Datasheet
2014
System overview
System overview
2
Content
M1 controller hardware8
Processor modules
ME203 series
MX200 series
MPC200 series
MC200 series
MH200 series
11
13
16
18
20
Digital input/output modules
Digital input modules DI212/216/232
Digital output modules DO216/232
Digital relay output modules DOR206/230
Digital input/output modules DIO216/232
Digital input/output modules DIO248/264/280
25
27
29
31
33
Analog input/output modules
Universal input/output module GIO212
Universal input/output module AIO208/216
Analog input modules AI202/SI, AI204/SI
Analog input modules AI208/SI
Analog input modules AI204/x
Analog output module AO202
Analog output module AO208/l
Analog output modules AO202/SI, AO204/SI
Analog input/output modules AIO288/x
Temperature input module PTAI216
Temperature input modules TI214/x
Strain gauge input module DMS202
40
44
47
49
51
53
54
55
56
59
61
63
Function modules
Counter modules CNT204/x
Encoder interface modules ISI222/x
Pulse width modulation module PWM202
Axis controller module ACR222/2
67
69
72
73
Grid measurement module
Grid measurement, protection and synchronization module GSP274
77
Grid measurement and protection module GMP232
84
Grid measurement module GM26090
System modules
Power supply module NT255
95
Power supply module NT250/48
97
Distributor modules VP200/x
98
Dummy module LM201
99
Rail adapter S202
100
Backplane BS200 series
101
Backplanes BS200 series102
Backplanes BS200/S series103
Bus bar Adapters BS200/ET series
104
Storage media
PC cards PCC201/xx
Compact Flash memory CF200/xx
CFast memory CFA200/xx
Bachmann System Maintenance Stick BSM
106
107
108
109
2
Networking112
Interfaces
Industrial Ethernet master EM2x3
Interface modules RS204
115
117
Ethernet
Industrial Ethernet Switch SWI205
121
Ethernet Remote Station ERS202
123
Media convertor – unmanaged switch FCS214/x
125
Bus expansion
Bus expansion modules BEx200 series
129
FASTBUS
FASTBUS module Fx210 series
FASTBUS module Fx220 series
133
135
CANopen
CANopen master module CM202
CANopen slave modules CS200/x
Digital input/output modules DIOxxx-C
Analog and digital input/output module DA3284-C
Temperature I/O modules TCO2xx-C
CANopen configurator
141
143
145
147
150
152
DeviceNet
DeviceNet master DNM201
153
EtherCAT
EtherCAT master
ECS200 EtherCAT Slave Module
EtherCAT configurator
156
157
159
PROFIBUS
PROFIBUS DP master module DPM200
PROFIBUS configurator
162
164
PROFINET
PROFINET IO (RT)
PROFINET configurator
166
167
M-BUS
MBUS201 master
169
MODBUS TCP/UDP/RTU
Modbus master
Modbus slave
172
175
Telecontrol/field level
MMS client (IEC61850 / IEC61400-25)
178
SERCOS
SERCOS master module SEM201
182
bluecom183
Communication – control room networking
OPC UA Server
191
M1 OPC standard server
195
M1 OPC enterprise server
199
MMS server (IEC61850 / IEC61400-25)203
IEC60870-5 Server (Slave)
207
3
Security214
Communication and information security
216
Safety technology224
Safety modules & Safety Developer
Safety processor module SLC284 227
Safety input module SDI208 230
Safety output modules SDO204
232
Safety Developer Engineering tool235
Redundancy
Hot-standby redundancy
Warm-standby redundancy
Network redundancy
240
243
247
251
HMI devices256
Operator terminals
Operator terminal OT100 series
Operator terminal OT200 series
Operator terminal OT1300 series
259
261
264
Industrial PC270
Industrial PC IPC1400 series
272
Headless IPCs and remote displays
Remote displays DD900 series
Remote displays DF900 series
Cabinet PC IPM1400
279
281
283
Engineering software288
Project engineering made easy: SolutionCenter
M-Base291
Configuration
Device Manager
293
Test and diagnostics
Scope 3
295
Programming
M-PLC programming interface
C/C++ Developer
302
305
Model-based design/Simulation
M-Target for Simulink®308
4
Visualization/SCADA314
atvise® scada
M1 webMI pro
Vis Designer
M-JVIS, M-JSYS tool library
316
326
331
336
Motion Control340
Control
M-SMC Software Motion Control
M-SHAFT Shaft controller
M-CNC Three-dimensional motions
Drive Middleware
M-TEMP Temperature controller
343
345
347
349
351
Condition Monitoring354
Vibration sensor input module AIC212
Ω-Guard® System variants
Remote service via WebLog Expert
Acceleration sensors BAM100 / BAM500
μ-bridge sensor
Structure Vibration Monitor SVM300 series
357
361
363
364
365
366
Sector-specific solutions368
Wind Turbine Essentials WTE
Wind Power Scada WPS
369
375
Directives and certificates380
Standards and approvals381
ColdClimate389
CAE/CAD data 391
ePLAN library
392
3D-CAD model library
394
Installation in the control cabinet/housing395
Dimensions397
Bachmann training400
Imprint401
5
6
7
Scalable. Robust. Versatile.
M1 controller hardware industrial controller with a future
Individual requirements can be met easily with a wide range of powerful
CPUs based on industrial (Pentium) processors and with an extensive range
of I / O modules. Real-time capable bus systems enable the automation to
be decentralized without any loss of performance.
The M1 controller perfectly combines the openness of a PC-based controller
with the reliability of industrial hardware platforms. Designed for the toughest ambient conditions, they guarantee fault-free operation with a fanless
installation up to an ambient temperature of 60 °C.
State of the art system architecture designed for seamless networking capability enables the M1 to be integrated easily in the area of the controller and system peripherals. Real-time Ethernet enables real-time controller
networking and the support of all currently available fieldbus systems enables external components to be connected via standard interfaces.
8
Processor modules
Maximum performance and unrivalled robustness.
The processor modules of the M1 automation system stand out on account of their
optimum performance and unrivalled robustness. Integrated into Bachmann CPU
boards and I/O systems, industrial Pentium processors in an embedded design ensure absolute deterministic real-time behavior.
Even the most rigorous demands in terms
of flexible data exchange and networking
can be met without costly additional modules: M1 processor modules offer the full
range of interfaces already »on-board«.
This offers the automation engineer total freedom and ensures cost efficient and
compact design. Ample power reserves for
networking and communication-intensive
applications are provided as basic features. The mass storage of the device is
also fully scalable.
As Programmable Automation Controllers
(PAC), M1 CPUs combine flexibility, open
standards and the performance of the PC /
IT-world with the industrial robustness of
classical PLC.
The comprehensive scope of Bachmann
electronic software enables it to be used
as a PLC, motion controller or communication and data centre.
Consistent compatibility of the PACs
application software protects the user's
investments for future expansions.
Processor modules
ME203 series
Features
Intel 80386 EX, 33 MHz
Integrated power supply, 17 W / 24 V
SRAM: 512 kB (battery backed)
DRAM: 8 MB
FLASH: 8 MB file-flash, 2 MB boot flash
1x Ethernet 10 / 100 Mbit /s or 1x CAN/CANopen
1x RS232, 1x RS232/422/485
Slots: PCC201/xx
9
Processor modules
Processor modules MX200 series
Features
CPU x86 66 MHz / CPU 133 MHz / CPU 200 MHz
Pentium class
Integrated power supply 17 W / 24 V
nvRAM: 512 kB, DRAM: 256 MB,
FLASH: 16 MB internal
2x Ethernet 10 / 100 Mbit / s
1x CAN/CANopen
1x USB, 1x RS232, 1x RS232/422/485
Slots: PCC201/xx, CF200/xx
Processor modules MPC200 series
Features
CPU 400 / 650 / 700 / 933 MHz Pentium class
SRAM: to 512 kB (battery backed)
DRAM: 64 or 128 MB, FLASH: 8 MB internal
nvRAM-0: 64 kB (no battery necessary)
1x USB, 1x RS232, 1x RS232/422/485
2x Ethernet 10 / 100 Mbit / s
Slots: PCC201/xx, CF200/xx
Processor modules MC200 series
Features
CPU 600 MHz ATOM E620 / 1,6 GHz ATOM E680
DRAM: 1 GB DDR2
nvRAM0 (data memory): 512 kB
1x USB-Host, 1x Service USB interface, 1x RS232,
1x RS232/422/485
2x Ethernet 10 / 100/1000 Mbit / s with IEEE1588
Slots: CFast200/xx
Processor modules
MH200 series
Features
CPU 1.2 GHz Celeron
nvRAM: 512 kB
FLASH: 16 MB internal
2x Ethernet 10/100/1000 Mbit/s
1x RS232, 1x RS232/422/485
1x USB 2.0
Internal mass memory: CFast card
Slot: CFA200/xx
Integrated power supply
10
Processor modules
Processor modules ME203 series
The processor modules of the ME203 series
extend the range of the M1 controller family
in terms of reduced power consumption and
moderate cycle times. With an extremely slim
design of only one module width, ME203 CPUs
offer all the essential features of larger type
series but with a lower power consumption.
Several networking and power supply options scale
the module ideally for smaller applications. As
fully-fledged M1 CPUs, ME203 processor modules
are not only configured with the same tools as
the high-end families MX and MPC, but are also
fully code and application compatible, although
they have less memory and fewer interfaces.
All modules have two serial interfaces and a
front slot for one PC card. The optional Ethernet
interface allows integration in 10 / 100 Mbit /
s networks at full data rate. With the retentive
program and data storage devices, also larger
projects can be handled without the need for
external media. In addition to the supply of the
processor module, an integrated optional power
supply provides 17 W for extra I/O modules.
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80386 EX processor
2 serial interfaces
Optional integrated power supply, 17 W / 24 V DC
Optional CAN bus interface
or Ethernet 100 Mbit 100 Mbit / s interface
RAM 8 MB DRAM
Data memory 512 kB SRAM, (battery backed)
Integrated program memory
Removable memory:
PC cards with 8 / 16 / 32 / 64 MB
Battery backed real-time clock (RTC)
Status displays for RUN, INIT and ERROR
Watchdog
Item
Item no.
ME203/EN00013177-00
ME203/EN 00015985-00
ME203/CN00013176-00
ME203/CNW00013191-00
ME203/CN 00016336-00
11
Processor modules
ME203 series
Processor + memory
CPU
Intel 80386 EX, 33 MHz
SRAM (data memory)
512 kB (battery backed)
DRAM (working memory)
8 MB
PC card **
PCC201 / xx with 16 / 32 / 64 MB
Boot FLASH
2 MB (reserved by system software)
Program FLASH ***
8 MB
Interfaces
Serial (standard)
1x RS232 + 1x RS232 / 422 / 485, 64 byte FIFO
Ethernet (optional)
1x 10/100 Mbit / s
CAN (optional)
1x 10 k .. 1 MBaud*
Power supply
External power supply
5 V, ±15 V via backplane
module**
Internal power supply module
(optional)
Own supply and 17 W for I/Os
modules: +5 V / 2 A, +15 V / 250 mA, -15 V / 200 mA
supply voltage: 24 V DC (18 .. 34 V)
Galvanic isolation
Supply to the system 500 V
Additional features
Watchdog
Real-time clock with battery
Status indication via 3 LEDs
CPU-ID selectable with rotary hexadecimal switches
Ambient conditions
Standard
Operating temperature
Rel. humidity operation
ColdClimate ( )
-30 .. +60 °C fanless
5 .. 95 % without
condensation
Storage temperature
Rel. humidity storage
Cold Weather (W)
5 .. 95 % with
condensation
-40 .. +85 °C
5 .. 95 % without
condensation
5 .. 95 % with condensation
Execution variants
ME203/EN
CPU module 386EX (33MHz); 8MB DRAM; 512kB SRAM; 8MB file-flash;
1x Eth100; 1x RS232; 1x RS232/422/485; integrated power supply 17W;
PCC slot
ME203/EN
Like ME203/EN; ColdClimate ( )
ME203/CN
CPU module 386EX (33MHz); 8MB DRAM; 512kB SRAM; 8MB file-flash;
1x CAN/CANopen; 1x RS232; 1x RS232/422/485; integrated power supply
17W; PCC slot
ME203/CNW
CPU module 386EX (33MHz); 8MB DRAM; 512kB SRAM; 8MB file-flash;
1x CAN/CANopen; 1x RS232; 1x RS232/422/485; integrated power supply
17W; PCC slot; Cold Weather (W)
ME203/CN
Like ME203/CN; ColdClimate ( )
*
TCP / IP protocol can also be run via CAN
** not included in delivery
*** depending on the configuration, a part of the program memory is reserved for the system software
12
Processor modules
Processor modules MX200 series
The processor modules of the MX200 series are
Module based on PC technology for the M1
controller system. Depending on the type, the
modules are equipped with a power supply and an
integrated CAN master, and have 100 Mbit Ethernet ports that allow the simple integration of the
controller in physically separated networks. The
processor module with integrated floating point
unit (FPU) is suitable for control applications. The
MX200 modules are equipped with non-volatile
RAM which provides maximum data security for
more than 10 years without battery back-up.
Depending on type, the following features are:
• 2 serial interfaces
• 2 Ethernet-interfaces 10 / 100 Mbit / s
with status displays
1 CAN interface
1 USB interface
Status indicating LEDs for RUN, INIT and ERROR
Mass storage (Compact Flash)
RAM 256 MB DRAM
Data memory 512 kB nvRAM
Program memory of 16 / 32 / 64 MB FLASH on
PC card and 16 MB internal FLASH (4 MB for
system software, 12 MB for applications)
• Integrated power supply
•
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•
•
Item Device
MX207
MX213CF512MB
MX213CF4GB
MX213 CF512MB
MX213 CF4GB
MX220CF512MB
MX220 CF4GB
MX220 MX220 CF512MB
MX220 CF4GB
13
Item no.
00014445-00
00018594-00
00018594-10
00018597-00
00018597-10
00018593-00
00018593-10
00019210-00
00017689-00
00017689-10
Processor modules
MX200 series
MX207
MX213/x
MX220/x
Processor + memory
CPU
Performance
(Pentium equivalent)
CF (mass storage)
x86
x86
x86
66 MHz
133 MHz
200 MHz
-
Without restriction
nvRAM (data memory)
512 kB
DRAM (working memory)
256 MB
PC card (program memory)**
-
PCC201 / xx with 16 / 32 / 64 MB FLASH
FLASH (program memory)**
16 MB internal
Interfaces
Serial
Ethernet
1x RS232
1x RS232 + 1x RS232 / 422 / 485
1x 10 / 100 base-Tx
2x 10 / 100 base-Tx
USB
1x USB 2.0
CAN
1x 10 k .. 1 Mbit/s
Power supply for I/O
Supply voltage
24 VDC (18 .. 34 V)
Nominal power
17 W for I/O
Module
+5 V / 2000 mA; +15 V / 250 mA; -15 V / 200 mA
Additional features
Watchdog
Synchronizing pulse also for Ethernet and fieldbuses SERCOS and CAN
Real-time clock with battery
Status indication via 3 LEDs
CPU-ID selectable with rotary hexadecimal switches
Operating system VxWorks with Bachmann system extensions on internal FLASH
Ambient conditions
Operating temperature
Rel. humidity operation
Storage temperature
Rel. humidity storage
ColdClimate ( )
Standard
-30 .. +60 °C fanless
5 .. 95 % without condensation
5 .. 95 % with condensation
-40 .. +85 °C
5 .. 95 % without condensation
5 .. 95 % with condensation
*
not included in delivery
*** depending on the configuration, a part of the program memory is reserved for the system software
14
Processor modules
MX200 series
Execution variants
15
MX220
CPU module LX700 (433MHz); 256MB DRAM; 512kB nvRAM; 16MB fileflash; 2x Eth100; 1x CAN/CANopen; 1x RS232; 1x RS232/422/485;
1x USB2.0; integrated power supply 17W; PCC slot; CF slot
MX220
Like MX220; ColdClimate ( )
MX213
CPU module LX700 (266MHz); 256MB DRAM; 512kB nvRAM; 16MB fileflash; 2x Eth100; 1x CAN/CANopen; 1x RS232; 1x RS232/422/485;
1x USB2.0; integrated power supply 17W; PCC slot; CF slot
MX213
Like MX213; ColdClimate ( )
MX207
CPU module LX700 (266MHz); without Cache; 256MB DRAM; 512kB
nvRAM; 16MB file-flash; 1x Eth100; 1x CAN/CANopen; 1x RS232;
1x USB2.0; integrated power supply 17W
Processor modules
Processor modules MPC200 series
The processor modules of the MPC200 series are
modules for the M1 Controller System with Pentium class III processors, based on PC technology.
They are available with various processor clock
rates and in several configurations.
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•
Flexibility thanks to PC technology
Pentium III class processors
Various processor clock rates
2 serial interfaces
2 Ethernet-interfaces 10 / 100 Mbit/s
with status displays
1 USB interface V1.1 functionality
Real time clock, status displays for RUN,
INIT, ERROR
Mass storage Compact Flash type I
RAM 128 MB DRAM
Data memory 512 kB SRAM,
battery backed
Data memory 64 kB nvRAM
Program memory 32 / 64 MB FLASH
on PC card
Item Device
MPC240
MPC240CF512MB
MPC240CF4GB
MPC240 MPC240 CF512MB
MPC240 CF4GB
MPC240/W
MPC240/WCF512MB
MPC240/WCF4GB
MPC265
MPC265CF512MB
MPC265CF4GB
MPC270
MPC270CF512MB
MPC270 CF4GB
MPC270 MPC270 CF512MB
MPC270 CF4GB
MPC270/W
MPC270/WCF512MB
MPC270/W
CF4GB
MPC293
MPC293 CF512MB
MPC293 CF4GB
MPC293/W
MPC293/WCF512MB
Item no.
00012711-40
00018591-00
00018591-10
00016338-40
00020547-00
00020547-10
00013127-40
00021018-00
00018372-00
00012708-40
00018587-00
00018587-10
00012710-40
00018589-00
00018589-10
00016180-40
00020413-00
00020413-10
00013129-40
00023264-00
auf Anfrage
00014274-40
00017629-00
auf Anfrage
00017332-40
00020575-00
16
Processor modules
MPC200 series
MPC240
MPC265
MPC270
MPC293
Processor + memory
CPU
Celeron / Pentium III architecture (embedded), 400 / 650 / 700 MHz
CF (mass storage)
Without restriction
nvRAM-0 (data memory)
512 kB SRAM, battery backed
nvRAM-1 (data memory)
64 kB nvRAM (no battery necessary)
DRAM (working memory)
128 MB
400 MHz
650 MHz
700 MHz
PC card (program memory)**
PCC201 / xx with 32 / 64 MB FLASH
Internal FLASH (program memory)**
8 MB, 4 MB for system software
933 MHz
Interfaces
Serial
1x RS232 + 1x RS232 / 422 / 485
Ethernet
2x 10 / 100 base-TX
USB
1x
Power supply
External power supply module
5 V, ±15 V via backplane
Additional features
Watchdog
Synchronizing pulse also for SERCOS and CAN, Ethernet fieldbus
Real-time clock with battery
Status indication via 3 LEDs
CPU-ID selectable with rotary hexadecimal switches
Ambient conditions
Standard
Cold weather
ColdClimate ( )
Operating temperature
0 .. +60 °C fanless
-30 .. +60 °C fanless
Rel. humidity operation
5 .. 95 % without condensation
5 .. 95 % with
condensation
Storage temperature
Rel. humidity storage
-40 .. +85 °C
5 .. 95 % without
condensation
5 .. 95 % with condensation
Execution variants
17
MPC240
CPU module P III (400MHz); 512kB SRAM; 64kB nvRAM; 8MB fileflash; 2x Eth100; 1x RS232; 1x RS232/422/485; 1x USB1.1;
PCC slot; CF slot
MPC265
CPU module Cel (650MHz); 512kB SRAM; 64kB nvRAM; 8MB fileflash; 2x Eth100; 1x RS232; 1x RS232/422/485; 1x USB1.1;
PCC slot; CF slot
MPC270
CPU module P III (700MHz); 512kB SRAM; 64kB nvRAM; 8MB fileflash; 2x Eth100; 1x RS232; 1x RS232/422/485; 1x USB1.1;
PCC slot; CF slot
MPC240/W
CPU module P III (400MHz); 512kB SRAM; 64kB nvRAM; 8MB fileflash; 2x Eth100; 1x RS232; 1x RS232/422/485; 1x USB1.1;
PCC slot; CF slot; Cold Weather (W)
MPC240
Like MPC240; ColdClimate ( )
MPC270
Like MPC270; ColdClimate ( )
MPC293
CPU module P III (933MHz); 512kB SRAM; 64kB nvRAM; 8MB fileflash; 2x Eth100; 1x RS232; 1x RS232/422/485; 1x USB1.1;
PCC slot; CF slot
MPC293
Like MPC293; ColdClimate ( )
* not included in delivery
** depending on the configuration, a part of the program memory is reserved for the system software
Processor modules
Processor module MC200 series
The powerful processor modules of the MC200
series offer maximum performance for demanding
applications of your M1 control system. The
CPUs are based on the latest embedded ATOM
technology, consequently they are ideally suited
for the most demanding regulating tasks,
process control, signal processing and complex
communication protocols. Through the use of stateof-the-art technology in a robust design, a compact
powerhouse with a long service life and a broad
temperature range (-30 to +60 °C) is available.
The supplemental integrated, autonomous process
image controller significantly offloads the processor
and the I/O bus. This enables a new dimension in
data transmission speed to the inputs and outputs
for the fastest possible process cycles. Fast single
accesses in the µs range for precise control and
regulating tasks are also available. For efficient
networking and state-of-the-art fieldbuses, two
independent Gigabit Ethernet interfaces, including
IEEE-1588 hardware support, are available. An
internal CFast card enables fastest access speeds
via the modern SATA (Serial Advanced Technology
Attachment). Non-volatile memory of 512 kB is
available as a drive and securely stores machine
data for longer than 10 years, without an external
energy supply or battery.
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2 serial interfaces
USB 2.0 host interface
USB device service interface
2 Ethernet interfaces 10/100/1000 Mbit/s with
IEEE 1588
Process image controller
1 GB DRAM DDR2
Data memory 512 kB non-volatile
Internal mass storage CFast card
internal 64 MB program memory
Item Device
MC205
MC205CFA4GB
MC205 MC205 CFA4GB
MC210
MC210CFA4GB
MC210 MC210 CFA4GB
Item no.
00018805-10
00018805-12
00020513-10
00020513-12
00018806-10
00018806-12
00020514-10
00020514-12
18
Processor modules
MC200 series
MC210, MC210
MC205, MC205
Processor + memory
CPU
1.6 GHz ATOM E680
I/O bus
CFast (mass storage)
600 MHz ATOM E620
Process image controller
1 x integrated (accessible from the side) / > 8 GB
RAM
1 GB DRAM DDR2
nvRAM-0 (data memory)
512 kB
Internal FLASH (program memory)
64 MB, 40 MB free for application program
Interfaces
Serial
1x RS232 + 1x RS232 / 422 / 485 (SW configurable)
Ethernet
2x 10 / 100 / 1000 Base-T with IEEE1588
USB host
1x USB 2.0
Service USB interface
1x USB device
Additional features
Watchdog
Synchronizing pulse also for I/O bus, fieldbuses SERCOS and CAN, Ethernet
Real-time clock with battery
Status indication via 3 LEDs
CPU ID selectable with rotary hexadecimal switches
Operating system VxWorks with Bachmann system extensions on internal FLASH
Ambient conditions
Operating temperature
Rel. humidity operation
Standard
ColdClimate ( )
-30 .. +60 °C, fan-free
5 .. 95 % without
condensation
Storage temperature
Rel. humidity storage
5 .. 95 % with condensation
-40 .. +85 °C
5 .. 95 % without
condensation
5 .. 95 % with condensation
Design variants
19
MC210
CPU module ATOM E680 (1,6GHz); 1GB DRAM, 512kB nvRAM;
64MB file-flash; 2x Eth100/1000; 1x RS232; 1x RS232/422/485;
1x USB2.0; 1x USB2.0 Device; CFast slot
MC205
CPU module ATOM E620 (600MHz); 1GB DRAM, 512kB nvRAM;
64MB file-flash; 2x Eth100/1000; 1x RS232; 1x RS232/422/485;
1x USB2.0; 1x USB2.0 Device; CFast slot
MC210
Like MC210; ColdClimate ( )
MC205
Like MC205; ColdClimate ( )
Processor modules
Processor modules MH200 series
The high-performance MH212/S processor
module Celeron M offer maximum performance
for demanding applications with an M1 controller.
The CPU is based on the latest PC technology,
consequently it is ideally suited for demanding
computation tasks, databases, signal processing or
extensive network applications. With integration of
the power supply and the generously dimensioned
passive cooling system, a compact powerhouse
with long service life and an extensive temperature
range (-30 °C to +60 °C) is ready. The additional
integrated autonomous process image controller
results in a significant offload of the processor
and enables a new speed dimension for data
transmission to the inputs and outputs for the
fastest process cycles. For efficient networking and
the state-of-the-art fieldbusses, two independent
Gigabit Ethernet interfaces including IEEE-1588
hardware support are ready. An internal CFast card
enables fastest access speeds via the modern SATA
(Serial Advanced Technology Attachment). Nonvolatile memory of 512 kB is available as a drive
and stores machine data for longer that 10 years,
without an external energy supply or battery.
• 2 serial interfaces
• USB 2.0 interface
• 2 Ethernet interfaces 10/100/1000 Mbit/s with
IEEE 1588
• Process image controller
• Data memory 512 kB non-volatile
• Program memory intertal 16 MB Flash
• Internal mass storage CFast card
• Power supply 100 watt, power for I/O modules
30 watt
Item Device
MH212/S
MH212/SCFA4GB
MH212/S MH212/S CFA4GB
Item no.
00016370-00
00016370-02
00018652-00
00018652-02
20
Processor modules
MH200 series
MH212/S, MH212/S
Processor + memory
CPU
1.2 GHz Celeron M ULV 722
I/O processor
process image controller
CFast (mass storage)
1 x integrated (accessible via side cover)
nvRAM-0 (data memory)
512 kB
DRAM
2 GB
Internal FLASH (program memory)
16 MB
Interfaces
Serial
1x RS232 + 1x RS232 / 422 / 485 (SW configurable)
Ethernet
2x 10 / 100 / 1000 base-T
USB
1x USB 2.0
Power supply
Internal power supply module
CPU supply and 30 watt for I/Os
Supply voltage
24 V DC (18 V ... 34 V)
Nominal power
Module
17 W
+5 V / 3 A; +15 V / 500 mA; -15 V / 500 mA
Additional features
Watchdog
Synchronizing pulse also for I/O busses, fieldbusses SERCOS and CAN, Ethernet
Real-time clock with battery
Status indication via 3 LEDs
CPU-ID selectable with rotary hexadecimal switches
Operating system VxWorks with Bachmann system extensions on internal FLASH
Ambient conditions
Standard
ColdClimate ( )
Operating temperature
0 .. +60 °C
-30 .. +60 °C
Rel. humidity operation
5 .. 95 % without
condensation
5 .. 95 % with
condensation
Storage temperature
Rel. humidity storage
-40 .. +85 °C
5 .. 95 % without
condensation
5 .. 95 % with
condensation
Execution variants
21
MH212/S
CPU module Celeron M ULV 722 (1,2GHz); 2GB DDR;
512kB nvRAM; 16MB file-flash; 2x Eth100/1000; 1x RS232;
1x RS232/422/485 isolated; 1x USB2.0; integrated power supply
30W; CFast slot
MH212/S
Like MH212/S; ColdClimate ( )
Processor modules
22
Digital input/output modules
Efficiency for all channel types.
The M1 Automation System's wide range
of digital I/O modules means there is a
module for any channel type. A selection
from the standard 6-channel variant up
to the ultra-compact 80-channel module
guarantees the right module for every purpose.
Combined I/O modules allow the operating
mode (DI / DO) of each individual channel
to be configured by the user. As well as
the global standard 24 V DC input signal,
48 V DC modules are also available for the
power station sector.
Bachmann electronic's M1 I /O modules
not only allow the process image access
typical of PLCs but also direct access at
any point in the program. This makes it
possible to configure individual digital inputs and their status changes as interrupt
sources so that programs can respond
to process-controlled inputs. All modules
support transmission via FASTBUS (fiber
optic cable), CAN or P
­ ROFINET and offer
a high degree of fl
­ exibility in the design of
sophisticated automation solutions.
Digital input modules
DI212/216/232
Features
Number of inputs: 12 / 16 / 32
Input voltage:
nom. 24 V DC / nom. 48 V DC
Separate single groups
Interrupt inputs: max. 2
Sink/source inputs
Galvanic isolation
Status display for each channel via LED
23
Digital input/output modules
Digital output modules
DO216/232
Features
Number of outputs: 16 / 32
Output voltage:
nom. 24 V DC / nom. 48 V DC
Output current: depends on
type 2.5 / 1 / 0.5 A
Total current depends on type:
8 / 16 A
Galvanic isolation
Status display for each channel
via LED
Digital relay output
modules DOR206/230
Digital input/output
modules DIO216/232
Features
6 relays
Standard socket for SIL relays
Electromechanical or solid
state relays
Mechanically locked relays
Galvanic isolation measured for
system to
chanal 2500 V AC
Status display for each channel
via LED
Features
Total channel number: 16 / 32,
nom. 24 V DC
Number configurable inputs/
outputs: 16
Number of inputs: 8 / 16 / 32
Number of outputs: 16
Configurable interrupt inputs
Galvanic isolation from system
Status display for each channel
via LED
Digital input/output modules
DIO248/264/280
Features
Total channel number: 16 / 32 / 48 / 64 / 80,
nom. 24 V DC
Number configurable inputs/outputs: 16
Number of inputs: 16 / 32 / 48
Number of outputs: 16/ 32 / 48
Configurable interrupt inputs
Configurable 32 Bit counter
PDM output mode
Galvanic isolation from system
Status display for each channel via LED
24
Digital input/output modules
Digital input modules
DI212/216/232
The digital input modules DI212, DI216, DI232,
DI232 , DI232 /np1 and DI232 /48 are used to
connect up to 12, 16 or 32 digital sensors to the
M1 controller.
• Digital input modules with 12, 16 or
32 inputs
• Current sinking logic > 2 mA acc.
to EN61132 type 1
• DI212, DI216, DI232, DI232 , DI232 / np:
input voltage: nom. 24 V DC (18 .. 34 V DC)
• DI232 /48: input voltage: nom. 48 V DC
(30 .. 58 V DC)
• Inputs 1 and 2 configurable as interrupt
inputs
• Galvanic isolation of inputs from the system
• Status display for each channel via LED
• Sink / source inputs (DI232 /np1)
Item
Item no.
DI21200010281-00
DI21600009002-00
DI23200008997-00
DI232 00016411-00
DI232/np100011516-00
DI232/4800012162-00
25
Digital input/output modules
DI212
DI216
DI232, DI232
Number of inputs
12
16
32
Isolated input groups
1 (1-12)
2 (1-8 / 9-16)
2 (1-16 / 17-32)
Input voltage
24 V DC
24 V DC
24 V DC
Internal resistance
Approx. 6 kΩ
Approx. 6 kΩ
Approx. 6 kΩ
Low level
-34 V .. +5 V
-34 V .. +5 V
-34 V .. +5 V
High level
+15 V .. +34 V
+15 V .. +34 V
+15 V .. +34 V
Input delay (normally via filter)
3 ms
3 ms
3 ms
Interrupt inputs
Max. 2
Max. 2
Max. 2
Input delay (normally)
50 µs
50 µs
50 µs
Galvanic isolation from system
500 V
300 V
300 V
Galvanic isolation of groups
-
500 V
500 V
Inputs
DI232/np1
DI232/48
Number of inputs
32
32
Isolated input group
4 (1-8 /9-16), (17-24/25-32)
2 (1-16 / 17-32)
Input voltage
24 V DC
48 V DC
Internal resistance
< 4,7 kΩ
< 7,5 kΩ
Low level
|UC-UIN| < 5 V
-34 V .. +10 V
High level
|UC-UIN| > 15 V
+30 V .. +58 V
Input delay (normally via filter)
100 µs
3 ms
Interrupt inputs
Max. 2
Max. 2
Input delay (normally)
50 µs
20 µs
Galvanic isolation from system
500 V
500 V
Galvanic isolation of groups
500 V
500 V
Current consumption (via BS2xx)
80 mA at 5 V
88 mA at 5 V
Inputs
Ambient conditions
Operating temperature
Rel. humidity operation
Standard
ColdClimate ( )
-30 .. +60 °C
5 .. 95 % without condensation
5 .. 95 % with condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Execution variants
DI212
Digital input module; 12x 24V; 3ms filter; 1 group; 2 interrupt
­channels; 50µs delay; 3-wire system; isolated
DI216
Digital input module; 16x 24V; 3ms filter; 2 groups; 2 interrupt
channels; 50µs delay; isolated
DI232
Digital input module; 32x 24V; 3ms filter; 2 groups; 2 interrupt
channels; 50µs delay; isolated
DI232
Like DI232; ColdClimate ( )
DI232/np1
Digital input module; 32x 24V; 100µs filter; sink / source; 4 groups;
2 interrupt channels; 50µs delay; isolated
DI232/48
Digital input module; 32x 48V; 3ms filter; 2 groups; 2 interrupt
channels; isolated
26
Digital input/output modules
Digital output modules
DO216/232
The digital output modules DO216, DO232,
DO232 and DO232/48 are suitable for connecting up to 16 or 32 digital signal receivers (relays,
contactors, signal lamps, valves, etc.) to the M1
controller.
•
•
•
•
•
•
•
•
Digital output modules with 16 or 32 outputs
Outputs 24 V DC (DO216, DO232, DO232 )
Outputs 48 V DC (DO232 / 48)
16 outputs with 2.5 A or 32 outputs
with 1 A / 0.5 A
Outputs parallel connectable
Monitoring of short circuit, wire break
and overload
Compact design
Status display for each channel via LED
Item
Item no.
DO21600009004-00
DO23200009003-00
DO232 00016414-00
DO232/4800012176-00
27
Digital input/output modules
DO216
DO232, DO232
DO232/48
16
32
32
Description
Number of outputs
Output current / channel*
2.5 A
1A
0.5 A
Groups with different power
supplies
2 (1-8 / 9-16)
2 (1-16 / 17-32)
2 (1-16 / 17-32)
Total current / group
Max. 8 A
Max. 8 A
Max. 8 A
0 -> 1
Normally 80 µs
(at 1 A)
Normally 80 µs
(at 1 A)
Normally 25 µs
(at 0.5 A)
1 -> 0
Normally 250 µs
(at 1 A)
Normally 250 µs
(at 1 A)
Normally 25 µs
(at 0.5 A)
500 V
500 V
Switching delay (resistive load)
Galvanic isolation from system
Ambient conditions
Operating temperature
Rel. humidity operation
Standard
ColdClimate ( )
-30 .. +60 °C
5 .. 95 % without condensation
5 .. 95 % with condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Execution variants
DO216
Digital output module; 16x 2.5A / 24V DC outputs; 2 groups;
isolated
DO232
Digital output module; 32x 1A / 24V DC outputs; 2 groups; isolated
DO232
Like DO232; ColdClimate ( )
DO232/48
Digital output module; 32x 0.5A / 48V DC outputs; 2 groups;
isolated
* rated
28
Digital input/output modules
Digital relay output modules
DOR206/230
Relays are the simplest way of controlling galvanically isolated power circuits. The output module’s
direct plugability relays drastically reduce wiring
work, save valuable control cabinet space and
facilicate troubleshooting. The locking mechanism
keeps the relay in place even when subjected to
shocks and vibrations. The relays offer maximum
flexibility for implementation in control cabinets
thanks to possibilities offered by standard relay
types with a voltage range from 24 V/48 V DC or
230 V AC, a broad power range and the selection
of valuable electro-mechanical relays or solid state
for high make-and-break cycles.
Quick and easy serviceability without the use of
tools is won by availability, clear status and error
display (thanks to LED) and a locking/ejecting
mechanism of relays as service parts.
•6 relays
•Normally open contact (NO), normally closed
contact (NC), change-over contact (CO)
•Standard socket for SIL relays
•Electromechanical or solid state relays
•Mechanically locked relays
•Coil current monitoring
•Status display for each channel via LED
•Galvanic isolation measured for voltages
from system to channel 2500 V AC
•Backplanes BS2xx/S with protection class 1 for
other voltages than SELV are available
•Cost effective and space saving through direct
wiring to the consumer without relay and
terminal
Item
Item no.
DOR206/23000014497-10
29
Digital input/output modules
DOR206/230
Output relays
Quantity
6 relay outputs; 3 groups with 2 output relays each are together
on an output plug
Relay socket
For SIL relays 28 x 5 x 15 mm
relay coil
Coil voltage 24 V DC, power rating 170 mW
Relay contact
230 V AC, 24 V DC depending on relay type
Switching capacity per channel (max.)
Ohm resistive load up to 2 A AC
AC 15 230 VA (230 V AC / 1 A AC)
DC 13 12 W (24 V DC / 0.5 A DC)
Status indication (LED)
Green
Switching rate (max. load in Ohms)
1 Hz
RC circuit
Depending on relay and load complete externally
Input voltage, rated
230 V AC, 24 V DC depending on relay type (current consumption
not allowed)
Internal power supply
Galvanic isolation relay outputs to the
system
2500 V AC / 5.5 mm
Galvanic isolation between the groups
1500 V AC / 3 mm (between the three relays output groups and to
the Cabinet)
Galvanic isolation between relay
outputs
800 V AC / 1 mm (between every two relay outputs)
Ambient conditions
Operating temperature
-30 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Execution variants
DOR206/230
Digital relay output module 6x sockets with relay 24V/230V; AC15
230 VA; DC13 12W; change-over contact; BS2xx protection class
1 necessary with 230V working voltage
Safety instruction for operation
If higher voltages than safe low voltages are connected, then a backplane with BS2xx/S protective grounding for protection class 1 must be used. Safe low voltages and dangerous voltages may not be connected
together on a relay module. In addition a suitable safeguard against accidental contact must be provided:
for example, installation in a control cabinet. While in operation all sockets must have a relay plugged in.
Cage clamps are the best method for protecting against accidental contact by technicians. It is not permissible to use these relays as safety relays or for safety related applications.
30
Digital input/output modules
Digital input / output modules
DIO216/232
The digital input / output modules DIO2xx/x can be
used to operate receivers of digital control devices
such as contactors, relays, pneumatic and hydraulic
valves as well as for reading signals from digitally
operating sources such as sensors, photocells or
switches.
• 16 / 32 / 48 / 64 or 80 digital channels
• 16 channels can be configured as input
or output
• Configurable interrupt inputs
• Status display for each channel via LED
• Supply voltage 18 .. 34 V DC
• Supply voltage protected against reverse polarity
• Cost effective and space saving
• Full wiring without extra potential rails
(3-wire, only DIO216)
Item
Item no.
DIO21600010615-00
DIO216/400010892-00
DIO216/4 00016141-00
DIO23200013034-00
DIO232 00019502-00
31
Digital input/output modules
DIO216
DIO216/4
DIO232
DIO216/4
DIO232
Max. 16
16 .. 32
Inputs
Quantity
Max. 16
Input voltage range (H)
15 .. 34 V DC
Input voltage range (L)
Input delay (normally)
0 .. 5 V DC
600 µs
600 µs
Internal resistance
6.8 kOhm
Status indication (LED)
Interrupt inputs
0 .. 365 ms
Green
1
1
8
Max. 16
Max. 16
16 .. 32
Output current per channel (max.)
1A
1A
Total current (max.)
12 A
16 A
Outputs
Quantity
Output voltage range
18 .. 34 V DC
0.5 A
8A
Status indication (LED)
green
Switching frequency
(max., ohmic load)
1 kHz
External power supply
Reverse polarity protection
Yes
Galvanic isolation from system
Ambient conditions
Operating temperature
Rel. humidity operation
500 V
Standard
ColdClimate ( )
-30 .. +60 °C
5 .. 95 % without
condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
5 .. 95 % with
condensation
Execution variants
DIO216
Digital input/output module; 16x DIO; 24V / 1A; 600µs filter;
1 group; 3-wire system; 1 interrupt channel; 50µs delay; isolated
DIO216/4
Digital input/output module; 16x DIO; 24V / 1A; 600µs filter;
4 groups; 3-wire system; 1 interrupt channel; 50µs delay; isolated
DIO216/4
Like DIO216/4; ColdClimate ( )
DIO232
Digital input/output module; 16x DI; 40µs..365ms filter configurable;
16x DIO; 24V / 0.5A; 2 groups; 8 interrupt channel; 35µs delay;
­isolated
DIO232
Like DIO232; ColdClimate ( )
32
Digital input/output modules
Digital input / output modules
DIO248/264/280
The input/output module DIO2xx are used for
controlling digital consumer like contactors,
relays, pneumatic and hydraulic valves, as
well as for reading signals of digital working
sensors, detectors or switches. On events can
be reacted expressly via 8 available interrupt
inputs. Alternatively there are available up to four
counters, for detecting e.g. positions or counting
goods. For the energy-saving operation of
inductivities all outputs can be operated as PWM.
Especially for the PWM operation of valves a hold
time is additionaly configurable between 0 up to
2s. Outputs are parallel connectable, in case it is
operated in the same operation mode.
• 16 / 32 / 48 / 64 or 80 digital channels
• 16 channels can be configured as input
or output
• Configurable interrupt inputs
• Configurable 32 bit counter
• Mode: event counter, incremental encoder, gate
measurement, cycle time or frequency measurement
•PWM output mode for e.g. valve economy mode
• Status display for each channel via LED
• Supply voltage 18 .. 34 V DC
• Supply voltage protected against reverse
polarity
• Cost effective and space saving
Item
Item no.
DIO24800019116-00
DIO26400019115-00
DIO28000019114-00
DIO280 00019119-00
33
Digital input/output modules
DIO248
DIO264
16 .. 32
24 .. 40
DIO280
DIO280
Inputs
Quantity
Input voltage range (H)
32 .. 48
15 .. 34 V DC
Input voltage range (L)
0 .. 5 V DC
Input delay (normally)
Standard: 600 µs
Settable 10 µs ... 270 ms
Internal resistance
8 kOhm
Status indication (LED)
Green
Interrupt inputs
8, configurable as counter inputs or interrupt inputs
Counter
Quantity
up to 4
Resolution
Operating mode
Encoder types
32 Bit
event counter, incremental encoder, gate measurement, cycle time or
frequency measurement
incremental encoder with A and B channel and one-channel pulse
encoder
Input signal
A, B, Initator (interrupt inputs configurable)
Signal evaluation
1 / 2 / 4-fold edge evaluation or pulse direction mode
Max. input frequency
one-channel: 50 kHz
dual-channel (A/B): 20 kHz
Outputs
Quantity
16 .. 32
Output voltage range
24 .. 40
18 .. 34 V DC
Output current per channel (max.)
Total current (max.)
32 .. 48
0,5 A
16 A
20 A
24 A
Status indication (LED)
Green
Switching frequency
(max., ohmic load)
1 kHz
Inductive breaking capacity
1,15 H
PWM
Quantity
Pulse duty ratio / resolution
Frequency
Like outputs
0 .. 100 % / 13 Bit
1 Hz .. 1 kHz
Holding time (valve mode)
0 .. 2s configurable
Start/Stopp
By dedicated output
Internal power supply
Galvanic isolation from system
Internal power supply
Internal current consumption
(at 5 V)
500 V
BS2xx
180 mA
34
Digital input/output modules
DIO248
DIO264
DIO280
DIO280
External power supply
Reverse polarity protection
Energetic recovery
Input voltage
Ambient conditions
Yes
Sensor energetic recovery of DIO by switched-off supply
Nominal 24 V DC
Standard
Operating temperature
-30 .. +60 °C
Working temperature
-40 .. +60 °C
Rel. humidity operation
5 .. 95 % without
condensation
Storage temperature
-40 .. +60 °C
Rel. humidity storage
5 .. 95 % with condensation
ColdClimate ( )
5 .. 95 % with
condensation
Design variants
35
DIO248
Digital input/output module; 16x DI; 600µs filter; 16x DIO; 16x DO;
24V / 0.5A; 4 groups, 600µs filter; 8 interrupt channel; 50µs delay;
isolated
DIO264
Digital input/output module; 24x DI; 600µs filter; 16x DIO; 24x DO;
24V / 0.5A; 5 groups; 600µs filter; 8 interrupt channel; 50µs delay;
isolated
DIO280
Digital input/output module; 32x DI; 600µs filter; 16x DIO; 32x DO;
24V / 0.5A; 6 groups; 600µs filter; 8 interrupt channel; 50µs delay;
isolated
DIO280
Like DIO280; ColdClimate ( )
Digital input/output modules
36
Analog input / output modules
The appropriate accuracy for each task.
The diverse requirements of industrial and
plant automation in the field of analog signal processing can be ideally covered by
the M1 Automation System's signal modules.
Pt100 temperature sensors or DMS
sensors with perfectly scalable channel
quantities, modules of various standard
levels for general analog transmission
are available. Beside commonly supplied
Universal input/output
module GIO212
Features
Number of in- and outputs: 12
(analog und digital)
Resolution: input 16 Bit,
output 14 Bit
Input voltage: to ±10 mV
Input current: 0(4) .. 20 mA
Digital input 24 V
Digital 32-bit counter
Digital output 100 mA
Filter from 4 kHz to 0.5 Hz
Temperature sensor Pt 2-,3-,4-wire
Thermoelements J, K, T, N, E, R, S, B
Galvanic isolation from
system: 500 V
Condensation-proof ColdClimate
­design ( )
Analog input modules
AI202/SI, AI204/SI
Features
Number of inputs: 2 / 8
Input current: 0 .. 20 mA
Differential inputs
Resolution: 13...16 bit
Galvanic isolation from
system: 500 V
Galvanic isolation of
channels: 500 V
37
modules, the scope of products also
comprises models with single channel
isolation, wire break detection and much
more. Resolutions from 12-bit to 16-bit
offer perfect accuracy for every task. Fast
sampling times in some cases adjustable
input filters and support of spontaneous
single accesses are also ideally suited for
dynamic applications.
Universal input/output
module AIO208/216
Features
Number of in- and outputs: 8
(AIO208) / 16 (AIO216)
Resolution: input 16 Bit,
output 14 Bit
Input voltage: ±10 V to ±10 mV
Input current: 0(4) .. 20 mA
Filter from 4 kHz to 0.5 Hz
Temperature sensor Pt 2-,3-,4-wire
Thermoelements J, K, T, N, E, R, S, B
Galvanic isolation from
system: 500 V
Condensation-proof ColdClimate
­design ( )
Analog input module
AI208/SI
Features
Number of inputs: 8
Input current: 4 .. 20 mA,
0 .. 20 mA, -20 .. +20 mA
Resolution: 13...16 bit
Galvanic isolation from
system: 500 V
Galvanic isolation of
channels: 500 V
Analog input / output modules
Analog input
modules AI204/x
Features
Number of inputs: 1 / 2 / 4
Input voltage: ±10 V DC
Differential inputs
Resolution: 16 bit
Inputs can be synchronized
Galvanic isolation from
system: 500 V
Galvanic isolation of
channels: 500 V
Analog output
module AO202
Features
Number of outputs: 2
Output voltage: ±10 V DC
Differential and short circuit
proof outputs
Resolution: 16 bit
Outputs can be synchronized
Galvanic isolation from
system: 500 V
Galvanic isolation of
channels: 500 V
Analog input/output
modules AIO288/x
Features
Number of inputs:
8 (±10 V DC / ±1 V DC
or 0 .. 20 mA)
Number of outputs:
8 (±10 V DC)
Resolution: 14 bit
Connection:
single-ended or differential
Number of Pt100 sensors: 4
Connection: 2- or 4-wire
technology
Optional galvanic isolation from
system: 500 V
Analog output
module AO208/l
Features
Number of outputs: 8
Output current: 0 .. 20 mA or
4 .. 20 mA
Resolution: 13 bit
Galvanic isolation from
system: 500 V
Galvanic isolation of
channels: 500 V
Analog output modules
AO202/SI, AO204/SI
Features
Number of outputs: 2 / 4
Output current: 0 .. 20 mA
Differential outputs
Short circuit proof outputs
Resolution: 16 bit
Galvanic isolation from
system: 500 V
Galvanic isolation of
channels: 500 V
Temperature recording
module PTAI216­
Features
Number of inputs: 4
(±10 V DC / ±1 V DC or
0 .. 20 mA)
Connection: single-ended or
differential
Resolution: 14 bit at AI
Number of Pt100/Pt1000 sensors:
12
Connection: 2-wire technology
Resolution: 12 bits with Pt100/
Pt1000
Galvanic isolation from
system: 500 V
38
Analog input / output modules
Temperature recording
modules TI214/x
Features
TI214: 14 inputs for Pt100 /
Pt1000 sensors as well as type
J or K thermocouples
TI214/2: thermal couples type
N or S
Resolution 14 bit (16 bit with
measured value filtering)
Wire break detection on the
measurement inputs
Galvanic isolation from
system: 500 V
39
Strain gauge module
DMS202
Features
Number of strain gauge (DMS)
measuring inputs: 2 (full bridge)
Industrial connectors (LEMO)
Analog measuring outputs: 2
Automatic measuring range
selection Wire break detection on
the measurement inputs
Resolution: 12 bit
Galvanic isolation from
system: 500 V
Analog input / output modules
Universal input/output module
GIO212
Item Item no.
GIO21200020620-00
GIO212 00020623-00
•12 channels
•Analog and digital inputs and outputs
•Modes that can be selected per channel:
• Analog voltage input to ±10 mV
• Analog current input 0(4) .. 20 mA
• Temperature sensor Pt elements as 2-,3-,4-wire
• Thermoelements type J, K, T, N, E, R, S, B
• Analog voltage output ±10 V
• Analog current output 0(4) .. 20 mA
• Digital input 24 V
• Digital 32-bit counter, A and A/B operation
• Digital output 100 mA
• Low-Side, High-Side, Push-Pull
• Digital output as 16-bit PWM
The GIO212 is a module that can measure and
output various types of signals. Each channel
can be used as analog or digital output or input.
With the standard signals current (0..20 mA and
4..20 mA) and Voltage (±10 V), various sensors
and actuators can be connected. A resolution of
at least 14 bits allows measurement results from
signals that do not completely use the measuring
range (e.g. 0.. 5 V). Temperatures are playing a
significant role in ever more processes, which is
why this module supports Pt1000, Pt100 in 2-, 3-,
and 4-wire measurement, as well as all standard
type thermoelements. Similarly, the channels
can be used as digital inputs, which can also be
configured as interrupt input and digital 32-bit
counters. The quick digital 24V output can be
selected as Push-Pull, High-Side or Low-Side. The
output can be controlled as simple output or as
PWM.
Up to two signal types can be used simultaneously
per channel. Analog sensors can be supplied
via the digital output (short circuit-proof and
monitored), actuator signals read back and digital
signals monitored analog. Thus, this is a single
universal module for countless applications instead
of different modules for each signal type. A costeffective solution that simplifies logistics and
service.
Various modes can be combined and set easily
via a configuration wizard in the SolutionCenter
engineering tool.
•Resolution: Input 16-bit with filter, output 14-bit
•Filter adjustable from 4 kHz to 0.5 Hz per channel
•Digital status display for analog channels
•Digital inputs in accordance with IEC 61131 Type
1,2,3
•Digital outputs up to 10 kHz
•All outputs overload, short circuit and external
voltage-proof
•Measuring range monitoring freely adjustable
(±105 %)
•Error message on overload and overtemperature
and undervoltage of the supply
•Galvanic isolation from the system 500 V
•Condensation-proof ColdClimate design ( )
40
Analog input / output modules
GIO212
Inputs/Outputs
Quantity
12 channels, individually configurable as input or output
Modes per channel
Analog input
Temperature measurement input for Pt elements and thermoelements
Analog output
Digital input
Counter input
Digital output
PWM output
SYNC signal
In
Analog input, digital input, temperature measurement, counter (depending on the mode)
Out
Analog output, digital output
Analog inputs in general
Digital resolution
16-bit
Measuring range
±105 % of nominal range
Measuring range monitoring
Lower and upper measuring range limit, error message as status or
measuring range monitoring
Allowed common mode voltage
Max. ±1 V
Refresh cycle time
100 µs
Cut-off frequency (3 dB)
4 kHz to 0.5 Hz adjustable channel by channel
Filtering slope
> 80 dB/decade
Voltage inputs
Input voltage
±10 V, ±1 V, ±100 mV, ±10 mV
Basic accuracy at 25 °C
Max. ±0.05 % of output voltage range
Current inputs
Input current
±20 mA or 0 .. 20 mA or 4 .. 20 mA
Basic accuracy at 25 °C
Max. ±0.2 % of output voltage range
Input impedance
Max. 300 Ohm
Shunt short-circuit proof
To +24 V
Interference voltage strength
+24 V
Temperature inputs PTC
41
Temperature inputs PTC
Pt100, Pt1000 selectable
Connection type
2-, 3- or 4-wire, optional
Input impedance
> 100 kOhm
Temperature range
-100 .. +800 °C
Basic accuracy at 25 °C
Up to 300 °C ±0.25 % precisely of the input range
Value of the LSB
0.1 K, measurement values in 1/10 Kelvin
Analog input / output modules
GIO212
Temperature inputs TE
Temperature elements
Types J, K, T, N, E, R, S, B can be selected
Temperature ranges per type
J
-100 .. +1200 °C
K
-100 .. +1370 °C
T
-100 .. +400 °C
N
-100 .. +1300 °C
E
-100 .. +1000 °C
R
-50 .. +1768 °C
S
-50 .. +1768 °C
B
+600 .. +1820 °C
Ground
Up to ±3 V
Basic accuracy at 25 °C
Input range max. ±0.15 % of input current range
(S, R, T max. ±0.3 %)
Value of the LSB
0.1 K, measurement values in 1/10 Kelvin
Analog outputs in general
Digital resolution
14-bit
Output signal range
±105 % nominal range
Voltage outputs
Output voltage
±10 V
Output current
Max. 10 mA
Basic accuracy at 25 °C
Min. 1 kOhm, max. ±0.05 % of output current range
Current outputs
Output current
0(4) .. 20 mA
Basic accuracy at 25 °C
Max. ±0.25 % of the output current range
Apparent ohmic resistance
Up to 600 Ohm
Digital inputs
Input voltage
Nom. 24 VDC
Low level
0 V .. 5 V
High-level
+11 V .. +34 V
According to
IEC61131-2
Input current at
24 V
Type 1
2 mA .. 6 mA
Type 2
6 mA .. 10 mA
Type 3
2 mA .. 6 mA
Input type "source"
2 mA .. 6 mA
Input type "comparator"
Typ. 2.5 V
Prof. filter for digital inputs
16 µs .. 262 ms, default 1 ms
Digital counter
Modes
Count direction
1, 2, 4x evaluation
Period duration measurement
Pulse duration measurement
Combination with 2nd channel: pulse/direction mode or quadrature
­encoder
42
Analog input / output modules
GIO212
Digital counter
Counter
Counter up or down (in combination with 2nd channel)
32-bit
Input type
24 V, like digital input
Trigger (2nd channel)
Save value
Reset (2nd channel)
Reset counter
Digital output
Output type
Low-Side, High-Side or Push-Pull (half bridge)
Output current / channel*
0.1 A (briefly 0.5 A for < 10 s)
Short-circuit current/channel
800 mA
Max. switching frequency
10 kHz
Broken wire detection
Yes
Short circuit, overload
Yes
PWM output
Output
Specification like digital output
Frequency range
0.95 Hz .. 10 kHz
Pulse range
100 µs (10 µs) .. 8.192 ms
Frequency resolution
16 bit (LSB is 125 ns or 16 µs)
Internal power supply
Supply internal
Via backplane BS2xx
Current consumption internal
80 mA
Power supply external
Voltage range external
18 .. 34 VDC
Current consumption external
24 V
Typically 200 mA without external load
Galvanic isolation from the
system
500 V
Ambient conditions
Standard
Operating temperature
Rel. humidity operation
-30 .. +60 °C
5 .. 95 % without condensation
Storage temperature
Rel. humidity storage
ColdClimate ( )
5 .. 95 % with condensation
-40 .. +85 °C
5 .. 95 % with condensation
5 .. 95 % with condensation
Design variants
43
GIO212
Universal input/output module; 12x analog In ±10V ±20mA Pt TC; 16bit;
analog Out ±10V 20mA; 14bit; digital In DI 5V / 24V, 125kHz, sink/­source,
counter; digital Out 24V/100mA, 10kHz, highside/lowside/pushpull, pwm;
configurable DI/AI filter; 100µs sample and refresh time; threshold monitoring; isolated
GIO212
Like GIO212; ColdClimate ( )
Analog input / output modules
Universal input/output module
AIO208/216
The AIO208 and AIO216 modules enable the
measuring or output of all standard analog signals.
The AIO208 offers 8 channels and the AIO216
16 channels compactly in a single module. The
standard signal types for current (0 .. 20 mA and
4 .. 20 mA) and voltage ranges (±10 V .. ±10 mV)
allow the connection of a wide range of sensors and
actuators. A minimum 14-bit resolution makes it
­possible to also measure signals that do not fully
utilize the measuring range (e.g. 0 .. 5 V) with
a sufficiently high resolution. Temperatures are
playing an important role in an increasing number
of processes. These modules therefore also support Pt100, Pt1000 in 2, 3 and 4-wire measuring
­circuits, as well as all standard thermocouples.
For each channel, a second channel with unused
signal types can be used in addition to the pri­mary
configured signal type. For example, a current
output can be assigned to a voltage input so that
up to twice the number of channels per module are
provided.
This enables one module to cover virtually all
analog signal measuring tasks instead of having to
use many different modules for each signal type. A
cost-effective solution that simplifies logistics and
servicing. Different modes can be combined and set
simply using a configuration wizard in the SolutionCenter engineering tool.
Item Item no.
AIO20800020628-00
AIO208 00020632-00
AIO21600020627-00
AIO216 00020631-00
• 16 channels AIO216, 8 channels AIO208
• Analog inputs and outputs
• Modes that can be selected per channel:
• Analog voltage input ±10 V to ±10 mV
• Analog current input 0(4) .. 20 mA
• Temperature sensor Pt elements as 2-,3-,4-wire
• Thermo couples type J, K, T, N, E, R, S, B
• Analog voltage output ±10 V
• Analog current output 0(4) .. 20mA
• Resolution: 16-bit input with filter, 14-bit output
• Filter adjustable from 4 kHz to 0.5 Hz per channel
• All outputs overload, short circuit and external
voltage-proof
• Measuring range monitoring freely adjustable
(±105 %)
• Error message on overload and overtemperature
and undervoltage of the supply
• Galvanic isolation from the system 500 V
• Optional condensation-proof ColdClimate ( )
44
Analog input / output modules
AIO208/216
Inputs/Outputs
AIO208
AIO216
Quantity
8 channels
16 channels
Modes per channel
Analog input
Temperature measurement input for Pt elements and thermo couples
Analog output
SYNC signal
In
Analog input, temperature measurement
Out
Analog output
Analog inputs in general
Digital resolution
16-bit
Measuring range
±105 % of nominal range
Measuring range monitoring
Lower and upper measuring range limit, error message as status or
measuring range monitoring
Allowed common mode voltage
Max. ±1 V
Refresh cycle time
100 µs
Cut-off frequency (3 dB)
4 kHz to 0.5 Hz adjustable channel by channel
Filtering slope
> 80 dB/decade
Voltage inputs
Input voltage
±10 V, ±1 V, ±100 mV, ±10 mV
Basic accuracy at 25 °C
Max. ±0.05 % of input voltage range
Current inputs
Input current
±20 mA or 0 .. 20 mA or 4 .. 20 mA
Basic accuracy at 25 °C
Max. ±0.2 % of input voltage range
Input impedance
Max. 300 Ohm
Shunt short-circuit proof
Up to +24 V
Interference voltage strength
+24 V
Temperature inputs PTC
Temperature inputs PTC
Pt100, Pt1000
Connection type
2-, 3- or 4-wire
Input impedance
> 100 kOhm
Temperature range
-100 .. +800 °C
Basic accuracy at 25 °C
Up to 300 °C ±0.25 % of input range
Value of the LSB
0.1 K, measurement values in 1/10 Kelvin
Temperature inputs TE
45
Temperature elements
Types J, K, T, N, E, R, S, B can be selected
Temperature
ranges per type
J
-100 .. +1200 °C
K
-100 .. +1370 °C
T
-100 .. +400 °C
N
-100 .. +1300 °C
E
-100 .. +1000 °C
R
-50 .. +1768 °C
S
-50 .. +1768 °C
B
+600 .. +1820 °C
Analog input / output modules
AIO208/216
Temperature inputs
Ground
Up to ±3 V
Basic accuracy at 25 °C
Max. ±0.15 % of input current range
(S, R, T max. ±0.3 %)
Value of the LSB
0.1 K; measurement values in 1/10 Kelvin
Analog outputs in general
Digital resolution
14-bit
Output signal range
±105 % nominal range
Voltage outputs
Output voltage
±10 V
Output current
Max. 10 mA
Basic accuracy at 25 °C
Min. 1 kOhm, max. ±0.05 % of output range
Current outputs
Output current
0(4) .. 20 mA
Basic accuracy at 25 °C
Max. ±0.25 % of the output range
Apparent ohmic resistance
Up to 600 Ohm
Power supply
Supply internal
Via backplane BS2xx
Current consumption internal
80 mA
Voltage range external
18 .. 34 VDC
Current consumption external 24 V
Typically 200 mA without external load
Galvanic isolation I/O to system
500 V
Ambient conditions
Operating temperature
Rel. humidity operation
Storage temperature
Rel. humidity storage
Standard
ColdClimate ( )
-30 .. +60 °C
5 .. 95 % without condensation
5 .. 95 % with condensation
-40 .. +85 °C
5 .. 95 % with condensation
5 .. 95 % with condensation
Design variants
AIO208
Universal analog input/output module; 8x analog In ±10V ±20mA Pt
TC; 16bit;analog Out ±10V 20mA; 14bit; configurable analog filter;
100µs sample and refresh time; threshold monitoring; isolated
AIO208
Like AIO208; ColdClimate ( )
AIO216
Universal analog input/output module; 16x analog In ±10V ±20mA Pt
TC; 16bit; analog Out ±10V 20mA; 14bit; configurable analog filter;
100µs sample and refresh time; threshold monitoring; isolated
AIO216
Like AIO216; ColdClimate ( )
46
Analog input / output modules
Analog input modules
AI202/SI, AI204/SI
The analog input module AI20x / SI offers two or
four high resolution analog 16 bit current input
channels. Single channel isolation, high immunity to interference, as well as integrated signal
filtering (delta-sigma converter) make this module
particularly interesting for process technology.
