Shindaiwa SP150 User manual
Add to my manualsadvertisement
Shindaiwa Inc.
11975 S.W. Herman Road
Tualatin, Oregon 97062
Telephone: 503 692-3070
Fax: 503 692-6696 www.shindaiwa.com
2004 Shindaiwa, Inc.
Part Number 80898 Revision 5/04
Shindaiwa is a registered trademark of Shindaiwa, Inc.
Specifications subject to change without notice.
Printed in Brazil
WARNING!
Minimize the risk of injury to yourself and others! Read this manual and familiarize yourself with the contents. Always wear eye protection, gloves and a respirator when operating this unit.
SHINDAIWA OWNER’S/OPERATOR’S MANUAL
SP150 SPRAYER
Part Number 80898 Rev. 5/04
NOTES Introduction
This manual contains information for the proper assembly, operation and care of your SP150 sprayer. Carefully read and follow the instructions contained in this manual before operating your sprayer.
Prepare to Assemble
Unpack the following items shipped in your sprayer box:
■ Wand
■ Tank Assembly
■ Owner’s/Operator’s Manual
Assembling the Spray Wand
Trigger
Valve
Pressure
Relief Valve
Wand
Pump Handle
Cylinder
Cap
Wand Screw Cap Trigger
Valve
Push the wand into the trigger valve and secure with screw cap. Hand tighten to prevent leakage.
Carry
Strap
Lid
Tank
Nozzle
Specifications
Net Weight ....................................................... 3.6 pounds (1.65 kg)
Tank Capacity ...........................................1.3 U.S. gallons (5 liters)
Tank Material ...............................................................Polyethylene
Fill Opening Diameter ...................................... 1.8 inches (45 mm)
Pump Type/Material ..................................... Piston/Polyethylene
Operating Pressure ...........................10-45 psi (0.7-3.15 kg/sq.cm)
Wand Assembly Length ............................ 27.5 inches (698.5 mm)
Hose Length ................................................... 59 inches (1500 mm)
Nozzle Installed .............................................. Red Adjustable Cone
Specifications subject to change without notice.
CAUTION!
Do not overtighten!
IMPORTANT!
After assembling the sprayer, fill the tank with clear water, and lay it on its side. Check for leaks. Return sprayer to its upright position. Pump the sprayer 10-40 times or until the pressure relief valve is released and check for leaks. Most leaks can be stopped by tightening the appropriate connection or fitting. Any leaks must be stopped prior to filling the sprayer with chemicals.
WARNING!
Always relieve pressure from the sprayer tank by pulling the pressure relief valve before removing the tank lid.
1
Safety Precautions Calibrating the Sprayer
(Requires optional flow calibrator bottle, P/N 646901)
1. Hold the wand at the working height and spray a test pattern to measure the application band width.
2. Based on the band width, identify from the table below the walking distance required to calibrate the sprayer.
Always wear clothing and safety equipment that will provide appropriate protection against the materials you are handling. Equipment may include, but not be limited to:
■ Long sleeve shirt
■ Impermeable apron or coverall
■ Impermeable gloves and boots
■ Wide-brim hat
■ Protective mask equipped with appropriate filters
Do not eat, drink, or smoke while handling chemicals or while you are spraying. Always handle chemicals in a well ventilated area while wearing appropriate protective clothing and safety equipment. DO NOT STORE OR TRANS-
PORT CHEMICALS WITH FOOD OR MEDI-
CINES, AND NEVER REUSE A CHEMICAL
CONTAINER FOR ANY OTHER PURPOSE.
Keep chemicals out of the reach of children, animals, or other unauthorized people. When not in use, store chemicals in a safe place. Never blow through nozzles, valve, pipes or any other component by mouth!
When handling chemicals and when spraying, make sure you are operating in accordance with local, state, and federal environmental protection rules and guidelines. Do not spray in very hot or windy conditions. DO NOT POLLUTE THE
ENVIRONMENT!
After spray application, take a thoroughly cleansing shower using plenty of water and soap, then change into clean clothes. Protective clothing and safety gear should also be cleaned after each use. IN CASE OF EXPOSURE TO DANGER-
OUS CHEMICALS, seek a physician immediately and be prepared to provide the label from the chemical container.
Band width 1.6 ft 2.3 ft 3.3 ft 4.0 ft 5.0 ft
0.5m 0.7m 1.0m 1.2m 1.5m
Distance to walk 165 ft 120 ft 80 ft 70 ft 55 ft
50.0m 35.7m 25.0m 20.8m
3. Attach the flow calibrator bottle to the wand:
a. Remove the nozzle, cap and
filter from the spray wand.
Wand
b. Mount the flow calibrator cover to the spray wand.
Cover
c. Reinstall the nozzle, filter and nozzle cap.
Filter
d. Screw the flow calibrator bottle into the cover.
