New Holland T6.110 Service Manual

SERVICE
MANUAL
SERVICE MANUAL
T6.110 / T6.120 / T6.130 TIER 3
Tractor
T6.110
T6.120
T6.130
Tractor
1/1
Part number 47793371
Part number 47793371
English
April 2017
© 2017 CNH Industrial Latin America LTDA. All Rights Reserved.
SERVICE MANUAL
T6.110 PIN HCCZ, With cab, TIER 3, 8x8, Year 2015, T6.110 PIN HCCZ, Without
cab, TIER 3, 8x8, Year 2015 , T6.120 PIN HCCZ, With cab, TIER 3, 8x8, T6.120
PIN HCCZ, Without cab, TIER 3, 8x8 , T6.130 PIN HCCZ, With cab, TIER 3,
16X8 , T6.130 PIN HCCZ, Without cab, TIER 3, 16X8
47793371A 25/04/2017
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Link Product / Engine
Product
T6.110 PIN HCCZ, Com cabine,
TIER 3, 8x8, Ano 2015
T6.110 PIN HCCZ, Sem cabine,
TIER 3, 8x8, Ano 2015
T6.120 PIN HCCZ, Com cabine,
TIER 3, 8x8
T6.120 PIN HCCZ, Sem cabine,
TIER 3, 8x8
T6.130 PIN HCCZ, Com cabine,
TIER 3, 16X8
T6.130 PIN HCCZ, Sem cabine,
TIER 3, 16X8
Market Product
Latin America
Engine
F4CE9484E*J602
Latin America
F4CE9484E*J602
Latin America
F4CE9484E*J602
Latin America
F4CE9484E*J602
Latin America
F4CE9684G*J601
Latin America
F4CE9684G*J601
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Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.250] Turbocharger and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
Clutch ....................................................................................... 18
[18.110] Clutch and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.1
Transmission.............................................................................. 21
[21.114] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1
[21.130] Mechanical transmission external controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2
[21.140] Mechanical transmission internal components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3
[21.112] Power shuttle transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4
[21.134] Power shuttle transmission external controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5
[21.154] Power shuttle transmission internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.6
[21.160] Creeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.7
[21.109] Transmission cooler and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.8
Four-Wheel Drive (4WD) system .................................................. 23
[23.304] Four-Wheel Drive (4WD) gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1
[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2
Front axle system ....................................................................... 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3
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Rear axle system........................................................................ 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3
Power Take-Off (PTO) ................................................................. 31
[31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1
[31.114] Two-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.114] Three-point hitch control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6
Hitches, drawbars, and implement couplings.................................. 37
[37.100] Drawbars and towing hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1
[37.110] Rear three-point hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.2
Frames and ballasting ................................................................. 39
[39.140] Ballasts and supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1
Steering..................................................................................... 41
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2
[41.432] Autoguidance steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
Wheels ...................................................................................... 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
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[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2
Cab climate control ..................................................................... 50
[50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
Electrical systems ....................................................................... 55
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
Platform, cab, bodywork, and decals ............................................. 90
[90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.151] Cab interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
[90.110] Operator platform less cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
[90.118] Protections and footboards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4
[90.114] Operator protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5
[90.120] Mechanically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.7
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.8
[90.102] Engine shields, hood latches, and trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.9
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INTRODUCTION
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Contents
INTRODUCTION
International symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Foreword - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Foreword - How to use and navigate through this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Safety rules - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Safety rules (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Torque - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Basic instructions - Shop and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Torque - Standard torque data for hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Engine cooling system - Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Fluids and lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
(*) See content for specific models
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INTRODUCTION
International symbols
As a guide to the operation of the machine, various universal symbols have been utilized on the instruments, controls,
switches, and fuse box. The symbols are shown below with an indication of their meaning.
Heater plug for
cold start
Turning signal
Power Take-Off
(PTO)
Reaction control
Alternator
charging
Activated memory
Transmission in
neutral
Accessories
socket
Fuel Level
Turn signals
Creeper selection
Implement socket
Automatic fuel
shut-off
Turn signals - one
trailer
Low speed
selection
Percentage slip
Engine speed
(rpm x 100)
Turn signals - two
trailers
High speed
selection
Raising of the
hydraulic lift
Hour meter
Wind shield
washer
Road speed
Rear hitch lower
Engine Oil
Pressure
Windscreen wash
wipe
Differential Lock
Hydraulic lift
height threshold
Engine Coolant
Temperature
Heating
temperature
control
Rear axle oil
temperature
Hydraulic lift
disabled
Coolant Level
Cab recirculation
fan
Trans Oil Pressure
Transmission
filters and
hydraulic filters
Machine lights
Air conditioner
Auxiliary Front
Wheel Drive
(AFWD) operated
Remote control
valve extension
Main beam head
Air Filter
Restriction
Warning!
Remote control
valve command
retraction
Dip Beam
Parking brake
Danger warning
lights
Remote control
valve flotation
Work lamps
Brake fluid level
Variable control
Malfunction! See
Operator’s
Stop Lamp
Trailer brake
Pressurized!
Open carefully
Malfunction!
(alternative
symbol)
Horn
Warning!
Corrosive
substance
Position control
Brake fluid level
Trans Oil Pressure
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INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your NEW HOLLAND Sales and Service Networks.
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INTRODUCTION
Foreword - How to use and navigate through this manual
This manual has been produced by a new technical information system. This new system is designed to deliver
technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called
SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.
Technical information is written to support the maintenance and service of the functions or systems on a customer's
machine. When a customer has a concern on their machine it is usually because a function or system on their machine is not working at all, is not working efficiently, or is not responding correctly to their commands. When you refer
to the technical information in this manual to resolve that customer's concern, you will find all the information classified
using the SAP coding, according to the functions or systems on that machine. Once you have located the technical
information for that function or system, you will then find all the mechanical, electrical or hydraulic devices, components, assemblies, and sub assemblies for that function or system. You will also find all the types of information that
have been written for that function or system: the technical data (specifications), the functional data (how it works),
the diagnostic data (fault codes and troubleshooting), and the service data (remove, install adjust, etc.).
By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of
technical information you need to resolve that customer's concern on his machine. This is made possible by attaching
3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - the component or function on the machine, that the piece of technical information is going to describe
(e.g., Fuel tank).
• INFORMATION TYPE - the piece of technical information that has been written for a particular component or function on the machine (e.g., Capacity would be a type of Technical Data describing the amount of fuel held by the fuel
tank).
• PRODUCT - the model for which the piece of technical information is written.
Every piece of technical information will have those three categories attached to it. You will be able to use any combination of those categories to find the right piece of technical information you need to resolve that customer's concern
on their machine.
That information could be:
• the procedure for how to remove the cylinder head
• a table of specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
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INTRODUCTION
Manual content
This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the
beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at
the end of each Chapter. Page number references are included for every piece of technical information listed in the
Chapter Contents or Chapter Index.
Each Chapter is divided into four Information types:
• Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components, assemblies or
sub-assemblies.
• Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components, assemblies or
sub-assemblies.
• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic
devices, components, assemblies or sub-assemblies.
• Service Data (remove disassemble, assemble, install) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies.
Sections
Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a
number (00, 35, 55, etc.). The Sections included in the manual will depend on the type and function of the machine that
the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This table illustrates
which Sections could be included in a manual for a particular product.
PRODUCT
Tractors
Vehicles with working arms: backhoes, excavators,
skid steers, ….
Combines, forage harvesters, balers, ….
Seeding, planting, floating, spraying
equipment, ….
Mounted equipment and tools, ….
