Mandrel bender

GmbH
R
E
B
L
E
G
R
E
G
E
I
B
4D
3D
e
u
g
o
l
a
t
Main Ca
... Gelb biegt besser!
GmbH
Gelber-Bieger GmbH
From construction through to sales:

everything from a single source!
Information on press brake........................................................................................................................................................... 4 – 5
Press brake GB 28 ............................................................................................................................................................................................................................................. 6 – 7
Press brake GB 30 NC .................................................................................................................................................................................................................................8 – 9

Information on tube grinder ................................................................................................................................................10 – 11
Tube grinder RS-2 ........................................................................................................................................................................................................................................12 – 13
Production

We plan, design and develop our products
in-house.
Production
Construction
Construction
Information on mandrel bender ................................................................................................................................30 – 31
Mandrel benders S-03 28 and S-03 42 ......................................................................................................................................................................................32
Mandrel benders S-03 42 RL and S-03 50 ........................................................................................................................................................................... 33
Mandrel benders S-03 60 Light and S-03 60 RL ...................................................................................................................................................... 34
Mandrel benders S-03 70 and S-03 70 RL ........................................................................................................................................................................... 35
Mandrel benders S-03 80 ............................................................................................................................................................................................................................. 36

Assembly
Information on profile bender ........................................................................................................................................ 14 – 15
Profile benders Alfa 40 / 50 / 70 ........................................................................................................................................................................................16 – 17
Profile benders Alfa 100 / 160 ................................................................................................................................................................................................18 – 19
Profile benders Delta 40 / 50 / 60 / 80 / 100 ............................................................................................................................................. 20 – 23
Profile benders Slalom 20 / 50 / 60 ............................................................................................................................................................................ 24 – 25
Profile benders DS 40 / 50 / 80 / 120 ....................................................................................................................................................................... 26 – 27
Profile benders Vario .......................................................................................................................................................................................................................... 28 – 29

We manufacture in our own production plants or
have products built under licence.
Information on rotary bender ....................................................................................................................................... 38 – 39
Rotary bender .................................................................................................................................................................................................................................................. 40 – 41

Final assembly and quality control take place at
our logistics centre.
Assembly
We are present at trade fairs in Germany,
Europe and worldwide.
Marketing
Sales and Marketing
Information on mobi-bender .......................................................................................................................................... 42 – 43
Mobi-bender Basic ..................................................................................................................................................................................................................................44 – 45
Mobi-bender Basic NC ......................................................................................................................................................................................................................46 – 47
Mobi-bender 130 ........................................................................................................................................................................................................................................ 48 – 49
Mobi-bender Rotary ............................................................................................................................................................................................................................ 50 – 51
Mobi-bender Cutting, flaring and notching of tube ....................................................................................................................... 52 – 53

Marketing
Information on XL and XL-PLUS ................................................................................................................................ 54 – 57
XL Standard ...................................................................................................................................................................................................................................................... 58 – 59
XL RB 40 ................................................................................................................................................................................................................................................................. 60 – 61
XL RB 40-Plus ................................................................................................................................................................................................................................................ 62 – 63
XL Spiral bender ........................................................................................................................................................................................................................................ 64 – 65
XL Auxiliary set ........................................................................................................................................................................................... 66
XL Press brake ....................................................................................................................................................................................67
XL Special tools ....................................................................................................................................................... 68 – 69
X1 Board bender .............................................................................................................................................. 70 – 71
X1 Combined bender ..............................................................................................................................72 – 73
We sell our products through the Internet,
dealerships and also by presenting our products
to you locally.
Sales and Marketing
www.GELBER-BIEGER.com
Herkeswald 73 • 66679 Losheim am See • GERMANY
Phone: +49 (0) 68 72 / 50 500-60 • Fax: +49 (0) 68 72 / 50 500-70
•
[email protected]
Mandrel bender ............................................................................................................................................................. 74
Measuring table .......................................................................................................................................................... 75
Hand-operated tube bender HRB 12 .......................................................................................... 76
Angle bender 100 E .............................................................................................................................................. 77
Hand-operated bender HB ....................................................................................................... 78 – 79
... Gelb biegt besser!
Press brake
R
E
B
L
E
G
BIEGER
w
w
Ri
Inner radius (mm)
R
Aluminium 20-25 kg/mm²
R
Steel 40-45 kg/mm²
R
Stainless steel 65-70 kg/mm²
Press brake
Shortest edge (mm)
S
B
1,4 x V
Ri
Example
In order to bend 2 mm sheet metal (S) into a die with an
opening (V) of 16 mm, a force (F) of 17 tonnes would be
required.
B
V
Tube Grinder
Emergency stop
Power (t/m)
S² x 2 x R
F t/m =
Raising
the cylinder
6
8
10
12
16
20
25
32
40
50
63
80
100
125
160
200
250
B
4
5,5
7
8,5
11
14
17,5
22
28
35
45
55
71
89
113
140
175
Ri
1
1,3
1,6
2
2,6
3,3
4
5
6,5
8
10
13
16
20
26
33
41
0,5
3
0,6
4
0,8
7
5
1
11
8
7
6
1,2
16
12
10
8
1,5
4
17
On / Off
S
2
Punch
F t/m
4
6
15
13
9
8
27
22
17
13
11
35
26
21
17
13
38
30
24
19
15
54
42
34
27
21
67
52
42
33
75
60
48
38
107
85
68
53
134
105
85
67
53
153
120
95
78
60
188
150
120
95
2,5
3
4
5
6
Adjusting
the back stops
manually
Adjustable height
supporting table
8
GB 28 t/m
10
12
Mandrel bender
Punch socket
V
26
15
Rotary bender
Movement of
the back stops
Profile bender
Bending capacity for 90° steel ST 45 in mm
30
43
75
Tool variants and sectioning
Hydraulics
Bending bars
(80 mm)
Grade 1
1260
2067
Grade 2
A
R
H
max. t/m
85°
0,8
66,60
100
1026
80
2034
Fitters
A
R
H
60°
0,8
67
max. t/m
80
1015
60
2024
Precision mechanics
A
R
H
88°
3
88,50
V
max. t/m
60
1162
100
3021
10
A
R
H
60°
0,8
85
60°
0,6
S
Rf/P max. t/m
18
R 0,5
Mobi-bender
Digital display
F
F
40
60
Pressure adjustment
Board bender
Foot
pedal
XL / XL-Plus
Back stop
Stroke adjustment
(max. stroke length
67 mm)
Material thickness (mm)
V-Opening (mm)
om
Press brake information
S
V
.c
:
at ER
os IEG
de -B
Vi BER
EL
G
w.
Moving parts
Misc.
Oil level
Press brake GB 28
Tool structure
The GB 28 Press brake has an operating speed of 10 mm/s.
Thereby the machine can be operated with less safety
effort.
In order to be able to work at reasonable rates, we decided
to optimise the stroke length. The height can be adjusted
freely so that the tool is open after bending. This way, it is
always operating in the working stroke and has no idle travel.
The AMADA/PROMECAM tool socket enables you to use
a large number of standard devices, which are available at
favourable prices and short notice.
4
The maximum opening between the punch socket and the
bending bar is 250 mm. The bending bar can be adjusted by
80 mm. The maximum stroke length of the punch is 67 mm.
805
5
Tube Grinder
Press brake
May differ from the illustration
Hydraulic cylinder with torsion rod
Operation
1300 x 600 x 1660
1750 x 600 x 1660
Power (kW)
4,5
4,5
Weight
28
28
Tool width (mm)
835
1250
10 mm/s
10 mm/s
Stroke length (mm)
350
350
Weight (kg)
880
1160
L x W x H (mm)
Using the GB 28 Press brake, the desired bending angle to
be produced can be programmed. The back stop position
can be electrically adjusted from the front. The position of
the back stop can be read off the adjustment wheel at the
front. The adjustment wheel can also be used to make fine
manual adjustments.
•
•
•
•
•
•
•
•
6
User-friendly
Small external dimensions
Lightweight
Adjustable bending angle
Electrically-driven back stop which is adjustable from the front
PROMECAM tool system from AMADA
Low noise level
Bending capacities are given in the table
Standard delivery includes:
1 x Machine GB 28
1 x Back stop
1 x Supporting table
1 x Foot pedal
Stroke speed
XL / XL-Plus
GB 28 1250
Board bender
GB 28 835
Mobi-bender
Supporting table a. adjustment wheel for the back stop
Misc.
Lateral guidance
Rotary bender
Mandrel bender
Electrically-driven back stop
Profile bender
Press brake GB 28
Also available:
1 x Oil filling
1 x CE-conformity
1 x Guard grid
•
Sectioned tools
7
Control
Operation
1370 x 930 x 1660
1820 x 930 x 1660
Power (kW)
4,5
4,5
Weight
30
30
Tool width (mm)
835
1250
Stroke speed
10
10
Stroke length (mm)
430
430
Weight (kg)
880
1160
L x W x H (mm)
Through their easy-to-operate numerical control systems,
the GB 30 NC series hydraulic press brakes offer perfect
operating comfort. The control system supports single or
repeated bending modes, which both can be run either
manually or automatically. For repeated bending operations, 10 bending angles and 10 back stop positions can be
programmed. The programs can be stored in 4 x 99 memory
locations.
•
•
•
•
•
•
•
•
8
User-friendly
Small external dimensions
Lightweight
10 programmable bending sequences
Programmable back stop
PROMECAM tool system from AMADA
Low noise level
Bending capacities are given in the table
Standard delivery includes:
1 x Machine GB 30 NC
1 x Back stop
1 x Support for sheet metal
1 x Foot pedal
XL / XL-Plus
GB 30 NC 1250
Board bender
GB 30 NC 835
Mobi-bender
Back stop, standard tool 2
Misc.
Bending example
Rotary bender
Mandrel bender
Controlled back stop
Profile bender
Tube Grinder
Press brake
May differ from the illustration
Press brake GB 30 NC
Also available:
1 x Oil filling
1 x CE-conformity
1 x Guard grid
•
•
Sectioned tools
Hinged back stop
9
w
w
L x W x H (mm)
Power (kW)
3,0
Weight (kg)
211
Number of turns
(U/min)
Surface for
flat grinding
Tube Grinder
800 x 1500 x 1250
1400 u. 2800
Grinding (mm)
ø 20 - 100 x 120
Sanding belt
grain size
Grain size 40
or Grain size 60
Possible
grinding angles
ø 50 mm à 30°
ø 80 mm à 45°
ø 100 mm à 60°
Profile bender
Various positions for
aligning the sanding belt
Press brake
RS-2
om
Tube grinder information
.c
:
at ER
os IEG
de -B
Vi BER
EL
G
w.
Moving parts
Splash guard
Chuck jaws
Rotary bender
Mandrel bender
Ground tube
High-speed sanding belt for tube grinding
Operation
(Start / Stop)
Speeds 1 and 2
Grain
Shape
Note
F4G
Excellent grain adhesion, stable, highly
tear-reistant polyester backing for
particularly high duty during rough
grinding and deburring of steel and
stainless steel.
