Trynex International SnowEx SL-80SS Owner's/Operator's Manual

Owner / Operator’s Manual
This Manual Must Be Read Before Operating The Equipment
SL-80
Serial # PB-200036 and higher
SL-80SS
Serial # PC-200048 and higher
CUSTOMER COPY
Madison Heights, Michigan 48071
800-725-8377
www.turfexproducts.com
© TrynEx International 2013
(REV B) F50775
Table of Contents
General Information....................................................................................................................................................................................... 3
Introduction .................................................................................................................................................................................................. 4
Safety ........................................................................................................................................................................................................... 5
Operational Safety Information ................................................................................................................................................................... 6-8
Sprayer Operation .................................................................................................................................................................................... 9-10
Electrical Schematic ................................................................................................................................................................................... 10
Troubleshooting .......................................................................................................................................................................................... 11
Maintenance................................................................................................................................................................................................. 11
Warranty ..................................................................................................................................................................................................... 12
Key to Parts ................................................................................................................................................................................................ 13
Handle Assembly Parts Breakdown
Model # SL-80 ........................................................................................................................................................................ 14-15
Model # SL-80SS .................................................................................................................................................................... 16-17
Tank Assembly Parts Breakdown
Model # SL-80 ........................................................................................................................................................................ 18-19
Model # SL-80SS .................................................................................................................................................................... 20-21
Pump Assembly Parts Breakdown
Model # SL-80 ........................................................................................................................................................................ 22-23
Model # SL-80SS .................................................................................................................................................................... 24-25
Notes .................................................................................................................................................................................................... 26-27
Have a question or need assistance?
SnowEx Customer Care
(800) 725-8377
or (248) 586-3500
Monday through Friday 8:00 AM to 4:30 PM EST
Fax: (248) 691-8378
E-Mail: [email protected]
Website: www.snowexproducts.com
2
© TrynEx International 2013 (REV B) F50775
CONGRATULATIONS!
The spreader you
have purchased is an example of snow and ice control technology at its
General
Information
Your spreader’s
self-contained design is a trademark of all Snowex products. Here’s why...
SIMPLICITY: Fewer moving parts manufactured of higher quality means minimal maintenance for your SnowEx spreader.
CONGRATULATIONS!
The sprayer you have purchased is an example of snow and ice control technology at its finest! Your spreader’s self-contained design is a
RELIABILITY: High impact linear low density polyethelyne hopper, state-of-the-art electronic dual variable speed control, custom
trademark of all SnowEx products. Here’s why…
engineered powder coated frame, maximum torque 12 volt motor coupled to a custom engineered transmission; found only
on SnowExFewer
products.
SIMPLICITY:
moving parts manufactured of higher quality means minimal maintenance for your SnowEx spreader.
RELIABILITY:
High
impact linear
low density
polyethylene
Custom-engineered
frame.
Found only on SnowEx Products.
VERSATILITY:
Multi-use
capabilities
allows
spreadinghopper.
of a variety
of materials powder-coated
for snow and ice
control.
VERSATILITY: Multi-use capability allows spreading of a variety of materials for snow and ice control.
WARRANTY: Best in the industry, hands down! 2 years standard and now 5 year extended (optional).
WARRANTY: Best in the industry, hands down! 2 years standard and now 5 year extended (optional).
Thebenefits youyou
about
to recognize
are
time,and
money
The
areare
about
to recognize
are that
of that
time,of
money
effort.and
We
welcome
you
to
the
world
of
Snowex
Performance.
We welcome you to the world of SnowEx Performance.
.
Registration
Record the following information in this manual for quick reference.
Registration
Record the following information in this manual for quick reference.
Spreader Model Number
Spreader Model Number _____________________________________________________________________________________
Spreader Serial Number Spreader Serial Number ________________________________
Controller Serial Number _______________________________
Date of Purchase
Date of Purchase ___________________________________________________________________________________________
Dealer Where Purchased
Dealer Where Purchased _____________________________________________________________________________________
When ordering Parts, the above information is necessary. This will help to see that
you receive the correct parts.
