PACSystems RX3i Ethernet NIU Plus, IC695NIU001

PACSystems RX3i Ethernet NIU Plus, IC695NIU001
PACSystems* RX3i
IC695NIU001 PLUS
Ethernet Network Interface Unit
GFK-2598A
April 2011
The PACSystems* RX3i Ethernet NIU PLUS,
IC695NIU001, makes it possible to use PACSystems RX3i
and Series 90-30 I/O remotely on an Ethernet network.
Once set up by configuration, data exchange is completely
automatic. System control can be provided by any master
device capable of exchanging Ethernet Global Data
(EGD). The Ethernet NIU automatically provides the
controller with status information in each exchange. The
application program logic in the controller can monitor this
status data, and issue appropriate commands to the
Ethernet NIU.
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Supports operation with redundant controllers
PACSystems RX7i and RX3i controllers can send
selected COMMREQs to the RX3i ENIU via EGD. The
ENIU executes the COMMREQs and returns the results
to the controller.
During EGD configuration, RX3i Ethernet interfaces are
identified by their Backplane/Slot locations.
Supports display of module hardware revision, serial
number and date code in Machine Edition Logic
Developer software.
An RX3i Ethernet NIU station consists of:
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NIU OK
I/O FORCE
an RX3i power supply (IC695PSxxxx)
NIU SCANNING I/O
OUTPUTS ENABLED
STATUS
SYS FAULT
the RX3i Ethernet NIU (IC695NIU001)
COM1
COM2
an RX3i Universal Backplane (IC695CHS0xx)
one or more RX3i Ethernet modules (IC695ETM001)
RESET
NIU001+
proprietary application software
optional Series 90-30 expansion backplanes.
PACSystems RX3i and/or Series 90-30 modules, as
appropriate for the application.
The Ethernet NIU is compatible with the same types of
modules, backplanes, and other equipment as a
PACSystems RX3i CPU. For a list of compatible products,
see the PACSystems RX3i Hardware and Installation
Manual, GFK-2314.
This module requires Machine Edition Logic Developer
software, version 5.51 or later.
COM 1
Ethernet NIU001 PLUS Features
▪ 20Kbytes of optional local logic. Supports all
languages except C programming.
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*
10 Mbytes of built-in flash memory for local user data
storage.
Battery-backed Real Time Clock.
In-system upgradeable firmware.
Two serial ports: an RS-485 serial port and an
RS-232 serial port.
Supports Ethernet communications via the backplanebased Ethernet Interface module (IC695ETM001)
Data exchange using EGD
TCP/IP communication services using SRTP
Comprehensive station management/diagnostic tools
indicates a trademark of GE Intelligent Platforms, Inc.
and/or its affiliates. All other trademarks are the property
of their respective owners.
COM 2
2
RX3i Ethernet NIU001 Plus
GFK-2598A
Ethernet Global Data Features
Ethernet NIU COMMREQ Support
The Ethernet NIU communicates with its controller via
EGD exchanges. One exchange is used to send outputs
to the ENIU and another exchange is used to send inputs
back to the controller. The ENIU supports receiving
outputs from redundant controllers. By sending the EGD
exchange to a group address both controllers can receive
the inputs. Up to 1300 bytes of outputs can be sent to a
set of ENIUs from a controller. Each ENIU can send up to
1300 bytes of inputs to the controller.
The Ethernet NIU supports COMMREQs that are sent to it by
a C block application in a PACSystems RX7i or RX3i
controller. This feature is not available with other types of
controllers. Ladder code in the RX7i or RX3i CPU interfaces
to the C block. The C block sends COMMREQ commands to
the Ethernet NIU in an Ethernet Global Data Exchange. The
Ethernet NIU executes the COMMREQ and sends the results
back to the RX7i or RX3i using another EGD exchange. The
following COMMREQs can be sent in this way:
A typical system might consist of a controller with five
ENIUs. The controller sends 1300 bytes of outputs and
each ENIU sends 100 bytes of inputs to the controller.
This typical system would have its I/O updates occur in
less than 25 milliseconds. If the controller scan time is
greater than 25 milliseconds, the update occurs at the
controller’s scan rate. This performance timing is a
guideline, not a guarantee, and assumes that there is no
other traffic on the Ethernet link to the I/O. Performance
data for other system configurations can be found in the
Ethernet NIU User’s Manual, GFK-2439.
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Modbus Master – function codes 1, 2, 3, 4, 5, 6, 7, 15,
16, 17
Genius – enable/disable outputs, switch BSM, clear fault,
clear all faults, assign monitor, read diagnostic
PROFIBUS Master – COMMREQs 1, 2, 4, 5, 6
Motion (DSM314/DSM324) – load parameters
High Speed Counter – Data command
DeviceNet Master – COMMREQs 1, 4, 5, 6, 7, 9
Analog Module – HART Protocol COMMREQs.
