Manual

Http://www.delta.com.tw/industrialautomation
Series Temperature Controller Instruction Sheet
Thank you very much for choosing Delta DTD series temperature controller. Please read this instruction sheet before using your DTD to ensure proper
operation. Keep this instruction sheet handy for quick reference.

Warning
DANGER! CAUTION! ELECTRIC SHOCK! When the power is on, DO NOT touch the AC terminals in case an electric shock may occur. Make sure
the power is disconnected when you check the input power.
DTD is an OPEN-TYPE device. If it will cause serious injury to workers or damage on other equipments when used in a dangerous environment,
please make sure it is installed in an automatic safety protection device.
1. Always use recommended solder-less terminals: Fork terminal with isolation (M3 screw, Max. width 7.2mm). Please be sure to tighten
them properly and make sure the wire is connected to the correct terminal.
2. Prevent dust or metallic debris from falling into the device and cause malfunctions. DO NOT modify or uninstall DTD series without
being permitted. DO NOT use empty terminals.
3. Keep away from high-voltage and high-frequency environment during installation in case of interference. Prevent using the device in
premises which contain:
(a) dust or corrosive gas; (b) high humidity and high radiation; (c) shock and vibration
4. The power has to be switched off when wiring or changing temperature sensor.
5. Make sure to use compensation wire which matches the thermocouple when extending or connecting the thermocouple wire.
6. Use wires with resistance when extending or connecting the platinum resistance sensor.
7. Keep the wire as short as possible when wiring a sensor to the temperature controller. Separate the power cable and load wire in
order to prevent interference and induced noise.
8. DTD is an open-type device. Make sure to install it in an enclosure which prevents dust and humidity in case of an electric shock.
9. Make sure the power cables and signal device are installed correctly before switching on the power; otherwise serious damage may
occur.
10. DO NOT touch the terminals or repair the device when the power is on; otherwise an electric shock may occur
11. Please wait for one minute after the power is switched off to allow the capacitor to discharge and DO NOT touch the internal wiring
within this period. Use dry cloth to clean the device. DO NOT use acid or alkaline liquid to clean the device.

Display, LED & Pushbuttons
PV
SV
AT
OUT
ALM
!

Present value/function display
(red 7-segment LED)
Set value
(green 7-segment LED)
Flashes when PID auto-tuning
(green LED)
On when output (green LED)
On when alarm (red LED)
Selecting modes
completing setup
Displaying functions
Left-shifting the digit
Up key

Ordering Information
DTD 1 2 3 4 5
Series name
1 2 3 4
Panel size
(W × H)
0
DTD: Delta D series temperature controller
4848: 1/16 DIN W48 × H48 mm
4896: 1/8 DIN W48 × H96 mm
7272: W72 × H72 mm
R: Relay output SPST (250VAC, 5A)
V: Voltage pulse output 14V +10% ~ -20%
(Max. 40mA)
0: None
5
Optional
Specifications
Power input
AC100 ~ 240V 50/60Hz
Input power range
85% ~ 110%, rated voltage
Power consumption
6VA Max.
Display
7-segment LED; PV in red, SV in green
Input temperature
sensor
Thermocouple: K, J, T, E, N, R, S, B, U, L, Txk
Platinum resistance: Pt100, JPt100
Copper resistance: Cu50
Analog input
Current: 0 ~ 20mA, 4 ~ 20mA
Voltage: 0 ~ 5V, 0 ~ 10V, 0 ~ 70mV
Display scale
For temperature input: K2, J2, T2, Pt100-2, JPt100 and Cu50 can display to 0.1 degree; others display in
1degree as a unit.
Control method
PID, PID programmable control, On/Off, manual output
Control output type
Relay output: AC 250V, 5A, SPST
Voltage pulse output: DC 14V, Max. output current 40mA
Sampling cycle
0.4 second (including analog input signal and sensor input signal)
Vibration resistance
10 ~ 55Hz 10m/s 3 axes 10mins
2
Shock resistance
Max. 300m/ s
Ambient temperature
0°C ~ 50°C
2
3 axes 6 directions, 3 times each
1
Storage temperature
-20°C ~ +65°C
Operation altitude
Less than 2,000m
Ambient humidity
35% ~ 85% RH (non-condensing)
Panel protection level
IP65

