PRM PR738 Operating Manual & Parts List

operating manual & parts list
PR736, PR738 and PR7310
6″, 8″ & 10″
BENCH GRINDER
Read carefully and follow all safety rules and operating instructions before
first use of this product.
36626.00-0912
PR736, PR738 and PR7310
DESCRIPTION
SAFETY RULES
PRM Bench Grinders are equipped with a totally enclosed ball
bearing motor. Armature assembly is dynamically balanced for
smooth operation. Motor housing is compact so long pieces of
work can press against both wheels without touching the motor
frame. Removable wheel guards allow for easy changing of wheels.
Two-way tool rests are adjustable for wheel wear and angle grinding. Grinders come complete with spark guards, safety eyeshields
and dust collection hose. (Dust Collection hose not included with
PR736).
WARNING: For your own safety, read operating instructions manual before operating tool.
CAUTION: Always follow proper operating procedures as defined in
this manual even if you are familiar with use of this or similar tools.
Remember that being careless for even a fraction of a second can
result in severe personal injury.
WARNING: Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals
known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks and cement and other masonry
products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures vary, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
work in a well ventilated area and work with approved safety
equipment. Always wear OSHA/NIOSH approved, properly fitting
face mask or respirator when using such tools.
UNPACKING
Check for shipping damage. If damage has occurred, a claim must
be filed with the carrier immediately. Check for completeness.
Immediately report missing parts to dealer.
To be certain the grinding wheels have not been damaged in shipment, strike the edges slightly with a metal object. A ringing sound
indicates a good wheel, but a dull noise may signal a fracture.
WARNING: If you suspect a wheel of being fractured, replace it
immediately. Fractured wheels may shatter, causing serious injury.
BE PREPARED FOR JOB
SPECIFICATIONS
• Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in
moving parts of machine.
• Wear protective hair covering to contain long hair.
• Wear safety shoes with non-slip soles.
• Wear safety glasses complying with United States ANSI Z87.1.
Everyday glasses have only impact resistant lenses. They are
NOT safety glasses.
• Wear face mask or dust mask if operation is dusty.
• Be alert and think clearly. Never operate power tools when
tired, intoxicated or when taking medications that cause
drowsiness.
PR736 - 6” Bench Grinder
Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/3
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120/240
Amperes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.5/1.75
Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Single
RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3450
Rotation (viewed from left side) . . . . . . . . . . . . . . . . . . . . . . . . .Clockwise
Wheel diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6”
Wheel bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2”
PR738 - 8” Bench Grinder
Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3/4
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120/240
Amperes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.0/3.5
Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Single
RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3450
Rotation (viewed from left side) . . . . . . . . . . . . . . . . . . . . . . . . .Clockwise
Wheel diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8”
Wheel bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5/8”
PREPARE WORK AREA FOR JOB
• Keep work area clean. Cluttered work areas and work benches
invite accidents.
• Do not use power tools in dangerous environments. Do not use
power tools in damp or wet locations. Do not expose power
tools to rain.
• Work area should be properly lighted.
• Proper electrical plug should be plugged directly into properly
grounded, three-prong receptacle.
• Extension cords should have a grounding prong and the three
wires of the extension cord should be of the correct gauge.
• Keep visitors at a safe distance from work area.
• Keep children out of the workplace. Make workshop childproof.
Use padlocks, master switches or remove switch keys to prevent any unintentional use of power tools.
PR7310 - 10” Bench Grinder
Horsepower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120/240
Amperes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.0/5.0
Hertz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Single
RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1725
Rotation (viewed from left side) . . . . . . . . . . . . . . . . . . . . . . . . .Clockwise
Wheel diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10”
Wheel bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1”
TOOL SHOULD BE MAINTAINED
• Always unplug tool prior to inspection.
• Consult manual for specific maintaining and adjusting procedures.
• Keep tool clean for safest operation.
• Remove adjusting tools. Form habit of checking to see that
adjusting tools are removed before turning machine on.
