Case 580N Service Manual
Case 580N is a powerful and versatile machine that is perfect for a variety of tasks. With its four-wheel drive, it can easily handle even the toughest terrain. The 580N also features a spacious cab with plenty of legroom and headroom, making it comfortable to operate for long periods of time. Additionally, the 580N comes with a wide range of attachments, so you can customize it to meet your specific needs.
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580N 580SN WT 580SN 590SN Tier 4B (final) Tractor Loader Backhoe 580N PIN NHC740665 and above; 580SN WT PIN NHC745126 and above; 580SN PIN NHC743044 and above; 590SN PIN NHC746245 and above SERVICE MANUAL Printed in U.S.A. © 2017 CNH Industrial America LLC. All Rights Reserved. Case is a trademark registered in the United States and many other countries, owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates. Part number 48194558 1st edition English October 2017 SERVICE MANUAL 580N Four-Wheel Drive (4WD) Tier 4B (final) [NHC740665 - ], 580N Two-Wheel Drive (2WD) Tier 4B (final) [NHC740665 - ], 580SN Four-Wheel Drive (4WD) Tier 4B (final) [NHC743044 - ], 580SN Two-Wheel Drive (2WD) Tier 4B (final) [NHC743044 - ], 580SN WT Four-Wheel Drive (4WD) Tier 4B (final), Wide Track [NHC745126 - ], 590SN Four-Wheel Drive (4WD) Tier 4B (final) [NHC746245 - ], 590SN Two-Wheel Drive (2WD) Tier 4B (final) [NHC746245 - ] 48194558 20/10/2017 EN Find manuals at https://best-manuals.com Link Product / Engine Product Market Product 580N Two-Wheel Drive (2WD) Tier North America 4B (final) [NHC740665 - ] North America 580N Four-Wheel Drive (4WD) Tier 4B (final) [NHC740665 - ] North America 580SN Two-Wheel Drive (2WD) Tier 4B (final) [NHC743044 - ] 580SN Four-Wheel Drive (4WD) North America Tier 4B (final) [NHC743044 - ] North America 580SN WT Four-Wheel Drive (4WD) Tier 4B (final), Wide Track [NHC745126 - ] North America 590SN Two-Wheel Drive (2WD) Tier 4B (final) [NHC746245 - ] 590SN Four-Wheel Drive (4WD) North America Tier 4B (final) [NHC746245 - ] Engine F5BFL413A*B007 F5BFL413A*B007 F5BFL413A*B007 F5BFL413A*B007 F5BFL413A*B007 F5BFL413A*B007 F5BFL413A*B007 48194558 20/10/2017 Find manuals at https://best-manuals.com Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 [10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9 Transmission.............................................................................. 21 [21.112] Power shuttle transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 [21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2 [21.134] Power shuttle transmission external controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3 [21.135] Powershift transmission external controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4 [21.154] Power shuttle transmission internal components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5 [21.155] Powershift transmission internal components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.6 Front axle system ....................................................................... 25 [25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1 [25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 [25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3 [25.400] Non-powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.4 Rear axle system........................................................................ 27 [27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1 [27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2 48194558 20/10/2017 Find manuals at https://best-manuals.com [27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3 Brakes and controls .................................................................... 33 [33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 [33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 [35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2 [35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3 [35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4 [35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5 [35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6 [35.350] Safety and main relief valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7 [35.357] Pilot system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8 [35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9 [35.525] Auxiliary hydraulic valves and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10 [35.701] Front loader arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.11 [35.703] Stabilizer hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.12 [35.723] Front loader bucket hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.13 [35.726] Excavator and backhoe hydraulic controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.14 [35.736] Boom hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.15 [35.737] Dipper hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.16 [35.738] Excavator and backhoe bucket hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.17 [35.739] Swing arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.18 [35.740] Telescopic arm hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.19 Frames and ballasting ................................................................. 39 [39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1 [39.129] Stabilizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.2 Steering..................................................................................... 41 48194558 20/10/2017 Find manuals at https://best-manuals.com [41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 [41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 [41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3 Wheels ...................................................................................... 44 [44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1 [44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2 Cab climate control ..................................................................... 50 [50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1 [50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2 Electrical systems ....................................................................... 55 [55.024] Transmission control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 [55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 [55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4 [55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 [55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 [55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7 [55.510] Cab or platform harnesses and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8 [55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9 [55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10 [55.991] Telematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11 [55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12 Front loader and bucket............................................................... 82 [82.100] Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.1 [82.300] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.2 Booms, dippers, and buckets ....................................................... 84 [84.100] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.1 [84.114] Boom pivoting support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.2 48194558 20/10/2017 Find manuals at https://best-manuals.com [84.910] Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.3 [84.912] Dipper arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.4 Platform, cab, bodywork, and decals ............................................. 90 [90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1 [90.114] Operator protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2 [90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3 [90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4 [90.151] Cab interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5 [90.154] Cab doors and hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6 [90.156] Cab windshield and windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.7 48194558 20/10/2017 Find manuals at https://best-manuals.com INTRODUCTION 48194558 20/10/2017 1 Find manuals at https://best-manuals.com Contents INTRODUCTION Foreword - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety rules - Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Safety rules - Ductile iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Safety rules - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Basic instructions - Shop and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Basic instructions - Fuse and relay locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Basic instructions - Fuse, relay, and diode icon definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Basic instructions - Releasing hydraulic pressure on machines with pilot backhoe controls . 25 Basic instructions - Releasing hydraulic pressure on machines with mechanical backhoe controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Basic instructions - Diagnostic service tool port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Basic instructions - Hydraulic diagnostic test ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Basic instructions - Welding on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Basic instructions - Heater coolant shutoff valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Engine cooling system - Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Basic instructions - Support strut for loader lift arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Basic instructions - Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Torque - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Torque - Standard torque data for hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Basic instructions - Snap-to-Connect (STC®) hydraulic connectors . . . . . . . . . . . . . . . . . . . . . . . . . 