•
•
•
•
•
•
•
•
2 or 4 analog inputs
Input current 0 .. 20 mA
Input impedance 75 Ω
Resolution: 16 bit
Refresh cycle time 250 ms / channel
Galvanic isolation of channels
Galvanic isolation from system
Monitoring of internal voltages
Item
Item no.
AI202/SI00012245-10
AI204/SI00012245-00
47
Analog input / output modules
AI202/SI, AI204/SI
Current inputs
Quantity
2 (AI202 / SI) or 4 (AI204 / SI)
Input current range
0 .. 20 mA
Input impedance
75 Ω
Digital resolution
16 bit
Value of the LSB
509 nA (Vref = 2.5 V to 75 Ω)
Cross-talk attenuation
> 100 dB between the channels
Signal suppression 50 Hz / 60 Hz
> 60 dB
Error at 25 °C
±0,1%
Error at the entire temperature range
±0.5 %
Sample frequency
4 measurements per second / channel
Input filter
fg (3dB) delay time 1ms, Low-pass filter: 1st order
Galvanic isolation of channels
500 V
Galvanic isolation from system
500 V
Ambient conditions
Operating temperature
-30 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Execution variants
AI202/SI
Analog input module; 2x In 20mA; 16bit; 0.1%; single
isolated
AI204/SI
Analog input module; 4x In 20mA; 16bit; 0.1%; single
isolated
48
Analog input / output modules
Analog input modules
AI208/SI
The compact analog input module AI208 / SI
offers eight individual galvanically isolated current
inputs. The measuring range is +/- 24.6 mA and
covers standards 4 .. 20 mA, 0 .. 20 mA and
-20 .. +20 mA.
Via adjustable measuring range limits errors, such
as short circuit, sensor defect or wire break can
be easily detected. Threshold values that can be
configured within the measuring range permit
monitoring of the process factor without having
to sample it. The shunt is protected against short
circuit of the 24 V supply, which can easily occur
with the sensor wiring. Robustness and aboveaverage diagnostic capabilities are the outstanding
characteristics of this input module.
• 8 analog inputs
• I nput current 0 .. 20 mA, 4 .. 20 mA,
-20 .. +20 mA
• Input impedance approx. 200 Ω
• Resolution: 13 .. 16 bit
• Adjustable input filter 2.5 kHz .. 2.5 Hz
Item
Item no.
AI208/SI00017772-00
AI208/SI 00018843-00
49
Analog input / output modules
AI208/SI
Current inputs
Quantity
8
Input current range
0 .. 20 mA, 4 .. 20 mA, -20 .. +20 mA
Measuring range
±24.6 mA
Input impedance
Normally 200 Ω
Digital resolution
13 bit (2.5 kHz filter) .. 16 bit (10 Hz filter)
Value of the LSB
751,202 nA
Cross-talk attenuation
> 80 dB between the channels
Signal suppression 50 Hz / 60 Hz
75 dB / 80 dB at 2.5 Hz filter
Sample frequency
Maximum 10 kHz (filter 2.5 kHz)
Filtering slope
From cutoff frequency (3 dB) with 60 dB/decade
Input filter
Adjustable: 2.5 kHz, 1.2 kHz, 640 Hz,
320 Hz, 160 Hz, 80 Hz, 40 Hz, 20 Hz, 10 Hz, 5 Hz, 2.5 Hz
Galvanic isolation of channels
500 V
Galvanic isolation from system
500 V
Ambient conditions
Operating temperature
Rel. humidity operation
Standard
ColdClimate( )
-30 .. +60 °C
5 .. 95 % without
condensation
5 .. 95 % with
condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Execution variants
AI208/SI
Analog input module 8x IN; +-20 mA /13 .. 16bit;
0.1%; sample time configurable up to 100µs; threshold;
single isolated
AI208/SI
Like AI208/SI; ColdClimate ( )
50
Analog input / output modules
Analog input modules
AI204/x
The analog input module AI204/x offers two or
four high-resolution 16 bit analog input channels
depending on the model. The extraordinarily high
accuracy with integrated temperature calibration
predestine this unit for demanding measurement
applications for industrial processes.
•
•
•
•
•
•
•
•
•
•
1, 2, or 4 analog inputs
Input voltage -10 V .. +10 V
Resolution: 16 bit
Sample time from 20 µs
Inputs can be synchronized
Galvanic isolation of channels
Galvanic isolation from system
Temperature calibration
onnection possibility differential
C
I nternal voltage generation is monitored
Item
Item no.
AI204/100010693-20
AI204/200010693-10
AI204/400010693-00
AI204/4 00017447-00
51
Analog input / output modules
AI204/x
Voltage inputs
Quantity
1, 2 or 4
Input voltage
±10 V
Input impedance
> 33 kΩ
Digital resolution
16 bit
Value of the LSB
305 µV
Allowed common mode voltage
Max. ±2 V
Cross-talk attenuation
> 66 dB
Cross-talk attenuation
> 120 dB between the channels
Error at 25 °C
±1mV (±0.005 %)
Error at the entire temperature range
±1mV (±0.005 %)
Sample time
20 / 160 / 320 / 640 µs at
1- / 8- / 16- / 32-times sampling
Temperature calibration
Normally 500 µs per calibration
Input filter
0.33 kHz / 4 kHz selectable by software
Galvanic isolation of channels
500 V
Galvanic isolation from system
500 V
Ambient conditions
Standard
ColdClimate ( )
Operating temperature
-30 .. +60 °C
-30 .. +60 °C
Rel. humidity operation
5 .. 95 % without
condensation
5 .. 95 % with condensation
Storage temperature
-40 .. +85 °C
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation 5 .. 95 % with condensation
Execution variants
AI204/1
Analog input module; 1x In +-10V; 16bit; high precision
0.005 %; 20µs sampling time; digital averaging; single
isolated
AI204/2
Analog input module; 2x In +-10V; 16bit; high precision
0.005 %; 20µs sampling time; digital averaging; single
isolated
AI204/4
Analog input module; 4x In +-10V; 16bit; high precision
0.005 %; 20µs sampling time; digital averaging; single
isolated
AI204/4
Like AI204/4; ColdClimate ( )
52
Analog input / output modules
Analog output module
AO202
The analog output module AO202 offers two
high-precision 16 bit analog output channels.
•
•
•
•
•
•
•
•
•
2 analog outputs
Output voltage -10 V .. +10 V
Resolution: 16 bit
Outputs can be synchronized
G
alvanic isolation of channels
Galvanic isolation from system
Differential connection
Short circuit proof
Monitoring of internal power supply
Item
AO202
Item no.
00010692-00
AO202
Voltage outputs
Quantity
2
Output voltage
±10 V
Output impedance
output is corrected to ±2 mA
Digital resolution
16 bit
Value of the LSB
305 µV
Cross-talk attenuation
> 120 dB between the channels
Error at 25 °C
±2.5 mV (±0.0125 %)
Error in the entire temperature range
±12 mV (±0.06%)
Refresh cycle time
10 µs per channel
Galvanic isolation of channels
500 V
Galvanic isolation from system
500 V
Ambient conditions
Operating temperature
-30 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Execution variants
AO202
53
Analog output module; 2x Out +-10V; 16bit; high
­precision 0.0125%; 10µs refresh cycle; single isolated
Analog input / output modules
Analog output module
AO208/l
The analog output module AO208/I offers eight
13 bit current outputs.
•
•
•
•
•
•
•
8 analog outputs
Output current 0 .. 20 mA or 4 .. 20 mA
Resolution: 13 bit
Apparent ohmic resistance ≤ 500Ω
Galvanic isolation from system
Monitoring of internal voltages
Short circuit proof
Item
Item no.
AO208/I00011244-00
AO208/I 00017441-00
AO208/I
Current outputs
Quantity
8
Output current
0 .. 20 mA / 4 .. 20 mA
Digital resolution
13 bit
Apparent ohmic resistance
≤500Ω
Value of the LSB
2.44 µA
Cross-talk attenuation
> 70 dB between the channels
Error at 25 °C
±100 µA (±0.5 %)
Error at the entire temperature range
±160 µA (±0.8%)
Setting time of 1% of the output current range
Max. 500 µs
Refresh cycle time
500 µs
Galvanic isolation of channels
No isolation
Galvanic isolation from system
500 V
Ambient conditions
Standard
Operating temperature
Rel. humidity operation
ColdClimate ( )
-30 .. +60 °C
5 .. 95 % without
­condensation
5 .. 95 % with condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation 5 .. 95 % with condensation
Execution variants
AO208/I
Analog output module; 8x Out 20mA; 13bit; 0,5%;
500µs refresh cycle; isolated
AO208/I
Like AO208/I; ColdClimate ( )
54
Analog input / output modules
Analog output modules
AO202/SI, AO204/SI
The analog input module AO20x / SI
offers two or four high resolution analog
16 bit current output channels.
•
•
•
•
•
•
2 or 4 analog outputs
Output current 0 .. 20 mA
Resolution: 16 bit
Galvanic isolation of channels
Galvanic isolation from system
Short circuit proof outputs
Item
Item no.
AO202/SI00012246-10
AO204/SI00012246-00
AO202/SI, AO204/SI
Analog outputs
Quantity
2 (AO202 / SI) or 4 (AO204 / SI)
Output current
0 .. 20 mA
Apparent ohmic resistance
Up to 500 Ω
Digital resolution
16 bit
Value of the LSB
305 nA
Cross-talk attenuation
> 100 dB between the channels (50 .. 60 Hz)
Error at 25 °C
±0,2%
Error at the entire temperature range
±0,6%
Setting time of 0.1 % of the output current
range
Max. 3 ms
Galvanic isolation of channels
500 V
Galvanic isolation from system
500 V
Ambient conditions
Operating temperature
-30 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Execution variants
55
AO202/SI
Analog output module; 2x Out 20mA; 16bit; 0.2%; single
isolated
AO204/SI
Analog output module; 4x Out 20mA; 16bit; 0.2%; single
isolated
Analog input / output modules
Analog input/output modules
AIO288/x
The analog input/output module AIO288/x
offers eight analog input channels as well as eight
analog output channels.
• 8 analog inputs
• 8 analog outputs
•C
onnection possibility single-ended
or differential
• Power supply for up to 4 potentiometers
• Temperature inputs for up to
4 Pt100/Pt1000 sensors
• 2-wire or 4-wire inputs for
Pt100/Pt1000 sensors
• Wire break detection for the inputs (for
voltage and temperature)
• Short circuit proof outputs
•O
verload detection for
potentiometer power supplies
• Monitoring of the external
supply voltage
Item
Item no.
AIO28800014470-00
AIO288
00016157-00
AIO288/100014470-10
AIO288/x
Voltage inputs
Quantity
Max. 8
Input voltage
±1 V or ±10 V
Input impedance
> 100 kΩ
Digital resolution
14 bit
Allowed common mode
voltage
Max. ±1 V
Basic accuracy at 25 °C
Max. ±0.05 % of input voltage range
Input cutoff frequency
1.5 kHz (3 dB)
Cross-talk attenuation
> 60 dB
Sample time
200 µs
56
Analog input / output modules
AIO288/x
Voltage outputs
Quantity
Max. 8
Output voltage
±10 V
Digital resolution
14 bit
Allowed common mode voltage
Max. ±1 V
Basic accuracy at 25 °C
Max. ±0.025 % of output voltage range
Settling time of 1 % of the
output current range
Max. 400 µs
Cross-talk attenuation
> 60 dB
Refresh cycle time
200 µs
Current inputs
Quantity
Max. 8
Input current
0 .. 20 mA
Input impedance
243 Ω
Digital resolution
14 bit
Max. input current
35 mA (destruction limit)
Basic accuracy at 25 °C
Max. ±0.1 % of input current range
Input cutoff frequency
1.5 kHz (3 dB)
Sample time
200 µs
Temperature inputs
Temperature inputs
Pt100, Pt1000 selectable
Quantity
Max. 4
Connection type
2- or 4-wire, optional
Temperature range
-100 .. +500 °C
Input impedance
> 100 kΩ
Basic accuracy at 25 °C
Max. ±0.1 % of input current range
Input cutoff frequency
1.5 kHz (3 dB)
Value of the LSB
0.1 K
Sample time
200 µs
Galvanic isolation from system
500 V
Potentiometer power supply
57
Quantity
Max. 4
Voltage range
±10 V
Error at 25 °C
Max. ±100 mV
Load
Max. 40 mA
External power supply
Voltage range 18 .. 34 V DC
Current consumption 230 mA at +5 V DC
Galvanic isolation from system 500 V (only AIO288)
Analog input / output modules
AIO288/x
Ambient conditions
Operating temperature
Rel. humidity operation
ColdClimate ( )
Standard
-30 .. +60 °C
5 .. 95 % without
condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
5 .. 95 % with
condensation
Execution variants
AIO288
Analog input/output module; 8x In +-10V +-1V 20mA 4x Pt100/1000;
14bit; 0.1%; 200µs sample time; 8x Out +-10V; 4x Poti supply;
­isolated
AIO288
Like AIO288; ColdClimate ( )
AIO288/1
Analog input/output module; 8x In +-10V +-1V 20mA 4x Pt100/1000;
14bit; 0.1%; 200µs sample time; 8x Out +-10V; 4x Poti supply; NOT
isolated
58
Analog input / output modules
Temperature input module
PTAI216
The temperature recording module PTAI216 has
four analog input channels and 12 inputs for
Pt100/Pt1000 sensors.
•4
analog inputs ±10 V / ±1 V / 0 .. 20 mA
•1
2 inputs for Pt100/Pt1000 sensors
•S
ingle-ended or differential inputs
for analog signals
•2
-wire inputs for Pt100/Pt1000 sensors
•R
esolution 14 bit (AI) / 12 bit (Pt100/Pt1000)
•S
ample time 2.5 ms (AI) / 480 ms (Pt100/
Pt1000)
•C
hannels galvanically isolated from system
•w
ire break detection for the inputs
•M
onitoring of the external power
supply
Item
Item no.
PTAI21600010708-00
PTAI216 00017456-00
59
Analog input / output modules
PTAI216
Voltage inputs
Quantity
Max. 4
Input type
Single-ended or differential
Input voltage
±1 V or ±10 V
Input impedance
> 33 kΩ
Input filter
170 Hz (low pass 1st order)
Digital resolution
14 bit
Allowed common mode voltage
Max. ±1 V
Cross-talk attenuation
> 60 dB
Sample time
2.5 ms
Current inputs
Quantity
Max. 4
Input current
0 .. 20 mA
Input impedance
243 Ω
Digital resolution
14 bit
Max. input current
35 mA (destruction limit)
Error at operating temperature
-30 ... +60oC -> ±0.3%*
Sample time
2.5 ms
Pt100/Pt1000* inputs
Quantity
12
Input type
2-wire technology
Temperature range
-100 .. +300 °C
Constant current via sensor
Pt100: 3 mA
Pt1000: 0.3 mA
Digital resolution
12 bit
Value of the LSB
0.1 K
Averaging
Over 16 values per 480 ms
External power supply
Galvanic isolation from system
500 V
Voltage range
18 .. 34 V DC
Current consumption internal
Normally 70 mA at 24 V DC
Ambient conditions
Standard
Operating temperature
Rel. humidity operation
ColdClimate ( )
-30 .. +60 °C
5 .. 95 % without
condensation
Storage temperature
5 .. 95 % with
condensation
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Execution variants
PTAI216
Temp.-recording module; 12x Pt100/1000; 4x In +-10V +-1V 20mA;
14bit; 0.25 %; isolated
PTAI216
Like PTAI216; ColdClimate ( )
* only applies for DC in the input current range 20 mA
60
Analog input / output modules
Temperature input modules
TI214/x
The temperature recording modules TI214/x provide 14 temperature measuring channels in a single
module width. With the TI214 either Pt100/Pt1000
sensors in 2 and 3 wire technology or type J or K
thermocouples can be connected to each measuring
channel. The TI214/2 module allows for the connection of type N or S thermocouples. The sensor
type can be individually selected for each channel.
In this way, the most effective and cost-efficient
solution can be implemented for the application.
The average determination of the measured
value can be set between 16 fold and 64 fold
for easy an reliable interference suppression.
With the module version TI214 the temperature of the switching cabinet can be measured
on the same module with an inexpensive Pt100
sensor, while for example the temperature control systems are fitted with thermocouples.
The new 3-wire measuring evaluation of the
Pt100/Pt1000 sensor compensates the voltage error of both symmetrical cable runs and enables the
precision of complex 4-wire measuring technology to be implemented in inexpensive 3-wire technology. The Pt sensors can also be connected in
simple 2-wire technology and this is sufficient for
many applications with short measuring lines.
TI214/x
•Resolution 14 bit (16 bit measured value averaging)
•Averaging of measured values for interference suppression
•Wire break detection the inputs
•Channels isolated against the system
•Monitoring of the external power supply
•Cold junction temperature compensated
TI214
• 14 inputs for Pt100 / Pt1000 sensors as well as type
J or K thermocouples
• 2-wire or 3-wire input for Pt100 / Pt1000 sensors
TI214/2
• 14 inputs for thermocouplers type N or S
Item
Item no.
TI214
00014008-00
TI214/200014008-20
TI214 00018808-00
61
Analog input / output modules
TI214 / TI214 TI214/2
Quantity
14
14
Connection type Pt100/Pt1000
3-wire or 2-wire technology
-
Input filter
Low pass filter 1st order
cutoff frequency (3 dB) 17 kHz
Low pass filter 1st order
cutoff frequency (3 dB) 8Hz
Sensor types thermocouples
J or K in insulated or uninsulated
design in accordance with
DIN IEC584 each input can be
programmed for different types
N or S in insulated or uninsulated
design in accordance with
DIN IEC584 each input can be programmed for different types
Temperature range Pt100/Pt1000
-100 .. +800 °C
-
Temperature range thermocouples
J/K: -30 .. +1000 °C
N: -30 .. +1300 °C
S: -30 .. +1600 °C
Constant current Pt sensor
2 mA (Pt100), 200 µA (Pt1000)
-
Temperature measuring inputs
Digital resolution
14 bits (16 bits representation with measured value averaging)
Value of the LSB
0.055 K (Pt100 / Pt1000)
0.062 K
(thermocouple -30 .. +1000 °C)
0.08 K
(thermocouple N -30 .. +1300 °C)
0.098 K
(thermocouple S -30 .. +1600 °C)
Base accuracy
0.1 % of measuring range at
25 °C (Pt100 / Pt1000)*
0.15 % of measuring range at
+25 °C (thermocouples J / K)**
0.15 % for type N and
0.25 % for type S of measuring
range at +25 °C (thermocouples
N / S)**
Conversion time
80 ms at 16 fold averaging
320 ms at 64 fold averaging
1 ms without averaging
80 ms at 16 fold averaging
320 ms at 64 fold averaging
Thermocouples linearization
Polynomial to IEC60584 part 1,
for sensor types J or K
Polynomial to IEC60584 part 1,
for sensor types N or S
Error detection
Wire break
Interference voltage strength
-36 V .. +36 V
External power supply
Galvanic isolation from system
500 V
Voltage range
18 .. 34 V DC
Current consumption internal
normally 160 mA at + 24 V DC
Reverse polarity protection
Ambient conditions
Yes
Rel. humidity operation
ColdClimate ( )
Standard
Operating temperature
-30 .. +60 °C
5 .. 95 % without condensation
5 .. 95 % with condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Models
TI214
Temperature recording module; 14x thermocouple type J,K (FeCo/
NiCrNi); Pt100/1000; 14bit; 0.15%; isolated
TI214/2
Temp.-recording module; 14x thermocouple type N,S; 14 bit;
0.15%; isolated
TI214 Like TI214; ColdClimate ( )
* only applies for 3-conductor technology
** without consideration of cold point compensation
62
Analog input / output modules
Strain gauge input module
DMS202
The strain gauge module DMS202 is a two-channel, micro controller operated measuring module
to read quickly changing DMS signals up approx.
1 kHz with a sample time of only 12.5 µs.
•
•
•
•
2
DMS measurement inputs
H
igh-quality plug-in connector
2
analog measurement outputs
A
utomatic measuring range selection
(input)
•W
ire break detection on the measurement inputs
•M
onitoring of the external
supply voltage
Item
Item no.
DMS20200009884-00
63
Analog input / output modules
DMS202
Bridge supply
Carrier frequency
5 kHz ±2 %
Amplitude
4 Veff ±2 %
Synchronization of the carrier frequency
Optional
Synchronization range
5 kHz ±2 %
DMS amplifier input
Input resistance
> 5 MΩ
Desired signal bandwidth
1 kHz
Resolution
12 bit
max. input common mode voltage
10 V (no overdrive)
CMRR (0 .. 5 kHz)
> 80 dB
Wire break monitoring
Yes, error message
Galvanic isolation from system
500 V
Monitoring of the ext. voltage
Yes, power-fail signal
Conversion time
12.5 µs for one channel, 25 μs for two-channel operation
Measurement range selection
2.0 / 4.0 / 8.0 / 16.0 mV or Auto Range
Measurement range switchover
Automatic or via software
Measurement outputs
Output voltage
0 .. 10 V
Internal resistance
<2Ω
Load resistor
> 2.5 kΩ
Special functions
Peak value capture
Electronic capacity comparison
Carrier frequency synchronization
External power supply
Voltage range
18 .. 34 V DC
Current consumption external
100 mA at 24 V DC
Reverse polarity protection
Yes
Galvanic isolation from system
500 V
Ambient conditions
Operating temperature
0 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % without condensation
Execution variants
DMS202
Strain gauge measuremet, 2x full bridge; +-2/4/8/16mV;
25µs sampling time; 5 kHz carrier frequency, 12bit; isolated
64
Function modules
Flexibility and precision in soft motion control.
As the leading provider in the field of soft
motion control, Bachmann electronic offers
a flexible line of modules for directly wired
motion control.
face). The possibility of controlling the drives
with analog signals (voltage), step motor outputs or PWM output channels allows
­flexible configuration.
Bachmann modules cover all types of data
acquisition, from fast pulse and incremental encoder cards with bandwidths up to
8 MHz to SSI (Serial Synchronous Inter-
All encoder interface modules of the M1
system offer precise synchronizability as
well as comprehensive functional support
for the programmer.
Counter modules
CNT204 / x
Features
Number of counter inputs: 4
(for single-channel pulse encoders, zero initiators, triggers)
Number of incremental encoders: 2 input channels
(HTL and / or RS422)
Encoder power supply direct from the module via the
connectors
Inputs can be synchronized
Encoder interface modules
ISI222 / x
Features
Input channels for incremental or SSI encoder: 2
Output channels analog: 2 (±10 V DC)
Input channels digital: 4 (reference, trigger)
Encoder power supply directly from the module via the
connectors
Monitoring of all external supply voltages
Max. input frequency: 1 MHz / 8 MHz
65
Pulse width modulation
module PWM202
Features
Pulse width modulated output channels: 2
18 .. 48 V DC external supply TTL
Integrated current control
Output current: to 2 A
Resolution: 10 / 16 bit
Monitoring of the load current
Monitoring of all external supply voltages
Axis controller module
ACR222 / 2
Features
Interfaces for stepping motor output stages up to
150 kHz: 2
Interfaces for incremental encoders to 1 MHz: 2
Encoder power supply direct from the module via the
connectors
Monitoring of all external supply voltages
Linear or sine shaped acceleration profiles
External set or integrated profiles
66
Function modules
Counter modules CNT204/x
The counter module CNT204 / x contains four
counters for single line pulse generators. Two of
the channels can optionally be used as inputs for
incremental encoders.
•4
counter inputs for single line pulse generators
•Status indication: LED (green) per counter/
initiator input
•2 input channels for incremental encoders
•Encoder power supply directly from the module
via the connectors
•Inputs can be synchronized
•Monitoring of all supply voltages
•Period measurement with 42 ns resolution
•Differential measurement (phase shift between
C1 and C3 or C2 and C4) with 42 ns resolution
Item CNT204/ H
CNT204/H CNT204/R
67
Item no.
00010709-10
00016407-10
00010709-20
Function modules
CNT204/x
Incremental encoder inputs
Quantity
2
Counter resolution
32 bit
Input signals
A-, A+ / B-, B+ / N-, N+
Signal evaluation
1- / 2- / 4-edge evaluation or pulse direction mode
Max. input frequency
1 MHz (RS422) / 300 kHz (HTL)
Input filter
185 kHz .. 6 MHz adjustable, default 6 MHz
Counter inputs
Quantity
4 (2 if INC inputs are used)
Counter resolution
32 bit
max. input frequency
20 kHz
min. pulse length
25 µs
Input filter
183 Hz .. 46.88 kHz adjustable, default off (fg=100 kHz)
Encoder power supply
+5 V
+24 V
voltage
+5 V
Uext -1 V
Tolerance
±5 %
like Uext
max. current / encoder
200 mA
300 mA
Ripple
< 150 mVss
like Uext
Short circuit proof
Yes, permanent
Yes, permanent
External power supply
Power supply
18 .. 34 V DC
Current consumption internal
40 mA at 24 V + 1.2x current consumption of the encoders
Reverse polarity protection
Yes
Ambient conditions
Operating temperature
Rel. humidity operation
Standard
ColdClimate ( )
-30 .. +60 °C
5 .. 95 % without condensation
5 .. 95 % with condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Execution variants
CNT204/H
Counter module; 2x INC HTL 300kHz + 2x counter HTL 20kHz oder
4x counter HTL 20kHz; HTL=24V; 32bit; INC A,A/B/N; position; phase
­difference; period; trigger; isolated
CNT204/H
Like CNT204/H; ColdClimate ( )
CNT204/R
Counter module; 2x INC RS422 1MHz + 2x counter HTL 20kHz oder
4x counter HTL 20kHz; HTL=24V; 32bit; INC A,A/B/N; position; phase
­difference; period; trigger; isolated
68
Function modules
Positioning modules ISI222/x
Especially designed for sophisticated motion control applications the ISI222 module offers compact
equipment and optimum precision. Equipped for
the total control of two motion axes, the module
features a number of encoder interfaces for position acquisition, analog outputs for the application
of manipulated variables, as well as digital inputs
for the initiator or trigger. Furthermore, due to the
central communication concept, all I / Os of the remaining M1 system can also be incorporated into
the motion control (limit switches, etc.).
Input frequencies up to 8 MHz and the integrated
synchronization (IO-Bus-Sync) with the total system allow highly dynamic and precise movements.
Beside the full compatibility to the well proven
controller modules M-SMC, M-CNC and M-SHAFT,
also the user own programs and individually
designed control tasks can utilize the extensive
integrated functions of the module simply via
the known standard interfaces (SVI, MIO). The
extensive integrated error monitoring with ongoing checking of the encoder resolution identifies
hard-to-see wiring or ESD problems and allows
the application especially under difficult environmental conditions.
•2
input channels for incremental and SSI
encoders
•F
ull 32 bit counter
•2
analog outputs (14 bit)
•4
fast digital input channels for initiator and
trigger
•P
osition measurement / position storage can be
initiated via triggers
•V
irtual for use in applications: zero pulse, speed,
etc.
• Synchronization via SYNC / PreSYNC
•E
ncoder supply via module
•M
onitoring of the encoder voltage
•W
ire break monitoring (encoder)
Item Item no.
ISI22200013737-00
ISI222 00016421-00
ISI222 / 8
00014127-00
69
Function modules
ISI222 / x
Encoder interface module
Quantity
2
Counter resolution
32 bit
Input signals
A-, A+ / B-, B+ / N-, N+
Signal evaluation
1- / 2- / 4-edge evaluation or pulse direction mode
Input frequency
Max. 1 MHz (ISI222), max. 8 MHz (ISI222 / 8)
Synchronization
By means of SYNC signal
Modes
Reference value monitoring
Conditional storage of counter value
Conditional load / rest of counter value
Speed measurement
Error detection
Wire break, encoder resolution monitoring
Galvanic isolation of channels* 500 V
SSI encoder interface*
Quantity
2
Data word length
programmable up to 32 bits
Input signals
D-, D+
Output signals
T-, T+
Data format
Graycode and binary format, others can be evaluated by SW
Transfer clock rate
100 kHz .. 2 MHz
Synchronization
Via preSYNC function
Encoder power supply
Output voltage ranges
+5 V and +15 V selectable with jumper, 24 V looped through
Output voltage
+5 V
+15 V
-1 V
Tolerance
±5 %
±3 %
like Uext
max. current / encoder
250 mA
100 mA
300 mA
Yes, permanent
Yes, permanent (PTC)
Short circuit proof
Yes, permanent
Ripple
< 150 mVss at +5 V and +15 V
Galvanic isolation of channels
500 V
Analog outputs
Quantity
2
Output voltage
±10 V
Resolution
14 bit
Output current
Max. ±2 mA
Conversion time
<40 µs
Basic accuracy at 25 °C
0.025 %
Error at the entire
Temperature range
±0.1%
Setting time of 1% of the
output current range
Max. 500 µs
Error detection
Wire break
Short circuit proof
Yes, permanent
Synchronization
By means of SYNC signal
* only for ISI222
70
Function modules
ISI222 / x
Digital inputs
Quantity
4 (2 INIT, 2 TRIG)
voltage
18 .. 34 V DC
Input delay
30 µs default, filter adjustable
Acc. to IEC 61131
Type 1
Function
INIT: initiator, trigger for strobe register, digital input
TRIG: trigger for strobe register, digital input
Connection type
Connection for analog and
digital I / O
Phoenix Contact MINICOMBICON connector RM 3.5 with flange
Connection type
Screw clamp, spring tension clamp
plug codable, labeling by channels
Operating conditions
Supply voltage
Mounting
Mounting position
Ambient conditions
18 .. 34 V DC
Mountable on backplane BS2xx
Horizontal (vertical at -20 .. +55 °C
operating temperature)
Standard
ColdClimate ( )
Operating temperature
Rel. humidity operation
Horizontal (vertical at -30 .. +55 °C
operating temperature)
-30 .. +60 °C
5 .. 95 % without condensation
5 .. 95 % with condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Execution variants
71
ISI222
Positioning module; 2x In INC/SSI; 1MHz; 32bit; RS422 level; INC A,
A/B/N; position; gate time; period; velocity; encoder supply 5V / 15V / 24V;
2x Out +-10V; 14bit; 0.025 %; 40µs; synchronized; PreSYNC; 4x DI 24V;
trigger; homing
ISI222
Like ISI222; ColdClimate ( )
ISI222 / 8
Positioning module; 2x In INC; 8MHz; 32bit; RS422 level; INC A, A/B/N;
position; gate time; period; velocity; encoder supply 5V / 15V / 24V; 2x Out
+-10V; 14bit; 0.025 %; 40µs; synchronized; PreSYNC; 4x DI 24V; trigger;
homing; SSI-Encoder not supported
Function modules
Pulse Width Modulation Module
PWM202
The pulse width modulation module PWM202 has two
power outputs for direct activation of inductive or
ohmic loads, such as DC motors, immersion coils, etc.
with pulse width modulated signals.
•
•
•
•
•
•
•
pulse-width modulated output channels
2
2 shielded DSub connectors for output channels
Status indication: LED (green) per output
Choice of high-power or TTL output level
Monitoring of the load current
Monitoring of the external supply voltage
Monitoring of the internal temperature
Item Item no.
PWM20200011056-00
PWM202
Outputs
Quantity
2
State indicating LEDs
RDY yellow, OUT-1 / OUT-2 green
Output voltage
18 .. 48 V (= Uexternal) or TTL level
Output current
0 .. 2 A at f ≤ 40 kHz and Uout ≤ 48 V (TA = +60 °C)
Frequency
Channel 1: 3 Hz .. 40 kHz adjustable
Channel 2: 155 Hz .. 40 kHz adjustable
Duty cycle
0 .. 100 % individually adjustable for each channel
Resolution channel 1
16 bit, edge aligned or center aligned
Resolution channel 2
10 bit, edge aligned
Galvanic isolation from system
500 V
Load resistor
Normally 20 Ω
External power supply
Voltage range
18 .. 48 V DC
Power consumption
Max. 10 W + load
Reverse polarity protection
Yes
Monitoring
External power supply
Yes, power-fail signal + interrupt
Overvoltage
Yes
Undervoltage
Yes
Overcurrent (channel)
Yes
Ambient conditions
Operating temperature
-30 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Execution variants
PWM202
Pulse width modulation module; 2 channels each 2A/48V or TTL;
actuator or current regulation; isolated
72
Function modules
Axis controller module
ACR222/2
The axis controller module ACR222/2 is a encoder
interface module to operate one / two (micro)
stepping motor output stages with stepper
frequencies of up to 150 kHz.
•2
interfaces for stepping motor output stages
to 150 kHz
•2
interfaces for incremental encoders up to 1 MHz
• Encoder
power supply directly from the module
via the connectors
• Inputs
for home, abort and
2 limit switches per channel
• Monitoring
of the external supply voltage
2
• Linear, sine or parabolic acceleration
• Two-step linear speed profiles
Item ACR222 / 2
73
Item no.
00009928-10
Function modules
ACR222/2
Encoder interface
Counter resolution
24 bit
Counter modes
1- / 2- / 4-edge evaluation
Encoder frequency
Max. 1 MHz
Inputs
HEDL (HP / AVAGO interface) / RS422
Galvanic isolation from system
500 V
Encoder power supply
+5 V or +15 V selectable with jumper
Motor controller interface
Stepper frequency
Max. 150 kHz
Number of steps (range)
1 .. 16 777 215
Acceleration type
Linear, sin2- or parabolic
Acceleration time / braking time
8 ms .. 131 s
Output voltage
Input voltage
Low: 0 .. 2 V, high: 3 .. 34 V, Imax = 10 mA
Low: 0 .. 3 V, high: 4 .. 30 V
Voltage range
18 .. 34 V DC
Current consumption internal
Normally 400 mA at 24 VDC + Σ current consumption of
the encoders and sensors
Galvanic isolation from system
500 V
Reverse polarity protection
Yes
Ambient conditions
Operating temperature
0 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % without condensation
Execution variants
Stepper motor module; 2x Out 150kHz; 2x In INC; 1MHz;
RS422; 8x DI 24V; acceleration modes linear/sine²/
parable; without power amplifier; encoder supply 5/15V
ACR222 / 2
maximum frequency [kHz]
Start ramp
[ms]
maximum frequency [kHz]
breaking ramp
[ms]
Start ramp
[ms]
middle frequency [kHz]
breaking ramp
[ms]
position
or SW-trigger
74
Grid measurement module
Safety and efficiency of the electrical energy supply.
The safety and efficiency of the electrical
energy supply are placing increasing
demands on the generator units,
transmission systems and consumers. A
new generation of systems for measuring,
monitoring and protection provides an
essential technical basis. Our grid modules
supply the latest state-of-the-art technology
as a fully integrated solution in the
automation units of the M200 system. This
provides modular expansion capability, data
storage and communication over several
fieldbus and telecontrol interfaces that are
simple and affordable.
High resolution and fast acquisition of all
grid variables forms the indispensable basis
of all grid modules. The integrated energy
metering simplifies handling in engineering
and operation. In order to ensure network
stability, generator units must be able to
guarantee a defined response according to
the relevant grid codes. Faults in the grid or
in the plant must lead to defined responses
such as the provision of control power or grid
Grid measurement, protection and
synchronization module GSP274
Features
Measures current, voltage, frequency, power and
power quality
Synchronism-check relay
Monitoring functions to ensure safe generator
operations
Controls two circuit breakers
Integrated fault recorder
Provides grid measurement simulation
Integrated sequence of events recorder
4Q energy counter
Grid measurement and protection
module GMP232
Features
Measures current, voltage, frequency, power and
power quality
Input voltage up to 690 VL-L, RMS
Numerous monitoring functions
Integrated fault recorder
Sequence of events recorder with real time stamp
Two integrated relays
Grid measurement simulation
Monitoring functions are independent of PLC status
75
disconnection. The GSP274 and GMP232 module
series offer for this configurable protection and
monitoring functions in accordance with the
latest standards. The integrated harmonics
analysis function deals with the problems of
power quality caused by increasingly larger
power electronic components. Precise, timestamped event logging and integrated realtime data recorders provide a convenient
basis for commissioning or fault analysis.
Furthermore, the GSP274 modules also provide
a synchronization unit for the automatic grid
coupling of generators. GM260 modules
impress with their particularly compact
design and simple handling for consumption
optimization and energy monitoring.
Grid measurement module
GM260
Features
Current, voltage, frequency and grid measurement
Remanent four-quadrant power counter
Rated voltage up to 480 VL-L, RMS
Robust and reliable hardware
76
Grid measurement module
Grid measurement, protection and
synchronization module GSP274
The GSP274 enables the safe, reliable and automatic
synchronization of generator units to the power
supply grid. It also provides a number of monitoring
functions for generator and grid protection. The circuitbreakers are tripped by the module directly via digital
outputs and relays. Additional digital inputs enable
the monitoring of the relevant switching state. The
continuous monitoring of grid harmonics up to the 50th
harmonic can be used for direct responses as well as
for evaluating the power quality.
Item Item No.
GSP27400019756-00
The module is provided with an integrated realtime data recorder for the high-precision recording
of up to 16 measuring channels during protective
tripping or synchronization. Error events are recorded
continuously and stored permanently with a high
resolution time entry. The internal time base of the
module can be synchronized to an external time
source (e.g. IEEE 1588 Precision Time Protocol),
which supports the analysis of the data from spatially
separated measurement and protection devices.
The GSP274 is fully integrated in the Bachmann
SolutionCenter. Configurations can be created simply
and stored for later reuse. Both the measured channel
values and also the derived values are made available
directly in the user interface. Commissioning and
fault analysis are simplified with tabular, phasor and
time sequence displays. Event logs and recorded
time sequences can be exported in CSV respectively
COMTRADE format. The integrated simulation
function simplifies the configuration of protection and
monitoring functions.
• Measurement of current, voltage, frequency, power,
power factor, phase angle
• Measurement of grid harmonics up to the
50th (power quality)
• Synchronization monitoring / Synchro-check
• Monitoring/Protection functions for grid and
generator protection
• Controls two circuit-breakers
• Integrated real-time data recorder
• Integrated event logging
• 4Q energy counter
• Measured value simulation
77
Grid measurement module
GSP274 - Grid measurement
Current/voltage measurement
Measuring method
True RMS (incl. harmonics)
Sampling rate
50 µs (20 kHz)
Measurement interval
50 Hz: 10 ms
60 Hz: 8.33 ms
Voltage measurement
Number
7 (generator: L1,L2,L3,N / grid: L1,L2,L3,N / busbar Lx,Ly)
Maximum rated voltage
UL-L, RMS: 480 VAC UL-N, RMS: 277 VAC
Voltage measuring range
UL-L, RMS: 17.3 – 728 VAC, UL-N, RMS: 10 – 420 VAC
Accuracy*
±0.1 %
Continuous overload
UL-L, RMS: 675 VAC, UL-N, RMS: 390 VAC
Short-term overload (10x10 s, Interval 10 s) UL-L, RMS: 1143 VAC, UL-N, RMS: 660 VAC
Input impedance
>2 MΩ
Current measurement
Number
4 (generator: 3x, Generator star/neutral-point: X 1)
Accuracy*
±0.1 %
Current transformer rated current
5A
Current measuring range
0 – 10 AAC
Continuous overload
10 AAC
Short-term overload
100 AAC
(5x1 s, interval 300 s)
Frequency measurement
Rated frequency
50 / 60 Hz
Reference range
50 Hz: 35 to 65 Hz
60 Hz: 45 to 75 Hz
Accuracy*
±0.01 Hz
Measurement interval
Between two zero crossings
50 Hz: 10 ms
60 Hz: 8.33 ms
Frequency change measurement
Yes
Maximum frequency change
±1 Hz/s
Power measurement – active, reactive and apparent power
Measured values
P, Q, S per phase and as total
Accuracy*
±0.2 %
Calculation method
DIN 40110-2, IEC61400-21
Measurement interval
Calculation over one period
50 Hz: 20 ms
60 Hz: 16.67 ms
* Accuracy values as a percentage of the nominal value at 25 °C
78
Grid measurement module
GSP274 - Grid measurement
Energy
Accuracy*
±0.2 %
Resolution
1 Ws
Active energy
Supplied (positive), drawn (negative)
Reactive energy
Supplied (positive), drawn (negative)
Type of memory
Nonvolatile (on the module)
Measurement interval
Calculation over one period
50 Hz: 20 ms
60 Hz: 16.67 ms
Power quality
Voltage
Total harmonic distortion (THD) per phase
Current
Total demand distortion (TDD) per phase
Voltage harmonics
Amplitudes of harmonics up to 50th harmonic per phase
Current harmonics
Amplitudes of harmonics up to 50th harmonic per phase
Calculation method
EN 61000-4-7
Measurement interval
50 Hz: Calculation over 10 periods
60 Hz: Calculation over 12 periods
Digital inputs – Switch position indication
Number
4
Signal rated voltages
24 V DC (type 1 acc. to DIN EN 61131-2)
Input voltage range (H)
15 to 34 V DC
Input voltage range (L)
-34 to 5 V DC
Internal resistance
6.8 kOhm
Input delay (typically)
1 ms
Status display (LED)
Green
Digital outputs – Synchronization and alarming
Number
4
Signal rated voltages
24 V DC (type 1 acc. to DIN EN 61131-2)
Output voltage range (H)
18 to 34 V DC
Output current max.
0.5 A
Status display (LED)
Green
Digital relay outputs – Grid and system protection
79
Number/type
2 changeover contacts
Signal rated voltages
230 V AC, 48 V DC, 24 V DC (not mixed)
Output current max.
Nominal
Nominal
Nominal
Nominal
Output current overload
4A
Status display (LED)
Green
0.5
0.5
1A
2A
A at +24 VDC, DC-13
A at +24 VDC, resistive load
at 230 VAC, AC-15
at 230 VAC, resistive load
Grid measurement module
GSP274 limit value monitoring
Figure 1: Available protection elements acc. to ANSI IEEE Std C37.2 – 2008 – overview
GSP274 - Limit value monitoring
Undervoltage/overvoltage (ANSI 27/59)
Accuracy*
±0.1 % full scale
Resolution
0.1 % URated
Delay
0 to 65535 ms
Evaluated potentials
Phase-to-phase or phase-to-neutral
Protection elements
U<
U<<
U>
U>>
Undervoltage warning
Undervoltage error
Overvoltage warning
Overvoltage error
Underfrequency/overfrequency (ANSI 81 U/O)
Accuracy*
±0.01 Hz
Delay
0 to 65535 ms
Protection elements
f<
f<<
f<<<
f>
f>>
f>>>
Underfrequency inner band
Underfrequency middle band
Underfrequency outer band
Overfrequency inner band
Overfrequency middle band
Overfrequency outer band
80
Grid measurement module
GSP274 - Limit value monitoring
Q(U)
Description
Voltage dependent directional reactive power protection. Used to
support the voltage during grid faults. Trips if all three evaluated
voltages are below a certain limit (e.g. 0.85 URated) and inductive
reactive power is drawn from the power supply grid.
Rate of change of frequency – ROCOF (ANSI 81 R)
Description
To calculate the frequency change over time the last 10 (50 Hz) or 12
(60 Hz) frequency samples are linearly interpolated.
Vector jump (ANSI 78)
Description
Monitoring of sudden phase shifts for detection of sudden load
changes or islanding.
Overcurrent (ANSI 50TD)
Accuracy*
±0.1 % full scale
Resolution
0.1 % of IRated
Delay
0 to 65535 ms
Protection elements
I>
I>>
Overcurrent warning
Overcurrent error
Time-dependent undervoltage monitoring – FRT (Fault Ride Through)
Description
Time-dependent undervoltage monitoring is triggered if one of the
three evaluated voltages falls below a curve U(t) configured via interpolation points. Up to 10 time/voltage pairs are available to calculate
a grid-code dependent limit curve.
Voltage asymmetry (ANSI 47)
Description
EN 50160: Asymmetry is defined as the ratio of negative sequence
components to positive sequence components. The reference value is
the current basic oscillation component.
Current asymmetry (ANSI 46)
Description
EN 50160: Asymmetry is defined as the ratio of negative sequence
components to positive sequence components. The reference value is
the current basic oscillation component.
Power quality monitoring – PQM
81
Description
Monitors voltage and current harmonics up to the 50th harmonic.
Trips if one of the pre-defined limits is exceeded (evaluation per
phase).
Protection elements
THD
TDD
H2 to H50
H2 to H50
Total harmonic distortion
Total demand distortion
Individual amplitudes of voltage harmonics
Individual amplitudes of current harmonics
Grid measurement module
GSP274 - Limit value monitoring
Alarm relays (ANSI 74)
Description
Two relays for actuating the circuit-breakers are provided for single
fault tolerant grid and system protection acc. to VDE-AR-4105. See
Digital relay outputs
Synchronization test relays (ANSI 25)
Description
Digital outputs control up to two circuit-breakers (2 DO per circuitbreaker). They are activated by the GSP module if the synchronization
criteria are fulfilled. Pulse or continuous signal can be configured for
the actuation. See Digital outputs
Trip circuit monitoring – TCM
Description
Digital inputs are provided to monitor the actual switching state of the
circuit-breakers. See Digital inputs
Time synchronization
Basic principle
GSP module is synchronized automatically with the real-time clock of
the PLC-CPU. This can be synchronized via the network.
Physical medium
Ethernet (CPU)
Protocols
IEEE 1588 PTP (Precision Time Protocol)
SNTP (Simple Network Time Protocol)
Event logging with real-time stamp – SER (sequence of events recorder)
Description
Monitoring events (configured alarm/protection functions) are stored
with a precise time reference when they occur.
Type of memory
nonvolatile (on the module)
Size
1000 entries
Real-time data recorder / digital fault recorder – DFR
Description
The GSP module is provided with 3 integrated real-time data recorders. One data recorder can be used for recording the synchronization
sequence between the generator and busbar and one for busbar and
grid. Another data recorder can carry out recordings when triggered
by a monitoring function.
Number of channels
16 channels (measured values, digital I/O, calculated values)
Memory depth per channel
40,960 sampling values (4 s at 100 µs sampling rate)
Sampling rate
100 µs, 200 µs, 400 µs, 800 µs, 1.6 ms
Pre-trigger
Yes
82
Grid measurement module
GSP274 - Module properties
Electrical safety
Product standard
IEC/EN61131-2
Generic standard
IEC/EN60664-1
Pollution degree
2
Overvoltage category
3
Test surge voltage
4 kV
Protection class
2
Approvals / certificates
General
CE, UL/cUL, CCC
Medium voltage directive
BDEW:2008, FGW TR3:2011 (Rev. 22), FGW TR8:2011 (Rev. 5)
Low-voltage directive
VDE AR-N-4105:2011
Marine
GL, DNV, LR, ABS, BV
Others
In preparation: G59/2:2010, IEEE 37.90:2006
Ambient conditions
Operating temperature
-30 to +60 °C
Rel. air humidity, operation
5 to 95 % no condensation
Storage temperature
-40 to +85 °C
Rel. air humidity, storage
5 to 95 % no condensation
Maximum operating height
2,000 m above sea level (operation up to 4,500 m on request)
Power supply
Via backplane
+5 V | ≤ 316 mA, +15 V| ≤ 21 mA, -15 V | ≤ 23 mA
External on the module
24 V | 110 mA
System requirements
Hardware
All M1 CPU families apart from ME203, SK1 backplane not required
Software
M-Base 3.90 / SolutionCenter 1.90 or higher
Models
GSP274
Grid measurement, protection and synchronization module; 7x In
480V, 4x In 5A; 4x In 5A; 4x In 24V; 4x Out 24V; 2x Out Relay
24/48V DC, 230V AC; U-, I-, P-, Q-, f-measurement; 4Q-energy
­ etering, integrated monitoring/protection functions, harmonic
m
analysis, integrated realtime data recorder (16 channels); sequence
of event log with realtime stamp
83
Grid measurement module
Grid measurement and protection
module GMP232
The GMP232 module enables the safe, reliable and
fast measuring of all relevant values for threephase electrical networks. It also provides a number
of monitoring functions for generator and grid
protection. Up to two circuit-breakers/trip circuits are
triggered by the module directly via relay outputs.
The continuous monitoring of grid harmonics up to the
50th harmonic can be used for direct responses
as well as for evaluating the power quality.
Item Item No.
GMP23200017829-00
GMP232 00019063-00
The module is provided with an integrated real-time
data recorder for the high-precision recording of up
to 16 measuring channels during alarm/protection
events. Error events are recorded continuously and
stored permanently with a high resolution time
entry. The internal time base of the module can
be synchronized to an external time source (e.g.
IEEE 1588 Precision Time Protocol), which supports
the analysis of the data from spatially separated
measurement and protection devices.
The GMP232 is fully integrated in the Bachmann
SolutionCenter. Configurations can be created simply
and stored for later reuse. Both the measured channel
values and also the derived values are made available
directly in the user interface. Commissioning and
fault analysis are simplified with tabular, phasor and
time sequence displays. Event logs and recorded
time sequences can be exported in CSV respectively
COMTRADE format. The integrated simulation
function simplifies the configuration of protection and
monitoring functions.
• Measurement of current, voltage, frequency, power,
power factor, phase angle
• Direct connection to input voltages up to 690 VL-L, RMS
• Measurement of grid harmonics up to the 50th
(power quality)
• Monitoring/Protection functions for grid and
generator ­protection
• Direct relay outputs for circuit-breaker/trip circuits
• Integrated real-time data recorder
• Integrated event logging
• 4Q energy counter
• Measured value simulation
84
Grid measurement module
GMP232 – Grid measurement
Current/voltage measurement
Measuring method
True RMS (incl. harmonics)
Sampling rate
50 µs (20 kHz)
Measurement interval (RMS values)
50 Hz: 20 ms
60 Hz: 16.67 ms
Individual sampling values
Intervals that can be called via function calls in the user application:
100 µs, 200 µs, 400 µs, 800 µs, 1.6 ms (via block access)
Voltage measurement
Number
3
Maximum rated voltage
UL-L, RMS: 690 VAC UL-N, RMS: 400 VAC
Voltage measuring range
UL-L, RMS: 17.3 – 1195 VAC, UL-N, RMS: 10 - 690 VAC
Accuracy*
±0.1 %
Continuous overload
UL-L, RMS: 1437 VAC, UL-N, RMS: 830 VAC
Short-term overload(10x1 s, interval 10 s)
UL-L, RMS: 2390 VAC, UL-N, RMS: 1380 VAC
Input impedance
>2 MΩ
Current measurement
Number
3
Accuracy*
±0.1 %
Current transformer rated current
5A
Current measuring range
0 – 10 AAC
Continuous overload
10 AAC
Short-term overload
(5x1 s, interval 300 s)
100 AAC
Frequency measurement
Rated frequency
50 / 60 Hz
Reference range
50 Hz: 35 to 65 Hz
60 Hz: 45 to 75 Hz
Accuracy*
±0.01 Hz
Measurement interval
Between two zero crossings
50 Hz: 20 ms
60 Hz: 16.67 ms
Frequency change measurement
Yes
Maximum frequency change
±1 Hz/s
Power measurement – active, reactive and apparent power
Measured values
P, Q, S per phase and as total
Accuracy*
±0.2 %
Calculation method
DIN 40110-2, IEC61400-21
Measurement interval
Calculation over one period
50 Hz: 20 ms
60 Hz: 16.67 ms
* Accuracy values as a percentage of the nominal value at 25 °C
85
Grid measurement module
GMP232 – Grid measurement
Energy
Accuracy*
±0.2 %
Resolution
1 Ws
Active energy
Supplied (positive), drawn (negative)
Reactive energy
Supplied (positive), drawn (negative)
Type of memory
Nonvolatile (on the module)
Measurement interval
Calculation over one period
50 Hz: 20 ms
60 Hz: 16.67 ms
Power quality
Voltage
Total harmonic distortion (THD) per phase
Current
Total demand distortion (TDD) per phase
Voltage harmonics
Amplitudes of harmonics up to 50th harmonic per phase
Current harmonics
Amplitudes of harmonics up to 50th harmonic per phase
Calculation method
EN 61000-4-7
Measurement interval
50 Hz: Calculation over 10 periods
60 Hz: Calculation over 12 periods
Digital relay outputs
Number/type
2 changeover contacts
Signal rated voltages
230 V AC, 48 V DC, 24 V DC (not mixed)
Output current max.
Nominal
Nominal
Nominal
Nominal
Output current overload
4A
Status display (LED)
Green
0.5
0.5
1A
2A
A at +24 VDC, DC-13
A at +24 VDC, resistive load
at 230 VAC, AC-15
at 230 VAC, resistive load
86
Grid measurement module
GMP232 – Limit value monitoring
Undervoltage/overvoltage (ANSI 27/59)
Accuracy*
±0.1 % full scale
Resolution
0.1 % URated
Delay
0 to 65535 ms
Evaluated potentials
Phase-to-phase or phase-to-neutral
Protection elements
U<
U<<
U>
U>>
Undervoltage warning
Undervoltage error
Overvoltage warning
Overvoltage error
Underfrequency/overfrequency (ANSI 81 U/O)
Accuracy*
±0.01 Hz
Delay
0 to 65535 ms
Protection elements
f<
f<<
f<<<
f>
f>>
f>>>
Underfrequency inner band
Underfrequency middle band
Underfrequency outer band
Overfrequency inner band
Overfrequency middle band
Overfrequency outer band
Q(U)
Description
Voltage dependent directional reactive power protection. Used to
support the voltage during grid faults. Trips if all three evaluated
voltages are below a certain limit (e.g. 0.85 URated) and inductive
reactive power is drawn from the power supply grid.
Rate of change of frequency – ROCOF (ANSI 81 R)
Description
To calculate the frequency change over time the last 10 (50 Hz) or 12
(60 Hz) frequency samples are linearly interpolated.
Vector jump (ANSI 78)
Description
Monitoring of sudden phase shifts for detection of sudden load
changes or islanding.
Overcurrent (ANSI 50TD)
Accuracy*
±0.1 % full scale
Resolution
0.1 % of IRated
Delay
0 to 65535 ms
Protection elements
I>
I>>
Overcurrent warning
Overcurrent error
Time-dependent undervoltage monitoring – FRT (Fault Ride Through)
Description
Time-dependent undervoltage monitoring is triggered if one of the
three evaluated voltages falls below a curve U(t) configured via interpolation points. Up to 10 time/voltage pairs are available to calculate
a grid-code dependent limit curve.
Voltage asymmetry (ANSI 47)
Description
87
EN 50160: Asymmetry is defined as the ratio of negative sequence
components to positive sequence components. The reference value is
the current basic oscillation component.
Grid measurement module
GMP232 – Limit value monitoring
Current asymmetry (ANSI 46)
Description
EN 50160: Asymmetry is defined as the ratio of negative sequence
components to positive sequence components. The reference value is
the current basic oscillation component.
Power quality monitoring – PQM
Description
Monitors voltage and current harmonics up to the 50th harmonic.
Trips if one of the pre-defined limits is exceeded (evaluation per
phase).
Protection elements
THD
TDD
H2 to H50
H2 to H50
Total harmonic distortion
Total demand distortion
Individual amplitudes of voltage harmonics
Individual amplitudes of current harmonics
Time synchronization
Basic principle
The GMP module is synchronized automatically with the real-time
clock of the PLC-CPU. This can be synchronized via the network.
Physical medium
Ethernet (CPU)
Protocols
IEEE 1588 PTP (Precision Time Protocol)
SNTP (Simple Network Time Protocol)
Event logging with real-time stamp – SER (sequence of events recorder)
Description
Monitoring events (configured alarm/protection functions) are stored
with a precise time reference when they occur.
Type of memory
Nonvolatile (on the module)
Size
1000 entries
Real-time data recorder / digital fault recorder – DFR
Description
A high resolution time sequence recording can be started automatically when a monitoring function is triggered.
Number of channels
16 channels (measured values, digital I/O, calculated values)
Memory depth per channel
40,960 sampling values (4 s at 100 µs sampling rate)
Sampling rate
100 µs, 200 µs, 400 µs, 800 µs, 1.6 ms
Pre-trigger
Yes
88
Grid measurement module
GMP232 – Module properties
Electrical safety
Product standard
IEC/EN61131-2
Generic standard
IEC/EN60664-1
Pollution degree
2
Overvoltage category
3
Test surge voltage
6 kV
Protection class
2
Approvals / certificates
General
CE, UL/cUL, CCC
Medium voltage directive
BDEW:2008, FGW TR3:2011 (Rev. 22), FGW TR8:2011 (Rev. 5)
Marine
GL, DNV, LR, ABS, BV
Others
In preparation: G59/2:2010, IEEE 37.90:2006
Ambient conditions
Operating temperature
Rel. air humidity, operation
ColdClimate ( )
Standard
-30 to +60 °C
5 to 95 % no condensation
Storage temperature
5 to 95 % with condensation
-40 to +85 °C
Rel. air humidity, storage
5 to 95 % no condensation
5 to 95 % with condensation
Maximum operating height
2,000 m above sea level (operation up to 4,500 m on request)
Power supply
Via backplane
+5 V | ≤ 260 mA, +15 V| ≤ 20 mA, -15 V | ≤ 16 mA
External on the module
24 V | ≤ 87 mA
System requirements
Hardware
All M1 CPU families apart from ME203, SK1 backplane not required
Software
M-Base 3.85 / SolutionCenter 1.85 or higher
Models
89
GMP232
Grid measurement and protection module; 3x In 690V, 3x In 5A;
2x Out Relay 24/48V DC, 230V AC; U-, I-, P-, Q-, f-measurement;
4Q-energy metering, integrated monitoring/protection functions,
harmonic analysis, integrated realtime data recorder (16 channels);
sequence of event log with realtime stamp
GMP232 CC
Like GMP232; ColdClimate ( )
Grid measurement module
Grid measurement module
GM260
The GM260 module enables the safe, reliable
and fast measuring of all relevant values for
three-phase electrical networks. Two separate
three-phase branches can be measured if there is a
common voltage measuring point. The grid variables
are calculated online in the module as TrueRMS
values including harmonics up to the 40th harmonic.
This is particularly useful for applications such as
for operational measurement on machines or the
energy monitoring in plants and buildings. As well
as functions for determining the active, apparent
and reactive power for each phase, two separate
4-quadrant energy counters are directly integrated
in the module.
Item GM260 Item No.
00022162-00
The GM260 module is fully integrated in the
Bachmann SolutionCenter. Both the measured
channel values and also the derived values are made
available directly in the user interface.
• Measurement of current, voltage, frequency, power,
power factor, phase angle
• Direct connection to input voltages up to 480 VL-L, RMS
• TrueRMS calculation online
• 2 independent 4Q energy counters
• Compact design for 2 three-phase branches
Voltage
inputs
Current
inputs
Current
inputs
Application example: Power measurement with
­common voltage input
90
Grid measurement module
GM260 – Grid measurement
Current/voltage measurement
Measuring method
True RMS (incl. harmonics)
Measurement interval
50 Hz: 20 ms
60 Hz: 16.67 ms
Voltage measurement
Number
3
Maximum rated voltage
UL-L, RMS: 480 VAC, UL-N, RMS: 277 VAC
Voltage measuring range
UL-L, RMS: 69.3 - 625 VAC, UL-N, RMS: 36 - 361 VAC
Accuracy*
±0.3 %
Continuous overload
UL-L, RMS: 675 VAC, UL-N, RMS: 390 VAC
Short-term overload(10x1 s, interval 10 s)
UL-L, RMS: 1039 VAC, UL-N, RMS: 600 VAC
Input impedance
>2 MΩ
Current measurement
Number
6
Accuracy*
±0.5 %
Current transformer rated current
1A
Current measuring range
0.01 - 1.2 AAC
Continuous overload
1.2 AAC
Short-term overload
3 AAC
(5x1 s, interval 300 s)
Frequency measurement
Rated frequency
50 / 60 Hz
Reference range
45 to 65 Hz
Accuracy*
±0.02 Hz
Measurement interval
Between two zero crossings
50 Hz: 20 ms
60 Hz: 16.67 ms
Power measurement – active, reactive and apparent power
Measured values
P, Q, S per phase and as total
Accuracy*
±0.8 %
Calculation method
DIN 40110-2
Measurement interval
Calculation over one period
50 Hz: 20 ms
60 Hz: 16.67 ms
* Accuracy values as a percentage of the nominal value at 25 °C
91
Grid measurement module
GM260 – Grid measurement
Energy
Number of energy counters
2
Accuracy*
±0.8 %
Resolution
1 Wh
Active energy
Supplied (positive), drawn (negative)
Reactive energy
Supplied (positive), drawn (negative)
Measurement interval
Calculation over one period
50 Hz: 20 ms
60 Hz: 16.67 ms
Type of memory
Nonvolatile (on the module)
Memory cycle
1 sec
Electrical safety
Product standard
IEC/EN 61131-2
Generic standard
IEC/EN 60664-1
Pollution degree
2
Overvoltage category
3
Test surge voltage
4 kV
Protection class
2
Approvals / certificates
General
CE, CCC (UL on request)
Ambient conditions
Operating temperature
-30 to +60 °C
Rel. air humidity, operation
5 to 95 % no condensation
Storage temperature
-40 to +85 °C
Rel. air humidity, storage
5 to 95 % no condensation
Maximum operating height
2,000 m above sea level (operation up to 4,500 m on request)
Power supply
Via backplane
+5 V | ≤ 130 mA, +15 V| ≤ 45 mA
System requirements
Hardware
All M1 CPU families apart from ME203, SK1 backplane not required
Software
M-Base 3.91 / SolutionCenter 1.91 or higher (recommended)
(if the release driver is installed manually, also executable from the
system software of the CPU ≥ M-Base 3.90)
Models
GM260
Grid measurement module; 3x In 480V, 6x In 1A; U-, I-, P-, Q-, fmeasurement; 4Q-energy metering
92
System modules
Systematic perfection.
The M1 automation system is based on an
ingenious and field-tested modular concept. Precisely matched to the respective
requirements, automation engineers can
assemble the technically and economically
optimized configuration from a broad selection of modules.
Power supply module
NT255
Power supply module
NT250/48
Features
Power supply of modules via
backplane
Supply voltage:
18 .. 34 V DC
Monitoring of supply voltage
Power-fail signal for processor
module
Galvanic isolation
Output power: 45 W (55 W)
Buffer time: 18 ms
Features
Power supply of modules via
backplane
Supply voltage:
38 .. 58 V DC
Monitoring of supply voltage
Power-fail signal for processor
module
Galvanic isolation
Output power: 45 W
Buffer time: 10 ms
Distribution modules
VP200 / x
Features
Distributor module for
backplanes
2 potentials up to 24 V or 48 V
with 23 pins each
12 A per pin
93
Extremely space-saving standardized module
sizes, robust and absolutely maintenance-free
mechanical design as well as immunity to external influences particularly characterize the
M1 system concept from Bachmann electronics.