2
PR736, PR738 and PR7310
TOOL REST ASSEMBLY
• Place tool rest (D) over tool rest bracket and secure in position
with 5/16-18 x 1” knob (F).
SAFETY RULES (CONTINUED)
• Keep all parts in working order. Check to determine that the
guard or other parts will operate properly and perform their
intended function.
• Check for damaged parts. Check for alignment of moving parts,
binding of moving parts, breakage of parts, mounting and any
other condition that may affect a tool’s operation.
• A guard or other part that is damaged should be properly
repaired or replaced. Do not perform makeshift repairs. (Use
the parts list to order replacement parts.)
H
J
I
G
K
KNOW HOW TO USE TOOL
• Use right tool for job. Do not force tool or attachment to do a
job for which it was not designed.
• Disconnect tool from power when changing accessories such
as grinding wheels, buffing wheels and the like.
• Avoid accidental start-up. Make sure that the switch is in the off
position before plugging in.
• Do not force tool. It will work most efficiently at the rate for
which it was designed.
• Keep hands away from moving parts and grinding surfaces.
• Never leave a tool running unattended. Turn the power off and
do not leave tool until it comes to a complete stop.
• Do not overreach. Keep proper footing and balance.
• Never stand on tool. Serious injury could occur if tool is tipped
over.
• Know your tool. Learn the tool’s operation, application and specific limitations.
• Use recommended accessories. Understand and obey all safety
instructions supplied with accessories. The use of improper
accessories may cause risk of injury to persons.
• Do not over tighten wheel nut. Replace cracked wheel immediately. Use only flanges supplied with the grinder.
• Adjust distance between wheel and tool rest to maintain 1/16” or
less gap.
• Handle the workpiece correctly. Whenever possible, use tool
rest to support workpiece during grinding operation. Turn tool
off if it jams.
• Always use guards and eyeshields.
• Clean grinding dust from beneath tool frequently.
L
M
B
C
D
B
A
E
F
Figure 1 – Left Tool Rest and Eyeshield Assembly
• Attach tool rest bracket to the bottom of the left wheel guard
using one 3⁄8-16 x 3⁄4” heax head bolt (A) and one 3⁄8” flat washer (B). Make sure that the slot of the braket is located over the
raised boss on the guard. Tight bolts finger tight.
• Position tool rest so that distance between tool rest and grinding wheel is less than 1/16”. Reposition angle of tool rest if necessary. Secure all knobs and bolts.
• Mount right tool rest in a similar manner.
EYESHIELD ASSEMBLY
• Attach spark guard (L) to left wheel guard using 3⁄8-16 x 1⁄2”
knob (M) and 3/8” flat washer (B).
• Mount left upper eyeshield bracket (H) to eyeshield (I) using
two #10-24 x 3⁄8” pan head screws (G) ad lower eyeshield
bracket.
NOTE: Left upper eyeshield bracket is stamped “L” for identification.
• Slide 1/4-20 x 1/2” knob (K) through hole at top of left spark guard
(L) into upper upper eyeshield bracket (H) and secure in
position.
• Locate eyeshield in desired position for protecting operator
and secure all knobs and bolts.
• Mount right eyeshield assembly in a similar manner.
ASSEMBLY
Parts to be fastened to the unit should be located and accounted
for (See List and Figure 1).
IMPORTANT: Do not attempt assembly if parts are missing. Use
this manual to order replacement parts.
A 3/8-16 x 3/4” Hex head bolt, 2 each
B 3/8” Flat washer, 4 each
C Tool rest bracket (left & right), 2 each
D Tool rest (left & right), 2 each
E 5/16” Flat washer, 2 each
F 5/16-18 x 1” Knob, 2 each
G #10-24 x 3⁄8” Pan head screw, 4 each
H Upper eyeshield bracket (left & right), 2 each
I Eyeshield, 2 each
J Lower eyeshield bracket, 2 each
K 1⁄4-20 x 1⁄2” Knob, 2 each
L Spark guard (left & right), 2 each
M 3/8-16 x 1⁄2” Knob, 2 each
Dust collector hose not shown.
