User Manual Conveyor belts Motor-belts Wall-mount-belts

User Manual Conveyor belts Motor-belts Wall-mount-belts
User Manual
Original document
version 2014-1-2
Conveyor belts
Machine nr.: …………………………………
Type:
Motor-belts
Wall-mount-belts
Coupling-belts
Trough-belts
Javo BV
PO Box 21
2210 AA Noordwijkerhout
Holland
T: +31 (0)252 343121
F: +31 (0)252 377423
[email protected]
www.javo.eu
© All rights reserved
The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means
whatsoever (electronically or mechanically) without the prior written authorisation of JAVO BV.
User Manual Javo Conveyor belts
Preface
This user manual is written for anyone working on or with the machine. Before working on or with the machine, first
read this manual.
This user manual contains important instructions / information on how to use the machine in a safe, professional
and economical way and must always be available where the machine is used.
In addition to this user manual, the mandatory rules and regulations for accident prevention and environmental
protection in the country and place of use of the machine must also be observed.
This user manual contains information on the operation of the machine with all the possible options. Use only the
information that applies to your machine. Depending on the intensity of use and customer requirements, this
machine can be equipped with various options. Contact your sales consultant.
Supplier details if not directly supplied by Javo
BV. Dealer stamp:
Javo BV is not responsible for any errors in this manual or the consequences thereof.
Javo BV is not liable for damage or consequential damage caused by operating errors, lack of expert maintenance and any use other than
described in this manual.
The liability of Javo BV also expires once modifications or additions are made without written permission of Javo BV.
This machine is suitable for process and environmental conditions as stated in section "Specifications and Tolerances" of this manual. Any
other use is not authorized by Javo BV and this allows the operator and / or its environment at risk.
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Inhoudsopgave
1
Technical specifications and tolerances ......................................................................................................... 3
1.1
2
3
Type plate.......................................................................................................................................................... 4
Safety ........................................................................................................................................................... 5
2.1
Provisions .......................................................................................................................................................... 5
2.2
Explanation of icons and symbols ..................................................................................................................... 6
2.3
Risks................................................................................................................................................................... 7
2.4
Entrapment of fingers between two conveyor belts ........................................................................................ 7
2.5
Falling objects ................................................................................................................................................... 7
Description of the machine ........................................................................................................................... 8
3.1
Motor-belts ....................................................................................................................................................... 8
3.2
Wall-mount-belts .............................................................................................................................................. 8
3.3
Coupling-belts ................................................................................................................................................... 8
3.4
Trough-belts ...................................................................................................................................................... 8
3.5
Options .............................................................................................................................................................. 9
3.6
Operation .......................................................................................................................................................... 9
3.7
Machine workstations....................................................................................................................................... 9
3.8
Controls ............................................................................................................................................................. 9
4
Transport ................................................................................................................................................... 10
5
Mounting, installation and commissioning .................................................................................................. 11
6
7
5.1
Placement ....................................................................................................................................................... 11
5.2
Facilities to take care of by the user ............................................................................................................. 11
5.3
Mounting / Connecting ................................................................................................................................... 11
5.4
Check rotation direction ................................................................................................................................. 12
5.5
Check conveyor tension .................................................................................................................................. 12
Operation ................................................................................................................................................... 13
6.1
Start ................................................................................................................................................................. 13
6.2
Stop ................................................................................................................................................................. 13
6.3
Emergency stop (when present) ..................................................................................................................... 13
Maintenance .............................................................................................................................................. 14
7.1
Preventive Maintenance ................................................................................................................................. 14
7.2
Fault list ........................................................................................................................................................... 15
7.3
Drawings and schemes.................................................................................................................................... 16
7.4
Spare parts ...................................................................................................................................................... 16
7.5
JavoNet............................................................................................................................................................ 16
7.6
Customer support and advice ......................................................................................................................... 16
8
Disposal of machine or machine parts ......................................................................................................... 16
9
EG-conformity statement............................................................................................................................ 17
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1
Technical specifications and tolerances
This machine is intended to be used for automatic transport of pots, trays or substrate only. This machine is meant
for processing pots, substrate and other materials that are described in this manual only. Detailed operation of the
machine is described in section "Operation".
