Modular Controller Series

Bulletin No. CSMSTRSX-E

Drawing No. LP0610

Released 02/09

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839 www.redlion.net

MODELS CSMSTRSX AND CSMSTRGT – ENHANCED MODULAR

CONTROLLER SERIES MASTER

CC

R

UL

US LISTED

IND. CONT. EQ.

34AD

PROVIDES ENHANCED FEATURES FOR DATA ACQUISITION

OR MULTI-ZONE PID CONTROL APPLICATIONS

WEBSERVER PROVIDES WORLDWIDE ACCESS TO DATA

LOGS AND VIRTUAL HMI

VIRTUAL HMI OFFERS BUILT-IN PC-BASED SCADA

FUNCTIONALITY

PERFORMS HIERARCHICAL CONTROL OF OTHER MODULES

IN THE MODULAR CONTROLLER SERIES

STORES MODULE CONFIGURATION INFORMATION, AND

AUTOMATICALLY REPROGRAMS REPLACED MODULES

EXTENSIVE BUILT-IN DRIVER LIST ALLOWS EASY DATA

MAPPING TO PLCs, PCs, AND SCADA SYSTEMS

INDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY

UNLIMITED INTEGRATION METHODS

10 BASE-T/100 BASE-TX ETHERNET CONNECTION PROVIDES

NETWORKING CAPABILITY

SUPPORTS UP TO 16 MODULAR CONTROLLER SERIES

MODULES

COMPACTFLASH

®

SLOT ALLOWS PROCESS DATA TO BE

LOGGED DIRECTLY TO CSV FILES

GENERAL DESCRIPTION

The Model CSMSTR is a communications and control platform designed for use with Modular Controller Series slave modules. The CSMSTR uses a proprietary high speed serial protocol to communicate, via backplane connection, with up to 16 slave modules. Through the same connection, the

Master also provides power to the modules.

When powered up, the CSMSTR automatically identifies and addresses connected slave modules. By storing the configuration information of all of the modules, the CSMSTR is able to automatically configure modules if they are replaced.

The Master provides high-speed RS232/422/485 communication ports and an

Ethernet port for connection to PCs, PLCs, and SCADA systems. An extensive list of master and slave protocol drivers are available to allow the CSMSTR to share and exchange variable data with external devices. The 10 Base-T/100

Base-TX Ethernet port can also be used to connect and share data with other devices at high speeds. The virtual HMI feature allows you to create and control an HMI from any networked PC. An onboard CompactFlash slot provides storage for the Master’s built-in data logger.

DIMENSIONS In inches (mm)

The design of the Modular Controller Series high density packaging and DIN rail mounting saves time and panel space. The controller snaps easily onto standard top hat (T) profile DIN rail.

SOFTWARE

The CSMSTR is programmed with Crimson 2.0 software for Windows

®

2000 or later platforms. The software is an easy to use, graphical interface which provides a means of communication configuration, as well as commissioning and calibration of new systems.

CONTENTS OF PACKAGE

- CS Master

- Termination Plug

- Terminal Block for connecting power.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

Do not use the controller to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the controller. An independent and redundant temperature limit indicator with alarm outputs is strongly recommended.

CAUTION: Risk of Danger.

Read complete instructions prior to installation and operation of the unit.

CompactFlash is a registered trademark of CompactFlash Association.

1

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

SPECIFICATIONS

1. POWER: 24 VDC ± 10%

400 mA min. (1 module)

3.5 Amps max. (16 modules + Expansion Card)

Must use Class 2 or SELV rated power supply.

2. COMMUNICATIONS:

USB/PG Port: Adheres to USB specification 1.1. Device only using Type B connection.

Serial Ports: Format and Baud Rates for each port are individually software programmable up to 115,200 baud.

RS232/PG Port: RS232 port via RJ12

COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12

DH485 TXEN: Transmit enable; open collector, V

OH

= 15 VDC,

V

OL

= 0.5 V @ 25 mA max.

Note: For additional information on the communications or signal common and connections to earth ground please see the “Connecting to Earth

Ground” in the section “Installing and Powering the CSMSTRSX.”

Ethernet Port: 10 BASE-T / 100 BASE-TX

RJ45 jack is wired as a NIC (Network Interface Card).

3. LEDs:

STS – Status LED indicates condition of master.

TX/RX – Transmit/Receive LEDs show serial activity.

Ethernet – Link and activity LEDs.

CF – CompactFlash LED indicates card status and read/write activity

4. MEMORY:

On-board User Memory: 4 Mbytes of non-volatile Flash memory.

On-board SDRAM:

CSMSTRSX: 2 Mbytes

CSMSTRGT: 8 Mbytes

Memory Card: CompactFlash Type II slot for Type I and Type II cards.

5. REAL-TIME CLOCK: Typical accuracy is less than one minute per month drift. Crimson 2.0’s SNTP facility allows synchronization with external servers.

Battery: Lithium Coin Cell. Typical lifetime of 10 years at 25 ºC.

A “Battery Low” system variable is available so that the programmer can choose specific action(s) to occur when the battery voltage drops below its nominal voltage.

This unit is NOT field serviceable. All work must be done by a qualified technician.

6. ENVIRONMENTAL CONDITIONS:

Operating Temperature Range: 0 to 50°C

Storage Temperature Range: -30 to +70°C

Operating and Storage Humidity: 80% max relative humidity, non-condensing, from 0 to 50°C

Vibration According to IEC 68-2-6: 10 to 150 Hz, 0.075 mm amplitude in

X, Y, Z direction for 1.5 hours, 1 g.

Shock According to IEC 68-2-27: Operational 25 g, 11 msec in 3 directions.

Altitude: Up to 2000 meters

7. CONSTRUCTION: Case body is burgundy high impact plastic and stainless steel. Installation Category I, Pollution Degree 2.

8. POWER CONNECTION: Removable wire clamp screw terminal block.

Wire Gage Capacity: 24 AWG to 12 AWG

Torque: 4.45 to 5.34 in/lb (0.5 to 0.6 N-m)

9. MOUNTING: Snaps onto standard DIN style top hat (T) profile mounting rails according to EN50022 -35 x 7.5 and -35 x 15.

10. CERTIFICATIONS AND COMPLIANCES:

SAFETY

UL Listed, File #E302106, UL508, CSA 22.2 No. 14-M05

LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards

IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment for measurement, control, and laboratory use, Part 1.

ELECTROMAGNETIC COMPATIBILITY

Emissions and Immunity to EN 61326: 2006: Electrical Equipment for

Measurement, Control and Laboratory use.

Immunity to Industrial Locations:

Electrostatic discharge EN 61000-4-2 Criterion B

8 kV air discharge

Electromagnetic RF fields EN 61000-4-3

Criterion B

3

10 V/m

Fast transients (burst) EN 61000-4-4

4 kV contact discharge

Criterion B power 2 kV

Surge

I/O signal

I/O signal connected to power

1 kV

2 kV

EN 61000-4-5 Criterion B power signal

1kV L-L,2 kV L-G

1kV

RF conducted interference EN 61000-4-6 Criterion A

3 V/rms

Emissions:

Emissions EN 55011 Class A

Notes:

1. Criterion A: Normal operation within specified limits.

2. Criterion B: Temporary loss of performance from which the unit self-recovers.

3. The modules with analog input and/or output signals may have their signals deviate during disturbance but self-recover when disturbance is removed.

11. WEIGHT: 15.1 oz (456.4 g)

ORDERING INFORMATION

TYPE MODEL NO.

Master Module

Communications

Cables (10 feet)

Software

Power Supply

Accessories

CSMSTR

1

CBL

SFCRM2

PSDR

XCCN

XCDN

XCPB

XCRS

G3CF

DESCRIPTION

Modular Controller Master, Comms, Ethernet

Modular Controller Master with multiple protocol converter, data logger, web server with Virtual HMI up to QVGA (320 x 240) size and expansion slot.

Modular Controller Master with multiple protocol converter, data logger, web server with Virtual HMI up to VGA (640 x 480) size and expansion slot with increased SDRAM.

RS232 Programming Cable

USB Cable

Communications Cables

1

Crimson 2.0

2

, Modular Controller Manual, and Download Cable

DIN Rail Mounted Power Supply

CANopen option card for Modular Controller or Data Station Plus

DeviceNet option card for Modular Controller or Data Station Plus

PROFIBUS option card for Modular Controller or Data Station Plus

RS232/485 option card for Modular Controller or Data Station Plus

CompactFlash Card

3

Rail Stops (Qty 2)

Replacement Base

Replacement Termination Plug

PART NUMBER

CSMSTRV2

CSMSTRSX

CSMSTRGT

CBLPROG0

CBLUSB00

CBLxxxxx

SFCRM2MC

PSDRxxxx

XCCN0000

XCDN0000

XCPBDP00

XCRS0000

G3CFxxxx

RSRSTP00

CSBASE00

CSTERM00

1

Visit www.redlion.net for a complete list of PID modules, data acquisition modules, communications drivers and cables.

2

Use this part number to purchase Crimson on CD with a printed Modular Controller Manual, USB cable, and RS-232 cable.

Otherwise, download free of charge from www.redlion.net.

3

Industrial grade two million write cycles.

2

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

HARDWARE

INSTALLATION

DIN rail should be mounted horizontally so that the unit’s ventilation holes are vertical in relation to cabinet orientation. A minimum clearance of 1 inch

(25.4 mm) should be maintained above and below the unit in order to ensure proper thermal regulation.

Figure 1 - Attach CSMSTR Master To DIN Rail Figure 2 - Attach Slave Bases To DIN Rail

Figure 3 - Attach Termination Plug*

* Supplied with CSMSTR Master Module.

Figure 4 - Installation Complete

COMPACTFLASH

®

CARD

CompactFlash socket is a Type II socket that can accept either Type I or II cards. Use cards with a minimum of 4 Mbytes and a maximum of 2 Gbytes with the Master’s CompactFlash socket. Cards are available at most computer and office supply retailers. CompactFlash can be used for configuration transfers, data logging, and trending.

Note: Do not remove or insert the CompactFlash card while power is applied.

POWER SUPPLY REQUIREMENTS

It is very important that the power supply is mounted correctly if the unit is to operate reliably. Please take care to observe the following points:

– The power supply must be mounted close to the unit, with usually not more than 6 feet (1.8 m) of cable between the supply and the master. Ideally, the shortest length possible should be used.

– The wire used to connect the master’s power supply should be at least 22gage wire. If a longer cable run is used, a heavier gage wire should be used. The routing of the cable should be kept away from large contactors, inverters, and other devices which may generate significant electrical noise.

– A power supply with a Class 2 or SELV rating is to be used. A Class 2 or

SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults. SELV is an acronym for “safety extra-low voltage.” Safety extralow voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault, such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred.

Visit www.redlion.net for a complete list of our PSDR Series of Class 2 power supplies.

Information stored on a CompactFlash card can be read by a card reader attached to a PC. This information is stored in IBM (Windows

®

) PC compatible

FAT16 file format.

NOTE

For reliable operation in all of our products, Red Lion recommends the use of SanDisk

®

, SimpleTech, and SMART

® brands of CompactFlash cards.

Industrial grade versions that provide up to two million write/erase cycles minimum are available from Red Lion.

3

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

EMC INSTALLATION GUIDELINES

Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of the electrical noise, source or coupling method into a unit may be different for various installations. Cable length, routing, and shield termination are very important and can mean the difference between a successful or troublesome installation. Listed are some EMI guidelines for a successful installation in an industrial environment.

1. To reduce the chance of noise spikes entering the unit via the power lines, connections should be made to a clean source. Connecting to circuits that also power loads such as contactors, relays, motors, solenoids etc. should be avoided.

2. The unit should be mounted in a metal enclosure, which is properly connected to protective earth.

3. Use shielded (screened) cables for all Signal and Control inputs. The shield

(screen) pigtail connection should be made as short as possible. The connection point for the shield depends somewhat upon the application.

Listed below are the recommended methods of connecting the shield, in order of their effectiveness.

a. Connect the shield to earth ground (protective earth) at one end where the unit is mounted.

b. Connect the shield to earth ground at both ends of the cable, usually when the noise source frequency is over 1 MHz.

c. Connect the shield to common of the master and leave the other end of the shield unconnected and insulated from earth ground.

4. Never run Signal or Control cables in the same conduit or raceway with AC power lines, conductors feeding motors, solenoids, SCR controls, and heaters, etc. The cables should be run through metal conduit that is properly grounded. This is especially useful in applications where cable runs are long and portable two-way radios are used in close proximity or if the installation is near a commercial radio transmitter. Also, Signal or Control cables within an enclosure should be routed as far away as possible from contactors, control relays, transformers, and other noisy components.

5. Long cable runs are more susceptible to EMI pickup than short cable runs.

Therefore, keep cable runs as short as possible.

6. In extremely high EMI environments, the use of external EMI suppression devices is effective. The following EMI suppression devices (or equivalent) are recommended:

Ferrite Suppression Cores for signal and control cables:

Fair-Rite part number 0443167251 (RLC part number FCOR0000)

TDK part number ZCAT3035-1330A

Steward part number 28B2029-0A0

Line Filters for input power cables:

Schaffner part number FN610-1/07 (RLC part number LFIL0000)

Schaffner part number FN670-1.8/07

Corcom part number 1 VR3

Visit RLC's web site at www.redlion.net for more information on EMI guidelines, Safety and CE issues as they relate to Red Lion Controls products.

WIRING

POWER CONNECTION

PROGRAMMING PORTS

RS232/PG

USB/PG

ETHERNET

4

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

COMMUNICATION PORTS

RS232/PG

RS232

RS485

* Use appropriate communications cable. See Ordering

Information for descriptions of the available cables.

WARNING:

Do

NOT

use a standard DH-485 cable to connect this port to Allen Bradley equipment.

PORT 3 - ETHERNET CONNECTION

Standard Ethernet cable

5

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

MASTER PORT PIN OUTS

TROUBLESHOOTING

If for any reason you have trouble operating, connecting, or simply have questions concerning your new Master, contact Red Lion’s technical support. For contact information, refer to the back page of this bulletin for phone and fax numbers.

EMAIL: [email protected]

Web Site: http://www.redlion.net

COMMUNICATING WITH THE MASTER

CONFIGURING A MASTER

The Master is configured using Crimson 2.0 software. Crimson 2.0 is available as a free download from Red Lion’s website, or it can be ordered on

CD. Updates to Crimson 2.0 for new features and drivers are posted on the website as they become available. By configuring the Master using the latest version of Crimson 2.0, you are assured that your unit has the most up to date feature set. Crimson 2.0 software can configure the Master through the

RS232/PG port, USB/PG port, Ethernet or CompactFlash. The USB/PG port is connected using a standard USB cable with a Type B connector.

The driver needed to use the USB port will be installed with Crimson 2.0.

The RS232/PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer. If making your own cable, refer to the

“Master Port Pin Outs” for wiring information.

The CompactFlash can be used to program a Master by placing a configuration file and firmware on the CompactFlash card. The card is then inserted into the target Master and powered. Refer to the Crimson 2.0 literature for more information on the proper names and locations of the files.

CABLES AND DRIVERS

Red Lion has a wide range of cables and drivers for use with many different communication types. A list of these drivers and cables along with pin outs is available from Red Lion’s website. New cables and drivers are added on a regular basis. If making your own cable, refer to the “Master Port Pin Outs” for wiring information.

USB, DATA TRANSFERS FROM THE

COMPACTFLASH CARD

In order to transfer data from the CompactFlash card via the USB port, a driver must be installed on your computer. This driver is installed with Crimson

2.0 and is located in the folder C:\Program Files\Red Lion Controls\Crimson

2.0\Device\ after Crimson 2.0 is installed. This may have already been accomplished if your Master was configured using the USB port.

Once the driver is installed, connect the Master to your PC with a USB cable, and follow “Mounting the CompactFlash” instructions in the Crimson 2.0 user manual.

Note that using the USB port for frequent data transfers is not recommended.

For frequent data transfers it is recommended that the Ethernet connection be used. Through the Ethernet connection a web page can be set up to view logged data. Refer to the Crimson 2.0 manual for details.

Note: The USB port is for system set-up and diagnostics and is not intended for permanent connection.

ETHERNET COMMUNICATIONS

Ethernet communications can be established at either 10 BASE-T or 100

BASE-TX. The Master’s RJ45 jack is wired as a NIC (Network Interface Card).

For example, when wiring to a hub or switch use a straight-through cable, but when connecting to another NIC use a crossover cable.

The Crimson 2.0 manual contains additional information on Ethernet communications.

RS232 PORTS

The Master has two RS232 ports. There is the RS232/PG port and the

COMMS port. Although only one of these ports can be used for programming, both ports can be used for communications with a PLC. The RS232/PG port can be used for either master or slave protocols.

RS422/485 PORT

The Master has one RS422/485 port. This port can be configured to act as either RS422 or RS485.

RS422/485 4-WIRE

CONNECTIONS

RS485 2-WIRE

CONNECTIONS

Note: All Red Lion devices connect A to A and B to B, except for Paradigm devices. Refer to www.redlion.net for additional information.

DH485 COMMUNICATIONS

The Master’s RS422/485 COMMS port can also be used for Allen Bradley

DH485 communications.

WARNING: DO NOT use a standard DH485 cable to connect this port to Allen

Bradley equipment. A cable and wiring diagram are available from Red Lion.

6

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LEDS

STS – STATUS LED

The green Status LED provides information regarding the state of the Master, as well as the rest of the system. This includes indication of the various stages of the start-up routine (power-up), and any errors that may occur.

Startup Routine

Rapidly Flashing

INDICATION

Master is currently running the boot loader and/or being flash upgraded by Crimson.

Steady Master is operating properly.

USER COMMUNICATION PORTS - TX/RX LEDS

LED

GREEN

INDICATION

Transmitting

RED Receiving

Note: LEDs are not available on the Programming Port: RS232/PG.

ETHERNET LEDS

LED

YELLOW (Solid)

INDICATION

Link Established

YELLOW (Flashing)

GREEN

AMBER

Network Activity

10 BASE-T Communications

100 BASE-TX Communications

Error States

LED

1 blink, pause, repeat

2 blinks, pause, repeat

3 blinks, pause, repeat

4 blinks, pause, repeat

INDICATION

One or more slave modules are missing from the system. Master and installed modules will perform normally in this state.

Missing configuration, or configuration being updated by Crimson.

Quantity of module bases does not match configuration file. Master will not communicate with the modules until the error is corrected.

Termination plug not installed, or one or more bases are malfunctioning. Master will not communicate with the modules until the plug is reinstalled, and power is cycled.