DUST COLLECTOR HOSE
• A dust collector hose has been provided with grinder. Slide
hoses onto sides of T-connector and flanges. Mount the hose
by sliding the flanges at each end over the exhaust ports on
the left and right wheel guards. Attach 2½” shop vacuum hose
to collector hose. Be sure hose is mounted securely.
DANGER: Be sure to empty shop vacuum of all flammable material (flammable liquids and vapors, paper, wood, plastic, etc.) before
connecting vacuum to grinder. Hot sparks from grinder may ignite
flammable materials in shop vacuum.
3
PR736, PR738 and PR7310
• A temporary 3-prong to 2-prong grounding adapter (See
Figure 3) is available for connecting plugs to a two pole outlet
if it is properly grounded.
INSTALLATION
MOUNT GRINDER
Grounding Lug
Adapter
3-Prong Plug
• Mount grinder to a solid horizontal surface (hardware not provided). If mounted to metal pedestal, align mounting holes
with corresponding holes in pedestal. Insert a 1/4-20 x 1¼” hex
head bolt with flat washer through base of grinder. From bottom of pedestal, place a 1/4” flat washer and 1/4”-20 hex nut onto
the bolt. Tighten only until space between grinder base and
pedestal is 1/8” (base should be flush for PR7310). Using second
nut on each bolt, jam tighten against the first to prevent loosening by vibration.
• To mount grinder to wooden bench top, use 1/4 x 1¼” wood
screws with flat washers beneath heads. Tighten screws until
space between grinder base and bench top is 1/8” (base should
be flush for PR7310).
Figure 3 – 2-Prong Receptacle
Make sure this is
Connected to a known
Grounded Receptacle
2-Prong Receptacle
• Do not use a 3-prong to 2-prong grounding adapter unless
permitted by local and national codes and ordinances.
(A 3-prong to 2-prong grounding adapter is not permitted in
Canada.) Where permitted, the rigid green tab or terminal on
the side of the adapter must be securely connected to a permanent electrical ground such as a properly grounded water
pipe, a properly grounded outlet box or a properly grounded
wire system.
• Many cover plate screws, water pipes and outlet boxes are not
properly grounded. To ensure proper ground, grounding means
must be tested by a qualified electrician.
GROUNDING INSTRUCTIONS
WARNING: Improper connection of equipment grounding conductor can result in the risk of electrical shock. Equipment should
be grounded while in use to protect operator from electrical shock.
• Check with a qualified electrician if grounding instructions are
not understood or if in doubt as to whether the tool is properly
grounded.
• This grinder is equipped with an approved 3-conductor cord
rated at 300V and a 3-prong, grounding type plug (See Figure
2) for your protection against shock hazards.
• Grounding plug should be plugged directly into a properly
installed and grounded 3-prong grounding-type receptacle
(See Figure 2).
EXTENSION CORDS
• The use of any extension cord will cause some drop in voltage
and loss of power.
• Wires of the extension cord must be of sufficient size to carry
the current and maintain adequate voltage.
• Running the unit on voltages which are not within ±10% of the
specified voltage may cause overheating and motor burn-out.
• Use the table to determine the minimum wire size (A.W.G.)
extension cord.
• Use only 3-wire extension cords having 3-prong grounding
type plugs and 3-pole receptacles which accept the tool plug.
• If the extension cord is worn, cut or damaged in any way,
replace it immediately.
Properly Grounded Outlet
Grounding Prong
3-Prong Plug
EXTENSION CORD LENGTH (120 VOLTS)
Model PR736
Wire Size A.W.G.
Up to 25 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
25 - 100 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
100 - 150 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
NOTE: Using extension cords over 150 ft. long is not recommended.
