Molift Quick Raiser 1 Patient Lifter Technical Manual
Below you will find brief information for Patient Lifter Quick Raiser 1. The Quick Raiser 1 is a patient lifter designed to safely and easily lift and transfer patients. This manual provides detailed information for use and maintenance of the lifter. It includes information on how to operate the lifter, as well as detailed instructions for troubleshooting and replacing parts.
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TM04101 - English
Contents
General advice
....................................................... 3
Explanation of symbols
................................... 3
Safety regulations
............................................ 3
Liability
.............................................................. 3
Technical description
......................................... 4
Chassis
............................................................. 4
Motor with mounting plate and coupling ....... 4
Motor control ................................................ 4
Hand control .................................................. 4
Emergency stop ............................................ 4
Battery lamp and service indicator ................ 4
Wheels .......................................................... 4
Lifting column
................................................... 5
Battery holder and batteries ......................... 5
Operating handle ........................................... 5
Hand control .................................................. 5
Service
...................................................................... 6
Service
.............................................................. 6
Service light codes ........................................ 6
Cleaning
............................................................ 6
Troubleshooting
............................................... 6
Replacement of parts
........................................ 7
Equipment
........................................................ 7
Special tools
..................................................... 7
Lifting motor, removing
................................... 7
Lifting motor, fitting
.......................................... 7
Wheels, removing and fitting
......................... 7
Wheels on the legs ........................................ 7
Ø100mm wheels ........................................... 7
Ø115mm wheels ........................................... 8
Replacing the electronics
............................... 8
Replacing the contact points in the lifting column
............................................................. 9
Replacing the contact points in the chassis
9
Replacing the column wiper-brushes
........... 9
Faults in the lifting column
.............................. 9
Completing the job
............................................ 10
Safety checks
................................................. 10
Keeping a log
................................................. 10
Inspection diagram after service and repair ...
11
Service:
............................................................11
Safety Inspection
............................................11
Parts catalogue
................................................... 12
Molift Quick Raiser 1 09
............................... 12
Main Components
......................................... 13
Appendix B
............................................................ 14
Chassis w/ legs
.............................................. 15
Appendix C
............................................................ 16
Lifting column
..................................................17
Appendix D
............................................................ 18
Cover with electronics QR2
......................... 19
Battery holder
................................................. 19
Appendix E
............................................................ 20
Knee support complete
................................. 21
Appendix F
............................................................ 22
Electrical Diagram
......................................... 22
IMPORTANT!
The patient lifter is only meant to be used by qualified personnel.
The manual shall not be handed over, or made available to, any unauthorised third party, without a prior written consent from
Etac Supply Gjøvik. Existing laws, conventions and agreements protects all documents. No extract of this documentation can be reproduced, used or transferred without prior written consent from Etac Supply Gjøvik. Violation of these regulations may lead to judicial repercussions and economic responsibility. Industrial rights are reserved.
Etac AS, Etac Supply Gjøvik
Hadelandsveien 2
2816 Gjøvik, Norway
Teleph: (+47) 40001004
Fax: (+47) 40001008
www.molift.com
Page 2 of 24
TM04101 Molift Quick Raiser 1 Engelsk English - Rev C 01/2013
General advice
This technical manual contains important information about the lifter, including safety instructions.
It is therefore essential to read it carefully before using and repairing the patient lifter.
Explanation of symbols
Locations in diagrams are referred as follows:
A
1
A1 refers to Appendix A, location 1.
This symbol appears in the user manual next to all the information which concerns safety in the work-place and the risk of injury. Always follow these instructions carefully, paying due attention and caution.
This symbol indicates important information regarding the correct use of the equipment as described in this technical manual. If this information is not taken into account, malfunction or damage to the equipment may result.
This symbol draws your attention to especially useful information, which could help the user of this equipment to work more efficiently. This information may simplify procedures or clarify complications.
Safety regulations
Heavy, long and/or sharp objects will have to be lifted and handled when repairing the lifter. When assembling and removing parts, the lifter’s stability may be affected with the risk of it overturning or falling over.
You are therefore advised to be attentive and careful!
Liability
Please read these operating instructions carefully before putting the product into operation. We assume no liability for damage or malfunctions resulting from failure to comply with the instructions. Warranty claims must be made immediately on detecting the defect. Remember to quote the serial number. Consumable parts are not subject to the warranty.
