User manual M3

User manual M3
User manual M3
Direct current / direct voltage signals 0/4-20 mA, 0-10 VDC
Technical features:
• red display of -19999…99999 digits (optional: green, orange or blue display)
• minimal installation depth: 90 mm without plug-in screw terminal
• min/max-memory
• 30 additional adjustable supporting points
• display flashing at threshold value exceedance / threshold value undercut
• navigation keys for triggering of Hold, Tara
• permanent min/max-value recording
• volume metering (Totaliser)
• mathematic functions like reciprocal value, square root, squaring or rounding
• setpoint generator
• sliding average determination
• brightness control
• programming interlock via access code
• protection class IP65 at the front side
• plug-in screw terminal
• optional: 2 PhotoMos outputs
• optional: sensor supply or analog output
• optional: galvanic isolated digital input
• accessories: PC-based configuration-kit PM-TOOL with CD & USB-adapter for devices without
keypad and for a simple adjustment of standard devices
M3_71GB.pdf update: 24.03.2015
48x24
Identification
STANDARD-TYPES
ORDERING NUMBER
Direct current, direct voltage
Housing size: 48x24 mm
M3-7VR5A.0001.S70BD
M3-7VR5A.0001.770BD
Options – breakdown of order code:
M 3- 7 V R 5 B. 0 0 0 1. 7 7 0 B D
Standard type M-line
Installation depth
120 mm
Dimension
D physical unit
3
incl. plug-in terminal
Version
B B
Housing size
48x24x90 mm (BxHxD)
7
Display type
V, A
V
Display colour
Blue
Green
Red
Orange
B
G
R
Y
Supply voltage
7 24 VDC galv. isolated
S 100-240 VAC
Number of digits
5-digit
5
Measuring input
1 Direct current, direct voltage
Digit height
10 mm
A
Digitalinput
without
1 digital input
0
I
Switching points
0 no switching point
2 2 P hotoMos outputs
Schutzart
1 without keypad, operation via PM-TOOL
7 IP65 / plug-in terminal
Analog output
0 without
X 0-10 VDC, 0/4-20 mA
Sensor supply
0 without
2 10 V D C / 20 mA (inc l. digita l input)
3 24 V D C / 50 mA (inc l. digita l input)
Please state physical unit by order, e.g m/min
Contents
1.
Brief description
2
2.
Assembly
3
3.
Electrical connection
4
4.
Functions and operation description
6
4.1. Programming software PM-TOOL
7
Setting up the device
8
5.1. Switching on
8
5.2. Standard parameterisation (flat operation level)
8
5.
Value assigment for triggering of the signal input
5.3. Programming interlock „RUN“
11
Activation/deactivation of the programming interlock or change into the professional level
respectively back into the flat operation level
5.4. Extended parameterisation (professional operation level)
5.4.1. Signal input parameter „INP“
12
12
Value assigment for triggering of the signal input incl. linearisation
5.4.2. General device parameter „FCT“
15
Superior device functions like Hold, Tara, min/max-permanent, setpoint function respectively
nominal value function, average determination, brightness control, as well as the control of the
digital input and the keyboard configuration
5.4.3. Safety parameter „COD“
19
Assignment of user and master code for locking or access to certain
parameters like e.g. analog output and alarms, etc.
5.4.4. Analog output parameter „Out“
20
Analog output functions
5.4.5. Relay functions „rel“
22
Parameter for the definition of the setpoints
5.4.6. Alarm parameter „AL1…AL4“
24
Activator and dependencies of the alarms
5.4.7. Totaliser (Volume metering) „tot“
26
Parameter for calculation of the sum function
6.
Reset to factory settings
27
Reset of the parameter to the factory default settings
7.
Alarms / Relays
28
Function principle of the switching outputs
8.
Sensor alignment
29
Function diagram for sensors with existing trimming resistor
9.
Technical data
30
10.
Safety advices
32
11.
Error elimination
33
1
1. Brief description
1. Brief description
The panel meter M3-71 is a 5-digit device for direct current/direct voltage signals and a visual threshold
value monitoring via the display. The configuration happens via four front keys or via the optional PC
software PM-TOOL. An integrated programming interlock prevents unrequested changes of the parameters
and can be unlocked again by an individual code. Optional the following functions are available: a supply for
the sensor, a digital input for triggering of Hold (Tara) or an analog output for further processing in the
equipment.
By use of the two optional galvanic isolated setpoints, free adjustable threshold values can be controlled and
reported to a superior master display.The electrical connection is carried out on the back side via plug-in
terminals.
Selectable functions like e.g. the request of the min/max-value, an average determination of the measuring
signals, a nominal preset respectively setpoint preset, a direct change of threshold value in operation mode
and additional measuring supporting points for linearisation complete the modern device concept.
2
2. Assembly
2. Assembly
Please read the Safety advices on page 32 before installation and keep this user manual for future reference.
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1.
2.
3.
After removing the fixing elements, insert the device.
Check the seal to make sure it fits securely.
Click the fixing elements back into place and tighten the clamping screws by hand. Then use a
screwdriver to tighten them another half a turn.
CAUTION! The torque should not exceed 0.1 Nm!
Change signs of the physical unit before assembly via a channel at the side of the front! The change
can only be done from the outside before assembly!