X X X X X
X X X X X
X X X X
X X X X
X X X
X X X X
X X X X
X X X X
X X X X
X X X X
X
X
X X X X
X X X X
X X X X
X
X X
X X X X X
X X X X
X X X X
SECTION
00 - Maintenance
05 - Machine completion and equipment
10 - Engine
14 - Main gearbox and drive
18 - Clutch
21 - Transmission
23 - Four wheel drive (4WD) system
25 - Front axle system
27 - Rear axle system
29 - Hydrostatic drive
31 - Power Take-Off (PTO)
33 - Brakes and controls
35 - Hydraulic systems
36 - Pneumatic system
37 - Hitches, drawbars and implement couplings
39 - Frames and ballasting
41 - Steering
44 - Wheels
46 - Steering clutches
48 - Tracks and track suspension
50 - Cab climate control
55 - Electrical systems
56 - Grape harvester shaking
58 - Attachments/headers
60 - Product feeding
X X X
X X X X
X X X X X
X
X
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INTRODUCTION
61 - Metering system
62 - Pressing - Bale formation
63 - Chemical applicators
64 - Chopping
66 - Threshing
68 - Tying/Wrapping/Twisting
69 - Bale wagons
70 - Ejection
71 - Lubrication system
72 - Separation
73 - Residue handling
74 - Cleaning
75 - Soil preparation/Finishing
76 - Secondary cleaning / Destemmer
77 - Seeding
78 - Spraying
79 - Planting
80 - Crop storage / Unloading
82 - Front loader and bucket
83 - Telescopic single arm
84 - Booms, dippers and buckets
86 - Dozer blade and arm
88 - Accessories
89 - Tools
90 - Platform, cab, bodywork and decals
X
X
X
X
X
X
X
X X X X X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X X X X
X X X X
X X X
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INTRODUCTION
Chapters
Each Chapter is identified by a number e.g. Engine - Engine and crankcase - 10.001. The first number is identical
to the Section number i.e. Chapter 10.001 is inside Section 10, Engine. The second number is representative of the
Chapter contained within the Section.
CONTENTS
The Chapter Contents lists all the technical data (specifications), functional data (how it works), diagnostic data (fault
codes and troubleshooting), and service data (remove, install, adjust, etc.), that have been written in that Chapter for
that function or system on the machine.
Contents
ENGINE
ENGINE - Engine and crankcase – 10.001
TECHNICAL DATA
ENGINE - Engine and crankcase - General specification (10.001 - D.40.A.10)
4
FUNCTIONAL DATA
ENGINE - Engine and crankcase - Dynamic description (10.001 - C.30.A.10)
6
SERVICE
ENGINE - Engine and crankcase - Remove (10.001 -F.10.A.10)
8
DIAGNOSTIC
ENGINE - Engine and crankcase - Troubleshooting (10.001 - G.40.A.10)
10
INDEX
The Chapter Index lists in alphabetical order all the types of information (called information units) that have been
written in that Chapter for that function or system on the machine.
Index
ENGINE - 10
ENGINE
ENGINE - Engine and crankcase - Dynamic description (10.001 - C.30.A.10)
6
ENGINE - Engine and crankcase - General specification (10.001 - D.40.A.10)
4
ENGINE - Engine and crankcase - Remove (10.001 -F.10.A.10)
8
ENGINE - Engine and crankcase - Troubleshooting (10.001 - G.40.A.10)
10
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INTRODUCTION
Information units and information search
Each chapter is composed of information units. Each information unit has the SAP code shown in parentheses. This
indicates the function and type of information in that information unit. Each information unit has a page reference within
that Chapter. The information units provide a quick and easy way to find just the right piece of technical information
you are looking for.
Example information
Engine block cover - Front – Remove (10.102.AP.01 - F.10.A.10)
unit
10
102
AK
01
F
10.A.10
Information Unit SAP
code
Pan and covers Engine block Front
SAP code classification Engine
Service data Remove
cover
NHIL12GEN0070A
1
Navigate to the correct information unit you are searching for by identifying the function and information type
from the SAP code.
• (1) Location and (2) Information type.
• (A) corresponds to the sections of the service manual.
(B) corresponds to the chapters of the service manual. After (B) there may be some additional information. In this
case it shows “.01”, which represents the “Front” block cover. These options may be front/rear, left/right, hydraulic/
mechanical etc.
(C) corresponds to the type of information listed in the chapter contents: Technical Data, Functional Data, Diagnostic, or Service.
(A) and (B) are also shown in the page numbering on the page footer.
THE REST OF THE CODING IS NOT LISTED IN ALPHANUMERIC ORDER IN THIS MANUAL.
• You will find a table of contents at the beginning and end of each section and chapter.
You will find an alphabetical index at the end of each chapter.
• By referring to (A), (B) and (C) of the coding, you can follow the contents or index (page numbers) and quickly find
the information you are looking for.
Page header and footer
The page header will contain the following references:
• Section and Chapter description
The page footer will contain the following references:
• Publication number for that Manual.
• Version reference for that publication.
• Publication date
• Section, chapter, and page reference e.g. 10.102 / 9
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INTRODUCTION
Safety rules
Standard safety precautions
Be informed and notify personnel of the laws in force regulating safety, and provide documentation available for
consultation.
• Keep working areas as clean as possible.
• Ensure that working areas are provided with emergency boxes. They must be clearly visible and always contain
adequate sanitary equipment.
• Fire extinguishers must be properly identified and always be clear of obstructions. Their efficiency must be checked
on a regular basis and personnel must be trained on proper interventions and priorities.
• Keep all emergency exits free of obstructions and clearly marked.
• Smoking in working areas subject to fire danger must be strictly prohibited.
Prevention of injury
• Wear suitable work attire and safety glasses with no jewelry such as rings and chains when working close to engines
and equipment in motion.
• Wear safety gloves and goggles when performing the following operations:
• Topping off or changing lubrication oils.
• Using compressed air or liquids at a pressure greater than 2 bar (29 psi).
• Wear a safety helmet when working close to hanging loads or equipment working at head level.
• Always wear safety shoes and fitting clothes.
• Use protection cream for hands.
• Change wet clothes as soon as possible.
• In the presence of voltages exceeding 48 – 60 V, verify the efficiency of the ground and mass electrical connections.
Ensure that hands and feet are dry and use isolating foot boards. Workers should be properly trained to work with
electricity.
• Do not smoke or start an open flame close to batteries and any fuel material.
• Place soiled rags with oil, diesel fuel or solvents in specially provided anti-fire containers.
• Do not use any tool or equipment for any use other than what it was originally intended for. Serious injury may
occur.
• If running an engine indoors, make sure there is a sufficient exhaust fan in use to eliminate exhaust fumes.
During maintenance
• Never open the filler cap of the cooling system when the engine is hot. High temperature liquid at operating pressure
could result in serious danger and risk of burn. Wait until the temperature decreases under 50 °C (122 °F).
• Never add coolant to an overheated engine and use only appropriate liquids.
• Always work when the engine is turned off. Certain circumstances require maintenance on a running engine. Be
aware of all the risks involved with such an operation.
• Always use adequate and safe containers for engine fluids and used oil.
• Keep engine clean of any spilled fluids such as oil, diesel fuel, and or chemical solvents.
• Use of solvents or detergents during maintenance may emit toxic vapors. Always keep working areas aerated.
Wear a safety mask if necessary.
• Do not leave soiled rags that may contain any flammable substances close to the engine.
• Always use caution when starting an engine after any work has been performed. Be prepared to cut off intake air
in case of engine runaway.
• Never disconnect the batteries while the engine is running.
• Disconnect the batteries prior to performing any work on the equipment.
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INTRODUCTION
• Disconnect the batteries to place a load on them with a load tester.
• After any work is performed, verify that the battery clamp polarity is correct and that the clamps are tight and safe
from accidental short circuit and oxidation.
• Before disconnecting any pipelines (pneumatic, hydraulic, fuel pipes, etc.), verify that all pressure has been released. Take all necessary precautions bleeding and draining residual pressure. Always wear the proper safety
equipment.