Figure 2 – 3-Prong Receptacle
• Do not remove or alter grounding prong in any manner. In the
event of a malfunction or breakdown, grounding provides a
path of least resistance for electrical shock.
WARNING: Do not permit fingers to touch the terminals of plug
when installing or removing from outlet.
• Plug must be plugged into matching outlet that is properly
installed and grounded in accordance with all local codes and
ordinances. Do not modify plug provided. If it will not fit in outlet, have proper outlet installed by a qualified electrician.
• Inspect tool cords periodically, and, if damaged, have repaired
by an authorized service facility.
• Green (or green and yellow) conductor in cord is the grounding
wire. If repair or replacement of the electric cord or plug is necessary, do not connect the green (or green and yellow) wire to
a live terminal.
• Where a 2-prong wall receptacle is encountered, it must be
replaced with a properly grounded 3-prong receptacle installed
in accordance with National Electric Code and local codes and
ordinances.
WARNING: This work should be performed by a qualified
electrician.
EXTENSION CORD LENGTH (120 VOLTS)
Model PR738 and PR7310
Wire Size A.W.G.
Up to 25 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
25 - 50 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
50 - 100 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
100 - 150 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
NOTE: Using extension cords over 150 ft. long is not recommended.
EXTENSION CORD LENGTH (240 VOLTS)
Model PR736, PR738 and PR7310
Wire Size A.W.G.
Up to 50 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
50 - 200 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
200 - 300 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
100 - 150 ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
NOTE: Using extension cords over 300 ft. long is not recommended.
4
PR736, PR738 and PR7310
INSTALLATION (CONTINUED)
MAINTENANCE
ELECTRICAL CONNECTIONS
WARNING: All electrical connections must be performed by a
• As wheels wear, tool rests should be positioned closer to the
face of the wheels.
• The gap between the wheel and the tool rest should not be
greater than 1/16”. When the wheels are worn to the extent that
the 1/16” maximum gap cannot be maintained, the wheels
should be replaced.
• Models PR736 and PR738: Replacement wheels should have a
minimum rated speed of at least 3600 RPM.
• Model PR7310: Replacement wheels must have a minimum
rated speed of 1800 RPM.
• Maximum wheel diameter is 6” for PR736, 8” for PR738, and 10”
for PR7310.
• To loosen nuts holding the wheels, disconnect power and push
a wood wedge between the tool rest and the wheel to keep
the shaft from turning. The threads on the right side of the
grinder (facing unit) are right hand; threads on the left side are
left hand. Tighten nuts securely before operating the grinder.
• For grinding efficiency, wheels should be dressed periodically,
especially if they become clogged from grinding soft metals.
qualified electrician. Make sure tool is off and disconnected from
power source while motor is mounted, connected, reconnected or
anytime wiring is inspected.
• Motor and wires are installed as shown in wiring diagram (See
Figure 4, page 5). Motor is assembled with approved, 3-conductor cord to be used at 120/240 volts. Motor is prewired at the
factory for 120 volts.
• To use the grinder with a 240V power supply, have a qualified
electrician rewire motor and attach a 240 volt, I5A three-prong
plug onto grinder line cord.
3-Red
2-Gray
1-Black
4-Yellow
120V
3-Red
2-Gray
1-Black
4-Yellow
WARRANTY
PRM warrants their products to be free of defects in material or
workmanship. This warranty does not cover defects due
directly or indirectly to misuse, abuse, normal wear and tear, failure
to properly maintain the product, heated, ground or otherwise
altered, or used for a purpose other than that for which it was
intended. The warranty does not cover expendable and/or wear
parts (i.e. v-belts, coated screws, abrasives), damage to tools arising
from alteration, abuse or use other than their intended purpose,
packing and freight. The duration of this warranty is expressly limited to one year parts and labor, unless otherwise noted below
beginning from the date of delivery to the original user.
240V
Figure 4 – Wiring Diagram
OPERATION
WARNING: Always wear safety glasses complying with United
States ANSI Z87.1 (shown on package) before commencing power
tool operation.