All technical information, data and instructions for operation contained in these operating instructions were up-to-date at time of print and are compiled on the basis of our experience and to the best of our knowledge. We reserve the right to incorporate technical modifications within the scope of further development of the product described in this manual. No claims can be derived from the information, illustrations or descriptions contained in these instructions. We assume no liability for any damage or malfunction caused by operating errors, non-compliance with these operating instructions or inappropriate maintenance.
We expressly point out that only genuine Molift spare parts and accessories approved by us may be used. For safety reasons, the fitting and use of spare parts or accessories, which have not been approved, and unauthorised modification or conversion of the product, are not permitted. Etac AS will accept no liability for damages resulting from such acts.
With the exclusion of product liability, Etac AS is liable for faults or omissions on its part within the scope of the warranty obligations stated in the purchase contract. Claims for damages are excluded, irrespective of the legal reason from which such claims are derived. Only documentation belonging to the actual equipment is valid.
Any failure to comply with the safety regulations and precautionary measures stated in these operating instructions renders the declaration of conformity supplied with the system in accordance with Council Directive (93/42/EEC) concerning medical devices invalid.
Page 3 of 24
Technical description
Chassis
The chassis consists of a steel-tube and steel-plate frame with a polyester seal, including legs. The side housings are constructed in vacuum-moulded ABS.
The chassis consists of:
• Motor with mounting plate and coupling
• Motor control card (PCB) for lifting
• Contacts for battery power
• Contact switch for manual control
• Emergency stop
• Charging indicator
• Wheels
• Side housings
Do not activate the emergency stop with your foot. This could damage the emergency stop switch!
Battery lamp and service indicator
On the right side of the chassis, in front of the emergency stop button, there are two LED (Light
Emitting Diodes). One Service lamp which indicates when the lifter needs service (see Chapter on
Service on page 8). The other LED is a Battery Lamp which lights up when the battery voltage drops below 12.2 volts. The diode will normally give no light, and will only light up when the battery needs charging.
Emergency stop
Motor with mounting plate and coupling
Motor with worm gear (12 V DC) mounted inside the chassis. The coupling between the motor and column is engaged when the red arrow on the lower part of the column is in line with the upper part of the chassis. The motor must not be lubricated after leaving the factory.
Battery lamp
(no light)
Service lamp
(green light)
Motor control
The motor control (electronic) has integral overload protection, which will cut off the current in the event of overloading. The current is cut off when the overload corresponds to approximately
17A above and 7A below. The motor therefore stops automatically with a vertical load of approximately 120 kg, which corresponds to a user weight of 160 kg.
Hand control
The contact switch for manual control is of the DIN type with special cables. This is located inside one of the side housings.
Emergency stop
The emergency stop, which is located on the top right side on the chassis, cuts the power supply to the motor. The button is pushed straight down to activate the emergency stop and is released by turning it clockwise.
Wheels
The lifter has three types of wheel. None requires lubrication:
Front wheels on the legs
There are 2 Ø50 mm wheels on each leg. The wheels are mounted to the chassis with a screw stud.
Back wheels
One wheel on each side, diameter 115mm. These wheels are fitted to the chassis with stud screws.
They can be locked by a push-button.
Support wheels
One central wheel on each side of the lifter, diameter 100mm. These wheels are fitted to the chassis with straight-through screws.
Page 4 of 24
TM04101 Molift Quick Raiser 1 Engelsk English - Rev C 01/2013
Lifting column
The lifting column consists of:
• Aluminium section
• Column brushes
• Linear ball screw
• Ball nut (with integral ball bearings)
• Trolley
• Bearing race
• Motor coupling
• Contact for battery current
• Aluminium battery holder
• Fastening knob with lock-screw
The motor transfers power to the ball screw via the motor coupling. A ball nut runs along the ball screw. The trolley is attached to this ball nut, and the lifting arm is attaced to the trolley. When the motor turns the ball screw via the coupling, the ball screw moves the ball nut plus trolley upwards or downwards. There are tracks in the aluminium section for the wheels on the trolley to follow. The ball screw is factory-lubricated and requires no further lubrication. It is protected from dirt by two column wiper-brushes.
Battery holder and batteries
The battery pack is placed in a special aluminium holder on the lifting column. See also the instructions for the charger. Only use original
Molift Batteries for Molift lifters.