3
3. Electrical connection
3. Electrical connection
Type M3-7VR5A.0001.S70BD
supply of 100-240 VAC
Type M3-7VR5A.0001.770BD
supply of 24 VDC
Connection examples
Below you find three connection examples, which demonstrate some practical applications for
devices with voltage or current input, without sensor supply:
4
3. Electrical connection
M3 devices
With current respectively voltage input in combination with a 24 VDC sensor supply.
5
4. Function and operation description
4. Function and operation description
Operation
The operation is divided into three different levels.
Menu level (delivery status)
The menu level is for the standard settings of the device. Only menu items which are sufficient to set the
device into operation are displayed. To get into the professional level, run through the menu level and
parameterise “prof“ under menu item RUN.
Menu group level (complete function volume)
Suited for complex applications as e.g. linkage of alarms, setpoint treatment, totaliser function etc. In this level,
function groups which allow an extended parameterisation of the standard settings are availabe. To leave the
menu group level, run through this level and parameterise „uloc„ under menu item RUN.
Parameterisation level:
Parameter deposited in the menu item can here be parameterised. Functions, that can be changed or
adjusted, are always signalised by a flashing of the display. Settings that are made in the parameterisation
level are confirmed with [P] and thus saved. Pressing the [O]-key („zero-key“) leads to a break-off of the value
input and to a change into the menu level. All adjustments are saved automatically by the device and it
changes into operating mode, if no further key operation is done within the next 10 seconds.
Level
Key
Description
Change to parameterisation level and deposited values.
Menu level
Keys for up and down navigation in the menu level.
Change into operation mode by pushing both navigation keys
at the same time.
To confirm the changes made at the parameterization level.
Parameterisation
level
Adjustment of the value / the setting.
Change into menu level or stop of the value input, by pushing
both navigation keys at the same time.
Change to menu level
Menu group level
Keys for up and down navigation in the menu group level.
Change into operation mode or return into menu level, by
pushing both navigation keys at the same time.
6
4. Function and operation description
Function chart:
4.1 Parameterisation software PM-TOOL:
Included in the delivery of the PM-TOOL are the software on CD and an USB-cable with device adapter.
The connection happens via a 4-pole micromatch-plug on the back side of the device, to the PC-side the
connection happens via an USB plug.
System requirements: PC incl. USB interface
Software: Windows XP, Windows VISTA
With this tool the device configuration can be generated, omitted and safed on the PC. The parameters can
be changed via the easy to handle program surface, whereat the operating mode and the possible selection
options can be preset by the program.
CAUTION!
During parameterisation with connected measuring signal, make sure that the measuring signal has no
mass supply to the programming plug. The programming adapter is galvanic not isolated and directly
connected with the PC. Via polarity of the input signal, a current can discharge via the adapter and destroy
the device as well as other connected components!
7
5. Setting up the device
5. Setting up the device
5.1. Switching on
Once the installation is complete, start the device by applying the voltage supply. Before, check once again
that all electrical connections are correct.
Starting sequence
For 1 second during the switching-on process, the segment test (8 8 8 8 8) is displayed followed by an
indication of the software type and, after that, also for 1 second the software version. After the starting
sequence, the device switches to operation/display mode.
5.2. Standard parameterisation: (Flat operation level)
To parameterize the display, press the [P] key in operating mode for 1 second. The display then changes to
the menu level with the first menu item TYPE.
Menu level
Parameterization level
Selection of the input signal, tYPE:
Default: sens.u
Available are several measuring input options: 0-20 mA, 4-20 mA or 0-10 VDC signals as the
works calibration (without application of the sensor signal) and SEnSU (Voltage) or SEnSA
(Current) as sensor calibration (with applied measuring signal). Confirm the selection with [P]
and the display switches back to menu level.
Setting the end value of the measuring range, END:
Default: 10000
Set the end value from the smallest to the highest digit with [▲] [▼] and confirm each digit with
[P]. A minus sign can only be parameterized on the leftmost digit. After the last digit, the display
switches back to the menu level. If Sens was selected the input option, one can only select
between noca and cal. With noca, only the previously set display value is taken over, and with
cal, the device takes over both the display value and the analog input value.
Setting the start/offset value of the measuring range, offs:
Default: 0
Enter the start/offset value from the smallest to the highest digit [▲] [▼] and confirm each digit
with [P]. After the last digit the display switches back to the menu level. If Sens was selected as
input option, one can only select between noca and cal. With noca, only the previously set
display value is taken over, and with cal, the device takes over both the display value and the
analog input value.
8
5. Setting up the device
Menu level
Parameterization level
Setting the decimal point, dot:
Default: 0
The decimal point on the display can be moved with [▲] [▼] and confirmed with [P]. The
display then switches back to the menu level again.
Setting the display time, SEC:
Default: 1.0
then
The display time is set with [▲] [▼]. The display moves up in increments of 0.1 up to 1 second
and in increments of 1.0 to 10.0 seconds. Confirm the selection by pressing the [P] button. The
display then switches back to the menu level again.
Selection of analog output, Out.rA:
Default: 4-20
Available are 3 output signals: 0-10 VDC, 0-20 mA and 4-20 mA. With this function, the
demanded signal is selected.
Setting up the final value of the analog output, Out.En:
Default: 10000
The final value is adjusted from the smallest digit to the highest digit with [▲] [▼] and digit by
digit confirmed with [P]. A minus sign can only be parameterised on the leftmost digit. After the
last digit, the device changes back into menu level.
Setting up the initial value of the analog output, Out.OF:
Default: 00000
The final value is adjusted from the smallest digit to the highest digit with [▲] [▼] and digit by
digit confirmed with [P]. A minus sign can only be parameterised on the leftmost digit. After the
last digit, the device changes back into menu level.
