Exaco VI36 Assembly Instructions Manual
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Royal Victorian Greenhouse VI23,34,36,46 Janssens Version 2021_2 Exaco Edits 04.15.22 ASSEMBLY INSTRUCTIONS Note: This is an all-inclusive manual. It shows optional accessories and customizations that may not apply to your greenhouse. Direct any questions to Exaco. Assembly Videos can be found by scanning the code to the left with your smartphone. Or find the link to our YouTube page at www.exaco.com. Go to the Victorian Greenhouse Playlist for all videos. 1 www.exaco.com 877-760-8500 Table of Contents Introduction & General Information……………………………………………………...………………4 Foundation Measurements and Planning…………………………………………...………………….5 Option: Placing Greenhouse on a Stem Wall VI34, 36, 46 on a Stem Wall……………………………………………………………………..6 VI 23 on a Stem Wall…………………………………………………………..………..………..7 Single Sliding Door on a Stem Wall……………………………………….…………..………..8 Double Sliding Door on a Stem Wall…………………………………………..……….……….9 Packing List………………………………………………………………………………………..…10-11 Glass Specs………………………………………………………………………………………….12-13 Diagram of Greenhouse Extrusions/Profiles………………………………………………….………14 Assembling your Greenhouse Frame Foundation Frame and Side Walls…………….……………………………………..……15-21 Building the Roof……………………………………………………………………………22-34 Gutter Downspouts and Roof Decorations……………………………..…………………….33 Retro Greenhouse Assembly…………………………………………….……………………35 Installing the Glazing………………………………………………………………………………...36-42 Important Information before installing glazing………………………………………………37 Polycarbonate greenhouse procedures………………………………………………………38 Glazing and Gasket Installation……………………………………………………………39-42 Door Assembly and Installation Sliding Door Assembly and Information………………………………………………......44-48 Option: Sliding Door Low Threshold Installation…………………………………………49-50 Sliding Door Lock……………………………………………………………………………51-52 Hinged Door Installation……………………………………………………………………64-74 Hinge Adjustment…………………………………………………………………………...75-76 Window and Vent Installation Roof Window/Vent Assembly/Installation……………………………………………......53-54 Roof Vent Openers………………………………………………………………………....54-56 Louvered Window Assembly/Installation ………………………………………...………57-59 Louvered Window Cover……………………………………………………………………….60 Option: Push Out Window Assembly……………………………………………………...61-63 Shelving options 2 Slat Shelf Assembly…………………………………………………………………………..77 5 Slat Shelf Assembly…………………………………………………………………………..78 Narrow Top Shelf Assembly……………………………………………………………….......79 Seed Bed/Tray Assembly………………………………………………………………………80 Option: Shadecloth Assembly………………………………………………………………………81-82 Misting System…………………………………………………………………………………………..83 Option: Exhaust Fan Installation……………………………………………………………………….84 Option: Fly Screens for Window/Door……………………………………………………………..85-87 Customer Service Information………………………………………………………………………….88 Customer Service or Assembly Questions? Give us a call: 1-877-760-8500 [email protected] www.EXACO.com Please watch our assembly videos on our Exaco YouTube Channel, find the link at www.exaco.com, then go to the Victorian Greenhouse Playlist or scan the QR code to the right! PRODUCT INFORMATION Dear customer, Thank you for buying a Janssens high-quality aluminium greenhouse. REMARKS In this manual, you will find the assembly instructions for all basic/standard-model greenhouses. However, this manual also contains pages which apply to optional accessories that may not be included with your kit. This greenhouse is designed for cultivation of plants/flowers. Therefore leakage, water drops and condensation inside the building are allowed. The building may only be entered by competent persons during cultivation or maintenance. Aluminium profiles that are not painted may show black stains, these stains are not a production error: they can be easily removed with an aluminium cleaner available at a home improvement store. The rubber strips have been treated with oil/silicone on the interior to facilitate the assembly. The building should be mounted on a solid concrete foundation deep enough to get a solid and frost-free ground. Anchoring of the foundation should be made by the owner or operator and should be checked periodically. During winter, the roof will need to be cleared of snow or supported in a suitable way. The greenhouse should be built in a location protected from strong winds. Protective gear (such as protective gloves) should be used during assembly in order to avoid injuries. One should at all times pay attention to the local building regulations. ASSEMBLY ORDER The assembly procedure is the same for all our greenhouses. - Sorting of the profiles/extrusions according to the model/size of greenhouse. The aluminum profiles (extrusions) are identified by their cross-section and length. - Assembly of the complete aluminium framework. - Leveling of the construction using a level - Anchoring/securing of the greenhouse to the ground - Glazing installation REQUIRED TOOLS - Metric or Combination Measuring Tape (highly recommended) - Socket wrench or spanner 10mm - Level - Screwdriver - Drill + drill bit 4.2 mm - Scissors (to cut the rubber). We reserve the right to change the construction without prior notice! Questions? Need Assembly Support? Please call Exaco at 877-760-8500, ext. 701 or email [email protected]. 