When ordering parts, the above information is necessary. This will help to
At the right is a diagram of the ID tag. This tag on the spreader is located on the
thatframe.
you receive the correct parts.
Please
fill out
warranty
all the
information
to validate
it.
At the
right
is athe
diagram
ofcard
the with
ID tag.
Thisnecessary
tag on the
spreader
is located
This will also give us a record so that any safety or service information can be
on the frame.
communicated to you.
Please
PB-200036
out the warranty card with all the necessary information to validate it. This will also give us a record so that
any safety or service information can be communicated to you.
PC-200048
5—4
© TrynEx International 2013 (REV B) F50775
© Trynex International 2009 L1102
3
Introduction
This manual has been designed for your help. It will assist you and instruct you on the proper set-up, installation and use of this spreader.
Refer to the table of contents for an outline of this manual.
We require that you read and understand the contents of this manual completely (especially all safety information) before attempting any
procedure contained herein.
THIS SIGN SHOULD ALERT YOU:
The Society of Automotive Engineers has adopted this SAFETY ALERT SYMBOL to pinpoint characteristics
that, if NOT carefully followed, can create a safety hazard. When you see this symbol in this manual or on the
machine itself, BE ALERT! Your personal safety and the safety of others is involved.
Defined below are the SAFETY ALERT messages and how they will appear in this manual:
(RED)
Information that, if not carefully followed,
can cause death!
(ORANGE)
Information that, if not carefully followed,
can cause serious personal injury or death!
(YELLOW)
Information that, if not carefully followed,
can cause minor injury or damage to equipment
4
© TrynEx International 2013 (REV B) F50775
Safety
Before attempting any procedure in this book, these safety instructions must be read and understood by all workers who have any part in the
preparation or use of this equipment.
For your safety warning and information decals have been placed on this product to remind the operator of safety precautions . If anything
happens to mark or destroy the decals, please request new ones from SnowEx.
Remember, most accidents are preventable and caused by human error. Exercising of care and precautions
must be observed to prevent the possibility of injury to operator or others!
Never operate equipment when under the influence of alcohol, drugs, or medications that might alter your
judgment and/or reaction time.
Before working with the spreader, secure all loose fitting clothing and unrestrained hair.
Always wear safety glasses with side shields when servicing spreader. Failure to do this could result in
serious injury to the eyes.
Never attempt to lift a unit with liquid in it.
Never allow children to operate or climb on equipment.
Always check areas to be spread to be sure no hazardous conditions or substances are in the area.
Always inspect unit for defects: broken, worn or bent parts, weakened areas on spreader.
Remember it is the owner’s responsibility to communicate information on safe usage and proper
maintenance of all equipment.
Always make sure personnel are clear of areas of danger when using equipment.
Never weld or grind on equipment without having a fire extinguisher available.
© TrynEx International 2013 (REV B) F50775
5
Operational Safety Information
Summary of Important Safety Information
Chemical accident procedures
Immediate response is necessary in the event of sprayer leaks, bodily chemical contact, poisoning, or spills.
See instructions below:
Sprayer Leak
Bodily chemical
contact
Poisoning by
ingestion or
inhalation
Chemical spills
6
If the sprayer develops a leak, immediately stop spraying. Turn off power to the sprayer
and follow directions below, as applicable.
Personal contamination can occur when chemicals splash, spill, or spray directly
onto a person.
1. Immediately follow First Aid instructions on chemical label.
General procedures can include:
a) Eyes – immediately flush with water.
b) Skin – wash all contaminated skin surfaces with soap and water.
c) Clothing – remove contaminated clothing. Dispose of heavily contaminated
clothing per chemical label instructions.
2. Seek medical advice if instructed on the label or the victim experiences symptoms of
harmful effects. Bring the chemical label for reference.
In case of poisoning from ingestion or inhalation
If the victim has collapsed or is not breathing, call 911. Otherwise:
1. If you are the victim, immediately seek assistance from nearby personnel, because you
may become incapacitated.
