J+J B2, B25, B6, S10 Handbook

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J+J B25 Actuator Manual - Online & Download | Manualzz
www.jjbcn.com
J.J. BCN INTERNACIONAL, S.A.
HANDBOOK
HANDBOOK
INDEX
01. Actuator Part List
· S2, S6, S10, B2, B6, B10
· S25, S40, B25, B40
04. Bluetooth interface manual
·
05. Option
· Modbus
02. J4M Series
· Voltage
· Electrical Connectors
· ID Actuator Label
· Local Visual Position Indicator
· Emergency Manual Override Facility
· External connecting Diagram
03. Datasheet
· J4M 2
· J4M 6
· J4M 10
· J4M 25
· J4M 40
06. Guarantee
07. Contact
HANDBOOK_ ACTUATOR PART LIST 03
01 ACTUATOR PART LIST
MODELS: S2, S6, S10, B2, B6, B10
Manual override
Position indicator
visual control of operation
Signal plug
Power supply plug
Volt free contact plug
Automatic-manual lever
ISO multiflange
INDEX
HANDBOOK_ ACTUATOR PART LIST 04
MODELS: S25, S40, B25, B40
Manual override
Position indicator
Power supply plug
visual control of operation
Signal plug
Volt free contact plug
ISO multiflange
Automatic-manual lever
INDEX
HANDBOOK_ J4M SERIES 05
02 J4M SERIES
READ THESE INSTRUCTIONS BEFORE CONNECTING THE ACTUATOR. DAMAGE CAUSED BY
NON COMPLIANCE OF THESE INSTRUCTIONS IS NOT COVERED BY OUR WARRANTY.
J4M Electric actuators operate with the use of live electricity. It is recommended that only qualified
electrical engineers be allowed to connect or adjust these actuators.
VOLTAGE TO BE CONNECTED
All our actuators model S2 to S40 are ready to work from 24-240 VDC/VAC.
All our actuators model B2 to B40 are ready to work at 12 VDC/VAC ONLY.
ELECTRICAL CONNECTORS
Warning: Before connecting ensure that the voltage to be applied to the actuator is within the range
shown on the identification label. The supplied electrical connectors, used to connect to the actuator
are DIN plugs. Ensure the diameter of cable to be used conforms to the maximum and minimum
requirements of the DIN plugs to maintain water tightness (Fig.1).
J4M 2 to 40
Warning: Ensure that the square rubber seal is in place when fixing each
DIN plug to the actuator. Failure to do so could allow water ingress and
damage caused by this installation error will invalidate any warranty. The
DIN plugs are fixed to their respective bases on the actuator housing with
a screw. Do not over tight the screw (8) when assembling (Max. 0.5Nm ).
1. Gasket
2. Terminal strip
3. Cable fixing screws
4. Housing
5. Washer
6. Grommet
7. Gland - nut
8. Fixing screw
9. Washer
10. Gasket
INDEX
HANDBOOK_ J4M SERIES_06
04
ID ACTUATOR LABEL
1
10
2
11
12
14
13
15
3
4
5
6
7
8
16
9
17
1 - Actuator Model.
2 - Voltage to be connected.
3 - Time/Turn.
4 - Actuator ready to bear between –20ºC
& + 70ºC.
5 - Plate to fix the valve to the actuator,
following ISO 5211.
6 - Female output drive size, following DIN3337.
7 - Maximum Operational torque.
8 - Actuator serial number.
9 - Bar code of the serial number.
10 - Actuator Series.
11 - Max. Number Turns.
12 - Duty: 75%.
13 - Actuator with the IP67 protection.
14 - Actuator with the CE certificate.
Actuator with the UKCA marking.
15 - Quality Control Conformity .
16 - QR code for manufacturing.
17 - DPS configuration.
INDEX
HANDBOOK_ J4M SERIES 07
LOCAL VISUAL POSITION INDICATOR
All J4M actuators are supplied with a local visual position indicator (Fig.6).
