ACS355 and AC500-eCo application guide

ACS355 and AC500-eCo application guide
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Application guide
ACS355 and AC500-eCo
www.infoPLC.net
List of related manuals
Drive and PLC hardware manuals and guides
ACS355 user’s manual
AC500-eCo and ACS355 quick installation guide
System description AC500
PM554 and PM564 installation instructions
AC500 online help
Option manuals and guides
FMBA-01 Modbus adapter module user’s manual
Code (English)
3AUA0000066143
2CDC125145M0201
2CDC125015M0201
2CDC125122M6801
3AFE68586704
1)
Delivered as a printed copy with the starter kit.
2)
Delivered on the SD memory card in the folder \PS553-DRIVES\Documentation.
3)
Can be accessed through the CoDeSys program. See Using the online help in
CoDeSys on page 15.
2)
1)
2)
2)
3)
1)
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Application guide
ACS355 and AC500-eCo
Table of contents
© 2011 ABB. All Rights Reserved.
2CDC125152M0201 Rev A
EN
EFFECTIVE: 2011-01-21
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5
Table of contents
List of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1. About the manual
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter kit overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2. Configuration
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ACS355 drive configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installing ABB Control Builder AC500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installing PS553-DRIVES libraries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Configuring communication parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Opening the example project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installing the TK504 cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Checking the COM port of TK504 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Setting new communication parameter to COMx for TK504 . . . . . . . . . . . . . . . . . . . 13
Connecting to the PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3. Customization
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Getting help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the online help in CoDeSys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Getting started AC500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC500 ACS Drives Libraries topics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Getting help on a specific function block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring the Modbus settings of the AC500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring the slave address of the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding another drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Copying the program for another drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Information on LineCom1 as a global variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Creating a visualization for a copied drive program . . . . . . . . . . . . . . . . . . . . . . . . . .
Using visualizations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controlling the drive with the visualization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring parameters to be read from the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the read parameters in the program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Word-to-integer conversion for variables with negative values . . . . . . . . . . . . . . .
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4. Function blocks and program structure
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Function block programming overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
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6
Program structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRG_Drive1 program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DriveRef . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main components of the example program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Modbus RTU communication function block (FB_COM) . . . . . . . . . . . . . . . . . . . . .
Basic control block (FB_BASIC CONTROL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed reference generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Other control blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACS_CTRL_ABB_DRV_PROFILE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACS_DRIVES_CTRL_ENG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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About the manual 7
1
About the manual
What this chapter contains
The chapter describes the contents of the manual. It also contains information on the
compatibility, safety and intended reader.
Starter kit overview
The ACS355 and AC500-eCo starter kit is designed for controlling up to seven ACS355
drives connected through a Modbus link. The maximum total length of the Modbus link is
50 meters (160 feet).
Compatibility
This manual is intended to be used with the ACS355 and AC500-eCo starter kit.
Safety instructions
Follow all safety instructions delivered with the starter kit:
• Read the complete safety instructions for the ACS355 drive before you install,
commission or use the drive. The complete safety instructions are given at the
beginning of the ACS355 user’s manual (3AUA0000066143 [English]).
•
Read all safety instructions of the AC500-eCo PLC. See System description AC500
(2CDC125015M0201 [English]) or the online help in CoDeSys (Help > Contents >
Target System > AC500 / S500 > Introduction > Overview > Regulations).
Reader
The manual is intended for people responsible for configuring and using the starter kit.
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8 About the manual
Contents
The manual consists of the following chapters:
• Configuration describes how to install and configure the software needed for using the
ACS355 drive with the AC500-eCo PLC.
•
•
Customization describes optional configuration and customization options.
Function blocks and program structure describes the principles of ACS Drives
Libraries function blocks and the structure of the example program.
Related manuals
In addition to this manual, the delivery includes the following manuals:
• Quick installation guide which describes the mechanical and electrical installation of
the starter kit.
•
•
ACS355 user’s manual which describes the ACS355 drive.
•
PM554 and PM564 installation instructions which describes the installation of the
AC500-eCo PLC.