Operation Instructions on Keys!
 Switching Modes
DTD is in operation mode (the first level) when the power is switched on. Press
once to switch to the regulation mode (the second
level), or press
for more than 3 seconds in operation mode to switch to the initial setting mode (the third level). Press
other screens to return to the operation mode.
once in
 Switching Functions
in each mode to select functions. Press
Press
once to switch to the next function, or return to the first function when press
in the last function.
 Modifying Settings
Select the item to be set up by using
flash. If you press
and
. Next, press
to select parameters, the SV will flash. Press
setting up the value, press
. If the item to be set up is a value, the last digit of the SV will
to increase the value of the digit or select parameters. When
to left shift to the digit to be modified.
 Examples
1. DTD from STOP to RUN: Press
Press
once and select parameter
to save the setting and
2. Modifying SV from 80 to 120: Press
flash. Next, press
. Press
and
will flash.
and display 0080 (the last digit in right hand side 0 will flash). Press
4 times and “2” in the display 0020 will flash. Press
once and ”1” in the display 0120 will flash. Press

. SV will display
will stop flashing.
once and 8 will
once and the 100s digit 0 will flash. Press
to complete and save the setting.
Input Settings!
 Setting up Input Type
for more than 3
When DTD is switched on, SV will display the type of the input sensor (default K1 = thermocouple type). Press
seconds in the operation mode and PV will display the parameter
press
. Press
to select the sensor types (see the table below) and
to complete and save the setting. The screen will return to the screen of operation mode.
If the setting is current input, a 249Ω resistor has to be connected to the current input terminals.
 Setting up Input Unit
In the operation mode, press
for more than 3 seconds and PV will display the parameter
. Press
once to select the
unit. If the input type is thermocouple or platinum resistance, the PV will display
. In this case, press
to select the temperature
unit (°C or °F). If the input type is an analog input, the PV will display
. In this case, you can set up the position of the decimal point
for the analog input. Press
to complete and save the setting.
 Setting up Input Range
After you complete setting up the input unit, press
once to display the parameter
. Use
and
to set the maximum
again to display the parameter
, and use
and
to set the minimum value
value for the temperature range. Press
for the temperature range. The default range is the maximum range measurable (see the table below) and both parameters cannot
exceed this range. When PV exceeds the range, PV will flash and DTD will stop its operation.
When in analog input, the temperature range also refers to the maximum and minimum input values. For example, when 4 ~20mA input is
adopted,
= 2,000,
= 400. That is to say, PV = 1,200 refers to the input is 12mA and the unit is 0.01mA.
 Adjusting Input Inaccuracy
When there is the need to correct the measured input PV, press
repeatedly until the parameter of input compensation value
value + input compensation value. Press
once in the operation mode to enter the regulation mode. Press
appears. Modifying this parameter will make the PV = measured
again to display the parameter of input gain
and make PV = measured value × (1 +
input gain/1,000) + input compensation value. Press
again and display the parameter of software filter
Increase this parameter to enhance the stability of the PV; however, this will result in slow reaction to the input value.
Input Sensor Type
4 ~ 20mA input
Display
(default = 2).
Temperature Range
-999 ~ 9,999
0 ~ 20mA input
-999 ~ 9,999
0V ~ 10V input
-999 ~ 9,999
2
Input Sensor Type
Display
Temperature Range
-999 ~ 9,999
0V ~ 5V input
-999 ~ 9,999
0 ~ 70mV input
o
Cu50 type

