Large LCSF O.D. Tracking Slide User`s Manual

Large LCSF O.D. Tracking Slide User`s Manual
Large LCSF O.D. Tracking Slide
User’s Manual
E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com
E.H. Wachs Part No. 60-MAN-04
Rev. Rev. 4-0811, August 2011
Revision History:
Original August 2005 (under P/N 05-029-MAN)
Rev. 1
February 2007 (under P/N 05-029-MAN)
Rev. 2
October 2007
Rev. 3
April 2009
Copyright © 2011 E.H. Wachs. All rights reserved.
This manual may not be reproduced in whole or in part
without the written consent of E.H. Wachs.
Large LCSF O.D. Tracking Slide User’s Manual
Part No. 60-MAN-04, Rev. 4-0811
E.H. Wachs
Table of Contents
Table of Contents
Chapter 1: About the Large LCSF O.D. Tracking Slides . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Purpose of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
How to Use The Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Symbols and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Manual Updates and Revision Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
O.D. Tracking Slide Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operating Envelope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Chapter 2: Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safe Operating Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safe Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operating and Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety Alerts in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Protective Equipment Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Protective Clothing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Eye Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hearing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safe Operation of the O.D. Tracking Slides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Intended Uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Proper Use of the O.D. Tracking Slides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Potential Hazards 14
O.D. Tracking Slide Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Safe Lifting and Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 3: Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installing the Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Slide Set-Up for Cutting and Beveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Slide Set-Up for Offset Cutting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Chapter 4: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
E.H. Wachs
Part No. 60-MAN-04, Rev. 4-0811
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Large LCSF O.D. Tracking Slide User’s Manual
Chapter 5: Parts List and Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Goods Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drawings and Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Part No. 60-MAN-04, Rev. 4-0811
27
27
27
27
28
28
28
E.H. Wachs
Chapter 1, About the Large LCSF O.D. Tracking Slides
Chapter 1
About the Large LCSF
O.D. Tracking Slides
In This Chapter
PURPOSE OF THIS MANUAL
This manual explains how to operate and maintain the low
clearance split frame O.D. tracking slides. It includes
instructions for set-up, operation, and maintenance. It also
contains parts lists and diagrams, and troubleshooting
instructions to help you order replacement parts and perform user-serviceable repairs.
PURPOSE OF THIS MANUAL
HOW TO USE THE MANUAL
SYMBOLS AND WARNINGS
MANUAL UPDATES AND
REVISION TRACKING
EQUIPMENT DESCRIPTION
OPERATING ENVELOPE
HOW TO USE THE MANUAL
This manual is organized to help you quickly find the information you need. Each chapter describes a specific topic on
using or maintaining the equipment.
Each page is designed with two columns. This large column
on the inside of the page contains instructions and illustrations. Use these instructions to operate and maintain the
equipment.
Throughout this manual, refer
to this column for warnings,
cautions, and notices with
supplementary information.
The narrower column on the outside contains additional
information such as warnings, special notes, and definitions. Refer to it for safety notes and other information.
E.H. Wachs
Part No. 60-MAN-04, Rev. 4-0811
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Large LCSF O.D. Tracking Slide User’s Manual
SYMBOLS AND WARNINGS
The following symbols are used throughout this manual to
indicate special notes and warnings. They appear in the outside column of the page, next to the section they refer to.
Make sure you understand what each symbol means, and
follow all instructions for cautions and warnings.
This is the safety alert symbol. It is used
to alert you to potential personal injury
hazards. Obey all safety messages that
follow this symbol to avoid possible
injury or death.
NOTE
This symbol indicates a user notice.
Notices provide additional information to
supplement the instructions, or tips for
easier operation.
MANUAL UPDATES AND REVISION TRACKING
Current versions of E.H.
Wachs Company manuals
are also available in PDF format. You can request an
electronic copy of this manual
by emailing customer service
at sales@wachsco.com.
Occasionally, we will update manuals with improved operation or maintenance procedures, or with corrections if necessary. Revised accessory manuals will be available for
customers. When a manual is revised, we will update the
revision history on the title page and at the bottom of the
pages.
You may have factory service or upgrades performed on the
equipment. If this service changes any technical data or
operation and maintenance procedures, we will include a
revised manual when we return the equipment to you.
EQUIPMENT DESCRIPTION
The low clearance split frame O.D. tracking slides provide
uniform cutting and beveling on pipes that are out of round
or in situations where the split frame is not centered on the
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Part No. 60-MAN-04, Rev. 4-0811
E.H. Wachs
Chapter 1, About the Large LCSF O.D. Tracking Slides: Equipment Description
pipe. The spring-tensioned tracking mechanism allows
radial motion (perpendicular to the side of the pipe) of up to
1/2 inch, keeping the cutting tool on the pipe at all times and
compensating for a maximum 1 inch out-of-roundness.
Two tracking slides are provided. One includes a tool fitting
for a parting tool; the other can hold either a parting tool or
a beveling tool. You can use these slides to perform a cutting and beveling operation, or an offset severing operation
with two parting tools.
O.D. Tracking Slide Components
Figure 1-1 illustrates the components of the O.D. tracking
slide.
Tracking wheel
Base plate
Tool cover
Tool holder
Spring tension bolt
End plate
Support plate
Star wheel
Figure 1-1. The photo illustrates the major components of the O.D. tracking slide.
Trip
A specialized trip is provided with the O.D. tracking slides.