•
The online help in the CoDeSys program (see Using the online help in CoDeSys on
page 15.)
•
FMBA-01 user’s manual which describes the FMBA-01 Modbus adapter module.
System description AC500 which contains the safety instructions for the AC500-eCo
PLC.
For a complete list of related manuals, see the inside of the front cover.
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Configuration 9
2
Configuration
What this chapter contains
This chapter describes how to install ABB PS501 Control Builder on your computer, and
how to configure the ACS355 drive and AC500-eCo PLC for use.
The instructions in this chapter are intended to be used after the mechanical and electrical
installation has been completed, as explained in AC500-eCo and ACS355 quick
installation guide.
Instructions for optional configuration and customization are given in chapter
Customization.
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10 Configuration
ACS355 drive configuration
The AC500 Modbus application macro makes the necessary changes to parameter default
values for use in the starter kit. To activate the macro, set parameter 9902 APPLIC
MACRO to AC500 MODBUS (10) as shown below. The macro is available in ACS355
drives with software version 503C or above.
Step Action
1.
Display
MENU
Go to the Main menu by pressing
if you are in the
EXIT
Output mode, otherwise by pressing repeatedly
until
you get to the Main menu.
LOC
MAIN MENU
PARAMETERS
ASSISTANTS
CHANGED PAR
00:00
EXIT
1
ENTER
2.
Go to the Parameters mode by selecting PARAMETERS
on the menu with keys
and
, and pressing
ENTER
.
LOC
PAR GROUPS
01
01 OPERATING DATA
03 FB ACTUAL SIGNALS
04 FAULT HISTORY
10 START/STOP/DIR
11 REFERENCE SELECT
00:00
SEL
EXIT
3.
Select the appropriate parameter group with keys
and
.
LOC
PAR GROUPS
99
99 START-UP DATA
01 OPERATING DATA
03 FB ACTUAL SIGNALS
04 FAULT HISTORY
10 START/STOP/DIR
00:00
EXIT
SEL
Press
4.
SEL
.
PARAMETERS
LOC
9901 LANGUAGE
ENGLISH
9902 APPLIC MACRO
9903 MOTOR TYPE
9904 MOTOR CTRL MODE
00:00
EDIT
EXIT
Select the appropriate parameter with keys
and
. The current value of the parameter is shown
below the selected parameter.
Press
EDIT
.
PARAMETERS
LOC
9901 LANGUAGE
9902 APPLIC MACRO
ABB STANDARD
9903 MOTOR TYPE
9904 MOTOR CTRL MODE
00:00
EDIT
EXIT
LOC
PAR EDIT
9902 APPLIC MACRO
ABB STANDARD
[1]
CANCEL
5.
6.
Specify a new value for the parameter with keys
and
.
Pressing the key once increments or decrements the
value. Holding the key down changes the value faster.
Pressing the keys simultaneously replaces the displayed
value with the default value.
SAVE
• To save the new value, press
.
• To cancel the new value and keep the original, press
CANCEL
.
LOC
00:00
SAVE
PAR EDIT
9902 APPLIC MACRO
AC500 MODBUS
[10]
CANCEL 00:00
SAVE
LOC
PARAMETERS
9901 LANGUAGE
9902 APPLIC MACRO
AC500
MODBUS
3-WIRE
9903 MOTOR TYPE
9904 MOTOR CTRL MODE
00:00
EXIT
EDIT
The AC500 Modbus application macro default drive parameters correspond to the ABB
standard macro for ACS355, with the following changes:
Parameter
Name
Value
1001
EXT1 COMMANDS
COMM (10)
1102
EXT1/EXT2 SEL
COMM (8)
1103
REF1 SEL
COMM (8)
1604
FAULT RESET SEL
COMM (8)
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Configuration 11
2201
ACC/DEC 1/2 SEL
NOT SEL (0)
3018
COMM FAULT FUNC
FAULT (1)
5302
EFB STATION ID
2
5303
EFB BAUD RATE
19.2 kbit/s (192)
5304
EFB PARITY
8 NONE 1 (1)
5305
EFB CTRL PROFILE
ABB DRV FULL (2)
5310
EFB PAR 10
101
5311
EFB PAR 11
303
5312
EFB PAR 12
305
9802
COMM PROT SEL
STD MODBUS (1)
Installing ABB Control Builder AC500
This section describes how to install the Control Builder and a driver for the TK503/504
cable.