Threshold values / limits, LI-1:
Default: 2000
This value defines the threshold, that activates/deactivates an alarm.
9
5. Setting up the device
Menu level
Parameterization level
Hysteresis for limit values, HY-1:
Default: 00000
The delayed reaction of the alarm is the difference to the threshold value, which is defined by
the hysteresis.
Function for threshold value undercut / exceedance, Fu-1:
Default: high
A limit value undercut is selected with Louu (for LOW = lower limit value), a limit value
exceedance with High (for HIGH = higher limit value). If e.g. limit value 1 is on a threshold level
of 100 and allocated with function High, an alarm is activated by reaching the threshold level. If
the threshold value was allocated to Low, an alarm will be activated by undercutting the
threshold value, as long as the hysteresis is zero.
Threshold values / limits, LI-2:
Default: 3000
This value defines the threshold, that activates/deactivates an alarm.
Hysteresis for limit values, HY-2:
Default: 00000
The delayed reaction of the alarm is the difference to the threshold value, which is defined by
the hysteresis.
Function for threshold value undercut / exceedance, Fu-2:
Default: high
A limit value undercut is selected with Louu (for LOW = lower limit value), a limit value
exceedance with High (for HIGH = higher limit value). If e.g. limit value 1 is on a threshold level
of 100 and allocated with function High, an alarm is activated by reaching the threshold level. If
the threshold value was allocated to Low, an alarm will be activated by undercutting the
threshold value, as long as the hysteresis is zero.
10
5. Setting up the device
Menu level
Parameterization level
User code (4-digit number-combination, free available), U.CodE:
Default: 0000
If this code was set (>0000), all parameters are locked for the user, if LOC has been selected
before under menu item run. By pressing [P] for 3 seconds in operation mode, the display
shows COde. The U.Code needs to be entered to get to the reduced number of parameter sets.
The code has to be entered befor each parameterisation, until the A.Code (Master code)
releases all parameters again.
Master code (4-digit number-combination, free available), A.CodE:
Default: 1234
All parameters can be released with this code, after LOC has been activated under menu item
run. By pressing [P] for 3 seconds in operation mode, the display shows COde and enables the
user to reach all parameters by entering the A.codE. Under run the parameterisation can be
activated permanently by selecting ULOC or ProF, thus at an anew pushing of [P] in operation
mode, the code needs not to be entered again.
5.3. Programming interlock „RUN“
Activation / deactivation of the programming lock or completion of the standard parameterization with change into menu group level (complete function range), run:
Default: uloc
Choose between the deactivated key lock Uloc (works setting) and the activated key lock Loc, or
the change into the menu group level ProF with the navigation keys [▲] [▼]. Confirm the
selection with [P]. After this, the display confirms the settings with "- - - - -", and automatically
switches to operating mode. If Loc was selected, the keyboard is locked. To get back into the
menu level, press [P] for 3 seconds in operating mode. Now enter the CODE (works setting 1 2 3
4) that appears using [▲] [▼] plus [P] to unlock the keyboard. FAIL appears if the input is
wrong. To parameterize further functions, ProF needs to be set. The device confirms this setting
with „- - - - -„ and changes automatically in operation mode. By pressing [P] for approx. 3
seconds in operation mode, the first menu group InP is shown in the display and thus confirms
the change into the extended parameterisation. It remains activated as long as ULOC or LOC is
entered in menu group RUN.
11
5. Setting up the device
5.4. Extended parameterisation (Professional operation level)
5.4.1. Signal input parameters
Menu group level
Menu level
Menu level
Parameterization level
Selection of the input signal, tYPE:
Default: sens.u
Available are several measuring input options: 0-20 mA, 4-20 mA or 0-10 VDC signals as the
works calibration (without application of the sensor signal) and SEnSU (Voltage) or SEnSA
(Current) as sensor calibration (with applied measuring signal). Confirm the selection with [P]
and the display switches back to menu level.
Setting the end value of the measuring range, END:
Default: 10000
Set the end value from the smallest to the highest digit with [▲] [▼] and confirm each digit with
[P]. A minus sign can only be parameterized on the leftmost digit. After the last digit, the
display switches back to the menu level. If Sens was selected as input option, one can only
select between noca and cal. With noca, only the previously set display value is taken over, and
with cal, the device takes over both the display value and the analog input value.
Setting the start/offset value of the measuring range, offs:
Default: 0
Enter the start/offset value from the smallest to the highest digit [▲] [▼] and confirm each digit
with [P]. After the last digit the display switches back to the menu level. If Sens was selected as
input option, one can only select between noca and cal. With noca, only the previously set
display value is taken over, and with cal, the device takes over both the display value and the
analog input value.
Setting the decimal point, dot:
Default: 0
The decimal point on the display can be moved with [▲] [▼] and confirmed with [P]. The
display then switches back to the menu level again.
12
5. Setting up the device
Menu level
Parameterization level
Setting up the display time, SEC:
Default: 1.0
then
The display time is set with [▲] [▼]. The display moves up in increments of 0.1 up to 1 second
and in increments of 1.0 up to 10.0 seconds. Confirm the selection by pressing the [P] button.
The display then switches back to the menu level again.
Rescaling the measuring input values, EndA:
Default: 10000
With this function, rescale the input value of e.g. 19.5 mA (works setting) without applying a
measuring signal. If sensor calibration has been selected, these parameters are not available.