• Keep a steady, moderate pressure on the work and keep it
moving at an even pace for smooth grinding.
• Pressing too hard overheats the motor and prematurely wears
down the grinding wheels.
• Note the original bevel angle on the item to be sharpened and
try to maintain that angle. Sharpening a cutting edge requires
removing burrs from edge.
• Deburring edge is done best by using the grinder to pull burr
from edge across the bevel angle.
• The grinding wheel should rotate into object being sharpened.
• Dip work into a coolant regularly to prevent overheating.
Overheating can weaken metals.
The obligation of PRM is limited solely to the repair or replacement, at our option, at its factory or authorized repair agent of any
part that should prove deficient. Purchaser must lubricate and
maintain the product under normal operating conditions at all
times. Prior to operation become familiar with product and the
included materials, i.e. warnings, cautions and manuals. Failure to
follow these instructions will void the warranty.
This warranty is the purchaser’s exclusive remedy against PRM for
any deficiency in its products. Under no circumstances is PRM liable
for any direct, indirect, incidental, special or consequential damages
including lost profits in any way related to the use or inability to
use our products. This warranty gives you specific legal rights
which may vary from state to state.
5
6
4
5
6
22
18 17
9
12
23 42 25
Figure 7 - Replacement Parts Illustration for 6” Bench Grinder
1
3
7
20
2
24
26
11
21
11
13
27 28
14
10
29
41
33
33
40
39
26
30
25
38
37
21
24
24
32
36
33
42
10
11
35
34
11 2
31
15
20
6
8
19
39
22
20
14
9
16
5
43
3
1
PR736
7
*
30014.00
24462.02
00064.00
18904.00
17315.00
02034.00
02033.00
16670.00
*
*
25810.00
25813.00
*
25826.00
25825.00
*
25177.00
25188.00
32290.00
25817.00
25986.00
#10-24 x ⁄ ” Pan head screw
Spark guard (set of 2)
Wheel guard cover
1⁄2”-12 Hex nut (LH thread)
Flange
Inner wheel flange
Grinding wheel (36 coarse grit)
Grinding wheel (60 med. grit)
1⁄4-20 x 3⁄8” Flange screw
3⁄8-16 x 3⁄4” Hex head bolt
3⁄8” Flat washer
Bracket (left)
Tool rest (left)
5⁄16” Flat washer
Bracket (right)
Tool rest (right)
#10-24 x 3⁄8” Pan head screw
Upper eyeshield bracket (left)
Upper eyeshield bracket (right)
Eyeshield kit
3⁄8-16 x 1⁄2” Knob
Wheel guard
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
∆ Not Shown.
* Standard hardware item available locally.
† Not available as a repair part.
1 2
Part
Number
Description
Ref.
No.
6
1
2
1
2
2
1
1
6
2
4
1
1
2
1
1
4
1
1
1
2
2
Qty.
5mm-0.8 Hex nut
⁄ -20 x 1⁄2” Knob
Endshield
Bearing 6202ZZ
Motor fan
Armature
Stator with housing
Grommet
Line cord
Strain relief
#10-24 x 1/4” Flange screw
Base
Rocker switch with key
Cover
1⁄4” Lock washer
1⁄4”-20 Hex nut
5⁄16-18 x 1” Knob
Capacitor
Bumper
#10 Serrated washer
1⁄2”-12 Hex nut (RH thread)
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
1 4
Description
Ref.
No.
REPLACEMENT PARTS LIST FOR 6” BENCH GRINDER
*
25816.00
16617.02
01540.00
01608.00
†
†
01066.00
00067.00
04055.00
3210.00
23757.02
08066.01
23758.00
*
*
25812.00
16908.00
23991.00
*
00548.00
Part
Number
2
2
2
2
1
1
1
1
1
1
6
1
1
1
2
2
2
1
4
3
1
Qty.
