McQuay AGS 210CS/H User manual

McQuay AGS 210CS/H User manual
Replacement Parts List No. 700009700
Revision D 11/2013
Air Cooled
Screw Compressor Chiller
AGS
Sizes: 140 - 210
Vintage: D
R134a
To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com
Contents
Parts List Revision History...............................................................................................................................3
Nomenclature
Serial Number..................................................................................................................................................4
Unit Model Number- Dataplate........................................................................................................................4
Unit Model Number- Complete....................................................................................................................5, 6
Unit Layout Diagram.........................................................................................................................................7
Electrical Legend...........................................................................................................................................8, 9
Refrigeration Section
Compressors, Crankcase Heaters, Relief Valves, High Pressure Switches, Terminal Boxes, Isolators
AGS140- 170D........................................................................................................................................10
AGS190- 210D........................................................................................................................................11
Common Compressor Components..............................................................................................................12
Evaporator, Evaporator Insulation, Flow Sensor, Ball Valve.........................................................................13
Tubing
Liquid Lines...................................................................................................................................... 14- 17
Suction Lines.....................................................................................................................................18, 19
Discharge Lines.......................................................................................................................................20
Condenser Section
Condenser Coil, Fan Deck Components.......................................................................................................21
Coil Grilles, Coil Louvers, Base Grilles, Base Louvers
Diagrams.......................................................................................................................................................22
Components..................................................................................................................................................23
Transducers, Pressure Switches, Slide Indicators, Terminal Blocks
Packaged Units (Code 2= S or E)..................................................................................................................24
Remote Evaporator Units (Code 2= M or F)..................................................................................................25
Control Panel
Main Control Box Diagrams...........................................................................................................................26
Common Control Box Components...............................................................................................................27
Communication Modules...............................................................................................................................28
Vibration Isolator Kits
Rubber-In-Shear Mounts.........................................................................................................................29
Spring Mounts.........................................................................................................................................30
Field Installed Accessories......................................................................................................................31, 32
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 2
Parts List Revision History
Revision
DateDescription NEW
12/07New.
A
01/08
Cover: Added "R134a".
Page 21: Added info to Benshaw label callout. Isolator table headings were changed from "Code 02=" to "Code 03=".
B
8/09
Page 19: Ref #616 change Sch. Sym. to "WH1,2" from "WD1,2". Add Suction and Discharge Temp Sensor p/n 073007302. Add Cable Transducer p/n 331409903.
C
8/12
Cover, Rev pg.: Updated to Daikin McQuay logo format.
Various: Changed "McQuay Parts" to "Daikin McQuay Parts".
Cover, Master Page: Changed size range from "170-210" to "140-210".
Page 4, 5: Updated coding to Rev. 0J 8/3/12.
Page 6 (New): Added page for additional coding.
Page 12 (New): Added page for common cmpr. components.
All: Rewrote form adding in sizes 140 and 160. Added pages and updated information and p/ns as required. Repaginated form and updated TOC.
D
11/2013
Page 12: Added "Slide Indicator" to description for Ref. 126. Added O-Ring, Compressor Oil Separator.
Pages 24 & 25: Added "Linear Transducer" to descriptions for Ref. 600.
Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 3
Nomenclature
Serial Number
STN U 08 05 048
Plant Identification
STN = Staunton, VA
Serial Number
(build sequence)
U= Unit
Month of Manufacture
07= July
01= January
08= August
02= February
09= September
03= March
10= October
04= April
11= November
05= May
12= December
06= June
Year of Manufacture
07= 2007
08= 2008
09= 2009
10= 2010
etc.
Unit Model Number- Dataplate