4. Using the flow calibrator bottle:
Nozzle
Cap
a. Operate the pump handle to
maintain spray system pres-
sure as you would when
applying chemicals.
b. Hold the wand at your normal working position and spray into the bottle while walking the distance identified in step 2 above.
c. Place the bottle on a level surface and observe the liquid level visible through the side of the bottle. Match the liquid level to the l/acre (liter per acre) scale on the calibration bottle.
d. Multiply the l/acre (liter per acre) reading identified in step 4-c by .264 to determine your application coverage rate in gallons per acre.
e. Empty the bottle contents back into the sprayer tank.
NOTE:
For improved accuracy in calibrating your application coverage, repeat steps 4-a through 4-e and average the results.
Typical Nozzle Assemblies
Filter
Filter
Tip
Swirl Core
Tip
Disc
Cap
Flat Fan Nozzle Cone Nozzle
Cap The spraying angle is changed by turning the tip
Adjustable Cone
Nozzle
2
AIR
WATER
EARTH
Carefully read the labels on chemical containers prior to use. Chemicals are classified in four categories of toxicity:
■ Category I, High Toxicity, Red label
■ Category II, Moderate Toxicity, Yellow label
■ Category III, Low Toxicity, Blue label
■ Category IV, Light Toxicity, Green label
There are unique handling recommendations for each category, and you should familiarize yourself with them.
Illustrated Parts List (SP150)
No. Description
02 Strap Assembly
03 Strap 1800mm
04 Shoulder Protector SP-150
05 Shoulder Strap Buckle
06 Tank Lid Assembly
07 O-Ring, Tank Lid
08 Diaphragm Valve (viton)
10 Cylinder Assembly
11 Piston Cup
12 Bushing
13 Cylinder Cap
14 Pumping Handle
15 Pumping Handle Assembly
16 O-ring ORI-110
17 Dip Tube With Hose
18 Screw Cap S-20
19 Trigger
20 Trigger Valve Handle
21 Hose Ferrule
22 Trigger Valve Body
23 Trigger Valve Needle Assembly
24 Trigger Valve Cap With Seal
25 Trigger Valve Assembly
26 Cone Packing
27 Screw Cap
28 Tube
29 Elbow
30 Nozzle Filter
35 Ajustable Cone Nozzle (Red)
36 Extension Assembly
37 Spray Wand Assembly
38 Seal Kit (Optional)
Part Number
925198
901018
917477
502757
922550
8000778
964270
285262
285270
285288
285296
N/A
285312
8000236
9012246
942193
568972
909192
920470
909283
105239
996058
568782
909309
915744
336263
635276
592139
015024
568873
568774
927850
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
7
Illustrated Parts List (SP150)
6
Optional Accessories
Part Number Description
761882 Spray hood is used for nonselective herbicides when spraying under windy conditions. Comes with Kematal
110-DEF-06 deflector fan nozzle and parts to assemble spray hood to your existing
Shindaiwa spray wand.
902296 Brass spray boom (27.5”) for use with agrochemicals and foliar fertilizers applied to row crops. Provides 40” coverage. JD-12P cone nozzles and 40 mesh stainless steel filter included.
907873 Flexible annealed copper boom fitted with three JD-12P cone nozzles. For use with agrochemicals and foliar fertilizers on row crops. Can be easily shaped as appropriate to provide proper coverage. 40 mesh stainless steel filter included.
831107 Brass extension (11.8”) complete with plastic fittings for extra reach. Attachable to original wand .
728139 Brass extension (23.6”) complete with plastic fittings for extra reach. Attachable to original wand .
100016 Brass extension (6.3”) complete with two JD-12P cone nozzles for doubling output of agrochemicals and foliar fertilizers on perennials. 40 mesh stainless steel filter included.
646901 Flow calibrator bottle. For accurate calibration of backpack sprayers to prevent waste and damage to the environment.
336115 Brass Y nozzle for use on plants requiring heavy applications of fungicides.
Complete with two JD-12P cone nozzles,
40 mesh stainless steel filter and plastic fittings.
Part Number Description
838052 Constant pressure valve reduces pumping action, reduces drift and delivers uniform spraying. Improves productivity and saves chemicals.
565648 Plastic anti-drip valve for agrochemicals and foliar fertilizer application.
Attaches to wand and is compatible with any type of cone or flat fan nozzle.
568774 Spray wand assembly (21.6”)
Plastic handle, trigger valve and spray tube.
40 mesh stainless steel nozzle and trigger valve filters included. Fitted with adjustable cone nozzle.
725267 All brass spray wand assembly
(21.6”) for extra duty applications. Trigger valve and spray tube are brass. 40 mesh stainless steel nozzle and trigger valve filters included. Fitted with JD-12P cone nozzle.
229724 Nozzle cap for attaching flat fan and cone type nozzles.
AVAILABLE SPRAY NOZZLES
Nozzle Type
Flat Fan
Cone
217174 JD-12P Stainless steel
Flat Fan
Low Drift
437855 110-LD-03 Kemetal blue, 0.33 gpm @ 45 psi
Cone
457317 HC-02 Kematal yellow
457325 HC-04 Kematal red
457333 HC-05 Kematal brown
Flat fan
Deflector
Part Number
437756 110-SF-015 Kematal green, 0.16 gpm @ 45 psi
437764 110-SF-02 Kematal yellow, 0.21 gpm @ 45 psi
437772 110-SF-03 Kematal blue, 0.33 gpm @ 45 psi
717942 JD-10A Stainless steel
457390 DEF-04 Kematal red
457408 DEF-05 Kematal brown
457416 DEF-06 Kematal gray
Adjustable
Cone
323725 Yellow 0.08 gpm @ 45 psi.
015024 Red 0.17 gpm @ 45 psi.
325787 Blue 0.18 gpm @ 45 psi.
Note: All Shindaiwa sprayers come with the red adjustable cone nozzle P/N 015024 installed as standard equipment.