PR736
8
4
21
20
23
5
8
2
7
12
27 41
3
19
28
17
29
Figure 7 - Replacement Parts Illustration for 8” Bench Grinder
1
23
23
14
16
12
47
11
30
13
45
37
35
49
10
36
37
40
41
42
34
24
44
18
43
37
33
46
39
31
38
32
15
30
47
45
19
2
29
26
14
11
12
12
10
23
13
7
9
27
25
41
23
48
22
5
6
4
1
PR738
9
#10-24 x 7⁄8” Pan head screw
#10-24 x 1⁄2” Pan head screw
Wheel guard
Spark guard (set of 2)
Wheel guard cover
Flange
5⁄8”-11 Hex nut (LH thread)
Inner wheel flange
Grinding wheel (36 coarse grit)
Grinding wheel (60 med. grit)
5⁄16 -18 x 1” Knob
3⁄8-16 x 3⁄ 4” Hex head bolt
3⁄8” Flat washer
5⁄16” Flat washer
1⁄4 -20 x 3⁄ 8” Knob
Dust collector hose
Tool rest (left)
Bracket (left)
#10-24 x 3⁄8” Flange screw
3⁄8-16 x 1⁄2” Knob
5⁄8”-11 Hex nut (RH thread)
Upper eyeshield bracket (left)
Upper eyeshield bracket (right)
Eyeshield kit
Stationary switch
Tool rest (right)
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
∆ Not Shown.
* Standard hardware item available locally.
† Not available as a repair part.
Description
Ref.
No.
–
*
26056.00
25815.00
24496.02
24497.00
00088.00
24498.00
02038.00
02037.00
25812.00
*
*
*
25816.00
08070.00
25813.00
31447.00
03207.00
25817.00
00087.00
25177.00
25788.00
32290.00
25171.00
25825.00
Part
No.
10
10
2
1
2
2
1
2
1
1
2
2
4
2
2
1
1
1
1
2
1
1
1
1
1
1
Qty.
26
27
28
29
30
31
32
33
34
35
36
37
37
38
39
40
41
42
43
44
45
46
47
48
49
∆
Ref.
No.
5-0.8 mm Hex nut
1⁄4-20 x 1⁄ 2” Hex head bolt
5-0.8 x 228mm Flange screw
Endshield
Bearing 6204ZZ
Motor fan
Armature
Stator with housing
Grommet
Line cord
Strain relief
#10-24 x 1⁄4” Flange screw
#10-24 x 1⁄4” Flange screw
Base
Switch with key
Base cover
1⁄4” Lock washer
1⁄4”-20 Hex nut
Capacitor clamp
Capacitor
#10 Serrated washer
Base bumper
Wavy washer
Bracket (right)
Centrifugal switch
Operators manual
Description
REPLACEMENT PARTS LIST FOR 8” BENCH GRINDER
*
*
16654.00
16627.02
00989.00
22041.00
†
†
01066.00
00090.00
04055.00
–
03210.00
24499.02
08066.01
24500.00
*
*
16655.00
16646.00
*
23991.00
16640.00
31448.00
25172.00
36626.00
Part
No.
4
6
4
2
2
1
1
1
1
1
1
7
9
1
1
1
8
2
1
1
5
4
2
1
1
1
Qty.