2. Immediately follow _rst aid instructions on chemical label.
3. C
all a poison control center for further advice. In the U.S., call 1-800-222-1222. Have
the chemical label available for reference.
Chemical spills must quickly be contained and properly cleaned up.
Refer to the chemical label for any specifc clean-up instructions.
General procedures include:
1. Controlling the spill by stopping the source of the spill.
2. Containing the spill so that it does not spread and get into water sources.
3. Cleaning up the spill immediately.
4. Seeking additional advice from:
- Chemical manufacturer. See chemical label for contact information.
-S
tate pesticide regulatory agency. In the U.S., call the National Pesticide Info. Ctr.
at 800-858-7378 for assistance in contacting your state’s agency.
© TrynEx International 2013 (REV B) F50775
Operational Safety Information
Summary of Important Safety Information
Listed below is a summary of safety information of particular importance.
See individual sections of this owner’s manual for more details.
DURING ASSEMBLY
Check and test completed assembly as directed in this manual. Serious injury could result from chemical
leaks if sprayer is improperly assembled.
DO NOT MODIFY SPRAYER DESIGN
DURING OPERATION
• Read and follow each chemical label’s instructions and warnings.
• Avoid inhaling, ingesting, or coming into contact with any chemicals.
• Know applicable licensing and regulatory requirements for the chemical you plan to use.
• Know emergency procedures before handling chemicals. Carefully review “Chemical Accident Procedures” listed below and later in this
manual Also see First Aid instructions on the chemical label.
• Wear protective clothing, eye protection, and chemical resistant gloves when filling, using and cleaning the sprayer. Wear additional
protective gear, such as facemask or apron, as recommended on the chemical label.
• Exercise extra caution around children and pets. Keep sprayer and spray materials away from them at all times.
• Do not mix or pour chemicals in an enclosed, unventilated area.
• Do not use flammable or corrosive chemicals in the sprayer.
• Flush the sprayer before switching chemicals in order to prevent dangerous chemical interactions.
BEFORE SPRAYING
• Inspect and prepare sprayer before each use as directed in this manual.
• Do not start sprayer until ready to spray in order to avoid unintentional spray release.
• Wear additional personal protective equipment if you will be spraying overhead.
­ You will be exposed to much more chemical fallout in these applications. Wear chemical resistant head and neck protection, full face
mask or half-face mask with sealed goggles, and consider using a respirator.
• Do not spray when wind speed exceeds four miles per hour in order to minimize spray drift.
• Keep sprayer and spray materials away from children and pets.
• Do not allow anyone younger than 16 to operate sprayer.
© TrynEx International 2013 (REV B) F50775
7
Operational Safety Information
Summary of Important Safety Information
DURING SPRAYING
•
•
•
•
•
•
•
•
•
o not over-apply. Apply at rate recommended by chemical manufacturer.
D
Do not eat, drink, smoke, rub your eyes or touch your bare skin while handling chemicals and spraying.
Never point the spray gun at people or animals.
Do not spray near open flames or sources of heat.
Always hold the spray gun firmly when using it to spray at higher pressures in order to prevent gun from whipping. Keep good
footing and balance at all times.
Exercise extra caution when spraying near areas accessible to children and pets.
Clean up spills immediately per instructions on the chemical label.
Turn off sprayer, and relieve system pressure before leaving sprayer unattended.
See the Troubleshooting section of this manual before attempting any repairs. Wear personal protective equipment and follow
safety instructions.
AFTER SPRAYING
• Clean sprayer immediately after use according to the directions provided in this manual.
• Decontaminate yourself after you are done spraying and have cleaned the sprayer. Wash all exposed areas of the body with soap
and water, and remove and launder clothing.
• Dispose or store remaining chemicals in secure storage with correctly marked container.
TRANSPORTING SAFETY
•
•
•
•
•
•
•
•
8
Read safety instructions in your vehicle manual with regard to carrying heavy cargo loads.
Do not allow drivers younger than 16 to drive the vehicle with the sprayer attached.
Make sure sprayer is securely attached to vehicle.