This machine may be used only within the limits for specifications and tolerances of the order, on the
assembly drawing and indicated in this manual. If the machine is used outside these specifications, Javo BV
cannot take responsibility for this machine.
This machine is intended for products as agreed in the order confirmation only. To ensure the proper
operation of this machine, only products with specifications and tolerances as specified in the order may be
used.
Do not use the machine for purposes other than the intended purpose of Javo BV. This can lead to damage
and danger to the operator and its environment.
This machine is CE marked. When placing multiple machines in one line, the entire line must be properly CE
marked before using this machine. Until proper CE Marking of the line is carried out, commissioning of this
machine is prohibited.
Specifications
Voltage
Machine connection
Power consumption
Weight
Length x width x height
Material construction
Material conveyor belt
Fixed speed
Variable speed
Year of construction
Type product
*Other possible in consolation
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* 400Volt 50Hz 3~+N+ PE
16A 5pole
Depending on type of conveyor (see type plate)
Depending on type, length and width of conveyor
Different sizes available on request
Stainless steel or aluminum (option)
PU (smooth belt)
PVC (friction belt)
Blue belt surface for vision applications
Several possible gearboxes
Mechanical vario or frequency inverter
See type plate
As agreed in the order confirmation.
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User Manual Javo Conveyor belts
Belt type
Motor-belt
Implementation
Motor under 0,18 KW
Motor side 0,37 KW
Motor side 0,37 KW OA2
Motor side 0,37 KW OA3
Wall-mountbelt
Couplingbelt
Trough-belt
Depending on the length may
be driven on both sides.
1 driven main part may be
provided with max. 6 coupling
parts (depending on the belt
load).
Supports are always custom
made.
Drive
Length
Fixed or vario with mechanical
vario or freq. inverter
Max 100 m met 1 aandrijving,
max 500 m met 2 aandrijvingen.
3m or 6m frame length per
share.
Fixed or vario with mechanical
vario or freq. inverter
Fixed or freq. inverter
Fixed or freq. inverter Larger
drive roller for grip
Fixed or freq. inverter Larger
drive roller for grip (motor
placement possible at all
places)
Fixed or freq. inverter
Fixed or vario with mechanical
vario or freq. inverter
Verschillende maten op
aanvraag mogelijk (standaard
framelengte 1,2,3,6 meter lang
en 150,200,250,400 mm breed)
Different sizes on request.
All belts are equipped with a linear guide string. Belts with a witdh of > 400 mm are equipped with two linear guide
strings.
Other specifications possible on request.
1.1 Type plate
The type plate is placed onto the main cabinet door.
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2
Safety
This machine is built according the state of the art technique and the accredited safety regulations. Despite
this, the body and life from the user or third parties can be in danger when using it. There could also arise
damage to the machine or other goods when using it.
This machine is CE marked. When placing multiple machines in one line, the entire line must be properly CE
marked before using this machine. Untill proper CE Marking of the line is carried out, commissioning of this
machine is prohibited.
2.1 Provisions
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
Operation and maintenance of this machine must be performed by qualified personnel in compliance with
warnings on the machine and in accordance with the user manual. Keep children and other (unauthorized)
persons away while using machine.
This machine is suitable for process and environmental conditions as stated in section "Specifications and
Tolerances" of this manual only. Any other use is not authorized by Javo BV and this allows the operator and /
or the environment at risk.
It is prohibited to modify this machine, without prior written approval of Javo BV.
Thermal fuses and torque limiters may not be set different upon delivery of the new machine. The thermal
circuit breakers should never be used to turn on / off the machine.
This machine should be installed so that there is sufficient space remaining for providing safe instructions and /
or performing maintenance and / or inspections. Put the brakes on the castors before the machine is turned on.