o
o
o
-50 C ~ 150 C (-90.0 F ~ 302.0 F)
o
o
o
o
Pt100 type 2
-99.9 C ~ 600.0 C (-99.9 F ~ 999.9 F)
Pt100 type 1
-200 C ~ 600 C (-360 F ~ 1,112 F)
o
o
o
o
o
o
o
o
JPt100 type
-20.0 C ~ 400.0 C (-36.0 F ~ 752.0 F)
Thermocouple TXK type
-200 C ~ 800 C (-360 F ~ 1,472 F)
o
o
o
o
o
o
o
o
Thermocouple U type
-200 C ~ 500 C (-360 F ~ 932 F)
Thermocouple L type
-200 C ~ 850 C (-360 F ~ 1,562 F)
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
Thermocouple B type
100 C ~ 1,800 C (180 F ~ 3,272 F)
Thermocouple S type
0 C ~ 1,700 C (0 F ~ 3,092 F)
Thermocouple R type
0 C ~ 1,700 C (0 F ~ 3,092 F)
Thermocouple N type
-200 C ~ 1,300 C (-360 F ~ 2,372 F)
o
o
o
o
o
o
o
o
Thermocouple E type
0 C ~ 600 C (0 F ~ 1,112 F)
Thermocouple T type 2
-99.9 C ~ 400.0 C (-99.9 F ~ 752.0 F)
Thermocouple T type 1
-200 C ~ 400 C (-360 F ~ 752 F)
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
Thermocouple J type 2
-99.9 C ~ 999.9 C (-99.9 F ~ 999.9 F)
Thermocouple J type 1
-200 C ~ 1,200 C (-360 F ~ 2,192 F)
o
o
o
o
Thermocouple K type 2
-99.9 C ~ 999.9 C (-99.9 F ~ 999.9 F)
Thermocouple K type 1
-200 C ~ 1,300 C (-360 F ~ 2,372 F)
o
o
Control Settings!
 Setting up Control Mode
for more than 3 seconds and PV will display the parameter
In the operation mode, press
. The default setting of this parameter is “On/Off control”
the parameter
programmable control
or manual control
method. You can select heading (default)
. Press
or cooling
. Use
. Press
to select PID control
again and display the parameter
. Press
for 4 times to display
, PID
for selecting the control
to return to the operation mode.
 Setting up RUN and STOP
In the operation mode, press
and display parameter
. The default is RUN
. Use
to select STOP
. Press
to complete the setting and the output will be disabled.
 Setting up On/Off Control Parameters
in the operation mode. If DTD is in On/Off heating mode, the PV will display
; if in On/Off cooling mode, the PV will
Press
display
. Modify these parameters to set up the hysteresis of On/Off. The default setting is 0 (without hysteresis). When the output
reaches SV, the control output will be disabled. When the input is bigger (cooling) or smaller (heating) than the SV and hysteresis, the
control output will be enabled. When the On/Off hysteresis is not 0, the control output will be like the diagrams below.
SV
Hysteresis
HtS
OFF
OFF
ON
ON/OFF Control for Heating
Hysteresis
CtS
SV
ON
ON
OFF
ON/OFF Control for Cooling
 Setting up PID Parameters
When in PID control mode, you have to first decide the On/Off cycle time for the control output, i.e. the control cycle. Press
in the
operation mode and PV will display
. Press
5 times to display the parameters of heating control cycle
or cooling
control cycle
. Set up the cycle depending on the reaction speed of the control system. In principle, the faster the reaction, the
shorter the cycle and more accurate the control. A short control cycle indicates that there will be more times of On/Off. If you adopt relay
output, the short cycle will shorten the life span of the relay. Therefore, it is recommended that you adopt voltage output in the PID control
mode. The default setting of the control cycle is 20 seconds.
3
Parameters P, I and D can be set up manually or auto-tuned by DTD. Follow the steps below for the auto-tuning.
Press
in the operation mode and PV will display the parameter
. In RUN state
, set the parameter to
and DTD
will perform an auto-tuning. The AT indicator will flash and after the setup is completed, the AT indicator will be off. The PID parameters
will be written in automatically and saved. To set up the parameters manually, enter the regulation mode and select the parameter
.
Press
once to display the parameter of proportion band
in the next page.
, indicating the range where P control is enabled. See the diagrams
(Output percentage)
(Output percentage)
100%
100%
Cooling process
Heating process
(Temperature)
(Temperature)
0%
SV-Pb
Proportion band (Pb)
0%
SV
SV
Proportion band (Pb)
SV+Pb
The bigger the parameter P, the less possible that the heating will exceed the SV and the longer it will take for the temperature to reach
SV. This is suitable for the control system with faster reaction speed. On the contrary, the smaller the parameter P, the more possible that
the heating will exceed the SV and the shorter it will take for the temperature to reach SV; however, unstable control is more likely to
occur. Smaller P is suitable for the control system with slower reaction speed.
How to set up the parameter of integration time I
: The bigger the value I, the longer the integration time, as well as the time to
reach the SV. Unstable control is also less likely to occur. On the contrary, the smaller the value I, the shorter the integration time, as well
as the time to reach the SV. Unstable control is thus more likely to occur.
How to set up the parameter of differentiation time D
: The bigger the value D, the faster reaction speed and repression power DTD
has for the external interference. However, if D is too big, the repression power that is also too big will result in out of control of the
situation.
is to allow the temperature to fast reach the SV. The parameter
Parameters for PID control: The default integration output volume
is for compensating the steady error in PD control. The two parameters are the output percentages when the input reaches the SV.
can be a
Assume the output percentage is 20% when PV = SV, the best setting for this parameter is 20.0. The parameter
reference value when being auto-tuned. It can also be adjusted manually.
 PID Programmable Control!
PID programmable control offers 8 steps for you to plan for the temperature control program. You can set up your own number of steps
and times of execution and directly monitor the current executing step, remaining time and the current SV. There is only 1 group of PID
parameter settings and by the first step, you can directly control the temperature to the SV. You can also set up the control status that
after the program ends, DTD will either stop the output or stay at the last SV.
Setting up the parameters in the program: To set up the parameters in the program, you have to first enter the initial setting mode and set
the control mode as programmable control
to further display the parameters which you can set up.
In the operation mode, press
and enter the regulation mode. PV will display the parameter of the number of steps to be executed
. Maximum 8 steps can be planned in this parameter.
to display the parameters for setting up the execution loops
After the setup is completed, press
is 1 ~ 99, e.g. 2 means executing twice.
. The range of this parameter
Press
to setup the parameter
for the action of DTD after the program ends. Set this parameter as
, indicating that the
control output will stop after the program ends. Set this parameter as
, indicating that DTD will stay at the last step before the
program ends.
Press
and display the parameter of SV of step 1
parameter of the executing time of step 1
. Use
. Use
and
and
to set up the SV. Next, press
to display the
to set up the time (unit: minute; Max. 9,999 minutes). After the
setup of step 1 is completed, press
to set up the parameters (SV and executing time) of the next step. Please note that the number
of steps is decided by the setting of the parameter
. The number of steps that exceeds the setting will not be displayed on the
to return to the operation mode and press
to display the parameter
screen of DTD during the operation. Press
this parameter as
and execute the control. DTD does not offer pause function; all executions start from step 1.
In the operation mode, on the SV display, you can monitor the present value (default)
, remaining executing time
. Set
, or the
executed number of loops and steps
. Use
to switch between different monitoring modes and press
to display the
selected monitoring mode. When the execution of the program ends, the remaining executing time will be displayed as “0” and the
.
executed loops and steps as
 Setting up Manual Control
Select manual control in the control mode and set up the control cycle first. Next, press
repeatedly in the operation mode until
is displayed. Use
and
to modify the output percentage. During the execution
, the output percentage will vary
upon different output percentage settings. The output setting will be saved and the saved setting will be adopted next time when DTD is
switched on. The default setting is 0%.
4
Alarm Settings!