63 Abbreviation Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Capacities and fluids - 580N (factory fill) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Capacities and fluids - 580SN (factory fill) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Capacities and fluids - 580SN WT (factory fill) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Capacities and fluids - 590SN (factory fill) (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 General specification - Severe Cold Weather Package (SCWP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Hydraulic contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 General specification - Engine (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 General specification - Engine (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 General specification - Engine (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 General specification - Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 (*) See content for specific models 48194558 20/10/2017 2 Find manuals at https://best-manuals.com General specification - Powertrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 General specification - Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 General specification - Travel speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 General specification - Machine overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 General specification - Loader lift capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 General specification - Backhoe/Extendahoe specifications and lifting capacities . . . . . . . . . . . 98 General specification - Noise levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Product identification - Machine orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Part identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Product identification - Product Identification Number (PIN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 48194558 20/10/2017 3 Find manuals at https://best-manuals.com INTRODUCTION Foreword - Important notice regarding equipment servicing All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools. Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages. The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. The manufacturer reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks. 48194558 20/10/2017 4 INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 48194558 20/10/2017 5 INTRODUCTION Safety rules - Personal safety Unless otherwise instructed, always perform these steps before you service the machine: 1. Park the machine on a flat, level surface. 2. Place the backhoe in the transport position with the swing lock pin installed for transport. 3. Place the loader bucket on the ground, with the bottom of the loader bucket parallel to the surface. 4. Place the direction control lever and the transmission in neutral. 5. If you need to open the hood to perform service, raise the loader arms and install the support strut. 6. Shut down the engine. 7. Place a 'Do Not Operate' tag on the key switch so that it is visible to other workers or remove the key. 48194558 20/10/2017 6 INTRODUCTION Safety rules - Ductile iron DANGER Altering cast ductile iron can cause it to weaken or break. Before you weld, cut, or drill holes on any part of this machine, make sure that the part is not cast ductile iron. Failure to comply will result in death or serious injury. D0148A Altering cast ductile iron can cause it to weaken or break. Unauthorized modifications to cast ductile iron parts can cause death or serious injury. Do not weld, cut, drill, repair, or attach items to cast ductile iron parts on this machine. Before you weld, cut, or drill holes on any part of this machine, make sure the part is not cast ductile iron. See your dealer if you do not know if a part is cast ductile iron. The following items are examples of cast ductile iron parts. There may also be other parts made of cast ductile iron that are not on the list below. • two-wheel drive steering link • dump links • front axle • stabilizers • extend-a-hoe • swing tower • bucket linkage • Air-Conditioning (A/C) compressor mounting bracket Do not make any unauthorized modifications. Consult an authorized dealer before making any changes, additions, or modifications to this machine. 48194558 20/10/2017 7 INTRODUCTION Safety rules - Ecology and the environment Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the treatment of some of the substances that advanced technology requires, sound judgment should govern the use and disposal of products of a chemical and petrochemical nature. Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze, cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use, and dispose of these substances. Helpful hints • Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems may cause considerable spillage. • In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances that may be harmful to your health. • Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems. • Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid, etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of the fluids in a proper way that complies with all local legislation and available resources. • Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly. • The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-conditioning specialist or use a special extractor to recharge the system properly. • Repair any leaks or defects in the engine cooling system or hydraulic system immediately. • Do not increase the pressure in a pressurized circuit as this may lead to a component failure. • Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils, coolant, etc. Battery recycling Batteries and electric accumulators contain several substances that can have a harmful effect on the environment if the batteries are not properly recycled after use. Improper disposal of batteries can contaminate the soil, groundwater, and waterways. CASE CONSTRUCTION strongly recommends that you return all used batteries to a CASE CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used batteries properly. In some countries, this is a legal requirement. Mandatory battery recycling NOTE: The following requirements are mandatory in Brazil. Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead, CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any batteries. Do not dispose of batteries in your household garbage. Points of sale are obliged to: • Accept the return of your used batteries • Store the returned batteries in a suitable location • Send the returned batteries to the battery manufacturer for recycling 48194558 20/10/2017 8 INTRODUCTION Basic instructions - Shop and assembly Shimming For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a micrometer, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value shown on each shim. Rotating shaft seals For correct rotating shaft seal installation, proceed as follows: 1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes. 2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged. 3. Position the sealing lip facing the fluid. NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that they will move the fluid towards the inner side of the seal. 4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip and the dust lip on double lip seals with grease. 5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a hammer or mallet. 6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that the seal makes contact with the thrust element, if required. 7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations. O-ring seals Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and twisting, which would jeopardize sealing efficiency. Sealing compounds Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing compound, prepare the surfaces as directed by the product container. Spare parts Only use CNH Original Parts or CASE CONSTRUCTION Original Parts. Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or CASE CONSTRUCTION Original Parts can offer this guarantee. When ordering spare parts, always provide the following information: • Machine model (commercial name) and Product Identification Number (PIN) • Part number of the ordered part, which can be found in the parts catalog 48194558 20/10/2017 9 INTRODUCTION Protecting the electronic and/or electrical systems during charging and welding To avoid damage to the electronic and/or electrical systems, always observe the following practices: 1. Never make or break any of the charging circuit connections when the engine is running, including the battery connections. 2. Never short any of the charging components to ground. 3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine attachment. • Position the welder ground clamp as close to the welding area as possible. • If you weld in close proximity to a computer module, then you should remove the module from the machine. • Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you weld. 4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery charger. NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery. The electronic monitoring system and charging system will be damaged if this is not done. 5. Remove the battery ground cable. Reconnect the cable when you complete welding. WARNING Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immediately. Failure to comply could result in death or serious injury. W0111A Special tools The special tools that CASE CONSTRUCTION suggests and illustrate in this manual have been specifically researched and designed for use with CASE CONSTRUCTION machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting operation. By using these tools, repair personnel will benefit from: • Operating in optimal technical conditions • Obtaining the best results • Saving time and effort • Working in safe conditions 48194558 20/10/2017 10 INTRODUCTION Basic instructions - Fuse and relay locations The machine is equipped with easily accessible fuse and relay locations. Front console box 1. Turn the thumb screw (1) to loosen the panel cover (2) for the fuse box. Remove the panel cover. RCPH10TLB320AAF 1 RCPH10TLB307AAF 2 RCPH10TLB303AAF 3 2. Remove the fuse box cover. NOTE: The fuse and relay decal is on the underside of the cover. 48194558 20/10/2017 11 INTRODUCTION Front console ECU fuse and relay 1. Remove the cover from the steering column shroud. NOTE: The fuse and relay decal is on the underside of the steering column shroud cover. 48194558 20/10/2017 12 RCPH11TLB012BAD 4 RAIL14TLB1061BA 5 RAIL15TLB0001BA 6 INTRODUCTION Side console box 1. Turn the thumb screws (1) to loosen the panel cover (2) for the fuse box. Remove the panel cover. NOTE: The fuse and relay decal is on the underside of the cover. RCPH10TLB437AAF 7 RAIL14TLB1053BA 8 RAIL15TLB0007BA 9 2. Remove the fuse box covers as needed. 1. Remove the instrument cluster. 