CF LED

LED

Off

Steady

Flashing Rapidly

Flickering

INDICATION

No CompactFlash Card is present.

Valid CompactFlash card is present.

CompactFlash card is being checked.

Unit is writing to the CompactFlash, either because it is storing data, or because the PC connected via the USB port has locked the drive.

1

Incorrectly formatted CompactFlash card present.

Flashing Slowly

1. Do not turn off power to the unit while this light is flickering. The unit writes data in two minute intervals. Later Microsoft operating systems will not lock the drive unless they need to write data; Windows 98 may lock the drive any time it is mounted, thereby interfering with logging. Refer to “Mounting the

CompactFlash” in the Crimson 2.0 User Manual.

7

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

LIMITED WARRANTY

The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment, provided the products have been stored, handled, installed, and used under proper conditions. The Company’s liability under this limited warranty shall extend only to the repair or replacement of a defective product, at The Company’s option. The Company disclaims all liability for any affirmation, promise or representation with respect to the products.

The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against damages, claims, and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries, deaths, property damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be to any extent liable, including without limitation penalties imposed by the Consumer Product Safety

Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty

Act (P.L. 93-637), as now in effect or as amended hereafter.

No warranties expressed or implied are created with respect to The Company’s products except those expressly contained herein. The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations.

Red Lion Controls

Headquarters

20 Willow Springs Circle

York PA 17406

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839

Red Lion Controls

Europe

Printerweg 10

NL - 3821 AD Amersfoort

Tel +31 (0) 334 723 225

Fax +31 (0) 334 893 793

Red Lion Controls

India

54, Vishvas Tenement

GST Road, New Ranip,

Ahmedabad-382480 Gujarat, India

Tel +91 987 954 0503

Fax +91 79 275 31 350

Red Lion Controls

China

Unit 101, XinAn Plaza

Building 13, No.99 Tianzhou Road

ShangHai, P.R. China 200223

Tel +86 21 6113-3688

Fax +86 21 6113-3683

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Bulletin No. CSMSTRLE-B

Drawing No. LP0672

Released 03/09

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839 www.redlion.net

MODELS CSMSTRLE – ENHANCED MODULAR CONTROLLER SERIES MASTER

ADDS MULTIPLE PROTOCOL CONVERSION FUNCTIONALITY

TO DATA ACQUISITION AND MULTI-ZONE PID CONTROL

APPLICATIONS

PERFORMS HIERARCHICAL CONTROL OF OTHER MODULES

IN THE MODULAR CONTROLLER SERIES

STORES MODULE CONFIGURATION INFORMATION, AND

AUTOMATICALLY REPROGRAMS REPLACED MODULES

EXTENSIVE BUILT-IN DRIVER LIST ALLOWS EASY DATA

MAPPING TO PLCs, PCs, AND SCADA SYSTEMS

INDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY

UNLIMITED INTEGRATION METHODS

10 BASE-T/100 BASE-TX ETHERNET CONNECTION PROVIDES

NETWORKING CAPABILITY

SUPPORTS UP TO 16 MODULAR CONTROLLER SERIES

MODULES

SUPPORTS UP TO NINE PROTOCOLS SIMULTANEOUSLY(with

expansion card)

CC

R

UL

US LISTED

IND. CONT. EQ.

34AD

GENERAL DESCRIPTION

The Model CSMSTRLE is a communications and control platform designed for use with Modular Controller Series slave modules. The CSMSTR uses a proprietary high speed serial protocol to communicate, via backplane connection, with up to 16 slave modules. Through the same connection, the

Master also provides power to the modules.

When powered up, the CSMSTR automatically identifies and addresses connected slave modules. By storing the configuration information of all of the modules, the CSMSTR is able to automatically configure modules if they are replaced.

The Master provides high-speed RS232/422/485 communication ports and an

Ethernet port for connection to PCs, PLCs, and SCADA systems. An extensive list of master and slave protocol drivers are available to allow the CSMSTR to share and exchange variable data with external devices. The 10 Base-T/100

Base-TX Ethernet port can also be used to connect and share data with other devices at high speeds.

DIMENSIONS In inches (mm)

The design of the Modular Controller Series high density packaging and DIN rail mounting saves time and panel space. The controller snaps easily onto standard top hat (T) profile DIN rail.

SOFTWARE

The CSMSTR is programmed with Crimson

®

2000 or later platforms. The software is an easy to use, graphical interface which provides a means of communication configuration, as well as commissioning and calibration of new systems.

2.0 software for Windows

®

CONTENTS OF PACKAGE

- CS Master

- Termination Plug

- Terminal Block for connecting power.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

Do not use the controller to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the controller. An independent and redundant temperature limit indicator with alarm outputs is strongly recommended.

CAUTION: Risk of Danger.

Read complete instructions prior to installation and operation of the unit.

CompactFlash is a registered trademark of CompactFlash Association.

1

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

SPECIFICATIONS

1. POWER: 24 VDC ± 10%

400 mA min. (1 module)

3.5 Amps max. (16 modules + Expansion Card)

Must use Class 2 or SELV rated power supply.

2. COMMUNICATIONS:

USB/PG Port: Adheres to USB specification 1.1. Device only using Type B connection.

Serial Ports: Format and Baud Rates for each port are individually software programmable up to 115,200 baud.

RS232/PG Port: RS232 port via RJ12

COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12

DH485 TXEN: Transmit enable; open collector, V

OH

= 15 VDC,

V

OL

= 0.5 V @ 25 mA max.

Note: For additional information on the communications or signal common and connections to earth ground please see the “Connecting to Earth

Ground” in the section “Installing and Powering the CSMSTRSX.”

Ethernet Port: 10 BASE-T / 100 BASE-TX

RJ45 jack is wired as a NIC (Network Interface Card).

3. LEDs:

STS – Status LED indicates condition of master.

TX/RX – Transmit/Receive LEDs show serial activity.

Ethernet – Link and activity LEDs.

CF – CompactFlash LED indicates card status and read/write activity

4. MEMORY:

On-board User Memory: 4 Mbytes of non-volatile Flash memory.

On-board SDRAM: 2 Mbytes

Memory Card: CompactFlash Type II slot for Type I and Type II cards.

Used for optional database storage only.

5. REAL-TIME CLOCK: Typical accuracy is less than one minute per month drift.

Battery: Lithium Coin Cell. Typical lifetime of 10 years at 25 ºC.

A “Battery Low” system variable is available so that the programmer can choose specific action(s) to occur when the battery voltage drops below its nominal voltage.

This unit is NOT field serviceable. All work must be done by a qualified technician.

6. ENVIRONMENTAL CONDITIONS:

Operating Temperature Range: 0 to 50°C

Storage Temperature Range: -30 to +70°C

Operating and Storage Humidity: 80% max relative humidity, non-condensing, from 0 to 50°C

Vibration According to IEC 68-2-6: Operational 5 to 150 Hz, in X, Y, Z direction for 1.5 hours, 2 g’s.

Shock According to IEC 68-2-27: Operational 25 g, 11 msec in 3 directions.

Altitude: Up to 2000 meters

7. CONSTRUCTION: Case body is burgundy high impact plastic and stainless steel. Installation Category I, Pollution Degree 2.

8. POWER CONNECTION: Removable wire clamp screw terminal block.

Wire Gage Capacity: 24 AWG to 12 AWG

Torque: 4.45 to 5.34 in/lb (0.5 to 0.6 N-m)

9. MOUNTING: Snaps onto standard DIN style top hat (T) profile mounting rails according to EN50022 -35 x 7.5 and -35 x 15.

10. CERTIFICATIONS AND COMPLIANCES:

SAFETY

UL Listed, File #E302106, UL508, CSA 22.2 No. 14-M05

LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards

IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment for measurement, control, and laboratory use, Part 1.

ELECTROMAGNETIC COMPATIBILITY

Emissions and Immunity to EN 61326: 2006: Electrical Equipment for

Measurement, Control and Laboratory use.

Immunity to Industrial Locations:

Electrostatic discharge

Electromagnetic RF fields

EN 61000-4-2

EN 61000-4-3

Fast transients (burst) EN 61000-4-4 power

I/O signal

Surge

I/O signal connected to power

EN 61000-4-5 power

RF conducted interference signal

EN 61000-4-6

Criterion B

4 kV contact discharge

8 kV air discharge

Criterion B

3

10 V/m

Criterion B

2 kV

1 kV

2 kV

Criterion B

1kV L-L,2 kV L-G

1kV

Criterion A

3 V/rms

Emissions:

Emissions EN 55011 Class A

Notes:

1. Criterion A: Normal operation within specified limits.

2. Criterion B: Temporary loss of performance from which the unit self-recovers.

3. The module’s with analog input and/or output signals may have their signals deviate during disturbance but self-recover when the disturbance is removed.

11. WEIGHT: 15.1 oz (456.4 g)

ORDERING INFORMATION

TYPE

Master Module

MODEL NO.

CSMSTR

1

DESCRIPTION

Modular Controller Master, Comms, Ethernet

Modular Controller Master with multiple protocol converter, Ethernet, and expansion slot.

Modular Controller Master with multiple protocol converter, data logger, web server with Virtual HMI up to QVGA (320 x 240) size and expansion slot.

Modular Controller Master with multiple protocol converter, data logger, web server with Virtual HMI up to VGA (640 x 480) size and expansion slot with increased SDRAM.

RS232 Programming Cable

USB Cable

Communications Cables

1

Crimson

®

2.0

2

, Modular Controller Manual, and Download Cable

DIN Rail Mounted Power Supply

CANopen option card for Modular Controller or Data Station Plus

DeviceNet option card for Modular Controller or Data Station Plus

PROFIBUS option card for Modular Controller or Data Station Plus

RS232/485 option card for Modular Controller or Data Station Plus

CompactFlash Card

3

Rail Stops (Qty 2)

Replacement Base

Replacement Termination Plug

PART NUMBER

CSMSTRV2

CSMSTRLE

CSMSTRSX

CSMSTRGT

Communications

Cables (10 feet)

Software

Power Supply

Accessories

Accessories

CBL

SFCRM2

PSDR

XCCN

XCDN

XCPB

XCRS

G3CF

CBLPROG0

CBLUSB00

CBLxxxxx

SFCRM2MC

PSDRXXXX

XCCN0000

XCDN0000

XCPBDP00

XCRS0000

G3CFxxxx

RSRSTP00

CSBASE00

CSTERM00

1

Visit www.redlion.net for a complete list of PID modules, data acquisition modules, communications drivers and cables.

2

Use this part number to purchase Crimson on CD with a printed Modular Controller Manual, USB cable, and RS-232 cable.

Otherwise, download free of charge from www.redlion.net.

3

Industrial grade two million write cycles.

2

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

HARDWARE

INSTALLATION

DIN rail should be mounted horizontally so that the unit’s ventilation holes are vertical in relation to cabinet orientation. A minimum clearance of 1 inch

(25.4 mm) should be maintained above and below the unit in order to ensure proper thermal regulation.

Figure 1 - Attach CSMSTRLE Master To DIN Rail Figure 2 - Attach Slave Bases To DIN Rail

Figure 3 - Attach Termination Plug*

* Supplied with CSMSTRLE Master Module.

Figure 4 - Installation Complete

COMPACTFLASH

®

CARD

CompactFlash socket is a Type II socket that can accept either Type I or II cards. Use cards with a minimum of 4 Mbytes and a maximum of 2 Gbytes with the Master’s CompactFlash socket. Cards are available at most computer and office supply retailers. The CompactFlash can be used for optional database storage only.

POWER SUPPLY REQUIREMENTS

It is very important that the power supply is mounted correctly if the unit is to operate reliably. Please take care to observe the following points:

– The power supply must be mounted close to the unit, with usually not more than 6 feet (1.8 m) of cable between the supply and the master. Ideally, the shortest length possible should be used.

– The wire used to connect the master’s power supply should be at least 22gage wire. If a longer cable run is used, a heavier gage wire should be used. The routing of the cable should be kept away from large contactors, inverters, and other devices which may generate significant electrical noise.

– A power supply with a Class 2 or SELV rating is to be used. A Class 2 or

SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults. SELV is an acronym for “safety extra-low voltage.” Safety extralow voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault, such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred.

Visit www.redlion.net for a complete list of our PSDR Series of Class 2 power supplies.

Note: Do not remove or insert the CompactFlash card while power is applied.

Information stored on a CompactFlash card can be read by a card reader attached to a PC. This information is stored in IBM (Windows

®

) PC compatible

FAT16 file format.

NOTE

For reliable operation in all of our products, Red Lion recommends the use of SanDisk

®

, SimpleTech, and SMART

® brands of CompactFlash cards.

Industrial grade versions that provide up to two million write/erase cycles minimum are available from Red Lion.

3

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

EMC INSTALLATION GUIDELINES

Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of the electrical noise, source or coupling method into a unit may be different for various installations. Cable length, routing, and shield termination are very important and can mean the difference between a successful or troublesome installation. Listed are some EMI guidelines for a successful installation in an industrial environment.

1. To reduce the chance of noise spikes entering the unit via the power lines, connections should be made to a clean source. Connecting to circuits that also power loads such as contactors, relays, motors, solenoids etc. should be avoided.

2. The unit should be mounted in a metal enclosure, which is properly connected to protective earth.

3. Use shielded (screened) cables for all Signal and Control inputs. The shield

(screen) pigtail connection should be made as short as possible. The connection point for the shield depends somewhat upon the application.

Listed below are the recommended methods of connecting the shield, in order of their effectiveness.

a. Connect the shield to earth ground (protective earth) at one end where the unit is mounted.

b. Connect the shield to earth ground at both ends of the cable, usually when the noise source frequency is over 1 MHz.

c. Connect the shield to common of the master and leave the other end of the shield unconnected and insulated from earth ground.

4. Never run Signal or Control cables in the same conduit or raceway with AC power lines, conductors feeding motors, solenoids, SCR controls, and heaters, etc. The cables should be run through metal conduit that is properly grounded. This is especially useful in applications where cable runs are long and portable two-way radios are used in close proximity or if the installation is near a commercial radio transmitter. Also, Signal or Control cables within an enclosure should be routed as far away as possible from contactors, control relays, transformers, and other noisy components.

5. Long cable runs are more susceptible to EMI pickup than short cable runs.

Therefore, keep cable runs as short as possible.

6. In extremely high EMI environments, the use of external EMI suppression devices is effective. The following EMI suppression devices (or equivalent) are recommended:

Ferrite Suppression Cores for signal and control cables:

Fair-Rite part number 0443167251 (RLC part number FCOR0000)

TDK part number ZCAT3035-1330A

Steward part number 28B2029-0A0

Line Filters for input power cables:

Schaffner part number FN610-1/07 (RLC part number LFIL0000)

Schaffner part number FN670-1.8/07

Corcom part number 1 VR3

Visit RLC's web site at www.redlion.net for more information on EMI guidelines, Safety and CE issues as they relate to Red Lion Controls products.

WIRING

POWER CONNECTION

PROGRAMMING PORTS

RS232/PG

USB/PG

ETHERNET

4

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

COMMUNICATION PORTS

RS232/PG

RS232

RS485

* Use appropriate communications cable. See Ordering

Information for descriptions of the available cables.

WARNING:

Do

NOT

use a standard DH-485 cable to connect this port to Allen Bradley equipment.

PORT 3 - ETHERNET CONNECTION

Standard Ethernet cable

5

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

MASTER PORT PIN OUTS

TROUBLESHOOTING

If for any reason you have trouble operating, connecting, or simply have questions concerning your new Master, contact Red Lion’s technical support. For contact information, refer to the back page of this bulletin for phone and fax numbers.

EMAIL: [email protected]

Web Site: http://www.redlion.net

COMMUNICATING WITH THE MASTER

CONFIGURING A MASTER

The Master is configured using Crimson

®

2.0 software. Crimson 2.0 is available as a free download from Red Lion’s website, or it can be ordered on

CD. Updates to Crimson 2.0 for new features and drivers are posted on the website as they become available. By configuring the Master using the latest version of Crimson 2.0, you are assured that your unit has the most up to date feature set. Crimson 2.0 software can configure the Master through the

RS232/PG port, USB/PG port, Ethernet or CompactFlash. The USB/PG port is connected using a standard USB cable with a Type B connector.

The driver needed to use the USB port will be installed with Crimson 2.0.

The RS232/PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer. If making your own cable, refer to the

“Master Port Pin Outs” for wiring information.

The CompactFlash can be used to program a Master by placing a configuration file and firmware on the CompactFlash card. The card is then inserted into the target Master and powered. Refer to the Crimson 2.0 literature for more information on the proper names and locations of the files.

CABLES AND DRIVERS

Red Lion has a wide range of cables and drivers for use with many different communication types. A list of these drivers and cables along with pin outs is available from Red Lion’s website. New cables and drivers are added on a regular basis. If making your own cable, refer to the “Master Port Pin Outs” for wiring information.

USB, DATA TRANSFERS FROM THE

COMPACTFLASH CARD

In order to transfer data from the CompactFlash card via the USB port, a driver must be installed on your computer. This driver is installed with Crimson

2.0 and is located in the folder C:\Program Files\Red Lion Controls\Crimson

2.0\Device\ after Crimson 2.0 is installed. This may have already been accomplished if your Master was configured using the USB port.

Once the driver is installed, connect the Master to your PC with a USB cable, and follow “Mounting the CompactFlash” instructions in the Crimson 2.0 user manual.

Note: The USB port is for system set-up and diagnostics and is not intended for permanent connection.

ETHERNET COMMUNICATIONS

Ethernet communications can be established at either 10 BASE-T or 100

BASE-TX. The Master’s RJ45 jack is wired as a NIC (Network Interface Card).

For example, when wiring to a hub or switch use a straight-through cable, but when connecting to another NIC use a crossover cable.

The Crimson 2.0 manual contains additional information on Ethernet communications.

RS232 PORTS

The Master has two RS232 ports. There is the RS232/PG port and the

COMMS port. Although only one of these ports can be used for programming, both ports can be used for communications with a PLC. The RS232/PG port can be used for either master or slave protocols.

RS422/485 PORT

The Master has one RS422/485 port. This port can be configured to act as either RS422 or RS485.

RS422/485 4-WIRE

CONNECTIONS

RS485 2-WIRE

CONNECTIONS

Note: All Red Lion devices connect A to A and B to B, except for Paradigm devices. Refer to www.redlion.net for additional information.

DH485 COMMUNICATIONS

The Master’s RS422/485 COMMS port can also be used for Allen Bradley

DH485 communications.

