SLEIPNER MOTOR AS Side-Power SEP IP Series Installation Manual 28 Pages
SLEIPNER MOTOR AS Side-Power SEP IP Series are tunnel thrusters designed for efficient maneuvering of boats, offering smooth and reliable control. The IP series features a robust construction, including an enclosed motor for added protection against the elements. Available in various models, the SEP IP Series is ideal for boats ranging from 10m to 20m in size, providing enhanced maneuverability in tight spaces and challenging conditions.
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SEP IP - 80/185 - 120/215 SLEIPNER MOTOR AS P.O. Box 519 N-1612 Fredrikstad Norway www.side-power.com Document id: 4498 Revision: 8 Date: 2020 Made in Norway Installation Manual © Sleipner Motor AS 2020 Contents EN Bow Installation Instructions Bow Installation Considerations and Precautions...................... 3 Thruster Measurements ........................................................... 4 Thruster Specifications............................................................... 5 Technical Specifications ........................................................... 5 Positioning of the tunnel / thruster.............................................. 6 Tunnel Length............................................................................. 7 Tunnel installation in sailboats.................................................... 8 Water Deflection......................................................................... 9 Tunnel ends.............................................................................. 10 Tunnel installation.............................................................. 11 - 12 Stern tunnel installation............................................................ 13 Products SEP120/215T-24IP - SEP120 Tunnel thruster, 24V-IP SEP80/185T-24IP - SEP80 Tunnel thruster, 24v-IP SEP80/185T-12IP - SEP80 Tunnel thruster, 12V-IP Thruster Installation Instructions Thruster Installation Considerations and Precautions.............. 14 Gear Leg & Motor Bracket Installation..................................... 15 Propeller Installation................................................................. 16 Motor Installation...................................................................... 17 Thruster Electrical Installation.................................................. 18 Electrical Specifications ........................................................... 19 Control Panel Cable Installation .............................................. 20 S-link Planning & Precautions ................................................. 21 Technical Wiring Diagram ........................................................ 22 Control Panel Installation ........................................................ 23 Checklist for DC and IP Thrusters ....................................... 24 Spare Parts ............................................................................ 25 Warranty statement ............................................................... 25 DECLARATION OF CONFORMITY MC_0020 Sleipner Motor AS P.O. Box 519, Arne Svendsensgt. 6-8 N-1612 Fredrikstad, Norway Declare that this product with accompanying standard control systems complies with the essential health and safety requirements according to: DIRECTIVE 2013/53/EU DIRECTIVE 2014/30/EU DIRECTIVE 2014/35/EU 2 SEP IP 80 & SEP IP 120 4498 -8 2020 It is the installers responsibility When installing Side-Power equipment to follow the outlined regulations/ classification rules (electrical/ mechanical) according to international or special national regulations. Instructions in this guide cannot be guaranteed to comply with global electric/ mechanic regulations/ classification rules. To follow all health and safety laws in accordance with their local outlined regulations/ classification rules. Before installation, it is important that the installer reads this guide to ensure necessary acquaintance with this product. The recommendations made in this manual are guidelines ONLY, and Sleipner Motor AS (Side-Power) strongly recommend that before installation, advice is obtained from a naval architect familiar with the particular vessel and regulations/ classifications. This manual is intended to support educated/ experienced staff and is therefore not sufficient in all details for professional installation. (NB: These instructions are only general instruction. If you are not skilled to do this work, please contact professional installers for assistance.) All electrical work must be done by a licensed professional. EN Faulty installation of Sleipner products will render all warranty given by Sleipner Motor AS void. MC_0038 Bow Installation Considerations and Precautions MC_0031 • The thruster must NOT be installed in compartments that require ignition proof electric equipment. If necessary, make a separate compartment. (NB: Ignition Protected systems are tested to be installed in areas with possible explosive gases in accordance with ISO 8846) • The electro motor will generate some carbon dust so any storage compartments must be separated from the thruster to prevent nearby items becoming dusty/ dirty. (NB: IP version motors generate dust but are enclosed.) • When installing the thruster electro motor in small compartments, ensure the compartment is well ventilated to allow for cooling of the electro motor. • If the height of the room you are installing the thruster is limited, the thruster can be installed horizontally or at any angle in-between. - If the electro motor is positioned more than 30 degrees off vertical, it must be supported separately. - Beware of keeping installation within advised measurements. No part of the propeller or gear house must be outside the tunnel. • Do not install the thruster in a position where you need to cut a stiffener/ stringer/ support that may jeopardise the hull integrity without checking with the boat builder this can be done safely. • The electro motor, components and cables must be mounted so they remain dry at all times. • We advise painting the gear house and propellers with anti-fouling. (NB: Do not paint the anodes, sealing, rubber fittings or propeller shafts) • Do not finish the inside of the tunnel with a layer of gel-coat/ topcoat or similar. There is only room for a thin coat of primer and two layers of antifouling between the tunnel and the props. • Don’t install the electro motor close to easily flammable objects or equipment as it will reach over 100°C before the temperature switch is activated. • Do not store items close to the thruster motor. Any loose items near the thruster motor is a potential fire hazard and can cause undesired shortcircuiting. EN Thruster Installation Considerations and Precautions