• Do not alter the lengths of any wires.
• Do not connect any electronic service tool to the engine electrical equipment unless specifically approved by NEW
HOLLAND.
• Do not modify the fuel system or hydraulic system unless approved by NEW HOLLAND. Any unauthorized modification will compromise warranty assistance and may affect engine operation and life span.
For engine equipped with an electronic control unit
• Do not weld on any part of the equipment without removing the control unit.
• Remove the in case of work requiring heating over 80 °C (176 °F).
• Do not paint the components and the electronic connections.
• Do not alter any data filed in the electronic control unit driving the engine. Any manipulation or alteration of electronic
components will void engine warranty assistance and may affect the correct working order and life span of the
engine.
Respect of the Environment
• Respect of the environment should be of primary importance. Take all necessary precautions to ensure personnel's
safety and health.
• Inform the personnel of the laws regarding the dispensing of used engine fluids.
• Handle batteries with care, storing them in a well ventilated environment and within anti-acid container.
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Safety rules
General safety regulations
General Aspects
• Strictly follow repair and maintenance procedures.
• Do not wear rings, wrist watches, jewelry, accessories, unbuttoned items of clothing, unsecured clothing like ties,
torn clothing, scarves, or open jackets or shirts with open zippers that could get caught in moving parts. Use approved safety clothing, such as anti-slip footwear, sleeves, protective goggles, helmets, etc.
• Wear safety goggles with side shields when cleaning parts using compressed air.
• Worn or damaged cables and chains are not reliable. Do not use these elements in lifting or towing operations.
• Use regulation safety equipment, such as approved eye protection, helmets, clothes, sleeves, and special footwear
whenever you are welding. All individuals near the welding process must use regulation eye protection. Never look
at the welding arc without using suitable eye protection.
• Never perform any repairs on the machine if there is someone in the operator seat, except when the person is a
qualified operator who is helping with the service to be performed.
• Never operate the machine or use accessories from a place other than the operator seat or next to the machine
when operating the fender switches.
• Never perform any operations on the machine with the engine running, except when specifically instructed to do
so. Shut down the engine and release all the pressure from the hydraulic circuits before removing covers, cases,
valves, etc.
• You must conduct all repair and maintenance operations with the utmost care and attention.
• Disconnect the batteries and put warning labels on all of the controls to warn that the machine is being repaired.
Lock the machine and all the equipment that you remove.
• Never check or fill the fuel tank or batteries or use starting fluid when you are smoking or near a naked flame,
because these fluids are flammable.
• The fuel filling gun must remain in contact with the filler neck. Maintain the contact until the fuel stops flowing into
the tank in order to avoid sparks caused by static electricity build-up.
• To transport a faulty machine, use a trailer or a low loader platform trolley, if available.
• To load and unload the machine from the mode of transportation, choose a flat area that offers firm support for the
wheels of the truck or trailer. Securely fasten the machine to the platform of the trailer or truck, in accordance with
the transporter’s requirements.
• Always use hoist mechanisms with an appropriate capacity for lifting or moving heavy components.
• Chains must always be securely fastened. The fastening device must have sufficient capacity to support the intended load. It is prohibited for bystanders to be near the fastening position.
• The work area must always be clean and dry. Clean it immediately if any water or oil is spilled.
• Never use gasoline, diesel, or other flammable liquids for cleaning. Use only non-toxic solvents.
• Do not allow cloths soaked with oil or grease to accumulate because they can cause a fire risk. Always keep these
cloths in a metal container.
Starting
• Never start the engine in enclosed spaces that are not equipped with a suitable exhaust system or gas-extraction
system.
• Never bring your head, body, arms, legs, feet, hands, or fingers close to fans or rotating belts.
Engine
• Always loosen the radiator cap slowly before removing it, in order to dissipate the system pressure. You must top
up the coolant with the engine stopped.
• Do not fill up the fuel tank when the engine is running.
• Never adjust the fuel injection pump when the machine is in motion.
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INTRODUCTION
• Never lubricate the machine when the engine is running.
Electrical systems
• If it is necessary to use auxiliary batteries, you must connect the cables on both sides as follows: (+) to (+) and (-)
to (-). Avoid causing the terminals to short circuit. The gas that the batteries release is highly flammable. During
charging, leave the battery compartment open to improve ventilation. Avoid sparks and naked flames near the
battery. Do not smoke.
• Do not charge the batteries in enclosed spaces.
• Always disconnect the batteries before carrying out any type of servicing on the electrical system.
Hydraulic system
• A little fluid coming out of a small bore could be almost invisible, but strong enough to penetrate the skin. For
this reason, never use your hands to check for leaks. Instead, use a piece of cardboard or wood. If any fluid
penetrates your skin, seek medical assistance immediately. Failure to seek immediate medical assistance could
result in serious infections or dermatitis.
• Always read the system pressure using suitable gauges.
Wheels and tires
• Make sure that the tires are correctly inflated at the pressure specified by the manufacturer. Inspect the rims and
tires regularly for any damage.
• Remain next to the tire when filling it with air.
• Only check the pressure when the platform is unloaded and the tires are cold, in order to prevent inaccurate readings
caused by overpressure.
• Never cut or weld a rim with a full tire fitted.
• To remove the wheels, lock both the front and rear wheels of the machine. Lift the machine. Install stable and
secure supports under the machine, as per the legislation in force.
• Deflate the tire before removing any objects that may be caught in the tire tread.
• Never inflate tires using flammable gases, as they could cause explosions and injure bystanders.
Remove and install
• Lift and handle all heavy components using hoist devices of appropriate capacity. You must suspend the parts using
suitable hooks and slings. Use the hoist eyes provided for this purpose. Be careful if there are any bystanders near
the hoisted load.
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INTRODUCTION
Safety rules
Health and safety precautions
Many of the procedures involved in machine maintenance and repair services involve physical hazards and other
health risks. This section lists some of these hazardous procedures and the materials and equipment associated with
them.
Acids and alkalis
Avoid splashing into your eyes and nose, or onto your skin and clothing. Wear suitable sleeves and protective goggles.
Irritate and corrode the skin, eyes, nose, and throat. Causes burns. Do not inhale the fumes.
Adhesives and sealants
These are highly flammable. You must store them in no smoking areas. Use applicators when possible or secondary
containers. The containers must be labeled.
Resin-based adhesives/sealants
Skin contact could result in irritation, dermatitis, and the absorption of toxic or harmful chemicals through the skin.
Splashes could cause eye injuries. Ensure that there is adequate ventilation and avoid contact with the skin and the
eyes. Follow the manufacturer’s instructions.
Ensure that there is adequate ventilation as volatile harmful or toxic chemicals may be released.
Anti-freeze
These are highly flammable. You must store them in no smoking areas.
Anti-freeze can be absorbed through the skin in toxic or harmful quantities. Ingesting anti-freeze can cause death
and you must seek medical assistance immediately.
Chemicals – General
You must always take care when using and handling chemicals such as solvents, sealants, adhesives, paints, foam
resins, battery acids, anti-freeze, brake fluid, oils and greases. They may be harmful, toxic, corrosive, irritant, or highly
flammable. They may also emit hazardous fumes or dust.
Do
Remove chemicals from skin and clothing as soon as possible after contact. Change very dirty clothes and make
provision for cleaning them.
Read and strictly adhere to the safety recommendations on the chemical containers.
When working with chemicals, wash before breaks, and before eating, smoking, drinking, or using the bathroom.
Keep work areas clean, organized, and free of spillages. Store according to local and national legislation. Keep
chemicals out of the reach of children.