4 Royal Victorian Foundation Drawing A X VI23 2360mm/93" VI34 3098mm/122" VI36 3098mm/122" VI46 3836mm/151" B VI23 3098mm/122" VI34 4574mm/180" VI36 6050mm/ 238.2" VI46 6050mm/ 238.2" Note: Do not set anchors in concrete until the entire greenhouse frame is complete, level and square. You will need some play to attach the uprights. Notes: - It is recommended to build your foundation down to the frost line in your area and/or consult a local contractor for recommendations. - Greenhouse base frame is 2.25" wide - Corner anchor posts are 1.5" x 1.5". They attach at the interior corners of the base frame, then extend 12" below ground. Bolts attach to the bottom of the anchor to be a "catch" in the concrete. We recommend leaving a 4 to 6" hole in your concrete for the anchor. Do not embed the corner anchors into concrete until the greenhouse structure is built, leveled and square. - Embedding the corner anchor into concrete is the most secure method, although you may choose to trim them off, cut in half, and use as L brackets to attch to the greenhouse and foundtion with the appropriate stainless steel screws (i.e. Tap Con screws for concrete) 5 OPTION:VI 34,36,46 on Stem Wall This page only applies when you have a door extension kit and are placing your greenhouse on a wall. A = 3.098 | 3.836 B = 2.360 | 3.098 | 3.836 4.574 | 5.312 | 6.050 C = 829 | 1.567 | 2.305 D = 703 Single Door E = 829 | 1.567 | 2.305 3.9" 2.25" !!! A= C+D+E !!! A = 3.098 | 3.836 B = 2.360 | 3.098 | 3.836 4.574 | 5.312 | 6.050 C = 829 | 1.567 | 2.305 D = 1.441 Double Door E = 829 | 1.567 | 2.305 A|B|C|E The door extension kit includes enough material for a 30" high wall. Please let us know if you are planning a taller wall. !!! A= C+D+E !!! Divide millimeters by 25.4 to get inches, or use Google. NOTE - Door/s may be on any side in any bay (except corner). "A" could be the gable end OR long wall. Use above information in conjunction with the measurements from the previous page. **Sliding door slides along outside of the greenhouse - wall must be flush with the base frame** All dimensions are external dimensions of the aluminum profiles!! 6 OPTION:VI 23 Stem Wall One door on Gable (narrow panes) A = 2.360 B = 2.360 | 3.098 | 3.836 4.574 | 5.312 | 6.050 C = 829 D = 703 E = 829 3.9" 2.25" !!! A= C+D+E !!! measurements above are in millimeters A|B|C|E All dimensions are external dimensions of the aluminum profiles!! 7 8 9 MASTER 384 kg 485 kg 567 kg 676 kg 630 kg + 170 kg 3 pc 2 pc 4 pc 8 pc 6 pc 2 pc 8 pc 1830 mm 1830 mm 1230 mm 1230 mm 1900 mm 1975 mm Roof Window (DAKR_HEL) PRO6578 corner profile PRO1456 glazing bar wall PRO6918 endbar roof PRO1456 glazing bar roof Gutter downspout(PRO10980 tube Ø40) PRO21214 wind bracings wall box 80 pc 1 pc nut cap M6 nut M6 bolt M6x12 50 pc 50 pc 50 pc VI46 Additional Nuts/Bolts (ZAK_BOUT): SPANDREL (Deco Scroll Support) RIDGE DECORATION BAG_GLASS SPACERS red spacers/shims silicone Glassholder (PRO20780) 32 pc Gutter Elbow PVC Ø40 90° PVC 2 pc Black Gutter inserts 2 + 2 pc 1630 mm 1+1 pc 1 pc 1 pc 6 pc 8 pc 2 pc 1975 mm 1900 mm 10pc 1630 mm 4 pc 12 pc 1830 mm 1830 mm 4 pc 4 pc 2 pc 1 pc VI36 1830 mm 4 pc 1986 mm 1 pc 1 pc 8 pc 8 pc 2 pc 3 pc 1+1 pc 2+1 pc 1 pc 1 pc 7 pc 8 pc 2 pc 1975 mm 1900 mm 10 pc 14 pc 1986 mm 4 pc 14pc 18 pc 1830 mm 4 pc 3 pc 1 pc 1 pc VI34 1 pc 3 pc 2 + 1 pc 1 pc 1 pc 9 pc 8 pc 2 pc 14 pc 4 pc 20 pc 4 pc 6 pc 2 pc 1 pc VI46 POSITION sliding door walls under louvre-vent triangle H1 triangle H2 triangle H3 triangle H4 triangle H5 triangle H6 roof roof roof roofwindow under roofwindow under roofwindow under roofwindow GLASS DIMENSIONS 730 x 1850 mm 730 x 1850 mm 730 x 825 mm 1099 x 74 x 543 mm 730 x 74 x 411 mm 730 x 414 x 696 mm (113 plat) 730 x 72 x 357 mm 730 x 360 x 645 mm 361 x 648 x 737 mm (133 plat) 730 x 1250 mm 730 x 1650 mm 730 x 2000 mm 730 x 825 mm 730 x 425 mm 730 x 825 mm 730 x 1180 mm VI23 1 pc 12 pc 1 pc 4 pc 6 pc 2 pc 2 pc - VI24 1 pc 16 pc 1 pc 4 pc 9 pc 3 pc 3 pc - VI34 1 pc 18 pc 1 pc 4 pc 4 pc 9 pc 3 pc 3 pc - VI36 1 pc 22 pc 1 pc 4 pc 4 pc 12 pc 4 pc 4 pc - NOTE: This is the packing list for the standard kit for the Royal Victorian greenhouses. If you have added