AGS 190 D S
Platform
S= Standard Efficiency
M= Remote Evaporator
E= High Efficiency
F= High Efficiency/Remote Evaporator
Vintage
Nominal Tonnage
ex. 190= 190 Tons
Unit Type:
AGS= Air- Cooled Screw Compressor Chiller
Unit Model Number, Complete
AGS 190D S A NN S S LH A F T G NN M2SE SAMB 27 SS WN V G N NN S1 NN ER
Code 02 03040506070809101112 13
14
NN E N DM DSUDPLNONCPE1NNNNNNND00 NN
26
27 28 29
000 N 000 N
30- 36
N
N
N
S
37
S
00
46 47 48 49 50 51525354 55
0000
56
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
15 1617 1819202122 2324 25
NN
38
NNNNNN
39-41
NNNN
42
N
43
N
44
0000
45
0000000000000000
57
Rev. D 11/13
RPL 700009700 / Page 4
Nomenclature
Continued
Unit Model Number- Complete
02 Size (in nominal tons)
140D= 140 Tons 'D' Vintage 190D= 190 Tons 'D' Vintage
160D= 160 Tons 'D' Vintage 200D= 200 Tons 'D' Vintage
170D= 170 Tons 'D' Vintage 210D= 210 Tons 'D 'Vintage
03Platform
S= Standard Efficiency Packaged Unit
M= Standard Efficiency w/ Remote Evaporator
E= High Efficiency Packaged Unit
F= High Efficiency w/ Remote Evaporator
04Refrigerant
A= R134A
05Efficiency/Sound
NN= Standard Sound
06 Evaporator Insulation
S= Single Layer
SE= Sound Enclosure
D= Double Layer
07 Unit Operation
S= Standard Operation (40°F- 60°F LWT)
A= Lower Operation (34°F- 39°F LWT)
B= Lower Operation (20°F- 33°F LWT)
08 Evaporator Heads
LH= Left hand
RH= Right Hand
09 Condenser Coil Fins
A= Aluminum Fins
C= Copper Fins
B= Aluminum Fin w/ Prefab Blackfin Coating
E= Aluminum Fin w/ Electrofin Coating
F= Copper Fin w/ Electrofin Coating
10 Head Pressure
F= Fantrol (35° F Minimum)
V= VFD First Fans/Circuit
A= VFD All Fans/Circuit
11 Fan Motor
T= Totally Enclosed
29= 230/60/3
37= 575/60/3
17Starter
WD= Wye Delta
SS= Solid State
18 Power Connection
PC= Single Point Power Block & Circuit Breakers
DC= Single Point Disconnect Switch & Circuit Breakers
DT= High Interrupt Disconnect Switch Current Rating + DC
DH= High Short Circuit Current Rating + DC
WN= Multiple Point with Circuit Breakers as Disconnects
WT= High Interrupt Current Rating w/ Multi-Point CB as DS
WH= High Short Circuit Current Rating w/ Multi-Point CB as DS
19 Phase Voltage
P= PVM included as part of Solid State
V= Phase & Under/Over Voltage Protection w/LED
20 Ground Fault
N= No Ground Fault Protection
G= Ground Fault Protection for the Unit
21 Unit Options
N= No Unit Options
C= 115V Convenience Outlet
22 Water Flow
NN= No Water Flow Indication
AA= Water Flow Indication on Evaporator Only
23 Field Options
S1= Single Evaporator Pump- Single Control Output
D1= Dual Evaporator Pump- Single Control Output
D2= Dual Evaporator Pump- Dual Control Output
24 Tubing Options
NN= Standard- No Suction Shut Off Valve
SS= With Suction Shut Off Valve
L= Low Noise Fan Motors
12 Condenser Coil Guards
G= Condenser Coil Grilles Only
F= Condenser Coil & Base Frame Grilles
L= Condenser Coil Louvers
B= Condenser Coil Louvers & Base Guard Louvers
C= Condenser Coil Louvers & Base Frame Grilles
13Communication
NN= None
MB= ModBus
BE= BACnet w/Ethernet
16Voltage
12= 208/60/3
27= 460/60/3
LM= LonMark
BN= BACnet w/MSTP
14Controls
M2SE= Standard Mode/MicroTechII/English
M2SD= Standard Mode/MicroTechII/English w/ Remote
Display
15 Control Box Ambient
SAMB= Standard- 105°F Ambient & Below
HAMB= Standard- Above 105°F Ambient
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
25 Unit Controls
ER= EEXV & Extended Range Control
26 Water Pump
NN= None
FH= Field Supplied Power- 7.5HP Pump Motor/1800 RPM
FJ= Field Supplied Power- 10HP Pump Motor/1800 RPM
FK= Field Supplied Power- 15HP Pump Motor/1800 RPM
UH= Unit Supplied Power- 7.5HP Pump Motor/1800 RPM
UJ= Unit Supplied Power- 10HP Pump Motor/1800 RPM
UK= Unit Supplied Power- 15HP Pump Motor/1800 RPM
GK= Field Supplied Power- 15HP Pump Motor/3600 RPM
GL= Field Supplied Power- 20HP Pump Motor/3600 RPM
GM= Field Supplied Power- 25HP Pump Motor/3600 RPM
GN= Field Supplied Power- 30HP Pump Motor/3600 RPM
GP= Field Supplied Power- 40HP Pump Motor/3600 RPM
VK= Unit Supplied Power- 15HP Pump Motor/3600 RPM
VL= Unit Supplied Power- 20HP Pump Motor/3600 RPM
VM= Unit Supplied Power- 25HP Pump Motor/3600 RPM
VN= Unit Supplied Power- 30HP Pump Motor/3600 RPM
Rev. D 11/13
RPL 700009700 / Page 5
Nomenclature
Continued
Unit Model Number- Complete, Continued
27Approvals
E= ETL/CETL Approval
M= MEA & ETL/CETL Approval
51 Pump Discharge Valve
N= None
52
28 CRN- Evap
N= No CRN Required
1= CRN- BC
3= CRN- SASK
5= CRN- ONT
7= CRN- NB
9= CRN- PEI
U= CRN- YUK
2= CRN- ALB
4= CRN- MAN
6= CRN- QUE
8= CRN- NS
0= CRN- NF
29 Brand Name
DM= Daikin McQuay
MC= McQuay
JD= Daikin
Always N
53 Pump Misc
S= Standard Unit
X= Special Pump
54 Unit- Misc.
S= Standard Unit
X= Special Unit
55Revision
00= Latest Revision
56 Pump Impeller Size
Four digit number based on selection program
30-36 Unit Start & Warranties
37
57 Pump Part Number
Sixteen digit number based on selection program
Always NN
38Construction
NN= Standard
SE= Seismic Rated
39-41Always NNNNNN
42 Pump Type
NNNN= No Pump Package
PPSS= Pump Package Air-Cooled Screw Single Pump
PPSD= Pump Package Air-Cooled Screw Dual Pump
43
Always N
44 Pump Connection
N= No Pump
6= 6" Connection
45 Pump Flow
Four digit number determined by unit size
46 Total Feet of Head
Three digit number based on selection program
47 Pump Package Starter
N= No Pump
S= Pump Package Starter
V= Pump Package VFD Starter
48 Glycol Percentage
000= No Glycol
E00= Percentage of Ethylene (Ex. E10= 10% Ethylene)
P00= Percentage of Propylene (Ex. P10= 10% Propylene)
49 Pump Gauges
N= None
G= Pump Pressure Gauges
50 Pump Suction Valve
N= None
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 6
Unit Layout Diagram
(12 Fan Unit Shown)
9
10
7
Ref. No.