Operating handle
The height of the operating handle (which consists of a curved steel tube) can be adjusted by means of a special bolt and knob so as to suit different users.
Hand control
The hand control has two buttons, for operating the lifter ‘up’ and ‘down’. There is also a LED light which indicates when the batteries needs charging. If the diode lights up when the lifter is being operated, the battery needs charging. But there will still be sufficient remaining battery capacity for 1-3 normal lifts of 75 kg and there will always be sufficient remaining current for lowering the patient.
Page 5 of 24
Service
Service
The lifter has a service lamp on chassis which will give a signal when service of the lifter is required.
The service lamp gives a green light when the lifter can be used normally.
Cleaning
Detergents used should be pH-neutral. Do not use solvents or other strong fluids, which may damage or ruin outside surfaces or change the characteristics of lift materials. If disinfection is necessary, use isopropyl alcohol. Avoid using abrasives and corrosives.
Wash the outside with a damp cloth and a suitable detergent.
Troubleshooting
If the lift is not functioning, the first action is to check that the power supply is in order. Then check that the battery light is on and that the service light is not indicating a need for service. See the troubleshooting table in the user manual.
Service lamp
The electronics measures the operating time of the lifter, and after a specific time the service lamp will give a signal, first yellow light then red - indicating that the lifter needs service. Take contact with your local Molift service representative/dealer. The lifter can still be operated, but after a while an audible alarm will sound, to remind the operator that the lifter needs service immediately.
Should the troubleshooting table not yield a fault diagnosis, use your judgment and a process of elimination.
Only use spare parts from Molift.
It will be up to the repair engineer to make such assessments, so there is no need to describe any further fault-finding procedures.
Service light codes
Service light
No light
Green
Yellow
Red
Red + sound
Flashing yellow
Mode
Power saving
Ready for use
Book service
Perform service
Perform service immediately
Overheating
Service includes control and change of worn or damaged parts.
The service partner uses the Molift Service Tool to read the data from the lifter, and for logging service and resetting the service LED. The owner is responsible to ensure proper logging and written verification performed by authorised service partner.
Page 6 of 24
TM04101 Molift Quick Raiser 1 Engelsk English - Rev C 01/2013
Replacement of parts
Equipment
See the Operator Manual for accessories and equipment relating to the daily use of the lifter.
Wheels, removing and fitting
Wheels on the legs
The entire bracket plus castor wheel has to be replaced.
Special tools
No special tools are required.
The replacement of parts must only be carried out by authorised dealers!
You will need:
• Pop rivets 4.8 x 16mm, plus tool
• Drill Ø 5mm
Procedure:
• Carefully drill out the pop rivets underneath the legs so as to release the wheel bracket.
B
14
Lifting motor, removing
You will need:
• Hex key 5mm
Procedure:
• Remove the lifting column
• Remove the motor housings
B
8
and B
20
(ABS
housings)
• Unscrew the three hexagonal screws
B
19
at the
foot of the column which attach the motor to the chassis
• Disconnect the electric cables from the motor
• Pull the motor downwards then out from the chassis
Be careful not to damage the lifter when drilling out the pop rivets.
• Pull out the wheel bracket wheel bracket.
Ø100mm wheels
You will need:
• Hex key, 5mm
• Loctite 2701
• Hot air gun
Procedure:
B
14
from the leg.
• Position the new wheel bracket and check that the holes in the leg line up with the holes in the
• Attach the wheel bracket with the pop rivets.
• Press the wheel into place if necessary.
Lifting motor, fitting
You will need:
• Hex key 5mm
• Loctite 243
Procedure:
• Follow the above procedure in the reverse sequence. Put Loctite 243 on the motor’s three mounting screws before assembling, but only screw them in slightly. Check that the three rubber washers for these three screws are properly seated. Before fixing the motor in place, it should be centred in relation to the lifting column place the column in its correct position on the chassis to check this.
• Engage the lifting column and operate the motor until the runner-block on the ball screw comes all the way down and the motor stops.
Only then should you tighten up the motor’s mounting screws.
• The newly-fitted motor should be labelled with the date of fitting and the fitter’s signature.
• Replace the side housings.
It will be necessary to heat the screw/bolt to loosen the Loctite applied during assembly.