optional accessories, they will not be on this list. Identify parts by extrusion shape (cross section) and length. If you don't have one yet - we strongly recommend purchasing a metric or combination tape measure. Measurements are kept in metric for precision. Main kit of nuts and bolts will be in Colli B - see notes 1 pc 1 pc 1 pc Mixed Hardware (ZAK_H): Screw 4.8x38mm (for gutter elbow) 2 pc Bolt M6x25mm (for roof wind braces) 4 pc Screw 4.8x19mm (roof wind braces/finials) 10 pc 5 pc PRO1748 rubber 12m/rol 4 pc 1pc 1 pc Sliding door (ESD_183_ZS) 4 pc 1 pc 1 pc Louvered window (Black) VI24 VI23 ITEM DIMENSIONS: 800 x 900 x 2300 mm WEIGHT: VI23 VI24 VI34 VI36 VI46 PALLET Royal Victorian 10 VI46 1 pc 24 pc 1 pc 4 pc 4 pc 4 pc 10 pc 6 pc 6 pc Small Black PVC gable pieces 4+4+2 pc Corner Anchor Bolts M6x50 16 pc Corner Anchor Nut M6 16 pc Gable L brackets (L2G) 10 pc Mixed Hardware (SAPAKHELIOS): E400330 halfmoon glazing rubber gasket PRO1456 gable glazing bar 65 / 90 PRO1456 gable glazing bar 65 / 90 PRO1456 gable glazing bar 90 / 65 PRO1456 gable glazing bar 90 / 65 547 mm PRO1456 gable glazing bar 1 pc 1 pc 2 pc 2543 mm 4pc PRO21214 wind bracings roof 20 lm 1 pc 1 pc 2 pc 2 pc 396 mm 396 mm 2 pc 4 pc 703 mm 2757 mm 2 pc 2244 mm 2 pc PRO20229 horizontal gable profile 2982 mm 4 pc 400 mm 400 mm 4 pc Corner Anchors (L40X40GATFUND) 2 pc 2 pc 3098 mm VI34 / VI36 1030 mm 2360 mm 2 pc VI23 / VI24 Roof Diagonal Support B19_1030 (round tube Ø19) PRO6120 foundation profile ITEM DIMENSIONS: 250 x 150 x 2800 mm VI23 / VI24 3300 mm VI34 / VI36 4050 mm VI46 1 pc 1 pc 2 pc 634 mm 20 lm 2 pc 2 pc 634 mm 345 mm 2 pc 2 pc 4 pc 2 pc 4 pc 2 pc 2 pc 345 mm 736 mm 2980 mm 3720 mm 400 mm 1030 mm 3836 mm VI46 Additional VI 46 Corner Anchors (L40X40GATFUND) nut cap M6 50 pc nut M6 50 pc bolt M6x12 DIN933 A2 50 pc 4574 mm 4574 mm 4574 mm 3 pc 1 pc 2 pc 2 pc VI24 / VI34 6050 mm 6050 mm 6050 mm VI36 / VI46 400 mm IMPORTANT!!! The packages of nuts/bolts/covers are tucked INSIDE the gutter profiles (PRO20227). You must cut off all shrink wrap on gutters to find them. 3098 mm 1 pc PRO6760 ridge profile 2 pc 3098 mm 2 pc PRO20227 gutter profile Assembly Bolts/Nuts (ZAK_BOUT) 3098 mm 2 pc VI23 PRO6120 foundation profile ITEM DIMENSIONS: 250 x 150 x 3200 mm VI23 4700 mm VI24 6250 mm VI36 26 kg 39 kg 52 kg WEIGHT: M23 M24 / M34 M36 / M46 WEIGHT: VI23/VI24 VI34/VI36 VI46 19 kg 25 kg 29 kg COLLI B COLLI A 11 2 pc 3 pc 1 pc 2 pc 2 pc Royal Victorian Glass Sizes - 4mm thick (3/16") (VI23 7'9"x10'2") Roof 2 15/16" 21 3/8" 49 3/16" below louver Gable 43 1/4" 28 3/4" below vent 16 3/4" Side wall 72 3/4" Roof Vent & 32 1/2" 4 7/16" 28 3/4" 28 3/4" 28 3/4" (VI34 10'2" x 15') 28 3/4" Roof Vent & below vent & below louver 28 3/4" 28 3/4" Roof Vent & below vent & below louver 28 3/4" 12 " 3/8 Gable 28 3/4" 28 3/4" 28 3/4" 27 32 1/2" Gable 16 5/16" 2 15/16" 16 3/16" Roof 4 7/16" 64 7/8" Side wall 72 3/4" (VI36 10'2" x 19'11") 27 3/8" 28 3/4" Gable 28 3/4" 28 3/4" " 3/8 27 3/8" 16 5/16" Gable 27 32 1/2" Roof 64 7/8" 72 3/4" 2 15/16" Side wall 16 3/16" 4 7/16" VI46 Glass 3/16" (4mm) tempered safety glass H4 H5 H6 2 13/16" 14" H4 28 3/4" 14 1/64" 25 3/8" H5 28 3/4" 29" 25 1/2" 5 1/4" 14 3/16" 13 14 PRO210 TRE PRO1456 PRO6578 PRO20229 Ø 19 PRO6760 1456 PRO29909 Sliding Door Doorposts O R P g If you have a sliding door you will use missin ead this e r a R u the 72" long PRO29909 found in the yo ? Think al supports door bundle to frame the doorway. c verti Doors may be placed on the long or the short side of the Royal Victorians. Key to Profile (Extrusion) Placement Note: Model pictured in entire manual is VI34 your size/layout may vary. ________ ________ ____ _ __ _ _ __ _ __ HELIOS PRO6120 PRO20227 PRO6918 PRO1456 15 A X X Note: When assembling the foundation in this step, only hand-tighten the nuts. The corners may needto be slightly loose to attach the corner uprights (PRO6578). PRO 0 612 M6x12 PRO210 B Suggestion: If installed on a concrete foundation you may cut PRO210 flush with the bottom of PRO6120. To anchor, use cut off PRO210 pieces as Lbrackets to secure the PRO6120 to the concrete foundation. Please see YouTube animated assembly video for more information. M6x50 120 PRO 6 Before attaching, insert 3 M6x15 bolts as shown for the sliding door guide. 16 See pages H_52 (HD1 -HD10) for instructions Upgrade OPTION: HINGED DOOR Note: Insert bolts now See pages H_35 (H_34-36) for instructions PRO29909 Standard: SLIDING DOOR PRO29909 See pages H_37 (SDL1-2) for instructions Upgrade Option for sliding door: LOW THRESHOLD 17 M6x12 Optional: Insert a bolt into each corner post channel for where the top shelf and/or Seed Tray will be located. See page H_62 and H_63 for location information. PRO6578 18 02 PR O2 29 M6x12 PRO6578 19 M6x12 PR O2 02 27 PRO6578 PR O2 02 29 OPTIONAL: If you purchased shade curtains, insert the slider loops into the gutter profile channel before this assembly step. See page H_64 for more information. 