In addition, any COMMREQ supported by a module in the
Ethernet NIU can be sent as a Generic COMMREQ, with the
exception of DeviceNet Master Send Extended Explicit
Message. For more information, see the PACSystems RX3i
Ethernet NIU User’s Manual, GFK-2439.
Specifications for IC695NIU001 PLUS
Real Time Clock battery life
Estimated 5 years. Battery must be replaced every 5 years on a regular
maintenance schedule.
Note:
The module is shipped with a pull-tab on the battery. The pull-tab should be
removed before installing the module.
Power requirements
+3.3 VDC: 0.52 Amps nominal
+5.0 VDC: 0.95 Amps nominal
Operating Temperature
0°C to 60°C (32°F to 140°F)
Floating point
Yes
Boolean execution speed,
typical
0.072 ms per 1000 Boolean instructions
Embedded communications
RS-232, RS-485
Serial Protocols supported
Modbus RTU Slave, SNP, Serial I/O, Modbus RTU Master by application “C” block
Backplane
Dual backplane bus support: RX3i PCI and 90-30-style serial
PCI compatibility
System designed to be electrically compliant with PCI 2.2 standard
Ports
RS-232 Serial Port
RS-485 Serial Port
External isolation recommended. (For details, see RS-485 Port Isolator, IC690ACC903,
GFK-1663.)
For environmental specifications and compliance to standards (for example, FCC or European Union Directives), refer to the
PACSystems RX3i Hardware and Installation Manual, GFK-2314.
RX3i Ethernet NIU001 Plus
3
GFK-2598A
Ordering Information
Description
RX3i Ethernet Network Interface Unit
RX3i Ethernet Module
Package consisting of RX3i Ethernet NIU IC695NIU001 and one Ethernet Transmitter Module
IC695ETM001
Package consisting of RX3i Ethernet NIU IC695NIU001 and two Ethernet Transmitter Modules
IC695ETM001
Real Time Clock Battery
RX3i Power Supply, 40 Watt High Capacity Universal AC Power Supply
RX3i Power Supply, 40 Watt High Capacity 24 VDC Power Supply
RX3i Multi-Purpose Power Supply, 40 Watt High Capacity Universal AC
RX3i Multi-Purpose Power Supply, 40 Watt High Capacity 24 VDC
[Optional] RS-232 Cable
Rx3i Standard 12 Slot Universal Backplane
Rx3i Standard 16 Slot Universal Backplane
Mini Converter Kit with Cable, RS-485/RS-232
RS-485 Port Isolator
Note: For Conformal Coat option, please consult the factory for price and availability.
NIU Plus Battery and Switch Locations
Front View
Rear View
NIU OK
I/O FORCE
NIU SCANNING I/O
OUTPUTS ENABLED
STATUS
SYS FAULT
COM1
COM2
RESET
NIU001+
CPU
MODE
STOP
RUN IO
ENABLE
COM 1
COM 2
RUN OUTPUT
DISABLE
Catalog Number
IC695NIU001
IC695ETM001
IC695NTK001
IC695NTK002
IC690ACC001
IC695PSA040
IC695PSD040
IC695PSA140
IC695PSD140
IC200CBL001
IC695CHS012
IC695CHS016
IC690ACC901
IC690ACC903
4
RX3i Ethernet NIU001 Plus
GFK-2598A
Switches
The Ethernet NIU Plus has two switches. The Reset switch is not used. The three-position Run/Stop switch is located
behind the protective door, as shown above.
Unlike the Run/Stop switch on a CPU module, on an Ethernet NIU the use of this switch is disabled by default. If the switch
is to be used to control the Run or Stop mode operation of the NIU, clear faults, and/or prevent writing to program memory
or configuration, it must be enabled on the Settings Tab of the Ethernet NIU configuration in the folder, and stored to
the ENIU.
Run
Stop, I/O Enabled
Stop, I/O Disabled
Real Time Clock Battery
The NIU Plus is shipped with a real time clock (RTC) battery (IC690ACC001) installed, with a pull-tab on the battery. The
pull-tab should be removed before installing the module.
The RTC battery has an estimated life 5 years. Battery must be replaced every 5 years on a regular maintenance
schedule.
Release History
Catalog Number
FW
Revision
Comments
IC695NIU001-ABAA
6.80
Agency requirement. No changes to features or compatibility.
IC695NIU001-AAAA
6.80
Initial release of NIU001 PLUS.
