Replacement Parts List No. 700009700 Revision D 11/2013 Air Cooled Screw Compressor Chiller AGS Sizes: 140 - 210 Vintage: D R134a To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com Contents Parts List Revision History...............................................................................................................................3 Nomenclature Serial Number..................................................................................................................................................4 Unit Model Number- Dataplate........................................................................................................................4 Unit Model Number- Complete....................................................................................................................5, 6 Unit Layout Diagram.........................................................................................................................................7 Electrical Legend...........................................................................................................................................8, 9 Refrigeration Section Compressors, Crankcase Heaters, Relief Valves, High Pressure Switches, Terminal Boxes, Isolators AGS140- 170D........................................................................................................................................10 AGS190- 210D........................................................................................................................................11 Common Compressor Components..............................................................................................................12 Evaporator, Evaporator Insulation, Flow Sensor, Ball Valve.........................................................................13 Tubing Liquid Lines...................................................................................................................................... 14- 17 Suction Lines.....................................................................................................................................18, 19 Discharge Lines.......................................................................................................................................20 Condenser Section Condenser Coil, Fan Deck Components.......................................................................................................21 Coil Grilles, Coil Louvers, Base Grilles, Base Louvers Diagrams.......................................................................................................................................................22 Components..................................................................................................................................................23 Transducers, Pressure Switches, Slide Indicators, Terminal Blocks Packaged Units (Code 2= S or E)..................................................................................................................24 Remote Evaporator Units (Code 2= M or F)..................................................................................................25 Control Panel Main Control Box Diagrams...........................................................................................................................26 Common Control Box Components...............................................................................................................27 Communication Modules...............................................................................................................................28 Vibration Isolator Kits Rubber-In-Shear Mounts.........................................................................................................................29 Spring Mounts.........................................................................................................................................30 Field Installed Accessories......................................................................................................................31, 32 Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 2 Parts List Revision History Revision DateDescription NEW 12/07New. A 01/08 Cover: Added "R134a". Page 21: Added info to Benshaw label callout. Isolator table headings were changed from "Code 02=" to "Code 03=". B 8/09 Page 19: Ref #616 change Sch. Sym. to "WH1,2" from "WD1,2". Add Suction and Discharge Temp Sensor p/n 073007302. Add Cable Transducer p/n 331409903. C 8/12 Cover, Rev pg.: Updated to Daikin McQuay logo format. Various: Changed "McQuay Parts" to "Daikin McQuay Parts". Cover, Master Page: Changed size range from "170-210" to "140-210". Page 4, 5: Updated coding to Rev. 0J 8/3/12. Page 6 (New): Added page for additional coding. Page 12 (New): Added page for common cmpr. components. All: Rewrote form adding in sizes 140 and 160. Added pages and updated information and p/ns as required. Repaginated form and updated TOC. D 11/2013 Page 12: Added "Slide Indicator" to description for Ref. 126. Added O-Ring, Compressor Oil Separator. Pages 24 & 25: Added "Linear Transducer" to descriptions for Ref. 600. Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330 Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 3 Nomenclature Serial Number STN U 08 05 048 Plant Identification STN = Staunton, VA Serial Number (build sequence) U= Unit Month of Manufacture 07= July 01= January 08= August 02= February 09= September 03= March 10= October 04= April 11= November 05= May 12= December 06= June Year of Manufacture 07= 2007 08= 2008 09= 2009 10= 2010 etc. Unit Model Number- Dataplate AGS 190 D S Platform S= Standard Efficiency M= Remote Evaporator E= High Efficiency F= High Efficiency/Remote Evaporator Vintage Nominal Tonnage ex. 190= 190 Tons Unit Type: AGS= Air- Cooled Screw Compressor Chiller Unit Model Number, Complete AGS 190D S A NN S S LH A F T G NN M2SE SAMB 27 SS WN V G N NN S1 NN ER Code 02 03040506070809101112 13 14 NN E N DM DSUDPLNONCPE1NNNNNNND00 NN 26 27 28 29 000 N 000 N 30- 36 N N N S 37 S 00 46 47 48 49 50 51525354 55 0000 56 Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D 15 1617 1819202122 2324 25 NN 38 NNNNNN 39-41 NNNN 42 N 43 N 44 0000 45 0000000000000000 57 Rev. D 11/13 RPL 700009700 / Page 4 Nomenclature Continued Unit Model Number- Complete 02 Size (in nominal tons) 140D= 140 Tons 'D' Vintage 190D= 190 Tons 'D' Vintage 160D= 160 Tons 'D' Vintage 200D= 200 Tons 'D' Vintage 170D= 170 Tons 'D' Vintage 210D= 210 Tons 'D 'Vintage 03Platform S= Standard Efficiency Packaged Unit M= Standard Efficiency w/ Remote Evaporator E= High Efficiency Packaged Unit F= High Efficiency w/ Remote Evaporator 04Refrigerant A= R134A 05Efficiency/Sound NN= Standard Sound 06 Evaporator Insulation S= Single Layer SE= Sound Enclosure D= Double Layer 07 Unit Operation S= Standard Operation (40°F- 60°F LWT) A= Lower Operation (34°F- 39°F LWT) B= Lower Operation (20°F- 33°F LWT) 08 Evaporator Heads LH= Left hand RH= Right Hand 09 Condenser Coil Fins A= Aluminum Fins C= Copper Fins B= Aluminum Fin w/ Prefab Blackfin Coating E= Aluminum Fin w/ Electrofin Coating F= Copper Fin w/ Electrofin Coating 10 Head Pressure F= Fantrol (35° F Minimum) V= VFD First Fans/Circuit A= VFD All Fans/Circuit 11 Fan Motor T= Totally Enclosed 29= 230/60/3 37= 575/60/3 17Starter WD= Wye Delta SS= Solid State 18 Power Connection PC= Single Point Power Block & Circuit Breakers DC= Single Point Disconnect Switch & Circuit Breakers DT= High Interrupt Disconnect Switch Current Rating + DC DH= High Short Circuit Current Rating + DC WN= Multiple Point with Circuit Breakers as Disconnects WT= High Interrupt Current Rating w/ Multi-Point CB as DS WH= High Short Circuit Current Rating w/ Multi-Point CB as DS 19 Phase Voltage P= PVM included as part of Solid State V= Phase & Under/Over Voltage Protection w/LED 20 Ground Fault N= No Ground Fault Protection G= Ground Fault Protection for the Unit 21 Unit Options N= No Unit Options C= 115V Convenience Outlet 22 Water Flow NN= No Water Flow Indication AA= Water Flow Indication on Evaporator Only 23 Field Options S1= Single Evaporator Pump- Single Control Output D1= Dual Evaporator Pump- Single Control Output D2= Dual Evaporator Pump- Dual Control Output 24 Tubing Options NN= Standard- No Suction Shut Off Valve SS= With Suction Shut Off Valve L= Low Noise Fan Motors 12 Condenser Coil Guards G= Condenser Coil Grilles Only F= Condenser Coil & Base Frame Grilles L= Condenser Coil Louvers B= Condenser Coil Louvers & Base Guard Louvers C= Condenser Coil Louvers & Base Frame Grilles 13Communication NN= None MB= ModBus BE= BACnet w/Ethernet 16Voltage 12= 208/60/3 27= 460/60/3 LM= LonMark BN= BACnet w/MSTP 14Controls M2SE= Standard Mode/MicroTechII/English M2SD= Standard Mode/MicroTechII/English w/ Remote Display 15 Control Box Ambient SAMB= Standard- 105°F Ambient & Below HAMB= Standard- Above 105°F Ambient Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D 25 Unit Controls ER= EEXV & Extended Range Control 26 Water Pump NN= None FH= Field Supplied Power- 7.5HP Pump Motor/1800 RPM FJ= Field Supplied Power- 10HP Pump Motor/1800 RPM FK= Field Supplied Power- 15HP Pump Motor/1800 RPM UH= Unit Supplied Power- 7.5HP Pump Motor/1800 RPM UJ= Unit Supplied Power- 10HP Pump Motor/1800 RPM UK= Unit Supplied Power- 15HP Pump Motor/1800 RPM GK= Field Supplied Power- 15HP Pump Motor/3600 RPM GL= Field Supplied Power- 20HP Pump Motor/3600 RPM GM= Field Supplied Power- 25HP Pump Motor/3600 RPM GN= Field Supplied Power- 30HP Pump Motor/3600 RPM