Dummy module
LM201
Features
Placeholder for one module
slot as a reserve for future
extension
No electronics
Used to protect the backplane
Backplanes BS2xx
Features
1 .. 16 module slots
Seamless connection possible
Vibration proof fixing of modules
Snappable on backplane
Stabile mechanical design
Backplane BS2xx/
Features
1 .. 16 module slots
Seamless connection possible
Vibration proof fixing of modules
Snappable on backplane
Stabile mechanical design
ColdClimate design (protected against
temporary condensation)
Rail adapter S202
Features
2 module slots
Can be snapped on EN 60715 DIN rail
Vibration proof fixing of modules
Backplanes BS2xx/S
Features
1 .. 16 module slots
Seamless connection possible
Vibration proof fixing of modules
Snappable on backplane
Stabile mechanical design
For protection class 1
Grounding tab for protective conductor
connection
Bus bar Adapters BS200/ET
Features
2 .. 8 module slots
Optimized thermal connection
Stabile mechanics / compact design
Vibration proof fixing of modules
94
System modules
Power supply module NT255
With the NT255 Bachmann electronic sets new
standards for the power supplies of CPUs and
backplane-supplied modules. As a result of intensive development work and in consideration
of field experiences with several thousand supply
modules, the NT255 combines long term knowledge with the latest technologies.
Best possible, selected components and lifetime
optimized design form the reliable base for the
module. Recent planar transformer technologies
ensure a significantly increased efficiency, the
integrated heat dissipation in the circuit board
(»coolPCB technology«) prevents even minimal local warming and thus the early ageing of
components. Moreover, because of the extremely
reduced weight of the parts, the module is even
more robust against shock and vibrations.
In spite of the primary design focus on a long service life and robust design, the NT255 also offers
outstanding technical features: up to 80 % longer
buffer time at short voltage drops and generous
power reserves (55 W peak power) for temporary
overload ensure safety and reliability in every
respect.
• I nput voltage range 18 .. 34 V DC
•P
rovides all the necessary CPU voltages as well
as supply for modules on backplanes
•4
5 W output power (55 W peak power)
•G
alvanic isolation input / ground
alvanic isolation input / system
•G
lectronic reverse polarity protection
•E
•2
state indicators allow differentiation between
supply failures and internal errors
•M
onitored supply voltage
•M
onitored output voltages
•P
ower-fail signal and state information for CPU
module (processable from application)
Item Item no.
NT25500013251-00
NT255 00016158-00
95
System modules
NT255
Input
Voltage range
18 .. 34 V DC
Input voltage, peak value
+40 V at t < 1 s / min
Power consumption
Max. 68 W
Reverse polarity protection
Electronic
Starting current limitation
Max. 8 A after 5 ms
Fuse
SMD wire fuse 7 A at device defect
Input voltage monitoring
Yes, for power fail message
Output
Output power
45 W (55 W)
Output voltage / output current
+5 V/ 6 A (8 A peak)
+15 V / 0.5 A
-15 V / 0.5 A
Power-fail bypass
18 ms, power-fail message after 3 ms
Monitoring
State indication
Power-fail on processor
State display
LEDs (Power, Error, Ready)
Galvanic isolation
500 V (input / system), 100 V (input / ground)
Ambient conditions
Standard
Operating temperature
Rel. humidity operation
-30 .. +60 °C
5 .. 95 % without
condensation
Storage temperature
Rel. humidity storage
ColdClimate ( )
5 .. 95 % with condensation
-40 .. +85 °C
5 .. 95 % without
condensation
5 .. 95 % with condensation
Execution variants
NT255
Power supply 45W (55W); 24V; 5V 6A; +-15V 0.5A
NT255
Like NT255; ColdClimate ( )
96
System modules
Power supply module NT250/48
The power supply module NT250 / 48 is suitable
for operation on 48 V DC input voltage. It supplies
all M1 modules with all voltages required.
•
•
•
•
•
•
•
P
ower supply for M1 controller systems
S
tate indicating LED
S
upply voltage 38 .. 58 V DC
M
onitoring of supply voltage
P
ower fail signal for processor module
G
alvanic isolation input / bus
G
alvanic isolation input / ground
Item NT250 / 48
Item no.
00012754-00
NT250 / 48
Power supply unit
Voltage range
38 .. 58 V DC
Input voltage, peak value
+60 V at t < 1 s / min
Inrush current
Max. 7 A after < 0.5 s
Output voltage / output current
+5 V / 6.0 A
+15 V / 0.5 A
-15 V / 0.5 A
Output power
42 W
Galvanic isolation
500 V (input / bus), 100 V (input / ground)
Ambient conditions
Operating temperature
0 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % without condensation
Execution variants
NT250 / 48
97
Power supply 42W (55W); 48V; 5V 6A; +-15V 0.5A
System modules
Distribution module VP200 / x
The distribution module VP200 / x is used as backplane to distribute the supply voltage to sensors,
switches etc.
•
•
•
•
Distributor module for backplanes
2 potentials up to 24 V with 23 pins each
12 A per pin
Can be snapped on backplanes as stand-alone
module or can be integrated on an M1 backplane
Item Item no.
VP20000009496-00
VP200 / S
00009498-00
VP200 / x
Distribution modules
Quantity of potentials
2
Quantity of pins
23 per common potential
Current
Max. 12 A per pin
voltage
18 .. 34 V DC
Ambient conditions
Operating temperature
-30 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % without condensation
Execution variants
VP200
Supply voltage distribution module
VP200 / S
Supply voltage distribution module (potential rails) with mounting
plate
98
System modules
Dummy module LM201
The dummy module LM201 is used as fill-in for
later extensions and does not contain any electronic components. Used to protect the backplane.
•P
laceholder for one module slot
• No electronics
• Used to protect the backplane
Item Item no.
LM20100009494-00
LM201
Execution variants
LM201
99
Dummy module (cover)
System modules
Rail adapter S202
The DIN rail adapter S202 serves as a mounting element for individual modules on a top-hat rail per DIN
60715.
• 2 module slots
• Can be snapped on EN 60715 DIN rail
• Vibration proof fixing of modules
Item Item no.
S20200021588-00
S202
Dimensions
Number of module slots
2
Width
110 mm
Depth
15 mm
Height
119 mm
Ambient conditions
Operating temperature
Corresponding to the combined M200-module
Rel. humidity operation
Corresponding to the combined M200-module
Storage temperature
Corresponding to the combined M200-module
Rel. humidity storage
Corresponding to the combined M200-module
Design variants
S202
Backplane with 2 module slot, without circuit board
100
System modules
Backplanes BS200 series
The backplanes BS201 to BS216 interconnect the
M1 controller hardware modules, such as power
supplies, CPU modules and input / output modules,
mechanically and electrically.
They are the backbone of the controller.
•
•
•
•
•
1 .. 16 module slots
Seamless connection / possible
Stabile mechanics / compact design
Vibration proof fixing of modules
Can be snapped on EN 60715 DIN rail
Item Item no.
S20100009542-00
BS20100010507-00
BS20200009802-00
BS20300009313-00
BS20400009752-00
BS20500009206-00
BS20600009792-00
BS20700009207-00
BS20800009793-00
BS20900009634-00
BS21000009794-00
BS21100009795-00
BS21200009796-00
BS21300009797-00
BS21400009798-00
BS21500009799-00
BS21600009800-00
BS200 series
Dimensions
Number of module slots
1 .. 16
Width
55 mm x number of module slots
Depth
23 mm incl. connector
Height
119 mm
Ambient conditions
Operating temperature
-30 .. +60 °C (vertical: -30 .. +55 °C)
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % without condensation
Execution variants
101
BS201
Backplane with 1 module slot
BS202
Backplane with 2 module slots
..
..
BS216
Backplane with 16 module slots
S201
Backplane with 1 module slot, without circuit board
System modules
Backplanes BS200
series
The backplanes for BS200/W for cold weather and
protection class 1 interconnect the M1 controller hardware modules, such as power supplies, CPU modules
and I / O modules, mechanically and electrically. They
are the backbone of the controller.
•
•
•
•
•
•
1 .. 16 module slots
Seamless connection / possible
Stabile mechanics / compact design
Vibration proof fixing of modules
Can be snapped on EN 60715 DIN rail
ColdClimate design (protected against temporary
condensation)
Item BS203
BS204
BS205
BS206
BS207
BS208
BS209
BS210
BS211
BS212
BS213
BS214
BS215
BS216
BS200
Item no.
00015947-00
00015948-00
00015949-00
00015950-00
00015951-00
00015952-00
00015953-00
00015954-00
00015955-00
00015956-00
00015957-00
00015958-00
00018623-00
00018624-00
series
Dimensions
Number of module slots
3 .. 16
Width
55 mm x number of module slots
Depth
23 mm incl. connector
Height
119 mm
Ambient conditions
ColdClimate ( )
Operating temperature
-30 .. +60 °C (vertical: -30 .. +55 °C)
Rel. humidity operation
5 .. 95 % with condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Execution variants
BS203
Backplane with 3 module slots; ColdClimate ( )
BS204
Backplane with 4 module slots; ColdClimate ( )
..
..
BS216
Backplane with 16 module slots; ColdClimate ( )
102
System modules
Backplanes BS200/S series
The backplanes of the series BS200/S for protection class 1 interconnect the M1 controller hardware
modules, such as power supplies, CPU modules and
input / output modules, mechanically and electrically.
They are the backbone of the controller.
•
•
•
•
•
•
•
3 .. 16 module slots
Seamless connection / possible
Stabile mechanics / compact design
Vibration proof fixing of modules
Can be snapped on EN 60715 DIN rail
For protection class 1
Grounding tab (item no. 00016115-00) for
protective conductor connection, necessary for use
of voltages other than SELV
Item Item no.
BS203/S00016785-00
BS204/S00016786-00
BS205/S00016787-00
BS206/S00016788-00
BS207/S00016789-00
BS208/S00016790-00
BS209/S00016791-00
BS210/S00016792-00
BS211/S00016793-00
BS212/S00016794-00
BS213/S00016795-00
BS214/S00016796-00
BS215/S00016797-00
BS216/S00016798-00
Protective conductor
connection set
00016115-00
BS200/S
Dimensions
Number of module slots
3 .. 16
Width
55 mm x number of module slots
Depth
23 mm incl. connector
Height
119 mm without protective conductor connection
137 mm with protective conductor connection
Ambient conditions
Operating temperature
-30 .. +60 °C (vertical: -30 .. +55 °C)
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % without condensation
Execution variants
103
BS203/S
Backplane with 3 module slots, Protection Class 1
BS204/S
Backplane with 4 module slots, Protection Class 1
..
..
BS216/S
Backplane with 16 module slots, Protection Class 1
System modules
Bus bar Adapters BS200/ET
The busbar adapters of the BS200/ET family are used
to optimize thermal and robust Controller connection
to e.g. the cabinet back panel. Through this application-specific coupling, the heat can be specifically
removed through the rear wall of the cabinet housing,
in which the cooling of the interior becomes much
easier. Frequently, a maintenance-intensive active
cooling of the components in the interior can therefore be avoided.
This adapter also allows for direct mounting without a
top-hat rail, if this is beneficial for structural ­reasons,
like in the case of a vertical mount or increased
­mechanical loads.
These accessories can be used for the bus bar-series
BS200.
Bus bar adapter with fitted M1 controller
•
•
•
•
2 .. 8 module slots
Optimized thermal connection
Stabile mechanics / compact design
Vibration proof fixing of modules
Item BS202/ET BS203/ET BS204/ET BS205/ET BS206/ET BS207/ET BS208/ET Item no.
on request
on request
00021791-00
00021558-00
00021792-00
00021793-00
00021794-00
BS200/ET
Dimensions
Number of module slots
2 .. 8
Width
55 mm x number of module slots
Depth
10 mm
Height
150 mm
Ambient conditions
Operating temperature
Corresponding to the installed bus bar family
Rel. humidity operation
Corresponding to the installed bus bar family
Storage temperature
Corresponding to the installed bus bar family
Rel. humidity storage
Corresponding to the installed bus bar family
Design variants
BS202/ET
Backplane adapter with 2 module slots; for heat dissipation to the rear panel
BS203/ET
Backplane adapter with 3 module slots; for heat dissipation to the rear panel
..
..
BS208/ET
Backplane adapter with 8 module slots; for heat dissipation to the rear panel
104
Storage media
Robust in every detail.
To safely satisfy the high availability requirements imposed on the entire automation system, program memory and d
­ ata
memory should also be selected with the
utmost care. The PCC201, CF200, as well
as the latest CFA200 families are specially selected industrial types that meet the
special requirements imposed by the harsh
­everyday conditions.
Due to the extended ambient conditions, the
high number of supported write cycles and the
exchange of experience with suppliers these
memory cards are strongly recommended for
use both in the controller system as well as in
the operating and monitoring devices, and in
industrial PCs.
PC cards PCC201/xx
Features
Memory capacity 32 / 64 MB
Access width 16 bits
Designed as 5 V card
Program voltage of 12 Vpp
Write protection via
operating software
CFast Memory CFA200/xx
Features
CFast type I
Memory capacity 4/8 GB
Fast data transfer with SATA
Write protection via
operating software
Extended temperature range
Long service life / MTTF
105
Compact Flash
Memory CF200/xx
Features
Compact Flash type I
according to Compact Flash
specification
Memory capacity 512 MB,
4 GB, 8 GB
Fast data transfer with ATA
Write protection via
operating software
Extended temperature range
Long service life / MTTF
Bachmann System
Maintenance Stick
Features
USB stick with backup and restore program
For operator terminals and
industrial PCs with Linux and
Windows
Memory capacity 8 GB
Storage media
PC cards PCC201/xx
The PCC201/xx PC cards serve as a storage
medium of the M1 controller. Depending on the
memory extension, the PC cards may contain
source codes and pieces of documentation in addition to the operating system, the drivers and the
application software.
The PCC201 cards can directly be written to and
formatted in all processor modules of the M1 controller. With an A-PCC200 adapter it is possible to
use the PC cards in the PCMCIA slots of PCs and
notebooks.
The PCC201 series is produced entirely in-house
and therefore long-term supply is guaranteed.
Item
Item no.
PCC201/3200012081-30
PCC201/6400012081-40
A-PCC20000009540-00
•
•
•
•
•
Memory capacity 32 / 64 MB
Access width 16 bits
Designed as 5 V card
Program voltage of 12 Vss
Write protection via operating software
PCC201/xx
Basic data
Register
No CMR (Component Management Register)
Powerdown mode
Not possible
Information
All information is stored in CIS
(Card Information Structure)
Operating voltages
Operating voltage
5 V (min. 3 V for FLASH memory)
Program voltage
12 V
Ambient conditions
Standard
Operating temperature
0 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % without condensation
Execution variants
PCC201/32
PC Card 32MB
PCC201/64
PC Card 64MB
A-PCC200
Adapter for PCC-Card
106
Storage media
Compact Flash memory CF200/xx
Given the high availability demands placed
on automation systems, program and data
memory must be selected with particular care. The Compact Flash memory cards
CF200/xx are therefore especially selected
industrial types that can cope with the requirements of harsh daily working routines.
Use of the CF200/xx both in CPUs of the M1
family and in CT and WT devices is strongly
recommended due to the extreme environmental conditions, the large number of supported write cycles and the many years
of lasting experience with suppliers.
• Compact Flash type I
according to Compact Flash specification
• Memory capacity 512 MB, 2/4 GB
• Fast data transfer
• Write protection via operating software
• Extended temperature range
• Long service life / MTTF
Item
Item no.
CF200/51200012759-00
CF200/4GB00013556-00
CF200/8GB00014321-00
CF200/xx
Technical data
Memory type
Compact Flash type I
Memory capacity
512 MB, 4 GB, 8 GB
Data transfer rate
Up to 8 MB/s
Operating voltage
3.3 V / 5 V (automatic adaptation)
Read / write cycles
2,000,000
MTBF at 25 °C
> 4,000,000 h (depending on free memory)
Data retention
10 years
Data reliability
< 1 unrecoverable errors in 1014 bits read accesses
Vibration
2G
Shock
2000 G
10 Hz .. 2 kHz
half cycle 0.5 ms
Ambient conditions
Operating temperature
-40 .. +85 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % without condensation
Execution variants
107
CF200/512
Compact Flash Card 512MB
CF200/4GB
Compact Flash Card 4GB
CF200/8GB
Compact Flash Card 8GB
Storage media
CFast memory CFA200/xx
The full speed of the SATA interface is available
with the CFAST Flash memory card for powerful controllers. Up to 30x the transmission rates
of the CF cards can be reached. Given the high
availability demands placed on automation
systems, program and data memory must be
selected with particular care. The CFast memory cards CFA200 / xx are therefore especially
selected industrial types that can cope with the
requirements of harsh daily working routines.
Use of the CFA200/xx both in CPUs of the M1
family as well as in our visualization devices
is strongly recommended due to the extreme
environmental conditions, the large number of
supported write cycles and the many years of
lasting experience with suppliers. The robustness was significantly increased in comparison
with a CF card via a stable edge connector.
•
•
•
•
•
•
Item
Item no.
CFA200/4GB00017355-00
CFA200/8GB
on request
CFA200/16GB00019082-00
CFast type I
Memory capacity 4/8/16 GB
Fast data transfer
Write protection via software
Extended temperature range
Long service life / MTTF
CFA200/xx
Technical data
Memory type
CFast type I
Memory capacity
4 / 8/16 GB
Data transfer rate
up to 100 MB / s
Operating voltage
3.3
Read / write cycles
> 3,000,000
MTBF at 25 °C
> 2,500,000 h (depending on free memory)
Data retention
10 years
Vibration
20 G
10 Hz .. 2 kHz
Shock
1500 G
half cycle 0.5 ms
Ambient conditions
Operating temperature
-40 .. +85 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % without condensation
Execution variants
CFA200/4GB
CFast Card 4GB
CFA200/16GB
CFast Card 16GB
108
Storage media
Bachmann System Maintenance Stick
for Linux and Windows devices
The Bachmann System Maintenance Stick (BSM
Stick) is a combination of an 8 GB USB stick and
an easy-to-operate, graphic backup and restore
program for operator terminals and industrial PCs
with Linux and Windows. Using the BSM Stick
you can conveniently create complete backups of
the operating system on a USB stick, or restore a
complete backup from the stick.
The operating philosophy of the Bachmann System
Maintenance Utility is based on the easiest possible
operation via a standard PC keyboard, so that a
corrupt operating system of an operator terminal
or IPC can be quickly restored in the field, even
by unexperienced operating personnel (one-click
recovery). With the aid of the BSM Stick the
end customer can keep machine downtimes to a
minimum; this makes "repairs" of the visualization
hardware, due to an operating system defect,
unnecessary. Also the end customer can save the
high expenses associated with keeping a pool
of replacement devices on hand for these kinds
of service cases. Thus the BSM Stick directly
helps to reduce costs and optimizes availability
of the terminal or of the IPC, and thus it helps to
optimize availability of the system or machine, and
contributes to increased acceptance of a machine
on the part of the end customer.
The Bachmann System Maintenance Stick supports
all series OT200, and series OT1300 operator
terminals, as well as the series IPC1400 and
IPC300 IPCs.
System prerequisites
•Free USB port
•System BIOS that supports booting from the USB
port
•External standard PC keyboard
Scope of delivery
•8 GB USB with pre-installed Bachmann System
Maintenance Utility
Item BSM Stick
109
Item no.
on request
Storage media
110
111
Independent. Powerful. Open.
Networking – the backbone
of the automation solution
As an automation specialist in the area of distributed energy generation
plants, we know the significance of a powerful, scalable, and absolutely
reliable networking solution. Networking as the backbone of every
automation solution has the task of connecting different sub-components
according to their requirements in terms of signaling. In this regard
rigorous requirements are imposed on real-time capability, manipulation
security, as well as availability.
To meet these high requirements, Bachmann electronic provides an
extensive offering of different networking components. For example,
our offering enables a central control room connection adapted to the
particular customer requirements via Ethernet, or a machine-internal,
flexible connection of the individual machine components on the controller
via r­ eal-time capable fieldbuses. You decide which of the networking
possibilities established on the market best fits your automation task.
Bachmann electronic is guaranteed to have a suitable solution in its
product line.
112
System networking – Interfaces
Numerous upgrade possibilities.
9-pin D-Sub connectors. In addition the
EM203 module extends the system by
additional network adapters with three
RJ45 ports. This means that the interface
extensions can also be used on Fastbus
substations.
The M1-CPU already offers hardware
interfaces for Ethernet and serial
connections. If needed the number of
these interfaces can be increased by
placement of appropriate hardware
modules on the backplane. The RS204
module offers additional serial ports with
Topology: Interface
SYSTEM NETWORKING INTERFACES
M1-CPU
EM203
RS204
RS485
SERVICE INSTALLER
WIND
SENSOR
RS232, RS422
PITCH
CONTROL
Modbus RTU
CMS
SYSTEM
113
CONVERTERS
Industrie Ethernet master
EM203, EM213, EM213
Features
Additional Ethernet port (separate IP address)
Cable length to 100 m per line
RJ45 connections: 3
Status display via LED
Integrated switch
Transfer rate to M1 CPU:
max. 2.4 Mbit / s user data
Transfer rate as switch: max. 100 Mbit / s
Interface modules
RS204
Features
4 interfaces on one module
Several interface modules per controller possible
RS232 / RS422 / RS485 can be combined
High-speed interfaces up to 1.5 Mbit / s
Switchable terminating resistors
114
Interfaces
Industrie Ethernet master EM2x3
The module EM2x3 extends the control
system with an additional Ethernet adapter
with 3 ports for 10/100 MBit. Thus Ethernet
ports for connection of a service laptop or
for other Ethernet-based networking are
also available on FASTBUS substations.
•
•
•
•
Cable
length to 100 m per line
Status
display via LED
3xRJ45 connections
Integrated switch
Item Item no.
EM203
00012671-00
EM213
00017321-00
EM213 00017470-00
VISUALIZATION
CMS
FS
EM
FO (FASTBUS)
M1-CPU
INTERNET
115
FM
Interfaces
EM2x3
Ethernet master
Number of transceivers
3x 10 / 100BaseT
Connectors
3x RJ45 / crossed and uncrossed cables can be used
(autocross detection)
Line length
max. 100 m / line
Transfer rate to M1 CPU
max. 2.4 Mbit / s user data
Transfer rate as switch
max. 100 Mbit / s
Line impedance
100 Ω
Status display
LEDs for power, collision + 4x LinkPuls, 3x speed (10 / 100 Mbit / s)
Ambient conditions
Standard EM203
Standard EM213
Operating temperature
0 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
Rel. humidity storage
ColdClimate ( )
-30 .. +60 °C
-30 .. +60 °C
5 .. 95 %
with condensation
-40 .. +85 °C
5 .. 95 %
without condensation
5 .. 95 %
with condensation
5 .. 95 %
with condensation
Model variants
EM203
Ethernet interface module; RJ45; 3 Ports; Eth100
EM213
Ethernet interface module; RJ45; 3 Ports; Eth100
EM213
like EM213; ColdClimate ( )
116
Interfaces
Interface modules RS204/x
The interface module RS204 is used to
connect four asynchronous serial i­nterfaces
to the M1 controller.
•
•
•
•
•
•
4
interfaces on one module
Any
number of interfaces possible per controller
RS232/RS422/RS485
and TTY can be combined
High
speed interfaces with up to 1.5 Mbaud
Auto-flow
control for automatic handshake
Integrated
terminating resistors
(connect/disconnect)
• Interfaces galvanically isolated from the system
Item
Item no.
RS204 00009918-00
RS204 00016169-00
RS204/R00009918-01
RS204/T00009918-20
117
Interfaces
RS204/x
Description
Transfer rate* (max.)
Signal level
Terminating resistance
Operating mode
RS232
RS422
RS485
TTY
115,2 Kbaud
921,6 Kbaud
921,6 Kbaud
9,6 Kbaud
RS232
RS422
RS485
-
Yes, adjustable via DIP switch
Full duplex
Full duplex
Half duplex
TX active/RX active
TX active/RX passive
TX passive/RX active
TX passive/RX passive
External power supply
Voltage range
18 .. 34 V DC
Current consumption
125 mA bei 24 V DC
Galvanic isolation from system
Ambient conditions
500 V
Standard
ColdClimate ( )
Operating temperature
Rel. humidity operation
-30 .. +60 °C
5 .. 95 % without condensation
5 .. 95 % with condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Model variants
RS204
Serial interface, 4x RS232 / 422 / 485, 128 byte FIFO, isolated
RS204
like RS204, ColdClimate ( )
RS204/T
Serial interface, 3x RS232 / 422 / 485, 1x TTY, 128 byte FIFO, insulated
RS204/R
Serial interface, 3x RS232 / 422 / 485, 1x RS232, 128 byte FIFO, insolated
* The following transfer rates [bit / s] can be set via software: 110, 300, 1.2 k, 2.4 k,
4.8 k, 9.6 k, 19.2 k, 38.4 k, 57.6 k, 115.2 k, 230.4 k, 460.8 k, 921.6 k
118
System networking – Ethernet
For the safest connections.
A secure, powerful and robust Ethernet
connection is gaining ever greater
significance. Whether as a simple switch
like the SWl205, or as a media converter
with switch functionality, like the FCS214,
Bachmann electronic offers Ethernet
networking components in recognized
and proven quality. In addition, with the
FCS additional diagnostic functions are
available. This means that the states of
the optical components and of the fiber
optic cable can be constantly monitored
in diagnostic tools, as well as in the
controller-side software. Thus deficient
connection quality due to installation
errors or due to aging of the components
can be detected and corrected in a timely
manner – even before a failure occurs.
Topology: Ethernet
ETHERNET
VISUALIZATION
CMS
FCS
FS
FO MULTIMODE CABLE
M1-CPU
FCS
FM
CONVERTERS
INTERNET
119
Ethernet
Industrial Ethernet switch
SWI205
Features
Cable length to 100 m per line
RJ45 connections: 5
Status display via LED
Transfer rate: max. 100 Mbit / s
Line impedance: 100 Ω
QoS (IEEE 802.1Q,p)
Ethernet Remote Station
ERS202
Features
1 serial interface
2 Ethernet-interfaces 10 / 100 Mbit / s with status
displays
1 USB interface
RAM 256 MB DRAM
Data memory 512 kB NVRAM
Integrated power supply
Media converter unmanaged switch
FCS214
Features
Implementation copper – FO
Up to 1 Gbit/s throughput
Unmanaged – easy commissioning
Reliable hardware
Detailed, integrated diagnostic possibilities
120
Ethernet
Industrial Ethernet switch SWI205
The module SWI205 is a powerful and industry
compliant Ethernet switch and is used to connect
M1 control systems, laptops and networks
with the Ethernet 10 / /100BaseT technology.
• Cable
length to 100 m per line
• Status
display via LED
• 5xRJ45 connections
Item SWI205 / S
121
Item no.
00012672-00
Ethernet
SWI205
Ethernet switch
Number of transceivers
5x 10 / 100BaseT
Connectors
5x RJ45 / crossed and uncrossed cables can be used
(autocross detection)
Line length
max. 100 m / line
Transfer rate
max. 100 Mbit / s
Line impedance
100 Ω
Status display
LEDs for power, collision + 5x LinkPuls, 5x speed (10 / 100 Mbit / s)
External power supply
Supply voltage
18 .. 34 V DC
Current consumption
normally 100 mA at 24 V DC
Reverse polarity protection
yes
Ambient conditions
Operating temperature
-30 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % without condensation
Model variants
SWI205/S
Ethernet switch; RJ45; 5 Ports; Eth100; integrated power supply 24V;
DIN rail mounting
122
Ethernet
Ethernet Remote Station ERS202
The module ERS202 serves as a remote slave module for sub-stations (e.g. redundant networks).
It manages the local data and the exchange
of two Ethernet ports to the for example redundant master controllers. Easy configuration
and efficient data exchange allows for safe operation with the fastest possible switchover.
The robust design as a cold climate version provides protection even under hard environmental conditions. An integrated power supply simplifies the construction.
The module offers the following features:
• 1 Serial interface
• 2 Ethernet-interfaces 10 / 100 Mbit / s
with status displays
1 USB interface
Status indicating LEDs for RUN, INIT and ERROR
RAM 256 MB DRAM
Data memory 512 Kb NVRAM
Program memory of 16 MB and internal FLASH (4 MB for system software,
12 MB for redundancy configuration)
• Integrated power supply
•
•
•
•
•
Item Item no.
ERS202 00021244-00
123
Ethernet
ERS202
Processor + memory
CPU
x86
NVRAM (data memory)
512 kB
DRAM (working memory)
256 MB
FLASH (program memory)*
16 MB internal
Interfaces
Serial
1x RS232
Ethernet
2x 10 / 100 base-Tx
USB
1x USB 2.0
Power supply
Voltage range
18 .. 34 V DC
Nominal power
17 W
Current consumption at + 5 V
2000 mA
Current consumption at + 15 V
250 mA
Current consumption at - 15 V
200 mA
Additional features
Watchdog
Synchronization pulse for Ethernet
Real-time clock with battery
Status indication via 3 LEDs
CPU ID selectable with rotary hexadecimal switches
Operating system VxWorks with Bachmann system extensions on internal FLASH
Ambient conditions
ColdClimate ( )
Operating temperature
-30 .. +60 °C, fan-free
Rel. humidity operation
5 .. 95% with condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95% with condensation
Model variants
ERS202
Ethernet Remote Station; 2x Eth100; 1x RS232; 1x USB2.0; inegrated
power supply 17W; ColdClimate ( )
* depending on the configuration, a part of the program memory is reserved for the system software
124
Ethernet
Media convertor – unmanaged
switch FCS214 series
The FCS214/x combines media convertor and
gigabit switch in a single module. With a fiber
optic connection and four RJ45 ports, it is
optimally suited for data transmission over long
distances. Selected diagnostic capabilities for
the fiber optic link and the Ethernet data traffic
can be directly integrated into existing PLC
applications. The flexible connector concept allows
easy connection via a patch cable or an industrial
grade push-pull plug connection via an adapter.
•
•
•
•
•
4x RJ45, 1x FO-connection
Up to 1 Gbit/s throughput
Unmanaged – easy commissioning
Reliable hardware
Connection via Harting PushPull® connector or
LC patch cable
• Integrated FO and Ethernet diagnostis
Item Item no.
FCS214/F00017192-10
FCS214/G00017192-00
FCS214/F 00019104-10
FCS214/G 00019104-00
Screwable adapter for using PushPull connector
Item
Item no.
Adapter00016682-00
125
Ethernet
FCS214
FCS214/F
FCS214/G
RJ45
4x 10/100/1000 MBit/s
4x 10/100/1000 MBit/s
Fiber optic cable
1x 100 MBit/s
1x 1000 MBit/s
Ports
FOC transmission medium Multimode Fibre (50/125 μm
and 62,5/125 μm) max. 2000 m
FOC connector type LC
FOC guide wavelength 1310 nm
Diagnostic possibilities
Fiber optic cable – received light output
HW: three-color status LED
SW: 0 – 100 %
Ethernet – throughput
number of data packets
Ethernet – quality of communication
good/bad frames, bad size, CRC error,…
Ethernet – mirror port
configurable
Ambient conditions
ColdClimate ( )
Standard
Operating temperature
Rel. humidity operation
-30 .. +60 °C
5 .. 95 %
without condensation
5 .. 95 % with condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Model variants
FCS214/F
Ethernet fibre optic converter and switch; 100Mbit/s; 5
ports; 1x LC Connector; 4x RJ45; pluggable on backplanes
FCS214/G
Ethernet fibre optic converter and switch;
100/1000Mbit/s; 5 ports; 1x LC Connector; 4x RJ45;
pluggable on backplanes
FCS214/F
like FCS214/F; ColdClimate ( )
FCS214/G
like FCS214/G; ColdClimate ( )
Accessories*
Item
Order designation
Manufacturer
Description
LC connector
SXLC-DK0-56-0010
LEONI
LC connector duplex
uniboot multimode type 2
for multimode fibers with 125 μm cladding
Harting connectors
09 57 402 0500 020
HARTING
HARTING PushPull LC duplex plastic Multi
Mode SFP
Harting connectors
09 57 409 0500 020
HARTING
HARTING PushPull LC duplex metal Multi
Mode SFP
*Information without guarantee, order directly from the manufacturer
126
System networking – Bus expansion
Standardized performance.
With the bus expansion modules from
Bachmann electronic for the CPU station,
additional backplanes with I/O modules
can be added. A configuration is not
required to do this; at system start all
stations and modules will be automatically
detected and initialized. All I/O modules
can be reached transparently; the physical
structure of the control system does not
need to be considered. Organization of
the controller in multiple stations permits
both spatial adaptation to the control
cabinet, as well as wide-area distribution
of I/O modules for extended machines and
plants. There is no restriction for the user
in terms of performance and convenience.
The interconnected backplanes behave as
if they were connected on a single, large
backplane.
Topology: bus expansion
M1
BEM
<3m
BES
BES
127
105
Bus extension modules
BEx200 series
Features
Bus expansion master module:
1 interface
Bus expansion slave module:
2 interfaces (cascadable)
Up to 6 or 15 substations
Minimal signal delay
Distances of up to 3 m between stations
Integrated watchdog on slave modules
128
Bus expansion
Bus expansion modules
BEx200 series
With the bus extension modules BEM21x and
BES21x a »high speed« connection up to 3 m
away is possible with less than 1.5 µs access time
to distributed I / O units. Up to six distributed
substations can be directly interconnected in
a daisy chain topology. Each substation can in
turn handle up to 15 M1 standard modules.
The wiring using RJ45 connectors is
one advantage of this new technology.
Thus wiring is significantly facilitated.
A special protocol is not required to use the I / Os
with the bus expansion. The user can access
these modules directly: As if they were local.
The bus expansion module BES21x / N with
integrated 24 V power supply provides power
for the substation. If more than six substations
are required, BES222 / x can be used, which
enables a special signal conditioning for up to
15 substations.
• Bus
expansion master module with 1 interface
• Bus
expansion slave module with 2 interfaces
• Bus
expansion slave module optionally
with integrated power supply
• Up
to 6 or 15 local substations
• Minimal
signal delay
• Distances
of up to 3 m between 2 stations
• Integrated
watchdog on slave modules
Item Item no.
BEM21100012846-00
BES21200012847-00
BES212 / N
00012848-00
BES22200013502-00
00013503-00
BES222 / N
129
Bus expansion
BEx200 series
Bus expansion interface
Line length
3m
Transmission medium
CAT7 special cable
Max. number of stations
6 (BES212 / x) or
15 (BES222 / x)
Integrated power supply (optional)
Voltage range
18 .. 34 V DC
Current consumption
max. 1.2 A at 24 V
Nominal power
17 W
Output current at +5 V
2A
Output current at +15 V
250 mA
Output current at -15 V
200 mA
Reverse polarity protection
yes
Ambient conditions
Operating temperature
-30 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % without condensation
Model variants
BEM211
Bus extension master module with 1 interface
BES212
Bus extension slave module with 2 interfaces (up to 6 stations)
BES212 / N
Bus extension slave module with 2 interfaces and integrated power
supply 17W (up to 6 stations)
BES222
Bus extension slave module with 2 interfaces (up to 15 stations)
BES222 / N
Bus extension slave module with 2 interfaces; integrated power supply
17W (up to 15 stations)"
130
System networking – FASTBUS
Extensive networking possibilities.
With the aid of FO-based FASTBUS
solutions numerous distributed tasks can
be executed easily and reliably. FASTBUS
permits a mixed topology of star and
linear networking. In order to design
distributed stations even more compact,
FASTBUS slaves with integrated power
supplies are available. These stations are
capable of supplying the I/O modules on
the substations. Between the individual
stations distances of up to 2000 m can be
bridged with no problems, in this regard
the galvanic separation is ensured by the
fiber optic connection. Use of the FASTBUS
does not require a configuration, or other
special handling in the software, but
rather functions in accordance with the
»plug and play« principle.
Topology:
FASTBUS
FASTBUS
CONTROL CABINET
MOTOR
SPEED SENSOR
T
MPC
FM21x
FS212
131
TEMPERATURE SENSORS
FS211
T
FASTBUS modules Fx210 series
Features
Fast, fail-safe distribution via fibre optic cables
(up to 200 m)
Master modules with 1 or 2 FO interfaces
Slave modules with 1 or 2 FO interfaces
Up to 15 remote substations, cascadable
Group isolation: 500 V
FASTBUS modules Fx220 series
Features
Distances to 2000 m via multimode cable
Master modules with 1 or 2 FO interfaces
Slave modules with integrated power supply
Up to 15 remote substations, cascadable
Connection technology via robust Harting PushPull®
connector or LC patch cable
132
FASTBUS
FASTBUS modules Fx210 series
The FASTBUS modules, FM211, FM212, FS211,
and FS212 are designed to enable distribution of
substations over long distances with a very low
signal delay. The power supply integrated in the
FASTBUS slave modules, FS211 / N and FS212 / N
can supply the I / O modules of a substation.
• FASTBUS master modules with
1 or 2 FO interfaces
• FASTBUS slave modules with
1 or 2 FO interfaces
• FASTBUS slave modules with
integrated power supply
• Up to 15 distributed substations
• Distances to 50 m for POF cable,
150 m for HCS cables or 200 m for special
HCS cables between 2 stations
• Minimal signal delay
Item FM211
FM212
FS211 / N
FS212 / N
133
Item no.
00010495-00
00010496-00
00010498-00
00010500-00
FASTBUS
Fx210 series
FASTBUS interface
Line length
50 / 150 / 200 m between the stations,
Total length max: 1000 m
Transmission medium
Plastic Optical Fiber (POF) max. 50 m
Hard Cladded Silica (HCS) max. 150 m
HCS sometimes also referred to as Plastic Silica Fiber (PCF),
Special HCS cable 200 m
Number of stations
max. 16
Integrated power supply
Input voltage
24 V DC (18 .. 34 V)
Current consumption
max. 1.2 A at 24 V
Nominal power
17 W
Output current at +5 V
2A
Output current at +15 V
250 mA
Output current at -15 V
200 mA
Galvanic isolation from the system
500 V
Reverse polarity protection
yes
Ambient conditions
Operating temperature
0 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % without condensation
Model variants
FM211
FASTBUS master module with 1 FO interface; HCS/PCF 150m or
PMMA 50m
FM212
FASTBUS master module with 2 FO interfaces; HCS/PCF 150m or
PMMA 50m
FS211 / N
FASTBUS slave module with 1 FO interface; HCS/PCF 150m or
PMMA 50m; integrated power supply 17W
FS212 / N
FASTBUS slave module with 2 FO interfaces; HCS/PCF 150m or
PMMA 50m; integrated power supply 17W
134
FASTBUS
FASTBUS modules Fx220 series
The FASTBUS modules FM221, FM222, FS221
and FS222 are designed to enable distribution
of substations over long distances with a very
low signal delay. The power supply integrated
in the FASTBUS slave modules FS221/N and
FS222/N can supply the I/O modules of
a substation. The flexible connector concept
allows easy connection via a patch cable or
an industrial grade push-pull plug connection
via an adapter.
• FASTBUS master modules with
1 or 2 FO interfaces
• FASTBUS slave modules
with integrated power supply
• Up to 15 distributed substations
• Connection technology via robust Harting
PushPull® connector or LC patch cable
• Distances to 2000 m via multimode cable
• Minimal signal delay
• ColdClimate models ( )
Item
Item no.
FM221
00016747-10
FM221 00018091-10
FM222
00016747-00
FS221/N00016749-10
FS221/N 00018092-10
FS222/N00016749-00
Screwable adapter for using PushPull connector
Item
Item no.
Adapter00016682-00
135
FASTBUS
Fx220 series
FASTBUS interface
Line length
2000 m between the stations,
Total length max: 2300 m
Transmission medium
Multimode fiber (50/125 μm and 62.5/125 µm) max. 2000 m
FOC connector type LC
FOC guide wavelength 1310 nm
Number of stations
max. 16 (max. 10 per line)
Link budget
> 8 dB (3 dB Reserve)
Diagnostic possibilities
Fiber optic cable – received light
output
HW: three-color status LED
SW: 0 – 100 %
Integrated power supply
Input voltage
24 V DC (18 .. 34 V)
Nominal power
17 W
Output current at +5 V
2A
Output current at +15 V
250 mA
Output current at -15 V
200 mA
Ambient conditions
Standard
ColdClimate
Operating temperature
-30 .. +60 °C
-30 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
5 .. 95 % with condensation
Storage temperature
-40 .. +85 °C
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
5 .. 95 % with condensation
Model variants
FM221
FASTBUS master module with 1 FO-port; 50/62.5µm multi mode
fiber; up to 2000m; LC connector
FM221
like FM221; ColdClimate ( )
FM222
FASTBUS master with 2 FO-ports; 50/62.5µm multi mode fiber; up
to 2000m; LC connector
FS221/N
FASTBUS slave 1 FO-port; 50/62.5µm multi mode fiber; up to
2000m; LC connector; integrated power supply 17W
FS221/N
like FS221/N; ColdClimate ( )
FS222/N
FASTBUS slave 2 FO-ports; 50/62.5µm multi mode fiber; up to
2000m; LC connector; integrated power supply 17W
Accessories*
Item
Order designation
Manufacturer
Description
LC connector
SXLC-DK0-56-0010
LEONI
LC connector duplex uniboot multimode type2
for multimode fibers with 125 μm outer diameter
(Minibreakout-cable)
Harting connectors
09 57 402 0500 020
HARTING
HARTING PushPull LC duplex plastic Multi Mode SFP
(Breakout-cable)
Harting connectors
09 57 409 0500 020
HARTING
HARTING PushPull LC duplex metal Multi Mode SFP
(Breakout-cable)
Fiber optic cable**
(multimode)
8421801LG000
LEONI
AT-V(ZN)Y(ZN)Y 2G50/125 TB900L 2,2
(Breakout-cable)
Fiber optic cable**
(multimode)
84950785G222
LEONI
I-V(ZN)Y 2G50/125 TB900L 2,8 (Minibreakoutcable)
*Information without guarantee, order directly from the manufacturer
**When using the cables of other manufacturers observe any changes to the specifications such
as attenuation or minimum bending radius. Fibers with a core diameter of 50 μm or 62.5 μm
can be used. The outer diameter of the FO cable depends on the connector used.
136
Fieldbuses – CANopen
Proven millions of times over.
The Controller Area Network (CAN) in the
CANopen specification has now developed
to become the leading fieldbus system for
industrial automation. Proven millions of
times over and perfectly mature, it offers
the ideal basis for safe, easy, and yet
flexible networking tasks. By using only
one fieldbus, the compact CAN I / O
modules from Bachmann electronic
facilitate the homogeneous design of an
automation system with high efficiency
and packing density. Galvanic separation
from the main station, the scalable range,
and the extremely low-cost wiring make
the modules particularly attractive for
the users.
Possible topology: CANopen
137
M1 CONTROLLER WITH CAN MASTER
CAN SLAVE
MX2xx WITH INTEGRATED
CAN INTERFACE
CAN SLAVE WITH CS200 HEAD
CAN SLAVE
CAN SLAVE
CAN master CM202
Features
Up to 4 CM202 modules
per M1 controller
2 independent CAN buses per
CANopen master module
Can be used either as NMT
master or NMT slave
Transfer rate:
10 kbit / s to 1 Mbit / s
CAN slave CS200 / x
Features
Head module for CANopen slave
stations
Up to 30 I / O modules per slave
station
Optional integrated power supply
Transfer rate:
10 kbit / s to 1 Mbit / s
138
CANopen
Analog/digital I/O module
DA3284-C
Features
Compact CAN slave I / O module
8 analog inputs:
±10 V, ±1 V, Pt100, Pt1000, 0 (4) .. 20 mA
4 analog outputs ±10 V,
either ±10 V, 0 (4) .. 20 mA configurable
16 digital inputs
16 digital inputs or outputs (can be configured
individually), 2 integrated counter inputs
Digital I/O modules
DIOxxx-C
Features
Stand-alone, compact CAN slave module
16 / 32 / 48 input channels, of which 16 / 32 / 32 free
can be configured as output (DIO)
Digital outputs each with 1 A continuous current
Supply voltage: 18 .. 34 V DC
3-wire connection technology
139
CANopen
Digital I/O modules
TCO2xx-C
Features
Stand-alone, compact CAN slave module
8 / 16 temperature sensor inputs
for temperature sensor types J and K
Measuring range: 0 .. 500 / 800 °C
12 / 24 digital each with max. 1 A
CANopen configurator
Features
Graphic configurator
Easy integration of the DCF files
Multiple networks
(up to 8 CAN networks per CPU)
CANSync for synchronization of drives*
CAN monitor for commissioning
and diagnostics
IP-based access to CAN nodes
with »IP over CAN« in accordance with
CiA Draft 301 / 405
*C
ANSync synchronization also via
the SYNC mechanism of the CPU
Note: There are processor modules
with integrated CAN interface
(see the processor modules section)
140
CANopen
CANopen master module CM202
The CAN master module CM202 can operate either
one or two separated networks. Both connections
can be configured independently as NMT master or
slave. In an M1 controller up to four CANopen
master modules CM202 can be operated.
• Up
to 4 CANopen master modules
per M1 controller
•2
independent CAN buses per
CANopen master module
• Can
be used as NMT master or slave
• Transfer
rate 10 Kbaud to 1 Mbaud
• Bus
length to 5000 m (signal repeater required)
• Galvanic isolation
• Short
circuit proof
Item Item no.
CM202
00009698-00
CM202 00016404-00
141
CANopen
CM202
CANopen master
Max. number of masters
4 per M1 controller
Number of CAN buses
2 per module
Max. number of nodes
64 per CAN bus
Protocol
CANopen to CiA DS 301
Device profile
in accordance with CiA DS 405
Firmware
reloadable (FLASH technology)
Current consumption
320 mA / 5 V DC
CAN interface
Transfer rate
10 k .. 1 Mbaud
Bus length
max. 5000 m
Connection
2x 9-pin D-Sub female connectors
Pin assignment
in accordance with CiA DS 102 / 4
Signal level
in accordance with CiA DS 102 / 4
Galvanic isolation,
interfaces to the system
500 V
CANopen features in compliance with CiA Product Guide
CANopen master
yes
CANopen slave
yes
Extended boot-up
no
Minimum boot-up
yes
COB ID distribution
per SDO, no DBT
Node ID distribution
yes (no LMT)
No. of TxPDOs
128
No. of RxPDOs
128
PDO modes
sync, async, RTR, event
Variable PDO mapping
yes
Emergency message
yes client (master), server (slave)
Life guarding
yes (heartbeat and / or node guarding)
No. of SDOs
4 server, 64 client
Device profile
301, 302, 405
Ambient conditions
Operating temperature
Rel. humidity operation
Standard
ColdClimate ( )
-30 .. +60 °C
5 .. 95 % without condensation
5 .. 95 % with condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Model variants
CM202
CAN fieldbus master module; 2x CAN/CANopen; up to 1Mbit/s;
Master/Slave configurable; CANsync; isolated
CM202
like CM202; ColdClimate ( )
142
CANopen
CANopen slave modules
CS200 / x
The CANopen slave module CS200 / x is the
head module for CANopen slave stations. The
CANopen slave module CS200 / x allows modular
CANopen slave stations to be set up from the
M1 modules. The same modules that are used
for local stations can be used to design a slave
station, which simplifies stock-keeping and
consistently ensures the same technical data.
•
•
•
•
•
•
•
•
•
•
Head
module for CANopen slave stations
Up
to 30 I / O modules per slave station
Optional
integrated power supply
Transfer
rate 10 Kbaud to 1 Mbaud
length to 5000 m ­(signal repeater required)
Bus
Two internally connected CAN interfaces for
loop-through of the cable
Galvanic isolation between CAN
interfaces and control electronics
Node
address can be set via rotary switch
2 serial interfaces (COM 1/2)
External 24 V power supply (CS200/N)
Item CS200
CS200 / N
Item no.
00013178-00
00013179-00
CS200 / x
CANopen slave
143
Node ID
1 .. 254 selectable via rotary switch
Protocol
CANopen to CiA DS 301 V3.0
Device profile
in accordance with CiA DS 401 for I / O, in accordance with CiA DS 402
for ACR
Firmware
reloadable (FLASH technology)
Number of I / O modules
15 per station, 30 using bus extension modules BES / BEM or FASTBUS
Current consumption
600 mA / 5 V, 15 mA / + 15 V, 40 mA / - 15 V
Serial interfaces
COM1: RS232, COM2: RS232 / 422 / 485
CANopen
CS200 / x
CAN interface
Transfer rate
10 k .. 1 Mbaud
Bus length
max. 5000 m
Connection
2x 9-pin D-Sub female connectors
Pin assignment
in accordance with CiA DS 102 / 4
Signal level
in accordance with CiA DS 102 / 4
Terminating resistance
123 ohm, external
Galvanic isolation,
Interfaces to the system
500 V
CANopen features in compliance with CiA Product Guide
CANopen master
N
CANopen slave
Y
Extended boot-up
N
Minimum boot-up
Y
COB ID distribution
per SDO, no DBT
Node ID distribution
N, (no LMT)
No. of TxPDOs / RxPDOs
128 / 128
PDO modes
sync, async, RTR, event
Variable PDO mapping
Y
Emergency message
Y
Life guarding
yes (heartbeat / node guarding)
No. of SDOs
4 servers
Device profile
301, 401, 402
Optional integrated power supply (optional) CS200 / N
Voltage range
18 .. 34 V DC
Current consumption
max. 1.2 A at 24 V
Nominal power
17 W
Current consumption at + 5 V
2000 mA
Current consumption at + 15 V
250 mA
Current consumption at – 15 V
200 mA
Ambient conditions
Operating temperature
-30 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % without condensation
Model variants
CS200
CAN bus master 1 line 1 Mbit/s, processor system, isolated
CS200 / N
CAN fieldbus slave module; 1x CAN/CANopen; 1Mbit/s; isolated; integrated power supply 17W
144
CANopen
Digital input/output modules
DIOxxx-C
The digital I / O modules DIO16-C, DIO32-C, DIO48C or DIO264-C are stand-alone CAN slave modules
with 16, 32, 48 or 64 digital input / output channels.
• Stand-alone,
compact CAN slave module
• 16 / 32 channels can be freely
configured as input or output
• Digital outputs each with 1 A continuous current
• Two internally connected CAN interfaces for
loop-through of the cable
• Galvanic isolation between CAN interfaces
and control electronics
• Baud rate and node ID can be set via rotary switch
• Supply
voltage 18 .. 34 V DC
• Operating
range 0 .. +60 °C without additional cooling
• Full
wiring without additional backplanes
• Snappable
on EN 50022 backplanes
Item Item no.
DIO16-C00010285-00
DIO16-C 00017453-00
DIO32-C00010129-00
DIO48-C00010526-00
DIO264-C00009205-00
145
CANopen
DIO16-C
DIO16-C
DIO32-C
DIO48-C
DIO264-C
Quantity
max. 16
max. 32
max. 48
max. 64
Input delay
< 3.5 ms
< 3.5 ms
< 3.5 ms
< 3.5 ms
Internal resistance
6 kΩ
6 kΩ
6 kΩ
6 kΩ
Status display
green LED
green LED
green LED
green LED
Quantity
max. 16
max. 32
max. 32
max. 32
Supply voltage
18 .. 34 V DC
18 .. 34 V DC
18 .. 34 V DC
18 .. 34 V DC
Isolated output blocks
1-16
1-16, 17-32
1-16, 17-32
1-16, 17-32
Nominal output current
1A
1A
1A
1A
Output current (sum / block)
max. 12 A
max. 12 A
max. 12 A
max. 12 A
Switching frequency
max. 500 Hz
max. 500 Hz
max. 500 Hz
max. 500 Hz
Short-circuit proof
yes
yes
yes
yes
Status display
green LED
green LED
green LED
green LED
Transfer rate (Kbaud)
10 .. 1000
10 .. 1000
10 .. 1000
10 .. 1000
Connection
2x 9-pin D-Sub
2x 9-pin D-Sub
2x 9-pin D-Sub
2x 9-pin D-Sub
Module ID
1 .. 254
1 .. 254
1 .. 254
1 .. 254
Galvanic isolation
500 V
500 V
500 V
500 V
Terminating resistance
123 Ω, external
123 Ω, external
123 Ω, external
123 Ω, external
DIOxxx-C
Inputs
Outputs
CAN interface
External power supply
Voltage range
18 .. 34 V DC
Current consumption
(without I / O)
normally 100 mA at 24 V DC
Reverse polarity protection
yes
CAN protocols
CAL / CANopen
DS 301 communication profile, DS 401 device profile
Status LEDs
RUN (guarding), INIT, ERROR
Ambient conditions
Standard
Operating temperature
Rel. humidity operation
ColdClimate ( )
-30 .. +60 °C
5 .. 95 % without condensation
5 .. 95 % with condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Model variants
DIO16-C
CAN slave - digital input/output module; 16x DIO; 24V / 1A; 1 group;
CAN/CANopen; 2x DSUB 9 (In/Out); up to 1Mbit/s; isolated
DIO16-C
like DIO16-C; ColdClimate ( )
DIO32-C
CAN Slave - Digital IO module; 32x DIO, 24V / 1A; 2 groups; CAN/­
CANopen; 2x DSUB 9 (In/Out); up to 1Mbit/s; isolated
DIO48-C
CAN Slave - Digital IO module; 16x DI; 32x DIO, 24V / 1A; 2 groups;
CAN/CANopen; 2x DSUB 9 (In/Out); up to 1Mbit/s; isolated
DIO264-C
CAN Slave - Digital IO module; 32x DI; 32x DIO, 24V / 1A; 2 groups;
CAN/CANopen; 2x DSUB 9 (In/Out); up to 1Mbit/s; isolated
146
CANopen
Analog and digital input/output
module DA3284-C
Noteworthy compactness and a clever mix of
possible signal types are offered by the CAN bus
compact module DA3284-C. As a stand-alone
fieldbus module (CANopen), the module offers
the complete I /O spectrum already integrated for
small applications or distributed signal connection
points. It is the ideal addition to the familiar
family of CAN digital modules and is an optimum
»all-in-one« peripheral for small applications,
e. g. such as those based on the control terminals
CT300 / CT200 from Bachmann electronic.
The channel-specific programmable mode (on / off
or applied standard signal) enables the unit to be
adapted ideally to a wide range of applications
without any interface converter. The robust design
and processing quality, its outstanding technical
specifications, seldom available from the usual
fieldbus peripherals, are very impressive.
• Compact
CAN slave I /O module
analog inputs ±10 V, ±1 V, Pt100,
•8
Pt1000, 0 (4) .. 20 mA
•4
analog outputs ±10 V or
0 (4) .. 20 mA configurable
• 16
digital inputs
• 16
digital inputs or outputs
(individually configurable)
•2
integrated counter inputs
• Digital
outputs each with 0.5 A
continuous current
• Error
detection for digital and analog channels
• Full
wiring without additional backplanes
• Powerful
32-bit processor for fast cycle times
Item Item no.
DA3284-C00013597-00
DA3284-C 00017450-00
147
CANopen
DA3284-C
Analog inputs
Quantity
8
Measuring ranges, selectable by channel
±10 V, ±1V
Pt100, Pt1000: -100 °C .. +500 °C
0 (4) .. 20 mA
Resolution
14 bit
Sampling rate
< 1 ms for all channels (500 µs)
Input cutoff frequency
750 Hz (3 dB)
Basic accuracy at 25 °C
voltage 0.05 %
current / Pt100 / Pt1000 0.1 %
Error at the entire temperature
range
voltage 0.2 %
current/Pt100/Pt1000 0.2 %
Error detection
cable break (at voltage), current or temperature error
Analog outputs
Quantity
4
Measuring ranges, selectable by channel
±10 V, 0 (4) .. 20 mA configurable
Resolution
14 bit
Conversion time
depends on CAN protocol
Basic accuracy at 25 °C
voltage 0.05 %
current 0.2 %
Error at the entire temperature range
voltage 0.1 %
current 0.4 %
Error detection
Load error
Digital inputs
Quantity
16 (max. 32)
Input delay
500 µs default value, filter adjustable
Input current
normally 3 mA at +24 V DC
Input type
current consumption, type 1 in accordance with IEC61131
Status display
green LED
Connection technology
3-wire (+ / - / signal)
Counter
Counting channels
2 (digital input channels 1 and 2)
Counter frequency
max. 5 kHz
Counter functions
counting, speed measurement (period duration, gate time)
measurement)
Counting modes
- infinite up / down
- one-time up / down to / from reference value
- periodic up / down to / from reference value
Digital outputs
Quantity
16
Supply voltage
18 .. 34 V DC
Isolated output blocks
1 .. 12, 13 .. 24
Nominal output voltage
0.5 A
Output current sum / block
max. 8 A / 4 A per block
Switching frequency
500 Hz (with purely resistive load)
Short-circuit proof
yes
148
CANopen
DA3284-C
Digital outputs
Error detection
short circuit / excess temperature by block
power supply per block ≤ 16.5 V
Status display
green LED
Connection technology
3-wire (+ / - / signal)
CAN interface
CANopen
DS 301 communication profile, DS 401 device profile
Status LEDs
RUN (guarding), INIT, ERROR
Transfer rate (Kbaud)
10 .. 1000 (adjustable via rotary switch)
Connection
2x 9-pin D-Sub
Module ID
1 .. 127 (configurable via rotary switch or SW)
Galvanic isolation
500
Terminating resistance
123 ohm, external
Input / output connection technology
Connection for digital inputs / outputs
and supply
Phoenix Contact MINICOMBICON connector RM 5.8 with flange
Connection technology for digital
inputs / outputs and supply
screw clamp, spring tension clamp, crimp
Connection for analog inputs / outputs
Phoenix Contact MINI COMBICON RM 3.5 connector with flange
Connection technology for analog
inputs / outputs
screw clamp, spring tension clamp
Connection general
plug codable, labeling by channels
Operating conditions
Voltage range
18 .. 34 V DC
Current consumption
≤ 270 mA at +24 VDC for module supply + load
Reverse polarity protection
yes
Galvanic isolation CAN bus module
500 VRMS
Galvanic isolation I / O channels
none
Ambient conditions
Operating temperature
Rel. humidity operation
Standard
ColdClimate ( )
-30 .. +60 °C
5 .. 95 % without condensation
5 .. 95 % with condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Model variants
149
DA3284-C
CAN slave universal input/output module; 16x DI; 16x DIO;
24V/0.5A; 4x AO +-10V 20mA; 8x AI +-10V +-1V 20mA
Pt100/1000; CAN/CANopen; 2x DSUB 9 (In/Out); up to 1Mbit/s
DA3284-C
like DA3284-C; ColdClimate ( )
CANopen
Temperature I/ O modules
TCO2xx-C
The temperature I / O modules, TCO204-C,
TCO208-C and TCO216-C are stand-alone
CAN slave modules with 8 or 16 thermocouple inputs and 12 or 24 digital outputs.
• Stand-alone,
compact CAN slave module
• Thermocouple
inputs for thermocouple
types J and K
• Measuring
range 0 ..
+500 °C / +800 °C configurable
• Sensor
break detection
• Digital
outputs each with 1 A
• Supply
voltage 18 .. 34 V DC
• Operating
range 0 .. +60 °C
• Snappable on
EN 50022 backplanes
• CAN node ID can be set (hex switch)
• Baud rate is adjustable (hex switch)
Item Item no.
TCO208-C00010850-00
TCO216-C00008673-00
TCO2xx-C
Temperature sensor inputs
Quantity
8 / 16
Sensor types
J or K, selectable per input
Measuring range
0 .. +500 °C / +800 °C configurable
Resolution
12 bit
Linearization
Polynomial in accordance with DIN IEC 584
Cold junction compensation
0 .. +133 °C (K)
Sampling period
16 ms
Sensor break detection
yes
Digital outputs
Quantity
12 / 24
Supply voltage
18 .. 34 V DC
Output current per channel
0.5 A (max. 1 A)
Output current (sum)
max. 12 A
Switching frequency
max. 500 Hz at 1 kOhm ohmic load
Short-circuit proof
yes
Status display
green LEDs
150
CANopen
TCO2xx-C
CAN interface
Transfer rate
10 k .. 1 Mbaud
Connection
2x 9-pin D-Sub female connectors
Module ID
1 .. 254
Galvanic isolation via interfaces
500 V
Terminating resistance
123 ohm, external
Status LEDs
RUN (guarding), INIT, ERROR
Communication profile
CiA DS 301
Device profile
CiA DS 401
External power supply
Supply voltage
18 .. 34 V DC
Current consumption (without I / O)
normally 105 / 110 / 120 mA at 24 V DC
Ambient conditions
Operating temperature
0 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % without condensation
Model variants
151
TCO208-C
CAN slave temperature input/digital output module; 8x thermocouple type J, K; 12x digital Out 24V / 0,5A; CAN/CANopen; 2x DSUB
9 (In/Out); up to 1Mbit/s; isolated
TCO216-C
CAN slave temperature input/digital output module; 16x thermocouple type J, K; 24x digital Out 24V / 0,5A; CAN/CANopen; 2x
DSUB 9 (In/Out); up to 1Mbit/s; isolated
CANopen
CANopen configurator
The Bachmann SolutionCenter supports the
commissioning and diagnostics of CAN and
CANopen networks with integrated tools. With
a few mouse clicks a network can be configured
from standard EDS files and transferred to the
controller. Thanks to the easy interface to the
application and to the commissioning tools a
signal test can be executed immediately.
• Managing EDS files in the device catalog
• Online and offline configuration of networks
• Bus scan of online networks for convenient
creation of a configuration
• Graphic network presentation
• Graphic presentation of the PDO mapping
• Tabular editor for network parameters
• Editors for specific device parameters
• Tabular editor for the object directory
enables adding, changing, and
deleting of network variables
• Fast workflow for the creation of
standard configurations
The CAN monitor in the SolutionCenter enables
more extensive diagnostics. It offers dialogs for:
• Direct SDO access
• NMT and LSS commands
• PDO triggering
• Access to emergency lists
152
Fieldbuses – DeviceNet
Proven basis, new view.
DeviceNet is based on the same physical
layer as CAN, however it has an objectoriented view of the process data and uses
monitored point-to-point connections.
The bus system is standardized through
the ODVA (Open DeviceNet Vendor
Association).