Note: For more information on the cable driver installation, see
\CD_AC500\Driver\TK503_TK504\TK503_TK504_Driver_Installation.pdf on the
installation CD.
1. Insert the installation CD of ABB PS501 Control Builder.
The CD automatically starts the installation program. A new window opens.
2. Click Installation PS501.
The installation begins.
3. Follow the steps in the installation wizard.
Once the installation is finished, you return to the main menu.
4. Click Tools.
5. Click TK503 + TK504 cable driver.
The TK503_TK504 programming cable Driver Installer window opens.
6. Click Install.
The installation begins.
Installing PS553-DRIVES libraries
Note: ABB PS501 Control Builder must be installed first.
1. Remove the SD memory card from the AC500-eCo and insert it in
the memory card reader of the PC.
2. In the root directory of the SD memory card, open setup.exe.
3. Follow the steps of the setup wizard.
Libraries, examples and the online help are copied to the hard drive of
the PC.
2
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12 Configuration
Configuring communication parameters
The below instructions demonstrate how to configure communication parameters with the
example project.
„ Opening the example project
1. In the Windows Start menu, open the CoDeSys programming tool by clicking
Programs > 3S Software > CoDeSys V2.3 > CoDeSys V2.3.
The CoDesys program opens.
2. Click File > Open.
3. Browse to the folder C:\Program Files\ABB\ABB Configurator\Projects\Examples\
Drives_PS553-DRIVES\ ACS355_PM554_ModbusRTU\ and open
ACS355_PM554_ModbusRTU.pro.
A dialog opens, asking if you want to save the current (empty) project.
4. Click No.
The project opens and the PLC_VISU window and the PRG_DRIVE1 window are
displayed.
„ Installing the TK504 cable
Plug the TK504 cable in a USB port on the PC.
An installation wizard for the TK504 cable opens. Follow the instructions in the wizard to
automatically install the cable.
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Configuration 13
„ Checking the COM port of TK504
1. In Windows Start menu, go to Settings >
Control Panel > System.
2. Select the Hardware tab and click Device
Manager.
2
3. Expand Ports (COM & LPT) and check to
which COM port TK503_504 programming
cable is assigned. The COM port is shown in parentheses.
3
„ Setting new communication
2
parameter to COMx for TK504
1. In CoDeSys, click Online >
Communication Parameters….
3
5
The Communication Parameters window opens.
2. Click New ….
4
The Communication Parameters: New Channel
window opens.
3. In the Name field, enter a name
corresponding the COM port, such as
“COM7”.
4. In the Device field, select Serial (RS232).
5. Click OK to close the window.
7
6. Change the following values:
• Port: [the corresponding COM port]
•
•
Baudrate: 19200
Motorola byteorder: Yes
7. Click OK to exit.
„ Connecting to the PLC
Click Online > Login.
6
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14 Configuration
The status of the function blocks is displayed.
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Customization 15
3
Customization
What this chapter contains
This chapter describes how to add more drives, customize the program further in
CoDeSys and work with visualizations.
Getting help
„ Using the online help in CoDeSys
To open the online help, click Help > Contents….
See the sections below for more detailed information
on AC500 help topics.
Getting started AC500
In the Contents tab, expand Target System > AC500
/ S500 > Introduction > Getting Started and open
Getting started AC500.
AC500 ACS Drives Libraries topics
In the Contents tab, expand Target System > AC500
/ S500 > ACS Drives Libraries.
Under ACS Drives Libraries you can see the help
topics related to the ACS Drives Libraries.
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16 Customization
„ Getting help on a specific function block
In CoDeSys, select the title of the function block and
press F1.
The library view also contains information on the
function blocks and their inputs and outputs. Press
Alt + Enter to enter the library view.