The OPEN position shows the indicator in BLACK and at the end of the stroke (max 14 turns) shows
the full indicator in RED.
Fig. 6 OPEN
Fig. 6 MAX. 14 TURNS
EMERGENCY MANUAL OVERRIDE FACILITY:
The J4M has 2 operating modes, automatic and manual, the required mode is selected by
using a lever on the lower half of the actuator housing (Fig 7).
The 2 positions are marked:
AUTO = Automatic operation
MAN = Manual operation
Warning: Do not remove the selector lever securing screw, as this will allow its internal mechanism
to become loose and will cause irreparable damage to the actuator’s gearbox.
Removing this screw will invalidate the warranty.
When “AUTO” position is selected:
The hand wheel rotates automatically, it is very important not to block it, otherwise the actuator
could suffer unrepairable damages.
INDEX
HANDBOOK_ J4M SERIES 08
Fig. 7
J4M 2,6 and 10
Fig. 7
J4M 25 and 40
J4M 25 and 40
J4M 2, 6 and 10
Hand Wheel
Position Indicator
Automatic - Manual
and
When “MAN” function is selected:
1 - The electronic system cuts the power to the motor after a few minutes.
2 - The mechanical connection between the motor and the output shaft is disconnected.
3 - The desired position can be achieved by using the hand wheel.
4 - There are two ways to re-active the motor after being isolated whilst in “MAN” position:
a) Change from “MAN” mode to “AUTO”. Deactivate the supply voltage for a few seconds.
which resets the actuator and it could operate automatically again.
INDEX
HANDBOOK_ELECTRICAL DIAGRAMS 09
ELECTRICAL DIAGRAMS J4M
3 WIRES ON-OFF
J4M 2/10
B
A
J4M 25/40
[Capte la
B
A
J4M 2/10
[Capte la
A
J4M 25/40
[Capte la
2 WIRES ON-OFF
B
B
A
POSITIONER
J4M 2/10
B
A
J4M 25/40
A
C
B
INDEX
HANDBOOK_ELECTRICAL DIAGRAMS 10
ELECTRICAL DIAGRAMS J4M
POSITIONER ONLY OUTPUT
J4M 2/10
A= Power supply plug
A
C
A: VAC 3 WIRES (Grey plug)
PIN1 = NEUTRAL + PIN 2 = Close
PIN1 = NEUTRAL + PIN 3 = Open
PIN1 = NEUTRAL + PIN2+PIN3 = STOP
A: VDC 3 WIRES (Grey plug)
PIN1 = NEGATIVE + PIN 2 = POSITIVE = Close
PIN1 = NEGATIVE + PIN 3 = POSITIVE = Open
PIN1 = NEGATIVE + PIN 2+3 = POSITIVE = Stop
B
J4M 25/40
A
C
B
B: Volt free contact, plug
PIN1 / PIN 2 = Close
PIN1 / PIN 3 = Open
C: Instrumentation Signal
PIN1 = (-) Negative + PIN 3 = (+) Positive =
Output signal
INDEX
HANDBOOK_ DATASHEET - J4M 2 _ 11
03 Datasheet - J4M 2
GENERAL CHARACTERISTICS
MATERIAL:
Body: Anticorrosive Polyamide, Grey colour / Optional: Polypropilene V0, Black colour.
Cover: Anticorrosive Polyamide, Red colour / Optional: Polypropilene V0, Natural colour.
Output drive: Zamak, Zinc plated / Optional: Zamak, TEFLON coated
Flange: ZamaK and Zinc plated / Optional: Zamak and TEFLON coated.