The DeviceNet master module and its
software equipment enable operation of
the M1 controller as DeviceNet master
and DeviceNet slave, as well as simultaneous
operation in two networks in combined
master/slave mode.
The cyclic data is available to the application
program via the process image. Acyclic
accesses and status commands are possible
via libraries for M-PLC and C/C++. The
configuration is executed via the Bachmann
SolutionCenter.
DeviceNet master DNM201
The DNM201 fieldbus master module allows
the M1 controller to be used as bus master in
DeviceNet networks. The DNM201 module is used
to connect drives and input / output interfaces. The
system bus of an M1 supports up to 8 separate
networks, each with a maximum of 64 nodes that
can be operated with different cycle times. Thus
the bus architecture allows up to 512 DeviceNet
stations (nodes) to be controlled individually.
Item Item no.
DNM20100012696-00
•1
DeviceNet module for up to 64 nodes
•8
separate networks with max. 512 nodes
(requires 8 DNM201 modules in one M1 system)
• Support
of »Multi-Master« mode
• 5-pin
connector (in acc. with open
DeviceNet standard)
• Isolation
voltage from DNM201 to case 100 V
• Isolation
voltage from DeviceNet bus to
system voltages of the controller 500 V
• Baud rates 125 / 250 / 500 kbit / s
• Extensive
status LEDs
Master (multi-master capable),
• Modes:
slave, master / slave
and network status LEDs (MS / NS)
• Module
• Error
detection: Duplicate MAC-ID check,
device heartbeat, device shutdown message
• Automatic
resumption of communication after failure
153
DeviceNet
DNM201
Technical data
Maximum number of stations
64 nodes
Number of independent DeviceNet lines
up to 8 DNM201 modules per M1 system (equals 512 nodes)
Bus connection
5-pin DeviceNet connector
Galvanic isolation via interfaces
500 V
Baud rates
125 / 250 / 500 kbit / s
DPRAM size
4 or 8 kByte
Protocol conformity
ODVA specification release 2.0
Access libraries
for C or IEC 61131
Modes
master (multi-master ability – multiple masters on the same
CAN bus possible), slave, master / slave
Supported communication services
I / O communication bit-strobe, polling, change of state, cyclic
to 448 byte connection size, support of »Group2Server« as
slaves, no multicast polling, explicit message, fragmentation
protocol, UCMM, message forwarding
LEDs
RDY
yellow off: Controller cannot initialize the DNM module
yellow on: Controller has successfully initialized the module
MS RUN (MS=Module State)
green on: DNM ready
green flashing: DNM is being configured
MS ERR (MS=Module State)
red on: DNM not ready
NS RUN (NS=Net State)
green on: DNM online and connected
green flashing: DNM online, but not connected / not completely configured
NS ERR (NS=Net State)
red on: no network connection possible
green flashing: Connection in timeout
Ambient conditions
Operating temperature
-30 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Model variants
DNM201
Device Net master module; 1x device net interface; 500
kbit/s; isolated
154
Fieldbuses – EtherCAT
The fast communication path.
The EtherCAT bus system is outstandingly
suited for the activation of servoelectric drives. As a pure software
solution, the EtherCAT master from
Bachmann electronic uses the available
Ethernet ports on the controller CPU.
Possible topology: EtherCAT
SOLUTIONCENTER
M1-CPU
155
FM
The configurator for EtherCAT networks
is integrated in the SolutionCenter and
generates an operable configuration on the
controller based on the XML description files
of the various slave manufacturers.
EtherCAT
EtherCAT master
The EtherCAT master is a pure software solution
and uses an Ethernet port on the controller CPU.
The motion software packages from Bachmann
electronic and any other application programs
can be synchronized precisely to the timing of
the EtherCAT bus to ensure the synchronization
of setpoint calculation and transmission. The
SolutionCenter supports commissioning and
diagnostics through a configurator and monitor.
The Drive Middleware as the connecting
link between motion software and EtherCAT
drive directly operates the functions and the
status model of the drive so that the user
no longer needs to program out the specific
sequences in the application software.
• Software solution for operation on
standard controller CPUs
• Addressing the slaves via
autoincrement or alias address
• Allocating
and checking alias addresses
• Supports
optional nodes
• Supports
slaves with distributed clock
• Synchronization
of application
programs and fieldbus is possible
• Cyclic data exchange via PDO mapping
• Display of process values as logical I/O
modules and in the PLC process image
• Acyclic data exchange for application via
SDO function interface is available
• F
unction interface for network and slave status
• Extensive diagnostics via system variables
• Quality is ensured through regular
participation in ETG Plug Fests
156
EtherCAT
ECS200 EtherCAT Slave Module
The EtherCAT slave module ECS200 allows
connecting a M1 controller system as slave
device to an external EtherCAT network. The
goal is to use the M1 to control an autonomous
intelligent subsystem within a complex system
or machine. The application programs (PLC, C/
C++) have full access to the incoming and
outgoing cyclic process data via the MIO and
SVI interfaces and via the process image.
The slave state and the connection state can
be recognized by the user programs. Thus,
emergency situations like network problems or
failures of the external EtherCAT Master can be
handled individually in dedicated emergency
routines. The application programs at the slave
station can be accurately synchronized to the
external EtherCAT bus for closed-loop control
operations. The execution cycle of the user
programs can be maintained also in emergency
situations. Distributed Clocks are supported.
Amount and size of the incoming and outgoing
cyclic data are confi gured on the slave station,
and then a dedicated ESI fi le is generated
to confi gure the master system. The PDO
mapping can be defi ned statically or can be
created by the EC Master dynamically. As
EtherCAT slave, the M1 is a module device
with a static object dictionary that does not
need to be further confi gured by the master.
Diagnostic is supported by several LED indications
on the module, by log messages and by a
monitor in the Bachmann SolutionCenter.
•2 EtherCAT Ports IN, OUT
•Max. 700 Bytes cyclic data for Rx und Tx each
•Bus interval 125 μs to 10 ms
•Distributed Clock
•User programs can be synchronised to EtherCAT
•Connection- and network state
visible for user programs
• Behavior in case of network
problems confi gurable
• LED for display of slave state
• Error-LEDs for In- and Out-Port
• Galvanic isolation from the system
• Condensation-proof ColdClimate
design on request
Item ECS200
ECS200
157
Item no.
00018548-00
00019206-00
EtherCAT
ECS200
EtherCAT data
EtherCAT Device Type
Module device
Object dictionary
statical (depends on configuration of the slave station)
PDO Mapping
statical or dynamical
Distributed Clock
available
EtherCAT data types
BOOL, BIT, USINT, SINT, UINT, INT, UDINT, DINT, REAL, ULINT, LINT, LREAL
Number of cyclic data
max. 700 Byte respectively in Tx and Rx
Cycle time
≥ 125 µs, depend on CPU and data volume, max. 10 ms
Interface to user program
Access of cyclic data
process image, UFB channel view, SVI view
Slave Status
readable, settable through functional interface
Connection quality to network
view as module and channel state of UFB, request by user software
Time-base synchronization
adapted to synchronization by user software of EC network
Behaviour in the event of
­network break
further completion of the user software by intervall possible
Mailbox data
on request
Diagnostic
LED Run
Run (permanent light for operational, blinking codes for other slave state)
LEDs Parity Error 1, 2
failure in the physical receive layer of in or out ports
LEDs EtherCAT Ports
standard LED‘s for activity (green) and data rate (orange)
Monitor in SolutionCenter
value view of state information
Logbook entries
Information host via debug level selectable
Configuration
SolutionCenter
setting of object directories via UFB channel configurator
System requirements
M-Base
V3.80 or higher
Processor module
recommended MX207 or higher
Electrical data
Number EtherCAT Ports
2 (In/out)
Supply
internal via bus rail BS2xx
Current consumption
internal 270 mA
Galvanic isolation from the
system
500 V
Ambient conditions
Standard
Operating temperature
Rel. humidity operation
-30 .. +60 °C
5 .. 95 % without condensation
Storage temperature
Rel. humidity storage
ColdClimate ( )
5 .. 95 % with condensation
-40 .. +85 °C
5 .. 95 % without condensation
5 .. 95 % with condensation
Model variants
ECS200
EtherCAT slave module; 2x Eth100 (In/Out); operation only with CPU
module
ECS200
like ECS200; ColdClimate ( )
158
EtherCAT
EtherCAT configurator
The Device Manager includes an integrated
EtherCAT configurator that creates a complete
network configuration (ENI – EtherCAT
Network Information) from the standardized
slave description files (ESI - EtherCAT Slave
Information) and transfers it to the controller.
For access to the process data, in addition,
logical I/O modules are generated on the
master that enable an immediate diagnosis
and signal test in the Device Manager.
The configuration project will be automatically
stored on the controller, so that even without
manual transmission of project files, opening,
testing, and changing the existing configuration
is possible in the service PC.
• Managing the slaves in the catalog
• Online and offline creation of
network configurations
• Busscan of the online controller also in the
case of configuration errors with display of
the discrepancies for quick error detection
• Direct transfer of pre-configured PDOs
• Browser for object directory of the
slave (if supported by the slave)
• Automatic generation of logical I/O modules
for access to cyclic process data
• Immediate wiring test without
user software is possible
• Monitor for SDO read and write
access for the running network
• Monitor for setting and checking
the alias address
159
EtherCAT
160
Fieldbuses – PROFIBUS
Widely used, esteemed everywhere.
PROFIBUS is a field bus that is widely
used, particularly in the area of
mechanical engineering and plant
engineering and even today – in spite
of all Ethernet-based fieldbuses – it
continues to show increasing quantities.
A broad palette of peripheral components
and an active user organization will also
ensure long-term availability of
PROFIBUS components in the future.
Bachmann electronic offers a fieldbus
interface module for the backplane that
can be used both as master,
as well as slave. The SolutionCenter
contains a complete configurator that
enables interfaces to the engineering
tools of other manufacturers through
the consistent application of standards.
PROFIBUS DP master DPM200
Features
Fast ASIC technology
Transfer rate:
9.6 kbit / s .. 12 Mbit / s
Up to 3 masters per M1 controller
Maximum 125 slave stations (with repeater)
Features
Multiple networks (multiple networks per CPU)
Convenient integration of the GSD files
PROFIBUS DP class 1 master
Support of all baud rates (9.6 Kbaud to 12 Mbaud)
defined in the standard
Transparent access to IO and process variables
161
PROFIBUS
PROFIBUS DP master module
DPM200
The interface module for Profibus DP (Distributed
Peripherals) can be operated as DP master, DP slave
or as combined master/slave, which in a multi-master
network offers variables for another master. The
process data is available to the application program
as logical I/O module and thus can be reached via
the process image or via the function interface.
•
•
•
•
p to 3 DPM200 modules per M1 controller
U
Transfer rate 9.6 Kbaud to 12 Mbaud
8 kByte shared memory for process data image
Consistency lock for data blocks
is configurable
• Two
internal bridged connections for
loop-through of the cable
• Galvanic
isolation between fieldbus
and controller
Item Item no.
DPM20000010555-00
DPM200 00018032-00
162
PROFIBUS
DPM200
PROFIBUS DP master
Large process image
8 Kb x 16 DPM
Firmware
update via SolutionCenter is possible
Max. number of masters
3 per M1 controller
Max. number of slaves
32 without repeater, 125 with repeater
PROFIBUS Standard
V0
Data length in the DPM
732 bytes per slave
Current consumption
400 mA / 5 V DC
Interface
Transfer rate
9.6 k .. 12 Mbaud
Connection
2x 9-pin D-Sub female connectors
Pin assignment
in accordance with EN 50170
Signal level
in accordance with RS485 standard
Galvanic isolation,
Interfaces to the system
500 V
Ambient conditions
Standard
ColdClimate
Operating temperature
-30 .. +60 °C
-30 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
5 .. 95 % with condensation
Storage temperature
-40 .. +85 °C
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
5 .. 95 % with condensation
Model variants
163
DPM200
Profibus master/slave module; 12Mbit/s; Profibus V0; isolated
DPM200
like DPM200; ColdClimate ( )
PROFIBUS
PROFIBUS configurator
The Device Manager contains a complete
configuration tool for creation of PROFIBUS
configurations for master and slave applications
of the M1 system. Devices from any manufacturer
can be added to the catalog via their standardized
device description file in GSD format, and
integrated in the configuration.
The PROFIBUS configurator enables creation of
networks with an M1 controller as master station
and multiple slave stations. Likewise, M1 DP slave
stations can either be configured together with
an M1 master, or a pure slave configuration can
be created for an M1.
In this regard the slaves can be additional M1
controllers or also standard-conformant slave devices
from other manufacturers. For an M1 controller
a pure slave configuration can also be created.
For this station a GSD file can be exported that
facilitates integration in a different configuration tool.
On the master and slave station the configurator
automatically generates logical I/O modules for
access to the process data that permit an immediate
diagnosis and signal test via the Device Manager
and enable easy integration into the process image.
Bit-coded values can in this manner be conveniently
split into the individual DI or DO signals and given
symbolic channel names, without the necessity of
masking out the bits in the application program.
•G
raphic network configuration
• Catalog
for managing device descriptions
files in GSD format
• Generates
complete network configurations for
applications with M1 as master
• Generates reduced configuration for applications
with M1 as slave, if a master from a different
manufacturer is used
• Exports
GSD files for configured M1 slaves
for use in other tools
• Flexible
creation of access channels that organize
the byte stream of the PROFIBUS in handy process
values
164
Fieldbuses – PROFINET
More flexibility, a more efficient network.
The Ethernet-based fieldbus system,
PROFINET IO RT, is the technical
successor of PROFIBUS DP. The advantage
of Ethernet as a media is the flexibilty
of the network topology, as standard
Ethernet switches can be used. Moreover,
the network infrastructure can be used
Features
Mode controller (master) and device (slave)
Transmission of I/O channel values of the device
to and from the controller
Transmission of process values (SVI) of the device
to and from the controller via data blocks
Configuration data for I/O channels on the device
(measuring range, signal direction, etc.) are stored
on the controller and transmitted to the devices when
the system boots
Standardized GSDML file available for configuration
in other configuration tools
Minimum bus cycle 1 ms
Data rate 10/100 Mbit
Other TCP/IP data traffic on the same network is possible
165
in parallel for other traffic. Thanks to the
prioritized transmission of PROFINET, other
protocols, such as FTP, HTML, visualization,
etc. can be operated on the same physical
network.
PROFINET
PROFINET IO (RT)
At Bachmann electronic PROFINET RT is a pure
software solution that can be started on the
available Ethernet ports of the controller. The
control system can be operated as PROFINET
controller (master) and as PROFINET device
(slave). The PROFINET device offers access to its
I/O channels to the PROFINET controller. Each
module on the device can be assigned to another
controller, or input values can be read by several
controllers (Shared Device). Moreover, the
PROFINET device offers also access to process
variables of its local application programs. Thus
it is not only possible to create I/O-Slaves but
also devices with local intelligence (I-Device).
An I-Device works directly on its I/O-Signals and
synchronizes itself with a superior controller.
• Transmission of I/O channel values
from and to the controller
• I -Device: Transmission of process variables
(SVI) for coupling between CPUs
(intelligent device)
•S
hared Device: Modules of a device can
be assigned to several controllers
•A
utomatic handling of transmission errors,
different switch-on sequences,
and network failures
•E
xtensive diagnostics
•P
arallel operation with other Ethernet
traffic in the same network
•C
ycle times >= 1 ms
•A
djustable reduction ratio for
individual process values that should
be transmitted less frequently,
e.g. for analog inputs
166
PROFINET
PROFINET configurator
The grapical configurator for PROFINET
networks is part of the Device Manager
in the SolutionCenter. It enables the
design of the network topology, including
all switches and cables. The devices are
managed via the standardized GSDML
files in the PROFINET catalog.
On the devices, modules can be assigned to slots
according to the information in the GSDML files.
For configuration of I-Devices, the communication
of process variables between M1 PROFINET
devices and the PROFINET controller is organized
with data blocks. SVI variables of the application
software are assigned to the data blocks and can
then be exchanged with a PROFINET controller.
On the M1 PROFINET controller, the I/O
and process valuess of its devices are
represented as logical I/O modules which
enable convenient access to the process data
for application software and diagnostic tools.
Network parameters such as timeout limits,
optional stations, assignment of process
values to communication relations, and further
settings are available in parameter tables.
The controller- and device-configurations are
automatically distributed to all participtating M1
systems. Additionally, the configuration project
is stored on the controllers, so the configuration
can be directly opened for verification or change.
This grants that the maintenance engineer always
works on the current network configuration.
167
• Complete network configurations
for the PROFINET controller
•P
artial network configuratons
for M1 PROFINET devices
•D
evice catalog for managing
GSDML description files
•F
ree arrangement of the devices in the
graphical network layout editor
•A
ssignment of the modules to the slots
on the device
•C
onvenient processing of network
and device parameters in tables
•G
eneration of logical I/O modules
on the controller
•D
irect opening of the existing
configuration from the controller
PROFINET
168
Fieldbus - M-BUS
Standardized basis, integrated solution.
Energy meters (gas, heat, output,
water,..) are required in power plants, and
in combined heat and power generation
in particular, for regulation, as well as
accounting. The M-Bus standardized in EN
61334-4-1 is highly prevalent in Europe
for the connection of these meters. The
OSI model, if M-Bus is the physical layer,
the data link according to IEC 870 and the
application layer according to EN 1434-3
are specified for this protocol.
An integrated solution is provided by a
rugged and easily installable M-Bus adapter
and its convenient integration as a fieldbus in
software communication.
MBUS201 master
The MBUS201 master enables easy connection of
a serial RS232 interface on M-Bus via an adapter.
The M-Bus is a widely used fieldbus in accordance
with EN 13757 for reading out consumption
data from meters (electricity, water, gas,
heat). Transmission is serial via voltage and
current modulation on a two-wire line that
is protected against polarity reversal.
The M-Bus protocol is integrated as an intuitively
configurable fieldbus, and is addressed via the
UFB (Unified FieldBus ) software interface.
•max. 4 MBUS201 masters per M1 controller
• M-Bus protocol implemented as fieldbus
• max. 5 meters (slaves) per master
• Adapter can be inserted directly
on the DSUB connector
• Integrated M-Bus power supply
• Interfaces M-Bus and RS232 are galvanic isolated
• LED display for collision detection
and power supply
• Data transmission at 300 to 9600 bps
Item MBUS201
169
Item no.
00019766-00
M-BUS
MBUS201
Interfaces
M-Bus
In accordance with DIN EN 13757-2
Connection
Spring-force terminal in housing, shield support
Number of nodes
max. 5 counters (slaves) per master
Data rate
300 to 9600 bps
RS232
In accordance with EIA-232, D-Sub 9-pin, socket, no hardware handshake
Power supply
24 V ( 20 .. 30 V DC)
Current consumption
max. 0.25 A
Reverse polarity protection
yes
Status displays
Power supply
LED green
Collision detection- M-Bus
LED yellow
Housing
Dimensions (W x H x D)
32 x 60 x 15 mm
Nickel-plated zinc die-cast
Mounting
Hex socket (size 2.5) with ball head
Operating temperature
-30 .. +60 °C
Rel. humidity, operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. Humidity, storage
5 .. 95 % without condensation
Model variants
MBUS201
M-Bus master adapter; energy measurement fieldbus EN13757; M-Bus interface to RS232 DSUB 9; 24V power supply; up to 9,6kbit/s
170
Fieldbuses – MODBUS TCP/UDP/RTU
Simply proven, proven simple.
Modbus is a very simple, but proven
fieldbus system. In principle it only knows
the two data types, bool and integer, and
a set of queries that are always posed by
the master and answered by the slaves.
Modbus RTU was originally developed for
serial interfaces, later the principles were
then extended to Ethernet with Modbus
TCP and Modbus UPD.
Modbus master / Modbus slave
Features
Modbus master and slave available
Supported protocols: Modbus TCP, Modbus UDP and
Modbus RTU
Multiple protocols can be used simultaneously
Uses existing interfaces of the controller, special
hardware is not required
Interfaces can be spatially distributed on FASTBUS
or BES substations.
Configuration via Device Manager
171
Thanks to its simplicity and its inter
operability, Modbus is widely used in older,
as well as in new applications.
Bachmann electronic offers Modbus master
and slave as a pure software solution. Special
hardware is not required. Both the Ethernet
ports and COM ports of all controller CPUs,
as well as the ports of the corresponding bus
modules EM203 and RS204 can be used.
MODBUS TCP/UDP/RTU
Modbus master
With the Bachmann M1 Modbus master read/write
access to the data from any external standardconformant Modbus slave device is possible.
The registers, coils and discrete inputs of the
external device are mapped to logical hardware
modules of the control system per hardware
modules. The cyclic update is executed automatically, the values remain available in the process
image. Queries to the slaves are summarized
automatically in this process to reduce the load.
In addition, the Modbus master offers a function interface via which any Modbus requests
can be sent to the slaves. The error messages
of the Modbus system (Modbus exceptions) are
passed through to the application software.
All Ethernet ports for Modbus TCP and UDP, as
well as all serial interfaces for Modbus TCP, are
available. These can also be distributed spatially to substations of the control system.
• Supported protocols:
Modbus TCP, Modbus UDP and Modbus RTU
• Use of the onboard interfaces of the CPUs
• Possibility of spatial distribution of the
interfaces via FAST substations and EM203
or RS204 module
• Mapping of the contents of the »Modbus Primary
Tables« to virtual channel values
• Multiple networks parallel
(also for different modes)
• Gateway functionality
(also to other bus systems)
• Investment protection thanks to extremely
wide distribution
• Compatibility and openness
• Easy handling
172
MODBUS TCP/UDP/RTU
network,
connection
Modbus
Slave
UFB module 1
Modbus
Channel 1
master
Channel 2
Channel 3
Configuration
Channel 4
Request
»Output
Registers«<
Channel 5
1
»Input
Registers«>
2
Channel 6
1
2
Channel 7
»Coils« <
3
1
»Input Discrete«>
3 4
2
...
1
4
3
n
2
...
4
3
n
...
4
n
...
Cyclic
Functions
(Polling
engine)
Response
Channel 8
UFB module n
Modbus
protocol
engine
n
Channel 1
Data
Mapping
Interface &
transformation
Channel 2
Channel 3
Channel 4
Channel 5
Channel 6
Channel 7
Channel 8
Modbus TCP master
RS232
Modbus
Network 2
Station 1
Modbus slave
Ethernet
Station 1
Modbus slave
173
Station 2
Modbus slave
Modbus
Network 3
Station 1
Modbus slave
10 / 100 Mbit / s
Station 3
Modbus slave
Station ...
Modbus slave
Station n
Modbus slave
MODBUS TCP/UDP/RTU
Protocol
Protocols
Modbus RTU
Modbus TCP, Modbus UDP
Protocol version
Modbus Application Protocol Specification V1.1a
Supported function codes
1, 2, 3, 4, 15, 16 (are used automatically purely through
configuration). Via a function interface any function codes
can be called directly from the application program.
Interfaces
Physical layer – Modbus RTU
RS232, RS422, RS485
Interfaces – Modbus RTU
serial interfaces to M1-CPUs, CT300 series, CT200 series
Distributability – Modbus RTU
yes (FASTBUS or BEM / BES substation with RS204 module)*
Physical layer – Modbus TCP
Ethernet 10 / 100 MBit in accordance with IEEE 802.b
Interfaces – Modbus TCP
ETH0 and ETH1 to M1-CPUs, CT200 series
Distributability – Modbus TCP
yes (FASTBUS or BEM / BES substation with EM203 module)*
Performance data
Multiple Modbus networks
simultaneously
yes (up to 8 networks per CPU)
Nominal transfer rates
serial (RTU)
38400, 19200, 9600, 4800 bits / s (gross)
Nominal transfer rates
Ethernet (TCP)
10 / 100 Mbit / s (gross)
Parallel traffic to Modbus TCP
yes (normal IP traffic via the same interface)
Word order
configurable
Optimization
automatic summary of requests
Diagnostics and safety
Log book support
yes (with adjustable debug level)
Online diagnostics
yes
Implementation
Form of delivery
IO driver (modbus.m)
Interface to the application
virtual modules in accordance with the »Unified Fieldbus Model«
for access via MIO or process image
Configuration data format
mconfig.ini (ASCII)
System prerequisites
Supported devices
all controller CPUs
* Substation operation via RS204 at reduced data rate / overall performance depends on overall application
174
MODBUS TCP/UDP/RTU
Modbus slave
The Modbus slave can be installed as a software
module on every controller CPU. Controlled
through a mapping table, it reads variables
of the system and makes them available on
Modbus registers, where they can be read by
every standard-conformant Modbus master.
Write accesses of the master are appropriately
forwarded by the Modbus slave to the mapped
variables. In this manner process variables of
the user software, direct I/O signals, as well as
system variables, such as time of the controller,
can be transparently presented for the external
Modbus master.
All Ethernet ports for Modbus TCP and UDP, as
well as all serial interfaces for Modbus TCP, are
available. These can also be distributed spatially
to substations of the control system.
•S
upported protocols: Modbus TCP/UDP/RTU
• Use of the onboard interfaces of the CPUs
• Possibility of spatial distribution of the interfaces
via FASTBUS substations and EM203 or
RS204 module
•M
apping of any SVI variables in the
Modbus Primary Tables
•M
apping of any I / O channels in the
Modbus Primary Tables
• Easy data access through applications
(bidirectional)
SVI interface
network,
connection
Symbolic_Var_1
Task 1
Symbolic_Var_2
config.
Symbolic_Var_n
Request
SVI interface
Symbolic_Var_A
Task 2
Symbolic_Var_B
Symbolic_Var_Z
SVI interface
Symbolic_Var_I
Task n
Symbolic_Var_II
Symbolic_Var_X
SVI interface
I / O
system
Symbolic_Var_1
Symbolic_Var_2
Symbolic_Var_n
175
»Output Registers«<
Data
Mapping
Interface
&
Transformation
1
»Input Registers«>
2
1
»Coils« <
3
2
1
»Input Discrete«>4
3
2
...
1
4
3
n
2
...
4
3
n
...
4
n
...
n
Virtual Modbus data tables
Modbus
Control
engine
Response
Modbus
master
MODBUS TCP/UDP/RTU
Protocol
Protocols
Modbus RTU, Modbus UDP, Modbus TCP
Protocol version
Modbus Application Protocol Specification V1.1a
Data direction
bidirectional
Supported function codes
1, 2, 3, 4, 5, 6, 15, 16
Interfaces
Physical layer – Modbus RTU
RS232, RS422, RS485
Interfaces – Modbus RTU
serial interfaces on controller CPUs
Distributability – Modbus RTU
yes (FASTBUS or BEM / BES substation with RS204 module)*
Physical layer – Modbus UDP
Ethernet 10 / 100 MBit in accordance with IEEE 802.b
Interfaces – Modbus TCP
all Ethernet interfaces of the controller CPUs
Distributability – Modbus TCP
yes (FASTBUS or BEM / BES substation with EM203 module)*
TCP / IP Port
adjustable, preset: 502
Performance data
Multiple slave instances
simultaneously
yes up to 4 instances per CPU for concurrent operation
in multiple Modbus networks.
Nominal transfer rates
serial (RTU)
38400, 19200, 9600, 4800 bits / s (gross)
Nominal transfer rates
Ethernet (TCP)
10 / 100 Mbit / s (gross)
Multiple master connections
simultaneously
yes, for Modbus TCP configurable, number of simultaneous
master connections (default 10). For UDP no limitation.
Parallel traffic to Modbus TCP
yes (normal IP traffic via the same interface)
Diagnostics and safety
Log book support
yes (with adjustable debug level)
Online diagnostics
yes
Online connection statistics
yes
Access limitation
yes (configurable list of allowed IP addresses)
Implementation
Form of delivery
Software module (modus.m)
Connection to process data
SVI variables, flags and I/O signals
Configuration data format
mconfig.ini (ASCII)
System prerequisites
Supported devices
all controller CPUs
* Substation operation via RS204 at reduced data rate / overall performance depends on overall application
176
Telecontrol/field level
Standard communication in energy plants/substation automation.
Facilities for energy generation,
transmission and distribution require a
particularly high level of availability and
are therefore critical infrastructures.
Communication systems for control
facilities and substation automation
have therefore become established that
are specially adapted to the additional
requirements involved. A high level of
standardization as well as a particularly
robust design are essential for worldwide
use in networks covering several regions.
MMS client
(IEC61850 / IEC61400-25)
Features
Communication in accordance with standards
IEC61400-25 or IEC61850
Pure software solution, special additional hardware
is unnecessary
Shared operation with other protocols on the same
Ethernet interface
Enables access from outside to variables of the
controller
177
Time stamps and other meta data in
addition to the actual values and special
transmission types are often provided. The
M1 automation system offers telecontrol/
substation protocols as ready-to-use,
installable software packages that can be
combined as required. A key benefit is the
fact that available application logic that has
already been tested does not have to be
modified selectively for each protocol. It is
only necessary to configure the variables
(SVI) to be exchanged.
Telecontrol/field level
MMS client
(IEC61850 / IEC61400-25)
Manufacturing Message Specification client
Numerous switching, protective, and
measurement devices in the energy technology
area are equipped with an Ethernet interface
and offer communication in accordance with the
IEC61850 standard. Via this interface parameters
can be assigned for the devices, and the devices
can be diagnosed, and actual values can be
picked up through polling or received per report.
Previously this interface has been primarily
served by SCADA and control room systems.
Through the Bachmann MMS client the
control system is capable of directly using the
IEC61580 interface of such peripheral devices.
The MMS client behaves on the controller in a
manner similar to a fieldbus driver: It supplies
actual values and reports of the peripheral
devices directly into the application software.
Inversely, switch commands, setpoints and
parameters for the peripheral device can be
set directly from the application program.
• Pure software solution, special
additional hardware is unnecessary
• It is started as a stand-alone service
directly from the application software
• Common operation with other protocols on the
same Ethernet port and in the same network
• Configuration via SolutionCenter,
no external tools are required
• Operates devices in accordance with IEC 61850
and/or IEC61400-25 in the same network
• Operating interface for sequential
programs (IEC61131-3, C/C++) via
SMI for temporal decoupling
• Library for PLC programming in
accordance with IEC61131-3
• Header file for C/C++ programming
• Disclosed interface for tools and visualizations
• Report data is available via logical I/O
modules for application programs and tools
• Commissioning and diagnostics
monitor in the SolutionCenter
178
Telecontrol/field level
MMS client (IEC61850 / IEC61400-25)
Usability
Implementation areas
wind power in accordance with IEC61400-25
distributed energy resources: CHP, photovoltaic,
Heat accumulators in accordance with IEC61850-7-420
switchgear and protective devices in accordance
with IEC61850-7
Scope of delivery
software components for the controller
PLC library and C-defines for operation of the API
test and diagnostics monitor in the SolutionCenter
user manual
sample configuration
PCS sample project
User interface
Individual read and write commands via non-blocking
PLC modules (PLC) or non-blocking calls (C/C++).
Incoming report data on logical IO modules and in the
process image.
Capabilities in accordance with IEC 61400-25 / IEC 61850
Login/logout on the external server with
or without password
Associate, Abort, Release
Check connection status
MMS status request
Read value from data attributes
GetDataValues
Write value from data attributes
GetDataValues
Write value from data attributes
SetDataValues
Activation and configuration – buffered
and unbuffered reports (BR, UR)
Get/SetBRCBValues, Get/SetURCBValues,
BRCB…buffered report control block
Generating, deleting and reading of datasets
CreateDataSet, DeleteDataSet, GetDataSetDirectory
Issuing of switch commands (operates)
Select, Select with value, Operate,
Cancel, TimeActivatedOperate
Receipt of information reports as reaction to operates
M1 SOFTWAREMODULE
mconfig.ini
- SERVER
- REPORTS
MMS CLIENT
SERVER 1
S MI
CALL
PLC-MODUL 1
XCBR1.Pos
S MI
CALL
AN-/ABMELDEN
PLC-MODUL 2
SERVER 2
WERTE LESEN/
SCHREIBEN
S MI
CALL
C/C++ MODUL
S MI
INTERFACE
MMXU1.AvgWatts
OPERATE
SERVER 3
REPORTS
ANMELDEN
LPHD.PhyHealth
REPORTS
AKTIV/INAKTIV
REPORT
DATA
AUF MI0MODUL
179
ETHERNET
REPORTS
Telecontrol/field level
180
Fieldbuses – SERCOS
Specialized for rigorous requirements.
SERCOS (SErial Realtime COmmunication
System) is a dedicated bus system for
activation of high-quality electric drives
and servo amplifiers. Communication
is configured on the controller and
distributed to the drives when the system
boots. The process data of the drive is
available in standardized form and makes
not only the numeric values available
via appropriate services, but it also makes
meta information, such as symbolic names,
input limits and units, available. Via service
channel accesses, in addition to the cyclic
process data, acyclic parameters at runtime
from the application program can also be
changed or transferred from a list of initial
parameters at system start.
Possible topology: SERCOS
ENGINEERING PC
ETHERNET
SERCOS DRIVE
NT250
MPC240
DI216
DO216
AIO288
SEM201
SERCOS DRIVE
181
SERCOS
SERCOS master module SEM201
The SERCOS (Serial Real-time Communication
System) master module SEM201 is capable of
controlling up to 32 drives. The bus has a ring
structure and offers a high level of interference
immunity thanks to the fibre optic technology.
•
•
•
•
•
•
•
SERCOS
2 Standard IEC 61491
Fiber optic technology
Bus with ring structure
2 Kb x 32 DPRAM
Transfer rates: 2 / 4 / 8 / 16 Mbaud
Cycle times: 62.5 µs .. 65 ms
Multiple masters can be synchronized
Item Item no.
SEM20100011756-00
SEM201
Description
Channels / drives
fiber optic ring with max. 32 drives, 2 kB x 32 DPRAM
Modules per controller
max. 12
Transfer rate
2 / 4 / 8 / 16 Mbaud
Cycle times
62.5 µs .. 65 ms
Synchronization
multiple masters can be synchronized
Certified by
SI – Sercos International (formerly IGS)
Galvanic isolation from system
yes, via fiber optic cable
Ambient conditions
Operating temperature
0 .. +60 °C
Rel. humidity operation
5 .. 95 % without condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % without condensation
Model variants
SEM201
Sercos master module; 2/4/8/16MBaud; SERCOS II; FO interface 2x
FSMA (In/Out)
182
bluecom
The real-time communication solution for large projects
Renewable energy sources like solar and wind
power stations exist in ranges and dimensions
that vary considerably. Beginning with separate
installations at a distance of a few hundred meters
up to hundreds of participants spread across
several square kilometers, the installations have
to maintain contact among themselves and with
a monitoring and control center. Operators are
placing ever higher demands on the controllability
of such virtual power stations. In order to be
able to react positively to errors like LVRT and
FRT, there has to be a swift and reliable real-
time connection to every separate power station.
Diagnostic and remote maintenance tasks, e.g stateof-the-art condition monitoring analyses, should be
possible parallel to time-sensitive communications.
bluecom provides reliable real-time communication
technology for the highest performance requirements,
specifically optimized for renewable energy systems'
rapid exchange of information. Top reliability,
easy maintenance and diagnosability, as well as
adaptability to existing networks, have been achieved.
As a software-only solution absent with special
bluecom - energy park/virtual power station networking model
Park control center /
control station
M1 controller
Monitoring and maintenance from any
connection point possible with standard
PC
183
requirements for CPU and compatible to a broad
spectrum of network hardware, applications in
user-defined topologies can be put into effect,
having up to 500 participants and saves resources.
Library functions for cyclic and acyclic
communication in IEC 61131-3, C and C++
make for the greatest easy development.
The configuration, monitoring and diagnostic
analysis are executed via the SolutionCenter.
Thanks to its compatibility with Ethernet standard
IEEE 802.3, bluecom provides a sustainable
solution for the networking tasks of modern
power stations. bluecom at once predefines the
optimization of performance with lower CPU and
network load for master-master communication
at the machine and plant level too.
bluecom
Features
Networking of more than 500 subscribers in a free
network topology with bidirectional transmission of at
least 250 bytes in a real-time cycle of 20 ms.
Continuous additions of stations and entire network
segments during real-time operation
Optimization of speed and bandwidth utilization ensure high data throughput with low CPU and network
load
Monitoring and analysis of the state of the network
and the fastest location of errors possible with no
extra effort via integrated diagnostic and monitoring
interfaces
Standards-compliant implementation is the basis for
the influence-free coexistence of real-time communication parallel to other Ethernet-based protocols and
services
184
bluecom
bluecom
bluecom defines an open real-time transmission
protocol optimized for the requirements of diverse
Ethernet based network structures that have grown
over time. Structures such as these can be found
in the networking of alternative energy plants, for
instance, the so-called virtual power stations.
bluecom connects hundreds of network devices
deterministically and is not assigned to proprietary
extensions of Ethernet standard IEEE 802.3. The
user is free to choose the topology, the transmission
medium and the transmission rate. As a result,
bluecom render the most cost-efficient real-time
networking of new and pre-existing systems possible.
• Real-time networking of more than 500 substations with cycle time of less than 20 ms at
250 bytes of bidirectional data transmission
•Compatible with every MX, MPC, MH
and MC series processor module
•Ethernet-based real-time protocol without
specific requirements for networking topology
•Optimized for speed and bandwidth utilization
•Efficiency by design (low CPU and
networking utilization)
•Hot-plug functionality when removing
and adding network stations
Item
185
Item no.
bluecom CL
License to operate the bluecom communication software on
any number of Bachmann controller CPUs (Redustribution
exclusively together with CPU modules).
00019331-61
bluecom CL AMT
One year extension of product support and update delivery for
the bluecom Company License.
00019331-71
bluecom RT
Runtime License to operate the bluecom communication
00019331-63
software on one controller CPU. Enables the communication with
one or several bluecom compliant devices. Extension of product
support and update delivery is covered by a valid M-Base Annual
Maintenance.
bluecom DL
License to develop bluecom compatible products on third party
devices by any number of employees in one location (Porting
License).
00020721-64
bluecom DL AMT
One year extension of product support and update delivery
for the bluecom Porting License.
00020721-74
bluecom
•Parallel communication via the same interfaces
and media, without impact on real-time
capabilities (HTTP, FTP, video, VoIP, …)
•Priorization of Ethernet traffic acc. to IEEE 802.3q
•Configurable bandwidth limit
•Subnet formation and cascading
•Multi-master functionality
•Integrated error detection and
diagnostics functionality
•Configurable I/O mapping of network variables
•Programming and diagnostic interface
in IEC 61131-3 and C/C++
bluecom
Rationale / Type / Compatibility
Protocol type
Ethernet-based real-time protocol
Ethernet compatibility
yes, as per IEEE 802.3q (ISO/OSI layer 1+2)
Registered IEEE Ethertype
0x892D
Transmission medium
independent of transmission medium
wireless communication (802.11) permissible once the jitter
requirements have been taken care of
Gateway functionality
Interface of different network types on the application level
Fieldbus
CAN, Profibus DP, Profinet, Modbus UDP + TCP, EtherCAT
Control station level
Standard protocols:
IEC61850, IEC61400-25, IEC60870-5-104, OPC DA, Modbus
TCP/UDP
Application development:
communication library M1Com and M1Com.NET
Topology / Networking
Topologies
Star, bus, ring*, mesh network
Dimension
in compliance with IEEE 802.3 - max. 2000 m per network
section via fiber optic connection (FCS214)
Transfer rates supported
100 Mbit/s, 1 Gbit/s
Time synchronization
via PTP (IEEE 1588) **
Switches / infrastructure
Standard Ethernet IEEE 802.3q
Parallel data traffic
yes, possible
Ethernet-based protocols and services, e.g. HTTP(S), FTP(S),
SNTP, SMTP, video stream, Modbus, OPC, MMS, ...
* employing appropriate network hardware
** accuracy achievable subject to CPU type used and master clock used
186
bluecom
bluecom
Configuration / Programming
Configuration
SolutionCenter (support via wizards)
Remote configuration
yes (Ethernet LAN, Internet)
Network configuration
SolutionCenter (support via wizards)
Programming
IEC 61131-3, C/C++ user interfaces integrated,
Library functions
Software interfaces
API for sending and receiving and for monitoring and checking the full and proper delivery of packets, as well as the
management of I/O stations
Network variables
yes (configuration of variables at the endpoints automatically
generates bluecom communication channel)
Adding/removing slaves
yes, possible (hot plug)
Diagnostics / Monitoring
I/O live display
yes (SolutionCenter, IEC 61131-3, C, C++)
I/O network variables
yes, for every I/O channel (status, value)
Channel status
yes, for every bluecom channel
Error status
yes (SolutionCenter, IEC 61131-3, C, C++)
Diagnostics
yes (SolutionCenter, IEC 61131-3, C, C++)
Statistics
yes (SolutionCenter, IEC 61131-3, C, C++)
Network monitor
SolutionCenter
Network analysis
yes (by Wireshark plug-in, Wireshark data are generated
automatically on the controller)
Bandwidth limitation
Monitoring and limitation of real-time communication
bandwidth use included
(adjustable, pre-configured: 35 Mbit/s)
Jitter monitoring
yes
QoS
yes (IEEE 802.3q)
Performance data
Number of I/O stations
max. 500 *** (restricted by software)
Cycle time
200 µs .. 1 s *** (any intermediate values configurable)
Transmission frame cyclic
0 .. 1400 bytes per payload unit
Transmission frame acyclic
32000 bytes per payload unit
Capacity under test conditions
Master CPU: MPC293, slave CPU: MX213, 10 ms cycle, 96
slaves, 50-byte cyclic data exchange bidirectional to each I/O
station, transmission medium copper
CPU load only Protocol
Master: 17%, slave: 1,7%
CPU load (Protocol, GetData +
SetData)
Master: 27%, slave: 3%
Network load
Master: 9 Mbit/s, slave: 0.082 Mbit/s
*** 187
Limit value is subject to the power of the controller and the network, as well as the
controller capacity utilization and the network topology/load
bluecom
bluecom
Installation
Installation medium
CD ROM or network
Installation tool
SolutionCenter
Upgrading existing systems
by software possible / licence required
System prerequisites
Automation equipment
M1 CPUs of the MX200 series or better (application licence)
Porting information is available for implementation on
external equipment (developer licence)
Software
MSys / MxCCore / M-BASE V3.80 or higher
Network
industrial standard managed switch (unmanaged switch with
appropriate configuration)
188
Communication – Control room networking
A suitable system for every industry.
Machines and plants usually work as a
composite and are coupled to a central
data acquisition system, a control room,
or a PDA/MES system. Regardless of
whether this involves aggregates of
a wind park, or production machines
of a manufacturing shop – Bachmann
electronic has a suitable communication
system for every industry in its product
line. A powerful, laboratory-certified OPC
server is available in two variants, as well
as an MMS server tailored to the energy
industry for communication in accordance
with IEC61850 and IEC61400-25.
OPC UA Server
Features
Operation on the controller without additional
­Windows PC
OPC UA data access (DA) for accessing process
­variables
Read and write access to process variables can
be controlled via user groups
Login can be requested by configuration
Signing by TLS certificate can be requested
by ­configuration
Communication encryption can be requested
by TLS up to 256 bits
M1 OPC
standard server
Features
OPC Data Access 1.0, 2.04, 2.05, 3.0
Connection to M1 or CT via Ethernet
Secure SSL connection to the
controllers
Up to 5 automation devices per
server
Up to 10,000 information points
Operation under Microsoft Windows
7, Vista, XP
189
M1 OPC
enterprise server
Features
OPC Data Access 1.0, 2.04, 2.05, 3.0
Connection to M1 or CT via Ethernet
Secure SSL connection to the
controllers
No limitation of connected M1
systems
No restriction of data quantity
Simulation of clients
Operation under Microsoft Windows
7, Vista, XP, Server 2003, Server
2008
The telecontrol protocol, according
to IEC60870-5-104, is widely used in
power generation, power distribution
and infrastructure areas. It allows the
control and monitoring of intelligent subcomponents and sub-stations through a
superordinate control center. The palette
of these sub-components ranges from
circuit breakers, converters, and energy
meters to cogeneration units up to
complete power plants.
MMS Server
(IEC61850 / IEC61400-25)
Features
Communication in accordance with standards IEC
61400-25 or IEC 61850
Pure software solution, special additional hardware
is unnecessary
Shared operation with other protocols on the same
Ethernet interface
Enables access from outside to variables
of the controller
IEC60870-5 Server (Slave)
Features
Standard compliant implementation of
IEC60870-5-101, -103, -104 Server
Service/software solution that can be
subsequently installed
No changes to the application logic required
Fully configurable/no application-specific processing
via PLC libraries required
Configurator for commissioning and ­diagnostic
monitor in the SolutionCenter
Import/export in CSV format for ­exchange with other
manufacturers
Reducing the amount of data via ­configurable
threshold filters
190
Communication – Control room networking
OPC UA Server
(Openness, Productivity and
Connectivity)
The OPC UA Server is a pure software solution
and can be executed directly on the controller
CPU without additional hardware. It offers
full and transparent access to the process
values of the control application. Systems for
visualization, Scada or data logging can use
OPC UA as manufacturer independent interface.
An additional Windows® PC for execution of the
OPC server software is no longer required.
More benefits from the direct execution on
the controller are the automatic recognition
of process data without the need to create a
configuration, and the accurate source time
stamps. If requested, the communication is
encrypted, and the communication partners can
be identified unambiguously by TLS certificates.
Plain communication without login data and the
certification check are of course still possible.
• Data Access according to OPC UA specification
• Is installed as additional service on the controller
•Displays the process values of the controller in
its address space without additional configuration
steps
•Considers access permissions on variables at
reading and writing
•Write access can be logged
•Quality is granted by participation at Interop
workshops and conformance tests
Item OPC UA Server (installation DVD)
OPC UA Server (Lizence)
191
Item no.
00022170-00
00022170-63
Communication – Control room networking
PC
• Configuring
• Parametrizing
• Monitoring
atvise® scada
visualization
Arbitrarily
OPC UA Client
OPC UA
SMI
M1 controller
OPC UA Server
SVI
Software Module
PLC, C/C++
SVI
Software Module
PLC, C/C++
SVI
Software Module
PLC, C/C++
Functionality of OPC UA server
192
Communication – Control room networking
OPC UA Server
Supported OPC UA Profiles
Security Profile
Security Policy - None
Security Policy - Basic128Rsa15
Security Policy - Basic 256
Transport Profile
UA-TCP UA-SC UA Binary
Server Profiles
Base Server Behaviour Facet
Basic DataChange Subscription Server Facet
Core Server Facet
Embedded UA Server
Enhanced DataChange Subscription Server Facet
Low End Embedded Device Driver Facet
Supported OPC UA Information Models
Information models
Data Access (DA)
Supported OPC UA Service Sets
Discovery Service Set
FindServers
GetEndpoints
SecureChannel Service Set
OpenSecureChannel
CloseSecureChannel
Session Service Set
CreateSession
ActivateSession
CloseSession
Cancel
View Service Set
Browse
BrowseNext
TranslateBrowsePathToNodeIds
RegisterNodes
UnregisterNodes
Attribute Service Set
Read
Write
MonitoredItem Service Set
CreateMonitoredItems
ModifyMonitoredItems
SetMonitoringMode
SetTriggering
DeleteMonitoredItems
Subscription Service Set
CreateSubscription
ModifySubscription
SetPublishingMode
Publish
Republish
DeleteSubscriptions
193
Communication – Control room networking
OPC UA Server
Security features
Encryption
see Security Profile
Protection against overload (DoS)
CPU overload caused by clients can be avoided by limiting the minimum sample rate
Public Key Infrastructure
file based on the controller
Access logging
connections and write operations are stored in the security log of the
controller
Diagnose
State variables
number of active sessions
number of active subscriptions
number of items monitored by subscription
Show functions
list of sessions
list of all software modules in the address space
list of all items in subscriptions
Logbook messages
amount and type of messages can be selected by debug levels
Installation
Shipping
as DVD oder by download
Installation
via SolutionCenter; Can be installed separately as service on the
controller
License
needs a runtime license for each controller CPU,
independant of number of items or clients
License protection
license file depending on hardware
System requirements
CPU Hardware
all M1 CPU types except ME203 (MH2xx, MC2xx, MPC2xx, MX2xx)
Memory
minimum 64 MB, recommended 128 MB
System software version
M-Base 3.85 or better
Order information
OPC UA Server (DVD)
OPC UA Server installation DVD. Contains executable software for
installation on the controller and the user documentation.
OPC UA Server (Licence)
licence for operating one installation of the OPC UA Server on one M1
controller system
194
Communication – Control room networking
M1 OPC standard server
(Openness, Productivity and
Connectivity)
OPC defines a number of manufacturer-neutral
software interfaces for automation
(www.opcfoundation.org). With OPC data
access actual states and values (online data)
can be exchanged between controllers and
software applications, such as visualizations,
control systems or production data acquisition.
As a pure software interface OPC runs on a PC
or IPC under Windows and communicates with
the M1 automation systems via Ethernet. Any
standard-conformant OPC clients will then either
be operated on the PC of the server, or
in the network and permit data exchange in both
directions.
The integrated configuration tool supports the
selective disclosure of any variables from the
control system under a freely selectable item
name for the clients. Configurations can either
be created directly in the graphic interface, or
transferred from other tools via the import/
export function. Inversely a test client that is also
integrated in the »OPC Configurator« configuration
tool allows checking of the data exchange with
underlying controllers without a completely
set-up OPC client application.
• OPC conformant data server –
manufacturer-neutral interface
•Specifications – OPC Data Access 1.0, 2.04,
2.05 and 3.0
•Connection to M1 or CT via Ethernet
•Secure SSL connection to the controllers
•Up to 5 automation devices per server
•Up to 10,000 information points
(items / field elements)
•Multi-processor support (depending on
operating system)
• Graphic configuration tool
• Flat and hierarchical browsing
• Integrated test client (configuration tool)
• Operation under Microsoft Windows Vista,
XP, 2000
195
Communication – Control room networking
PC (Windows)
Application 1
(SCADA, HMI,
alarm system,
Historian, ..)
OPC client
OPC server
M1 OPC enterprise server284
Ethernet
Bachmann M1
Automation device
VHD
SVI
PLC 1
#1
IEC61131
Motion
PLC x
#2
C/C++
#n
IEC61131
Bachmann MSys, MCore
VxWorks
I/O fieldbus
OPC standard server
Server
Protocol for client application
OPC data access
Supported specifications
V1.0, 2.04, 2.05a, 3.0
Data exchange direction
bidirectional
Supported data types
basis types
UINT1, UINT8, SINT8, UINT16, SINT16, UINT32,
SINT32, REAL32, BOOL8, CHAR8, CHAR16, MIXED,
REAL64, UINT64, SINT64
block types
all basis types; basis type BLK
(e.g. CHAR8 + BLK = STRING)
Data type mapping
SVI on OPC (automatic)
Number of variables (items)
10,000 (individual variables or field elements)
Time stamp on the server
yes
Time stamp from controller
yes (per group one time item possible)
Quality attribute on the server
yes
Quality attribute from controller
yes (per group one quality item possible)
196
Communication – Control room networking
M1 OPC standard server
Server
Display of connection loss
yes (affected items show quality=BAD)
Server type
OUT_PROCESS
Operation without GUI
yes
Flat browsing
yes
Hierarchical browsing
yes
Refresh rates
dynamically adjustable per group (from 50 ms)*
Multi-processor support
yes
Interfaces to the controller
Physical interface to the M1
Ethernet IEEE 802.3 (10/100 Mbit/s full-duplex)
Basis protocols
TCP/IP
UDP/IP
QSOAP
Protocol
SMI / VHD
Multiple connections per controller
yes
Simultaneous queries
yes
Number of connected controllers
5 (maximum)
Access protection
yes, configurable
Supported security levels
0 to 4
Encryption
SSL (configurable)
Configuration
Graphic interface
yes (OPC configurator)
Browsing of controllers
yes
Browsing of controller variables
(SVI)
yes
Import/export
yes (CSV)
Templates
yes
Clones (with enumeration)
yes
Restricted access
yes (only on configured items)
Item names
OPC-side can be freely configured (»renaming«)
Item access rights
OPC side can be freely restricted
Integrated test client
yes
Configurations can be saved
yes
Access protection on configuration
yes (different user levels)
Diagnostics
Error logging
yes (log file)
Debug mode
yes (several can be set)
Diagnosis on items
yes (static items)
Statistics on items
yes (static items)
* Refresh rates depend on the data volume and the computer performance,
(Free) controller performance and network topology/network load.
197
Communication – Control room networking
M1 OPC standard server
Installation
Installation medium
CD ROM or network
(See standard package M-Base and M-COM)
Installation can be automated
(»silent«)
yes
System prerequisites – server
Computer
IBM-compatible PC (Intel x86 architecture)
Processor
minimum: Intel Pentium 500 MHz or comparable (Windows 2000)
recommended: Intel Core2Duo or Core2Quad with >2 GHz
RAM
minimum: 256 MB RAM (Windows 2000)
recommended: >1 GB RAM
Network card
at least 1x Ethernet 802.3
Hard disk
>300 MB free
Graphic
1024 x 768 or better (only for configuration)
Input devices
keyboard, 2-button mouse (only for configuration)
Operating system (OPC Server)
Windows Vista
Windows XP
Windows 2000
Other software
Text editor or MS Excel recommended for external configuration
System prerequisites M1
M1 automation devices
families ME, MX, MPC, MPE, as well as CT/WT200 , CT/WT300
(achievable performance is type-dependent)
System software
MSys V2.11 or higher (for full function scope)
198
Communication – Control room networking
M1 OPC enterprise server
(Openness, Productivity and
Connectivity)
OPC defines a number of manufacturer-neutral
software interfaces for automation
(www.opcfoundation.org). With OPC data access,
actual states and values (online data) can be
exchanged between controllers and software
applications, such as visualizations, control
systems or production data acquisition. As a
pure software interface OPC runs on a PC or IPC
under Windows and communicates with the M1
automation systems via Ethernet. Any standardconformant OPC clients will then either be
operated on the PC of the server, or in the network
and permit data exchange in both directions.
R
M P LIA
N
FO
CO
TM
CE
SELF-TESTED
®
Item OPC Enterprise Server (Installation-DVD) OPC Enterprise Server (Runtime license) 199
The integrated configuration tool supports the
selective disclosure of any variables from the
control system under a freely selectable item
name for the clients. Configurations can either
be created directly in the graphic interface, or
transferred from other tools via the import/export
function. Convenient copy functions accelerate
the configuration or management even for large
installations with many connected controllers.
The integrated simulation enables communication
tests with client applications even without
connected M1 systems. Inversely a test client that
is likewise integrated in the »OPC Configurator«
configuration tool allows checking of the data
exchange with underlying controllers without
a completely set-up OPC client application.
The Bachmann M1 OPC enterprise server has been
specially developed for large installations with a
variety of automation devices, i.e. for large data
volumes. In addition to the possibility of handling
multiple network connections simultaneously,
here the parallelization of queries and the multiprocessor support have a particular effect.
Item no.
00015632-xx
00015632-63
Communication – Control room networking
• OPC-conformant data server –
manufacturer-neutral interface
•Specifications: OPC Data Access 1.0, 2.04,
2.05 and 3.0
•Connection to M1 or CT via Ethernet
•Secure SSL connection to the controllers
•No restriction of the connected
M1 systems*
•No restriction of data quantity (items)*
•Multi-processor support (depending on
operating system)
•Powerful configuration tool
•Flat and hierarchical browsing
•Simulation for clients (configuration tool)
•Integrated test client (configuration tool)
•Operation under Microsoft Windows 7, Vista,
XP, 2000, Server 2003 and Server 2008
P C 1 (W indow s)
P C 2 (W indow s)
A pplication 1
A pplication 2
(S C A D A , H M I,
Alarm-System,
Historian, ..)
(S C A D A , H M I,
Alarm-System,
Historian, ..)
O P C C lient
O P C C lient
O P C S erver
M 1 O P C E nterprise S erver
Ethernet
VHD
SVI
M 1 C ontroller 1
VHD
SVI
VHD
SVI
VHD
SVI
M 1 C ontroller 2
M 1 C ontroller 3
M 1 C ontroller n
* However there is restriction due to computer performance, network capacity and communication load
on the M1 system. The actual achievable throughput depends on the application case.
200
Communication – Control room networking
M1 OPC enterprise server
Server
Protocol for client application
OPC data access
Supported specifications
V1.0, 2.04, 2.05a, 3.0
Data exchange direction
bidirectional
Supported data types
basis types
UINT1, UINT8, SINT8, UINT16, SINT16, UINT32,
SINT32, REAL32, BOOL8, CHAR8, CHAR16, MIXED,
REAL64, UINT64, SINT64
block types
all basis types; basis type + BLK
(e.g. CHAR8 + BLK = STRING)
Data type mapping
SVI on OPC (automatic)
Number of variables (items)
user-defined**
Time stamp on the server
yes
Time stamp from controller
yes (per group one time item possible)
Quality attribute on the server
yes
Quality attribute from controller
yes (per group one quality item possible)
Display of connection loss
yes (affected items show quality=BAD)
Server type
OUT_PROCESS or SERVICE (configurable)
Operation without GUI
yes
Flat browsing
yes
Hierarchical browsing
yes
Refresh rates
dynamically adjustable per group (from 50 ms)**
Multi-processor support
yes
Simulation mode
yes
Interfaces to the controller
Physical interface to the M1
Ethernet IEEE 802.3 (10/100 Mbit/s full-duplex)
Basis protocols
TCP/IP
UDP/IP
QSOAP
Protocol
SMI / VHD
Multiple connections per controller
yes
Simultaneous queries
yes
Number of connected controllers
user-defined**
Access protection
yes, configurable
Supported security levels
0 to 4
Encryption
SSL (configurable)
Configuration
Graphic interface
yes (OPC configurator)
Browsing of controllers
yes
Browsing of controller variables
(SVI)
yes
** Refresh rates depend on the data volume and the computer performance,
(Free) controller performance and network topology/network load.
*** No program-technical restriction. Limit value depends on performance
of the computer, the network and the capacity utilization of the controllers.
201
Communication – Control room networking
M1 OPC enterprise server
Configuration
Import/export
yes (CSV)
Templates
yes
Clones (with enumeration)
yes
Restricted access
yes (only on configured items)
Item names
OPC-side can be freely configured (»renaming«)
Item access rights
OPC side can be freely restricted
Integrated test client
yes
Configurations can be saved
yes
Access protection on configuration
yes (different user levels)
Diagnostics
Error logging
yes (log file)
Debug mode
yes (several can be set)
Diagnosis on items
yes (static items)
Statistics on items
yes (static items)
Installation
Installation medium
CD ROM or network
Installation can be automated
(»silent«)
yes
License basis
per installation (single-license obligation)
License protection
hardware-dependent software key
Configured installation
yes (items/controller configuration, as well as configuration users
can be preset)
System prerequisites – server
Computer
IBM-compatible PC (Intel x86 architecture)
Processor
minimum: Intel Pentium 500 MHz or comparable (Windows 2000)
recommended: Intel Core2Duo or Core2Quad with >2 GHz
RAM
minimum: 256 MB RAM (Windows 2000)
recommended: >1 GB RAM
Network card
at least 1x Ethernet 802.3
Hard disk
>300 MB free
Graphic
1024 x 768 or better (only for configuration)
Input devices
keyboard, 2-button mouse (only for configuration)
Operating system (OPC Server)
Windows
Windows
Windows
Windows
Windows
Windows
Other software
Text editor or MS Excel recommended for external configuration
7
Vista
XP
2000
Server 2003
Server 2008
System prerequisites M1
M1 automation devices
families ME, MX, MPC, MPE, as well as CT/WT200 , CT/WT300
(achievable performance is type-dependent)
System software
MSys V2.11 or higher (for full function scope)
202
Communication – Control room networking
MMS server
Manufacturing Message Specification Server
The MMS server equips the M1 controller with the
capability of communicating in accordance with
the standards IEC 61400-25 or IEC 61850. These
are two communication standards that have been
created to correspond to the needs of the energy
industry and the grid operators.
The standardization makes it possible to
seamlessly integrate an ever-increasing number
of heterogeneous plants, such as wind turbines
or CHPs, in a control room or in a mixed network.
The standards, IEC61400-25 and IEC61850,
extend far beyond pure data communication.
They also define the data modeling and thus
offer an object-oriented view of the system.
Objects, such as generator, circuit breaker,
transformer, rotor, etc. are defined. For each of
these objects the additional characteristics, their
designations, the data types and the associated
services are specified.
The MMS server from Bachmann electronic depicts
the variables that are available from the plant
control programs (e. g. PLC) in the SVI (Standard
Variable Interface) on an IEC conformant
communication. The user of the MMS server
determines the standardized ICD file (ICD
= Intelligent Electronic Device Capability
Description), what information of the plant is
represented, and is therefore visible to the client
(e. g. the control station). This enables individual
adaptation to different plants or modular
expansion stages.
Item
203
Item no.
MMS server RT
License to operate the MMS Server on one controller CPU. Allows
communication over the ethernet interface with standardscompliant client software using the IEC61850 or IEC61400-25
protocol in accordance with the documentation.
00014547-63
MMS server DVD
Software and documentation for the MMS Server. Provides com00014547-xx
munication over the ethernet interface according to the standards
IEC61850 or IEC61400-25. Without a valid Runtime License the
MMS Server runs only temporarily for 2h in demo mode.
Communication – Control room networking
•It is started as a stand-alone software module
•No special hardware required, pure software
solution for all M1 CPU types except ME203
•Configuration of the variable set via
standardized ICD file (XML format)
•Mapping of the SVI variables to IEC variables in
a readable ASCII file, that can be automatically
generated
•Automatic deadband calculation (db,
­zeroDb) for analog values (MV, CMV)
•Integrated into the access control
­features of the controller system
•Optional entry points for additional preprocessing and post-processing of values, e. g. logging
of write accesses
•Can be operated together with other protocols (OPC, QSOAP, Telnet, etc.) on the
same Ethernet interface of the M1
•Number of clients, reports, etc. can be limited
•Automatic limitation of CPU load
SolutionCenter
Configurator
Scada,
Control
station
Scada,
Control
station
Client
Client
Monitor direction
PC
• Configuring
• Parametrizing
• Monitoring
Capabilities in accordance with
IEC61400-25 / IEC61850
•Unterstützt Ed. 1 und Ed. 2 der IEC61850
•The object definition decides between
IEC61850 or IEC61400-25
•Transport layer MMS (Manufacturing Message
Specification) in accordance with ISO 9506
•Browsing of variables / objects with presentation
of structures and elements in plain
text (self-describing system)
•Reading and writing of values
(Get / Set Data Values)
•Summarizing of data (datasets)
•Generation of reports, e. g. if
there is a value change
•Command issue with command preselect
(Select – Operate)
•File transfer
Ethernet TCP/IP
M1 controller
Configuration
Object model
Data mapping
Control direction
Features
MMS server
SVI
Software module
PLC, C/C++
Process
Sensor
MIO
Sensor
Actor
204
Communication – Control room networking
MMS server – Available services
IEC 61850
IEC 6140025
M
O
Service for connection with a client. Associate
Allows restricted access to informa- Abort
tion and functions of the server.