Be careful when heating the screws. Use a nozzle on the hot air gun so as to limit the heated area if possible.
Remove the wheel by unscrewing the 8x50 screw with the Umbraco key. Fit the new wheel by following these procedures in reverse. Remember to fit the washer when assembling. Use Loctite 2701 to secure the screws.
Page 7 of 24
Ø115mm wheels
You will need:
• 19mm spanner
• Loctite 2701
• Hot air gun
Procedure:
It will be necessary to heat the screw/bolt to loosen the Loctite applied during assembly.
Be careful when heating the screws. Use a nozzle on the hot air gun so as to limit the heated area if possible.
• Disconnect all the wires from the Main PCB, and connect to the new Main PCB. Move all extensions and caps to the new Main PCB.
Use a 19mm spanner to remove the front wheel.
Unscrew the wheel bolt and remove the wheel. Fit the new wheel with the bolt and 19mm spanner.
Use Loctite 270 to secure the bolt.
• Place the new Main PCB in the slot in cover.
Replacing the electronics
It will be necessary to copy settings from the old PCB in the lifter over to the new PCB before replacing by using the Molift Service Tool.
NOTE! IF INFORMATION ON PCB IS LOST OR
INCORRECT THE SETTINGS SHOULD NOT BE
COPIED. In this case a programmed card must be ordered and placed in the lifter without copy settings.
• Put extension cable
B
13
through the hole with cable gland and connect to the Main PCB.
Correct settings for Molift Quick Raiser when reading Product Info with Molift Service Tool are:
• ”Product” - a 4 digit number (1801=Molift Quick
Raiser 1).
• ”Software version” - a 2-digit number
• Production year, week, batch number, serial number and maximum load should be according to main label.
You will need:
• Hex key, 5 mm
• Soldering iron
Procedure:
• Loosen the cover with electronics
B
20
.
• Observe how all the wires are connected – if necessary mark the cables or make a drawing.
• Remove the 4 plastic rivets
B
8
and remove the
PCB cover.
• Detach the printed circuit board from the slot in the side cover
• Check that the LED lamps are positioned correctly when assembling the PCB cover to the side cover. Attach with 4 plastic rivets.
• Check that the lifter functions correctly.
Page 8 of 24
TM04101 Molift Quick Raiser 1 Engelsk English - Rev C 01/2013
Replacing the contact points in the lifting column
You will need:
• Posidrive screwdriver
• Soldering iron
Procedure:
• Loosen the posidrive screw in the groove at the bottom of the column so that the contact-holder
C
8
is released
• Pull out the holder carefully so that the wires are freed (about 5 cm)
• Use the soldering iron to disconnect the contact-holder and solder the wires to the new unit
Check the polarities: the red wire is connected to the + sign on the contact-holder
• Carefully position the new contact-holder and attach it with the posidrive screw
Replacing the column wiper-brushes
You will need:
• Posidrive screwdriver
Procedure:
• Loosen the housing on the top of the column by unscrewing the four screws
• The wiper-brush strips can now be reached and pulled out
• Insert the new wiper-brushes and screw on the housing
Faults in the lifting column
If any mechanical faults or misalignments occur in the lifting column and/or runner-block/liftingarm, no attempt must be made to repair them.
Structural damage to these parts can impair the lifting strength, and therefore the parts must be returned to the manufacturer for assessment and repair as necessary. Contact Etac AS.
Replacing the contact points in the chassis
You will need:
• Ordinary screwdriver for slotted screw-heads
• 5.5mm spanner
Procedure:
• Loosen the contact-points holder in the foot of the column on the chassis by unscrewing the two screws holding the unit
• Pull it out carefully so that you will be able to disconnect the wires with the soldering iron
• Disconnect the old holder with the soldering iron and solder the wires on to the new unit.
Check the polarities: the red wire is connected to the + sign on the contact-holder
• Position the holder in the foot of the column and screw it in
Page 9 of 24
Completing the job
Safety checks
A safety check should be carried out after any type of repair or replacement. This check is to be performed according to the checklist on next page. The owner of the lifter shoul keep one filled out and signed checklist after each repair or service.
Keeping a log
Below there is a table for logging any repair work including the repair of any damage. Give a brief description of the work carried out so that it is possible to see what has been done over a period of time. Later on this could help service engineers when troubleshooting, and therefore make any subsequent work more efficient.