It includes an adjustable mount to position the trip through
the range of tracking slide positions. The trip is springloaded so that it will kick out in high tool load situation; this
E.H. Wachs
Part No. 60-MAN-04, Rev. 4-0811
3
Large LCSF O.D. Tracking Slide User’s Manual
reduces the risk of stalling the machine, or breaking or damaging the tool.
Figure 1-2 shows the components of the trip.
Trip
Position adjustment screw
Disengagement knob
Trip release handle
Mounting dowel pins
Mounting screw
Figure 1-2. The photo illustrates the components of
the adjustable trip used with the O.D. tracking slides.
OPERATING ENVELOPE
The following drawings show the operating envelope for
the O.D. tracking slides and trip on LCSF sizes from 24 to
48 inches (models 1824 through 4248).
4
Part No. 60-MAN-04, Rev. 4-0811
E.H. Wachs
E.H. Wachs
27.96
[710.2]
30.96
[786.4]
29.46
[748.3]
33.00
[838.2]
39.00
[990.6]
36.00
[914.4]
MIN.
MAX.
MIN.
35.46
[900.7]
29.46
[748.3]
36.00
[914.4]
MAX.
48.00
[1219.2]
26.46
[672.1]
30.00
[762.0]
MIN.
MAX.
27.46
[697.5]
32.00
[812.8]
MAX.
32.46
[824.5]
24.46
[621.3]
26.00
[660.4]
MIN.
42.00
[1066.8]
25.46
[646.7]
28.00
[711.2]
MAX.
MIN.
22.46
[570.5]
22.00
[558.8]
MIN.
32.46
[824.5]
23.46
[595.9]
24.00
[609.6]
MAX.
42.00
[1066.8]
20.46
[519.7]
18.00
[457.2]
MIN.
MAX.
DIM. "B"
RADIAL
CLEARANCE
DIM. "A"
PIPE
DIAMETER
POSITION
Part No. 60-MAN-04
Operating Envelope
60-446-01, Large O.D. Tracking Slide
Parting Slide
.00260 PER TRIP
[.0661]
DIMENSIONS IN BRACKETS ARE MILLIMETERS
LCSF 4248
LCSF 3642
LCSF 3339
LCSF 3036
LCSF 2632
LCSF 2228
LCSF 1824
MODEL
-TABLE-
1.75 SLIDE TRAVEL
44.3
2.25 TYP.
57.2
.75 SPRING TRAVEL
19.1
(MAX. SHOWN)
"A"
"B"
.99
25.1
7.35
186.8
8.80
223.4
.13
3.3
3.85
97.8
5.29
134.4
Chapter 1, Introduction: Operating Envelope
5
Chapter 1, Introduction: Operating Envelope
Operating Envelope
60-446-02, Large O.D. Tracking Slide
Parting/Beveling Slide
-TABLEMODEL
POSITION
DIM. "A"
PIPE
DIAMETER
MIN.
18.00
[457.2]
20.46
[519.7]
MAX.
24.00
[609.6]
23.46
[595.9]
MIN.
22.00
[558.8]
22.46
[570.5]
MAX.
28.00
[711.2]
25.46
[646.7]
MIN.
26.00
[660.4]
24.46
[621.3]
MAX.
32.00
[812.8]
27.46
[697.5]
MIN.
30.00
[762.0]
26.46
[672.1]
MAX.
36.00
[914.4]
29.46
[748.3]
MIN.
33.00
[838.2]
27.96
[710.2]
MAX.
39.00
[990.6]
30.96
[786.4]
MIN.
36.00
[914.4]
29.46
[748.3]
MAX.
42.00
[1066.8]
32.46
[824.5]
MIN.
42.00
[1066.8]
32.46
[824.5]
MAX.
48.00
[1219.2]
35.46
[900.7]
LCSF 1824
LCSF 2228
LCSF 2632
LCSF 3036
LCSF 3339
LCSF 3642
LCSF 4248
DIM. "B"
RADIAL
CLEARANCE
9.35
237.4
6.68
169.8
3.50
89.0
.63
16.0
COVER, OUTSIDE BEVEL TOOL
60-1051-00
1.60
40.6
3.18
80.8
5.84
148.4
DIMENSIONS IN BRACKETS ARE MILLIMETERS
5.34
135.7
1.75 SLIDE TRAVEL
44.3
3.91
99.4
"A"
3.18
80.8
2.25 TYP.
57.2
.75 SPRING TRAVEL
19.1
(MAX. SHOWN)
.99
25.1
.51
13.0
"B"
.00260 PER TRIP
[.0661]
.12
3.0
6.68
169.8
.85
21.6
7.42
188.4
8.85
224.7
E.H. Wachs
Part No. 60-MAN-04
6
E.H. Wachs
Part No. 60-MAN-04
27.58
[700.5]
29.08
[738.6]
29.57
[751.1]
31.07
[789.2]
31.07
[789.2]
32.57
[827.3]
32.57
[827.3]
34.07
[865.4]
35.56
[903.2]
37.06
[941.3]
MAX.
MIN.
MAX.
MIN.
MAX.
MIN.
MAX.
MIN.
MAX.
MIN.
MIN.
25.58
[649.7]
MAX.
27.08
[687.8]
25.09
[637.3]
MIN.
MAX.