Main external shaft: Anticorrosive Polyamide
Electronic Torque Limiter function
External screws: Stainless Steel
Electric motor: 24VDC Brushless motor
Gears: Steel and Polyamide
Insulation: Class B
Visual position indicator: Polyamide
(IEC 60034) Service: S4
Dome: Polycarbonate
24-240 VDC/VAC
12 VDC/VAC ONLY
4 secs/360º
Minimum operational torque
2Nm/17,70lb/in
Maximum operational torque
5,5Nm/48,68lb/in
Maximum number turns
14
2 relays (Max. 24V/1A. Open and Close)
Confirmations
5210
1,9 Kg
MANUFACTURER OPTION
Note: Technical data are the same despite the different casings.
INDEX
HANDBOOK_ DATASHEET - J4M 2 _ 12
J4M 2 SIZES
INDEX
HANDBOOK_ DATASHEET - J4M 6 _ 13
Datasheet - J4M 6
GENERAL CHARACTERISTICS
MATERIAL:
Body: Anticorrosive Polyamide, Grey colour / Optional: Polypropilene V0, Black colour.
Cover: Anticorrosive Polyamide, Red colour / Optional: Polypropilene V0, Natural colour.
Output drive: Zamak, Zinc plated / Optional: Zamak, TEFLON coated
Flange: ZamaK and Zinc plated / Optional: Zamak and TEFLON coated.
Main external shaft: Stainless Steel
Electronic Torque Limiter function
External screws: Stainless Steel
Electric motor: 24VDC Brushless motor
Gears: Steel and Polyamide
Insulation: Class B
Visual position indicator: Polyamide
(IEC 60034) Service: S4
Dome: Polycarbonate
S6
B6
24-240 VDC/VAC
12 VDC/VAC ONLY
S6 / B6
3 Secs/360º
Minimum operational torque
5Nm/44,25lb/in
Maximum operational torque
9Nm/79,66lb/in
Maximum number turns
14
2 relays (Max. 24V/1A. Open and Close)
Confirmations
1,9 Kg
MANUFACTURER OPTION
Note: Technical data are the same despite the different casings.
INDEX
HANDBOOK_ DATASHEET - J4M 6 _ 14
J4M 6 SIZES
INDEX
HANDBOOK_ DATASHEET - J4M 10 _ 15
Datasheet - J4M 10
GENERAL CHARACTERISTICS
MATERIAL:
Body: Anticorrosive Polyamide, Grey colour / Optional: Polypropilene V0, Black colour.
Cover: Anticorrosive Polyamide, Red colour / Optional: Polypropilene V0, Natural colour.
Output drive: Zamak, Zinc plated / Optional: Zamak, TEFLON coated
Flange: Aluminum and Cataphoresis / Optional: Aluminum and TEFLON coated.
Main external shaft: Stainless Steel
Electronic Torque Limiter function
External screws: Stainless Steel
Electric motor: 24VDC Brushless motor
Gears: Steel and Polyamide
Insulation: Class B
Visual position indicator: Polyamide
(IEC 60034) Service: S4
Dome: Polycarbonate
S10
B10
24-240 VDC/VAC
12 VDC/VAC ONLY
S10 / B10
12,8 Secs/360º
Minimum operational torque
7Nm/61,96 lb/in
Maximum operational torque
15Nm/ 132,76 lb/in
Maximum number turns
14
2 relays (Max. 24V/1A. Open and Close)
Confirmations
1,9 Kg
MANUFACTURER OPTION
Note: Technical data are the same despite the different casings.
INDEX
HANDBOOK_ DATASHEET - J4M 10 _ 16
J4M 10 SIZES
INDEX
HANDBOOK_ DATASHEET - J4M 25_ 17
Datasheet - J4M 25
GENERAL CHARACTERISTICS
MATERIAL:
Body: Anticorrosive Polyamide, Grey colour / Optional: Polypropilene V0, Black colour.
Cover: Anticorrosive Polyamide, Red colour / Optional: Polypropilene V0, Natural colour.
Output drive: Zamak, Zinc plated / Optional: Zamak, TEFLON coated
Flange: Aluminum and Cataphoresis / Optional: Aluminum and TEFLON coated.