Date Description of fault Description of repair Date/sign.
Page 10 of 24
TM04101 Molift Quick Raiser 1 Engelsk English - Rev C 01/2013
Inspection diagram after service and repair
MOLIFT Quick Raiser 1
Service:
Checked service lamp if service is necessary: YES (yellow or red light) / NO (green light)
Use Molift Servicetool and read the lifters data - check number of lifts left before service: _____________________
Service is completed : - Worn or damaged parts, or malfunctioning parts, are replaced. See description for parts replacement.
Service light was reset using Molift Servicetool. N.B.: The service light must ONLY be reset after completed service!
Perform safety inspection after service.
Safety Inspection
The lift has been visually checked for damages, malfunction and deformation, and it is in order. Checked that lifting column is properly fastened to chassis, and lifting arm to lifting column and that the lifter has no loose parts.
Checked that remote control works and that wire and socket for remote control are undamaged.
Moved the lift around a level and even floor with approx. 75 kg hanging in the suspension about 60 cm above the floor. The lifter moves in all directions in a stable manner without tipping or experiencing any instability.
Run the lifter up and down several times with a test load, (QR2:120 kg and QR2+: 150 kg), on a level floor: Attach the special designed test hoop to the lifters knee support bracket, and hook the rope on to the Raiser arm. The weights,
(i.e. sandbags or steel weights), are then hooked on to the test hoop by using strong ropes. See to that the weights do not touch the column or chassis during the test. After the test inspect the chassis, wheels, column, carrier and
Raiser arm again for damage or deformation. If necessary, replace the damaged parts and do the test again until the lifter is functioning correctly.
Test with test jig - Run the lift up and down 2 - 3 times and turn the suspension 360° around 2 - 3 times with maximum load. Perform a new visual control; damage, play and deformations as described above. Any damaged parts must be repaired or replaced and the test is performed once more until the lift performs correctly.
Checked that emergency stop and lowering (electric and manual) are working correctly.
Service light is green and batteries are sufficiently charged.
Marked lift with safety sticker with month/year and certificate number for completed safety inspection. Inspecting person must sign safety sticker and this diagram.
Inspection, repair and service should be done by a person certified by, or on behalf of Etac AS. Always complete below:
Client:________________________________ Serial number of lifter:_______________________________
Date: ________________________________ Signature:_________________________________________
Page 11 of 24
Parts catalogue
Molift Quick Raiser 1 09
Pos.
Qty Art.no.
Description
1
2
1
1
0420200
0412014
Chassis - see app. B
Column - see app. C
3 1
4
5
1
1
0458010
0458107
0425000
0455000
0455001
Lifting Arm U-shape
Lifting Arm V-shape (optional)
Drive Handle
Knee support complete w/small cushions
Knee support complete w/large cushions
(optional)
Pos.
Qty Art.no.
Description
Page 12 of 24
TM04101 Molift Quick Raiser 1 Engelsk English - Rev C 01/2013
Main Components
4
2
1
3
5
Appendix A
Page 13 of 24
28
29
30
25
26
27
20
21
22
23
24
17
18
19
34
35
36
31
32
33
37
38
14
15
16
11
12
13
8
9
6
7
10
2
3
4
5
1
2
0
2
2
1
1
1
4
1
1
1
1
2
2
1
1
3
3
3
2
1
2
2
1
2
2
1
4
Appendix B
Pos.
1
Qty
1
Art.no.
0420100
Description
Chassis welded
0220208
0420102
0420123
0420104
0235104
0310114
0420106
0220110
0220111
0220118
0220121
0220120
0420118
0420127
0421133
1150129
0220129
0420117
0220207
0420029
0420028
0421135
0420134
0420560
1
1
1
2
1
1101432
0420120
0220146
0440002
0220310
0620133
0220136
0440003
Wheel w brake Ø115 Travelaid 115BR
Wheel Ø100 PJP100x32 Black Ø8
Cover left
Nut for cover, M6
Screw DIN 916 M10x30 Elzn
Washer DIN 433 Ø8,4 Plan hardened
Screw ISO 7380 M8x50 10,9 Black
Motor complete
Motor connector
Washer neoprene Ø22xØ5,5x3,5
Washer steel DIN 9021 Ø6,4 8.8 Elzn
Screw DIN 912 M6x20 8.8 Elzn
Screw DIN M3x16 Elzn
Cover with electronics QR1 - see app. D
Connection point chassis
Spacer nylom 13ME103
Screw DIN 916 M5x10 A2
Lock Nut DIN 985 M3 8 Elzn
Wheel Ø50 grey
Foot plate right assy
Foot plate left assy
Label ID
Main Label QR1
Anti Skid, incl pos 26
Anti Skid, incl in pos 25
Cable clip 4,8 55-021-90
Screw DIN 7981F 4,8x9,5 Elzn
Wall wheel pos 20
Distancer follows wheel pos 20
Hand Control
Label safety
Cable clip 4,8
Strip 100x2,5
O-ring 10x2
Pos.