23.59
[599.2]
POSITION
DIMENSIONS IN BRACKETS ARE MILLIMETERS
LCSF 4248
LCSF 3642
LCSF 3339
LCSF 3036
LCSF 2632
LCSF 2228
LCSF 1824
MODEL
DIM. "A"
RADIAL
CLEARANCE
-TABLE-
Operating Envelope
60-446-03, Trip Assembly for
Large O.D. Tracking Slide
"A"
3.07
77.9
1.50
38.1
DISENGAGE TRAVEL
3.89
98.9
Chapter 1, Introduction: Operating Envelope
7
Chapter 1, Introduction: Operating Envelope
E.H. Wachs
Part No. 60-MAN-04
8
Chapter 2, About the Large LCSF O.D. Tracking Slides
Chapter 2
Safety
In This Chapter
E.H. Wachs takes great pride in designing and manufacturing safe, high-quality products. We make user safety a top
priority in the design of all our products.
Read this chapter carefully before operating the LCSF with
the O.D. tracking slides. It contains important safety
instructions and recommendations.
SAFE OPERATING GUIDELINES
SAFE OPERATION OF THE O.D.
TRACKING SLIDES
SAFETY LABELS
FULL SAFETY INSTRUCTIONS AND GUIDELINES
ARE IN THE MANUAL FOR YOUR LOW CLEARANCE SPLIT FRAME MACHINE. Make sure you read
and understand all safety information in the LCSF manual.
SAFE OPERATING GUIDELINES
Follow these guidelines for safe operation of all E.H.
Wachs equipment.
•
•
•
READ THE OPERATING MANUAL. Make sure you under-
stand all setup and operating instructions before you
begin. Keep this manual with the machine.
INSPECT MACHINE AND ACCESSORIES BEFORE USE. Before
starting the machine, look for loose bolts or nuts, leaking lubricant, rusted components, and any other physical conditions that may affect operation. Properly
maintaining the machine can greatly decrease the
chances for injury.
ALWAYS READ STICKERS AND LABELS. Make sure all labels
and stickers are in place, clearly legible, and in good
E.H. Wachs
Part No. 60-MAN-04, Rev. 4-0811
Look for this symbol throughout the
manual. It indicates
a personal injury
hazard.
9
Large LCSF O.D. Tracking Slide User’s Manual
•
•
•
condition. Refer to “Safety Labels” later in this chapter
for label locations on the machine. Replace any damaged or missing safety labels; see the ordering information at the end of this manual.
KEEP CLEAR OF MOVING PARTS. Keep hands, arms, and
fingers clear of all rotating or moving parts. Always turn
the machine off and disconnect the power source before
doing any adjustments or service.
SECURE LOOSE CLOTHING AND JEWELRY. Secure or
remove loose-fitting clothing and jewelry, and securely
bind long hair, to prevent them from getting caught in
moving parts of the machine.
FOLLOW SAFE PROCEDURES FOR HANDLING LUBRICANTS.
Refer to the manufacturer’s instructions and the Material Safety Data Sheets.
Safe Operating Environment
•
•
•
Do not use this equipment in a potentially explosive
atmosphere. Fire or explosion could result, with the risk
of serious injury or death.
Provide adequate lighting to use the equipment, in
accordance with worksite or local regulations.
KEEP WORK AREA CLEAR. Keep all clutter and nonessential materials out of the work area. Only people directly
involved with the work being performed should have
access to the area.
Operating and Maintenance Safety
•
•
•
•
10
This equipment is to be operated and maintained only
by qualified, trained personnel.
Make sure the equipment is stable when attached to the
workpiece for the operation. Ensuring stability of the
installed tool is the responsibility of the operator.
Make sure the workpiece is supported adequately for
installation of the equipment. This includes supporting
any workpiece “fall-off” section when severing the
workpiece. Ensuring support of the workpiece is the
responsibility of the operator.
Tooling on any cutting equipment—including lathe
tools, saw blades, milling tools, etc.—may get very hot.
Do not touch tooling until you have made sure it is cool
enough to handle.
Part No. 60-MAN-04, Rev. 4-0811
E.H. Wachs
Chapter 2, About the Large LCSF O.D. Tracking Slides: Safe Operating Guidelines
•
•
Wear gloves when removing or cleaning up chips and
cutting debris. Chips can be very sharp and cause cuts.
Before performing any service on the equipment, disconnect the power source. Follow all lock-out/tag-out
procedures required at the worksite.
Safety Alerts in This Manual
The following alerts are used throughout this manual to
indicate operator safety hazards. In all cases, these alerts
include a notice describing the hazard and the means to
avoid or reduce risk. Carefully read all safety alerts.
This icon is displayed with any safety alert that indicates a
personal injury hazard.
WARNING
This safety alert, with the personal injury hazard symbol,
indicates a potentially hazardous situation that, if not
avoided, could result in death or serious injury.
CAUTION
This safety alert, with the personal injury hazard symbol,
indicates a potentially hazardous situation that, if not
avoided, could result in minor or moderate injury.
Protective Equipment Requirements
Protective Clothing
Wear safety shoes when operating or servicing the equipment. Serious injury could result from dropping the
machine or its components.
E.H. Wachs
Part No. 60-MAN-04, Rev. 4-0811
11
Large LCSF O.D. Tracking Slide User’s Manual
NOTE
Gloves should be worn when
cleaning up chips and other
cutting debris. Chips can be
very sharp and can cause
serious cuts. Do not wear
gloves when the machine
is operating.