48194558 20/10/2017 13 INTRODUCTION 2. Locate the fuse and relay box. Refer to the decal for fuse, relay, and/or diode functions. RAIL15TLB0008BA 10 RAIL14TLB0853BA 11 Glow-plug Control Unit (GCU) fuse and dosing heater fuse 1. Raise the loader arm and engage the safety support. 2. Lift the engine hood. 3. Locate the GCU fuse (1) and the dosing heater fuse (2) on the right-hand side of the engine attached to the cab frame. 48194558 20/10/2017 14 INTRODUCTION Telematics system fuse 1. Raise the loader arm and engage the safety support. 2. Lift the engine hood. 3. On the right-hand side of the engine locate the wire harness with the in-line 5 A fuse. The location of the fuse will depend on the machine configuration: A. Machines equipped with the Battery Power Junction Stud (1) . B. Machines equipped with a Master Disconnect Switch (2). 48194558 20/10/2017 15 RAIL13TLB0207BA 12 RAIL13TLB0206BA 13 INTRODUCTION Basic instructions - Fuse, relay, and diode icon definitions Right-hand side console panel Power Shuttle 47968248_A Powershift 1 47977446_A 2 Fuse icon definitions Function Symbol Diagnostic B+ Instrument cluster key ON Instrument cluster B+ 48194558 20/10/2017 16 INTRODUCTION Function Symbol Rear lights Rear wipers/washers Transmission differential lock, de-clutch button, and clutch relay Tail lights Pilot controls Cigarette lighter plugs 4WD, Auto Ride Control Dome light Radio B+ Horn Blower motor A/C TRAX B+ Key switch Air seat 48194558 20/10/2017 17 INTRODUCTION Function Symbol Heated seat 2WD, Ride Control Quick coupler, EH Clam, Radio Key ON SAHR brake Comfort Steer Side lights Customer B+ Customer key ON Starter Power Lift™ Telematics NOTE: The Telematics system has an additional external fuse location. 48194558 20/10/2017 18 INTRODUCTION Relay icon definitions Function Symbol Power Lift™ relay SAHR park brake relay SAHR park brake transmission cutout relay Forward relay (Power Shuttle only) A/C relay Comfort Steer relay (Power Shuttle only) Reverse relay (Power Shuttle only) Neutral relay Starter interlock relay Auto Ride Control relay Rear light relay Transmission De-clutch relay (Powershift only) 48194558 20/10/2017 19 INTRODUCTION Diode icon definitions Symbol Function Quick coupler diode #1 Quick coupler diode #2 Reverse signal diode (Power Shuttle only) Forward signal diode (Power Shuttle only) Torque control diode Auto engine shutdown diode #2 Auto engine shutdown diode #3 Head light diode #4 Front work light diode #5 Rear work light diode #6 Auto engine shutdown diode #7 48194558 20/10/2017 20 INTRODUCTION Left-hand side steering column console panel Power Shuttle RCPH11TLB014AAD Powershift 3 47747125_A 4 Fuse icon definitions Function Symbol Head lights Front work lights Turn signal, Hazards Front wiper/washer High beam Beacon Relay icon definitions Symbol Function Comfort steer relay and Power relay #1 (Power Shuttle only) Comfort steer relay and Power relay #2 (Power Shuttle only) Transmission lock relay (Powershift only) 48194558 20/10/2017 21 INTRODUCTION Function Symbol Power relay #3 Power relay #4 Start relay Diode icon definitions Symbol Function Reverse Signal Diode (Power Shuttle only) Forward Signal Diode (Power Shuttle only) 48194558 20/10/2017 22 INTRODUCTION Front console fuse and relay panel Power Shuttle Powershift 47747127_A 5 Fuse icon definitions Function Symbol Hazard lights Crankcase Ventilation (CCV) heater Unswitched Battery + to SCR pump module Unswitched Battery + to SCR heat valve and pump Unswitched Battery + to T4B and urea sensors By-pass relay battery + AUX main relay, electric valve, by-pass relay coil power ECU Battery +B and +C ECU Battery voltage 48194558 20/10/2017 23 INTRODUCTION Relay icon definitions Function Symbol AUX main relay SCR main relay Side console fuse and relay panel (under the instrument cluster) Power Shuttle Powershift 47747128_B 6 Relay icon definitions Symbol Function Four-Wheel Drive (4WD) relay NOTE: Machines with H-Type Powershift only. Auto engine shutdown relay Shutdown relay 1 Shutdown relay 2 48194558 20/10/2017 24 INTRODUCTION Basic instructions - Releasing hydraulic pressure on machines with pilot backhoe controls 1. Park the machine on firm level ground. 2. Put all transmission controls in the Neutral position. 3. Engage the parking brake. 4. Lower the bucket to the ground but do not apply down pressure; or raise the loader arm and engage the loader arm safety support. 5. Rotate the operator seat into the backhoe operation position. 6. Place the backhoe in the stowed position with swing lock pin in the lock position. If applicable, insert the Extendahoe lock pin. You may choose to rest the backhoe attachment on the ground. 7. Shut off the engine. 8. Turn the key switch to the ON position but DO NOT start the engine. 9. Press the emblem end of the backhoe and stabilizer control switch to activate all backhoe controls. NOTE: When turning the backhoe and stabilizer control switch to the ON position, wait approximately half a second before activating the stabilizers, Extendahoe® (if equipped) or bi-directional auxiliary hydraulics (if equipped). If an operator attempts to operate the functions before the delay passes, the functions will not operate. Cycle the power switch and wait for the delay to pass. 10. If equipped with combo auxiliaries, enable the bidirectional switch on the right-hand side panel. 11. Cycle the bi-directional proportional control buttons on the left-hand pilot control joystick. 12. Move each pilot backhoe control joystick in one complete circle, stopping in the neutral (center) position. 13. Deactivate the backhoe and stabilizer control switch. 14. Rotate the operator seat into the driving position. LEEN12T0487AA 48194558 20/10/2017 25 1 INTRODUCTION 15. Rotate the loader control joystick in one complete circle, stopping in the neutral (center) position. 16. If applicable, operate the bucket control switch. 17. Turn the key switch to the Off position. LEEN12T0485AA 48194558 20/10/2017 26 2 INTRODUCTION Basic instructions - Releasing hydraulic pressure on machines with mechanical backhoe controls 1. Park the machine on firm level ground. 2. Put all transmission controls in the Neutral position. 3. Engage the parking brake. 4. Lower the bucket to the ground but do not apply down pressure; or raise the loader arm and engage the loader arm safety support. 5. Rotate the operator seat into the backhoe operation position. 6. Place the backhoe in the stowed position with swing lock pin in the lock position. If applicable, insert the Extendahoe lock pin. You may choose to rest the backhoe attachment on the ground. 7. Shut off the engine. 8. Turn the key switch to the ON position but DO NOT start the engine. 9. If equipped with combo auxiliaries, enable the bidirectional switch on the right-hand side panel. 10. Cycle the bi-directional control lever or pedal. 11. Cycle each backhoe control lever in each direction and then release in the neutral position. 12. Rotate the operator seat into the driving position. RAIL14TLB0702AA 1 LEEN12T0485AA 2 13. Rotate the loader control joystick in one complete circle, stopping in the neutral (center) position. 14. If applicable, operate the bucket control switch. 15. Turn the key switch to the Off position. 48194558 20/10/2017 27 INTRODUCTION Basic instructions - Diagnostic service tool port The diagnostic/service tool port is located in the fuse box at the side console. Connect the Electronic Service Tool (EST) or DATAR to this port to update software and/or perform service and diagnostic tests. 1. Turn the thumb screws (1) to loosen the panel cover (2) for the fuse box. Remove the panel cover. RCPH10TLB437AAF 1 RAIL14TLB1053BA 2 2. Unscrew the cap for the diagnostic/service tool port (1) or connect to the SiteWatch™ (telematics) connector (2) . 48194558 20/10/2017 28 INTRODUCTION Basic instructions - Hydraulic diagnostic test ports If equipped, the machine’s hydraulic system pressure can be easily checked from the hydraulic quick disconnect diagnostic test port(s) located on the right-hand side of the machine above the hydraulic reservoir tank and near the right-hand stabilizer on the inside of the chassis. Hydraulic test port configurations NOTE: Hydraulic test ports on a machine with pilot backhoe controls shown in the illustration. NOTICE: Always keep the covers on the quick connect test ports when not in use. Remote hydraulic test ports, if equipped • Top port (1) - Pump output pressure • Bottom port (2) - Load sense (LS) pressure NOTE: Load sense pressure port not available on machines with mechanical backhoe controls. 48194558 20/10/2017 29 RAIL14TLB1017BA 1 RAIL14TLB0838BA 2 INTRODUCTION • Rear port (attenuator hose)- Pump output pressure, hydraulic flow, and bleed air from the system. 48194558 20/10/2017 30 RAIL15TLB0003BA 3 RAIL15TLB0004BA 4 INTRODUCTION Basic instructions - Welding on the machine WARNING Explosive gas! Batteries emit explosive hydrogen gas and other fumes while charging. Ventilate the charging area. Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen battery. Failure to comply could result in death or serious injury. W0005A WARNING Hazardous chemicals! Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling. Failure to comply could result in death or serious injury. W0006A The following procedures must be completed before welding. 1. If applicable remove the tool box. A. Open the tool box lid. B. Remove the nut (1) from the inside of the tool box. C. Remove bolts (2) from underneath step. D. Remove the tool box from the machine. 48194558 20/10/2017 31 RAIL14TLB1059BA 1 RAIL14TLB1055BA 2 INTRODUCTION 2. Disconnect the battery. A. Remove the battery cover bolt (1) hardware. B. Slide the battery cover (2) out and away from the machine. RAIL14TLB1056BA 3 RAIL14TLB1057BA 4 RAPH12FRK0163AA 5 C. Disconnect the negative battery cable from the negative battery terminal. D. Disconnect the positive battery cable from the positive battery terminal. NOTE: The procedure is the same for machines with only one battery. 3. Disconnect the alternator terminal wires. 48194558 20/10/2017 32 INTRODUCTION 4. Remove the cover from the steering column shroud. RCPH11TLB012BAD 6 RAIL14TLB1061BA 7 RAIL14TLB1062BA 8 5. Remove the fuse panel mounting plate from the Engine Control Unit (ECU). 6. Disconnect both connectors. 48194558 20/10/2017 33 INTRODUCTION 7. Remove the instrument cluster panel screws and the instrument cluster. RCPH10TLB339AAF 9 RAIL15TLB0007BA 10 8. Disconnect all connectors from the back of the panel. 9. Disconnect the controller for backhoe pilot controls, if equipped (one connector). 