GP= Field Supplied Power- 40HP Pump Motor/3600 RPM VK= Unit Supplied Power- 15HP Pump Motor/3600 RPM VL= Unit Supplied Power- 20HP Pump Motor/3600 RPM VM= Unit Supplied Power- 25HP Pump Motor/3600 RPM VN= Unit Supplied Power- 30HP Pump Motor/3600 RPM Rev. D 11/13 RPL 700009700 / Page 5 Nomenclature Continued Unit Model Number- Complete, Continued 27Approvals E= ETL/CETL Approval M= MEA & ETL/CETL Approval 51 Pump Discharge Valve N= None 52 28 CRN- Evap N= No CRN Required 1= CRN- BC 3= CRN- SASK 5= CRN- ONT 7= CRN- NB 9= CRN- PEI U= CRN- YUK 2= CRN- ALB 4= CRN- MAN 6= CRN- QUE 8= CRN- NS 0= CRN- NF 29 Brand Name DM= Daikin McQuay MC= McQuay JD= Daikin Always N 53 Pump Misc S= Standard Unit X= Special Pump 54 Unit- Misc. S= Standard Unit X= Special Unit 55Revision 00= Latest Revision 56 Pump Impeller Size Four digit number based on selection program 30-36 Unit Start & Warranties 37 57 Pump Part Number Sixteen digit number based on selection program Always NN 38Construction NN= Standard SE= Seismic Rated 39-41Always NNNNNN 42 Pump Type NNNN= No Pump Package PPSS= Pump Package Air-Cooled Screw Single Pump PPSD= Pump Package Air-Cooled Screw Dual Pump 43 Always N 44 Pump Connection N= No Pump 6= 6" Connection 45 Pump Flow Four digit number determined by unit size 46 Total Feet of Head Three digit number based on selection program 47 Pump Package Starter N= No Pump S= Pump Package Starter V= Pump Package VFD Starter 48 Glycol Percentage 000= No Glycol E00= Percentage of Ethylene (Ex. E10= 10% Ethylene) P00= Percentage of Propylene (Ex. P10= 10% Propylene) 49 Pump Gauges N= None G= Pump Pressure Gauges 50 Pump Suction Valve N= None Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 6 Unit Layout Diagram (12 Fan Unit Shown) 9 10 7 Ref. No. 1 2 7 9 10 Description Compressor Tubing (Suction Line shown) Evaporator Fan Deck Control Box Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D 2 1 Location Refrigeration Section Refrigeration Section Refrigeration Section Condenser Section Controls Section Rev. D 11/13 RPL 700009700 / Page 7 Electrical Legend Schem. Sym. ABT CHWR1, 2 CP1 EXB1, 2 EXVB1, 2 F10, 20 F13, F23 F59 FU4, 5 GFR1 GUARDISTOR K1, K2 KM1, 2 KM3, 4 KM55, 65 KMP11-26 LCD LPS1, LPS2 LR1, 2 M1, 2 M11- 26 MJB1, 2 MSP11- 25 P10 PA1, 2 PVM Q1, Q2 Q10 Q11, Q12 R1, R2 R5 R6, R7 R70, 72 REC1 SI1, 2 ST1, 2 T1 T2 T4, T5 TB1, TB2 TB4 TB5, 6 Description Alarm Bell Transformer Chilled Water Pump Relays Central Processor Electronic Expansion I/O Board Electronic Expansion Valve Driver Board Fuses- Compressor CCH High Pressure Switches Fuse- Evap Heater Fuses- Main Transformer Ground Fault Relay Guardistor- Compressor Relays- High Pressure Contactors- Compressor #1 Contactors- Compressor #2 Contactors- Compressor, Run Contactors- Condenser Fan Motors LCD Display Switches- Compressor Low Pressure Line Reactors Compressor Motors Condenser Fan Motors Compressor Control Harnesses Condenser Motor Starter Protectors Main Power Block Pump Alarms Phase Voltage Monitor Switches- Pumpdown Main Disconnect Switch Circuit Breakers- Compressor Relays- CCH Relay- Evaporator Heater Relay- Oil Seperator Heater Relays- Low Ambient Utility Receptacle Slide Indicators Suction Temperature Sensors Main Transformer Controller Transformer Expansion Valve Board Transformers Terminal Blocks- Compr. Terminal Box Terminal Block- Power Side Terminal Blocks- Control Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 8 Electrical Legend, Continued Schem. Sym. TC1, 2 TS1 TS2 VFD1, 2 WAA WD1, 2 WH1, 2 WIE WL1, 2 WO1, 2 WOE Y1, Y2 Y12, Y22 Y13, Y23 Y7, Y8 Description Thermisters- Compressors Control- High Ambient Control- Low Ambient Variable Frequency drives- Cond. Fan Sensor- Outdoor Air Sensors- Discharge Temperature Pressure Transducers- Discharge Sensor- Evaporator Entering Water Pressure Transducers- Suction Pressure Transducers- Oil Sensor- Evaporator Leaving Water Solenoid Valves- Liquid Line Solenoid Valves- Compressor Loading Solenoid Valves- Compressor Unloading Solenoid Valves- Economizer Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 9 Refrigeration Section Compressors, Crankcase Heaters, Relief Valves, High Pressure Switches, Terminal Boxes, Isolators: AGZ140-170D Compressor #2 2 Compressor #1 1 1 or 2 Evaporator (see following page) 113 610 125 601 7 7 Isolator- Neoprene Pad 113 Relief Valve 350PSI 125 Terminal Box Cover- Terminal Box 601 Crankcase Heater 120V/250W 610 Switch- High Pressure 290PSI 1 575V 460V 230V 208V 575V 460V 230V 208V 575V 460V 230V 208V Unit Size 140 160170 Ref Part Part No.Description Number 1 Compressor #1 Standard Efficiency UnitCode 03= S,M 33160005511 Standard Efficiency UnitCode 03= S,M 33160007511 Standard Efficiency UnitCode 03= S,M 33160001511 Standard Efficiency UnitCode 03= S,M 33160003511 Standard Efficiency