Qty Art.no.
Description
Page 14 of 24
TM04101 Molift Quick Raiser 1 Engelsk English - Rev C 01/2013
960
Chassis w/ legs
21
29
30
26
8
7
3
19
16
14
28
27
24
23
35
25
1
5
15
5
29
30
Add O-ring on hand set before assembly
25
7
3
8
6
2
Glue pos 6 into wheel with
LOCTITE 2701
9
11
17
12
10
13
18
5
4
5
26
22
Add LOCTITE 2701
20 6 2
Glue pos 6 into wheel with
LOCTITE 2701
20 Add LOCTITE 2701
C
31 32 33 34 36 37
D
38
Assembly instructions See document 08-P07
Electrical scheme = 08-194.
Pos.
1
Qty.
Bill of materials:
Description.
08-140 BOM.xls
Material.
Comment.
D
C
B
A
Rev.
Added pos 38 EO 33/10
Uppdate of drawing
Added pos 34
Released for production
Description:
08.03.2010 TÅB
16.02.2009 TÅB
29.01.2009/TES
08.12.2008 TÅB
Date/Sign.
MHL
MHL
MHL
MHL
Approved:
Designed/Drawn: Date:
TÅB 08/12-2008
Drawing name:
Projection: Scale:
1:5
Chassis complete QR 1 08
08-140
Size
A1
Qty.
2
1
1
1
4
1
2
2
2
1
1
1
1
2
3
1
3
3
2
1
2
2
1
2
2
4
2
1
2
2
Pos.
21
20
19
18
17
16
27
26
25
24
23
22
15
14
13
12
11
10
9
30
29
28
4
3
6
5
2
1
8
7
ID label_2
ID label
Wall wheel
ISO 7045 - M3 x 10 -
Z --- 10N
1101432
Anti skid leg QR1 08-168
Safety walk 08-138
Foot rest left assy 08-167
Foot plate right complete
Hjul 50
08-166
0220207
Hylse ø15/ø10,5 l=10
Connection point chassis
DIN 914 - M5 x 10-N
1150129
08-139
08-099
DIN 912 M3 x 16 ---
Ø5,5/22x3,5
Motor complete
DIN 912 M6 x 20 ---
20N
Washer ISO 7093 - 6
Neoprene skive
0220111
08-096
ISO 7380 - M8 x 40 ---
40N
Washer ISO 7089 - 8
ISO 4029 - M10 x 30-
N
Møbelskrue deksel
Cover left QR1 08 08-098
Hjul 100mm QR
M5-hjul-110mm
02-430
Description Material: Comment:
Appendix B
Page 15 of 24
1
1
1
1
1
1
1
1
1
1
1
28
29
30
25
26
27
20
21
22
23
24
17
18
19
14
15
16
11
12
13
8
9
6
7
10
2
3
4
5
Appendix C
Pos.
1
Qty
1
Art.no.
0412011
Description
Ball screw assy
0210125
0411101
0410106
0411104
0710530
0510500
0510520
0210302
0210301
0210305
1310303
0410308
0420310
0210304
1310306
1310307
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
2
0420150
0220102
0410306
0235107
0235102
0210307
0220151
0220150
0210124
0220127
0420320
Top cover
Profile column
Distancer
Column brush 0.7,0.10 Nylon 1200
Screw Pan head cross ISO 7045 M5x16
Battery Holder complete 14,4 V - see app. D
Connection point
Red label right
Red label left
Label sling
Label emergency lowering
Label Quick Raiser
Label scale 1-30
Label red arrow
Label Art. no. / batch no.