10. Disconnect the transmission controller, if equipped (one connector, located under the front steering cowling). 11. Disconnect the controller for the loader 4-in-1 bucket or auxiliary hydraulics, if equipped (one connector, located under the loader valve at the rear, left underside of the machine). 48194558 20/10/2017 34 INTRODUCTION Basic instructions - Heater coolant shutoff valve CAUTION Burn hazard! The engine and exhaust system become hot during operation. To prevent burns, open the engine compartment and allow the components to cool to a comfortable touch temperature before you work inside the engine compartment. Failure to comply could result in minor or moderate injury. C0178A The cab heater coolant shutoff valve controls the flow of hot coolant to the heater. 1. Park the machine. 2. Engage the loader arm support strut. 3. Open the engine hood. 4. Locate the shutoff valve (2) on the left-hand side of the engine. The shutoff valve connects to the engine coolant return-to-radiator tube (1). 5. Perform one of the following actions: ○ In warm ambient temperatures, turn the shutoff valve clockwise to stop hot coolant flow to the heater. ○ In cold ambient temperatures, turn the shutoff valve counter-clockwise to allow hot coolant to flow to the heater. 48194558 20/10/2017 35 RAIL14TLB0410AA 1 RCPH10TLB159AAF 2 INTRODUCTION Engine cooling system - Basic instructions CASE CONSTRUCTION requires the use of a fully formulated Organic Acid Technology (OAT) based coolant. CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT is preferred. The coolant must meet the specifications outlined in the CNH Industrial material specification MAT3624. Use of coolant not meeting this specification is not allowed. Mixing of different coolant brands is not recommended. NOTICE: OAT coolant is mandatory for all FPT engines compliant to Tier 4B (final) emissions using Selective Catalytic Reduction (SCR). NEVER mix OAT coolant with conventional coolant. Under no circumstances should you top off a cooling system with only water. You can use a refractometer to check the concentration level. You should not use Supplemental Coolant Additives (SCA) when using CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT. Change the coolant solution at the recommended change interval. The decal shown is located near the fill point of the cooling system whenever the factory fill is CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT. This decal is available in three different sizes. See the table below for the associated part numbers. NOTE: Organic Acid Technology (OAT) appears yellow in small quantities. OAT coolant can also appear yellow when against translucent backgrounds. However, under certain lighting conditions and backgrounds, such as looking into the coolant overflow tank, OAT coolant may appear green. The green appearance is similar to the color of ethylene glycol coolant. This color appearance is normal, which is not an indication of mixed coolant fill in new units built after the implementation of OAT coolant. CNH Industrial part number 47757330 47757331 47757332 Size 50 mm x 50 mm 75 mm x 75 mm 100 mm x 100 mm 47757330 48194558 20/10/2017 36 1 INTRODUCTION You may notice the older version of the OAT decal (CNH Industrial part number 47488993) on some applications. Both decals convey the same message. Definitions Conventional coolant: A coolant that relies on inorganic inhibitors such as silicates, nitrites, and phosphates for corrosion and cavitation protection. Organic Acid Technology (OAT) coolant: A coolant that relies on inhibitors such as organic acid salts for corrosion and cavitation protection. 47488993 48194558 20/10/2017 37 2 INTRODUCTION Basic instructions - Support strut for loader lift arm WARNING Crushing hazard! If you service the machine with the loader lift arms raised, always use the support strut. Remove the retaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the support strut. Lower the lift arms onto the support strut. Failure to comply could result in death or serious injury. W0230A Engage the loader arm support strut: 1. Empty the loader bucket. 2. Raise the loader lift arms to the maximum height. 3. Shut down the engine. 4. Remove the retaining pin. RAIL14TLB0846BA 1 RAIL14TLB0847BA 2 5. Lower the support strut onto the cylinder rod. 6. Install and secure the retaining pin. 48194558 20/10/2017 38 INTRODUCTION NOTICE: Avoid excess pressure on the loader arm cylinder. Do not start the engine to lower the loader arm onto the support strut. 7. Move the loader control lever to relieve hydraulic pressure. The bottom of the support strut will brace against the top of the cylinder base. RAIL14TLB0859BA 3 RAIL14TLB0859BA 4 Disengage the loader arm support strut: 1. Raise the loader arms so that the end of the support strut no longer against the cylinder. 2. Shut down the engine. 48194558 20/10/2017 39 INTRODUCTION 3. Remove the retaining pin from the support strut. 4. Raise the support strut up to the storage position and secure with the retaining pin. NOTICE: Make sure that the cable strap on the retaining pin is not around the loader arm cylinder. 5. Start the engine. 6. Lower the loader to the ground. 48194558 20/10/2017 40 RAIL14TLB0847BA 5 RAIL14TLB0977BA 6 INTRODUCTION Basic instructions - Hood WARNING Crushing hazard! If you service the machine with the loader lift arms raised, always use the support strut. Remove the retaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the support strut. Lower the lift arms onto the support strut. Failure to comply could result in death or serious injury. W0230A Open the hood: 1. Raise the loader and engage the support strut. 2. Shut down the engine. 3. Turn the handle counter-clockwise to release the hood latch. RAIL14TLB0848BA 1 RCPH10TLB356AAF 2 RAIL14TLB0848BA 3 3. Lift the hood and rotate forward. NOTICE: To avoid damage to the hood parts, always close the hood before moving the loader. Close the hood: 1. Lower the hood. 2. Turn the handle clockwise to lock the hood latch. 48194558 20/10/2017 41 INTRODUCTION Torque - Minimum tightening torques for normal assembly METRIC NON-FLANGED HARDWARE NOM. SIZE CLASS 8.8 BOLT and CLASS 8 NUT PLATED UNPLATED W/ZnCr M4 M5 M6 M8 2.2 N·m (19 lb in) 4.5 N·m (40 lb in) 7.5 N·m (66 lb in) 18 N·m (163 lb in) M10 37 N·m (27 lb ft) M12 64 N·m (47 lb ft) M16 M20 M24 158 N·m (116 lb ft) 319 N·m (235 lb ft) 551 N·m (410 lb ft) CLASS 10.9 BOLT and CLASS 10 NUT PLATED UNPLATED W/ZnCr LOCKNUT CL.8 W/CL8.8 BOLT LOCKNUT CL.10 W/CL10.9 BOLT 2.9 N·m (26 lb 3.2 N·m (28 lb 4.2 N·m (37 lb 2.9 N·m (26 lb 2 N·m (18 lb in) in) in) in) in) 5.9 N·m (52 lb 6.4 N·m (57 lb 8.5 N·m (75 lb 5.8 N·m (51 lb 4 N·m (36 lb in) in) in) in) in) 10 N·m (89 lb 11 N·m (96 lb 15 N·m (128 lb 6.8 N·m (60 lb 10 N·m (89 lb in) in) in) in) in) 25 N·m (217 lb 26 N·m (234 lb 35 N·m (311 lb 17 N·m (151 lb 24 N·m (212 lb in) in) in) in) in) 49 N·m (36 lb 70 N·m (51 lb 33 N·m (25 lb 48 N·m (35 lb 52 N·m (38 lb ft) ft) ft) ft) ft) 85 N·m (63 lb 121 N·m (90 lb 58 N·m (43 lb 83 N·m (61 lb 91 N·m (67 lb ft) ft) ft) ft) ft) 210 N·m 225 N·m (166 lb 301 N·m (222 lb 143 N·m (106 lb 205 N·m (151 lb (155 lb ft) ft) ft) ft) ft) 425 N·m 440 N·m (325 lb 587 N·m (433 lb 290 N·m (214 lb 400 N·m (295 lb (313 lb ft) ft) ft) ft) ft) 735 N·m 1016 N·m 762 N·m (560 lb 501 N·m (370 lb 693 N·m (510 lb (500 lb ft) (750 lb ft) ft) ft) ft) NOTE: M4 through M8 hardware torque specifications are shown in pound-inches. M10 through M24 hardware torque specifications are shown in pound-feet. 48194558 20/10/2017 42 INTRODUCTION METRIC FLANGED HARDWARE NOM. SIZE CLASS 8.8 BOLT and CLASS 8 NUT UNPLATED M4 M5 M6 M8 M10 M12 M16 M20 M24 PLATED W/ZnCr CLASS 10.9 BOLT and CLASS 10 NUT UNPLATED LOCKNUT CL.8 W/CL8.8 BOLT LOCKNUT CL.10 W/CL10.9 BOLT PLATED W/ZnCr 2.4 N·m (21 lb in) 4.9 N·m (43 lb in) 8.3 N·m (73 lb in) 20 N·m (179 lb in) 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb 3.1 N·m (27 lb in) in) in) in) in) 6.5 N·m (58 lb 7.0 N·m (62 lb 9.4 N·m (83 lb 4.4 N·m (39 lb 6.4 N·m (57 lb in) in) in) in) in) 11 N·m (96 lb 12 N·m (105 lb 16 N·m (141 lb 7.5 N·m (66 lb 11 N·m (96 lb in) in) in) in) in) 27 N·m (240 lb 29 N·m (257 lb 39 N·m (343 lb 18 N·m (163 lb 27 N·m (240 lb in) in) in) in) in) 54 N·m (40 lb 77 N·m (56 lb 40 N·m (30 lb ft) 57 N·m (42 lb ft) 37 N·m (27 lb ft) 53 N·m (39 lb ft) ft) ft) 93 N·m (69 lb 100 N·m (74 lb 134 N·m (98 lb 70 N·m (52 lb ft) 63 N·m (47 lb ft) 91 N·m (67 lb ft) ft) ft) ft) 174 N·m (128 lb 231 N·m (171 lb 248 N·m (183 lb 331 N·m (244 lb 158 N·m (116 lb 226 N·m (167 lb ft) ft) ft) ft) ft) ft) 350 N·m (259 lb 467 N·m (345 lb 484 N·m (357 lb 645 N·m (476 lb 318 N·m (235 lb 440 N·m (325 lb ft) ft) ft) ft) ft) ft) 1118 N·m 607 N·m (447 lb 809 N·m (597 lb 838 N·m (618 lb 552 N·m (407 lb (824 lb ft) ft) ft) ft) ft) IDENTIFICATION Metric Hex head and carriage bolts, classes 5.6 and up 20083680 1 1. Manufacturer's Identification 2. Property Class Metric Hex nuts and locknuts, classes 05 and up 20083681 2 48194558 20/10/2017 43 INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60° apart indicate Class 10 properties, and marks 120° apart indicate Class 8. INCH NON-FLANGED HARDWARE NOMINAL SIZE SAE GRADE 5 BOLT and NUT UNPLATED or PLATED SILVER 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 SAE GRADE 8 BOLT and NUT UNPLATED PLATED W/ZnCr or PLATED GOLD SILVER LOCKNUT GrB W/ Gr5 BOLT LOCKNUT GrC W/ Gr8 BOLT PLATED W/ZnCr GOLD 12 N·m 16 N·m 12.2 N·m (109 lb 8 N·m (71 lb 11 N·m (97 lb 8.5 N·m (75 lb in) (106 lb in) (142 lb in) in) in) in) 17 N·m 23 N·m 24 N·m 32 N·m 17.5 N·m (155 lb 25 N·m (220 lb (150 lb in) (204 lb in) (212 lb in) (283 lb in) in) in) 40 N·m 43 N·m (31 lb 57 N·m (42 lb 30 N·m (22 lb 31 N·m (23 lb ft) 44 N·m (33 lb ft) (30 lb ft) ft) ft) ft) 65 N·m 48 N·m (36 lb 68 N·m (50 lb 91 N·m (67 lb 50 N·m (37 lb ft) 71 N·m (53 lb ft) (48 lb ft) ft) ft) ft) 98 N·m 104 N·m 139 N·m 108 N·m (80 lb 74 N·m (54 lb 76 N·m (56 lb ft) (73 lb ft) (77 lb ft) (103 lb ft) ft) ft) 107 N·m 142 N·m 150 N·m 201 N·m 156 N·m (115 lb 111 N·m (82 lb ft) (79 lb ft) (105 lb ft) (111 lb ft) (148 lb ft) ft) 147 N·m 196 N·m 208 N·m 277 N·m 153 N·m (113 lb 215 N·m (159 lb (108 lb ft) (145 lb ft) (153 lb ft) (204 lb ft) ft) ft) 261 N·m 348 N·m 369 N·m 491 N·m 271 N·m (200 lb 383 N·m (282 lb (193 lb ft) (257 lb ft) (272 lb ft) (362 lb ft) ft) ft) 420 N·m 561 N·m 594 N·m 791 N·m 437 N·m (323 lb 617 N·m (455 lb (310 lb ft) (413 lb ft) (438 lb ft) (584 lb ft) ft) ft) 630 N·m 841 N·m 890 N·m 1187 N·m 654 N·m (483 lb 924 N·m (681 lb (465 lb ft) (620 lb ft) (656 lb ft) (875 lb ft) ft) ft) NOTE: For Imperial Units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches. 3/8 in through 1 in hardware torque specifications are shown in pound-feet. 48194558 20/10/2017 44 INTRODUCTION INCH FLANGED HARDWARE NOMSAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL NUT NUT SIZE PLATED UNPLATED PLATED UNPLATED W/ZnCr or PLATED W/ZnCr or PLATED GOLD SILVER GOLD SILVER 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 LOCKNUT GrF W/ Gr5 BOLT 12 N·m (106 lb 13 N·m (115 lb 17 N·m (150 lb 12 N·m (106 lb 8 N·m (71 lb in) in) in) in) in) 19 N·m (168 lb 25 N·m (221 lb 26 N·m (230 lb 35 N·m (310 lb 17 N·m (150 lb 24 N·m (212 lb in) in) in) in) in) in) 33 N·m (25 lb 44 N·m (33 lb 47 N·m (35 lb 63 N·m (46 lb 30 N·m (22 lb ft) 43 N·m (32 lb ft) ft) ft) ft) ft) 53 N·m (39 lb 71 N·m (52 lb 75 N·m (55 lb 100 N·m (74 lb 48 N·m (35 lb ft) 68 N·m (50 lb ft) ft) ft) ft) ft) 153 N·m 104 N·m (77 lb 81 N·m (60 lb 108 N·m (80 lb 115 N·m (85 lb 74 N·m (55 lb ft) (113 lb ft) ft) ft) ft) ft) 156 N·m 165 N·m 221 N·m 157 N·m (116 lb 117 N·m (86 lb 106 N·m (78 lb ft) (115 lb ft) (122 lb ft) (163 lb ft) ft) ft) 216 N·m 228 N·m 304 N·m 147 N·m (108 lb 207 N·m (153 lb 162 N·m (119 lb (159 lb ft) (168 lb ft) (225 lb ft) ft) ft) ft) 383 N·m 405 N·m 541 N·m 287 N·m (212 lb 261 N·m (193 lb 369 N·m (272 lb (282 lb ft) (299 lb ft) (399 lb ft) ft) ft) ft) 617 N·m 653 N·m 871 N·m 462 N·m (341 lb 421 N·m (311 lb 594 N·m (438 lb (455 lb ft) (482 lb ft) (642 lb ft) ft) ft) ft) 925 N·m 979 N·m 1305 N·m 693 N·m (512 lb 631 N·m (465 lb 890 N·m (656 lb (682 lb ft) (722 lb ft) (963 lb ft) ft) ft) ft) 9 N·m (80 lb in) IDENTIFICATION Inch Bolts and free-spinning nuts 20083682 3 Grade Marking Examples 1 2 3 LOCKNUT GrG W/ Gr8 BOLT Grade 2 - No Marks Grade 5 - Three Marks Grade 8 - Five Marks SAE Grade Identification 4 Grade 2 Nut - No Marks 5 Grade 5 Nut - Marks 120° Apart 6 Grade 8 Nut - Marks 60° Apart 48194558 20/10/2017 45 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 4 Grade Identification Grade Grade A Grade B Grade C Corner Marking Method (1) No Notches One Circumferential Notch Two Circumferential Notches Flats Marking Method (2) No Mark Letter B Letter C 48194558 20/10/2017 46 Clock Marking Method (3) No Marks Three Marks Six Marks INTRODUCTION Torque - Standard torque data for hydraulics NOTICE: Hydraulic connections require a minimum assembly torque in order to provide zero leakage at rated pressure with adequate fatigue resistance. Too much torque on a hydraulic connection can lead to leakage or failure. NOTICE: There are several different kinds of parallel thread ports, including those using metric threads, inch threads, and British Standard Pipe Parallel (BSPP) threads. None of these port systems are interchangeable, and using the wrong connector in a port will not provide an adequate seal, even if it is possible to install the part. NOTE: Hand install and hand tighten all connections before using tools to set the torque. This will reduce the possibility of thread damage. Torques for Metric O-Ring Boss (ORB) stud ends and port connections Metric S-Series (Heavy Duty) L-Series (Light Duty) Thread Ferrous Non-Ferrous Ferrous Non-Ferrous M8x1 10.5 N·m (7.7 lb ft) 6.3 N·m (4.6 lb ft) 8.5 N·m (6.3 lb ft) 5 N·m (3.7 lb ft) M10x1 21 N·m (15.5 lb ft) 12.5 N·m (9.2 lb ft) 15.5 N·m (11.4 lb ft) 9.3 N·m (6.9 lb ft) M12x1.5 37 N·m (27.3 lb ft) 22 N·m (16.2 lb ft) 27 N·m (19.9 lb ft) 16 N·m (11.8 lb ft) M14x1.5 47 N·m (34.7 lb ft) 28 N·m (20.7 lb ft) 37 N·m (27.3 lb ft) 22 N·m (16.2 lb ft) M16x1.5 58 N·m (42.8 lb ft) 35 N·m (25.8 lb ft) 42 N·m (31.0 lb ft) 25 N·m (18.4 lb ft) M18x1.5 74 N·m (54.6 lb ft) 44 N·m (32.5 lb ft) 47 N·m (34.7 lb ft) 28 N·m (20.7 lb ft) M22x1.5 105 N·m (77.4 lb ft) 63 N·m (46.5 lb ft) 63 N·m (46.5 lb ft) 38 N·m (28.0 lb ft) M27x2 178 N·m (131.3 lb ft) 107 N·m (78.9 lb ft) 105 N·m (77.4 lb ft) 63 N·m (46.5 lb ft) M30x2 225 N·m (166.0 lb ft) 135 N·m (99.6 lb ft) 136 N·m (100.3 lb ft) 82 N·m (60.5 lb ft) M33x2 325 N·m (239.7 lb ft) 195 N·m (143.8 lb ft) 168 N·m (123.9 lb ft) 101 N·m (74.5 lb ft) M42x2 345 N·m (254.5 lb ft) 207 N·m (152.7 lb ft) 220 N·m (162.3 lb ft) 132 N·m (97.4 lb ft) M48x2 440 N·m (324.5 lb ft) 264 N·m (194.7 lb ft) 273 N·m (201.4 lb ft) 164 N·m (121.0 lb ft) M60x2 525 N·m (387.2 lb ft) 315 N·m (232.3 lb ft) 330 N·m (243.4 lb ft) 198 N·m (146.0 lb ft) NOTE: Final torque tolerance +/– 10% of the given torque specification. Torques for Metric O-Ring Boss (ORB) port plugs Metric Ferrous Thread Internal Hex External Hex M8x1 8.5 N·m (6.3 lb ft) 10.5 N·m (7.7 lb ft) M10x1 16 N·m (11.8 lb ft) 21 N·m (15.5 lb ft) M12x1.5 23 N·m (17.0 lb ft) 37 N·m (27.3 lb ft) M14x1.5 47 N·m (34.7 lb ft) M16x1.5 58 N·m (42.8 lb ft) M18x1.5 74 N·m (54.6 lb ft) M22x1.5 105 N·m (77.4 lb ft) M27x2 178 N·m (131.3 lb ft) M30x2 225 N·m (166.0 lb ft) M33x2 325 N·m (239.7 lb ft) M42x2 345 N·m (254.5 lb ft) M48x2 440 N·m (324.5 lb ft) M60x2 525 N·m (387.2 lb ft) NOTE: Final torque tolerance +/– 10% of the given torque specification. 48194558 20/10/2017 47 Non-Ferrous 6.3 N·m (4.6 lb ft) 12.5 N·m (9.2 lb ft) 22 N·m (16.2 lb ft) 28 N·m (20.7 lb ft) 35 N·m (25.8 lb ft) 44 N·m (32.5 lb ft) 63 N·m (46.5 lb ft) 107 N·m (78.9 lb ft) 135 N·m (99.6 lb ft) 195 N·m (143.8 lb ft) 207 N·m (152.7 lb ft) 264 N·m (194.7 lb ft) 315 N·m (232.3 lb ft) INTRODUCTION Torques for British Standard Pipe Parallel (BSPP) straight-pipe-thread port connections Ferrous S-Series L-Series (Heavy Duty) (Light Duty) 21 N·m — — 6 mm G 1/8 A (15.5 lb ft) 6 mm 8 mm 63 N·m 53 N·m G 1/4 A (46.5 lb ft) (39.1 lb ft) 8 mm 10 mm 10 mm 95 N·m 84 N·m 12 mm G 3/8 A (70.1 lb ft) (62.0 lb ft) 12 mm 15 mm 136 N·m 105 N·m 16 mm G 1/2 A (100.3 lb ft) (77.4 lb ft) 18 mm 210 N·m 210 N·m 20 mm 22 mm G 3/4 A (154.9 lb ft) (154.9 lb ft) 400 N·m 400 N·m 25 mm 28 mm G1A (295.0 lb ft) (295.0 lb ft) 525 N·m 525 N·m 30 mm 35 mm G 1-1/4 A (387.2 lb ft) (387.2 lb ft) 660 N·m 660 N·m 38 mm 42 mm G 1-1/2 A (486.8 lb ft) (486.8 lb ft) NOTE: Final torque tolerance is +/– 10% of the given torque specification. BSPP Thread Metric Tube OD S-Series L-Series (Heavy Duty) (Light Duty) 48194558 20/10/2017 48 Non-Ferrous S-Series L-Series (Heavy Duty) (Light Duty) 12.5 N·m — (9.2 lb ft) 38 N·m 32 N·m (28.0 lb ft) (23.6 lb ft) 57 N·m 50 N·m (42.0 lb ft) (36.9 lb ft) 82 N·m 63 N·m (60.5 lb ft) (46.5 lb ft) 126 N·m 126 N·m (92.9 lb ft) (92.9 lb ft) 240 N·m 240 N·m (177.0 lb ft) (177.0 lb ft) 315 N·m 315 N·m (232.3 lb ft) (232.3 lb ft) 396 N·m 396 N·m (292.1 lb ft) (292.1 lb ft) INTRODUCTION Torques for Metric O-Ring Face Seal (ORFS) ports and stud end connections Ferrous S-Series L-Series (Heavy Duty) (Light Duty) 21 N·m — — M10x1 4 mm (15.5 lb ft) 47 N·m 32 N·m M12x1.5 4 mm 6 mm (34.7 lb ft) (23.6 lb ft) 63 N·m 53 N·m 5 mm 7 mm M14x1.5 (46.5 lb ft) (39.1 lb ft) 84 N·m 63 N·m 7 mm M16x1.5 9 mm (62.0 lb ft) (46.5 lb ft) 105 N·m 84 N·m M18x1.5 8 mm 11 mm (77.4 lb ft) (62.0 lb ft) 147 N·m — — M20x1.5 10 mm (108.4 lb ft) 158 N·m 147 N·m M22x1.5 12 mm 14 mm (116.5 lb ft) (108.4 lb ft) 210 N·m — — M26x1.5 18 mm (154.9 lb ft) 210 N·m — — M27x1.2 16 mm (154.9 lb ft) 400 N·m 400 N·m M33x2 20 mm 23 mm (295.0 lb ft) (295.0 lb ft) 525 N·m 525 N·m M42x2 25 mm 30 mm (387.2 lb ft) (387.2 lb ft) 630 N·m 630 N·m M48x2 32 mm 36 mm (464.7 lb ft) (464.7 lb ft) NOTE: Final torque tolerance +/– 10% of the given torque specification. BSP Thread Metric Tube OD S-Series L-Series (Heavy Duty) (Light Duty) 48194558 20/10/2017 49 Non-Ferrous S-Series L-Series (Heavy Duty) (Light Duty) 12.5 N·m — (9.2 lb ft) 28 N·m 19 N·m (20.7 lb ft) (14.0 lb ft) 38 N·m 32 N·m (28.0 lb ft) (23.6 lb ft) 50 N·m 38 N·m (36.9 lb ft) (28.0 lb ft) 63 N·m 50 N·m (46.5 lb ft) (36.9 lb ft) 88 N·m — (64.9 lb ft) 95 N·m 88 N·m (70.1 lb ft) (64.9 lb ft) 126 N·m — (92.9 lb ft) 126 N·m — (92.9 lb ft) 240 N·m 240 N·m (177.0 lb ft) (177.0 lb ft) 315 N·m 315 N·m (232.3 lb ft) (232.3 lb ft) 396 N·m 396 N·m (292.1 lb ft) (292.1 lb ft) INTRODUCTION Torques for Inch O-Ring Boss (ORB) non-adjustable port and stud end connections Non-Ferrous S-Series L-Series (Heavy Duty) (Light Duty) 3.18 mm 8.5 N·m (6.3 lb 5 N·m (3.7 lb — — 2 5/16–24 (0.125 in) 1/8 ft) ft) 15.5 N·m 10.5 N·m 4.76 mm 9.3 N·m (6.9 lb 6.3 N·m (4.6 lb 3 3/8–24 (11.4 lb ft) (7.7 lb ft) (0.187 in) 3/16 ft) ft) 6.35 mm 37 N·m 22 N·m 19 N·m 11.5 N·m 4 7/16–20 (0.25 in) 1/4 (27.3 lb ft) (16.2 lb ft) (14.0 lb ft) (8.5 lb ft) 7.94 mm 42 N·m 25 N·m 26 N·m 15.5 N·m 5 1/2–20 (0.313 in) 5/16 (31.0 lb ft) (18.4 lb ft) (19.2 lb ft) (11.4 lb ft) 9.52 mm 47 N·m 28 N·m 32 N·m 19 N·m 6 9/16–18 (0.375 in) 3/8 (34.7 lb ft) (20.7 lb ft) (23.6 lb ft) (14.0 lb ft) 12.7 mm 89 N·m 53 N·m 53 N·m 32 N·m 8 3/4–16 (0.5 in) 1/2 (65.6 lb ft) (39.1 lb ft) (39.1 lb ft) (23.6 lb ft) 15.88 mm 121 N·m 73 N·m 63 N·m 38 N·m 10 7/8–14 (0.625 in) 5/8 (89.2 lb ft) (53.8 lb ft) (46.5 lb ft) (28.0 lb ft) 19.05 mm 178 N·m 107 N·m 100 N·m 60 N·m 12 1-1/16–12 (0.75 in) 3/4 (131.3 lb ft) (78.9 lb ft) (73.8 lb ft) (44.3 lb ft) 22.22 mm 225 N·m 135 N·m 131 N·m 79 N·m 14 1-3/16–12 (0.875 in) 7/8 (166.0 lb ft) (99.6 lb ft) (96.6 lb ft) (58.3 lb ft) 25.4 mm 283 N·m 170 N·m 156 N·m 94 N·m 16 1-5/16–12 (1.0 in) 1 (208.7 lb ft) (125.4 lb ft) (115.1 lb ft) (69.3 lb ft) 31.75 mm 300 N·m 180 N·m 210 N·m 126 N·m 20 1-5/8–12 (1.25 in) 1-1/4 (221.3 lb ft) (132.8 lb ft) (154.9 lb ft) (92.9 lb ft) 38.1 mm 388 N·m 233 N·m 220 N·m 132 N·m 24 1-7/8–12 (1.5 in) 1-1/2 (286.2 lb ft) (171.9 lb ft) (162.3 lb ft) (97.4 lb ft) 50.8 mm 388 N·m 233 N·m 315 N·m 189 N·m 32 2-1/2–12 (2.0 in) 2 (286.2 lb ft) (171.9 lb ft) (232.3 lb ft) (139.4 lb ft) NOTE: Final torque tolerance +/– 10% of the given torque specification. SAE Dash size UN/UNF Thread size Inch Tube OD Ferrous S-Series L-Series (Heavy Duty) (Light Duty) 48194558 20/10/2017 50 INTRODUCTION Torques for Inch O-Ring Boss (ORB) adjustable stud end and port connections Non-Ferrous S-Series L-Series (Heavy Duty) (Light Duty) 3.18 mm 8.5 N·m (6.3 lb 5 N·m (3.7 lb — — 2 5/16–24 (0.125 in) 1/8 ft) ft) 10.5 N·m 10.5 N·m 4.76 mm 9.3 N·m (6.9 lb 6.3 N·m (4.6 lb 3 3/8–24 (7.7 lb ft) (7.7 lb ft) (0.187 in) 3/16 ft) ft) 6.35 mm 21 N·m 21 N·m 19 N·m 11.5 N·m 4 7/16–20 (0.25 in) 1/4 (15.5 lb ft) (15.5 lb ft) (14.0 lb ft) (8.5 lb ft) 7.94 mm 42 N·m 25 N·m 26 N·m 15.5 N·m 5 1/2–20 (0.313 in) 5/16 (31.0 lb ft) (18.4 lb ft) (19.2 lb ft) (11.4 lb ft) 9.52 mm 47 N·m 28 N·m 32 N·m 19 N·m 6 9/16–18 (0.375 in) 3/8 (34.7 lb ft) (20.7 lb ft) (23.6 lb ft) (14.0 lb ft) 12.7 mm 89 N·m 53 N·m 53 N·m 32 N·m 8 3/4–16 (0.5 in) 1/2 (65.6 lb ft) (39.1 lb ft) (39.1 lb ft) (23.6 lb ft) 15.88 mm 121 N·m 73 N·m 