MC_0257 Before installation, it is important that the installer reads this guide to ensure necessary acquaintance with this product. • The electro motor must be handled with care. Do not lift it by internal cable connections, main terminals or placed down on the drive shaft. • The thruster power supply circuit must include the recommended sized fuse and a battery isolation switch. • Never run the thruster out of water. • It is important to follow the guidelines in this manual. Failure can result in severe damage to the thruster. IMPORTANT If installing S-link products DO NOT connect any other control equipment to the S-link controlled products except Side-Power original S-link products or via a Side-Power supplied interface product made for interfacing with other controls. Any attempt to directly control or at all connect into the S-link control system without the designated and approved interface will render all warranties and responsibilities for the complete line of Side-Power products connected void and null. If you are interfacing by agreement with Sleipner and through a designated Side-Power supplied interface, you are still required to also install at least one original Side-Power control panel to enable efficient troubleshooting if necessary. MC_0265 NEVER Disassemble any part of the Ignition Protected stern thruster assembly. Tampering with the Ignition Protected stern thruster assembly or any attempt to disassemble anything on this thruster assembly inside the boat can cause an explosion with severe consequences. If there is a problem with your Ignition Protected stern thruster, please contact your dealer. MC_0267 SEP IP 80 & SEP IP 120 4498 -8 2020 3 W L H WD ID Propeller position will vary with each thruster model T TL Twin Propeller The gear leg/ propeller(s) must never extend out of the tunnel Tunnel centre line MG_0076 Thruster Measurements EN Measurement code Measurement description * IP 80 mm 12v * IP 80 inch mm 24v * IP 120 inch mm 24v inch ID Internal tunnel diameter 185 7,28 185 7,28 215 8,46 H Motor Height 406 15,98 406 15,98 501 19,72 W Width 262 10,31 262 10,31 306 12,05 L Length 327 12,87 327 12,87 381 15,00 WD Water Depth 185 7,28 185 7,28 215 8,46 TL Minimum tunnel length 179 7,05 179 7,05 233 9,17 Recommended tunnel length 216 8,50 216 8,50 276 10,87 TL (recommended) MC_0131 T (min) Minimum tunnel wall thickness 6 0,24 6 0,24 6 0,24 T (max) Maximum tunnel wall thickness 8 0,31 8 0,31 8 0,31 *Valid for SE IP & SEP IP 4 SEP IP 80 & SEP IP 120 4498 -8 2020 Thruster Specifications EN description Available DC System (v) MC_0138 * 80 * 100 * 120 * 130 * 150 12v & 24v 12v & 24v 24v 12v & 24v 24v 182 kg * 400 lbs Thrust 12v or 24v (kg * lbs) 96 kg * 212 lbs 116 kg * 256 lbs 139 kg * 306 lbs 160 kg * 352 lbs Thrust 10.5v or 21v (kg * lbs) 80 kg * 176 lbs 100 kg * 220 lbs 120 kg * 264 lbs 130 kg * 284 lbs 150 kg * 330 lbs 10m - 15m * 35ft - 48ft 12m - 17m * 35ft - 15ft 13m - 18m * 42ft - 60ft 13m - 19m * 42ft - 62ft 14m - 20m * 44ft - 64ft Typical Boat Size (m * ft) Propulsion System Twin Twin Twin Twin Twin Power (kw * Hp) 4.4kw * 6hp 6.3kw * 8.4hp 6.4kw * 8.55hp 6.5kw * 8.7hp 8.8kw * 11.8hp Weight (kg * lbs) 20kg * 44lbs 31kg * 68lbs 34kg * 74lbs 37kg * 77lbs 38kg * 79lbs *Valid for SE / SE IP & SEP / SEP IP Technical Specifications EN MC_0057 Motor: Custom made reversible DC-motor. Gear house: Seawater resistant bronze. Ball-bearing at propeller shaft and a combination of ball bearing and slide bearing at drive shaft. (Pre-filled and sealed for life) Motor bracket: Glass fibre reinforced composite material. Brass thread inserts. Ignition Protection: Conforms to ISO 8846 Tunnel: Cross spun with rowing G.R.P tunnel Steel & aluminium tunnels available at request. Propeller: 5-blade skewback “Q-prop” propeller, fibreglass reinforced composite. Batteries: Minimum recommended battery capacity (cold crank capacity by DIN/SAE standard) Contact a battery supplier for more information. Max. Use: 2 - 3 min. duty cycle at 20º Safety features: - Electronic time-lapse device protects against sudden change of drive direction. - The electric thermal cut-off switch in electro motor protects against overheating (auto-reset when electro motor cools down). - Flexible coupling between electro-motor and drive shaft protects electro motor and gear system if propeller jams. - Original Sidepower panels shut off automatically 6 minutes after last use. - Original Sidepower panels use child-safe double ON buttons. - An integrated microprocessor monitors solenoids, reduce wear and risk of solenoid lock-in. - Auto-stop of the thruster occurs when an undesirable solenoid lock-in occurs or when continuous operation cut-off timer exceeds 3 minutes. SEP IP 80 & SEP IP 120 4498 -8 2020 5 1 Pivot point A B important Lowered rotation power performance Stronger rotation power performance 2 Water line WD Ø min 1/4Ø (Recommended) min 1/4Ø (Recommended) MG_0001 Positioning of the tunnel / thruster EN MC_0003 Aim to install the thruster as far forward as possible (1) Due to the leverage effect around the boats’ pivot point. The distance difference from the boat pivots’ point to the thruster will determine the amount of real rotation power for the boat. Aim to install the thruster as deep as possible under the waterline (2) Deeper installations prevent air from being sucked into the tunnel from the surface, resulting in reduced thrust performance and increase noise levels during operation. Deeper installations increase water pressure for maximum efficiency from the thruster. The centre of the tunnel should be a minimum of 1 x the tunnel diameter below the waterline. The installer must make evaluations based on thruster performance, boat type and operating conditions. As a general recommendation, the position of the tunnel should not be a minimum of 1/4 of the diameter of the tunnel from the boat keel. (NB: This can be overlooked depending on the installation methods defined in this manual.) 6 SEP IP 80 & SEP IP 120 4498 -8 2020 1 3 Do not allow the variable length of the tunnel walls to vary in length excessively. EG. the top tunnel wall is x 4 longer than the bottom wall. 2 Cavitation 4 STANDARD USE The gear leg/ propeller(s) must never extend out of the tunnel EN Water flow must have space to "straighten" itself for best performance. 5 FLAT BOTTOM HULL Increase tunnel length to prevent a circular water vacuum cavity between the propeller and the hull of the boat. 6 HIGH-SPEED OPERATION Water Forces Increase tunnel length to protect the propeller from water forces when high-speed cruising. MG_0048 Tunnel Length MC_0003 Optimal tunnel length Achieving the correct tunnel length depends on many factors from the hull type, operation and environmental conditions. Tunnels should avoid being longer than 4 x the tunnel diameter as this will reduce thruster performance. (NB: Installing long length tunnels can flex/ bend over time and may require additional support. Consult with a naval architect.) 