Configuring the Modbus settings of the AC500
You can change the Modbus settings, but they have to be identical in the drive and the
AC500.
1. In CoDeSys, in the left pane, select the Resources tab.
2. Click PLC Configuration.
3. In the middle pane, under AC500, expand Interfaces[FIX].
4. Click COM1 - MODBUS[SLOT].
5. In the right pane (Module parameters), configure the following parameters:
Name
Value
RTS control
telegram
Baudrate
(same as in the drive)
Parity
(same as in the drive)
Data bits
(same as in the drive)
Stop bits
(same as in the drive)
Operation mode
Master
Address
0
Note: For AC500 PLCs with firmware version 2.0 or higher, use ABB Control Builder to set
up the bus parameters. To open ABB Control Builder, go to the Windows Start menu and
open Programs > ABB > ABB Control Builder.
5
3
2
1
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Customization 17
Configuring the slave address of the drive
The default slave address of the drive is 2, but if several drives are used, the address must
be unique in each drive.
On the drive side, you can choose the slave address in ACS3xx drives with parameter
53.02 EFB STATION ID. You can use the control panel for changing the parameter value.
For instructions, see chapter Control panels in ACS355 user’s manual (3AUA0000066143
[English]).
To configure the slave address in CoDeSys, follow the instructions below:
1. In CoDeSys, in the left pane, select the POUs tab.
2. Click PRG_Drive1 (PRG).
3. In the modbus RTU communication function
block, change SLAVE to match the Modbus slave
number.
3
For the update to take effect, follow the steps below:
4. Click Project > Rebuild all.
5. Click Online > Login.
Adding another drive
The below instructions detail how to copy the program and the visualizations for another
drive. The below image shows what the structure of the function blocks looks like when
there are multiple drives.
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18 Customization
„ Copying the program for another drive
The instructions below outline how to copy the program
of a drive in CoDeSys for a second drive.
1. In the left pane, in the POUs tab, right-click
PRG_Drive1 (PRG) and click Copy Object.
1
A Copy Object dialog opens.
2. Change the name if necessary and click OK.
2
3
4
The new drive program appears in the POUs tab.
3. Double-click the new drive in the POUs tab.
4. In the modbus RTU communication function block, change the SLAVE number to
match that of the new drive.
5. In the POUs tab, double-click PLC_PRG
(PRG).
6. Right-click the gray bar with 0001 on it (see the
picture) and click Copy.
7. Right-click again and click Paste.
The copied instance of the program appears below
the first one.
8. Double-click the name of the new block and
change it to PRG_Drive2.
5
6
8
9. Click Project > Rebuild all.
10. Click Online > Login.
11. Click Online > Create boot project.
„ Information on LineCom1 as a global variable
The LineCom1 variable, which must be connected to all LINE_TOKEN inputs of all
ACS3XX_COM_MOD_RTU function blocks in all programs, must be declared as a global
variable. This is already done in the example program and can be seen below:
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Customization 19
1. Open the Resources tab.
2. Select Global_Variables.
3. See declaration of LineCom1 of type ACS_MOD_TOKEN_TYPE.
3
2
1
„ Creating a visualization for a copied drive program
You can copy the visual elements of a drive for another drive to enable monitoring each
drive through the visualization.
1. Open the Visualization tab and double-click the PLC_VISU element to open the
visualization.
2. Copy-paste the elements of the first drive (ie, right-click and Copy, then right-click and
Paste each of them).
3. Arrange the copied elements, for example, next to the original ones.
4. Double-click a copied element.
5. With Category: Visualization selected, click Placeholder….
The Replace placeholders window opens.
6. In the Replacement tab, change the name, eg PRG Drive2 FB BASIC CONTROL.
7. Click OK and OK to accept the changes.
4
5
6
7
8. Repeat the previous steps for other copied elements.
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20 Customization
Using visualizations
The visualization of a project can be used to monitor states in the function blocks, and
errors and actual values. See the image below.
„ Controlling the drive with the visualization
To use the visualization to control the drive,
disconnect all inputs of the function block to be
controlled with the visualization in the program.