End stop
CS 811 YACT
120 x 2000
40
XL / XL-Plus
W x L (mm)
Mobi-bender
Standard
The alternative
W x L (mm)
CS 409 Y
Grain
Shape
Note
120 x 2000
40
F4G
Extremely tear-resistant high-performance belt with high stock removal
efficiency and long service life due to
additional multibond, for stainless steel
and high-alloy steels, multibond for
cool grinding
W x L (mm)
Grain
Shape
Note
F4G
Extremely tear-resistant high-performance belt with self-sharpening
ceramic grain for high stock removal
efficiency and long service life for
processing high-alloy steels, multibond
for cool grinding
Misc.
Spindle feed
Board bender
High-quality alumina zirconia for highest aggressiveness over the complete
service life
Our best
CS 910 YACT
10
120 x 2000
40
11
The RS-2 has two grinding speeds; a slow speed for
grinding stainless steel and a faster speed of 2,800 rpm
for grinding steel.
•
Using a low speed when grinding stainless steel
prevents it from tarnishing. Bluish discolouration
cannot be completely prevented.
•
The illustration shows a double exhaust system. We recommend
this to our customers because grinding causes a lot of metallic
dust. As costs are often an important factor, we have decided
to provide this exhaust as a special offer.
•
Changing the belt by releasing 2 quick-clamping screws.
30°
45°
60°
Rotary bender
Our tip: You can achieve the best results with minimal
reworking by using our special high-speed sanding belt,
which is made of aluminia zirconia with multi-connection
cooling.
Mobi-bender
•
Sanding belts
90°
The diagram shows the optional exhaust
RS-2 max. Ø (mm)
Operation of RS-2
42 mm 90°
50
80
100
100
33 mm on bevel
Tensioning/aligning
the sanding belts
12
Easy belt changing
Large grinding surface
Contact rollers
Also available:
Standard delivery includes:
1 x Machine RS 2
1 x 42 mm contact roller
1 x Sanding belt
1 x User Manual
Misc.
Board bender
Contact roller
Press brake
•
Tube Grinder
The feed is provided by a spindle, which enables exact
grinding under constant pressure without expenditure
of energy.
Profile bender
•
Mandrel bender
The most robust construction on the market. The chuck
jaws are massive. These can be exchanged when dealing
with smaller tube diameters.
XL / XL-Plus
End stop
The illustration shows a tube grinder with one grinding speed
Tube grinder RS-2
•
1 x CE-Conformity
Contact rollers with
ø 18 - 100 mm
• Sanding belts
• Exhaust
•
13
Bending rollers
Digital display
(optional control system)
Feet for horizontal
working position
Emergency
stop
Adjusting the stroke using the digital display. The end position is set using the mechanical end stop.
PQI:
20 bending positions can be stored. 10 programs with 10 bending positions can be stored.
By repetitive operating of the hydraulic feed, the individual bending positions are successively positioned.
The bending parameters for setting up the roller positions at a predetermined radius can be entered for
10 profiles.
CNC-C:
With this controller it is possible to programme successive bends and straight sections to ensure that for
repeat operations there will be zero or very few rejects.
For example, for a right angle bend section with rounded corners the program would be as follows:
Hydraulics
On
Mechanical end stop
for positioning
Foot-operated movement of the rollers to
the left or right
(Optional
2-speed system)
Program step 1 = Straight 250 mm
Program step 2 = Radius 200 mm x 90 °
Program step 3 = Straight 500 mm
Twenty programs can be stored with each program having a maximum of 30 different successive bends.
Since each material and profile has different bending characteristics, these characteristics must be
supplied to the controller. Therefor, a bending test is made for each profile and is entered into the
controller. The great advantage of this technology is that once entered, programs can be adapted to
different profiles.
Misc.
Main switch
Board bender
Program 1 with profil N0. 5:
Bending shaft
14
Mobi-bender
Cylinder
up/down
Standard:
XL / XL-Plus
Operations
Rotary bender
Mandrel bender
Supporting
rollers
rollers (the standard accessory) can also bend square and
rectangular pipes, without damaging their surfaces. Special
accessories are available on request, such as, for example,
rollers for round pipes and aluminium as well as special
rollers for further applications. Special rollers for angle-iron
with inner flange, reinforcing bars for special jobs which
require a firmer shaft. The hydraulic adjustment allows the
upper roller to be positioned with the material already inserted between the rollers. The mechanical end stop, which
is built onto the hydraulic cylinder, allows accurate positioning of the upper roller.
The machine can be tipped over to work vertically.
The digital display helps to achieve accurate bending.
Tube Grinder
Eyes to lift or
reposition the machine
Pyramidal bending machines with 3 motorised rollers with
hydraulic adjustment of the upper roller. The DS-Series is
suitable for bending flat iron or angle iron, T-shaped and
U-shaped cross-section iron and other profiles. Round tubes
can also be bent.
The back of the roller is smooth to enable bending of brass
and aluminium profiles, as well as stainless steel pieces, without damaging the surface. 3 motorised rollers enable very
small radius profile bending, without slipping. This machine
is ideal for craftwork or light metalwork, for manufacturers
of serpentine tubing for heat exchangers, and for those
seeking a versatile and inexpensive machine, with good
performance. As well as the profiles listed above, universal
Profile bender
Profile bender information
General
Press brake
E
G
:
at m
es co
ur R.
ct E
pi EG
e BI
or RM LBE
Moving parts
15
Alfa 50 CNC - 8 Axles
40 x 10
150
200
70 x 10
250
50 x 10
40 x 5
300
50 x 15
500
100 x 15
450
80
50 x 5
100
50 x 10
130
60 x 15
130
80 x 16
200
80 x 20
200
60 x 20
300
80 x 20
600
130 x 30
400
15
130
15
150
30
150
25
250
30
300
40
250
500
28
600
35
700
50
20
80
20
150
35
150
28
150
35
300
50
250
400
30
300
40
400
60
30 x 30 x 3
130
30 x 30 x 3
125
35 x 35 x 3
250
50 x 50 x 5
300
50 x 50 x 5
250
70 x 70 x 8
500
50 x 50 x 7
500
60 x 60 x 6
500
80 x 80 x 8
600
300
30 x 30 x 3
200
30 x 30 x 3
200
40 x 40 x 4
40 x 40 x 4
300
40 x 40 x 5
300
70 x 70 x 9
500
45 x 45 x 5
600
50 x 50 x 6
500
80 x 80 x 8
600
30 x 30 x 3
100
30 x 30 x 3
150
70 x 30 x 4
200
500
60 x 30 x 5,5
250
60 x 60 x 7
300
70 x 70 x 8
50 x 50 x 5
500
80 x 40 x 7,5
500
80 x 80 x 8
700
30 x 30 x 3
150
30 x 30 x 3
150
30 x 30 x 4
200
60 x 30 x 5,5
300
50 x 50 x 6
300
70 x 70 x 8
500
45 x 45 x 6
600
70 x 35 x 6
500
80 x 60 x 8
700
30 x 15 x 4
130
30 x 15 x 4
150
60 x 30 x 6
200
50 x 25 x 5
250
60 x 30 x 6
200
120 x 55 x 6
400
60 x 30 x 5
400
80 x 45 x 6
400
140 x 60 x 7,5
600
30 x 15 x 4
130
30 x 15 x 4
150
60 x 30 x 6
200
50 x 25 x 5
250
50 x 25 x 5
200
120 x 55 x 6
400
60 x 30 x 5
350
80 x 45 x 6
500
140 x 60 x 7,5
600
80
26,9 x 2,3 (3/4")
100
40,3 x 3,2 (1,5")
200
Alfa 40
Alfa 50
Alfa 70
21,3 x 2,35 (1/2")
33,7 x 2,6 (1")
250
48,3 x 2,9 (1,5")
300
88,9 x 3,2 (3")
400
Roller shaft diameters (mm)
40
50
70
48,3 x 2,9 (1,5")
300
60,3 x 3,2 (2")
500
101,6 x 3,6 (3,5")
600
Standard shaft usable length (mm)
95
115
160
25 x 1,5
150
25 x 1,5
100
40 x 2
200
Upper universal roller diameter (mm)
137
165
245
50 x 1,8
700
60 x 2
400
100 x 2
1000
Lower universal roller diameter n (mm)
60 x 2
800
70 x 2
800
100 x 3
1200
147
175
245
-
-
-
-
-
-
-
-
-
-
INP 120
250
Lower shaft centre distance in null stroke position (mm)
201
229
368
Lower shaft centre distance in max. stroke position (mm)
180
207
319
Lower shaft maximum stroke (mm)
47
84
102
Axle rotations per minute (min¯¹) (**)
13
8
5,5
Motor power for roller rotation (kW) (**)
3
3
4
30 x 10 x 1,5
200
30 x 15 x 1,5
150
50 x 25 x 2
300
Motor power for hydraulic control unit (kW) (**)
0,75
0,75
1,1
40 x 40 x 2
700
60 x 30 x 2,5
1000
80 x 40 x 5
1000
45 x 45 x 2,5
600
80 x 30 x 3
3000
120 x 30 x 3,2
1500
Total power (kW) (**)
3,75
3,75
5,1
30 x 10 x 1,5
300
30 x 15 x 3
150
50 x 25 x 2
300
85
95
158
Power for each hydraulic cylinder (kN) (**)
Noise level during bending (db) (**)
Approximate machine weight (kg) (**)
Wooden box weight only (kg) (**)
-
-
-
-
-
200
20 x 20 x 2
120
40 x 40 x 2,7
250
40 x 40 x 2
600
50 x 50 x 2,5
800
80 x 80 x 3,2
600
45 x 45 x 2,5
1000
60 x 60 x 3
2000
80 x 80 x 4
900
50 x 25 x 2,5
700
60 x 30 x 2,5
1000
100 x 30 x 3,2
1000
60 x 30 x 2,5
1000
80 x 30 x 3
2000
120 x 40 x 3
1500
30 x 10 x 1,5
200
30 x 15 x 1,5
150
50 x 25 x 2
300
75
75
400
650
1300
40 x 20 x 2,5
600
60 x 30 x 2,5
800
100 x 30 x 3,2
1000
48
95
109
60 x 30 x 2,5
900
80 x 30 x 3
3000
120 x 40 x 3
1500
30 x 10 x 1,5
300
30 x 15 x 2
150
50 x 25 x 2
300
50 x 25 x 1,5
700
60 x 30 x 2,5
800
100 x 30 x 3,2
1000
60 x 30 x 2,5
1000
80 x 30 x 3
2500
120 x 40 x 3
1500
105 x 75 x 120
138 x 101 x 132
164 x 122 x 158
Wooden box dimensions for packing (cm) (**)
110 x 85 x 145
150 x 124 x 150
182 x 152 x 192
16
20 x 20 x 1,5
80
Machine dimensions (cm) (**)
**Data refers to Type H bending machines
Press brake
100
50 x 12
Tube Grinder
20 x 10
Profile bender
300
Mandrel bender
100
50 x 8
min. radius
Rotary bender
mm
Mobi-bender
Alfa 70 H2
20 x 10
Alfa 70
min. radius
XL / XL-Plus
Alfa 40 CNC
mm
Board bender
Profile benders Alfa 40 / 50 / 70
Alfa 50
min. radius
Misc.