1. 2. 3. Do not allow the variable length of the tunnel walls to vary in length excessively. EG. the top tunnel wall is x 4 longer than the bottom wall. If the tunnel is too long, the friction inside will reduce the water speed and thereby the thrust. If the tunnel is too short (typically only in the bottom section of the tunnel) cavitation problems can occur as water flow will not be able to “straighten” itself before reaching the propeller. This cavitation will reduce performance and increase noise during operation. Thruster within the tunnel It is important the propellers and the lower unit/ gear leg must be entirely inside the thruster tunnel. Propellers that protrude from the tunnel will not perform as intended. 4. Standard Use Tunnel length must be long enough to ensure the propellers are not extruding the tunnel. 5. Flat Bottom Hull Tunnel lengths must be longer than the standard measurement outlined within the manual to ensure a circular vacuum is not created between the thruster and the bottom of the boat. 6. High-Speed Boats Tunnel lengths must be increased to protect the propeller from damage when crashing against the water surface during high-speed cruising. (NB: This can include the length of a spoiler) SEP IP 80 & SEP IP 120 4498 -8 2020 7 Min 1 Pos. A Pos. B MG_0004 Tunnel installation in sailboats EN MC_0003 Some sail boats have a flat bottom and shallow draft in the bow section. This can make installing the thruster as far forward from the boats main pivot point difficult. (Fig. 1). However, it is possible to install a tunnel thruster in most sail boats, even when the hull does not directly support the fitting of a tunnel. Instead fit the tunnel halfway into the underneath section of the existing hull. Strengthen it with a deflector/ spoiler directing the water flow around the tunnel. This will allow installation of the thruster in the proper position on the boat, maintaining the reliability and space advantages of the tunnel thruster. This installation is being used by some of the world’s largest sail boat builders and has proven to give little to no speed loss during normal cruising. This can also be an installation method for flat bottomed barges to avoid extremely long tunnels and large oval tunnel openings in the hull. 8 SEP IP 80 & SEP IP 120 4498 -8 2020 1 2 3 4 High water force while underway High water force while underway from wave contact EN 1. MG_0003 Water Deflection MC_0003 A possible problem in sail boats or fast powerboats is that a non-rounded surface can generate drag from the back face of the tunnel, as it creates a “flat” area facing the flow of water (1). This problem can be solved in two different ways, depending on what is possible or easier to perform. 2. The best solution which generally reduces the most drag is to make a recess in the hull at the back of the tunnel. As the back face is removed water can flow freely past the tunnel entry. The depth and shape of this recess will depend on the boat and the angle facing up/ down aft of the tunnel insert. Normally it is angled slightly down because of the water flow on this area (2). 3. Making a deflector/ spoiler in front and underneath the tunnel can also reduce damage to the thruster and drag. The deflector/ spoiler will push the water flow out from the hull so water can pass by the back face of the tunnel. The shape and size of this deflector/ spoiler will depend on the hull shape. The easiest way of making the deflector/ spoiler is to retain a part of the lower forward area of the tunnel while installing the tube. Use this area as support to mould a soft curve/spoiler shape from the hull. (3). 4. The thruster propeller can spin (passively) producing noise while sailing or cruising as water is forced through the tunnel. Water-flow directed through the tunnel at high speeds, during turning or as the boat bumps waves while underway can also damage the thruster (4). (NB: As a rule, you should not see the back face of the tunnel when standing directly in front of the boat looking aft.) SEP IP 80 & SEP IP 120 4498 -8 2020 9 1 2 R = 0,1 x D (10%) Cavitation D Angled tunnel ends for steel/ aluminium hulls 3 MG_0002 EN Tunnel Ends MC_0003 Rounded tunnel ends will maximise thrust and minimise noise and cavitation. For best performance round the tunnel connection to the hull-side as much as possible. The minimum rounding has a radius of 10% of the diameter of the tunnel. Significant advantages of a rounded tunnel over a sharp tunnel to hull connections are: 1. A rounded tunnel end will prevent the creation of turbulence/ cavitation created from a sharp tunnel end when water passes by the tunnel. - The turbulence/ cavitation will block the outer area of the tunnel and thereby reduces the effective tunnel diameter and thrust. - Turbulence/ cavitation on the propeller will lessen the thrusters performance and create excess noise. 2. For steel/ aluminium hulls angled tunnel ends also offer similar performance as a rounded connection. 3. A rounded tunnel end makes the thruster draw water from along the hull-side, creating a vacuum that will suck the boat sideways and thereby give additional thrust. - With a sharp tunnel end, the thruster will be unable to take water from along the hull-side, and you will not gain the desired vacuum and additional thrust. This “free” extra thrust in optimal installations be 30 - 40% of the total thrust. (NB: A Side-power thruster propeller does not produce cavitation at working speed. Therefore, any cavitation and cavitation noise in the tunnel will be caused during improper tunnel installation.) 10 SEP IP 80 & SEP IP 120 4498 -8 2020 2 R D 1 3 5 4 6 8 x layers of fiberglass and resin 8 x layers of fiberglass and resin MG_0005 EN Tunnel Installation MC_0003 IMPORTANT We recommend that a professional does the fibreglass, steel or aluminium fitting of the tunnel. These instructions are only general instructions and do not explain in any way the details of fibreglass work. Problems caused by faulty installation of the tunnel, are the installers full responsibility. 1. Find the position in the boat considering the information earlier in this manual and the applicable measurements for the thruster model you are installing. Mark the centre of the tunnel on both sides of the hull. Drill a hole horizontally at these marks. 2. Mark the circle for the tunnel opening (outside diameter of the tunnel) and cut the hole. 3. Grind off the gel coat to the “real fibreglass” area 12cm around the hole on both inside and outside the hull to cast the tunnel to the hull (Fig. 3). 