WARNING: DO NOT use a standard DH485 cable to connect this port to Allen

Bradley equipment. A cable and wiring diagram are available from Red Lion.

6

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LEDS

STS – STATUS LED

The green Status LED provides information regarding the state of the Master, as well as the rest of the system. This includes indication of the various stages of the start-up routine (power-up), and any errors that may occur.

Startup Routine

Rapidly Flashing

INDICATION

Master is currently running the boot loader and/or being flash upgraded by Crimson.

Steady Master is operating properly.

USER COMMUNICATION PORTS - TX/RX LEDS

LED

GREEN

INDICATION

Transmitting

RED Receiving

Note: LEDs are not available on the Programming Port: RS232/PG.

ETHERNET LEDS

LED

YELLOW (Solid)

INDICATION

Link Established

YELLOW (Flashing)

GREEN

AMBER

Network Activity

10 BASE-T Communications

100 BASE-TX Communications

Error States

LED

1 blink, pause, repeat

2 blinks, pause, repeat

3 blinks, pause, repeat

4 blinks, pause, repeat

INDICATION

One or more slave modules are missing from the system. Master and installed modules will perform normally in this state.

Missing configuration, or configuration being updated by Crimson.

Quantity of module bases does not match configuration file. Master will not communicate with the modules until the error is corrected.

Termination plug not installed, or one or more bases are malfunctioning. Master will not communicate with the modules until the plug is reinstalled, and power is cycled.

CF LED

LED

Off

Steady

Flashing Rapidly

Flickering

INDICATION

No CompactFlash Card is present.

Valid CompactFlash card is present.

CompactFlash card is being checked.

Unit is writing to the CompactFlash, either because it is storing data, or because the PC connected via the USB port has locked the drive.

1

Incorrectly formatted CompactFlash card present.

Flashing Slowly

1. Do not turn off power to the unit while this light is flickering. The unit writes data in two minute intervals. Later Microsoft operating systems will not lock the drive unless they need to write data; Windows 98 may lock the drive any time it is mounted, thereby interfering with logging. Refer to “Mounting the

CompactFlash” in the Crimson 2.0 User Manual.

7

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

LIMITED WARRANTY

The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment, provided the products have been stored, handled, installed, and used under proper conditions. The Company’s liability under this limited warranty shall extend only to the repair or replacement of a defective product, at The Company’s option. The Company disclaims all liability for any affirmation, promise or representation with respect to the products.

The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against damages, claims, and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries, deaths, property damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be to any extent liable, including without limitation penalties imposed by the Consumer Product Safety

Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty

Act (P.L. 93-637), as now in effect or as amended hereafter.

No warranties expressed or implied are created with respect to The Company’s products except those expressly contained herein. The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations.

Red Lion Controls

Headquarters

20 Willow Springs Circle

York PA 17406

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839

Red Lion Controls

Europe

Printerweg 10

NL - 3821 AD Amersfoort

Tel +31 (0) 334 723 225

Fax +31 (0) 334 893 793

Red Lion Controls

India

54, Vishvas Tenement

GST Road, New Ranip,

Ahmedabad-382480 Gujarat, India

Tel +91 987 954 0503

Fax +91 79 275 31 350

Red Lion Controls

China

Unit 101, XinAn Plaza

Building 13, No.99 Tianzhou Road

ShangHai, P.R. China 200223

Tel +86 21 6113-3688

Fax +86 21 6113-3683

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839 www.redlion.net

MODEL CSMSTRV2 – MODULAR CONTROLLER SERIES MASTER

Bulletin No. CSMSTRV2-B

Drawing No. LP0641

Released 03/09

CC

R

UL

US LISTED

IND. CONT. EQ.

34AD

PERFORMS HIERARCHICAL CONTROL OF OTHER MODULES

IN THE MODULAR CONTROLLER SERIES

PROVIDES POWER AND COMMUNICATIONS TO MODULES

THROUGH BACKPLANE CONNECTOR

STORES MODULE CONFIGURATION INFORMATION, AND

AUTOMATICALLY REPROGRAMS REPLACED MODULES

EXTENSIVE BUILT-IN DRIVER LIST ALLOWS EASY DATA

MAPPING TO PLCs, PCs, AND SCADA SYSTEMS

INDEPENDENT SERIAL PORTS PROVIDE VIRTUALLY

UNLIMITED INTEGRATION METHODS

10 BASE-T/100 BASE-TX ETHERNET CONNECTION PROVIDES

NETWORKING CAPABILITY

SUPPORTS UP TO 16 MODULAR CONTROLLER SERIES

MODULES

SUPPORTED BY CRIMSON

®

2.0 SOFTWARE (OLDER CRIMSON

1.0 FILES MAY BE IMPORTED INTO CRIMSON 2.0)

GENERAL DESCRIPTION

The Model CSMSTRV2 is a communications and control platform designed for use with Modular Controller Series slave modules. The CSMSTRV2 uses a proprietary high speed serial protocol to communicate, via backplane connection, with up to 16 slave modules. Through the same connection, the

Master also provides power to the modules.

When powered up, the CSMSTRV2 automatically identifies and addresses connected slave modules. By storing the configuration information of all of the modules, the CSMSTRV2 is able to automatically configure modules if they are replaced.

The Master provides high-speed RS232/422/485 communication ports and an

Ethernet port for connection to PCs, PLCs, and SCADA systems. An extensive list of master and slave protocol drivers are available to allow the CSMSTRV2 to share and exchange variable data with external devices. The 10 Base-T/100

Base-TX Ethernet port can also be used to connect and share data with other devices at high speeds.

The CSMSTRV2 was designed as a direct replacement for the original

CSMSTRSE. This new model provides benefits such as support via Crimson

®

2.0 software, which allows configuration files to be uploaded. To save programming time, files originally created in Crimson 1.0 (.cdb files) may be imported into Crimson 2.0.

The design of the Modular Controller Series high density packaging and DIN rail mounting saves time and panel space. The controller snaps easily onto standard top hat (T) profile DIN rail.

DIMENSIONS In inches (mm)

SOFTWARE

The CSMSTRV2 is programmed with Crimson

®

2.0 software for Windows

®

2000 or later platforms. The software is an easy to use, graphical interface which provides a means of communication configuration, as well as commissioning and calibration of new systems.

CONTENTS OF PACKAGE

- CS Master

- Termination Plug

- Terminal Block for connecting power.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

Do not use the controller to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the controller. An independent and redundant temperature limit indicator with alarm outputs is strongly recommended.

CAUTION: Risk of Danger.

Read complete instructions prior to installation and operation of the unit.

1

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SPECIFICATIONS

1. POWER: 24 VDC ± 10%

400 mA min. (1 module)

3 Amps max. (16 modules)

Must use Class 2 or SELV rated power supply.

2. COMMUNICATIONS:

USB/PG Port: Adheres to USB specification 1.1. Device only using Type B connection.

Serial Ports: Format and Baud Rates for each port are individually software programmable up to 115,200 baud.

RS232/PG Port: RS232 port via RJ12

COMMS Ports: RS422/485 port via RJ45, and RS232 port via RJ12

DH485 TXEN: Transmit enable; open collector, V

OH

= 15 VDC,

V

OL

= 0.5 V @ 25 mA max.

Note: For additional information on the communications or signal common and connections to earth ground please see the “Connecting to Earth

Ground” in the section “Installing and Powering the CSMSTRSX.”

Ethernet Port: 10 BASE-T / 100 BASE-TX

RJ45 jack is wired as a NIC (Network Interface Card).

3. LEDs:

STS – Status LED indicates condition of master.

TX/RX – Transmit/Receive LEDs show serial activity.

Ethernet – Link and activity LEDs.

4. MEMORY:

On-board User Memory: 4 Mbytes of non-volatile Flash memory.

On-board SDRAM: 2 Mbytes

5. ENVIRONMENTAL CONDITIONS:

Operating Temperature Range: 0 to 50°C

Storage Temperature Range: -30 to +70°C

Operating and Storage Humidity: 80% max relative humidity, non-condensing, from 0 to 50°C

Vibration According to IEC 68-2-6: 5 to 150 Hz, in X, Y, Z direction for 1.5

hours, 2 g’s.

Shock According to IEC 68-2-27: Operational 25 g, 11 msec in 3 directions.

Altitude: Up to 2000 meters

6. CONSTRUCTION: Case body is burgundy high impact plastic and stainless steel. Installation Category I, Pollution Degree 2.

7. POWER CONNECTION: Removable wire clamp screw terminal block.

Wire Gage Capacity: 24 AWG to 12 AWG

Torque: 4.45 to 5.34 in/lb (0.5 to 0.6 N-m)

8. MOUNTING: Snaps onto standard DIN style top hat (T) profile mounting rails according to EN50022 -35 x 7.5 and -35 x 15.

9. CERTIFICATIONS AND COMPLIANCES:

SAFETY

UL Listed, File #E302106, UL508, CSA 22.2 No. 14-M05

LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards

IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment for measurement, control, and laboratory use, Part 1.

ELECTROMAGNETIC COMPATIBILITY

Emissions and Immunity to EN 61326: 2006: Electrical Equipment for

Measurement, Control and Laboratory use.

Immunity to Industrial Locations:

Electrostatic discharge EN 61000-4-2 Criterion B

8 kV air discharge

Electromagnetic RF fields EN 61000-4-3

Criterion B

3

10 V/m

Fast transients (burst) EN 61000-4-4

4 kV contact discharge

Criterion B power 2 kV

Surge

I/O signal

I/O signal connected to power

1 kV

2 kV

EN 61000-4-5 Criterion B power signal

1kV L-L,2 kV L-G

1kV

RF conducted interference EN 61000-4-6 Criterion A

3 V/rms

Emissions:

Emissions EN 55011 Class A

Notes:

1. Criterion A: Normal operation within specified limits.

2. Criterion B: Temporary loss of performance from which the unit self-recovers.

3. The module’s with analog input and/or output signals may have their signals deviate during disturbance but self-recover when the disturbance is removed.

10. WEIGHT: 12.9oz (365.7g)

ORDERING INFORMATION

TYPE MODEL NO.

Master Module

Communications

Cables (10 feet)

Software

Power Supply

Accessories

CSMSTR

1

CBL

SFCRM2

PSDR

G3CF

DESCRIPTION

Modular Controller Master, Comms, Ethernet

Modular Controller with multiple protocol converter, data logger, web server with Virtual HMI up to QVGA (320 x 240) size and expansion slot.

Modular Controller with multiple protocol converter, data logger, web server with Virtual HMI up to VGA (640 x 480) size and expansion slot with increased SDRAM.

RS232 Programming Cable

USB Cable

Communications Cables

1

Crimson

®

2.0

2

, Modular Controller Manual, and Download Cable

DIN Rail Mounted Power Supply

CompactFlash Card

3

Rail Stops (Qty 2)

Replacement Base

Replacement Termination Plug

PART NUMBER

CSMSTRV2

CSMSTRSX

CSMSTRGT

CBLPROG0

CBLUSB00

CBLxxxxx

SFCRM2MC

PSDRXXXX

G3CFxxxx

RSRSTP00

CSBASE00

CSTERM00

1

Visit www.redlion.net for a complete list of PID modules, data acquisition modules, communications drivers and cables.

The CSMSTRV2 was designed as a direct replacement for the original CSMSTRSE. This new model provides benefits such as support via Crimson

®

2.0 software that allows configuration files to be uploaded. To save programming time, files originally created in Crimson 1.0 (.cdb files) may be imported into Crimson 2.0.

2

Use this part number to purchase Crimson on CD with a printed Modular Controller Manual, USB cable, and RS-232 cable.

Otherwise, download free of charge from www.redlion.net.

3

Industrial grade two million write cycles.

2

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

HARDWARE

INSTALLATION

DIN rail should be mounted horizontally so that the unit’s ventilation holes are vertical in relation to cabinet orientation. A minimum clearance of 1 inch

(25.4 mm) should be maintained above and below the unit in order to ensure proper thermal regulation.

Figure 1 - Attach CSMSTR Master To DIN Rail Figure 2 - Attach Slave Bases To DIN Rail

Figure 3 - Attach Termination Plug*

* Supplied with CSMSTR Master Module.

Figure 4 - Installation Complete

POWER SUPPLY REQUIREMENTS

It is very important that the power supply is mounted correctly if the unit is to operate reliably. Please take care to observe the following points:

– The power supply must be mounted close to the unit, with usually not more than 6 feet (1.8 m) of cable between the supply and the master. Ideally, the shortest length possible should be used.

– The wire used to connect the master’s power supply should be at least 22gage wire. If a longer cable run is used, a heavier gage wire should be used. The routing of the cable should be kept away from large contactors, inverters, and other devices which may generate significant electrical noise.

– A power supply with a Class 2 or SELV rating is to be used. A Class 2 or

SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults. SELV is an acronym for “safety extra-low voltage.” Safety extralow voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault, such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred.

Visit www.redlion.net for a complete list of our PSDR Series of Class 2 power supplies.

3

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EMC INSTALLATION GUIDELINES

Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of the electrical noise, source or coupling method into a unit may be different for various installations. Cable length, routing, and shield termination are very important and can mean the difference between a successful or troublesome installation. Listed are some EMI guidelines for a successful installation in an industrial environment.

1. To reduce the chance of noise spikes entering the unit via the power lines, connections should be made to a clean source. Connecting to circuits that also power loads such as contactors, relays, motors, solenoids etc. should be avoided.

2. The unit should be mounted in a metal enclosure, which is properly connected to protective earth.

3. Use shielded (screened) cables for all Signal and Control inputs. The shield

(screen) pigtail connection should be made as short as possible. The connection point for the shield depends somewhat upon the application.

Listed below are the recommended methods of connecting the shield, in order of their effectiveness.

a. Connect the shield to earth ground (protective earth) at one end where the unit is mounted.

b. Connect the shield to earth ground at both ends of the cable, usually when the noise source frequency is over 1 MHz.

c. Connect the shield to common of the master and leave the other end of the shield unconnected and insulated from earth ground.

4. Never run Signal or Control cables in the same conduit or raceway with AC power lines, conductors feeding motors, solenoids, SCR controls, and heaters, etc. The cables should be run through metal conduit that is properly grounded. This is especially useful in applications where cable runs are long and portable two-way radios are used in close proximity or if the installation is near a commercial radio transmitter. Also, Signal or Control cables within an enclosure should be routed as far away as possible from contactors, control relays, transformers, and other noisy components.

5. Long cable runs are more susceptible to EMI pickup than short cable runs.

Therefore, keep cable runs as short as possible.

6. In extremely high EMI environments, the use of external EMI suppression devices is effective. The following EMI suppression devices (or equivalent) are recommended:

Ferrite Suppression Cores for signal and control cables:

Fair-Rite part number 0443167251 (RLC part number FCOR0000)

TDK part number ZCAT3035-1330A

Steward part number 28B2029-0A0

Line Filters for input power cables:

Schaffner part number FN610-1/07 (RLC part number LFIL0000)

Schaffner part number FN670-1.8/07

Corcom part number 1 VR3

Visit RLC's web site at www.redlion.net for more information on EMI guidelines, Safety and CE issues as they relate to Red Lion Controls products.

WIRING

POWER CONNECTION

PROGRAMMING PORTS

RS232/PG

USB/PG

ETHERNET

4

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COMMUNICATION PORTS

RS232/PG

RS232

RS485

* Use appropriate communications cable.

See Ordering Information for descriptions of the available cables.

WARNING:

Do

NOT

use a standard

DH-485 cable to connect this port to

Allen Bradley equipment.

PORT 3 - ETHERNET CONNECTION

Standard Ethernet cable

5

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MASTER PORT PIN OUTS

TROUBLESHOOTING

If for any reason you have trouble operating, connecting, or simply have questions concerning your new Master, contact Red Lion’s technical support. For contact information, refer to the back page of this bulletin for phone and fax numbers.

EMAIL: [email protected]

Web Site: http://www.redlion.net

COMMUNICATING WITH THE MASTER

CONFIGURING A MASTER

The Master is configured using Crimson

®

2.0 software. Crimson 2.0 is available as a free download from Red Lion’s website, or it can be ordered on

CD. Updates to Crimson 2.0 for new features and drivers are posted on the website as they become available. By configuring the Master using the latest version of Crimson 2.0, you are assured that your unit has the most up to date feature set. Crimson

®

2.0 software can configure the Master through the

RS232/PG port, USB/PG port, or Ethernet port. The USB/PG port is connected using a standard USB cable with a Type B connector.

The driver needed to use the USB port will be installed with Crimson 2.0.

The RS232/PG port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer. If making your own cable, refer to the

“Master Port Pin Outs” for wiring information.

CABLES AND DRIVERS

Red Lion has a wide range of cables and drivers for use with many different communication types. A list of these drivers and cables along with pin outs is available from Red Lion’s website. New cables and drivers are added on a regular basis. If making your own cable, refer to the “Master Port Pin Outs” for wiring information.

Note: The USB port is for system set-up and diagnostics and is not intended for permanent connection.

ETHERNET COMMUNICATIONS

Ethernet communications can be established at either 10 BASE-T or 100

BASE-TX. The Master’s RJ45 jack is wired as a NIC (Network Interface Card).

For example, when wiring to a hub or switch use a straight-through cable, but when connecting to another NIC use a crossover cable.

The Crimson 2.0 manual contains additional information on Ethernet communications.

RS232 PORTS

The Master has two RS232 ports. There is the RS232/PG port and the

COMMS port. Although only one of these ports can be used for programming, both ports can be used for communications with a PLC. The RS232/PG port can be used for either master or slave protocols.

RS422/485 PORT

The Master has one RS422/485 port. This port can be configured to act as either RS422 or RS485.

RS422/485 4-WIRE

CONNECTIONS

RS485 2-WIRE

CONNECTIONS

Note: All Red Lion devices connect A to A and B to B, except for Paradigm devices. Refer to www.redlion.net for additional information.

DH485 COMMUNICATIONS

The Master’s RS422/485 COMMS port can also be used for Allen Bradley

DH485 communications.

WARNING: DO NOT use a standard DH485 cable to connect this port to Allen

Bradley equipment. A cable and wiring diagram are available from Red Lion.

6

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LEDS

STS – STATUS LED

The green Status LED provides information regarding the state of the Master, as well as the rest of the system. This includes indication of the various stages of the start-up routine (power-up), and any errors that may occur.

Startup Routine

Rapidly Flashing

INDICATION

Master is currently running the boot loader and/or being flash upgraded by Crimson.