Exercise caution in vehicle handling when driving with sprayer to avoid loss of control or rollover.
o Keep speed to a minimum so you can maintain control. Reduce speed prior to turns.
o Allow for more distance to stop.
o Avoid any sudden steering maneuvers, starts, or stops that could create liquid sloshing in the sprayer and instability.
Slow down and exercise caution on sloped or uneven terrain.
Be aware that visibility may be reduced when making turns or backing up.
Turn off sprayer before leaving unattended.
Do not attempt to lift with liquid in sprayer
© TrynEx International 2013 (REV B) F50775
Sprayer Operation
Model # SL-80/SL-80SS
1) F ill sprayer with material through top hole.
Caution: Always use gloves and safety goggles when filling sprayer.
2) Place valve in position for desired use.
3) If using spray wand never point at objects (ie: humans, vehicles etc.)
4) If using spray nozzle keep away from objects (ie: humans, vehicles etc.) at least 10 feet.
5) When not moving or spraying place switch in off position.
© TrynEx International 2013 (REV B) F50775
9
Sprayer Operation & Electrial Schematic
Model # SL-80/SL-80SS
1) Charge battery after each use. Disconnect harness and connect to battery charger as shown below. Then plug charger into 110v outlet.
F50107
F50106
Green to Pos A
Black to Pos B
White to Pos C
White
Green
F50016
F50078
10
© TrynEx International 2013 (REV B) F50775
Troubleshooting & Maintenance
Model # SL-80/SL-80SS
Whenever service is necessary, your local SnowEx Dealer knows your Sprayer best. Take your Sprayer to your local dealer for any
maintenance or service needs on your unit. If this is not possible, the Troubleshooting Guide below may assist you in identifying the problem.
Warning: First read all warning instructions and safety messages before servicing your Sprayer.
Preliminary Checks
• Be sure all electrical connections are tight and clean.
• Be sure nothing is obstructing the nozzles.
PROBLEM
POSSIBLE CAUSE
SOLUTION
Pump doesn’t run.
Loose electrical connections.
Check all connections.
Pump Seized.
Replace pump.
Electrical short.
Check for bare wires.
Empty tank.
Fill tank.
Pump not running.
Refer to Problem 1
Obstructed nozzle.
Remove and clean.
Liquid not spraying.
Maintenance:
1) Grease Axle zerks after every 20 hours of use.
2) When putting into storage for season drain tank and hose lines and flush pump.
© TrynEx International 2013 (REV B) F50775
11
Warranty
Warranty
Limited Warranty
Snowex products are warranted for a period of two years from the date of purchase against
defects in material or workmanship under normal use and service, subject to limitations detailed
below. Warranty period of two years begins on the date of purchase by the original retail user.
The WARRANTY REGISTRATION CARD must be returned to the manufacturer for this warranty
to become effective. This warranty applies to the original retail purchaser only. This warranty does
not cover damages caused by improper installation, misuse, lack of proper maintenance, alterations
or repairs made by anyone other than authorized Snowex dealers or Snowex personnel. Due to the
corrosive properties of the materials dispensed by spreaders, Trynex does not warrant against
damage caused by corrosion. Warranty claims by the user must be made to the dealer from where
the product was purchased, unless otherwise authorized by Snowex. Snowex reserves the right to
determine if any part is defective and to repair or replace such parts as it elects. This warranty does
not cover shipping costs of defective parts to or from the dealer.
LIMITATION OF LIABILITY
Neither Snowex, nor any company affiliated with it, makes any warranties, representations for
promise as to the performance or quality other than what is herein contained. The liability of Snowex
to the purchaser for damages arising out of the manufacture, sale, delivery, use or resale of this
spreader shall be limited to and shall not exceed the costs of repair or replacement of defective
parts. Snowex shall not be liable for loss of use, inconvenience or any other incidental, indirect or
consequential damages, so the above limitations on incidental or consequential damages may not
apply to you.
NO DEALER HAS AUTHORITY TO MAKE ANY REPRESENTATION OR PROMISE ON BEHALF OF
SNOWEX, OR TO ALTER OR MODIFY THE TERMS OR LIMITATIONS OF THIS
WARRANTY IN ANY WAY.