May differ from the illustration
4D
Alfa 40
mm
17
A hydraulic bending machine with three motorised rollers and double, independent feed.
The upper roller is fixed; the lower rollers are mounted on straight guides and are hydraulically adjusted. Each roller
is equipped with a hydraulic reduction gear.
The standard fittings of the machine include straightening rollers on both sides, with dual hydraulic adjustment.
Each straightening roller can be positioned to provide the optimum correction required for the profiles. The geometry of the machine makes it possible to bend large, heavy profiles, as well as small profiles with very small radii. Its
characteristics make this the ideal machine for craftwork and industry. The outstanding feature is the ability to use
independent reinforcement bars (patented), in order to increase the maximum output of the machine.
1.500
120 x 35
1.000
170 x 35
1.500
100 x 100 x 12
1.200
130 x 130 x 12
1.800
110 x 110 x 12
1.000
150 x 150 x 15
1.500
100 x 100 x 12
1.200
130 x 130 x 12
1.800
110 x 110 x 12
1.000
150 x 150 x 15
1.500
UNP 160
350
UNP 260
500
UNP 160
350
UNP 260
500
UNP 120
1.500
UNP 200
2.500
UNP 140
1.400
UNP 220
3.000
HEA 140
1.500
HEA 220
2.100
HEB 140
1.500
HEB 220
2.300
IPE 160
1.000
IPE 240
1.200
IPN 160
1.000
IPN 240
1.000
HEA 140
2.500
HEA 100
1.800
HEA 160
2.700
HEB 120
2.300
HEB 160
3.000
HEB 100
1.400
IPE 120
3.000
IPE 180
2.200
IPE 140
2.000
IPE 220
2.500
IPN 120
2.500
IPN 180
2.500
Alpha 100
Alpha 160
IPN 140
1.500
IPN 220
2.500
Roller shaft diameters (mm)
80
140
114,3 x 3,2 (4")
1.000
168,3 x 4
1.800
Effective shaft length (mm)
220
320
138,7 x 4 (5")
1.000
193,7 x 6
2.500
Roller diameter (mm)
275
380
80 x 4
2.000
120 x 5
2.000
Rotational speed per minute (min¯¹)
11
4
100 x 5
1.000
160 x 6
3.600
Motor power (kW)
9,5
11,4
96 - 110
120 - 147
114 x 145 x 155
195 x 190 x 190
2.000
3.850
Working height (cm)
Packing measurements (cm)
Machine weight (kg)
18
Press brake
140 x 30
Tube Grinder
500
Profile bender
100 x 20
Mandrel bender
min. radius
Rotary bender
mm
Mobi-bender
Alpha 160
min. radius
XL / XL-Plus
Alpha 100
mm
Board bender
Profile benders Alpha 100 / 160
Alpha 160
Misc.
May differ from the illustration
4D
Alpha 100
19
mm
min. radius
60 x 25
200
110 x 20
250
Delta 50 CNC-C
50 x 50 x 7
65 x 42 x 5,5
65 x 42 x 5,5
40 x 35 x 5
-
-
Delta 60
Independent support (for all models)
60 x 2
Delta 40
Delta 50
Delta 60
Delta 80
Delta 100
Roller shaft diameters (mm)
40
50
60
80
100
Effective shaft length (mm)
95
115
160
220
260
Roller diameter (mm)
147
175
224
275
315
Rotational speed per minute (min¯¹)
12
8
7,7
6
5
Motor power (kW)
3
3,75
5,5
7,5
11
Working height (cm)
87
93
92
107
110
132 x 94 x 142
103 x 135 x 155
105 x 150 x 170
170 x 136 x 185
180 x 185 x 215
440
580
1.020
2.100
2.670
Packing measurements (cm)
Machine weight (kg)
20
60,3 x 2 (2")
38
60 x 40 x 2
60 x 40 x 2
300
300
300
300
250
-
-
250
250
200
300
700
60 x 60 x 6
60 x 60 x 7
60 x 60 x 7
80 x 45 x 6
80 x 45 x 6
50 x 38 x 5
-
-
70 x 2
76,1 x 3,2 (2 1/2")
45
80 x 40 x 3
70 x 50 x 3
150 x 40
500
100 x 15
700
100 x 25
800
50
250
60
400
80 x 80 x 8
250
90 x 90 x 9
600
80 x 80 x 8
350
90 x 90 x 9
700
80 x 80 x 8
350
80 x 80 x 10
400
80 x 80 x 8
300
80 x 80 x 10
400
120 x 55 x 7
300
160 x 65 x 7,5
400
120 x 55 x 7
1.000
160 x 65 x 7,5
1.500
80 x 45 x 6
400
100 x 50 x 6
450
INP 100
2.500
INP 140
4.000
IPE 80
800
IPE 100
1.200
100 x 4
600
120 x 4
800
101,6 x 3,6 (3 1/2")
250
114,3 x 4,5 (4")
400
60
800
70
1.000
120 x 50 x 4
800
120 x 60 x 4
1.000
100 x 40 x 3
600
120 x 60 x 4
1.000
400
Profile bender
350
400
Mandrel bender
50 x 50 x 7
600
60 x 60 x 6
400
500
400
Rotary bender
50 x 50 x 7
400
40
140 x 40
400
250
Mobi-bender
50 x 50 x 7
200
80 x 12
min. radius
250
600
XL / XL-Plus
35
200
mm
Press brake
min. radius
Tube Grinder
mm
60 x 10
Radius measuring devices
Delta 60
-
Board bender
Profil b. Delta 40 / 50 / 60 / 80 / 100
Delta 50
-
600
Misc.
May differ from the illustration
4D
Delta 40
500
700
1.000
1.500
21
60 x 60 x 4
600
50 x 25 x 2,5
a50 x b50 x c20
a50 x b60 x c15
700
900
400
400
80 x 30 x 3
80 x 30 x 3
a50 x b90 x c30
a60 x b95 x c20
80 x 80 x 3,2
600
90 x 90 x 4
1.000
80 x 45 x 3
800
120 x 40 x 3
1.000
80 x 45 x 3
800
120 x 50 x 3
1.000
a60 x b90 x c50
450
a70 x b100 x c50
500
a70 x b90 x c10
450
a80 x b100 x c45
450
mm
min. Radius
INP 180
900
IPE 140
1.200
150 x 4
1.200
139,7 x 5 (5")
500
80
400
140 x 50 x 4
140 x 50 x 4
Delta 80
180 x 40
110 x 35
70
100 x 100 x 11
100 x 100 x 11
100 x 100 x 11
100 x 100 x 11
220 x 80 x 9
220 x 80 x 9
100 x 50 x 6
22
mm
min. radius
200 x 40
600
200 x 50
700
120 x 20
350
120 x 35
600
70
400
80
500
100 x 100 x 12
1000
120 x 120 x 13
2000
100 x 100 x 12
1000
120 x 120 x 13
2500
100 x 100 x 12
800
120 x 120 x 13
1500
100 x 100 x 12
800
120 x 120 x 13
1500
200 x 75 x 8,5
500
260 x 90 x 10
700
200 x 75 x 8,5
500
260 x 90 x 10
700
120 x 55 x 7
2500
140 x 60 x 7
3000
100 x 100 x 4
HEB 120
2000
HEB 140
2500
140 x 4
1200
160 x 4,5
2500
139,7 x 4 (5")
1500
168,3 x 4 (6")
2500
80
700
95
900
120 x 60 x 3,2
900
150 x 60 x 5
1800
100 x 60 x 5
1000
150 x 60 x 5
2500
100 x 100 x 4
1200
120 x 120 x 5
2000
100 x 50 x 3
900
180 x 60 x 4
1300
100 x 50 x 3
700
160 x 40 x 3
1000
A100 x B100 x C60
600
A120 x B120 x C70
800
A100 x B100 x C60
600
A120 x B130 x C60
700
1.500
2.000
1.500
1.500
1.500
500
700
A90 x B110 x C45
1200
400
700
A80 x B110 x C70
INP 220
1.000
1.000
120 x 40 x 3
1000
2.000
600
160 x 40 x 3
INP 180
1.800
Delta 100
min. radius
min. Radius
450
800
500
Misc.
mm
mm
Press brake
1.000
min. radius
Tube Grinder
50 x 50 x 2
mm
Profile bender
min. radius
Mandrel bender
mm
Rotary bender
min. radius
Delta 100
Mobi-bender
mm
60 x 30 x 2,5
Delta 80
Delta 60
XL / XL-Plus
Delta 50
Board bender
Delta 40
500
600
600
1.200
Various bending rollers
23
50 x 12
70
60 x 5
120
10 x 5
60
35 x 8
90
40 x 8
100
10
50
18
80
20
90
-
-
50 x 30 x 4
120
60 x 40
150
-
-
40 x 20 x 4
100
50 x 25
130
10 x 1
40
10 x 1
90
10 x 1
90
16 x 1
60
10 x 2
80
20 x 1
100
20 x 1
80
20 x 1
100
20 x 1,2
95
13,5 x 22 (1/4")
50
20 x 1,5
80
30 x 1,2
120
17,2 x 2,3 (3/8")
50
30 x 1,2
120
30 x 2
95
-
-
30 x 2
90
40 x 1,5
170
-
-
40 x 15
170
40 x 2
170
-
-
40 x 2
150
50 x 1,5
220
-
-
50 x 1,5
220
50 x 2
240
-
-
50 x 2
200
60 x 1,5
350
-
-
26,9 x 2,6 (3/4")
100
60 x 2
300
12
60
20
120
25
200
18 x 9 x 1,2
70
50 x 20 x 2
100
60 x 20 x 2
160
16 x 8 x 1,2
80
40 x 20 x 2
120
50 x 20 x 2
200
14 x 1,2
50
30 x 30 x 1,5
100
40 x 40 x 2
160
16 x 8 x 1,2
80
50 x 20 x 2
120
60 x 20 x 2
160
18 x 9 x 1,2
100
40 x 20 x 2
100
50 x 20 x 2
Tube Grinder
100
Profile bender
20 x 6
Mandrel bender
min. radius
Rotary bender
mm
Mobi-bender
min. radius
Press brake
Slalom 60
mm
XL / XL-Plus
Profile bend. Slalom 20 / 50 / 60
Slalom 50
min. radius
Board bender
May differ from the illustration
3D
Slalom 20
mm
Slalom 20
Slalom 50
Slalom 60
Effective shaft length (mm)
21
45
55
Roller diameter (mm)
48
105/108
117
6-42
5-33
4-25
3
5
8
107
107
107
150 x 85 x 112
170 x 130 x 125
185 x 95 x 125
640
760
1.250
Rotational speed per minute (min¯¹)
Motor power (kW)
Machine dimensions (cm)
Packing measurements (cm)
Machine weight (kg)
24
Misc.