Keep the work area clean and well lit. Cluttered or dark areas invite accidents.
This machine is not suitable to be used outside. Electrical components are only splashproof. Keep the machine
away from rain and moisture. When using the machine in a humid environment is unavoidable, you should use
an RCD.
Keep hands, hair, loose clothing and / or jewelry away from moving parts of the machine. Wear appropriate
clothing without loose parts. Wear non-slip work shoes.
As long as the machine is on, no connection or safety devices may be removed. The machine may only be used
when all protective devices and safety-related facilities are available and ready for use.
Do not stand on the machine when it is operating.
Never move the machine if the power cable and / or pneumatic supply is still connected.
Prescribed checks and maintenance in the user manual must be observed.
Allow the machine to be serviced and repaired by qualified personell only with original replacement parts.
In addition to the user manual, generally applicable statutory and other regulations regarding accident
prevention and environmental protection have to be respected. This is also referred to handling of personal
protective equipment.
Inform operating personnel before start maintenance. Interrupt if possible the power (mains), before start
machine investigation or maintenance by turning off the main switch and locking the main switch. Pull the plug
from the wall socket.
a. As work must be done with power supply (mains) voltage on the machine, then arrange an
additional person who can operate the emergency stop.
When a machine part is damaged or not working in the prescribed manner, the work must be interrupted
immediately. Resumption allowed only when the machine part is repaired or replaced and checked. Consult
your dealer if the machine is not functioning properly.
Machine and / or parts must be disposed in accordance with local laws and regulations.
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2.2 Explanation of icons and symbols
Pictogram
Meaning
Read and understand this manual before using the machine and / or performing maintenance.
Remove Power (mains).
Wear during all work on or with the machine safety shoes and safety glasses.
Wear during cleaning and maintenance work on this machine also safety gloves and protective
clothing.
Warning.
Important points and / or instructions regarding safety and / or injury prevention are marked with
this warning sign.
Dangerous electrical voltage.
Dangerous electrical voltage present.
Risk of crushing.
Danger of moving or rotating parts.
It is forbidden to wear Loose clothing, long hair and / or jewelry nearby moving parts of the
machine.
Trespassing.
Do not rinse control cabinet
Danger of moisture in the cabinet when it is rinsed with water.
Symbols that may be present on this machine
Drill
Direction of movement
Speed ground feeder
(curved)
Speed ground feeder
(straight)
Speed pot belt (curved)
Speed pot belt (straight)
Brush disc Rotofill
Tray belt Rotofill
Rotor Rotofill
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2.3 Risks
This machine is CE marked. When placing multiple machines in one line, the entire line must be properly CE
marked before using this machine. Untill proper CE Marking of the line is carried out, commissioning of this
machine is prohibited.
2.4 Entrapment of fingers between two conveyor belts
Make sure that belts do not run towards each other.
2.5 Falling objects
View the seriousness of falling objects in relation to the weight and geometry of the object. Place side guides if
necessary.
Contact Javo BV to discuss possible guides.
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3
Description of the machine
3.1 Motor-belts
A motor-belt is a conveyor belt which is driven by one motor.
The motor can be driven directly or driven with a Vario. A Vario
can be a mechanical or frequency inverter driven. There are
different lengths, widths and heights possible.
A motor-belt is dependent on the chosen model equipped with
a main switch or a control panel with frequency inverter and switch. If a mechanical vario is chosen, the belt speed
can be adjusted with the knob on the vario.
3.2 Wall-mount-belts
A wall-mount-belt is a conveyor belt which is driven by one or two motors, depending on the length of the belt. The
motor can be powered directly or powered by a frequency inverter. There are different lengths, widths and heights
possible.
The surface of the belt is supported by rollers to minimize torque. A
wall-mount-belt is dependent on the chosen model equipped with a
main switch or a control panel with frequency inverter and main
switch.
3.3 Coupling-belts
A coupling-belt is a conveyor belt which is driven by one motor. The motor can be driven directly or driven with a
Vario. A Vario can be a mechanical or frequency inverter driven. There are different lengths, widths and heights
possible.