UnitCode 03= S,M 3316000541 Standard Efficiency UnitCode 03= S,M 3316000741 Standard Efficiency UnitCode 03= S,M 3316000141 Standard Efficiency UnitCode 03= S,M 3316000341 High Efficiency Unit Code 3= E,F 3316000551 High Efficiency Unit Code 3= E,F 3316000751 High Efficiency Unit Code 3= E,F 3316000151 High Efficiency Unit Code 3= E,F 3316000351 2 Compressor #2 Standard or High Efficiency Unit 3316000551 Standard or High Efficiency Unit 3316000751 Standard or High Efficiency Unit 3316000151 Standard or High Efficiency Unit 331600035 1 Standard or High Efficiency Unit 33160005411 Standard or High Efficiency Unit 33160007411 Standard or High Efficiency Unit 33160001411 Standard or High Efficiency Unit 33160003411 330527701 1 44444 4444444 735045855 1 11111 1111111 331718801 1 11111 1111111 331718701 1 11111 1111111 735041263 1 11111 1111111 073074009 1 11111 1111111 Quantities listed are PER compressor. Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 10 Refrigeration Section Compressors, Crankcase Heaters, Relief Valves, High Pressure Switches, Terminal Boxes, Isolators: AGZ190- 210D Compressor #2 2 Compressor #1 1 1 or 2 Evaporator (see following page) 113 610 125 601 10 7 7 Isolator- Neoprene Pad 10 Fitting- Economizer 113 Relief Valve 350PSI 125 Terminal Box Cover- Terminal Box 601 Crankcase Heater 120V/250W 610 Switch- High Pressure 290PSI 1 2 575V 460V 230V 208V 575V 460V 230V 208V 575V 460V 230V 208V Unit Size 190 200210 Ref Part Part No.Description Number 1 Compressor #1 Standard Efficiency UnitCode 03= S,M 33160005411 Standard Efficiency Unit Code 03= S,M 331600074 1 1 Standard Efficiency Unit Code 03= S,M 331600014 1 1 Standard Efficiency UnitCode 03= S,M 33160003411 Standard Efficiency UnitCode 03= S,M 3316000531 Standard Efficiency UnitCode 03= S,M 3316000731 Standard Efficiency UnitCode 03= S,M 3316000131 Standard Efficiency UnitCode 03= S,M 3316000331 High Efficiency Unit Code 03= E,F 331600054 1 High Efficiency Unit Code 03= E,F 331600074 1 High Efficiency Unit Code 03= E,F 331600014 1 High Efficiency Unit Code 03= E,F 331600034 1 2 Compressor #2 Standard or High Efficiency Unit 33160005411 Standard or High Efficiency Unit 331600074 1 1 Standard or High Efficiency Unit 331600014 1 1 Standard or High Efficiency Unit 33160003411 Standard or High Efficiency Unit 3316000531 Standard or High Efficiency Unit 3316000731 Standard or High Efficiency Unit 3316000131 Standard or High Efficiency Unit 3316000331 330527701 1 44444 4444444 070789379 2 22222 222 735045855 1 11111 1111111 331718801 1 11111 1111111 331718701 1 11111 1111111 735041263 1 11111 1111111 073074009 1 11111 1111111 Quantities listed are PER compressor. Economizers are used only on High Efficiency size 190D units, and Standard Efficiency size 200D units. Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 11 Refrigeration Section Common Compressor Components 151 151A 151B 154 155 153 155 158 157 129 165 128 120 70 161 163 162 164 159 152 156 41 126 127 160 124 Quantity Ref No. Description Part Number Per Compressor 41 Plug/O-Ring, .875 hollow 735017109 2 70 Oil Filter Cover Plate 330480401 1 120 Relief Valve 735045855 1 124 Heater, Cartridge, 120V, 250W, 15ft. 735041263 1 126 Linear Transducer / Slide Indicator 330591101 1 127 Oil Sensor 330386401 1 128 Solenoid Coil, 120VAC/60HZ- ASCO 2 0729320032 Solenoid Coil, 120VAC/60HZ- Sporlan 2 3314510992 129 Control, Pressure Switch, 290PSI - 170 PSI 073074009 1 151 Shut Off Valve/Pressure Regulator/Non-Return Valve 331322001 1 151A Gasket 070199115 1 151B Gasket, 4 Bolt Flange 070199108 1 152 O-Ring, 249.5mm x 3mm (Side Cover) 7316423 2 153 O-Ring, 84.3mm x 5.7mm (Bearing Housing, Large) 7316146 2 154 O-Ring, 74.5mm x 3mm (Bearing Housing, Small) 7316394 2 NS O-Ring, Compressor Oil Separator 735043638 1 155 Bolt, M8 x 25 (Bearing Housing) 715618155 32 156 Bolt, M10 x 40 (Side Cover) 330821920 24 1 157 Motor Terminal 074606101 158 Gasket, Terminal Box 070950301 1 159 Suction Strainer 87211301 1 160 Suction Strainer Gasket 070199104 2 161 Oil Filter 735006907 1 162 Oil Filter O-Ring 735073672 1 163 Oil Filter O-Ring 350233025 1 164 Screw, M10 x 25MM 715618169 6 165 Oil Sight Glass 350229501 2 1 On 208V and 230V, quantity = 6. On 380V, 460V and 575V, quantity = 3. Confirm manufacturer of Solenoid before ordering. NS = Not Shown 2 Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 12 Refrigeration Section Evaporator, Evaporator Insulation, Flow Sensor, Ball Valve Compressor #2 (see previous page) Compressor #1 10 (see previous page) 1 1A Flow Sensor Detail Ref Part PartUnit Size No.Description Number 140 160 170 190200210 1 Evaporator- Shell and Tube Assembly Right Hand Connection Code 08= RH 331475514 1 1 1 Right Hand Connection Code 08= RH 331475513 1 1 1 Left Hand Connection Code 08= LH 331475504 1 1 1 Left Hand Connection Code 08= LH 331475503 1 1 1 1A Insulation Single Layer Code 06= S 047662050 45 sqft45 sqft45 sqft 45 sqft 45 sqft45 sqft 10 Flow Switch 1 Code 22= AA 330571401 1 1 1 1 1 1 N/S Cable, Flow Switch (10 Meters) 1 330571403 1 11 111 N/S Ball Valve- Mini .50 NPT 071596201 1 1 1 1 1 1 N/S= Not Shown on Diagram. 