PR738
10
6
5
7
26
27 41
21
23
13
Figure 8 - Replacement Parts Illustration for 10” Bench Grinder
1
4
8
23
3
28
29
11
24
17
31
32
15
16
12
30
12
20
14
41
42
50
2
43
38
37
44
34
36
33
19
24
2
2 49
48
29
20
45
46
47
30
46
39
12
40
35
11
12
26
10
46
28
46
3
23
23
14
41 27
22
17
51
7
18
25
9
5
4
1
PR7310
11
*
03207.00
25815.00
16911.02
24480.00
00111.00
24481.00
02040.00
02039.00
16895.00
*
*
26290.00
25812.00
08070.02
25813.00
*
25825.00
16620.00
25816.00
25177.00
25188.00
32290.00
25817.00
00110.00
26057.00
⁄4-20 x ⁄4” Pan head screw
#10-24 x 3⁄8” Flange screw
Spark guard (Set of 2)
Wheel guard cover
Flange
1”-8 Hex nut (LH thread)
Inner wheel flange
Grinding wheel (36 coarse grit)
Grinding wheel (60 med. grit)
Capacitor
3
⁄8-16 x 3⁄4” Hex head bolt
3
⁄8” Flat washer
Bracket (left)
5
⁄16-18 x 1” Knob
Dust collector hose
Tool rest (left)
5
⁄16” Flat washer
Tool rest (right)
Wavy washer
1
⁄4-20 x 3⁄8” Knob
Upper eyeshield bracket (left)
Upper eyeshield bracket (right)
Eyeshield kit
3
⁄8-16 x 1⁄2” Knob
1”-8 Hex nut (RH thread)
Wheel guard
∆ Not Shown.
* Standard hardware item available locally.
† Not available as a repair part.
3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1
Part
Number
Description
Ref.
No.
10
3
1
2
2
1
2
1
1
1
2
4
1
2
1
1
2
1
1
2
1
1
1
2
1
2
Qty.
⁄16-18 x ⁄8” Hex head bolt
⁄4-20 x 2” Flange screw
Endshield
Bearing 6206ZZ
Motor fan
Armature
Stator with housing
Grommet
Line cord
Strain relief
Strain relief plate
Base
Switch with key
Switch plate
5
⁄16” Lock washer
5
⁄16”-18 Hex nut
Capacitor clamp
Capacitor
Capacitor cap
#10-24 x 1⁄4” Flange screw
#10 Serrated washer
Stationary switch
Rotating switch
Base cover
Bracket (right)
1
5
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
5
Description
Ref.
No.
REPLACEMENT PARTS LIST FOR 10” BENCH GRINDER
*
03209.00
16913.02
00297.00
01639.00
†
†
16916.00
00090.00
01601.00
08172.00
16917.02
08066.01
08173.00
*
*
16918.00
08174.00
01638.00
03210.00
*
08175.00
00299.00
16919.00
26291.00
Part
Number
6
8
2
2
1
1
1
2
1
1
1
1
1
1
10
4
1
1
2
10
1
1
1
1
1
Qty.
PR7310
PR736, PR738 and PR7310
TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSE(S)
CORRECTIVE ACTION
Grinder won’t start
1. Blown line fuse or tripped circuit breaker
1. If fuse is blown, replace with fuse of
proper size. If breaker tripped, reset it
2. Low line voltage
2. Check power supply for voltage and
correct as needed
3. Material wedged between wheel
and guard
3. Turn grinder off and remove material
4. Defective switch
4. Replace switch
5. Defective, blown capacitor
5. Replace capacitor
1. Improper mounting of grinder or
accessories
1. Remount
2. Grinding wheel out of balance
2. Dress wheels or replace wheels
3. Improper wheel mounting
3. Remount wheels, but rotate one wheel
90º with respect to its previous position.
Other wheel should remain in its original
position
1. Excess pressure required to grind material
1. Dress wheel or replace wheel with one of
proper grit
2. Grinding on side of wheel
2. Grind only on face of wheel
3. Motor not turning freely (without power)
3. Clean around wheels and shaft and/or
replace bearings
1. Overloading due to binding
1. Clean around wheels and shaft and/or
replace bearings
2. Defective plug
2. Replace plug
3. Defective cord
3. Replace cord
4. Defective switch
4. Replace switch
5. Motor wired for different line voltage
5. Rewire motor as per wiring diagram,
(See Installation, Page 5)
6. Faulty internal wiring
6. Contact your PRM distributor
1. Motor wired for different line voltage
1. Rewire motor as per wiring diagram,
(See Installation, Page 5)
Excessive vibration
Motor overheating
Fuses are being blown or
circuit breakers are being tripped
Motor does not develop proper torque
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