Do not
Do not mix chemicals, except in accordance with the manufacturer's instructions. Some substances could form other
chemical substances that are toxic or harmful, emit toxic or harmful fumes, or become explosive after mixing. Do not
spray chemicals, especially solvent-based chemicals, in enclosed spaces.
Do not apply heat or flames to chemicals, except in accordance with the manufacturer's instructions. Some are highly
flammable or could release toxic or harmful fumes.
Do not leave containers open. The fumes emitted could accumulate in toxic, harmful, or explosive concentrations.
Some fumes are heavier than air and will accumulate in confined areas, trenches, etc. Do not put chemicals in unmarked containers.
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INTRODUCTION
Do not clean your hands or clothes with chemicals. Chemicals, particularly solvents and fuels, dry out the skin and
can cause irritation and dermatitis. Some can be absorbed through the skin in toxic or harmful quantities.
Do not use empty containers to store other chemicals, except when they have been cleaned under supervision. Do
not attempt to sniff or inhale chemicals. Rapid exposure to high concentrations of fumes can be toxic or harmful.
Anti-corrosive protective material
These materials are varied and you must follow the manufacturers' instructions. They may contain solvents, resins,
petroleum derivatives, etc. You must avoid contact with the skin and the eyes. You must carry out spraying with
adequate ventilation and never in enclosed spaces.
Post
Dust, powders, or clouds may be irritant, harmful, or toxic. Avoid inhaling the chemical powders or dusts that result
from dry abrasion services. Use respiratory protection if ventilation is not adequate.
Electric shock
Electric shocks result from the use of faulty electrical equipment or from incorrect use.
You must keep electrical equipment in good condition and test it frequently.
Electrical equipment must be protected by a fuse with an appropriate nominal capacity.
Use low-voltage equipment ( 110 volt) for work lights and inspection lights, wherever possible. Use pneumatic equipment instead of electrical equipment wherever possible.
In the event of electrocution:
• Turn off the electricity before approaching the victim.
• If that is not possible, push or pull the victim away from the source of the electricity using a dry, non-conductive
material.
• If you have been trained, start giving first aid.
• Seek medical assistance.
Exhaust fumes
These fumes contain asphyxiating, toxic or harmful chemical substances. You must only run engines in adequate
extraction or general ventilation conditions, and never in enclosed spaces.
Fiber insulation
The fibrous nature of cut surfaces and edges can cause skin irritation. In general, the effect is physical and not
chemical. You must take precautions to avoid excessive skin contact. Take care when organizing your work methods.
Wear sleeves.
Fire
Many materials relating to vehicle repair are highly flammable. Some release toxic or harmful fumes when burned.
Scrupulously observe the fire prevention safety recommendations when storing and handling flammable materials or
solvents, particularly in the vicinity of electrical equipment or welding processes.
Before using any electrical or welding equipment, ensure that there is no risk of fire. Always have an appropriate fire
extinguisher nearby when using welding or heating equipment.
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INTRODUCTION
Foams – Polyurethane
See fire. Used for soundproofing. Cured foams used in seat cushions and finishes. Follow the manufacturer’s instructions.
Components that have not reacted are irritants and could be harmful to the eyes and the skin. Wear sleeves and
protective goggles. Individuals with chronic respiratory illnesses, asthma, bronchial problems, or a history of allergic
illnesses must not work with or be in proximity to uncured materials.
Components, fumes, and aerosol clouds can cause irritation and sensitization reactions, and may be toxic or harmful.
You must apply these materials with adequate respiratory protection and adequate ventilation. Do not remove the
respirator when you have finished spraying. Keep the respirator on until the fumes and clouds disperse.
Burning uncured components and cured foams can generate toxic and harmful fumes. Do not permit smoking, the
presence of naked flames, or the use of electrical equipment during the application of foam, and until the fumes/
clouds have dispersed. The hot cutting of cured or partially cured foam must be performed in an environment with a
ventilation system with extraction.
Kerosene (Paraffin)
Ingesting kerosene can cause irritation to the mouth and throat. The greatest danger from ingesting kerosene is the
possibility of breathing it into the lungs. Liquid contact dries the skin and can cause irritation or dermatitis. Splashes
on the skin and in the eyes cause mild irritation.
Avoid contact with the eyes and the skin as far as possible and ensure that there is adequate ventilation.
Fuel oil (diesel fuel)
When the quantities are large or the exposure period is long, skin contact with fuel oils with a high boiling point can
cause serious skin diseases, including skin cancer.
Gas cylinders
See fire. In general, gases, such as oxygen, carbon dioxide, argon, and propane, are stored in cylinders with pressures of up to 140 bar ( 2000 lb/in2). You need to take sufficient care when handling them to prevent physical damage
to the cylinders and the valve accessories. The content of each cylinder must be clearly identified with suitable labels.
You must store the cylinders in a well-ventilated room, protected from ice, rain, and direct sunlight. You must not store
combustible gases near to oxygen cylinders.
Be careful to prevent leaks from the cylinders and the gas lines, and to avoid ignition sources. Only qualified personnel
may perform services using the cylinders.
General workshop equipment and tools
You must keep all equipment and tools in good condition and you must use the correct safety equipment whenever
necessary.
Never use tools or equipment for any purpose other than that for which they are intended. Never overload equipment
such as hoists, jacks, chassis bases and axles, or hoisting slings. The damage caused by overloading does not
always appear immediately and could cause a fatal accident the next time that the equipment is used.
Do not use faulty or damaged equipment or tools, particularly high-speed equipment, such as emery wheels. A damaged emery wheel can disintegrate suddenly and cause serious injury. Use protective goggles whenever you use
equipment for grinding, cutting, polishing, or sandblasting.
Oil test equipment, lubrication test equipment, and high-pressure air test equipment, in
accordance with local legislation
Always keep high-pressure equipment in good condition and carry out regular maintenance, particularly on connections and fittings. Never point a high-pressure nozzle at the skin as the fluid can cause serious injuries.
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INTRODUCTION
Legal aspects
Various laws and regulations lay down the health and safety requirements for working with materials and equipment
in workshops. Always observe the regulations and laws in force in the country in which you are working.
Workshops must comply with the relevant regulations and laws. Consult the local supervisory authorities or related
government bodies if you are in any doubt.
Lubricants and greases
Avoid prolonged or recurrent contact with mineral oils, particularly used oils.
Thoroughly wash the skin after tasks using oil. Do not use gasoline, paraffin, or other solvents to remove oil from the
skin. Lubricants and greases can cause mild eye irritation.
You must avoid repeated or prolonged skin contact by wearing protective clothing where necessary. Do not allow your
work clothes to become contaminated with oil. Wash or dry clean work clothes regularly. Discard oil-soaked shoes.
Do not use used engine oil as a lubricant or for applications where it might come into contact with the skin.
Paints
You should preferably perform spraying in a ventilated cab with an exhaust system to remove the fumes and spray
from the breathing area. Individuals working in cabs must use respiratory protection. Personnel carrying out smallscale repair work must use respirators with an air supply.
Solvents
Contact dries out the skin, and prolonged or recurrent contact can cause irritation and dermatitis. Some can be
absorbed through the skin in toxic or harmful quantities. Splashes into the eyes can cause serious irritation and even
lead to blindness.
Wear protective sleeves, protective goggles and protective clothing. Ensure that there is good ventilation during use,
avoid inhaling smoke, fumes, and spray clouds, and keep containers securely closed. Do not use in enclosed spaces.
Do not apply heat or flame, except in accordance with specific and detailed instructions from the manufacturer.
Arc welding
This process emits a high level of ultraviolet radiation that can burn the eyes and skin of the welder and of other
people nearby. Gas-protected welding processes are particularly dangerous in this respect. Personal protection is
mandatory. Barriers to protect other people are also necessary. You also need to use suitable eye and skin protection
because of metal splashes.