A coupling-belt is dependent on the chosen model equipped with a main
switch or a control panel with frequency inverter and main switch. If a
mechanical vario is chosen, the belt speed can be adjusted with the knob
on the vario.
A coupling-belt consists of one main section with motor drive and up to
6 coupling parts (depending on belt load) without motor drive. The
coupling parts are connected with the main section. For this, the driving
shaft is coupled, and the coupling part is placed in the recess of the
previous portion so that the conveyor belts are placed at the same
height.
These belts are widely used for temporary transportation lines in the greenhouse.
3.4 Trough-belts
A trough-belt is a conveyor belt which is driven by one motor. The motor
can be driven directly or driven with a Vario. A Vario can be a mechanical
or frequency inverter driven. There are different lengths, widths and
heights possible. Actuation is often steered from a substrate bunker
system which can automatically start belts.
A trough-belt is dependent on the chosen model equipped with a main switch or a control panel with frequency
inverter and main switch. If there is a mechanical vario chosen, the belt speed can be adjusted with the knob on the
vario.
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Trough-belts are used for transporting substrate that is deposited directly into the Trough band. Transport is often
over long distances.
It is possible to provide scrapers, which scrape adherent substrate of the Trough-belts.
A dust chamber under belt and a cover plate over the belt (to prevent dehydration of substrate) can also be
supplied.
3.5 Options
Depending on the intensity of use and customer requirements, this machine can be equipped with various options.
Contact your sales consultant.
Options
String loop
straight suspension
Angled suspension
conduction rod
Code
Specifications
Used in angled branch
A string loop is used where an angled branch is to be realized with product
direction as shown here. With opposite product direction it is usually sufficient
to place a guide rod.
3.6 Operation
This machine is intended for transporting pots or trays or transporting substrate
automatically only. This machine is intended for processing pots, trays,
substrate and other materials that are described in this manual only.
3.7 Machine workstations
This machine has operator places at the conveyor belt.
3.8 Controls
The motor is controlled via the control panel. The simplest version only has a switch for on / off of the belt.
Expanded versions can have a mechanical vario or frequency inverter with which the speed can be set.
The machine is equipped with an emergency stop button Op de machine zijn depending on
the version.
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4
Transport
Follow all instructions described in this manual, in particular chapter safety.
On delivery of the machine, a Javo mechanical engineer must be present to unload the machine from the (freight)
wagon.
Prior to moving the machine, the power should be disconnected. Make sure the cables are stowed sufficiently.
When moving within the company (when the machine does not need to be lifted) the state of the machine should be
checked. Make sure the path to be traveled is free, so the machine can be moved to the desired position without
obstacles.
If the machine is to be lifted for movement (outside the company), please contact your dealer or contact a
professional shipping company.
The machine must be transported upright. The relative humidity should not be too high so that water condenses in
the machine.
Report damage during or immediately after delivery to the transport company and to Javo BV. Take all necessary
steps to prevent further damage.
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5
Mounting, installation and commissioning
Follow all instructions described in this manual, in particular chapter safety.
This machine is CE marked. When placing multiple machines in one line, the entire line must be properly CE
marked before using this machine. Up to CE Marking of the line, commissioning of this machine is prohibited.
5.1
Placement
The machine must be placed on a flat surface, with sufficient weight capacity. Install the machine so that there is
enough space left for service providing, safe instructions and / or cleaning, maintenance and / or inspections. Put the
brakes on the castors before the machine is turned on.
This machine is not suitable to be used in the open air. Electrical components are only splashproof. Keep the
machine away from rain and moisture. When using the machine in a humid location is unavoidable, you
should use an RCD.
5.2 Facilities to take care of by the user
Prior to delivery of the machine, the required materials and facilities (air, power, substrate, etc.) needs to be present
within 3 meters of machine.
Required power supply: 400 Volt, 3 Phase + Neutral + Earth. (N. America: 208/220V 60Hz.).