Rescaling the measuring input values, OFFA:
Default: 0
With this function, rescale the input value of e.g. 3.5 mA (works setting) without applying a
measuring signal. If sensor calibration has been selected, these parameters are not available.
Setting up the tare/offset value, tArA:
Default: 0
The given value is added to the linerarized value. In this way, the characteristic line can be
shifted by the selected amount.
Setting up the balance point, Adj.pt:
Default: 08000
The balance point for the final value can be chosen from the measuring range by Sens.u with
0…10 V or Sens.A with 0…20 mA in %. The preset 80.000% result from the widespread
detuning of the melt pressure sensors.
Setting up the physical unit, UnIt:
Default: no
Choose between the above shown physical units. It will be displayed on the 5th digit of the
display.
13
5. Setting up the device
Menu level
Parameterization level
Number of additional setpoints, SPCt:
Default: 00
30 additional setpoints can be defined to the initial value and final value, so linear sensor
values are not linearised. Only activated setpoint parameters are displayed.
Display values for setpoints, dIS.01 … dIS.30:
Under this parameter setpoints are defined according to their value. At the sensor calibration,
like at final value/offset, one is asked at the end if a calibration shall be activated.
Analog values for setpoints, InP.01 … InP.30:
The setpoints are always set according to the selected input signal. The desired analog values
can be freely parameterised in ascending order.
Device undercut, dI.Und:
Default: -i9999
With this function the device undercut (_ _ _ _ _) can be defined on a definite value. Exception is
input type 4-20 mA, it already shows undercut at a signal <1 mA, so a sensor failure is marked.
Display overflow, dI.OUE:
Default: 99999
With this function the display overflow (
_____
) can be defined on a definite value.
Back to menu group level, rEt:
With [P] the selection is confirmed and the device changes into menu group level „–INP–“.
14
5. Setting up the device
5.4.2. General device parameters
Menu group level
Menu level
Menu level
Parameterization level
Display time, DISEC:
Default: 01.0
then
The display is set up with [▲] [▼]. Thereby it switches until 1 second in increments of 0.1
seconds and until 10.0 seconds in increments of 1.0. With [P] the selection is confirmed and
the device changes into menu level.
Rounding of display values, round:
Default: 00001
This function is for instable display values, where the display value is changed in
increments of 1, 5, 10 or 50. This does not affect the resolution of the optional outputs. With [P]
the selection is confirmed and the device changes into menu level.
Arithmetic, ArItH:
Default: no
Square root
Reciprocal
value
Square
With this function the calculated value, not the measuring value, is shown in the display. With
no, no calulation is deposited. With [P] the selection is confirmed and the device changes into
menu level.
Sliding average determination, AVG:
Default: 10
Under this menu item, the number of measurements that need to be averaged are preset. The
averaging time results from the product of measuring time SEC and the averaged measurements
AVG. With selection of AVG in menu level DISPL the result is shown in the display and evaluated
when entered in the alarm AL1-Al4 or the analog output Outpt.
Zero point slowdown, ZErO:
Default: 00
At the zero point slowdown, a value range around the zero point can be preset, so the display
shows a zero. If e.g. 10 is set, the display would show a zero in the value range from
-10 to +10; below continue with -11 and beyond with +11. The maximum adjustable range of
value is 99.
15
5. Setting up the device
Menu level
Parameterisation level
Solid contstant value, const:
Default: 0
The constant value can be evaluated like the current measurand via the alarms or the analog
output. The decimal place cannot be changed for this value and is taken over from the current
measurand. So, with this value a setpoint generator can be realised via the analog output.
Furthermore it can be used as calculated difference. At this the constant value needs to be
subtracted from the current measurand and the difference is evaluated in the alerting or via the
analog output. Thus regulation can be displayed quite easy with this parameterisation.
Minimum constant value, con.mi:
Default: -i9999
The minimum constant value is selected and adjusted from the smallest to the highest digit with
[▲] [▼] and confirmed digit per digit with [P]. A minus sign can only be adjusted on the
leftmost digit. After the last digit the display changes back into menu level.
Maximum constant value, con.ma:
Default: 99999
The maximum constant value is selected and adjusted from the smallest to the highest digit
with [▲] [▼] and confirmed digit per digit with [P]. A minus sign can only be adjusted on the
leftmost digit. After the last digit the display changes back into menu level.
Display, dISPL:
Default: actua
With this function the current measurand, the min-value, max-value, the totaliser, the processcontrolled hold-value, the sliding average value, the constant value or the difference between
constant value and current value can be allocated to the display. With [P] the selection is
confirmed and the device changes into menu level.
Brightness control, Light:
Default: 15
The brightness of the display can be adjusted in 16 levels from 00 = very dark to 15 = very
bright via this parameter or alternatively via the navigation keys from the outside. During the
start of the device the level that is deposited under this parameter will always be used, even
though the brightness has been changed via the navigation keys in the meantime.
16
5. Setting up the device
Menu level
Parameterization level
Display flashing, FLASH:
Default: no
A display flashing can be added as additional alarm function either to single or to a combination
of off-limit condition. With no, no flashing is allocated.