Label controlled/sign
Bracket
Screw DIN 912 M10x14
Rubber Bunpron Grey
Bolt for handle / nee pillow holder
Hand wheel
Label emergency lowering
Screw DIN 7981C Ø3,5x6,5 Elzn
Screw DIN 965A M3x8 Elzn
Allen Key 4 mm
Allen Key 8 mm
Label user manual
Pos.
Qty Art.no.
Description
Page 16 of 24
TM04101 Molift Quick Raiser 1 Engelsk English - Rev C 01/2013
Lifting column
45
235
27
8
17
16
15
22
20
21
21
22
14
24
23
3
26
B
30
10
1210
1
4
C
2
6
25
28
6
6
6
29
7
5
13
11
12
9
5
Pos.
1
Qty.
Bill of materials:
Description.
08-091 BOM.xls
Material.
Comment.
C
B
A
Rev.
Made separate assy of top plate
Added pos 30 User manual
Released for production
Description:
11.05.2009 TÅB
23.03.2009 TÅB
27.09.2007 TÅB
Date/Sign.
MHL
MHL
MHL
Approved:
Designed/Drawn:
TÅB
Drawing name:
Date:
27/09-2007
Coloumn assy
Projection:
Molift Quick Raiser
Scale:
1:5
Drawing number:
08-091
Size
A2
Qty.
2
1
1
1
1
2
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
Pos.
5
4
3
31
1
21
12
11
10
9
8
7
6
20
17
16
15
14
13
25
24
23
22
30
29
28
27
26
Tapping screw DIN
7983-ST2.9x6.5-C-H-
N
DIN 912 M10 x 16 ---
16N
ISO 7046-1 - M3 x 8 -
Z --- 8N
0210124 Unbrake 8 mm
Unbrako 4 mm
Hand wheel ø50
M10
0210307 Nødsenkning
Partner - QR
0235102
0235107
Rubber
SJ5027 Grey 0410306
Art. and id no.
02-215
13-217
Arrow column depth label
13-216
13-221
Label scale 1-30 08-110
Label quick raiser 08-109
Emergency lowering
Slinglabel
13-222
13-223
Red label left
Red label right
08-108
08-107 column
Battery holder and electronics
08-095
08-092
Tapping screw DIN
0411104 Column brush type 7 - 0,10 nylon LG
1200
Top cover assy
Ball screw assy
02-402
02-168
08-196
08-088
Description
Dimension/
Draw. no.
Material: Comment:
Appendix C
Page 17 of 24
Appendix D
Pos.
Fig 1
Qty Art.no.
Description
COVER WITH ELECTRONICS QR1
1
1
1
2
2
1
1
1
1
1
1
1
13
14
15
10
11
12
7
8
5
6
9
1
2
3
4
19
20
21
16
17
18
1
6
1
2
1
1
1
2
0220307
0421121
0421122
0421123
0421124
0421125
0620134
0420593
0421138
0410306
0421139
0420135
0420124
1320112
0920114
1310135
1310136
0421137
0421119
0421120
Cover right QR1
Main PCB (Control card)
Emergency Stop Switch
Extension Cap 10 mm
End Cap
LED Guide
Cover PCB
Plastic rivet 5x4-7 Black
Screw - part of 0421120, pos 8
Label Emergency Stop
Label service-em. lowering
Extension Emergency Stop Switch
Cable extension 13-pin DIN
Battery cable
Cable Motor 1
Self-Adhesive Clamp 9,6
Panel holder for diode Ø5mm
Bushing GFW-1517-17
Bumpon Type SJ-5027 Grey
Tape TESA
Cable gland
Pos.
Qty Art.no.
Description
11
12
13
8
9
6
7
10
14
15
3
4
5
Fig 2
1
2
1
6
1
1
1
1
1
1
1
1
2
2
0510101
0540501
0510205
0510510
BATTERY HOLDER
Profile/holder
Screw Wallboard Elzn
Lower part plastic
Upper cover mounted
0540505
0540120
0540123
0510302
1310306
Rubber bushing
Screw DIN965A Elzn
Nut w threads brass
Decal
Wire red 0,75 L=750
Wire black 0,75 L=750
Heat crimp tube
Decal art.no
Page 18 of 24
TM04101 Molift Quick Raiser 1 Engelsk English - Rev C 01/2013
Cover with electronics QR2
Fig 1
13
3
8
9
10
12
15
11
9
8
5 4 4 21
B
7
16
18
20
16
1
9 8
Battery holder
Fig 2
SECTION B-B
SCALE 1 : 2
14
2
17
19
B
B
6
Pos.