4. Insert the tunnel and mark its shape to fit the hull. (NB: if you are installing with a deflector/ spoiler, leave a part of the tunnel in the front and underside of the tunnel that will cover the back face.) 5. Cut the tunnel ends to the desired shape and lightly sand its surface. Clean the area with acetone or similar where you are going to apply fibreglass. (NB: Do not cast or add fibreglass to the area were the thruster will be placed.) 6. Cast the tunnel to the inside of the hull, use at least eight layers of 300g fibreglass and resin, preferably alternating mat and rowing types of fibreglass. To round the tunnel ends to a 10% radius make further layers inside to preserve the desired hull thickness. (NB: Ensure gaps between the tunnel and the hull are completely filled with resin/ fibreglass. In areas where you can not access to make layers of resin/ fibreglass, a resin/ fibreglass mixture must be used in that area.) SEP IP 80 & SEP IP 120 4498 -8 2020 11 Hull 1 Hull Layers of fiberglass and resin 3 Layers of fiberglass and resin Tunnel Additional Layers of fiberglass and resin Hull 2 Welding Tunnel 4 D x Layers of fiberglass and resin 0, 1- 0, R = D x 0,1 15 D R = D x 0,1 D Additional Layers of fiberglass and resin *Fiberglass Hull *Steel/ Aluminium Hull Hull ,1 x0 -0 , 15 Tunnel MG_0006 Tunnel Installation EN MC_0003 With tunnel installed and cast. 1. Round the edges with a radius of 10% of the tunnel diameter. 2. For steel/ aluminium hulls make a slope with a length of 10-15% of the tunnel diameter. (NB: If this is not possible, round the tunnel end as much as possible.) 3. Additionally cast two layers on the outside of the tunnel/ hull in a 10cm area 4. Follow the same method if making the deflector/ spoiler. You must apply gel coat to areas you have grounded/ moulded to make waterproof. These areas allow water access to the hull which is typically not waterproof without these applications outside. (NB: All original Side-Power tunnels are fully waterproof when delivered except in the areas where you have cut and bonded it to the hull.) IMPORTANT Avoid all casting where the motor-bracket is to be placed, as this will cause misfit and possible failure to the gear house. 12 SEP IP 80 & SEP IP 120 4498 -8 2020 EN Stern Tunnel Installation MC_0003 Stern thruster installation has extra considerations and precautions and thruster installation procedures. See the attached manual supplied in the stern thruster kit SEP IP 80 & SEP IP 120 4498 -8 2020 13 It is the installers responsibility When installing Side-Power equipment to follow the outlined regulations/ classification rules (electrical/ mechanical) according to international or special national regulations. Instructions in this guide cannot be guaranteed to comply with global electric/ mechanic regulations/ classification rules. To follow all health and safety laws in accordance with their local outlined regulations/ classification rules. Before installation, it is important that the installer reads this guide to ensure necessary acquaintance with this product. The recommendations made in this manual are guidelines ONLY, and Sleipner Motor AS (Side-Power) strongly recommend that before installation, advice is obtained from a naval architect familiar with the particular vessel and regulations/ classifications. This manual is intended to support educated/ experienced staff and is therefore not sufficient in all details for professional installation. (NB: These instructions are only general instruction. If you are not skilled to do this work, please contact professional installers for assistance.) All electrical work must be done by a licensed professional. EN Faulty installation of Sleipner products will render all warranty given by Sleipner Motor AS void. MC_0038 Bow Installation Considerations and Precautions MC_0031 • The thruster must NOT be installed in compartments that require ignition proof electric equipment. If necessary, make a separate compartment. (NB: Ignition Protected systems are tested to be installed in areas with possible explosive gases in accordance with ISO 8846) • The electro motor will generate some carbon dust so any storage compartments must be separated from the thruster to prevent nearby items becoming dusty/ dirty. (NB: IP version motors generate dust but are enclosed.) • When installing the thruster electro motor in small compartments, ensure the compartment is well ventilated to allow for cooling of the electro motor. • If the height of the room you are installing the thruster is limited, the thruster can be installed horizontally or at any angle in-between. - If the electro motor is positioned more than 30 degrees off vertical, it must be supported separately. - Beware of keeping installation within advised measurements. No part of the propeller or gear house must be outside the tunnel. • Do not install the thruster in a position where you need to cut a stiffener/ stringer/ support that may jeopardise the hull integrity without checking with the boat builder this can be done safely. • The electro motor, components and cables must be mounted so they remain dry at all times. • We advise painting the gear house and propellers with anti-fouling. (NB: Do not paint the anodes, sealing, rubber fittings or propeller shafts) • Do not finish the inside of the tunnel with a layer of gel-coat/ topcoat or similar. There is only room for a thin coat of primer and two layers of antifouling between the tunnel and the props. • Don’t install the electro motor close to easily flammable objects or equipment as it will reach over 100°C before the temperature switch is activated. • Do not store items close to the thruster motor. Any loose items near the thruster motor is a potential fire hazard and can cause undesired shortcircuiting. EN Thruster Installation Considerations and Precautions MC_0257 Before installation, it is important that the installer reads this guide to ensure necessary acquaintance with this product. • The electro motor must be handled with care. Do not lift it by internal cable connections, main terminals or placed down on the drive shaft. • The thruster power supply circuit must include the recommended sized fuse and a battery isolation switch. • Never run the thruster out of water. • It is important to follow the guidelines in this manual. Failure can result in severe damage to the thruster. IMPORTANT If installing S-link products DO NOT connect any other control equipment to the S-link controlled products except Side-Power original S-link products or via a Side-Power supplied interface product made for interfacing with other controls. Any attempt to directly control or at all connect into the S-link control system without the designated and approved interface will