Steady Master is operating properly.

USER COMMUNICATION PORTS - TX/RX LEDS

LED

GREEN

INDICATION

Transmitting

RED Receiving

Note: LEDs are not available on the Programming Port: RS232/PG.

Error States

LED

1 blink, pause, repeat

2 blinks, pause, repeat

3 blinks, pause, repeat

4 blinks, pause, repeat

INDICATION

One or more slave modules are missing from the system. Master and installed modules will perform normally in this state.

Missing configuration, or configuration being updated by Crimson.

Quantity of module bases does not match configuration file. Master will not communicate with the modules until the error is corrected.

Termination plug not installed, or one or more bases are malfunctioning. Master will not communicate with the modules until the plug is reinstalled, and power is cycled.

ETHERNET LEDS

LED

YELLOW (Solid)

INDICATION

Link Established

YELLOW (Flashing)

GREEN

AMBER

Network Activity

10 BASE-T Communications

100 BASE-TX Communications

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LIMITED WARRANTY

The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment, provided the products have been stored, handled, installed, and used under proper conditions. The Company’s liability under this limited warranty shall extend only to the repair or replacement of a defective product, at The Company’s option. The Company disclaims all liability for any affirmation, promise or representation with respect to the products.

The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against damages, claims, and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries, deaths, property damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be to any extent liable, including without limitation penalties imposed by the Consumer Product Safety

Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty

Act (P.L. 93-637), as now in effect or as amended hereafter.

No warranties expressed or implied are created with respect to The Company’s products except those expressly contained herein. The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations.

Red Lion Controls

Headquarters

20 Willow Springs Circle

York PA 17406

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839

Red Lion Controls

Europe

Printerweg 10

NL - 3821 AD Amersfoort

Tel +31 (0) 334 723 225

Fax +31 (0) 334 893 793

Red Lion Controls

India

54, Vishvas Tenement

GST Road, New Ranip,

Ahmedabad-382480 Gujarat, India

Tel +91 987 954 0503

Fax +91 79 275 31 350

Red Lion Controls

China

Unit 101, XinAn Plaza

Building 13, No.99 Tianzhou Road

ShangHai, P.R. China 200223

Tel +86 21 6113-3688

Fax +86 21 6113-3683

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Bulletin No. CSPID1-F

Drawing No. LP0542

Released 03/09

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839 www.redlion.net

MODEL CSPID – MODULAR CONTROLLER SERIES PID MODULES

CC

R

UL

US LISTED

IND. CONT. EQ.

34AD

DEDICATED SINGLE AND DUAL PID MODULES FOR THE

MODULAR CONTROLLER SERIES

HOT-SWAPPABLE REPLACEMENT REDUCES DOWNTIME

AUTO ADDRESSING MINIMIZES CONFIGURATION TIME

FULLY ISOLATED DESIGN PROVIDES RELIABLE OPERATION

PID CONTROL WITH REDUCED OVERSHOOT

UNIVERSAL INPUTS ACCEPT TC, RTD, 0-10 V and 0/4-20 mA

SIGNALS

ON DEMAND AUTO-TUNING OF PID SETTINGS

DC ANALOG OUTPUT (OPTIONAL, CSPID1 ONLY)

HEATER CURRENT INPUT (OPTIONAL) ENSURES DETECTION

OF HEATER CIRCUIT FAILURE

WINDOWS

®

CONFIGURATION SOFTWARE

GENERAL DESCRIPTION

The Model CSPID series modules are full featured PID controllers designed for use with the Modular Controller Series. The CSPID1 is a single loop controller, while the CSPID2 is a dual loop controller. The design of the system provides a true modular PID control platform for multi-zone control applications. The modules can accept a wide range of thermocouple, RTD, 0-10

V, 0/4-20 mA signals. With multiple discrete outputs, plus an optional analog output (CSPID1 only), the CSPID modules can perform virtually any combination of time-proportioning or linear control for heat, cool, or heat/cool applications. The discrete outputs may also be assigned to one of seven internal soft alarms. The CSPID1’s optional linear output can be assigned to transmit virtually any internal variable.

The CSPID modules connect and communicate via a backplane connection to the CSMSTR Modular Controller Series Master. The CSMSTR, equipped with serial ports as well as an Ethernet port, allows the system to share data with PCs,

PLCs, and SCADA systems. The Master supports any combination of up to 16

CS Series modules.

The CSPID modules are available with various discrete output combinations, including relays, open drain MOSFETs, and triac outputs. For applications requiring large loads to be controlled, several DIN rail mount relays are available.

The modules can operate in On/Off, P, PI, or PID control mode, and use an on-demand Auto-Tune that establishes the tuning constants. The PID constants may be fine-tuned through the serial or Ethernet interface. The modules employ a unique overshoot suppression feature, which allows the quickest response without excessive overshoot. The modules can also be operated in manual mode, providing the operator with direct control of the output.

Internal power management circuits allow the modules to be replaced while power is applied, which reduces downtime in the event of a relay failure. All configuration information is stored locally within each module, as well as in the

Master, so replacement modules do not need to be configured.

The Modular Controller Series’ high density packaging and DIN rail mounting saves time and panel space. The backplane connection provides power and communication to the module and snaps easily onto standard top hat (T) profile DIN rail.

CONFIGURATION

The Modular Controller Series is configured with Windows

®

Crimson

® compatible software. The software is an easy to use, graphical interface which provides a means of communication configuration, as well as commissioning and calibration of new systems.

ALARMS

Each loop within the modules has seven internal “soft” alarms, which can be assigned to trigger any output. This includes four process alarms, two heater current, and one input fault alarm.

ANALOG OUTPUT OPTION (CSPID1 ONLY)

The optional DC Analog Output (10 V or 20 mA) can be independently configured and scaled for control or re-transmission purposes.

HEATER CURRENT MONITOR OPTION

The optional Heater Current Monitor input is useful for early warning of heater degradation, or heater circuit failure. The input connects to a current transformer with an output of 100 mA AC to ensure that proper heater current is present when the control output is on, and that little or no current is present when the output is off. This option provides immediate warning of a circuit short or open, instead of waiting for a high or low temperature shutdown alarm.

CAUTION: Risk of Danger.

Read complete instructions prior to installation and operation of the unit.

CAUTION:

Risk of electric shock.

DIMENSIONS In inches (mm)

1

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SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

Do not use the controller to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the controller. An independent and redundant temperature limit indicator with alarm outputs is strongly recommended.

SPECIFICATIONS

1. POWER: Derived from system backplane. (CSPID1 draws 150 mA max. load on power input of MASTER, CSPID2 draws 125 mA max). Modules may be hot-swapped (Replaced while powered up).

2. LEDs*:

STS - Status LED shows module condition

OP1, OP2, OP3, OP4 - Indicate status of outputs 1, 2, 3, and 4

ALM, or AL1 and AL2 - Alarm LEDs are lit during any internal alarm condition

* Default configuration.

3. MEMORY: Non-volatile memory retains all programmable parameters.

MASTER also stores the parameters in order to reprogram modules that are replaced.

4. INPUT:

GENERAL:

Sample Time: 67 msec (15 Hz)

Common Mode Rejection: >110 dB, 50/60 Hz

Normal Mode Rejection: >40 dB, 50/60 Hz

Temperature Coefficient: 0.01%/°C

Step Response Time: 200 msec typ., 250 msec max

THERMOCOUPLE INPUTS:

Types: T, E, J, K, R, S, B, N, C

Input Impedance: 20 M

Ω

Lead Resistance Effect: 0.25 µV/

Ω

Cold Junction Compensation: Less than ±1°C typical (±1.5°C max) over 0 to 50 °C ambient temperature

Resolution: 0.1°

TYPE

T

E

J

K

R

S

B

N

C

W5/W6 mV

MEASUREMENT

RANGE

-200 to +400°C

-328 to +752°F

-200 to +730°C

-328 to +1346°F

-200 to +760°C

-328 to +1400°F

-200 to +1250°C

-328 to +2282°F

0 to +1768°C

+32 to +3214°F

0 to +1768°C

+32 to +3214°F

+149 to +1820°C

+300 to +3308°F

-200 to +1300°C

-328 to +2372°F

0 to +2315°C

+32 to +4199°F

-5 mV to 56 mV

ANSI

(+) Blue

(-) Red

WIRE COLOR

BS 1843

(+) White

(-) Blue

(+) Violet

(-) Red

(+) White

(-) Red

(+) Yellow

(-) Red

No Standard

No Standard

(+) Brown

(-) Blue

(+) Yellow

(-) Blue

(+) Brown

(-) Blue

(+) White

(-) Blue

(+) White

(-) Blue

No Standard

(+) Orange

(-) Red

No Standard

N/A

No Standard

(+) Orange

(-) Blue

No Standard

N/A

RTD INPUTS:

Type: 2 or 3 wire

Excitation: 150 µA

Lead Resistance: 15

Ω Max

Resolution: 1 or 0.1°

TYPE

385

INPUT TYPE

100

Ω platinum, Alpha = .00385

392

672

100 Ω platinum, Alpha = .003919

120 Ω nickel, Alpha = .00672

RANGE

-200 to +600°C

-328 to +1100°F

-200 to +600°C

-328 to +1100°F

-80 to +215°C

-112 to +419°F

PROCESS INPUT:

INPUT RANGE

10 V

20 mA

ACCURACY

(18 TO 28 °C)

IMPEDANCE

0.1% span 1 M Ohm

0.1% span 10 Ohm

MAX CONTINUOUS

OVERLOAD

50 V

100 mA

RESOLUTION

16 bit

16 bit

5. TEMPERATURE INDICATION ACCURACY: ± (0.3% of span, +1°C).

Includes NIST conformity, cold junction effect, A/D conversion errors, temperature coefficient and linearization conformity at 23 °C after 20 minute warm up.

6. ISOLATION LEVEL: 500 Vrms @ 50/60 Hz for 1 minute between the following:

OP1

OP2

OP3

OP4

Linear Output (CSPID1 only)

Signal Inputs and HCM

CS Master Power Supply Input

7. COMMUNICATIONS: Provided by the CS Master

8. A/D CONVERTER: 16 bit resolution

9. DISCRETE OUTPUTS:

CSPID1: Outputs 1 and 2 available as Solid State NFET, Form A relay or

Triac. Output 3 is a Form C relay.

CSPID2: Outputs 1 through 4 available as Form A relay, Solid State NFET, or Triac.

Solid State Output:

Type: Switched DC, N Channel open drain MOSFET

Current Rating: 1 A max

VDS ON: 0.3 V @ 1 A

VDS MAX: 30 VDC

Offstate Leakage Current: 0.5 mA max

Form A Relay Output:

Type: N.O.

Current Rating: 3 Amps @ 125 VAC

1/10 HP @ 125 VAC

Life Expectancy: 200,000 cycles at maximum load rating. (Decreasing load, increasing cycle time, and use of surge suppression such as RC snubbers increases life expectancy.)

Form C Relay Output:

Type: SPDT

Current Rating: 5 Amps @ 125 VAC or 28 VDC (resistive load)

1/8 HP @ 125 VAC

Life Expectancy: 100,000 cycles at maximum load rating. (Decreasing load, increasing cycle time, and use of surge suppression such as RC snubbers increases life expectancy.)

Triac: (CSPID1TA only)

Type: Optically isolated, zero-crossing detection

Rating: 120 VAC, Min: 20 VAC

Max Load Current: 1.0 A across Operating Temperature Range

Min Load Current: 5 mA

Offstate Leakage Current: 1 mA Max

Operating Frequency: 20 to 400 Hz

Protection: Internal Transient Suppression, Fused

Triac: (CSPID2T0 and CSPID2TM only)

Type: Optically isolated, zero-crossing detection

Rating: 120 VAC, Min: 20 VAC

Max Load Current: 0.5A @ 25°C, 0.4A @ 50°C

Min Load Current: 5 mA

Offstate Leakage Current: 1 mA Max

Operating Frequency: 20 to 500 Hz

Protection: Internal Transient Suppression, Fused

10. CONTROL MODES:

Control: On/Off, P, PI, or PID

Output: Time proportioning or linear (CSPID1 only)

Cycle Time: Programmable from 0.0 to 60.0 sec

Auto-Tune: When selected, sets proportional band, integral time, derivative time values, and output dampening time

Probe Break Action: Programmable response

Sensor Fail Response: Upscale

2

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11. ALARMS:

Modes:

Manual

Absolute High Acting

Absolute Low Acting

Deviation High Acting

Deviation Low Acting

Inside Band Acting

Outside Band Acting

Reset Action: Programmable; automatic or latched

Standby Mode: Programmable; enable or disable

Hysteresis: Programmable

Sensor Fail Response: Upscale

12. ANALOG DC OUTPUT (optional, CSPID1 only):

Selectable/programmable for 0-10 VDC, 0-20 mA, or 4-20 mA

Resolution:

Voltage: 500 µV

Current: 1 µA

Accuracy:

0.1% of full scale (18 to 28 °C)

0.2% of full scale (0 to 50 °C)

Update Time: 0.0 to 60.0 sec

Compliance (for current output only): 500

Ω max.

Minimum load (voltage output only): 10 K

Ω min.

Outputs are independently jumper selectable for either 10 V or 20 mA. The output range may be field calibrated to yield approximate 10% overrange and a small underrange (negative) signal.

13. HEATER CURRENT MONITOR INPUT (optional):

Type: Single phase, full wave monitoring of load currents

Input: 100 mA max. input for use with external current transformers

Input Resistance: 5

Ω

Accuracy: ±3.0% full scale, 5 to 100% of range

Frequency: 50 to 400 Hz

Minimum output on time for break alarm: 350 msec

14. ENVIRONMENTAL CONDITIONS:

Operating Temperature Range: 0 to +50 °C

Storage Temperature Range: -40 to +85 °C

Operating and Storage Humidity: 85% max relative humidity, noncondensing, from 0 to +50°C

Vibration According to IEC 68-2-6: 10 to 150 Hz, 0.075 mm amplitude in

X, Y, Z direction 1 g.

Shock According to IEC 68-2-27: Operational 25 g (10g relay), 11 msec in 3 directions.

Altitude: Up to 2000 meters

15. CERTIFICATIONS AND COMPLIANCES:

SAFETY

UL Listed, File # E302106, UL508, CSA C22.2 No. 14-M05

LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards

IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment for measurement, control, and laboratory use, Part 1.

ELECTROMAGNETIC COMPATIBILITY

Emissions and Immunity to EN 61326: 2006: Electrical Equipment for

Measurement, Control and Laboratory use.

Immunity to Industrial Locations:

Electrostatic discharge

Electromagnetic RF fields

EN 61000-4-2

EN 61000-4-3

Criterion B

4 kV contact discharge

8 kV air discharge

Criterion B

3

10 V/m

Fast transients (burst)

Surge

EN 61000-4-4 Criterion B power 2 kV

I/O signal

I/O signal connected to power

1 kV

2 kV

EN 61000-4-5 Criterion B power 1 kV L-L, 2 kV L-G signal 1 kV

RF conducted interference EN 61000-4-6 Criterion A

3 V/rms

Emissions:

Emissions EN 55011 Class A

Notes:

1. Criterion A: Normal operation within specified limits.

2. Criterion B: Temporary loss of performance from which the unit selfrecovers.

3. The module’s analog input and/or output signals may deviate during disturbance but self-recover when disturbance is removed.

4. Power supplied from backplane via Master Module.

16. CONSTRUCTION: Case body is burgundy high impact plastic. Installation

Category I, Pollution Degree 2.

17. CONNECTIONS: Removable wire clamp screw terminal blocks.

Wire Gage: 28-16 AWG terminal gage wire

Torque: 1.96-2.23 inch/lbs (0.22-0.25 N-m)

18. MOUNTING: Snaps on to standard DIN style top hat (T) profile mounting rails according to EN50022 -35 x 7.5 and -35 x 15.

19. WEIGHT: CSPID1: 7 oz (198.4 g)

CSPID2: 7 oz (198.4 g)

BLOCK DIAGRAM

3

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EMC INSTALLATION GUIDELINES

Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of the electrical noise, source or coupling method into a unit may be different for various installations. Cable length, routing, and shield termination are very important and can mean the difference between a successful or troublesome installation. Listed are some EMI guidelines for a successful installation in an industrial environment.

1. A unit should be mounted in a metal enclosure, which is properly connected to protective earth.

a. The mounting clip that connects to the DIN rail should have the DIN rail connected to protective earth.

2. Use shielded (screened) cables for all Signal and Control inputs. The shield

(screen) pigtail connection should be made as short as possible. The connection point for the shield depends somewhat upon the application.

Listed below are the recommended methods of connecting the shield, in order of their effectiveness.

a. Connect the shield to earth ground (protective earth) at one end where the unit is mounted.

b. Connect the shield to earth ground at both ends of the cable, usually when the noise source frequency is over 1 MHz.

c. Connect the shield to common of the module and leave the other end of the shield unconnected and insulated from earth ground.

3. Never run Signal or Control cables in the same conduit or raceway with AC power lines, conductors feeding motors, solenoids, SCR controls, and heaters, etc. The cables should be run through metal conduit that is properly grounded. This is especially useful in applications where cable runs are long and portable two-way radios are used in close proximity or if the installation is near a commercial radio transmitter. Also, Signal or Control cables within an enclosure should be routed as far away as possible from contactors, control relays, transformers, and other noisy components.

4. Long cable runs are more susceptible to EMI pickup than short cable runs.

Therefore, keep cable runs as short as possible.

5. In extremely high EMI environments, the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective. The following EMI suppression devices (or equivalent) are recommended:

Fair-Rite part number 0443167251 (RLC part number FCOR0000)

TDK part number ZCAT3035-1330A

Steward part number 28B2029-0A0

6. To protect relay contacts that control inductive loads and to minimize radiated and conducted noise (EMI), some type of contact protection network is normally installed across the load, the contacts or both. The most effective location is across the load.

a. Using a snubber, which is a resistor-capacitor (RC) network or metal oxide varistor (MOV) across an AC inductive load is very effective at reducing

EMI and increasing relay contact life.

b. If a DC inductive load (such as a DC relay coil) is controlled by a transistor switch, care must be taken not to exceed the breakdown voltage of the transistor when the load is switched. One of the most effective ways is to place a diode across the inductive load. Most RLC products with solid state outputs have internal zener diode protection. However external diode protection at the load is always a good design practice to limit EMI.

Although the use of a snubber or varistor could be used.

RLC part numbers: Snubber SNUB0000

Varistor ILS11500 or ILS23000

Note: Reference manufacturer’s instructions when installing any EMI suppression device.