Slalom 20
200
25
50 x 50 x 5
300
60 x 60 x 6
60 x 60 x 6
400
50 x 50 x 5
350
60 x 60 x 6
60 x 60 x 6
500
50 x 50 x 5
350
60 x 60 x 7
60 x 60 x 6
500
50 x 50 x 5
300
60 x 60 x 7
60 x 60 x 6
400
60 x 35 x 4
200
65 x 42 x 5,5
250
60 x 35 x 4
200
65 x 42 x 5,5
250
40 x 35 x 5
600
60 x 35 x 4
1.200
-
-
-
DS 50
60 x 2
DS 60
-
800
60,3 x 4,2 (2")
400
DS 50
DS 60
DS 80
DS 120
Roller shaft diameters (mm)
40
50
60
100
Effective shaft length (mm)
95
115
160
260
Roller diameter (mm)
147
175
225
315
Rotational speed per minute (min¯¹)
9-18
8-16
7,7
5
2
4
5,5
11
80 x 40 x 4
1.200
100
93
100
115
60 x 30 x 4
1.200
Motor power (kW)
Working height (cm)
Packing measurements (cm)
Machine weight (kg)
76,1 x 3,2 (2 1/2")
600
40
300
50
600
60 x 30 x 3
800
250
40 x 35 x 5
600
-
-
75 x 18 x 135
76 x 122 x 138
105 x 150 x 170
195 x 180 x 210
400
440
1000
2600
80 x 40 x 2,5
1.500
50 x 50 x 3
1.500
DS 50
DS 60
mm
min. Radius
60 x 25
180
60 x 30
220
60 x 12
500
mm
min. Radius
100 x 20
250
80 x 10
60 x 20
26
600
DS 80
DS 120
60 x 60 x 3
2.000
60 x 30 x 2,5
800
40
300
80 x 30 x 3
mm
min. Radius
mm
min. Radius
80 x 40 x 2,5
1.200
140 x 35
300
200 x 35
400
60 x 30 x 3
1.200
150 x 35
400
200 x 45
500
60 x 40 x 3
1.500
100 x 12
600
120 x 20
350
a40 x b60 x c20
500
100 x 20
700
120 x 30
500
a50 x b75 x c25
300
80 x 30 x 3
450
A50 x B90 x
C30
400
75
300
80 x 80 x 8
250
100 x 100 x 12
1.000
90 x 90 x 9
600
120 x 120 x 13
2.000
80 x 80 x 8
350
100 x 100 x 12
1.000
90 x 90 x 9
700
120 x 120 x 13
2.500
80 x 80 x 8
350
100 x 100 x 10
800
80 x 80 x 10
400
120 x 120 x 13
1.500
80 x 80 x 8
350
100 x 100 x 10
800
80 x 80 x 10
400
120 x 120 x 13
1.500
120 x 55 x 7
300
200 x 75 x 8,5
500
160 x 65 x 7,5
400
260 x 90 x 10
700
500
Press brake
60
120 x 55 x 7
300
200 x 75 x 8,5
160 x 65 x 7,5
400
260 x 90 x 10
700
65 x 42 x 5,5
600
120 x 55 x 7
2.500
80 x 45 x 6
1.200
140 x 60 x 7
3.000
INP 100
400
INP 180
1.000
INP 140
450
INP 220
1.200
IPE 80
2.500
HEB 120
2.000
IPE 100
4.000
HEB 140
2.500
100 x 3
600
140 x 3
1.200
120 x 3
1.000
180 x 3
2.500
101,6 x 3,6 (3 1/2")
700
114,3 x 5,4 (4")
1.400
114,3 x 4 (4")
1000
139,7 x 5 (5")
2.300
60
250
80
300
70
400
90
600
100 x 50 x 4
800
120 x 80 x 5
1.200
120 x 60 x 4
1.000
160 x 80 x 6,3
1.800
100 x 50 x 4
800
120 x 60 x 5
1.200
120 x 60 x 4
1000
140 x 80 x 5
1.900
80 x 80 x 3,2
600
100 x 4
1.200
90 x 90 x 4
1.000
120 x 4
2.000
80 x 45 x 3
800
100 x 50 x 3
900
120 x 40 x 3
1.000
180 x 60 x 4
1.300
80 x 45 x 3
800
100 x 50 x 30
700
120 x 50 x 3
1.000
160 x 40 x 3
1.000
a60 x b90 x c50
450
a100 x b100 x c60
600
a70 x b100 x c50
500
a120 x b120 x c70
800
600
600
60 x 60 x 3
200
-
76,1 x 3,2
(2 1/2")
80 x 40 x 2,5
65
400
80 x 45 x 6
80 x 40 x 3
250
400
600
70 x 2
50
500
250
70 x 2
min. radius
400
80 x 45 x 6
-
mm
1000
Profile bender
220
350
min. radius
Mandrel bender
35
40
mm
Rotary bender
180
min.radius
Mobi-bender
30
mm
XL / XL-Plus
min. radius
DS 120
Board bender
mm
DS 80
Tube Grinder
DS 60
1500
600
1200
1200
600
27
Misc.
May differ from the illustration
Profile bend. DS 50 / 60 / 80 / 120
4D
DS 50
The Vario profile bender is the
world's first variable profile
bender. You can decide on the
equipment that you need or
you can match the bender to
your financial situation. The
advantage is, that whatever
you decide initially, you can
upgrade the Vario profile
bender at any time. At any
time, you can convert from
a simple manual operated
bender with 2 motorised
shafts, to a high-powered
bender with hydraulic feed and
3 motorised shafts.
Press brake
4D
Profile bender Vario I
Tube Grinder
Profile bender Vario
Profile bender
May differ from the illustration
A profile bender with 3 motorised shafts and manual feed.
The most economic profile bender.
Vario I
Profile bender Vario II
Rotary bender
4D
Mandrel bender
4D
Mobi-bender
What does it cost? You will
be surprised, the Vario profile
bender is probably the most
reasonable priced profile
bender on the market.
Also available:
•
•
Profile bender rollers
Digital display for the feed
Bender rollers for round
steel tubes
Bender rollers for round
polyamide tubes
XL / XL-Plus
•
Vario II
Board bender
•
A profile bender with 2 motorised
rollers and hydraulic feed.
Profile bender Vario III
Vario profile bender
Roller shaft diameters (mm)
40
Motor power (kW)
1,2
Voltage (V)
400
Hydraulic pressure (Bar)
210
Tool height (mm)
100
Dimensions L x W x H (mm)
Machine weight (kg)
60 x 20 mm
40 x 12 mm
1200 x 800 x 800
100
The bending capacity depends on the equipment type (Vario I or Vario II)!
* Double supported resp. shaft support available
28
Misc.
Vario profile bender
48 x 2 mm
40 x 40 x 3 mm
The complete accessories of Mobibender are also available for Vario III
Vario III
29
w
w
Mandrel pull-back
Integrated software
Counter bearing
Four-jaw chuck
3 or 4jaw chuck
Holder for
wiper die
Chuck jaw
•
•
•
Stretched tube lengths
Feed rate
Bending angle
Rotary bender
Clamping cylinder
Mandrel bender
As the first manufacturer, we offer you the following innovative solution
as standard. Using the standard control console, a wide range of bending
programs can be performed without using an external laptop or PC for
programming. Our system calculates the following parameters:
Mandrel bar
Ball mandrel
Stop system
Mobi-bender
Twisting
stop
Tube Grinder
Adjustment
mandrel pull-back
Modern electronic drive
PLC controller
Electronic measurement of length and twisting
Manual stop system
Hydraulic tube clamping
Adjustable clamping pressure
Three-jaw chuck
Control console
Profile bender
•
•
•
•
•
•
•
•
Press brake
Standard equipment for the S-03 mandrel bender machine series
om
Mandrel bender information
.c
:
at ER
os IEG
de -B
Vi BER
EL
G
w.
Moving parts
XL / XL-Plus
The software calculates for you the position at which the bending should
theoretically take place. On the control console display, you will see the
target/actual comparison, so that you can manually adjust the desired
position.
Bending tool
(Optional rolls)
Length stop
Misc.
Bending arm
Twist mechanism with stops (optional)
The same criteria as for the length settings apply for the twist mechanism. Also there is a target/actual comparison shown on the display, and
there is the possibility to adjust the stops manually.
Board bender
Throttle stop for length setting
The throttle stops are used to bend series of varying sizes. Thus you can
bend in the simplest way your series rapidly, accurately and efficiently.
Options
Control console with
integrated bending software
•
•
•
•
•
•
Automatic tool pull-back
Manual/automatic quick-action chuck
Pneumatic stop system
Foot-operated switch
Computation software
Bending tools
Control console with integrated software
30
31
Press brake
0,75
Drive power bending axle (kW)
4,76
Revolution speed bending shaft
Max. bending radius, Rm (mm)
90
Max. bending radius, Rm (mm)
120
Min. bending radius stand. shaft (mm)
20
Min. bending radius stand. shaft (mm)
40
Bending shaft diameter (mm)
25
Bending shaft diameter (mm)
50
Smallest bending shaft (mm)
12
Smallest bending shaft (mm)
12
Bending direction
left
Bending direction
Hydraulic drive power (kW)
1,5
Hydraulic drive power (kW)
28 x 3
Max. bending capacity VA 1.4301
28 x 2
Square tube steel
S-03 42 RL
20 x 20 x 2
Smallest tube diameter (mm)
4
3
Max. bending capacity
Max. yield strength 210 N/mm2
42,4 x 3,25
Max. bending capacity VA 1.4301
42,4 x 2,6
Square tube steel
25 x 25 x 2
4
3,7 x 0,9 x 1,4 / 800
Feed Rate 3 m: dimens. (m)/weig. (kg)
3,7 x 0,9 x 1,4 / 800
Feed Rate 4,5 m: dimens. (m)/weig. (kg)
5,2 x 0,9 x 1,4 / 950
Feed Rate 4,5 m: dimens. (m)/weig. (kg)
5,2 x 0,9 x 1,4 / 950
Feed Rate 6 m: dimens. (m)/weig. (kg)
6,7 x 0,9 x 1,4 / 1100
Feed Rate 6 m: dimens. (m)/weig. (kg)
6,7 x 0,9 x 1,4 / 1100
Mobi-bender
Feed Rate 3 m: dimens. (m)/weig. (kg)
S-03 28 with twist/length measuring system
Mandrel bender S-03 50
S-03 42
Drive power bending axle (kW)
S-03 50
1,5
Drive power bending axle (kW)
4,76
Revolution speed bending shaft
Max. bending radius, Rm (mm)
120
Max. bending radius, Rm (mm)
150
Min. bending radius stand. shaft (mm)
40
Min. bending radius stand. shaft (mm)
40
Bending shaft diameter (mm)
50
Bending shaft diameter (mm)
50
Smallest bending shaft (mm)
12
Smallest bending shaft (mm)
12
Bending direction
left
Bending direction
left
Revolution speed bending shaft
(rpm)
Hydraulic drive power (kW)
2,2
(rpm)
Hydraulic drive power (kW)
3
4,76
3
Max. bending capacity
Max. yield strength 210 N/mm2
42,4 x 3,25
Max. bending capacity
Max. yield strength 210 N/mm2
54 x 3
Max. bending capacity VA 1.4301
42,4 x 2,6
Max. bending capacity VA 1.4301
54 x 2
Square tube steel
25 x 25 x 2
Smallest tube diameter (mm)
Profile bender
Right/Left
Smallest tube diameter (mm)
Mandrel bender S-03 42
32
4,76
Mandrel bender
Max. bending capacity
Max. yield strength 210 N/mm2
(rpm)
S-03 42, e.g. 2.5 m long
Square tube steel
Smallest tube diameter (mm)
4
30 x 30 x 3
6
Feed Rate 3 m: dimens. (m)/weig. (kg)
3,7 x 0,9 x 1,4 / 800
Feed Rate 3 m: dimens. (m)/weig. (kg)
3,8 x 0,9 x 1,4 / 900
Feed Rate 4,5 m: dimens. (m)/weig. (kg)
5,2 x 0,9 x 1,4 / 950
Feed Rate 4,5 m: dimens. (m)/weig. (kg)
5,3 x 0,9 x 1,4 / 1050
Feed Rate 6 m: dimens. (m)/weig. (kg)
6,7 x 0,9 x 1,4 / 1100
Feed Rate 6 m: dimens. (m)/weig. (kg)
6,8 x 0,9 x 1,4 / 1200
S-03 50
XL / XL-Plus
(rpm)
1,5
Board bender
Revolution speed bending shaft
Tube Grinder
S-03 42 RL
Misc.