The heat of arc welding will produce gases and fumes from the metals that are being melted, and from the coatings
applied to or contamination on the worked surfaces. These gases and fumes may be toxic and you must avoid inhaling
them. You may need to use ventilation with extraction to remove smoke from the work area, particularly in cases where
there is not enough general ventilation or in places where a considerable amount of welding is expected to take place.
In extreme cases, where adequate ventilation cannot be guaranteed, you may need to use respirators with an air
supply.
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INTRODUCTION
Safety rules - Ecology and the environment
Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-conditioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. NEW
HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND
dealer, who will dispose of the used batteries or recycle the used batteries properly. In
some countries, this is a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory in Brazil.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
Points of sale are obliged to:
• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling
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INTRODUCTION
Safety rules
T6.
LA
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual and on machine safety signs, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those
working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. The color
associated with DANGER is RED.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. The color
associated with WARNING is ORANGE.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. The
color associated with CAUTION is YELLOW.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine damage or property damage. The
color associated with Notice is BLUE.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine damage or property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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INTRODUCTION
Torque - Minimum tightening torques for normal assembly
METRIC NON-FLANGED HARDWARE
NOM.
SIZE
M4
M5
M6
M8
CLASS 8.8 BOLT and
CLASS 8 NUT
PLATED
UNPLATED
W/ZnCr
CLASS 10.9 BOLT and
CLASS 10 NUT
PLATED
UNPLATED
W/ZnCr
2.2 N·m (19 lb
in)
4.5 N·m (40 lb
in)
7.5 N·m (66 lb
in)
18 N·m (163 lb
in)
3.2 N·m (28 lb
in)
6.4 N·m (57 lb
in)
11 N·m (96 lb
in)
26 N·m (234 lb
in)
M10
37 N·m (27 lb ft)
M12
64 N·m (47 lb ft)
M16
M20
M24
158 N·m (116 lb
ft)
319 N·m (235 lb
ft)
551 N·m (410 lb
ft)
2.9 N·m (26 lb
in)
5.9 N·m (52 lb
in)
10 N·m (89 lb
in)
25 N·m (217 lb
in)
49 N·m (36 lb
ft)
85 N·m (63 lb
ft)
210 N·m
(155 lb ft)
425 N·m
(313 lb ft)
735 N·m
(500 lb ft)
52 N·m (38 lb ft)
91 N·m (67 lb ft)
225 N·m (166 lb
ft)
440 N·m (325 lb
ft)
762 N·m (560 lb
ft)
4.2 N·m (37 lb
in)
8.5 N·m (75 lb
in)
15 N·m (128 lb
in)
35 N·m (311 lb
in)
70 N·m (51 lb
ft)
121 N·m (90 lb
ft)
301 N·m (222 lb
ft)
587 N·m (433 lb
ft)
1016 N·m
(750 lb ft)
LOCKNUT
CL.8
W/CL8.8
BOLT
2 N·m (18 lb in)
4 N·m (36 lb in)
6.8 N·m (60 lb
in)
17 N·m (151 lb
in)
33 N·m (25 lb
ft)
58 N·m (43 lb
ft)
143 N·m (106 lb
ft)
290 N·m (214 lb
ft)
501 N·m (370 lb
ft)
LOCKNUT
CL.10
W/CL10.9
BOLT
2.9 N·m (26 lb
in)
5.8 N·m (51 lb
in)
10 N·m (89 lb
in)
24 N·m (212 lb
in)
48 N·m (35 lb
ft)
83 N·m (61 lb
ft)
205 N·m (151 lb
ft)
400 N·m (295 lb
ft)
693 N·m (510 lb
ft)
NOTE: M4 through M8 hardware torque specifications are shown in pound-inches. M10 through M24 hardware torque
specifications are shown in pound-feet.
47793371A 25/04/2017
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INTRODUCTION
METRIC FLANGED HARDWARE
NOM.
SIZE
CLASS 8.8 BOLT and
CLASS 8 NUT
PLATED
W/ZnCr
UNPLATED
M4
M5
M6
M8
2.4 N·m (21 lb
in)
4.9 N·m (43 lb
in)
8.3 N·m (73 lb
in)
20 N·m (179 lb
in)
M10
40 N·m (30 lb ft)
M12
70 N·m (52 lb ft)
M16
M20
M24
174 N·m (128 lb
ft)
350 N·m (259 lb
ft)
607 N·m (447 lb
ft)
3.2 N·m (28 lb
in)
6.5 N·m (58 lb
in)
11 N·m (96 lb
in)
27 N·m (240 lb
in)
54 N·m (40 lb
ft)
93 N·m (69 lb
ft)
231 N·m (171 lb
ft)
467 N·m (345 lb
ft)
809 N·m (597 lb
ft)
CLASS 10.9 BOLT and
CLASS 10 NUT
UNPLATED
3.5 N·m (31 lb
in)
7.0 N·m (62 lb
in)
12 N·m (105 lb
in)
29 N·m (257 lb
in)
57 N·m (42 lb ft)
100 N·m (74 lb
ft)
248 N·m (183 lb
ft)
484 N·m (357 lb
ft)
838 N·m (618 lb
ft)
4.6 N·m (41 lb
in)
9.4 N·m (83 lb
in)
16 N·m (141 lb
in)
39 N·m (343 lb
in)
77 N·m (56 lb
ft)
134 N·m (98 lb
ft)
331 N·m (244 lb
ft)
645 N·m (476 lb
ft)
1118 N·m
(824 lb ft)
Metric Hex head and carriage bolts, classes 5.6 and up
1
1. Manufacturer's Identification
2. Property Class
Metric Hex nuts and locknuts, classes 05 and up
20083681
2
47793371A 25/04/2017
21
LOCKNUT
CL.10
W/CL10.9
BOLT
2.2 N·m (19 lb
in)
4.4 N·m (39 lb
in)
7.5 N·m (66 lb
in)
18 N·m (163 lb
in)
3.1 N·m (27 lb
in)
6.4 N·m (57 lb
in)
11 N·m (96 lb
in)
27 N·m (240 lb
in)
PLATED
W/ZnCr
IDENTIFICATION
20083680
LOCKNUT
CL.8
W/CL8.8
BOLT
37 N·m (27 lb ft) 53 N·m (39 lb ft)
63 N·m (47 lb ft) 91 N·m (67 lb ft)
158 N·m (116 lb
ft)
318 N·m (235 lb
ft)
552 N·m (407 lb
ft)
226 N·m (167 lb
ft)
440 N·m (325 lb
ft)
INTRODUCTION
1. Manufacturer's Identification
2. Property Class
3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60° apart indicate Class
10 properties, and marks 120° apart indicate Class 8.