7. Also care should be taken when connecting input and output devices to the instrument. When a separate input and output common is provided, they should not be mixed. Therefore a sensor common should NOT be connected to an output common. This would cause EMI on the sensitive input common, which could effect the instruments, operation.

Visit RLC’s web site at www.redlion.net for more information on EMI guidelines, Safety and CE issues as they relate to Red Lion Controls products.

HARDWARE

CSPID1 ONLY

ANALOG OUTPUT OPTION

Select either Voltage or Current output by placing the output jumpers in the appropriate location. The output jumpers are located on the side of the CSPID1 module.

CSPID2 ONLY

INPUT JUMPERS

Select the desired input type for each channel by positioning the jumper appropriately. For thermocouple inputs, the jumper position can be ignored.

Voltage

INSTALLATION

SEPARATE BASE

FROM MODULE

Current

ATTACH THE MODULE BASE

TO THE DIN RAIL

ATTACH MODULE TO BASE

4

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WIRING

WIRING CONNECTIONS

All conductors should meet voltage and current ratings for each terminal.

Also, cabling should conform to appropriate standards of good installation, local codes and regulations. When wiring the module, use the numbers on the label to identify the position number with the proper function. Strip the wire, leaving approximately 1/4" (6 mm) of bare wire exposed. Insert the wire into the terminal, and tighten.

CSPID1 INPUT CONNECTIONS

RTD Voltage

Thermocouple and Millivolt

CSPID2 INPUT CONNECTIONS

Current

RTD Voltage

Thermocouple and Millivolt Current

Heater Current Monitor

Heater Current Monitor

5

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CSPID1 OUTPUT CONNECTIONS

Outputs 1 and 2 - Relay Version

Outputs 1 and 2 - Triac Version

Outputs 1 and 2 - Solid State Version

CSPID2 OUTPUT CONNECTIONS

Outputs 1- 4 - Relay Version

Analog Output

Output 3

Outputs 1- 4 - Solid State Version

Outputs 1- 4 - Triac Version

6

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LEDS

STS – STATUS LED

The Status LED is a dual color LED that provides information regarding the state of the module. This includes indication of the various stages of the start-up routine (power-up), as well as any errors that may occur.

Startup Routine

Rapidly Flashing Red

Steady Red

Green

Module is currently running the boot loader and/or being flash upgraded by Crimson. This occurs for four seconds during a power up.

Module switching to configuration.

Module performing normally.

FIRMWARE UPGRADE

The module’s firmware is stored in flash memory to prevent software/hardware conflicts, and so that software features may be added in the future.

During a download, Crimson compares its own library of firmware files with those stored in the Master module. If they do not match, Crimson will download the necessary files. The Master then checks to make sure that the I/O modules contain the same firmware. If they contain a different revision, the Master will automatically copy those files into the module's flash memory. During this process, the module LEDs will flash rapidly, starting with the top row, and progressing through the remaining rows until the process is complete.

Error States

Solid Red

Green/Pulsing Red

Module not controlling, and not communicating.

Module is controlling properly, but has lost communication with the Master.

OP1, OP2, OP3, OP4* – OUTPUT STATUS LED

The OP1, OP2, OP3, and OP4* LEDs are factory configured to indicate the status of the outputs. The LEDs turn on when the output is active.

These LEDs may be remapped to various other module properties.

*CSPID2 only

ALM OR AL1 & AL2 – ALARM LED

The Alarm LEDs are factory configured to indicate the presence of an alarm.

Whenever one of the seven alarms is active, the LED turns on.

These LEDs may be remapped to various other module properties.

CONFIGURATION

Programming is done via Crimson

® software, a Windows

® compatible configuration interface. Please see the Crimson manual for more information.

ORDERING INFORMATION

TYPE

Master Module

PID Control Modules

Communications

Cables

(10 feet)

Software

Accessories

MODEL NO.

CSMSTR

CSPID1

CSPID2

CBL

1

DESCRIPTION

Modular Controller Master, Multi Comms ports and Ethernet

Modular Controller Master with multiple protocol converter,

Ethernet and expansion slot

Modular Controller Master with multiple protocol converter, data logger, web server with Virtual HMI up to QVGA (320 x 240) size and expansion slot.

Modular Controller Master with multiple protocol converter, data logger, web server with Virtual HMI up to VGA (640 x 480) size and expansion slot with increased SDRAM

Single Loop Module, Relay Outputs

Single Loop Module, Relay Outputs, Analog Output

Single Loop Module, Relay Outputs, Heater Current Input

Single Loop Module, Solid State Outputs

Single Loop Module, Solid State Outputs, Analog Output

Single Loop Module, Solid State Outputs, Heater Current Input

Single Loop Module, Triac Outputs, Analog Output

Dual Loop Module, Relay Outputs

Dual Loop Module, Relay Outputs, Heater Current Input

Dual Loop Module, Solid State Outputs

Dual Loop Module, Solid State Outputs, Heater Current Input

Dual Loop Module, Triac Outputs

Dual Loop Module, Triac Outputs, Heater Current Input

Programming Cable for CS, G3, & Paradigm Series

Communications Cables

1

Crimson

®

Programming Software

2

Crimson

®

Programming Software, Manual, and Download Cable

Rail Stops (Qty 2)

Replacement Base

Replacement Termination Plug

PART NUMBER

CSMSTRV2

CSMSTRLE

CSMSTRSX

CSMSTRGT

CSPID1R0

CSPID1RA

CSPID1RM

CSPID1S0

CSPID1SA

CSPID1SM

CSPID1TA

CSPID2R0

CSPID2RM

CSPID2S0

CSPID2SM

CSPID2T0

CSPID2TM

CBLPROG0

CBLxxxxx

SFCRM

SFCRK

RSRSTP00

CSBASE00

CSTERM00

1

Visit www.redlion.net for a complete list of PID modules, data acquisition modules, communications drivers and cables.

2

Free at www.redlion.net

7

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

LIMITED WARRANTY

The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment, provided the products have been stored, handled, installed, and used under proper conditions. The Company’s liability under this limited warranty shall extend only to the repair or replacement of a defective product, at The Company’s option. The Company disclaims all liability for any affirmation, promise or representation with respect to the products.

The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against damages, claims, and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries, deaths, property damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be to any extent liable, including without limitation penalties imposed by the Consumer Product Safety

Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty

Act (P.L. 93-637), as now in effect or as amended hereafter.

No warranties expressed or implied are created with respect to The Company’s products except those expressly contained herein. The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations.

Red Lion Controls

Headquarters

20 Willow Springs Circle

York PA 17406

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839

Red Lion Controls

Europe

Printerweg 10

NL - 3821 AD Amersfoort

Tel +31 (0) 334 723 225

Fax +31 (0) 334 893 793

Red Lion Controls

India

54, Vishvas Tenement

GST Road, New Ranip,

Ahmedabad-382480 Gujarat, India

Tel +91 987 954 0503

Fax +91 79 275 31 350

Red Lion Controls

China

Unit 101, XinAn Plaza

Building 13, No.99 Tianzhou Road

ShangHai, P.R. China 200223

Tel +86 21 6113-3688

Fax +86 21 6113-3683

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Bulletin No. CSOUT-A

Drawing No. LP0663

Released 4/07

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839 www.redlion.net

MODEL CSOUT - MODULAR CONTROLLER SERIES

4-CHANNEL ANALOG OUTPUT MODULE

z

HIGH DENSITY ANALOG OUTPUT MODULE FOR THE

MODULAR CONTROLLER SERIES

z

AVAILABLE OUTPUTS INCLUDE 0 to 5 VDC, 0 to 10 VDC,

±10 VDC, AND 0/4-20 mA DC

z

OUTPUTS ARE ISOLATED FROM EACH OTHER AND FROM

THE BACKPLANE

z

OUTPUTS ARE SOFTWARE CONFIGURED AND FULLY

SCALABLE

z

AUTO ADDRESSING MINIMIZES CONFIGURATION TIME

z

CAN BE USED IN CONJUNCTION WITH ANY CS SERIES

MODULES

C

R

UL

US LISTED

IND. CONT. EQ.

34AD

GENERAL DESCRIPTION

The model CSOUT is an analog output module designed for use with the

Modular Controller Series. The module provides four isolated outputs that are independently programmable for output ranges of 0-5V, 0-10V, +/-10V, 0-

20mA, or 4-20mA. Internal scaling is provided to accommodate virtually any application.

The modules connect and communicate via a backplane connection to the

CSMSTR Modular Controller Series Master. The CSMSTR, equipped with serial ports as well as an Ethernet port, allows the system to share data with PCs,

PLCs, and SCADA systems. The Master supports up to 16 CS Series modules

(refer to the “Power” specifications).

Internal power management circuits allow the modules to be replaced while power is applied, which reduces downtime. All configuration information is stored locally within each module, as well as in the Master, so replacement modules do not need to be configured.

The Modular Controller Series’ high density packaging and DIN rail mounting saves time and panel space. The backplane connection provides power and communication to the module and snaps easily onto standard top hat (T) profile DIN rail.

CONFIGURATION

The Modular Controller Series is configured with Windows

® compatible

Crimson™ software. The software is an easy to use, graphical interface that provides a means of communication configuration, as well as commissioning and calibration of new systems.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

Do not use the module to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the module.

CAUTION: Risk of Danger.

Read complete instructions prior to installation and operation of the unit.

CAUTION: Risk of electric shock.

DIMENSIONS In inches (mm)

1

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SPECIFICATIONS

1. POWER: Derived from system backplane. (CSOUT draws 180 mA max. load on power input of MASTER). Modules may be hot-swapped (replaced while powered up).

2. LEDs:

STS - Status LED shows module condition.

ALM - Alarm LED is lit when an internal alarm condition exists.

3. MEMORY: Non-volatile memory retains all programmable parameters.

MASTER also stores the parameters in order to reprogram modules that are replaced.

4. COMMUNICATIONS: Provided by the CS Master

5. OUTPUTS:

Channels: 4 independent outputs

Response Time: 25 msec max. to within 99% of final value

Output Range: software selectable

OUTPUT RANGE

ACCURACY *

18 to 28

°

C

10 to 75% RH

ACCURACY *

0 to 50

°

C

0 to 85% RH

COMPLIANCE RESOLUTION

0 to 5 VDC

0 to 10 VDC

0.2% of span 0.4% of span 10K Ω min.

0.1% of span 0.2% of span 10K

Ω min.

-10 to +10 VDC 0.1% of span 0.2% of span 10K

Ω min.

0 to 20 mA 0.1% of span 0.2% of span 500

Ω max.

4 to 20 mA 0.1% of span 0.2% of span 500 Ω max.

1/30,000

1/60,000

1/60,000

1/60,000

1/48,000

* The accuracy is specified after 20 minutes warmup; in a non-condensing environment; and includes linearity errors.

6. ISOLATION LEVEL: The outputs are isolated from each other, and are isolated from the power supply. 500 V @ 50/60 Hz for 1 minute between any of the outputs and the CS Master power supply input.

7. ENVIRONMENTAL CONDITIONS:

Operating Temperature Range: 0 to +50°C

Storage Temperature Range: -40 to +85°C

Operating and Storage Humidity: 85% max relative humidity, noncondensing, from 0 to +50°C

Vibration According to IEC 68-2-6: 10 to 150 Hz, 0.075 mm amplitude in

X, Y, Z direction 1 g.

Shock According to IEC 68-2-27: Operational 25 g, 11 msec in 3 directions.

Altitude: Up to 2000 meters

8. CERTIFICATIONS AND COMPLIANCES:

SAFETY

UL Listed, File # E302106, UL508, CSA C22.2 No. 14-M05

LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards

IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment for measurement, control, and laboratory use, Part 1.

ELECTROMAGNETIC COMPATIBILITY

Emissions and Immunity to EN 61326: Electrical Equipment for

Measurement, Control and Laboratory use.

Immunity:

Electrostatic discharge

Electromagnetic RF fields

EN 61000-4-2

EN 61000-4-3

Criterion B

4 kV contact discharge

8 kV air discharge

Criterion A

Fast transients (burst)

Surge

RF conducted interference

EN 61000-4-4

EN 61000-4-5

EN 61000-4-6

10 V/m

Criterion A

2 kV power

1 kV signal

Criterion A

1 kV L-L,

2 kV L&N-E power

Criterion A

3 V/rms

Emissions:

Emissions EN 55011 Class A

Notes:

1. Criterion A: Normal operation within specified limits.

2. Criterion B: Temporary loss of performance from which the unit selfrecovers.

3. Power supplied from back plane via Master Module.

9. CONSTRUCTION: Case body is burgundy high impact plastic. Installation

Category I, Pollution Degree 2.

10. CONNECTIONS: Removable wire clamp screw terminal blocks.

Wire Gage: 28-16 AWG terminal gage wire

Torque: 1.96-2.23 inch/lbs (0.22-0.25 N-m)

11. MOUNTING: Snaps on to standard DIN style top hat (T) profile mounting rails according to EN50022 -35 x 7.5 and -35 x 15.

12. WEIGHT: 7 oz (198.4 g)

BLOCK DIAGRAM

2

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EMC INSTALLATION GUIDELINES

Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of electrical noise, source or coupling method into a unit may be different for various installations. Cable length, routing, and shield termination are very important and can mean the difference between a successful or troublesome installation. Listed are some EMI guidelines for a successful installation in an industrial environment.

1. A unit should be mounted in a metal enclosure, which is properly connected to protective earth.

a. The mounting clip that connects to the DIN rail should have the DIN rail connected to protective earth.

2. Use shielded (screened) cables for all Signal and Control inputs. The shield

(screen) pigtail connection should be made as short as possible. The connection point for the shield depends somewhat upon the application.

Listed below are the recommended methods of connecting the shield, in order of their effectiveness.

a. Connect the shield to earth ground (protective earth) at one end where the unit is mounted.

b. Connect the shield to earth ground at both ends of the cable, usually when the noise source frequency is over 1 MHz.

c. Connect the shield to common of the module and leave the other end of the shield unconnected and insulated from earth ground.

3. Never run Signal or Control cables in the same conduit or raceway with AC power lines, conductors, feeding motors, solenoids, SCR controls, and heaters, etc. The cables should be run through metal conduit that is properly grounded. This is especially useful in applications where cable runs are long and portable two-way radios are used in close proximity or if the installation is near a commercial radio transmitter. Also, Signal or Control cables within an enclosure should be routed as far away as possible from contactors, control relays, transformers, and other noisy components.

4. Long cable runs are more susceptible to EMI pickup than short cable runs.

Therefore, keep cable runs as short as possible.

HARDWARE INSTALLATION

SEPARATE BASE

FROM MODULE

ATTACH THE MODULE BASE

TO THE DIN RAIL

5. In extremely high EMI environments, the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective. The following EMI suppression devices (or equivalent) are recommended:

Fair-Rite part number 0443167251 (RLC part number FCOR0000)

TDK part number ZCAT3035-1330A

Steward part number 28B2029-0A0

6. To protect relay contacts that control inductive loads and to minimize radiated and conducted noise (EMI), some type of contact protection network is normally installed across the load, the contacts or both. The most effective location is across the load.

a. Using a snubber, which is a resistor-capacitor (RC) network or metal oxide varistor (MOV) across an AC inductive load is very effective at reducing

EMI and increasing relay contact life.

b. If a DC inductive load (such as a DC relay coil) is controlled by a transistor switch, care must be taken not to exceed the breakdown voltage of the transistor when the load is switched. One of the most effective ways is to place a diode across the inductive load. Most RLC products with solid state outputs have internal zener diode protection. However external diode protection at the load is always a good design practice to limit EMI.

Although the use of a snubber or varistor could be used.

RLC part numbers: Snubber SNUB0000

Varistor ILS11500 or ILS23000

Note: Reference manufacturer's instructions when installing any EMI suppression device.

7. Also, care should be taken when connecting input and output devices to the instrument. When a separate input and output common is provided, they should not be mixed. Therefore a sensor common should NOT be connected to an output common. This would cause EMI on the sensitive input common, which could effect the instrument’s operation.

Visit RLC’s web site at www.redlion.net for more information on EMI guidelines, Safety and CE issues as they relate to Red Lion Controls products.

ATTACH MODULE TO BASE

WIRING

WIRING CONNECTIONS

All conductors should meet voltage and current ratings for each terminal.

Also, cabling should conform to appropriate standards of good installation, local codes and regulations. When wiring the module, use the numbers on the label to identify the position number with the proper function. Strip the wire, leaving approximately 1/4" (6 mm) of bare wire exposed. Insert the wire into the terminal, and tighten.

3

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

LEDS

STS – STATUS LED

The Status LED is a dual color LED that provides information regarding the state of the module. This includes indication of the various stages of the start-up routine (power-up), as well as any errors that may occur.

Startup Routine

Rapidly Flashing Red

Steady Red

Green

Error States

Solid Red

Module is currently running the boot loader and/or being flash upgraded by Crimson. This occurs for four seconds during a power up.

Module switching to configuration.

Module performing normally.

Green/Pulsing Red

Module not controlling, and not communicating.

Module is controlling properly, but has lost communication with the Master.

ALM – ALARM LED

The Alarm LED indicates the presence of a fault condition.

FIRMWARE UPGRADE

The module’s firmware is stored in flash memory so that software/hardware conflicts are avoided, and so that software features may be added in the future.

During a download, Crimson compares its own library of firmware files with those stored in the Master module. If they do not match, Crimson will download the necessary files. The Master then checks to make sure that the I/O modules contain the same firmware. If they contain a different revision, the Master will automatically copy those files into the module's flash memory. During this process, the module LEDs will flash rapidly, starting with the top row, and progressing through the remaining rows until the process is complete.

CONFIGURATION

Programming is done via Crimson, a Windows

® compatible configuration interface. Please see the Crimson manual for more information.

ORDERING INFORMATION

TYPE

Master Module

Analog Output Module

Communication Cables

(10 feet)

Software

Accessories

MODEL NO.

CSMSTR

CSOUT

CBL

1

DESCRIPTION

Modular Controller Master, Multi Comms ports and Ethernet

Modular Controller Master with multiple protocol converter, data logger, web server with Virtual HMI up to QVGA (320 x 240) size and expansion slot.