Drive power bending axle (kW)
Mandrel bender S-03 42 RL
Rotary bender
S-03 28
Abbildungen können abweichen
Mandrel bender S-03 28
33
Press brake
2,2
Drive power bending axle (kW)
3,98
Revolution speed bending shaft
Max. bending radius, Rm (mm)
150
Max. bending radius, Rm (mm)
150
Min. bending radius stand. shaft (mm)
40
Min. bending radius stand. shaft (mm)
40
Bending shaft diameter (mm)
50
Bending shaft diameter (mm)
50
Smallest bending shaft (mm)
12
Smallest bending shaft (mm)
25
Bending direction
left
Bending direction
left
Hydraulic drive power (kW)
3
Max. bending capacity
Max. yield strength 210 N/mm2
Max. bending capacity VA 1.4301
Square tube steel
60 x 2,9
60 x 2
Smallest tube diameter (mm)
Max. bending capacity
Max. yield strength 210 N/mm2
70 x 3
Max. bending capacity VA 1.4301
70 x 2
50 x 50 x 3
Smallest tube diameter (mm)
6
20
3,8 x 0,9 x 1,4 / 900
Feed Rate 3 m: dimens. (m)/weig. (kg)
4 x 1 x 1,4 / 1200
Feed Rate 4,5 m: dimens. (m)/weig. (kg)
5,3 x 0,9 x 1,4 / 1050
Feed Rate 4,5 m: dimens. (m)/weig. (kg)
5,5 x 1 x 1,4 / 1400
Feed Rate 6 m: dimens. (m)/weig. (kg)
6,8 x 0,9 x 1,4 / 1200
Feed Rate 6 m: dimens. (m)/weig. (kg)
7 x 1 x 1,4 / 1600
S-03 70
Mandrel bender S-03 60 RL
Mobi-bender
Feed Rate 3 m: dimens. (m)/weig. (kg)
S-03 60 Light-Version
Dornbieger
S-03 70
RL 70 RL
Mandrel bender
S-03
S-03 60 RL
Drive power bending axle (kW)
Drive power bending axle (kW)
2,9
Revolution speed bending shaft
Max. bending radius, Rm (mm)
150
Max. bending radius, Rm (mm)
150
Min. bending radius stand. shaft (mm)
40
Min. bending radius stand. shaft (mm)
40
Bending shaft diameter (mm)
50
Bending shaft diameter (mm)
50
Smallest bending shaft (mm)
25
Smallest bending shaft (mm)
25
(rpm)
Bending direction
Hydraulic drive power (kW)
3
(rpm)
Bending direction
right/left
Hydraulic drive power (kW)
3
2,9
right/left
3
Max. bending capacity
Max. yield strength 210 N/mm2
60 x 4
Max. bending capacity
Max. yield strength 210 N/mm2
70 x 3
Max. bending capacity VA 1.4301
60 x 3
Max. bending capacity VA 1.4301
70 x 2
Square tube steel
Smallest tube diameter (mm)
34
S-03 70 RL
2,2
Revolution speed bending shaft
Profile bender
3
Square tube steel
40 x 40 x 3
2,9
Mandrel bender
Hydraulic drive power (kW)
(rpm)
Square tube steel
50 x 50 x 2,5
Smallest tube diameter (mm)
6
50 x 50 x 3
20
Feed Rate 3 m: dimens. (m)/weig. (kg)
4 x 1 x 1,4 / 1200
Feed Rate 3 m: dimens. (m)/weig. (kg)
4 x 1 x 1,4 / 1200
Feed Rate 4,5 m: dimens. (m)/weig. (kg)
5,5 x 1 x 1,4 / 1400
Feed Rate 4,5 m: dimens. (m)/weig. (kg)
5,5 x 1 x 1,4 / 1400
Feed Rate 6 m: dimens. (m)/weig. (kg)
7 x 1 x 1,4 / 1600
Feed Rate 6 m: dimens. (m)/weig. (kg)
7 x 1 x 1,4 / 1600
S-03 60 RL
S-03 70 RL
XL / XL-Plus
(rpm)
3
Board bender
Revolution speed bending shaft
Tube Grinder
S-03 70
Misc.
Drive power bending axle (kW)
Mandrel bender S-03 70
Rotary bender
S-03 60 Light
Abbildungen können abweichen
Mandrel bender S-03 60 Light
35
4.
4
2,51
Bending shaft diameter (mm)
50
Smallest bending shaft (mm)
50
Bending direction
left
Hydraulic drive power (kW)
76 x 3,6
Max. bending capacity VA 1.4301
76 x 2,6
Smallest tube diameter (mm)
3. / 5.
3
Max. bending capacity
Max. yield strength 210 N/mm2
Square tube steel
1.
3. Bending mandrels:
The bending mandrel supports the exterior of
the tube while bending. The bending mandrels
determine the ovality of the bend and do only
partially prevent formation of wrinkles.
50 x 50 x 4
2.
20
Feed Rate 3 m: dimens. (m)/weig. (kg)
4 x 1 x 1,4 / 1500
Feed Rate 4,5 m: dimens. (m)/weig. (kg)
5,5 x 1 x 1,4 / 1750
Feed Rate 6 m: dimens. (m)/weig. (kg)
7 x 1 x 1,4 / 2000
Profile bender
40
4. Bending tool:
The bending tool defines the radius at which
the tube is bent. For example, for a 42 mm
tube R=42 x 2 = 84 mm.
S-03 80 L
Mandrel bending
6.
5. Plug mandrel:
Plug mandrels are used to bend thick-walled
tubes and large bending radii.
4.
At mandrel bending, the tube is inserted over the bending mandrel into the bending machine and tensioned between the bending tool and the pressure die. The
bending head turns around the bending axis and bends the tube in the bending
tool. During the bending procedure the tube is supported in the counter bearing.
1.
Using the mandrel bending system, it is possible to achieve the smallest possible
bending radii at the best quality of bows. Mandrel bending machines can – depending on the material used – bend radii from 1.5 times the tube's outer diameter on.
The more thin-walled the tube and the smaller the bending radius, the more complex is the bending tool required. Different bending mandrels can be used for the
bending procedure.
3. / 5.
Ball mandrel
7.
Bending tools
Mandrel bender
Min. bending radius stand. shaft (mm)
2. Counter bearing:
A counter bearing is required to support the
bending procedure. For thick-walled tubes,
counter rollers are used. Thin-walled tubes are
bent with slide rails.
Rotary bender
200
Mobi-bender
Max. bending radius, Rm (mm)
2.
6. Ball mandrel:
Ball mandrels have one or more articulated
balls at the end of the plug mandrel. Thereby
the mandrel supports the tube even more
deep in the bend. With a ball mandrel, thinwalled tubes can be bent with small bending
radii. The smaller the bending radius and the
more thin-walled the tube, the more balls
need to be used. When using a ball mandrel,
seamless tubes or tubes with smoothed
welding seam are required.
XL / XL-Plus
(rpm)
Board bender
Revolution speed bending shaft
Pressure die:
The pressure dies are supplied with a smooth
or grooved surface, depending on requirement.
Misc.
Drive power bending axle (kW)
1.
Tube Grinder
S-03 80
Press brake
Abbildungen können abweichen
Mandrel bender S-03 80
7.
Wiper die:
If wrinkles should occur during mandrel
bending, it is necessary to use a wiper die.
A wiper die does not “smooth wrinkles” but
prevent formation of wrinkles. Often the
wiper die is not necessary if annealed tubes
are used for bending.
The bending tools are made from case-hardened steel. The hardening prevents
premature wear and deformation of the bending tools. Unhardened tools do
wear faster and if wrinkle formation should occur, these wrinkles will be pressed
into the tool and make it unusable.
Wiper die
36
37
w
w.
: m
at .co
es R
ur GE
ct IE
pi R-B
e
or BE
M GEL
w
4
5
6
16
R 40
R 40
R 40
R 40
R 40
R 40
R 40
R 40
18
R 42
R 42
R 42
R 42
R 40
R 40
R 40
R 40
19
R 45
R 45
R 45
R 45
R 45
R 40
R 40
R 40
20
R 50
R 50
R 45
R 45
R 45
R 45
R 45
R 45
22
R 60
R 60
R 55
R 55
R 45
R 45
R 45
R 45
24
R 75
R 65
R 60
R 60
R 50
R 50
R 50
R 50
25
R 80
R 75
R 75
R 70
R 55
R 55
R 55
R 50
28
R 90
R 85
R 80
R 80
R 55
R 55
R 55
R 55
30
R 100
R 100
R 95
R 85
R 70
R 70
R 70
R 65
32
R 100
R 100
R 95
R 85
R 75
R 70
R 70
R 70
R 100
R 100
R 95
R 80
R 70
R 70
R 70
38
R 100
R 95
R 85
R 85
R 85
R 85
40
R 100
R 100
R 95
R 85
R 85
R 85
42
R 105
R 100
R 95
R 95
R 90
R 90
45
R 140
R 130
R 105
R 100
R 100
R 100
48
R 140
R 140
R 110
R 110
R 110
R 105
50
R 140
R 150
R 120
R 120
R 120
R 120
55
R 140
R 160
R 135
R 130
R 125
R 125
60
R 140
R 160
R 150
R 150
R 150
R 145
R 170
R 160
R 150
R 150
R 150
70
R 200
R 200
R 190
R 185
76
R 220
R 220
R 210
R 400
35
Main switch
Programming for
various bending angles
64
Unlike the mandrel bender, the "rotary" type of machine bends without using a mandrel and with a larger bending
radius which is dependent on the wall-thickness of the tubes. The bending radii are given in the table. For each tube
diameter, a suitable bending plate is required. It is possible to programme several bending angles successively and
also to process them successively. These programs can also be stored. Optionally, bending on the "rotary" model can
be operated via a foot pedal. The best results are attained with annealed tubes.