Release
M
M
M
O
M
O
Logical device
Represents a group of functions
with each function defined as
­logical node.
GetLogical­
DeviceDirectory
M
O
Logical node
Represents a certain function,
e.g. the overvoltage protection.
LogicalNode­
M
O
GetAllData­Values
M
X
Allows specification of typified
i­nformation, such as the position
of a switch with quality information
and timestamp.
GetDataValues
M
M
SetDataValues
O
M
GetDataDefinition
M
O
GetDataDirectory
M
O
Allows grouping of different data.
GetDataSetValues
M
M
CreateDataSet
O
O
DeleteDataSet
O
O
GetDataSet­
O
O
C
O
O
O
Operate
M
M
Command­
Termination
O
O
Functional group
Description
Services
Server
Represents the visible outwards
appearance of a device. All other
functional groups are part of the
server.
ServerDirectory
Application
­association
Data
Data set
Directory
Directory
Reporting
Control
205
Describes the conditions for
r­ eporting based on client-defined
parameters.
Reporting can be triggered by
change of process data (e.g. data
change) or by quality changes.
The reports can be sent immediately or delayed. The reports contain information on status changes
and events, data update excepted.
Describes the service for the control of devices or groups for para­
meter specification, for instance.
Report (BRCB)
GetBRCBValues
SetBRCBValues
Report (URCB)
GetURCBValues
SetURCBValues
Select
SelectWithValue
Cancel
Communication – Control room networking
MMS server – Available services
IEC 61850
IEC 6140025
GetFile
O
O
SetFile
M
DeleteFile
O
GetFileAttribute­
M
Functional group
Description
Services
File
Defines the exchange of files.
X
Values
M = mandatory
O = optional
C = conditional, at least one of them should be supported (BRCB or URCB)
X = not part of the standard
206
Communication – Control room networking
IEC60870-5 Server (Slave)
For communication in accordance
with IEC60870-5-101, -103 and -104
Application areas
The telecontrol protocol, according to standards
IEC60870-5-101 IEC60870-5-104, is widely
used in power generation, power distribution and
infrastructure areas. They enable the control and
monitoring of intelligent sub-components and substations through a superordinate control center.
The palette of these sub-components ranges from
circuit breakers, converters, and energy meters to
cogeneration units up to complete power plants.
The IEC60870-5-103 standard was defined especially for communication with protective devices.
Control station
Plant / field level
Process
SolutionCenter
IEC 60870-5-101, -103:
Serial RS232, 422, 485
IEC 60870-5-104: Ethernet
M1-CPU
FM
us
db
iel
,F
I/O
Product features
The IEC60870-5 Server is installed purely as a
software component on the controller and requires
no special hardware. It uses the serial interfaces
(-101, 103) or the Ethernet ports (-104) available on the controller. Through configuration of
multiple instances, simultaneous operation of
-101, -103, and/or -104 is possible; multiple
masters can communicate simultaneously with the
controller. The information objects that the server
offers in the control and monitoring direction, are
created and linked to the controller’s existing
process variables via the configuration.
Different data models can be created for d
­ ifferent
masters. The login of masters can be restricted by specifying a permitted IP ­address, and
the number of simultaneous connections can
also be limited. Write accesses can be captured in the security log of the controller.
Item
207
Item no.
IEC60870-5-Server RT
License to operate the IEC 60870-5 server on one controller
CPU. Provides communication over the ethernet or serial
interfaces with standards-compliant clients using the
IEC60875-5-101, -103 and -104 protocol in accordance with
the compatibility documentation.
00022127-63
IEC60870-5-Server DVD
Software and documentation for the IEC60870-5 server.
­Provides access to process data according to the standards
IEC 60870-5-101 and 103 - 104. Without a valid Runtime
License the IEC60870-5 server runs only temporarily for 2h
in demo mode.
00022127-xx
Communication – Control room networking
To save bandwidth, a threshold filter can
be enabled. Values that are outside of defined Min/Max limits are marked as invalid
and will only be transferred again when they
return to the valid range. No implementation by the user is necessary for this.
SolutionCenter
Configurator/
Monitor
PC, Visu,
60870
control
Master
station etc.
60870
Master
60870
Master
Ethernet TCP/IP
M1 controller
Ethernet
TCP/IP
Configuration
Object model
Data mapping
Serial COM ports
Monitor direction
PC
• Configuring
• Parametrizing
• Monitoring
Control direction
Engineering
For the generation of externally visible information objects, a convenient tool is available in
the SolutionCenter that supports the user with
dialogs and wizards, and validates the entries
immediately. Thus, inconsistent or incorrect
configurations can be avoided. The link to the
process data takes place by selecting the corresponding SVI variables from a variable browser.
To exchange the configuration with other manufacturers, import and export in a generic CSV
format is available. A monitor in the Solution­
Center shows the current configuration of
­information objects used in the server, and the
value most recently transmitted to the client.
IEC60870-5 Server
Communication according to
-101, -103, -104
SVI
Software Module
PLC, C/C++
Process
Sensor
MIO
Sensor
Actor
208
Communication – Control room networking
Advantage
Existing software for sequence control and regulation does not need to be changed and will not be
affected in its run time. This therefore enables a
more flexible response to end customer requirements without having to change the existing
tested software for controlling and regulating of
the substation. Through realization as a finished
server with integrated update- and threshold logic,
tedious replication of the protocol functions via
limiting PLC-libraries, and the associated training efforts in the standard, is eliminated. Thus
engineering and testing time can be reduced. The
integrated diagnostics shorten troubleshooting
if there are malfunctions in running operation.
The diverse communication possibilities via
field busses and real-time Ethernet, the broad
range of signal interfaces to grid measurement, as well as powerful mass storage, predestine the M1 system in conjunction with the
telecontrol protocols according to IEC60870-5
for use as a control device, central control,
data concentrator, datalogger, and gateway.
209
Technical data
• Standard compliant implementation of
IEC60870-5-101, -103, -104 Server
• Service/software solution that can be subsequently installed
• No changes to the application logic required
• Fully configurable/no application-specific
processing via PLC libraries required
• Configurator for commissioning and
­diagnostic monitor in the SolutionCenter
• Import/export in CSV format for
­exchange with other manufacturers
• Reducing the amount of data via
­configurable threshold filters
• Number and IP addresses of
­authorized clients can be limited
• Logging of write accesses in the security
log of the controller
Communication – Control room networking
IEC60870-5 server
General product features
Supported protocols
IEC60870-5-101, IEC60870-5-103, IEC60870-5-104 as slave (server)
Type
Licensable service for Bachmann M1 controls (software-only solution,
subsequently installable) with configuration interface.
Requires a valid license file for operation.
Parallel operation
Multiple independent server instances on one controller
Message types (ASDUs)
Comprehensive implementation of the essential application data
service units, for example: single point information; single command;
double-point information; double command; step position information; regulating step command; measured value, normalized; time
synchronization; reset and many more.
(See interoperability documents for details)
Data mapping
Per configuration each server instance is separately defined.
Access to:
- SVI variables of application programs (software modules)
implementation-independent (IEC61131-3, C, C++)
- Physical inputs/outputs direct (MIO)
- Data from fieldbus/Ethernet protocols via UFB
Data type mapping
Implicit in the server (mapping SVI data types on IEC data types)
Query groups
Yes, information can be assigned to query groups 1 to 16 per
­configuration
Source time stamping
Implicitly possible through server, explicitly possible via application.
Resolution in ms
Quality labeling
Implicitly possible through server, explicitly possible via application.
Values outside of the configured Min/Max range are automatically
marked as invalid.
Designation of the transmission
cause (COT)
Implicitly through server
Cyclic transmission
Can be configured with individual cycle time per information object
Background scan
Can be configured with individual cycle time per server instance
Update rates
Configurable monitoring cycle for detection of spontaneous value
changes. Additional triggering possible through software. Automatic
protection against system overload. Minimum cycle limited through
free capacity of the CPU
Threshold filters
With -101 and -104 one threshold value can be configured per
­information object, filtration is either absolute or integrating
Connection monitoring
Connection status can be detected via diagnostics variables for
­customer software
Access control and logging
Limiting of the number of clients, IP address specification for client,
integration with M1 Access Control: Logging of connections and write
accesses
210
Communication – Control room networking
IEC60870-5 server
Configuration
Configuration interface
Integrated in Bachmann SolutionCenter
Data configuration/mapping
Via configuration interface (with variable browser and consistency check)
- open configuration format (ASCII) for automated creation
Exchange with other
­manufac-turers
Import and export of CSV format
Diagnostics
Monitor for information objects
Bachmann SolutionCenter shows all information objects with the last
transmitted value and time stamp
Connection statistics
Visible in the monitor and diagnostics variables
Status variables
Yes (server publishes essential operating characteristics and diagnostic
information also as SVI variables – visible for all applications and via
module "Scope" loggable over time)
Debugging
Yes (runtime shiftable levels of information output)
Logbook
Yes (essential operational information is displayed in the central
­logbook)
Write accesses
Yes (logging in the M1 security log)
Installation
Delivery form
Separately installable product (service); delivery on CD-ROM or as
download
Installation
Via SolutionCenter
Licensing
Subject to individual license per CPU (regardless of number of servers,
client connections or points of information)
License protection
Hardware-dependent license file
System prerequisites – controller
Device
All M1 CPU families (MH200, MC200, MPC200, MX200) except ME203
System version
Msys from version 3.85, Mcore from version 3.80
System prerequisites – configuration
SolutionCenter
SolutionCenter from version 1.85 (M-Base 3.85) – see SolutionCenter
product data sheets
IEC60870-5-101
211
Physical interface
Serial ports of the M1 CPU or of RS204 modules in operating modes
RS232, RS422 and RS485. Parallel operation of multiple protocols on
the same port is not possible
Operating mode of the Link Layer
Either symmetric or asymmetric
Addressing
Device via address of the connection layer (Link Layer) and station
address (Common Address). Information object address (IOA) either
structured (28.7.16) or flat (1836816), can be freely assigned in the
configuration.
Baud rates
No restriction through the IEC server
Communication – Control room networking
IEC60870-5 server
IEC60870-5-103
Physical interface
Same as for -101
Addressing
Device: Common station address. Information object:
Via FUN, INF or via GIN
IEC60870-5-104
Physical interface
Ethernet IEEE 802.3 (interfaces of the M1 CPUs and EM2131) Parallel
operation with other TCP/IP based communication on the same interface is possible.
Addressing
Device: Via selection of the Ethernet interface, as well as assignment
of the IP port (default 2404). IOA same as for -101
Variants
IEC60870-5-Server RT
License to operate the IEC 60870-5 server on one controller CPU.
Provides communication over the ethernet or serial interfaces with
standards-compliant clients using the IEC60875-5-101, -103 and -104
protocol in accordance with the compatibility documentation.
IEC60870-5-Server DVD
Software and documentation for the IEC60870-5 server. Provides
access to process data according to the standards IEC 60870-5-101
and 103 - 104. Without a valid Runtime License the IEC60870-5 server
runs only temporarily for 2h in demo mode.
212
Know-how protection
Manipulation protection
Cryptographic functions
Security log
Monitoring of variables
Access control
Communication security
SSL/TLS
Simple. Efficient. Secure.
Security
Modern machines and production plants are deeply integrated in IT environ­
ments, whether this is in corporate networks or in public communication
networks, for example for remote maintenance. This results in information
security requirements that often present plant builders and operators with
new challenges.
Faced with the constantly increasing pressure from international competi­
tion, machine and plant builders are increasingly concentrating their unique
selling points in the software. The build quality of different vendors is simi­
lar, and thus also the resulting production speed. Experience and knowledge
about the process are what makes the difference between vendors. Know­ xample,
how is increasingly being integrated in applications and data, for e
in the form of algorithms, closed-loop control parameters and recipes. New
chances arising from the offering of new services such as online m
­ onitoring
and maintenance require secure communication routes, separated access
areas and manipulation-proof logging. Ultimately, the operator must protect
his intellectual property from unauthorized modifications or misuse by third
parties if he wants to ensure the responsible use of his own plant.
For some time now, the requirements of regulations and standards have
forced application sectors, such as the energy and water supply and func­
tional safety sectors, into taking concrete measures. Particularly in these
critical areas, the devices and software from Bachmann electronic are the
preferred solution. Different protective measures such as secured network
connections, user and access control and security logging have been inte­
gral elements of every Bachmann controller for several years. The existing
security concept is constantly being examined according to the latest stan­
dards and regulations and further developed jointly with our customers, not
just since Stuxnet or Duqu.
214
Security
With Bachmann one decisive step ahead.
Machines and production plants are con­
nected with private and public commu­
nication networks in many cases today.
Applications in the energy and w
­ ater supply
sector belong to the s
­ o-called critical in­
frastructures and place particular demands
on information security stipulated by law.
Bachmann controllers are used world­
wide especially in cases where maximum
availability, robustness and communi­
cation skills are called for. Many years
of experience in critical applications
offer each user the assuredness that
he is working with proven functions
that are being developed constantly.
With an extensive security package
for machines and plants, ­Bachmann
protects its units from unauthorized
access and logs every write access
up to variable level if necessary.
Quite incidentally, the security measures
increase the robustness against commu­
nication problems that are caused, for
example, by faulty network devices.
Features
Layer-based protection concept
Ethernet load limitation
Securing of network services and logging by means
of authentication and end-to-end encryption (SSL)
Access control and logging
Protection functions at system level
Open interfaces for access control and cryptographic
functions in user applications
Continuous, independent security log
Predefined security levels for basic protection
Integrated component of the M-Base
215
Security
Communication and
information security
The direct consequences of targeted, destructive
access to a machine controller or an unintentional
operating error are the same: standstill or even de­
struction of a machine or plant and thus production
stoppage, loss of reputation and money. Therefore,
the main objective is to ensure robustness against
disturbances. Protection of data and communica­
tion as well as the logging of access are preventive
measures which make unauthorized access more
difficult and bring irregularities to light.
Targeted access
Exposed machines and plants are not subject to the
same perimeter protection as enclosed industrial
plants. Hence, wind power plants or biogas plants
are relatively easy to access and the response
times in the event of a detected break-in are high.
High risk in production plants mainly emanates
from legitimized persons. Service staff from the
external service provider or a dismissed employee
who in frustration succumbs to the temptation of a
targeted act of damage to property are two classi­
cal examples.
The targets here are switches, routers and control­
lers with free ports. These can be used for inconspicuous disruption or for targeted interception of
communications.
Engineering
Ethernet
SolutionCenter
Secure network services and logs
Device Viewer
Access control
System security measures
HMI / SCADA
SCADA
Server / Client
Web browser
MES-System
User applications
Security
library
Security
log
C, C++, 61131
Remote
maintenance
The layer-based security architecture forms multiple security walls around user applications. Each level ­includes
specific security measures that can also be used in user-specific applications.
216
Security
Control components of Bachmann have various
measures for counteracting targeted access. E
­ ffective
­mechanisms are in place for protecting against
network overload which ensure stability of the
­application in the event of denial of service attacks.
Vigorous implementation of end-to-end encryption
of the communication by SSL renders eavesdropping
ineffective. User programs use interfaces to current
cryptographic procedures to encrypt data.
Critical infrastructures
Guided by national and international regulations,
public utility companies are particularly sensitized in
matters of security and are obligated to protect
their plants accordingly. Comprehensive measu­
res embedded in detailed security concepts at all
organizational levels have long been established.
Protective fencing, own surveillance staff and
continuous access controls have been found in
critical parts of these plants. Control networks
and operating panels were strictly sealed off
­previously. In the meantime, modern business and
service models require targeted access of other
organizational components via Intranet and even
externally via Internet.
Access Control includes a powerful module for user and access control. Users and groups can be created by
simple Copy&Paste as well as by integrated inheritance logic thus saving a great deal of time. The clear assign­
ment of system rights allows the specific assignment of rights for each user.
217
Security
2
1
3
2
3
4
1
Management of file and variable rights:
(1) Individual files and variables or entire folders are selectable for the rights management using a browser.
(2) These are presented in a clear tree structure.
(3) Finely grained read and write permissions can be assigned user-related directly in the list using the InlineEditing function.
(4) Additionally variables can be limited in the value range.
Defects and operating errors
Targeted security management only helps in the case
of undesirable and potentially destructive access. In­
advertent changes to machine parameters, failures of
network components or misconfigurations of the ma­
chine network are far more frequent, particularly in
the protected environment of production plants, but
pose the same security threats in terms of symptoms
and effects. For example, a broadcast storm as a
­result of a faulty network switch, overloads connected
network clients in the same way as a targeted denial
of service attack.
Unlike other security measures, the added value of
revealing defects can only be achieved if appro­priate
protective measures directly affect the controller.
Bachmann provides its controllers with functions
for limiting the bandwidth of the ethernet ports in
order to increase the robustness against intentio­
nal and unintentional network disturbances. Real­
time processes are not disturbed by overloading of
the network interface.
It is advisable to set up a user and access
­ anagement system for each user via Access
m
Control. This limits any possibilities of manipu­
lation centrally according to the least privilege
principle, and independent security logging allows
changes to be allocated to individual users. Ope­
rating errors can thus be detected and warranty
cases processed speedily.
218
Security
Safety and Security
Functional safety requires a high degree of security
measures to prevent operating errors. Unnoticed
changes to the safety programming as well as dan­
gerous interferences during safe operation must be
prevented and logged. Safety Control of Bachmann
already warns about any malicious, manipulated
code on the configuration computer and protects
against inadvertent changes by means of functions
for pinning software versions. A separate login
system on each safety controller allows individually
restrictable access. The continual logging is tamperproof and imple-mented redundantly, so that even
in the case of partial destruction of the module, it
will be possible to reproduce the chain of events up
to the f­ailure with a high degree of probability.
Simply secure
Security measures are only effective if they are also
applied. Bachmann sees it as its task to promote
the total application and dissemination of security
functions even when no comprehensive security
concepts exist and the staff are still not security ex­
perts. Simple activation and operation of the exten­
sive protective measures ensures that the dangers
of careless operation and simple attacks are already
minimized even at this early stage.
219
The central part is composed of four predefined
security levels that can be selected in the security
configurator. Behind this are templates which set
the settings within the controller so that certain
logs and functions are activated or even forbidden
depending on the level.
Basic protection is gainable in three steps:
1
Safeguarding the system and network
• setting the security level
• deactivating unnecessary services
•activating logging
2
Limiting access
• defining group rights
• creating users
• setting file rights
3
Securing user programs
•Implementing applications while
taking general security aspects into
account
Recommended procedure for safeguarding
the control
Security
1
2
3
4
The online security monitor gives comfortable overview:
(1) Details according to logged in users and the token status
(2) Security log entries show details to connections and communication status, e.g. login/logout (3) or assign­
ment of new values to variables (4)
220
Security
Security
Ethernet
Load limitation
Separately adjustable limitation of the read and write workload for each
Ethernet interface;
Protect the machine application against DDoS attacks (Distributed Denial of
Service), Broadcast Storms and defects in the network infrastructure.
Network services and logs
SSL/TLS based network
­communication
Security standard for the establishment of a secured communication
­channel at IP-level.
Support (selection):
Bachmann products: Configuration and programming tool SolutionCenter,
WebMI Pro, M1COM, MJCOM
Manufacturer neutral: OPC UA, webserver, file transfer
Server and client
­authentication
The M1 controller can be an SSL server as well as a client.
The client authentication is also supported in server mode. This is used for
certificate-based authentication of computers, services and users on the M1.
Secured and deactivatable
­services (webserver, OPCserver, FTP, NTP, SMTP …)
Unnecessary protocols can be deactivated by configuration. This ensures
that only used ports are accessible thus reducing the area for attack.
Access Control
221
User Administration
Password protected restrictions are configured on a group and user basis for
system access and application rights. Time-restricted access is provided.
Token-based write access
protection
The special mechanism guarantees that the token owner is granted
­exclusive write permission. Additionally, prioritization can be assigned based
on the user role. Various degrees of priority can be assigned at user and
group level.
File access
File access, i.e. authorization for the read or write operation as well as the
visibility for browse requests can be set at group level. The configuration
allows individual assignment of rights at directory and file level and facilita­
tes this by means of the available inheritance logic.
Variable protection
The visibility, read and write access of online available process variables can
be allocated to access rights of the individual user. Mechanism and configu­
ration as with file permissions.
User specific extensions
provided
User and access management system as well as the token mechanism
can be replaced by user-specific applications. Thus, special policies and
­functions can be implemented and the controls can be integrated smoothly
into existing systems.
Security
Security
System
Enable/disable application
development
Protection against installation of unauthorized programs.
Memory protection
Application programs are protected at memory level against
write access from other applications.
Protection against malware that want to eavesdrop and manipulate data at
operating system level. Protection against buffer overflows.
Null pointer protection
Special protection to prevent manipulations via null pointer exception
­handling.
Security log with archiving
function
Login and logout of users as well as each write access are logged at variable
level, security-relevant modifications are noted. Timestamp, user, group, old
and new value as well as further details are stored in continuously genera­
ted file archives.
Access is offline, e.g. via a central archiving system, but online is also
­possible via application programs or SCADA systems.
Predefined security levels
Four templates for simplifying and shortening the security configuration.
User Application
Access Control
The information for logged in users, their session status and security proto­
cols can be accessed from user programs.
Security Library
Symmetric, asymmetric encryption procedures, signature and authentication
procedures, block and stream ciphers, SSL/TLS are available to the applica­
tion programs by means of openSSL library.
These functions can be used in PLC in the form of library functions.
Examples of important
­cryptographic procedures
and secure methods for net­
work communication
Symmetric encryption:
Asymmetric encryption:
hash functions:
MAC functions:
Signature algorithms:
Key transfer process:
Certificate variants, data encoding:
AES, 3DES
RSA
SHA, RIPEMD, MD5
CBC-MAC, HMAC
RSA-PSS, ECDSA
SSL/TLS (TLS 1.2, TLS 1.1, TLS 1.0,
SSL 3.0)
PKS7, PKS12, x509
Standards, regulations and recommendations
Security in Control Systems
The security measures were implemented while taking the following stan­
dards, regulations and recommendations into account:
IEC 62351, IEC 62443, ISA 99, VDI/VDE 2182, FIPS 140, NIST 800 series
Publisher
BSI, BDEW, NERC
System prerequisites
Automation equipment
M1 CPUs of the MX200 series or better
Engineering PC
For system prerequisites see SolutionCenter
Runtime software
M-Sys / MxCCore ≥ V3.80
Engineering software
M-Base ≥ 3.80
Installation medium
Included in M-Base (runtime and engineering components)
222
Integrated. Intuitive. Safe.
Safety technology
Safety – for man as well as machine – plays an increasingly important role
in the world of automation: Machines and plants are becoming ever more
complex and the requirements imposed on functional safety continuously
increase.
Bachmann electronic offers a safety package that is consistently integrated
in the M1 automation system that is designed for the most rigorous safety
requirements. It consists of the programmable SLC284 safety module,
digital I/O modules, and the Safety Developer, and it can be
extended to meet individual needs in accordance with the latest safety
standards (PL e, SIL3, Cat 4). And best of all: In addition to safety,
efficiency is also increased; the intelligent safety technology helps
to significantly lower engineering costs. Through specific diagnostic
possibilities and the fastest possible intervention, availability of the
machine/system is increased and downtimes are reduced.
224
Safety module & Safety Developer
Integrated safety.
With the safety modules for realization
of functional safety, Bachmann electronic
is setting a clear signal for a holistic
and integrated automation solution. The
systems presented here not only offer the
best-possible safety, they also guarantee
continuity and investment protection.
The new programmable safety module,
SLC284, and the digital I/O safety
modules, SDI208 or SDO204, make
it possible to set up a solution that is
integrated in the M1 Automation System.
This solution can be adapted to the
individual requirements and satisfies
the latest safety standards.
Safety processor module
SLC284
Features
16 digital inputs / 8 digital outputs – can be used
redundantly in pairs (PL e / SIL3 / Cat 4)
Programmable in function block language
in accordance with IEC 61131-3
Programming, configuration, monitoring
and debugging per SolutionCenter
Manipulation protection thanks to configurable user
schemes with access and function restrictions
1x RS232 for on-site maintenance access without
developer tools
Digital input module SDI208
Features
Digital input module with two galvanically
separated input groups
16 digital input channels – can be used redundantly
in pairs (PL e / SIL3 / Cat 4)
Each channel can be optionally tested
per test clocking
Cross-circuit detection
Autonomously safe – robust against network
breakdowns
225
For the subsequent safety-relevant safety
engineering steps the SolutionCenter
contains the Safety Developer, which
includes all the required tools for safetyoriented programming in accordance with
FBD acc. to IEC61131-3 and PLCopen, and
has been developed and certified in close
cooperation with TÜV.
Digital output signal SDO204
Features
Digital output module with two galvanically
separated output groups
8 digital output channels – can be used
redundantly in pairs (PL e / SIL3 / Cat 4)
Autonomously safe – robust against network
breakdowns
Output voltage range +18 .. 34 V DC
2 A per channel
Safety Developer
Engineering tool
Features
Integrated in the SolutionCenter all-in-one engineering tool
Full-graphic function plan editor
with autorouting
Certified safety modules
in accordance with PLCopen Safety
Standard modules for logical links, timers and
arithmetic operations in accordancen with
EN61131-3
Integrated debugger and monitor - online monitoring
in safe operation
226
Safety modules
Safety processor module
SLC284
The programmable safety controller SCL284
– ideally integrated in the M1 controller – is
presented as an independent, safe, and modern
safety controller. The Safety Logic Controller is
approved in accordance with the latest safety
norm, IEC61508.
No additional cabling is needed for communication
between the Safety Logic Controller SLC284 and
the safety I/O modules SDI208 and SDO204.
The modules can be separated by several hundred
meters and operated in a distributed manner via
the bus expansion or a FASTBUS.
• 16 digital inputs / 8 digital outputs – can be
used redundantly in pairs (PL e/SIL3/Cat 4)
• Each output with emergency delay is
configurable in the event of communication lost
•Safety Controller with two independent 32-bit
microcontrollers
•Fastest program cycle 5 ms
•Decentralized I/O via FASTBUS or bus expansion
with SDI208 or SDO204
•All safety I/O states can be used by the M1
controller
•Safety programming via SolutionCenter
•Galvanic isolation between the groups
•Galvanic isolation from the system bus
•Operating mode selector switch
•Operating status display »SAFE«, »PROG«,
»TEST«, »ERROR«
•Status display for each channel via LED
•Programming via independent serial interface or
via controller
Item Item no.
SLC28400014273-00
SLC284 00017465-00
227
Safety modules
SLC284
Processor
CPU
2x LPC2468, 72 MHz, 32 bit
Controller
Programming
via controller (I/O bus) or serial interface (COM)
Number of independent safety
programs per SLC
1
Program cycle
minimal5 ms
I/O expansion
via SDI208 or SDO204 modules
Digital inputs
Quantity
16 digital inputs - can be used redundantly in pairs (PL e/SIL3/Cat 4)
Input voltage range (H)
15 .. 34 V DC
Input voltage range (L)
-34 .. +5 V DC
Input delay (normally) HW
300 µs
Input delay (normally) SW
1 ms with deactivated test clocking
Input type according to
IEC61131-2 input current
at least
type 1
3.5 mA at 24 V DC
Status display (LED)
green
Error monitoring
internal function monitoring
external test clocking optional
Digital outputs
Quantity
8 digital outputs - can be used redundantly in pairs (PL e/SIL3/Cat 4)
Output voltage range
18 .. 34 V DC
Output current per channel
(max.)
0.5 A nominal
Total current per group (max.)
2A
Delay 0 to 1
max. 35 µs at full load
Delay 1 to 0
max. 155 µs at full load
Output groups
2, electronic fuse
Status display (LED)
green
Switching frequency
(max., ohmic load)
500 Hz
Error monitoring
short circuit, overload, inadequate or excess voltage
of the power supply
Time-delayed emergency shutoff
each output individual from 0 .. 1800 s configurable
(resolution 100 ms);
Emergency shut-off is activated in the event of communication lost e.g.
cable break or failure in the supply voltage
228
Safety modules
SLC284
Internal power supply
Galvanic isolation from the
system
500 V
Galvanic isolation between
groups
500 V
Internal power supply
Backplanes BS2xx
Current consumption internal
5 V / 600 mA via backplane
External power supply
Reverse polarity protection
yes
Input voltage
24 V DC (18 .. 34 V)
Current consumption
normally 95 mA at +24 VDC + Σ current consumption
of the encoders and sensors
Connection technology
Connection technology
screw or spring terminal,
writable and codable plug
Standards
Machine safety
IEC61508: Functional safety – draft of complex E/E/PE
safety components
Approved for
ISO13849: Safety of Machinery
IEC62061: Functional safety machine-related E/E/PE systems
IEC61511: Functional safety equipment and process industry
EN954
Product standard
IEC61131-2
UL508
Additional features
Status display via LEDs
Operating mode adjustable via hex switch
Ambient conditions
Standard
ColdClimate ( )
Operating temperature
-20 .. +60 °C fanless
-30 .. +60 °C fanless
Relative humidity operation
5 .. 95 % without condensation
5 .. 95 % with condensation
Storage temperature
-40 .. +85 °C
-40 .. +85 °C
Relative humidity storage
5 .. 95 % without condensation
5 .. 95 % with condensation
Model variants
229
SLC284
Safety CPU module; integrated digital input/output; SIL3/PLe: 8x DI
24V; 4x DO 24V / 0.5A; (SIL2/PLd: 16x DI, 8x DO); 6ms cycle time;
RS232; operating standalone or with CPU modul
SLC284
like SLC284; ColdClimate ( )
Safety modules
Safety input modules
SDI208
The safety input module SDI208 adds an
additional 8 input channels to the safety logic
controller SLC284. A homogeneous total system
is created through independent and safe
integration in the M1 controller. Through the
free choice of the slot – either directly beside
the safety controller, through bus expansion,
or several hundred meters away through the
FASTBUS – the safety system can be optimally
adapted to the distributed requirements and
existing infrastructure of the system.
The input module, SDI208, is approved under
the latest safety standard IEC61508. The input
module can be easily integrated in the safety
application, comparable with a standard I/O
module – as the proven »SolutionCenter«
development platform offers the easiest
configuration, most flexible type of programming,
and a safe simulation via easily combinable
PLC-Open function modules. All variables,
and states of the SDI208 safety input
module are accessible in all other machine
program languages (PLC, C/C++, Java);
visualization is also available and makes
cumbersome parallel wiring unnecessary.
• 16 digital inputs – can be used redundantly
in pairs (PL e/SIL3/Cat 4)
•Safe monitoring of the inputs with redundant
32-bit microcontrollers
•Several SDI208 modules per controller possible
•All safety I/O states can be used
by M1 controller
•Safety programming via SolutionCenter
•Galvanic isolation between the groups
•Galvanic isolation from the system
•Operating state display »SAFE«
•Status display for each channel via LED
Item Item no.
SDI20800014544-00
SDI208 00017459-00
230
Safety modules
SDI208
Digital inputs
Quantity
Input voltage range (H)
16 digital inputs - can be used redundantly in pairs
(PL e/SIL3/Cat 4)
15 .. 34 V DC
Input voltage range (L)
-34 .. +5 V DC
Input delay (normally) HW
300 µs
Input delay (normally) SW
1 ms with deactivated test clocking
Input type according
to IEC61131-2
Input current at least
type 1
Status display (LED)
green
Error monitoring
internal function monitoring
external test clocking optional
3.5 mA at 24 V DC
Internal power supply
Galvanic isolation from the system
500 V
Galvanic isolation between groups
500 V
Internal power supply
Backplanes BS2xx
Current consumption internal
5 V / 600 mA via backplane
External power supply
Reverse polarity protection
yes
Input voltage
24 V DC (18 .. 34 V)
Current consumption
normally 65 mA at 24 VDC + Σ current consumption
of the encoders and sensors
Connection technology
Connection technology
screw or spring terminal
writable and codable plug
Standards
Machine safety
Approved for
Product standard
IEC61508 Functional safety draft of complex E/E/PE
safety components
ISO13849: Safety of Machinery
IEC62061: Functional safety machine-related E/E/PE systems
IEC61511: Functional safety equipment and process industry
EN954
IEC 61131-2 ... UL508
Additional features
Status display via LEDs
Ambient conditions
Operating temperature
Relative humidity operation
Storage temperature
Relative humidity storage
Standard
ColdClimate ( )
-20 .. +60 °C fanless
-30 .. +60 °C fanless
5 .. 95 % without condensation
5 .. 95 % with condensation
-40 .. +85 °C
-40 .. +85 °C
5 .. 95 % without condensation
5 .. 95 % with condensation
Model variants
231
SDI208
Safety digital input module; SIL3/PLe: 8x DI 24V; (SIL2/PLd: 16x DI)
SDI208
like SDI208; ColdClimate ( )
Safety modules
Safety output modules
SDO204
The safety output module, SDO204, adds an
additional 4 output channels to the safety logic
controller, SLC284, and a homogeneous overall
system is created through the independent and
safe inclusion in the M1 controller. Through the
free choice of the slot – either directly beside
the safety controller, through bus expansion,
or several hundred meters away through the
FASTBUS – the safety system can be optimally
adapted to the distributed requirements and
existing infrastructure of the system.
The input module, SDO204, is approved
under the latest safety standard IEC61508.
The input module can be easily integrated
in the overall safety application, comparable
with a standard I/O module – as the proven
»SolutionCenter« development platform offers
the easiest configuration, most flexible type
of programming, and a safe simulation via
easily combinable PLC-Open function modules.
All variables and states of the SDO204 safety
output module are accessible in other machine
program languages (PLC, C/C++, Java), however
the visualization is also available and makes
bothersome parallel wiring unnecessary.
• 8 digital outputs – can be used redundantly
in pairs (PL e/SIL3/Cat 4)
• Each output with emergency delay is
configurable in the event of communication lost
•Safe monitoring of the inputs with redundant
32-bit microcontrollers
•Several SDO208 units per controller possible
•All safety I/O states can be used
by M1 controller
•Safety programming via SolutionCenter
•Galvanic isolation between the groups
•Galvanic isolation from the system
•Operating state display »SAFE«
•Status display for each channel via LED
Item Item no.
SDO20400014545-00
SDO204 00017462-00
232
Safety modules
SDO204
Digital outputs
Quantity
8 digital outputs - can be used redundantly in pairs (PL e/SIL3/Cat 4)
Output voltage range
18 .. 34 V DC
Output current per channel
2 A nominal
Total current per group (max.)
8 A (derating from 40 °C ambient temperature)
Delay 0 to 1
max. 35 µs at full load
Delay 1 to 0
max. 155 µs at full load
Output groups
2, electronic fuse
Status display (LED)
green
Switching frequency
(max., ohmic load)
500 Hz
Error monitoring
short circuit, overload, inadequate or excess voltage of the power supply
Time-delayed emergency shutoff
each output individual from 0 .. 1800 s configurable
(resolution 100 ms);
Emergency shut-off is activated in the event of communication lost e.g.
cable break or failure in the supply voltage
Internal power supply
Galvanic isolation from
the system
500 V
Galvanic isolation
between groups
500 V
Internal power supply
Backplanes BS2xx
Current consumption internal
5 V / 250 mA via backplane
External power supply
Reverse polarity protection
yes
Input voltage
24 V DC (18 .. 34 V)
Voltage range
18 .. 34 V DC
Current consumption
normally 70 mA at +24 VDC + Σ current consumption of the encoders
Connection technology
Connection technology
screw or spring terminal
writable and codable plug
Standards
233
Machine safety
IEC61508 Functional safety draft of complex E/E/PE
safety components
Approved for
ISO13849: Safety of Machinery
IEC62061: Functional safety machine-related E/E/PE systems
IEC61511: Functional safety equipment and process industry
EN954
Product standard
IEC 61131-2
UL508
Safety modules
SDO204
Additional features
Status display via LEDs
Ambient conditions
Standard
ColdClimate ( )
-20 .. +60 °C fanless
-30 .. +60 °C fanless
5 .. 95 % without condensation
5 .. 95 % with condensation
-40 .. +85 °C
-40 .. +85 °C
5 .. 95 % without condensation
5 .. 95 % with condensation
Operating temperature
Relative humidity operation
Storage temperature
Relative humidity storage
Elevation limit
2000 m above sea level (use), 3000 m above sea level
(storage & transport)
Model variants
SDO204
Safety digital output module; SIL3/PLe: 4x DO 24V / 2A; (SIL2/PLd:
8x DO)
SDO204
like SDO204; ColdClimate ( )
* Derating of 40oC ambient temperature
I [A]
9
8
7
6
5
4
3
2
1
0
0
10
20
30
40
50
60
T [°C]
234
Safety Developer
Safety Developer
Engineering tool
For the more safety-relevant, engineering steps
the SolutionCenter contains the Safety Developer
that includes all tools required for safetyconformant programming in accordance with
EN61508 andb PLCopen. Safety Developer has
been developed and certified in close collaboration
with TÜV. All methods required for logging
and the verification obligation of the machine
manufacturer are integral components: password
management, fail-safe program transmission,
tamper-proof logging on the target device,
documentation of the safety program, and all
software components used, unique identification
of the safety modules, and the programming itself.
• Integrated in the SolutionCenter all-in-one engineering tool
• Full-graphic function plan editor
with autorouting
• Certified safety modules
in accordance with PLCopen Safety
• Standard modules for logical links, timers and
arithmetic operations
in accordancen with EN61131-3
• Color coding of secure and unsecure signal flow
• Grouping of circuitry parts for repeat use
(compound)
• Adjustable test depth for the project translation
• Variable monitoring, value simulation and break
points
• Open programming interfaces (PLC, C, C++) for
e.g. online monitoring
235
•B
idirectional exchange of values
between secure and non-secure controller
• Unique identification of the safe hardware
• Configuration of the clocked
self-monitoring of inputs/outputs
• Communication to safe hardware
via Ethernet (M1) or serial
• Certified redundant program download
• Logging of the acceptance state in PDF format
• Direct connection to version management
• Online monitorning of all I/Os also
in safe operating mode
Safety Developer
Programming in accordance
with PLCopen Safety
The safety application is programmed in a freegraphic function plan editor (Safety Editor) in
accordance with EN61131-3. The module set
includes a library of safety modules that have
been strictly implemented, tested, and certified in
accordance with the PLCopen safety standard.
For the logic, additionally required standard
modules, such as timers, arithmetic, and logical
operations are available. The application can
be organized in multiple separated functional
units and sub programs in order to structure the
program. Unsafe input and output signals from
the control system can be added to the safety
project via a browser. The execution sequence of
the modules is presented graphically and can be
corrected by the user. Redundant hardware inputs
are summarized via equivalence or antivalence
blocks and subsequently presented as a safe
signal in the program. The data types, bool,
integer, and time, are supported.
236
Safety Developer
Visibility in the standard program
The transparent exchange of signals functions
in both directions. In the Safety Developer you
configure which values – irrespective of the
states of the safe I/Os – should also be visible
in the unsafe world. Thus intermediate results
in networks and the status of modules can be
presented in a visualization, recorded with the
Scope, or evaluated in a PLC program. Thus there
are extensive diagnostic possibilities and a high
level of operating convenience.
Safe and unsafe paths
Signals from the standard sequential program and
from the I/O modules of the control system can
be used in the safety program as unsafe input and
output signals. The classification of a signal as
safe or unsafe is presented with color coding.
237
User-specific templates
A logical circuit that is structured from a group of
basic modules can be put together and given an
interface in the project for a function group. Thus
separate user-specific function blocks (templates) can
be created and used in the project multiple times.
These groups or even complete networks can also by
transferrred from one project into the next project.
Safety Developer
Tracking changes
In the Safety Developer version management is an
integral component – regardless of the logging and
verification obligation. The version management
database is operated directly from the project
navigator. A local history is always kept automatically,
which enables reversal of changes even without a
genuine version management system. Naturally
Undo/Redo functions are also available.
Logging
Program verification
The program for execution on the target system is not
compiled, but rather is translated into a script that is
checked and executed redundantly by the firmware of
the target system. Nevertheless the Safety Developer
can detect and display possible error sources in the
code when the script is generated.
Optionally the safety program can be stored on
the safety controller and can be opened and
further processed from the controller. Additional
user-specific information, such as author, version
history, and additional comments can be stored
for each network.
The verification obligation is supported in different
ways. For logging of acceptance, a project report
can be generated that also presents the entire
program code graphically. The tamper-proof log
book of the safety controller logs each safety-relevant change in the system, such as the download
of a changed program. Thus any manipulation can
be traced with user name, date, and time.
Hardware configuration
Modularity
The Safety Developer takes the flexible requirements
in today's industry into account through its modular
project management. FBD networks, and also
additional safe I/O modules of the project, can be
activated depending on the expansion stage, signals
can be connected to different sources and potentially
susceptible equipment, thus a project for maximum
machine expansion can be created and tested.
Adaptation to the real degree of expansion is achieved
through the bringing together of the desired parts.
Commissioning of individual machine parts is also
possible in this manner.
In addition to the tools for variable selection,
programming, and logging, the safe hardware
can also be directly configured in the Safety
Developer. This includes not only assignment
of unique channel names, but particularly also
allocation of the controller to the project, the
adding of additional safe I/O modules, and
specification of test intervals for clocked lines,
which then are tested automatically by the
hardware for short circuit, cross-connection, and
interference voltage.
Safety-relevant, required unique module
identification that excludes the possibility of
swapping modules after a service deployment is
also executed directly in the Safety Developer.
Communication between Safety Developer and the
control system for program download, diagnosis
and configuration is executed conveniently and
in broadband via the Ethernet Interface of the
M1 control system. Alternatively, communication
can also be executed directly with the Safety
Controller via a serial RS232 interface, which also
enables use of the Safety Controller as a standalone solution without a surrounding control
system.
238
239
Failure-free. Flexible. Economical.
Redundancy – maximum availability
ensures productivity
Automation devices from plant, transport and mechanical engineering are
no longer unthinkable. They control and regulate mission critical systems often entirely stand-alone or with requirements that manual operation can
no longer perform. Maximum reliability and ranges of solutions for highavailability applications call for increasingly higher demands on productivity
right up to 27/7 availability.
Proven ruggedness and exceptional service life data are are often insufficient
here. Effective measures against network, sensor and wiring outages, as well
as statistically rare component part failure, are required.
Bachmann electronic with its scalable redundancy products for the
proven M1 automation system always provides the right solution. The
redundancy product series upgrades the significant ruggedness and
availability of the hardware modules universal fault tolerance. The softwareonly implementation based on redundant Ethernet real-time networking
guarantees compatibility without special and expensive redundancy hardware
and makes upgrading of existing applications possible.
240
Redundancy
The right solution for each application
Hot-standby redundancy
Maximum reliability thanks to fully
automatic variable exchange and bumpless
application switchover. Ideal where outages
are economically unacceptable and for
technical challenges like in rapid control
applications.
Network redundancy
Using the basic redundancy version, critical
transmission links are protected against
interruptions due to mechanical damage
and network equipment outages.
Warm-standby redundancy
Values interchange is supported by
network redundancy. Adjusts to redundant
data recording and for simple and less
critical redundancy applications.
Common features
Redundancy cycles up to 1 ms possible*
Automatic switchover between variables and process
value sources within one PLC cycle
Support of fully autonomous, dual communication
guarantees maximum reliability with freely selectable
transmission medium (copper/optical fiber)
Integration of configuration, monitoring and
programming in the engineering tool SolutionCenter
Redundancy networking on Ethernet basis, full
support of TCP/IP-based parallel communication
Networking topology freely selectable: star, bus,
ring and combinations  easily adaptable to existing
network
Master CPUs: all processor modules from the MPC,
MC, MH series
Retrofitable and upgradable without CPU exchange,
application of standard components
Support of standard applications in addition to
redundancy applications, even with diverse cycle
times
Standard operating range of -30°C … +60°C, with
short-term Temperature peaks of -40°C … +70°C
with condensation present when using cold climate
modules
* tested with CPUs of the MPC series; limit value
subject to CPU type, memory available, application
size, number of exchangeable variables, network
bandwidth available, network and CPU load via nonredundant applications
241
Redundancy
Hot-standby redundancy
Master
CPU A
Master
CPU B
Slave
Station 1
Slave
Station 2
Operator
Terminal
Features
Two master CPUs
Automatic matching of the master CPUs
Bumpless switchover
Chronological synchronization of all stations
Configuration and monitoring in the SolutionCenter
Expanded diagnostic and programming interfaces for
monitoring and analysis of redundancy status
Network redundancy included
Freely adjustable switchover time, automatic
switchover in case of error
Warm-standby redundancy
Master
CPU A
Master
CPU B
Slave
Station 1
Slave
Station 2
Operator
Terminal
Features
Two master CPUs
Diagnostic interface for monitoring and analyzing the
redundancy status
Slaves decide from which CPU the data packet is
applied (voter)
Switching time configurable
Matching of the master CPUs not integrated
Network redundancy
Master
CPU
Slave
Station 1
Slave
Station 2
Operator
Terminal
Features
One master CPU
Redundant communication (cyclic and non-cyclic
communication)
Easy configuration in development environment,
integrated diagnostics (status, quality)
Programming interface, libraries and system
variables for easy creation of applications
Slaves work as smart substations
Network switchover in the same PLC cycle
242
Redundancy
Hot-standby redundancy
Master
CPU A
Master
CPU B
Slave
Station 1
Slave
Station 2
Operator
Terminal
Mission-critical systems, applications in harsh
environments and facilities where even short
outages, e.g. owing to cost restraints, are
not tolerated are hot-standby redundancy's
main fields of activity. In addition, control
engineering applications with their requirement
of smooth switchover, i.e. no deviation between
values when switching the master CPU, are
executable in this redundancy version too.
With redundancy on all system levels (i.e. hardware,
system software, application programming and
maintenance, monitoring interfaces) hot-standby
redundancy provides maximum reliability with
outstanding convenience at the same time.
The full integration of configuration, programming
and monitoring in Bachmann tools shortens
application creation and minimizes deviations with
respect to everyday standard operating sequences.
At the same time, risks in the course of maintenance
operations, error corrections and application
updates decrease during the process in operation.
Hot-standby redundancy combines the
highest redundancy technology and the best
performance possible with the customary
ruggedness of every Bachmann module.
Hot-standby redundancy enhances
network redundancy by the following
attributes, among others:
•Fully automatic matching of process variables
•Automatic failover upon detecting internal errors
•Integrated self-tests for checking system status
•Automatic system matching (system
software, configuration, applications)
•Automatic application synchronization
(variance < 200 µs)
Item
M-HS-REDU RT
243
Item no.
License to operate a hot-standby redundancy on two controller
CPUs as redundant main controllers (includes 2 licenses). Allows
any number of IO stations (slaves) to connect redundantly to
both main controllers (includes network redundancy).
00019829-63
Redundancy
•Millisecond-precise synchronization of all stations
•Network switching time freely
configurable (0 … 10 PLC cycles)
•Blumpless switchover
•Redundancy programming support
in M-PLC (IEC 61131-3)
•Debugging and forcing of variables in
redundant applications (M-PLC)
•Resistant to single-fault events, additionally many
multi-fault scenarios are overridden on a continuous
basis
Integration in the SolutionCenter
•Applying, monitoring and deleting
redundancy devices
•Extra support in Solution Navigator and
Device Manager for configuring, monitoring
and logging redundant applications
•Textual and graphical redundancy status displays
•Virtual redundancy devices with the option
of applying and manipulating redundancy
configurations and applications
•Redundancy master status information
• Device designation
• Current redundancy status of the entire system
• CPU information
• System software information
• Network information
•Redundancy application status information
• Current redundancy status
(REDUNDANT/SINGLE/ERROR)
• Runtime state (RUN/STOP/ERROR)
• Error status codes
• Synchronization status
• Cycle time
•Maintenance interface for redundancy
systems integrated (execution of commands
on both master CPUs at the same time)
•All commands and monitoring mechanisms
are available to the operator as open user
interfaces and/or as system variables.
244
Redundancy
Hot-standby redundancy
Rationale/Characteristic
High availability system type
Hot-standby redundancy with local I/O stations (1oo2 voting
integrated)
CPU redundancy
yes (synchronization and self-monitoring automatic)
Network redundancy
included
I/O redundancy
possible
Sensor redundancy
possible
Switchover
bumpless
Continuous dual-channel ability
yes
Communication redundancy
yes
Processing units (recommendation)
Master: M1 standard CPUs of the MPC, MC, MH families or better
Slave: M1 standard CPUs of the MX, MPC, MC, MH families or better
I/O peripheral
via MX CPU all from M1 standard module portfolio
Use of special hardware
no (straight software solution and standard Ethernet)
Topology/Networking
Protocol basis
Ethernet IEEE 802.3q, Ethertype 0x892D
Communication protocol
bluecom with redundancy enhancement (100% IEEE 802.3q
compatible)
Media redundancy
yes (2-channel, galvanically separated Ethernet networks)
Switches
industrial standard managed switch (or unmanaged switch with
­ ppropriate configuration)
a
Topologies
Star, bus, ring, mesh
Ring redundancy
possible via parallel application of MRP, STP and RSTP
Dimension
in compliance with IEEE 802.3 - max. 2000 m per network section
with fiber optic connection via FCS214 module
CPUs spatially separable
yes (see Dimension)
Time synchronization
integrated in network protocol
Number of I/O stations
more than 100
Smart substations
yes, for example, I/O stations can execute local applications for:
emergency operation, load separation or local logging
Parallel data traffic
yes, possible (Ethernet-based protocols and services, e.g. HTTP, FTP,
video stream, Modbus, OPC, MMS, ...)
Interfaces
I/O peripheral
M1 standard module portfolio
Redundancy network
bluecom network variables
Field buses
Gateway function for CAN, Profibus DP, Profinet, Modbus, EtherCAT
via application possible
SCADA / control station & PDA
Standard protocols:
IEC61850, IEC61400-25, IEC60870-5-104, OPC DA,
Modbus TCP/UDP
Application development:
communication library M1Com and M1Com.NET
IT protocols
see M1 software (FTP, HTTP, SNTP, SMTP, … and security versions)
Configuration/Programming
245
Configuration
SolutionCenter (support via wizards)
Remote configuration
yes (Ethernet LAN, Internet)
Network configuration
SolutionCenter (support via wizards)
Programming
M-PLC: IEC 61131-3 (IL, LD, FBD, ST, AS, SFC)
Redundancy
Hot-standby redundancy
Configuration/Programming
Editor
CoDeSys
Redundancy download
Automatic
Redundancy debugging
yes
Redundancy synchronization
automatic (process variables, system software)
Manual switchover
yes
Switchover: triggering by user
Failover: automatic via software
Multitasking
yes (one redundant task permissible per PLC application, total up to
three independent redundancy tasks)
Mixed operation
yes (non-redundant, non-synchronized applications can run parallel
to redundancy applications)
Diagnostics/Monitoring
I/O live display
SolutionCenter
Redundancy status
yes
Error status
yes
Diagnostic user interface (API)
yes, integrated
Statistic user interface (API)
yes, integrated
Network monitor
SolutionCenter
Network analysis
yes (by Wireshark plug-in, Wireshark data are generated
automatically on the controller)
Distributed logging
yes (synchronized, granularity 1 ms)
Performance data
Master cycle time
1 … 1000 ms*
I/O cycle time
Minimum 200 µs for non-redundant applications
1 ms… 1000 ms for redundant applications*
I/O frame works
more than 100 stations*
Number of channels unrestricted (*, **) - typically 400 .. 600
channels per station (1/3 analog, 2/3 digital)
Synchronization volume
max 120*1400 byte
Switching time
adjustable from 0 .. 10 cycles
Time precision
< 1ms *
Installation
Installation medium
CD ROM or network
Installation tool
SolutionCenter
Upgrading existing systems
possible via software / new CF card required
License protection
Data CF of the master CPUs is integrated dongle
System prerequisites
Controller equipment
M1 CPUs of the MX200 family or better (minimum 2 Ethernet
interfaces onboard)
Network
2x Ethernet 100 MBit/s or Gbit/s, managed switch
Software
MSys / MxCCore / M-BASE V3.80 or higher
* Limit value subject to CPU type, memory available, application size, number of exchangeable
variables, network bandwidth available and network and CPU load via non-redundant
applications
** No program-technical restriction.
246
Redundancy
Warm-standby redundancy
Master
CPU A
Master
CPU B
Slave
Station 1
Slave
Station 2
Operator
Terminal
For applications where reliable recording of critical
data has priority, warm-standby redundancy is the
preferred solution. Good support when configuring
and monitoring the actual CPU redundancies helps
during the rapid development of applications for
which bumpless switchover is not required.
Continuous operation during maintenance,
system updating and application changes
is also possible in this version.
If a master CPU for maintenance work
is disconnected from the network, realtime processing is only affected to a
minimum. The data transmission continues
seamlessly and from the perspective of the
receiving stations no packets are lost.
The matching of process variables in the
master CPU has to be resolved on the
application level, which means extra effort
and expense and increased complexity vis-àvis hot-standby redundancy (see Fig. 1).
Warm-standby redundancy provides the
qualities of network redundancy and
the following advantages as well:
•CPU redundancy
•Switching time freely configurable
(0 … 10 PLC cycles)
•Selection of the data master integrated
in end points (voter), the fastest
switching times possible as a result
•Diagnostic interface for monitoring and analyzing
the redundancy status in the SolutionCenter
•Automatic matching of the master CPUs not
integrated  switchover not bumpless
Item
M-NW-REDU RT
247
Item no.
License to operate a network redundancy communication master on one controller CPU. Allows any number of IO stations
(slaves) to connect redundantly over the network.
Two network redundancy licenses are necessary for warmstandby operation (for each master-cpu one license).
00019828-63
Redundancy
Master CPU A
Master CPU B
Network 1
A
B
A
B
Network 2
A
B
A
B
B
A
B
A
A
B
A
Slave Station 1
B
Master CPU A
Master CPU B
Network 1
B
B
B
Network 2
B
B
B
B
A
Slave Station 2
B
B
B
Slave Station 1
B
Slave Station 2
Fig.1 Switchover of the active CPU within a PLC cycle, e.g. cycle time 1 ms – switchover ≤ 1 ms
Warm-standby redundancy
Rationale/Characteristic
High availability system type
Warm-standby redundancy with decentral I/O (1oo2 voting
integrated)
CPU redundancy
yes (no automatic synchronization and self-monitoring)
Network redundancy
included
I/O redundancy
possible
Sensor redundancy
possible
Switchover
not bumpless
Continuous dual-channel ability
yes
Communication redundancy
yes
Processing units (recommendation)
Master: M1 standard CPUs of the MPC, MC, MH families or better
Slave: M1 standard CPUs of the MX, MPC, MC, MH families or better
I/O peripheral
via MX CPU all from M1 standard module portfolio
Use of special hardware
no (straight software solution and standard Ethernet)
Topology/Networking
Protocol basis
Ethernet IEEE 802.3q, Ethertype 0x892D
Communication protocol
bluecom with redundancy enhancement (100% IEEE 802.3q
compatible)
Media redundancy
yes (2-channel, galvanically separated Ethernet networks)
Switches
industrial standard managed switch (or unmanaged switch with
­ ppropriate configuration)
a
Topologies
Star, bus, ring, mesh
Ring redundancy
possible via parallel application of MRP, STP and RSTP
Dimension
in compliance with IEEE 802.3 - max. 2000 m per network section
with fiber optic connection via FCS214 module
CPUs spatially separable
yes (see Dimension)
Time synchronization
integrated in network protocol
Number of I/O stations
more than 100
Smart substations
yes, for example I/O stations can execute local applications for:
emergency operation or load separation or local logging
Parallel data traffic
yes, possible (Ethernet-based protocols and services, e.g. HTTP, FTP,
video stream, Modbus, OPC, MMS, ...)
248
Redundancy
Warm-standby redundancy
Interfaces
I/O peripheral
M1 standard module portfolio
Redundancy network
bluecom network variables
Field buses
Gateway function for CAN, Profibus DP, Profinet, Modbus, EtherCAT
via application possible
SCADA / control station & PDA
Standard protocols:
IEC61850, IEC61400-25, IEC60870-5-104, OPC DA,
Modbus TCP/UDP
Application development:
communication library M1Com and M1Com.NET
IT protocols
see M1 software (FTP, HTTP, SNTP, SMTP, … and security versions)
Configuration/Programming
Configuration
SolutionCenter (support via wizards)
Remote configuration
yes (Ethernet LAN, Internet)
Network configuration
SolutionCenter (support via wizards)
Programming
M-PLC: IEC 61131-3 (IL, LD, FBD, ST, AS, SFC)
Editor
CoDeSys
Redundancy download
Automatic
Redundancy debugging
yes
Redundancy synchronization
manual
Manual switchover
to integrate by user
Multitasking
to integrate by user
Mixed operation
yes (non-redundant, non-synchronized applications can run parallel
to redundancy applications)
Diagnostics/Monitoring
I/O live display
SolutionCenter
Redundancy status
yes (restricted to network redundancy)
Error status
yes
Diagnostic user interface (API)
yes, integrated
Statistic user interface (API)
yes, integrated
Network monitor
SolutionCenter
Network analysis
yes (by Wireshark plug-in, Wireshark data are generated automatically on the controller)
Performance data
Master cycle time
1…1000 ms*
I/O cycle time
Minimum 200 µs for non-redundant applications
1 ms… 1000 ms for redundant applications*
I/O frame works
more than 100 stations*
Number of channels unrestricted (*, **) - typically 400 .. 600 channels per station (1/3 analog, 2/3 digital)
Switching time
adjustable from 0 .. 10 cycles
* Limit value subject to CPU type, memory available, application size, number of exchangeable
variables, network bandwidth available and network and CPU load via non-redundant
applications
** No program-technical restriction.
249
Redundancy
Warm-standby redundancy
Installation
Installation medium
CD ROM or network
Installation tool
SolutionCenter
Upgrading existing systems
possible via software / new CF card required
License protection
Data CF of the master CPUs is integrated dongle
System prerequisites
Controller equipment
M1 CPUs of the MX200 series or better (min. 2 Ethernet interfaces
onboard)
Network
2x Ethernet 100 MBit/s or Gbit/s, managed switch
Software
MSys / MxCCore / M-BASE V3.80 or higher
250
Redundancy
Network redundancy
Master
CPU
Slave
Station 1
Slave
Station 2
Operator
Terminal
Cable break and outage or misconfiguration
of network equipment are frequent causes of
failure in the daily automation routine. Searching
for errors in the process often proves to be
expensive and difficult. In doing so, however, little
carelessnesses hide the risk of longer production
stoppages and economically relevant outages.
The introduction of redundant real-time
networking makes separate cable routes
possible. In conjunction with the simultaneous
transmission of all data packets on both network
lines, single failures on the transmission
line no longer have the effect of disrupting
communication and therefore automation.
The product „network redundancy“ fulfills these
qualities precisely by means of a combination
of media and communication redundancies.
Even in the case of an error, no data packets
to the receiving stations (master or slave) are
lost in the process (see Fig. 1). Integrated
self-monitoring and diagnostic interfaces
draw attention to transmission errors and
make finding their location easier.
The network redundancy is optimized
for real-time capabilities, compatibility,
ruggedness and performance. Conformity
with Ethernet standard IEEE 802.3 guarantees
the cost-effective networking of more than
one hundred redundancy stations*.
•Switch-over time ≤ 1 PLC cycle
•Real-time network fully Ethernet
compatible (IEEE 802.3q)
•Monitoring and diagnostics of
errors via SolutionCenter
Item
M-NW-REDU RT
251
Item no.
License to operate a network redundancy communication master on one controller CPU. Allows any number of IO stations
(slaves) to connect redundantly over the network.
00019828-63
Redundancy
•Programming interfaces, libraries and
system variables for data transmission and
communication monitoring in IEC 61131-3
•Prioritized redundancy data transmission
makes parallel communication via
IP-based protocols possible
•Bandwidth limit integrated
•Connection of terminals via TCP/IP
Master CPU A
Network 1
Network 2
Slave Station
Fig. 1 In case of an error, no data packets to the receiving
stations are lost.
Network redundancy
Rationale/Characteristics
High availability system type
Communication and media redundancy (1oo2 voting integrated)
CPU redundancy
no
Network redundancy
yes
Switchover
0 ms
Continuous dual-channel ability
yes
Communication redundancy
yes
Processing units (recommendation)
Master: M1 standard CPUs of the MPC, MC, MH families or better
Slave: M1 standard CPUs of the MX, MPC, MC, MH families or better
I/O peripheral
via MX CPU all from M1 standard module portfolio
Use of special hardware
no (straight software solution and standard Ethernet)
Topology/Networking
Protocol basis
Ethernet IEEE 802.3q, Ethertype 0x892D
Communication protocol
bluecom with redundancy enhancement (100% IEEE 802.3q
compatible)
Media redundancy
yes (2-channel, galvanically separated Ethernet networks)
Switches
industrial standard managed switch (or unmanaged switch with
­appropriate configuration)
Topologies
Star, bus, ring, mesh
Ring redundancy
possible via parallel application of MRP, STP and RSTP
Dimension
in compliance with IEEE 802.3 - max. 2000 m per network section
with fiber optic connection via FCS214 module
CPUs spatially separable
yes (see Dimension)
Time synchronization
integrated in network protocol
Number of I/O stations
more than 100
Smart substations
yes, I/O stations can execute local applications for:
emergency operation, load separation or local logging
Parallel data traffic
yes, possible (Ethernet-based protocols and services, e.g. HTTP, FTP,
video stream, Modbus, OPC, MMS, ...)