Modular Controller Master with multiple protocol converter, data logger, web server with Virtual HMI up to VGA (640 x 480) size and expansion slot with increased SDRAM

4-Channel Analog Output Module

Programming Cable for CS, G3, & Paradigm Series

Communications Cables

1

Crimson Programming Software

2

Crimson Programming Software, Manual, and Download Cable

Rail Stops (Qty 2)

Replacement Base

Replacement Termination Plug

PART NUMBER

CSMSTRV2

CSMSTRSX

CSMSTRGT

CSOUT400

CBLPROG0

CBLxxxxx

SFCRM

SFCRK

RSRSTP00

CSBASE00

CSTERM00

1

Visit www.redlion.net for a complete list of PID modules, data acquisition modules, communications drivers and cables.

2

Free at www.redlion.net

LIMITED WARRANTY

The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment, provided the products have been stored, handled, installed, and used under proper conditions. The Company’s liability under this limited warranty shall extend only to the repair or replacement of a defective product, at The Company’s option. The

Company disclaims all liability for any affirmation, promise or representation with respect to the products.

The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against damages, claims, and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries, deaths, property damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be to any extent liable, including without limitation penalties imposed by the Consumer Product Safety Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty Act (P.L. 93-637), as now in effect or as amended hereafter.

No warranties expressed or implied are created with respect to The Company’s products except those expressly contained herein. The

Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations.

Red Lion Controls

20 Willow Springs Circle

York PA 17406

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839

Red Lion Controls BV

Printerweg 10

NL - 3821 AD Amersfoort

Tel +31 (0) 334 723 225

Fax +31 (0) 334 893 793

Red Lion Controls AP

31, Kaki Bukit Road 3,

#06-04/05 TechLink

Singapore 417818

Tel +65 6744-6613

Fax +65 6743-3360

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Bulletin No. CSDIO-E

Drawing No. LP0558

Released 11/06

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839 www.redlion.net

MODEL CSDIO - MODULAR CONTROLLER

SERIES DIGITAL MODULE

z

ADDS REMOTE I/O CAPABILITY TO THE MODULAR

CONTROLLER SERIES

z

EIGHT INPUT, SIX OUTPUT DIGITAL MODULE

z

INPUTS ISOLATED FROM OUTPUTS

z

INPUTS INDEPENDENTLY SWITCH SELECTABLE FOR SINK OR

SOURCE SIGNALS

z

INPUTS INDEPENDENTLY CONFIGURABLE FOR HIGH OR LOW

ACTIVE STATE

z

INPUTS INDEPENDENTLY SWITCH SELECTABLE FOR

HIGH OR LOW FREQUENCY SIGNALS

z

RELAY OR NFET OUTPUT MODELS AVAILABLE

C US LISTED

IND. CONT. EQ.

34AD

GENERAL DESCRIPTION

The Model CSDIO series modules are digital I/O modules designed for use with the Modular Controller Series. The CSDIO14 offers eight inputs and six outputs that can be used to monitor contact or sensor inputs and actuate relays, solenoids, PLC inputs, etc.

The inputs accept standard DC inputs or contact closures, and are configured for Sink/Source signals via external switches. Additionally, each input has a switch selectable input filter that can be used to prevent contact bounce. Each input may also be software configured as a high-active or low-active input.

The modules are available with relay or NFET outputs that are capable of switching up to one amp each (NFET DC only). For applications requiring large loads to be controlled, several DIN rail mount relays are available.

The CSDIO modules connect and communicate via a backplane connection to the CSMSTR Modular Controller Series Master. The CSMSTR, equipped with serial ports as well as an Ethernet port, allows the system to share data with

PCs, PLCs, and SCADA systems. The Master supports any combination of up to 16 CS Series modules.

Internal power management circuits allow the modules to be replaced while power is applied, which reduces downtime in the event of a relay failure. All configuration information is stored locally within each module, as well as in the

Master, so replacement modules do not need to be configured. The Modular

Controller Series’ high density packaging and DIN rail mounting saves time and panel space. The backplane connection provides power and communication to the module and snaps easily onto standard top hat (T) profile DIN rail.

CONFIGURATION

The Modular Controller Series is configured with Windows

® compatible

Crimson™ software. The software is an easy to use, graphical interface that provides a means of communication configuration, as well as commissioning and calibration of new systems.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

Do not use the module to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the module.

CAUTION: Risk of Danger.

Read complete instructions prior to installation and operation of the unit.

CAUTION: Risk of electric shock.

DIMENSIONS In inches (mm)

1

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

GENERAL SPECIFICATIONS

1. POWER: Derived from system backplane. (CSDIO draws 170 mA max. load on power input of MASTER). Modules may be hot-swapped (replaced while powered up).

2. LEDs:

STS - Status LED shows module condition.

IN1-IN8 - LEDs are lit when associated input is active.

OP1-OP6 - LEDs are lit when associated output is active.

ALM - Alarm LED is lit when an internal alarm condition exists.

3. MEMORY: Non-volatile memory retains all programmable parameters.

MASTER also stores the parameters in order to reprogram modules that are replaced.

4. INPUTS: DIP switch selectable for sink or source

Maximum voltage: +30 VDC, reverse polarity protected

Off Voltage: < 1.2 Volts

On Voltage: > 3.8 Volts

Input Impedance: Source Mode 10K ohms; Sink Mode 20K ohms

Input Frequency*:

Filter switch on: 50 Hz

Filter switch off: 300 Hz

* Actual useable frequency limited by communication to external device.

5. OUTPUTS: Outputs available as FORM-A relay or Solid State NFET.

Form A Relay Output:

Type: N.O.

The following pairs of relays share the common terminal: 1&2, 3&4, 5&6

Current Rating by pair: 3 Amps @ 30 VDC / 125 VAC resistive

1/10 HP @ 125 VAC

Life Expectancy: 200,000 cycles at maximum load rating. (Decreasing load, increasing cycle time, and use of surge suppression such as RC snubbers increases life expectancy.)

Solid State Output:

Type: Switched DC, N Channel open drain MOSFET

Contact Rating: 1 ADC max

VDS ON: < 0.2 V @ 1 A

VDS MAX: 30 VDC

Offstate Leakage Current: 0.5

µA max

6. LOGIC (BOOLEAN) MODE:

Count Frequency: 200 Hz/input when input is directly connected (soft-wired) to the counter.

Logic Propagation Delay: 400 msecs. max.

Timer Accuracy: 0.2%

7. ISOLATION LEVEL: 500 Vrms @ 50/60 Hz for 1 minute between the following:

Inputs

Outputs

CS Master Power Supply Input

8. COMMUNICATIONS: Provided by the CS Master

9. ENVIRONMENTAL CONDITIONS:

Operating Temperature Range: 0 to +50°C

Storage Temperature Range: -40 to +85°C

Operating and Storage Humidity: 85% max relative humidity, noncondensing, from 0 to +50°C

Vibration According to IEC 68-2-6: 10 to 150 Hz, 0.075 mm amplitude in

X, Y, Z direction 1 g.

Shock According to IEC 68-2-27: Operational 25 g (10g relay), 11 msec in 3 directions.

Altitude: Up to 2000 meters

10. CERTIFICATIONS AND COMPLIANCES:

SAFETY

UL Listed, File # E302106, UL508, CSA C22.2 No. 14-M05

LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards

IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment for measurement, control, and laboratory use, Part 1.

ELECTROMAGNETIC COMPATIBILITY

Emissions and Immunity to EN 61326: Electrical Equipment for

Measurement, Control and Laboratory use.

Immunity:

Electrostatic discharge EN 61000-4-2

Electromagnetic RF fields

Fast transients (burst)

Surge

RF conducted interference

EN 61000-4-3

EN 61000-4-4

EN 61000-4-5

EN 61000-4-6

Criterion B

4 kV contact discharge

8 kV air discharge

Criterion A

10 V/m

Criterion A

2 kV power

1 kV signal

Criterion A

1 kV L-L,

2 kV L&N-E power

Criterion A

3 V/rms

Emissions:

Emissions EN 55011 Class A

Notes:

1. Criterion A: Normal operation within specified limits.

2. Criterion B: Temporary loss of performance from which the unit selfrecovers.

3. Power supplied from back plane via Master Module.

11. CONSTRUCTION: Case body is burgundy high impact plastic. Installation

Category I, Pollution Degree 2.

12. CONNECTIONS: Removable wire clamp screw terminal blocks.

Wire Gage: 28-16 AWG terminal gage wire

Torque: 1.96-2.23 inch/lbs (0.22-0.25 N-m)

13. MOUNTING: Snaps on to standard DIN style top hat (T) profile mounting rails according to EN50022 -35 x 7.5 and -35 x 15.

14. WEIGHT: 6.6 oz (187.1 g)

BLOCK DIAGRAM

2

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EMC INSTALLATION GUIDELINES

Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of the electrical noise, source or coupling method into a unit may be different for various installations. Cable length, routing, and shield termination are very important and can mean the difference between a successful or troublesome installation. Listed are some EMI guidelines for a successful installation in an industrial environment.

1. A unit should be mounted in a metal enclosure, which is properly connected to protective earth.

a. The mounting clip that connects to the DIN rail should have the DIN rail connected to protective earth.

2. Use shielded (screened) cables for all Signal and Control inputs. The shield

(screen) pigtail connection should be made as short as possible. The connection point for the shield depends somewhat upon the application.

Listed below are the recommended methods of connecting the shield, in order of their effectiveness.

a. Connect the shield to earth ground (protective earth) at one end where the unit is mounted.

b. Connect the shield to earth ground at both ends of the cable, usually when the noise source frequency is over 1 MHz.

c. Connect the shield to common of the module and leave the other end of the shield unconnected and insulated from earth ground.

3. Never run Signal or Control cables in the same conduit or raceway with AC power lines, conductors, feeding motors, solenoids, SCR controls, and heaters, etc. The cables should be run through metal conduit that is properly grounded. This is especially useful in applications where cable runs are long and portable two-way radios are used in close proximity or if the installation is near a commercial radio transmitter. Also, Signal or Control cables within an enclosure should be routed as far away as possible from contactors, control relays, transformers, and other noisy components.

4. Long cable runs are more susceptible to EMI pickup than short cable runs.

Therefore, keep cable runs as short as possible.

5. In extremely high EMI environments, the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective. The following EMI suppression devices (or equivalent) are recommended:

Fair-Rite part number 0443167251 (RLC part number FCOR0000)

TDK part number ZCAT3035-1330A

Steward part number 28B2029-0A0

6. To protect relay contacts that control inductive loads and to minimize radiated and conducted noise (EMI), some type of contact protection network is normally installed across the load, the contacts or both. The most effective location is across the load.

a. Using a snubber, which is a resistor-capacitor (RC) network or metal oxide varistor (MOV) across an AC inductive load is very effective at reducing

EMI and increasing relay contact life.

b. If a DC inductive load (such as a DC relay coil) is controlled by a transistor switch, care must be taken not to exceed the breakdown voltage of the transistor when the load is switched. One of the most effective ways is to place a diode across the inductive load. Most RLC products with solid state outputs have internal zener diode protection. However external diode protection at the load is always a good design practice to limit EMI.

Although the use of a snubber or varistor could be used.

RLC part numbers: Snubber SNUB0000

Varistor ILS11500 or ILS23000

Note: Reference manufacturer's instructions when installing any EMI suppression device.

7. Also, care should be taken when connecting input and output devices to the instrument. When a separate input and output common is provided, they should not be mixed. Therefore a sensor common should NOT be connected to an output common. This would cause EMI on the sensitive input common, which could effect the instrument’s operation.

Visit RLC’s web site at www.redlion.net for more information on EMI guidelines, Safety and CE issues as they relate to Red Lion Controls products.

HARDWARE

INPUT SWITCHES

Each input is independently configurable for sinking or sourcing signals. A filter capacitor is also selectable for avoiding contact bounce.

5

8

7

6

FILTER

SRC/SNK

FILTER

SRC/SNK

FILTER

SRC/SNK

FILTER

SRC/SNK

SRC/SNK:

ON-SRC - Connects an internal 10K

Ω pull-down resistor to common.

OFF-SNK - Connects an internal 20K Ω pull-up resistor to +5V.

1

4

3

2

FILTER

SRC/SNK

FILTER

SRC/SNK

FILTER

SRC/SNK

FILTER

SRC/SNK

FILTER:

ON - Connects a capacitor to the input, thereby reducing the input response to 50 Hz.

OFF - Provides maximum input response of 300 Hz.

ON

3

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HARDWARE INSTALLATION

SEPARATE BASE

FROM MODULE

ATTACH THE MODULE BASE

TO THE DIN RAIL

ATTACH MODULE TO BASE

WIRING

WIRING CONNECTIONS

All conductors should meet voltage and current ratings for each terminal.

Also, cabling should conform to appropriate standards of good installation, local codes and regulations. When wiring the module, use the numbers on the label to identify the position number with the proper function. Strip the wire, leaving approximately 1/4" (6 mm) of bare wire exposed. Insert the wire into the terminal, and tighten.

INPUT CONNECTIONS OUTPUT CONNECTIONS

Sinking Input Sourcing Input Relay Version Solid State NFET Version

4

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LEDS

STS – STATUS LED

The Status LED is a dual color LED that provides information regarding the state of the module. This includes indication of the various stages of the start-up routine (power-up), as well as any errors that may occur.

Startup Routine

Rapidly Flashing Red

Steady Red

Green

Error States

Solid Red

Module is currently running the boot loader and/or being flash upgraded by Crimson. This occurs for four seconds during a power up.

Module switching to configuration.

Module performing normally.

Green/Pulsing Red

Module not controlling, and not communicating.

Module is controlling properly, but has lost communication with the Master.

ALM – ALARM LED

The Alarm LED indicates the presence of a fault condition.

FIRMWARE UPGRADE

The module’s firmware is stored in flash memory so that software/hardware conflicts are avoided, and so that software features may be added in the future.

During a download, Crimson compares its own library of firmware files with those stored in the Master module. If they do not match, Crimson will download the necessary files. The Master then checks to make sure that the I/O modules contain the same firmware. If they contain a different revision, the Master will automatically copy those files into the module's flash memory. During this process, the module LEDs will flash rapidly, starting with the top row, and progressing through the remaining rows until the process is complete.

CONFIGURATION

Programming is done via Crimson, a Windows

® compatible configuration interface. Please see the Crimson manual for more information.

ORDERING INFORMATION

TYPE

Master Module

Digital Modules

Communication

Cables (10 feet)

Software

Accessories

MODEL NO.

CSMSTR

CSDI014

CBL

1

DESCRIPTION

Modular Controller Master, Multi Comms ports and Ethernet

Modular Controller Master with multiple protocol converter, data logger, web server with Virtual HMI up to QVGA (320 x 240) size and expansion slot.

Modular Controller Master with multiple protocol converter, data logger, web server with Virtual HMI up to VGA (640 x 480) size and expansion slot with increased SDRAM

Eight Inputs, Six Relay Outputs

Eight Inputs, Six Solid State Outputs

Programming Cable for CS, G3, & Paradigm Series

Communications Cables

1

Crimson Programming Software

2

Crimson Programming Software, Manual, and Download Cable

Rail Stops (Qty 2)

Replacement Base

Replacement Termination Plug

PART NUMBER

CSMSTRV2

CSMSTRSX

CSMSTRGT

CSDIO14R

CSDIO14S

CBLPROG0

CBLxxxxx

SFCRM

SFCRK

RSRSTP00

CSBASE00

CSTERM00

1

Visit www.redlion.net for a complete list of PID modules, data acquisition modules, communications drivers and cables.

2

Free at www.redlion.net

5

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LIMITED WARRANTY

The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment, provided the products have been stored, handled, installed, and used under proper conditions. The Company’s liability under this limited warranty shall extend only to the repair or replacement of a defective product, at The Company’s option. The Company disclaims all liability for any affirmation, promise or representation with respect to the products.

The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against damages, claims, and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries, deaths, property damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be to any extent liable, including without limitation penalties imposed by the Consumer Product Safety

Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty

Act (P.L. 93-637), as now in effect or as amended hereafter.

No warranties expressed or implied are created with respect to The Company’s products except those expressly contained herein. The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations.

Red Lion Controls

20 Willow Springs Circle

York PA 17406

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839

Red Lion Controls BV

Basicweg 11b

NL - 3821 BR Amersfoort

Tel +31 (0) 334 723 225

Fax +31 (0) 334 893 793

Red Lion Controls AP

31, Kaki Bukit Road 3,

#06-04/05 TechLink

Singapore 417818

Tel +65 6744-6613

Fax +65 6743-3360

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Bulletin No. CSSG1-B

Drawing No. LP0626

Released 1/07

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839 www.redlion.net

MODEL CSSG1 – MODULAR CONTROLLER SERIES STRAIN GAGE MODULE

C

R

UL

US LISTED

IND. CONT. EQ.

34AD z

STRAIN GAGE MODULE FOR THE MODULAR CONTROLLER SERIES

z

HOT-SWAPPABLE REPLACEMENT REDUCES DOWNTIME

z

AUTO ADDRESSING MINIMIZES CONFIGURATION TIME

z

PID CONTROL WITH REDUCED OVERSHOOT

z

LOAD CELL, PRESSURE AND TORQUE BRIDGE INPUTS

z

SOFTWARE SELECTABLE LOW LEVEL INPUTS

(20 mV, 33 mV or 200 mV FULL SCALE)

z

SOFTWARE SELECTABLE 5 VDC or 10 VDC BRIDGE EXCITATION

z

DIGITAL TARE (re-zero), BATCH TOTALIZER, AND PEAK/VALLEY

(max/min) RECORDING

z

ON DEMAND AUTO-TUNING OF PID SETTINGS

z

DC ANALOG OUTPUT

z

WINDOWS

®

CONFIGURATION SOFTWARE

GENERAL DESCRIPTION

The Model CSSG is a full featured single loop PID controller designed for use with the Modular Controller Series. The module accepts low level signals from a variety of bridge-type transducers, such as load cells, pressure transducers, torque transducers, etc. An optional second signal input is available, providing math capabilities between the two input channels (average, differential, etc.). Each input channel provides a software selectable 5 V or 10 V stable bridge excitation voltage, capable of driving up to four 350

Ω bridges

(combined total per module). The inputs are software selectable for ±20 mV, ±33 mV, or ±200 mV full scale. With solid state or relay outputs, plus an analog output, the CSSG module can perform virtually any combination of timeproportioning or linear control. The discrete outputs may also be assigned to one of seven internal soft alarms; and the linear output can be assigned to transmit virtually any internal variable. In addition, digital tare (re-zero), batch totalizer, and peak/valley (max/min) are provided.

The modules connect and communicate via a backplane connection to the

CSMSTR Master module. The Master, equipped with serial ports as well as an

Ethernet port, allows the system to share data with PCs, PLCs, and SCADA systems. The Master supports up to 16 CS Series modules (when using CSSG modules, refer to “Power” specifications).