12
5 — 38
© TrynEx International 2013 (REV B) F50775
L1185 © Trynex International 2009
Key to Parts
D5377 Hose Barb | 1/2” Male Thread X 3/8” 90°
D5381 Hose Barb | 1/4” Male Thread X 3/8”
D5384 Decal | Quality Made In The USA
D5387 Decal | Serial Number | SL-80
D5388 Decal | Serial Number | SL-80SS
D5901 Hopper Frame | SL-80
D5904 Wheel 13” X 5”
D5906 Frame Stand | SL-80
D5908 Handle | SL-80
D5915 Axle
D5917 Handle Grip
D5919 Cotter Pin | 2” Stainless
D5923 Wheel Bushing
D5943 Bolt | 1/4”-20 X 2-1/4” Hex
D5994 Grease Fitting
D6024 Shaft Collar
D6131 Bolt | 1/4”-20 X 1/2” Serr. Flange
D6132 Bolt | 1/4”-20 X 3/4” Serr. Flange
D6172 Bolt | #10-32 X 5/8” Serr. Flange
D6822 Cable Tie | Push Mount
D6854 Bolt | 1/4”-20 X 1” Serr. Flange
D6988 Hose | 3/8”
F50000 Battery Bracket | SL-80
F50001 Wand Bracket | SL-80
F50002 Battery
F50003 Hose Guide | SL-80
F50004 Pump Enclosure | SL-80
F50005 Pump
F50006 Pump Enclosure Cover | SL-80
F50007 Inside Nozzle Body Bracket | SL-80
F50008 Coil Hose
F50009 Tank
© TrynEx International 2013 (REV B) F50775
F50011 Panel Mount Valve
F50012 Outside Nozzle Body Bracket
F50013 Hose Barb | 1/4” Male Thread X 3/8” 90°
F50014 Nozzle | Push Sprayer
F50015 Nozzle Body
F50016 Harness | Pump
F50019 Battery Bracket | SL-80SS
F50020 Wand Bracket | SL-80SS
F50021 Hose Guide | SL-80SS
F50022 Pump Enclosure | SL-80SS
F50023 Pump Enclosure Cover | SL-80SS
F50024 Inside Nozzle Body Bracket | SL-80SS
F50025 Outside Nozzle Body Bracket | SL-80SS
F50078 Battery Charger
F50079 Decal | On / Off - SL-80
F50080 Decal | Spray / Wand - SL-80
F50106 Harness | Switch
F50107 Switch
F50108 Tank Strainer
F50109 Rubber Grommet
F50111 Reducing Bushing | 3/8” X 1/4”
F50112 Bolt | 5/16”-18 X 1-1/4” Hex
F50145 Hose Clamp | 3/8”
F50651 Pipe Plug | 1/2”
F50775 Owner’s Manual
T15016 Nut | 1/4”-20 Nylox
T15018 Nut | 5/16”-18 Nylox
T20307 Spot Spray Wand
T20317 Decal | Caution - Wear Safety Goggles
T30151 Hopper Frame | SL-80SS
T30152 Frame Stand | SL-80SS
T30153 Handle | SL-80SS
13
Handle Assembly Parts Breakdown
Model # SL-80
2
4
3
9
5
8
1
11
13
10
12
6
7
14
© TrynEx International 2013 (REV B) F50775
Handle Assembly Parts Breakdown
Model # SL-80
BOM ID
1
2
3
4
Description
D5908
D5917
D6132
D6406
Qty
1
2
1
1
© TrynEx International 2013 (REV B) F50775
BOM ID
5
6
7
8
Description
F50001
F50008
F50016
F50106
Qty
1
1
1
1
BOM ID
9
10
11
12
Description
F50107
F50112
T15016
T15018
Qty
1
BOM ID
13
Description
T20307
Qty
1
2
1
2
15
Handle Assembly Parts Breakdown
Model # SL-80SS
1
3
2
6
8
13
10
7
12
11
9
5
4
16
© TrynEx International 2013 (REV B) F50775