1 Included in Water Flow Indicator Kit 330904361. Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 13 Refrigeration Section Tubing- Liquid Lines Liquid Line Line Detail- Remote Evaporator Unit- Code 03= M or F No Economizer- Unit Sizes 140- 160D, 190D Std. Eff. (Code 03= M), & 210D 2 3 14 1 13 Ref No. 1 2 3 13 14 1 Part Description Valve- Shrader Core- Valve Cap- Valve Valve- Angle SO Valve- Charge Part Number Qty. 071100801 4 1 026541100 4 1 032943500 2 1 330724704 2 1 038689900 2 1 Quantity is for the unit. Circuit #1 and Circuit #2 parts are the same. Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 14 Refrigeration Section Tubing- Liquid Lines, Continued Liquid Line Line Detail- Remote Evaporator Unit- Code 03= M or F With Economizer- Unit Sizes 190D High Eff. (Code 03= F), 200D 14 2 1 3 11 19 To Comp. To Drier 13 70 102 101 To Evap 103 1 Liquid Line Piping 20 2 3 12A 12B Circuit #1 Heat Exchanger Piping Compressor Economizer Piping 19 Circuit #2 Heat Exchanger Piping Compressor #1 Compressor #2 80 To Evap 1 3 To Comp. To Drier 2 20 2 1 3 Ref No. 1 2 3 11 12A 12B 13 14 19 20 70 80 101 102 103 Part Description Valve- Shrader Core- Valve Cap- Valve Filter Drier Core- Filter Drier Gasket- Drier Valve- Angle Shutoff Valve- Charge Valve- Solenoid Valve- 16 Ton TXV Heat Exchanger- Circuit # 1 Heat Exchanger- Circuit # 2 Fitting- Elbow Sleeve- Orifice Nut- Orifice Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Part Number Qty. 071100801 5 026541100 5 032943500 5 071993501 2 070339101 6 074783601 4 330724704 2 038689900 2 331451003 2 070300644 2 074666406 1 074666405 1 070789379 4 070789361 4 070789360 4 Rev. D 11/13 RPL 700009700 / Page 15 Refrigeration Section Tubing- Liquid Lines, Continued Liquid Line Line Detail- Package Unit- Code 03= S or E No Economizer- Unit Sizes 170D, 190D Std. Eff. (Code 03= M), 210D 3 12 Fan Unit 1 2 7 2 5 1 9 2 3 11 1 2 3 14 6 1 3 13 10 Fan Unit 7 5 12A 12B 6 2 3 1 9 Ref No. 1 2 3 5 6 7 9 11 12A 12B 13 14 1 Part Description Valve- Shrader Core- Valve Cap- Valve Saddle- Sight Glass Cap- Sight Glass Valve- Solenoid Valve- Electric Expansion Filter Drier Core- Filter Drier Gasket- Drier Valve- Angle Shutoff Valve- Charge Part Number Qty. 071100801 6 1 026541100 6 1 032943500 6 1 330508704 2 1 330508701 2 1 331451006 2 1 330386202 2 1 071993501 2 1 070339101 6 1 074783601 4 1 330724704 2 1 038689900 2 1 Quantity is for the unit. Circuit #1 and Circuit #2 parts are the same. Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 16 Refrigeration Section Tubing- Liquid Lines, Continued Liquid Line Line Detail- Package Unit- Code 03= S or E With Economizer- Unit Sizes 190D High Eff. (Code 03= F), 200D 9 19 To Comp. To Drier 70 5 To Evap 3 102 101 1 1 20 Evaporator Piping 2 103 2 3 7 Liquid Line Piping Circuit #1 Heat Exchanger Piping 6 14 2 1 3 11 Compressor Economizer Piping 13 12A 12B Circuit #2 Heat Exchanger Piping Compressor #1 Compressor #2 1 Evaporator and Heat Exchangers Not Shown (for clarity) 3 19 To Comp. To Drier 80 2 To Evap 20 Ref No. 1 2 3 5 6 7 9 11 12A 12B 13 14 19 20 70 80 101 102 103 Part Description Valve- Shrader Core- Valve Cap- Valve Saddle- Sight Glass Cap- Sight Glass Valve- Solenoid Valve- Electric Expansion Filter Drier Core- Filter Drier Gasket- Drier Valve- Angle Shutoff Valve- Charge Valve- Solenoid Valve- 16 Ton TXV Heat Exchanger- Circuit # 1 Heat Exchanger- Circuit # 2 Fitting- Elbow Sleeve- Orifice Nut- Orifice Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D 1 2 3 Part Number Qty. 071100801 6 026541100 6 032943500 6 330508704 2 330508701 2 331451006 2 330386202 2 071993501 2 070339101 6 074783601 4 330724704 2 038689900 2 331451003 2 070300644 2 074666406 1 074666405 1 070789379 4 070789361 4 070789360 4 Rev. D 11/13 RPL 700009700 / Page 17 Refrigeration Section Tubing- Suction Lines Suction Line Line Detail- No Suction Shut Off Valve- Code 24= NN Package Unit- Code 03= S or E 8 7 9 16 Compressor #1 10 51 52 Ref No. 7 8 9 10 16 51 52 1 Compressor #2 Part Description Coupling- Half Valve- Relief Valve- Charge Gasket- Head Tube- Sensor Valve- Shrader Core- Valve Part Number Qty. 735031474 2 1 735045852 2 1 038689900 2 1 070199104 2 1 070228901 2 1 071100801 2 1 026541100 2 1 Quantity is for the unit. Circuit #1 and Circuit #2 parts are the same. Suction Line Line Detail- W/ Suction Shut Off Valve- Code 24= SS Package Unit- Code 03= S or E 11 10 53 9A 52 51 8 7 Compressor #1 16 Compressor #2 Ref No. 7 8 9A 10 11 16 51 52 53 2 Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Part Description Coupling- Half Valve- Relief Valve- Shut Off Gasket- Head Valve- 3" Suction Shut Off Tube- Sensor Valve- Shrader Core- Valve Cap- Brass Part Number Qty. 735031474 2 2 735045852 2 2 735039918 2 2 070199104 4 2 735039807 2 2 070228901 2 2 071100801 2 2 026541100 2 2 032943500 2 2 Quantity is for the unit. Circuit #1 and Circuit #2 parts are the same. Rev. D 11/13 RPL 700009700 / Page 18 Refrigeration Section Tubing- Suction Lines, Continued Suction Line Line Detail- Remote Evaporator Unit- Code 03= M or F 53 52 51 Compressor #1 Compressor #2 8 10 9 7 11 Ref No. 7 8 9 10 11 51 52 53 1 Part Description Coupling- Half Valve- Relief Valve- Shut Off Gasket- Head Valve- 3" Suction Shut Off Valve- Shrader Core- Valve Cap- Brass Part Number Qty. 735031474 2 1 735045852 2 1 735039918 4 1 070199104 4 1 735039807 2 1 071100801 2 1 026541100 2 1 032943500 2 1 Quantity is for the unit. Circuit #1 and Circuit #2 parts are the same. Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 19 Refrigeration Section Tubing- Discharge Lines 3 2 12 1 1 4 Compressor #2 Ref No. 1 2 3 4 5 12 1 Compressor #1 Part Description Valve- Shrader Core- Valve Cap- Brass Coupling Gasket- Head Tube- Sensor 2 5 Part Number Qty. 071100801 4 1 026541100 4 1 032943500 2 1 074606801 2 1 070199108 2 1 070228901 2 1 Quantity is for the unit. Circuit #1 and Circuit #2 parts are the same. Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 20 Condenser Section Condenser Coil, Fan Deck Components Fan Detail 817 809 950 950 902 Fan (see detail to left) 1 4 3 904 901 2 903 575V 460V 208/230V 575V 460V 208/230V 575V 460V 208/230V 575V 460V 208/230V 575V 460V 208/230V 575V 460V 208/230V U nit Size 140160170190200210 Ref Part Part No.Description Number 1 1 Condenser Coil 1 2 Condenser Coil 1 3 Condenser Coil 1 4 Condenser Coil 809V Channel3304978011111112 2 2222222222 817Panel- Filler330515401222222222222222222 901 Motor- Fan 2.0HP 330423302 10 103 1212 Motor- Fan 2.0HP3302939021010 312 12 Motor- Fan 2.0HP3304237021010 31212 Motor- Fan 2.5HP 330766003 12 12 Motor- Fan 2.5HP 330766101 12 902 Fan Blade 330294001 101010101010 3 33121212121212 Fan Blade 330424001 12 12 12 903 Motor Mount 4 330260701K101010101010 3 3 3 12 12 12 12 12 12 12 12 12 904 Panel- Venturi 330288202 10 1010101010 3 33 121212121212121212 950 Grille- Fan 331444501 101010101010 3 33 121212121212121212 Contact Daikin Applied with unit serial number and/or GO number. Quantity of 1 for unit size 170D standard efficiency (Code 3= S, M). High efficiency units (Code 3= E, F) use a quantity of 2. 3 Quantity of 10 for unit size 170D standard efficiency (Code 3= S, M). High efficiency units (Code 3= E, F) use a quantity of 12. 4 The Motor Mount comes in two pieces. 330260701K includes the two brackets. Mounting hardware is not included. 1 2 Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 21 Coil Grilles, Coil Louvers, Base Grilles, Base Louvers Diagrams 10 Fan Unit— 140D, 160D & 170D Standard Efficiency Coil Grille (C12= G, F) (1 per fan section) Coil Louver (C12= L, B, C) OR 50 (1 per fan section) 70 Base Louver Detail— Code 12= B Coil Louvers and Base Grilles Code 12= C 79 77 71 76 73 72 71 71 81 55 51 53 54 78 52 53 71 76 54 80 53 12 Fan Unit— 170D High Efficiency, 190D, 200D, & 210D Coil Grille (C12= G, F) (1 per fan section) OR 50 Coil Louver (C12= L, B, C) (1 per fan section) 70 Base Louver Detail— Code 12= B 79 77 71 76 71 72 76 81 55 51 53 78 54 Coil Grilles and Base Grilles Code 12= F 53 54 71 76 71 73 52 76 80 54 53 Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 22 Coil Grilles, Coil Louvers, Base Grilles, Base Louvers Components Ref Part No. Description Condenser Coil Grilles Code 12= G, F 50 Grille- Coil Screw for Ref. # 50 Base Grilles Code 12= F, C 51 Grille- Triangle 52 Grille- End Base 54.68 x 31.38 53 Grille- Side Base 33.00 x 32.14 54 Grille- Fan Base 37.77 x 31.82 55 Grille- Base 37.40 x 29.50 Screw for Base Grilles Condenser Coil Louvers Code 12= B, C, L 70 Louver- Coil Screw for Ref. # 70 Base Louvers Code 12= B 71 Louver- Base 40" W 72 Louver- Side Rear Base, RH Notch 40" W 73 Louver- Side Rear Base, LH Notch 40" W 76 Louver- Base 35" W 77 Louver- Side Rear Base, RH Notch 35" W 78 Louver- Side Rear Base, LH Notch 35" W 79 Louver- Front Base 80 Louver- Rear Base 81 Louver- Triangle Screw for Base Louvers 1 2 Part Number Number of Fans 10 Fans 1 12 Fans 2 330802401 331578401 10 12 12/grille 12/grille 330515201 330802501 330802601 330496301 331699601 331578401 330455001 331578401 330707101 330707201 330707301 330707601 330707701 330707801 331389001 330708001 330708101 331578401 1 1 4 6 2 168 1 1 6 6 2 289 10 12 12/louver 12/louver 4 1 1 2 1 1 2 1 1 175 4 1 1 4 1 1 2 1 1 200 140, 160, & 170D Standard Efficiency units (Code 03= S, M). 