Do not wear gloves while operating the machine. Gloves
can become entangled in moving parts, resulting in serious
injury. Gloves may be worn when setting up the machine or
cleaning up after the operation, but take them off when
operating the machine.
Eye Protection
Always wear impact-resistant eye protection while operating or working near this equipment.
For additional information on eye and face protection, refer
to Federal OSHA regulations, 29 Code of Federal Regulations, Section 1910.133., Eye and Face Protection and
American National Standards Institute, ANSI Z87.1, Occupational and Educational Eye and Face Protection.
Hearing Protection
This equipment can produce noise levels above 80 dB.
Hearing protection is required when operating the equipment. The operation of other tools and equipment in the
area, reflective surfaces, process noises, and resonant structures can increase the noise level in the area.
For additional information on hearing protection, refer to
Federal OSHA regulations, 29 Code of Federal Regulations,
Section 1910.95, Occupational Noise Exposure and ANSI
S12.6 Hearing Protectors.
SAFE OPERATION OF THE O.D. TRACKING
SLIDES
Refer to “Safe Operation of the LCSF” in Chapter 2 of the
Low Clearance Split Frame User’s Manual for full safety
guidelines and instructions.
Intended Uses
The low clearance split frame O.D. tracking slides are
designed to provide uniform cutting and beveling on pipes
that are out of round, or in situations where the split frame is
not centered on the pipe. The spring-tensioned tracking
mechanism allows radial motion (perpendicular to the side
12
Part No. 60-MAN-04, Rev. 4-0811
E.H. Wachs
Chapter 2, About the Large LCSF O.D. Tracking Slides: Safe Operation of the O.D. Tracking Slides
of the pipe) of up to 1/2 inch, keeping the cutting tool on the
pipe at all times and compensating for a maximum 1 inch
out-of-roundness.
Make sure to follow all safety guidelines and procedures
required for machining operations at the work site,
including personal protective equipment (PPE). Do not
use the LCSF in a manner that violates these guidelines.
Proper Use of the O.D. Tracking Slides
•
•
•
•
The LCSF and O.D. tracking slides should only be used
by trained, qualified operators.
The workpiece must be within the operating capacity of
the O.D. tracking slides and LCSF model you are using.
See operating envelope information and drawings in
Chapter 1.
Make sure the operating environment allows you to
mount the machine securely and squarely on the workpiece.
Make sure there is adequate clearance around workpiece
and the LCSF/O.D. tracking slide combination to operate the machine controls as described in the operating
instructions.
Misuse
•
•
•
•
Do not attempt to mount or operate the LCSF and O.D.
tracking slides on non-cylindrical workpieces.
Do not attempt to mount or operate the LCSF and O.D.
tracking slides on any workpiece to which the equipment cannot be securely mounted.
Do not attempt to mount or operate the LCSF and O.D.
tracking slides on any workpiece that is not stable
enough to hold the equipment.
Do not disable any safety feature of theO.D. tracking
slides or LCSF, or remove any safety labeling. Replace
worn or damaged safety labels immediately. (See
“Safety Labels” later in this chapter.)
E.H. Wachs
Part No. 60-MAN-04, Rev. 4-0811
13
Large LCSF O.D. Tracking Slide User’s Manual
Potential Hazards
See the “Potential Hazards” section in Chapter 2 of the
user’s manual for your low clearance split frame machine.
Follow all guidelines for avoiding hazards associated with
operating the machine.
O.D. Tracking Slide Safety Features
The large O.D. tracking slides include a guard to cover the
pinch point between the support plate and the tracking bar
end plate. Do not operate the slides without this guard
installed. If you need to remove the guard for service, make
sure the springs are released, and make sure to re-install the
guard before operation.
Guard
Figure 2-1. The O.D. tracking slides have a guard to
keep fingers out of the pinch point at the end of the
slide.
Safe Lifting and Handling
•
•
14
Machines or assemblies over 40 lb (18 kg) must be
lifted by two people or a lifting device. The large O.D.
tracking slides weigh 42 lb (19 kg) each.
It is the responsibility of the end user to determine
whether a machine or assembly can be lifted by two or
more people. A lifting device is recommended for
machines or assemblies that cannot be handled easily by
two people.
Part No. 60-MAN-04, Rev. 4-0811
E.H. Wachs
Chapter 2, About the Large LCSF O.D. Tracking Slides: Safety Labels
•
It is not recommended that you lift the LCSF with the
O.D. tracking slides attached. The assembled combination may not be balanced to enable safe lifting.
SAFETY LABELS
The safety labels below are attached to the O.D. tracking
slide and trip assembly. Do not remove the labels. If a label
is lost or damaged, order a replacement label from E.H.
Wachs; see ordering instructions in Chapter 5.
Figure 2-2. The weight label is attached to each O.D.
tracking slide (part no. 60-1276-00).
Figure 2-3. The Moving Parts warning label is on the
trip assembly (part no. 03-113-04).
E.H. Wachs
Part No. 60-MAN-04, Rev. 4-0811
15
Large LCSF O.D. Tracking Slide User’s Manual
16
Part No. 60-MAN-04, Rev. 4-0811
E.H. Wachs
Chapter 3, About the Large LCSF O.D. Tracking Slides
Chapter 3
Operating
Instructions
Before setting up the tracking slides, install your low clearance split frame according to the instructions in your split
frame manual. The low clearance tracking slides fit within
the clearance required for the split frame.