The CSSG modules are available with relays, or open drain MOSFET outputs. For applications requiring large loads to be controlled, several DIN rail mount relays are available.

The modules can operate in On/Off, P, PI, or PID control mode, and use an on-demand Auto-Tune that establishes the tuning constants. The PID constants may be fine-tuned through the serial or Ethernet interface. The modules employ a unique overshoot suppression feature, which allows the quickest response without excessive overshoot. The modules can also be operated in manual mode, providing the operator with direct control of the output.

Internal power management circuits allow the modules to be replaced while power is applied, which reduces downtime in the event of a relay failure. All configuration information is stored locally within each module, as well as in the

Master, so replacement modules do not need to be configured.

The Modular Controller Series’ high density packaging and DIN rail mounting saves time and panel space. The backplane connection provides power and communication to the module and snaps easily onto standard top hat (T) profile DIN rail.

CONFIGURATION

The Modular Controller Series is configured with Windows

® compatible

Crimson™ software. The software is an easy to use, graphical interface which provides a means of configuration and commissioning of new systems, as well as routine module re-calibration.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

Do not use the controller to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the controller.

CAUTION: Risk of Danger.

Read complete instructions prior to installationand operation of the unit.

CAUTION: Risk of electric shock.

DIMENSIONS In inches (mm)

1

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SPECIFICATIONS

1. POWER: Derived from system backplane. 250 mA max. load on power input of MASTER. Module may be hot-swapped (replaced while powered up).

Modules per Master: A single Master can support up to 11 CSSG1 modules combined with any 5 other module types. For applications that require more than 11 CSSG1 modules, please contact technical support.

2. LEDs*:

STS - Status LED shows module condition.

OP1, OP2, OP3 - Indicate status of outputs 1, 2, and 3

ALM - Alarm LED is lit during an internal alarm condition.

* Default configuration.

3. MEMORY: Non-volatile memory retains all programmable parameters. The

MASTER also stores the parameters in order to reprogram any modules that are replaced.

4. INPUTS:

SOFTWARE

SELECTABLE

INPUT RANGE

±20.000 mVDC

ACCURACY *

18 TO 28°C

10 TO 75% RH

0.02% of reading +3 µV

ACCURACY *

0 TO 50°C

0 TO 85% RH

0.07% of reading +4 µV

±33.000 mVDC 0.02% of reading +5 µV 0.07% of reading +7 µV

±200.00 mVDC 0.02% of reading +30 µV 0.07% of reading +40 µV

* After 20 minute warm-up. Accuracy over the 0 to 50°C range includes the temperature coefficient.

Connection Type:

4-wire bridge (differential)

2-wire (single-ended)

Sample Time: 67 msec (15 readings per second)

Common Mode Range (with respect to input common): 0 to +5 VDC

Common Mode Rejection: > 100 dB, DC to 120 Hz

Temperature Coefficient (ratio metric): 20 ppm/°C max.

Step Response Time: 200 msec max. to within 99% of final process value

Input Impedance: 100 M

Max Continuous Overload: 30 V

PV Range: -30,000 to 30,000

Effective Resolution: 16-bit

5. BRIDGE EXCITATIONS:

Software selectable:

5 VDC, ±2%, 65 mA max.

10 VDC, ±2%, 125 mA max. combined (excitation 1 plus excitation 2).

Temperature coefficient (ratio metric): 20 ppm/°C max.

Max. four 350

Ω bridges per module.

6. ISOLATION LEVEL: 500 Vrms @ 50/60 Hz for 1 minute between the following:

OP1 *

OP2 *

OP3

Linear Output

Signal Inputs (the 2 input channels are not isolated from each other)

CS Master Power Supply Input

* Outputs OP1 and OP2 of SSR model are not isolated from each other

7. COMMUNICATIONS: Provided by the CS Master.

8. DISCRETE OUTPUTS:

Outputs 1 and 2 are available as Solid State NFET, or Form A relay. Output 3 is a Form C relay.

Solid State Output:

Type: Switched DC, N Channel open drain MOSFET

Current Rating: 1 A max

VDS ON: 0.3 V @ 1 A

VDS MAX: 30 VDC

Offstate Leakage Current: 0.5 mA max

Form A Relay Output:

Type: N.O.

Current Rating: 3 Amps @ 125 VAC

1/10 HP @ 125 VAC

Life Expectancy: 200,000 cycles at maximum load rating. (Decreasing load, increasing cycle time, and use of surge suppression such as RC snubbers increases life expectancy.)

Form C Relay Output:

Type: SPDT

Current Rating: 5 Amps @ 125 VAC or 28 VDC (resistive load)

1/8 HP @ 125 VAC

Life Expectancy: 100,000 cycles at maximum load rating. (Decreasing load, increasing cycle time, and use of surge suppression such as RC snubbers increases life expectancy.)

9. CONTROL MODES:

Control: On/Off, P, PI, or PID

Output: Time proportioning or linear

Cycle Time: Programmable from 0.0 to 60.0 sec

Auto-Tune: When selected, sets proportional band, integral time, derivative time values, and output dampening time

Input Fault Response: Upscale

10. ALARMS:

Modes:

Manual

Absolute High Acting

Deviation High Acting

Inside Band Acting

Absolute Low Acting

Deviation Low Acting

Outside Band Acting

Reset Action: Programmable; automatic or latched

Standby Mode: Programmable; enable or disable

Hysteresis: Programmable

Input Fault Response: Upscale

11. ANALOG DC OUTPUT:

Jumper Selectable/programmable for 0-10 VDC, 0-20 mA, or 4-20 mA

Resolution:

Voltage: 500 µV

Current: 1 µA

Accuracy:

0.1% of full scale (18 to 28°C)

0.2% of full scale (0 to 50°C)

Update Time: 0.0 to 60.0 sec

Compliance (for current output only): 500 Ω max.

Minimum load (voltage output only): 10 K

Ω min.

Output is independently jumper selectable for either 10 V or 20 mA. The output range may be field calibrated to yield approximate 10% overrange and a small underrange (negative) signal.

12. ENVIRONMENTAL CONDITIONS:

Operating Temperature Range: 0 to +50°C

Storage Temperature Range: -40 to +85°C

Operating and Storage Humidity: 85% max relative humidity, noncondensing, from 0 to +50°C

Vibration According to IEC 68-2-6: 10 to 150 Hz, 0.075 mm amplitude in X,

Y, Z direction 1 g.

Shock According to IEC 68-2-27: Operational 25 g (10g relay), 11 msec in 3 directions.

Altitude: Up to 2000 meters

13. CERTIFICATIONS AND COMPLIANCES:

SAFETY

UL Listed, File # E302106, UL508, CSA C22.2 No. 14-M05

LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards

IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment for measurement, control, and laboratory use, Part 1.

ELECTROMAGNETIC COMPATIBILITY

Emissions and Immunity to EN 61326: Electrical Equipment for

Measurement, Control and Laboratory use.

Immunity to Industrial Locations:

Electrostatic discharge EN 61000-4-2

Electromagnetic RF fields EN 61000-4-3

Fast transients (burst)

Surge

EN 61000-4-4

EN 61000-4-5

RF conducted interference EN 61000-4-6

Criterion A

4 kV contact discharge

8 kV air discharge

Criterion B

10 V/m

Criterion A

2 kV power

1 kV signal

Criterion B

1 kV L-L,

2 kV L&N-E power

Criterion A

3 V/rms

Emissions:

Emissions EN 55011 Class A

Notes:

1. Criterion A: Normal operation within specified limits.

2. Criterion B: Temporary loss of performance from which the unit selfrecovers.

3. Power supplied from backplane via Master Module.

14. CONSTRUCTION: Case body is burgundy high impact plastic. Installation

Category I, Pollution Degree 2.

15. CONNECTIONS: Removable wire clamp screw terminal blocks.

Wire Gage: 28-16 AWG terminal gage wire

Torque: 1.96-2.23 inch/lbs (0.22-0.25 N-m)

16. MOUNTING: Snaps on to standard DIN style top hat (T) profile mounting rails according to EN50022 -35 x 7.5 and -35 x 15.

17. WEIGHT: 7 oz (198.4 g)

2

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BLOCK DIAGRAM

EMC INSTALLATION GUIDELINES

Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of the electrical noise, source or coupling method into a unit may be different for various installations. Cable length, routing, and shield termination are very important and can mean the difference between a successful or troublesome installation. Listed are some EMI guidelines for a successful installation in an industrial environment.

1. A unit should be mounted in a metal enclosure, which is properly connected to protective earth.

a. The mounting clip that connects to the DIN rail should have the DIN rail connected to protective earth.

2. Use shielded (screened) cables for all Signal and Control inputs. The shield

(screen) pigtail connection should be made as short as possible. The connection point for the shield depends somewhat upon the application.

Listed below are the recommended methods of connecting the shield, in order of their effectiveness.

a. Connect the shield to earth ground (protective earth) at one end where the unit is mounted.

b. Connect the shield to earth ground at both ends of the cable, usually when the noise source frequency is over 1 MHz.

c. Connect the shield to common of the module and leave the other end of the shield unconnected and insulated from earth ground.

3. Never run Signal or Control cables in the same conduit or raceway with AC power lines, conductors feeding motors, solenoids, SCR controls, and heaters, etc. The cables should be run through metal conduit that is properly grounded. This is especially useful in applications where cable runs are long and portable two-way radios are used in close proximity or if the installation is near a commercial radio transmitter. Also, Signal or Control cables within an enclosure should be routed as far away as possible from contactors, control relays, transformers, and other noisy components.

4. Long cable runs are more susceptible to EMI pickup than short cable runs.

Therefore, keep cable runs as short as possible.

5. In extremely high EMI environments, the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective. The following EMI suppression devices (or equivalent) are recommended:

Fair-Rite part number 0443167251 (RLC part number FCOR0000)

TDK part number ZCAT3035-1330A

Steward part number 28B2029-0A0

6. To protect relay contacts that control inductive loads and to minimize radiated and conducted noise (EMI), some type of contact protection network is normally installed across the load, the contacts or both. The most effective location is across the load.

a. Using a snubber, which is a resistor-capacitor (RC) network or metal oxide varistor (MOV) across an AC inductive load is very effective at reducing

EMI and increasing relay contact life.

b. If a DC inductive load (such as a DC relay coil) is controlled by a transistor switch, care must be taken not to exceed the breakdown voltage of the transistor when the load is switched. One of the most effective ways is to place a diode across the inductive load. Most RLC products with solid state outputs have internal zener diode protection. However external diode protection at the load is always a good design practice to limit EMI.

Although the use of a snubber or varistor could be used.

RLC part numbers: Snubber SNUB0000

Varistor ILS11500 or ILS23000

Note: Reference manufacturer’s instructions when installing any EMI suppression device.

7. Also care should be taken when connecting input and output devices to the instrument. When a separate input and output common is provided, they should not be mixed. Therefore a sensor common should NOT be connected to an output common. This would cause EMI on the sensitive input common, which could effect the instruments, operation.

Visit RLC’s web site at www.redlion.net for more information on EMI guidelines, Safety and CE issues as they relate to Red Lion Controls products.

3

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HARDWARE

ANALOG OUTPUT OPTION

Select either Voltage or Current output by placing the output jumpers in the appropriate location. The output jumpers are located on the side of the CSSG1 module.

Voltage

INSTALLATION

SEPARATE BASE

FROM MODULE

Current

ATTACH THE MODULE BASE

TO THE DIN RAIL

ATTACH MODULE TO BASE

SG MODULE BASE

WIRING

WIRING CONNECTIONS

All conductors should meet voltage and current ratings for each terminal. Also, cabling should conform to appropriate standards of good installation, local codes and regulations.

When wiring the module, use the numbers on the label to identify the position number with the proper function. Strip the wire, leaving approximately 1/4" (6 mm) of bare wire exposed.

Insert the wire into the terminal, and tighten.

SG MODULE BASE

4

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INPUT CONNECTIONS

2-Wire Single Ended Input 4-Wire Bridge Input 6-Wire Bridge Input

BRIDGE COMPLETION RESISTORS

For single strain gage applications, bridge completion resistors must be employed externally to the module. Only use metal film resistors with a low temperature coefficient of resistance.

Load cells and pressure transducers are normally implemented as full resistance bridges and do not require bridge completion resistors.

OUTPUT CONNECTIONS

Outputs 1 and 2 - Relay Version Output 3

Outputs 1 and 2 - Solid State Version Analog Output

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LEDS

STS – STATUS LED

The Status LED is a dual color LED that provides information regarding the state of the module. This includes indication of the various stages of the start-up routine (power-up), as well as any errors that may occur.

Startup Routine

Rapidly Flashing Red

Steady Red

Green

Module is currently running the boot loader and/or being flash upgraded by Crimson. This occurs for four seconds during a power up.

Module switching to configuration.

Module performing normally.

Error States

Solid Red

Green/Pulsing Red

Module not controlling, and not communicating.

Module is controlling properly, but has lost communication with the Master.

OP1, OP2, OP3, – OUTPUT STATUS LED

The OP1, OP2, andOP3 LEDs are factory configured to indicate the status of the outputs. The LEDs turn on when the output is active.

These LEDs may be remapped to various other module properties.

ALM – ALARM LED

The Alarm LED is factory configured to indicate the presence of an alarm.

Whenever one of the seven alarms is active, the LED turns on.

This LED may be remapped to various other module properties.

FIRMWARE UPGRADE

The module’s firmware is stored in flash memory to prevent software/hardware conflicts, and so that software features may be added in the future.

During a download, Crimson compares its own library of firmware files with those stored in the Master module. If they do not match, Crimson will download the necessary files. The Master then checks to make sure that the I/O modules contain the same firmware. If they contain a different revision, the Master will automatically copy those files into the module's flash memory. During this process, the module LEDs will flash rapidly, starting with the top row, and progressing through the remaining rows until the process is complete.

CONFIGURATION

Programming is done via Crimson, a Windows

® compatible configuration interface. Please see the Crimson manual for more information.

ORDERING INFORMATION

TYPE

Master Module

Strain Gage

Control Modules

Communications

Cables

(10 feet)

Software

Accessories

MODEL NO.

CSMSTR

CSSG1

CBL

1

DESCRIPTION

Modular Controller Master, Multi Comms ports and Ethernet

Modular Controller Master with multiple protocol converter, data logger, web server with Virtual HMI up to QVGA (320 x 240) size and expansion slot.

Modular Controller Master with multiple protocol converter, data logger, web server with Virtual HMI up to VGA (640 x 480) size and expansion slot with increased SDRAM

Single Loop, One SG Input, Relay Outputs, Analog Out

Single Loop, One SG Input, Solid State Outputs, Analog Out

Single Loop, Two SG Inputs, Relay Outputs, Analog Out

Single Loop, Two SG Inputs, Solid State Outputs, Analog Out

Programming Cable for CS, G3, & Paradigm Series

Communications Cables

1

Crimson Programming Software

2

Crimson Programming Software, Manual, and Download Cable

Rail Stops (Qty 2)

Replacement Base

Replacement Termination Plug

PART NUMBER

CSMSTRV2

CSMSTRSX

CSMSTRGT

CSSG10RA

CSSG10SA

CSSG11RA

CSSG11SA

CBLPROG0

CBLxxxxx

SFCRM

SFCRK

RSRSTP00

CSBASE00

CSTERM00

1

Visit www.redlion.net for a complete list of PID modules, data acquisition modules, communications drivers and cables.

2

Free at www.redlion.net

6

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

LIMITED WARRANTY

The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment, provided the products have been stored, handled, installed, and used under proper conditions. The Company’s liability under this limited warranty shall extend only to the repair or replacement of a defective product, at The Company’s option. The Company disclaims all liability for any affirmation, promise or representation with respect to the products.

The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against damages, claims, and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries, deaths, property damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be to any extent liable, including without limitation penalties imposed by the Consumer Product Safety

Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty

Act (P.L. 93-637), as now in effect or as amended hereafter.

No warranties expressed or implied are created with respect to The Company’s products except those expressly contained herein. The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations.

Red Lion Controls

20 Willow Springs Circle

York PA 17406

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839

Red Lion Controls BV

Basicweg 11b

NL - 3821 BR Amersfoort

Tel +31 (0) 334 723 225

Fax +31 (0) 334 893 793

Red Lion Controls AP

31, Kaki Bukit Road 3,

#06-04/05 TechLink

Singapore 417818

Tel +65 6744-6613

Fax +65 6743-3360

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

Bulletin No. CS8-F

Drawing No. LP0556

Released 5/07

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839 www.redlion.net

MODELS CSTC, CSRTD, CSINI, CSINV -

MODULAR CONTROLLER SERIES ANALOG INPUT MODULES

C

R

UL

US LISTED

IND. CONT. EQ.

34AD z

DEDICATED HIGH DENSITY INPUT MODULES FOR THE

MODULAR CONTROLLER SERIES

z

MODELS AVAILABLE TO ACCEPT ±10 V, 0/4-20 mA,

THERMOCOUPLE AND RTD INPUTS

z

±10 V AND 0/4-20 mA INPUT VERSIONS FULLY SCALABLE

z

±10 V AND 0/4-20 mA INPUT VERSIONS AVAILABLE WITH 100

POINT LINEARIZATION

z

UNUSED INPUTS CAN BE DISABLED TO INCREASE OVERALL

READING RATE

z

IDEAL FOR DATA-ACQUISITION APPLICATIONS

z

AUTO ADDRESSING MINIMIZES CONFIGURATION TIME

z

CAN BE USED IN CONJUNCTION WITH ANY CS

SERIES MODULES

GENERAL DESCRIPTION

The Model CSTC, CSRTD, CSINI, and CSINV are 16-bit analog input modules designed for use with the Modular Controller Series. These modules provide a means of high-density signal measurement for data-acquisition applications. The CSTC module accepts a wide range of thermocouple types, while the CSRTD accepts various RTD inputs. The CSINI and CSINV accept

0/4-20 mA and ±10 V process signals, respectively.

The modules connect and communicate via a backplane connection to the

CSMSTR Modular Controller Series Master. The CSMSTR, equipped with serial ports as well as an Ethernet port, allows the system to share data with PCs, PLCs, and SCADA systems. The Master supports any combination of up to 16 CS series modules, allowing a total of 128 signals to be monitored via a single Master.

Internal power management circuits allow the modules to be replaced while power is applied, which reduces downtime. All configuration information is stored locally within the module, as well as in the Master, so replacement modules do not need to be configured.

