336 159 5% 0.5 2.4 398 188 10% 1.0 2.8 459 216 15% 1.5 3.2 520 245 20% 2.0 3.6 581 274 25% 2.5 4.0 643 303 30% 3.0 4.4 704 332 35% 3.5 4.8 765 361 40% 4.0 5.2 826 390 45% 4.5 5.6 887 419 50% 5.0 6.0 949 448 55% 5.5 6.4 1010 477 60% 6.0 6.8 (a) 1071 506 65% 6.5 7.2 1133 534 70% 7.0 7.6 1194 563 75% 7.5 8.0 1255 592 80% 8.0 8.4 (b) (a) (b) (c) 1316 621 85% 8.5 8.8 1378 650 90% 9.0 9.2 1439 679 95% 9.5 9.6 1500 708 100% 10.0 10.0 % setting from Trane unit controller via pulse width modulating signal or ECM control board with manual fan speed adjust setting. ECM control board with 0-10 VDC fan modulation input and separate fan on/off binary input required. ECM control board with 2-10 VDC, has combined fan on/off and modulation input where fan comes on when signal rises to 2 VDC and goes off when signal falls to 1 VDC. Table 18. VSxF 05SQ ECM CFM ECM Control Board Trane Airflow Signal(b) (c) Controller (Min CFM: 350, Max CFM: 2050) PWM Signal (a) CFM L/s % Setting 0-10V 2-10V 350 165 0% 0.0 2.0 435 205 5% 0.5 2.4 520 245 10% 1.0 2.8 605 285 15% 1.5 3.2 690 36 326 20% 2.0 3.6 VSxF 05SQ ECM CFM (continued) (c) CFM L/s % Setting 0-10V 2-10V 775 366 25% 2.5 4.0 860 406 30% 3.0 4.4 945 446 35% 3.5 4.8 1030 486 40% 4.0 5.2 1115 526 45% 4.5 5.6 1200 566 50% 5.0 6.0 1285 606 55% 5.5 6.4 1370 647 60% 6.0 6.8 1455 687 65% 6.5 7.2 1540 727 70% 7.0 7.6 1625 767 75% 7.5 8.0 1710 807 80% 8.0 8.4 1795 847 85% 8.5 8.8 1880 887 90% 9.0 9.2 1965 927 95% 9.5 9.6 2050 967 100% 10.0 10.0 % setting from Trane unit controller via pulse width modulating signal or ECM control board with manual fan speed adjust setting. ECM control board with 0-10 VDC fan modulation input and separate fan on/off binary input required. ECM control board with 2-10 VDC, has combined fan on/off and modulation input where fan comes on when signal rises to 2 VDC and goes off when signal falls to 1 VDC. Table 19. VSxF 06SQ ECM CFM ECM Control Airflow Trane Board Signal(b) (Min CFM: 700, Controller Max CFM: 2500) PWM Signal (a) (c) CFM L/s % Setting 0-10V 2-10V 700 330 0% 0.0 2.0 790 373 5% 0.5 2.4 880 415 10% 1.0 2.8 970 458 15% 1.5 3.2 1060 500 20% 2.0 3.6 1150 543 25% 2.5 4.0 1240 585 30% 3.0 4.4 1330 628 35% 3.5 4.8 1420 670 40% 4.0 5.2 1510 713 45% 4.5 5.6 1600 755 50% 5.0 6.0 1690 798 55% 5.5 6.4 1780 840 60% 6.0 6.8 VAV-SVX08R-EN Unit Setup Table 19. VSxF 06SQ ECM CFM (continued) ECM Control Trane Airflow Board Signal(b) Controller (Min CFM: 700, Max CFM: 2500) PWM Signal (a) (a) (b) (c) Table 20. (c) LSxF DS03 ECM CFM (continued) ECM Control Board Trane Airflow Signal(b) (c) Controller (Min CFM: 100, Max CFM: 1300) PWM Signal (a) CFM L/s % Setting 0-10V 2-10V CFM L/s % Setting 0-10V 1870 882 65% 6.5 7.2 1240 585 95% 9.5 9.6 1960 925 70% 7.0 7.6 1300 613 100% 10.0 10.0 2050 967 75% 7.5 8.0 (a) 2140 1010 80% 8.0 8.4 (b) 2230 1052 85% 8.5 8.8 (c) 2320 1095 90% 9.0 9.2 2410 1137 95% 9.5 9.6 2500 1180 100% 10.0 10.0 % setting from Trane unit controller via pulse width modulating signal or ECM control board with manual fan speed adjust setting. ECM control board with 0-10 VDC fan modulation input and separate fan on/off binary input required. ECM control board with 2-10 VDC, has combined fan on/off and modulation input where fan comes on when signal rises to 2 VDC and goes off when signal falls to 1 VDC. Table 20. L/s % Setting 0-10V 2-10V 47 0% 0.0 2.0 160 76 5% 0.5 2.4 220 104 10% 1.0 2.8 280 132 15% 1.5 3.2 340 160 20% 2.0 3.6 400 189 