252
Redundancy
Network redundancy
Interfaces
I/O peripheral
M1 standard module portfolio
Redundancy network
bluecom network variables
Field buses
Gateway function for CAN, Profibus DP, Profinet, Modbus, EtherCAT
via application possible
SCADA / control station & PDA
Standard protocols:
IEC61850, IEC61400-25, IEC60870-5-104, OPC DA,
Modbus TCP/UDP
Application development:
communication library M1Com and M1Com.NET
IT protocols
see M1 software (FTP, HTTP, SNTP, SMTP, … and security versions)
Configuration/Programming
Configuration
SolutionCenter (support via wizards)
Remote configuration
yes (Ethernet LAN, Internet)
Network configuration
SolutionCenter (support via wizards)
Programming
M-PLC: IEC 61131-3 (IL, LD, FBD, ST, AS, SFC)
Editor
CoDeSys
Diagnostics/Monitoring
Redundancy status
yes
Error status
yes
Diagnostic user interface (API)
yes, integrated
Statistic user interface (API)
yes, integrated
Network monitor
SolutionCenter
Network analysis
yes (by Wireshark plug-in, Wireshark data are generated
automatically on the controller)
Performance data
Master cycle time
1…1000 ms*
I/O cycle time
Minimum 200 µs for non-redundant applications
1 ms… 1000 ms for redundant applications*
I/O frame works
more than 100 stations*
Number of channels unrestricted (*, **) typically 400 .. 600 channels per station (1/3 analog, 2/3 digital)
Installation
Installation medium
CD ROM or network
Installation tool
SolutionCenter
Upgrading existing systems
possible via software / new CF card required
License protection
Data CF of the master CPUs is integrated dongle
System prerequisites
253
Automation equipment
M1 CPUs of the MX200 family or better (minimum 2 Ethernet
interfaces onboard)
Network
2x Ethernet 100 MBit/s or Gbit/s, managed switch
Software
MSys / MxCCore / M-BASE V3.80 or higher
* Limit value subject to CPU type, memory available, application size, number of exchangeable
variables, network bandwidth available and network and CPU load via non-redundant
applications
** No program-technical restriction
Redundancy
254
255
Individual. Attractive. Ergonomic.
HMI devices
We have devoted 20 years of, what is now, our 40-year company history
to the areas of »Human Machine Interfaces«, abbreviated as HMIs.
Always oriented to the specific needs of our business partners and the
target industries, Bachmann electronic offers a complete product line
of visualization systems in different performance classes and for a wide
variety of implementation areas.
All HMIs are developed and manufactured in our main facility in Feldkirch
in Austria. In order to offer our customers the highest level of investment
protection possible, all components are selected by our development team
according to the premises of long-term availability and stablity.
To acheive this, the experienced engineers use industrial-grade components
exclusively. In addition, every visualization device is subjected to a 48-hour
run-in test in the climate chamber prior to delivery, and the specified
operating temperature range is run through several times.
With M1 webMI pro Bachmann is offering a state-of-the-art visualization
solution that supplements the HMIs. All compatible HMIs come as standard
with the necessary interfaces and software components.
256
Operator terminals
The optimal operator terminal for every application.
With the series OT100, OT200 and
OT1300 operator terminals, Bachmann
electronic offers operator terminals
in different performance classes. The
devices of the Essential class, OT100,
are display devices that are primarily
designed for simple text-based
presentation in conjunction with
a powerful M1 CPU. With the devices of
the Inter­mediate class, OT200, the user
gets a »self-contained«, i.e. full-fledged
5.7" terminal based on PC technology
with embedded Linux as the operating
system. The brand new Advanced class
OT1300 series with the Intel’s latest
processors and integrated solid state
disk (SSD) or alternatively with AMD
G-T40E Dualcore processor – is the
ideal application for requirements where
high performance capability paired with
Operator terminal
OT100 series
Features
Display: 4.2” STN Bluemode
Processor: 72 MHz 32 bit
RAM: 64 kB internal
Interfaces: RS232/422
Project planning: Vis Designer, PLC blocks
Operator terminal
OT200 series
Features
Display: 5.7” QVGA, 5.7” VGA, color TFT,
opt. touch screen
Processor: AMD Geode LX800, 500 MHz
RAM: 512 MB
Compact Flash: ≥ UDMA 2 GB
Operating system: embedded Linux
Interfaces: Ethernet, USB, RS232
Project planning: Vis Designer, Java programming
257
shallow mounting depth and different
screen diagonals are demanded.
For visualization under extreme
climatic conditions, condensation-proof
»ColdClimate« devices are available
in all performance classes. Devices for
use in marine applications (indicated in
the product designation with »M«) have
a galvanically isolated supply voltage
and, depending on the model, they have
typical marine features, such as internal
signal encoders, a floating relay output,
etc. In conjunction with Bachmann's
own project planning tool, Vis Designer,
visualizations can be quickly and easily
implemented with all device series.
Consistent application of industrialgrade components guarantees long-term
availability and thus investment security.
Operator terminal
OT1300 series
Features
Display: 10.4" VGA / 12.1" SVGA / 15" XGA / 19"
SXGA color TFT, opt. touch screen
Processor: Intel i7 2x 1.7 GHz
Intel Celeron 847E 2x 1.1 GHz
AMD G-T40E 2x 1.0 GHz
RAM: 2 GB DDR3 or 4 GB DDR3
Ultrafast CFast mass memory
Interfaces: 1x GBit Ethernet, 2x or 4x USB 2.0
Standard operating temperature: 0 ... 60 °C, fanless
Operating system: Linux embedded
Windows 7 embedded
Project management: M1 webMI pro, custom
258
Operator terminals
Operator terminal OT100 series
The devices are equipped with a full graphic
4.2" STN display. With use of UTF-8 character
coding many lines of Asiatic and Cryillic
characters can be displayed. The brightness
of the LED backlighting can be controlled with
the PLC program or via the input elements.
With the ability to operate at temperatures
from -30° to +60 °C, these terminals
are predestined for use under extreme
conditions where dependability is a must.
Communication with the M1 controller
occurs through an integrated interface
that can be programmed to either
the RS232 or RS422 standard.
The arrangement and design of the control
elements, including an alphanumeric multi-click
keyboard are oriented to the familiar operating
philosophy of mobile phones. For better tactile
feel the keys are embossed and have integrated
snap disks. The aluminum front panel with
inlayed front foil underlines the sophisticated
and robust character of the terminal.
•Full-graphic 4.2" STN Bluemode display with
240 x 64 pixels
•Model-dependent operating/display elements:
5x softkeys, alphanumeric multi-click keyboard,
1x Exit key, 1x Shift key, 1x keyboard entry
lock/unlock key, 1x Backspace key, cursor
directional pad with Enter key and 3 LEDs
•Convenient project planning via Vis Designer
•Character coding with UTF-8
•Operating temperature range
from -30 .. +60 °C
Item Item no.
OT115/R/BE1
00014569-00
OT115/R/BE2
00014570-00
OT115/R/BE2/CC00017593-00
CC ... ColdClimate ( ) variant
259
Operator terminals
OT100 series
OT115/R/BE1
OT115/R/BE2
OT115/R/BE2/CC
Display
Diagonal/resolution
4.2” STN Bluemode (240 x 64 pixels)
Display brightness
450 cd/m2
Backlight
LED: dimmable via keyboard / PLC program
Processor/RAM
Processor
72 MHz 32 bit
RAM
64 kB internal
Control/display elements
Front keyboard
Softkeys
5x
5x
Enter
1x
1x
Cursor keys
4x
4x
Multi-click keyboard
-
alphanumeric
Exit
-
1x
Shift
-
1x
Keyboard entry
-
1x lock/unlock
Backspace
-
1x
-
1x red LED
2x yellow LEDs
Display elements
RS232 / 422 (switchable)
1x
Power supply*
24 V DC (18 V .. 36 V), 10 ms buffering
Certifications
CE, UL, GL; pending: ABS, BV, DNV, LR
Ambient conditions
Operating temperature
Storage temperature
Rel. humidity storage /
operation
Standard
ColdClimate ( )
-20 .. +60 °C fanless
-30 .. +60 °C fanless
-30 .. +80 °C
-40 .. +85 °C
5 .. 95 %
without condensation
5 .. 95 %
with condensation
Certifications
CE, UL, GL; pending: ABS, BV, DNV, LR
Degree of protection
Front / Rear
IP65 / IP20
Software
Visualization
project planning: Vis Designer / programming: Java, C, PLC environment
Dimensions and weights
Dimensions (W x H x D)
Weight
170 x 128 x 50 mm
170 x 160 x 50 mm
170 x 160 x 50 mm
approx. 1 kg
approx. 1 kg
approx. 1 kg
Variants
OT115/R/BE1
4.2“ STN-Bluemode display (240x64 Pixel), 1x RS232, front panel with cross
elements, operating temp. -20°C .. +60°C, storage temperature -30 °C ..
+80 °C, rel. humidity operation 5 .. 95 % without condensation
OT115/R/BE2
4.2“ STN-Bluemode display (240x64 Pixel), 1x RS232, front panel with AlphaNum key, operating temp. -20°C .. +60°C, storage temperature -30 °C ..
+80 °C, rel. humidity operation 5 .. 95 % without condensation
OT115/R/BE2/CC
4.2“ STN-Bluemode display (240x64 Pixel), 1x RS232, front panel with AlphaNum key, operating temp. -30°C .. +60°C, storage temperature -40 °C ..
+85 °C, rel. humidity operation5 .. 95 % with condensation
* In the case of OTs for marine applications the supply voltage is galvanically isolated.
Interface
260
Operator terminals
Operator terminal OT200 series
The OT200 operator terminal series offers an
inexpensive entry into the world of visualization
devices. Smaller visualization applications in
the renewable energies, industry, and marine
areas are the ideal implementation area of the
operator terminals. The system is connected
to the automation via Ethernet, in addition the
device has two USB2.0 interfaces. The system
is ideally designed for Java visualizations.
The operator terminal comes with a color TFT
display and dimmable LED backlight in various
screen resolutions. The operator terminal is
operated via a touch screen and / or a keyboard
integrated in the front panel. In the marine version,
OT205V/M, the device has an internal signal
encoder, as well as a floating relay output.
•Extremely compact and powerful
•Fanless operation up to +60 °C
•Visualization with Bachmann Vis Designer
•5.7" color TFT monitor with QVGA or VGA resolution
•Optionally with keyboard integrated in the front panel
•Marine approval and marine-typical special functions
Item Item no.
OT205/BE1
00018216-00
OT205/V/BE1
00018218-00
OT205/V/BE2
00018221-00
OT205/M/BE1
00018217-00
OT205/V/BE1/CC00018219-00
V ... VGA resolution
M ... maritime variant
CC ... ColdClimate ( ) variant
261
Operator terminals
OT200 series
OT205/V/
BE1
OT205/BE1
OT205/M/
BE1
OT205/V/
BE2
OT205/V/
BE1/CC
Display
Diagonal/resolution
5.7" QVGA
(320 x 240)
5.7” VGA
(640 x 480)
Display type
Color TFT
Display brightness
700 cd / m²
Half-brightness
min. 50,000 h
Processor/RAM
Processor
AMD Geode LX800, 500 MHz
RAM
512 MB
Mass storage
CF card
≥ UDMA 2 GB
Control/display elements
Touch screen type
analog resistive
Front keyboard
Softkeys
-
11x
-
Enter
-
1x
-
Cursor keys
-
4x
-
Multi-click keyboard
-
alphanumeric
-
Exit
-
1x
-
Shift
-
1x
-
2
-
System LED
optional 5x
Status LED
Run, Init, Error
Interfaces
Ethernet 10 / 100
1x
USB 2.0
2x
RS232
1x
Buzzer
-
1x
Floating relay output
-
1x
Power supply*
24 V DC (18 V .. 36 V)
Certifications
Ambient conditions
Operating temperature
Storage temperature
Rel. humidity storage /
­operation
CE, UL, CSA, CUL, CCC, GL, ABS, BV, DNV, LR
Standard
Marine
0 .. +60°C fanless**
-15 .. +50°C
Standard
0 .. +60°C
fanless**
ColdClimate ( )
-30 .. +60°C
-20 .. +85°C
-40 .. +85°C
5 .. 95 % without condensation
5 .. 95 %
with
condensation
262
Operator terminals
OT200 series
OT205/BE1
OT205/V/
BE1
OT205/M/
BE1
OT205/V/
BE2
OT205/V/
BE1/CC
Software
Operating system
Visualization
Linux embedded
Vis Designer / Java
Dimensions and weight
Dimensions (W x H x D)
Weight
212 x 156 x 49 mm
approx. 2 kg
Variants
OT205/BE1
Display: 5,7"; QVGA (320x240); Touch; CPU: [email protected] MHz; RAM:
512MB-DDR; CF-Card-Slot; 1xEth 10/100MBit; 2xUSB2.0; 1xRS232;
operating temp. 0°C.. +60 °C; storage temp. -20°C..+85°C, rel. humidity
5 .. 95 % without condensation
OT205/V/BE1
Display: 5,7"; VGA (640x480); Touch; CPU: [email protected] MHz;
RAM:512MB-DDR; CF-Card-Slot; 1xEth 10/100MBit; 2xUSB2.0; 1xRS232;
operating temp. 0°C.. +60 °C; storage temp. -20°C..+85°C, rel. humidity
5 .. 95 % without condensation
OT205/V/BE2
Display: 5,7"; VGA (640x480); AlphaNumKB;
CPU: [email protected] MHz; RAM: 512MB-DDR; CF-Card-Slot; 1xEth
10/100MBit; 2xUSB2.0; 1xRS232; operating temp. 0°C.. +60°C;
storage temp. -20°C..+85 °C, rel. humidity 5 .. 95 % without
condensation
OT205/M/BE1
Display: 5,7"; VGA (640x480); Touch; CPU: [email protected] MHz; RAM:
512MB-DDR; CF-Card-Slot; 1xEth 10/100MBit; 2xUSB2.0; 1x Buzzer;
1x potential free relay output; 1xRS232; operating temp -15°C.. +50 °C;
storage temp. -20°C..+85 °C, rel. humidity 5 .. 95 % without
condensation
OT205/V/BE1/CC
Display: 5,7"; VGA (640x480); Touch; CPU: [email protected] MHz; RAM:
512MB-DDR; CF-Card-Slot; 1xEth 10/100MBit; 2xUSB2.0; 1xRS232;
operating temp. -30°C.. +60°C; rel. humitdity operation 5 .. 95 % with
condensation; storage temp. -40°C..+85°C, 5 .. 95 % short-term
condensation (≤60 min)
*
**
263
In the case of OTs for marine applications the supply voltage is galvanically isolated.
For details regarding the maximum permissible ambient temperatures for different install positions
and install types, see section, »Device dimensions and ambient temperatures«
Operator terminals
Operator terminal OT1300 series
The new OT1300 series combines the latest
technology, performance and durability with an
attractive and slim-line design. The OT1300 series
is the ideal choice for visualization applications
in the renewable energy and industrial sectors.
Condensation-proof ColdClimate modules guarantee
maximum availability, even in very demanding
environments. The consistent use of industry
standard components moreover guarantees longterm availability and thus investment protection.
The large range of available systems in the OT1300
series ensures an optimum price performance ratio.
•Processor/RAM:
AMD G-T40E (2x 1 GHz) / 2 GB DDR3 RAM
Intel Celeron 847E (2x 1,1 GHz) / 2 GB DDR3 RAM
Intel Core i7 (2x 1,7 GHz) / 4 GB DDR3 RAM
•Ultrafast CFast mass memory
•SATA HDD or SSD options for large volume storage
•Interfaces (standard device): 1x or 2x GBit
Ethernet, 4x USB2.0, 1x RS232
•Standard operating temperature: 0 ... +60 °C,
fanless
•Enhanced temperature range (ColdClimate):
-30 .. +60 °C
•Operating systems: Linux Embedded,
Windows Embedded Standard 7
Item
Item no.
OT1310/BE1/GT1G0/2G/4G0/LX00022647-00
OT1312/BE1/GT1G0/2G/4G0/LX00022646-00
OT1315/BE1/GT1G0/2G/4G0/LX00022645-00
OT1319/BE1/GT1G0/2G/4G0/LX00022644-00
OT1310/BE1/GT1G0/2G/4G0/WES7E00023273-00
OT1312/BE1/GT1G0/2G/4G0/WES7E00022882-00
OT1315/BE1/GT1G0/2G/4G0/WES7E00023275-00
OT1319/BE1/GT1G0/2G/4G0/WES7E00023276-00
OT1312/BE1/CE1G1/2G/SSD64/WES7P00023501-00
OT1315/BE1/CE1G1/2G/SSD64/WES7P00023502-00
OT1319/BE1/CE1G1/2G/SSD64/WES7P00024295-00
OT1312/BE1/CO1G7/4G/SSD64/WES7P00024293-00
OT1315/BE1/CO1G7/4G/SSD64/WES7P00024294-00
OT1319/BE1/CO1G7/4G/SSD64/WES7P00023870-00
CC ... ColdClimate ( )
other models on request
264
Operator terminals
OT1300 series
OT1310/BE1/
GT1G0
OT1312/BE1/
GT1G0
OT1315/BE1/
GT1G0
OT1319/BE1/
GT1G0
10.4“ VGA
(640x480)
12.1“ SVGA
(800x600)
15“ XGA
(1024x768)
19“ SXGA
(1280x1024)
Display
Diagonal
Display type
Display brightness
Color TFT
450 cd /m²
450 cd/m²
Half-brightness
400 cd/m²
350 cd/m²
min. 50,000 h
Processor/RAM
Processor
AMD G-T40E (2x 1 GHz)
RAM
2 GB
Mass storage
SSD
-
CFast card
≥ 4 GB
Control/display elements
Touch screen type*
analog resistive, membrane front
System LEDs
Power, Diag, Act
Interfaces
Ethernet 10 / 100 / 1000
MBit
1x
USB 2.0
4x
Power supply
24 V DC (18 V .. 36 V), galvanically isolated
Certifications
CE, UL, CSA, CUL, CCC
Software
Operating systems**
Linux Embedded
Windows Embedded Standard 7
Visualization***
atvise scada / M1 webMI pro
Ambient conditions
Operating temperature
0 .. +60 °C fanless
Storage temperature
-20 .. +80 °C
Rel. humidity operation /
storage
5 .. 95 % without condensation
Dimensions and weight
Dimensions (W x H x D)
Weight
*
** ***
265
310 x 234 x 68 mm
341 x 253 x 68 mm
406 x 308 x 75 mm
471 x 375 x 76 mm
approx. 2.5 kg
approx. 3.0 kg
approx. 4.5 kg
approx. 6.0 kg
Customer-specific front panel on request
Windows Embedded Standard 8 on request
not included
Operator terminals
OT1300 series
OT1310/BE1/CC
GT1G0
OT1312/BE1/CC
GT1G0
Display
Diagonal
10.4“ VGA (640x480)
Display type
Display brightness
12.1“ SVGA (800x600)
Color TFT
450 cd /m²
450 cd/m²
Half-brightness
min. 50,000 h
Processor/RAM
Processor
AMD G-T40E (2x 1 GHz)
RAM
2 GB
Mass storage
SSD
-
CFast card
≥ 4 GB
Control/display elements
Touch screen type*
analog resistive, membrane front
System LEDs
Power, Diag, Act
Interfaces
Ethernet 10 / 100 / 1000 MBit
1x
USB 2.0
4x
Power supply
24 V DC (18 V .. 36 V), galvanically isolated
Certifications
CE, UL, CSA, CUL, CCC
Software
Operating systems**
Linux Embedded
Windows Embedded Standard 7
Visualization***
atvise scada / M1 webMI pro
Ambient conditions
Operating temperature
-30 .. +60 °C fanless
Storage temperature
-30 .. +80 °C
Rel. humidity operation /
storage
5 .. 95 % without condensation
Dimensions and weight
Dimensions (W x H x D)
Weight
*
** ***
310 x 234 x 68 mm
341 x 253 x 68 mm
approx. 2.5 kg
approx. 3.0 kg
Customer-specific front panel on request
Windows Embedded Standard 8 on request
not included
266
Operator terminals
OT1300 series
OT1312/BE1/
CE1G1
CO1G7
OT1315/BE1/
CE1G1
CO1G7
OT1319/BE1/
CE1G1
CO1G7
12.1“ SVGA (800x600)
15“ XGA (1024x768)
19“ SXGA (1280x1024)
Display
Diagonal
Display type
Display brightness
Farb-TFT
450 cd/m²
Half-brightness
400 cd/m²
350 cd/m²
min. 50.000 h
Processor/RAM
Processor
RAM
Celeron 847E (2x 1,1 GHz) or Intel Core i7 (2x 1,7 GHz)
2 GB
4 GB
Mass storage
SSD
≥ 64 GB
CFast card
≥ 4 GB
ontrol/display elements
Touch screen type*
analog resistiv, Folienfront
System LEDs
Power, Diag, Act
Interfaces
Ethernet 10 / 100 / 1000 MBit
2x
USB 2.0
4x
RS232
1x
Power supply
24 V DC (18 V .. 36 V), galvanically isolated
Certifications
CE, UL, CSA, CUL, CCC
Software
Operating systems**
Windows Embedded Standard 7
Visualization***
atvise scada / M1 webMI pro
Ambient conditions
Operating temperature
0 .. +60 °C fanless
Storage temperature
-20 .. +80 °C
Rel. humidity operation /
storage
5 .. 95 % without condensation
Dimensions and weight
Dimensions (W x H x D)
Weight
*
** ***
267
341 x 253 x 74 mm
406 x 308 x 81 mm
471 x 375 x 82 mm
approx. 3.5 kg
approx. 5.0 kg
approx. 6.5 kg
Customer-specific front panel on request
Windows Embedded Standard 8 on request
not included
Operator terminals
OT1300 series
Variants
OT1310/BE1/GT1G0
Operator Terminal: 10,4“; VGA (640x480); Resistive Touch; AMD G-T40E
(2x 1 GHz); 2 GB DDR3 RAM; 1x Eth10/100/1000; 4x USB2.0;
CFast-Card 4 GB; operating temp. 0 .. +60 °C; storage temp. -20 .. +80 °C;
rel. humidity 5 .. 95 % without condensation
OT1312/BE1/GT1G0
Operator Terminal: 12,1“; SVGA (800x600); Resistive Touch; AMD G-T40E
(2x 1 GHz); 2 GB DDR3 RAM; 1x Eth10/100/1000; 4x USB2.0;
CFast-Card 4 GB; operating temp. 0 .. +60 °C; storage temp. -20 .. +80 °C;
rel. humidity 5 .. 95 % without condensation
OT1315/BE1/GT1G0
Operator Terminal: 15“; XGA (1024x768); Resistive Touch; AMD G-T40E
(2x 1 GHz); 2 GB DDR3 RAM; 1x Eth10/100/1000; 4x USB2.0;
CFast-Card 4 GB; operating temp. 0 .. +60 °C; storage temp. -20 .. +80 °C;
rel. humidity 5 .. 95 % without condensation
OT1319/BE1/GT1G0
Operator Terminal: 19“; SXGA (1280x1024); Resistive Touch; AMD G-T40E
(2x 1 GHz); 2 GB DDR3 RAM; 1x Eth10/100/1000; 4x USB2.0;
CFast-Card 4 GB; operating temp. 0 .. +60 °C; storage temp. -20 .. +80 °C;
rel. humidity 5 .. 95 % without condensation
OT1312/BE1/CE1G1
Operator Terminal: 12,1“; SVGA (800x600); Resistive Touch; Intel Celeron
847E (2x 1,1 GHz); 2 GB DDR3 RAM; 2x Eth10/100/1000; 4x USB2.0; 1x
RS232; SSD 60/64 GB 2,5’’ SATA; CFast-Card-Slot; operating temp. 0 .. +60 °C;
storage temp. -20 .. +80 °C; rel. humidity 5 .. 95 % without condensation
OT1315/BE1/CE1G1
Operator Terminal: 15“; XGA (1024x768); Resistive Touch; Intel Celeron 847E
(2x 1,1 GHz); 2 GB DDR3 RAM; 2x Eth10/100/1000; 4x USB2.0; 1x RS232;
SSD 60/64 GB 2,5‘‘ SATA; CFast-Card-Slot; operating temp. 0 .. +60 °C;
storage temp. -20 .. +80 °C; rel. humidity 5 .. 95 % without condensation
OT1319/BE1/CE1G1
Operator Terminal: 19“; SXGA (1280x1024); Resistive Touch; Intel Celeron 847E
(2x 1,1 GHz); 2 GB DDR3 RAM; 2x Eth10/100/1000; 4x USB2.0; 1x RS232;
SSD 60/64 GB 2,5'' SATA; CFast-Card-Slot; operating temp. 0 .. +60 °C;
storage temp. -20 .. +80 °C; rel. humidity 5 .. 95 % without condensation
OT1312/BE1/CO1G7
Operator Terminal: 12,1“; SVGA (800x600); Resistive Touch; Intel Core i7
(2x 1,7 GHz); 4 GB DDR3 RAM; 2x Eth10/100/1000; 4x USB2.0; 1x RS232;
SSD 60/64 GB 2,5‘‘ SATA; CFast-Card-Slot; operating temp. 0 .. +60 °C;
­storage temp. -20 .. +80 °C; rel. humidity 5 .. 95 % without condensation
OT1315/BE1/CO1G7
Operator Terminal: 15“; XGA (1024x768); Resistive Touch; Intel Core i7
(2x 1,7 GHz); 2 GB DDR3 RAM; 2x Eth10/100/1000; 4x USB2.0; 1x RS232;
SSD 60/64 GB 2,5'' SATA; CFast-Card-Slot; operating temp. 0 .. +60 °C;
torage temp. -20 .. +80 °C; rel. humidity 5 .. 95 % without condensation
OT1319/BE1/CO1G7
Operator Terminal: 19“; SXGA (1280x1024); Resistive Touch; Intel Core i7
(2x 1,7 GHz); 2 GB DDR3 RAM; 2x Eth10/100/1000; 4x USB2.0; 1x RS232;
SSD 60/64 GB 2,5'' SATA; CFast-Card-Slot; operating temp. 0 .. +60 °C;
storage temp. -20 .. +80 °C; rel. humidity 5 .. 95 % without condensation
OT1310/BE1/CC/GT1G0
Operator Terminal: 10,4“; VGA (640x480); Resistive Touch; AMD G-T40E
(2x 1 GHz); 2 GB DDR3 RAM; 1x Eth10/100/1000; 4x USB2.0;
CFast-Card-Slot; operating temp. -30 .. +60 °C; storage temp. -30 .. +80 °C;
rel. humidity 5 .. 95 % with condensation
OT1312/BE1/CC/GT1G0
Operator Terminal: 12,1“; SVGA (800x600); Resistive Touch; AMD G-T40E
(2x 1 GHz); 2 GB DDR3 RAM; 1x Eth10/100/1000; 4x USB2.0;
­ Fast-Card-Slot; operating temp. -30 .. +60 °C; storage temp. -30 .. +80 °C;
C
rel. humidity 5 .. 95 % with condensation
268
269
Robust. Spacious. In conformance with standards.
Industrial PCs
Robust industrial PCs are used in the automation sector for controlling
machines, networking plant components as well as for data acquisition and
image processing. Bachmann electronic's passively cooled IPC1400 panel
PCs offer the ideal industrial PC for every task. The remote displays of
the Dx900 series allow visualization to be implemented up to 100 m away
from the central computer unit IPM1400. The front panels of the operator
units are made from aluminum and their function, color and design can be
adapted to customer requirements. The operating elements required can be
implemented as real machine pushbuttons, with a foil keyboard or as touch
screens. Whether complete standard system or customer-specific solution
Bachmann electronic always delivers 100 % quality: precisely like the HMI
devices all Bachman industrial PCs are subjected to a 48-hour run-in test in
the climate chamber, in which the specified operating temperatures are run
through multiple times. Naturally compliance with the applicable industrial/
product standards, as well as the legally prescribed standards is ensured.
270
Industrial PC
Customized PC-based visualization devices – compact or modular.
The display diagonals, operating elements
and design of the modular IPC1400 series
devices can be adapted to the customer's
needs and offers scalable processing
performance. It can be factory fitted with a
number of different interfaces or retrofitted
quickly in the field.
In order to ensure the lowest possible
failure rate and maximum investment
security, Bachmann electronic places
considerable importance on the selection of
the components used in terms of availability,
mechanical resistance and suitability for
industrial use.
Maximum flexibility for applications
requiring a spatial separation between the
controller and the display / operator unit
is offered by the combination of IPM1400
with digital serial remote installation (DSA)
and the remote display of the Dx900
series. The Dx900's display diagonals,
operating elements and design can be
adapted to individual requirements.
Industrial PC IPC1400 series
Features
Display: 10.4" VGA / 12.1" SVGA / 15" XGA /
19" SXGA, color TFT, touch screen, customer-specific
front panel*
Processor: Celeron M processor ULV 423 1.06 GHz
Core Duo processor L2400 2x 1.66 GHz
RAM: 1 GB / 2GB
Compact Flash: 4GB / 8GB
Operating system: Windows XP Embedded,
Windows 7
Slot system: PCI, HDD*
Interfaces: Ethernet, USB, PS/2, RS232,
CF slot
*o
n request
271
Industrial PC
Industrial PC IPC1400 series
The highly modular and compact IPC1400series is suitable for demanding visualizations.
The family relies on modularity,
Performance scalability and service friendly. The
system with TFT screens is available with different
diagonals to meet specific customer requirements.
The modular slot system enables the implementation of a wide range of slots such as PCI and PICe,
as well as the simultaneous use of different mass
storage technologies.
•Scalable industrial PC based on a Celeron M or
Core Duo processor
•Maximum reliability and maintenance friendly
•Modular slot system
•Customer-specific configuration and front panel
design
•Compact unit or computer with remote display
up to 100 m
Item
Item no.
IPC1410/CM00016898-00
IPC1410/CD00016902-00
IPC1412/CM00016899-00
IPC1412/CD00016903-00
IPC1415/CM00016900-00
IPC1415/CD00016904-00
IPC1419/CD00016905-00
CM CD
processor Celeron M ULV 423 1.06GHz
processor Core Duo L2400, 2x 1.66 GHz
272
Industrial PC
IPC1400 series
IPC1410
IPC1412
Display
Diagonal/resolution
10.4" VGA (640x480)
12.1" SVGA (800x600)
Display type
Display brightness
color TFT
450 cd / m²
350 cd / m²
Half-brightness
min. 50,000 h
Processor/RAM
Processor
Celeron M ULV 423 1.06 GHz
Core Duo L2400, 2x 1.66 GHz
RAM
1 GB / 2 GB
Mass storage
CF card type I+II
4 GB / 8 GB
Control/display elements
Touch screen type
Front keyboard / Number
of keys
analog resistive
on request / max. 128, 2-fold programmable
System LEDs
Power, Diag, HDD
Interfaces
Network
USB
2x Ethernet 10 / 100 MBit
3x USB 2.0 + 1x powered USB 2.0
Serial
2x RS232 / 422 / (also configurable as full RS232)
Mouse / keyboard
Audio
1x combined PS/2 connection
AC97, 1x Line-In, 1x Line-Out, 1x MIC
External monitor
1x RGB, 1x DVI
Expansion modules
2.5" hard disk (slot)
Slots* (module)
(optional) ≥ 160 GB or RAID1: 80 GB (24/7), other on request
max. 2x PCI, max. 2x PCIexpress (on request)
Power supply
24 V DC (18 V .. 36 V)
Certifications
CE, UL, CSA, CUL, CCC
Software
Operating systems
Visualization
Windows XP Embedded, Windows 7
Vis Designer / Java, other visualizations at customer's request
Ambient conditions
Operating temperature**
Fanless
with fan
0 .. 50 °C,
0 .. 50 °C***
-20 .. +60 °C
Storage temperature
Rel. humidity operation /
5 .. 95 % without condensation
storage
Dimensions and weights
Dimensions (W x H x D)
Weight
*
**
***
****
273
314 x 237 x 110 mm****
337 x 256 x 110 mm****
approx. 5 kg
approx. 5 kg
in conjunction with RAID1 max. 1x PCI or 1x PCIe slot possible
other temperature ranges on request
for details regarding the maximum permissible ambient temperatures for different install positions
and install types, see section, »Device dimensions and ambient temperatures«
without expansion / attachments (per expansion: +30 mm -> max. 2 expansions = +60 mm)
Industrial PC
IPC1400 series
Diagonal/resolution
IPC1415
IPC1419
15" XGA (1024x768)
19" SXGA (1240x1024)
Display type
Display brightness
color TFT
250 cd / m²
300 cd/m³
Half-brightness
min. 50,000 h
Processor/RAM
Processor
Celeron M ULV 423 1.06 GHz
Core Duo L2400, 2x 1.66 GHz
RAM
Core Duo L2400, 2x 1.66 GHz
1 GB / 2 GB
Mass storage
CF card type I+II
4 GB / 8 GB
Control/display elements
Touch screen type
Front keyboard / Number
of keys
analog resistive
on request / max. 128, 2-fold programmable
System LEDs
Power, Diag, HDD
Status LEDs
optional: max. 64
Interfaces
Network
USB
2x Ethernet 10 / 100 MBit
3x USB 2.0 + 1x powered USB 2.0
Serial
2x RS232 / 422 / 485 (also configurable as full RS232)
Mouse / keyboard
Audio
1x combined PS/2 connection
AC97, 1x Line-In, 1x Line-Out, 1x MIC
External monitor
1x RGB, 1x DVI
Expansion modules
2.5" hard disk (slot)
Slots* (module)
(optional) ≥ 40 GB or RAID1: 80 GB (24/7), on request
max. 2x PCI, max. 2x PCIexpress (on request)
Power supply
24 V DC (18 V .. 36 V)
Certifications
CE, UL, CSA, CUL, CCC
Software
Operating systems****
Visualization
Windows XP Embedded, Windows 7
Vis Designer / Java, other visualizations at customer's request
Ambient conditions
Operating temperature**
Fanless
with fan
0 .. 40 °C
0 .. 50 °C***
Storage temperature
-20 .. +60 °C
Rel. humidity operation /
storage
5 .. 95 % without condensation
Dimensions and weights
Dimensions (W x H x D)
Weight
*
**
***
****
*****
405 x 308 x 124 mm*****
470 (19") x 374.6 (9 U) x 121 mm*****
approx. 6 kg
approx. 12 kg
in conjunction with RAID1 max. 1x PCI or 1x PCIe slot possible
other temperature ranges on request
for details regarding the maximum permissible ambient temperatures for different install positions
and install types, see section, »Device dimensions and ambient temperatures«
other operating systems on request
without expansion / attachments (per expansion: +30 mm -> max. 2 expansions = +60 mm)
274
Industrial PC
IPC1400 series
Variants
275
IPC1410/BE1/CM1G1
Industrial PC: Display: 10,4"; VGA (640x480); Touch; CPU: Celeron M ULV
423 (1M Cache, 1.06 GHz, 533 MHz FSB); RAM:1GB-DDR2; CF-Card: 4GBWXPP-FES; 2x Eth 10/100MBit; 3x USB2.0; 2x RS232/422; 1x PS2;
1x Line-in, 1x Line-Out, 1x Mic; 1x DVI; 1x VGA; operating temp. 0 °C .. +50
°C; storage temp. -20 °C .. +60 °C; rel. humidity 5 .. 95 % without condensation
IPC1410/BE1/CD1G6
Industrial PC: Display: 10,4"; VGA (640x480); Touch; CPU: Core Duo Processor L2400 (2M Cache, 2x 1.66 GHz, 667 MHz FSB); RAM:2GB-DDR2; CFCard: 8GB- WXPP-FES; 2x Eth 10/100MBit; 3x USB2.0; 1x powered USB2.0;
2x RS232/422; 1x PS2; 1x Line-in, 1x Line-Out, 1x Mic; 1x DVI; 1x VGA;
operating temp. 0 °C .. +50 °C; storage temp. -20 °C .. +60 °C; rel. humidity
5 .. 95 % without condensation
IPC1412/BE1/CM1G1
Industrial PC: Display: 12,1"; SVGA (800x600); Touch; CPU: Celeron M
ULV 423 (1M Cache, 1.06 GHz, 533 MHz FSB); RAM:1GB-DDR2; CF-Card:
4GB- WXPP-FES; 2x Eth 10/100MBit; 3x USB2.0; 1x powered USB2.0; 2x
RS232/422; 1x PS2; 1x Line-in, 1x Line-Out, 1x Mic; 1x DVI; 1x VGA;
operating temp. 0 °C .. +50 °C; storage temp. -20 °C ..+60 °C; rel. humidity
5 .. 95 % without condensation
IPC1412/BE1/CD1G6
Industrial PC: Display: 12,1"; SVGA (800x600); Touch; CPU: Core Duo Processor L2400 (2M Cache, 2x 1.66 GHz, 667 MHz FSB); RAM:2GB-DDR2; CFCard: 8GB- WXPP-FES; 2x Eth 10/100MBit; 3x USB2.0; 1x powered USB2.0;
2x RS232/422; 1x PS2; 1x Line-in, 1x Line-Out, 1x Mic; 1x DVI; 1x VGA;
operating temp. 0 °C .. +50 °C; storage temp. -20 °C .. +60 °C; rel. humidity
5 .. 95 % without condensation
IPC1415/BE1/CM1G1
Industrial PC: Display: 15,1"; XGA (1024x768); Touch; CPU: Celeron M
ULV 423 (1M Cache, 1.06 GHz, 533 MHz FSB); RAM:1GB-DDR2; CF-Card:
4GB- WXPP-FES; 2x Eth 10/100MBit; 3x USB2.0; 1x powered USB2.0; 2x
RS232/422; 1xPS2; 1x Line-in, 1x Line-Out, 1x Mic; 1x DVI; 1x VGA;
operating temp. 0 °C .. +50 °C; storage temp. -20 °C .. +60 °C; rel. humidity
5 .. 95 % without condensation
IPC1415/BE1/CD1G6
Industrial PC: Display: 15,1"; XGA (1024x768); Touch; CPU: Core Duo
Processor L2400 (2M Cache, 2x 1.66 GHz, 667 MHz FSB); RAM:2GB-DDR2;
CF-Card: 8GB- WXPP-FES; 2x Eth 10/100MBit; 3x USB2.0; 1x powered
USB2.0; 2x RS232/422; 1x PS2; 1x Line-in, 1x Line-Out, 1x Mic; 1x DVI; 1x
VGA; operating temp. 0 °C .. +50 °C; storage temp. -20 °C .. +60 °C; rel.
humidity 5 .. 95 % without condensation
IPC1419/BE1/CD1G6
Industrial PC: Display: 19"; SXGA (1240x1024); Touch; CPU: Core Duo
Prozessor L2400 (2M Cache, 2x 1.66 GHz, 667 MHz FSB); RAM:2GB-DDR2;
CF-Card: 8GB- WXPP-FES; 2x Eth 10/100MBit;3x USB2.0; 1x powered
USB2.0; 2x RS232/422; 1x PS2; 1x Line-in, 1x Line-Out, 1x Mic; 1x DVI; 1x
VGA; operating temp. 0 °C .. +50 °C; storage temp. -20 °C .. +60 °C; rel.
humidity 5 .. 95 % without condensation
Industrial PC
276
Headless IPCs and remote displays
Displays with USB and CAN connectivity.
The Dx900 display series from Bachmann
electronic enables the spatial separation
between the display and operator unit and
the controller. The remote display and the
IPM1400 are connected via a 100 meter
cable using the serial remote installation
(DSA). The DSA itself is implemented as
a module of the IPM1400 cassette system
and ensures the interference free transfer
of video, USB and CAN signals from the central unit to the Dx900 series display. USB terminals on the display enable a wide range of
peripheral devices to be operated directly at
the interface between the user and machine.
CAN enables operating elements on the display to be connected directly with the controller hardware. A customized cable can be supplied on request.
Remote displays DD900 series
Features
Display: 15" XGA / 19" SXGA, color TFT, touch
screen, customer spec. front panel*
Remote: 100 m, video, USB, CAN
Protection: front IP65 / rear IP54
Housing: stand-alone, aluminum housing,
Support arm connection
* on request
Remote displays DF900 series
Features
Display: 15" XGA / 19" SXGA, color TFT, touch
screen, customer specific front panel*
Remote: 100 m, video, USB, CAN
Protection: front IP65 / rear IP20
Housing: control cabinet mounting
* on request
277
The display diagonals, operating elements
and design of the 900 series can also be
adapted to individual requirements.
The control panels of the 900 series are
available in two variants to meet different
mounting requirements: the DD900 series
comes with a modern aluminum housing
with protection to IP65 at the front and
IP54 at the rear. The DF900 devices are
designed with a mounting depth less than
60 millimeters for control cabinet mounting. Aluminum frontpanels with a decorative film and an all-round seal also ensure
protection to IP65 (front).
Cabinet PC IPM1400
Features
Processor: C
eleron M processor ULV 423 1.06 GHz
Core Duo processor L2400 2x 1.66 GHz
RAM: 1 GB / 2GB
Operating system: Windows XP Embedded
Slot system: PCI, HDD*
Interfaces: Ethernet, USB, PS/2, RS232,
CF slot
* on request
278
Headless IPCs and remote displays
Remote displays
DD900 series
The DD900 remote display is an industrial control
panel in a modern aluminum housing. The design and
operating elements can be adapted to the customer's
requirements.
The integrated USB interface enables a wide range
of peripherals to be connected directly on the terminal. CAN enables operating elements on the remote
display to be connected directly with the controller
hardware without requiring any additional wiring.
•Remote installation between control panel and
IPM up to 100 m
•Mounting on support arm
•Transfer of video, USB and CAN signals via one cable
Item
DD915
DD919
279
Item No.
on request
on request
Headless IPCs and remote displays
DD900 series
DD915
DD919
Display
Diagonal/resolution
Display type
Display brightness
Half-brightness
15" XGA (1024x768)
19" SXGA (1280x1024)
color TFT
300 cd / m²
min. 50,000 h
Control/display elements
Touch screen type
Front keyboard / Number of
keys
Interfaces
analog resistive
optional / max. 128, 2-fold programmable
1x USB (rear)
CAN (rear)
Power supply
24 V DC (18 V .. 36 V)
Operating temperature
0 °C .. 40 °C, fan-free
Certifications
Housing
CE, UL, CUL
aluminum
Degree of protection (front)
IP65
Degree of protection (rear)
IP54
280
Headless IPCs and remote displays
Remote displays
DF900 series
The remote display DF900 is an industrial terminal in
flat design. Design and control elements of the front
panel can be adapted to the customer's requirements.
The integrated USB interface enables a wide range
of peripherals to be connected directly on the terminal. CAN enables operating elements on the remote
display to be connected directly with the controller
hardware without requiring any additional wiring.
•Remote installation between control panel and IPM
up to 100 m
•Mounting in the cabinet
•Transfer of video, USB and CAN signals via one cable
•Slimline remote terminal
Item
DF915
DF919
281
Item No.
on request
on request
Headless IPCs and remote displays
DF900 series
DF915
DF919
15" XGA (1024x768)
19" SXGA (1280x1024)
Display
Diagonal/resolution
Display type
color TFT
Display brightness
300 cd / m²
Half-brightness
min. 50,000 h
Control/display elements
Touch screen type
Front keyboard / Number of
keys
analog resistive
optional / max. 128, 2-fold programmable
System LEDs
Power, DIAG
Interfaces
Power supply
Operating temperature
Certifications
Housing
2x USB (rear)
1x CAN (rear)
24 V DC (18 V .. 36 V)
0 °C .. +50 °C, fan-free
0 °C .. +45 °C, fan-free
CE, UL, CUL
aluminum
Degree of protection (front)
IP65
Degree of protection (rear)
IP20
282
Headless IPCs and remote displays
Cabinet PC
IPM1400
The IPM1400 cabinet PC while inconspicuous is the
powerful and reliable brain of the well-designed
Dx900 series terminals. The configuration varies
depending on the application, and most I/Os as
well as additional cards are individually arranged.
•Powerful and scalable cabinet PC based on
Celeron M and Core Duo processors
•Individual configuration of the PC using
expansion units
ItemItem No.
IPM1400/CM1G1/A
on request
IPM1400/CD1G6/X
on request
IPM1400/CD1G6/AX
on request
CM CD ...
...
processor Celeron M ULV 423 1.06GHz
processor Core Duo L2400, 2x 1.66 GHz
Interfaces
Remote displays
DD900, DF900
RGB
External displays
DVI
TFT monitor
USB devices
Ext. hard disk
Modem
Printer
USB hub
Keyboard
Mouse
Web cam
Serial devices
DSA (optional)
max. 100 m
USB1-4
COM1-2
Cabinet PC
IPM1400A, IPM1400R, IMP1400RA
Audio devices
AC97
RAID slot
PS/2
RAID 1
Ethernet 1-2
Slot system
Wide slot
(max.)
283
* on request
Narrow slot
(max. 2)
Expansion modules
S-ATA devices
PCI
PCI express
Hard disk 2.5" *
Video
Remote installation up
to 100 m*
Modem / mouse
Emergency supply
(UPS)
Networking
Barcode reader
Loudspeaker
Headset
Microphone
Input device
Keyboard
Mouse
Networking
Control
Control room
Headless IPCs and remote displays
IPM1400 series
IPM1400/CM1G1/A
IPM1400/CD1G6/X
IPM1400/CD1G6/AX
Processor/RAM
Processor system*
RAM
Celeron-M processor
ULV 423 1.06 GHz
Core Duo processor L2400, 2x 1.66 GHz
1 GB
2 GB
Mass storage
2.5" Flash disk
CF card type I+II
4 GB
-
Interfaces
Network
2x Ethernet 10/100
USB
3x USB 2.0 + 1x powered USB 2.0
Serial
2x RS232 / 422 / (also configurable as full RS232)
Mouse / keyboard
1x combined PS/2 connection
Audio
AC97, 1x Line-In, 1x Line-Out, 1x MIC
System LEDs
External monitor
Power, Diag, HDD
1x VGA, 1x DVI, 1x DSA
1x VGA, 1x DVI
1x VGA, 1x DVI, 1x DSA
Expansion modules
2.5" hard disk
-
Slots*****
≥ 80 GB (24/7), RAID 1
max. 2x PCI or 2x PCIexpress
Power supply
24 V DC (18 V .. 36 V)
Tested acc. to
CE, UL, CUL, CSA, CC
Software
Operating systems***
Visualization
Windows XP Professional (FES), Windows Embedded Standard 2009
Vis Designer / Java, other visualizations at customer's request
Ambient conditions
Operating temperature**
0 °C .. 50 °C fan-free
-20 .. +60 °C
Storage temperature
Rel. humidity operation /
storage
5 .. 95 % without condensation
Dimensions and devices
Dimensions (W x H x D)
*
**
256 x 288 x 126 mm
(incl. mounting plate,
without expansion unit)
other processors on request
other temperature ranges on request
256 x 288 x 156 mm
(incl. mounting plate
and expansion unit)
***
****
other operating systems on request
optional, IPM1400R / IPM1400RA, max. 1x
PCI or 1x PCIe slot possible
284
Headless IPCs and remote displays
IPM1400 series
Variants
285
IPM1400/CM1G1/A
Industrial PC: Headless; CPU: Celeron M ULV 423 (1M Cache, 1.06 GHz,
533 MHz FSB); RAM:1GB-DDR2; CF-Card: 4GB - WXPe; 2x Eth 10/100MBit;
3x USB2.0; 1x powered USB2.0; 2x RS232/422; 1x PS2; 1x Line-in, 1x LineOut, 1x Mic; 1x DVI; 1x VGA; 1x DSA; operating temp. 0 °C .. +50 °C;
storage temp. -20 °C .. +60 °C; rel. humidity 5 .. 95 % without condensation
IPM1400/CD1G6/X
Industrial PC: Headless; CPU: Core Duo Processor L2400 (2M Cache, 2x 1.66
GHz, 667 MHz FSB); RAM:2GB-DDR2; HDD: RAID1-2x160GB WXPP-FES;
2x Eth 10/100MBit; 3x USB2.0; 1x powered USB2.0; 2x RS232/422; 1x PS2;
1x Line-in, 1x Line-Out, 1x Mic; 1x DVI; 1x VGA;
operating temp. 0 °C.. +50 °C; storage temp. -20 °C .. +60 °C; rel. humidity
5 .. 95 % without condensation
IPM1400/CD1G6/AX
Industrial PC: Headless; CPU: Core Duo Processor L2400 (2M Cache, 2x 1.66
GHz, 667 MHz FSB); RAM:2GB-DDR2; HDD: RAID1-2x160GB WXPP-FES;
2x Eth 10/100MBit; 3x USB2.0; 1x powered USB2.0; 2x RS232/422; 1x PS2;
1x Line-in, 1x Line-Out, 1x Mic; 1x DVI; 1x VGA; 1x DSA
operating temp. 0 °C .. +50 °C; storage temp. -20 °C .. +60 °C; rel. humidity
5 .. 95 % without condensation
Headless IPCs and remote displays
286
287
Intuitive. Intelligent. Platform-independent.
Engineering software
In the automation of plants and machines software has become an essential
component. As an innovative provider Bachmann electronic also establishes
the state of the technology in this area as well and enables groundbreaking
future solutions, such as the Bachmann SolutionCenter. With a series of
the latest software engineering and diagnostic tools we support rapid and
convenient realization of programs for machine sequence, process control,
visualization, and not least, communication with the outside world.
»Time-to-market« is no longer just a buzz word,
rather it is a principle that is lived.
With engineering software from Bachmann electronic you rely
on complete solutions that have been thought-through in the
details; solutions that increase the productivity and sovreignty of
your applications, that free-up resources for your core business,
and that can also be used reliably in the distant future.
288
Project engineering made easy: SolutionCenter
A milestone in the reduction of engineering costs.
Prog
ram
m
i
/
Con
tr
reg ollin
u
g
l
a
ti ns
d-O
Ad
289
s
&
T
o
ol
ng
Visualization
& diagnostics
est T
ring
u
g
fi
n
o
Matched in the best manner possible to the
devices and systems of the manufacturer,
it provides time savings, brings synergies,
and increases usability. Users benefit from
the cohesive operating concept and avoid
redundant entry or unnecessary manual
entry. A close linking to the automation
systems of Bachmann electronic enables
simplifications in virtually all processes.
ng
C
As part of a unique, complete software
solution, the Bachmann SolutionCenter
covers all aspects of the engineering
process – configuration, programming,
controlling/regulation, communication,
Motion, visualization, as well as test and
commissioning. Thanks to the highly
modular Eclipse plug-in concept, the
tool can be easily expanded, even for
integrated user-specific requirements.
Configuring
• Controller design offline
• Configuration of the hardware modules
• Management and use of predefined hardware and software modules
• Assignment of signal designations
• Archiving, export and import of subsystems
or complete controller systems
• Configuration of the fieldbuses, telecontrol:
• CANopen, DeviceNet
• PROFIBUS DP
• PROFINET IO RT/IRT
• EtherCAT, SERCOS
• Modbus TCP, UDP, RTU
• IEC61850/IEC61400-25 (MMS)
• IEC60870-5-101, -103, -104
• OPC UA/DA
Programming
•
•
•
•
•
IEC61131-3 (CoDeSys, PLCopen Safety)
C/C++
MATLAB® / Simulink®
Extensive libraries
Repository with SVN
Visualizing
• Configurations for M1 webMI pro web
­visualizations
• VisDesigner project designs
• Communication libraries for developing userdefined visualizations (Java, C, .NET)
• OPC server
Controlling & regulation
• M
otion Control:
• Softmotion (M-SMC)
• Shaft (M-SHAFT)
• Three-dimensional motion (M-CNC)
• Temperature controller (M-TEMP)
• M
-Target for Simulink®
• L
ibraries for IEC61131-3 and C
Testing and diagnostics
•
•
•
•
•
•
•
•
•
Software oscilloscope
V
ariable browser / Watch view
Logbooks
T
ask lists with runtime measurement
E
rror lists in the Error Handler
P
rintout of PLC report
Direct access to I/O signals
Remote monitoring
Internet-enabled communication
Tools/Add-Ons
• Access control
• Time synchronization (SNTP, IEEE1588)
• SVN repository (source code & configuration
management)
• Configuration history/ comparison
• Eclipse plugins
290
Engineering Software
M-Base
The complete product range of the engineering
software from Bachmann electronic is delivered
in a software package. For different applications,
derivatives are made available which are tailored
to the needs of individual users.
• Device configuration & system settings
• Fieldbus configuration
• Right of accesses
• Programming in C/C++, IEC61131
• Safe programming
• Visualization project
• Comprehensive system diagnostics
• Many monitoring functions
• Project and diagnostic reports
Items
Item Nr.
M-Base One-time License
00015629-60
M-Base Annual Maintenance
00015629-70
M-Base COM One-time License
00015778-60
M-Base COM Annual Maintenance
00015778-70
M-Base SC One-time License
00018914-60
M-Base SC Annual Maintenance
00018914-70
M-Base SC Light One-time License 00018888-60
M-Base SC Light Annual Maintenance00018888-70
M-Base Device Viewer One-time
License00015845-60
M-Base Device Viewer Annual
Maintenance00015845-70
291
Engineering Software
Delivery variants
M-Base
M-Base One-time License
Complete engineering package for configuration, programming
and modeling for the Bachmann M1. The product support and the
updates of one year are included in the license.
M-Base Annual Maintenance
extension of the product support and updates for one year longer
M-Base SC One-time License
SolutionCenter for configuration and diagnostic, programming
in C/C++, visualization tool and Safety Developer. The product
support and updates within one year are included in the license.
M-Base SC Annual Maintenance
extension of the product support and updates for one year longer.
M-Base SC Light One-time License
SolutionCenter with Device Manager for pure configuration and
diagnostic for the M1 controller system. The product support and
the updates of one year are included in the license.
M-Base SC Light Annual Maintenance
extension of the product support and updates for one year longer
M-Base Device Viewer One-time
License
Device Viewer for pure monitoring of the M1 controller system.
The product support and the updates of one year are included in
the license.
M-Base Device Viewer Annual
Maintenance
extension of the product support and updates for one year longer
M-Base COM One-time License
communication library for MVIS visualizations. The product
support and the updates of one year are included in the license.
M-Base COM Annual Maintenance
extension of the product support and updates for one year longer
292
Configuration
Merging hardware, fieldbuses, and software into a unit.
The expenses for design, wiring, and
commissioning of a machine represent
a considerable share of the engineering
costs. Bachmann electronic supports the
user on all levels with convenient and
innovative tools. From the planning of
the control topology and the configur­
ation of fieldbuses to the wiring test
and to installation of software modules,
one tool can be used that permits flexible
adaptation to a wide variety of tasks
with its consistent operating concept.
The Device Manager as part of the
SolutionCenter is the central point for
all configuration and diagnostics tasks.
Device Manager
The Device Manager is the integrated tool for
configuration and commissioning of all automation
devices from Bachmann electronic. The entire
M1 controller family, the panel PLCs from the
CT series, the terminals of the WT series, but
also standard-conformant fieldbus nodes from
third-party suppliers are supported by this
tool. Through the capability for complete offline
engineering work can start before the hardware is
available. The flowing alternation between offline
and online configuration in both directions is not
only possible for the complete controller, it is
also possible for the exchange and archiving of
individual hardware and software modules, as well
as for complex fieldbus configurations.
The work area is consistently organized for all
topics in a configurator window and a monitor
window. The Configurator shows the saved target
status that will be valid after the next system
startup, the monitor shows the actual status and
allows manual change of values and settings.
The hardware structure is presented in the real
topology. The type of networking via proprietary
and standardized bus systems is presented
through the organization of a tree structure;
the I / O modules can be uniquely detected
and directly operated through the graphic
presentation. Thus the wiring test can be executed
immediately after switching on the system.
The software for the controller is also managed
in the Device Manager. The system packages
from Bachmann electronic are summarized in a
catalog. All the software is updated conveniently
293
Configuration
via a wizard that guides the user through the
procedure. In addition to the provided system
packages, the user can also put together and
manage his own, machine-specific packages and
transfer them to other PCs. Thus unique software
states can be assured on all systems and on all
service PCs.
The variable set of all participating controllers is
presented in a structured manner in a separate
view. Searching for values is facilitated through an
automatic full-text search; a selection of relevant
values can be summarized, saved, and reloaded in
an additional window. Through a trend display the
temporal progression of values can be graphically
presented.
•
•
•
•
•
•
•
•
•
•
•
One interface for all Bachmann devices
M
anaging devices
B
ackup of existing devices
O
ffline configuration of entire control systems
or individual HW / SW modules
O
ffline and online configuration of fieldbuses
(CAN, PROFINET RT and IRT, PROFIBUS DP,
EtherCAT)
T
he same mode of operation for online and
offline devices
C
onsistent concept: Monitor (actual status)
and configurator (target status)
G
raphic presentation of the I / O modules
onfiguration and diagnostics in one tool
C
oftware is managed in catalogs, user-specific
S
catalogs
lexible compilation of functional window areas
F
(perspectives)
294
Testing and diagnostics
Monitoring and debugging for every field of application.
Bachmann M1 automation systems are
designed for a broad user spectrum.
More extensive than is the case with
the conventional solutions for industrial
automation, the support for experts
was considered right from the start.
Monitoring and debugging tools for
every field of application, from the
signal test of the control cabinet
builder to section identification of
the control system engineer, shorten
commissioning times and increase the
transparency of the overall system.
Scope 3 – Overview in real-time
Signal analytics and diagnostics directly with the
­controller
In the initial project design and also for commissioning or troubleshooting, transparent information concerning states and sequences of an automatic system
is essential for success. For many dynamic processes
seeing a physical variable as only a numeric value
is insufficient. The software oscilloscope »Scope 3«
makes the temporal progression of processes visible
and places this progression in relation to other process variables. »Scope 3« is an indispensable tool for
optimization of a controller setting, for troubleshooting in a sequential program, or for ongoing verification of the manufacturing process on the machine. It
permits specific and stand-alone recording, archiving
of the relevant data in a database and subsequent
Item
295
Item no.
SCOPE 3 Pro RT
Software package to install on Windows PCs and M1 control00024212-63
lers for the diagnostics of signal waveforms (IO- and process
variables). Stand-alone task for recording and archiving of
records on the controller, trigger and pretrigger, multiple recordings. Comprehensive graphical representation (chart) and
evaluation functions, data export on the PC, SolutionCenter
integration. License bound to target device.
SCOPE 3 DVD
Installation medium for Scope 3 (DVD). Software module for
the M1 controller and Scope 3 tool for displaying recordings
and data analysis. A Scope software module without a valid
runtime license can be used for up to two hours for recordings. After that, the recording is stopped, but it is possible
to restart after a period of 10 minutes. Without a runtime
­license, archiving functions on the M1 controller are disabled.
00024212-00
Testing and diagnostics
measurement or evaluation of a great number of
values in parallel. Different trigger conditions as well
as pre-trigger and post-trigger functionalities enable
acquisition of all relevant data, such as in the case
of sporadically occurring errors.
Calculation of additional curves from the recording
values facilitates retrospective analysis. A special
exchange format enables saving and sending of
the recording configuration and entered values in
one and the same file. Thus, for example, Scope
recordings can be forwarded by email and further
processed by the recipient to their full extent (zoom,
measurement with cursors, calculated curves, etc.).
»Scope 3« is also the right tool for the long-term
archiving of measured values directly on the controller. The maximum storage space available is
configured and the recording started by means of
archiving limits.
• High resolution / variable sampling priority
• Versatile trigger possibilities / pre-triggers and
post-triggers
• Graphic evaluation / curve display on the PC
• Measurement of curves
• Scaling / shifting of curves and calculated curves
• Overlay of reference curves
• Archiving / export on the PC
Thus, millions of data points can also be archived
directly on the controller. Backup and export functions then allow further processing of the collected
data.
• Recording of analog and digital values
• Real-time acquisition directly on the controller
• Long-term recordings per database
• Large number of signals (multiple acquisition
tasks possible)
296
Testing and diagnostics
Engineering PC
Scope 3 tool
Configuration
Presentation
• Transforming
• Measuring
• Analysing
CSV
Data base
Data exports
TCP/UDP/QSOAP/SSL
M1 controller
Scope 3 Software module
Data base
Data
recorder
Management
APP modules
APP1
APP2
CSV
Data exports
HW modules
Digital I/O
Analog I/O
Technology
modules
The central aspect of Scope 3 is the portable database on the Engineering PC and M1
controller. This enables very simple data exchange and collaboration – also using copies of
a single file, if necessary.
297
Testing and diagnostics
Scope 3
General
Recording module
Stand-alone real-time recorder on the controller
Configuration
Graphic configuration interface in the SolutionCenter or standalone-tool
Presentation interface
Diagram display with dynamic legend in the SolutionCenter
or standalone tool
Recording module
Recordable data sources
Channel values direct (MIO), SVI variables
Data Types
All analog and digital formats up to 64-bit
Recordable tasks
SVI variables of any number of software modules simultaneously
Sampling modes
• Continuous
• Triggered once
• Triggered cyclically
Sampling rate
• Cyclical, min. 100 microseconds, max. 60 minutes
• Coupled with hardware interrupts
Time base
•
•
•
•
System-tick
Hardware-sync-signal
Auxiliary clock
Real-time clock
Trigger
•
•
•
•
Any combination of start- and stop-triggers
Recording conditions as additional limitation of the recorded data
Edge, level and distance triggering
Pre-trigger and post-trigger of any length (max. length of recording)
Data quantities
No technical limitation, dependent on the free resources on the M1 controller
Interface
C-library for using the data recorder in an application:
• Executing commands (Start, Stop, etc.)
• Changing the recording configuration
Scaling
Several recordings executable in parallel with different sampling rates and
different priorities
Auto-run
Yes, automatic start after reboot possible
Write protection
Yes, definable warning text on changes
Data buffer
Configurable ring buffer for loss-free transfer of data
from the controller to the PC
Data archiving on controller*
System
Embedded database, optionally activatable, database file can be copied freely
to different controllers or PCs and used
Archiving interval
Freely configurable in seconds, fast recorded data is buffered and stored in
the database in the archiving interval
Configurable limits
• Length in seconds
• Number of recorded points
• Number of recordings
Caching of the data-base
Cache size in the working memory freely configurable
Interface
C-library for using the database in an application:
• Addition of reference channels or entire recordings
• Export of data or hot backup
* Functions are only available in the Professional Version
298
Testing and diagnostics
Scope 3
Management / Configuration
Project Management
Configurations can be created flexibly in workspace and managed there in
projects
Management of
recordings
Recordings installed on the M1 can be managed directly via their own view
Configuration of
recordings
All configuration methods can be selected via masks. Errors in the configuration are validated immediately.
Delivery of configuration
A recording configuration can be delivered to a controller via a single action.
Backup of data
Data on an M1 can be saved on the PC by drag and drop.