5.3 Mounting / Connecting
If applicable, the components supplied are to be mounted on the machine. Make sure that the moving parts are
free. If the machine is complete, it can be connected (by a competent person) to the power supply.
Keep hands, hair, loose clothing and / or jewellery away from moving parts of the machine. Wear
appropriate clothing without loose parts. Wear non-slip work shoes.
As long as the machine is on, no connection or safety devices may be removed. The machine may only be
used when all protective devices and safety-related facilities are available and ready for use.
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5.4 Check rotation direction
Check the rotation direction before you start working with the machine.
Procedure:
1. Connect the power cable.
2. Start the conveyor.
a. Turn on the main switch.
3. Check the direction of rotation.
4. Turn off the main switch.
5. When rotation direction is incorrect:
a. Remove the plug from the socket.
b. Open the plug and switch 2 of the 3 phases in the plug. This should only be carried out by suitably
qualified personnel.
Note: All the conveyors with the exception of the trough-belts can work with both a pulling and with a pressing
drive. With a pulling drive more weight can be moved and the belt will be less likely to slip.
5.5 Check conveyor tension
Check the conveyor belt tension before you start working with the
machine.
Procedure:
1. Check the conveyor belt tension. The correct tension is obtained when the
belt in the middle deflects just a little (dependent on the length of the
belt).
2. Adjust the belt tension if necessary .
a. The tension can be adjusted by simultaneously turning the bolts
on both sides of the belt (A).
b. Tighten the four screws (B) to the block bearings.
A
At wall-mount-belts the tensioner is placed in a
different position. Pull the roll to the end of the belt
to tighten the belt.
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6
Operation
Follow all instructions described in this manual, in particular chapter safety.
Keep hands, hair, loose clothing and / or jewelry away from moving parts of the machine. Wear appropriate
clothing without loose parts. Wear non-slip work shoes.
As long as the machine is on, no connection or safety devices may be removed. The machine may only be
used when all protective devices and safety-related facilities are available and ready for use.
If a machine part is damaged or not working in the prescribed manner, work must be interrupted
immediately. Resumption allowed only when the machine part is repaired or replaced and checked. Consult
your dealer if the machine is not functioning properly.
6.1 Start
In the simplest version only a main switch is placed for turning the belt on / off. Expanded versions can have a
mechanical vario or frequency inverter to set the speed.
The mechanical vario has a knob for setting the speed.
When a frequency inverter is placed, follow the instructions of the frequency inverter manual to adjust the speed.
6.2 Stop
Stop procedure:
1. Switch off the main switch.
6.3 Emergency stop (when present)
Emergency stop procedure:
1. Press the red emergency stop button on the machine to activate the emergency
stop.
Restart after emergency stop procedure:
1. Ensure that the cause of the emergency is resolved.
2. Pull the red emergency stop button to reset.
3. Press the blue reset button.
4. Press the green button on the control panel to start the machine.
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7
Maintenance
Follow all instructions described in this manual, in particular chapter safety.
Maintenance of this machine must be performed in compliance with warnings on the machine and in
accordance with the user manual by qualified personnel.
Keep hands, hair, loose clothing and / or jewelry away from moving parts of the machine. Wear appropriate
clothing without loose parts. Wear non-slip work shoes.
As long as the machine is on, no connection or safety devices may be removed. The machine may only be
used when all protective devices and safety-related facilities are available and ready for use.
Always unplug the plug from the socket before starting maintenance. Wear personal protective equipment
(see section 2.3).
Inform operating personnel before start maintenance. Interrupt if possible the power (mains), before the
machine is investigated or maintained by turning off the main switch and locking it and pull the plug from
the socket. If work must be done with power supply (mains) voltage on the machine, work with an additional
person who can operate the emergency stop.
7.1 Preventive Maintenance
For the following maintenance instructions normal use is considered. With heavy use, or use under extreme
conditions, maintenance should be performed at shorter intervals.
Item
1x per...