1
2
7
9
10
Description
Compressor
Tubing (Suction Line shown)
Evaporator
Fan Deck
Control Box
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
2
1
Location
Refrigeration Section
Refrigeration Section
Refrigeration Section
Condenser Section
Controls Section
Rev. D 11/13
RPL 700009700 / Page 7
Electrical Legend
Schem. Sym. ABT
CHWR1, 2
CP1
EXB1, 2
EXVB1, 2
F10, 20
F13, F23
F59
FU4, 5
GFR1
GUARDISTOR
K1, K2
KM1, 2
KM3, 4
KM55, 65
KMP11-26
LCD
LPS1, LPS2
LR1, 2
M1, 2
M11- 26
MJB1, 2
MSP11- 25
P10
PA1, 2
PVM
Q1, Q2
Q10
Q11, Q12
R1, R2
R5
R6, R7
R70, 72
REC1
SI1, 2
ST1, 2
T1
T2
T4, T5
TB1, TB2
TB4
TB5, 6
Description
Alarm Bell Transformer
Chilled Water Pump Relays
Central Processor
Electronic Expansion I/O Board
Electronic Expansion Valve Driver Board
Fuses- Compressor CCH
High Pressure Switches
Fuse- Evap Heater
Fuses- Main Transformer
Ground Fault Relay
Guardistor- Compressor
Relays- High Pressure
Contactors- Compressor #1
Contactors- Compressor #2
Contactors- Compressor, Run
Contactors- Condenser Fan Motors
LCD Display
Switches- Compressor Low Pressure
Line Reactors
Compressor Motors
Condenser Fan Motors
Compressor Control Harnesses
Condenser Motor Starter Protectors
Main Power Block
Pump Alarms
Phase Voltage Monitor
Switches- Pumpdown
Main Disconnect Switch
Circuit Breakers- Compressor
Relays- CCH
Relay- Evaporator Heater
Relay- Oil Seperator Heater
Relays- Low Ambient
Utility Receptacle
Slide Indicators
Suction Temperature Sensors
Main Transformer
Controller Transformer
Expansion Valve Board Transformers
Terminal Blocks- Compr. Terminal Box
Terminal Block- Power Side
Terminal Blocks- Control
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 8
Electrical Legend, Continued
Schem. Sym. TC1, 2
TS1
TS2
VFD1, 2
WAA
WD1, 2
WH1, 2
WIE
WL1, 2
WO1, 2
WOE
Y1, Y2
Y12, Y22
Y13, Y23
Y7, Y8
Description
Thermisters- Compressors
Control- High Ambient
Control- Low Ambient
Variable Frequency drives- Cond. Fan
Sensor- Outdoor Air
Sensors- Discharge Temperature
Pressure Transducers- Discharge
Sensor- Evaporator Entering Water
Pressure Transducers- Suction
Pressure Transducers- Oil
Sensor- Evaporator Leaving Water
Solenoid Valves- Liquid Line
Solenoid Valves- Compressor Loading
Solenoid Valves- Compressor Unloading
Solenoid Valves- Economizer
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 9
Refrigeration Section
Compressors, Crankcase Heaters, Relief Valves, High Pressure
Switches, Terminal Boxes, Isolators: AGZ140-170D
Compressor
#2
2
Compressor
#1
1
1
or
2
Evaporator
(see following page)
113
610
125
601
7
7 Isolator- Neoprene Pad
113 Relief Valve
350PSI
125 Terminal Box
Cover- Terminal Box
601 Crankcase Heater
120V/250W
610 Switch- High Pressure
290PSI
1
575V
460V
230V
208V
575V
460V
230V
208V
575V
460V
230V
208V
Unit Size
140 160170
Ref Part
Part
No.Description
Number
1 Compressor #1
Standard Efficiency UnitCode 03= S,M 33160005511
Standard Efficiency UnitCode 03= S,M 33160007511
Standard Efficiency UnitCode 03= S,M 33160001511
Standard Efficiency UnitCode 03= S,M 33160003511
Standard Efficiency UnitCode 03= S,M 3316000541
Standard Efficiency UnitCode 03= S,M 3316000741
Standard Efficiency UnitCode 03= S,M 3316000141
Standard Efficiency UnitCode 03= S,M 3316000341
High Efficiency Unit
Code 3= E,F 3316000551
High Efficiency Unit
Code 3= E,F 3316000751
High Efficiency Unit
Code 3= E,F 3316000151
High Efficiency Unit
Code 3= E,F 3316000351
2 Compressor #2
Standard or High Efficiency Unit 3316000551
Standard or High Efficiency Unit 3316000751
Standard or High Efficiency Unit 3316000151
Standard or High Efficiency Unit 331600035 1
Standard or High Efficiency Unit 33160005411
Standard or High Efficiency Unit 33160007411
Standard or High Efficiency Unit 33160001411
Standard or High Efficiency Unit 33160003411
330527701 1 44444 4444444
735045855 1 11111 1111111
331718801 1 11111 1111111
331718701 1 11111 1111111
735041263 1 11111 1111111
073074009 1 11111 1111111
Quantities listed are PER compressor.