INCH NON-FLANGED HARDWARE
NOMINAL
SIZE
SAE GRADE 5 BOLT
and NUT
UNPLATED
or
PLATED
SILVER
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
SAE GRADE 8 BOLT
and NUT
UNPLATED
PLATED
W/ZnCr
or PLATED
GOLD
SILVER
LOCKNUT
GrB W/ Gr5
BOLT
LOCKNUT
GrC W/ Gr8
BOLT
PLATED
W/ZnCr
GOLD
12 N·m
16 N·m
8 N·m (71 lb 11 N·m (97 lb
(106 lb in)
(142 lb in)
in)
in)
17 N·m
23 N·m
24 N·m
32 N·m
(150 lb in)
(204 lb in)
(212 lb in)
(283 lb in)
40 N·m
43 N·m (31 lb 57 N·m (42 lb
30 N·m (22 lb
(30 lb ft)
ft)
ft)
ft)
65 N·m
48 N·m (36 lb
68 N·m (50 lb 91 N·m (67 lb
(48 lb ft)
ft)
ft)
ft)
98 N·m
104 N·m
139 N·m
74 N·m (54 lb
(73 lb ft)
(77 lb ft)
(103 lb ft)
ft)
107 N·m
142 N·m
150 N·m
201 N·m
(79 lb ft)
(105 lb ft)
(111 lb ft)
(148 lb ft)
147 N·m
196 N·m
208 N·m
277 N·m
(108 lb ft)
(145 lb ft)
(153 lb ft)
(204 lb ft)
261 N·m
348 N·m
369 N·m
491 N·m
(193 lb ft)
(257 lb ft)
(272 lb ft)
(362 lb ft)
420 N·m
561 N·m
594 N·m
791 N·m
(310 lb ft)
(413 lb ft)
(438 lb ft)
(584 lb ft)
630 N·m
841 N·m
890 N·m
1187 N·m
(465 lb ft)
(620 lb ft)
(656 lb ft)
(875 lb ft)
12.2 N·m (109 lb
in)
17.5 N·m (155 lb 25 N·m (220 lb
in)
in)
8.5 N·m (75 lb in)
31 N·m (23 lb ft) 44 N·m (33 lb ft)
50 N·m (37 lb ft) 71 N·m (53 lb ft)
108 N·m (80 lb
ft)
156 N·m (115 lb
111 N·m (82 lb ft)
ft)
153 N·m (113 lb 215 N·m (159 lb
ft)
ft)
271 N·m (200 lb 383 N·m (282 lb
ft)
ft)
437 N·m (323 lb 617 N·m (455 lb
ft)
ft)
654 N·m (483 lb 924 N·m (681 lb
ft)
ft)
76 N·m (56 lb ft)
NOTE: For Imperial Units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches. 3/8 in
through 1 in hardware torque specifications are shown in pound-feet.
47793371A 25/04/2017
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INTRODUCTION
INCH FLANGED HARDWARE
NOMSAE GRADE 5 BOLT and SAE GRADE 8 BOLT and
INAL
NUT
NUT
SIZE
PLATED
UNPLATED
PLATED
UNPLATED
W/ZnCr
or PLATED
W/ZnCr
or PLATED
GOLD
SILVER
GOLD
SILVER
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
9 N·m (80 lb in)
19 N·m (168 lb
in)
33 N·m (25 lb
ft)
53 N·m (39 lb
ft)
81 N·m (60 lb
ft)
117 N·m (86 lb
ft)
162 N·m (119 lb
ft)
287 N·m (212 lb
ft)
462 N·m (341 lb
ft)
693 N·m (512 lb
ft)
LOCKNUT
GrG W/ Gr8
BOLT
LOCKNUT
GrF W/ Gr5
BOLT
12 N·m (106 lb 13 N·m (115 lb 17 N·m (150 lb
8 N·m (71 lb in)
in)
in)
in)
25 N·m (221 lb 26 N·m (230 lb 35 N·m (310 lb 17 N·m (150 lb
in)
in)
in)
in)
44 N·m (33 lb 47 N·m (35 lb 63 N·m (46 lb
30 N·m (22 lb ft)
ft)
ft)
ft)
71 N·m (52 lb 75 N·m (55 lb 100 N·m (74 lb
48 N·m (35 lb ft)
ft)
ft)
ft)
153 N·m
108 N·m (80 lb 115 N·m (85 lb
74 N·m (55 lb ft)
(113 lb ft)
ft)
ft)
156 N·m
165 N·m
221 N·m
106 N·m (78 lb ft)
(115 lb ft)
(122 lb ft)
(163 lb ft)
216 N·m
228 N·m
304 N·m
147 N·m (108 lb
(159 lb ft)
(168 lb ft)
(225 lb ft)
ft)
383 N·m
405 N·m
541 N·m
261 N·m (193 lb
(282 lb ft)
(299 lb ft)
(399 lb ft)
ft)
617 N·m
653 N·m
871 N·m
421 N·m (311 lb
(455 lb ft)
(482 lb ft)
(642 lb ft)
ft)
925 N·m
979 N·m
1305 N·m
631 N·m (465 lb
(682 lb ft)
(722 lb ft)
(963 lb ft)
ft)
12 N·m (106 lb
in)
24 N·m (212 lb
in)
43 N·m (32 lb ft)
68 N·m (50 lb ft)
104 N·m (77 lb
ft)
157 N·m (116 lb
ft)
207 N·m (153 lb
ft)
369 N·m (272 lb
ft)
594 N·m (438 lb
ft)
890 N·m (656 lb
ft)
IDENTIFICATION
Inch Bolts and free-spinning nuts
20083682
3
Grade Marking Examples
1
2
3
Grade 2 - No Marks
Grade 5 - Three Marks
Grade 8 - Five Marks
SAE Grade Identification
4
Grade 2 Nut - No Marks
5
Grade 5 Nut - Marks 120° Apart
6
Grade 8 Nut - Marks 60° Apart
47793371A 25/04/2017
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INTRODUCTION
Inch Lock Nuts, All Metal (Three optional methods)
20090268
4
Grade Identification
Grade
Grade A
Grade B
Grade C
Corner Marking Method (1)
No Notches
One Circumferential Notch
Two Circumferential Notches
Flats Marking Method (2)
No Mark
Letter B
Letter C
47793371A 25/04/2017
24
Clock Marking Method (3)
No Marks
Three Marks
Six Marks
INTRODUCTION
Basic instructions - Shop and assembly
Shimming
For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a micrometer, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or
the rated value shown on each shim.
Rotating shaft seals
For correct rotating shaft seal installation, proceed as follows:
1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.
2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged.
3. Position the sealing lip facing the fluid.
NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that
they will move the fluid towards the inner side of the seal.
4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip
and the dust lip on double lip seals with grease.
5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a
hammer or mallet.
6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that
the seal makes contact with the thrust element, if required.
7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations.
O-ring seals
Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and
twisting, which would jeopardize sealing efficiency.
Sealing compounds
Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing
compound, prepare the surfaces as directed by the product container.
Spare parts
Only use CNH Original Parts or NEW HOLLAND Original Parts.
Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same
parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND Original Parts can
offer this guarantee.
When ordering spare parts, always provide the following information:
• Machine model (commercial name) and Product Identification Number (PIN)
• Part number of the ordered part, which can be found in the parts catalog
47793371A 25/04/2017
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INTRODUCTION
Protecting the electronic and/or electrical systems during charging and welding
To avoid damage to the electronic and/or electrical systems, always observe the following practices:
1. Never make or break any of the charging circuit connections when the engine is running, including the battery
connections.
2. Never short any of the charging components to ground.
3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine
attachment.
• Position the welder ground clamp as close to the welding area as possible.
• If you weld in close proximity to a computer module, then you should remove the module from the machine.
• Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you
weld.
4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery
charger.
NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery.
The electronic monitoring system and charging system will be damaged if this is not done.
5. Remove the battery ground cable. Reconnect the cable when you complete welding.
WARNING
Battery acid causes burns. Batteries contain sulfuric acid.
Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush
with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large
quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.
Failure to comply could result in death or serious injury.
W0111A
Special tools
The special tools that NEW HOLLAND suggests and illustrate in this manual have been specifically researched and
designed for use with NEW HOLLAND machines. The special tools are essential for reliable repair operations. The
special tools are accurately built and rigorously tested to offer efficient and long-lasting operation.
By using these tools, repair personnel will benefit from:
• Operating in optimal technical conditions
• Obtaining the best results
• Saving time and effort
• Working in safe conditions
47793371A 25/04/2017
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INTRODUCTION
Torque - Standard torque data for hydraulics
Installation of adjustable fittings in straight
thread O-ring bosses
1. Lubricate the O-ring by coating it with a light oil or
petroleum. Install the O-ring in the groove adjacent
to the metal backup washer which is assembled at the
extreme end of the groove (4).
2. Install the fitting into the SAE straight thread boss until
the metal backup washer contacts the face of the boss
(5).