render all warranties and responsibilities for the complete line of Side-Power products connected void and null. If you are interfacing by agreement with Sleipner and through a designated Side-Power supplied interface, you are still required to also install at least one original Side-Power control panel to enable efficient troubleshooting if necessary. MC_0265 NEVER Disassemble any part of the Ignition Protected stern thruster assembly. Tampering with the Ignition Protected stern thruster assembly or any attempt to disassemble anything on this thruster assembly inside the boat can cause an explosion with severe consequences. If there is a problem with your Ignition Protected stern thruster, please contact your dealer. MC_0267 14 SEP IP 80 & SEP IP 120 4498 -8 2020 Bow PORT Boats centre line 2-4 STARBOARD P BOW 1 S Boats centre line ØC Tunnel centre line Tunnel centre line B BOW ØA ØA mm inch 34 1.33 47 1.85 B 28 1.1 40 1.57 ØC 9 0.35 12 0.43 *P- Propositional *IP- Ignition Protected 5 Stern PORT SE*P*IP 80 Measurement SE*P*IP 100 Description mm inch SE*P*IP 120 SE*P*IP 130 SE*P*IP 150 SE*P*IP 170 SE*P*IP 210 BOW STARBOARD Gasket Ensure propeller turns without obstruction 6-7 Apply MS Polymer sealant or equal to both sides of the gasket 8 SE*P*IP 80 SE*P*IP 100 FASTEN 18 Nm (13.28 lb/ft) IMPORTANT Do not apply sealant to the holes. Motor bracket SE*P*IP 120 SE*P*IP 130 SE*P*IP 150 SE*P*IP 170 SE*P*IP 210 FASTEN 33 Nm (24 lb/ft) BOW BOW MG_0055 EN Gear Leg & Motor Bracket Installation MC_0001 ! Please refer to the graphic for special considerations relating to your model ! 1. Mark the tunnel centreline and the boat’s centreline. (NB: Install the gear leg and propeller as shown above for the thrust direction to correspond with the control panel. Position gear leg with the P-mark facing port and the S-mark facing starboard.) 2. Use the gasket or template (recommended) to mark the hole centres and double-check the measurements. The centre hole MUST be placed using the boat centreline as shown above. (NB: All holes must be in-line with the tunnels’ centreline for correct installation, clearance between the propeller and the tunnel is minimal.) 3. Smooth the surface of the tunnel. A rough surface will cause possible failure/movement of the gear leg. The motor bracket must rest steadily on the tunnel. 4. Drill the main centre hole followed by the two screw-holes. 5. Place the gear leg (without the propeller) with the gasket on inside the tunnel. Place the propeller on the gear leg to ensure it is centred and rotates freely with the same clearance from each blade to the tunnel wall. Place top motor bracket to measure the drive shaft has come through the motor bracket at the correct height. Remove the gear leg and propeller for final installation. 6. Apply appropriate sealant to both sides of the gasket and place on the gear leg. Place the gear leg in the tunnel (without the propeller). 7. Install the top motor bracket and gear leg gently together. Use appropriate sealant to ensure that no leakages occur. (NB: See your sealant data sheet for the correct application process.) 8. Fasten the gear leg and the motor bracket with the bolts provided. Fasten to torque as shown above. SEP IP 80 & SEP IP 120 4498 -8 2020 15 DRIVE PIN PROPELLER WASHER LOCK NUT Anti-fouling ANODE Apply Loctite 243 or similar ANODE HOLDING SCREW MG_0033 Propeller Installation EN MC_0018 ! Please refer to the graphic for special considerations relating to your model ! 1. Centre the drive pin and Insert the propeller onto the shaft spine. Rotate the propeller until the drive pin aligns with the internal slot in the propeller. 2. Insert the washer to the end of the shaft spline. Tighten with the propeller lock-nut. 3. Insert the anode to the end of the propeller and tighten the anode holding screw. Apply a thread glue (Loctite 243 or similar) to ensure that the anode holding screw does not unscrew itself from during the rotation of the propeller. 4. Apply anti-fouling to the gear leg and propeller. Do not apply anti-fouling to any rubber elements of the gear leg or anodes. 16 SEP IP 80 & SEP IP 120 4498 -8 2020 1 IMPORTANT Ensure the holding key and coupling are aligned when fitted Holding Key 2 > 30° 3 Motor support FASTEN (33 Nm) (24 lb/ft) MG_0073 EN Motor Installation MC_0019 ! Please refer to the graphic for special considerations relating to your model ! 1. Install the motor onto the motor bracket ensuring the couplings are engaged together correctly (top and bottom). (NB: The motor can be placed in all directions on the motor bracket. However, ensure the cable terminals are accessible for electrical installation later.) 2. If you are installing the motor at an angle of more than 30 degrees off vertical, the motor will require separate/ additional support. (NB: Do not position supports on the motors top cap.) 3. Fasten the bolts holding the motor to the motor bracket with the above torque. 4. Check the drive shafts are engaged by rotating the propeller. (NB: Rotating the propellers can be hard due to the gear reduction and the motor, however the propeller must be able to rotate via hand power.) IMPORTANT The thruster motor assembly must be protected using suitable covering to avoid dust/debris ingress from fabrication/maintenance/ shipbuilding operations. On completion of operations, the cover must be removed before operating the thruster. SEP IP 80 & SEP IP 120 4498 -8 2020 17 IMPORTANT The Proportional Power Controller is a bulkhead (wall) mounted unit and must be installed in a dry and well-ventilated compartment. The unit also requires a 200mm minimum head clearance, 150mm minimum bottom clearance and a 100mm minimum clearance surrounding its remaining outer casing. Min 200mm Proportional Power Controller PPC 4x Motor PPC S-link control cables Min 100mm + Min 100mm - Fixed multi cable 5m Fuse Battery 12V or 24V Min 150mm Manual or automatic Main switch Nut Tighten to 18Nm/ 13.8lb/ft <5m Isolation Cap Multi-lug configuration Ensure lug faces are back to back. Nut Spring washer washers Hold in place for securing the end nut. Lugs Lugs Nut IMPORTANT Do NOT use washers between lugs and terminals, this can cause overheating. Washers must be placed in the outer position before tightening nut. MG_0022 Thruster Electrical Installation EN MC_0035 ! Please refer to the graphic for special considerations relating to your model ! 1. Information of electrical table. see next page - All power cable lengths represent the total length of the combined (+) and (-) cables. - Battery capacity is stated as minimum cold crank capacity, (CCA). - Use slow blow rated fuses to hold stated Amp-Draw for min. 5 minutes. - Consider the AMP hours (Ah) for your specific duty cycle. 