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 10
Refrigeration Section
Compressors, Crankcase Heaters, Relief Valves, High Pressure
Switches, Terminal Boxes, Isolators: AGZ190- 210D
Compressor
#2
2
Compressor
#1
1
1
or
2
Evaporator
(see following page)
113
610
125
601
10
7
7 Isolator- Neoprene Pad
10 Fitting- Economizer
113 Relief Valve
350PSI
125 Terminal Box
Cover- Terminal Box
601 Crankcase Heater
120V/250W
610 Switch- High Pressure
290PSI
1
2
575V
460V
230V
208V
575V
460V
230V
208V
575V
460V
230V
208V
Unit Size
190 200210
Ref Part
Part
No.Description
Number
1 Compressor #1
Standard Efficiency UnitCode 03= S,M 33160005411
Standard Efficiency Unit Code 03= S,M 331600074 1 1
Standard Efficiency Unit Code 03= S,M 331600014 1 1
Standard Efficiency UnitCode 03= S,M 33160003411
Standard Efficiency UnitCode 03= S,M 3316000531
Standard Efficiency UnitCode 03= S,M 3316000731
Standard Efficiency UnitCode 03= S,M 3316000131
Standard Efficiency UnitCode 03= S,M 3316000331
High Efficiency Unit
Code 03= E,F 331600054 1
High Efficiency Unit
Code 03= E,F 331600074 1
High Efficiency Unit
Code 03= E,F 331600014 1
High Efficiency Unit
Code 03= E,F 331600034 1
2 Compressor #2
Standard or High Efficiency Unit 33160005411
Standard or High Efficiency Unit 331600074 1 1
Standard or High Efficiency Unit 331600014 1 1
Standard or High Efficiency Unit 33160003411
Standard or High Efficiency Unit 3316000531
Standard or High Efficiency Unit 3316000731
Standard or High Efficiency Unit 3316000131
Standard or High Efficiency Unit 3316000331
330527701 1 44444 4444444
070789379 2 22222 222
735045855 1 11111 1111111
331718801 1 11111 1111111
331718701 1 11111 1111111
735041263 1 11111 1111111
073074009 1 11111 1111111
Quantities listed are PER compressor.
Economizers are used only on High Efficiency size 190D units, and Standard Efficiency size 200D units.
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 11
Refrigeration Section
Common Compressor Components
151 151A 151B
154
155
153
155
158
157
129
165
128
120
70
161
163
162
164
159
152
156
41
126
127
160
124
Quantity
Ref No.
Description
Part Number Per Compressor
41
Plug/O-Ring, .875 hollow
735017109
2
70
Oil Filter Cover Plate
330480401
1
120
Relief Valve
735045855
1
124
Heater, Cartridge, 120V, 250W, 15ft.
735041263
1
126
Linear Transducer / Slide Indicator
330591101
1
127
Oil Sensor
330386401
1
128
Solenoid Coil, 120VAC/60HZ- ASCO 2
0729320032
Solenoid Coil, 120VAC/60HZ- Sporlan 2
3314510992
129
Control, Pressure Switch, 290PSI - 170 PSI
073074009
1
151
Shut Off Valve/Pressure Regulator/Non-Return Valve
331322001
1
151A Gasket
070199115
1
151B
Gasket, 4 Bolt Flange
070199108
1
152
O-Ring, 249.5mm x 3mm (Side Cover)
7316423
2
153
O-Ring, 84.3mm x 5.7mm (Bearing Housing, Large)
7316146
2
154
O-Ring, 74.5mm x 3mm (Bearing Housing, Small)
7316394
2
NS
O-Ring, Compressor Oil Separator
735043638
1
155
Bolt, M8 x 25 (Bearing Housing)
715618155
32
156
Bolt, M10 x 40 (Side Cover)
330821920
24
1
157
Motor Terminal
074606101
158
Gasket, Terminal Box
070950301
1
159
Suction Strainer
87211301
1
160
Suction Strainer Gasket
070199104
2
161
Oil Filter
735006907
1
162
Oil Filter O-Ring
735073672
1
163
Oil Filter O-Ring
350233025
1
164
Screw, M10 x 25MM
715618169
6
165
Oil Sight Glass
350229501
2
1
On 208V and 230V, quantity = 6. On 380V, 460V and 575V, quantity = 3.
Confirm manufacturer of Solenoid before ordering.
NS = Not Shown
2
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 12
Refrigeration Section
Evaporator, Evaporator Insulation, Flow Sensor, Ball Valve
Compressor #2
(see previous page)
Compressor #1
10
(see previous page)
1
1A
Flow Sensor Detail
Ref Part
PartUnit Size
No.Description Number 140 160 170
190200210
1 Evaporator- Shell and Tube Assembly
Right Hand Connection Code 08= RH 331475514
1
1
1
Right Hand Connection Code 08= RH 331475513 1
1
1
Left Hand Connection
Code 08= LH 331475504
1
1
1
Left Hand Connection
Code 08= LH 331475503 1
1
1
1A Insulation
Single Layer
Code 06= S 047662050 45 sqft45 sqft45 sqft 45 sqft 45 sqft45 sqft
10 Flow Switch 1
Code 22= AA 330571401
1
1
1 1
1
1
N/S Cable, Flow Switch (10 Meters) 1
330571403
1 11
111
N/S Ball Valve- Mini
.50 NPT 071596201
1
1
1 1
1
1
N/S= Not Shown on Diagram.
1
Included in Water Flow Indicator Kit 330904361.
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 13
Refrigeration Section
Tubing- Liquid Lines
Liquid Line Line Detail- Remote Evaporator Unit- Code 03= M or F
No Economizer- Unit Sizes 140- 160D, 190D Std. Eff. (Code 03= M), & 210D
2
3
14
1
13
Ref
No.
1
2
3
13
14
1
Part
Description
Valve- Shrader Core- Valve Cap- Valve
Valve- Angle SO
Valve- Charge
Part
Number Qty.
071100801 4 1
026541100 4 1
032943500 2 1
330724704 2 1
038689900 2 1
Quantity is for the unit. Circuit #1 and Circuit #2 parts are the same.
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 14
Refrigeration Section
Tubing- Liquid Lines, Continued
Liquid Line Line Detail- Remote Evaporator Unit- Code 03= M or F
With Economizer- Unit Sizes 190D High Eff. (Code 03= F), 200D
14
2
1
3
11
19
To Comp.