1
Qty.
Bill of materials:
Description.
08-099 BOM.xls
Dimension/
Draw. no.
Material.
Comment.
B
A
Rev.
Added pos 21
Released for production
Description:
05.08.2009 TÅB
28.08.2008 TÅB
Date/Sign.
MHL
MHL
Approved:
Designed/Drawn: Date:
TÅB 28/08-2008
Drawing name:
Projection:
Cover with electronics QR1
Molift Quic Raiser
10
2
08-099
50
Size
A3
9
1
2
2
Lubricate with oil Wurth HSS2000
(Both probes)
79
1
2
1
1
1
1
1
1
1
6
6
1
2
2
1
1
1
1
2
QTY.
1
1
Pos.
5
4
3
2
1
13
12
11
10
9
8
7
6
16
15
14
19
18
17
21
20
Rubber bulkhead
16x24x30 0420135
Tape
Rubber
BUNPRON
SJ5027 Grey
08-180
0410306
Foring 15-17-17
Kabelklips - art
0620134
Motor cable
Kabelklips - art
0620134
08-119
Battery cable
13 pin DIN cable extension
Extension
Label
08-121
08-126 emergency stop 08-146
Membraenpanel 08-128
Nødstopp
ISO 7045 - M2.5 x 8 -
Z --- 8N plastnagel
08-106
LED guide Quick
Raiser
Cap 1S11-19,0
Extender 10mm
2S09-10,0
08-177
Forlengelse nødsenk_topp
Forlengelse nødsenk_
14-914
PCB Motor controller card
Cover right QR 1 ny
08-122
08-097
Description
Dimension/
Draw. no.
Material: Comment:
4
B
C
11
14
Appendix D
C
B
A
Rev.
3
B
Use specisl tool to mount.
8
13
12
Red wire to be solded to pos 5
Black wire to be solded to pos 5
Assembly instruction = 08-Po3
Pos.
1
Qty.
Bill of materials:
Description.
08-092 BOM.xls
Designed/Drawn: Date:
TÅB
Drawing name:
28/09-2007
Projection: Scale:
1:2
Battery holder and electronics
Pos 4, 5, 6 and 7 replaced by new pos 4
Changed drawing no
Released for production
Description:
07.10.2008 TES
19.09.2008 TÅB
28.09.2007 TÅB
Date/Sign.
MHL
MHL
MHL
Approved:
Page 19 of 24
Molift Quick Raiser
Material.
Drawing number:
08-092
Comment.
Size
A3
Pos.
12
7
6
9
8
11
10
5
4
3
2
1
Qty.
2
1
1
1
1
1
1
2
1
1
6
1
Art. and id no.
Strekkavlaster SB4F-2
(AVC)
13-216 shringk plastic
Battery holder wire3
Battery holder wire1
Label battery box 08-093
Mutter M5, 6 kt.
02-451
05-051
Batteriholder, plaststore del sprøytestøpt kontaktplate
02-336
Description Material: Comment:
1
2
2
3
Appendix E
Pos.
Fig 1
Qty Art.no.
1
2
2
1
0455100
0251105
0455105
0455109
Description
KNEE SUPPORT COMPLETE
Knee support bracket QR1
Cushion f knee support Small
Cushion f knee support Large (optional)
Strap for knee support
Page 20 of 24
TM04101 Molift Quick Raiser 1 Engelsk English - Rev C 01/2013
Knee support complete
Fig 1
Pos.
1
Qty.
Bill of materials:
Description.
08-185 BOM.xls
Material.
Comment.
Page 21 of 24
Appendix F
Electrical Diagram
Blue Brown
Spreader motor = Quick Raiser 2 an d 2+ On Quick Raiser 1 this is not mounted
Black Red
5 4 3 2 1
Page 22 of 24
TM04101 Molift Quick Raiser 1 Engelsk English - Rev C 01/2013
Notes:
Page 23 of 24
Find your distributor visit Molift.com
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Key features
- Safe and easy patient lifting
- Electric and manual lowering
- Adjustable operating handle
- Overload protection
- Service lamp for indication of maintenance need
- Emergency stop feature