2. Use appropriate sized cables and batteries with high cranking capacity to feed the thruster. The actual voltage at the motor while running the thruster decides the motors output RPM and thrust. Use larger cables and stronger batteries for better results. - See electrical specifications for advised minimum cables and batteries (CCA). 3. Connect the battery supply to the control unit (PPC). - Install a main manual/ automatic switch from the positive lead terminal on the battery PPC unit). The main switch must be accessible to turn off the thruster independently from the rest of the electrical operation of the vessel when not on-board or in emergencies. (NB: It is advised to install a fuse on the positive cable for protection against short-circuiting of the main cables. The fuse should ensure no voltage decrease, slow-blow and sized to take the amperage draw for at least 5 minutes.) - A circuit breaker can be used instead of the fuse and main power switch If the functionality is the same. (NB: For Ignition Protected installations remember to use ignition protected fuses and switches if fitted in areas that require this feature. Ensure to follow your national regulations) 5. Cable lugs must have adequate electrical and mechanical isolation and fitted with cable lug covers. 6. Fasten cables to the required torque. WARNING Check the following with the main switch is set to off : After all electrical connections have been completed check with an ohm meter that there is no electrical connection between 1. electro-motor flange and the positive terminal on the motor 2. electro-motor flange and the battery negative terminal on the motor If unsure contact skilled personnel. 18 SEP IP 80 & SEP IP 120 4498 -8 2020 370 A 12 V 12 V 12 V *25/110S *30/125S *40/125S SEP IP 80 & SEP IP 120 4498 -8 24V *210/250 *300/300 48V 400-450A (48V) 610-670 A 500 A 550 A 610 A ANL 250 ANL 325 DIN: 300 SAE: 570 EN: 520 DIN: 350 SAE: 665 EN: 600 ANL 325 DIN: 400 SAE: 760 EN: 680 ANL 400500 DIN: 560 SAE: 1330 EN: 940 ANL 500 ANL 400 DIN: 560 SAE: 1064 EN: 940 DIN: 700 SAE: 1330 EN: 1170 ANL 500 DIN: 560 SAE: 1064 EN: 940 ANL 500 DIN: 750 SAE: 760 EN: 680 ANL 325 ANL 325 DIN: 450 SAE: 855 EN: 760 DIN: 400 SAE: 760 EN: 680 ANL 325 ANL 500 DIN: 750 SAE: 1425 EN: 1320 DIN: 400 SAE: 760 EN: 680 ANL 250 ANL 400 DIN: 550 SAE: 1045 EN: 940 DIN: 300 SAE:570 EN: 520 ANL 150 DIN: 175 SAE: 332 EN: 280 ANL 325 ANL 150 DIN: 200 SAE: 380 EN: 330 DIN: 350 SAE: 665 EN: 600 ANL 150 DIN: 200 SAE: 380 EN: 330 ANL 150 ANL 150 DIN: 200 SAE: 380 EN: 330 DIN: 175 SAE :332 EN: 280 Rec. fuse AWG 1/0 50 2/0 AWG mm2 70 2/0 AWG mm2 70 2/0 AWG mm2 70 2/0 mm2 2 70 2 mm2 50 mm2 3/0 AWG AWG 95 2/0 AWG mm2 70 mm2 50 1/0 mm2 AWG 95 3/0 mm2 2 AWG 35 mm2 AWG 70 2/0 mm2 3 AWG AWG 25 mm2 50 1/0 mm2 3 AWG AWG 25 1/0 mm2 AWG 2 50 AWG mm2 35 2 mm2 35 mm2 AWG 3 AWG 3 25 AWG mm2 25 mm2 2/0 70 2/0 70 2/0 70 2/0 70 2/0 70 1/0 50 3/0 95 2/0 70 1/0 50 3/0 95 2 35 2/0 70 3 25 1/0 50 3 25 1/0 50 1/0 50 1/0 50 2 35 2 35 Rec. <7m total + & Min. 1/0 50 3/0 95 2/0 70 2/0 70 3/0 95 1/0 50 2 x 2/0 2 x 95 2/0 70 1/0 50 2 x 2/0 2 x 70 2 35 4/0 120 3 25 2/0 70 3 25 2/0 70 2/0 70 1/0 50 1/0 50 2 35 2/0 70 4/0 120 3/0 95 3/0 95 3/0 95 2/0 70 2 x 3/0 2 x 95 2/0 70 2/0 70 2 x 3/0 2 x 95 1/0 50 2 x 2/0 2 x 70 2 35 3/0 95 2 35 3/0 95 3/0 95 2/0 70 1/0 50 1/0 50 Rec. 7-14m total + & Min. 2/0 70 4/0 120 3/0 95 3/0 95 4/0 120 2/0 70 2 x 4/0 2 x 120 2/0 70 2/0 70 2 x 4/0 2 x 120 1/0 50 2 x 3/0 2 x 95 2 35 4/0 120 2 35 4/0 120 3/0 95 2/0 70 2/0 70 1/0 50 Min. 3/0 95 2 x 3/0 2 x 95 4/0 120 4/0 120 4/0 120 3/0 95 2 x 4/0 2 x 120 3/0 95 3/0 95 NA 2/0 70 2 x 3/0 2 x 95 1/0 50 2 x 2/0 2 x 70 1/0 50 2 x 2/0 2 x 70 4/0 120 3/0 95 2/0 70 2/0 70 Rec. 15-21m total + & - 3/0 95 2 x 3/0 2 x 95 4/0 120 4/0 120 2 x 2/0 2 x 70 3/0 95 NA 3/0 95 3/0 95 NA 2/0 70 2 x 4/0 2 x 120 2 35 2 x 2/0 2 x 70 2 35 2 x 2/0 2 x 70 4/0 120 3/0 95 3/0 95 2/0 70 Min. 4/0 120 2 x 3/0 2 x 95 2 x 2/0 2 x 70 2 x 3/0 2 x 95 2 x 3/0 2 x 95 4/0 120 NA 4/0 120 4/0 120 NA 3/0 95 2 x 4/0 2x 120 1/0 50 2 x 3/0 2 x 95 1/0 50 2 x 3/0 2 x 95 2 x 2/0 2 x 70 4/0 120 3/0 95 3/0 95 Rec. 22-28m total + & - 4/0 120 2 x 3/0 2 x 95 2 x 2/0 2 x 70 2 x 3/0 2 x 95 2 x 3/0 2 x 95 4/0 120 NA 4/0 120 4/0 120 NA 3/0 95 2 x 4/0 2 x 120 1/0 50 2 x 3/0 2 x 95 1/0 50 2 x 3/0 2 x 95 2 x 3/0 2 x 95 4/0 120 4/0 120 3/0 95 Min. 4/0 120 2 x 4/0 2 x 120 2 x 3/0 2 x 95 2 x 3/0 2 x 95 2 x 4/0 2 x 120 2 x 2/0 2 x 70 NA 2 x 2/0 2 x 70 2 x 3/0 2 x 95 NA 4/0 120 NA 2/0 70 2 x 4/0 2 x 120 2/0 70 2 x 4/0 2 x 120 2 x 3/0 2 x 95 2 x 2/0 2 x 70 4/0 120 3/0 95 Rec. 28-35m total + & - 4/0 140 2 x 4/0 2 x 120 2 x 3/0 2 x 95 2 x 4/0 2 x 120 2 x 4/0 2 x 120 2 x 3/0 2 x 95 NA 2 x 2/0 2 x 70 2 x 3/0 2 x 95 NA 4/0 120 NA 2/0 70 2 x 4/0 2 x 120 2/0 70 2 x 4/0 2 x 120 2 x 4/0 2 x 120 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 4/0 120 Min. NA 2 x 4/0 2 x 120 2 x 4/0 2 x 120 2 x 4/0 2 x 120 2 x 4/0 2 x 120 2 x 3/0 2 x 95 NA 2 x 3/0 2 x 95 2 x 4/0 2 x 120 NA 2 x 3/0 2 x 95 NA 2/0 70 2 x 4/0 2 x 120 2/0 70 2 x 4/0 2 x 120 2 x 4/0 2x 120 2 x 3/0 2 x 95 2 x 2/0 2 x 70 2 x 2/0 2 x 70 Rec. 36-45m total + & - Electrical Specifications 24*2 24V 24V *170/250 *250/300 24V 350 A 800 A 12V 24V 420 A 24V 340 A 740 A 12 V 24 V 280 A 530 A 12 V 24 V 170 A 370 A 12 V 24 V 170 A 245 A 200 A 24 V *150/215T *130/250T *120/215T *100/185T *80/185T *60/185S *50/140S 315 A 12 V *20/110S 150 A 12 V Model Size Min. battery CCA *Valid for DC motors Nominal current draw System Voltage EN MC_0044 2020 19 PJC 212 8730 8730 S-link external switch interface and remote (optional) S- link external S-link switch interface and remote (optional) PJC 212 Proportional joystick control panel Bow and stern Observe PPC battery St ation 1 Proportional joystick control panel Bow and stern Station 2 terminal polarity ! End terminator S-link control system End terminator PPC PPC S - link on/off switch 5A +12/24V yellow black red - S- link supply Fixed multicable 5m/ 6 1280 -05M B+ Fixed multicable 5m/ 6 1280 -05M black - red + B+ 12/24V 12/24V +12/24 5A Bow thruster (SEP model) Proportional Power Controller Automatic Main Switch 8977 12 / 8977 24 or Manual main switch w/ANL fuse red + black 5A +12/24 Bow thruster battery Stern thruster battery Automatic Main Switch 8977 12 / 8977 24 or Manual main switch w/ANL fuse Proportional Power Controller Stern thruster (SEP model) MG_0061 Control Panel Cable Installation EN MC_0041 ! Please refer to the graphic for special considerations relating to your model ! • All Sidepower control panels can be used in any combination. • All control panels can be installed using: • Y-connectors - for standard on/off • T-connectors - for S-link proportional power system. (NB: If two or more control panels are operated at the same time in opposite directions, the electronic control box will stop the thruster until it receives a single signal or thrust in one direction.) • Sidepower on/off equipment it is entirely “plug & play” and require no additional configuration setup. See the Control panel manual for more information. 