To Drier
13
70
102
101
To Evap
103
1
Liquid Line
Piping
20
2
3
12A
12B
Circuit #1 Heat
Exchanger
Piping
Compressor
Economizer
Piping
19
Circuit #2 Heat
Exchanger
Piping
Compressor #1
Compressor #2
80
To Evap
1
3
To
Comp.
To
Drier
2
20
2
1
3
Ref
No.
1
2
3
11
12A
12B
13
14
19
20
70
80
101
102
103
Part
Description
Valve- Shrader Core- Valve Cap- Valve
Filter Drier
Core- Filter Drier
Gasket- Drier
Valve- Angle Shutoff
Valve- Charge
Valve- Solenoid
Valve- 16 Ton TXV
Heat Exchanger- Circuit # 1
Heat Exchanger- Circuit # 2
Fitting- Elbow
Sleeve- Orifice
Nut- Orifice
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Part
Number Qty.
071100801 5
026541100 5
032943500 5
071993501 2
070339101 6
074783601 4
330724704 2
038689900 2
331451003 2
070300644 2
074666406 1
074666405 1
070789379 4
070789361 4
070789360 4
Rev. D 11/13
RPL 700009700 / Page 15
Refrigeration Section
Tubing- Liquid Lines, Continued
Liquid Line Line Detail- Package Unit- Code 03= S or E
No Economizer- Unit Sizes 170D, 190D Std. Eff. (Code 03= M), 210D
3
12 Fan Unit
1
2
7
2
5
1
9
2
3
11
1
2
3
14
6
1
3
13
10 Fan Unit
7
5
12A
12B
6
2
3
1
9
Ref
No.
1
2
3
5
6
7
9
11
12A
12B
13
14
1
Part
Description
Valve- Shrader Core- Valve Cap- Valve
Saddle- Sight Glass
Cap- Sight Glass
Valve- Solenoid
Valve- Electric Expansion
Filter Drier
Core- Filter Drier
Gasket- Drier
Valve- Angle Shutoff
Valve- Charge
Part
Number Qty.
071100801 6 1
026541100 6 1
032943500 6 1
330508704 2 1
330508701 2 1
331451006 2 1
330386202 2 1
071993501 2 1
070339101 6 1
074783601 4 1
330724704 2 1
038689900 2 1
Quantity is for the unit. Circuit #1 and Circuit #2 parts are the same.
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 16
Refrigeration Section
Tubing- Liquid Lines, Continued
Liquid Line Line Detail- Package Unit- Code 03= S or E
With Economizer- Unit Sizes 190D High Eff. (Code 03= F), 200D
9
19
To Comp.
To Drier
70
5
To Evap
3
102
101
1
1
20
Evaporator
Piping
2
103
2
3
7
Liquid Line
Piping
Circuit #1 Heat
Exchanger
Piping
6
14
2
1
3
11
Compressor
Economizer
Piping
13
12A
12B
Circuit #2 Heat
Exchanger
Piping
Compressor #1
Compressor #2
1
Evaporator and Heat Exchangers
Not Shown (for clarity)
3
19
To
Comp.
To
Drier
80
2
To Evap
20
Ref
No.
1
2
3
5
6
7
9
11
12A
12B
13
14
19
20
70
80
101
102
103
Part
Description
Valve- Shrader Core- Valve Cap- Valve
Saddle- Sight Glass
Cap- Sight Glass
Valve- Solenoid
Valve- Electric Expansion
Filter Drier
Core- Filter Drier
Gasket- Drier
Valve- Angle Shutoff
Valve- Charge
Valve- Solenoid
Valve- 16 Ton TXV
Heat Exchanger- Circuit # 1
Heat Exchanger- Circuit # 2
Fitting- Elbow
Sleeve- Orifice
Nut- Orifice
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
1
2
3
Part
Number Qty.
071100801 6
026541100 6
032943500 6
330508704 2
330508701 2
331451006 2
330386202 2
071993501 2
070339101 6
074783601 4
330724704 2
038689900 2
331451003 2
070300644 2
074666406 1
074666405 1
070789379 4
070789361 4
070789360 4
Rev. D 11/13
RPL 700009700 / Page 17
Refrigeration Section
Tubing- Suction Lines
Suction Line Line Detail-
No Suction Shut Off Valve- Code 24= NN
Package Unit- Code 03= S or E
8
7
9
16
Compressor #1
10
51 52
Ref
No.
7
8
9
10
16
51
52
1
Compressor #2
Part
Description
Coupling- Half
Valve- Relief
Valve- Charge
Gasket- Head
Tube- Sensor
Valve- Shrader Core- Valve
Part
Number Qty.
735031474 2 1
735045852 2 1
038689900 2 1
070199104 2 1
070228901 2 1
071100801 2 1
026541100 2 1
Quantity is for the unit. Circuit #1 and Circuit #2 parts are
the same.
Suction Line Line Detail-
W/ Suction Shut Off Valve- Code 24= SS
Package Unit- Code 03= S or E
11
10
53
9A
52
51
8
7
Compressor #1
16
Compressor #2
Ref
No.
7
8
9A
10
11
16
51
52
53
2
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Part
Description
Coupling- Half
Valve- Relief
Valve- Shut Off
Gasket- Head
Valve- 3" Suction Shut Off
Tube- Sensor
Valve- Shrader Core- Valve
Cap- Brass
Part
Number Qty.
735031474 2 2
735045852 2 2
735039918 2 2
070199104 4 2
735039807 2 2
070228901 2 2
071100801 2 2
026541100 2 2
032943500 2 2
Quantity is for the unit. Circuit #1 and Circuit #2 parts are
the same.