Assignment (deposit) of key functions, tASt:
Default: no
For the operation mode, special functions can be deposited on the navigation keys [▲] [▼], in
particular this function is made for devices in housing size 48x24mm which do not have a 4th
key ([O]-key). If the min/max-memory is activated with EHtr, all measured min/max-values are
saved during operation and can be recalled via the navigation keys. The values get lost by
restart of the device. If the threshold value correction LI.12 or LI.34 is choosen, the values of the
threshold can be changed during operation without disturbing the operating procedure. With
tArA the device is set temporarily on a parameterised value. The device acknowledges the
correct taring with oo0oo in the display. Set.tA switches into the offset value and can be adjusted
via the navigation keys. Via totAL the current value of the totaliser can be displayed for approx.
7 seconds, after this the device switches back on the parameterised display value. If tot.rE is
deposited, the totaliser can be set back by pressing the navigation keys [▲] [▼], the device
acknowledges this with ooooo in the display. By allocation on EHt.rE the min/max-memory is
deleted. At ActuA the measuring value is shown for approx. 7 seconds, after this the device
switches back on the parameterised display value. With light the brightness of the display is
adjusted. This setting is not safed and gets lost at a restart fo the device. Via selection L1.1, L1.1-2,
li.1-3, l1.1-4 threshold values can be addressed via the navigation keys; they can be changed
digit per digit or taken over by pushing the [P]-key. The adjustment is taken over directly, an
excisting limit value monitoring and the current measurement will not be influenced by this. If no
is selected, the navigation keys are without any function in the operation mode.
17
5. Setting up the device
Menu level
Parameterization level
Special function digital input, dIG.In:
Default: no
…
For operating mode, special functions can be realised via the digital input. This function is
actuated by pressing the key. With tArA the device is tared to zero and saved permanently as
offset. The display acknowledges this with ooooo in the display. Set.tA switches into the offset
value and can be changed via the navigation keys. Via totAL the current value of the totaliser
can be displayed for approx. 7 seconds, after this the device switches back on the
parameterised display value. If tot.rE is deposited, the totaliser can be set back by pressing the
navigation keys, the device acknowledges this with ooooo in the display. EHt.rE deletes the
min/max-memory. If HOLD has been selected, the moment can be hold constant by triggering the
digital input, and is updated by releasing the key. Advice: Hold can only be activated, if HOLD
was selected under parameter DISPL. ActuA shows the measuring value for approx. 7 seconds,
after this the device switches back on the parameterised display value. The same applies to
AvG, here the sliding average value is displayed. A sensor calibration is done by triggering the
digital input via se.cal, the flow diagram is shown in Chapter 8. The constant value const can be
recalled via the digital input, or changed digit per digit. At AL-1…AL-4 there can be set an output
and therewith e.g. a setpoint adjustment can be done. If no is selected, the digital input is
without any function in the operation mode.
Back to menu group level, rEt:
With [P] the selection is confirmed and the device changes into menu group level „–fct–“.
18
5. Setting up the device
5.4.3. Safety parameters
Menu group level
Menu level
Menu level
Parameterization level
User code U.Code:
Default: 0000
Via this code, reduced sets of parameters can be released. A change of the U.CodE can be done
via the correct input of the A.CodE (master code).
Master code, A.Code:
Default: 1234
By entering A.CodE, the device will be unlocked and all parameters are released.
Release/lock analog output parameters, Out.LE:
Default: all
Analog output parameters can be locked or released for the user:
- En-oF: the initial or final value can be changed in operation mode
- Out.EO: the output signal can be changed from e.g. 0-20 mA to 4-20 mA or 0-10 VDC
- ALL: analog output parameters are released
- no: all analog output parameters are locked
Release/lock alarm parameters, AL.LEU:
Default: all
This parameter describes the user release/user lock of the alarm:
- LIMIt: here only the range of value of the threshold values 1-4 can be changed
- ALrM.L: here the range of value and the alarm trigger can be changed
- ALL: all alarm parameters are released
- no: all alarm parameters are locked
19
5. Setting up the device
Menu level
Parameterization level
Back to menu group level, rEt:
With [P] the selection is confirmed and the device changes into menu group level „–COD–“.
5.4.4. Analog output parameters
Menu group level
Menu level
Menu level
Parameterisation level
Selection reference analog output, OutPt:
Default: actua
The analog output signal can refer to different functions, in detail this are the current
measurand, min-value, max-value, totaliser/sum-function, the sliding average value, the
constant value or the difference between the current value and the constant value. If HoLd is
selected the signal of the analog output will be hold and processed just after deactivation of
HOLD. With [P] the selection is confirmed and the device changes into menu level.
Selection analog output, Out.rA:
Default: 4-20
Available are 3 output signals: 0-10 VDC, 0-20 mA and 4-20 mA. With this function the
demanded signal can be selected.
Setting up the final value of the analog output, Out.En:
Default: 10000
The final value can be adjusted from the smallest to the largest digit with [▲] [▼]. Confirm
each digit with [P]. A minus sign can only be parameterized on the leftmost digit. After the last
digit, the display switches back to the menu level.
20
5. Setting up the device
Menu level
Parameterization level
Setting the initial value of the analog output, Out.OF:
Default: 00000
The initial value is adjusted from the smallest to the highest digit with [▲] [▼] and confirmed
digit per digit with [P]. A minus sign can only be parameterized on the leftmost digit. After the
last digit the device changes back into menu level.