63 N·m 38 N·m 10 7/8–14 (0.625 in) 5/8 (89.2 lb ft) (53.8 lb ft) (46.5 lb ft) (28.0 lb ft) 19.05 mm 178 N·m 107 N·m 100 N·m 60 N·m 12 1-1/16–12 (0.75 in) 3/4 (131.3 lb ft) (78.9 lb ft) (73.8 lb ft) (44.3 lb ft) 22.22 mm 225 N·m 135 N·m 131 N·m 79 N·m 14 1-3/16–12 (0.875 in) 7/8 (166.0 lb ft) (99.6 lb ft) (96.6 lb ft) (58.3 lb ft) 25.4 mm 285 N·m 170 N·m 156 N·m 94 N·m 16 1-5/16–12 (1.0 in) 1 (210.2 lb ft) (125.4 lb ft) (115.1 lb ft) (69.3 lb ft) 31.75 mm 300 N·m 180 N·m 210 N·m 126 N·m 20 1-5/8–12 (1.25 in) 1-1/4 (221.3 lb ft) (132.8 lb ft) (154.9 lb ft) (92.9 lb ft) 38.1 mm 388 N·m 233 N·m 220 N·m 132 N·m 24 1-7/8–12 (1.5 in) 1-1/2 (286.2 lb ft) (171.9 lb ft) (162.3 lb ft) (97.4 lb ft) 50.8 mm 388 N·m 233 N·m 315 N·m 189 N·m 32 2-1/2–12 (2.0 in) 2 (286.2 lb ft) (171.9 lb ft) (232.3 lb ft) (139.4 lb ft) NOTE: Final torque tolerance +/– 10% of the given torque specification. SAE Dash size UN/UNF Thread size Inch Tube OD Ferrous S-Series L-Series (Heavy Duty) (Light Duty) 48194558 20/10/2017 51 INTRODUCTION Torques for Inch O-Ring Boss (ORB) port plug Ferrous SAE UN/UNF Dash size Thread size Internal Hex External Hex 7.5 N·m (5.5 lb ft) 12.5 N·m (9.2 lb ft) 2 5/16–24 14.5 N·m (10.7 lb ft) 21 N·m (15.5 lb ft) 3 3/8–24 21 N·m (15.5 lb ft) 37 N·m (27.3 lb ft) 4 7/16–20 28 N·m (20.7 lb ft) 42 N·m (31.0 lb ft) 5 1/2–20 47 N·m (34.7 lb ft) 47 N·m (34.7 lb ft) 6 9/16–18 89 N·m (65.6 lb ft) 89 N·m (65.6 lb ft) 8 3/4–16 116 N·m (85.6 lb ft) 116 N·m (85.6 lb ft) 10 7/8–14 176 N·m (129.8 lb ft) 176 N·m (129.8 lb ft) 12 1-1/16–12 247 N·m (182.2 lb ft) 247 N·m (182.2 lb ft) 14 1-3/16–12 284 N·m (209.5 lb ft) 284 N·m (209.5 lb ft) 16 1-5/16–12 357 N·m (263.3 lb ft) 357 N·m (263.3 lb ft) 20 1-5/8–12 441 N·m (325.3 lb ft) 441 N·m (325.3 lb ft) 24 1-7/8–12 536 N·m (395.3 lb ft) 536 N·m (395.3 lb ft) 32 2-1/2–12 NOTE: Final torque tolerance +/– 10% of the given torque specification. 48194558 20/10/2017 52 Non-Ferrous 7.5 N·m (5.5 lb ft) 12.5 N·m (9.2 lb ft) 22 N·m (16.2 lb ft) 25 N·m (18.4 lb ft) 28 N·m (20.7 lb ft) 53 N·m (39.1 lb ft) 70 N·m (51.6 lb ft) 106 N·m (78.2 lb ft) 148 N·m (109.2 lb ft) 170 N·m (125.4 lb ft) 214 N·m (157.8 lb ft) 265 N·m (195.5 lb ft) 322 N·m (237.5 lb ft) INTRODUCTION Torques for O-Ring Face Seal (ORFS) hose connectors SAE UN/UNF Dash size Thread size Tube OD Low pressure applications (less High/Medium pressure than 50 bar (725 psi) applications (greater than 50 bar (725 psi) Swivel nut torque 27 N·m (19.9 lb ft) 27 N·m (19.9 lb ft) 6.35 mm (0.25 in) 1/4 7.94 mm 34 N·m (25.1 lb ft) 5 5/8–18 (0.313 in) 5/16 9.52 mm 44 N·m (32.5 lb ft) 6 11/16–16 (0.375 in) 3/8 12.7 mm 65 N·m (47.9 lb ft) 8 13/16–16 (0.5 in) 1/2 15.88 mm 100 N·m (73.8 lb ft) 10 1–14 (0.625 in) 5/8 19.05 mm 150 N·m (110.6 lb ft) 12 1-3/16–12 (0.75 in) 3/4 22.22 mm 163 N·m (120.2 lb ft) 14 1-5/16–12 (0.875 in) 7/8 25.4 mm 210 N·m (154.9 lb ft) 16 1-7/16–12 (1.0 in) 1 31.75 mm 280 N·m (206.5 lb ft) 20 1-11/16–12 (1.25 in) 1-1/4 38.1 mm 375 N·m (276.6 lb ft) 24 2–12 (1.5 in) 1-1/2 NOTE: Final torque tolerance +/– 10% of the given torque specification. 4 9/16–18 48194558 20/10/2017 53 34 N·m (25.1 lb ft) 44 N·m (32.5 lb ft) 65 N·m (47.9 lb ft) 100 N·m (73.8 lb ft) 131 N·m (96.6 lb ft) 131 N·m (96.6 lb ft) 131 N·m (96.6 lb ft) 178 N·m (131.3 lb ft) 210 N·m (154.9 lb ft) INTRODUCTION Torques for four-bolt flange connections (Metric class 10.9) Bolt Length 13 mm (0.5 in) 19 mm (0.75 in) 25 mm (1.0 in) Bolt (SAE Code 61) M8x1.25 M10x1.5 M10x1.5 Torque (SAE Code 61) 34 N·m (25.1 lb ft) 74 N·m (54.6 lb ft) 74 N·m (54.6 lb ft) Bolt (SAE Code 62) M8x1.25 M10x1.5 M12x1.75 M12x1.75 32 mm (1.25 in) 74 N·m (54.6 lb ft) M10x1.5 M14x1.5 M12x1.75 M16x2 38 mm (1.5 in) 137 N·m (101.0 lb ft) M12x1.75 M20x2.5 51 mm (2.0 in) 137 N·m (101.0 lb ft) M12x1.75 M24x3 64 mm (2.5 in) 137 N·m (101.0 lb ft) M16x2 M30x3.5 76 mm (3.0 in) 310 N·m (228.6 lb ft) — M16x2 89 mm (3.5 in) 310 N·m (228.6 lb ft) — M16x2 102 mm (4.0 in) 310 N·m (228.6 lb ft) — M16x2 127 mm (5.0 in) 310 N·m (228.6 lb ft) NOTE: Final torque tolerance +/– 10% of the given torque specification. Torque (SAE Code 62) 34 N·m (25.1 lb ft) 74 N·m (54.6 lb ft) 137 N·m (101.0 lb ft) 137 N·m (101.0 lb ft) 189 N·m (139.4 lb ft) 310 N·m (228.6 lb ft) 575 N·m (424.1 lb ft) 575 N·m (424.1 lb ft) 680 N·m (501.5 lb ft) — — — Torques for four-bolt flange connections (Metric class 8.8) Bolt Length 13 mm (0.5 in) 19 mm (0.75 in) 25 mm (1.0 in) Bolt (SAE Code 61) M8x1.25 M10x1.5 M10x1.5 Torque (SAE Code 61) 29 N·m (21.4 lb ft) 57 N·m (42.0 lb ft) 57 N·m (42.0 lb ft) Bolt (SAE Code 62) M8x1.25 M10x1.5 M12x1.75 M12x1.75 32 mm (1.25 in) 57 N·m (42.0 lb ft) M10x1.5 M14x1.5 M12x1.75 M16x2 38 mm (1.5 in) 100 N·m (73.8 lb ft) M12x1.75 M20x2.5 51 mm (2.0 in) 100 N·m (73.8 lb ft) M12x1.75 M24x3 64 mm (2.5 in) 100 N·m (73.8 lb ft) M16x2 M30x3.5 76 mm (3.0 in) 250 N·m (184.4 lb ft) — M16x2 89 mm (3.5 in) 250 N·m (184.4 lb ft) — M16x2 102 mm (4.0 in) 250 N·m (184.4 lb ft) — M16x2 127 mm (5.0 in) 250 N·m (184.4 lb ft) NOTE: Final torque tolerance +/– 10% of the given torque specification. 48194558 20/10/2017 54 Torque (SAE Code 62) 29 N·m (21.4 lb ft) 57 N·m (42.0 lb ft) 100 N·m (73.8 lb ft) 100 N·m (73.8 lb ft) 160 N·m (118.0 lb ft) 250 N·m (184.4 lb ft) 500 N·m (368.8 lb ft) 575 N·m (424.1 lb ft) 680 N·m (501.5 lb ft) — — — INTRODUCTION Torques for four-bolt flange connections (Inch grade 8) Bolt Bolt Torque Bolt Length (SAE Code 61) (SAE Code 61) (SAE Code 62) 13 mm (0.5 in) 5/16–18 34 N·m (25.1 lb ft) 5/16–18 19 mm (0.75 in) 3/8-16 63 N·m (46.5 lb ft) 3/8-16 25 mm (1.0 in) 3/8-16 63 N·m (46.5 lb ft) 7/16-14 32 mm (1.25 in) 97 N·m (71.5 lb ft) 1/2-13 7/16-14 38 mm (1.5 in) 1/2-13 158 N·m (116.5 lb ft) 5/8-11 51 mm (2.0 in) 1/2-13 158 N·m (116.5 lb ft) 3/4-10 — 64 mm (2.5 in) 1/2-13 158 N·m (116.5 lb ft) — 76 mm (3.0 in) 5/8-11 310 N·m (228.6 lb ft) — 89 mm (3.5 in) 5/8-11 310 N·m (228.6 lb ft) — 102 mm (4.0 in) 5/8-11 310 N·m (228.6 lb ft) — 127 mm (5.0 in) 5/8-11 310 N·m (228.6 lb ft) NOTE: Final torque tolerance +/– 10% of the given torque specification. 48194558 20/10/2017 55 Torque (SAE Code 62) 34 N·m (25.1 lb ft) 63 N·m (46.5 lb ft) 97 N·m (71.5 lb ft) 158 N·m (116.5 lb ft) 310 N·m (228.6 lb ft) 473 N·m (348.9 lb ft) — — — — — INTRODUCTION Tapered thread connection tightening BSPT Thread size 1/8–28 1/4–19 3/8–19 1/2–14 3/4–14 1–11 1-1/4–11 1-1/2–11 2–11 NPTF Thread size 1/8–27 1/4–18 3/8–18 1/2–14 3/4–14 1–11-1/2 1-1/4–11-1/2 1-1/2–11-1/2 2–11-1/2 Turns From Finger Tight (TFFT) 2 to 3 full turns 2 to 3 full turns 2 to 3 full turns 2 to 3 full turns 2 to 3 full turns 1-1/2 to 2-1/2 full turns 1-1/2 to 2-1/2 full turns 1-1/2 to 2-1/2 full turns 1-1/2 to 2-1/2 full turns Torques for Banjo-bolt connectors (copper washer style) Metric bolt thread Hex size M8x1.25 13 mm (0.5 in) M10x1.25 17 mm (0.67 in) M12x1.5 17 mm (0.67 in) 19 mm (0.75 in) M14x1.5 M16x1.5 22 mm (0.9 in) M18x1.5 24 mm (0.9 in) M20x1.5 27 mm (1.1 in) M22x1.5 32 mm (1.3 in) M24x1.5 32 mm (1.3 in) NOTE: Final torque tolerance +/– 10% of the given torque specification. Torque 13 N·m (9.6 lb ft) 16 N·m (11.8 lb ft) 40 N·m (29.5 lb ft) 45 N·m (33.2 lb ft) 48 N·m (35.4 lb ft) 50 N·m (36.9 lb ft) 73 N·m (53.8 lb ft) 73 N·m (53.8 lb ft) 73 N·m (53.8 lb ft) Torques for 37° Flare hose connectors (JIC) SAE UN/UNF Tube OD Dash size Thread size 3.18 mm (0.125 in) 1/8 2 5/16–24 4.76 mm (0.187 in) 3/16 3 3/8–24 6.35 mm (0.25 in) 1/4 4 7/16–20 7.94 mm (0.313 in) 5/16 5 1/2–20 9.52 mm (0.375 in) 3/8 6 9/16–18 12.7 mm (0.5 in) 1/2 8 3/4–16 15.88 mm (0.625 in) 5/8 10 7/8–14 19.05 mm (0.75 in) 3/4 12 1-1/16–12 22.22 mm (0.875 in) 7/8 14 1-3/16–12 25.4 mm (1.0 in) 1 16 1-5/16–12 31.75 mm (1.25 in) 1-1/4 20 1-5/8–12 38.1 mm (1.5 in) 1-1/2 24 1-7/8–12 50.8 mm (2.0 in) 2 32 2-1/2–12 NOTE: Final torque tolerance +/– 10% of the given torque specification. Swivel nut torque 8.25 N·m (6.1 lb ft) 11.5 N·m (8.5 lb ft) 15.5 N·m (11.4 lb ft) 20 N·m (14.8 lb ft) 25 N·m (18.4 lb ft) 52 N·m (38.4 lb ft) 81 N·m (59.7 lb ft) 112 N·m (82.6 lb ft) 133 N·m (98.1 lb ft) 155 N·m (114.3 lb ft) 180 N·m (132.8 lb ft) 225 N·m (166.0 lb ft) 348 N·m (256.7 lb ft) Torques for 30° Flare and 60° Cone hose connectors Nominal size Hex BSPP Thread size 17.0 mm (0.7 in) 5, 6, 6.3 G 1/4 19.0 mm (0.7 in) 8, 9, 10 G 3/8 22.0 mm (0.9 in) 12, 12.54 G 1/2 30.0 mm (1.2 in) 15, 16, 19 G 3/4 36.0 mm (1.4 in) 25 G1 46.0 mm (1.8 in) 31.5, 32 G 1-1/4 50.0 mm (2.0 in) 38 G 1-1/2 65.0 mm (2.6 in) 50, 51 G2 NOTE: Final torque tolerance +/– 10% of the given torque specification. 48194558 20/10/2017 56 Swivel nut torque 25 N·m (18.4 lb ft) 34 N·m (25.1 lb ft) 64 N·m (47.2 lb ft) 132 N·m (97.4 lb ft) 196 N·m (144.6 lb ft) 225 N·m (166.0 lb ft) 255 N·m (188.1 lb ft) 316 N·m (233.1 lb ft) INTRODUCTION Installation of adjustable O-Ring Bosses (ORB) connectors Adjustable port connectors are commonly found on shaped connectors, which allow for orientation of the connection. Adjustable port connectors utilize a locknut and back-up washer. NOTICE: Teflon coated O-rings do not require lubrication. For connections which are made into aluminum manifolds or with stainless steel connectors, it may be required to apply a lubricant to prevent galling. 1. Remove protective connector caps only immediately prior to assembly. 2. Inspect the components to ensure that the male and female port threads and sealing surfaces are free of burrs, nicks, and scratches, or any foreign material. Do not use if impurities are found. 3. Make sure the washer (2) is on the fitting before the O-ring (1). 4. Back off the lock nut as far as possible. Make sure that the back-up washer is not loose and it is as far up on the connector as possible. 5. Screw the connector into the port until the back-up washer (2) or the retaining ring contacts the face of the port (3). Light wrenching may be necessary. 6. Unscrew the connector until you achieve the correct angle of the connector. Do not unscrew the connector more than one full turn. NOTICE: Do not over tighten the connector you may damage the washer and increase the possibility of a leak to occur. 7. Using two wrenches, hold the position of the connector and tighten the locknut to the proper torque value. See the torque tables for the proper torque value. NOTICE: Make sure that the O-ring is not pinched and that the washer is seated flat on the face of the port. Do not over tighten and distort the back-up washer. 