Main external shaft: Stainless Steel
External screws: Stainless Steel
Electronic Torque Limiter function
Gears: Steel and Polyamide
Electric motor: 24VDC Brushless motor
Visual position indicator: Polyamide
Insulation: Class B
Dome: Polycarbonate
(IEC 60034) Service: S4
S25
B25
24-240 VDC/VAC
12 VDC/VAC ONLY
S25 / B25
9,3 Secs/360ª
Minimum operational torque
10Nm / 88,51 lb/in
Maximum operational torque
30Nm /265,52 lb/in
Maximum number turns
14
Confirmations
2 relays (Max. 24V/1A. Open and Close)
F05/F07
Standard *17 Optional *11 and *14
3.8 Kg
MANUFACTURER OPTION
Note: Technical data are the same despite the different casings.
INDEX
HANDBOOK_ DATASHEET - J4M 25_ 18
J4M 25 SIZES
INDEX
HANDBOOK_ DATASHEET - J4M 40_ 19
Datasheet - J4M 40
GENERAL CHARACTERISTICS
MATERIAL:
Body: Anticorrosive Polyamide, Grey colour / Optional: Polypropilene V0, Black colour.
Cover: Anticorrosive Polyamide, Red colour / Optional: Polypropilene V0, Natural colour.
Output drive: Zamak, Zinc plated / Optional: Zamak, TEFLON coated
Flange: Aluminum and Cataphoresis / Optional: Aluminum and TEFLON coated.
Main external shaft: Stainless Steel
Electronic Torque Limiter function
External screws: Stainless Steel
Electric motor: 24VDC Brushless motor
Gears: Steel and Polyamide
Insulation: Class B
Visual position indicator: Polyamide
(IEC 60034) Service: S4
Dome: Polycarbonate
S40
B40
24-240 VDC/VAC
12 VDC/VAC ONLY
S40 / B40
12 Secs/360º
Minimum operational torque
16Nm /141,61 lb/in
Maximum operational torque
50Nm / 422,54 lb/in
Maximum number turns
14
2 relays (Max. 24V/1A. Open and Close)
Confirmations
F05/F07
Standard *17 Optional *11 and *14
3.8 Kg
MANUFACTURER OPTION
Note: Technical data are the same despite the different casings.
INDEX
HANDBOOK_ DATASHEET - J4M 40_ 20
J4M 40 SIZES
INDEX
HANDBOOK_ INTERFACE BLUETOOTH PROGRAM_ 21
04 INTERFACE BLUETOOTH PROGRAM
ACTUATORS INTERFACE USER MANUAL
OPEN INTERFACE PROGRAM
Click on
“BLUETOOTH”
Select the MAC or the DEVICE NAME to which you’d like to connect and click on “CONTINUE”
The Bluetooth icon in green color,
shows that the program is connected
to the actuator.
The icon in red color means the
program has lost connection with
the actuator.
The icon in grey color means that
none actuator has been connected
to the program, since it has been
opened.
Enter the Password, confirm
the Password and Accept.
Password configured from
the factory - 12345
INDEX
HANDBOOK_ INTERFACE BLUETOOTH PROGRAM_ 22
· Click on
to configurate the BLUETOOTH parameters.
· Read only parameters:
Firmware: Firmware version.
MAC: Bluetooth MAC.
· Adjustable parameters:
To change the Bluetooth and password, follow the steps:
1. Write the new name, on the Bluetooth field.
2. Write the new password, on the Password field.
3. Write the new password, on the Bluetooth
Password Confirm field.
· Save all changes by clicking on
· Click on OK, to confirm all changes.
· To apply all changes, the program will lose the
connection with the actuator. To recover, click on OK.
· WIFI: WIFI parameters are for factory use only.
INDEX
HANDBOOK_ INTERFACE BLUETOOTH PROGRAM_ 23
After the RESET BLUETOOTH has finished,
click on
to the program be reset.