Rev. D 11/13
RPL 700009700 / Page 18
Refrigeration Section
Tubing- Suction Lines, Continued
Suction Line Line Detail-
Remote Evaporator Unit- Code 03= M or F
53 52
51
Compressor #1
Compressor #2
8
10
9
7
11
Ref
No.
7
8
9
10
11
51
52
53
1
Part
Description
Coupling- Half
Valve- Relief
Valve- Shut Off
Gasket- Head
Valve- 3" Suction Shut Off
Valve- Shrader Core- Valve
Cap- Brass
Part
Number Qty.
735031474 2 1
735045852 2 1
735039918 4 1
070199104 4 1
735039807 2 1
071100801 2 1
026541100 2 1
032943500 2 1
Quantity is for the unit. Circuit #1 and Circuit #2 parts are
the same.
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 19
Refrigeration Section
Tubing- Discharge Lines
3
2
12
1
1
4
Compressor #2
Ref
No.
1
2
3
4
5
12
1
Compressor #1
Part
Description
Valve- Shrader Core- Valve
Cap- Brass
Coupling
Gasket- Head
Tube- Sensor
2
5
Part
Number Qty.
071100801 4 1
026541100 4 1
032943500 2 1
074606801 2 1
070199108 2 1
070228901 2 1
Quantity is for the unit. Circuit #1 and Circuit #2 parts are
the same.
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 20
Condenser Section
Condenser Coil, Fan Deck Components
Fan Detail
817
809
950
950
902
Fan
(see detail to left)
1
4
3
904
901
2
903
575V
460V
208/230V
575V
460V
208/230V
575V
460V
208/230V
575V
460V
208/230V
575V
460V
208/230V
575V
460V
208/230V
U
nit Size
140160170190200210
Ref Part
Part
No.Description Number
1
1 Condenser Coil
1
2 Condenser Coil
1
3 Condenser Coil
1
4 Condenser Coil
809V Channel3304978011111112 2 2222222222
817Panel- Filler330515401222222222222222222
901
Motor- Fan 2.0HP
330423302
10
103
1212
Motor- Fan
2.0HP3302939021010 312 12
Motor- Fan
2.0HP3304237021010 31212
Motor- Fan 2.5HP
330766003
12
12
Motor- Fan 2.5HP
330766101
12
902 Fan Blade 330294001 101010101010 3 33121212121212
Fan Blade
330424001
12
12
12
903 Motor Mount 4 330260701K101010101010 3 3 3 12 12 12 12 12 12 12 12 12
904 Panel- Venturi 330288202 10 1010101010 3 33
121212121212121212
950 Grille- Fan 331444501 101010101010 3 33
121212121212121212
Contact Daikin Applied with unit serial number and/or GO number.
Quantity of 1 for unit size 170D standard efficiency (Code 3= S, M). High efficiency units (Code 3= E, F) use a quantity of 2.
3
Quantity of 10 for unit size 170D standard efficiency (Code 3= S, M). High efficiency units (Code 3= E, F) use a quantity
of 12.
4
The Motor Mount comes in two pieces. 330260701K includes the two brackets. Mounting hardware is not included.
1
2
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 21
Coil Grilles, Coil Louvers, Base Grilles, Base Louvers
Diagrams
10 Fan Unit— 140D, 160D & 170D Standard Efficiency
Coil Grille
(C12= G, F)
(1 per fan section)
Coil Louver
(C12= L, B, C)
OR
50
(1 per fan section)
70
Base Louver Detail—
Code 12= B
Coil Louvers and
Base Grilles
Code 12= C
79
77
71
76
73
72
71
71
81
55
51
53
54
78
52
53
71
76
54
80
53
12 Fan Unit— 170D High Efficiency, 190D, 200D, & 210D
Coil Grille
(C12= G, F)
(1 per fan section)
OR
50
Coil Louver
(C12= L, B, C)
(1 per fan section)
70
Base Louver Detail—
Code 12= B
79
77
71
76
71
72
76
81
55
51
53
78
54
Coil Grilles
and Base
Grilles
Code 12= F
53
54
71
76
71
73
52
76
80
54
53
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 22
Coil Grilles, Coil Louvers, Base Grilles, Base Louvers
Components
Ref Part
No. Description
Condenser Coil Grilles
Code 12= G, F
50 Grille- Coil
Screw for Ref. # 50
Base Grilles
Code 12= F, C
51 Grille- Triangle
52 Grille- End Base
54.68 x 31.38
53 Grille- Side Base 33.00 x 32.14
54 Grille- Fan Base
37.77 x 31.82
55 Grille- Base
37.40 x 29.50
Screw for Base Grilles
Condenser Coil Louvers
Code 12= B, C, L
70 Louver- Coil
Screw for Ref. # 70
Base Louvers
Code 12= B
71 Louver- Base
40" W
72 Louver- Side Rear Base, RH Notch
40" W
73 Louver- Side Rear Base, LH Notch
40" W
76 Louver- Base
35" W
77 Louver- Side Rear Base, RH Notch
35" W
78 Louver- Side Rear Base, LH Notch
35" W
79 Louver- Front Base
80 Louver- Rear Base
81 Louver- Triangle
Screw for Base Louvers
1
2
Part
Number
Number of Fans
10 Fans 1 12 Fans 2
330802401
331578401
10
12
12/grille 12/grille
330515201
330802501
330802601
330496301
331699601
331578401
330455001
331578401
330707101
330707201
330707301
330707601
330707701
330707801
331389001
330708001
330708101
331578401
1
1
4
6
2
168
1
1
6
6
2
289
10
12
12/louver 12/louver
4
1
1
2
1
1
2
1
1
175
4
1
1
4
1
1
2
1
1
200
140, 160, & 170D Standard Efficiency units (Code 03= S, M).