48194558 20/10/2017 57 23085659 1 INTRODUCTION Installation of non-adjustable O-Ring Bosses (ORB) connectors Non-adjustable port connectors are commonly found on straight connectors, which do not require the installer to adjust the orientation of the connection. NOTICE: Teflon coated O-rings do not require lubrication. For connections which are made into aluminum manifolds or with stainless steel connectors, it may be required to apply a lubricant to prevent galling. 1. Remove protective connector caps only immediately prior to assembly. 2. Inspect the components to ensure that the male and female port threads and sealing surfaces are free of burrs, nicks, and scratches, or any foreign material. Do not use if impurities are found. 3. Install the connector by hand. 4. Tighten to the proper torque. See the torque tables for the proper torque value. 48194558 20/10/2017 58 RAIL15TLB0538AA 2 INTRODUCTION Installation of tapered thread connectors 1. Remove protective connector caps only immediately prior to assembly. NOTICE: Pre-applied sealants, such as LOCTITE® 503™ VIBRA-SEAL® and/or powdered PTFE are the preferred sealants for tapered thread connectors. Non-preferred sealant types include PTFE tape, paste sealants, and anaerobic liquids. PTFE tape and paste sealants may contribute to hydraulic system contamination. 2. Inspect the components to ensure that the male and female port threads and sealing surfaces are free of burrs, nicks, and scratches, or any foreign material. Do not use if impurities are found. 3. Apply the sealant/lubricant to the male pipe threads, if not pre-applied. The first one or two threads should not have sealant applied to them to avoid system contamination. NOTICE: If you require a specific orientation of a shaped connector, take into consideration that final position before you proceed with the next steps. Never back off (loosen) tapered thread connectors to achieve alignment you will increase the possibility of leaks. 4. Screw the connector into the port to the finger tight position. 5. Use a wrench to tighten the connector. See the torque table for the proper number of Turns From Finger Tight (TFFT). NOTE: Normally, the total number of threads engaged should be between 3.5 and 6. If more than 6 threads are engaged, this may indicated an over-tightened connection. If fewer than 3.5 threads are engaged, this may indicate an under-tightened connection. For an over-tightened connection, check both threads and replace the part which has out-of-tolerance threads. If the connection is under-tightened, it is acceptable to tighten it further, but no more than one full turn. 48194558 20/10/2017 59 RAIL15TLB0539AA 3 INTRODUCTION Installation of flange connectors Flange connections typically have four bolts, although some flange connections may have more or fewer. The flange connector consists of four main components: • A body (flange head) • An O-ring • One “captive” or two “split” flange clamps • Bolts and washers 1. Remove protective connector caps only immediately prior to assembly. 2. Inspect the components to ensure that the male and female port threads and sealing surfaces are free of burrs, nicks, and scratches, or any foreign material. Do not use if impurities are found. 3. Place the O-ring in the groove, the groove will be either on the port side or the flange side. 4. Assemble the flange head and the clamps. 5. Position and hold the flange assembly over the port. 6. Finger tighten the bolt hardware evenly and in a crossing pattern. 7. Tighten the bolt hardware to 60% of the torque value. Use the same crossing pattern. See the torque tables for the proper torque value. RAIL15TLB0611BA NOTE: For bolt hardware that is not Metric Class 8.8 and 10.9 or Inch Grade 8 see the “Torque - Minimum tightening torques for normal assembly” Torque Minimum tightening torques for normal assembly () . 8. Tighten the bolt hardware 1 and 2 to 100% of the torque value. 9. Tighten the bolt hardware 3 and 4 to 100% of the torque value. 48194558 20/10/2017 60 4 INTRODUCTION Installation of O-Ring Face Seal (ORFS) connections 1. Remove protective connector caps only immediately prior to assembly. 2. Inspect the components to ensure that the male and female threads and sealing surfaces are free of burrs, nicks, and scratches, or any foreign material. Do not use if impurities are found. 3. Check that the seal is properly installed in the groove on the male connector. If the seal is not pre-installed on the connector body, it must be installed using an assembly tool: A. Position the O-ring inside the assembly tool, against the plunger. B. Position the tool over the ORFS male end until it is against the bottom of the tool. C. Push the plunger of the tool until the O-ring is fully seated into the groove on the connector. 4. Place the face of the female connector against the face and O-ring of the male connector. 5. Thread the nut completely onto the male connector by hand. 6. Complete steps 1 through 5 for both ends of the hose or tube before continuing. 7. Hand-tighten any clamps that hold the position of the hose or tube. 8. Tighten the ORFS connection to the proper torque value. See the torque tables for the proper torque value. 9. Complete tightening of any clamps that hold the hose or tube only after both end fittings have been fully tightened. 48194558 20/10/2017 61 50011183 5 INTRODUCTION Installation of Flare-less Bite type and Flared connections 1. Remove protective connector caps only immediately prior to assembly. 2. Inspect the components to ensure that the male and female threads and sealing surfaces are free of burrs, nicks, and scratches, or any foreign material. Do not use if impurities are found. 3. Place the face of the female connector against the face and O-ring of the male connector. 4. Thread the nut completely onto the male connector by hand. 5. Complete steps 1 through 5 for both ends of the hose or tube before continuing. 6. Hand-tighten any clamps that hold the position of the hose or tube. 7. Tighten the connection to the proper torque value. See the torque tables for the proper torque value. 8. Complete tightening of any clamps that hold the hose or tube only after both end fittings have been fully tightened. 48194558 20/10/2017 62 RAIL15TLB0541AA 6 INTRODUCTION Basic instructions - Snap-to-Connect (STC®) hydraulic connectors WARNING Escaping fluid! Relieve all pressure before you disconnect fluid lines or perform work on the hydraulic system. Make sure that all components are in good condition and that all connections are secure before you pressurize the system. DO NOT use your hand to check for leaks. Use a piece of cardboard or paper. Failure to comply could result in death or serious injury. W1530A NOTE: Depending on the date of manufacture, your Tractor Loader Backhoes (TLB) hydraulic and steering systems may have STC® connectors that attach to system components. Not all connectors in these systems will be STC® connectors. STC® connectors do not require tightening or a torque specification but will require the use of a tool to disconnect. STC® disconnect tool storage location The tool (1) is mounted to the right-hand chassis upright inside the engine compartment. RAIL17TLB0498BA 1 RAIL17TLB0464AA 2 RAIL17TLB0020AA 3 STC® assembly action The male connector (D) inserts into the female connector (A). The male shoulder (C) spreads the latch ring (B) open. 48194558 20/10/2017 63 INTRODUCTION When the latch ring (A) is in its open position, the male shoulder (B) can slide past the latch ring (A). RAIL17TLB0019AA 4 RAIL17TLB0018AA 5 RAIL17TLB0021AA 6 The male (E) and female (A) connectors are locked into place. As fluid pressure (F) is applied, the latch ring (C) is wedged between the male shoulder (B) and the female angle (D). Connection of STC® connectors • Do not use the rubber sleeve as leverage to push the male half into the female half of the STC® connection. • Do not hold sleeve during assembly. • If the red indication ring (1) is visible after the connection attempt repeat the connection procedure. 48194558 20/10/2017 64 INTRODUCTION Assembly method and verification: 1. Align the STC® fitting on the hose assembly with the STC® connector. 2. Push the hose fitting into the mating connector until you feel a definite snap and a solid stop. NOTE: Be sure that the direction of pull is parallel to the axis of the STC® connection. 3. Verify that the STC® connection has been made successfully by pulling on the connection to make sure that the male connector has been properly inserted into female connector. 48194558 20/10/2017 65 RAIL17TLB0015AA 7 RAIL17TLB0014AA 8 RAIL17TLB0013AA 9 INTRODUCTION STC® disassembly action NOTICE: Do not use the disconnect tool to pry on the parts. Prying can result in damage. Insert the tool straight into the connection. The proper connection and disconnection of STC® parts is outlined later in this section. 1. Release pressure from the hydraulic system prior to disconnecting components. 2. Some fluid may still be in the system. Minimize fluid loss by draining the fluid from system components prior to disconnection. RAIL17TLB0465AA 10 RAIL17TLB0465AA 11 RAIL17TLB0467AA 12 RAIL17TLB0016AA 13 3. Prior to disconnection, clean the area around the fittings with a clean cloth, Or using an airgun to blow dirt and debris from the release sleeve area. 4. To help avoid the release sleeve from tearing, create an (for the release sleeve) insertion gap by moving the sleeve in the release direction. This can be done either by hand or by using a single prong of the release tool. 5. As the STC® tool (1) is inserted behind the release sleeve (2), the steel insert pushes the latching ring forward into a groove in the female half I.D., allowing the two halves to be pulled apart. The thickness of the tool moves the sleeve forward far enough to make the disconnection, so prying sideways with the tool is unnecessary Seal replacement instructions inspection • Inspect mating STC® fittings to ensure they are in good condition, clean and free of contaminants, nicks, scratches, flat spots, etc. • Check the Latch Ring (C) to ensure that it is in proper position in the female STC® connector prior to installation or connection. • Check the O-Ring (A) to ensure it is not cut or otherwise damaged prior to installation or connection. • Check the Back-Up Ring (B) to ensure it is not damaged. Verify that it is at the front of the O-Ring groove prior to connection the fitting. • If any damage is detected on either of the O-Ring, Back-Up Ring or Latch Ring, replace them by following these procedures: 1. Carefully remove O-Ring (A) and Back-Up Ring (B) with an O-Ring pick with out damaging the interior surfaces of the fitting. 