170D High Efficiency units (Code 03= E, F), & 190, 200 and 210D units. Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 23 Transducers, Pressure Switches, Slide Indicators, Terminal Blocks Packaged Units (Code 2= S or E) WO1 Oil Pressure Transducer 616 Guardistor 2 SI1 Slide Indicator 600 612 WL1 Suction Press. Transducer (units with no Sound Enclosure [C5= NN]) 691 WD1 Discharge Temp. Sensor 1 617 SI2 Slide Indicator WIE Entering Water 1 Temperature Sensor WOE Leaving Water 1 Temperature Sensor 690 WH1 Discharge Pressure Transducer 616 600 WO1 Oil Pressure Transducer WH2 Disch. Pressure Transducer (units with Sound Enclosure [C5= SE]) ST1 Suction Temp. Sensor 617 625 WL1 Suction Press. Transducer 616 616 WD2 Discharge Temp. Sensor 690 612 625 Guardistor 2 691 617 617 ST2 Suction Temp. Sensor WL2 Suction Press. Transducer WL2 Suction Press. Transducer (units with Sound Enclosure [C5= SE]) 1 2 NOTE- Part of the Control Box NOTE- Part of the Compressor (units with no Sound Enclosure [C5= NN]) Ref Sch. No. Sym. 600 SI1, 2 612 616 WH1 ,2 WO1, 2 617 WL1, 2 625 690 ST1, 2 691 WD1, 2 N/S Part Part Qty. Description Number Slide Indicator / Linear Transducer 330591101 2 Terminal Block- Guardistor 331487501 2 High Pressure (Discharge) Transducer L129150069 2 High Pressure (Oil) Transducer L129150069 2 Low Pressure (Suction) Transducer L129150068 2 Fitting, Conduit- Guardistor 028391101 2 3 Temperature Sensor (Discharge) 10K-S 2 ea. Temperature Sensor (Suction) 10K-S 073007303 2 ea. Transducer Cable 331409904 6 N/S= Not Shown on Diagram. 3 There are two options for the Discharge Temperature Sensor. 072007303 has a temperature range to 200 degrees. L129151028 has a wider range to 230 degrees. Check the unit software revision level. If Rev. E or earlier: order original sensor 073007303, or upgrade to newer software and order L129151028 which has the wider range. If Rev. F or later: can order either sensor. Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 24 Transducers, Pressure Switches, Slide Indicators, Terminal Blocks Remote Evaporator Units (Code 2= M or F) WD1 Discharge Temp. Sensor 1 WH1 Discharge Pressure Transducer WO1 Oil Pressure Transducer SI1 Slide Indicator 600 Units with no Sound Enclosure [C5= NN] Guardistor 2 612 616 617 WL1 Suction Press. Transducer Units with Sound Enclosure [C5= SE] ST1 Suction Temp. Sensor 1 617 625 616 SI2 Slide 600 Indicator WO1 Oil Pressure Transducer WH2 Disch. Pressure Transducer 616 616 WD2 Discharge 1 Temp. Sensor 612 625 617 617 Units with no Sound Enclosure [C5= NN] Units with Sound Enclosure [C5= SE] ST2 Suction 1 Temp. Sensor WL2 Suction Pressure Transducer Guardistor 2 1 2 NOTE- Part of the Control Box NOTE- Part of the Compressor Ref Sch. Part Part Qty. No. Sym. Description Number 600 SI1, 2 Slide Indicator / Linear Transducer 330591101 2 612 Terminal Block- Guardistor 331487501 2 616 WD1,2 High Pressure (Discharge) Transducer L129150069 2 WO1,2 High Pressure (Oil) Transducer L129150069 2 617 WL1,2 Low Pressure (Suction) Transducer L129150068 2 625 Fitting, Conduit- Guardistor 028391101 2 N/S LP1, 2 Low Pressure Switch 073074006 2 Valve Core for LP1, LP2 026541100 2 Tee for LP1, LP2 .25F x .25P x .25F 070229302 2 N/S= Not Shown on Diagram. Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 25 Control Panel Main Control Box 1 Control Panel Typical Control Panel Power/Starter Panel Typical Solid State Starter w/ Disconnect Control Box "S" Serial Number “S” + Year + ##### + detail# Control Box Part Number 1 For Control Box components not listed, contact Daikin Applied with the complete Control Box Serial Number and Control Box Part Number as shown in the above sample label. This label is located inside the Control Box. The above pictures show typical Control Box Layouts. Control Box layouts vary depending upon unit size and options selected. Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 26 Control Box Common Control Box Components 1 Schem. Part Part Qty. Sym. Description Number ControllerController 2332608301 1 TC Thermister Board 330343901 1 D3 Starter Board 300042925 1 EXVB Electronic Expansion Valve Board 330277803 1 3 PVM Phase Voltage Monitor 208/230V 070269963 3 Phase Voltage Monitor 460V 070269967 3 Phase Voltage Monitor 575V 070269966 4 T2, 3, 4 Transformers- Control 300042178 For Control Box components not listed here, contact Daikin Applied with the complete Control Box Serial Number and Control Box Part Number as shown in the sample label shown on the previous page. This label is located inside the Control Box. 2 The Controller (Main Control Board) must be programmed in order to function correctly. When ordering a replacement, provide the unit model and serial number so that unit specific software code can be loaded before shipment. 