For example, to control START, STOP_COAST,
RESET and SPEED_REF through the visualization,
disconnect them from the FB_BASIC_CONTROL
function block.
Once disconnected, you can set the input values
directly in the visualization element. In this example, START, STOP_COAST, RESET and
SPEED_REF can be set through the visualization.
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Customization 21
Configuring parameters to be read from the drive
The ACS3XX_COM_MOD_RTU function block can read up to 8 parameters from the
ACS3xx drive.
The ACS3xx drive parameters 53.10…53.17 determine which parameters are read from
the drive. Give the values in the format XXYY, where XX is the parameter group and YY is
the parameter index of the parameter to be read. For example, the value 104 corresponds
to parameter 01.04 CURRENT.
Set parameter 53.10 to either 101 (calculated motor speed) or 103 (calculated drive output
frequency). You can freely choose which parameters to map to parameters 53.11…53.17.
For instructions on how to set parameter values, see ACS355 user’s manual
(3AUA0000066143 [English]).
If more than three parameters are configured to be read, change the value of
NVAR_READ in the ACS3XX_COM_MOD_RTU function block as instructed below.
1. In CoDeSys, go offline by clicking Online > Logout.
2. In the ACS3XX_COM_MOD_RTU function
block, change the value of NVAR_READ to
correspond to the number of parameters
read + 1 (the number includes the status
word).
3. Go back online by clicking Online > Login.
An Online Change dialog opens.
4. Click Yes.
The visualization is updated to reflect the changes made.
5. To keep the changes for the next reboot, click Online > Create boot project.
„ Configuration example
In this example, six parameters are configured to be read from an ACS355 drive by the
function block. The following values are given to parameters 53.10…53.16:
Parameter set
in the drive
Value
Parameter read from
the drive
Function
53.10
101
01.01 SPEED & DIR
Calculated motor speed in rpm. A negative value
indicates reverse direction.
53.11
104
01.04 CURRENT
Measured motor current (1 = 0.1 A).
53.12
305
03.05 FAULT WORD 1
A 16-bit data word that indicates faults in the drive.
53.13
110
01.10 DRIVE TEMP
Measured IGBT temperature in (1 = 0.1 °C).
53.14
114
01.14 RUN TIME (R)
Elapsed drive running time in hours.
53.15
105
01.05 TORQUE
Ratio of calculated motor torque to the motor nominal torque (1 = 0.1% of the nominal torque).
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22 Customization
The value of the NVAR_READ input is changed
accordingly. Because there are six parameters to be read
(plus one for the status word), NVAR_READ is changed
to 7 as instructed above. Once the program is back
online, the visualization changes to show the values of
the parameters read from the drive:
„ Using the read parameters in the program
The parameters read from the drive appear as variables
named awACT_PARAMETERS[1…9] in CoDeSys. The first
index in the array corresponds to the status word, and
indexes 2…9 correspond to the parameters mapped to be
read. For example, if parameter 53.13 is set to 110 (01.10
DRIVE TEMP), awACT_PARAMETERS[5] gets the value of
the parameter.
Word-to-integer conversion for variables with negative values
The data type (word) of the READ_VALUE output values in
the ACS3XX_COM_MOD_RTU function block permits only
non-negative values, but it is possible to use a word-tointeger conversion to enable also negative values. In the
following example, awACT_PARAMETERS[7] is converted to a new variable, iTorque
which represents the torque and direction of motor rotation.
Declare the iTorque variable as integer:
iTorque: INT;
The value is then converted into an integer as shown below. The negative value
represents reverse direction in this example.
www.infoPLC.net
Function blocks and program structure 23
4
Function blocks and program
structure
What this chapter contains
This chapter presents an overview of the function blocks of the ACS Drives Libraries.
Function block programming overview
The main advantage of using function blocks is that it is easy to control drives and there is
no need to master the details of the ABB Drives profile.
Function block programming also allows for a modular design and customization for the
requirements of the application in question. The ACS Drives Base Library in the starter kit
features several types of control blocks, for both basic and advanced applications.
www.infoPLC.net
24 Function blocks and program structure
Program structure
„ Main program
In the example project, the main program is named PLC_PRG. The main program includes
a call to PRG_Drive1 (see below). If there are multiple drives, add a program for each
additional drive (see Adding another drive on page 17).