Overflow behaviour, O.FLoU:
Default: edge
To recognise and evaluate faulty signals, e.g. by a controller, the overflow behaviour of the
analog output can be defined. As overflow can be seen either EdGE, that means the analog
output runs on the set limits e.g. 4 and 20 mA, or to.OFF (input value smaller than initial value,
analog output switches on e.g. 4 mA), to.End (higher than final value, analog output switches on
e.g. 20 mA). If to.MIn or to.MAX is set, the analog output switches on the least significant or
leftmost possible binary value. This means that values of e.g. 0 mA, 0 VDC or values higher
than 20 mA or 10 VDC can be reached. With [P] the selection is confirmed and the device
changes into menu level.
Back to menu group level, rEt:
With [P] the selection is confirmed and the device changes into menu group level „–out–“.
21
5. Setting up the device
5.4.5. Relay functions
Menu group level
Menu level
Menu level
Parameterization level
Alarm relay 1, rEL-1:
Default: al-1
….
….
Each setpoint (optional) can be linked up via 4 alarms (by default). This can either be inserted
at activated alarms AL1/4 or deactivated alarms ALN1/4. If LOGIC is selected, logical links are
available in the menu level LoG-1 and CoM-1. Access to these two menu levels is via LOGIC, at all
other selected functions, these two parameters are overleaped. Via On/OFF the setpoints can be
activated/deactivated, in this case the output and the setpoint display are set/not set on the
front of the device. The parameters Cal, Cal.of and CAL.en can only be used in accordance with
the semi-automatic calibration (Chapter 8. Sensor alignment). At Cal the relay switches during
sensor calibration, at cal.of during offset calibration and at Cal.en during the calibration of the
final value. With [P] the selection is confirmed and the device changes into menu level.
Logic relay 1, Log-1
Default: or
The switching behaviour of the relay is defined via a logic link, the following schema describes
these functions with inclusion of AL-1 and AL-2. This parameter can only be selected if LOGIC was
selected under REl-1 .
As soon as a selected alarm is activated, the relay
operates. Equates to operating current principle.
A1 v A2
____ _ _
A1 v A2 = A1 Λ A2
The relay operates only, if no selected alarm is
active. Equates to quiescent current principle.
The relay operates only, if all selected alarms are
active.
A1 Λ a2
____ _ _
A1 Λ A2 = A1 v A2
As soon as a selected alarm is not activated, the
relay operates.
With [P] the selection is confirmed and the device changes into menu level.
22
5. Setting up the device
Menu level
Parameterization level
Alarms for relay 1, CoM-1:
Default: a.i
….
The allocation of the alarms to relay 1 happens via this parameter, one alarm or a group of
alarms can be chosen. With [P] the selection is confirmed and the device changes into menu
level.
Alarm relay 2, rEL-2:
Default: al-2
….
….
Each setpoint (optional) can be linked up via 4 alarms (by default). This can either be inserted
at activated alarms AL1/4 or deactivated alarms ALN1/4. If LOGIC is selected, logical links are
available in the menu level LoG-1 and CoM-1. Access to these two menu levels is via LOGIC, at all
other selected functions, these two parameters are overleaped. Via On/OFF the setpoints can be
activated/deactivated, in this case the output and the setpoint display are set/not set on the
front of the device. The parameters Cal, Cal.of and CAL.en can only be used in accordance with
the semi-automatic calibration (Chapter 8. Sensor alignment). At Cal the relay switches during
sensor calibration, at cal.of during offset calibration and at Cal.en during the calibration of the
final value. With [P] the selection is confirmed and the device changes into menu level.
Logic relay 2, Log-2:
Default: or
The switching behaviour of the relay is defined via a logic link, the following schema describes
these functions with inclusion of AL-1 and AL-2:This parameter can only be selected if LOGIC was
selected under REl-1 .
As soon as a selected alarm is activated, the relay
operates. Equates to operating current principle.
A1 v A2
____ _ _
A1 v A2 = A1 Λ A2
The relay operates only, if no selected alarm is
active. Equates to quiescent current principle.
The relay operates only, if all selected alarms are
active.
A1 Λ a2
____ _ _
A1 Λ A2 = A1 v A2
As soon as a selected alarm is not activated, the
relay operates.
With [P] the selection is confirmed and the device changes into menu level.
23
5. Setting up the device
Menu level
Parameterization level
Alarms for relay 2, CoM-2:
Default: a. 2
….
The allocation of the alarms to relay 5 happens via this parameter, one alarm or a group of
alarms can be chosen. With [P] the selection is confirmed and the device changes into menu
level.
Back to menu group level, rEt:
With [P] the selection is confirmed and the device changes into menu group level „–rel–“.
5.4.6. Alarm parameters
Menu group level
Menu level
Menu level
Parameterization level
Dependency alarm 1, ALrM.1:
Default: actua
The dependency of alarm 1 can be related to special functions, in detail these are the current
measurand, the min-value, the max-value, the totaliser value/sum value, the sliding average
value, the constant value or the difference between the current measurand and the constant
value. If Hold is selected the alram is hold and processed just after deactivation of HOLD. EHtEr
causes the dependency either by pressing the [O]-key on the front of the housing or by an
external signal via the digital input. With [P] the selection is confirmed and the device changes
into menu level.
Example:
By using the maximum value Alarm.1 = Max.va in combination with a threshold monitoring Fu-1 =
High, an alarm confirmation can be realised. Use the digital input for confirmation.
24
5. Setting up the device
Menu level
Parameterization level
Threshold values / limit values, LI-1:
Default: 2000
The limit value defines the threshold, that activates/deactivates an alarm.
Hysteresis for threshold values, HY-1:
Default: 00000
The delayed reaction of the alarm is the difference to the threshold value, which is defined by
the hysteresis.