Application
Herbicides
Agrochemicals and foliar fertilizers
Pressure psi (kg/sq.cm)
Flow Rate
gal (ml)/min
45 (3.2) 0.16 (610)
45 (3.2)
45 (3.2)
0.21 (810)
0.33 (1250)
45 (3.2)
45 (3.2)
45 (3.2)
45 (3.2)
45 (3.2)
15 (1.0)
15 (1.0)
15 (1.0)
45 (3.2)
45 (3.2)
45 (3.2)
0.08 (300)
0.16 (615)
0.16 (615)
0.22 (830)
0.44 (1680)
0.54 (2060)
0.25 (950)
0.32 (1200)
0.41 (1540)
0.08 (315)
0.17 (640)
3
Maintenance
Cleaning the Sprayer
WARNING!
Always relieve pressure from the sprayer tank by pulling the pressure relief valve before removing the tank lid.
After finishing the spray application, empty the sprayer and wash all equipment in an approved decontamination area.
Pump Disassembly
1. Unscrew the cylinder cap and remove the pump chamber piston assembly from the tank.
2. Pull the pump piston out of the pump chamber.
3. Remove the piston cup from the pump piston.
4. Remove the diaphragm valve from the pump chamber.
5. Clean all parts and carefully inspect for worn or damaged parts and replace as necessary.
6. Reassemble in the reverse order.
NOTE:
Lubricating all moving parts with a high quality lithium grease will ease assembly and prolong the life of the unit.
Cylinder
Cap
Piston
Guides
Piston
Piston
Cup
Pump
Cylinder
Diaphragm
Valve
O-Ring
Troubleshooting
SYMPTOM
Lack of sprayer pressure and/or leakage at the cylinder.
CAUSE
Worn or damaged diaphragm valve and piston cup.
REMEDY
Replace the diaphragm valve and piston cup.
WARNING!
Remove all chemicals and wash before storing the sprayer.
Chemical products have different reactions and can cause damage to the sprayer components and the environment.
Unidentified chemicals left in the sprayer tank can pose a serious health threat to anyone servicing the unit and unaware of its presence!
Lubricate with a light- weight machine oil.
OIL
OIL
After pumping and pressurizing the tank, the pump handle rises slowly when released prior to being locked in place.
Diaphragm valve not sealing properly due to wear or impurities.
Sprayer will not hold pressure.
Hose seal, cap seal or pump chamber o-ring damaged.
Tank lid difficult to remove.
Presure relief valve inopperative.
Clean or replace the diaphragm valve.
Replace seals as necessary.
Replace tank lid.
OIL
Periodically lubricate the pump handle, bushings and tank lid pressure relief valve with a light-weight machine oil.
Shindaiwa Limited Warranty
Shindaiwa Inc. manufactures its products to superior standards of quality to ensure customers obtain the highest level of satisfaction. In keeping with this goal, Shindaiwa Inc. warrants the
SP150 sprayer to the original purchaser as follows:
Warranty Period
One year from the delivery date to the original purchaser for consumer and commercial applications.
90 days for rental applications.
Warranty Administration
Within the covered warranty period, Shindaiwa Inc. will, at their option, repair or replace any defect in material or workmanship, without charge for parts or labor, if this product is presented at an authorized Shindaiwa dealer.
Warranty Exclusions and Limitations
Shindaiwa Inc. assumes no responsibility for damages, loss, or injury resulting from:
■ Normal wear and tear
■ Misuse or neglect
■ Modifications to or removal of original component parts
The warranty is limited to the terms stated herein. Shindaiwa
Inc. disclaims all liability for incidental or consequential damages. Some states do not allow the exclusion of incidental or consequential damages, so these limitations may not apply to you.
This warranty give you specific legal rights, and you may also have other rights which may vary from state to state.
Shindaiwa reserves the right to change the design or specifications of this product without obligation to modify previously manufactured products.
Owner’s Responsibilities
The owner of the sprayer must demonstrate reasonable care in the use, maintenance, and storage of this Shindaiwa product.
If a warrantable failure should occur, the owner must deliver the product to an authorized Shindaiwa servicing dealer for correction. All residual chemicals must be flushed from the sprayer prior to delivery.
Unidentified chemicals left in the sprayer tank can pose a serious health threat to anyone servicing the unit and unaware of its presence!
To obtain warranty service, proof of purchase must be presented to the authorized Shindaiwa servicing dealer when the product is presented for repairs.
Proof of purchase must include date of purchase and the name and address of the selling dealer.
4 5
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project