25% 2.5 4.0 460 217 30% 3.0 4.4 520 245 35% 3.5 4.8 580 274 40% 4.0 5.2 640 302 45% 4.5 5.6 700 330 50% 5.0 6.0 760 359 55% 5.5 6.4 820 387 60% 6.0 6.8 880 415 65% 6.5 7.2 940 444 70% 7.0 7.6 1000 472 75% 7.5 8.0 1060 500 80% 8.0 8.4 1120 529 85% 8.5 8.8 1180 557 90% 9.0 9.2 VAV-SVX08R-EN LSxF, LpxF, LDxF DS02 ECM CFM ECM Control Board Trane Airflow Signal(b) (c) Controller (Min CFM: 400, Max CFM: 1800) PWM Signal (a) ECM Control Board Trane Airflow Signal(b) (c) Controller (Min CFM: 100, Max CFM: 1300) PWM Signal (a) 100 % setting from Trane unit controller via pulse width modulating signal or ECM control board with manual fan speed adjust setting. ECM control board with 0-10 VDC fan modulation input and separate fan on/off binary input required. ECM control board with 2-10 VDC, has combined fan on/off and modulation input where fan comes on when signal rises to 2 VDC and goes off when signal falls to 1 VDC. Table 21. LSxF DS03 ECM CFM CFM 2-10V (a) (b) (c) CFM L/s % Setting 0-10V 2-10V 400 189 0% 0.0 2.0 470 222 5% 0.5 2.4 540 255 10% 1.0 2.8 610 288 15% 1.5 3.2 680 321 20% 2.0 3.6 750 354 25% 2.5 4.0 820 387 30% 3.0 4.4 890 420 35% 3.5 4.8 960 453 40% 4.0 5.2 1030 486 45% 4.5 5.6 1100 519 50% 5.0 6.0 1170 552 55% 5.5 6.4 1240 585 60% 6.0 6.8 1310 618 65% 6.5 7.2 1380 651 70% 7.0 7.6 1450 684 75% 7.5 8.0 1520 717 80% 8.0 8.4 1590 750 85% 8.5 8.8 1660 783 90% 9.0 9.2 1730 816 95% 9.5 9.6 1800 849 100% 10.0 10.0 % setting from Trane unit controller via pulse width modulating signal or ECM control board with manual fan speed adjust setting. ECM control board with 0-10 VDC fan modulation input and separate fan on/off binary input required. ECM control board with 2-10 VDC, has combined fan on/off and modulation input where fan comes on when signal rises to 2 VDC and goes off when signal falls to 1 VDC. 37 Wiring Diagrams N o t e s : See programming guides listed below for detailed class II low voltage unit controls wiring information on the following: 38 • UCM 4.2: VAV-SVX01*-EN • UC400: VAV-SVX07*-EN • UC210: BAS-SVX62*-EN • VV550: VAV-SVP01*-EN VAV-SVX08R-EN Wiring Diagrams Wiring — Electric Heater Control Box Figure 26. Single duct , single phase, 1 leg, 3 stages VAV-SVX08R-EN 39 Wiring Diagrams Figure 27. 40 Single duct, single phase, 2 legs, 3 stages VAV-SVX08R-EN Wiring Diagrams Figure 28. Single duct, three phase, delta, 3 stages VAV-SVX08R-EN 41 Wiring Diagrams Figure 29. 42 Single duct, single phase, SCR, 1 leg, 1 stage VAV-SVX08R-EN Wiring Diagrams Figure 30. Single duct, single phase, SCR, 2 legs, 1 stage STAGES 1 LINE VOLTAGE (SEE NAMEPLATE) L1 LEGEND DEVICE DESIGNATION NOTES: L2 1. 2. SINGLE PHASE LINE VOLTAGES 208 3. 240 UNLESS OTHERWISE NOTED, ALL SWITCHES ARE SHOWN AT 25° C (77° F), AT ATMOSPHERIC PRESSURE, AT 50% RELATIVE HUMIDITY, WITH ALL UTILITIES TURNED OFF, AND AFTER A NORMAL SHUTDOWN HAS OCCURRED. 2F1,2F2,2F3 DESCRIPTION FUSE 2HR* 2K1,2K2,2K3,2K4 HEATER ELEMENT HEATER CONTACTOR DASHED LINES INDICATE RECOMMENDED FIELD WIRING BY OTHERS. DASHED LINE ENCLOSURES AND/OR DASHED DEVICE OUTLINES INDICATE COMPONENTS THAT ARE OPTIONAL OR GROUPED TOGETHER. SOLID LINES INDICATE WIRING BY TRANE. 2S1 DISCONNECT SWITCH 2S2 HIGH TEMPERATURE CUTOUT (MANUAL RESET) 2S3 HIGH TEMPERATURE CUTOUT (AUTO RESET) 2S4 SUPPLY AIR PROVING SWITCH ALL FIELD WIRING MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE (NEC), STATE AND LOCAL REQUIREMENTS. 