Belt
Safety components
Pictograms
Electrical installation
Electric motors
Day
Week
Week
Year
Year
Machine
Version 2014-1-2
Day
Comments
Check if moving parts are functioning correctly and not clamping and /
or parts are broken or damaged in such a way that the operation is
adversely affected. Have damaged parts repaired before use.
Check tension. See section “Mounting, installation and commisioning”.
Test the safety circuit. See section “Test safety circuit”.
Check readability and replace if necessary.
Check for damage.
Remove dust.
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7.2 Fault list
Problem
Motor fault
Possible cause
mains voltage deviates more than
10% of the rated motor voltage
Too high cooling air temperature
Poor cable connection
Blown fuse
Too little cooling air caused by a
clogged cooling air passage
The motor hums and takes Defect winding
too much power
Action / Solution
Provide the correct voltage
Thermal fuses are blown
Motor fault
Contact a mechanic
Motor is connected incorrectly
Connect the motor correct
The motor or drive is not
functioning
Check motor and drive mechanism
Pretension of the belt is too low
(belt slips)
Adjust belt tension
Emergency stop button is not
pulled
Emergency stop button not reset
Breaker tripped in main cabinet
Pull Emergency Stop button and reset the safety
circuit by pressing the reset button
Reset the safety circuit by pressing the reset button
See why circuit breaker has tripped. Remove
obstacles to conveyors. Switch on the machine
after solving the problem.
Reduce cable length
Belt is not moving
Machine does not start
Cable length too large causing
voltage loss
Voltage fluctuations caused by
other devices on the same group
A second machine in line is not
ready
Version 2014-1-2
Provide cool air
check the cable connection and repair if necessary
Replace fuse
Ensure proper inlet and outlet of the cooling air
Repair or replace the motor winding
Ensure the correct voltage. Turn off other devices
Check second machine.
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7.3 Drawings and schemes
The drawings accompanying this machine are supplied in a separate file. The wiring diagrams are included in the
electrical cabinet of the machine.
7.4 Spare parts
Only original spare parts and accessories of Javo BV may be used on the machine.
Javo BV advises you to take certain parts in stock because of wear sensitivity and / or any expected downtime for reordering of the parts.
The spare parts list can be found on the assembly drawings. These can be found on JavoNet.
When ordering (spare) parts at Javo BV, the following information must be included: drawing number, item number,
desired length (if applicable) and the desired number of pieces.
7.5 JavoNet
We recommend you to register your machine on JavoNet. This way you get online access to all
technical drawings and documents pertaining to your machine.
Visit our website (www.javo.eu) for more information and to request an account.
7.6 Customer support and advice
Our technical department will answer your other questions about repair and maintenance of your machine and
spare parts. We can help you with any questions regarding the purchase, use and settings of products and
accessories.
8
Disposal of machine or machine parts
Follow all instructions described in this manual, in particular chapter safety.
Perform the following steps when disposing the machine:
1. Decommission the machine and remove electric and pneumatic power.
2. Drain and remove all consumables.
3. Scrap the machine according to the local legislation.
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EG-conformity statement
EG-conformity statement for machines (directive 2006/42/EG, annex II, under A.)
Javo BV
Westeinde 4
2211XP Noordwijkerhout
The Netherlands
Declares that:
Machine:
Type:
Conveyor belt
………………
is in accordance with the Machine directive 2006/42/EG and complies with the provisions of the EMC-directive
2004/108/EEG
Complies with the harmonized European Standards:
Harmonized
European standard
NEN-EN-ISO
12100:2010
NEN-EN-IEC 60204-1
definition
Safety of machinery - Basic concepts,
general principles for design - Part 1:
Basic terminology, methodology
Safety of machinery - Electrical
equipment of machines - Part 1:
General requirements
The Netherlands, Noordwijkerhout,
October 2014
Version 2014-1-2
Harmonized
European standard
definition
NPR-ISO/TR 141212:2010
Safety of machinery - Risk assessment - Part 2:
Practical guidance and examples of methods
Cees Bouwmeester
Director
17
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