Handle Assembly Parts Breakdown
Model # SL-80SS
BOM ID
1
3
4
5
© TrynEx International 2013 (REV B) F50775
Description
D5917
D6406
F50008
F50016
Qty
2
1
1
1
BOM ID
6
7
8
9
Description
F50020
F50106
F50107
F50112
Qty
BOM ID
1
10
11
12
13
1
1
2
Description
T15016
T15018
T20307
T30153
Qty
1
2
1
1
17
Tank Assembly Parts Breakdown
Model # SL-80
17
13
15
14
2
16
5
1
12
3
18
9
12
12
19
8
11
6
10
7
4
7
4
18
© TrynEx International 2013 (REV B) F50775
Tank Assembly Parts Breakdown
Model # SL-80
ID #
1
2
3
4
5
6
7
Part #
D5377
D5381
D5901
D5904
D5906
D5915
D5919
© TrynEx International 2013 (REV B) F50775
Qty
1
1
1
2
1
1
2
ID #
8
9
10
11
12
13
14
Part #
D5923
D5943
D5994
D6024
D6854
F50009
F50011
Qty
4
4
2
2
3
1
1
ID #
15
16
17
18
19
Part #
F50013
F50108
F50487
F50651
T15016
Qty
1
1
1
1
4
19
Tank Assembly Parts Breakdown
Model # SL-80SS
15
13
11
12
14
16
2
1
18
19
7
10
3
17
3
5
4
20
9
6
8
5
© TrynEx International 2013 (REV B) F50775
Tank Assembly Parts Breakdown
Model # SL-80SS
ID #
1
2
3
4
5
Part #
D5377
D5381
D5904
D5915
D5919
Qty
1
1
2
1
2
© TrynEx International 2013 (REV B) F50775
ID #
6
7
8
9
10
Part #
D5923
D5943
D5994
D6024
D6854
Qty
4
4
2
2
3
ID #
11
12
13
14
15
Part #
F50009
F50011
F50013
F50108
F50487
Qty
1
1
1
1
ID #
16
17
18
19
Part #
F50651
T15016
T30151
T30152
Qty
1
4
1
1
1
21
Pump Assembly Parts Breakdown
Model # SL-80
11
12
6
17
2
3
4
13
14
19
8
19
2
18
15
9
21
5
16
10
2
1
7
2
20
22
© TrynEx International 2013 (REV B) F50775
Pump Assembly Parts Breakdown
Model # SL-80
ID #
1
2
3
4
5
6
7
8
Part #
D5377
D6131
D6132
D6172
D6988-16.5
D6988-30
D6988-40
F50000
© TrynEx International 2013 (REV B) F50775
Qty
1
11
2
4
1
1
1
1
ID #
9
10
11
12
13
14
15
16
Part #
F50002
F50003
F50004
F50005
F50006
F50007
F50012
F50014
Qty
ID #
1
17
18
19
1
1
1
1
20
21
Part #
F50015
F50109
F50145
F50651
T15016
Qty
1
3
6
1
2
1
1
1
23
Pump Assembly Parts Breakdown
Model # SL-80SS
14
19
9
2
3
6
2
16
17
4
12
15
8
18
11
2
21
10
13
2
5
1
24
19
7
2
20
© TrynEx International 2013 (REV B) F50775
Pump Assembly Parts Breakdown
Model # SL-80SS
ID #
1
2
3
4
5
6
7
© TrynEx International 2013 (REV B) F50775
Part #
D5377
D6131
D6132
D6172
D6988-16.5
D6988-30
D6988-40
Qty
1
11
2
1
1
1
1
ID #
8
9
10
11
12
13
14
Part #
F50002
F50005
F50014
F50015
F50019
F50021
F50022
Qty
1
1
1
1
1
1
1
ID #
15
16
17
18
19
20
21
Part #
F50023
F50024
F50025
F50109
F50145
F50651
T15016
Qty
1
1
1
3
6
1
2
25
Notes
26
© TrynEx International 2013 (REV B) F50775
Notes
© TrynEx International 2013 (REV B) F50775
27
132503
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