Click on “BLUETOOTH”
Select the MAC or the DEVICE NAME to which you’d like to connect and click on “CONTINUE”
INDEX
HANDBOOK_ INTERFACE BLUETOOTH PROGRAM_ 24
The Bluetooth icon in green color,
shows that the program is connected
to the actuator.
The icon in red color means the
program has lost connection with
the actuator.
The icon in grey color means that
none actuator has been connected
to the program, since it has been
opened.
Click on “CONTINUE”, to get into the
actuator menu.
PARAMETERS: Read all actuator parameters.
COUNTERS: Read all actuator counters.
DPS PARAM: Please do not use. For factory use only.
DPS: For factory use only.
REMOTE CONTROL: For on-off actuators only.
MULTI TURN CONFIG: Set your J4M actuator up.
EXIT: click on EXIT to leave the program.
Click on PARAMETERS, the screen will show all the parameters and
values recorded in the factory.
Click on READ, to read parameters.
Short definition of PARAMETERS:
Model: This is a 5-6-digit field. The first 2 or 3 digits are showing the
actuator model.
Firmware Version: Is the software version of the actuator Control PCB.
The rest of parameters are to optimize the working features of our
actuators.
Should any of the mentioned parameters be modified, we would send
you a file to be copied in your PC, and follow the steps:
Click on SELEC CONFIG and a new screen will be shown.
Click on PROGRAM.
The actuator will have loaded the new configuration.
To go back, click on MAIN MENU.
INDEX
HANDBOOK_ INTERFACE BLUETOOTH PROGRAM_ 25
If you click on COUNTERS option, a screen will appear with
all the COUNTERS values. To see the values, click on READ.
Short definition of the COUNTERS:
Version: Is the software version of the actuator Control PCB.
Options: Internal parameter for our engineers to work with.
Operations: Number of times our actuator has pressed the micro switch
and confirm the position.
Limitations: Number of times the limiter torque function has been activated.
End Order: Internal parameter for our engineers to work with.
Time Error: Number of times the motor stopped, provably exceeding the
“Working time” parameter value and the actuator is neither in the open,
nor in the close position. Provably happening when the user has put the
declutching lever in MAN position, to move the actuator manually.
Power On: Number of times the actuator has been powered on.
BSR: Number of times the actuator has been powered on by the BSR
system, due to an external power cut. It is compulsory to have a BSR
System mounted on the actuator.
To go back, click on MAIN MENU.
DPS PARAM: For factory use only.
To go back, click on MAIN MENU.
DPS: For factory use only.
To go back, click on MAIN MENU.
INDEX
HANDBOOK_ INTERFACE BLUETOOTH PROGRAM_ 26
REMOTE CONTROL: For On-Off actuators only.
You could OPEN/CLOSE/ STOP OR MIDDLE
POSITION by clicking on each option.
Click on “ACTUAL STATUS” to update the
actuator status.
To go back, click on MAIN MENU.
Click on MULTI TURN CONFIG. The computer will
show the following screen. You could set the J4M
actuator up, mounted on both a Needle
or a Diaphragm valve.
VERY IMPORTANT:
First of all, and before doing anything else, please
drive the actuator to the OPEN position, and put
the declutching lever in MAN position too.
Click on NEEDLE or DIAPHRAGM and later click on
CONTINUE.
To go back, click on MAIN MENU.
If you are making the set up for the first time,
the SELECT TORQUE option will be disabled.
Click on SELECT TORQUE AND CALIBRATE.
To go back, click on MAIN MENU.
INDEX
HANDBOOK_ INTERFACE BLUETOOTH PROGRAM_ 27
Select between value 2 and 5 of the Pre-Close parameter.
Pre-Close:
With the NEEDLE configuration, the actuator will never close the
valve 100%, as this valve is thought to be for regulation function only.
In this case, the Pre-Close parameter value, has to be between 2 – 5,
which is the % of the way between the open and the close position,
deactivated to protect the needle of the valve.
With the DIAPHRAGM configuration, the actuator is thought to open
and close the valve 100%.