 Setting up Alarm Mode!
DTD offers 9 alarm modes and 4 alarm options. Press
for more than 3 seconds and PV will display the parameter
. Press
for 6 times to display the parameter
for setting up alarm modes. Use
to select a desired alarm mode. Mode 9 is only
available in the programmable control mode. See the table below for the explanation of every alarm mode.
Mode
0
1
2
3
4
5
Alarm Type
Alarm Output Operation
No alarm
Off
Deviation upper- and lower-limit:
Alarm will be enabled when the PV exceeds SV + AL-H or falls below SV - AL-L.
OFF
SV - ( AL- L) SV
SV + (AL-H)
SV
SV + (AL-H )
ON
OFF
Deviation upper-limit:
Alarm will be enabled when the PV exceeds SV + AL-H.
ON
Deviation lower-limit:
Alarm will be enabled when the PV falls below SV - AL-L.
OFF
SV - ( AL-L)
Absolute value upper- and lower-limit:
Alarm will be enabled when the PV exceeds AL-H or falls below AL-L.
SV
ON
OFF
AL-L
0
AL-H
0
AL-H
ON
Absolute value upper-limit:
Alarm will be enabled when the PV exceeds AL-H
OFF
ON
6
Absolute value lower limit:
Alarm will be enabled when the PV falls below AL-L.
7
Hysteresis upper-limit:
Alarm will be enabled when the PV exceeds SV+AL-H and disabled when the PV
falls below SV+AL-L.
8
ON
OFF
AL-L
Hysteresis lower-limit:
Alarm will be enabled when the PV falls below SV - AL-H and disabled when the
PV exceeds SV - AL-L.
OFF
0
ON
SV SV + (AL - L) SV + (AL-H)
ON
OFF
SV - (AL-H) SV - (AL - L) SV
ON
9
Alarm will be enabled only during the execution of the program.
OFF
Prog. Start
Prog. End
 Setting up Alarm Option!
To set up the alarm function, press
after you have set up the alarm mode and the parameter
set up the desired option and the parameter to be set will flash. Press
will be displayed. Use
to
again to change the setting. When the parameter is flashing,
you can press
to move to other digits. Press
to complete and save the setting. The initial setting of the alarm option is 0000,
i.e. all alarm options are not enabled. If you need to enable all the alarm options, set the parameter to 1111.
Standby alarm output
Set the first digit in right hand side as 1 to enable the standby mode. The alarm output will be
enabled when the PV is SV± 2 and the system is in execution.
Alarm output inversion
Set the second digit in right hand side as 1, when the alarm output is enabled, the alarm
output contacts will be normally open. When there is no alarm output, the relay terminals will
be short-circuit. Please be noted that the alarm indicator only relates to whether the control
criteria are true and has nothing to do with the alarm output contact.
Holding alarm output
Set the second digit in left hand side as 1 to hold the alarm output. In this function, after the
the
alarm output is enabled, the alarm will keep being enabled unless you stop
operation of DTD.
Displaying alarm peak value
Set the first digit in left hand side as 1 to display the peak value. When the alarm output is
enabled, DTD will be able to record the highest and lowest alarm temperature and display the
and
. Before the alarm is enabled, the parameter will be
two values in parameter
displayed as
. The values will not be kept after the power of DTD is switched off.
 Note: DO NOT use standby alarm, holding alarm and displaying alarm peak values in alarm mode 7, 8 and 9.
 Exceptions in Alarm Functions
1.
2.
3.
When DTD is switched on, in STOP state or alarm mode 0, the alarm will not be enabled and the standby status will be cleared.
Where there is no input sensor connected to DTD or input error, the status of the alarm output will remain.
Modifying alarm mode will not clear the standby status. The standby alarm will only be cleared when you STOP the operation of DTD
and re-RUN it again.
5
Error Display!