If the pipe you are cutting has an exposed outer seam, you
will get better cutting peformance if you grind the seam
down where the LCSF is mounted.
In This Chapter
INSTALLING THE TRIP
SLIDE SET-UP FOR CUTTING
AND BEVELING
SLIDE SET-UP FOR OFFSET
CUTTING
OPERATION
INSTALLING THE TRIP
1. Locate the trip installation location on the stationary
ring. There are three holes; the center hole is threaded.
Figure 3-1. There are two dowel pin holes and one
threaded hole at the trip location.
E.H. Wachs
Part No. 60-MAN-04, Rev. 4-0811
17
Large LCSF O.D. Tracking Slide User’s Manual
2. Align the trip assembly so that the dowel pins fit into
the two unthreaded holes in the split frame.
3. Insert the screw into the center hold and tighten it
securely.
SLIDE SET-UP FOR CUTTING AND BEVELING
1. Using a 1-1/8” wrench or socket, turn the feed screw
on the back of the slide until there is a 1/4” gap
between the guide bar mount and the spring retainer.
Guide bar mount
Spring retainer
1/4” gap
Figure 3-2. Preset the slide so there is a 1/4” gap
between the guide bar mounts and the spring retainers.
2. Using a 3/4” wrench, turn the spring tension bolt on
the slide until there is a 3/8” gap between the hex head
and the support plate.
18
Part No. 60-MAN-04, Rev. 4-0811
E.H. Wachs
Chapter 3, About the Large LCSF O.D. Tracking Slides: Slide Set-Up for Cutting and Beveling
3/8” gap
Spring tension bolt
Support plate
Figure 3-3. Set the spring tension bolt to a 3/8” gap
from the support plate.
3. The tracking wheel will now extend about 1/8” past
the base of the slide.
IMPORTANT:
If the wheel does not extend
beyond the base, the base
may contact the pipe surface
during cutting. Machine damage may result.
Figure 3-4. Check that the tracking wheel extends at
least 1/8” past the slide base.
4. Repeat the previous steps for the other slide.
5. Insert the parting tool into the parting slide. Extend the
tool out of the holder until the tip of it is about 1/8”
back from the tracking wheel. Tighten the screws on
the tool holder plate.
E.H. Wachs
Part No. 60-MAN-04, Rev. 4-0811
NOTE:
Check to make
sure the parting
tool does not extend past the
tracking wheel.
19
Large LCSF O.D. Tracking Slide User’s Manual
NOTE:
Check to make
sure the beveling
tool does not extend past the
tracking wheel.
6. Insert the beveling tool into the beveling slide. Extend
the tool until the tip of it is about 1/8” back from the
tracking wheel. Tighten the screws on the tool holder
plate.
7. Position the slide mounting blocks for both slides on
the split frame rotating ring and insert the mounting
bolts, as shown in Figure 3-5.
Figure 3-5. Install the slide mounting blocks on the
rotating ring. Leave the mounting bolts loose. (If there
is more distance between the LCSF and the pipe, move
the blocks to the forward position.)
NOTE:
Do not tighten the
mounting bolts yet.
You will tighten them when
you finish positioning the
slide.
8. Mount both slides onto the rotating ring by sliding the
20
Part No. 60-MAN-04, Rev. 4-0811
base plate into the channels on the undersides of the
slide mounting blocks. Move the slide forward until
the tracking wheel contacts the pipe. Snug the mounting bolts just tight enough to keep the slide from moving freely.
E.H. Wachs
Chapter 3, About the Large LCSF O.D. Tracking Slides: Slide Set-Up for Cutting and Beveling
Figure 3-6. Slide the base plate of the tool slide into
the channels of the slide mounting blocks until the
tracking wheel touches the pipe surface.
9. If necessary, connect the drive motor to the LCSF.
10. Slowly rotate the LCSF one complete rotation around
the pipe. As the tracking wheel follows the pipe surface, the slide is pushed back to find the “high point”
on the pipe.
11. Securely tighten the bolts on the slide mounting
NOTE:
Make sure the
bolts on the slide
mounting blocks are just
snug, allowing the slides to
move as the LCSF rotates.
blocks (30-40 lb-ft).
12. Retract the spring tensioning bolts on both slides all
the way to load tension onto the springs.
13. Turn the feed screw on both slides to position both
tools about 1/16” from the pipe surface.
14. Slowly rotate the LCSF to make sure there is clearance between the tool and pipe all the way around.
15. Move the split frame to position the star wheel over
the trip. NOTE: You will have to use the motor drive
to turn the rotating ring.
16. Loosen the position adjustment screw on the trip.
E.H. Wachs
Part No. 60-MAN-04, Rev. 4-0811
21
Large LCSF O.D. Tracking Slide User’s Manual
Position adjustment screw
Figure 3-7. Loosen the position adjustment screw to
adjust the trip radially.
17. Position the trip mount so that the star wheel strikes
the center of the trip, as shown in Figure 3-8. Tighten
the position adjustment screw.
Star wheel
Trip mount
Trip
Figure 3-8. The trip mount should be positioned so
that the contact points of the star wheel strike the center of the trip.