Rotary bender 40
Rotary bender 60
Rotary bender 76
Motor power (kW)
2,2
4
4
Voltage (V)
400
400
400
Rotation speed
per minute (min¯¹)
4,76
3
7
1400 x 600 x 980
600 x 500 x 950
850 x 620 x 980
500
190
260
Dimensions L x W x H (mm)
Machine weight (kg)
Round material
Rotary plate bending
capacity
Round material
•
Ø 30 mm ST 33
Round material
•
Ø 35 mm ST 33
Flat iron 50 x 20 mm
Flat iron 100 x 15 mm
Rectangular 15 mm
Rectangular 15 mm
Rectangular 20 mm
○not possible
Tube
○ Ø 60 mm x 3,2
Tube
Rectangular tubing bending table
○ Ø 76 mm x 4
Tube thickness in mm
Tube diameter
in mm
1
1,5
2
2,5
3
4
5
6
30
R 100
R 100
R 95
R 85
R 70
R 70
R 70
R 65
32
R 110
R 100
R 95
R 85
R 75
R 70
R 70
R 70
R 100
R 100
R 95
R 80
R 70
R 70
R 70
38
R 100
R 95
R 85
R 85
R 85
R 85
40
R 100
R 100
R 95
R 85
R 85
R 85
42
R 105
R 100
R 95
R 95
R 90
R 90
45
R 140
R 130
R 105
R 100
R 100
R 100
48
R 140
R 140
R 110
R 110
R 110
R 105
50
R 140
R 150
R 120
R 120
R 120
R 120
55
R 140
R 160
R 135
R 130
R 125
R 125
35
Flat iron 50 x 15 mm
Tube
38
•
Ø 25 mm ST 33
Press brake
3
Tube Grinder
2,5
Profile bender
2
Mandrel bender
Counter
roller
1,5
Rotary bender
Holder with
spindle feed
1
Mobi-bender
Bending template
Tube thickness in mm
Tube diameter
in mm
XL / XL-Plus
Eccentric cam lever
for quick release
○
Board bender
Rotary bender information
Round tube bending table
Misc.
Moving parts
39
Press brake
• Ø 50 mm (Special machine)
Round material
• Ø 32 mm
Round material
• Ø 14 mm
Round material
• Ø 32 mm
Misc.
Board bender
XL / XL-Plus
Mobi-bender
Rotary bender
Mandrel bender
Round material
Profile bender
Tube Grinder
Rotary bender
Control console
40
Back support
Carrier
Rotation 60
Rotation 40
41
w
w
Press brake
Manageable at high performance
om
Mobi-bender information
.c
:
at ER
os IEG
de -B
Vi BER
EL
G
w.
Moving parts
This new hydraulic bender is particularly small and light - and as a result,
mobile.
Die
Profile bender
Punch (rotatable)
Despite its handy dimensions, the horizontal press can press 10 tonnes.
This corresponds to a bending capacity of 100 x 15 millimetres for
structural steel. A stop, which can be easily positioned, makes it possible to achieve a bending accuracy in the 0.1 mm range. The hydraulic
equipment is always set up separately and connected to the press via 2
quick-release mechanisms.
Mobi-bender
Mandrel bender
Side stops
Control lever
(forward-reverse)
Tube Grinder
At the Gelber-Bieger headquarters in Losheim, a horizontal bending
press weighing only 80 kg has been developed, which shall replace the
angle bender. The Mobi-bender is easy to transport, for example on a
building site, because it is only 80 cm long and 25 cm high and wide.
Rotary bender
The greatest advantage of the Mobi-bender is that it presses into the die
with the punch. This is not usual for small machines. To bend a closed
part, it is possible to interchange the positions of punch and die.
If required, it is also possible to bend around a mandrel. With a mandrel
a rectangle of 50 mm side length can be bent.
The accessories we recommend are:
Mobi-bender
XL / XL-Plus
Locking
bending pin
Basic
Basic NC
130
Rotation
Punching
Cutting
Tubing finishing
These positions are all available together.
A large number of special tools are already available.
Board bender
Connections
hydraulic unit
Depth stop for
exact positioning
•
•
•
•
•
•
•
Standard tool
Bending around the mandrel
!
Misc.
Bayerischer Staatspreis
2004
„This is probably the smallest and lightest horizontal
bending press in the world“ ,
says Daniel Holletschek, managing director of Gelber-Bieger
GmbH, and had the Mobi-Bieger completely patented.
Rotating plate
42
Cutting
Hydraulic unit
43
Safety at work
100 x 8 mm flat iron
Rotary bender
Mandrel bender
Control lever
Profile bender
Tube Grinder
Press brake
May differ from the illustration
Mobi-bender Basic
Mobi-bender Basic
Press in the punch with the die
Mobi-bender
In order to repeat this bending, a stop can be installed which is screwed in until it sits tightly on the cylinder surface.
From then on, the Mobi-bender always bends to the same angle. The bending angle can be adjusted by slightly turning the nut on the stop.
20 x 20 mm flat iron
The Mobi-bender does not require any special safety devices.
Its working speed is 10 mm per second. You should mind to bend in the middle of the punch, e.g. for a 20 x 20 mm bend,
the material should be positioned that it is bent centrally on the punch. You can also use the supplied height plate, which
simply fits into the die holder at the desired height (see illustration on next page).
XL / XL-Plus
The functionality of the Mobi-bender is very simple. The piece to be bent is placed between the punch and the die
and then the hand lever is simply moved forwards. When the part is bent to the desired angle, simply release the
control lever.
The O-ring in front of the stop nut, acts as a safety device and decreases the risk of injury through crushing.
Voltage (V)
Hydraulic pressure (Bar)
Working pressure (t)
Tool height (mm)
Dimensions L x W x H (mm)
Machine weight (kg)
Bending capacity
1,5
240 / 380
240
10
100
Accessory package
1200 x 250 x 280
Misc.
Motor power (kW)
Board bender
Mobi-bender Basic
Bending around the bending pin
80
Also available:
Standard delivery includes:
Flat 100 x 15 ( V = 125 )
1 x Machine Mobi-bender Basic
1 x Length stop
1 x Height plate
1 x Hydraulic unit
1 x Multi-V die
1 x R5 punch
1 x Oil filling
1 x CE-conformity
Tool accessory package
• Punch adapter
• Cabinet base unit
•
Self-made tools
44
45
Controlled length stop
Rotary bender
Cabinet base unit
Mandrel bender
Profile bender
Tube Grinder
Press brake
May differ from the illustration
Mobi-bender Basic NC
Optionally, a controlled length stop can be ordered. With this device programs can be stored, or you can simply
drive to a desired bending position manually.
Mobi-bender Basic NC
Mobi-bender
The Mobi-bender and the length-measuring system are coupled, which means that the length stop moves automatically when the Mobi-bender has finished bending.
XL / XL-Plus
The Mobi-bender Basic NC has the same characteristics (stroke, pressing force and speed) as the Mobi-bender Basic.
In addition, the Mobi-bender Basic NC is controlled, i.e. it has the possibility to programme up to 8 bending positions, which can be successively carried out. The programming is the same as for the Model XL.
Nevertheless, it is possible to adjust the stroke using the stop nut, so that working manually is also possible.
Voltage (V)
Hydraulic pressure (Bar)
Working pressure (t)
Tool height (mm)
Dimensions L x W x H (mm)
Machine weight (kg)
Bending capacity
1,5
240 / 380
240
Height plate
10
AMADA/PROMECAM punch adapter
Misc.
Motor power (kW)
Board bender
Mobi-bender Basic NC
100
1200 x 250 x 280
Also available:
Standard delivery includes:
80
Flat 100 x 15 ( V = 125 )
1 x Machine Mobi-bender Basic NC
1 x Length stop
1 x Height plate
1 x Hydraulic unit
1 x Multi-V die
1 x R5 punch
1 x Oil filling
1 x CE-conformity
1 x Cabinet base unit
1 x Control unit
Tool accessory package
Punch adapter
• Controlled length stop
•
•
Special tools
46
47
Mandrel bender
Mould for Cu
The standard punch supplied has a radius of approximately 3 mm. This is optimal for applications in a locksmithery or
metal workshop, since it is very hard and robust. The punch is suitable for most bending works.
The punch adapter shown in the picture above is able to hold all the punches of AMADA or PROMECAM type.
The tool fitting is 60 mm wide and compatible with these systems without further adapter.
Also shown in the picture: a T-shaped die, which can be used to perform Z-shape bending. Underneath: various tool combinations with the tool numbers.
1014
1026
1032
3081
2034
2025
1012
Mobi-bender
Mobi-bender 130
XL / XL-Plus
In most cases a working height of 100 mm is sufficient. Some customers, such as, for example, manufacturers of
switch cabinets or sheet metal workers who process copper or aluminium, require a tool height of 130 mm. For these
customers we have developed the Mobi-bender 130 model. For this model the technical data are the same, only the
tool height is 130 mm.
Hydraulic pressure (Bar)
1,5
240 / 380
240
Working pressure (t)
10
Tool height (mm)
130
Dimensions L x W x H (mm)
Machine weight (kg)
Bending capacity
Misc.
Voltage (V)
Board bender
Mobi-bender 130
Motor power (kW)
2030
1200 x 250 x 280
Also available:
Standard delivery includes:
80
Flat 100 x 15 ( V = 125 )
1 x Mobi-bender Basic machine
Set for increasing height
to 130 mm
1 x Length stop
1 x Height plate
1 x Hydraulic unit
1 x Multi-V die,
1 x R5 punch
1 x Oil filling
1 x CE-conformity
Tool accessory package
Punch adapter
• Cabinet base unit
•
•
Z-Bending
48
Rotary bender
Bending with punch adapter
Profile bender
Tube Grinder
Press brake
May differ from the illustration
Mobi-Bender 130
49
Press brake
Flat iron
16 mm Round material
One of the most successful innovations of the Gelber-Bieger company is a rotating plate driven by a rack. This rotating plate drive was used for the first time in the Gelber-Bieger XL machine; now the Mobi-bender also benefits from
this development.
The rotating plate is a tool which can be installed on the Mobi-bender using 4 screws. The rotary motion achieved is
270°. The angle of rotation is set using a stop screw adjustment.
There are numerous bending possibilities for the rotating plate. It can bend upright or horizontal flat iron, round or rectangular material, as well as small tubes. The bending radius is given by the rings, which come in standard sizes from 40 to 120 mm.
These are simply attached to the bending pins with D = 30 mm. The eccentric cam tensions the material and the counter-holder leads it. The rotating plate is the most efficient solution for manufacturers making clips or parts that must be bent 180°.
The construction makes it possible to bend beyond the desired final position so that, after a 180° bend, the legs will spring
back to a position parallel with each other.
XL / XL-Plus
Mobi-bender Rotary
Horizontal flat iron
1,5
Voltage (V)
240 / 380
Hydraulic pressure (Bar)
240
10
Tool height (mm)
Accessory package, ring set (10 pieces)
1200 x 250 x 280
Flat 100 x 15 ( V = 125 )
1 x Mobi-bender Basic machine
Rotation set
1 x Length stop
1 x Height plate
1 x Hydraulic unit
• Ø 16 mm stainless steel
Flat iron 40x8 mm
Rectangular
Tube
○
Also available:
Standard delivery includes:
80
Round material
Rotary plate bending
capacity
Bending examples
100
Machine weight (kg)
Bending capacity
Shaped roller for tube bending
Misc.