„ PRG_Drive1 program
PRG_Drive1 contains the function blocks for the drive. The image below shows the main
components of PRG_Drive1 (FB_COM, FB_BASIC_CONTROL and speed reference) and
their functions.
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Function blocks and program structure 25
„ DriveRef
The DriveRef (DRIVE_DATA) variable must be connected to
all function blocks of the drive to exchange data.
Main components of the example program
„ Modbus RTU communication function block (FB_COM)
FB_COM is a communication function block for
Modbus RTU. It controls the communication to
the drive and cyclically reads the status word,
actual speed, and up to seven more parameters
from the drive. When there are changes in the
control word or the speed reference values, the
function block writes the new values in the drive.
Refer to the online help for a detailed description
of the function block and its inputs and outputs. For additional instructions, see the below
sections in this manual:
• You can set the slave address as described in Configuring the slave address of the
drive on page 17.
•
If more than one drive is used, the LineCom1 variable in the LINE_TOKEN input must
be declared as global. See Information on LineCom1 as a global variable on page 18.
•
•
For a description of the DRIVE_DATA variable DriveRef, see DriveRef on page 25.
If more parameters are to be read from the drive, adjust NVAR_READ and set the
parameters (53.10…53.17) in the drive. See Configuring parameters to be read from
the drive on page 21.
„ Basic control block (FB_BASIC CONTROL)
The FB_BASIC_CONTROL function block is
used for basic control of the drive, including
speed scaling of the actual speed and
reference value to rpm or 0.1 Hz.
The FB_BASIC CONTROL function block is
the default control block in the example
project. It is interchangeable with the function
blocks presented in Other control blocks
below. A drive may have one active control
block.
See the online help for detailed information on the inputs and outputs of the function block.
See Using the online help in CoDeSys on page 15 for information on the use of the online
help.
The function block functions only with the ABB Drives profile.
www.infoPLC.net
26 Function blocks and program structure
„ Speed reference generation
In the example program, speed reference is generated according to the dip switches
(DI_FASTER, DI_SLOWER and DI_REVERS) and the maximum reference limit.
The maximum reference limit is read from the drive parameter 11.05 (REF1 MAX) at the
first start of the ACS3XX_DRIVES_CTRL_BASIC function block and is stored in
config.iRefScaleMax, a sub-element of the DriveRef variable.
The limit depends on the selected motor control mode. There are two possible motor
control modes, detailed below. Drive parameter 99.04 Motor Control Mode determines the
mode used.
• Scalar mode: The default mode is the scalar mode. The default value for the drive
parameter REF1 MAX is 500 (which corresponds to 50 Hz).
•
Vector mode: In the vector mode, the drive paramter REF1 MAX is set to the
maximum speed given in rpm, eg 1500.
If you change the motor control mode, the scaling parameter has to be read again by
reseting EN of ACS3XX_DRIVES_CTRL_BASIC. This can be done by powering off and
on again the 24V DC of the AC500.
DI_FASTER, DI_SLOWER and DI_REVERS are used in the example project as shown in
the below image. See the quick installation guide for the dip switch settings in the ACS355
and AC500-eCo starter kit.
Other control blocks
You can use the following two control blocks as alternatives for the basic control block.
„ ACS_CTRL_ABB_DRV_PROFILE
If advanced control is needed, the
ACS_DRIVES_CTRL_STANDARD function block can be used
instead of the FB_BASIC_CONTROL function block. Refer to
the online help for a detailed description of the function block.
www.infoPLC.net
Function blocks and program structure 27
„ ACS_DRIVES_CTRL_ENG
For system applications, the engineering block
ACS_DRIVES_CTRL_ENG can be used. Refer to the online
help for a detailed description of the function block.
www.infoPLC.net
28 Function blocks and program structure
www.infoPLC.net
www.infoPLC.net
ABB STOTZ-KONTAKT GmbH
P.O. Box 101680
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Telephone
+49 (0) 6221 701-0
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Drives
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