0 2 PRO61 M6x12 PRO1456 NOTE! Sliding doors will use PRO29909 (in door bundle)for the door frame see H_34. 20 B > 4m58 NOTE! Before securing vertical profiles, insert bolts for: Louvered Window, see p. H_44-46 Optional Top Shelf, see p. H_62 Optional Seed Tray, see p. H_63 If length > 4580mm (i.e. VI36 and VI46) then insert 2 bolts (from Spandrel package) in the center profile for Spandrels/Scroll Supports see H_20 and H_21 for more information. ! 0227 PRO2 M6x25 21 PRO61 20 M6x12 TR E PRO1456 0227 PRO2 29 02 PR O2 22 PRO2 0229 M6x12 PRO1456 LG M6x12 23 8 Insert bolts to connect short uprights to the PRO6918. You will need as many bolts as you have short uprights. 91 PRO6 24 M6x12 ! Only for models over 2360mm (i.e. VI34, 36, 46) See p. H_17 Insert bolts into ridge beam: 2 for L brackets, 2 for diagonal supports (except VI23), and 3 for misting system. If you have the optional shadecloth insert sliders - see p. H_64-65 for count and placement. 760 PRO6 25 PRO1456 M6x12 LG 26 56 ! M6x25 M6x12 B > 4m58 PRO14 56 PRO14 M6x12 0227 PRO2 Only if length > 4580mm (i.e. VI36 and VI46) then insert 25mm long bolts (in Spandrel/ Scroll Support package) in the center rafters/ vertical wall profiles - see H_20 and H_21 Insert bolts into rafters to attach them to gutter profile (PRO20227) and ridge beam (PRO6760) 27 676 PRO M6x12 0 PRO1456 For additional support in heavy snow areas, you may add a stainless self-tapping screw (not included) next to the bolt where the rafter meets the ridge and gutter. 28 ! A Ends of diagonal support will need to be bent accordingly. 19 Ø ! Diagonal Support is only supplied with models over 2360mm - VI34, 36, 46. A > 2m36 ! B 29 A A VI23 VI 34 B A VI36 / VI46 Placement of Roof Wind Braces (TRE) - View from above Attach at ridge beam first with 12mm bolts B TRE TRE A VI 34 A Important! If your wind braces don't fit where they should, your greenhouse is not square/level. Please go back to ensure your structure is square! B VI 23 B A VI 36/46 B Placement of Wind Braces (TRE) View from above. Attach at gutter profile. NOTE for VI34: Use 25mm bolt in (ZAK_H) to accomodate both braces on a single bolt. TRE 30 TRE 31 ! ! B Spandrels/Scroll supports are only included with VI36 and VI46 models. More be ordered for more support if needed. B > 4m58 32 ! PUSH 10MM 2 FIX 1 ! Very Important! Push the ridge beam up at least 10mm (1/2 ") before tightening the spandrel/scroll support bolts to reduce roof sag. Spandrels/Scroll supports are only included with VI36 and VI46 models. More be ordered for more support if needed. B > 4m58 33 Use 19mm screw from ZAK_H ON E Use 38mm screw from (ZAK_H) SILIC Note: Attach the elbow to the greenhouse base. First, drill a small hole in the back of the elbow and then a small hole in the frame of the greenhouse for the screw to thread into. Run the screw through the hole on the inside of the elbow and into the greenhouse base. CO NE SILI 34 456 PRO1 M6x12 Crossbar for framing roof vent opening. Roof Vents can be installed in any bay. Insert bolts to attach conntecting plate. C 7 9 0m rossb m (31 ar sh .1 ou " ) fro ld be m tip insta o f th lled e r aft er 56 14 O PR 35 M16x12 O PR 6 5 14 M16x12 This page applies only to "RETRO" Model PRO1456 PRO1456 PRO1456 4mm GLASS 0780 PRO2 0227 PRO2 10mm POLYCARBONATE Glazing supports slide onto the gutter profile, space them 100mm or 4 inches from each roof profile. Find your Glass Holders in ZAK_H (with your gutter pieces and other hardware) 36 780 0 PRO2 PRO2 0227 You are now ready to install your glazing. If you have polycarbonate glazing, please refer to next page for specific prep regarding the polycarbonate panels - you will not use the crescent shaped gasket (E400330) with your polycarbonate panels. Tips for installing your glazing (more detailed steps/diagrams follow - this is an overview): Use the provided glass suction cup - it helps a lot! Wait until the end to install your roof vents - it will be easier to pop through the openings as needed to place the roof pieces and gaskets. Start with your small, angled gable ends. For the smallest corner pieces, you may need to remove the vertical profile (PRO1456) next to it. Place the glazing, then replace profile. Secure the glass with the heavy duty gasket (PRO1748) on the verticals. Insert the crescent gasket (E400330) into the eaves (see figure on following pages) - it will be held in a flange that is further up than the one you can see. Do the roof next - always work one pane at a time! Slide top edge of glass into the ridge beam and set bottom into