Function for threshold value undercut / exceedance, Fu-1:
Default: high
A limit value undercut is selected with Louu (for LOW = lower limit value), a limit value
exceedance with High (for HIGH = higher limit value). If e.g. limit value 1 is on a threshold level
of 100 and allocated with function High, an alarm is activated by reaching the threshold level. If
the threshold value was allocated to Low, an alarm will be activated by undercutting the
threshold value, as long as the hysteresis is zero.
Switching-on delay, ton-1:
Default: 000
Preset a delayed switching-on of 0-100 seconds for limit value 1.
Switching-off delay, toF-1:
Default: 000
Preset a delayed switching-off of 0-100 seconds for limit value 1.
Back to menu group level, rEt:
With [P] the selection is confirmed and the device changes into menu group level „–Al1–“.
The same applies to –Al2– to –Al4–.
25
5. Setting up the device
5.4.7. Totaliser (Volume metering)
Menu group level
Menu level
Menu level
Parameterization level
Totaliser state, total:
Default: off
The totaliser realizes measurements on a time base of e.g. l/h, at this the scaled input signal is
integrated by a time and steadily (select Stead) or temporarily (select temp) saved. Select the
constant storage for consumption measurements and the quick storage for frequently filling
processes. During the constant storage STEAD the current sum value is saved at each totaliser
reset. Furthermore it is saved every 30 minutes in the not-quick storage of the device. If Off is
selected, the function is deactivated. With [P] the selection is confirmed and the device
changes into menu level.
Time base, t.base:
Default: sec
Under this parameter the time base of the measurement can be preset in seconds, minutes or
hours.
Totaliser factor, Facto:
Default: ie0
…
At this the factor (1E0…1E6) respectively the divisor for the internal calculation of the
measuring value is assigned.
Setting up the decimal point for the totaliser, tot.dt:
Default: 0
The decimal point of the device can be adjusted with the navigation keys [▲] [▼]. With [P] the
selection is confirmed and the device changes into menu level.
26
6. Reset to factory settings
Menu level
Parameterization level
Totaliser reset, tot.re:
Default: ooooo
The reset value is adjusted from the smallest to the highest digit with the navigation keys
[▲] [▼] and digit per digit confirmed with [P]. After the last digit, the display switches back to
the menu level. The activator for the reset is parameter driven via the 4th key or via the optional
digital input.
Back to menu group level, rEt:
With [P] the selection is confirmed and the device changes into menu group level „–tot–“.
Programming interlock, run:
Menu group level
Description see page 11, menu level run
6. Reset to factory settings
To return the unit to a defined basic state, a reset can be carried out to the default values.
The following procedure should be used:
• Switch off the power supply
• Press button [P]
• Switch on voltage supply and press [P]-button until „- - - - -“ appears in the display.
With reset, the default values of the program table are loaded and used for subsequent operation. This sets
the device back to the state in which it was supplied.
Caution! All application-related data are lost.
27
7. Alarms / Relays
7. Alarms / Relays
This device has 4 virtual alarms that can monitor one limit value in regard of an undercut or exceedance.
Each alarm can be allocated to an optional relay output S1-S2; furthermore alarms can be controlled by
events like e.g. Hold or min/max-value.
Function principle of alarms / relays
Alarm / Relay x
Deactivated, instantaneous value, min/max-value, Hold-value,
totaliser value, sliding average value, constant value, difference
between instantaneous value and constant value or an actuation
via the digital input
Switching threshold
Threshold / limit value of the change-over
Hysteresis
Broadness of the window between the switching thresholds
Working principle
Operating current / Quiescent current
Operating current
By operating current the alarm S1-S2 is off
below the threshold and on on reaching the
threshold.
Quiescent current
By quiescent current the alarm S1-S2 is on
below the threshold and switched off on
reaching the threshold.
Switching-on delay
The switching-on delay is activated via an
alarm and e.g. switched 10 seconds after
reaching the switching threshold, a short-term
exceedance of the switching value does not
cause an alarm, respectively does not cause a
switching operation of the relay. The
switching-off delay operates in the same way,
keeps the alarm / the relay switched longer for
the parameterised time.
28
8. Sensor calibration offset / final value
8. Sensor calibration offset / final value
The device is equipped with a semi-automatic sensor calibration (SENSu/SENSa). A switching output operates
the trimming resistor, which exists in some sensors. An adjustment of offset and final value takes place,
after which the sensor can be used directly. Depending on parameterisation, the calibration can be realized
via the 4th key or via the digital input. It is possible to key during the calibration steps. So, reference signals
can be connected manually. However the calibration will be interrupted after 30 seconds.
Press actuator for minimum 3
seconds.
Activate optional switching
output.
For calibration
problems or 30
seconds
holding time.
For minimum 1 measuring cycle,
minimum 1s or maximum per actuator.
Current value of measuring range,
e.g. 0.061
For minimum 1 measuring cycle
or with actuator.
Switch-off/switch-on optional
switching output, e.g. 7,132
For minimum 1 measuring cycle,
minimum 1s or maximum per actuator.
Current value of measuring range.
For minimum 1 measuring cycle,
minimum 1s or maximum per
actuator.
For calibration
problems or 30
seconds
holding time.
Optional: switch-off switching output and
display for minimum 1 measuring cycle or
minimum 1s holding time.
Back to regular operation mode.
29
Back to regular operation mode,
after 1s or 1 measuring cycle.