Error
Status
No Input Sensor
Connected
Initializing
Input Signal
Error
Exceeding
Upper Limit
Exceeding
Lower Limit
Flashing
PV
N/A
SV
Note

1.
2.
3.
4.
Exceeding Setup Range
Initializing.
Displaying
software version
and the type of
input sensor.
The input voltage is
too big, connecting
to empty terminal, or
incorrect sensor.
Cannot get
temperature
value, ADC
input error.
The displayed
value exceeds
10,999.
N/A
N/A
The displayed
value is
smaller than
-1,999.
The input exceeds TP-H
(Max. temp), TP-L (Min.
temp), or the range of
the input sensor
selected.
How to Mount!
Insert DTD into the panel cutout.
Insert the mounting bracket into the mounting groove at the top and bottom of DTD.
Push the mounting bracket forward until the bracket stops at the panel wall.
Tighten the screw.

How to Install Mounting Bracket!

Panel Cutout!
DTD4848
DTD4896
45+0.6
0
60.0 min.
65.0 min.
+0.6
45 0
DTD7272
6

Terminals!
DTD4848R0
DTD4848V0
DTD4896R0
DTD4896V0
DTD7272R0
DTD7272V0
 How to Set Up Current Input!
Please connect a 249Ω resistor between the terminals TC+ and TC- in parallel.
The content of this instruction sheet may be revised without prior notice. Please consult our distributors or download
the most updated version at http://www.delta.com.tw/industrialautomation
7