The Modular Controller Series’ high density packaging and DIN rail mounting saves time and panel space. The backplane connection provides power and communication to the module and snaps easily onto standard top hat (T) profile DIN rail.

CONFIGURATION

The Modular Controller Series is configured with Windows

® compatible

Crimson™ software. The software is an easy to use, graphical interface which provides a means of configuration and commissioning of new systems, as well as routine module re-calibration.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it. If equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

Do not use the module to directly command motors, valves, or other actuators not equipped with safeguards. To do so can be potentially harmful to persons or equipment in the event of a fault to the module. An independent and redundant temperature limit indicator with alarm outputs is strongly recommended.

DIMENSIONS In inches (mm)

CAUTION: Risk of Danger.

Read complete instructions prior to installation and operation of the unit.

CAUTION: Risk of electric shock.

GENERAL SPECIFICATIONS

1. POWER: Derived from system backplane. (75 mA load on power input of

MASTER). Module may be hot-swapped (replaced while powered up).

2. LEDs:

STS - Status LED shows module condition.

ALM - Alarm LED is lit during any internal alarm condition.

3. MEMORY: Non-volatile memory retains all programmable parameters.

MASTER also stores the parameters in order to reprogram modules that are replaced.

4. ISOLATION LEVEL: 500 Vrms @ 50/60 Hz for 1 minute between the

Signal Inputs and the CS Master Power Supply Input.

5. COMMUNICATIONS: Provided by the CS Master

1

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

GENERAL SPECIFICATIONS (CONT’D)

6. CERTIFICATIONS AND COMPLIANCES:

SAFETY

UL Listed, File # E302106, UL508, CSA C22.2 No. 14-M05

LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards

IEC 61010-1, EN 61010-1: Safety requirements for electrical equipment for measurement, control, and laboratory use, Part 1.

ELECTROMAGNETIC COMPATIBILITY

Emissions and Immunity to EN 61326: Electrical Equipment for

Measurement, Control and Laboratory use.

Immunity to Industrial Locations:

Electrostatic discharge EN 61000-4-2

Electromagnetic RF fields

Fast transients (burst)

Surge

RF conducted interference

EN 61000-4-3

EN 61000-4-4

EN 61000-4-5

EN 61000-4-6

Criterion B

4 kV contact discharge

8 kV air discharge

Criterion A, Criterion B

4

10 V/m

Criterion A

2 kV power

1 kV signal

Criterion A, Criterion B

4

1 kV L-L,

2 kV L&N-E power

Criterion A

3 V/rms

Emissions:

Emissions EN 55011 Class A

Notes:

1. Criterion A: Normal operation within specified limits.

2. Criterion B: Temporary loss of performance from which the unit selfrecovers.

3. Power supplied from backplane via Master Module.

4. CSRTD600

7. ENVIRONMENTAL CONDITIONS:

Operating Temperature Range: 0 to +50°C

Storage Temperature Range: -40 to +85°C

Operating and Storage Humidity: 85% max relative humidity, noncondensing, from 0 to +50°C

Vibration According to IEC 68-2-6: 10 to 150 Hz, 0.075 mm amplitude in

X, Y, Z direction 1 g.

Shock According to IEC 68-2-27: Operational 25 g, 11 msec in 3 directions.

Altitude: Up to 2000 meters

8. CONSTRUCTION: Case body is burgundy high impact plastic. Installation

Category I, Pollution Degree 2.

9. CONNECTIONS: Removable wire clamp screw terminal blocks

Wire Gage: 28-16 AWG terminal gage wire

Torque: 1.96-2.23 inch/lbs (0.22-0.25 N-m)

10. MOUNTING: Snaps on to standard DIN style top hat (T) profile mounting rails according to EN50022 -35 x 7.5 and -35 x 15.

11. WEIGHT: 6 oz (170.1 g)

CSTC8 SPECIFICATIONS

12. INPUTS:

Channels: 8 single-ended

Effective Resolution: Full 16-bit

Sample Time: 50 msec - 400 msec, depending on number of enabled inputs.

ENABLED

INPUTS

7

8

5

6

3

4

1

2

SCAN TIME

(READING RATE)

50 msec (20 Hz)

100 msec (10 Hz)

150 msec (6.7 Hz)

200 msec (5 Hz)

250 msec (4 Hz)

300 msec (3.3 Hz)

350 msec (2.9 Hz)

400 msec (2.5 Hz)

Common Mode Rejection: >110 dB, 50/60 Hz

Normal Mode Rejection: >90 dB, 50/60 Hz

Temperature Coefficient: 0.01%/°C

Step Response Time: One scan time (to within 99% of final value)

Types: T, E, J, K, R, S, B, N, C

Slope & Offset: Provides sensor error correction

Input Impedance: 20 M

Lead Resistance Effect: 0.25 µV/

Cold Junction Compensation: Less than ±1°C typical (±1.5°C max) over 0 to

50 °C ambient temperature

Resolution: 0.1°

TYPE

T

E

J

K

R

S

B

N

C

W5/W6

MEASUREMENT

RANGE

-200 to +400°C

-328 to +752°F

-200 to +730°C

-328 to +1346°F

-200 to +760°C

-328 to +1400°F

-200 to +1250°C

-328 to +2282°F

0 to +1768°C

+32 to +3214°F

0 to +1768°C

+32 to +3214°F

+149 to +1820°C

+300 to +3308°F

-200 to +1300°C

-328 to +2372°F

0 to +2315°C

+32 to +4199°F

ANSI

(+) Blue

(-) Red

WIRE COLOR

BS 1843

(+) White

(-) Blue

(+) Violet

(-) Red

(+) White

(-) Red

(+) Yellow

(-) Red

No Standard

No Standard

(+) Brown

(-) Blue

(+) Yellow

(-) Blue

(+) Brown

(-) Blue

(+) White

(-) Blue

(+) White

(-) Blue

No Standard No Standard

(+) Orange

(-) Red

No Standard

(+) Orange

(-) Blue

No Standard

13. TEMPERATURE INDICATION ACCURACY: ± (0.3% of span, +1°C).

Includes NIST conformity, cold junction effect, A/D conversion errors, temperature coefficient and linearization conformity at 23°C after 20 minute warm up.

14. PROBE BREAK RESPONSE: Upscale drive, Input Fault Alarm bit set high,

ALM LED illuminates.

CSRTD6 SPECIFICATIONS

15. RTD INPUTS:

Channels: 6 single-ended

Effective Resolution: Full 16-bit

Sample Time: 67 msec - 400 msec, depending on enabled inputs.

Lead Resistance: 15

Ω Max

Resolution: 0.1°

Slope & Offset: Provides sensor error correction

ENABLED

INPUTS

1

2

3

4

5

6

SCAN TIME

(READING RATE)

67 msec (14.9 Hz)

133 msec (7.5 Hz)

200 msec (5 Hz)

267 msec (3.8 Hz)

333 msec (3 Hz)

400 msec (2.5 Hz)

Common Mode Rejection: >110 dB, 50/60 Hz

Normal Mode Rejection: >90 dB, 50/60 Hz

Temperature Coefficient: 0.01%/°C

Step Response Time: One scan time (to within 99% of final value)

Type: 2 or 3 wire

Excitation: 150µA

TYPE

385

392

672

Ohms

INPUT TYPE

100

Ω platinum,

Alpha = .00385

100

Ω platinum,

Alpha = .003919

120

Ω nickel,

Alpha = .00672

Linear resistance

RANGE

-200 to +600°C

-328 to +1100°F

-200 to +600°C

-328 to +1100°F

-80 to +215°C

-112 to +419°F

0

Ω to 300

16. TEMPERATURE INDICATION ACCURACY: ± (0.1% of span) over 18 to 28°C environment, ± (0.2% of span) over 0 to 50°C environment. Includes

NIST conformity, A/D conversion errors, temperature coefficient and linearization conformity at 23°C after 20 minute warm up.

17. PROBE BREAK RESPONSE: If channel is enabled: upscale drive, Input

Fault Alarm bit set high, ALM LED illuminates.

2

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

CSINI8 SPECIFICATIONS

18. INPUTS:

Channels: 8 single-ended

Ranges: 0-20 mA or 4-20 mA

Effective Resolution: Full 16-bit

Programmable Scaling: ±30,000

Linearizer: 100 Points (CSINI8L0 only)

Sample Time: 50 msec - 400 msec, depending on number of enabled inputs.

ENABLED

INPUTS

1

2

5

6

7

8

3

4

SCAN TIME

(READING RATE)

50 msec (20 Hz)

100 msec (10 Hz)

150 msec (6.7 Hz)

200 msec (5 Hz)

250 msec (4 Hz)

300 msec (3.3 Hz)

350 msec (2.9 Hz)

400 msec (2.5 Hz)

Common Mode Rejection: >110 dB, 50/60 Hz

Normal Mode Rejection: >90 dB, 50/60 Hz

Step Response Time: One scan time (to within 99% of final value)

Input Impedance: 10 Ω

Max. Continuous Overload: 100 mA

19. ACCURACY: ±0.1% of span

20. INPUT FAULT RESPONSE: Upscale Drive, Input Fault Alarm bit set high, ALM LED illuminates below -3 mA, and above 23 mA for 0-20 mA range; below +3 mA and above 23 mA for 4-20 mA signals.

CSINV8 SPECIFICATIONS

21. INPUTS:

Channels: 8 single-ended

Ranges: 0-10 VDC or ±10 VDC

Effective Resolution: Full 16-bit

Programmable Scaling: ±30,000

Linearizer: 100 Points (CSINV8L0 only)

Sample Time: 50 msec - 400 msec, depending on number of enabled inputs.

ENABLED

INPUTS

1

2

3

4

7

8

5

6

SCAN TIME

(READING RATE)

50 msec (20 Hz)

100 msec (10 Hz)

150 msec (6.7 Hz)

200 msec (5 Hz)

250 msec (4 Hz)

300 msec (3.3 Hz)

350 msec (2.9 Hz)

400 msec (2.5 Hz)

Common Mode Rejection: >110 dB, 50/60 Hz

Normal Mode Rejection: >90 dB, 50/60 Hz

Step Response Time: One scan time (to within 99% of final value)

Input Impedance: 10 M

Max. Continuous Overload: 50 V

22. ACCURACY: ±0.1% of span

23. INPUT FAULT RESPONSE: Upscale Drive, Input Fault Alarm bit set high, ALM LED illuminates below -10.4 VDC and above +10.4 VDC.

BLOCK DIAGRAM FOR

CSTC8, CSRTD6, CSINI8 & CSINV8

3

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

EMC INSTALLATION GUIDELINES

Although Red Lion Controls Products are designed with a high degree of immunity to Electromagnetic Interference (EMI), proper installation and wiring methods must be followed to ensure compatibility in each application. The type of the electrical noise, source or coupling method into a unit may be different for various installations. Cable length, routing, and shield termination are very important and can mean the difference between a successful or troublesome installation. Listed are some EMI guidelines for a successful installation in an industrial environment.

1. A unit should be mounted in a metal enclosure, which is properly connected to protective earth.

a. The mounting clip that connects to the DIN rail should have the DIN rail connected to protective earth.

2. Use shielded (screened) cables for all Signal and Control inputs. The shield

(screen) pigtail connection should be made as short as possible. The connection point for the shield depends somewhat upon the application.

Listed below are the recommended methods of connecting the shield, in order of their effectiveness.

a. Connect the shield to earth ground (protective earth) at one end where the unit is mounted.

b. Connect the shield to earth ground at both ends of the cable, usually when the noise source frequency is over 1 MHz.

c. Connect the shield to common of the module and leave the other end of the shield unconnected and insulated from earth ground.

3. Never run Signal or Control cables in the same conduit or raceway with AC power lines, conductors, feeding motors, solenoids, SCR controls, and heaters, etc. The cables should be run through metal conduit that is properly grounded. This is especially useful in applications where cable runs are long and portable two-way radios are used in close proximity or if the installation is near a commercial radio transmitter. Also, Signal or Control cables within an enclosure should be routed as far away as possible from contactors, control relays, transformers, and other noisy components.

4. Long cable runs are more susceptible to EMI pickup than short cable runs.

Therefore, keep cable runs as short as possible.

5. In extremely high EMI environments, the use of external EMI suppression devices such as Ferrite Suppression Cores for signal and control cables is effective. The following EMI suppression devices (or equivalent) are recommended:

Fair-Rite part number 0443167251 (RLC part number FCOR0000)

TDK part number ZCAT3035-1330A

Steward part number 28B2029-0A0

6. To protect relay contacts that control inductive loads and to minimize radiated and conducted noise (EMI), some type of contact protection network is normally installed across the load, the contacts or both. The most effective location is across the load.

a. Using a snubber, which is a resistor-capacitor (RC) network or metal oxide varistor (MOV) across an AC inductive load is very effective at reducing

EMI and increasing relay contact life.

b. If a DC inductive load (such as a DC relay coil) is controlled by a transistor switch, care must be taken not to exceed the breakdown voltage of the transistor when the load is switched. One of the most effective ways is to place a diode across the inductive load. Most RLC products with solid state outputs have internal zener diode protection. However external diode protection at the load is always a good design practice to limit EMI.

Although the use of a snubber or varistor could be used.

RLC part numbers: Snubber SNUB0000

Varistor ILS11500 or ILS23000

Note: Reference manufacturer’s instructions when installing any EMI suppression device.

7. Also care should be taken when connecting input and output devices to the instrument. When a separate input and output common is provided, they should not be mixed. Therefore a sensor common should NOT be connected to an output common. This would cause EMI on the sensitive input common, which could effect the instrument’s operation.

Visit RLC’s web site at www.redlion.net for more information on EMI guidelines, Safety and CE issues as they relate to Red Lion Controls products.

HARDWARE INSTALLATION

SEPARATE BASE

FROM MODULE

ATTACH THE MODULE BASE

TO THE DIN RAIL

ATTACH MODULE TO BASE

WIRING

WIRING CONNECTIONS

All conductors should meet voltage and current ratings for each terminal.

Also, cabling should conform to appropriate standards of good installation, local codes and regulations. When wiring the module, use the numbers on the label to identify the position number with the proper function. Strip the wire, leaving approximately 1/4" (6 mm) of bare wire exposed. Insert the wire into the terminal, and tighten.

4

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

INPUT CONNECTIONS

CSTC

CSRTD CSINI CSINV

LEDS

STS – STATUS LED

The Status LED is a dual color LED that provides information regarding the state of the module. This includes indication of the various stages of the start-up routine (power-up), as well as any errors that may occur.

Startup Routine

Rapidly Flashing Red

Steady Red

Green

Module is currently running the boot loader and/or being flash upgraded by Crimson. This occurs for four seconds during a power up.

Module switching to configuration.

Module performing normally.

FIRMWARE UPGRADE

The module's firmware is stored in flash memory so that software/hardware conflicts are avoided, and so that software features may be added in the future.

During a download, Crimson compares its own library of firmware files with those stored in the Master module. If they do not match, Crimson will download the necessary files. The Master then checks to make sure that the I/O modules contain the same firmware. If they contain a different revision, the Master will automatically copy those files into the module's flash memory. During this process, the module LEDs will flash rapidly, starting with the top row, and progressing through the remaining rows until the process is complete.

Error States

Solid Red

Green/Pulsing Red

Module not controlling, and not communicating.

Module is controlling properly, but has lost communication with the Master.

ALM – ALARM LED

The Alarm LED indicates the presence of an input fault condition. When one or more Input Fault Alarm bits is high, the LED turns on. The alarms may be disabled for unused inputs.

CONFIGURATION

Programming is done via Crimson, a Windows

® compatible configuration interface. Please see the Crimson manual for more information.

5

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

ORDERING INFORMATION

TYPE

Master Module

Input Modules

MODEL NO.

CSMSTR

CSTC

CSINI

1

CSINV

DESCRIPTION

Modular Controller Master, Multi Comms ports and Ethernet

Modular Controller Master with multiple protocol converter, data logger, web server with Virtual HMI up to QVGA (320 x 240) size and expansion slot.

Modular Controller Master with multiple protocol converter, data logger, web server with Virtual HMI up to VGA (640 x 480) size and expansion slot with increased SDRAM

8 Channel Thermocouple Module

8 Channel 0(4)-20 mA Input Module

8 Channel 0(4)-20 mA Input Module, 100-Point Linearizer

8 Channel ±10 V Input Module

8 Channel ±10 V Input Module, 100-Point Linearizer

PART NUMBER

CSMSTRV2

CSMSTRSX

CSMSTRGT

CSTC8000

CSINI800

CSINI8L0

CSINV800

CSINV8L0

Communications

Cables

(10 feet)

Software

Accessories

CSRTD

CBL

6 Channel RTD Module

Programming Cable for CS, G3, & Paradigm Series

Communications Cables

1

Crimson Programming Software

2

Crimson Programming Software, Manual, and Download Cable

Rail Stops (Qty 2)

Replacement Base

Replacement Termination Plug

CSRTD600

CBLPROG0

CBLxxxxx

SFCRM

SFCRK

RSRSTP00

CSBASE00

CSTERM00

1

Visit www.redlion.net for a complete list of PID modules, data acquisition modules, communications drivers and cables.

2

Free at www.redlion.net

6

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

LIMITED WARRANTY

The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment, provided the products have been stored, handled, installed, and used under proper conditions. The Company’s liability under this limited warranty shall extend only to the repair or replacement of a defective product, at The Company’s option. The Company disclaims all liability for any affirmation, promise or representation with respect to the products.

The customer agrees to hold Red Lion Controls harmless from, defend, and indemnify RLC against damages, claims, and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries, deaths, property damage, lost profits, and other matters which Buyer, its employees, or sub-contractors are or may be to any extent liable, including without limitation penalties imposed by the Consumer Product Safety

Act (P.L. 92-573) and liability imposed upon any person pursuant to the Magnuson-Moss Warranty

Act (P.L. 93-637), as now in effect or as amended hereafter.

No warranties expressed or implied are created with respect to The Company’s products except those expressly contained herein. The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations.

Red Lion Controls

20 Willow Springs Circle

York PA 17406

Tel +1 (717) 767-6511

Fax +1 (717) 764-0839

Red Lion Controls BV

Printerweg 10

NL - 3821 AD Amersfoort

Tel +31 (0) 334 723 225

Fax +31 (0) 334 893 793

Red Lion Controls AP

31, Kaki Bukit Road 3,

#06-04/05 TechLink

Singapore 417818

Tel +65 6744-6613

Fax +65 6743-3360

Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com

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