Working pressure (t)
Dimensions L x W x H (mm)
Board bender
Mobi-bender Rotary
Motor power (kW)
14 mm
Ø 21 mm
1 x Multi-V die
1 x R5 punch
1 x Oil filling
1 x CE-conformity
Tool accessory package
Ring set (10 pieces)
• Accessory package, tubing
• Cabinet base unit
•
•
Adjustable counter roller
50
Mobi-bender
Wire bending
Rotary bender
Mandrel bender
Rectangular
Profile bender
Tube Grinder
May differ from the illustration
Mobi-bender Rotary
51
Press brake
Flaring of tubes
Mandrel bender
Profile bender
Tube Grinder
May differ from the illustration
Mobi-bender Cutting
Flaring of tubes 27 x 2 mm
Mobi-bender cutting tool
Rotary bender
The pictured tool allows to flare tubes from 27 mm to 60 mm. The maximum wall thickness should be 2 mm.
The advantages of this system based on the principle of spreading, are the simple setting options. Not only the length
of flaring, but also the flaring diameter can be adjusted. With intermediate plates this tool can be built up very easily
on several machines: Mobi-bender, board-bender, XL-bender.
Mobi-bender
Cutting steel and copper is no longer a problem with the Mobi-bender cutting tool. The cutting tool is simply screwed into place in the die holder.
40 x 8 mm
Rear side with stop
Cutting quality
Misc.
Flat iron
Board bender
XL / XL-Plus
Notching of tubes
Notching of tubes 48 x 2 mm
Plate
52
Round material
• Ø 16 mm
Various plate examples
The pictured tool allows notching of tubes in following dimensions: 48 mm and 60 mm. An additional tool for the dimensions 27, 33 and 42 mm is also available. The maximum wall thickness should be 3,6 mm. With the notching tool at
first one side of the tube is notched and then, after a turn of 180°, the tube is notched on the other side. With intermediate plates this tool can be built up very easily on several machines: Mobi-bender, board-bender, XL-bender.
53
w
w
Press brake
Tube Grinder
2. Rotating plate
workstation
Profile bender
1. Rotating plate
workstation
In the year 2000, Gelber-Bieger developed a unique horizontal press
called the Gelber-Bieger XL.
This machine is full of special features. The 30-tonne cylinder is integrated into the table and therefore offers surpassing freedom in bending.
Furthermore this is a synchronous cylinder, which can press with the
same power to the right or to the left. Hence, this machine offers the
possibility of working with 2 workstations. One tool can be installed on
the right and another on the left, or the first procedure of a task can be
performed on one side and the second procedure on the other. Another
unusual function is the inbuilt rotating plate. This makes it possible to
bend 25 mm round steel through 270°, for example. Additional lateral
hydraulic connections complete the universal use of this machine; here
you can attach hydraulic units or accessories supplied by us.
Profile bender
Mandrel bender
3. Profile bending
workstation
The Universal bender
om
XL information
.c
:
at ER
os IEG
de -B
Vi BER
EL
G
w.
Moving parts
Spiral bender
Mobi-bender
The second possibility is programming. Up to 8 programme steps can be
processed successively. This programme can either be entered directly
or input and stored using the "touch-in" procedure (which involves moving manually to a position and then storing it).
Rotary bender
The Gelber-Bieger XL is also unique in its operation. The first possibility
is to control the machine with a sensitive hand lever. This means you can
achieve the desired bending very slowly and finely, and you can straighten, rebend or correct previously bent parts.
Pressure adjustment
•
•
•
•
•
•
Auxiliary set
XL-standard
XL-profile bender
XL-spiral bender
XL-accessory set
XL-press brake
XL-special tools
Misc.
Console with controller
The following accessory sets are available:
Board bender
Additional hydraulic
connection
Sensitive hand lever
XL / XL-Plus
The dimensions of this machine are just 1200 x 600 mm, making the
Gelber-Bieger XL the most compact machine on the market. Above all,
the 350 mm oversized stroke of the cylinder clearly differentiates it from
the competitors.
Control
54
Hand lever for manuel control
Special tools
55
w
w
B
:
co
at ER.
os EG
de BI
Vi ER-
EL
G
w.
Operation
The advantages of the Gelber-Bieger XL-Plus
The XL-Plus is a further development which gives a facelift to the Gelber-Bieger XL, so to speak. The functionality and compatibility of the tools are 100% ensured. All the tools from the XL model fit the XL-Plus model.
Rotary bender
• Additional lateral holes for increased universality
• The table is a welded structure
• Accurate positioning
• Oil filter monitoring with front mounted indicator
• Plug connector between machine and control unit
• Auxiliary functions on the controls
Mobi-bender
• High-quality frame with height-adjustable feet
• Angles and markings milled into the table
• low-noise high-quality hydraulics
• Easier maintenance
• Installation of the operating pressure without tools
• Drawers under the tool so that the shavings can be
removed more easily
Mandrel bender
Profile bender
Tube Grinder
m
Press brake
XL-Plus information
Misc.
Board bender
XL / XL-Plus
For this model, it is also possible to plasma nitride the entire table (surface and guides) at an extra charge. This protects
the machine from rust, scratching and wear, improves its appearance.
Control
56
Hand lever for manual operation
Drawer
Connector plug
XL-Plus with RB 40
57
Press brake
Tube Grinder
Flat iron
16 mm Rectangular
40 x 8 mm Flat iron
14 mm Rectangular
Rotary bender
Mandrel bender
21 mm Round material
Profile bender
XL Standard
May differ from the illustration
4D
20 mm Round material
Mobi-bender
The bending possibilities on the Gelber-Bieger XL are almost limitless.
Many parts can be bent using the standard devices; for others, you have the possibility to create special tools yourself in
an easy way.
XL Standard
Board bender
XL / XL-Plus
The upper photograph shows our recommended minimum requirements, the so-called set 1.
This toolkit contains tool holders and tools for bending plate from 2 to 15 mm, as well as the basic components for
bending with the rotating plate. A simple side stop is also contained in the package.
XL Standard
Motor power (kW)
7,5
400
Hydraulic pressure (Bar)
250
Working pressure (t)
30
Tool height (mm)
165
Dimensions L x W x H (mm)
1200
1 x XL Standard machine
1 x Length stop
1 x Control console
• Ø 25 mm stainless steel
Flat iron 140 x 15 mm
Rectangular
Tube
58
Standard delivery includes:
Flat 100 x 15 ( V = 125 )
Round material
Rotary plate bending
capacity
Flat iron 120 x 15 mm
1200 x 800 x 900
Machine weight (kg)
Bending capacity
Flat iron 160 x 6 mm
Misc.
Voltage (V)
16 mm
○ Ø 33 mm
Also available:
1 x Hydraulic connectors
1 x Oil filling
1 x CE-conformity
•
Tool accessory package set 1
Standard tool 1
59
Tube Grinder
Double rollers
42 x 5 mm Aluminium tube
33 mm steel tube, bending diameter 340 mm
Rotary bender
Mandrel bender
3 hydraulic motors
Profile bender
XL Profile bender RB 40
Press brake
May differ from the illustration
4D
33 mm steel tube, bending diameter 340 mm
Mobi-bender
The smallest possible bending radius is 110 mm. The photos below show the possibility to support the bending shafts.
The unique feature here is that each shaft is separately supported allowing you to freely alter the bending radius.
XL Profile bender
Board bender
XL / XL-Plus
The profile bender is a special construction, which is attached with 4 bolts onto the right-hand side of the machine and connected to the additional hydraulic connection. On this profile bender, each of the 3 shafts is driven by
its own hydraulic motor. The speed of the shafts can be proportionally regulated using the second hand lever. This
construction is entirely maintenance free.
XL Profile bender RB 40
Motor power (kW)
7,5
400
Hydraulic pressure (Bar)
250
Working pressure (t)
30
Tool height (mm)
165
Dimensions L x W x H (mm)
Ø 25 mm stainless steel
Flat iron 140 x 15 mm
Rectangular
Tube
60
60 x 2 mm
Standard delivery includes:
Flat 100 x 15 ( V = 125 )
•
Profile bender
60 x 12 mm
1380
Round material
Rotary plate bending capacity
Axle/bending shaft support for profile bender
1200 x 800 x 900
Machine weight (kg)
Bending capacity
60 x 25 mm
Misc.
Voltage (V)
16 mm
○ Ø 33 mm
50 x 50 x 3 mm
1 x XL Standard machine
Profile bender set RB 40
1 x Length stop
1 x Control console
Also available:
1 x Hydraulic connectors
1 x Oil filling
1 x CE-conformity
1 x Roller Set 33,7 mm
Spiral bending set
Steel bending rollers
• Polyamide bending rollers
• Profile bender roller set
•
•
61
Tube Grinder
Spiral bender
Rotary bender
Mandrel bender
Axle position
Profile bender
XL Profile bender RB 40-Plus
Press brake
May differ from the illustration
4D
Mobi-bender
Guiding the 3rd roller
XL Profile bender RB 40 Plus
Clamping the bending roller
RB 40-Plus centre distance 800 mm
RB 40-Plus centre distance 300 mm
XL / XL-Plus
RB 40-Plus with 3 hydraulic motors
Board bender
The Profile bender RB 40-Plus is a further development of the well-proven RB 40. It is a profile bender with adjustable bending shafts. The advantages are: higher bending capacity, less deformation during profile bending and lower
tooling costs through use of smaller, more economic bending rollers.
The shaft diameter is 40 mm as with the RB 40.
XL Profile bender RB 40-Plus
Motor power (kW)
7,5
400
Hydraulic pressure (Bar)
250
Working pressure (t)
30
Tool height (mm)
165
Dimensions L x W x H (mm)
Standard delivery includes:
Flat 100 x 15 ( V = 125 )
•
Ø 25 mm stainless steel
Flat iron 140 x 15 mm
Rectangular
Tube
62
75 x 2 mm
1500
Round material
Rotary plate bending capacity
80 x 12 mm
1200 x 800 x 900
Machine weight (kg)
Bending capacity
150 x 15 mm
16 mm
○ Ø 33 mm
Misc.
Voltage (V)
50 x 50 x 3 mm
1 x XL Standard machine
Profile bender set RB 40 Plus
1 x Length stop
1 x Control console
Also available:
1 x Hydraulic connectors
1 x Oil filling
1 x CE-conformity
1 x Roller Set 33,7 mm
Spiral bending set
Steel bending rollers
• Polyamide bending rollers
• Profile bender roller set
•
•
63
Right/left adapter plate
Spiral stairs
Right-mounted spiral bending mechanism
The spiral bending package consists of several parts:
• Elevating roller (can also be used on other bending machines)
• Software for calculating the bending data
XL / XL-Plus
In principle, a spiral stairway is comparable to a screw; it has a left or right-hand thread, a diameter and a gradient. You
need all of this information to bend a suitable spiral.
The software helps you to determine the gradient and the bending radius. If the calculated values are correctly set up and
regularly controlled, the spiral will fit perfectly to the stairway.
XL spiral bending mechanism
• Adapter plate (for the XL model).
• Measuring devices to check the setup.