2T1 CONTROL POWER TRANSFORMER 2J*-* JACK/SOCKET CONNECTOR 2P*-* SSR1, SSR2 480 PLUG/PIN CONNECTOR SOLID STATE CONTACTORS POWER SUPPLY PW1 2S1 OPTIONAL POWER SUPPLY 2F2 2F1 OPTIONAL FUSES PW1 BLU +24 VDC BLU BRN YEL 24 VAC BLU 2T1 BLU YEL 24V 2K4 YEL YEL 2J2-5 2S2 24VAC Ret - GND YEL 2K4 2K4 BLU 2P2-5 2J1-5 2P1-5 BLU BLU 2J2-6 2P2-6 2J1-6 2P1-6 2J1-4 2P1-4 24Vdc BRN BRN 2S4 YEL 2S3 GRY GRY BLU 2J1-2 TO LOW VOLTAGE SECTION 24VAC (HOT) BLU 24VAC 50/60HZ NEC CLASS-2 CONTROL CIRCUIT GND 2P1-2 2J1-2 2P1-2 2J1-1 HEAT 1(0-10Vdc) 2P1-1 P ORG ORG 2J1-1 LOCATED IN LOW VOLTAGE SECTION 2P1-1 OUTPUT 1/L1 2/T1 P4 P3 OUTPUT STATUS P2 P1 SSR1 YEL BK 2P1-2 BL 2J2-1 BL 2P2-1 2HR1 BK 2J1-2 VAV-SVX08R-EN 43 Wiring Diagrams Figure 31. 44 Single duct, three phase, delta, SCR, 1 stage VAV-SVX08R-EN Wiring Diagrams Figure 32. Single duct, single phase, 1 leg VAV-SVX08R-EN 45 Wiring Diagrams Figure 33. 46 Fan powered, single phase, 1 leg, 2 stages VAV-SVX08R-EN Wiring Diagrams Figure 34. Fan powered, single phase, 2 legs, 2 stages VAV-SVX08R-EN 47 Wiring Diagrams Figure 35. 48 Fan powered, three phase, wye, 2 stages VAV-SVX08R-EN Wiring Diagrams Figure 36. Fan powered, single phase, 1 leg, 2 stages VAV-SVX08R-EN 49 Wiring Diagrams Figure 37. 50 Fan powered, single phase, 2 legs, 2 stages VAV-SVX08R-EN Wiring Diagrams Figure 38. Fan powered, three phase, wye, 2 stages VAV-SVX08R-EN 51 Wiring Diagrams Control Box Wiring Figure 39. 52 Single duct control box VAV-SVX08R-EN Wiring Diagrams Figure 40. Fan-powered units with PSC motors VAV-SVX08R-EN 53 Wiring Diagrams Figure 41. 54 Fan-powered units with ECM motor VAV-SVX08R-EN Wiring Diagrams Figure 42. Fan-powered units with ECV motor VAV-SVX08R-EN 55 Wiring Diagrams Figure 43. 56 Fan-powered, old style VAV-SVX08R-EN Wiring Diagrams Figure 44. Fan-powered, ECM, old style VAV-SVX08R-EN 57 Wiring Diagrams Figure 45. Fan-powered, low-height incl 10SQ, old style Fan-Powered Low-Height Control Box Fan-Powered Low-Height Control Box FAN MOTOR 2 (SIZE 10 ONLY) Duct Pressure Switch Option FAN MOTOR CAPACITOR 3. FAN FAN MOTOR 2 (SIZE 10 ONLY) 5. LINE VOLTAGE OR FROM HEATER TERMINAL 3. CAPACITOR BR BR BR L1 LINE VOLTAGE OR FROM HEATER TERMINAL } MOTOR W N W L1 3. BR BR 5. BK BK 2. BK GROUND MOTOR SCREW MOTOR SPEED CONTROL SCREW SPEED W CONTROL 2. W W 2. BK TERMINAL BLOCK DISCONNECT W W W CAPACITOR GREEN GREEN GROUND BK CAPACITOR BR N BK BR BK 3. SWITCH W W W TERMINAL BLOCK BR 2. W W DISCONNECT W BK W BR SWITCH 4. W BK 4. BK FUSE BK FUSE 6. 2 BK NO 4 24V C TRANSFORMER NC BK BK BL BL BL Y 1 24V 3 NO DUCT BK MOTOR PRESSURE C RELAY SWITCH NC FAN CONTROL BOX P.E. SWITCH FAN CONTROL BOX NOTES: 1. FACTORY INSTALLED BY OTHERS OPTIONAL OR ALTERNATE CIRCUITRY WARNING HAZARDOUS VOLTAGE! DISCONNECT, LOCK OUT AND TAG ALL ELECTRIC POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. 2. DISCONNECT SWITCH, FUSE, & SCR ARE LOCATED EXTERNAL TO CONTROL BOX. 3. CAPACITOR IS INSTALLED ON FAN HOUSING. DISCHARGE MOTOR START/RUN CAPACITORS BEFORE SERVICING. FUSE IS OPTIONAL. FAILURE TO DISCONNECT POWER BEFORE SERVICING CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. DUCT PRESSURE MAIN CONTROL 6. BK NO NO C NC 4. 5. DETERMINED BY MOTOR VOLTAGE ON ORDER. VOLTAGE FOUND ON UNIT NAMEPLATE. 6. FOR SERIES FAN POWERED TERMINAL UNITS ONLY. P.E. SWITCH-1 C BK NC P.E. SWITCH-2 BK CAUTION USE COPPER CONDUCTORS ONLY! UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT OTHER TYPES OF CONDUCTORS. FAILURE TO DO SO MAY CAUSE DAMAGE TO THE EQUIPMENT. 