glassholder (PRO20780). Place one pane, then insert crescent gasket (E400330) into ridge and heavy duty gasket (PRO1748) into the channel on the rafter (PRO1456) on the far side of the glass. Place the next piece of glazing, then insert crescent gasket into ridge and the heavy duty gasket into the rafter on the far side. Repeat for the rest of the roof. You will also add the heavy duty gasket into the crossbar (PRO1456) that frames the roof vent openings. Finally place your sidewall panes, working one at a time. Place a panel, then secure one side with heavy duty gasket(PRO1748), place next panel, then secure where the two panel meet with gasket (PRO1748). NOTE: The crescent gasket (E400330) is NOT inserted at the top of the sidewall. There will be no gasket there. 37 HELIOS polycarbonate 10mm This page is for polycarbonate units only. The crescent seal (E400330) is NOT used with polycarbonate. It may be shipped with your unit, but it is only for GLASS panels. Remove the protective film, but leave the silver sealed tape and ventialtion tape on the ends. Ventilation tape indicates the bottom of the panel. The U-profiles are not used in the doors and windows. 38 1 Glazing shim installation: Install the glass panels then fix the shims to either side of the glass with a dab of silicon. Then install the rubber trim. Shims are only installed in end panels as shown below. Space the shims 100mm/4" from the top and bottom. Polycarbonate units will not use these shims. 39 E SILICON 1 2 2 3 3 3 PRO1748 4 To install gasket, roll it back on itself as shown. 3 This exposes the inner flange that is pushed into the channel. It will be easier to insert 3 when warm and pliable. SILIC E ON NE SILIC ON E SILICO 40 41 Crescent seal is only installed in the eaves and roof. Not along side walls. ! E400330 It helps to use a tool to push the gasket up under the eaves. Note that it inserts under the second flange further up. PRO6918 PRO20229 Crescent seal is only installed in PRO20227 the eaves and roof. Not along side walls. 2 PRO6918 PRO1456 PRO6760 NOTE: Crescent shaped rubber gasket (E400330) is not used on polycarbonate models 1 MA +5 X 0mm 4 an nger th ut o l y l t h b ket slig nkage, Cut gas llow for shri (2") to a mm needed ore than 50 m not 3 To install heavy gasket, it is easiest to roll it back on itself as shown. This exposes the inner flange that is pushed into the channel. It will be easier to insert when warm and pliable. Install the roof glazing pane by pane, inserting gaskets after each. E400330 42 ACCESSORIES This section contains many of the optional accessories. You will have some, but likely not all, items seen in this section. IMPORTANT: Find Janssens Accessory installation video on our site here: https://www.exaco.com/greenhouse-victorian.php It will be immensely helpful! Page: H_33 43 Sliding door (standard for most models) Some models will have double sliding doors. M 4,8 x 32 Important: Door rollers may be adjusted front to back to hold door closer to greenhouse frame. M 4,8 x 19 As needed, use washer underneath door hanger to level the door . M16x15 Place rollers 4" from edge PRO6121 Glass pane slides into frame before attaching top frame (PRO6121). E400330 Rubber gasket is only used on sides of door. Gasket is not used on polycarbonate models. PRO40352 Slide brush seal into the channel in the back of each PRO 40352 Rubber seal is installed only on sides. If you have double sliding doors, the brush seal will only be installed on the outside edges. PAGE: H_34 44 C SILI OPTION: Double Sliding Door If you have a double sliding door, you will have E ON an extra bundle with the following 2 pieces. The top piece adds support. The piece below closes the gap between the two doors. OPTION Doors may be installed on sidewall or on gable end Both are shown below. 4X PRO29909 PRO29909 Note: Apply upward pressure when installing the door support(in red). 4X As needed, use washer underneath door hanger to level the door . OPTION Add L bracket to close the gap between the doors where they meet. 4X PAGE: H_35-36 45 VERSION 1 NOTE: You may have one of two styles of door hanger hardware packed in your door bundle. Please use the page that applies to the style you have. PRO29909 PRO75 46 PAGE: H_35-36 OPTION PRO29909 PRO29909 PRO1456 Version 1 on double door option 46 PRO1456 PRO1456 PRO29909 PRO7545 VERSION 2 NOTE: You may have one of two styles of door hanger hardware packed in your door bundle. Please use the page that applies to the style you have. PRO78 PRO29909 PRO1456 PRO29909 76 Version 2 on double door PAGE: H_35-36 47 PRO1456 PRO29909 PRO29909 PRO1456 OPTION STOP Slide door rollers into top door hanger (PRO7546 or PRO7876) and slide a stopper on either side. Determine how far you want your door to slide, then tighten the screw on the bottom of the stopper to secure. Finish with door hanger caps. PRO29909 PRO29909 STOP 0 2 PRO61 M16x15 9 PRO3 796 Attach bottom door guide (PRO39796) to your foundation frame (PRO6120). If you have purchased a low threshold option, please see the following page for instructions. PAGE: H_35-36 48 OPTION OPTIONAL UPGRADE: Low Threshold for Sliding Door/s Double sliding door opening should be 1441mm Single sliding door opening should be 703mm Cut foundation frame 17mm from bolt hole 49 Cut foundation frame 17mm from bolt hole SDL1 OPTION OPTIONAL UPGRADE: Low Threshold for Sliding Door/s p. 2 Attach bottom door guide to low threshold and foundation frame. 