170D High Efficiency units (Code 03= E, F), & 190, 200 and 210D units.
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 23
Transducers, Pressure Switches, Slide Indicators,
Terminal Blocks
Packaged Units (Code 2= S or E)
WO1 Oil
Pressure
Transducer
616
Guardistor 2
SI1
Slide Indicator
600
612
WL1 Suction Press.
Transducer
(units with no Sound Enclosure [C5= NN])
691
WD1 Discharge
Temp. Sensor 1
617
SI2
Slide Indicator
WIE Entering Water 1
Temperature Sensor
WOE Leaving Water 1
Temperature Sensor
690
WH1 Discharge
Pressure
Transducer
616
600
WO1 Oil
Pressure
Transducer
WH2 Disch.
Pressure
Transducer
(units with Sound Enclosure
[C5= SE])
ST1 Suction
Temp. Sensor
617
625
WL1 Suction Press.
Transducer
616
616
WD2 Discharge
Temp. Sensor
690
612
625
Guardistor 2
691
617
617
ST2 Suction
Temp. Sensor
WL2 Suction
Press. Transducer
WL2 Suction Press. Transducer
(units with Sound Enclosure [C5= SE])
1
2
NOTE- Part of the Control Box
NOTE- Part of the Compressor
(units with no Sound
Enclosure [C5= NN])
Ref Sch.
No. Sym.
600 SI1, 2
612
616 WH1 ,2
WO1, 2
617 WL1, 2
625
690 ST1, 2
691 WD1, 2
N/S
Part
Part
Qty.
Description
Number
Slide Indicator / Linear Transducer 330591101
2
Terminal Block- Guardistor 331487501
2
High Pressure (Discharge) Transducer L129150069 2
High Pressure (Oil) Transducer L129150069 2
Low Pressure (Suction) Transducer L129150068 2
Fitting, Conduit- Guardistor 028391101
2
3
Temperature Sensor (Discharge) 10K-S
2 ea.
Temperature Sensor (Suction) 10K-S 073007303 2 ea.
Transducer Cable 331409904
6
N/S= Not Shown on Diagram.
3
There are two options for the Discharge Temperature Sensor. 072007303 has a temperature range to 200 degrees.
L129151028 has a wider range to 230 degrees. Check the unit software revision level. If Rev. E or earlier: order
original sensor 073007303, or upgrade to newer software and order L129151028 which has the wider range. If
Rev. F or later: can order either sensor.
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 24
Transducers, Pressure Switches, Slide Indicators,
Terminal Blocks
Remote Evaporator Units (Code 2= M or F)
WD1 Discharge
Temp. Sensor 1
WH1 Discharge
Pressure
Transducer
WO1 Oil Pressure
Transducer
SI1
Slide
Indicator
600
Units with no Sound
Enclosure [C5= NN]
Guardistor 2
612
616
617
WL1 Suction Press.
Transducer
Units with Sound
Enclosure [C5= SE]
ST1 Suction
Temp. Sensor 1
617
625
616
SI2
Slide 600
Indicator
WO1 Oil
Pressure
Transducer
WH2 Disch.
Pressure
Transducer
616
616
WD2 Discharge 1
Temp. Sensor
612
625
617
617
Units with no Sound
Enclosure [C5= NN]
Units with Sound
Enclosure [C5= SE]
ST2 Suction 1
Temp. Sensor
WL2 Suction Pressure
Transducer
Guardistor 2
1
2
NOTE- Part of the Control Box
NOTE- Part of the Compressor
Ref Sch.
Part
Part
Qty.
No. Sym. Description
Number
600 SI1, 2 Slide Indicator / Linear Transducer 330591101
2
612
Terminal Block- Guardistor 331487501
2
616 WD1,2 High Pressure (Discharge) Transducer L129150069 2
WO1,2 High Pressure (Oil) Transducer L129150069 2
617 WL1,2 Low Pressure (Suction) Transducer L129150068 2
625
Fitting, Conduit- Guardistor 028391101
2
N/S LP1, 2 Low Pressure Switch 073074006
2
Valve Core for LP1, LP2 026541100
2
Tee for LP1, LP2
.25F x .25P x .25F 070229302
2
N/S= Not Shown on Diagram.
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 25
Control Panel
Main Control Box 1
Control Panel
Typical Control Panel
Power/Starter Panel
Typical Solid State Starter w/ Disconnect
Control Box "S" Serial Number
“S” + Year + ##### + detail#
Control Box Part Number
1
For Control Box components not listed, contact Daikin Applied with the complete Control Box Serial
Number and Control Box Part Number as shown in the above sample label. This label is located inside
the Control Box. The above pictures show typical Control Box Layouts. Control Box layouts vary depending
upon unit size and options selected.
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 26
Control Box
Common Control Box Components 1
Schem.
Part
Part
Qty.
Sym.
Description Number
ControllerController 2332608301 1
TC
Thermister Board 330343901
1
D3
Starter Board 300042925
1
EXVB
Electronic Expansion Valve Board 330277803
1
3
PVM
Phase Voltage Monitor
208/230V 070269963
3
Phase Voltage Monitor
460V 070269967
3
Phase Voltage Monitor
575V 070269966
4
T2, 3, 4
Transformers- Control 300042178
For Control Box components not listed here, contact Daikin Applied with the complete Control Box Serial Number and Control
Box Part Number as shown in the sample label shown on the previous page. This label is located inside the Control Box.
2
The Controller (Main Control Board) must be programmed in order to function correctly. When ordering a replacement, provide the
unit model and serial number so that unit specific software code can be loaded before shipment.
3
Quantity of one pc. for Single Point Connection (Code 18= PC, DC, DH) and two pc. for Multiple Point connection (Code 18= MN,
MH).