Misc.
Board bender
The spiral bending device can be mounted on the right or left side.
It is important that the machine is working in the horizontal position, so that the weight of the tubes is resting on
the stroke roller. The Gelber-Bieger XL is optimal for spiral bending work. To bend spirals without slope (see picture
below) no spiral bending mechanism is required.
XL Spiral bender
Smallest spiral diameter
achievable with the spiral
bending mechanism (mm)
Smallest spiral diameter
achievable without spiral
bending mechanism (mm)
Spiral direction
Max. tube diameter (mm)
Spiral bending measuring instruments
Profile bending with the spiral bending mechanism
800
Also available:
Standard delivery includes:
225
1 x XL-Standard machine
Profile bending + spiral bending set
1 x Length stop
1 x Control console
right / left
60
2 x Hydraulic connectors
1 x Oil filling
1 x CE-conformity
1 x Roller Set 33,7 mm
•
•
Polyamid bending rollers
Steel bending rollers
Spiral made from 17 mm tube
64
Mobi-bender
Rotary bender
Mandrel bender
Stroke roller
Profile bender
Tube Grinder
Press brake
May differ from the illustration
XL Spiral bender
65
Press brake
XL Press bending
Profile bender
Tube Grinder
May differ from the illustration
XL Accessories set
Minimum cross-section 50 x 50 mm
66
Round bending and bending mandrel
XL / XL-Plus
Complete accessories set
The press brake principally enables the bending of the thick-walled tubes with an average bending radius (4 x D)
through a defined angle (e.g. 90°). A bending template is required for bending each tube size.
The bending angle can be programmed with the Gelber-Bieger XL controller.
Bending radius
Tube Ø
Tube in mm
1/2
21,3
55,5
3/4
26,9
71
1
33,7
94
1 1/4
42,7
150
1 1/2
48,3
163
2
60,3
220
in mm
Misc.
For example, you can bend flat-iron into
a 55 x 55 mm rectangular tube.
Strengthened version of the press bending mechanism 76 mm
Board bender
These rings can also be put on the eccentric cam, in order to clamp the material to be bent. The standard tool has 85°
and/or 88°, with additional punch and
multi V-die, 60° bending is possible.
The bending mandrel offers you the possibility to bend small closed parts.
Mobi-bender
Rotary bender
Mandrel bender
The accessories set extends the bending
possibilities in three ways: The ten rings
for the rotating plate with diameters
from 40 to 120 mm in 10 mm steps,
make it possible for you to rapidly bend
different radii on the rotation plate.
Standard press brake mechanism up to 60 mm
67
Tube Grinder
May differ from the illustration
Press brake
M
w. or
G ep
EL
BE ict
R- ure
BI
EG s at
ER :
.c
om
Special tool example 7
Mandrel bender
Special tool example 6
Profile bender
w
w
XL Special tools
Special tool example 9
Special tool example 10
Special tool example 3
Special tool example 12
Misc.
Special tool example 11
Board bender
Special tool example 2
XL / XL-Plus
Mobi-bender
Special tool example 8
Rotary bender
Special tool example 1
Special tool example 4
68
Special tool example 5
Special tool example 13
Special tool example 14
Special tool example 15
69
Tube Grinder
Press brake
May differ from the illustration
Special tool 30°
Bending with die in punch (for closed pieces)
Bending of rectangles 20x20 mm
Profile bender
Height plate and self-made stop
Mobi-bender
Rotary bender
Mandrel bender
X1 Board bender
on
Please ask for our special catalogue
les!
bending machines for welding tab
Gelber-Bieger presents an innovation in bending possibilities. This is a modular system based on welding tables
which are very popular at present. The welding tables offered by various suppliers are primarily used as welding
template.
The Gelber-Bieger design department came up with the idea of using robust welding tables, from 1 x 1 m up to
4 x 2 m with a 28 mm hole system and a 100 mm grid as the basis for different bending machines.
Rotary disc for capacity max.
• Ø 16 mm
XL / XL-Plus
Complete board bender (with optional rollers)
Press bending capacity max. 42 x 3,6 mm
Misc.
Board bender
The board bender makes it possible to bend a height of 100 mm of flat iron, up to 15 mm thickness. The capacity is
10 t and the stroke is 150 mm. The bender is driven by a separate small hydraulic unit, which can also be used for
other applications. The bending possibilities and operation are similar to those of the Mobi-benders.
X1 Board bender
Motor power (kW)
Voltage (V)
Hydraulic pressure (Bar)
Working pressure (t)
Tool height (mm)
Dimensions L x W x H (mm)
Machine weight (kg)
Bending capacity
70
Notching 27/33/42 and 48/60 mm
1,5
Bending mandrel for narrow bends
240 / 380
240
1 x X1-board bender
1 x Height plate
1 x Hydraulic unit
1 x Multi-V die, 1 x R5 punch
100
1200 x 250 x 280
80
Flat 100 x 15 ( V = 125 )
Also available:
Standard delivery includes:
10
1 x Oil filling
1 x CE-conformity
Tool accessory package
• Punch adapter
• Welding table 28 mm
• Profile bending attachment
•
Standard tool (scope of supply)
71
Press brake
Tube Grinder
Mandrel bender
Profile bender
X1 Combined bender
May differ from the illustration
4D
Mobi-bender
Rotary bender
Simple roller change with a tool
Combined bender with optional accessories
Misc.
Board bender
XL / XL-Plus
As a possibility of extension, the Gelber-Bieger team has built a profile bending attachment on the welding table
which is available with 2 or 3 hydraulic motors. The profile bender is combined with the board bender and hence
has a hydraulic feed and a bending capacity up to 48 mm for round tube. The drive motors are powered by the same
hydraulic unit. In this way the components have dual use, which has a positive effect on costs.
X1 Combined bender
Motor power (kW)
Voltage (V)
Hydraulic pressure (Bar)
Working pressure (t)
Tool height (mm)
Dimensions L x W x H (mm)
Machine weight (kg)
Bending capacity
72
Tubing support (optional)
1,5
Spiral bending mechanism (optional)
240 / 380
240
Standard delivery includes:
10
1 x X1-board bender
1 x Height plate
1 x Hydraulic unit
1 x Multi-V die
100
1400 x 600 x 500
140
Tube 48 mm
Also available:
1 x R5 punch
1 x Oil filling
1 x CE-conformity
1 x Profile bending attachment
Tool accessory package
• Welding table 28 mm
• Tubing support
• Spiral bending set
•
Polyamide rollers for stainless steel
73
Press brake
May differ from the illustration
Tube Grinder
Measuring table
Rotary bender
Mandrel bender
Profile bender
Mandrel bender
Measuring table 16 mm - 2000 x 1000 mm
After the size of the measurement table has been determined, it
is possible to install 2 measurement systems on it.
XL / XL-Plus
Digital display – selectable resolution
Mobi-bender
This measurement table is composed of a digital measurement
system and a 16 mm welding table system. The table is the basis
of the system. The size of the table defines the measurement
range. Tables can be supplied in various sizes and can also be
combined with one another.
Mandrel bender capacity max. 42x3,2 mm
• Length measurement
• Angle measurement
Board bender
The measurement systems can be supplied in various classes
(accuracies). There is also the possibility to measure in the third
dimension.
Contact us: we will construct according to your requirements.
Hydraulic clamping cylinder and mandrel pull-back
Angle measurement
In the field of bending technology, we use a measurement table to:
Misc.
Counter bearing with hand clamping
• check the angle of curved flat iron (bent with the
Mobi-bender or XL)
• determine the "springing back" of material in tubes
(mandrel bending machine). To determine this,
angles of 45°; 90°, and 135° are bent with a mandrel
bending machine.
Control
74
Robust bending mandrel / bending arm
Length measurement
75
Press brake
Angle bender 100 E
Tube Grinder
A hand-operated bender for bending tubes and solid material up to 12 mm. The hand-operated bender can also be
used as a tube bender, with or without mandrel.
May differ from the illustration
Hand-operated tube bender HRB 12
HRB 12 with 6 mm tube. Optional welding table.
Rotary bender
Mandrel bender
Profile bender
For the HRB 12-Plus model, the bending axis, length adjustment and twisting mechanism are fitted with digital
displays.
Basic version without measurement system and twisting.
Scope of supply Angle bender 100 E
4.
5.
3.
Mobi-bender
2.
XL / XL-Plus
1.
Various bending jaws with
different radii are also available.
Bending head with angle measuring system
Quoted bending capacities
refer to material cross-sections
with strength 40 N/mm.
20
Max. bending radius (mm)
60
Max. tube diameter
Standard bending tool
Digital display for length measurement and torsion
Optional: mandrel rod with pull-back for thin-walled tubes
76
St 35: 12 x 1,5 mm
VA: 12 x 1 mm
Cu soft/hard: 15 x 1 mm
6 mm: R 20 mm
8 mm: R 25 mm
10 mm: R 30 mm
12 mm: R 35 mm
Misc.
HRB 12
Roller diameter (mm)
Board bender
HRB 12-Plus with 5 mm wire. Version with measuring
system and twisting. Optional welding table.
Cold bending
Warm bending
Steel sheet max. (mm)
100 x 6 or 50 x 12
100 x 12 or 60 x 20
Round steel max. (mm)
18
30
Rectangular steel max. (mm)
18
30
100 x 12
-
60 x 8
100 x 12
Copper sheet max. (mm)
Angle steel notched max. (mm)
77
Press brake
HB package I
Tube Grinder
May differ from the illustration
Hand-operated bender HB
For bending solid material
Profile bender
Round iron: 16 mm
Rectangular: 14 mm
Flat iron: 40 x 8 mm
Mandrel bender
HB package II
For bending flat iron
Rotary bender
Round iron: 10 mm
Rectangular: 10 mm
Flat iron: 40 x 6 mm
Mobi-bender
Package 1, welding table and bending roller optional
XL / XL-Plus
HB package III
Board bender
For bending flat iron
Flat iron: 40 x 6 mm
Flat iron 40 x 6 mm bent to 180°
Misc.
Flat iron 40 x 4 mm folded
HB package IV
For bending tubes
Standard size:
Tube 17,2 mm
78
Round material 5 mm
Rectangular 12 mm
17,2 mm
21,3 mm
26,7 mm
79
Gelber-Bieger GmbH —
ready for action wherever you need us!
N
M A DE I
GE
RM
Gelber Bieger is your expert for all about bending.
A NY
From our head office in Losheim am See / Germany we supply customers worldwide
with bending machines in several designs. We are proud of ranking among the leading
manufacturers of bending machines in Europe.
Flexibility as well as our enthusiasm for innovations characterise our company.
It is always our endeavour to offer cost-efficient solutions for every new requirement.
Customer satisfaction, competence and an outstanding service are qualities we do
appreciate in our daily work.
Please do not hesitate to contact us, so we can demonstrate our capability.
... Gelb biegt besser!
Gelber-Bieger GmbH
Herkeswald 73
66679 Losheim am See
GERMANY
Phone: +49 (0) 68 72 / 50 500 - 60
Fax:
+49 (0) 68 72 / 50 500 - 70
[email protected]
www.GELBER-BIEGER.com
G
B