50 SDL2 OPTION Ø 10 (View from outside at bottom of door) 4,2 x 19 4,2 x 19 51 Install lock at bottom of a: - single sliding door -first door of double sliding doors -both of your double sliding doors OPTION (View from inside at top of door) If you have a double sliding door, you may install one lock on the inside of your greenhouse as shown Ø 10 4,2 x 19 4,2 x 19 52 610 PRO7 PRO76 15 Roof Window Vent - all hardware is in roof window package PRO7609 Note: A 1 inch long bolt is inserted into the lower profile. This bolt is for the optional manual or the spindle opener. 53 RUBBER E400330 Note: Rubber seal is only installed on the sides of the roof window. Rubber gasket is not used on polycarbonate models. 4mm GLASS 0 078 2 PRO Note: Inserting a bolt/ nut on both sides of the roof window will prevent it from moving side to side once it is in place. 54 STEP 1: Slide window into the ridge beam from either end of the greenhouse. The "hook" on the top of the roof window profile will slide into the channel of the ridge beam. Standard manual opener shown (generally not installed). However, it may be used to secure the window in the closed position - auto opener MUST be detached. Roof Window Installation If you are struggling to install your piston and it is above 70 degrees, place the piston in cold water/ fridge for 10 minutes so the rod can retract. Oil piston rod 2-3 times/year with a light oil such as WD40 or even olive oil. The Ventomax openers work with an oil filled piston (black cylinder). The oil begins to expand around 72 degrees and will push out and open your window when the temperature in the greenhouse is above 75 degrees (outdoor temp will likely be cooler. box to ensure proper installation. There is also information to fully understand the functioning and maintenance of these unique openers. IMPORTANT! Read installation instructions included in your Ventomax auto opener Installing the automatic opener requires 2 bolts to be inserted into the roof crossbar for the lower mount. The upper mount will clamp onto the window profile. (Shown to the right) OPTION: Auto Opener (Ventomax) 55 56 Installation Option 2: Insert a 1 inch long bolt into lower roof window channel. Slide to the center and lock it in place with a nut as shown below. Installation Option 1: Mount top of opener to window with a screw Next, hold the lower U-shaped mount up to the crossbar and mark the center of one hole. Using a 1/8" drill bit, drill the first hole, then screw the bracket on, check for level - then mark and drill the second hole. Slide the brass part of the opener over the bolt in the window channel. Use the supplied nylock nut to secure the opener on the top mounting bolt. Finally thread the large side bolts into the U-shaped mount and the opener is installed. OPTION: Spindle Manual Opener Louvre Window - All Standard Royal models include one louvred window Note: All louvered window are black (even with green models). 1 ____ Insert a washer between black louvre frame and the greenhouse profile at all four bolt locations. 4 3 2 It is likely that your kit include an automatic opener (SESAM LIBERTY) for the louvre vent. Please refer to the Installation and Care manual packaged with the Sesam Liberty opener. You will need to remove the manual opener following the directions. Piston maintenance: apply a light oil (WD40 or olive oil work) to the piston rod to keep it moving smoothly 2-3 times/year. 57 1 Louvred window may be installed on sidewall (under gutter profile (PRO20227)) or on gable end (under horizontal gable profile (PRO20229)). Both are shown to the left and below. PR O2 PR O2 02 2 9 PRO1456 2 PR O1 45 6 58 02 27 PRO1456 3 Insert a washer (not included) between black louvre frame and the greenhouse profile at all four bolt locations. 4X 4 Pinch louvre clamps together to hold glass. We recommend using a few dabs of silicone where the glass meets the clamps to hold the glass more securely. You may use the silicone that came with your red shims. 