Presentation/analysis system
Presentation forms
Value-over-time [x(t)], value-over-value [x(y)]
Time formats
Milliseconds [ms] or date/time formats (freely configurable)
Number of value axes
User-defined
Number of curves
User-defined, selective showing/hiding for maintaining clarity
Axis reference
Each curve can be allocated to any axis
Auto-scaling
Yes, linear or logarithmic scaling possible
Fixed scaling
Yes, adjustable
Scale arrangement
Yes, adjustable
Measurement cursors
2 (can be offset separately and together)
Measurement cursor
­functions
Value display in legend, time display, differential display
Stacked Plot
Yes, a separate diagram per signal, selective full-screen mode per curve
Array of curves
Up to 10 older recordings can additionally be displayed faded into the background for comparison
Grid
Yes, configurable
Presentation options
Curve, axis, grid colors, all line thicknesses, orientation, axis label, axis
­arrangement (left/right), flooded curves on reference value or other curves
Raw value transformation
Factor and offset per signal
Reference curves
Yes, can be imported from CSV or integrated via application
Highlighting ranges
Curves can be flooded against a configurable reference value or against
­another curve, configurable via color and transparency value
Curve calculation
• Measured curve values or calculated curve values are the basis
• The calculation methods are addition, subtraction, multiplication, division,
integration, differentiation, Fast Fourier Transformation (FFT)
• Users can add their own calculation methods
Possibilities for making
comparisons
Yes, comparison of recordings from different time ranges as well as different
recordings
Interfaces
Extendible with regard to specific calculation operations for curves and e
­ xport
functions for individual formats
299
Testing and diagnostics
Scope 3
Data retention
Recording configuration
Can be exported/imported as a file
Value storage
On the controller or PC
Exchange formats
A database for configuration and data can be exported/imported
Excel interface
CSV export
System requirements
PC software (minimum)
Processor 2 GHz, working memory 1024 MB RAM, hard disk drive with 250 MB
of free storage space, screen resolution 1024x768 pixels, Microsoft Windows XP
or higher
M1 software module
M1 controller system (except for ME2xx) with M-Base 3.75 or higher
Design variants
SCOPE 3 Pro RT
Software package to install on Windows PCs and M1 controllers for the
­diagnostics of signal waveforms (IO- and process variables). Stand-alone
task for recording and archiving of records on the controller, trigger and pre­
trigger, multiple recordings. Comprehensive graphical representation (chart)
and evaluation functions, data export on the PC, SolutionCenter integration.
License bound to target device.
SCOPE 3 DVD
Installation medium for Scope 3 (DVD). Software module for the M1 controller
and Scope 3 tool for displaying recordings and data analysis. A Scope software module without a valid runtime license can be used for up to two hours
for r­ ecordings. After that, the recording is stopped, but it is possible to restart
after a period of 10 minutes. Without a runtime license, archiving functions on
the M1 controller are disabled.
300
Programming
Maximum performance for maximum stability.
Any automation platform is only as
good as the software that is available
for it. The stability, real-time capability
and performance of the runtime
system have the highest priorities.
The M1 automation system can be
programmed in the respective familiar
environment of the automation engineer:
All five languages of IEC 61131-3 are
supported, as are C, C++ or Java.
Also the model-based development via UML-Design / coding or integration in
the function block editors of MATLAB® /
Simulink® are unique in the industrial
environment. Comprehensive, complete
provided libraries simplify the use even of
complex units from automation, motion
control, and information technology / web.
M-PLC programming interface
Features
Easy entry into IEC 61131-3
IT, ST, LD, FDB, CFC, QFB
Convenient debugging on the target system
with single-step, breakpoints, etc.
Provided libraries with pre-finished and tested
functions
C / C++ Developer
Features
Languages: ANSI C and C++
Gnu compiler gcc
Automatic adaptation and management
of the computer environment
Editor and debugger based on Eclipse CDT
Intellisense: Automatic supplementation
of structure elements
Syntax highlighting
Folding code ranges, e.g. for complete while loops
301
Programming
M-PLC
Programming interface
PLC programming interface according to
IEC 61131-3
M-PLC is a complete development environment for
programming the M1 controller in accordance with
IEC 61131-3. The M-PLC puts a simple approach
to the powerful IEC language at the disposal of the
PLC programmer. Use of the edit and debugging
functions is based on the proven development
program environments of advanced programming
languages.
• Easy entry into IEC 61131-3
• All languages defined in IEC standard 61131-3 are
supported (instruction list, structured text, ladder
diagram, function block diagram, continuous
function chart, sequential function chart).
• Editor and debugging functions
• Provided libraries with pre-finished and tested
functions
Programming
• Editors for programming in all IEC 61131-3
languages
VxWorks
SMI
IEC61131
Tasks
VxWorks
Tasks
Tasks
VxWorks
Tasks
Tasks
IEC61131
Controller
Tasks
Controller
VxWorks
IL
Instruction List
ST
Structured Text
LD
Ladder Diagram
FBD
Function Block Diagram
SFC
Sequential Function Chart
CFC
Continuous Function Chart
• Syntax highlighting for key words defined in
IEC 61131-3
• Graphic project navigation bar (based on
Windows Explorer)
• Support of all elementary IEC 61131-3 data
types to 64 bit
• Support of fields, structures and pointers
• Graphic controller and task configuration
• CAN objects from *.dcf files in M-PLC can be
applied as symbols
• PB objects from *.2bf files in M-PLC can be
applied as symbols
• Library management for creation and
management of libraries
• Watch manager and recipe manager (freely
definable variable monitoring)
• M-PLC can be started several times (multiple
projects open and online in parallel)
• Automatic project backup and creation of backup
• Project archiving on the controller
• Password protection for projects
• Offline simulation
• Online help
•Data exchange system-wide via SVI/SMI
interface programming
302
Programming
Runtime system
Online functions
• Any number of running M-PLC projects on one
processor
•Every PLC project supports up to 16 separate
tasks
•Each task can be configured independently of
the others in terms of (priority, task call-up
mode [event, timetrigger, free running, sync],
watchdog)
•Actual multitasking via operating system tasks
(VxWorks)
• Online change (exchange of blocks in running
operation) also for multitasking projects
• Monitoring of all project variables
• Writing and forcing of variables
• Single cycle, single step and break points
• Sequence control (program lines that have
been run through will be displayed)
• Recording and graphic presentation of
project variables – trace
SW module 1
SW module 2
GD data
Global variables
VxWorks
•Communication between software modules (precompiled units)
•Between different tasks of an IEC61131 module:
global variables or SMI/SVI
•Between IEC61131 modules: GD flag
range or SMI/SVI
•Between IEC61131 modules and other modules
(C/C++, Simulink): SMI/SVI
•Between any modules on different controllers:
SMI
• Interface to visualization/SCADA/BDE
•Standard protocols: OPC DA, IEC 61850/
IEC61400, Modbus, …
•Libraries for integration into separate software
(for C/C++, C#.NET, Java)
• Support of battery-buffered data (RETAIN flag)
Tasks
VxWorks
Tasks
Global variables
Tasks
IEC61131
Tasks
VxWorks
Tasks
SMI/SVI
IEC61131
Tasks
Tasks
VxWorks
Tasks
Tasks
C/C++
Simulink
303
SW module 3
Programming
Manufacturer libraries
• STANDARD IEC 61131-3 Standard functions
and function blocks
• CONT_PLC
7 standard PID controllers
• MIO_PLC
Functions for direct access
to hardware I/Os
• SMI_PLC
Functions for fast
communication between modules
and controllers (SMI/SVI)
• EHD_PLC
Functions for inputting and
managing errors in the EHD
• UTIL_PLC
Functions for access to RTC,
runtime system info, special
conversions
• FILE_PLC
Functions for access to files,
directories and serial
interfaces
• CIA405
Functions for access to CAN
• DN_PLC
Functions for access to
device net
• PB_PLC
Functions for access to Profibus
• USS_PLC
Functions for communication
with "Micromaster" frequency
converters
Extensions relative to CoDeSys
• Grouping possibility for I/O modules in the
process image (controller configuration)
• runtime-optimized process image (only
channels being used are processed)
• CAN objects with symbolic names in the
process image
• Addressing for inputs/outputs: undelayed
access that bypasses the process image
• Adjustment of the interval time and watchdog
time in the controller configuration
• Multiple, concurrently running PLC projects
on one CPU with different priorities/
interval times
• Actual operating system tasks within the
PLC projects
• GD flag range for shared data from
multiple projects on one CPU
• RD flag range for remnant (battery-buffered) data
• Optionally, the normal flag range
(MX .. MR) can also be placed in the battery buffered memory area.
• Interface in the runtime system for libraries
• Initialization (C), deinitialization, version
check, memory management, management
of background tasks, provision for online change
• Support for exception handling in the runtime
system
• Display of the status "in error handling"
(ERROR) in the interface
• Implementation of the I/O modules of the process
image in the runtime system
• Optimized for performance, flexibility and
combinability, shared use of an I/O module by
multiple projects/SW modules possible
• Saving/loading of the entire project including
sources to/from the controller
• Transparency of the global variables
(flags, symbolic variables, structures)
controller- and visualization-wide
Integration in the SolutionCenter
(projects are SW modules)
• Generation of an executable *.m file with
configuration information
• Task
interval time measurement, can be queried in
the project itself and in Device Manager
• Watchdog integration
• Execution
possible in an application layer
(memory protection)
• Install,
start, stop, reset and delete of PLC
projects in Device Manager
• The
state machine of a PLC project in
the runtime system always corresponds to the
model defined for SW modules.
• Integration
via M1 system debug mode and M1
system logbook
• Start
of a project when booting through entry in
MConfig.ini
304
Programming
C / C++ Developer
High-level language programming in C and C++ is
also gaining increased significance in automation
technology. These languages are not only widely
used, they also offer the possibility of extremely
efficient programming and of encapsulating
frequently-used sequences in classes. The ability
to structure a software module into any number
of tasks, and in the process being able to use all
the resources of a powerful operating system,
VxWorks®, without restriction is an incredible
expansion of the possibilities. C / C++ Developer
enables programming in ANSI C, as well as
in C++.
Thanks to the mature interface and the restriction
to the required setting possibilities, getting started
with C and C ++ programming remains easy.
For the start of a new project multiple selectable
project templates available that already contain
all calls for the start of the software module
and its interaction with the operating system.
Consequently the programmer can immediately
devote himself to the logic of his application.
Projects can be compiled immediately after they
are created. The result is a finished, executable
program file for the M1 controller family. The
»make« environment and all configuration files
are managed and set up by C /C++ Developer
automatically. For transfer of existing projects
from a different development environment there
is also the possibility of continuing to use the
existing configuration files for the compile process,
without having them managed by the C / C++
Developer (»unmanaged make«). Integration of
existing libraries (*.a) in projects is also possible,
as is generation of your own libraries.
The generated executable program file can be
directly transferred, configured, installed and
started from the C / C++ Developer on the control
system.
305
Programming
Troubleshooting is supported by a mature
debugger that can not only be active after
download of the project, but also enables
integration of a software module that is already
running. Set break points can be deactivated
and will be saved automatically in the project, in
addition they can also be saved in lists. In addition
to the break points, watch points, also referred
to as »hardware breakpoints« are also available.
These do not stop a task when it executes a
defined code, but rather they stop a task when
a specific memory address is read and / or written
to.
The contents of the stack variables and the global
variables are readable and writable, complex data
types and structures are resolved appropriately
and mapped in the form a tree. In addition, any
number of memory contents can be listed in
numeric format.
All tasks that belong to the software module
are presented. For each function that is in the
debugger the call-up hierarchy is displayed
(stack trace).
• Languages
ANSI C and C++
•Gnu compiler gcc
•Automatic adaptation and management of the
compiler environment
•Editor and debugger based on Eclipse CDT
•Intellisense: Automatic supplementation of
structure elements
•Syntax highlighting
•Folding code ranges, e. g. for complete
while loops
•Jump to the declaration of variables and
functions from the code
•Debug agent integrated in the M1 operating
system (MSys), no additional settings are
necessary
•Installation and start of the created software
module from the development environment
•Coupling of the debugger to the running
software modules
•Generation and integration of libraries
•All important compiler settings are accessible
via dialogs
306
Model-based design/Simulation
Proven security for the future.
M-Target for Simulink® enables rapid
implementation of algorithms developed
in MATLAB®/Simulink® on the M1
automation system. Processes are
presented in the simulation environment
of MATLAB® and suitable control and
regulation strategies are developed for
this. The overall system can be varied
as often as desired in the computer
307
simulation, before trials are executed
on real prototypes of machines and
plants. Automatic code generation
enables transfer of the developed
algorithms to the controller and
automatically establishes the connection
to the input/output modules used.
Model-based design/Simulation
M-Target for Simulink
®
Fast development of controllers and
sequence controllers
®
The MATLAB program package and the
®
associated toolbox, Simulink from Mathworks
Inc. are considered to be the worldwide standard
in the area of modeling dynamic systems in
technologically demanding processes.
With the complete integration of the M1 controller
as target system, a convenient and efficient
®
implementation of the MATLAB functions is
enabled on an M1 control system. The user can
concentrate exclusively on working in the familiar,
®
graphic Simulink programming environment,
where he can model the system in its entirety
and simulate the effect of changes even before
transfer to an M1 control system. The code for the
M1 target system is generated automatically in
the background and requires no knowledge of a
programming language. This complete integration
enables efficient programming and commissioning
of the M1 control system.
•F
aster implementation of controllers through
shorter controller design phases
•S
horter commissioning processes through
reliable automatic code generation
•H
igher level of agreement between
machine model and controller model
®
Item
M-Target for Simulink
One-time License
M-Target for Simulink
Annual Maintenance
Item no.
00015577-60
00015577-70
®
Existing MATLAB / Simulink subsystems can
be reused in new simulations of the controller
programs. The integration of Bachmann »readyto-use« software modules facilitates development
of complex, customer-specific software. The
unique and direct interplay between process
model, controller model and support a more
stable modeling of the overall process. Transfer to
the M1 controller is executed automatically from
®
®
the MATLAB / Simulink environment, parameter
variations in the model are implemented online
in the M1 target system (target). Sequential
programs can be implemented through the
optional Stateflow and Coder toolboxes.
308
Model-based design/Simulation
Process
309
Input
Monitoring
5. Operation
Output
Input
Output
4. Test and
optimization
Input
3. Generation and
download
Commands
Parameters
2. Simulation
Download
1. Modeling
2. Simulation
The resulting complete model is now simulated
offline on the computer. Comprehensive test
series of all possible operating conditions or
error situations are played through. Iterative
model adjustments and new simulations
follow seamlessly. The high-quality process/
solver for numeric calculation of differential
equations also prove themselves outside
of simple analytical systems. Outstanding
graphic depiction possibilities, such as curves
and surface plots and even animated 3D-CAD
models, optimize the work sequence.
Output
Development Process
1. Modeling
Both plant (physical system) and control systems are
modeled in Simulink®. Using application specific
tools reduces the time spent developing the
system. This is achieved by enabling the developer
to use modeling languages native to the domain
of interest. Domain-specific products for physical
modeling, such as SimElectronics, SimHydraulics,
SimMechanics, make it easier to create
intuitive, reusable models of the multidomain
physical system. For mathematical modeling,
MATLAB® and Simulink® also offer a range of
capabilities. Established service companies
offer additional expertise in all domains.
Model-based design/Simulation
3. Generation and download
In this step, the process model is first separated
from the actual control or regulation part. Then
a mouse click triggers automatic code generation
and preparation of the application for the realtime system. This can be loaded directly from
the Simulink® interface into the controller.
5. Operation
As soon as a satisfactory result is achieved, the
project management PC can be separated from the
controller – which continues to run autonomously
in real time. All interfaces to parallel-running
applications on the same (or other) controllers
remain in place. The published process variables
can be depicted through the general engineering
tool SolutionCenter or in visualizations.
4. Test and optimization
The generated real-time program now runs in
the controller. But it can exchange data directly
with the Simulink® interface on the PC through
the communication interfaces integrated during
code generation. Then, in the so-called “external
mode”, the actual process values (variables,
channel values) are available directly online in
Simulink®. At the same time, variable values
or internal parameters of the Simulink® blocks
can also be changed from there in the real-time
program. In this mode, the Simulink® model
created by the developer is only the graphic
front end for visualization of process values and
stipulation of parameters. Using the real process
environment, the discovered solution can be
verified and further optimized. If necessary,
users can switch to a prior process step and
make changes there (iterative improvement).
External Mode
Display and change online data directly
from real-time systems in Simulink® .
310
Visualizing. Web-compliant. Versatile.
HMI and SCADA Solutions through web
technology
Increasing complexity and the constantly escalating level of automation in a
wide variety of systems demand future-oriented technologies to monitor and
control processes effectively. HMI and SCADA systems contribute significantly
in this regard and guarantee a highest possible degree of security. Moreover,
future applications have to be able to demonstrate a high degree of flexibility; even connecting to fixed operator control stations in the age of mobile
terminals is a thing of the past.
Due to its generic structure, the specially designed HMI and SCADA solutions
from Bachmann electronic for professional and control center technology can
be used in all areas of application and industries like energy, plant construction and mechanical engineering, maritime applications, building control
systems in the infrastructure sector or logistics. The modern and efficient
structure makes for scaling from extremely small applications with scarcely a
dozen information points up to industrial-scale systems with several hundred
thousand process values. Top-quality user interfaces are produced by using
web technologies alone, while installations on the HMI equipment fall by the
wayside. Visualization is available on all equipment with a standard browser
and is not constrained by screen sizes and resolutions.
314
atvise® scada
The new "Supervisory Control and Data Acquisition" solution puts the Internet in the service of
the automation world thanks to pure Web technology. With the continuous use of industrial and
communication standards (e.g. OPC UA), the engineering effort is reduced to a minimum.
• Latest-generation SCADA/HMI system
• Client-server architecture (multi-client)
• History database
• User administration & access security
• Java Script server- and client side, open for customer-specific adaptation of the Java Script
• OPC UA Data Access and Alarms & Conditions interface to superior systems
Client
Client
Client
Client
Ethernet/Internet
atvise® scada
Server
Engineering Tool
Ethernet/Internet
PLC
315
PLC
PLC
PLC
atvise® scada
atvise® scada
Pure web Supervisory Control and Data
Acquisition Solution
The provision of information independent of
location and daytime has become the paradigm
of all areas of our life in our Internet age. This
requirement expands within the industrial
automation in terms of role- and person-selective
operation and process manipulation. Conventional
control and operating systems emerged along
with other requirements and were based on older,
restrictive technologies, making their suitability
clearly limited for today’s challenges.
State-of-the-Art Technology
By using the latest technologies for the
development atvise® scada, classical limitations
have been overcome: the Internet now serves the
automation world - the visualization is based on
pure web technology. The implementation of valid
industrial and communication standards (e.g. OPC
UA) allows for example customers to reduce the
efforts in project and maintenance to a minimum.
Open Standards
By focusing on international standards (such
as HTML5, SVG - vector graphics, TCP / IP) the
generated user interface is displayed and executed
on all popular Web browsers without special
additives, such as individual plug-ins, ActiveX,
Java or Silverlight. This means added value in
various ways: Web browsers are everywhere
device independently available - whether on
the particular facility level or in the case of
remote services. Eliminating cumbersome client
installations and updates means less effort for
operation and maintenance. Maximum possibilities
in graphic design along with maximum access
security are the values of benefit that the latest
Item
atvise
atvise
atvise
atvise
atvise
atvise
atvise
atvise
scada
scada
scada
scada
scada
50 CCD* 150 CCD*
1500 CCD*
10000 CCD* Unlimited CCD*
-
micro
small standard large
xxl
Server-sided Scripting Option
Fixed Client Option
Elements Option
Item No.
00021504-00
00021504-10
00021504-20**
00021504-30**
00021504-40
00021679-00
00021680-00
00021681-00
* CCD = Concurrent Connected Data points (via http). e.g.: 50CCD = an opened
Web browser displays 50 data points or two opened Web browsers display 25 data points apiece, etc.
** Starting with the standard, a fixed workstation is included
316
atvise® scada
stage of expansion of the Internet (web 2.0) and
the smartphone era offer. atvise scada is completely
based on standards rather than the makeshift „to
connect to the outside,“ therefor securing highest
performance, scalability and simplicity.
to its generic structure can be utilized in all fields
and industries. The modern and efficient design
allows scaling from small applications with only a
few dozens data-points to world-scale plants with
more than 100,000 process variables
Powerful Engineering Tool
The project and configuration is done with the
engineering tool atvise builder from any PC. Via LAN
or Internet the tool accesses the server and allows
online, during ongoing operation of the plant, e.g. the
creation of data objects, the configuration of alarms or
the drawing of process images.
A variety of preconfigured standard objects and
panel layouts are available. Their graphics have been
created with the onboard-tools of the atvise builders
editor and therefore are completely customizable
by the user. The user can also create own objects
and apply the pre-configured dynamizations to
these elements. The designed user interfaces are
immediately and without any modification applicable
on all target systems - regardless of screen resolution,
operating system or Web browser. Refresh rates and
response surpass all previous experience with Web
applications and even conventional supervisory control
systems.
• Latest generation SCADA / HMI system
• Client-Server architecture (Multi-client)
• User interfaces in pure web technology
• Device and operating system independent
(HTML5, SVG) PC / Mac / Unix, Tablet,
Smartphone, iPad ...*
• Process connection OPC UA
• Online Engineering / multi-user
• Built-in alarm system
• History database
• Online-/offline trending
• Online language/font switching
• User management and access security
• Java script, server- and client-sided
• OPC UA Data Access and Alarm Conditions
interface to superior level systems
SCADA Functions
atvise scada in general supports all typical SCADA
functionalities in regards to alarming, historisation,
trending, user management and multi-language.
For specific requirements an additional high
performance client-and server-side Java Script option
is available within a built-in script editor.
This system has been specifically designed for
professional automation and control systems and due
317
* Current browser compatibility list can be called up at www.atvise.com.
atvise® scada
Client
Client
Client
Client
Ethernet/Internet
atvise® scada
Server
Engineering Tool
Ethernet/Internet
PLC
PLC
PLC
PLC
318
atvise® scada
atvise®
Process interface
Protocols
OPC Unified Architecture (UA) Data Access
OPC Data Access V2.05, V3.0
webMI Data Interface
Physical interface
Ethernet (physical type dependent on target system)
Parallel operation
yes (multiple protocols, multiple data sources)
Data types
all OPC UA compliant elementary types, arrays and structures
Data mapping
integrated (to digital, analog and string as elements of arbitrary
structures)
Data model mapping
yes (automatically)
Data naming
arbitrary names (use source name possible)
Source time stamping
yes (from PLC/controller, OPC compliant)
Quality tagging
yes (from PLC/controller, OPC compliant)
Transmission mode
event-driven, cyclically (configurable)
Update rate
dependent on project and configuration (starting from 100 ms)*
sampling and publish intervals configurable
Update inhibition
time / threshold dependent
Connection monitoring
yes
Access control / security
yes (OPC UA compliant, including SSL encryption)
Namespace browsing
yes (hierarchical browsing interface at design and runtime)
Simulation mode
yes
Logging
yes (diagnostics user interface per item element)
Server
Core technology
C++ platform independent
Process data model
fully structured, object oriented (hierarchy, derived types)
Engineering model
type (class) / instantiated objects, inherited properties
Data volume
scalable and dependent on hardware platform
(with Windows 7 32-Bit up to approx. 700 000 process items)*
Multi processing
multithreaded computation / benefits from multi-core / multi-CPU
systems
Server time stamping
yes (additionally to source time stamp)
Database
embedded, powerfail-safe
Configuration storage
engineering database
Alarm system
OPC UA Alarms & Conditions compliant (arbitrary alarm categories)
Historian
process value database with incremental archiving
archive groups with configurable sampling interval and offset
alarm database (alarm history)
Longtime archiving
yes (data aggregation, derived long term archives)
Trending
online trending (without archiving)
historical trending (offline)
combined online/offline trending
* Performance data depends on data volume, computation power, (available) controller performance /
device and network topology/-load. Performance depends generally on application.
319
atvise® scada
atvise®
Server
Trend configuration
fixed configuration at design time
user configurable tend displays at runtime (persistable)
User administration
yes (privileges/rights, groups, users)
Functional Extensions
Java Script (server sided)
full access to all item releated functions and external databases (via
ODBC)
specific extensions via DLL
Module interface
C++ API
Virtualization
possible
Client Interface
HTTP / HTTPS (integrated webserver)
Supervisory Interface
(supervisory systems)
OPC UA Data Access (also atvise® <-> atvise® connectivity)
OPC UA Alarms & Conditions
Client
Technology client
up to date, standard-compliant web browser*
Technology process images
HTML, SVG, Java Script
Number of clients
technically almost any number of clients (>>20)
dependent on license, see also Installation/CCDs
Zooming
yes, continously
Deluttering
yes (zoom level dependent visibility/content)
Scaling
yes (automatic resize/adaption to client device)
Vector graphics
yes (lossless scaling/zooming)
Base objects
see “Configuration/Engineering"
Process objects
see “Configuration/Engineering”
Alarm screen
yes
Trend / multitrend
yes
Operator input protocol
yes
Operation
mouse or other pointer devices
keyboard (hotkeys configurable)
touchscreen, multitouch**
Multi language
yes (online language change)
Font type switching
yes (online)
Character sets
any (inclusive asian sign languages, cyrillic etc.)
Maps / GIS
yes
Parallel content
yes (anything running in a web browser: HTML, Video, Audio,
VRML/3D, Chat, …)
Functional extensions
Java Script (client sided)
* Latest browser compatibility list can be accessed at www.atvise.com
** Multitouch support depends on specific device functionality, operating system and web browser
320
atvise® scada
atvise®
Configuration/engineering
Data model editor
yes (integrated in atvise® builder)
Prozess image editor (fully
graphical)
yes (integrated in atvise® builder)
Programming editor
yes (integrated Java Script Editor in atvise® builder)
Page editor
yes (integrated HTML Source Editor in atvise® builder, not required for
engineering)
Engineering model
type (Class) / instantiated objects, inheritance of properties,
graphical objects (face plates) may be a property of a data object
Graphical objects
primitives: line, polygon, shape (any), rectangle, ellipse, etc.
widgets: label, text field, table, trend etc.
Object library
yes , comprehensive catalogue of predefined standard objects in pure
vector graphics (adjustable, extensible), contains beyond others bar
graphs, gauges, tanks, engines, etc.
Picture library
yes (optional)
Graphic format support
SVG (and others compliant to W3C)
Animations
text, value, boundary color, background color, text color, visibility,
operability, size x/y, position x/y, rotation, flashing, ...
Advanced graphics
arbitrary shapes and clippings, bevel, simple and complex gradient
shading, transparency, semi transparency (alpha blending), rotation,
shading, transformation/adaption of existing SVG graphics
Server interface
OPC UA (Ethernet/Internet)
Online engineering
yes (project changes during runtime/operation)
Remote engineering
yes (remote access possible)
Multi engineering
yes (several engineering users work on one project)
Variations
Engineering system atvice builder can offer a configured feature set
to users (different groups / qualification levels in engineering)
Import/export
XML and CSV
Installation
321
Clients
no installation required (pure web technology)
Server
installation by Internet/network (or CD-ROM)
Configured installation
yes (project specific adjustments via XML)
Licensing
CCD (Concurrent Data Points) - simultanously displayed data items on
all connected clients
License protection
hardware dependent software key (server sided)
atvise® scada
atvise®
Diagnosis
Process data monitor
yes
Process data statistics
yes
Systemlog
yes
Online help system
yes
System requirements server
Device
minimum: PC or server with at least 500 MHz Intel
Pentium oder equivalent, 512 MB RAM (project dependent), network
(LAN), input devices, 128 MB available disk space.
Recommended: PC or server with 1.6 GHz Intel Pentium or equivalent, 2 GB RAM (project dependent), network (LAN), input device,
display 1280x1024, 512 MB available disk space**
Operating system
Windows XP SP3, Windows 7 (32), Windows 7 (64)***,
Windows Server 2008
Operating elements
not required (headless server operation with remote administration
possible)
System requirements engineering
Device
PC with 1,6 GHz Intel Pentium equivalent or better, 2G B RAM (project
dependent), network (LAN), display 1280x1024, 512 MB available
disk space
Operating system
Windows XP SP3, Windows 7 (32), Windows 7 (64)***,
Windows Server 2008
Operating elements
keyboard, 2-button mouse
System requirements client
Device
PC, notebook, tablet, smartphone, iPad or similar.
Required CPU-performance und memory depends on device type/
technology and project size / parameters
Operating system
any (Web browser is relevant)
Web browser*
any up-to-date Web Browser (Java Script, HTML 5, SVG)
e.g. recent versions of Internet Explorer, Firefox, Chrome, Safari or
similar
Operating elements
dependent from device technolgy and operating system
*
Latest browser compatibility list can be accessed at www.atvise.com
** For large scale configurations state-of-the-art server hardware with up to date performance
*** Windows 7 64-Bit currently in 32-Bit compatibility mode, full 64-Bit support in preparation
322
atvise® scada
atvise®
Variants
atvise scada 50 CCD* - micro
atvise scada software package for one SCADA Server for Windows
(web licening), limited to a maximum of 50 concurrent visualised
datapoints
atvise scada 150 CCD* - small
atvise scada software package for one SCADA Server for Windows
(web licening), limited to a maximum of 150 concurrent visualised
datapoints
atvise scada 1500 CCD* - standard
atvise scada software package for one SCADA Server for Windows
(web licening), limited to a maximum of 1500 concurrent visualised
datapoints **
atvise scada 10000 CCD* - large
atvise scada software package for one SCADA Server for Windows
(web licening), limited to a maximum of 10000 concurrent visualised
datapoints **
atvise scada unlimited CCD* - xxl
atvise scada software package for one SCADA Server for Windows
(web licening), more then 10000 concurrent visualised datapoints
atvise serversided scripting option
offers serversided scripting in JavaScript on the atvise scada server
(requires atvise scada)
atvise fixed client option
grants access for an additional operating station, independent of the
actual status of the CCD count (requires atvise scada "standard" or
higher)
atvise elements option
advanced symbol and objects library with more than 4,000 high
quality vector graphic elements (per engineering workstation)
*
CCD = Concurrent Connected Datapoints (over http). E.g.: 50 CCD = one opened webbrowser
displaying 50 datapoints or two opened webbrowser displaying 25 datapoints each, etc.
** Licenses "standard" and higher include 1 fixed client
323
atvise® scada
324
M1 webMI pro
The M1 webMI pro server for Web visualization runs directly on the controller, slim and highperforming software that makes any device with a browser into a user interface for a machine
anywhere at any time.
• directly integrated into the M1 controller system
• No dedicated HMI devices necessary
• Free scalability thanks to vector graphics (SVG)
• Device and operating system-independent for, e.g., operator terminals, iPad, ...
• Operate and monitor with standard browser
• Alarming and journaling of variables
Client
Client
Client
Ethernet/Internet
PLC
M1 webMI pro
325
Client
M1 webMI pro
M1 webMI pro
Web visualization directly on the controller
For the operation and monitoring of machines
and systems, usually dedicated MMI devices
are required and the software for this purpose
must be installed and allocated. Thanks to the
M1 webMI pro, this is no longer necessary; here,
the visualization is integrated directly on the
controller. As a result, each authorized device
using a current browser becomes the HMI - always
and everywhere.
Pure Web standards
With the M1 webMI pro it is possible to exploit
the advantages of the Web technologies entirely
without limiting add-ons such as browser plugins and ActiveX. Any visualization devices from
smartphones to a high-performance control panel
can be connected directly to the M1 controller via
a secure web server - operating and monitoring
when- and wherever the process calls for it.
High-quality user interface
The integration into the powerful M1 controller
system is evidence of the kind of performance
that state-of-the art web technologies provide:
A flicker-free display is produced even at data
update rates of well under 100 ms and with
hundreds of animated graphic elements. The
additional resources that are required here are
minimal.
When viewing an M1 webMI pro visualization
page, the singular advantages of HTML5 and SVG
(Scalable Vector Graphics), the basis of all graphic
objects, become immediately apparent. Perfect
graphic results are achieved with zero loss of
quality when scaling and zooming.
Item M1 webMI
M1 webMI
M1 webMI
M1 webMI
pro
pro
pro
pro
RT YMT
Starter
DVD
Item No.
00022839-63
00022839-70
00022846-00
00022839-00
326
M1 webMI pro
All major HMI functions on board
Thanks to fully-graphic planning incl. dynamization of
the objects depicted, the creation of visualizations is
easy and possible without programming knowledge.
Here all functions of a modern HMI solution such as
alarming, journaling, trending, user administration,
and multilinguality are supported. Special
requirements of the HMI can be implemented via
client-slide Java scripts, there are practically no limits
to the possibilities.
•Directly integrated in the controller
•Client-server architecture (multi-client)
•User interface in pure Web technology
•Device and operating system-independent (HTML5,
SVG) PC/Mac/Unix, tablet, smartphone, iPad, …*
•Alarming and journaling of variables
•Graphic trend display
•Online language/font switchover
•User administration & access security
•Client-side Java Script
* Current browser compatibility list can be called up
at www.atvise.com.
Client
Client
Client
Ethernet/Internet
PLC
M1 webMI pro
327
Client
M1 webMI pro
M1 webMI pro
Server
Installation
Web server as a software module directly on the M1 controller via
SolutionCenter
Parallel Operation
yes, multiple visualizations can be run on several TCP interfaces
Sampling interval
Server monitors the process variables in a cycle of 50 to 5000 ms
Access security/Security
yes (AccessControl of the M1, HTTPS with SSL encryption)
Server time stamp
yes
Alarm system
Alarms on variables incl. persistence of the alarm status
Archiving
Archiving of the process values on the controller, configuration of the
sample intervals via archive groups, up to 100.000 data points can be
stored in the database
User Administration
yes (rights, groups, users)
Functional expansions
yes, M1 applications can provide data for processing in the HMI
Client
Installation
No installation necessary
Technology process images
HTML, SVG, Java Script
Number of clients
Up to 16 clients at the same time
Zooming
yes, continuously without quality loss
Scaling
yes (automatic adaptation of the resolution on the target device)
without additional engineering effort
Vector graphics
yes (all components of the HMI are SVGs)
Trend
yes (live trending and historical data views are possible)
Operation
Mouse or other pointing device
Keyboard (hotkeys can be configured)
Touchscreen, Multitouch**
Multilingual
yes (online)
Font switching
yes (online)
Fonts
any (including Asian-language characters, Cyrillic, etc.)
Embedding of external contents
yes (everything that runs in the Web browser: HTML, video, audio,
VRML/3D chat, etc.)*
Functional expansions
Total flexibility through Java Script (client-side)
* Current browser compatibility list can be called up at www.atvise.com.
** Multi-touch dependent on device functionality, operating system and browser version
328
M1 webMI pro
M1 webMI pro
Configuration/Engineering
Variable integration
Variables can be read in directly from the M1 controller
Fully-graphic process image editor
yes (integrated into atvise builder)
Program editor
yes (integrated Java Script editor in atvise builder)
Page editor
yes (integrated HTML source editor in atvise builder)
Graphic objects
Primitive: line, polygon, shape (any), rectangle, ellipse, bezier curve, etc.
Widgets: label, text field, table, trend, etc.
Object library
yes, extensive catalog of pre-configured standard objects in pure
­ ector graphic (adaptable, expandable) contains among other things
v
bar graphs, tacho/gauges, tanks, engines and much more
Graphic incorporation
SVG (and all other according to W3C) as well as pixel graphics (PNG,
JPG, etc.)
Animation types
Text, value, frame color, background color, text color, visibility,
­operability, size x/y, position x/y, rotation, blinking, distortion, …
Graphic options
Any shapes & sectors, roundings, simple and complex color
­ rocesses, transparency, semi-transparency (alpha blending),
p
­rotation, shading, transformation/change of existing SVG graphics
Interface to the server
HTTP(S), FTP(S)
Import/Export
XML (customer-specific expansions feasible)
System prerequisites
Clients
commercially available browser only*
Server
All M1 CPUs except ME203 (MH2xx, MC2xx, MPC2xx, MX2xx)
with at least M-Base 3.85
Ausführungen
M1 webMI pro RT
Licenses to operate the M1 webMI pro on one controller CPU.
­Deployment of dynamized web pages (HTML, SVG) via the integrated web server to display on modern browser-enabled devices. Data
coupling to SVI and IO channels locally, simple alarm handling and
archiving value directly to the controller system. Engineering with
ativse Builder and SolutionCenter.
M1 webMI pro AMT
Product support and updates delivery of webMI pro for one year.
M1 webMI pro Starter
Combination package of 10 Runtime Licenses M1 webMI pro, ­basic
training M1 webMI pro for up to 8 people, advanced training M1
­webMI pro for up to 4 people. One Year of product support and updates delivery are included in this package (Annual Maintenance).
(Can only be ordered once per company, only one date per training,
prices for training location Feldkirch/A or Bochum/D otherwise extra
travel expenses are added).
M1 webMI pro DVD
Installation media for webMI (DVD). Graphical development tool
atvise Builder and runtime component M1 webMI pro. Without valid
Runtime License only limited operation possible. Requires M-Base SC.
* Current browser compatibility list can be called up at www.atvise.com.
329
M1 webMI pro
330
Vis Designer
The Bachmann Vis Designer visualization package is a comprehensive software solution for all
the requirements of fully-graphic machine and plant visualization.
• Full-graphic visualization software for HMI applications (operating / monitoring)
• Complete configuration tool with graphic user interface (Eclipse)
• Platform-neutral thanks to Java technology
• Online language switchover
• Recipes / dataset management
Vis Designer
Based on the latest Java technology the Vis
Designer enables creation and operation of graphic
user interfaces, both in the form of conventional
applications, as well as for web access (applets).
Vis Designer is available as an intuitively
operated, graphic editor for generation process
images. From the supplied basic elements,
such as buttons, input fields, or selection lists,
the pages are built up and linked with process
variables. Your own graphics and icons can be
easily imported. Convenient dialogs guide the
user through all important work steps so that no
programming skills whatsoever are required for
a simple visualization.
Finished created applications can be executed
per mouse click, either as a complete application
directly on the PC, or they can be installed as
software modules on the visualization devices of
the WT, CT, OT, or IPC series. Another possibility
is that the application can also be stored as an
applet on a web server (e.g. on an M1 controller).
In this case the visualization application can
be loaded and executed from any Java-capable
visualization device (PC, IPC, OT, WT, CT). The
running application is fully network capable
and communicates autonomously with the
SVI interfaces of all automation devices from
Bachmann electronic.
331
Vis Designer
• Full-graphic visualization software for
HMI applications (operating/monitoring)
• Complete configuration tool with graphic user
interface
• Platform-neutral thanks to Java technology
• Visualization can run on
• PC / IPC
• Operator terminals (OT, WT)
• Control terminals
• Web-capable through applets and
Java Webstart
• Extensive presentation possibilities
• Online language switchover
• Recipes / dataset management
• Alarm handling, message screen
• Trend presentation
• Mature window technology (frames, dialogs)
• Input aids: Cursor linking, tab order, soft
keyboard, number pad
• Extensive cross-references / search function
The Vis Designer supports the most important
control elements and image formats, it is fullygraphic and allows the use of different fonts.
The user of the visualization application can
switchover between any number of languages
online. In addition, to numerous animation types,
pre-finished and easy to configure commands
can be stored for user inputs.
332
Vis Designer
Vis Designer
Features – development environment
333
Project management
multiple projects / concurrently in access
Project data storage
configuration time: XML
runtime: compiled Java code
Image creation
graphic editor and configurators: Vis Designer
Presentation
fully-graphic
Color depth designer
trueColor
Window technology
yes (Elipse dockable views and perspectives)
Page display
multi-document view (multiple pages open in parallel)
Navigation
project tree and tabs in the main view
Zoom in the editor
yes (infinite)
Project planning aids
wizards, content assistance, problems view with
quick-fix function, drag & drop
Undo / Redo
yes (user-defined depth)
Cross-reference function
yes (with list output / search tree)
Search function
wild card search and filtering in tables
Graphic objects
line, circle/ellipse, rectangle, button, text (label), input field,
text field, combo box, check box, radio box, image/icon, scale, pointer instrument, table, trend
Animations
value presentation (formated), number format, visibility, operability,
presentation, image content, image sequence, color change, fill level,
position, pointer position, transparency (operating-system dependent)
Reuse /
object orientation
templates (groups of animated graphic objects) with the possibility
of reuse through referenced variables (placeholders). Changes to the
template will be automatically effective in every instance.
User interaction
input, mouse click left (touch), mouse click right, selection,
Hover, etc.
Commands
-V
alue: write constant / toggle value / copy from variable / increment
(with step) / decrement (with step)
- Recipe (dataset): load / save
- Image change (with target area)
- Language switchover
- Data source: connect / disconnect / change (multiplex)
- Start program, data operations, and much more
Number formatting
freely definable for variable configuration
Value ranges
freely definable for variable configuration
Variable definition
manual in the table or import of online controllers
Local variables
yes
Colors visualization
as many as desired (functional color names / referencing)
Fonts
TrueType fonts can be imported; functional font names
with referencing
Language switchover editor
yes
Number of languages / project
User defined (memory-dependent)
Vis Designer
Vis Designer
Features – development environment
Transfer to target device
Can run as:
• application on the PC / IPC (local or on the network)
• application on Bachmann target device (OT, CT, WT)
• Java applet on Bachmann M1 controller and execution in the browser
• Webstart application
Preview
yes
• Not dynamized in the editor or
• local
deployment dynamized (process data connection)
Recipe management
integrated (flat dataset handling)
Button navigation runtime
cursor linking can be manually configured or generated automatically.
Preview of the jump targets directly in the editor
Tabulator navigation runtime
tab order can be manually configured or generated automatically.
Preview of the jump targets directly in the editor
Features – runtime system
Type
PC, IPC, WT or CT series
Graphic
depending on the target device from QVGA (320x240) to XGA
Presentation
fully-graphic
Colors
depends on the target device (to TrueColor)
Fonts
TrueType fonts can be used in the project planning (at runtime,
then either converted embedded fonts, or use of the TrueType fonts
installed on the target system)
Operation
2-button mouse, keyboard, touch screen, or membrane keyboard
Navigation in the image
menus, cursor linking, (arrow keys), tab linking, mouse
Menus
configurable
Number of process images
(pages)
user defined (memory-dependent)
Number of objects / image
user defined (performance-dependent)
Online language switchover
yes, online
Language management/switchover
yes, online (user-defined number of color schemes, e.g. for day/night
or for error indication)
Communication with the
controller
Bachmann M1 VHD / SVI with automatic communication groups
Protocols
TCP / IP, UDP / IP, QSOAP
Communication security
SSL (Secure Socket Layer)
Multiplexing of controllers
yes (can be selected from the interface)
Number of data sources
user-defined (data from multiple controllers can be presented
in the same process image)
334
Visualization
Greater transparency and flexibility in process visualization.
The clear and understandable
presentation of process and machine
information, as well fully intuitive
interaction are the center of the
visualization software from Bachmann
electronic.
In order to provide these characteristics,
not only locally on the machine, but
also in a distributed manner on the
intranet / Internet, the latest generation
of the Bachmann software is based on
Java and web technologies.
This offers independence from devices
and operating systems and saves time,
as well as maintenance costs. The
provided »ready-to-use« functions,
the available libraries and components,
and the extraordinary suitability
of Java for visualization tasks reduce
engineering effort of the applications.
M-JVIS, M-JSYS Tool library
Features
Tool library for Java visualizations
Management of process variables and their values
Language management / switchover
Alarm handling
Quality table
Communication to the controller (RPC, FTP, Vis)
Basis of M1 software modules
Monitoring the communication
335
Visualization
M-JVIS, M-JSYS
Tool library
M-JVIS and M-JSYS are libraries for creation
of visualizations under Java that can be used
platform-independently on Java-capable devices.
The components are based on Java version 1.1.8.
This version is supported by the VM (virtual
machine) from Bachmann electronic.
M-JVIS consists of the following packages:
•M
-JVIS / DACC
• M-JVIS / UTIL
• M-JVIS / GUI
The packages are divided into two types
of classes:
• Configuration classes that are implemented
in the form of beans
• Runtime
classes that allow a dynamic
configuration and during runtime handle
the management or presentation of the data
The configurations of all objects are
stored in XML files.
336
Visualization
M-JVIS / DACC
M-JVIS / GUI
The M-JVIS / DACC package manages
process variables and their values
(DACC = Data Access).
The M-JVIS / GUI contains the graphic components
The graphic components are based on AWT.
M-JVIS / DACC consists of the following
components:
• Process variable management
• Recipe management
• Unit switchover
• Communication interface
M-JVIS / GUI consists of the following components:
• XY diagram
• Table
• Tree view
• Screen keyboard
• Input fields
• Button
M-JVIS / UTIL
M-JSYS
The M-JVIS / UTIL package consists of the
following components:
• Language management / language switchover
• Protocols
• Alarm handling
• Quality table / statistical process control
The M-JSYS package allows general access to the
control system.
• Read-out
and change of the controller
configuration
• RPCs for control
• Access to system software modules
Web-Start / browser
M-JVIS / GUI
XY-diagram
Buttons
Table
Input error
Tree-view
Screen
keyboard
XML
Visualization
M-JVIS / DACC
M-JVIS / UTIL
Process
variable
management
Units
conversion
M1-proxy
Communic­
ation
interface
Recipe
management
Alarm
handling
Quality stab. /
stat. process
control
Logging
Language
switchover
Visualization device
M1 controller
M-SYS
PLC task
337
C task
Java task
Visualization
338
339
Standardized. Special. Overlapping.
Motion Control –
standardized drive control
The requirements imposed on modern drive technology are becoming ever
more specialized, and not rarely are mechanical engineers confronted with
special requests or special regulations from the customer side. Even with
the most modern machines, with the most innovative drives, individual
drive solutions are still requested. No problem for Bachmann electronic:
with the M1 automation system, drive controllers can be selected with
complete independence from the drive type.
Building on the IEC 61800-7 standard, an open and universal interface to
the drive technology is implemented in the M1 automation system, with
the name »Drive Middleware«. Drive Middleware takes over the translation
from the logical drive with a manufacturer-independent, standardized drive
profile on the respective physical drive.
The Drive Middleware interface permits selection of a drive that is
perfectly matched to the respective requirements. In this regard the
fieldbus technology (CANopen, EtherCAT, SERCOS, PROFINET, etc.) or the
product line of the drive manufacturer are irrelevant. Thanks to fieldbusindependence with concurrent standardization of the fieldbus profiles, the
finished Motion Control applications can be implemented in the shortest
time possible and the training/maintenance costs of the various drive
worlds are significantly reduced. At Bachmann electronic, perfect solutions
for every request are just part of the standard.
340
Control
Professional motion guidance for individual requirements.
With expert know-how gained through
years of experience in the area of control
and system technology, Bachmann
electronic is indisputably one of the
leading providers of special solutions
in the industry. This knowledge and
the associated technology does not
necessarily have to be worked out by each
company itself. Customers and partners of
Bachmann electronic can rely on proven
and highly-optimized software controllers
for a wide variety of applications. Thus
years of development work can be
embedded as a finished, configurable
module in your own application.
palette of freely usable components
extends from simple motion control
of multiple axes, to CNC and shaft
controllers, to special modules for
demanding temperature applications.
Extensive libraries for C or
IEC61131-3 encapsulate the functionality
and guarantee standardized access
from the application program. Naturally
all controller modules from Bachmann
electronic support SVI communication
(Standard Variable Interface), as well
as the synchronizing function »Sync« of
the M1 system family. Commissioning
and diagnostic tools with graphic
interface designed by experienced
users additionally facilitate use. The
M-SMC
Software Motion Control
Features
Software module for regulating
the speed and / or position
of motion axes
Combined actuator / controller
operation
Master / slave operation
for parallel guided motions
Convenient commissioning
via monitor
Library for IEC 61131-3
PLC programs
341
M-CNC
Three-dimensional
motions
Features
Path motion for Cartesian
3-axis system
Profile specification in accordance
with DIN 66025 (program structure
of numerically-controlled axes)
Interfaces (analog, incremental,
fieldbus, etc.)
Configuration and diagnostics
via Device Manager
Commissioning interface
(CNC monitor)
Library for IEC 61131-3 PLC
programs
Control
M-SHAFT
Shaft controller
Features
Software module that simulates
a virtual shaft from 0° to 360°
Cyclic and synchronous regulation
of 32-axes
Speed of the shaft can be changed
in running operation
Independent master operation or
can be synchronized as slave
Convenient axis commissioning
via monitor
Drive Middleware
Features
Uniform, fieldbus-independent
programming of motion
applications in accordance
with IEC 61800-7
Full integration in the Bachmann
SolutionCenter
Easy addition of new,
supplemental drives
Position control, speed control,
and torque control are integrated
Easy management of the drive
parameters
M-TEMP
Temperature controller
Features
Temperature control software
for universal implementation
Modes: Actuator or controller
(2-3 point)
Automatic parameter assignment
(learn function)
Heating power monitoring
Sensor failure detection
For heating sections, cooling
sections, and combined sections
342
Control
M-SMC
Software Motion Control
Software module for regulating the speed and / or position of motion axes Based on a simple
configuration a wide variety of options or modes
of regulation can be selected.
•C
onfiguration as speed controller, position
controller, or underlying speed controller
(cascade control)
• Combined actuator / controller operation
•M
aster / slave operation for parallel guided
motions
•S
pecification of speed, accelerations, delays
and the target position to be approached
•S
pecification of position tolerance window and
tolerance monitoring time (settling time)
•Sampling times: min. 200 µs, in 100 µs
increments
•E
asy application through FUB interface
for PLC programs
•C
ommissioning interface
343
Control
Features
•U
p to 16 freely configurable axes
per SMC module can be defined
• Software module can be loaded multiple times
• Free configuration of the hardware
input and output signals via Device Manager
• »Controller enable« signal (output),
»controller ready« signal (input)
• Master slave relationship between axes
• Flying saw
• Online switchover from speed
to position specification
• Online change of the controller parameters
• Change of target position or speed during travel
• Selection of different pre-defined
referencing methods is possible
•R
eversing operation with teach function for
controller adjustment
• I ntegrated drag error monitor with various
response methods and status output
•M
onitoring of software limit switches
•M
onitoring of hardware limit switches
•P
LC function library
Visualization
•S
oftware module available for all M1 processor
modules
•E
asy integration of visualization systems
through disclosure of the parameter interfaces
and addressing via symbolic variables
•D
ifferent methods of interpolation for position,
speed and acceleration
•C
onfigurable PID controller structure
with FeedForward
•D
ifferent methods for implementing
master/slave applications
•S
upport of fieldbus systems
(CAN, SERCOS, EtherCAT)
•E
asy commissioning through
the Windows interface SMC monitor
•T
est function for determination of
the section parameters
SMC monitor
M1 controller
Speed
Application
(PLC / C)
Manipulated variable
Position
M-SMC
Motion unit
ENC
M
T
344
Control
M-SHAFT
Shaft controller
M-SHAFT is a software module that simulates
a virtual shaft that turns from 0° to 360°.
Different axis types can be synchronized on this
shaft. M-SHAFT is ideally suited for machines with
a cyclically recurring sequence, such as packaging
machines, processing machines, etc.
•S
peed (rpm) of the shaft can be changed in
running operation
• I ndependent master operation or can be
synchronized as slave
•U
p to 32 axes per software module can be
synchronized to the shaft
•S
tep up / step down ratio for each axis can be
freely selected
•A
xes can be switched on and off in running
operation
•E
nd position monitor and dead time
compensation for digital axes
•O
ffline collision monitoring of the axes
•C
onvenient commissioning tool M-SHAFT
monitor
345
Control
Profile specification
Axis types
•O
ffline or online profile specification for each
axis is possible
• Profile specification via an external file is
possible (up to 360 interpolation points)
• Profile calculation online in the production cycle
without stop (online interpolation)
• Free selection of the type of interpolation
between the interpolation points
• Interpolation types: Linear, sinoid, sinus2,
modified sinus, spline, trapeze, Bestehorn,
polygon 6th degree, temporal, ext. signal
• Regulated, absolute
(absolute coordinates, e. g. lift cylinder)
egulated, relative
•R
(relative coordinates, e. g. feed)
•A
nalog
(analog manipulated variable, e. g. -10 .. +10 V)
igital (e. g. pneumatic ejector, press)
•D
• Multi-cam (16 digital cams per axis)
Table interpreter
• Profile calculation for minimal cycle times
via table interpreter
•R
ecord by record position-oriented consideration
of profiles (similar to CNC)
•C
NC commands (F, W, X, E, T)
•L
oop command for automatic repetitions
of specific table columns
• I nput of tables via M-SHAFT monitor
Summary – features
onfigurable and parameter-assignable
•C
software module
•A
ll options can be configured via software
(number of axes, axis type, I / Os, etc.)
•F
ast commissioning via graphic
presentation of all datasets
•H
igh product quality through high repeatability
•S
hort set-up times through omission of
mechanical switch cams
•S
implified mechanics through independent
drives
•S
oftware module can be instanced
346
Control
M-CNC
Three-dimensional motions
M-CNC is a software module for path control of
three-dimensional motions with three axes in
Cartesian arrangement. Motions are specified in
accordance with DIN 66025.
•P
ath motion for Cartesian 3-axis system
•P
rofile specification in accordance with
DIN 66025 (program structure of numericallycontrolled axes)
• Configuration
and diagnostics via Device
Manager
•C
ommissioning interface (CNC monitor)
•L
ibrary for IEC 61131-3 PLC programs
347
Control
Functions
Special functions
• Genuine 3-axis CNC controller
• Circle segments and straight lines user-defined
in space
• Point control behavior (PTP travel)
• Straight line interpolation (path)
• Circle interpolation
(clockwise / counterclockwise)
• Predefined dwell time
• Tool path corrections:
• Tool corrections:
• Reference point travel
• Referencing (various methods)
• Multiple instances of the module are possible
• Different methods for area monitoring
• Fast and direct setting of outputs
from M-CNC
•S
ingle-axle travel
• Teaching of axes / positions
•C
ascading with speed controller
(M-SMC)
•A
ctiveX element for Visual Basic,
Visual C and Delphi
•C
ommissioning monitor for efficient
graphic user guidance
at calculation and execution
• Several methods of interpolation for position,
speed, acceleration of single axis
Visualization
CNC monitor
M1 controller
Speed
Application
(PLC / C)
Actuating variable
Position
M-CNC
Motion unit
348
Control
Drive Middleware
Investment security
The investment in a motion application is not lost
if there is a change in the drive supplier.
Learning effort is reduced
The different drive profiles, such as SERCOS,
ProfiDRIVE, and DS402 have their own state
machines, error routines, and parameter
designations. Through standardization in
accordance, the training effort and the complexity
of drive solutions is reduced.
Drive-independence for coordinated axis
motions
Multi-axis applications, as they are realized
with M-SMC, M-SHAFT, etc. can be implemented
independently of the fieldbus profiles of the
individual drives.
Features
•Uniform, fieldbus-independent programming
of motion applications in accordance
•Full integration in the Bachmann SolutionCenter
•Connection to motion applications for multi-axis
applications is already integrated
•Easy addition of new, supplemental drives
•Cyclical and non-cyclical communication is
possible
•Referencing methods in accordance with DS402
are integrated
349
Control
User applications (PLC, C/C+)
Motion Control
M-SMC
Positioning/
Gantry
M-SHAFT
Camming
Gearing
M-CNC
DIN66025
Motion
IEC 61800-7
Drive dependent
Drive
Descriptions
Drive Middleware
<xml
...
*
* on request
Drives
350
Control
M-TEMP
Temperature controller
M-TEMP is a software module of the M1 controller
for monitoring and regulating temperaturedependent processes. To achieve an optimal
adaptation to the controlled system, all control
parameters can also be changed during operation.
•T
emperature control software for universal
implementation
•M
odes: Actuator or controller
•A
utomatic parameter assignment
(learn function)
• Integrated adaptive setpoint filtering
•T
emperature range -200 °C to +1400 °C
Visualization
M1 controller
M-TEMP
351
Application
(PLC / C / …)
Control
Features
Possible functions
•F
ast commissioning via graphic user interface
• User-defined changing between actuator and
controller operation
• Heating and cooling path control with one
controller is possible
• Setpoint change during operation is possible
(setpoint function)
• Suppression of vibrations in the event of major
setpoint changes, through adaptive setpoint
filtering
• Change of all control parameters is possible
during operation
• Possibility of autonomous determination
of the control parameters
• Precise determination of the target temperature
and process monitoring functions
• Versatile possibilities for data input and output
• Automatic generation of a cleaning pulse for
analog cooling controllers
• Conventional and user-defined temperature
units are possible
• Detection of sensor break
• Detection of defective power switches
• Current measurement function
• PLC function library
• Maximum of 9 controller systems, each
with up to 127 controllers
• Controller sample time 20 ms to 30 min
• Pulse width modulation periods from 20 ms
to 30 min
• Temperature resolution 1 / 100 °C
•H
eating controller
•C
ooling controller
•T
hree-state controllers (combined heating
and cooling section)
Process monitoring functions
•
•
•
•
T
olerance band monitoring
I ncrease monitoring
H
eating power monitoring
H
eating current monitoring
Actual value acquisition via
•
•
•
•
•
A
IO288 (Pt100 sensor)
T
CO2xx-C (thermal element)
D
A3284-C (Pt100, Pt1000)
P
TAI216 (Pt100 sensor)
S
VI interface (external)
Manipulated variable to
•A
IO288, AO204 (analog value 0 .. 10 V)
•T
CO2xx-C, DO2xx, DIO2xx, DIO2xx-C,
DA3284-C (digital output with pulse width
modulation)
SVI interface
•E
xternal, e. g. for a different task
352
Planning. Detecting. Preventing.
Condition Monitoring
The annual revenue of a production plant is significantly determined
by its reliability. Particularly for difficult to reach plants and plants that
can only be reached under specific conditions, such as offshore wind
power plans, focused planning of maintenance is necessary. A Condition
Monitoring System (CMS) integrated in the automation system can
provide all information, in order to detect failure hazards early on and
plan maintenance tasks in good time. Thus the costs for spare parts and
maintenance can be minimized and downtimes can be significantly reduced.
Condition Monitoring is based on the continuous or regular acquisition
of the machine condition by measuring and analyzing meaningful physical
variables (e.g. vibration, temperature, condition of lubricant, etc.).
A CMS that is built with the Bachmann M1 system benefits from its versatile
communication and service interfaces and also reduces the training period
of the operating and maintenance personnel. Secure web technologies
also enable defined access to the full system or to individual parts of the
plant from the outside. Thus data is accessible at all times for operators
and maintenance personnel, so that optimal process control and power
generation are ensured.
CERTIFICATE NO. TC-GL-002A-2014, Rev.1
354
Condition Monitoring
More control, fewer outages.
The operational availability of modern
machines and plants requires a
comprehensive maintenance and
service concept as well as a consistent
design. Due to the high costs of failure,
heavy mechanical elements for power
transmission (power trains, gears, prime
movers) and bearings in particular place
considerable pressures on manufacturers
and operators. A continuous and if
possible automatic monitoring of the
mechanical systems is the ideal solution.
The condition of the equipment (wear
and damage) can be monitored and
maintenance and service can be timely
scheduled to ensure maximum operability.
Within the framework of Condition
Monitoring, in addition to numerous wellknown indicators, such as temperature,
current consumption or load selective
operating hour acquisition, vibration
analyses in the frequency range, in
particular, has proven to be an effective
output variable.
Vibration sensor
input module AIC212
Features
Number of inputs: 12 analog inputs
(9 inputs with IEPE interface for Piezo vibration
sensors and 3 inputs with + / -10 V)
Resolution: > 17 bit
Dynamics: > 95 dB
Sampling rate up to 50 kHz, adjustable
Galvanic isolation from system 500 V
Ω-Guard®
Stand-alone solution
Features
12 analog inputs
PLC-independent CMS
Fixing with mounting feet,
direct mounting or magnets
355
Remote service via
WebLog Expert
Features
Client-based »WebLog
­Expert« software for
remote diagnostics
Condition Monitoring
Ω-Guard®
TopBox-integrated solution
Features
12 analog inputs
PLC-independent CMS
Installation in existing control
­cabinet
Ω-Guard®
Fully integrated solution
Features
12 analog inputs
PLC-independent CMS
Installation in existing control
­cabinet
Acceleration sensors
BAM100 / BAM500
Features
Robust design
Connection via ICP inputs
of the AIC212
Hermetically sealed
Corrosion resistant
Insulated housing
µ-bridge
Sensor
Features
IEPE standard
Operating current: 4 .. 10 mA
Surge protection: Imax = 16 mA
Output voltage (offset)
11 ± 0.5 V
Max. saturation degree 8V
SVM300 series
Structural Vibration Monitor
Features
Measurement in 2 axes
Measurement range ± 2 g
Resolution: ≥0.305 mg
Internal memory (≤150 days)
Protection class IP67
356
Condition Monitoring
Vibration sensor
input module AIC212
The M1 automation system's AIC212 module
offers up to nine vibration measuring inputs for
high resolution, signal correlated monitoring of
different measuring points. Three signal inputs
with a standard signal level of ±10 V and a
position transducer input provide consistent
acquisition of other relevant variables and the
angle or position relation of the mechanics.
Thanks to the embedding in the M1 system
analyses can also directly consider any other
signals or variables of the entire controller
composite (e. g. current performance, operating
condition), doubling the sensor system.
The AIC212 module has its own integrated
working memory to record time series of signal
profiles for up to 50 kilo samples / second –
which is far below the controller cycle time. The
evaluation is carried out in the well established
M1 CPU modules in the form of CMS application
programs that can operate as required with static
processes, frequency or location analyses. The
measuring data is also provided as channel values
in the cycle of controller programs as directly
recorded online variables.
Item AIC212
AIC212 357
Item no.
00014151-00
00017444-00
Condition Monitoring
Alarm, service information
or external analysis
M1-CPU
AIC212
AIC212
Results
Analysis
Buffer
memory
History &
reference
Recording
...
...
Sensor signals
As an M1 standard module, the AIC212 allows
implementation of »stand-alone« condition monitoring
as well as use in the various remote or distributed
configurations of the Bachmann automation system.
The use of M1 CPUs for evaluation, logging and
alarming allows such a CMS to benefit from the wide
range of communication and service interfaces and
also reduces the training requirements for start-up
and maintenance personnel.
Instead restricting evaluations through a strictly
prescribed frame, the AIC212 system concept allows
a free design of the Condition Monitoring software
for the particular requirements of the respective
application. Regardless of the implementation
(C/C++, IEC  61131 or Matlab® / Simulink®) the
recording time sequences of the CPU are available
in memory and enable consistent access via the
location and time specific software. (change to ...
consistent location-specific and time-specific access
through the software. Existing evaluation packages
can be ported to the M1 CPU system (VxWorks® / Intel
x86 compatible processor) since no special solutions
(DSPs, special operating systems) are required.
• 12 analog inputs (9 inputs with ICP® interface
for Piezo vibration sensors and 3 inputs with ±10 V)
•Position detection (incremental encoder input
24 V and A / B / N track or 2 counter inputs
with 24 V for initiators)
•All channels, including position measurement
(Rotary encoder signal) sampled synchronously
•Analog filter and digital filtering with
adjustable cut-off frequency
•Resolution > 17 bits
•Dynamics > 95 dB
•Sampling rate 50 kHz, adjustable
•Different trigger modes for the recording start
(position / location, IO bus sync, etc.)