2. Inspect the interior surfaces and grooves of the fitting and ensure that they are free of foreign material or nicks, scratches, dents, etc. 3. If undamaged, clean the fitting and install the Back-Up Ring (B) at the front of the O-Ring groove. 48194558 20/10/2017 66 INTRODUCTION 4. Install the new O-Ring (A) in the groove behind the Back-Up Ring (B) and inspect to ensure that the O-Ring and Back-Up ring are secure in the groove. Lubricate the O-Ring with clean hydraulic fluid CASE AKCELA NEXPLORE™ FLUID. 5. If the Latch Ring (C) is damaged, carefully remove the Latch Ring without damaging the interior surfaces of the connector. 6. Carefully insert the Latch Ring in the Latch Ring groove. The new Latch Ring should be able to rotate in the groove. 7. Inspect and reinstall the connector. Follow the installation/connection steps for installation. 48194558 20/10/2017 67 INTRODUCTION Abbreviation Measurements Typical applications Metric unit Name Imperial unit Name Symbol Symbol Area (Land area) mm² acre square foot square inch square inch ac ft² in² in² ampere volt microfarad ohm A V µF Ω ampere volt microfarad ohm A V µF Ω kilonewton newton kN N pound pound lb lb newton per meter N/m pound per foot pound per inch lb/ft lb/in MHz kHz Hz megahertz kilohertz hertz MHz kHz Hz r/min rpm revolution per minute r/min ª rpm kilometer meter centimeter millimeter micrometer km m cm mm µm mile foot inch inch mi ft in in kilogram gram milligram kg g mg pound ounce lb oz kilowatt watt kW W horsepower Btu per hour Btu per minute Hp Btu/hr Btu/min Pressure or stress (Force per area) kilopascal kPa pascal megapascal Pa MPa pound per square inch psi inHg inch of mercury inch of water inH2O pound per square inch psi hectare square meter ha m² square millimeter Electricity Force Force per length Frequency megahertz kilohertz hertz Frequency − Rotational revolution per minute Length Mass Power 48194558 20/10/2017 68 INTRODUCTION Typical applications Metric unit Name Imperial unit Name Symbol Temperature (other than Thermodynamic) degrees Fahrenheit degrees Celsius °C Time hour h hour minute min minute s second second Torque (includes Bending moment, Moment of force, and Moment of a couple) newton meter Nm pound foot pound foot Velocity kilometer per hour mile per hour km/h meter per second m/s foot per second millimeter per second mm/s inch per second meter per minute m/min foot per minute Volume (includes Capacity) cubic meter cubic yard mm³ liter liter l l cubic inch US gallon UK gallon US quart UK quart fluid ounce milliliter ml Volume per time (includes Discharge and Flow rate) cubic meter per m³/min minute liter per minute l/min milliliter per minute ml/min Sound power level and Sound pressure level decibel dB Symbol °F h min s lb ft lb in mph ft/s in/s ft/min yd³ cu yd in³ US gal UK gal US qt UK qt fl oz cubic foot per minute ft³/min US gallon per minute US gal/min UK gallon per minute UK gal/min decibel 48194558 20/10/2017 69 dB INTRODUCTION Capacities and fluids - 580N (factory fill) 580N Four-Wheel Drive (4WD) Tier 4B (final) [NHC740665 - ] 580N Two-Wheel Drive (2WD) Tier 4B (final) [NHC740665 - ] NOTE: Machines with the optional Severe Cold Weather Package (SCWP) use the SCWP recommended fluids. Your machine will have a decal that indicates that the machine is equipped with the SCWP option. The decal is on the left-hand side of the engine near the maintenance decal. Engine crank case Standard specification (factory fill): SCWP specification (factory fill): Capacity: With filter change CASE AKCELA UNITEK NO. 1™ SBL CJ-4 SAE 10W-40( API CJ-4) CASE AKCELA UNITEK NO. 1™ SSL CJ-4 SAE 0W-40 8.0 L (8.5 US qt) Fuel tank Standard specification (factory fill): SCWP specification (factory fill): Capacity: ASTM D975 GRADE NO. 2-D S15 (No. 2 diesel) Winter diesel fuel blend with a diesel fuel additive 132 L (35 US gal) NOTE: Contact your CASE CONSTRUCTION dealer for assistance and availability of winter diesel fuel blends in your area. Follow the directions on the manufactures label of the cold weather diesel fuel additive for recommended use. Diesel Exhaust Fluid (DEF)/AdBlue® tank Standard and SCWP specification (factory fill): Capacity: DEF/ADBLUE® 13.5 L (3.6 US gal) Cooling system Standard and SCWP specification (factory fill): CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT ( 50% concentrate and 50% distilled water) Without heater With heater 17.3 L (18.3 US qt) 18.0 L (19.0 US qt) Hydraulic system Standard specification (factory fill): SCWP specification (factory fill): Capacity: Total system Total system with Extendahoe Reservoir with filter change Reservoir without filter change CASE AKCELA NEXPLORE™ FLUID CASE AKCELA HY-TRAN® ULTRACTION SSL 105.0 L (111.0 US qt) 110.7 L (117.0 US qt) 52.4 L (55.0 US qt) 50.5 L (53.4 US qt) NOTE: CASE AKCELA HY-TRAN® ULTRACTION is an acceptable alternative to CASE AKCELA NEXPLORE™ FLUID. 48194558 20/10/2017 70 INTRODUCTION Transmission Standard specification (factory fill): SCWP specification (factory fill): Manual (powershuttle) Total system Refill (with or without filter change) CASE AKCELA NEXPLORE™ FLUID CASE AKCELA HY-TRAN® ULTRACTION SSL Two wheel drive 17.0 l (18 US qt) 10.5 l (11 US qt) Four wheel drive 19.4 l (21 US qt) 13.0 l (14 US qt) Powershift S-type Two wheel drive Four wheel drive Total system 21.7 l (22.9 US qt) 20.7 l (21.9 US qt) Refill (with or without filter change) 15.3 l (16.2 US qt) 14.3 l (15.1 US qt) NOTE: The master brake cylinder receives fluid from the transmission. NOTE: CASE AKCELA HY-TRAN® ULTRACTION is an acceptable alternative to CASE AKCELA NEXPLORE™ FLUID. Front drive axle - Four-Wheel drive (4WD) – Standard duty Standard and SCWP specification (factory fill): Capacity: Differential Each planetary hub TUTELA TRANSAXLE FLUID SAE 80W-140 7.7 L (8.1 US qt) 0.5 L (0.5 US qt) Front drive axle - Four-Wheel drive (4WD) – Heavy duty (12.5/80 x 18 tire only) Standard and SCWP specification (factory fill): Capacity: Differential Each planetary hub TUTELA TRANSAXLE FLUID SAE 80W-140 8.6 L (9.1 US qt) 1.0 L (1.1 US qt) Rear axle (differential and hubs) Standard and SCWP specification (factory fill): Capacity: TUTELA TRANSAXLE FLUID SAE 80W-140 13.6 L (14.4 US qt) 48194558 20/10/2017 71 INTRODUCTION Capacities and fluids - 580SN (factory fill) 580SN Four-Wheel Drive (4WD) Tier 4B (final) [NHC743044 - ] 580SN Two-Wheel Drive (2WD) Tier 4B (final) [NHC743044 - ] NOTE: Machines with the optional Severe Cold Weather Package (SCWP) use the SCWP recommended fluids. Your machine will have a decal that indicates that the machine is equipped with the SCWP option. The decal is on the left-hand side of the engine near the maintenance decal. Engine crank case Standard specification (factory fill): SCWP specification (factory fill): Capacity: With filter change CASE AKCELA UNITEK NO. 1™ SBL CJ-4 SAE 10W-40( API CJ-4) CASE AKCELA UNITEK NO. 1™ SSL CJ-4 SAE 0W-40 8.0 L (8.5 US qt) Fuel tank Standard specification (factory fill): SCWP specification (factory fill): Capacity: ASTM D975 GRADE NO. 2-D S15 (No. 2 diesel) Winter diesel fuel blend with a diesel fuel additive 132 L (35 US gal) NOTE: Contact your CASE CONSTRUCTION dealer for assistance and availability of winter diesel fuel blends in your area. Follow the directions on the manufactures label of the cold weather diesel fuel additive for recommended use. Diesel Exhaust Fluid (DEF)/AdBlue® tank Standard and SCWP specification (factory fill): Capacity: DEF/ADBLUE® 13.5 L (3.6 US gal) Cooling system Standard and SCWP specification (factory fill): CASE AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT ( 50% concentrate and 50% distilled water) Without heater With heater 17.3 L (18.3 US qt) 18.0 L (19.0 US qt) Hydraulic system Standard specification (factory fill): SCWP specification (factory fill): Capacity: Total system Total system with Extendahoe Reservoir with filter change Reservoir without filter change CASE AKCELA NEXPLORE™ FLUID CASE AKCELA HY-TRAN® ULTRACTION SSL 117.9 L (124.6 US qt) 123.6 L (130.6 US qt) 52.4 L (55.0 US qt) 50.5 L (53.4 US qt) NOTE: CASE AKCELA HY-TRAN® ULTRACTION is an acceptable alternative to CASE AKCELA NEXPLORE™ FLUID. 48194558 20/10/2017 72 INTRODUCTION Transmission Standard specification (factory fill): SCWP specification (factory fill): Manual (powershuttle) Total system Refill (with or without filter change) CASE AKCELA NEXPLORE™ FLUID CASE AKCELA HY-TRAN® ULTRACTION SSL Two wheel drive 17.0 l (18 US qt) 10.5 l (11 US qt) Four wheel drive 19.4 l (21 US qt) 13.0 l (14 US qt) Two wheel drive 21.7 l (22.9 US qt) 15.3 l (16.2 US qt) Four wheel drive 20.7 l (21.9 US qt) 14.3 l (15.1 US qt) Powershift S-type Total system Refill (with or without filter change) Powershift H-type Four wheel drive only Total system 18.0 L (19.0 US qt) Refill (with or without filter change) 11.4 L (12.0 US qt) NOTE: The master brake cylinder receives fluid from the transmission. NOTE: CASE AKCELA HY-TRAN® ULTRACTION is an acceptable alternative to CASE AKCELA NEXPLORE™ FLUID. Front drive axle - Four-Wheel drive (4WD) - Standard duty Standard and SCWP specification (factory fill): Capacity: Differential Each planetary hub TUTELA TRANSAXLE FLUID SAE 80W-140 7.7 L (8.1 US qt) 0.5 L (0.5 US qt) Front drive axle - Four-Wheel drive (4WD) – Heavy duty (12.5/80 x 18 tire only) Standard and SCWP specification (factory fill): Capacity: Differential Each planetary hub TUTELA TRANSAXLE FLUID SAE 80W-140 8.6 L (9.1 US qt) 1.0 L (1.1 US qt) Rear axle (differential and hubs) Standard and SCWP specification (factory fill): Capacity: TUTELA TRANSAXLE FLUID SAE 80W-140 13.6 L (14.4 US qt) 48194558 20/10/2017 73 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com ">

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Key features
- Four-wheel drive for superior traction
- Spacious cab with plenty of legroom and headroom
- Wide range of attachments for customization
- Powered rear axle for increased pulling power
- Hydraulic service brakes for smooth and reliable stopping power
- Parking brake or parking lock for added safety
- Selective Catalytic Reduction (SCR) exhaust treatment for reduced emissions
Frequently asked questions
The 590SN has a more powerful engine and a larger fuel tank than the 580N.
Yes, the 580N can be used with a wide range of attachments, including buckets, forks, and backhoes.
The 580N requires regular maintenance, including oil changes, filter changes, and inspections. Please refer to your owner's manual for specific maintenance intervals.