NOTE: Do not over tighten and distort the metal
backup washer.
23085659
1
3. Position the fitting by turning out (counterclockwise)
up to a maximum of one turn. Holding the pad of the
fitting with a wrench, tighten the locknut and washer
against the face of the boss (6).
Standard torque data for hydraulic tubes and fittings
Tube nuts for 37° flared fittings
Size
Tubing OD
Thread
size
Torque
O-ring boss plugs
adjustable fitting
locknuts, swivel JIC37° seats
Torque
4
5
6
8
10
12
14
16
20
24
32
6.4 mm (1/4 in)
7.9 mm (5/16 in)
9.5 mm (3/8 in)
12.7 mm (1/2 in)
15.9 mm (5/8 in)
19.1 mm (3/4 in)
22.2 mm (7/8 in)
25.4 mm (1 in)
31.8 mm (1-1/4 in)
38.1 mm (1-1/2 in)
50.8 mm (2 in)
7/16-20
1/2-20
9/16-18
3/4-16
7/8-14
1-1/16-12
1-3/16-12
1-5/16-12
1-5/8-12
1-7/8-12
2-1/2-12
12 – 16 N·m (9 – 12 lb ft)
16 – 20 N·m (12 – 15 lb ft)
29 – 33 N·m (21 – 24 lb ft)
47 – 54 N·m (35 – 40 lb ft)
72 – 79 N·m (53 – 58 lb ft)
104 – 111 N·m (77 – 82 lb ft)
122 – 136 N·m (90 – 100 lb ft)
149 – 163 N·m (110 – 120 lb ft)
190 – 204 N·m (140 – 150 lb ft)
217 – 237 N·m (160 – 175 lb ft)
305 – 325 N·m (225 – 240 lb ft)
8 – 14 N·m (6 – 10 lb ft)
14 – 20 N·m (10 – 15 lb ft)
20 – 27 N·m (15 – 20 lb ft)
34 – 41 N·m (25 – 30 lb ft)
47 – 54 N·m (35 – 40 lb ft)
81 – 95 N·m (60 – 70 lb ft)
95 – 109 N·m (70 – 80 lb ft)
108 – 122 N·m (80 – 90 lb ft)
129 – 158 N·m (95 – 115 lb ft)
163 – 190 N·m (120 – 140 lb ft)
339 – 407 N·m (250 – 300 lb ft)
These torques are not recommended for tubes of 12.7 mm (1/2 in) OD and larger with wall thickness of 0.889 mm
(0.035 in) or less. The torque is specified for 0.889 mm (0.035 in) wall tubes on each application individually.
Before installing and torquing 37° flared fittings, clean the face of the flare and threads with a clean solvent or Loctite
cleaner and apply hydraulic sealant LOCTITE® 569™ to the 37° flare and the threads.
Install fitting and torque to specified torque, loosen fitting and retorque to specifications.
47793371A 25/04/2017
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INTRODUCTION
Pipe thread fitting torque
Before installing and tightening pipe fittings, clean the
threads with a clean solvent or Loctite cleaner and apply
sealant LOCTITE® 567™ PST PIPE SEALANT for all fittings
including stainless steel or LOCTITE® 565™ PST for
most metal fittings. For high filtration/zero contamination
systems use LOCTITE® 545™.
Torque (maximum)
13 N·m (10 lb ft)
16 N·m (12 lb ft)
22 N·m (16 lb ft)
41 N·m (30 lb ft)
54 N·m (40 lb ft)
Thread size
1/8-27
1/4-18
3/8-18
1/2-14
3/4-14
Installation of ORFS (O-Ring Flat Seal fittings)
When installing ORFS fittings thoroughly clean both flat
surfaces of the fittings (1) and lubricate the O-ring (2) with
light oil. Make sure both surfaces are aligned properly.
Torque the fitting to specified torque listed throughout the
repair manual.
NOTICE: If the fitting surfaces are not properly cleaned,
the O-ring will not seal properly. If the fitting surfaces are
not properly aligned, the fittings may be damaged and will
not seal properly.
NOTICE: Always use genuine factory replacement oils
and filters to ensure proper lubrication and filtration of engine and hydraulic system oils.
The use of proper oils, grease, and keeping the hydraulic
system clean will extend machine and component life.
47793371A 25/04/2017
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50011183
2
INTRODUCTION
Engine cooling system - Basic instructions
Definitions
Conventional coolant:
A coolant that relies on inorganic inhibitors such as silicates, nitrites, and phosphates for corrosion and cavitation protection.
Organic Acid Technology (OAT) coolant:
A coolant that relies on inhibitors such as organic acid
salts for corrosion and cavitation protection.
47757330
1
The decal shown is located near the fill point of the cooling system.
Decal code: 47757330.
NOTICE: Never mix OAT coolant with conventional coolant. Under no circumstances should you top up the coolant
system with only water. You can use a refractometer to check the concentration level. Do not use additional coolant additives when you use NEW HOLLAND AMBRA ACTIFULL™ OT EXTENDED LIFE COOLANT. Change the coolant
solution at the recommended change interval.
If you need to change a machine from conventional coolant to OAT coolant or vice versa, you should follow the
“Changing coolant types” procedure below to attain the full benefit of the coolant.
Changing coolant types
To change coolant from OAT coolant to conventional coolant or vice versa:
1. Empty the engine cooling system by draining the coolant into a suitable container.
2. Fill the system with clean water.
3. Start the engine. Let the engine run for at least 30 min.
NOTE: If the machine is equipped with a warm-up system, make sure that you activate the warm-up system to
circulate the fluid through the heater core.
4. Repeat Steps 1 to 3 for a total of two washes.
5. Fill the system with conventional coolant or OAT coolant.
6. Operate the engine until it is warm. Inspect the machine for leaks.
7. If you change to OAT coolant, affix the decal with code 47757330 instead of decal 47488993, to indicate the use
of OAT coolant in the cooling system.
47793371A 25/04/2017
29
INTRODUCTION
Fluids and lubricants
System
Quantity
Recommended fluid
International
specification
NEW HOLLAND AMBRA
ACEA E7 API CI-4
MASTERGOLD™ HSP ENGINE
CES 20078
OIL SAE 15W-40
Cooling system – with cab
18.0 L (4.8 US gal)
50% of water and 50% of
ASTM D 6210
NEW HOLLAND AMBRA
– Monoethylene
ACTIFULL™ OT EXTENDED
Cooling system – without cab
15.0 L (4.0 US gal)
glycol
LIFE COOLANT
59.0 L (15.6 US gal)
NEW HOLLAND AMBRA
Transmission – mechanical
SAE 10W-30 API
MULTI G™ HYDRAULIC
GL-4
Transmission – power shuttle
72.0 L (19.0 US gal)
TRANSMISSION OIL
NEW HOLLAND AMBRA
Brake System
1.0 – 1.5 L (2.1 – 3.2 US pt)
BRAKE LHM
6.2 L (1.6 US gal)
NEW HOLLAND AMBRA
Front axle – central reservoir
SAE 10W-30, API
MULTI G™ HYDRAULIC
GL-4
Front axle – final drives (hubs)
1.5 L (0.4 US gal)
TRANSMISSION OIL
Petroleum diesel fuel (B7
Fuel tank – main (*)
220.0 L (58.1 US gal)
Biodiesel)
NEW HOLLAND AMBRA GR 75
Grease fittings
As required
NLGI 2
MD
Air conditioning – refrigerant
1200 g
CNH REFRIGERANT HFC-134A
gas
Air conditioning – compressor
200 cm³
SANDEN SP-10 LUBRICANT
lubricant
Water and TUTELA PROFESSIONAL
As required
Windshield washer
SC35 liquid
Engine lubrication – with filter
10.0 L (2.6 US gal)
(*) Theoretical fuel tank volume. Use only as a reference for the net volume of the tank.