20 SEP IP 80 & SEP IP 120 4498 -8 2020 ”CanBus” based control system telligent communication ll units in the system, much like r network. Wiring of S-link system bone cables Bow Thruster he main ”loop” around the boat 6 1320-xxM (xx=length) 0,2 m 2,0 m 4,0 m 7,0 m 15,0 m 20,0 m cables BB2=___ BB1=___ Positive, Negative & Shield ntages include: compact and waterproof plugs with keying to avoid faulty hookup ed number of commands or information r on a single cable tary Sleipner commands, but built 100% EA 2000 standard Example of wiring S2=_____ Explaining S-link You need: 2 x 6 1327 End terminators 3 x 6 1326 T-connectors 1 x 6 1328 Power spur 2 x 6 1320-xxM Backbone cables 2 x 6 1321-xxM Spur cables Control Panel S1=_____ Example of the control wiring with S-link system for boats with one control position and one thruster. Thruster Bow thruster Automatic mainswitch S-link cable parts Automatic Main switch Power supply Power Supply Power cable (spur) Must be one in each system, delivered in the length of 2,5m Part #: 6 1328 Cable BACKBONE Forms the main “loop” around the T-connector boat. Must be one for each spur, Control panel Control Panel T- Connector Must be one for each spur, including power cable including the power cable Part #: 6 1326 SPUR Cable Must used to connect all parts to the backbone cable (one for each component, no be used to connect all ns), recommended to be as short as practically possible End terminator parts to the backbone cable 6 1321-xxM (xx=length) Must be one in no each end (One for each component, 0,4 m of the backbone ”loop” exceptions). Recommended to 1,0 m Part #: 6 1327 3,0 m be as short as practically 5,0 m possible. POWER Cable Must be one in each system, length 2.5m BACKBONE extender Connects two BACKBONE cables to extend length. END terminator Must be one for each end of the BACKBONE “loop”. 4-Port T Connector The 4-port T-connector allows multiple spur cables to be connected. (NB: Comes with two sealing caps to protect.) MG_0159 EN S-link Planning & Precautions MC_0120 S-link is a ”CAN” based control system with full intelligent communication between all units in the system. Main advantages include: - Round, compact and waterproof plugs with unique keying and colour coding to avoid faulty hookup. - An unlimited number of commands or information transfer on a single cable. - Proprietary Sleipner commands but built 100% on NMEA 2000 standard. Routing the Backbone: Keep routing backbone spur cables to a minimum. Avoid routing the S-link cables close to equipment that might cause interference to the S-link signals such as radio transmitter equipment, antennas or high voltage cables. The backbone MUST be terminated at each end with the 6 1327 End Terminator. Spur cables: Spur cables can be left not terminated (NB: Routing can be prepared for future additional equipment). Make sure to protect open connectors from water and moisture to avoid corrosion in the connectors. SEP IP 80 & SEP IP 120 4498 -8 2020 21 Technical Wiring Diagram EN MG_0062 22 SEP IP 80 & SEP IP 120 4498 -8 2020 Ø 4.5 mm 4x SCREWS Ø 4.5 mm 75.7 mm 58 mm 67 mm 132.7 mm 125 mm GASKET 116 mm Ø 4.5 mm Ø 4.5 mm Ø 4.5 mm External alarm / buzzer connection (S-link) Re a of r sid pa ne e l Supply + 12V / 24V DC Internal fuse / relay + External alarm buzzer 12V / 24V DC - max 0,5A MG_0063 Control Panel Installation EN MC_0042 ! Please refer to the graphic for special considerations relating to your model ! Find a suitable location for the control panel where it does not obstruct or is obstructed by other devices. Install the control panel on a flat surface where it is easy to use. 1. Use the supplied cut-out template to mark the area to remove on your control dash. 2. Cut out the area per template for the control panel. (NB: If the front surface around your cut out is jagged or chipped, use a sealant to assist the gasket.) 3. Place the gasket to the back face of the panel 4. Plug cables into the connectors at the rear of the control panel. 5. Insert the control panel in place and fasten screws. 6. Insert the control panels covering caps. SEP IP 80 & SEP IP 120 4498 -8 2020 23 EN Pre-delivery Checklist MC_0033 �.......... The bolts holding the gear house and motor bracket together are tightened correctly. �.......... The bolts holding the motor to its bracket are tightened correctly. �.......... All electrical connections are clean, dry and tight, and the correct cable, fuse and main switch size. �.......... Check that there is no electrical connection between the electro motor body and positive terminal on the motor, and between the electro motor body and the negative (A1) terminal on the motor with an ohm meter. �.......... Anti-fouling has been applied to the gear house and propeller but NOT anodes, sealing/ rubber fittings or propeller shafts. �.......... Propeller is fastened correctly to the shaft. �.......... Propeller turns freely in tunnel. �.......... The anode and/ or holding screw is tightened well with thread glue. �.......... Check the boat for potential water leakage around installation areas. �.......... Correct drive direction as per control panel. �.......... User Manual is supplied to the owner. The thruster has been installed as per the instructions in this manual and all points in checklist above have been controlled. Signed: ......................................................................................... Date: ............................................................................................. Thruster type: ................................................................................................................................................................................................ Serial number:............................................................................................................................................................................................... Date of delivery:............................................................................................................................................................................................. Correct drive direction as per control panel: .................................................................................................................................................. The compartment for the thruster has been isolated from general bilge water and has no obvious or suspected risks for flooding: ...................................................................................................................................................................................................................... ...................................................................................................................................................................................................................... ...................................................................................................................................................................................................................... Other comments by installer: ........................................................................................................................................................................ ....................................................................................................................................................................................................................... ....................................................................................................................................................................................................................... 24 SEP IP 80 & SEP IP 120 4498 -8 2020 EN Spare Parts MC_0024 For the most up to date documentation, we advise you to visit our website www.side-power.com for the spare parts list. EN Product Templates and Additional Resources MC_0024 For additional supporting documentation, we advise you to visit our website www.side-power.com for the spare parts list. EN Warranty statement MC_0024 1. The equipment manufactured by Sleipner Motor AS (The “Warrantor”) is warranted to be free from defects in workmanship and materials under normal use and service. 2. This Warranty is in effect for of two years (Leisure Use) or one year (Commercial use) from the date of purchase by the user. Proof of purchase must be included, to establish that it is inside the warranty period. 3. This Warranty is transferable and covers the product for the specified time period. 4. In case any part of the equipment proves to be defective, other than those parts excluded in paragraph 5 below, the owner should do the following: (a) Prepare a detailed written statement of the nature and circumstances of the defect, to the best of the Owner’s knowledge, including the date of purchase, the place of purchase, the name and address of the installer, and the Purchaser’s name, address and telephone number; (b) The Owner should return the defective part or unit along with the statement referenced in the preceding paragraph to the warrantor, Sleipner Motor AS or an authorized Service Centre, postage/shipping prepaid and at the expense of the Purchaser; (c) If upon the Warrantor’s or Authorized Service Centre’s examination, the defect is determined to result from defective material or workmanship, the equipment will be repaired or replaced at the Warrantor’s option without charge, and returned to the Purchaser at the Warrantor’s expense; (d) no refund of the purchase price will be granted to the Purchaser, unless the Warrantor is unable to remedy the defect after having a reasonable number of opportunities to do so. Prior to refund of the purchase price, Purchaser must submit a statement in writing from a professional boating equipment supplier that the installation instructions of the Installation and Operation Manual have been complied with and that the defect remains; (e) warranty service shall be performed only by the Warrantor, or an authorized Service Centre, and any attempt to remedy the defect by anyone else shall render this warranty void. 5. There shall be no warranty for defects or damages caused by faulty installation or hook-up, abuse or misuse of the equipment including exposure to excessive heat, salt or fresh water spray, or water immersion except for equipment specifically designed as waterproof. 6. No other express warranty is hereby given and there are no warranties which extend beyond those described in section 4 above. This Warranty is expressly in lieu of any other expressed or implied warranties, including any implied warranty of merchantability, fitness for the ordinary purposes for which such goods are used, or fitness for a particular purpose, and any other obligations on the part of the Warrantor or its employees and representatives. 7. There shall be no responsibility or liability whatsoever on the part of the Warrantor or its employees and representatives for injury to any person or persons, or damage to property, loss of income or profit, or any other consequential or resulting damage or cost which may be claimed to have been incurred through the use or sale of the equipment, including any possible failure or malfunction of the equipment, or part thereof. 8. The Warrantor assumes no liability for incidental or consequential damages of any kind including damages arising from collision with other vessels or objects. 9. This warranty gives you specific legal rights, and you may also have other rights which vary from country to country. 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SEP IP 80 & SEP IP 120 4498 -8 2020 27 Worldwide sales and service www.side-power.com SLEIPNER MOTOR ✴ AS P.O. Box 519 ✴ N-1612 Fredrikstad ✴ Norway The information given in the document was correct at the time it was published. However, Sleipner Motor AS can not accept liability for any inaccuracies or omissions it may contain. Continuous product improvement may change the product specifications without notice. Therefore, Sleipner Motor AS can not accept liability for any possible differences between product and document. MC_0030
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Key Features
- IP-rated enclosed motor
- Twin propeller system
- Custom-made DC motor
- Seawater resistant bronze gear house
- 5-blade skewback "Q-prop" propeller
- Integrated microprocessor for solenoid monitoring
- Electronic time-lapse device for drive direction protection
Frequently Answers and Questions
What is the minimum recommended battery capacity for the SEP IP Series?
Contact a battery supplier for information regarding the minimum recommended battery capacity (cold crank capacity by DIN/SAE standard) for your specific model.
How do I prevent the propeller from extruding the tunnel?
Ensure the tunnel length is long enough to fully enclose the propeller and lower unit/gear leg. Refer to the tunnel length section of the manual for guidance.
What are the safety features of the SEP IP Series?
The system includes an electronic time-lapse device to protect against sudden drive direction change, a thermal cut-off switch to prevent overheating, a flexible coupling to safeguard the motor and gear system, and automatic shut-off features on original Sidepower panels.