22
Part No. 60-MAN-04, Rev. 4-0811
E.H. Wachs
Chapter 3, About the Large LCSF O.D. Tracking Slides: Slide Set-Up for Offset Cutting
SLIDE SET-UP FOR OFFSET CUTTING
Follow the same procedure as the previous section for
installing both slides. When you set up the beveling slide,
insert a parting tool instead of a beveling tool.
The beveling slide is designed to hold a parting tool with a
1/16” offset from the tool in the parting slide. This will
result in a cut 1/16” wider than the cut made by a single
parting tool.
IMPORTANT:
Do not operate the split frame
with a single parting tool only.
A beveling tool or second
parting tool is required to
keep the parting tool from
binding in the cutting groove.
OPERATION
1. After you have installed the tracking slides, operate
the split frame in the standard way as described in
your manual.
2. When you start the machine, check to make sure that
the star wheel on each slide feeds exactly one position
per revolution. If the star wheel “double trips”, stop
the machine and correct the problem as follows:
•
•
NOTE:
If the beveling
blade contacts the
pipe before the parting blade,
stop the machine and adjust
the slides.
Double-tripping can be caused by over-tightening the
LCSF mounting legs near the trip. Slightly loosen the
mounting leg nearest the trip and run the machine again.
If the star wheel still double-trips, remove the trip and
insert a thin shim washer between the trip base and the
LCSF.
3. If you are operating with the split frame horizontal
(cutting a vertical pipe), you may have to clear chips
from the tracking wheels. Use compressed air to blow
the chips out as the slides pass, or stop the machine
and brush the chips out of the wheel assembly.
IMPORTANT:
Watch the tracking wheels to
make sure that they stay
clear of chips.
4. When the cut is finished, stop the LCSF.
5. Using a 1-1/8” wrench or socket, retract the feed nut
on each slide until there is a 1/4” gap between the
guide bar mounts and the spring retainers.
E.H. Wachs
Part No. 60-MAN-04, Rev. 4-0811
23
Large LCSF O.D. Tracking Slide User’s Manual
Guide bar mount
Spring retainer
1/4” gap
Figure 3-9. Reset the slide to a 1/4” gap between the
guide bar mounts and the spring retainers.
6. Using a 3/4” wrench, turn the spring tension bolt on
the slide to reset the 3/8” gap between the hex head
and the support plate.
3/8” gap
Spring tension bolt
Support plate
Figure 3-10. Reset the spring tension bolt to a 3/8”
gap from the support plate.
7. Loosen the bolts on the slide mounting blocks and
remove the slides from the LCSF.
24
Part No. 60-MAN-04, Rev. 4-0811
E.H. Wachs
Chapter 4, About the Large LCSF O.D. Tracking Slides
Chapter 4
Maintenance
In This Chapter
LUBRICATION
LUBRICATION
PERIODIC MAINTENANCE
Before each machining operation, lubricate the slide rods
on both slides.
Slide rods
Figure 4-1. Lubricate the slide rods before each use
of the slides.
Each time you use the slide, grease the tracking wheel.
Remove the grease port plug and install the grease fitting,
then apply grease through the fitting. Remove the fitting
and replace the plug before operating the slide.
E.H. Wachs
Part No. 60-MAN-04, Rev. 4-0811
25
Large LCSF O.D. Tracking Slide User’s Manual
Figure 4-2. Remove the plug and install a grease fitting to grease the tracking wheel. After greasing the
wheel, remove the grease fitting and replace the plug.
PERIODIC MAINTENANCE
After every cut, use an air nozzle to blow chips out of the
slide, and spray the slide with WD-40 LPS rust inhibitor.
Every 8 hours of operation, remove and clean the tracking
wheel and bearings on the slides.
26
Part No. 60-MAN-04, Rev. 4-0811
E.H. Wachs
Chapter 5, About the Large LCSF O.D. Tracking Slides
Chapter 5
Parts List and
Ordering Information
In This Chapter
ORDERING INFORMATION
ORDERING INFORMATION
DRAWINGS AND PARTS LISTS
To place an order, request service, or get more detailed
information on any E.H. Wachs products, call us at one of
the following numbers:
U.S.
800-323-8185
International: 847-537-8800
Ordering Replacement Parts
When ordering parts, refer to the parts lists earlier in this
chapter. Please provide the part description and part number
for all parts you are ordering. Always note your machine
model number when ordering.
Repair Information
Please call us for an authorization number before returning
any equipment for repair or factory service. We will advise
you of shipping and handling. When you send the equipment, please include the following information:
• Your name/company name
• Your address
• Your phone number
• A brief description of the problem or the work to be
done.
E.H. Wachs
Part No. 60-MAN-04, Rev. 4-0811
27
Large LCSF O.D. Tracking Slide User’s Manual
Before we perform any repair, we will estimate the work
and inform you of the cost and the time required to complete it.
Warranty Information
Enclosed with the manual is a warranty card. Please fill out
the registration card and return to E.H. Wachs. Retain the
owner’s registration record and warranty card for your
information.
Return Goods Address
Return equipment for repair to the following address.
E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, Illinois 60069 USA
DRAWINGS AND PARTS LISTS
The drawings on the following pages illustrate the components of the trip and the O.D. tracking slides. Each drawing
includes a bill of materials.
Both the parting slide and beveling slide are shown fully
illustrated. They are identical except for the tool holder
assembly.