58 VAV-SVX08R-EN Wiring Diagrams Fan-powered, low-height incl 10SQ, ECM, old style Fan-Powered Low-Height Control Box w/ ECM with Electronic or DDC Controls Fan-Powered Low-Height Control Box w/ ECM (Depending on the size of the unit, the ECM board may or may not be located in the fan control box.) Duct Pressure Switch Option LINE VOLTAGE OR FROM HEATER TERMINAL } FAN MOTOR 4. FAN MOTOR 2 (SIZE 10 ONLY) FAN MOTOR 2 (SIZE 10 ONLY) TERMINAL BLOCK GREEN GROUND SCREW RED BK TERMINAL BLOCK RED 2. DISCONNECT SWITCH W 3. 2 BK 24V DISCONNECT SWITCH 2. W W W Y BK BK W BK FAN MOTOR GR W NEUT. 3. 4. BK GR GREEN GROUND SCREW BK } LINE VOLTAGE OR FROM HEATER TERMINAL W Figure 46. 4 FUSE BL BK W 1 G R ECM BOARD 3 24V W BK Y FUSE 5. NO BL MOTOR RELAY NEUT. 24V BL RED RED C 24V BL BK G R ECM BOARD BL W BK Y SWITCH 24V } Y BK NC DUCT PRESSURE TO VAV CONTROLLER TRANSFORMER TRANSFORMER FAN CONTROL BOX FAN CONTROL BOX WARNING HAZARDOUS VOLTAGE! DISCONNECT, LOCK OUT AND TAG ALL ELECTRIC POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. DISCHARGE MOTOR START/RUN CAPACITORS BEFORE SERVICING. FAILURE TO DISCONNECT POWER BEFORE SERVICING CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. CAUTION Fan-Powered Low-Height Control Box w/ ECM USE COPPER CONDUCTORS ONLY! UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT OTHER TYPES OF CONDUCTORS. LINE VOLTAGE 4. OR FROM HEATER TERMINAL FAN MOTOR 2 (SIZE 10 ONLY) FAN MOTOR } FAILURE TO DO SO MAY CAUSE DAMAGE TO THE EQUIPMENT. DUCT PRESSURE MAIN CONTROL W BK BK W W BK GR GREEN GROUND SCREW TERMINAL BLOCK 5. DISCONNECT SWITCH 2. BK NO 3. NO BL BL W Y FUSE C C BK NC NC NEUT. BK BK RED RED BL NO ECM BOARD G R FACTORY INSTALLED BY OTHERS OPTIONAL OR ALTERNATE CIRCUITRY W BK TRANSFORMER NOTES: 1. 24V Y P.E. SWITCH-2 24V P.E. SWITCH-1 C 2. DISCONNECT SWITCH, FUSE, & SCR ARE LOCATED EXTERNAL TO CONTROL BOX. NC P.E. SWITCH 3. FUSE IS OPTIONAL. 4. DETERMINED BY MOTOR VOLTAGE ON ORDER. VOLTAGE FOUND ON UNIT NAMEPLATE. 5. FOR SERIES FAN POWERED TERMINAL UNITS ONLY. FAN CONTROL BOX VAV-SVX08R-EN 59 Maintenance Periodic maintenance of the VariTrane™ product is minimal, but necessary for efficient operation. Routine maintenance consists of inspecting/replacing the air filters of the fan-powered terminals. Fan Motor Replacement Motors Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury. Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. For variable frequency drives or other energy storing components provided by Trane or others, refer to the appropriate manufacturer’s literature for allowable waiting periods for discharge of capacitors. Verify with a CAT III or IV voltmeter rated per NFPA 70E that all capacitors have discharged. Both the Permanent Split Capacitor( PSC) and the Electrically Commutated Motor (ECM) require no lubrication during its normal life of operation. Fan Wheel Routinely inspect the fan wheel for dirt or debris and cleaned as necessary. Filter Routinely inspect and/or replace the filter on fanpowered terminals depending on the environmental conditions of the plenum. Filter Change Out • To remove the filter, turn each of the filter retaining clips 90° (CW or CCW) • Remove the filter and replace with new filter of the same frame size. • Return the filter clips to their retaining position by turning them 90° (CW or CCW) back to their original position. WARNING Hazardous Voltage w/Capacitors! Figure 47. Standard motor removal Water