59 Louver Window Cover During cold weather, the louvered window may get drafty. Your kit includes as lexan cover to seal the louvers during this time. To install the Lexan panel: • Unscrew the piston from your auto opener • Go outside the greenhouse and pull back the heavy duty rubber gaskets that hold in the panes of glass to the left, right, and bottom of the louvered window (see picture to the right) • Place the lexan panel over the louvers as though it were a pane of glass and replace all the heavy duty gaskets (see photos below) 60 OPTION: Push out window - no standard Royals include this option unless added 53 4 695 PRO PRO42142 PRO69 4,8 x 70 4X 61 4,8 x 19 4,8 x 19 PRO421 42 PRO14 56 62 RUBBER E400330 RUBBER PRO1748 1 SILICON E 63 2 OPTION: Hinged Door Distances are in millimeters. IMPORTANT: Find Janssens Accessory installation video on our site here: https://www.exaco.com/greenhouse-victorian.php HD 1 64 item pc. L L 40X40 4 pc 36 mm PRO6280 2 pc 703 mm PRO6280 2 pc 1.441 mm PRO6280 2 pc 1.930 mm 4,2 x 13 8 pc HD 2 65 Double Hinged door will need opening of 1441mm, 17mm from bolt holes on foundation frame. (Single door shown, double door jamb installation will be identical) (view from top) HD 3 66 OPTION: Hinged door on a stem wall (door extension kit will be needed) 67 Single hinged door (view from top) HD 4 68 OPTION: Double Hinged Door HD 5 69 Step 1: Insert large rectangular cartridge into side cutout of door and attach with 2 screws. Step 2: Insert center square rod and attach handles - with 2 extra long screws and threaded caps. Step 3: Tighten set screw in handle - note that square rod must be equidistant from each handle. Step 4: Slide face plates onto door handles and snap in place. 4 2 2 3 1 3 4 IMPORTANT: Find Janssens Accessory installation video on our site here: https:// www.exaco.com/greenhouse-victorian.php HD 6 70 Insert lock cartridge and secure with screw. Attach latch catch plate to second door. HD 7 71 O IC SIL NE CK! CLI HD 8 72 HD 9 73 2 1 This page only applies to double hinged doors. HD10 74 HINGE ADJUSTMENT (Left to Right) -2 +2 75 HINGE ADJUSTMENT (Up) HINGE ADJUSTMENT (Front/Back) +4 ±0,5 0 ±0,5 76 OPTION: 2 Slat Shelf (TAB2) 77 TAB2 Note: Shelves do not meet the end of the bracket - allowing you to run these shelves end to end if desired. OPTION: 5 Slat Shelf (TAB5) 78 Note: Shelves do not meet the end of the bracket - allowing you to run these shelves end to end if desired. TAB5 Insert bolts into channel of PRO1456 and secure with nuts. STANDARD OPTION: Narrow Top Shelf 79 M6x12 Drill screws into PRO 1456 to secure ALTERNATIVE SH SCREW Attach L bracket to bolts inserted into corner post and PRO1456 M6x12 STANDARD SCREW Diagonal Support only for seedtrays longer than 11 1/2' ft ! ALTERNATIVE OPTION: SEEDTRAY (ST) 80 Secure back wall of seedtray with screws into PRO1456 ST TYPE 24 pcs 24 pcs 24 pcs 24 pcs 93 pcs 93 pcs SUN236_300 Ø10mm 1pc / 10cm SUN310_73 SUN236_73 OPTION: Shadecloth (please see next page as well) 81 Page: H_64 93 pcs 93 pcs SUN310_300 Ø10mm HELIOS Insert hooks every 6th loop 1pc / 10cm OPTIONAL ACCESSORY: SHADECLOTH Inserting the curlicue hooks into the curtain: The curlicue hooks that insert into the curtain will go in every 6th loop in the white ribbon– look at the picture diagram to ensure you are inserting them in the correct direction so the curtain hangs well. Your curtains will have one looped ribbon running across the center (for the ridge) and 3 white looped ribbons on either side. If you have a VI23 you will use the ribbons closest to the center, the VI34 and 36 as well as the Royal Orangerie use the center ribbons. The VI46 will use the ribbons closest to the edge. Please note in the 10 ft long curtains there are 2” gaps located about 30” in from each edge along the center ridge ribbon, this is not a defect. These gaps are intentional to allow for misting system support hooks (as needed) and diagonal supports (VI 34/36/46). Please note: if you have forgotten to insert any items during assembly, you may “notch” the channel with a ½” drill bit in an inconspicuous place. We can send a touch up paint pen if you need one. VI 23 (7’9” x 10’2”) - One shadecloth section (SUN236-300). The misting system is best hung from one bolt/hook at one end of the shadecloth and through the intentional gap at the other side. This allows for the curtain to be gathered around one of the hooks when not needed. Insert the following in this order: In ridge profile: In each gutter profile: o 1 bolt (for L bracket that connects at gable end) o 1 Twist lock (optional o Twist lock (optional) o 30 Sliding Eye Hooks o 30 Sliding Eye Hooks o 1 Twist lock o Twist lock (optional) o 1 bolt (for L bracket that connects at gable end) VI 34 (10’2” x 15’) - Has three separate curtains – (2) SUN310-73 (these smaller sections fit between each gable end and the diagonal support) and (1) SUN310-300 (placed in the longer middle section). The misting system is best hung from 2 bolts/hooks placed next to each diagonal support so the larger curtain moves freely in the middle. Insert the following in this order: In ridge profile: o 1 bolt (for L bracket that connects at gable end) o 9 Sliding Eye Hooks o 1 bolt for diagonal support o 1 bolt for hook for misting system o Twist lock (optional) o 30 Sliding Eye Hooks o Twist lock (optional) o 1 bolt for hook for misting system o 1 bolt for diagonal support o 9 Sliding Eye Hooks o 1 bolt (for L bracket that connects at gable end) In each gutter profile: o 1 Twist lock (optional o 48 Sliding Eye Hooks o 1 Twist lock VI 36 (10’2” x 19’11”) and VI 46 (12’7” x 19’11”) -Shade cloths are (2) SUN310-300. The diagonal supports at the gable ends will be inserted through the intentional gaps in the shadecloth. The misting system is best supported by (3) bolts/hooks: one by each of the diagonal supports and one in the center. The VI 36 and VI 46 have additional “scroll” supports that are placed across the gutter and ridge profiles in the middle of the greenhouse – there is no hardware inserted in these profiles for the supports, but they will be mentioned. Insert the following in this order: In ridge profile: o 1 bolt (for L bracket that connects at gable end) o 9 Sliding Eye Hooks o 1 bolt for diagonal support o 1 bolt for hook for misting system o 20 Sliding Eye Hooks o Twist lock (optional) o 1 bolt for hook for misting system o Space for “scroll” support o 1 Twist lock (optional) o 20 Sliding Eye Hooks o 1 bolt for hook for misting system o 1 bolt for diagonal support o 9 Sliding Eye Hooks o 1 bolt (for L bracket that connects at gable end) 82 In each gutter profile: o 1 Twist lock (optional) o 30 Sliding Eye Hooks o Space for “scroll” support o 30 Sliding Eye Hooks o 1 Twist lock (optional) 83 Vi34/36 Most users find it easiest to attach a garden hose with a garden hose timer to the end of the misting. You will need a kit like the one pictured below (available at home improvement/garden stores). You will then trim the threading off you hose and attach the hose to the nozzle, slide the clamp on and tighten. Vi23 Misting System (If Equipped) DA 5 If there are no curtains it can be hung by drilling holes and hooking the hangers through them. (Shown below) Note: If curtains are going to be installed, the misting system should be hung with bolts as shown to the left. The hangers will need top be bent into position. INSTALLING AN EXHAUST FAN IN A VICTORIAN GREENHOUSE The exhaust fan in a Victorian Greenhouse should be installed up high in one of the gable ends of the greenhouse. If you happen to have polycarbonate walls on your Victorian, you may cut an opening in the polycarbonate to accommodate the fan. If you have glass glazing, we recommend replacing one of your upper angled gable panes with a piece of Lexan. We do offer a precut panel for purchase that is cut with this unusual shape (with a square cut out) that will replace one of the gable panes of glass. OPTION 1: Attach fan with bolts inserted into channel of PRO1456 Once your panel with the cutout for the fan is in place, mount the fan on the interior of the greenhouse using bolts in the channels of the aluminum extrusions. These bolts will fit through the holes on the exhaust fan. You may need to cut the corner off due to the diagonal support beam being in the way. Once the fan is mounted on two sides to the aluminum extrusions caulk around the area where the box of the shutters meets the glazing. Option 2: Attach with self-tapping screws Conversely, you can use self-tapping screws to hold the Exhaust Fan in place. Pre-drill holes in the exhaust fan metal to match up with the Pro1456 Gable piece. You may need to cut the corner off due to the diagonal support beam being in the way. Once the fan is mounted on two sides to the aluminum extrusions caulk around the area where the box of the shutters meets the glazing. 84 OPTIONAL ACCESSORY: Louvre Window Fly Screen flv (view from outside) 85 86 fw (view from inside) OPTIONAL ACCESSORY: Roof Vent Fly Screen OPTIONAL ACCESSORY: Sliding Screen Door fd 4,5 X 50 (view from inside) 4,5 X 50 4,5 X 50 4,5 X 50 4,5 X 50 4,5 X 50 87 Customer Service or Assembly Questions? Give us a call Toll free: 1-877-760-8500 [email protected] Exaco Trading www.EXACO.com Please watch our animated assembly video on our Exaco Trading Co YouTube Channel. Find the link at www.exaco.com Janssens NV Mechelsesteenweg 388, B-2500 Lier Belgium (T) +32 15 30 67 80 (W) www.janssens-alusystems.be (E) [email protected] 88 ">

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