28
Part No. 60-MAN-04, Rev. 4-0811
E.H. Wachs
27
25
8
19
30
34
7
35
23
E.H. Wachs
Part No. 60-MAN-04
29
21
16
9
11
31
14
33
18
10
17
18
6
12
22
3
20
34
Parts and Assembly
60-446-01, Large O.D. Tracking Slide
Parting Slide
13
2
35
24
36
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
ITEM
1
28
60-1001-01
60-1002-01
60-1003
60-1004-01
60-1005-01
60-1006-01
60-1008-01
60-1010-01
60-1011-01
60-1012-01
60-1015-01
60-1022
60-1023-01
60-1024-01
60-1031
60-1033
60-1035
60-1036
60-1038
60-1039
60-1040
60-1042
60-1043
60-1276-00
60-1277-00
60-301-00
90-052-05
90-128-01
90-150-15
90-166-10
90-170-10
90-172-07
90-173-10
90-191-15
90-195-52
90-500-02
PART NUMBER
1
2
2
1
1
2
1
1
1
1
1
2
2
1
2
1
1
2
1
2
1
2
1
1
1
1
2
1
6
1
4
4
4
6
6
1
QTY.
26
5
DESCRIPTION
4
PLATE, BASE
CLAMP, SLIDE
BAR, GUIDE
MOUNT, RIGHT GUIDE BAR
MOUNT, LEFT GUIDE BAR
RETAINER, SPRING
PLATE, TRACKING BAR END
STARWHEEL
HUB, BEARING
SCREW, FEED
PLATE, GUIDE BAR SUPPORT
BUSHING, ROD
ROD, STIFFENER
SCREW, SLIDE RETRACTING
BEARING, 1.002 X 1.252 X .75 LG. SLEEVE
BEARING, .752 X .877 X 1.0 LG. SLEEVE
BEARING, .75 X 1.25 X .0781 NEEDLE THRUST
WASHER, .75 X 1.25 X .063 THRUST
BEARING, .758 X 1.260 X .063 THRUST
RING, RETAINING
RING, SNAP
SPRING, 1.795 X 1.271 X 6.0 LG.
BALL, 5/16 DIA. CHROME
LABEL, WEIGHT - O.D. TRACKING
GUARD, O.D. TRACKING 24-48
PARTING SLIDE ASSEMBLY
BHCS 1/4-20 X .50 LG
1/8" NPT PIPE PLUG, SOCKET HEAD
SHCS, 1/4-20 X 1-1/2 SS18-8
PIN, 5/16 X 1.0 ROLL SS
SHCS, 3/8-16 X 1.0 SS18-8
BHCS, 3/8-16 X 3/4 SS
FHCS, 3/8-16 X 1.0 SS
HHCS, 1/2-13 X 1-1/2 GRD 8 ULTRACOAT
WASHER, 1/2 FLAT SS18-8
GREASE FITTING, 1/8 NPT STR.
15
31
32
Chapter 5, Introduction: Drawings and Parts Lists
29
27
25
8
19
30
34
E.H. Wachs
35
7
23
29
21
16
9
11
31
14
33
18
17
10
18
6
12
22
3
20
34
Parts and Assembly
60-446-02, Large O.D. Tracking Slide
Parting/Beveling Slide
13
2
24
35
36
PART NUMBER
60-1001-01
60-1002-01
60-1003
60-1004-01
60-1005-01
60-1006-01
60-1008-01
60-1010-01
60-1011-01
60-1012-01
60-1015-01
60-1022
60-1023-01
60-1024-01
60-1031
60-1033
60-1035
60-1036
60-1038
60-1039
60-1040
60-1042
60-1043
60-1276-00
60-1277-00
60-302-00
90-052-05
90-128-01
90-150-15
90-166-10
90-170-10
90-172-07
90-173-10
90-191-15
90-195-52
90-500-02
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
1
ITEM
28
1
2
2
1
1
2
1
1
1
1
1
2
2
1
2
1
1
2
1
2
1
2
1
1
1
1
2
1
6
1
4
4
4
6
6
1
QTY.
DESCRIPTION
4
5
PLATE, BASE
CLAMP, SLIDE
BAR, GUIDE
MOUNT, RIGHT GUIDE BAR
MOUNT, LEFT GUIDE BAR
RETAINER, SPRING
PLATE, TRACKING BAR END
STARWHEEL
HUB, BEARING
SCREW, FEED
PLATE, GUIDE BAR SUPPORT
BUSHING, ROD
ROD, STIFFENER
SCREW, SLIDE RETRACTING
BEARING, 1.002 X 1.252 X .75 LG. SLEEVE
BEARING, .752 X .877 X 1.0 LG. SLEEVE
BEARING, .75 X 1.25 X .0781 NEEDLE THRUST
WASHER, .75 X 1.25 X .063 THRUST
BEARING, .758 X 1.260 X .063 THRUST
RING, RETAINING
RING, SNAP
SPRING, 1.795 X 1.271 X 6.0 LG.
BALL, 5/16 DIA. CHROME
LABEL, WEIGHT - O.D. TRACKING
GUARD, O.D. TRACKING 24-48
BEVELING SLIDE ASSEMBLY
BHCS 1/4-20 X .50 LG
1/8" NPT PIPE PLUG, SOCKET HEAD
SHCS, 1/4-20 X 1-1/2 SS18-8
PIN, 5/16 X 1.0 ROLL SS
SHCS, 3/8-16 X 1.0 SS18-8
BHCS, 3/8-16 X 3/4 SS
FHCS, 3/8-16 X 1.0 SS
HHCS, 1/2-13 X 1-1/2 GRD 8 ULTRACOAT
WASHER, 1/2 FLAT SS18-8
GREASE FITTING, 1/8 NPT STR.