9. Technical data
9. Technical data
Housing
Dimensions
48x24x90 mm (BxHxD)
48x24x109 mm (BxHxD) incl. plug-in terminal
Panel cut-out
45.0+0.6 x 22.2+0.3 mm
Wall thickness
up to 3 mm
Fixing
screw elements
Material
PC Polycarbonate, black, UL94V-0
Sealing material
EPDM, 65 Shore, black
Protection class
standard IP65 (Front side), IP00 (Back side)
Weight
approx. 200 g
Connection
plug-in terminal; wire cross section up to 2.5 mm2
Display
Digit height
10 mm
Segment colour
red (optional green, yellow or blue)
Range of display
-19999 to 99999
Setpoints
one LED per setpoint
Overflow
horizontal bars at the top
Underflow
horizontal bars at the bottom
Display time
0.1 to 10.0 seconds
Input
Measuring range
Ri
Measuring error
Digit
min. -22…max. 24 mA
0/4 – 20 mA
~ 100 Ω
0.1 % of measuring range
±1
min. -12…max. 12 VDC
0 – 10 VDC
~ 200 kΩ
0.1 % of measuring range
±1
Digital input
< 2.4 V OFF, 10 V ON, max. 30 VDC; RI ~ 5 kΩ
Accuracy
Temperature drift
100 ppm / K
Measuring time
0.1…10.0 seconds
Measuring principle
U/F-conversion
Resolution
approx. 18 bit at 1 second measuring time
Output
Sensor supply
24 VDC / 50 mA; 10 VDC / 20 mA
Analog output
0/4-20 mA / burden ≤ 500 Ω; 0-10 VDC / burden ≥ 10 kΩ, 16 Bit
Switching outputs
2 PhotoMos (Closer)
Power pack
100-240 VAC 50/60 Hz / DC ± 10% (max. 5 VA)
24 VDC ± 10% galv. isolated (max. 4 VA)
Memory
EEPROM
Data life
≥ 100 years at 25°C
30
30 VDC/AC, 0.4 A
9. Technical data
Ambient conditions
Working temperature
0…50°C
Storing temperature
-20…80°C
Weathering resistance
0-80% relative humidity on years average without dew
EMV
EN 61326, EN 55011
CE-sign
Conformity according to directive 2004/108/EG
Safety standard
According to low voltage directive 2006/95/EG
EN 61010; EN 60664-1
31
10. Safety advices
10. Safety advices
Please read the following safety advices and the assembly in chapter 1 before installation and
keep it for future reference.
Proper use
The M3-71-device is designed for the evaluation and display of sensor signals.
Danger!
Careless use or improper operation can result in
personal injury and/or can damage the equipment.
Control of the device
The panel meters are checked before dispatch and sent out in perfect condition. Should there be
any visible damage, we recommend close examination of the packaging. Please inform the
supplier immediately of any damage.
Installation
The M3-71-device must be installed by a suitably qualified specialist (e.g. with a qualification in
industrial electronics).
Notes on installation
• There must be no magnetic or electric fields in the vicinity of the device, e.g. due to
transformers, mobile phones or electrostatic discharge.
• The fuse rating of the supply voltage should not exceed a value of 6A N.B. fuse.
• Do not install inductive consumers (relays, solenoid valves etc.) near the device and
suppress any interference with the aid of RC spark extinguishing combinations or free-wheeling
diodes.
• Keep input, output and supply lines separate from one another and do not lay them parallel with
each other. Position “go” and “return lines” next to one another. Where possible use twisted pair.
This way best measuring results can be received.
• Screen off and twist sensor lines. Do not lay current-carrying lines in the vicinity. Connect the
screening on one side on a suitable potential equaliser (normally signal ground).
• The device is not suitable for installation in areas where there is a risk of explosion.
• Any electrical connection deviating from the connection diagram can endanger human life
and/or can destroy the equipment.
• The terminal area of the device is part of the service. Here electrostatic discharge needs to be
avoided. Attention! High voltages can cause dangerous body currents.
• Galvanic isolated potentials within one complex need to be placed on an appropriate point
(normally earth or machines ground). So, a lower disturbance sensibility against impacted
energy can be reached and dangerous potentials, that can occur on long lines or due to faulty
wiring, can be avoided.
32
11. Error elimination
11. Error elimination
Error description
Measures
1.
The unit permanently indicates overflow.
• The input has a very high measurement, check the
measuring circuit.
• With a selected input with a low voltage signal, it is
only connected on one side or the input is open.
• Not all of the activated supporting points are
parameterised. Check if the relevant parameters are
adjusted correctly.
2.
The unit permanently shows underflow.
• The input has a very low measurement, check the
measuring circuit.
• With a selected input with a low voltage signal, it is
only connected on one side or the input is open.
• Not all of the activated supporting points are
parameterised. Check if the relevant parameters are
adjusted correctly.
3.
The word "HELP " lights up in the 7-segment
display.
• The unit has found an error in the configuration
memory. Perform a reset on the default values and
reconfigure the unit according to your application.
4.
Program numbers for parameterising of
the input are not accessible.
• Programming lock is activated
• Enter correct code
5.
"Err1" lights up in the 7-segment display
• Please contact the manufacturer if errors of this kind
occur.
6.
The device does not react as expected.
• If you are not sure if the device has been
parameterised before, then follow the steps as
written in Chapter 6. and set it back to its delivery
status.
33
M3_71GB.pdf
update: 24.03.2015
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