3 Quantity of one pc. for Single Point Connection (Code 18= PC, DC, DH) and two pc. for Multiple Point connection (Code 18= MN, MH). 4 Quantity varies depending upon unit options selected. 1 Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 27 Control Panel Communication Modules 1 650 BACnet with IP/Ethernet Module Ref. Description Part Qty. No. Number 650 BACnet IP/Ethernet Installation Kit 350147406 1 700 BACnet Communications Module MS/TP Ref. Description Part Qty. No. Number 700 BACnet MS/TP Installation Kit 350147407 1 827 MODBUS Communications Module Ref. Description Part Qty. No. Number 827 MODBUS Installation Kit 350147402 1 920 LonMark Communications Module Ref. Description Part Qty. No. Number 920 LonMark Installation Kit 350147409 1 1 Note that these Installation Kits can be used to replace an existing Communication Module, to change communication protocol, or to add communication capability to a unit that does not currently have a Communication Module installed. Each Installation Kit includes the Communication Module and Installation instructions. Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 28 Vibration Isolator Kits Rubber-In-Shear (RIS) Mounts RIS Isolators w/o Pump Package Description Condenser Sizes Fin Type R-I-S Kit Aluminum 140- 170DF, DS 190- 210DM R-I-S Kit Aluminum 140- 170DM R-I-S Kit Copper 140- 170DM R-I-S Kit Aluminum 140- 190DE 190- 210DS Copper 140- 190DF, DS R-I-S Kit 190- 210DM, DS Kit Isolator Colors 1 Part No. 332325401 4- Lime, 2- Brick Red 332325403 332325401 332325402 4- Lime, 2- Brown 4- Lime, 2- Brick Red 6- Lime 332325402 6- Lime RIS Isolators w/ Pump Package Description Condenser Sizes Fin Type R-I-S Kit ALL 140- 170D R-I-S Kit ALL 190- 210D 1 Kit Isolator Colors 1 Part No. 332325404 4- Lime, 4- Brick Red 332325405 4- Lime, 4- Brick Red Color Codes: Lime= 331481403; Brick Red= 331481402; Brown= 331481401. Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 29 Vibration Isolator Kits Spring Mounts Housing Detail Isolator Spring Spring Isolators w/o Pump Package Description Condenser Sizes Kit Isolator Spring 1Housing 2 Fin Type Part No. Spring Kit Aluminum 140- 170DS, DM 332320401 4- Dark Green, 4- White 6- CP2 4- Gray Spring Kit Aluminum 190- 210DS, DM 332320402 8- White, 4- Gray 6- CP2 140- 190DE, DF Spring Kit Copper 140- 170DS, DM 332320402 8- White, 4- Gray 6- CP2 Spring Kit Copper 190- 210DS, DM 332320403 12- White 6- CP2 140-190DE, DF 1 2 Color Codes: Dark Green= 332620800; White= 332621000; Gray= 332620900. Housing Code: CP2= 022610300. Spring Isolators w/ Pump Package Description Condenser Sizes Kit Isolator Spring 3Housing 4 Fin Type Part No. Spring Kit Aluminum 140- 170 332320404 8- Gray, 8- Dark Green 8- CP2 Spring Kit Aluminum 190- 210 332320405 16- Gray 8- CP2 Spring Kit Copper 140- 170 332320406 8- Gray, 4- Dark Green 8- CP2 4- White Spring Kit Copper 190- 210 332320407 12- Gray, 4- White 8- CP2 3 4 Color Codes: Dark Green= 332620800; White= 332621000; Gray= 332620900. Housing Code: CP2= 022610300. Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 30 Field Installed Accessories Alarm Bell Kit Description Part No. Qty. Alarm Bell Kit 058090103 1 Alarm Bell Only 017809400 1 Transformer330386102 1 115V Outlet Kit Description 115V Outlet Kit Outlet Only Fuse F11 15A/250V Fuse Holder Part No. Qty. 330904330 1 330472601 1 025954700 1 018690600 1 Louvers and Grilles 1 Description Base Guard Louvers- Complete Kit 1 Base Guard Grilles- Complete Kit 1 Coil Guard Louvers- Complete Kit 1 Base & Coil Guard Louvers- Complete Kit 1 10 Fan Unit 12 Fan Unit Qty. 330904339330904340 1 330904304330904305 1 330904312330904313 1 330904327330904328 1 For base or coil guard placement and individual part numbers see the Cabinet Section. Remote Evaporator Kit Description No. Rmote Evaporator Kit 2 Remote Evaporator Kit 2 2 Unit Size 140- 170D 190- 210D Single Double Insulation Insulation Qty. 330904471 330904481 1 330904472 330904482 1 Contains Evaporator, Insulation, Plugs, Flange, Ball Valve. Refrigerant Specialties Description Refrigerant Specialties Kit for Remote Evaporator Units Electronic Expansion Valve Solenoid Valve- 120V Sensor Tube Sight Glass Filter Drier- Shell Filter Drier- Core Charge Valve Shrader Valve Valve Core Valve Cap Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 Part No. Qty. 331686003 330386202 2 331451006 2 070228901 2 015997808 2 071993501 2 070339101 6 038689900 2 071100801 2 026541100 2 032943500 2 RPL 700009700 / Page 31 Field Installed Accessories, Continued Water Flow Indicator Kit Description Part No. Qty. Complete Kit 330904361 1 Sensor Only 330571401 1 Cable Assy Only 330571403 1 Sound Enclosure Kit Description Part No. Qty. Complete Kit 330904343 1 Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 32
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