Coil • Periodically inspect water coils and clean fins. • Water coils are provided with an access panel as standard to assist with inspection and cleaning. Standard height fan-powered series and parallel fan motors are replaceable through the filter opening and the standard sliding side access panel. To access the fan motor, the fan housing must be detached by removing the mounting bolts that hold the housing to the fan board. Removing the entire housing allows the fan motor, fan housing, and fan wheel to be re-aligned on a workbench or floor and prevent any possible fan wheel rubbing that may occur. Removing the housing will provide access to the motor shaft set screw that holds the fan wheel to the motor shaft. The low height fan assembly has been designed to be removed and replaced as a complete unit. 60 VAV-SVX08R-EN Maintenance SCR Assembly SCR solid state relays are used to switch a single heater stage on and off. An intelligent (Master) relay is used for all single phase applications. For three phase applications, a Master-Slave configuration is used to switch two legs of three phase power to the heater stage. The Master Relay controls one leg independently, and provides a control signal to the Slave Relay, which controls the second leg. Figure 48. Typical heat sink fin orientation Bottom View Every Master or Master/Slave relay combination is mounted on a heat sink to prevent the relays from VAV-SVX08R-EN overheating during normal operation. The SCR assembly must always be mounted with the heat sink fins oriented vertically (see above) with a minimum clearance of 0.5 inches on all sides of the heat sink for cooling. Where additional cooling slots are provided in the heater, the VAV unit must be mounted with a minimum of 1 inch clearance in front of the slots. When the 0-10 VDC control voltage is present at the Master relay in both single and three phase applications, an ON indicating LED light on the Master relay will blink continually (approximately 0.5 seconds on, 1.0 seconds off). If the load side voltage is also present at the relay(s), the Master relay LED and the Slave relay LED blink rate will increase as the control signal increases. When the control signal reaches a maximum of 10 VDC, all LEDs will be lit continuously, indicating that the relays are full-open and continuously conducting. If the control signal is present in three phase applications while the load side voltage is not, only the Master relay LED will light and the blink rate will be constant. If the SCR assembly does not appear to be functioning properly, verify that all required voltages are present and all that all wiring is properly connected. If all these conditions are verified, and the SCR LED does not light and/or the SCR relay does not conduct, the entire SCR heat sink assembly should be changed out. Individual Master or Slave relays should not be replaced. 61 Notes 62 VAV-SVX08R-EN Notes VAV-SVX08R-EN 63 Trane - by Trane Technologies (NYSE: TT), a global innovator - creates comfortable, energy efficient indoor environments for commercial and residential applications. For more information, please visit trane.com or tranetechnologies.com. Trane has a policy of continuous product and product data improvements and reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices. VAV-SVX08R-EN 10 Sep 2021 Supersedes VAV-SVX08Q-EN (April 2021) ©2021 Trane
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