•High-speed buffer memory directly
on the module
•Access to channel values also synchronous
with application (direct access and process
image for PLC programs)
•Embedding in M1 plant management system
or as autonmous CMS
•Use of any signals of other modules
or calculated variables for evaluation
•Signal base suitable for frequency analysis
with / without location reference
•Several AIC212 modules in one system
simultaneously
•Evaluations can be designed to individual
requirements
•Broad spectrum of usable implementation
technologies (C, C++, Matlab®/Simulink®)
on the real-time operating system VxWorks®
•Synergy by using fieldbus
and service communication
•Local memory in evaluation CPU:
CF card, PC card
358
Condition Monitoring
AIC212
Analog inputs
Quantity
Measuring range
9
3
AC-coupled ±6 V, ICP interface
Resolution
> 17 bits
Dynamic
> 95 dB
Scan rate*
up to 50 kHz per channel adjustable
Frequency range general
0.1 Hz .. 20 kHz
Error (full scale) at +25 °C
Digital filter
±10 V
®
±0.1 %
adjustable depending on sampling frequency
Distortion attenuation / distortion
factor
THD+N (fSIN_In=1kHz, fSample=50kHz)
LevelIN_from_FullScale= 0 dB
LevelIN_from_FullScale= -20 dB
LevelIN_from_FullScale= -40 dB
Input impedance
Current source for ICP interface
Cross-talk control range
< -78 dB
< -68 dB
< -48 dB
200 kOhm
>1 MOhm
5 mA / channel
+8 .. +12 V
Error detection
±2 V
wire break
Interference voltage strength
-15 .. +36 V
Incremental and counter inputs
Interface
24 V initiators / proximity switch
with 10mA sink
incremental
either one incremental interface or two counter inputs
can be used for proximity switches
Number of channels
Display
2
1
yes, via green LED
no
Counter frequency
5 kHz
36 kHz
Measured value / resolution
32 bit
32 bit
A
A-, A+ / B-, B+ / N-, N+
Input signals
Filter frequency
programmable
---
Error detection
error pulse
phase error
-
1, 2, 4 edge signals & pulse
direction mode
Evaluation
Supply
Galvanic isolation from system
for external sensors: 24 V / 5 V short circuit proof
500 V
* Frequency bands/fsample:20 kHz / 48 kHz;10 kHz / 24 kHz; 5 kHz / 12 kHz; 2.5 kHz / 6 kHz
359
Condition Monitoring
AIC212
Operating conditions
Power supply
Power consumption module
Ambient conditions
Operating temperature
Rel. humidity operation
Storage temperature
Rel. humidity storage
24 V (18 V .. 34 V) with reverse polarity protection
approx. 9.5 W without encoder supply
ColdClimate ( )
Standard
-30 .. +60 °C
5 .. 95 % without condensation
5 .. 95 % with condensation
-40 .. +85 °C
5 .. 95 % with condensation
5 .. 95 % with condensation
Model variants
AIC212
Analog measuring module for Condition Monitoring; 9x Input ICP;
3x Input +-10V; 18bit; 0.1%; >95dB dynamic range; 20µs sample
time; 1x INC HTL; 36kHz; A,A/B/N; 128MB measured data storage
AIC212
like AIC212; ColdClimate ( )
360
Condition Monitoring
Ω-Guard®
System variants
With the GL-tested and certified machine
diagnostic system (Condition Monitoring System:
CMS) Ω-Guard® an intelligent monitoring solution
without mechanical moving components (hard
disks, fans) is available for use under harsh
ambient conditions.
Stand-alone solution
The hardware and software architecture has
been based on a modular concept. Thus analog
and digital inputs and outputs can be flexibly
configured. Ω-Guard® in particular has extensive
self-test possibilities that enable a detailed
function check of the CMS. Script-oriented
software enables easy adaptation to different
monitoring tasks with due consideration of the
special requirements imposed on technical plant
management.
The following characteristics of this CMS
must be particularly highlighted:
• Modularity
•Future compatibility (inclusion many additional
measured values is possible)
• Extensive temperature range
• Robust relative to environmental influences
• Watchdog monitoring
•Client-based »WebLog E
­ xpert« software for
remote diagnostics
TopBox-integrated solution
Item Ω-Guard®
Stand-alone solution
Ω-Guard®
TopBox-integrated solution
Ω-Guard®
Fully integrated solution
Fully integrated solution
361
Item no.
00022367-00
00022370-00
00022373-10
Condition Monitoring
Ω-Guard®
Analog measurement channels
Number of channels
12 analog inputs (9 inputs with IEPE interface
for piezo vibration sensors and 3x ±10 V inputs)
Sampling rate
up to 50 kHz, all channels including position detection
(encoder signal) scanned synchronously
Measuring range
IEPE standard, current (4-20 mA), voltage (±10 V)
Error detection
Cable break, interference pulse, phase error
Sensor supply
IEPE
4 mA
External operating voltage
For external sensors: 24 V / 5 V short-circuit-proof
Power supply
Multi-voltage power supply
100 .. 240 V / 50 .. 60 Hz / 50 W
Interference immunity
ESD
EN 61000-4-2
Electromagnetic field
EN 61000-4-3
Burst
EN 61000-4-4
Surge
EN 61000-4-5
Conducted HF
EN 61000-4-6
DIPS (line voltage fluctuations)
EN 61000-4-11
Operation with multi-voltage power supply
CPU unit
Interfaces
Ethernet, FASTBUS
Communication
LAN, GRPS, Modem
Housing / power supply
Type
Wall mounting, fixing feet mounting, mounting with magnets
Degree of protection
IP65
Dimensions
380 mm x 380 mm x 210 mm (Stand-alone solution)
Operating parameters
Operating temperature
-25 .. +60 °C
Storage temperature
-40 .. +85 °C
362
Condition Monitoring
Remote service
via WebLog Expert
Client-based »WebLog ­Expert« software for
remote diagnostics
The success of a condition monitoring system
is closely linked to correct installation,
parameterization and commissioning, as well as
rapid and correct reaction to reported changes of
status. Our experts accordingly handle all concerns
on-site, even training and orientation of customer
personnel. Our modern teleservice for distributed
applications includes online monitoring over a
secure Internet connection and thus is available
worldwide. Currently we monitor far more than
2.000 Condition Monitoring systems via Internet.
In this regard the power range of the systems
extends from 250 kW to 5 MW. We developed the
»WebLog Expert« portal new for this. It serves
as an interface to the diagnostic system and
enables worldwide access to the status data of the
monitored plants. Alarm messages are signaled to
the users via a status window.
Simultaneously a trend analysis of the state of
the machine can be executed via the integrated
database. The »WebLog Expert« software solution
that can be implemented universally is the
foundation for the worldwide telediagnostics and
early error detection for distributed machines and
plants.
363
Communication and analyses are based on
progressive web-based and database-based
technologies. Through its scalability and modularity
»WebLog Expert« permits secure adaptation and
fast configuration for solving all tasks, extending
to demanding tasks in the condition monitoring
area in various industries (particularly wind
energy, biogas, shipping industry, etc.) Thus
»WebLog Expert« is the basis for use of many
Condition Monitoring systems that can be installed
immediately in the original equipment with the
»M1« controller by the OEM on the same bus
system, or that are available for retrofitting
of machines and plants.
• Password protected access
• On the start page all current
error messages are displayed
• Visualization of the detailed
diagnostic results for each measurement point
• Expert tools for fault diagnosis
Condition Monitoring
Acceleration sensors
BAM100 / BAM500
The tried and tested acceleration sensors are
provided with an extremely robust housing, a
hermetic sealing and an insulated housing and
are thus proven even for demanding ambient
conditions. Their minimally invasive mounting on
the object as well compact dimensions make them
suitable for difficult to access measuring points.
The piezo vibration sensors offer a sensitive
response to the smallest accelerations and are
connected via the IPC inputs of the AIC212.
The BAM100 sensor is suitable for fast rotating
­machine areas. The more sensitive BAM500
sensor is used for slow rotating areas.
Item
BAM100
BAM500
Acceleration sensor
Item no.
00020455-00
00020456-00
BAM100
BAM500
Technical data
Sensitivity
100 mV/g
500 mV/g
Output
ICP®-compatible
Sensor connection
Measuring range
Acceleration range
M12
0.5/0.2 Hz .. 14 kHz
VDC >25 V
80 g maximum
Amplitude nonlinearity
Frequency response
Resonance frequency
VDC >22 V
10 g maximum
1%
± 3 dB
0.5 Hz .. 14 kHz
± 3 dB
0.2 Hz .. 14 kHz
30 kHz
Operating voltage
18 .. 30 VDC
Operating current
2 .. 10 mA
364
Condition Monitoring
µ-bridge sensor
We developed the »μ-bridge« sensor to capture
sound waves and flexural vibrations in machines
and plants (e.g. on components, solid bodies,
etc.). The structure-borne sound waves emitted
by machine parts are characteristic for the wear
status of a part.
For the µ-bridge sensor the force of the sound wave
is converted to a measurement voltage without a
detour through a spring mass damper
system. This even makes it possible to detect
structure-borne sound waves and flexural vibrations
at frequencies from 10 kHz to under 1 Hz with high
resolution and bandwidth; this means that the
sensor is particularly well suited for measurements
on slowly rotating or vibrating parts.
Item µ-bridge
Item no.
00019918-00
µ-bridge
Technical data
365
Operating mode
IEPE standard
Operating current
4 .. 10 mA
Output voltage (offset)
11 ±0.5 V
Max. saturation degree
8V
Sensitivity
0.7 V/N
Signal-to-noise ratio
-83 dB
Carrier-to-interference ratio
-79 dB
Low limit frequency
high pass 1st order, ƒg = 1.6 Hz
High limit frequency
ƒg > 10 kHz
Condition Monitoring
Structural Vibration Monitor
SVM300 series
The SVM300 structural vibration monitor series is
used for analyzing oscillations, shocks and vibrations. It has an internal memory that enables gridindependent autonomous analysis for up to 150
days and is implemented in protection class IP67.
•
•
•
•
•
Measurement in 2 axes
Measurement range ±2 g
Resolution: ≥0.305mg
Internal memory (≤150 days)
Protection class IP67
Item
SVM300/E
Item no.
00020930-00
SVM300 Series
Acceleration sensors
Acceleration axes
x, y
Measuring range
max. ±2 g
Resolution
≥0.305 mg
Signal bandwidth (low-pass)
≤5 Hz
Sample rate
min. 25 samples/s
Memory
Internal memory
2 GB
Recording period
150 days (at 25 samples/s)
Real-time clock (RTC)
Deviation/year
≤15 minutes/year (battery buffered)
Diagnostics
2 status LEDs
Operation/fault and communication
Connections/interfaces
Ethernet (ETH)
10/100 Mbit/s RJ45 socket, push pull (variant 4)
Power supply (PWR)
+12 V (10 .. 34 V) with reverse polarity protection, push-pull (variant 4)
Housing/power supply
Degree of protection
IP 67
Dimensions
150 mm x 150 mm x 40 mm
Environmental condition
Operating temperature
-40 .. +60 °C
Rel. humidity operation
5 .. 95 % with condensation
Storage temperature
-40 .. +85 °C
Rel. humidity storage
5 .. 95 % with condensation
Model
SVM300/E
Structural vibration monitor with Ethernet connection and two acceleration axes
366
Fast. Flexible. Future-proved.
Sector-specific solutions
Bachmann offers sophisticated automation solutions to its customers worldwide in a wide range of application areas. Setting new standards, thinking
ahead, as well as responding quickly and flexibly to new challenges – these
are the tasks to which we are committed in securing the critical competitive
edge for our customers. All our activities are focused on the benefit to the
customer: We deliver tailored solutions and set ourselves the highest standards. The independence we have in development and production enables us
to tackle specific market and customer requirements with passion and commitment every day.
Our broad and modular product range meets really every customer requirement. We provide you with a homogeneous and holistic system solution
that also ensures a high level of availability and is future proof. We offer you
everything from a single source and at the highest quality. Our automation
systems stand out on account of their extraordinary robustness, high performance and open interfaces. The latest and most innovative platform for your
sector specific requirements.
368
Sector-specific solutions
Wind Turbine Essentials WTE
The WTE software package is tailored to the
requirements of manufacturers and control
system developers of wind turbines, and helps
to considerably reduce the time required for
developing and commissioning the controller
software and the visualization. Bachmann’s Wind
Turbine Essentials cover many standard tasks
required for the automation of wind turbines.
The configurator of the WTE toolset is integrated
into the Engineering Suite SolutionCenter and
enables the structured configuration of the event
system, user roles and access rights, data sampling
with long-term recording and statistical processing.
A visualization for developers and customers is
created in parallel with the data configuration.
The runtime components execute the event
system, sample data values, send alarm messages
and check passwords of users. The complete
logging of all events and user operations is secured
by the M1 system features.
A visualization is offered both for a PC with mouse
operation and for a panel with touch screen (OT) in
optimal resolution. The visualization offers access
to process data which can be arranged in arbitrary
groups with freely selectable physical units and
description texts in any language or character
set. The PC visu contains additionally graphical
components for snapshots and long-term trends as
well as power curve and wind rose diagrams.
The software developer can additionally use the
WTE features in his own code because most
features are also delivered in program libraries for
IEC61131-3 (M-PLC) und C/C++.
For user management and access control, WTE
contains also a dedicated login-checker and a tool
to generate passwords.
Item
Item no.
WTE SDK 00022097-00
(DVD for installation)
WTE Admin Tool
00022098-00
(DVD for installation)
WTE Company Licence 00022097-60
WTE Runtime Licence
00022097-63
369
Sector-specific solutions
• Configuring instead of programming
• Readable, comparable, extensible project format
• High performance in execution of vast event
configurations
• Setting and resetting events automatically from
variable value or from user program
• Individual configurable time delay for setting and
resetting events and for power-up
• Freely configurable reactions to events
• Complete logging with high-resolution time stamps
• Standardized power curve created with a few mouse
clicks
Configure
WTE
Deploy
Execute
WTE.m
M1
settings
Configurator
Plug-in for SC
• Numerous statistical functions with automatic
data sampling and graphical display in
visualization
• Flexible assignment of user access rights
depending on login name and password
• Ready-to-use visualization is created by
configuration
• Arbitrary grouping of monitor- and parameter
values
• Arbitrary language and character sets for
description texts
• Extensive program libraries for customer specific
extensions
Project.zip
Visu
settings
Monitor
Implement
Libs for PLC and C
WTE.Visu
Standalone
Software package overview: Wind Turbine Essentials (WTE)
370
Sector-specific solutions
Wind Turbine Essentials WTE
Configurator
Environment
The configurator is installed as extension to the Bachmann SolutionCenter.
Project handling
Turbine projects are stored without any external dependencies and thus can
be transferred easily from one PC to another.
Workflow
For all parts of the configuration, comfortable table editors with input
assistants are available.
Validation
Immediate check for plausible and complete configuration parameters
User management
Configuration of user roles, assignment of required role to each value.
Required role for reading and writing can differ
Storage format
Project files in readable format enable comparison between versions and
parallel work of different team members
Version control
Tools for version control (SVN, CVS, etc.) can be operated directly from the
project navigator. This assures that always complete projects are stored on
the server.
Import of external models
Project contents like event configuration can also be imported from different
sources as CSV format. Projects of the predecessor product M-WAB can be
imported directly into the WTE configurator
Software modules for the controller
WTE software module
Executable program for the controller, behavior is defined by configuration
project. Executes event system, logging, sampling of production data,
statistical processing, trend- and snapshot-recordings. Supports fail-safe
software update.
WTE alarm handler
Executable program for the controller. Is called in case of an error by
the WTE module for automatic dispatch of E-mail and/or SMS messages.
Triggering is also possible by other application programs. WTE event logs
are included as attachment.
WTE login checker
Executable program for the controller. See User management and access
rights for details
Visualization
371
WTE Visualization
ready-to-use visualization for a Desktop PC with mouse operation, graphical
display of trends, power curve, wind rose. Buttons for turbine commands,
arbitrary grouping of values in tables for numerical display of monitor
values, parameters, event logs and access logs.
Displayed values
Variable values are selected and grouped, then descriptive texts, formats
and physical units are assigned. The visualization displays the values
according to the selected language and the access right of the current user.
Both values of the WTE software module and values of any other process
variable on the controller can be selected.
WTE eVis
visualization optimized for HMI panels with touch screen under Windows or
Linux
Internationalization
Definition of descriptive texts for events, parameters and monitor values
directly in the WTE configurator. Export and import of languages to CSV
format for external translation. Filter for missing translations is available.
Sector-specific solutions
Wind Turbine Essentials WTE
Visualization
Character set
all international character sets are supported, e. g. for Asian, Cyrillic or
Arabic languages
Text representation of
numerical values
status information is commonly stored as numerical values. For these
values it is possible to configure descriptive texts for different languages.
Brand labeling
icons and images can be replaced by manufacturer-specific images
Event system
Event parameters
Events are operational states which are derived from sensor data, from
programmed reactions and from operator input. The complete list of all
events that might occur is the central part of the turbine control program.
Necessary reactions to events, like stopping the turbine, yawing operations
etc. are assigned to events. For each event, a set of the following additional
parameters can be configured:
arbitrary number and type of user-defined event reactions.
Typical are brake, yaw and alarm level.
Creation of follow-up-events on repeated occurrence of another event
within a defined period, e. g. frequent exceeding of a temperature limit
Descriptive name of event in different languages for display in the visualization
classification in Info, Warning, Error
Possibility to deactivate an event, e. g. during service procedures. Required
user access right for deactivating.
time delay after power up, e. g. to wait for the completion of an average
calculation.
time delay between setting an event and calling the reaction
required user right for resetting events (error acknowledgement)
Setting and resetting events
automatically by variable value
automatically via handler block with hysteresis
via set- and reset-functions of WTE libraries
via reset command of the visu (depends on access right)
Max. number of events
only limited by memory and CPU load
Trends and snapshots
Trends
continuous long-term recording of values for archiving reasons, e. g. for
recording of the turbine’s production data
Snapshots
continuous short-term recording of some selected variable values until a
trigger condition occurs. Then the last few minutes are stored, otherwise
the values are discarded. Typically used for error-analysis with a pre-trigger
condition.
372
Sector-specific solutions
Wind Turbine Essentials WTE
Trends und Snapshots
Storage
File based on the storage media of the controller. Each recording is stored in
one file, the filename contains time and date of the recording. File format is
documented and thus can be parsed also by customer specific tools.
Storage
Selection of available recordings by type and by date and time. The trend
display offers several Y-axes, show/hide curves and measurement cursors
with numerical value display. Trend values can also be shown as table.
Statistical functions
Average calculation
Average calculation of linear and polar values, selectable sample time and
averaging time, with or without calculation of minimum/maximum values
and standard deviation.
State counter
Counts rising edges and duration of on-state, separated output as
day-, year- and total count/duration. Values are shown as variables and are
stored automatically in files. Maximum values for edge count and duration
can be configured, then exceeding the limit can raise a maintenance
warning. Typically used for counting operating hours of aggregates.
Energy counter
Adds up the current power to energy and keeps produced and consumed
energy separated, both are displayed as day-, year- and total values.
Results are displayed in variables and are automatically logged to files.
Power curve
Creates a power curve according to IEC61400-12, selectable with or without
internal average calculation. One type can directly process raw data, the
other expects input data which are already averaged. The WTE Visualization
displays the power curve together with an optional reference curve. It is
possible to keep several power curves on the controller, e. g. to verify the
result of parameter changes
Wind rose
Shows the distribution of wind speed depending on the wind direction. The
WTE visualization has a graphical display of the wind rose.
User management and access rights
Definition of user rights
Creation of a list of user roles in the configurator, then assignment of
required role to a variable.
Required role can be different for Read- and write-access. E. g. reading
of operating hours is possible for everybody, resetting the counter is only
allowed for certain users.
373
Password generator
Separated stand-alone tool to create passwords which are valid for a limited
period between one day and one year.
Login Checker
Executable program for the controller. Derives user rights from login name,
password and date and can limit the access of the user
Access log
Complete logging of all logins and write operations to the controller. Log is
stored on the controller
Sector-specific solutions
Wind Turbine Essentials WTE
Programming libraries
Supported languages
The libraries are available with an identical feature set for IEC61131-3 (MPLC) as *.lib and for C/C++ as *.a
WTE Interface Library
Comfortable interface for communication between user program and WTE
software module, especially for setting/resetting events, retrieving current
state of events, resetting counters, triggering snapshots and start/stop
wind rose and power curve recordings.
WTE Library
Functions and function blocks for statistical data processing, energy- and
state-counters, creation and administration of specific log files
File functions
General features
Fast and resource-saving access to storage media
Automatic creation of a series of files with a configurable maximum size for
each file
Filename contains date and time of last entry which makes sorting in
chronological order easy
Each file contains an optional header with selectable information, e. g.
turbine name, software version etc.
The oldest file can optionally be deleted automatically
Files can optionally be zipped automatically on closing
Supported file formats
CSV with header information and column captions
Binary with header information
Ring file for temporary storage of values
System requirements
Engineering PC
Bachmann SolutionCenter needs to be installed, required version
M-Base 3.80 or better
Controller software
M-Base 3.80 or better
Controller hardware
controller CPU of series MX200, MPC200, MC200 and MH200
Delivery variants
WTE SDK
DVD for installation
Software development Kit contains configurator, runtime components,
libraries and visualization
WTE Admin Tool
DVD for installation
Tool to create manufacturer specific passwords with limited validity period.
Matches the login checker included in WTE
WTE Company Licence
License to use the WTE development tools in the whole company
WTE Runtime Licence
License to use the WTE software module on controller
374
Sector-specific solutions
Wind Power Scada WPS
Based on atvise® scada, Bachmann‘s Wind Power
Scada software (WPS) provides a SCADA system
specifically designed for the wind power sector. WPS
makes it possible to obtain both a comprehensive
and a detailed view of the entire wind farm and any
individual turbine at the same time.
State-of-the-art technologies
Just like atvise® scada, WPS uses pure web technology to provide the user with a completely seamless
system on all levels. Thanks to this technology, the
visualization can be operated on any PC, tablet or
smartphone. The use of s
­ cal­able vector graphics
(SVG) enables the creation of a highly ergonomic
­solution for any device level (control center/wind
farm/individual plant).
Communication standards
WPS implements communication standards such
as OPC UA (Unified Architecture) and IEC6140025. The OPC UA interface ergonomically integrates
live ­process data and alarms and can be used for
­historization. Process variables are standardized
thanks to the use of data structures compliant with
IEC 61400-25.
375
Sector-specific solutions
Scalability
WPS makes it possible to represent all relevant
plant levels: From the global view of the region,
to the wind farm, right down to the individual
­turbine. Specific information providing the user
with an overview at any time is displayed for
each level. If detailed information is required, the
corresponding level can be accessed quickly and
conveniently.
SCADA functions
WPS provides the functions familiar to users of
atvise® scada, such as alarm handling, historization, trending and multi-lingual functionality. User
management is implemented transparently and
ergonomically for the user. A login procedure on
the WPS is all that is needed to allow access right
through to individual turbines. The well-known
security standards of the Bachmann M1 controller are used here for transmission (SSL) and user
management (groups/level) in order to prevent
unauthorized access. Data history, alarms/events
and trending are logged by the M1 and seamlessly
redirected to the WPS to allow extensive analysis
(power curve/wind rose/filter).
Project design
The WPS is designed using the atvise® Builder
tool. The IEC61400-25 compliant object structure
enables the user to design the required elements
simply. As with atvise® scada, the data points
are linked in the Builder by browsing an OPC UA
data source. The scripting functionality as well
as all the other benefits of the atvise® Builder
can likewise be used for designing a WPS project.
A comprehensive library offers a wide range of
ready-to-use components specifically designed for
the wind sector. The fully object-oriented implementation of these components allows an efficient
operation (reproduction / adaptation).
Connection to external systems
The standard OPC UA interface makes it possible
to integrate external controller systems based on
the IEC61400-25 data model directly into the WPS
system.
376
Sector-specific solutions
Third party systems that do not support these
standards can be integrated using a (gateway)
Bachmann controller that provides the basis for the
WPS functions.
The standard communication protocols of the M1
(Profinet/Profibus/CANBus…) are available to provide a basis for taking the process data from the wind
turbine. Customized, proprietary solutions can also
be implemented on the gateway controller in order
to fully utilize WPS.
• Live process data on all visualization levels
• Automatic adaption of the graphic solution for PC,
tablet or smartphone
• All visualizations are available on a wide range of
state-of-the-art hardware such as smartphone,
tablet or PC
• Standard user management for SCADA and
­turbine
• Online/offline trending
• Online language selection
• Alarm and data history
• Sector-specific SCADA system
• Use of standard OPC UA and IEC61400-25
­communication protocols
• High scalability
WPS – Wind Power Scada
Process connection / Communication
Protocols
OPC Unified Architecture (UA) Data Access
IEC61400-25
Physical interface
Ethernet
Parallel operation
Yes, several clients with different technologies (PC, tablet, cell phone)
Scalability
Cascadable server with WPS instances
Project design
Development environment
atvise builder
Functionalities
Language switchover
Yes
Data history
Yes, logged by the M1
Alarm/Event Logging
Yes, logged by the M1
Trending (Event trigger)
Yes, logged by the M1
Wind rose
Yes
User management
Yes
Access security
Yes, with SSL transmission
Visualization
Browser
377
HTML5 visualization (Chrome / Firefox / Internet Explorer / Safari) with
SVG graphics (Scalable Vector Graphics)
Sector-specific solutions
378
379
Safe. Qualified. Certified.
Directives and certificates –
for worldwide implementation
Product certifications and approvals are essential prerequisites for global
acceptance of industrial products.
Whether national standards, climatic conditions, degrees of protection,
set-up, installation, operation or maintenance possibilities – in international
implementation the course must be set in the project coordination phase.
And it is precisely at this point that our strengths are brought to bear.
Approvals
GL
Germanischer Lloyd
CE
Declaration of Conformity
UL
Underwriters Laboratories
CSA
Canadian Standards Association
HALT
Highly Accelerated Life Test
ISO9001 / 2000 Quality management
CCC
China Compulsory Certification
DNV
DetNorske Veritas
LR
Lloyds Register
BV
Bureau Veritas
ABS
American Bureau of Shipping
380
Standards and approvals
M1 controller hardware
Item no.
Module
CE
CCC
UL
cUL
00009928-10
ACR222/2
•
•
•
•
00012245-10
AI202/SI
•
•
•
•
•
•
•
•
•
•
00010693-20
AI204/1
•
•
•
•
•
•
•
•
•
•
00010693-10
AI204/2
•
•
•
•
•
•
•
•
•
•
00010693-00
AI204/4
•
•
•
•
•
•
•
•
•
•
DNV
LR
ABS
BV
RoHS*
•
00017447-00
AI204/4
•
•
•
•
•
•
•
•
•
•
00012245-00
AI204/SI
•
•
•
•
•
•
•
•
•
•
00017772-00
AI208/SI
•
•
•
•
•
•
•
•
•
•
00018843-00
AI208/SI
•
•
•
•
•
•
•
•
•
•
00014151-00
AIC212
•
•
•
•
•
•
•
•
•
•
00017444-00
AIC212
•
•
•
•
•
•
•
•
•
•
00020627-00
AIO208
**
**
**
00020628-00
AIO208
**
**
**
00020631-00
AIO216
**
**
**
00020632-00
AIO216
**
**
**
00014470-00
AIO288
•
•
•
•
•
•
•
•
•
•
00016157-00
AIO288
•
•
•
•
•
•
•
•
•
•
00014470-10
AIO288/1
•
•
•
•
•
•
•
•
•
•
00010692-00
AO202
•
•
•
•
•
•
•
•
•
•
00012246-10
AO202/SI
•
•
•
•
•
•
•
•
•
•
00012246-00
AO204/SI
•
•
•
•
•
•
•
•
•
•
00011244-00
AO208/I
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
00017441-00
AO208/I
•
•
00009540-00
A-PCC200
•
•
00009754-00
BEM201
•
•
•
•
•
00012846-00
BEM211
•
•
•
•
•
00009755-10
BES202
•
•
•
•
•
00009755-00
BES202/N
•
•
•
•
•
00012847-00
BES212
•
•
•
•
•
00012848-00
BES212/N
•
•
•
•
•
00013502-00
BES222
•
•
•
•
•
00013503-00
BES222/N
•
•
•
•
00010507-00
BS201
•
•
•
•
•
•
•
•
•
•
00009802-00
BS202
•
•
•
•
•
•
•
•
•
•
00009313-00
BS203
•
•
•
•
•
•
•
•
•
•
•
•
•
00015947-00
BS203
•
•
•
•
•
•
•
•
•
•
00016785-00
BS203/S
•
•
•
•
•
•
•
•
•
•
00009752-00
BS204
•
•
•
•
•
•
•
•
•
•
00015948-00
BS204
•
•
•
•
•
•
•
•
•
•
* RoHS China (no RoHS Europe)
** Certification in process
381
GL
Standards and approvals
M1 controller hardware
Item no.
Module
CE
CCC
UL
cUL
GL
DNV
LR
ABS
BV
RoHS*
00016786-00
BS204/S
•
•
•
•
•
•
•
•
•
•
00009206-00
BS205
•
•
•
•
•
•
•
•
•
•
00015949-00
BS205
•
•
•
•
•
•
•
•
•
•
00016787-00
BS205/S
•
•
•
•
•
•
•
•
•
•
00009792-00
BS206
•
•
•
•
•
•
•
•
•
•
00015950-00
BS206
•
•
•
•
•
•
•
•
•
•
00016788-00
BS206/S
•
•
•
•
•
•
•
•
•
•
00009207-00
BS207
•
•
•
•
•
•
•
•
•
•
00015951-00
BS207
•
•
•
•
•
•
•
•
•
•
00016789-00
BS207/S
•
•
•
•
•
•
•
•
•
•
00009793-00
BS208
•
•
•
•
•
•
•
•
•
•
00015952-00
BS208
•
•
•
•
•
•
•
•
•
•
00016790-00
BS208/S
•
•
•
•
•
•
•
•
•
•
00009634-00
BS209
•
•
•
•
•
•
•
•
•
•
00015953-00
BS209
•
•
•
•
•
•
•
•
•
•
00016791-00
BS209/S
•
•
•
•
•
•
•
•
•
•
00009794-00
BS210
•
•
•
•
•
•
•
•
•
•
00015954-00
BS210
•
•
•
•
•
•
•
•
•
•
00016792-00
BS210/S
•
•
•
•
•
•
•
•
•
•
00009795-00
BS211
•
•
•
•
•
•
•
•
•
•
00015955-00
BS211
•
•
•
•
•
•
•
•
•
•
00016793-00
BS211/S
•
•
•
•
•
•
•
•
•
•
00009796-00
BS212
•
•
•
•
•
•
•
•
•
•
00015956-00
BS212
•
•
•
•
•
•
•
•
•
•
00016794-00
BS212/S
•
•
•
•
•
•
•
•
•
•
00009797-00
BS213
•
•
•
•
•
•
•
•
•
•
00015957-00
BS213
•
•
•
•
•
•
•
•
•
•
00016795-00
BS213/S
•
•
•
•
•
•
•
•
•
•
00009798-00
BS214
•
•
•
•
•
•
•
•
•
•
00015958-00
BS214
•
•
•
•
•
•
•
•
•
•
00016796-00
BS214/S
•
•
•
•
•
•
•
•
•
•
00009799-00
BS215
•
•
•
•
•
•
•
•
•
•
00018623-00
BS215
•
•
•
•
•
•
•
•
•
•
00016797-00
BS215/S
•
•
•
•
•
•
•
•
•
•
00009800-00
BS216
•
•
•
•
•
•
•
•
•
•
00018624-00
BS216
•
•
•
•
•
•
•
•
•
•
00016798-00
BS216/S
•
•
•
•
•
•
•
•
•
•
00009698-00
CM202
•
•
•
•
•
•
•
•
•
•
00016404-00
CM202
•
•
•
•
•
•
•
•
•
•
* RoHS China (no RoHS Europe)
***on request
382
Standards and approvals
M1 controller hardware
Item no.
Module
CE
CCC
UL
cUL
GL
DNV
LR
ABS
BV
RoHS*
00010709-10
CNT204/H
•
•
•
•
•
•
•
•
•
•
00016407-10
CNT204/H
•
•
•
•
•
•
•
•
•
•
00010709-20
CNT204/R
•
•
•
•
•
•
•
•
•
•
00013178-00
CS200
•
•
•
•
•
•
•
•
•
•
00013179-00
CS200/N
•
•
•
•
•
•
•
•
•
•
00013597-00
DA3284-C
•
•
•
•
•
•
•
•
•
•
00017450-00
DA3284-C
•
•
•
•
•
•
•
•
•
•
00010281-00
DI212
•
•
•
•
•
•
•
•
•
•
00009002-00
DI216
•
•
•
•
•
•
•
•
•
•
00008997-00
DI232
•
•
•
•
•
•
•
•
•
•
00016411-00
DI232
•
•
•
•
•
•
•
•
•
•
00012162-00
DI232/48
•
•
•
•
•
•
•
•
•
•
00011516-00
DI232/np1
•
•
•
•
•
•
•
•
•
•
00010285-00
DIO16-C
•
•
•
•
•
•
•
•
•
•
00017453-00
DIO16-C
•
•
•
•
•
•
•
•
•
00010615-00
DIO216
•
•
•
•
•
•
•
•
•
•
00010892-00
DIO216/4
•
•
•
•
•
•
•
•
•
•
00016141-00
DIO216/4
•
•
•
•
•
•
•
•
•
•
00013034-00
DIO232
•
•
•
•
•
•
•
•
•
•
00019116-00
DIO248
•
•
•
•
•
•
•
•
•
•
00019115-00
DIO264
•
•
•
•
•
•
•
•
•
•
00009205-00
DIO264-C
•
•
•
•
•
•
•
•
•
•
00019114-00
DIO280
•
•
•
•
•
•
•
•
•
•
00019119-00
DIO280
•
•
•
•
•
•
•
•
•
•
00010129-00
DIO32-C
•
•
•
•
•
•
•
•
•
•
00010526-00
DIO48-C
•
•
•
•
•
•
•
•
•
•
00009884-00
DMS202
•
•
•
•
00012696-00
DNM201
•
•
•
•
•
•
•
•
•
•
00009004-00
DO216
•
•
•
•
•
•
•
•
•
•
00009003-00
DO232
•
•
•
•
•
•
•
•
•
•
00016414-00
DO232
•
•
•
•
•
•
•
•
•
•
00012176-00
DO232/48
•
•
•
•
•
•
•
•
•
•
00014497-10
DOR206/230
•
•
•
•
•
•
•
•
•
•
00010555-00
DPM200
•
•
•
•
•
•
•
•
•
•
00018032-00
DPM200
•
•
•
•
00012671-00
EM203
•
•
•
•
•
•
•
•
•
•
00017321-00
EM213
•
•
•
•
•
•
•
•
•
•
* RoHS China (no RoHS Europe)
** Certification in process
383
•
•
Standards and approvals
M1 controller hardware
Item no.
Module
CE
CCC
UL
cUL
GL
DNV
LR
ABS
BV
RoHS*
00017470-00
EM213
•
•
•
•
•
•
•
•
•
•
00017192-00
FCS214/G
•
•
•
•
•
•
•
•
•
•
00017192-10
FCS214/F
•
•
•
•
•
•
•
•
•
•
00010495-00
FM211
•
•
•
•
•
•
•
•
•
•
00010496-00
FM212
•
•
•
•
•
•
•
•
•
•
00016747-10
FM221
•
•
•
•
•
•
•
•
•
•
00018091-10
FM221
•
•
•
•
•
•
•
•
•
•
00016747-00
FM222
•
•
•
•
•
•
•
•
•
•
00018091-00
FM222
•
•
•
•
•
•
•
•
•
•
00010497-00
FS211
•
•
•
•
•
•
•
•
•
•
00010498-00
FS211/N
•
•
•
•
•
•
•
•
•
•
00010499-00
FS212
•
•
•
•
•
•
•
•
•
•
00010500-00
FS212/N
•
•
•
•
•
•
•
•
•
•
00016749-10
FS221/N
•
•
•
•
•
•
•
•
•
•
00018092-10
FS221/N
•
•
•
•
•
•
•
•
•
•
00016749-00
FS222/N
•
•
•
•
•
•
•
•
•
•
00018092-00
FS222/N
•
•
•
•
•
•
•
•
•
•
00020620-00
GIO212
**
**
**
00020623-00
GIO212
**
**
**
00022162-00
GM260
**
**
00017829-00
GMP232
•
•
•
•
•
•
•
•
•
•
00019063-00
GMP232
•
•
•
•
•
•
•
•
•
•
00019756-00
GSP274
•
•
•
•
**
**
**
**
**
•
00021759-00
GSP274
•
•
•
•
**
**
**
**
**
•
00013737-00
ISI222
•
•
•
•
•
•
•
•
•
•
00016421-00
ISI222
•
•
•
•
•
•
•
•
•
•
00014127-00
ISI222/8
•
•
•
•
•
•
•
•
•
•
00014477-00
LM20
•
•
•
•
•
•
•
•
•
•
00009494-00
LM201
•
•
•
•
•
•
•
•
•
•
00018805-10
MC205
•
•
•
•
**
**
**
**
**
•
00018805-12
MC205-CFA4GB
•
•
•
•
**
**
**
**
**
•
00020513-1x
MC205
•
•
•
•
**
**
**
**
**
•
00018806-1x
MC210
•
•
•
•
**
**
**
**
**
•
00020514-1x
MC210
•
•
•
•
**
**
**
**
**
•
00013176-00
ME203/CN
•
•
•
•
•
•
•
•
•
•
00016336-00
ME203/CN
•
•
•
•
•
•
•
•
•
•
00013191-00
ME203/CNW
•
•
•
•
•
•
•
•
•
•
**
**
**
**
**
**
* RoHS China (no RoHS Europe)
384
Standards and approvals
M1 controller hardware
Item no.
Module
CE
CCC
UL
cUL
GL
DNV
LR
ABS
BV
RoHS*
00013177-00
ME203/EN
•
•
•
•
•
•
•
•
•
•
00015985-00
ME203/EN
•
•
•
•
•
•
•
•
•
•
00016370-0x
MH212/S
•
•
•
•
•
•
•
•
•
•
00018652-0x
MH212/S
•
•
•
•
•
•
•
•
•
•
00012711-40
MPC240
•
•
•
•
•
•
•
•
•
•
00018591-x0
MPC240
•
•
•
•
•
•
•
•
•
•
00016338-40
MPC240
•
•
•
•
•
•
•
•
•
•
00020547-x0
MPC240
•
•
•
•
•
•
•
•
•
•
00013127-40
MPC240/W
•
•
•
•
•
•
•
•
•
•
00021018-00
MPC240/WCF512MB
•
•
•
•
•
•
•
•
•
•
00018372-00
MPC240/WCF4GB
•
•
•
•
•
•
•
•
•
•
00012708-40
MPC265
•
•
•
•
•
•
•
•
•
•
00018587-x0
MPC265
•
•
•
•
•
•
•
•
•
•
00012710-40
MPC270
•
•
•
•
•
•
•
•
•
•
00018589-x0
MPC270
•
•
•
•
•
•
•
•
•
•
00016180-40
MPC270
•
•
•
•
•
•
•
•
•
•
00020413-x0
MPC270
•
•
•
•
•
•
•
•
•
•
00013129-40
MPC270/W
•
•
•
•
•
•
•
•
•
•
00023264-00
MPC270/WCF512MB
•
•
•
•
•
•
•
•
•
•
00014274-40
MPC293
•
•
•
•
•
•
•
•
•
•
00017629-00
MPC293CF512MB
•
•
•
•
•
•
•
•
•
•
00017332-40
MPC293/W
•
•
•
•
•
•
•
•
•
•
00020575-00
MPC293/WCF512MB
•
•
•
•
•
•
•
•
•
•
00014445-00
MX207
•
•
•
•
•
•
•
•
•
•
00018594-x0
MX213
•
•
•
•
•
•
•
•
•
•
00018597-x0
MX213
•
•
•
•
•
•
•
•
•
00018593-x0
MX220
•
•
•
•
•
•
•
•
•
•
00019210-00
MX220
•
•
•
•
•
•
•
•
•
•
00017689-x0
MX220
•
•
•
•
•
•
•
•
•
•
00012754-00
NT250/48
•
•
•
•
•
•
•
•
00013251-00
NT255
•
•
•
•
•
•
•
•
•
•
00016158-00
NT255
•
•
•
•
•
•
•
•
•
•
00012081-10
PCC201/ 8
•
•
•
•
•
•
•
•
•
•
* RoHS China (no RoHS Europe)
** Certification in process
385
Standards and approvals
M1 controller hardware
Item no.
Module
CE
CCC
UL
cUL
GL
DNV
LR
ABS
BV
RoHS*
00012081-20
PCC201/16
•
•
•
•
•
•
•
•
•
•
00012081-30
PCC201/32
•
•
•
•
•
•
•
•
•
•
00012081-40
PCC201/64
•
•
•
•
•
•
•
•
•
•
00010708-00
PTAI216
•
•
•
•
•
•
•
•
•
•
00017456-00
PTAI216
•
•
•
•
•
•
•
•
•
•
00011056-00
PWM202
•
•
•
•
00021235-00
RS204
•
•
•
•
•
•
•
•
•
•
•
00021674-00
RS204
•
•
•
•
•
•
•
•
•
•
00009542-00
S201
•
•
•
•
•
•
•
•
•
•
00014544-00
SDI208
•
•
•
•
00017459-00
SDI208
•
•
•
•
**
**
**
**
**
•
00014545-00
SDO204
•
•
•
•
00017462-00
SDO204
•
•
•
•
**
**
**
**
**
•
00011756-00
SEM201
•
•
•
•
•
00014273-00
SLC284
•
•
•
•
•
•
•
00017465-00
SLC284
•
•
•
•
**
**
**
**
**
•
00012672-00
SWI205/S
•
•
•
•
•
•
•
•
•
•
00010851-00
TCO204-C
•
•
•
•
•
•
•
•
•
•
00010850-00
TCO208-C
•
•
•
•
•
•
•
•
•
•
00008673-00
TCO216-C
•
•
•
•
•
•
•
•
•
•
00014008-00
TI214
•
•
•
•
•
•
•
•
•
•
00014008-20
TI214/2
•
•
•
•
***
***
***
***
***
•
00009496-00
VP200
•
•
•
•
•
00009498-00
VP200/S
•
•
•
•
•
* RoHS China (no RoHS Europe)
***on request
386
Standards and approvals
HMI devices
Item no.
Module
00014221-00
CT205/BE1
00014336-00
CT205/V/BE1
00016898-00
00016902-00
CE
CCC
UL
cUL
GL
DNV
LR
ABS
BV
RoHS*
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
IPC1410/BE1/CM1G1
•
•
•
•
-
-
-
-
-
•
IPC1410/BE1/CD1G6
•
•
•
•
-
-
-
-
-
•
00016899-00
IPC1412/BE1/CM1G1
•
•
•
•
-
-
-
-
-
•
00016903-00
IPC1412/BE1/CD1G6
•
•
•
•
-
-
-
-
-
•
00016900-00
IPC1415/BE1/CM1G1
•
•
•
•
-
-
-
-
-
•
00016904-00
IPC1415/BE1/CD1G6
•
•
•
•
-
-
-
-
-
•
00016905-00
IPC1419/BE1/CD1G6
•
•
•
•
-
-
-
-
-
•
00017609-00
IPC312/BE1
•
•
•
•
-
-
-
-
-
•
00017227-10
IPC315/BE1
•
•
•
•
-
-
-
-
-
•
00014569-00
OT115/R/BE1
•
•
•
•
•
•
•
•
•
•
00014570-00
OT115/R/BE2
•
•
•
•
•
•
•
•
•
•
00017593-00
OT115/R/BE2/CC
•
•
•
•
•
•
•
•
•
•
00018216-00
OT205/BE1
•
•
•
•
•
•
•
•
•
•
00018217-00
OT205/M/BE1
•
•
•
•
•
•
•
•
•
•
00018218-00
OT205/V/BE1
•
•
•
•
•
•
•
•
•
•
00018219-00
OT205/V/BE1/CC
•
•
•
•
•
•
•
•
•
•
00018221-00
OT205/V/BE2
•
•
•
•
•
•
•
•
•
•
00022298-00
OT1310/BE1/GT1G0
•
•
•
•
-
-
-
-
-
•
00021833-00
OT1312/BE1/GT1G0
•
•
•
•
-
-
-
-
-
•
00022299-00
OT1315/BE1/GT1G0
•
•
•
•
-
-
-
-
-
•
00021831-00
OT1319/BE1/GT1G0
•
•
•
•
-
-
-
-
-
•
00014314-00
WT310/BE1
•
•
•
•
-
-
-
-
-
•
00014329-00
WT312/BE1
•
•
•
•
-
-
-
-
-
•
00014399-00
WT315/BE1
•
•
•
•
-
-
-
-
-
•
M1 controller hardware
Item no.
Module
BDEW
VDE4105
TR3
TR8
00017829-00
GMP232
•
-
•
•
00019063-00
GMP232
•
-
•
•
00019756-00
GSP274
•
•
•
•
00021759-00
GSP274
•
•
•
•
* RoHS China (keine RoHS Europa)
** Zertifizierung läuft
387
Standards and approvals
388
ColdClimate
ColdCimate modules
Processor modules Processor module
Processor module
Processor module
Processor module
Processor module
Processor module
Processor module
Processor module
Processor module
Processor module
Processor module
Processor module
Processor module
Processor module
Processor module
389
Item designation
ME203/EN ME203/CN MX213/ -CF512MB
MX213/ -CF4GB
MX220/ MX220/ -CF512MB
MX220/ -CF4GB
MPC240 MPC240 -CF512MB
MPC240 -CF4GB
MPC270 MPC270 -CF512MB
MPC270 -CF4GB
MC205 Item number
00015985-00
00016336-00
00018597-00
00018597-10
00019210-00
00017689-00
00017689-10
00016338-40
00020547-00
00020547-10
00016180-40
00020413-00
00020413-10
00020513-10
MC205 -CFA4GB
Processor module
MC210 Processor module
MC210 -CFA4GB
Processor module
MH212/S Processor module
MH212/S -CFA4GB
Digital input/output modules
Item designation
Digital input module
DI232 Digital output module
DO232 Digital input/output module DIO216/4 Digital input/output module DIO232 Digital input/output module DIO280 Safety modules Item designation
Safety Logic Controller
SLC284 Safety digital input module
SDI208 Safety digital output module
SDO204 Analog input/output module
Item designation
Universal input/output module
GIO212 Universal input/output module
AIO208 Universal input/output module
AIO216 Analog input module
AI208/SI Analog input module
AI204/4 AO208/I Analog output module
Analog input/output module AIO288 Temperature recordung module
PTAI216 Temperature input module
TI214 Measurement module for Condition Mon. AIC212 Functional module
Item designation
Counter modulel CNT204/H Positioning module
ISI222 Grid measurement module
Item designation
Grid measurement module
GMP232 Interface module
Item designation
Industrie-Ethernet-Master
EM213 Interface module
RS204 00020513-12
00020514-10
00020514-12
00018652-00
00018652-02
Item number
00016411-00
00016414-00
00016141-00
00019502-00
00019119-00
Item number
00017465-00
00017459-00
00017462-00
Item number
00020623-00
00020628-00
00020632-00
00018843-00
00017447-00
00017441-00
00016157-00
00017456-00
00018808-00
00017444-00
Item number
00016407-10
00016421-00
Item number
00019063-00
Item number
00017470-00
00021674-00
ColdClimate
ColdCimate modules
System networking
Ethernet Remote Station Media converter
Media converter
FASTBUS module
FASTBUS module
FASTBUS module
FASTBUS module
CANopen Master module
PROFIBUS DP-Master module
Decentralized CAN modules
Digital input/output module
Analog and digital in/output module
Fieldbusses
EtherCAT slave module PROFIBUS-DP-Master module
Item designation
ERS202 FCS214/F FCS214/G FM221 FM222 FM221/N FM222/N CM202 DPM200 Item designation
DIO16-C DA3284-C Item designation
ECS200 Item number
00021244-00
00019104-10
00019104-00
00018091-10
00018091-00
00018092-10
00018092-00
00016404-00
00018302-00
Item number
00017453-00
00017450-00
Item number
00019206-00
Digital input/output module
DPM200 DIO16-C 00018032-00
00017453-00
ColdClimate modules
System modules
Power supply
Backplane
Backplane
Backplane
Backplane
Backplane
Backplane
Backplane
Backplane
Backplane
Backplane
Backplane
Backplane
Backplane
Backplane
Item designation
NT255 BS203 BS204 BS205 BS206 BS207 BS208 BS209 BS210 BS211 BS212 BS213 BS214 BS215 BS216 Item number
00016158-00
00015947-00
00015948-00
00015949-00
00015950-00
00015951-00
00015952-00
00015953-00
00015954-00
00015955-00
00015956-00
00015957-00
00015958-00
00018623-00
00018624-00
ColdClimate Terminals
OT100 series
Operator Terminal
OT200 series
Operator Terminal
OT1300 series
Operator Terminal
Operator Terminal
Item designation
OT115/R/BE2/CC
Item designation
OT205/V/BE1/CC
Item designation
OT1310/BE1/CC/GT1G0
OT1312/BE1/CC/GT1G0
Item number
00017593-00
Item number
00018219-00
Item number
on request
on request
390
CAE/CAD data
CAE/CAD data –
the convenient solution.
High-quality automation components are good and important, however they no longer
suffice for successful machine building and process plant engineering projects.
Development and project planning also play a crucial role for automation. Consequently
the electrical and mechanical design of control cabinets is increasingly executed with
3D-supported programs that can ensure optimal placement of components and cable
routing.
The same applies at Bachmann electronic: With eCAD import functionality in the
SolutionCenter the turnaround time of automation projects can be significantly reduced.
We satisfy the new market requirements and support our customers with additional
components in the integrated engineering process.
391
CAE/CAD data
ePLAN library for control cabinet
construction
Good automation components no longer suffice for
successful machine building and plant engineering
projects. Efficient development and project
planning is becoming ever more important.
Bachmann electronic meets the requirements
and supports its customers with two additional
components in the integrated engineering process.
The device data necessary for electrical design of
the Bachmann automation components is provided
as a library in the ePLAN data portal. Macros
for circuit diagram and control cabinet layout,
function templates for intelligent configuration of
controllers, item data for the spare parts catalog;
The data that is created and certified with ePLAN
can be loaded directly into the ECAD project and
immediately used for the design – a significant
contribution in time savings, as well as for uniform
structuring of the project.
With the new eCAD import functionality in the
SolutionCenter the time of automation projects
can be significantly reduced. While one team
plans parts lists, circuit diagrams and control
cabinet layouts, another team can create the
required software in parallel. Through the use of
symbolic variables in the software, to this point
in the project knowledge of the structure of the
hardware is not required. Only through automatic
import of the ECAD data into the SolutionCenter
will a link be established between symbolic
variables and the hardware used, and an operable
software module be generated.
Variants, extensions or corrections in ECAD
project planning are no problem – the software
module will simply be re-generated with the
changed and newly-imported ECAD data.
392
CAE/CAD data
ePLAN library
The ePLAN library contains device data, macros
and technical documentation of all automation
components: M1 hardware, visualization hardware
and S1 servo system.
• Direct transfer from the portal into the
electrical project planning
• Tested and assured quality through Certification
• Ongoing update and extension
• Support for the entire electrical project planning
– circuit diagrams, control cabinet layouts,
Overview drawings, PLC configurations and
spare part documentation
• Support for implementation of the library
• Use of design software ePLAN P8 and higher
393
ECAD import in the SolutionCenter
•Software is created with symbolic variables
•Linking of the symbolic variables with the
hardware used through import of the ECAD data
into the SolutionCenter
•An operable software module is generated
•Variants, extensions, or corrections in the ECAD
project planning can be easily integrated at any
time through subsequent import
CAE/CAD data
3D-CAD model library for control
cabinet design
Control cabinets are increasingly being designed
with 3D-assisted programs in order to guarantee
an optimal placement of the components and
the wiring. Bachmann electronic supports its
customers in this engineering process and makes
a library available for this purpose.
The 3D-CAD model library contains the versioned
3D models of the controller and terminal products.
The 3D models are created on a 1:1 scale. The
STEP format was chosen so that it can be further
processed by all major 3D drawing programs. The
models show the external details of the products
at full resolution so that a realistic appearance for
the 3D design is facilitated. Internal details are
largely masked out, which achieves a considerable
reduction of the data size.
Bachmann electronic provides this library without
charge to its customers for standard products.
Libraries can be created for customer-specific
products if needed.
3D-CAD model library
•Detailed display of the products in the STEP 3D
exchange format
•Data reduced to the required Data volume
•Labeling of the 3D models with the product
version number
394
Installation in the control cabinet / housing
M1 controller hardware
UL / CSA regulations and those of the EU Directive 73 / 23 EC (Low-voltage Directive)
specify that controllers be mounted in a cabinet, an enclosure or a closed operating area
in order to meet the requirements for electrical safety. When determining the spatial
requirements of an M1 controller, certain minimum distances between the mounting rack
and the adjacent fixtures must be considered
40 mm
RDY
62 mm
10 mm
10 mm
199 mm
56 mm
1
64 mm*
2
3
n
40 mm
n x 55 mm + 20 mm
*for cables an additional movement space of at least 30 mm must be provided. When using high covers for
the D-SUB connectors more space can also be required.
HMI systems
In order to protect against the potential danger of overheating, the visualization
equipment should be mounted in a cabinet or housing, with the minimum distances
specified below.
50 mm
50 mm
50 mm
10 mm
50 mm
395
Note: Every device series can have lower minimum distances upon request, depending on the
specific conditions.
CAE/CAD data
Installation in the control cabinet*
Vertical
Interfaces
Bottom/top
45° angle
Horizontal
CT200 series
50 °C
50 °C
50 °C
45 °C
OT100 series
60 °C
60 °C
60 °C
55 °C
OT200 series**
50 °C
50 °C
50 °C
45 °C
OT1300 series
60 °C
60 °C
60 °C
55 °C
WT300 series
50 °C
45 °C
45 °C
45 °C
IPC300 series**
50 °C
45 °C
45 °C
45 °C
IPC1400 series**
50 °C
45 °C
45 °C
45 °C
Installation in the control housing
Vertical
Horizontal
CT200 series
45 °C
40 °C
OT100 series
55 °C
50 °C
OT200 series**
45 °C
40 °C
OT1300 series
55 °C
50 °C
WT300 series
45 °C
40 °C
IPC300 series**
45 °C
40 °C
IPC1400 series**
45 °C
40 °C
* Subject to observation of the defined minimum clearances and surrounding volume in the control cabinet.
** Maximum ambient temperature, individual device variants may vary (see user manual for detailed
information).
396
Dimensions – HMI devices
Dimensions
Device
W x H x D (mm)
CT series
CT205
CT205M
CT205V
212 x 156 x 49
212 x 156 x 49
212 x 156 x 49
OT series
OT115/R/BE1
OT115/R/BE2
OT205/BE1
OT205/V/BE1
OT205/M/BE1
OT1310/BE1/GT1G0
OT1310/BE1/CC/GT1G0
OT1312/BE1/GT1G0
OT1312/BE1/CC/GT1G0
OT1315/BE1/GT1G0
OT1319/BE1/GT1G0
OT1312/BE1/CE1G1
WT series
WT310/BE1
WT312/BE1
WT315/BE1
170 x 128 x 50
170 x 160 x 50
212 x 156 x 49
270,5 x 175 x 49
212 x 156 x 49
310 x 234 x 68
310 x 234 x 68
341 x 253 x 68
341 x 253 x 68
406 x 308 x 75
471 x 375 x 76
341 x 253 x 74
307 x 233 x 94
307 x 256 x 97
405 x 308 x 97
Dimensions – industrial PCs
Dimensions
Device
W x H x D (mm)
IPC series
IPC310/BE1
IPC312/BE1
IPC315/BE1
IPC1410/BE1
IPC1412/BE1
IPC1415/BE1
IPC1419/BE11)
307
337
405
314
337
405
470
x
x
x
x
x
x
x
233 x 94
256 x 97
308 x 97 240 x 110 256 1102)/1593) 308 x 1242)/1713) 374,6 x 1212)/1703) for 19” installation
without attachment / expansion units
3)
with 2 attachments (1 attachment = 25 mm)
1)
2)
397
Dimensions – control system
Dimensions
Module
Processor modules
MPC2xx
ME203 / x
ME203 / xN
MX213
MH212/x
Safety modules
SLC284
SDI208
SDO204
Digital input/output module
DI2xx/xx
DO2xx/xx
DOR206/xx
DIO216 / xx
DIO232
DIO248
DIO264
DIO280/x
Analog input/output module
GIO212
AIO208
AIO216
AI204 / x
AI20x / SI
AO202
AO208 / Ix
AO202 / SI
AO204 / SI
AIO288/x
PTAI216x
TI214/x
DMS202
AIC212x
Technology module
CNT204 / Hx
CNT204 / R
ISI222/x
ACR222 / 2
PWM202
Interface module
RS204 / x
EM213x
SWI205/S
Bus module
BEM211
BES212
BES222
BES202 / N
BES2x2/N
FCS214/x
Grid measurement module
GSP274
GMP232
GM260
W x H x D (mm)
Weight (g)
110 x 119 x 61650
55 x 119 x 61230
55 x 119 x 61310
110 x 119 x 61670
220 x 119 x 961870
110 x 119 x 61360
55 x 119 x 61210
55 x 119 x 61230
55 x 119 x 61200
55 x 119 x 61240
55 x 119 x 61220
55 x 119 x 61210
55 x 119 x 61210
110 x 119 x 61370
110 x 119 x 61390
110 x 119 x 61385
55 x 119 x 61
200
55 x 119 x 61
200
55 x 119 x 61
200
55 x 119 x 61210
55 x 119 x 61210
55 x 119 x 61200
55 x 119 x 61230
55 x 119 x 61200
55 x 119 x 61210
55 x 119 x 61240
55 x 119 x 61220
55 x 119 x 61 210
55 x 119 x 61235
110 x 119 x 61 360
55
55
55
55
55
x
x
x
x
x
119
119
119
119
119
x
x
x
x
x
61200
61225
61235
61265
61220
55 x 119 x 61200
55 x 119 x 61340
55 x 119 x 61240
55
55
55
55
55
55
x
x
x
x
x
x
119
119
119
119
119
119
x
x
x
x
x
x
61195
61205
61205
61290
61290
61290
165 x 119 x 75
640
110 x 119 x 61600
55 x 119 x 61
190
398
Dimensions – control system
Dimensions
Module
W x H x D (mm)
Weight (g)
Bus modules
FM211 55 x 119 x 70320
FM222 55 x 119 x 70400
FS221/N
55 x 119 x 70350
FS222/N
55 x 119 x 70425
CM202x
55 x 119 x 61200
CS200/x
55 x 119 x 61300
DPM200
55 x 119 x 61200
DNM201
55 x 119 x 61205
SEM201
55 x 119 x 72200
Dezentralized CAN modules
DIO16-Cx
110 x 119 x 61485
DIO32-C
164 x 119 x 61695
DIO48-C
228 x 119 x 61750
DIO264-C
137 x 119 x 61250
DA3284-Cx
228 x 119 x 61850
TCO2xx-C
137 x 119 x 61250
Power supply modules / bus rails / accessories
NT250 / 48
55 x 119 x 61300
NT255x
55 x 119 x 61300
VP200/x
55 x 119 x 61260
LM201 55 x 119 x 61115
BS201 55 x 119 x 14260
BS202 110 x 119 x 22150
BS203x
165 x 119 x 22260
BS204x
220 x 119 x 22365
BS205x
275 x 119 x 22440
BS206x
330 x 119 x 22515
BS207x
385 x 119 x 22620
BS208x
440 x 119 x 22690
BS209x
495 x 119 x 22740
BS210x
550 x 119 x 22880
BS211x
605 x 119 x 22960
BS212x
660 x 119 x 221000
BS213x
715 x 119 x 221100
BS214x
770 x 119 x 141200
BS215x
825 x 119 x 221310
BS216x
880 x 119 x 221420
BS203/S
165 x 137 x 22280
BS204/S
220 x 137 x 22385
BS205/S
275 x 137 x 22460
BS206/S
330 x 137 x 22535
BS207/S
385 x 137 x 22640
BS208/S
440 x 137 x 22710
BS209/S
495 x 119 x 22760
BS210/S
550 x 137 x 22900
BS211/S
605 x 137 x 22980
BS212/S
660 x 137 x 221020
BS213/S
715 x 137 x 221120
BS214/S
770 x 137 x 141220
BS215/S
825 x 137 x 221330
BS216/S
880 x 137 x 221440
399
Together. Competent. Efficient.
Training
Bachmann training:
profit from our knowledge.
Availability of qualified personnel is a crucial factor for assurance of product
quality. Consequently employees at all levels of an enterprise must be
offered advanced training on a regular basis. We are pleased to support you
in this regard: with our extensive Bachmann training offering.
Our offering
Our training offering extends from proven standard training courses to
training courses that are individually tailored to your requirements.
Our procedure
Our modularly structured training concept makes it possible to put
together a training program that meets the needs of your company.
Your result
Qualified employees and documentation that meets the requirements
of your training program.
We would be pleased to create a training program for your company!
Contact us: [email protected]
[i]
Note: Additional information on this topic
is provided in our training catalog
»bachmann.training«.
400
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Copyright © 2014
by Bachmann electronic GmbH
Bachmann electronic GmbH
Kreuzäckerweg 33
6800 Feldkirch, Austria
P +43 (0) 55 22 / 34 97-0
[email protected]
www.bachmann.info
Publisher:
Bachmann electronic GmbH, Feldkirch
Product overviews, operating manuals, manuals,
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Copying, duplication, translation or conversion
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misuse of trademarks. Bachmann electronic GmbH
assumes no guarantee relative to the selection,
performance or usability of these products. All
rights reserved.
[i]
Specification subject to change – the product’s characteristics are exclusively governed by the data of
the respective user manual.
Limitation of liability:
We have checked the content of the
document for agreement with the described
hardware / software. Nevertheless the possibility
of deviations cannot be excluded; we cannot
assume any liability for complete agreement.
The information in this document is checked on
a regular basis and necessary corrections will be
included in subsequent editions.
KA-SYSTEM / 06EN, 03/2014
www.bachmann.info
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