NOTE: To avoid damage to your machine, always use the same type of coolant. When you top up, use pure water.
If you change the additive used, clean the cooling system first. For more information, see the procedures in Engine
cooling system - Basic instructions (10.400).
NOTE: Always check that the implement does not use more oil than is available in the tractor. The transmission
should have at least the minimum oil level in order to operate.
47793371A 25/04/2017
30
INTRODUCTION
The correct engine oil viscosity grade is dependent upon ambient temperature. See the table below for the recommended viscosity at different ambient air temperature ranges.
SAE 5W30
SAE 10W - 30
SAE 15W-40
-40 °C
-40 °F
-30 °C
-22 °F
-25 °C
(-13 °F)
-15 °C
(5 °F)
0 °C
32 °F
10 °C
50 °F
20 °C
68 °F
30 °C
86 °F
40 °C
104 °F
50 °C
122 °F
In environments with extreme air temperatures that require long periods of use of the machine, use SAE 50 oil for
extremely high temperatures and SAE 5W30 for extremely low temperatures.
47793371A 25/04/2017
31
CONSUMABLES INDEX
Consumable
Loctite® 569™
Loctite® 567™ PST Pipe
Sealant
Loctite® 565™ PST
Loctite® 545™
NEW HOLLAND AMBRA
ACTIFULL™ OT EXTENDED
LIFE COOLANT
NEW HOLLAND AMBRA
MASTERGOLD™ HSP
ENGINE OIL SAE 15W-40
NEW HOLLAND AMBRA
ACTIFULL™ OT EXTENDED
LIFE COOLANT
NEW HOLLAND AMBRA
MULTI G™ HYDRAULIC
TRANSMISSION OIL
NEW HOLLAND AMBRA
BRAKE LHM
NEW HOLLAND AMBRA
MULTI G™ HYDRAULIC
TRANSMISSION OIL
NEW HOLLAND AMBRA GR
75 MD
CNH Refrigerant HFC-134a
Sanden SP-10 Lubricant
Tutela Professional SC35
Reference
PAGE
Torque - Standard torque data for hydraulics
Torque - Standard torque data for hydraulics
27
28
Torque - Standard torque data for hydraulics
Torque - Standard torque data for hydraulics
Engine cooling system - Basic instructions
28
28
29
Fluids and lubricants
30
Fluids and lubricants
30
Fluids and lubricants
30
Fluids and lubricants
30
Fluids and lubricants
30
Fluids and lubricants
30
Fluids and lubricants
Fluids and lubricants
Fluids and lubricants
30
30
30
47793371A 25/04/2017
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SERVICE MANUAL
Engine
T6.110 PIN HCCZ, With cab, TIER 3, 8x8, Year 2015, T6.110 PIN HCCZ, Without
cab, TIER 3, 8x8, Year 2015 , T6.120 PIN HCCZ, With cab, TIER 3, 8x8, T6.120
PIN HCCZ, Without cab, TIER 3, 8x8 , T6.130 PIN HCCZ, With cab, TIER 3,
16X8 , T6.130 PIN HCCZ, Without cab, TIER 3, 16X8
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Contents
Engine - 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.250] Turbocharger and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
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10
CONSUMABLES INDEX
Consumable
Reference
Radiator - Filling
NEW HOLLAND AMBRA
ACTIFULL™ OT EXTENDED
LIFE COOLANT
PAGE
10.6 / 6
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10
Engine - 10
Engine and crankcase - 001
T6.110 PIN HCCZ, With cab, TIER 3, 8x8, Year 2015, T6.110 PIN HCCZ, Without
cab, TIER 3, 8x8, Year 2015 , T6.120 PIN HCCZ, With cab, TIER 3, 8x8, T6.120
PIN HCCZ, Without cab, TIER 3, 8x8 , T6.130 PIN HCCZ, With cab, TIER 3,
16X8 , T6.130 PIN HCCZ, Without cab, TIER 3, 16X8
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Contents
Engine - 10
Engine and crankcase - 001
TECHNICAL DATA
Engine
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Engine
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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Engine - Engine and crankcase
Engine - General specification
Engine model
Motor
Injection system
Type
Level of emissions
Nominal power @ nominal speed
Standard
Torque @ nominal speed
Maximum torque @ speed
Torque reserve
Number of rolls
Cylinder displacement
Cylinder bore and stroke
Compression ratio
Combustion sequence
Fuel pump
Nominal speed
Slow speed
Maximum free speed
T6.110
F4CE9484E*J602
T6.130
F4CE9684G*J601
NEF
Delphi
TAA
Tier III, Tier 3, MAR I
118 Hp @ 2200 RPM
97.0 kW (131.9 Hp)@ 2200 RPM
ISO14396 (*)
391 N·m @ 2200 RPM
420 N·m @ 2200 RPM
550 N·m @ 1400 RPM
580 N·m @ 1400 RPM
41%
39%
4
6
4485 cm³
6728 cm³
104 mm x 132 mm
17:1
17,5:1
1-3-4-2
1-5-3-6-2-4
Delphi DP310
2123 – 2277 RPM
796 – 906 RPM
2311 – 2530 RPM
(*) Standard applied only for models T6.130.
Engine - Special tools
Tool Number
380000304
380000329
380000303
Description
Tool for tightening angular torque
Crankshaft pulley hub extractor
Cylinder pressure check kit
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Engine - Engine and crankcase
Engine - Remove
DANGER
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply will result in death or serious injury.
D0076A
Prior operation:
Drive shaft - Remove (23.314)..
Prior operation:
Exhaust pipes - Remove (10.254)..
Prior operation:
Radiator - Drain fluid (10.400)..
1. Disconnect the battery negative (-) cable (1).
CUIL14TR00050AA
1
CUIL14TR00801AA
2
CUIL16TR01404AA
3
2. Disconnect the connections of the existing wire harnesses between the cab and the engine.
3. Remove the front ballasts. Consult the procedures in
Front ballast - Remove (39.140).
4. Remove the engine hood. Consult the procedures in
Hood - Remove (90.100).
5. Remove the engine side shields. Consult the procedures in Side shield - Remove (90.102).
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Engine - Engine and crankcase
6. Remove the two clips (1) and disconnect the suction
line (2).
7. Remove the bolts (3) and disconnect the pressure
tubes (4) and (5).
NOTE: After disconnecting each of the tubes, protect the
disconnected ends with suitable covers.
CUIL14TR00109AA
4
CUIL14TR00794AA
5
CUIL14TR00564AA
6
CUIL14TR00808AA
7
8. Disconnect the two hoses (1) from the steering cylinder.
9. Loosen the throttle cable (1).
10. Disconnect the radiator hose (1).
11. Loosen the expansion tank hose (2).
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Engine - Engine and crankcase
12. Disconnect the lower radiator hose (1).
13. Loosen the dust ejector hose (2).
CUIL14TR00809AA
8
CUIL14TR00220AA
9
14. Disconnect the fuel supply (1) and return line (2).
15. Disconnect the heater hoses (1) and (2).
CUIL14TR00797AA
10
CUIL14TR00554AA
11
16. Loosen the latch (1) that supports the condenser (2).
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Engine - Engine and crankcase
17. Remove the electrical connection (2). Loosen the fastening bolts from the filter-drier (1).
CUIL14TR00559AA
12
CUIL14TR00219AA
13
CUIL14TR00548AA
14
CUIL14TR00559AA
15
18. Loosen the fastening bolts from the air-conditioning
compressor (1) and remove the connection to the motor.
19. Move the condenser (1), the filter-drier (2) and the
compressor inside the cab without disconnecting the
hoses.
20. Remove the intercooler inlet and outlet lines (1).
21. Remove the air filter intake line (2).
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