IC695NIU001-DP
6.01
Provides OEM protection in flash-based systems that do not use a battery. See
GFK-2419P for details and problems resolved.
IC695NIU001-DN
6.00
Adds User Defined Types, Variable Indexed Arrays, Logic Driven Write to Flash,
and Backplane Operations Controller Enhancement features. See GFK-2419N for
details and problems resolved.
IC695NIU001-DM
5.70
Enables support that is functionally identical to the IC695CMX128 for the
IC695RMX128.
IC695NIU001-CL
5.61
Corrects the problem described in GFK-2419L.
IC695NIU001-CL
5.60
Supports the IC695PMM335 PACMotion Multi-Axis Motion Controller and other
new features, and corrects the problems listed in GFK-2419L.
IC695NIU001-CK
5.50
Supports Run-mode store of EGD. Adds support for LREAL data type.
IC695NIU001-CJ
5.03
Corrects problem of Corrupted User Memory issue after a power cycle.
Corrects problem in 5.02 firmware only, in which loss of certain IC694 and IC693
modules in an expansion rack caused the outputs of similar modules in expansion
racks to be disabled when the “Loss of Module” fault was configured as
diagnostic.
IC695NIU001-BH
5.02
Refer to GFK-2419G for issues resolved.
IC695NIU001-BG
5.00
Refer to GFK-2419F for new features and issues resolved.
IC695NIU001-BF
3.83
Refer to GFK-2419E for new features and issues resolved.
IC695NIU001-BE
3.82
Refer to GFK-2419D for new features and issues resolved.
IC695NIU001-BD
3.81
Support for eight ETM modules in the main backplane.
IC695NIU001-AC
3.52
Refer to GFK-2419B for issues resolved.
IC695NIU001-AB
3.51
Refer to GFK-2419A for issues resolved.
IC695NIU001-AA
3.50
Initial release of NIU001.
RX3i Ethernet NIU001 Plus
5
GFK-2598A
Important Product Information for this Release
The NIU001 Plus is a drop-in replacement for the NIU001 Classic module, with no changes to configuration, logic or wiring
required. For new features and problems resolved, see page 6.
Upgrades
NIU001 Plus firmware upgrades are not compatible with NIU001 Classic hardware.
Functional Compatibility
Product
Compatible Versions
Proficy* Machine Edition Logic
Developer
Proficy Machine Edition Logic Developer 6.50 or later is required to use the
NIU001 PLUS release 6.80 features.
NIU001 Classic and NIU001 PLUS
The NIU001 Classic and NIU001 Plus are interchangeable. An application created
for an NIU001 PLUS can be used with an NIU001 Classic and vice versa.
Backplanes, power supplies, and
system modules
As listed in the PACSystems RX3i System Manual, GFK-2314C or later, except as
noted below.
Note: The NIU001 modules do not support the PMM335 motion controller.
Series 90-30 Expansion Rack
Compatibility
Series 90-30 expansion racks, both local and remote, are supported by the
PACSystems RX3i.
The PACSystems RX3i ENIU does not operate in a Series 90-30 Rack.
Note: The RUN LED on the 90-30 Power Supply located in an expansion rack
(both local and remote) will not be illuminated when the RX3i System is in RUN
mode and there are only input modules in the expansion rack. The RUN LED on
the 90-30 Power Supply located in an expansion rack (both local and remote) will
be illuminated when the RX3i System is in RUN mode and there are output
modules in the expansion rack.
Series 90-30 Main Rack
Compatibility
Series 90-30 Main Racks cannot be used in a PACSystems RX3i system.
Series 90-30 CPUs do not operate in PACSystemsRX3i Racks.
Isolated 24V power
In applications that use the IC69xALG220/221/222, consult PACSystems RX3i
Hardware and Installation Manual, GFK-2314 for details of wiring the 24V power.
COMMREQ to PBM300
In Release 3.0, the behavior of the COMMREQ fault output on a COMMREQ sent
to the PROFIBUS master module IC695PBM300 has been changed to be
compatible with the Series 90-30 CPU366 PROFIBUS Master. Previously, the
fault output is enabled when the module receives a COMMREQ and it is busy.
Now, the busy condition does not result in the fault output enabled.
Recommended IC200ALG240
revision
When a VersaMax* system Genius* Network Interface Unit (IC200GBI001)
interoperates with a Genius Bus Controller located in a PACSystems PLC, and the
VersaMax system contains an IC200ALG240 Analog Input Module, it is
recommended to update the IC200ALG240 firmware to Revision 1.10 or later.
Use firmware update kit 44A752313-G01, available in Knowledge Base Article
i023269 atwww.ge-ip.com/support.
Configuration of IC694MDL754
Always configure 16 bits of module status when using this module. Configuring 0
bits of module status will result in invalid data in the module’s ESCP status bits.
6
RX3i Ethernet NIU001 Plus
GFK-2598A
NIU001 PLUS vs. NIU001 Classic Comparison
Feature
NIU001 Classic
NIU001 PLUS
Processor
Celeron 300 MHz
Atom 510, 1.1 GHz
Real Time Clock Battery
Not supported
IC690ACC001
Memory Backup and Real Time
Clock Battery
IC698ACC701
Not supported
Embedded communications
RS-232, RS-485
RS-232, RS-485
Power requirements
+3.3 VDC: 1.25 Amps nominal
+5.0 VDC: 1.0 Amps nominal
+3.3 VDC: 0.52 Amps nominal
+5.0 VDC: 0.95 Amps nominal
Performance
Same as CPU310. For performance data, Note:
refer to the PACSystems CPU Reference
Manual, GFK-2222.
Boolean execution speed, typical
0.181 ms per 1000 Boolean instructions
0.072 ms per 1000 Boolean instructions
Battery and switch locations
For details, refer to the Ethernet NIU
User’s Manual, GFK-2439.
For details, see page 3 or the Ethernet
NIU User’s Manual, GFK-2439
The processor has been
upgraded from a 300MHz
Celeron to a 1.1 GHz Atom
processor. There have been
many associated changes to the
performance compared to the
NIU001 Classic.
For performance data, refer to the
PACSystems CPU Reference Manual,
GFK-2222R or later.
NIU001+ Problems Resolved by Release 6.80
SVC_REQ 57: Logic Driven Write to Nonvolatile Storage: In previous versions of the firmware, writing a partial block of
word memory would result in incorrect data being written.
For example:
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%R1 to %R10 are written to flash using SVC_REQ 57
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The values of %R3, %R4, %R6 changes
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%R1 to %R10 are again written to flash using SVC_REQ 57. The actual values written to flash will be incorrect.
If all of the values, %R1 through %R10 have changed, the correct values would be written to flash.
This issue has been fixed in firmware version 6.80
New Features in Release 6.80

This release enables support that is functionally identical to the IC695NIU001 on the new IC695NIU001+.

The hardware revision, serial number and date code of the Ethernet NIU IC695NIU001+ can be displayed after
upgrading to Proficy Machine Edition version 6.5 or later. To access this information, select Online Commands, Show
Status and then click the Details button.
RX3i Ethernet NIU001 Plus
7
GFK-2598A
Restrictions and Open Issues in Release 6.80
Subject
The Ethernet module fails to
exchange EGD properly
during power cycling
Description
Very rarely, after experiencing multiple rapid power cycles, the CPU may fail to
establish communication with one or more modules in the backplane at power up.
When this occurs, several pairs of "Loss of, or missing option module" and "Reset of
option module" faults will be logged in the controller fault table.
If the module is an ETM, an event 30H is recorded in its station manager event log.
To recover from this issue, cycle power again.
Loss of power supplies after
firmware update
A Loss of Power Supplies after firmware update may occur. This does not happen with
all firmware updates and will not occur if the system is power cycled after the firmware
upgrade has completed. The following fault is displayed when this issue occurs:
Loss of, or missing option module
Error Code 36
Group 4
Action 3:Fatal
Task Num 9
Fault Extra Data: 01 58 02 4f 80 08 0a 07 00 00 00 00 00 00
00 00 00 00 00 00 00 00 00 00
To correct this condition, power cycle the system.
Hot Swapping some analog
modules slowly result in
modules not being
recognized
Occasionally during a hot insertion (hot swap) of IC695 Non-Isolated Analog Input
Modules, input channels may take up to 2 seconds to reflect actual input values after
the module ok bit is enabled in the module status word. This only occurs when hot
insertion has been done slowly (i.e. approximately 1.5 seconds to insert the module).
Ethernet disconnect during
Word for Word change
If the Ethernet connection is broken during a word–for-word change, the programmer
may not allow a subsequent word-for-word change after reconnecting.
Recommendation: go offline and then back online again.
Simultaneous clears, loads
and stores not supported
Multiple programmers may not change ENIU contents at the same time. The
programming software may generate an error during the operation. Simultaneous
loads from a single ENIU are allowed.
Hardware configuration Not
Equal after changing target
name
If a hardware configuration is stored to flash and the name of the target is subsequently
changed in the programming software, the hardware configuration will go Not Equal
and will not Verify as equal.
Controller and IO Fault
Tables may need to be
cleared twice to clear faulted
state
Both Controller and IO fault tables may need to be cleared to take the ENIU out of
Stop/Fault mode. If one of the tables contains a recurring fault, the order in which the
tables are cleared may be significant. Recommendation: if the ENIU is still in
Stop/Fault mode after both tables are cleared, try clearing the fault tables again.
Setting force on/off by
storing initial value
After a force on or force off has been stored to the ENIU, it cannot be switched from
force on to force off or vice-versa by downloading initial values. Recommendation: turn
off the force by doing a download, and then change the force on or off by another
download.
Number of active programs
returned as zero
The SNP request Return Controller Type and ID currently returns the number of active
programs as zero.
Serial I/O failure at 115K
during heavy interrupt load
Rarely, data corruption errors occur during serial communications when running at
115K if there is a heavy interrupt load on the ENIU. Recommendation: under heavy
load applications, restrict serial communications to 57K or lower.
SNP ID not always provided
Unlike the Series 90-30, the RX3i ENIU’s SNP ID does not appear in the Machine
Edition programmer Show Status display. Service Request 11 will always return zeros.
Second programmer can
change logic while in Test &
Edit mode
While currently active in a Test and Edit session using Machine Edition on one PC,
Machine Edition running on another PC is not prevented from storing new logic to the
ENIU.
Must have logic if poweringup from flash
If no user logic exists in the CPU RAM when a write to flash is performed, the CPU
may not properly load from flash after a power cycle. In order to guarantee proper
power up from flash, insure that both hardware configuration and logic have been
stored to RAM before writing to flash.
8
RX3i Ethernet NIU001 Plus
GFK-2598A
Subject
Description
Two loss of module faults for
Universal Analog Module
Occasionally, the hot removal of the Universal Analog Input Module (IC695ALG600)
results in two “Loss of I/O Module” faults instead of one.
Power up of Series 90-30
HSC module may take up to
20 seconds
As power is applied to a 90-30 High-Speed Counter, the "module ready" bit in the
status bits returned each sweep from the module may not be set for as long as 20
seconds after the first ENIU sweep, even though there is no "loss of module"
indication. I/O data exchanged with the module is not meaningful until the module has
set this bit.
Informational fault at power
up
Intermittently during power-up, an Informational non-critical ENIU software fault may be
generated with fault extra data of 01 91 01 D6. This fault has no effect on the normal
operation of the ENIU. But if the hardware watchdog timer expires after this fault and
before power has been cycled again, the outputs of I/O modules may hold their last
state, rather than defaulting to zero.
Extended Memory Types for
I/O Triggers
%R, %W and %M cannot be used as I/O triggers.
Possible Machine Edition
inability to connect
Infrequently, an attempt to connect a programmer to an ENIU via Ethernet is
unsuccessful. The normal connection retry dialog is not displayed. Recommendation:
Reboot the computer that is running the programmer.
SNP Update Datagram
message
If an Update Datagram message requests 6 or fewer bits or bytes of data, the ENIU
returns a Completion Ack without Text Buffer. The protocol specifies that the returned
data should be in the Completion Ack message, but it may not be.
GBC30 may not resume
operation after power cycle
In rare instances, a GBC30 in an expansion backplane may not resume normal
operation after a power cycle of either the expansion backplane or the main backplane.
To restore GBC operation, power cycle the rack again.
Configuration of third-party
modules
Do not specify a length of 0 in the configuration of a third-party module. The module
will not work properly in the system.
Power supply status after
ENIU firmware update
The ENIU reports a “Loss of or missing option module” fault for the IC695PSD140 RX3i
power supply following an update of ENIU firmware. The slot appears empty in the
programmer’s online status detail view. The power supply continues to operate
normally. Recommendation: Power cycle to restore normal status reporting.
Power supply status after
power cycling
Rarely, turning a power supply on or off may not result in an Add or Loss fault. Also,
the slot will appear empty in the programmer’s online status detail view. The power
supply continues to operate normally. Power cycle to restore normal status reporting.
Don’t use multiple targets
If the hardware configuration is stored from one target and logic is stored from a
different target, powering-up from flash will not work. The observed behavior is that,
following a power up from flash, Machine Edition reports hardware configuration and
logic "not equal".
Missing Loss of Terminal
block fault
The IC695ALG600/608/616 analog input modules do not produce a “Loss of terminal
block” fault if the hardware configuration is stored or the module is hot-inserted when
the terminal block is not locked into place.
Sequence Store Failure
When downloading projects with very large hardware configurations or which use large
amounts of user memory, it is possible to encounter a controller Sequence Store
Failure error when writing the configuration to flash. To work around this error, either
or both of the following actions may be helpful:
1. Perform an explicit clear of flash prior to performing the write.
2. Increase the operation timeout used by Machine Edition prior to performing the
write. This is done by expanding the Additional Configuration in the Inspector
window for the target controller, and adjusting the Request Timeout. The timeout
may need to be increased to as much as 60,000 msec, depending on the amount
of memory used and the condition of the flash memory.
IC694MDL754: Must
configure module status bits
Always configure 16 bits of module status when using this module. Configuring 0 bits
of module status will result in invalid data in the module’s ESCP status bits.
RX3i Ethernet NIU001 Plus
9
GFK-2598A
Subject
Description
IC695ALG600 Lead
Resistance Compensation
setting
A configuration store operation fails if a channel is configured for 3-wire RTD with Lead
Resistance Compensation set to Disabled. A Loss of Module fault is logged in the I/O
Fault table at the end of the store operation. Recommendation: to recover the lost
module, change the configuration to enable Lead Resistance Compensation and
power-cycle the module.
WinLoader may stop
operating
On computers running Windows 2000 and using some versions of Symantec Antivirus
protection, WinLoader will "lock up" if used in advanced mode. Recovery requires
cycling the computer's power.
WinLoader does not detect
PC COM port in use when
upgrading PACSystems
ENIU.
WinLoader does not detect if a PC's COM port is in use when attempting to connect to
a PACSystems ENIU to perform a firmware upgrade. If the port is already in use it
displays the status "trying to connect" followed by "waiting for target." To proceed with
the upgrade, press the "abort" button and disconnect the other application that is using
the COM port.
WinLoader does not display
error when it can't connect
serially with PACS ENIU.
WinLoader does not display an error message if it cannot connect to the ENIU when
attempting to connect to a PACSystems ENIU to perform a firmware upgrade. This
occurs if the cable is physically not connected to the ENIU or if the ENIU's serial port is
not configured for the same baud as WinLoader. In this case Winloader displays the
status "trying to connect" followed by "waiting for target." To proceed with the upgrade,
press the "abort" button and correct the cable or baud rate setting.
Operational Notes
Subject
Description
Interrupt block only executed
once if several interrupts are
triggered in short interval
When multiple interrupts are triggered during the interrupt latency period, it is
possible that interrupt blocks will only be executed one time even though the
interrupt trigger has occurred more than once. The likelihood of this occurring will
increase if the system interrupt latency has increased due to the specific
configuration and use of the system.
This will not cause the CPU to miss a given interrupt; just consolidate the number of
times an interrupt block is executed, even though the interrupt stimulus had occurred
more than one time.
IC695NIU001+ performance
differences from IC695NIU001
The IC695NIU001+ has a different processor than was used on the IC695NIU001
and performs differently for different types of operations.

Some function blocks will run faster and some will run slower on the NIU001+.
Overall it is expected that most applications will run faster with the new
NIU001+, but some specific projects may be slightly slower when using the new
hardware.

Access to Series 90-30 backplane modules is approximately 25% slower
compared to the IC695NIU001. For example the IC694DSM324 sweep impact
is about 350 microseconds greater in the main rack and about 250
microseconds greater in an expansion rack when using the IC695NIU001+
compared to the IC695NIU001.

EGD performance is different on the new IC695NIU001+ when compared to the
IC695NIU001. In general consumed data exchanges with more than 31 bytes
contribute less sweep time impact and data exchanges with a size less than
that contribute slightly greater sweep impact. All produced exchanges on the
IC695NIU001+ have a slightly greater sweep impact compared to the
IC695NIU001.
EGD run mode store not
supported with ETM firmware
release 5.0
Performing a run mode store of EGD to an ETM001 module with release 5.0 firmware
results in the Controller Fault Table filling up with “LAN System Software Fault” fault
messages. This is due to the 5.0 release of ETM001 module being incompatible with
run mode store of EGD.
To resolve this issue, upgrade the ETM module firmware to the latest release
available.
10
RX3i Ethernet NIU001 Plus
GFK-2598A
Subject
Description
Error response 1 is no longer
returned for Modbus RTU
requests with invalid or
undefined function code
Prior to Release 6.70 for the RX3i, the Modbus RTU slave protocol would return an
Invalid Function Code error response (1) upon receipt of a request with an invalid or
undefined function code. Starting with Release 6.70, the Modbus RTU slave ignores
requests with an invalid or undefined function code, and no response is sent.
Length of Serial I/O buffer
(Release 5.0 or later) The "Set Up Input Buffer Function" will always allocate a buffer
containing 2049 bytes. This is one byte more than previous PACSystems releases.
LD-RX3i operations
To perform a download to the ENIU, you must first connect to the ENIU. The connect
and download functions are now separate in Machine Edition LD.
Changing IP address of
Ethernet interface while
connected
Storing a hardware configuration with a new IP address to the RX3i while connected
via Ethernet will succeed, then immediately disconnect because the RX3i is now
using a different IP address than the Programmer. You must enter a new IP address
in the Target Properties in the Machine Edition Inspector window before reconnecting.
Duplicate station address for
Modbus will conflict with other
nodes
The default serial protocol for the RX3i is Modbus RTU. The default Station Address
is 1. If the ENIU is added to a multi-drop network, care must be taken that the ENIU is
configured with a unique Station Address. Nodes with duplicate Station Addresses on
the same network will not work correctly.
Timer operation
Care should be taken when timers (ONDTR, TMR, and OFDTR) are used in program
blocks that are NOT called every sweep. The timers accumulate time across calls to
the sub-block unless they are reset. They function like timers operating in a program
with a much slower sweep than the timers in the main program block. For program
blocks that are inactive for large periods of time, the timers should be programmed to
account for this catch up feature. Related to this are timers that are skipped because
of the use of the JUMP instruction. Timers that are skipped will NOT catch up and will
therefore not accumulate time in the same manner as if they were executed every
sweep.
Constant sweep
Large number of COMMREQs
sent to module in one sweep
causes faults
Constant Sweep time, when used, should be set at least 10 milliseconds greater
than the normal sweep time to avoid any over-sweep conditions when monitoring or
performing on-line changes with the programmer. Window completion faults will
occur if the constant sweep setting is not high enough.
A large number of COMM_REQs (typically more than 8) sent to one module in the
same sweep may cause Module Software faults to be logged in the Controller fault
table. The fault group is MOD_OTHR_SOFTWR (16t, 10h) and the error code is
COMMREQ_MB_FULL_START (2). The “FT” output of the function block is also set.
Recommendation: Spread multiple COMMREQs to the same module across multiple
sweeps so that fewer (typically 8 or less) are sent to the module in each sweep. Also,
check the FT output parameter for errors. If the FT output is set (an error has been
detected), the COMMREQ could be re-issued by the application logic.
Upgrading Firmware



Upgrading ENIU firmware with the WinLoader utility may fail when multiple IO
modules are in the main rack, due to the time required to power-cycle the rack
system. If the upgrade fails, move the ENIU to a rack without IO modules and
restart the upgrade process.
Winloader initial connect baud rate is fixed at 19200 baud. Note that the firmware
download will occur at 115.2K baud by default.
If you have hyperterm open on a port, and then try to use Winloader on the same
port, Winloader will often say “Waiting for Target” until the hyperterm session is
closed.
Hot Swap
Hot Swap of power supplies or ENIUs is not supported.
Serial Port Configuration
COMMREQs
With the following combination of circumstances, it is possible to render serial
communications with the ENIU impossible:
 User configuration disables the Run/Stop switch
 User configures the power up mode to Run or Last

Logic is stored in FLASH and user configures ENIU to load from FLASH on
power up

User application issues COMMREQs that set the protocol on both of the serial
ports to something that does not permit communications to the Machine Edition
programmer.
RX3i Ethernet NIU001 Plus
11
GFK-2598A
Subject
Description
Incorrect COMMREQ status for The program name for PACSystems is always "LDPROG1". When another program
invalid program name
name is used in a COMMREQ accessing %L memory, an Invalid Block Name (05D5)
error is generated.
FANUC I/O Master and Slave
operation
The first operation of the scan set on the master does not work after entering RUN
mode. They work properly for subsequent scans. After downloading a new hardware
configuration and logic, a power cycle may be required to resume FANUC I/O
operation.
Use Ethernet NIUs of similar performance in FANUC I/O networks.
Repeated power up/down cycles of an expansion backplane containing FANUC I/O
slaves may result in failure of the slaves’ operation, with the RDY LED off.
Lost count at power up for
Serial IO Processor
The serial IO Processor (IC693APU305) will lose the first count after every power up
or every time the module receives a configuration.
COMMREQ status words
declared in bit memory types
must be byte-aligned
Prior to release 3.50, the ENIU allowed configuration of COMMREQ Status Words in
bit memory types on a non-byte-aligned boundary. The firmware adjusted references
to the next-lowest byte boundary before updating status bits, overwriting the bits
between the alignment boundary and specified location. Now, COMMREQ Status
Words in bit memory types must be byte-aligned. Specify the appropriate aligned
address (%I1) to ensure that the utilized location is appropriate
Suspend IO function block
does not suspend EGD
In a Series 90-70 the SUSPEND_IO function block suspends EGD in addition to IO
Scan. In PACSystems controllers the SUSPEND IO suspends only the IO Scan.
STOP and RUN mode
transition priority
The PACSystems ENIU receives requests to change between stop and run mode
from many different sources. These include (but are not limited to) Proficy Machine
Edition, HMIs, the user application, and the RUN/STOP switch. Since there are
many potential sources for a mode change request, it is possible to receive a new
mode change request while another is already in progress. When this occurs, the
ENIU evaluates the priority of the new mode change request with the mode change
that is in progress. If the new mode change request has an equal or higher priority
than the one already in progress, the ENIU transitions to the new mode instead of
the one in progress. If, however, the new mode change request has a lower priority
than the one in progress, the new mode request is discarded and the ENIU
completes the mode change that is in progress. The sweep mode priorities are
(listed from highest to lowest priority): STOP HALT, STOP FAULT, STOP, and RUN.
(Note: The IO ENABLED/DISABLED state is not part of the mode priority
evaluation.) For example, an ENIU is in RUN IO ENABLED mode and a Service
Request 13 function block is executed to place the ENIU into STOP IO DISABLED
mode. Before the transition to STOP IO DISABLED is completed, the RUN/STOP
switch is changed from RUN IO ENABLED to RUN IO DISABLED. In this case, the
ENIU ignores the new request from the RUN/STOP switch to go to RUN IO
DISABLED mode because it is already processing a request to go to STOP IO
DISABLED mode and STOP mode has a higher priority than RUN mode.
12
RX3i Ethernet NIU001 Plus
GFK-2598A
User Manual Updates
The following information will be included in the next scheduled revision of the PACSystems CPU Reference Manual,
GFK-2222.
SVC_REQ 57: Logic Driven Write to Nonvolatile Storage
The following paragraphs will be added to the discussion of SVC_REQ 57 on page 9-59 of the CPU Reference Manual.
This feature uses 65,536 bytes of nonvolatile storage. But not all of this memory is available for the actual data being
written by the service request. Some of the memory is used internally by the PLC to maintain information about the data
being stored.
You can generally make the most efficient use of nonvolatile storage by transferring data in 56-byte increments, since this
will actually write 64 bytes to the device. Given the bookkeeping overhead required by the PLC and possible
fragmentation, at least 54,912 bytes and no more than 64,000 bytes will be available for the reference data and the 8 bytes
of command data for each invocation. For additional information on fragmentation see page 9-12.
Fragmentation
Due to the nature of the media in PACSystems CPUs, writes may produce fragmentation of the memory. That is, small
portions of the memory may become unavailable, depending upon the sequence of the writes and the size of each one.
Data is stored on the device in 128 512-byte sections. Each section uses 12 bytes of bookkeeping information, leaving a
maximum of 64,000 bytes devoted to the reference data and command data for each invocation. However, the data for a
single invocation cannot be split across sections. So, if there is insufficient space in the currently used section to contain
the new data, the unused portion of that section becomes lost. For example, suppose that the current operation is writing
64 bytes of reference data and 8 bytes of command data (72 bytes total). If there are only 71 bytes remaining in the current
section, the new data will be written to a new section and the unused 71 bytes in the old section become unavailable.
RX3i I/O Module Sweep Impact Times
The following table will be added to the RX3i sweep impact data on page A-22 of the CPU Reference Manual.
DSM314 Scan Time Contribution in milliseconds.
Rx3i CPU310 Rack
Rx3i NIU001+ Rack
No. of Axes
Configured
Main
Expansion
Main
Expansion
1
2
3
4
1.535
2.018
2.5
2.99
2.16
2.916
3.671
4.43
1.83
2.34
2.84
3.35
2.36
3.16
3.92
4.68
UL Class 1 Division 2 & ATEX Zone 2 Hazardous Area Warnings
1.
EQUIPMENT LABELED WITH REFERENCE TO CLASS I, GROUPS A, B, C, D, DIV. 2 HAZARDOUS AREAS IS
SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C, D OR NON–HAZARDOUS LOCATIONS ONLY.
2.
WARNING – EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR
CLASS I, DIVISION 2 & ATEX ZONE 2.
3.
WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NON–HAZARDOUS.
ATEX Zone 2 Hazardous Area Requirements
In order to maintain compliance with the ATEX Directive, a RX3i system located in a Zone 2 area (Category 3) must be
installed within a protective enclosure meeting the criteria detailed below:

IP54 or greater, and

Mechanical strength to withstand an impact energy of 3.5 Joules
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