26
15
31
32
Chapter 5, Introduction: Drawings and Parts Lists
Part No. 60-MAN-04
30
PART NUMBER
60-1007-01
60-1009-01
60-1013
60-1014
60-1016-01
60-1017
60-1019-01
60-1020-01
60-1021
60-1030
60-1032
60-1034
60-1037
60-1041
90-065-09
90-066-05
90-160-00
90-164-05
90-170-10
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1
1
1
1
1
1
1
1
1
1
2
1
2
1
4
2
6
1
6
QTY.
DESCRIPTION
SLIDE, TOOL
BAR, TRACKING
NUT, FEED
BUSHING, TRACKING BAR
WHEEL, TRACKING
PIN, TRACKING WHEEL
HOLDER, PARTING TOOL
PLATE, TOOL RETAINING
PIN, SLIDE COUPLING
BEARING, 2.0 X 2.188 X 1.5 LG. SLEEVE
BEARING, 1.002 X 1.252 X 1.0 LG. SLEEVE
BEARING, .75 X 1 X .75 LG. NEEDLE
WASHER, 1.0 X 1.75 X.058 THRUST
RING, .585 X .025 RETAINING
NUT, 5/16 PUSH
PIN, 5/16 X 1/2 DOWEL
SHCS, 5/16-18 X 1 SS18-8
SSS, 5/16-18 X 1/2 SS18-8
SHCS, 3/8-16 X 1.0 SS18-8
17
15
19
8
3
19
E.H. Wachs
Part No. 60-MAN-04
10
14
9
7
4
16
16
1
11
11
12
2
PARTING SLIDE ASSEMBLY
6
13
5
60-301-00
13
18
Chapter 5, Introduction: Drawings and Parts Lists
31
PART NUMBER
60-1007-01
60-1009-01
60-1013
60-1014
60-1016-01
60-1017
60-1018-11
60-1020-01
60-1021
60-1030
60-1032
60-1034
60-1037
60-1041
60-1051-00
90-065-09
90-066-05
90-160-00
90-160-07
90-160-17
90-164-05
90-170-10
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
8
2
6
2
7
1
6
QTY.
DESCRIPTION
SLIDE, TOOL
BAR, TRACKING
NUT, FEED
BUSHING, TRACKING BAR
WHEEL, TRACKING
PIN, TRACKING WHEEL
HOLDER, COMBINATION TOOL
PLATE, TOOL RETAINING
PIN, SLIDE COUPLING
BEARING, 2.0 X 2.188 X 1.5 LG. SLEEVE
BEARING, 1.002 X 1.252 X 1.0 LG. SLEEVE
BEARING, .75 X 1 X .75 LG. NEEDLE
WASHER, 1.0 X 1.75 X.058 THRUST
RING, .585 X .025 RETAINING
COVER, OUTSIDE BEVEL TOOL
NUT, 5/16 PUSH
PIN, 5/16 X 1/2 DOWEL
SHCS, 5/16-18 X 1 SS18-8
SHCS, 5/16-18 X 3/4 SS18-8
SHCS, 5/16-18 X 1-3/4 SS18-8
SSS, 5/16-18 X 1/2 SS18-8
SHCS, 3/8-16 X 1.0 SS18-8
18
E.H. Wachs
22
16
8
3
22
Part No. 60-MAN-04
10
14
19
9
4
20
7
17
20
17
1
15
6
11
13
12
BEVELING SLIDE ASSEMBLY
11
16
60-302-00
2
5
13
21
Chapter 5, Introduction: Drawings and Parts Lists
32
Chapter 5, Introduction: Drawings and Parts Lists
Parts and Assembly
60-446-03, Trip Assembly for
Large O.D. Tracking Slide
ITEM
PART NUMBER
QTY.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
03-113-04
20-033-00
60-1025-01
60-1028-01
60-1029-01
60-1044
60-1045
60-1046
60-1101-00
60-1102-00
90-020-03
90-146-06
90-174-10
90-186-10
90-191-20
90-195-52
1
1
1
1
1
1
1
1
1
1
4
1
1
4
2
3
DESCRIPTION
LABEL, WARNING-MOVING PARTS
KNOB
TRIP, FEED
BLOCK, TRIP POSITIONING
BLOCK, TRIP MOUNTING
SPRING, .329 X .211 X 2.0 LG.
T-SLOT NUT, .625 X 1.0 X 1/2-13 THD. SS
HANDLE
HOUSING, FEED TRIP
COVER, TRIP HOUSING
SHCS, 8-32 x 3/8
PIN, 3/16 X 3/4 DOWEL SS
SSS, 3/8-16 X 1.0 SS
PIN, 7/16 X 1.0 DOWEL SS
HHCS, 1/2-13 X 2.0 SS18-8
WASHER, 1/2 FLAT SS18-8
8
16
15
5
15
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E.H. Wachs
Part No. 60-MAN-04
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Large LCSF O.D. Tracking Slide User’s Manual
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Part No. 60-MAN-04, Rev. 4-0811
E.H. Wachs
600 Knightsbridge Parkway • Lincolnshire, IL 60069
847-537-8800 • www.ehwachs.com
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