In this case, the Pre-Close value will be between 5 - 10 % of the way
between Open and Close position. From this point, the actuator will
go to the Close position, with the configured torque.
Select the Pre-Close value you would like to configurate and click on
CONTINUE.
Select the value of the
valve Closing torque.
Click on CONTINUE.
INDEX
HANDBOOK_ INTERFACE BLUETOOTH PROGRAM_ 28
Click on SELF ADJUSTMENT.
Click on CONFIRM
ACTUATOR MOUNTED
ON THE VALVE.
If the actuator is in OPEN position, Open Confirmation
button will be in green color. If not, drive the actuator to
the OPEN position and the button will become green.
Put the declutching lever in AUTO position, and click on
CONFIRM ACTUATOR LEVER IN AUTO POSITION.
INDEX
HANDBOOK_ INTERFACE BLUETOOTH PROGRAM_ 29
Click on CONFIRM
SELF-DJUSTMENT.
The actuator will make a complete
maneuver set-up, loading all the
configuration parameters and the
OPEN & CLOSE position.
Self-adjustment done.
To go back, click on
MAIN MENU.
INDEX
HANDBOOK_ BLUETOOTH_30
BLUETOOTH
communication via BLUETOOTH
We have introduced the BLUETOOTH communication system in our actuators, in order to communicate
with our actuators, from any IOS or ANDROID devices.
From our phone, tablet or PC device we could order our actuator to open/close or stop, we could
also be informed about additional data from our actuator.
The communication between our devices is protected by a password.
Via BLUETOOTH we could identify and communicate within a max distance of 20m.
App -PC Windows 10
INDEX
HANDBOOK_ MODBUS_ 31
05 MODBUS
MODBUS system
· Plug and play.
· Each device could be operated manually.
· Could be seen from the control panel and PC.
· Fast and flexible, starting by 1 actuator up to 255.
· Up to 1.200m distance range.
· Locally connect the device and communicate with a data cable.
· Could name the devices, make a plant synoptic, send alarm mails..
INDEX
HANDBOOK_ GUARANTEE_ 32
06 GUARANTEE
OUR WARRANTY INCLUDES SOLELY AND EXCLUSIVELY THE REPAIR OR REPLACEMENT OF THE
DEFECTIVE PARTS IN OUR WORKSHOP OR IN THE PLACEMENT OF THE INSTALLATION, AND
DOES NOT COVER INDEMNIFICATIONS OR OTHER EXPENSES.
The warranty will be void if the device has been open, if the defects are the result of the misuse
or if our products have been handled, repaired or modified outside our workshop or have been
installed with materials or by methods not in accordance with our STANDARDS.
The party alleging the existence of a defect of workmanship shall accredit the suitable use of the
product and, if appropriate the correct installation of the same.
The expenses of the return and reshipment of the defective materials will be for the account of
the buyer.
INDEX
HANDBOOK_ CONTACT_ 33
07 CONTACT
J.J. BCN INTERNACIONAL, SA
Polígon Industrial Sud
Carrer de l'Orfeó Català, 7 • 08440 Cardedeu
Barcelona (Spain)
(+34) 93 871 33 04
[email protected]
www.jjbcn.com
INDEX

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Key Features

  • High Torque
  • Torque Limiter
  • Local Visual Position Indicator
  • 24-240 VDC/VAC Operation
  • 12 VDC/VAC Option
  • ISO 5211 Mounting
  • DIN 3337 Output Drive
  • 2 Relays (Max. 24V/1A)
  • IP67 Protection

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Frequently Answers and Questions

What is the maximum operating torque of the J+J B25?
The maximum operational torque of the J+J B25 is 30Nm /265,52 lb/in.
What are the power supply options for the J+J B25?
The J+J B25 can be powered by 24-240 VDC/VAC for models S25, or 12 VDC/VAC for models B25.
What is the maximum number of turns for the J+J B25 actuator?
The J+J B25 actuator has a maximum of 14 turns.
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