4
Quantity varies depending upon unit options selected.
1
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 27
Control Panel
Communication Modules 1
650
BACnet with IP/Ethernet Module
Ref. Description
Part
Qty.
No. Number
650
BACnet IP/Ethernet Installation Kit 350147406 1
700
BACnet Communications Module MS/TP
Ref. Description
Part
Qty.
No. Number
700
BACnet MS/TP Installation Kit 350147407 1
827
MODBUS Communications Module
Ref. Description
Part
Qty.
No. Number
827
MODBUS Installation Kit 350147402 1
920
LonMark Communications Module
Ref. Description
Part
Qty.
No. Number
920
LonMark Installation Kit 350147409 1
1
Note that these Installation Kits can be used to replace an existing Communication Module, to change communication
protocol, or to add communication capability to a unit that does not currently have a Communication Module installed.
Each Installation Kit includes the Communication Module and Installation instructions.
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 28
Vibration Isolator Kits
Rubber-In-Shear (RIS) Mounts
RIS Isolators w/o Pump Package
Description Condenser
Sizes
Fin Type
R-I-S Kit
Aluminum
140- 170DF, DS
190- 210DM
R-I-S Kit
Aluminum
140- 170DM
R-I-S Kit
Copper
140- 170DM
R-I-S Kit
Aluminum
140- 190DE
190- 210DS
Copper
140- 190DF, DS
R-I-S Kit
190- 210DM, DS
Kit
Isolator Colors 1
Part No.
332325401
4- Lime, 2- Brick Red
332325403
332325401
332325402
4- Lime, 2- Brown
4- Lime, 2- Brick Red
6- Lime
332325402
6- Lime
RIS Isolators w/ Pump Package
Description Condenser
Sizes
Fin Type
R-I-S Kit
ALL
140- 170D
R-I-S Kit
ALL
190- 210D
1
Kit
Isolator Colors 1
Part No.
332325404
4- Lime, 4- Brick Red
332325405
4- Lime, 4- Brick Red
Color Codes: Lime= 331481403; Brick Red= 331481402; Brown= 331481401.
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 29
Vibration Isolator Kits
Spring Mounts
Housing Detail
Isolator Spring
Spring Isolators w/o Pump Package
Description Condenser
Sizes
Kit
Isolator Spring 1Housing 2
Fin Type
Part No.
Spring Kit
Aluminum
140- 170DS, DM 332320401 4- Dark Green, 4- White
6- CP2
4- Gray
Spring Kit
Aluminum
190- 210DS, DM 332320402 8- White, 4- Gray
6- CP2
140- 190DE, DF
Spring Kit
Copper
140- 170DS, DM 332320402 8- White, 4- Gray
6- CP2
Spring Kit
Copper
190- 210DS, DM 332320403 12- White
6- CP2
140-190DE, DF
1
2
Color Codes: Dark Green= 332620800; White= 332621000; Gray= 332620900.
Housing Code: CP2= 022610300.
Spring Isolators w/ Pump Package
Description Condenser
Sizes
Kit
Isolator Spring 3Housing 4
Fin Type
Part No.
Spring Kit
Aluminum
140- 170
332320404 8- Gray, 8- Dark Green
8- CP2
Spring Kit
Aluminum
190- 210
332320405 16- Gray
8- CP2
Spring Kit
Copper
140- 170
332320406 8- Gray, 4- Dark Green
8- CP2
4- White
Spring Kit
Copper
190- 210
332320407 12- Gray, 4- White
8- CP2
3
4
Color Codes: Dark Green= 332620800; White= 332621000; Gray= 332620900.
Housing Code: CP2= 022610300.
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 30
Field Installed Accessories
Alarm Bell Kit
Description Part No. Qty.
Alarm Bell Kit 058090103 1
Alarm Bell Only 017809400 1
Transformer330386102 1
115V Outlet Kit
Description
115V Outlet Kit
Outlet Only
Fuse F11
15A/250V
Fuse Holder
Part No. Qty.
330904330 1
330472601 1
025954700 1
018690600 1
Louvers and Grilles
1
Description
Base Guard Louvers- Complete Kit 1
Base Guard Grilles- Complete Kit 1
Coil Guard Louvers- Complete Kit 1
Base & Coil Guard Louvers- Complete Kit 1
10 Fan Unit 12 Fan Unit Qty.
330904339330904340 1
330904304330904305 1
330904312330904313 1
330904327330904328 1
For base or coil guard placement and individual part numbers see the Cabinet Section.
Remote Evaporator Kit
Description
No.
Rmote Evaporator Kit 2
Remote Evaporator Kit 2
2
Unit
Size
140- 170D
190- 210D
Single
Double
Insulation Insulation Qty.
330904471 330904481 1
330904472 330904482 1
Contains Evaporator, Insulation, Plugs, Flange, Ball Valve.
Refrigerant Specialties
Description
Refrigerant Specialties Kit for Remote Evaporator Units
Electronic Expansion Valve
Solenoid Valve- 120V
Sensor Tube
Sight Glass
Filter Drier- Shell
Filter Drier- Core
Charge Valve
Shrader Valve
Valve Core
Valve Cap
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
Part No. Qty.
331686003
330386202
2
331451006
2
070228901
2
015997808
2
071993501
2
070339101
6
038689900
2
071100801
2
026541100
2
032943500
2
RPL 700009700 / Page 31
Field Installed Accessories, Continued
Water Flow Indicator Kit
Description Part No. Qty.
Complete Kit 330904361 1
Sensor Only 330571401 1
Cable Assy Only 330571403 1
Sound Enclosure Kit
Description Part No. Qty.
Complete Kit 330904343 1
Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D
Rev. D 11/13
RPL 700009700 / Page 32
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement