M9800 | Cal Spas portable spa Owner's Manual

LTR20051000,

7/15/2005

Table of Contents

CONTACT INFORMATION

For customer service, please contact your authorized dealer immediately. If you need additional information and/or assistance, please contact:

C.A.I. Customer Service Department

1462 East Ninth Street

Pomona, CA 91766

Toll Free: 1-800-CAL-SPAS

Fax: 1-909-629-3890

www.calspas.com

Copyright 2004, 2005 California Acrylic Industries, Inc. All rights reserved. Duplication without written consent is strictly prohibited.

Cal Spas™, Adjustable Therapy System™, ATS™, Bio-Clean™, Cal Balance™, Cal

Entertainment System™, Cal Zone Quest 1000™ and Cal Zone Quest 2000™, Cal Sweep™, Cal

Select™, Fitness Spa Series™, Spa Cal™, and XL Heat Exchanger are registered trademarks.

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

LTR20051000, Rev D

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2005 Spa Owner's Manual

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Table of Contents

Read This First!

Basic Spa Information............................................................................................ 2

Quick Reference Information ................................................................................. 4

Preparing for Your New Portable Spa

Planning the Best Location For Your Spa.............................................................. 6

Preparing a Good Foundation for Your Portable Spa............................................ 7

Electrical Set-up Before Delivery of Your Spa ....................................................... 8

Filling and Powering Up Your Portable Spa ........................................................ 12

Operating Your Spa

1500 Electronic Control Operation....................................................................... 13


5000 and 5300 Electronic Control Operation....................................................... 18



Auxiliary Control Operation .................................................................................. 33

Adjustable Jets..................................................................................................... 33

Diverter Knobs ..................................................................................................... 34

Cal Spas™ Flow Diverter..................................................................................... 34

Air Venturis........................................................................................................... 35

Adjustable Therapy System™ ............................................................................. 35

Multi-Colored Spa Light Operation....................................................................... 37

Spa Cover ............................................................................................................ 38

Aromatherapy....................................................................................................... 38

Waterfalls ............................................................................................................. 38

Water Quality Maintenance

Chemical Maintenance Schedule ........................................................................ 39

Cal Zone Ozonators............................................................................................. 42

Clean Water with the Cal Clarity™ System ......................................................... 44

Water Chemistry for Start-Up............................................................................... 45

Starting Up the Cal Clarity™ Bromine Generator ................................................ 45

Maintaining the Proper Water Chemistry............................................................. 46


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Table of Contents

Cleaning and Maintaining Your Spa

Cleaning and Replacing the Filter........................................................................ 49

Draining Your Portable Spa ................................................................................. 51

Winterizing (Cold Climate Draining)..................................................................... 52

Cleaning the Cover, Shell and Pillows................................................................. 52

Removing and Reseating the Pillows .................................................................. 54

Using the Marine Grade Audio System

Using the Cal Entertainment System

Programming DVD Control with the Universal Remote Control .......................... 57

Powering up the System and Playing the Radio.................................................. 57

Operating the TV.................................................................................................. 57

Opening the Player and Playing a Disk ............................................................... 58

Raising and Lowering the TV Monitor.................................................................. 59

Universal Remote Control Operation ................................................................... 60

Appendix

Ultimate Series Spa Lighting and Sensor Installation.......................................... 62

9800 Configuration Settings................................................................................. 67

Keeping Fit with your Cal Spa.............................................................................. 70

Replacement Parts............................................................................................... 73

Cal Spas™ Chemicals ....................................................................................... 109

2005 Warranty Information ................................................................................ 110

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Read This First!


Important Safety Instructions

When installing and using this electrical equipment, always follow basic safety precautions. Following these instructions will help make your first spa session a pleasurable one.

READ AND FOLLOW ALL INSTRUCTIONS

WARNING: To reduce the risk of injury, do not allow children to use the spa unless they are supervised at all times.

All 110V spas require a DEDICATED 20 AMP GFCI SERVICE. Do not use extension cords.

NOTE: This may require a licensed electrician to upgrade your standard receptacle and/or circuit breaker.

All 220V spas require a DEDICATED 50 AMP GFCI SERVICE WITH FOUR #6 AWG COPPER WIRES.

DANGER -- RISK OF ACCIDENTAL DROWNING: Use extreme caution to prevent unauthorized access by children. To avoid accidents, ensure that children cannot use the spa unless they are closely supervised at all times. (Keep the spa cover on and locked when not in use. See instructions enclosed with your cover.)

DANGER -- RISK OF INJURY: The suction fittings in this spa are sized to match the specific water flow created by the pump. Should the need arise to replace the suction fittings, or the pump, be sure the flow rates are compatible.

DANGER -- RISK OF INJURY: Never operate the spa if the suction fitting or filter baskets are broken or missing.

DANGER -- RISK OF INJURY: Never replace a suction fitting with one that is rated less than the flow rate marked on the original suction fitting.

DANGER -- RISK OF ELECTRIC SHOCK: Install the spa at least 5 feet (1.5 meters) from all metal surfaces.

As an alternative. a spa may be installed within 5 feet of metal surfaces if each metal surface is permanently bonded by a minimum #8 AWG solid copper conductor to the outside of the spa’s control box.

DANGER - RISK OF ELECTRIC SHOCK: Do not permit any electrical appliances, such as lights, telephones, radios, televisions, and etc., within 5 feet (1.5 meters) of the spa. Never attempt to operate any electrical device from inside the spa.

WARNING -- RISK OF INJURY

•

Before entering a spa, measure the water temperature with an accurate thermometer, since the tolerance of water temperature-regulating devices varies.

•

The spa water should never exceed 104 ˚ F (40 ˚ C). Water temperatures between 100 ˚ F (38 ˚ C) and 104 ˚ F

(40 ˚ C) are considered safe for a healthy adult. Lower water temperatures are recommended for young children and when spa use exceeds 10 minutes.

•

Since excessive water temperatures have a high potential for causing fetal damage during pregnancy during early months of pregnancy, women who are pregnant, or who think they are pregnant, should always check with their physician prior to spa usage.

•

The use of alcohol, drugs or medication before or during spa use may lead to unconsciousness, with the possibility of drowning.


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•

Persons suffering from obesity, a medical history of heart disease, low or high blood pressure, circulatory system problems or diabetes should consult a physician before using the spa.

•

Persons using medications should consult a physician before using the spa since some medications may induce drowsiness while others may affect heart rate, blood pressure and circulation.

Hyperthermia Danger

Prolonged exposure to hot air or water can induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level 3 ˚ F to 6 ˚ F above the normal body temperature of 98.6

˚ F (or 2 ˚ C to 4 ˚ C above 37 ˚ C). While hyperthermia has many health benefits, it is important not to allow your body’s core temperature to rise above 103 ˚ F (39.5

˚ C). Symptoms of excessive hyperthermia include dizziness, lethargy, drowsiness and fainting. The effects of excessive hyperthermia may include:

•

Failure to perceive heat

•

Failure to recognize the need to exit spa or hot tub

•

Unawareness of impending hazard

•

Fetal damage to pregnant women

•

Physical inability to exit the spa

•

Unconsciousness

WARNING! The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia.

Basic Spa Information

The following operating and maintenance instructions are very important and must be followed carefully. With the proper care and maintenance, your Cal Spa will provide you with years of satisfaction and performance.

Do not be afraid to push buttons or turn knobs to learn about your new Cal Spa, as it is built with quality materials and excellent craftsmanship.

Your new Cal Spa has been engineered with a high-powered water pump that pushes water through various therapy jets, which will relax even the tightest muscles. In addition to the water pressure, you can add air into the spa water with air venturi handles located seat-side that increase the intensity of your massage.

The filtering of this spa is very important. This alone will cut down on cleaning time and use of excess chemicals. We have pre-programmed two filter cycles of two hours for every twelve hours. This can be increased to six hours every twelve hours through the topside control panel.

Important! Keep the spa covered when not in use!

•

Covered spas will use less electricity in maintaining your set temperature.

•

Covering your spa will protect your spa’s finish from the sun’s ultraviolet rays.

•

You are required to keep the spa covered to maintain warranty coverage.

•

Covering your spa helps prevent children from drowning in the spa.

Your new Cal Spa comes equipped with an electric heater. Following the directions listed below will ensure the most efficient operation:

•

Set the spa’s operating temperature within 5 ˚ F of the desired usage temperature and raise the temperature one or two hours prior to usage.

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NOTE:

This method is only for spa usage under two hours a week.

•

If the spa usage exceeds two hours a week, the set temperature should remain at the desired usage temperature.

•

The air venturi handles should be used sparingly. When open, water temperature drops quite rapidly and can also dissipate chemicals.

Allowing the water temperature to lower more than 10 ˚ F below the desired usage temperature and reheating it prior to usage will cause the heater to operate longer than it normally would maintaining the desired temperature. Doing this will increase your operating cost and makes your heater work more than necessary.

The filter needs to be cleaned on a regular basis. This is very simple and only takes a few minutes. The result is increased water clarity and equipment longevity.

Water level is very important to the operation of your spa. If the water level is too low or too high, your spa will not operate properly. The water level should be to the middle of the skimmer area when the spa is not being used.

We recommend that your spa water be changed every 4 to 6 months. You may find the need to change your spa water more frequently with heavy use. When empty, your spa should be cleaned with a non-abrasive cleaner, such as Cal Spas™ All Surface Cleaner, and then rinsed thoroughly.

See the section “Cleaning and Maintaining Your Spa” for instructions on draining your spa.

When filling your spa, always fill through the skimmer filter canister. Use only regular tap water.

WARNING: DO NOT USE SOFT WATER.


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Quick Reference Information

5000 Equipment Filtration Settings and Recommendations

F2

= Two hours of filtration every 12 hours. This setting is for occasional spa usage only.

F4

= Four hours of filtration every 12 hours. This setting is for light spa usage. (Up to four hours of usage a week)

F6

= Six hours of filtration every 12 hours. This setting is for normal spa usage. (Up to six hours of usage a week)

F8

= Eight hours of filtration every 12 hours. This setting is for heavy spa usage. (Up to eight hours of usage a week)

FC

= 24 hour filtration. This setting is for spa usage that exceeds twelve hours a week.

NOTE:

F8 and FC filtration settings are only to be used with spas equipped with the Spa Cal™ filtration pump.

These settings can cause conventional two speed pump systems to raise the water temperature well above the set temperature.

Setting the Filtration Cycles

2300 Equipment:

Press either UP or DOWN followed by either the JETS 1 or JETS 2. Each additional press of the UP or DOWN button will increase or decrease the filtration time.

5000 Equipment:

Press the TEMP button followed by the JETS button. Each additional press of the TEMP button will increase the filtration time.

9800 Equipment:

Press TIME followed by MODE /PROG and use the UP and DOWN buttons to set time of day and filter cycles.

General Chemical Maintenance Information (500-Gallon Spa)

Start-up:

1.

Add 3 oz. of “Iron Out” or 16 oz. of “Metal Protector”.

2.

Add 2 oz. of sodium bromide.

3.

Add 2 oz. of “Oxidizer Shock”.

4.

Add 3 to 4 Bromine tablets to a mostly closed floater.

NOTE:

Do not place bromine tablets in the skimmer basket.

Weekly

1.

Bromine: Acceptable range without a Cal Zone™ Ozonator is between 3 to 5 a.

Bromine: Acceptable range with a Cal Zone™ Ozonator is between 1 to 3. b.

Chlorine: Acceptable range without a Cal Zone™ Ozonator is between 3 to 5. c.

Chlorine: Acceptable range with a Cal Zone™ Ozonator is between 1 to 3.

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d.

pH acceptable range is between 7.2 to 7.8 ppm. e.

Alkalinity: Acceptable Range is between 80 to 120 ppm.

2.

Add one or two bromine tablets. Usage varies with water temperature and bather loads.

3.

Add 2 oz. of “Oxidizer Shock”. Always follow directions on the container. (Do not use chlorinating shock.)

4.

Add 2 oz. “Stain & Scale Prevention” or 3 oz. of “Iron Out” as directed on the container.

5.

Add “pH Up”, if needed. Always follow directions on the container.

6.

Add “Alkalinity Up”, if needed. Always follow directions on the container.

7.

Add “pH Down”, if needed. Always follow directions on the container.

Bi-Weekly

In addition to the weekly instructions, perform the following:

1.

Clean the filter cartridge.

2.

Visually inspect the equipment area for the following: a.

Equipment area is clean. (Cabinet vents are unobstructed) b.

Ozonator operation. (Ozonator only operates during filtration cycles) c.

Pumps, plumbing, air blowers, unions, gate valves, and ozone (check valves for leakage).

NOTE: Component failure as a result of leaks not promptly reported will void the warranty.

Important Chemical Notice

Before using any chemicals, consult with your physician for possible allergic reactions to the corresponding chemicals. Also, consult with your local Cal Spas™ Dealer for a chemical program that is best suited for your local water condition, climate and usage habits.


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Preparing for Your New Portable Spa


Congratulations! You have purchased a Cal Spa. With a little preparation and care, your spa will give you many years of enjoyment. This section has been designed to provide you with all the information you’ll need to ensure a safe, speedy and trouble-free spa delivery and set-up.

Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children under the age of 5. Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your Cal Spa.

Planning the Best Location For Your Spa

Here are some of the things that you will need to consider when determining where to place your new spa.

Safety First

•

Do not place your spa within 10’ (3m) of overhead power lines.

•

Make sure the spa is positioned so that access to the equipment compartment and all side panels will not be blocked. Be certain that your installation will meet all city and local safety codes and requirements.

Consider How You Will Use Your Spa

How you intend to use your spa will help you determine where you should position it. For example, will you use your spa for recreational or therapeutic purposes? If your spa is mainly used for family recreation, be sure to leave plenty of room around it for activity. If you will use it for relaxation and therapy, you’ll probably want to create a specific mood around it.

Plan for Your Environment

If you live in a region where it snows in the winter or rains frequently, place the spa near a house entry. By doing this, you will have a place to change clothes and not be uncomfortable.

Consider Your Privacy

In a cold-weather climate, bare trees won’t provide much privacy. Think of your spa’s surroundings during all seasons to determine your best privacy options. Consider the view of your neighbors as well when you plan the location of your spa.

Provide A View With Your Spa

Think about the direction you will be facing when sitting in your spa. Do you have a special landscaped area in your yard that you find enjoyable? Perhaps there is an area that catches a soothing breeze during the day or a lovely sunset in the evening. Consider these things when you plan your location.

Keep Your Spa Clean

Prevent dirt and contaminants from being tracked into your spa by placing a foot mat at the spa’s entrance where the bather’s can clean their feet before entering your spa. You may also consider keeping a small waterfilled basin nearby for bathers to rinse their feet before enter your spa.

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In planning your spa’s location, consider a location where the path to and from the house can be kept clean and free of debris.

Allow For Service Access

Many people choose to install a decorative structure around their spa. If you are installing your spa with any type of structure on the outside, such as a gazebo, remember to allow access for service. It is always best to design special installations so that the spa can still be moved, or lifted off the ground.

Preparing a Good Foundation for Your Portable Spa

Your spa needs a solid and level foundation. The area that it sits on must be able to support the weight of the spa and the occupants who use it. If the foundation is inadequate, it may shift or settle after the spa is in place, causing stress that could damage your spa shell or finish.

Damage caused by inadequate or improper foundation support is not covered by the warranty. It is the responsibility of the spa owner to provide a proper foundation for the spa. We strongly recommended that you have a qualified, licensed contractor prepare the foundation for your spa.

Place the spa on an elevated foundation (preferably a 3” concrete slab). If you are installing the spa indoors, pay close attention to the flooring beneath it. Choose flooring that won’t be spoiled or stained.

If you are installing your spa on an elevated wood deck or other structure, consult a structural engineer or a contractor to ensure the structure will support the weight of

150 pounds per square foot

.

Your Cal Spas™ retailer can help you with your foundation and more. Your retailer has a wealth of information and experience about how to get the most out of your spa and can provide you with a full line of accessories that are designed to compliment your spa and increase your enjoyment.


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Electrical Set-up Before Delivery of Your Spa

When installed in the United States, the electrical wiring of this spa must meet the requirements of National

Electric Code, ANSI/NFPA 70-1999 and any applicable state or local codes. The electrical circuit must be installed by an electrical contractor and approved by a local building / electrical inspector.

All 240V spas must be permanently connected (hard wired) to the power supply. 120V spas may use a G.F.C.I. cord, plugged into a dedicated grounded outlet. Supplying power to a spa which is not in accordance with these instructions will void both the independent testing agency listing and the manufacturer’s warranty.

The power supplied to the spa must be on a dedicated circuit with no other appliances or lights sharing the power.

To determine the current, voltage, and wire size required for the spa configuration to be connected, refer to the following:

•

Wire size must comply with NEC and / or local codes.

•

Wire size is determined by length of run from breaker box to spa and maximum current draw.

•

We recommend copper wire with THHN insulation.

•

All wiring must be copper to ensure adequate connections. Do not use aluminum wire.

•

When using wire larger than #6 (10mm2), add a junction box near the spa and reduce to short lengths of #4

(10mm2) wire between the junction box and the spa.

The electrical supply for the spa must include a suitably rated switch or circuit breaker to open all ungrounded supply conductors to comply with NEC Section 422-20. The disconnection point must be readily accessible to the spa’s occupant. Check with local municipalities for additional code requirements.

The electrical circuit for the spa must include a suitable GFCI as required by NEC Section 680-42.

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110 Volt Electrical Installation Guidelines

Always follow applicable local, state and federal codes and guidelines.

•

Use only a dedicated electrical line with a 20-amp breaker.

•

Do not use an extension cord.

•

Always use a weatherproof-covered receptacle.

•

Never have your spa within 10’ of the receptacle.

•

Do not bury the power cord.

•

If your cord becomes damaged, replace it before next usage.

All 110V spas must have a GFCI (Figure 1). This can be either a 15-amp GFCI receptacle or a GFCI cord and

plug kit (CKIT110 - P/N ELE09700086).

Figure 1. 110V / 15 Amp GFCI Plug

Test the GFCI plug prior to every use. To test the GFCI plug version, please follow these easy instructions. (Spa should already be plugged in and operational.)

1.

Press the TEST button on the GFCI. The GFCI will trip and the spa will stop operating.

2.

Press the TEST button on the GFCI. The GFCI will reset and the spa will turn back on.

The spa is now safe to use.

If the GFCI turns off (“trips”) while the spa is in use, press the RESET button. If the GFCI does not reset, unplug the spa and call your local Cal Spas dealer for service. DO NOT USE THE SPA!


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220 Volt Electrical Installation

All 220V spas are required to have a dedicated 50-Amp GFCI breaker and should only be wired by a licensed

electrician. To ensure proper wiring of your GFCI, follow these diagrams (Figure 2 and Figure 3).

•

Always follow applicable local, state, and federal codes and guidelines.

•

Your new 220V Cal Spa requires a dedicated, 50-Amp GFCI Service with four #6 AWG copper wires. This will include a black and a red wire for your incoming power, a white wire used for your neutral, and a green wire for your ground.

You can use #6 AWG wire for a distance of up to 100’. Wire run over 100’ must increase to #4 gauge.

This is the only acceptable electrical wiring procedure.

Spas wired in any other way will void your warranty and may result in serious injury.

Do not install a GFCI breaker in the main electrical panel. The further away a GFCI is installed from the spa, the higher the risk of false tripping or resetting of the GFCI breaker. We only recommend the use of the Square

D GFCI breaker.

Before each use of your spa, you should check the GFCI. During this test, the spa should be operational.

3.

Press the test button on the GFCI. The GFCI will trip and the spa will shut off.

4.

Wait 30 seconds and reset the GFCI breaker by turning the breaker off then back on. Your spa will be operational in about five seconds.

Your spa is now safe to use.

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Figure 2. GFCI Hook-Up


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Figure 3. GFCI Hook-Up

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Filling and Powering Up Your Portable Spa

Never fill your spa with soft water. Soft water makes it impossible to maintain the proper water chemistry and may cause the water to foam, which will ultimately harm the finish of the spa and void your warranty.

1.

Once the spa has been placed on an approved surface and has been correctly wired by a licensed electrician, inspect all plumbing connections in the equipment area of your spa. Ensure that these connections are secure and that they didn’t loosen during shipment.

2.

If equipped, open all gate valves, or slice valves, in the equipment area. Before operating the spa, these valves must be in the up or “open” position.

3.

Remove the filter basket and cartridge from skimmer / filter canister.

4.

Place a garden hose in the skimmer / filter canister and continue filling your spa with regular tap water up to the water level (halfway up the skimmer area).

5.

(For owners of the automatic bromine generator) Make sure the dial on the face of the bromine generator unit is turned to the OFF position.

6.

Open the air relief valve (located next to the two filters, if equipped) after the air bubbles stop coming out of it. Close the valve hand-tight.

7.

If the air lock persists, open the pump unions on the suction side of the pump.

8.

Once the water is at the correct level, turn on the power at the GFCI breaker. (Ensure that the 110V spas are connected to the proper electrical outlet.)

After you turn on the power, the spa will perform a diagnostic check for 30 seconds. When the diagnostic is complete, the spa will automatically operate at filter speed and continue heating until the spa water temperature reaches the default temperature of 100 ˚ F.

9.

Re-install the filter and the filter basket into the skimmer / filter canister.

The spa is now ready for use.

Notes:

Never run the spa with the gate valves closed or without water circulating for long periods of time.

Be careful not to over-tighten the plumbing fittings.

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Operating Your Spa

1500 Electronic Control Operation


Figure 4. 1500 Electronic control panel

Temperature Adjustment

Range 80°F to 104°F

The 1500 electronic control panel (Figure 4) displays the actual water temperature in Fahrenheit.

To set the water temperature:

•

Press the TEMPERATURE button. The temperature setting will flash.

•

While the display is flashing, each time you press the TEMPERATURE button the set temperature will increase one degree.

•

Allow the display to revert back to the actual water temperature.

•

Press the TEMPERATURE button again.

•

While the display is flashing, each time you press the TEMPERATURE button the the set temperature will decrease by one degree.

Standard Heating Mode

Your new spa is equipped with a heating feature that gives you complete control of the heating system. When the spa is powered up, the heating system will automatically activate. Whenever the water temperature drops more than one degree below the set temperature, the heating system will automatically activate and heat the spa water to the set temperature.

Jet / Light Controls (One Pump Systems)

Press the JETS button:

•

Once to activate the spa light

•

Once to activate the pump at low speed

•

Twice to activate the spa light and run the pump at high speed


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•

Three times to run the pump at high speed with the spa light off

•

Four times to turn the pump off

Jet / Light Controls (Two Pump Systems)


•

Once to run pump 1 at low speed

•

Twice to run pump 1 at high speed

•

Three times to run pumps 1 and 2 at high speed

•

Four times to activate the spa light while pump 1 and 2 are on high speed

•

Five times to run pump 1 at low speed and turn off pump 2. The spa light remains on.

•

Six times to turn off the the spa light

Setting Filtration Cycles

Your spa will automatically filter itself twice a day. To set the filtration time, turn off the power to the spa at the

GFCI Breaker and turn it back on at the time of day you would like the filtration cycles to start.

Example: If you power-up your spa at 12 Noon, your filtration cycles will start at 12 noon and 12 Midnight.

The first cycle will start after the spa is powered up. The second filtration cycle will begin twelve hours later.

The filter cycle duration is preset for two hours. If spa usage is heavy, your Cal Spas™ authorized service technician can reconfigure your system to run two five hour filter cycles.

120V/240V Conversion

The 1500 series spa is a convertible system. The conversion from 120 Volts to 240 Volts must be performed by a licensed/bonded electrician. See 120 to 240 Volt conversion instructions, located on the inside cover of the control box.

Note: Only spas equipped with 1.5 BHP pumps may be converted to 120 Volts. Spas with 2.0 BHP pumps or larger can only be operated on 240 volt services.

120 Volt Heater Operation

When connected as a 120-Volt spa, the heater will only operate when the spa motor is on low speed or filtration speed. Once the high-speed motor is engaged, the heater will automatically disengage.

Automatic Time Outs

These features will automatically turn themselves off after periods of continuous use:

•

Low-speed

•

High-speed

•

Spa 4

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Figure 5. 2300 Electronic Control Panel

Initial Start up

When first powered up, the system will perform a self-diagnostic check, then it will automatically heat to and maintain 100 ˚ F until you change the set temperature as described in the “Temperature Adjustment” section below.

Temperature Adjustment (Range 80°F to 104°F)

The 2300 electronic control panel (Figure 5) displays the actual water temperature in Fahrenheit.

To display the temperature that the spa is set to:

•

Press either the UP or DOWN button. The temperature setting will flash.

•

While the display is flashing, each time you press either the UP or DOWN button, the set temperature will change up or down one degree.

Standard and Economy Modes

Your new spa is equipped with a heating feature that gives you complete control of the heating system. When the spa is powered up, it will automatically start in standard heating mode. This is displayed by STANDARD on the left side of the control panel. In this mode, the heating system will automatically activate whenever the water temperature drops more than one degree below the set temperature. In the economy heating mode, the

heating system will only activate during filtration times. (Filtration times are set by using the “Setting Filtration

Cycles” instructions on page 17.)


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NOTE: There is no control panel message displayed while in the standard heating mode, only the actual water temperature is displayed.

To switch from the standard to the economy heating mode:

•

Press either the UP or DOWN button followed by the LIGHT button.

•

Press the same sequence to switch back to the standard heating mode.

Once in the economy heating mode, ECONOMY will display on the left side of the control panel.

Jets 1

Pump 1 Option or Spa Cal™ Filtration Option:

Press the JETS 1 button:

•

Once to activate low speed or the Spa Cal™ filter pump

•

Twice to activate high speed

•

Three times to return to low speed

Jets 2

One Speed Pumps:


•

Once to activate the high-speed pump

•

Twice to turn off the high-speed pump

Two Speed Pump Option:


•

Once to activate low speed

•

Twice to activate high-speed

•

Three times to turn off high-speed

Light

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Press the LIGHT button to turn on the light. Press it once again to turn the light off. All optional lighting such as the control panel light and cabinet perimeter lighting is controlled by the LIGHT button and will turn on and off with the spa light.

Turbo

Press the OPTION button to turn on the turbo system. Press it once again to turn off the turbo system.

Setting the Temperature Lock

This feature allows you to lock a temperature into the system. When engaged, the set temperature will blink on and off when either the UP or DOWN button is pressed. However, you will not be able to change it until you unlock the set temperature:

•

Press either the UP or DOWN button.

•

Press the OPTION button to unlock the set temperature.

•

Select a temperature with the UP and DOWN buttons.

•

Press the OPTION button to set and lock the temperature.

Automatic Time outs

These features will automatically turn themselves off during periods of continuous use:

•

Low speed pump After 30 minutes

•

High

• minutes

•

Optional

•

Spa


Your spa will automatically filter itself twice a day. To set filtration time, turn off the power to the spa at the time of day you would like to start filtration. The first cycle will start after the spa is powered up. The second filter cycle will begin twelve hours later. Filter cycle duration is preset for 2 hours (F2).

To change duration of filtration time, press either the UP or DOWN button, then press either the JETS 1 or

JETS 2 pad. Press the OPTION button again to choose from 2 ,4, 6, 8, or 12 hours twice a day. After selecting the desired filtering duration, press the JETS button to exit the filter program. The circulating pump and ozone generator (optional) will run during filter cycles. (Note: The filter cycles settings of F8 and FC are only intended for use with the optional Spa Cal™ Filtration System.)


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5000 and 5300 Electronic Control Operation

Figure 6. 5000 / 5300 Electronic Control

Initial Start up

When first powered up, the 5000 / 5300 system (Figure 6) performs a self-diagnostic check, then automatically

heats to and maintains 100°F until you change the set temperature as described in the “Temperature

Adjustment” section below.


Range 80°F to 104°F

The electronic control panel displays the actual water temperature in Fahrenheit.

To display the temperature that the spa is set to:

•

Press the TEMP button. The set temperature setting will flash.

•

While the display is flashing, each time you press the TEMP button, the set temperature will increase or decrease by one degree.

Letting the display revert back to the actual water temperature, then pressing the TEMP button again will allow you to change the direction of temperature adjustment.

Standard and Economy Modes

Your new spa is equipped with a heating feature that gives you complete control of the heating system. When the spa is powered up, it will automatically start in the standard heating mode. In this mode, the heating system will automatically activate whenever the water temperature drops more than one degree below the set temperature. In the economy heating mode, the heating system will only activate during filtration times. (See

“Setting Filtration Cycles on page 20.”)

To switch from the standard heating mode to the economy heating mode, simply press the TEMP button followed by the LIGHT button. Press the same sequence to switch back to the standard heating mode. Once in the economy heating mode, Ec will display in the center of the control panel and flash alternately with the water temperature.

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NOTE: There is no control panel message displayed while in the standard heating mode; only the actual water temperature is displayed.

Some spa models are equipped with the exclusive XL Heat Exchanger™, the most efficient spa heater available anywhere. This highly innovative device heats water faster and more efficiently with no chemical build-up. For your protection, it includes a High Limit Overheat Protection safety device that prevents spa equipment from overheating. The XL Heat Exchanger™ works automatically and requires no maintenance.

Jets


One pump equipment:

•

Once to activate the low speed pump

•

Twice to activate the high speed pump

•

Three times to turn off the high-speed

One pump equipment with circulation pump:

•

Once to activate the circulation pump

•

Twice to activate the circulation pump and the high-speed pump

•

Three times to turn off both the circulation pump and the high-speed pump

Two pump equipment without circulation pump:

•

Once to activate the low-speed pump

•

Twice to activate the high speed on pump 1

•

Three times to activate the high speed on pump 1 and high speed on pump 2

•

Four times to turn off the high speed on pump 1. The high-speed on pump 2 will remain on.

•

Five times to turn the high speed off on pump 2.

Two pump equipment with circulation pump:

•

Once to activate the circulation pump

•

Twice to activate the circulation pump and the high-speed pump 1

•

Three times to activate the circulation pump, high-speed pump 1 and high-speed pump 2

•

Four times to turn off the circulation pump and high speed pump 1. High-speed pump 2 will remain on.

•

Five times to turn off the high-speed on pump 2

Three pump equipment (5300 system)

•

Once to activate the low-speed pump

•

Twice to activate the high speed on pump 1

•

Three times to activate high speed on pumps 1, 2, and 3


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•

Four times to activate high speed on pumps 2 and 3

•

Five times to turn off pumps 2 and 3

Light

Press the LIGHT button to turn on the spa light and again to turn the light off.

Turbo

Press the OPTION button to turn on the turbo system. Press it once again to turn off the turbo system.


This feature allows you to lock a temperature into the system. When engaged the set temperature will blink on and off when the TEMP button is pressed. However, you will not be able to change it until you unlock the set temperature:

•

Press the TEMP button.

•

Press the OPTION button to unlock the set temperature.

•

Select a temperature with the TEMP button.

•

Press the OPTION button to set and lock the temperature.

Automatic Time Outs

These features will automatically turn themselves off during periods of continuous use:

•

Low speed pump After 30 minutes

•

Optional circulation pump

•

High-speed

•

Optional turbo system

•

Spa

After 4 hours

After 15 minutes


Your spa will automatically filter itself twice a day. To set the filtration time, turn off the power to the spa at the GFCI breaker. Turn the GFCI breaker back on at the time of day you would like to start the filtration cycle.

The first cycle will start after the spa is powered up. The second filtration cycle will begin twelve hours later.

The filtration cycle duration is preset to 2 hours (F2). To change the duration of the filtration time, press the

Temp pad, then press the Jets pad. Press the Temp button again to choose from 2,4,6,8, and 12 hours twice a day (FC = Filtration Continuous).

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After selecting the desired filtration cycle duration, press the Jets pad to exit the filtration program. The circulating pump and ozone generator (optional) will run during filtration cycles.

NOTE: The filtration cycle settings of F8 and FC are only intended for use with the optional Spa Cal™

Filtration System.

Safety Suction System

Your new Cal Spa is equipped with a state-of-the-art Safety Suction System. This will automatically shutdown the spa in the event of a filtration or suction restriction, and display SF on the topside control panel. If this happens, check all suction fittings and filter cartridge(s) for obstructions. Then, reset the system by pressing any control panel button.

Diagnostic Messages

Message Meaning

OH Overheat protection (spa is shutdown) DO NOT ENTER THE WATER! If the spa has reached 112 ˚ F (45 ˚ C), remove the spa cover to cool the water. Overheating may occur if the filter cycle is set too long. At 110 ˚ F (43 ˚ C), the spa should reset itself. If the highlimit sensor detects 118 ˚ F (48 ˚ C) at the heater, the spa will shut down. When the heater cools down to 110 ˚ F (43 ˚ C), press any button to reset the spa. If the spa will not reset, then shut the power off to the spa and call your dealer of service organization.

FL Flow Detection Switch. Pressure switch is not working correctly. Call your dealer or service organization.

Sn

Sf

LED

Sensor (Spa is shut down). The high limit or water temperature sensor is not working correctly. Call your dealer or service organization.

Vacuum Switch (Spa is shut down). The display will show “SF” as soon as the vacuum switch closes. All functions will turn off and the system will be disabled until a panel button is pressed.

Heater LED will come on when the heater is on (and goes off when heater is off).

Ozone LED will come on when in filtration cycles.

Safety switch is a status LED noting power and system monitoring.


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When first powered up, the 7000 electronic system (Figure 7) will perform a self-diagnostic check and then it

will automatically heat to and maintain a temperature of 100°F (37.5°C) until you change the set temperature as

listed in the “Temperature Adjustment” section below.


These instructions will describe features and options that your particular spa may not be equipped with.

Initial Start-up

When your spa is first powered up, it displays some configuration codes and then goes into priming mode (

Pr will appear on the display panel). This mode lasts up to four minutes and then the spa begins to heat to its pre programmed temperature of 100°F. You can exit the priming mode early by pressing UP or DOWN buttons.


80°F - 104.°F / 26.0°C - 40.0°C

The start-up temperature is set at 100°F / 37.5°C. The last measured temperature is constantly displayed on the control panel. Note that the last measured spa temperature is displayed. The displayed temperature will be updated when the pump has been running for at least two minutes.

Press the UP or DOWN buttons once to display the set temperature. Each time either button is pressed again, the set temperature will increase or decrease depending on which button is pressed. After three seconds, the control panel will automatically display the last measured spa temperature.

Note:


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Time

When time hasn’t been programmed, the TIME icon flashes. To set the time, press the TIME button and then the MODE/PROG button. Use the UP and DOWN buttons to adjust time. See the next page for more detailed instructions.

Standard, Economy, Sleep, and Standby Modes

Mode/Prog:

This button is used to switch between standard, economy, and sleep modes.

1.

Press MODE/PROG to enter mode programming.

2.

Press the DOWN button to cycle through to the desired mode.

3.

Press MODE/PROG to confirm selection.

Standard Mode:

This is programmed to maintain the desired temperature. Note that the last measured spa temperature displayed is current only when the pump has been running for at least two minutes. The “STAND” icon will display until the mode is changed.

Economy Mode:

Economy mode heats the spa to the set temperature only during filter cycles. The “ECON” icon will display until the mode is changed. Pressing the JETS 1 button while in economy mode puts the spa in standard-in-economy mode, which operates the same as standard mode but reverts back to economy mode automatically after one hour. During this time, pressing the MODE/PROG button will revert to economy mode immediately.

Sleep Mode:

Sleep mode heats the spa to within 20°F of the set temperature only during filter cycles. The

“SLEEP” icon will display until the mode is changed.

Standby Mode:

Pressing “Warm” or “Cool” then “Jets 2” will turn off all spa functions temporarily. This is helpful when changing a filter. Pressing any button resets the spa.

Jets 1

Press the JETS 1 button once to turn pump 1 on or off and to shift between low and high speeds if equipped. If left running, the low speed turns off after two hours and the high speed turns off after 15 minutes. On noncirculation systems, the low speed of pump 1 runs when the blower or any other pump is on. It may also activate for at least two minutes every 30 minutes to detect the spa temperature and then to heat to the set temperature if needed, depending upon the mode. When the low speed turns on automatically, it cannot be deactivated from the panel; however, the high speed may be started.

Jets 2

This is optional with the 7000 controller. Press the JETS 2 button once to turn pump 2 on or off and to shift between low and high speeds if it is a two-speed pump. If left running, the pump will turn off after 15 minutes.

Option

This button controls the optional blower. Press the OPTION button to turn the blower on and off. If left on, the equipment will automatically turn off after 15 minutes.

Light

Press the LIGHT button to turn the spa light on and off and to shift between dim and bright settings if your light is dimmable. On dim, the control panel will show the center circle plus one quarter of the light beams. Half of the light beams will show on medium brightness, and all of the light beams will show on bright.


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Invert

Press the INVERT button to change the numbers in the display to read upside down. Another press returns the display to the right-side-up position. This enables you to read the display while you are in the spa.

Locking the Panel

To lock the panel:

•

Press TIME, JETS 1, and the UP button within three seconds. When locked, the panel will display “LOCK”.

All buttons are frozen except the TIME button.

To unlock the panel:

•

Press TIME, JETS 1, then the DOWN button within three seconds.


To activate the temperature lock:

•

Press the UP or DOWN button, TIME, JETS 1, then the UP button within three seconds. The panel will display “TEMP LOCK” when the set temperature is locked.

To unlock the set temperature:

•

Press the UP or DOWN button, TIME, JETS 1, then the DOWN button..

Circulation Pump

This is an optional feature. The circulation pump will come on when the system is checking temperature, during filter cycles, during freeze conditions, or when another pump is on.

Preset Filter Cycles

There are two filter cycles per day. The start and end times of each cycle are programmable. To program, set the time as instructed above, then press MODE/PROG to advance to the next setting (or to exit after the last setting). The default filter cycles are as follows:

•

The first filter cycle is automatically activated at 8:00 AM and operates the pump until 10:00 AM. The

“FILTER 1” indicator icon will light when filter 1 is running.

•

The second filter cycle is automatically activated at 8:00 PM and operates the pump until 10:00 PM. The


The pump and the ozone generator will run during filtration. At the start of each filter cycle, the blower will run on highest speed for 30 seconds to clean out the air channels. The lowest speed of pump 2 and pump 3 will run for five minutes.

Time of day is not preserved on 7000 systems. However, filter cycles are. In the event of power loss or shut down, the time of day will need to be reset for filter cycles to run according to your desired programming.

Clean-up Cycle

When the pump or blower is turned on by a button press, a clean-up cycle begins 30 minutes after the pump or blower is turned off or times out. The pump and the ozone generator will run for one hour.

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Ozone

This is an optional feature. On most systems, the ozone generator (if installed) runs during filter cycles (except when pump 1 is operating at high speed on a non-circ system) and during clean-up cycles. On some systems, the ozone generator operates whenever the pump runs. If your system is configured with the optional ozone disable feature, the ozone generator will turn off for one hour any time a function button (JETS 1, JETS 2,

OPTION etc.) is pressed.

Freeze Protection

If the temperature sensors detect a drop to 44°F within the heater, the pump automatically activates to provide freeze protection. The equipment stays on until four minutes after the sensors detect that the spa temperature has risen to 45°F or higher. In colder climates, an optional additional freeze sensor may be added to protect against freeze conditions that may not be sensed by the standard sensors. Auxiliary freeze sensor protection acts similarly except with the temperature thresholds determined by the switch and without a four minute delay in turnoff.

Periodic Reminder Messages

Press the “Mode” button to reset a displayed reminder.

Message Frequency

rPH rSA

Every 7 days

Every 7 days

Test and adjust chemical levels per manufacturer’s instructions.

Test and adjust chemical levels per manufacturer’s instructions. rCL Every 30 days Remove, clean, and reinstall filter per manufacturer’s instructions. rtg

Every 30 days Test and reset GFCI per manufacturer’s instructions.

Drain and refill spa per manufacturer’s instructions. rdr rCO

Every 90 days

Every 180 days

Drain and refill spa per manufacturer’s instructions.

Clean and condition spa cover rCH Every 365 days Install New Bio-Clean™ Filter

WARNING! SHOCK HAZARD!

There are no user serviceable parts. DO NOT attempt service of this control system. Contact your dealer or service center for service.


Message Meaning

No message on display. Power has been cut off to the spa.

The control panel will be disabled until power returns. Spa settings and time of day will be preserved for 30 days with a battery back-up; settings only are preserved until the next power-up on 9800 systems.


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Message Meaning

OHH

OHS

ICE

Sna

Snb

Sns

HFL

LF dr dry

Pr

--For C

“Overheat” - The spa has shut down.

One of the sensors has detected 118°F at the heater.


One of the sensors has detected that the spa water is 110°F.

DO NOT ENTER THE WATER. Remove the spa cover and allow water to cool. Once the heater has cooled, reset by pushing any button. If spa does not reset, shut off the power to the spa and call your dealer or service organization.

DO NOT ENTER THE WATER. Remove the spa cover and allow water to cool. At 107°F, the spa should automatically reset. If spa does not reset, shut off the power to the spa and call your dealer or service organization.

“Ice” - Potential freeze condition detected.

Spa is shut down. The sensor that is plugged into the Sensor “B” jack is not working.

Spa is shut down. The sensor that is plugged into the Sensor “A” jack is not working.

No action required. The pumps and the blower will automatically activate regardless of spa status.

If the problem persists, contact your dealer or service organization. (May appear temporarily in an overheat situation and disappear when the heater cools.)


If the problem persists, contact your dealer or service organization.

Sensors are out of balance. If this is alternating with the temperature, it may just be a temporary condition. If the display shows only this message

(periodically blinking), the spa is shut down.

A substantial difference between the temperature sensors was detected.

This could indicate a flow problem.

Persistent low flow problems.

(Displays on the fifth occurrence of the “HFL” message within 24 hours.)

Heater is shut down, but other spa functions continue to run normally.

If the water level is okay, make sure the pumps have been primed. If problem persists, contact your dealer or service organization.

Follow action required for “HFL” message. Heating capacity of the spa will not reset automatically; you may press any button to reset.

Inadequate water detected in heater. Check water level in spa. Refill if necessary. If the water level is okay, make sure the pumps have been primed. Press any button to reset.

Inadequate water detected in heater.

(Displays on third occurrence of “dr” message.) Spa is shut down.

When your spa is first actuated, it will go into Priming mode.

Temperature unknown

Follow action required for “dr” message. Spa will not automatically reset; you may press any button to reset.

The Priming mode will last for up to four minutes and then the spa will begin to heat and maintain the water temperature in the Standard mode.

After the pump has been running for two minutes, the temperature will be displayed.

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Message Meaning

- - - - - -

Temperature not current in Economy or Sleep mode.

BUF

Stby

SF

Internal problem detected.

Standby Mode has been activated by pressing a button combination on the user panel.

Safety Suction.


In Economy or Sleep mode, the pump may be off for hours outside a filter. If you wish to see the current spa temperature, either switch to Standard mode or turn Jets1 on for at least two minutes.

Repair required. Contact your dealer or service organization.

Press any button to leave Standby Mode and return to normal operation.

Spa is shut down. The display will show “SF” when a vacuum switch closes. All functions will turn off and the system will be disabled until a panel button is pressed.


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When first powered up, the 9800 electronic system (Figure 8) will perform a self-diagnostic check and then it

will automatically heat to and maintain a temperature of 100°F (37.5°C) until you change the set temperature as

listed in the “Temperature Adjustment” section below.


These instructions will describe features and options that your particular spa may not be equipped with.

Initial Start-up

When your spa is first powered up, it displays some configuration codes and then goes into priming mode (Pr will appear on the display panel). This mode lasts up to four minutes and then the spa begins to heat to its pre programmed temperature of 100°F. You can exit the priming mode early by pressing UP or DOWN buttons.


80°F - 104.°F / 26.0°C - 40.0°C

The start-up temperature is set at 100°F / 37.5°C. The last measured temperature is constantly displayed on the control panel. Note that the last measured spa temperature is displayed. The displayed temperature will be updated when the pump has been running for at least two minutes.

Press the UP or DOWN buttons once to display the set temperature. Each time either button is pressed again, the set temperature will increase or decrease depending on which button is pressed. After three seconds, the control panel will automatically display the last measured spa temperature.

Note:


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Time

When time hasn’t been programmed, the TIME icon flashes. To set the time, press the TIME button and then the MODE/PROG button. Use the UP and DOWN buttons to adjust time. See the next page for more detailed instructions.

Standard, Economy, Sleep, and Standby Modes

Mode/Prog:

This button is used to switch between standard, economy, and sleep modes.

1.

Press MODE/PROG to enter mode programming.

2.

Press the DOWN button to cycle through to the desired mode.

3.

Press MODE/PROG to confirm selection.

Standard Mode:

This is programmed to maintain the desired temperature. Note that the last measured spa temperature displayed is current only when the pump has been running for at least two minutes. The “STAND” icon will display until the mode is changed.

Economy Mode:

Economy mode heats the spa to the set temperature only during filter cycles. The “ECON” icon will display until the mode is changed. Pressing the JETS 1 button while in economy mode puts the spa in standard-in-economy mode, which operates the same as standard mode but reverts back to economy mode automatically after one hour. During this time, pressing the MODE/PROG button will revert to economy mode immediately.

Sleep Mode:

Sleep mode heats the spa to within 20°F of the set temperature only during filter cycles. The

“SLEEP” icon will display until the mode is changed.

Standby Mode:

Pressing “Warm” or “Cool” then “Jets 2” will turn off all spa functions temporarily. This is helpful when changing a filter. Pressing any button resets the spa.

Jets 1 and Jets 2

Press the JETS 1 button once to turn pump 1 on or off and to shift between low and high speeds if equipped. If left running, the low speed turns off after two hours and the high speed turns off after 15 minutes. On noncirculation systems, the low speed of pump 1 runs when the blower or any other pump is on. It may also activate for at least two minutes every 30 minutes to detect the spa temperature and then to heat to the set temperature if needed, depending upon the mode. When the low speed turns on automatically, it cannot be deactivated from the panel; however, the high speed may be started.

Option

This is an optional feature. Press the OPTION button to turn the optional equipment on and off. If left on, the equipment will automatically turn off after 15 minutes.

Light

Press the LIGHT button to turn the spa light on and off and to shift between dim and bright settings if your light is dimmable. On dim, the control panel will show the center circle plus one quarter of the light beams. Half of the light beams will show on medium brightness, and all of the light beams will show on bright.

Invert

Press the INVERT button to change the numbers in the display to read upside down. Another press returns the display to the right-side-up position. This enables you to read the display while you are in the spa.


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Locking the Panel

To lock the panel:

•

Press TIME, JETS 1, and the UP button within three seconds. When locked, the panel will display “LOCK”.

All buttons are frozen except the TIME button.

To unlock the panel:

•

Press TIME, JETS ,1 then the DOWN button within three seconds.


To activate the temperature lock:

•

Press the UP or DOWN button, TIME, JETS 1, then the UP button within three seconds. The panel will display “TEMP LOCK” when the set temperature is locked.

To unlock the set temperature:

•

Press the UP or DOWN button, TIME, JETS 1, then the DOWN button..

Circulation Pump

This is an optional feature. The circulation pump will come on when the system is checking temperature, during filter cycles, during freeze conditions, or when another pump is on.

Preset Filter Cycles

There are two filter cycles per day. The start and end times of each cycle are programmable. To program, set the time as instructed above, then press MODE/PROG to advance to the next setting (or to exit after the last setting). The default filter cycles are as follows:

•

The first filter cycle is automatically activated at 8:00 AM and operates the pump until 10:00 AM. The


•

The second filter cycle is automatically activated at 8:00 PM and operates the pump until 10:00 PM. The


The pump and the ozone generator will run during filtration. At the start of each filter cycle, the blower will run on highest speed for 30 seconds to clean out the air channels. The lowest speed of pump 2 and pump 3 will run for five minutes. In the event of power loss or shut down, the time of day will need to be reset for filter cycles to run according to your desired programming.

Clean-up Cycle

When the pump or blower is turned on by a button press, a clean-up cycle begins 30 minutes after the pump or blower is turned off or times out. The pump and the ozone generator will run for one hour.

Ozone

This is an optional feature. On most systems, the ozone generator (if installed) runs during filter cycles (except when pump 1 is operating at high speed on a non-circ system) and during clean-up cycles. On some systems, the ozone generator operates whenever the pump runs. If your system is configured with the optional ozone disable feature, the ozone generator will turn off for one hour any time a function button (JETS 1, JETS 2,

OPTION etc.) is pressed.

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Freeze Protection

If the temperature sensors detect a drop to 44°F within the heater, the pump automatically activates to provide freeze protection. The equipment stays on until four minutes after the sensors detect that the spa temperature has risen to 45°F or higher. In colder climates, an optional additional freeze sensor may be added to protect against freeze conditions that may not be sensed by the standard sensors. Auxiliary freeze sensor protection acts similarly except with the temperature thresholds determined by the switch and without a four minute delay in turnoff.

Periodic Reminder Messages

Press the “Mode” button to reset a displayed reminder)

Message Frequency

rPH

Every 7 days rSA rCL rtg

Every 7 days

Every 30 days

Every 30 days



Remove, clean, and reinstall filter per manufacturer’s instructions.

Test and reset GFCI per manufacturer’s instructions.



Clean and condition spa cover

Install New Bio-Clean™ Filter rdr rCO rCH

Every 90 days

Every 180 days

Every 365 days


There are no user serviceable parts. DO NOT attempt service of this control system. Contact your dealer or service center for service.


Message Meaning

No message on display. Power has been cut off to the spa.

OHH

OHS


One of the sensors has detected

118°F at the heater.


One of the sensors has detected that the spa water is 110°F.

The control panel will be disabled until power returns. Spa settings and time of day will be preserved for 30 days with a battery back-up; settings only are preserved until the next power-up on 9800 systems.

DO NOT ENTER THE WATER. Remove the spa cover and allow water to cool. Once the heater has cooled, reset by pushing any button. If spa does not reset, shut off the power to the spa and call your dealer or service organization.

DO NOT ENTER THE WATER. Remove the spa cover and allow water to cool. At 107°F, the spa should automatically reset. If spa does not reset, shut off the power to the spa and call your dealer or service organization.


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Message Meaning

ICE

“Ice” - Potential freeze condition detected.

Sna

Spa is shut down. The sensor that is plugged into the Sensor “B” jack is not working.

Snb

Sns

Spa is shut down. The sensor that is plugged into the Sensor “A” jack is not working.

Sensors are out of balance. If this is alternating with the temperature, it may just be a temporary condition. If the display shows only this message

HFL

LF dr

No action required. The pumps and the blower will automatically activate regardless of spa status.



If the problem persists, contact your dealer or service organization.

(periodically blinking), the spa is shut down.

A substantial difference between the temperature sensors was detected.

This could indicate a flow problem.

Persistent low flow problems.

(Displays on the fifth occurrence of the “HFL” message within 24 hours.)

If the water level is okay, make sure the pumps have been primed. If problem persists, contact your dealer or service organization.

Follow action required for “HFL” message. Heating capacity of the spa will not reset automatically; you may press any button to reset.

Heater is shut down, but other spa functions continue to run normally.

Inadequate water detected in heater. Check water level in spa. Refill if necessary. If the water level is okay, make sure the pumps have been primed. Press any button to reset. dry

Inadequate water detected in heater.

(Displays on third occurrence of “dr” message.) Spa is shut down.

Follow action required for “dr” message. Spa will not automatically reset; you may press any button to reset.

Pr

When your spa is first actuated, it will go into Priming mode.

The Priming mode will last for up to four minutes and then the spa will begin to heat and maintain the water temperature in the Standard mode.

--For C

Temperature unknown After the pump has been running for two minutes, the temperature will be displayed.

- - - - - -

Temperature not current in Economy or Sleep mode.

BUF

Stby

SF

Internal problem detected.

Standby Mode has been activated by pressing a button combination on the user panel.

Safety Suction.

In Economy or Sleep mode, the pump may be off for hours outside a filter. If you wish to see the current spa temperature, either switch to Standard mode or turn Jets1 on for at least two minutes.

Repair required. Contact your dealer or service organization.

Press any button to leave Standby Mode and return to normal operation.

Spa is shut down. The display will show “SF” when a vacuum switch closes. All functions will turn off and the system will be disabled until a panel button is pressed.

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Auxiliary Control Operation


The auxiliary control option is available with the 9800 control only. It is a small panel with four buttons that

control certain spa functions, such as primary or additional jets, TV, or lights (Figure 9). It conveniently puts the

control of several spa functions at your fingertips without having to get up.

Auxiliary Panel Configuration

Auxiliary panel in Infinity Series

Spa models with automatic TV

Functions

JETS 1, JETS 2, LIGHT, OPTION

JETS 3, JETS 4, JETS 5, OPTION

JETS 1, JETS 2, TV, OPTION

Spa models with 3-pump system JETS 1, JETS 2, JETS 3, OPTION

For operation, see the previous section, “9800 Electric Control Operation”.

Figure 9. Auxiliary control panel

Adjustable Jets

Almost all of the jets in your spa are adjustable. Rotating the face of an adjustable jet to the left (counterclockwise) will decrease the amount of water flow through the jet. Rotating the face of an adjustable jet to the

right (clockwise) will increase the amount of water flow through the jet. (See example shown in Figure 10

below.)


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Figure 10. Rotating an adjustable jet

Page 33


NOTE:

Neck jets will be reversed when adjusting pressure.

Diverter Knobs

Diverter knobs are the larger knobs located around the top of your spa (Figure 11). They allow you to divert

water through jets from one side of the spa to the other, or in most cases from floor jets to wall jets. This is accomplished by simply rotating the diverter knob to the left (counterclockwise), decreasing the amount of water flow through a section of jets. To increase the amount of water flow through the other section of jets, simply rotate the handle to the right (clockwise).

Figure 11. Diverter knob

Cal Spas™ Flow Diverter

The Cal Spas™ Flow Diverter system (Figure 12) uses one or more motorized valve(s) to vary the jet action

between certain zones in the spa. These valve(s) are preset to stop at seven different positions. Those positions are represented by the LED lights on the Flow Diverter control panel.

As the valve(s) move, the LEDs will alternate between the current position and the desired position until the desired position is reached.

Upon power-up, all the LEDs will illuminate one at a time as the valve(s) move for approximately 17 seconds.

Immediately following this start-up process, the valve(s) will move to the center position, at which time the center LED will light.

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Figure 12. Cal Spas™ Flow Diverter


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Button Functions


Every press will move the valve(s) one stop. The LED that is lit will move up (clockwise) to the next available position.

Every press will move the valve(s) one stop. The LED that is lit will move down (counterclockwise) to the next available position.

This button moves the valve(s) to the most extreme positions. The first press will move the valve(s) and cause the LED to travel to the top (most clockwise) position. The next press will move the valve(s) in the other direction and the LED will move to the bottom (most counter-clockwise) position.

Pressing this button will center the valve(s) and the center LED will be lit.

Air Venturis

Air venturis are the smaller knobs located around the top of your spa. They can also be distinguished from

diverter knobs by the arrows and the words “OFF”, “ON” and “AIR” marked on them (Figure 13). Each one

will let you add a mixture of air with the jet pressure. This is accomplished by simply rotating the air venturi knob to the left (counter-clockwise) to increase the amount of airflow through the jets. To decrease the amount of airflow through the jets, simply rotate the handle to the right (clockwise).

Figure 13. Air Venturis

Adjustable Therapy System™

Spas equipped with the Adjustable Therapy System™ (ATS) allow you complete control of the therapy seat and/or lounger. This unique system offers convenient operation with its seat side controls, seven different

massage modes, and a soothing demo mode -- all at the touch of a button (Figure 14).


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Figure 14. Adjustable Therapy System™ seatside control

Pump On/Off

This button allows the user to turn on and off the ATS™ seat pump. Press this button once to turn the pump on.

Once on, the green LED light on the control panel will illuminate, indicating that the system is operational. To turn off the pump, simply press the PUMP ON/OFF button a second time. Note: The pump must be on prior to operating any other features of this system.

Pulse Mode

This button allows the user to turn the ATS™ massage control on and off. Press the pulse button once to turn on the massage control. Once pressed, the orange LED in position number 1will come on, indicating the number one pulse mode. Each press of either the up or down button will move the orange LED up or down to the next pulse mode.

Note: Allow one second between each button press. Pressing the button quickly may cause improper operation.

To turn the pulse mode off and return to normal pump operation, simply press the PULSE MODE button a second time.

Up

This button allows the user to cycle up from one through seven massage modes one at a time. Each mode offers a different pulsating massage. Some modes are faster than others, so just cycle through them to find the massage you like best.

Down

This button allows the user to cycle down through all seven massage modes, one at a time.

Demo Mode

After turning on the pump and pulse modes, press and hold both the UP and DOWN buttons together for two seconds then release. In this mode, every 20 seconds this system will automatically switch to the next massage

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mode. Once the user finds the perfect massage mode, pressing either the UP or DOWN button will stop the demo in that massage mode.

Time Reset Mode

Pulse mode will normally run for 15 minutes then automatically shut off. For another 15 minute session, press the PUMP ON/OFF button and the PULSE MODE button. A green LED will blink and the pump will run on high speed mode as part of a 15-minute cool down period. After that, the pump will stop automatically and the green LED light on the panel will continue to blink for one minute then shut off automatically. After the second fifteen minute session, the system will run through a cool down cycle for up to two hours. In this cool down mode, the user will only be able to operate the pump (by again pressing the PUMP ON/OFF button). However, the massage mode will remain off until the cool down mode is completed.

Pulse Mode System

Pulse mode system will shut off for two hours unless reset by the following procedure. During this time the pump will run at a maximum speed.

•

In the off position, press the PULSE MODE button once.

•

The green power light will flash to indicate reset.

Multi-Colored Spa Light Operation

10 Dramatic Lighting Modes

Experience each different lighting mode by turning the spa light off and on to change lighting effects:

•

WHITE: Pure, bright white

•

SPECTRUM SLOW DANCE: Vibrant, slow fade through all colors

•

SUNBURST: Yellow and orange color swirl

•

BLUE: Clear and brilliant blue

•

RED: Radiant and invigorating red

•

GREEN: Nature’s lush green

•

MAGENTA: Rejuvenating glow of pink, blue and red

•

TIDAL FADE: Fade through blues and greens

•

AFTERBURNER FADE: Fade through red, orange, pink, yellow & purple

•

COLOR BURST: Energetic strobe through all colors

Operating the Multi-Colored Spa Light

1.

Turn the spa light on by pressing the LIGHT button on the top-side control panel.

2.

To filter through the different color choices, press the button on and off. Each time you press the button, you advance to the next color.

3.

To turn the spa light off when not in use, press the LIGHT button.


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Using the Random Light Feature

1.

Turn the spa light on by pressing the LIGHT button on the top-side control panel.

2.

Cycle through the color range twice. After the last light from the second cycle has been lit, the random light feature turns on and the spa light cycles through each individual light.

3.

To turn the spa light off when not in use, press the LIGHT button.

The slow fade feature comes on right after the color white. The first color for the feature is green and then slowly goes through the color spectrum. The last fade does the same thing as the slow fade, only faster.

Spa Cover

Important! Keep the spa covered when not in use!

•

Covered spas will use less electricity in maintaining your set temperature.

•

Covering your spa will protect your spa’s finish from the sun’s ultraviolet rays.

•

You are required to keep the spa covered to maintain warranty coverage.

•

Covering your spa helps prevent children from drowning in the spa.

See the manual enclosed with your cover for instructions on mounting the locks and how to lock and unlock the cover.

In addition, while the spa cover is rigid, it is not designed to support any weight. Therefore, as a safety precaution and to preserve the life of your cover, you must not sit, stand, or lie on it; nor should you place objects of any kind on top of it.

Aromatherapy

This optional accessory is very easy to use. Simply unscrew the cap on the aromatherapy chamber and drop in a bag of scented aromatherapy beads and replace the cap.

Waterfalls

Some spa series include optional waterfalls. When the booster pump is on, turn the knob near the waterfall.

Water will immediately start flowing through it.

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Water Quality Maintenance


Chemical Maintenance Schedule

Great spa water is easily achieved when the right chemicals are used and a Clear Water Plan is implemented.

The key to clean, clear, and safe water is to fully understand how spa water reacts to users, operation and chemical use. The Clear Water Plan will help give you that understanding.

Prior to filling a spa for the first time, or after a routine draining, you will want to follow this start-up plan to extend water life and performance. If you are following either bromine or chlorine Clear Water plans, you will notice that both start-up processes are the same with the exception of Step 4. As with all chemical dosages listed in the Clear Water Plan, start-up dosages are intended for 500 gallon spas. Please adjust the chemical dosages to the capacity of your particular spa.

Start-Up

1.

Clean spa thoroughly with Cal Spas™ Multi-Purpose Cleaner.

2.

Apply a protective coat of Cal Spas™ Fast Sheen to the acrylic surface.

3.

Fill spa to proper water level with normal tap water. (Do not use soft water.)

4.

Add either bromine or chlorine (according to your plan): a.

Bromine Plan: Add 2oz. of Cal Spas™ Go Brom to establish a bromine base level. b.

Chlorine Plan: Add two tablespoons of Cal Spas™ Granular Chlorine to the spa water.

5.

Pour in 3oz. of Cal Spas™ Metal Protector to the center of the spa.

6.

Sprinkle 2oz. of Cal Spas™ Oxidizer Shock in the center of the spa and leave spa uncovered and turn on the jets for 30 minutes prior to recovering.

7.

Allow 24 hours prior to testing and implementing the bromine or chlorine Clear Water Plans.

Bromine Users

This plan and its chemical dosages are intended for Cal Spas™ chemicals only. Most chemical manufacturers use different chemical formulas and strengths. Only Cal Spas™ chemicals are specially formulated to provide chemical balance at lower dosages. Compare labels and dosages and see for yourself. You will get greater protection and performance with Cal Spas™ chemicals.

Always read and follow all printed instructions on chemical bottles and packages.

Day One (Monday)

1.

Test spa water using test strips. (Check for valid expiration date.)

2.

Add two bromine tablets to floater. (Amount of tablets needed will vary with water temperature.)

3.

Adjust Total Alkalinity, then the pH if needed. (See pH and Alkalinity sections for more information.)

4.

Add 2oz. of Stan and Scale Defense.

5.

Pull the dirty filter from the spa and place into liquid filter cleaner solution.

6.

Place your extra, cleaned, fully dried filter cartridge in the spa.

7.

Vacuum your spa with the Cal Spas™ vacuum.


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Day Two (Wednesday)

1.


2.

Adjust total alkalinity, the pH if needed. (See pH and alkalinity sections for more information.)

3.

Pull the filter from Liquid Filter Cleaner solution, hose it off and allow to dry.

Day Three (Friday)

1.


2.

Check bromine floater for sufficient amount of bromine tablets. (Add one, if necessary.)

3.


4.

Add 1oz. of Oxidizer Shock.

Every Month

Check equipment area for leaks, rodents and insects.

Every 3 to 4 months

1.

Drain and clean your spa with Multi-Purpose Cleaner.

2.

Polish the acrylic surface with Fast Sheen.

3.

Clean and treat spa cover, pillows and Ultra Spa Cabinets with Cover Protector.

Every 6 Months

Clean and treat redwood spa cabinets and gazebos with Nu-Spa redwood stain renewer & brightener.

Cal Spas™ Clear Water Plan (Chlorine)

This plan and its chemical dosages are intended for Cal Spas™ chemicals only. Most chemical manufacturers use different chemical formulas and strengths. Only Cal Spas™ chemicals are specially formulated to provide chemical balance at lower dosages. Compare labels and dosages and see for yourself. You will get greater protection and performance with Cal Spas™ chemicals.

Always read and follow all printed instructions on chemical bottles and packages.

Day One (Monday)

1.


2.

Add two tablespoons of Granular Chlorine. (Chlorine dissipation will vary with water temperature.)

3.


4.

Add 2oz. of Stan and Scale Defense.

5.

Pull the dirty filter from the spa and place into liquid filter cleaner solution.

6.

Place your extra, cleaned, fully dried filter cartridge in the spa.

7.

Vacuum your spa with the Cal Spas™ vacuum.

Day Two (Wednesday)

1.


2.


3.

Pull the filter from the Liquid Filter Cleaner solution and hose it off and allow it to dry.

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Day Three (Friday)

1.


2.

Add two tablespoons of Granular Chlorine. (Chlorine dissipation will vary with water temperature.)

3.


4.

Add 1oz. of Oxidizer Shock.

Every Month

Check equipment area for leaks, rodents and insects.

Every 3 to 4 months

1.

Drain and clean your spa with Multi-Purpose Cleaner.

2.

Polish the acrylic surface with Fast Sheen.

3.

Clean and treat spa cover, pillows and Ultra Spa Cabinets with Cover Protector.

Every 6 Months

Clean and treat redwood spa cabinets and gazebos with Nu-Spa redwood stain renewer & brightener

Clean Water with the Cal Balance™ Magnetic Water Stabilizer

Cal Spa’s exclusive Cal Balance™ Magnetic Water Stabilizer promotes clean water naturally by organizing water molecules into a positive charge which not only helps coagulate debris for improved filtration, but also traps calcium and scale into a suspension that gives your water a soft, silky feel. The combination of these advanced components add up to a Cal Spa’s filtering system designed to insure that 100% of your water is continually filtered. This also guarantees that your water will be crystal clear.


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Cal Zone Ozonators

Cal Zone Quest 1000 Ozonator™

Your new Cal Zone Quest 1000 Ozonator™ (Figure 15) is a state-of-the-art bacteria killing machine. This unit

will assist you in maintaining clean and clear water, while saving you time and expense with spa chemicals.

Operation

Your Cal Zone Quest 1000 Ozonator™ will automatically operate during the filter cycles and any other time the spa is running on low speed. The ozone indicator light on the Quest 1000 ozonator will glow purple letting you know that the system is operational.

Due to the nature of the ozone light, it is difficult to see the light in daylight. This lens should be checked at night or in a shaded area.

Figure 15. Cal Zone Quest 1000 Ozonator™

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Cal Zone Quest 2000 Ozonator™

Your new Cal Zone Quest 2000 ozonator™ (Figure 16) is a state-of-the-art bacteria killing machine. This unit

will assist you in maintaining clean and clear spa water, while saving you time and money with spa chemicals.

Figure 16. Cal Zone Quest 2000 Ozonator™

Operation

Your Cal Zone Quest 2000 Ozonator™ will automatically operate during the filter cycles. When the spa is in filtration cycle, the Ozone Indicator light on the topside control panel will light up, letting you know that the control box is sending power to the Cal Zone Quest 2000 Ozonator™ unit.

Located on the front side towards the bottom, is the ozone-mixing chamber. When operating, the lens will display a purple/black light.

Due to the nature of the ozone light, it is difficult to see the light during the daytime. This lens should be checked at night or in a shaded area.

Ozone Servicing

Your new Cal Zone Quest 2000 Ozonator™ has been engineered to be service-friendly. In the event that you need to replace the ozone cartridge, simply follow the instructions listed on the front of the ozone unit.


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Clean Water with the Cal Clarity™ System

This section is ONLY for spa owners with the Cal Clarity™ automatic bromine generator. If your spa does not have a Cal Clarity™ bromine generator, you need to read the previous section, which explains the Cal Spas™

Clear Water Plan.

The following procedures explain how to keep the water in your spa clean and clear with the automatic bromine generator. Because this is the most important chapter in this manual, we strongly recommend you read it carefully.

Cal Clarity™ System Generator

Your Cal Clarity™ System Generator (Figure 17) will help keep your spa water always clean and clear. As a

preferred method of maintaining the chemical balance of your spa water, it is relatively low cost, virtually maintenance-free, and extremely effective in helping you spend your time enjoying your spa.

The automatic bromide generator eliminates the need to purchase, store, and handle harsh or dangerous chemicals and is simple to operate. It will not function with the Cal Zone Quest Ozonator™.

Use the dial to increase or decrease the level of bromine generated, or turn it all the way clockwise to turn it off.

See the section on maintaining clean spa water with the automatic bromine generator for directions on proper bromine level adjustment.

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Figure 17. Bromine generator


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Water Chemistry for Start-Up


Before operating the bromine generator, make sure the following water chemistry is established and verified:

•

TDS (total dissolved solids) must be less than 500 ppm (parts per million) before adding the TRU-BLU sodium bromide bank to the spa’s water. (The ideal range is 50 - 300 ppm.) Add TRU-BLU at a rate of two pounds for every 100 US gallons (370 liters). TDS will be approximately 2,500 ppm TDS should not exceed

3,500 ppm.

• pH must be between 7.2 and 7.8. (The ideal range is 7.4 and 7.6.)

•

Total alkalinity should be between 80 and 120 ppm.

•

Chlorine stabilizer should be 0 ppm.

Starting Up the Cal Clarity™ Bromine Generator

1.

After the spa has been filled, make sure the dial on the face of the bromine generator is turned to the OFF position.

2.

Balance both the pH and alkalinity.

3.

Make sure that the spa’s pump is set to HIGH.

4.

Sprinkle one two-pound bottle of TRU BLU sodium bromide per 100 US gallons (370 liters) of water evenly over the surface of the water, shaking each bottle well first to break up any lumps. Allow three to five minutes for the TRU BLU to dissolve completely before proceeding to the next step.

5.

Turn the dial clockwise until the LED display (to the right of the dial) reads 10. This will initiate the buildup of a bromine bank.

6.

Monitor the bromine level until it is within the recommended range. (This may take a few days, depending on the quality of water used on the initial fill.)

Note:

It can take several days for the bromine level to stabilize because the water that you put into your spa contains impurities that need to be neutralized, thereby using up the initial bromine that is generated. You can expedite this process by “shocking” the water with a non-chlorine product.

7.

Once the desired level has been achieved, turn the dial down until a maintenance setting is achieved.

(Finding your maintenance setting may also take a few days. Test your water daily in conjunction with using your spa. With monitoring of your spa use, and adjustment of the output level of the bromine generator, you will have arrived at your maintenance setting when, after a period of normal use of your spa, you no longer have to adjust the output level on your bromine generator to keep your bromine level within the range recommended by the manufacturer.)

The appropriate setting for your bromine generator will depend on how often you use your spa. A spa with a higher-than-average bather load will require a higher setting on the bromine generator. This simply means that the bromine generator needs to product more bromine to maintain the level recommended by the manufacturer.

If the spa does not have a circulation pump that runs continuously, then ensure that your spa’s filtration cycle is programmed so that water is circulated at least four hours per day to ensure adequate bromine production. (Spas with higher than average bather loads may require a longer filtration cycle.)


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Maintaining the Proper Water Chemistry

Ideal pH

The ideal pH range is 7.2 to 7.6.

The abbreviation pH stands for potential hydrogen. This test determines the acid content of your spa water. This test should be done weekly and adjusted accordingly. Always add chemicals to water -- never add water to chemicals.

•

If the pH is above 7.6, lower it by adding muriatic acid or sodium bisulfate.

•

If the pH is below 7.2, raise it by adding a base (such as baking soda or soda ash).

See your spa dealer for Cal Spas™ chemicals for adjusting your pH.

Complications which may occur from high pH include:

•

The sanitizer may be unable to kill algae or bacteria.

•

Solids may come out of the solution.

•

The water may become cloudy.

•

Calcium may out of the solution and cause scale or eye irritation.

Complications which my occur from low pH include:

•

Water will become too acidic and cause eye irritation

•

Damage to the spa and spa equipment

Also remember: Rain or the addition of fresh water will cause a change in pH.

Total Alkalinity

The ideal total alkalinity range is 80 to 120 ppm. Total alkalinity is a test done monthly to determine the amount of alkaline material in the water. It also measures the water’s ability to neutralize acid and acts as a buffer against sudden pH changes.

•

If the total alkalinity is high, lower it by adding small amounts of sodium bisulfate or muriatic acid over a period of three days. Follow the label directions based on the size of your spa.

•

If the total alkalinity is low, raise it by adding bicarbonate (i.e., baking soda).

See your spa dealer for Cal Spas™ chemicals for adjusting your total alkalinity.

Total Dissolved Solids

The ideal range prior to adding TRU-BLU is 50 - 300 ppm.

The ideal range after adding TRU-BLU at a rate of two pounds for every 100 gallons is 2,500 ppm.

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Adjusting pH

Adjusting pH with Sodium Bisulfate pH Reading Prior to Sodium Bisulfate to Add


7.8 ppm ounce

8.0 ppm ounces

Greater ppm ounces

Retest the spa’s pH vale after allowing two hours to pass and repeat the above steps if required. pH is closely affected by your spa’s total alkalinity. Test your spa’s pH value at least twice every month. The correct range for pH is 7.2 - 7.8 ppm. The lower the pH value, the more effective bromine is in spa water sanitation.

Caution:

If the water becomes acidic (pH below 7.2), damage to spa surfaces and equipment may occur. pH has a direct effect on bromine’s effectiveness at sanitizing your spa’s water! It also affects bather comfort.

Imbalance can result in eye irritation.

Adjusting Bromine Level

As discussed earlier, desired bromine levels vary between spas, mainly due to different bather loads. You will quickly determine the right level for your particular spa. Of course, if bromine readings are lower than desired, you can just turn up the dial on the bromine generator. Likewise, if bromine readings are higher than you want, you can simply turn down the same dial. The bromine level will then gradually reduce tot he production rate required to suit your needs.

Determining Sodium Bromide Level

It is important to be able to maintain the appropriate amount of TRU BLU sodium bromide in your spa’s water.

By following these instructions, you will be able to. There are some things to consider, however. You will normally find that over the weeks and months that you are enjoying the use of your tub, the water level will decrease for several reasons. One is evaporation. The other is a result of water “removal” (splashing, exiting bathers, etc.). The first cause of water loss -- evaporation -- will not reduce the sodium bromide that is available in your tub, because sodium bromide does not evaporate. The second cause -- water removal -- will, however, result in loss of some sodium bromide.

Since it is impossible to know how much water loss results from evaporation and how much from removal, it is necessary to determine your sodium bromide level when adding water to the tub. There are available, through your dealer, sodium bromide test strips. Use of these strips will help you determine how much, if any, TRU

BLU to add. Consult your dealer for more information.

Common Questions About the Automatic Bromine Generator

Q. Why do pool and spa professionals warn consumers against using chlorine in hot tubs and spas?

A. Chlorine is an extremely corrosive chemical and may cause damage to equipment; moreover, most spas maintain temperatures of over 100 degrees and chlorine readily evaporates at about 97 degrees, potentially leaving the spa’s water untreated.

Q. What causes a fishy or musty smell with spas?

A. Low bromine or no bromine, which is usually caused by failing to fill up the bromine feeder or failing to return it to the spa after bathing.

Q. How often do I need to drain my spa with an automatic bromine generator?


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A. With traditional chemical treatment plans, spas need to be drained and cleaned about every three months in order to remove residue and by-products that accumulates in the water. However, with an automatic bromine generator, the build-up of residue is minimal, and spa owners can go as long as a year without having to drain and refill their spas.

Q. How may hours per day will I have to operate my spa’s pump once I install an automatic bromine generator?

A. Most spas will operate at four hours of water circulation per day, but if you find that your dial is at a high setting but your bromine level is lower than desired, you might want to run the pump for up to eight hours per day. Remember that all spas are unique (due to different bathers, different loads, etc.). Within a short time, you will be able to determine the right circulate cycle for your particular spa. (Also note that in the event of a power outage, the filtration cycle will revert back to the factory default setting.)

Q. Now that I have an automatic bromine generator, do I sill have to check my spa’s chemistry?

A. Yes, definitely! You need to maintain proper pH and total alkalinity at all times, because pH has a direct relationship to the effectiveness of bromine to sanitize water.

Q. Why is there little or no bromine odor with the automatic bromine generator?

A. This is due to the electrolytic bromine generation process. The electronic field around the brominegenerating cell destroys “bromamines”, which are what cause the strong, objectionable odor (not bromine itself).

Q. Why does the display go to a minus sign every few minutes?

A. This indicator informs you that the polarity of the electrodes is changing every two minutes. This process is for the cleaning of the electrode cell to prevent any scale build-up on it.

Q. My automatic bromine generator lights up but I can’t get a bromine reading.

A. There are three reasons why you might not get a reading:

•

It can take several days for the bromine level to stabilize because the water you put into your spa contains impurities that need to be neutralized, thereby using up the initial bromine that is generated.

Refer to that section on how to resolve this problem.

•

The TDS (total dissolved solids) count might be too high -- bromine production will be impaired when the TDS count exceeds 3500 ppm.

•

The phosphate level might be too high -- bromine production can be impaired when the phosphate level exceeds 1125 ppb. Ask you dealer about products that reduce phosphates.

Q. My automatic bromine generator is wired in but it doesn’t light up.

A. Contact a certified electrician to examine your bromine generator and your spa.

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Cleaning and Maintaining Your Spa


Cleaning and Replacing the Filter

Filtration

Filtration is one of the most important steps you can take to ensure clean, clear water. Regardless of what some people may think, it is far less expensive to fix water clarity problems by filtering your spa than by using excessive amounts of chemicals, excessive filtration times, or by water replacement.

Cal Spas™ filtration system simply draws contaminated water through the exclusive Bio-Clean™ filter removing debris from the water. It then pumps the newly cleaned water back into the spa through various jets.

Spas equipped with the optional Quest 2000 Ozonator will also receive ozone injection into the filtered water for further protection against contaminants during filtration cycles. Filtration also ensures that chemicals are mixed thoroughly through the water, increasing performance.

Filtration starts on electronically-controlled spas as soon as the pumps are primed and water flow is steady. As the flow of water goes through the filter, dirt and debris is removed and accumulated in the filter cartridge. As the filter cartridge accumulates dirt and debris, water flow is restricted and jet performance is reduced. This can cause your spa to not run or heat effectively.

Clean your filter regularly and replace as needed.

Filter Cleaning

Your new Cal Spa has been designed for quick and easy filter maintenance. The filter cartridge should be

cleaned once a week. These instructions apply to both dual and single filtration systems (Figure 18).

Figure 18. Dual and single filtration systems

1.

Turn the power off at the breaker.

2.

Remove the filter(s) cover (if applicable) by rotating the cover counterclockwise and lifting it off..

3.

Remove the filter(s) basket. With some types you may need to align the flat areas on the filter basket and the canister.

4.

Remove the filter(s) by pulling up and out.

5.

Clean the filter with a garden hose as follows:


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a.

Hold the filter vertically. b.

Spray the filter cartridges with a pressure nozzle, starting from the top and spraying down each pleat. c.

Turn the filter cartridge over and repeat Step 5B. d.

Reinstall the filter cartridge in reverse order of removal. e.

Deep clean filter cartridge(s) every month. Use only a Cal Spas™-approved filter-cleaning chemical.

Exclusive Bio-Clean™ Filter Cartridge

The filter cartridge is designed to remove dirt, sand, minerals, phosphates, bather waste and other solids from the spa. Unfortunately, some spa owners fail to include filter cleaning as part of their chemical maintenance plan. Filters accumulate debris and become prime areas for bacteria growth.

The Cal Spas™ exclusive Bio-Clean™ Filter is the only antibacterial filter cartridge on the market today.

Having a filter cartridge that prevents bacteria growth is simply added protection for those times you forget to clean the filter. We recommend that you only replace your spa’s filter cartridge with a Bio-Clean™ filter cartridge for ensured protection and peace of mind.

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Draining Your Portable Spa


Your spa should be drained every four to six months, and refilled with fresh tap water. The following is the recommended method for draining your spa.

1.

Turn off the power at the breaker.

2.

Remove all filters.

If your drain valve is mounted on the side of the spa cabinet (as shown in Figure 19), proceed to step 5.

Figure 19. Cabinet mounted drain valve

If your drain valve is located inside the spa cabinet:

3.

Using a Phillips screwdriver, remove the screws to the access panel and open it.

4.

Locate hose ending with the 3/4 inch hose-bib fixture (Figure 20).

Figure 20. 3/4 inch hose-bib fixture

5.

Hook up the female end of a garden hose to the drain fitting.

6.

Place the other end of the garden hose where you would like the water to drain to.

7.

Twist the hose-bib fixture counterclockwise and pull to open the drain.

8.

Let spa drain completely, then remove garden hose.

9.

Twist the hose-bib fixture clockwise to close it.


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Winterizing (Cold Climate Draining)

In many areas of the country, the temperature drops below 32 ˚ F. We recommend that you always have your spa full of water and running at normal spa temperatures (80 ˚ F to 100 ˚ F). This will help reduce the risk of freezing in your spa and your spa’s equipment.

WARNING: IF YOU FIND THE NEED TO DRAIN YOUR SPA, PLEASE BE AWARE OF THE

POTENTIAL OF FREEZING IN YOUR SPAS EQUIPMENT AND PLUMBING. EVEN IF THE

DIRECTIONS BELOW ARE FOLLOWED PERFECTLY, THERE IS NO GUARANTEE THAT YOUR SPA

WILL NOT SUFFER FREEZE DAMAGE AND THEREBY VOID THE WARRANTY COVERAGE.

1.

Open all filter covers..

2.

Remove the filter baskets and filters.

3.

Drain your spa completely as described in the instructions above.

4.

Remove drain plugs from the front of the pumps.

5.

Disconnect the unions from both sides of the pump.

6.

Use a wet/dry vacuum to blow any remaining water out of the jets and equipment area.

7.

Cover your spa with a good spa cover and an all-weather tarp to ensure that neither rain nor snow enter the spa.

Cleaning the Cover, Shell and Pillows

Due to the constant punishment your spa cover and pillows receive, you should protect them by applying Vinyl and Leather Cleaner as part of your monthly maintenance plan. Cal Spas™ Vinyl and Leather Cleaner is specifically designed to protect spa covers and pillows from chemical and ultraviolet light damage. It accomplishes this without leaving an oily residue behind that is normally associated with common automotive vinyl protectants.

Use of Vinyl and Leather Cleaner

Cal Spas™ Vinyl and Leather Cleaner should be used sparingly. Incorrect usage may cause water clarity issues.

Spa Covers

1.

Remove spa cover from spa.

2.

Allow spa cover to dry completely.

3.

Spray Vinyl and Leather Cleaner to cover evenly and wipe dry.

4.

Allow spa cover to dry completely.

5.

Reinstall cover on spa.

Pillows

1.

Wipe pillows dry with a soft cloth.

2.

Carefully spray Vinyl and Leather Cleaner directly onto pillow.

3.

Wipe pillows dry.

4.

Allow pillows to dry completely.

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WARNING: DO NOT USE AUTOMOTIVE VINYL PROTECTANTS ON SPA COVERS OR PILLOWS.

THESE PRODUCTS ARE GENERALLY OIL-BASED AND WILL CAUSE SEVERE WATER CLARITY

ISSUES THAT ARE DIFFICULT TO CORRECT.

Multi-Purpose Cleaner (Spa finish cleaning)

Cal Spas™ Multi-Purpose Cleaner is an essential part of maintaining your spas finish. Through normal use, the spa’s finish can accumulate dirt, oil, and calcium causing a rough feel and unsightly scum lines. Cal Spas™ Multi-Purpose Cleaner is a low detergent, non-abrasive cleaner specifically formulated to clean the spa without damaging its acrylic finish. The most effective solution to minimize cleaning time is prevention. When the following steps are followed, the spa’s finish will actually start to resist most of the elements that cause calcium build-up and make scum line clean-up easier.

Prior to Spa Start-Up and Refilling

1.

Spray Cal Spas™ Multi-Purpose Cleaner directly on to the spa’s finish.

2.

Wipe clean with a clean soft cloth.

3.

Repeat on heavily calcified areas.

4.

Wipe spa thoroughly with a wet sponge, rinsing often with a bucket of clean water.

5.

Allow spa to dry completely.

6.

Apply a coat of Cal Spas™ Fast Sheen to the spa’s entire finish with a soft towel or sponge.

7.

Allow Fast Sheen to dry until white and powdery.

8.

Buff clean with a soft cloth, rotating frequently.

Periodic Maintenance

1.

Spray Cal Spas™ Multi-Purpose Cleaner directly to the spa’s finish.

2.

Wipe clean with a clean soft cloth.

3.

Wipe spa thoroughly with a wet sponge, rinsing often in a bucket of clean water.

Cal Spas™ Multi-Purpose Cleaner should not be sprayed directly into the spa water. Incorrect usage of this product will cause water clarity issues.

Fast Sheen (Spa finish protecting wax)

Cal Spas™ Fast Sheen is an essential part of maintaining your spa’s finish. Through normal use, the spa’s finish can accumulate dirt, oil, and calcium, causing a rough feel and unsightly scum lines. Cal

Spas™ Fast Sheen is a non-oil based wax that is specifically formulated to protect the spa’s finish from the chemicals and minerals associated with normal spa use. The most effective solution to minimize cleaning time is prevention. When the following steps are followed, the spa’s finish will actually start to resist most of the elements that cause calcium build-up and make scum line clean-up easier.

Prior to Spa Start-Up and Refilling

1.

Spray Cal Spas™ Multi-Purpose Cleaner directly to the spa’s finish.

2.

Wipe clean with a soft cloth.

3.

Repeat on heavily calcified areas.


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4.

Wipe spa thoroughly with a wet sponge, rinsing often in a bucket of clean water.

5.

Allow the spa to dry completely.

6.

Apply a coat of Cal Spas™ Fast Sheen to the spa’s entire finish with a soft cloth or sponge.

7.

Allow Fast Sheen to dry until white and powdery.

8.

Buff clean with a soft cloth, rotating frequently.

IMPORTANT: Cal Spas™ Fast Sheen should not be used on spas full of water. Only apply to clean, cool, dry surfaces. Incorrect product usage may cause water clarity issues.

Removing and Reseating the Pillows

You can remove the pillows for cleaning and maintenance quickly and easily. This method works for all types of pillows.

Grab the lower edge of the pillow with both hands firmly and pull up. As you do this, the pillow inserts will pop

out of the holes. (See Figure 21.)

Figure 21. Removing a pillow

Reseat the pillows by aligning the pillow inserts with the holes and striking the pillow hard enough to insert the

pegs back into the holes. (See Figure 22).

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Figure 22. Reseating a pillow


7/15/2005

Using the Marine Grade Audio System


Spas equipped with the marine grade audio system use either the Clarion audio system (Figure 23) or the

Aquavibe audio system (not pictured). Each Cal Spa™ unit equipped with this audio system is delivered with the manufacturer’s operating instructions. We strongly recommend that you read these instructions prior to operating this unit.

These instructions describe basic functions. See the manufacturer’s operating instructions for other features and functions. These instructions are delivered with the Cal Spas™ owner’s manual in a clear plastic bag.

The Clarion marine grade stereo (Figure 23) is the standard stereo for spa owners with this option.

Figure 23. The Clarion marine grade stereo

To insert a CD into the CD player, pull down the CD drive cover to expose the CD drive (Figure 24).

Figure 24. Opening the CD drive

The following describes basic functions:

[ PWR ] button

Press the button to turn on the power.

Press and hold the button for one second to turn off the power.

Switches the operation mode among the ratio mode, etc.


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[ SCN ] button

[ RPT ] button

[ HOOK ]

[ RDM ] button

[ DOOR ]

[ P/A ] button

[ D ] button

[ T ] button

[ Z+ ] button

[ ISR ] button

Performs scan play for 10 seconds for each track while in CD mode.

Repeat play while in CD mode.

Open the door by pushing up the hook.

Performs random play while in CD mode.

Door must be totally closed to prevent water going into the unit.

Performs present scan while in radio mode.

When the button is pressed and held, auto store is performed.

Switches the display indication (main display, sub display, clock display).

Use the button to input a title in CD mode.

Press and hold the button for one second or longer to enter adjust mode.

Use the button to select one of the three types of sound characteristics already stored in memory.

Recalls ISR radio station in memory.

Press and hold for two seconds or longer: stores current station into ISR memory

(radio mode only.)

and buttons

[ DIRECT ] button

[ BAND ] button

[ A-M ] button

Plays or pauses a CD while in the CD mode.

Stores a station into memory or recall it directly while in radio mode.

Switches the band, or seek tuning or manual tuning while in radio mode.

Plays a first track while in CD mode.

Press and hold the button for one second or longer to switch the MAGNA BASS

EXTEND on or off.

and

[ M ] button

[ CD SLOT ]

[ RESET ] button

button

buttons

Press the buttons to increase or decrease the volume.

and buttons

Selects a station while in radio mode or selects a track when listening to a CD. These buttons are also used to make various settings.

Press and hold the button for one second or longer to switch the fast-forward/fastbackward.

Turns mute on and off.

CD insertion slot.

Press and hold the button for about two seconds when the following symptoms occur:

• Nothing happens when buttons are pressed.

• Display is not accurate.

Ejects a CD when it is loaded into the unit.

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Using the Cal Entertainment System™


Spas equipped with the Cal Entertainment System™ use this all-in-one receiver, amplifier and CD / DVD

player (see Figure 25). Each Cal Spa unit equipped with this system is delivered with the manufacturer’s

operating instructions. We strongly recommend that you read these instructions prior to operating this unit.

These instructions describe basic functions. See the manufacturer’s operating instructions for other features and functions. These instructions are delivered with the Cal Spas™ owner’s manual in a clear plastic bag.

Figure 25. CD / DVD stereo system

NOTE: Although the system is encased n a plastic housing with weather seals, the system is not waterproof.

You must take every precaution to keep this system dry. Water damage is not covered by the manufacturer’s warranty.

•

Do not place wet CD’s into this unit at any time.

•

Always close the CD protection door.

Programming DVD Control with the Universal Remote Control

1.

Turn on the DVD player manually.

2.

On the remote control, press DVD once.

3.

Press and hold SETUP until the LED blinks twice, then release SETUP.

4.

Enter code #1142 for your DVD player. If you perform this procedure correctly, the LED will blink twice. If not, repeat steps 2 through 4.

Powering up the System and Playing the Radio

1.

Press the POWER button on the unit or the remote control to turn the system on. The system automatically starts in the mode it was in when it was last shut off.

2.

Press the MOD button to switch to the radio mode.

3.

Press the left and right arrows located at the far right of the panel to tune the radio to a station.

Operating the TV

1.

Press the MOD button on the stereo unit until AU IN appears on the front display.

2.

Raise the TV as described in the next section.

3.

Turn on the power to the TV by either pressing the ON button or using the remote control.


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4.

Use the remote control to select a channel.

Opening the Player and Playing a Disk

1.

Press the OPEN button on the unit. The faceplate will gently lower and expose the disk drive (Figure 26).

Figure 26. Opening the faceplate

2.

Insert a disk in the disk drive.

3.

Flip up the faceplate.

WARNING:

DO NOT INSERT WET CDs or DVDs! The stereo system is NOT waterproof or water-resistant.

Water damage is not covered by the manufacturers warranty. Make sure that hands and DVDs are dry before coming in contact with this or any electronic option.

Playing a CD

1.

Insert a disk in the disk drive as described above. The player will identify the type of disk and begin playing it.

2.

Use either the remote control to start and stop the player and to jump to selections or use the buttons on the faceplate.

3.

To remove the disk, press the small EJECT button beneath the disk drive slot.

Playing a DVD

1.

Raise the TV monitor as described in the following section.

2.

Turn on the TV at set the TV/VIDEO setting to VIDEO.

3.

Insert a disk in the disk drive as described above. The player will identify the type of disk and begin playing it. Either the DVD menu will appear on the TV screen or the movie will begin playing automatically.

4.

Use the remote control to navigate the DVD menu. To play the movie without the remote control, press the

PLAY button in the center of the row of buttons along the bottom of the faceplate.

5.

To remove the disk, press the small EJECT button beneath the disk drive slot.

Strap Removal

Manual and automatic TVs are shipped with two large plastic tie straps to prevent shipping damage. These straps must be removed prior to operation Remove the straps using the following these steps:

1.

Remove the rear cabinet panel behind the TV monitor.

2.

Locate the two white plastic tie straps.

3.

Cut the two white plastic tie straps. USE EXTREME CAUTION not to cut any wires!

4.

Replace the cabinet panel.

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The TV monitor is ready for use.

Raising and Lowering the TV Monitor


17” TV Monitor

Use the TV button located on the auxiliary control panel to mechanically raise and lower the TV monitor.

•

Press the button once to raise the TV Press once to lower.

•

Press it once again to lower the TV.

The TV monitor will automatically lower after two hours of non-operation.

Programming the 17” TV control with the Universal Remote Control

1.

Turn on the TV monitor with the manufacturer’s remote control.

2.

Press TV once on the waterproof remote control.

3.

On the waterproof remote control, press and hold SETUP until the LED blinks twice, then release SETUP.

4.

Enter code #0844 for your TV. If you perform this procedure correctly, the LED will blink twice. If not,

repeat steps 2 through 4.

WARNING:

The TV monitor is NOT waterproof or water-resistant. Water damage is not covered by the manufacturer’s warranty. Make sure that hands are dry before coming in contact with this or any electronic option. DO NOT SPLASH WATER ON THE TV MONITOR!

17” Swivel TV Monitor

With this option, the 17” TV monitor is mounted on a swivel and can be turned manually left or right in order to increase screen visibility from all spa seats. If the TV is turned when you press the RAISE/LOWER button, it will not lower until you turn the TV back to its original position.

Programming the 42” TV Monitor with the Universal Remote Control

1.

Turn on the CD player and the TV tuner using the manufacturer’s remote control.

2.

On the waterproof remote control, press TV once.

3.


4.

Enter code #0731 for the 42” plasma monitor.. If you perform this procedure correctly, the LED will blink twice.

5.

Turn on the TV tuner using the manufacturer’s remote control.

6.

On the waterproof remote control, press RCVR (receiver) once.

7.


8.

Enter code #1598 for the TV tuner. If you perform this procedure correctly the LED will blink twice.

9.

Press the TV button for monitor adjustments (volume, mute, etc.) and press the RCVR (receiver) button for

TV channel selection.


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Universal Remote Control Operation

The Cal Spas universal remote (Figure 27) has been pre-programmed to function with the entertainment system

the spa has been configured with. However, in case you need to reprogram the remote, use the following device list for the programming code.

Device Type Code Device Manufacturer

Magnadyne

JVC

17”

VS735 DVD

Programming Instructions

1.

Locate the brand name of your device.

2.

Turn the device manually or with the manufacturer’s remote control provided.

3.

On the waterproof remote control, press either TV, RCVR, DVD, or CD button once. (This will depend on the type of device you want to program.)

4.

Press and hold the SETUP button until the LED blinks twice, then release SETUP.

5.

Enter the four digit code listed above. If you entered the code correctly, the LED will blink twice. If not,

repeat steps 2 through 4.

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Figure 27. Universal remote for all spa and entertainment functions

•

Power - Turns the TV on and off

•

Device selection buttons - Selects among six devices:TV, VCR, CD player, DVD player, stereo receiver, and satellite

•

Navigation and menu selection buttons - Selects among set-up, menu, and channel guide functions

•

Channel and volume control - Adjusts the volume up and down and

•

Spa controls - Selects among eight functions specific to the spa, such as blower, pumps and light

•

Keypad - Used to enter TV channels

•

VCR and DVD controls - Use to control a VCR or DVD player


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Appendix

Appendix

Ultimate Series Spa Lighting and Sensor Installation

Ported Spa Light (12V)

Ported spas are spas factory installed in a wooden cabinet for above ground installation. Because of this, most of these spas are ordered with a traditional 12V spa light system which requires little on-site installation. In fact the only steps necessary for installation are running two wires from the electrical port (located at the back of the spa) to the control box on the equipment skid. (Please see routing instructions below for proper installation.)

12V Light Routing

1.

Locate the electrical port at the back side of the spa.

2.

Locate the light wires. (Black and white wire bundle.)

3.

Layout the light bundle to see if enough wire is provided to reach the control box. (Located on the equipment pack.)

4.

Extend wire length if necessary to reach the control box.

5.

Run light wire in conduit (generally in the same conduit as the topside control panel and temperature sensor) to the control box.

6.

Connect the black and white light wires to the appropriate “12V Light location” on the terminal block inside

the control box. (See Figure 28 for example)

Note:

Terminal block location may vary in each control box. Always refer to the wiring diagram located on the inside cover of the control box lid for proper connection location for that system.

7.

Turn on power and test light by pressing the light button on the topside control panel.

Figure 28. 12V routing instructions

Topside Control Panel and Sensor Installation

Topside control panels are factory installed on the spa shell. The next few steps to complete the installation should be performed along with installation of the temperature sensor and 12V spa light wiring (if applicable).

All of these components are generally installed using the same conduit.

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Appendix

1.

Locate the topside control panel extension loom in the control box mounted with the equipment pack. This extension loom and attached black terminal connector will be used to connect the topside control panel to the control box.

2.

Connect one end of the black terminal connector to the topside control panel cable.

3.

Connect the other end of the terminal connector to the extension loom (See Figure 29)

Note:

This connection must be kept dry. We recommend that a water proof junction box be used in installations were moisture could penetrate this terminal connector.

4.

Layout the extension loom to verify that you have enough length to reach the control box. Remember that conduit runs are not generally run in a straight line. Every bend, and up and down run consumes line length. Take this into consideration when verifying electrical and plumbing runs.

5.

Connect the extension loom to the control panel location on the circuit board located inside the control box.

You will also need to connect both the temperature and high limit sensors to the circuit board prior to testing. (See the temperature and high limit installation instruction on the next page for proper identification and See the wiring diagram on the inside cover of the control box for proper placement.)

6.

Turn on the power supply to the spa equipment and briefly test all functions on the topside control panel to verify that both connections and extension loom are in working order before proceeding with the installation.

Note:

Circuit board programming will not allow spa operation without both the temperature and high limit sensors being properly connected to the circuit board. See Temperature and High Limit installation instructions on the following pages to ensure proper connection prior to applying power and performing function testing.

7.

Once topside panel operation is verified. Turn off power, disconnect the extension loom from the circuit board and GENTLY route through conduit to complete installation.

Note:

This loom and its connector are not meant to withstand heavy pulling. Make sure, when routing the extension loom and temperature sensor lines through conduit, you exercise extreme caution.

8.

Once properly run through the conduit repeat Steps 5 and 6 above.

Figure 29. Terminal connector

Temperature and High Limit Sensors

The temperature sensor housing is a factory installed wall fitting generally located 18“ below water level on the front wall of the spa shell. (Near the spa light.) While the high limit sensor housing is located inside the plumbing fitting above the heat pump.


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Appendix

Both of these sensors are delivered inside the control box with the extension loom. Identifying and connecting the two sensors in the correct location on the circuit board is very important. Sensors located incorrectly, will cause the spa to operate incorrectly and could result in spa damage.

Identifying and Installation

The temperature sensor has a 3/8” bulb with 50' of wire length, while the the high limit sensor has a 1/4” bulb with 48” of wire length. Both of these sensors must be properly installed prior to spa operation.

Temperature Sensor Installation

Refer to Figure 30 for the following procedure.

1.

Locate the temperature sensor wall fitting on the spa shell

2.

Layout the temperature sensor from the sensor wall fitting to the control box to verify that the length of the sensor wire is adequate for conduit run

3.

Loosen (clockwise) the small black finger nut at the end of the temperature sensor wall fitting. Do not remove. Removal will cause the water sealing o-ring to fall out, causing damage or loss.

4.

Firmly press the temperature sensor into the opening at the end of the temperature sensor wall fitting.

5.

Tighten the small black finger nut until snug.

6.

Using spray insulating foam (Polyurethane), spray at least 6” of foam thickness covering the entire back side (installation side) of sensor and sensor wall fitting.

7.

Secure sensor to topside control panel and 12V light wires (if applicable) and GENTLY route through conduit to complete installation.

Note:

The sensor wires and extension loom and its connector are not meant to withstand heavy pulling. Make sure, when routing these wires through conduit, you exercise extreme caution.

8.

Plug the temperature sensor into the temperature sensor location on the circuit board located inside the control box. (See the wiring diagram on the inside cover of the control box for proper placement.)

9.

Follow the high limit sensor installation instructions prior to testing operation. Circuit board programming will not allow spa operation without both sensors being connected to the circuit board.

Figure 30. Temperature sensor and sensor wall fitting

High Limit Sensors

The high limit sensor housing is a factory installed plumbing fitting located on the discharge side of pump #1

(Heat Pump). Most equipment packs will have this sensor already installed for you.

Visually inspect the circuit board and plumbing fitting to verify the high limit sensor is already installed. If not, follow the installation steps below.

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Appendix

This sensor is delivered inside the control box with temperature sensor, and topside extension loom. Identifying and connecting the temperature and high limit sensors in the correct location on the circuit board is very important. Sensors located incorrectly, will cause the spa to operate incorrectly and could result in spa damage.

Identifying and Installation

The temperature sensor has a 3/8” bulb with 50” of wire length, while the high limit sensor has a 1/4” bulb with

48” of wire length. Both of these sensors must be properly installed prior to spa operation.

High Limit Sensor Installation

1.

Locate the high limit sensor plumbing fitting located on the discharge side of pump #1 (Heat Pump).

Note:

The small section of flexible conduit connecting the high limit sensor plumbing fitting to the control box.

2.

Locate the high limit sensor inside the control box.

3.

Firmly press the high limit sensor into the opening inside the control box through the flexible conduit into the high limit sensor plumbing fitting.

4.

Plug the high limit sensor into the high limit sensor location on the circuit board located inside the control box. (See the wiring diagram on the inside cover of the control box for proper placement.)

5.

Make sure that both the temperature and high limit sensor are installed correctly according to the wiring diagram listed on the inside cover of the control box.

Note:

Circuit board programming will not allow spa operation without both sensors being connected to the circuit board. Verify connections prior to applying power and performing function testing.

Remote Freeze Sensor (Optional)

If you are installing outdoor equipment in cold climate, you should install a Remote Freeze Sensor. This sensor will protect remote equipment like booster pumps or heater from possible freeze damage.

Sensor Function

When this sensor reaches 40°F it will automatically turn on every pump and blower to circulate water to prevent freezing. During “Freeze Mode”, the spas functions cannot be controlled. Once the sensor reaches 45°F, the spa will regain normal operation.

Remote Freeze Sensor Installation

1.

Using a large wire tie strap or zip tie, secure the sensing disk to the booster pump or heater manifold at the

lowest metallic point possible. (See Figure 31 for part identification and installation location)

2.

Plug the other end of the freeze sensor to the “AUX FREEZE” location on the circuit board. (Location may vary by model. See wiring diagram on the inside cover of the control box)

3.

Using wire tie straps, secure the “AUX FREEZE” sensor wire to the equipment to prevent damage during maintenance or servicing.


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Appendix

Page 66

Figure 31. AUX freeze sensor locations


7/15/2005

9800 Configuration Settings

Appendix


There are no user serviceable parts. DO NOT attempt service of this control system. Contact your dealer or service center for service.

DIP Switches and Jumpers

Note:

Switchbank B is totally disabled.

A2 Add 1 pump with heat

A3 Add 2 pumps with heat

A4 N/A

A5 N/A

A6 N/A

A7 N/A

A8 N/A

A9 N/A

A11 N/A




A5 N/A

A6 N/A

A7 N/A

A8 N/A

A9 N/A

A10 No edit

A11 N/A



A4 N/A

A5 N/A

A6 N/A

A7 N/A

A8 N/A

A9 N/A

A11 N/A

DIP Switch Key

A1 Test mode (normally off)

A2 In ON mode, add one high-speed pump (or blower) with heater

A3 In ON mode, add two high-speed pumps (or one high speed pump and blower) with heater

A4 In ON mode, add four high-speed pumps (or three high speed pumps and blower) with heater

A5—A9 N/A

A10 When switched on when spa is on, system will enter the Edit Menu for configuration settings. Do not start the spa with A10 turned on or a CFE error will occur. (CFE errors are illegal configurations such as a pump and blower set to run on the same output. The configuration must be corrected before the spa will operate.

A11 N/A

A12 Persistent memory reset (used when spaq is powering up)

Note: A2, A3, and A4 work in combination. Example: A2 and A3 in the ON position and A4 in the OFF position will allow 3 high speed pumps (or two high speed pumps and the blower) to run with the heater.


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Appendix

Configuration Settings

When DIP switch A10 is turned ON while the spa is powered up and running, the system will enter the Edit menu for configuration settings.

•

Press any temperature button to scroll through the list of settings shown in the table below.

•

Pres JETS 1 on the main control panel to select a feature. The configuration setting will flash.

•

Press any temperature button to scroll through the various configuration settings for the feature.

•

Pres JETS 1 to select a configuration and return to the feature list.

•

Pres TEMP to continue scrolling through the list.

•

Continue until all settings are chosen.

•

Turn DIP switch A10 to the OFF (down) position.

The spa will automatically reset and begin to run with the new settings.

Do NOT start up the spa with A10 turn on or the CFE error will occur. CFE errors are illegal configurations such as a pump blower set to run on the same output. The configuration must be corrected before the spa will operate.

Settings

Three pump system

Five pump system

Two pump system with

TV

F 1

24 t c t o

1 t

L t

S c c t

P 1

P 2

P 3

P 4

Pump 1 in filter (w/circulation pump

24-hour time

Celsius

Timeouts

Pump 1 low timeout

Light timeout

Scrunch Panel

Circ Type

Pump 1 Speeds

Pump 2 Speeds

Pump 3 Speeds

Pump 4 Speeds

N Y

Allows P1 low to operate in filter cycles to add extra filtration

N

= normal;

Y

= Pump 1 with Circ

N Y

N

= 12-hour (am/pm);

Y

= 24-hour (military)

N Y

N

= Fahrenheit;

Y

= Celsius

1 F 2 3 4 5 6

1-6

= 10, 20, 30, 40, 50, 60 minutes;

F

= 15 minutes

d 1 2 3 4 d

= Use “Timeouts” value above;

1-4

= number of hours

d 1 2 3 4 d

= Use “Timeouts” value above;

1-4

= number of hours

N Y

N

= Normal button positions on ML900;

Y

= Scrunch

N A 3 P

N

= Non circ;

A

= 24-hour;

3

= 24-hour w/3

°

F shutoff outside filter;

P

= Acts like Pump 1 Low (filter cycles, polls, etc.)

1 2

1

= 1 speed;

2

= 2 speed

0 1 2

0

= Disabled;

1

= 1 speed;

2

= 2 speed

0 1 2

0

= Disabled;

1

= 1 speed;

2

= 2 speed

0 1 E

0

= Disabled;

1

= 1 speed;

E

= On/Off via External

Relay

N N N

N N N

N N N

F F F

2 2 2

4 4 4

N N N

P P N or P

2 1 2

2 1 2

2 1 0

0 1 0

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P 5

P 6 b L

L b

L 1

F o

I S c c o 3 o 5

A 1

A 2

A 3

A 4

S r r P r S r F r G r d r C r o r t c o c d d r

Pump 5 Speeds

Pump 6 Speeds

Blower Speeds

Separate Spa Light Button

Spa Light On / Off

Fiber Optics

Mister

Cleanup Cycles

Ozone Operation

Ozone Suppression

Aux Button 1 – Pump 1



Aux Button 4 – Light

Suppress All Reminders

Check pH Reminder Period

Check Sanitizer Reminder

Period

Check Filter Reminder Period

Test GFCI Reminder Period

Drain Water Reminder Period

Clean Cover Reminder Period

Treat Wood Reminder Period

Change Filter Reminder Period

C K

ACD

Drain Mode

Settings

1 2

1

= 1 speed;

2

= 2 speed

1 2

1

= 1 speed;

2

= 2 speed

0 1 2 3

0

= Disabled;

1

= On/Off;

2

= 2 Speed;

3

= 3 Speed

N Y

(This feature only applies when using fiber optic light)

N

= No spa light button, spa light output is on with fiber;

Y

= Separate spa light button on ML900 or Aux panel

N Y

N

= Dimmable (H, M, L) light;

Y

= On / Off light

N Y

N

= Disabled;

Y

= Enabled

N Y

N

= Disabled;

Y

= Enabled

N Y

N

= Disabled;

Y

= Enabled

A F

A

= Operates with Pump 1 Low or Circ Pump;

F

= Operates in Filter and Cleanup Cycles only

N Y

N

= No Suppress;

Y

= 1-hour suppress on button press

1 2 3 4 5 6 b g

F E o d P n A U

1-6

= Assigns Pump Number (P1, P2, etc.;

b

= Blower:

g

= Spa Light;

F

= Fiber-Optic wheel/light;

E

= Eight

Light;

o

= Option;

t

= Mister;

d

= CK Mode;

P

= CK Option;

A

= ACD Aroma;

U

= Button Disabled

N Y

N

= Display Reminders;

Y

= Suppress All Reminders

Appendix

Three pump system

Five pump system

Two pump system with

TV

0 1 0

0 0 0

1 1 1

N N N

Y Y Y

N N N

N N N

N N N

F F F

N N N

1 3 1

2 4 2

3 or b 5 B

E E E

0 1 2 3 4 5 6 7 8 9

0

= Off:

1

= 7 days;

2

= 14 days;

3

= 30 days;

4

= 45 days;

5

= 60 days;

6

= 90 days;

7

= 120 days;

8

= 180 days;

9

= 365 days

Y Y Y

1 1 1

1 1 1

3

3

6

3

3

6

3

3

6

8

8

8

8

8

8

9 9 9

N N N

N Y

N

= Disabled:

Y

= Enabled

N Y

N

= Disabled:

Y

= Enabled

N Y

N

= Disabled:

Y

= Enabled

N N N

N N N


7/15/2005

Page 69

Appendix

Keeping Fit with your Cal Spa

The fitness series spas put the fun back into fitness. This comes with everything you need for a high powered, low impact, result-getting workout in total comfort and privacy. Plus you get a spa loaded with incredible therapeutic seating, variable jet massage and generous control options, and the most gorgeous cabinetry on the planet.

The fitness equipment consists of two exercise arm bars, two exercise band cords, two exercise bands and grips, and an exercise belt. This equipment attaches quickly and easily to the exercise anchors located on the spa walls.

Figure 32. Fitness Series™ Equipment

IMPORTANT:

Always consult your physician before starting any exercise activity or program. The fitness series spas feature rubber exercise bands. When stretched, these bands create a hi-tension condition. Improper use or failure to connect the exercise bands properly may cause injury. Always inspect all of the exercise equipment prior to beginning any exercise. Do not use any damaged equipment

Fitness Series™ Exercise Program

Many people have never performed resistance training and/or may not fully understand the benefits of this extremely important form of exercise for the goal of improving your health, appearance and overall confidence.

Resistance training is necessary when trying to loose body fat, maintain and improve lean muscle structure and increase energy levels while improving flexibility.

Hydrotherapy is a remarkable way of utilizing water and heating to promote health and wellness. The majority of people are turning back to natural methods of healing and health practices to improve their body externally, but most of all internally. Hydrotherapy provides specific benefits for increased blood circulation, detoxification, reduction of body fat, replenish minerals and nutrients in the body and relieve stress.

Page 70


7/15/2005

Fitness Series™ Exercise Program

Appendix

20 to 30 min. session three times a week

1.

Seated Row: An all around exercise that focuses on the muscles of the upper back, shoulders and arms.

Using the exercise bars in a seated position with your feet stable, abs tight and lower back stable. Palms down, arms extended with elbows slightly bent. Pull towards your chest squeezing your shoulder blades to the middle back and returning slowly to the starting position.

2.

Standing Chest Fly: An excellent upper body exercise that focuses on the muscles of the chest, shoulders and arms. Using the exercise grips, place palms sideways facing your body with your elbows slightly bent.

Pull forward toward your body bringing hands together, squeezing and flexing chest muscles, then slowly returning to the starting position.

3.

Standing Chest Press: Using the exercise grips, place your palms down with your elbows bent at 90 ˚ . Press forward bringing your hands together, squeezing and flexing your chest muscles, then slowly return to the start position.

4.

Standing Shoulder Press: Using the exercise grips, place your palms facing away from your body with your elbows bent at 90 ˚ . Press upward bringing your hands together in front of you, above your head and slowly return to the start position.

5.

Arm Curls: Using the exercise grips, place your hands face up with your elbows slightly bent, pull upward towards your chin squeezing and flexing your biceps then slowly return to start position.

6.

Hydro Squats: Excellent for defining and firming the buttocks, thighs and legs. From a standing position, slowly sink down into the water until your buttocks is level with your knees (90 ˚ ). Squeezing your muscles tightly like sitting in a chair with abs tight and your back straight then slowly returning to standing position.

7.

Hydro Leg Extensions: Sitting with your feet flat, knees bent (90 ˚ ) and abs tight. Lift your foot upwards straightening the leg while squeezing and flexing the thigh muscles and slowly lowering the foot to start position.

Important:

Consult your physician before starting any exercise activity or program. The fitness series spas feature rubber exercise bands. When stretched, these bands create a hi-tension condition. Improper use or failure to connect the exercise bands properly may result in injury. Always inspect all exercise equipment prior to beginning any exercise. Do not use any damaged equipment.

Warm Water Workouts

Almost any exercise that can be done on land, including walking or jogging, can be also done in water. If you have arthritis and you're exercising in a spa or hot tub, however, you'll probably focus on range-of-motion exercises that work the toe, ankle, knee, leg, hip, hand, wrist and shoulder. The size and shape of the hot tub, of course, will determine the specific types of exercises you can do in it. Cal Spas™ would like to share some tips on the benefits of warm water therapy.

Forward Arm Reach

With both arms, reach straight in front of you. Raise your hands overhead as high as possible, keeping your elbows as straight as you can. If one arm is very weak, use your other arm to help raise it.

Elbow Bend

Start with your elbows as straight as possible, fingers pointing down. Bend your elbows and try to touch your thumbs to your shoulders. Keep your elbows close to your body. You do not have to touch your shoulders. Then relax your elbows and straighten your arms down at your sides.


7/15/2005

Page 71

Appendix

Wrist Bend

Bend both of your wrists upward and then downward. You can also exercise one wrist at a time by placing your free hand, thumb out, under the exercising wrist. Hands and fingers should be relaxed.

Finger Curl

Curl your fingers into your palm to make a loose fist then straighten them out.

Ankle Circles

While seated, make large inward circles with your left foot, moving it from the ankle. Repeat circles in the opposite direction. Then repeat the exercise with your right foot.

Spread Eagle

While sitting on the edge of a bath seat, straighten one knee. While holding it straight, slowly move it out to the side. Hold it out for three seconds, then bring it back to the center and relax. Repeat these instructions with your other leg.

Page 72


7/15/2005

Replacement Parts

Appendix

Adjustable and Nonadjustable Jets

Power Series

Description:

CXLW 6.5”

Insert:

Body:

Gasket:

Nut:

Journey Series

PLU21703012

PLU21703013

Description:

MJLW 6.5”

Insert:

Body:

Gasket:

Nut:

Journey Series

Series

Series

PLU21703012

PLU21703013

Description:

MJW 5.5”

Insert:

Body:

Journey Series

Series

PLU21703010

Gasket:

Nut:

PLU21703012

PLU21703013

Description:

SXW 5.5”

Insert:

Body:

Gasket:

Journey Series

Series

PLU21703010

PLU21703012

Nut:

PLU21703013

Description:

Insert:

SJP 5” Victory Series

PLU21703406

Body:

Gasket:

Nut:

PLU21702397 body SJP

PLU21702398 Gasket

PLU21702400 Nut

Description:

CXW 5.5”

Insert:

Body:

Gasket:

PLU21703404

PLU21703010

Nut:

Journey Series Aqua Series

Signature Series Galaxy Series

Home Series Ultimate Series

PLU21703013

Description:

SFW 5.5”

Insert:

Body:

Journey Series

Series

Gasket:

Nut:

Series

Series


7/15/2005

Page 73

Appendix

Power Series w/Stainless Steel Esc.

Description:

CXLW 6.5” w/metal esc.

Insert:

Body:

Gasket:

Nut:

Journey Series

Series

PLU21703012

PLU21703013

Description:

MJLW 6.5” w/metal esc.

Insert:

Body:

Gasket:

Nut:

Journey Series

PLU21703012

PLU21703013

Description:

SXRW 5.5” w/stainless steel Journey

Insert:

Body:

PLU21703602 Signature

PLU21703010

Gasket:

Nut:

PLU21703012

PLU21703013

Description:

CXLW 5.5” w/metal esc.

Insert:

PLU21703603

Body:

Gasket:

Nut:

PLU21703010




Series

PLU21703013

Description:

MJLW 5.5” w/metal esc.

Insert:

Body:

Journey Series

Series

PLU21703010

Gasket:

Nut:

PLU21703012

PLU21703013

Description:

SFW 5.5” w/stainless steel

Insert:

PLU21703605

Body:

Gasket:

Nut:

Journey Series

Home Series

Aqua Series

Galaxy Series

PLU21703012

PLU21703013

Maxi Series

Description: MFLP 4.25”

Insert:

Body:

Nut:

Gasket:

Signature Series

Body:

Gasket: PLU21702422

Nut:

PLU21702423

Description: MFRP 3.25”

Insert: PLU21703408

Victory Series Classic Series


PLU21702421

PLU21702422



Page 74


7/15/2005

Maxi Series With Stainless Steel Esc.

Description: MFRW 3.25”

Insert: PLU21703606

Body: PLU21703005

Gasket: PLU21703012

Nut: PLU21703013

Micro Series

Insert:

Body:

Gasket:

PLU21703409

PLU21702420

PLU21702410

Nut: PLU21702415

Description: MSRP

Insert: PLU21703410

Body: PLU21702420

Gasket: PLU21702410

Nut: PLU21702415

Micro Series With Stainless Steel Esc.

Neck Jets

Description: MFRW w/metal esc.

Insert: PLU21703607

Body: PLU21703000

Gasket: PLU21703002

Nut: PLU21703003

Description: MSRW

Insert: PLU21703411

Body: PLU21703000

Gasket: PLU21703002

Nut: PLU21703003

Description: MNW 2.5”

Insert: PLU21703150

Body: PLU21702090

Gasket: PLU21701810

Nut: PLU21701590

Description: MNW 2.75” w/metal esc.

Insert: PLU21703608

Body: PLU21702090

Gasket: PLU21701810

Nut: PLU21701590

Appendix

All spa series

Victory Series Journey Series

Journey Series Signature Series

Signature Series Classic Series

Classic Series Duality Series

Journey Series

Signature

Journey Series

Signature

Victory Series

Series

Series

Series

Victory Series Aqua Series

Home Series

Classic

Ultimate Series

Series


7/15/2005

Page 75

Appendix

Euro Jets

Tornado Jets

Ozone Jet

Air Channels

Description: Euro jet 2”

Insert: PLU21702702

Body:

Gasket:

PLU21702703

PLU21702704

Nut: PLU21702706

Description: Euro jet 2” w/stainless steel

Insert:

Body:

Gasket:

PLU21702723

PLU21702703

PLU21702704

Nut: PLU21702706

Description: Swim jet 3.85” w/stainless steel

Insert: PLU21703609

Description: Power swim jet 4.75”

Insert: PLU21703413

Description: Cluster/OZ one jet 1.5”

Insert: PLU21700816

Channel

Insert: PLU21702429

Body: PLU21702160

Nut: PLU21702150

Channel w/Stainless Steel

Insert: FIX12500050

Body: PLU21702160

Nut: PLU21702150


Journey Series Galaxy Series

Signature Series Ultimate Series

Home Series Duality Series





Signature Series

Signature Series

All spa series

Page 76


7/15/2005

Light

Drains

Description: 5” light

Insert: LIT16100153

Gasket: PLU21800401

Nut: PLU21800402

Description: 2” super high flow suction

Insert: PLU21400132

Description: High flow suction

Insert: PLU21400065

Body: PLU21400195

Gasket: PLU21400198

Nut: PLU21400196

Description: Lo Pro Drain

Insert: PLU21400155

Sweep™

Insert: PLU21400730

All spa series

All spa series

Appendix


7/15/2005

Page 77

Appendix

Valves

Waterfalls

Description: 2” diverter valve

Insert: PLU21300038




Series

Insert: PLU21300037





Insert: PLU21700375

Victory Series Classic Series



Home Series Ultimate Series waterfall

Insert: PLU21700618

LED

Insert: PLU21700611 w/stainless

Page 78


7/15/2005

Appendix

Pillows

Description: Quad blaster pillow

Insert: ACC01400884

Classic Series

Description: Neck blaster pillow

Insert: ACC01400874

Home Series

Description: Cancun pillow (universal urethane) Journey Series Classic Series

Insert: ACC01400864 Signature Series Aqua Series


Shell

Description

ACRYLIC GALAXY GREEN

ACRYLIC MIDNIGHT OPAL

ACRYLIC OYSTER OPAL

ACRYLIC REPAIR KIT PONDEROSA PINE

ACRYLIC REPAIR KIT COPPER

ACRYLIC REPAIR KIT ECLIPSE

ACRYLIC REPAIR KIT MOONSCAPE

ACRYLIC REPAIR KIT OCEAN WAVE OPAL

ACRYLIC REPAIR KIT STARRY NIGHT BLUE

ACRYLIC REPAIR KIT STERLING

ACRYLIC REPAIR KIT TROPICAL BLUE

ACRYLIC REPAIR KIT TROPICAL GREEN

DANUBE GREEN

MARBLE EMERALD GREEN

Part Number

ACR03400112

ACR03400103

ACR03400106

ACR03400118

ACR03400107

ACR03400109

ACR03400113

ACR03400101

ACR03400111

ACR03400102

ACR03400114

ACR03400115

ACR34000067

ACR34000124

MARBLE RUBY RED

MARBLE SHELBY BLUE

QUARITE REPAIR KIT DARK TWILIGHT

ACR34000122

ACR34000123

ACR03400030

QUARITE REPAIR KIT KALAHARI ACR03400092

QUARITE REPAIR KIT LUNAR ACR03400065

QUARITE REPAIR KIT ODYSSEY ACR03400098

QUARITE REPAIR KIT SAHARA ACR03400045

QUARITE REPAIR KIT SAPPHIRE ACR03400050

QUARITE YUKON BLUE ACR34000066

Pumps

1.5 BHP 56 FRAME, SWITCHLESS, 2 SPEED DOUBLE SEAL WITH WASH OUT PUM22000031


7/15/2005

Page 79

Appendix

5.0 BHP 56 FRAME, SWITCHLESS, 2 SPEED DOUBLE SEAL WITH WASH OUT

PUMP 5 HP DUALLY, DBL SEAL SWITCHLESS 2" ULTIMA

PUMP ABATEMENT PAD

24 HOUR FILTRATION PUMP ASSEMBLY (LAING)

PUMP, 6 HP 2 SP SWITCHLESS, DBL SEAL , NO DRESS UP KIT - PARTS

SPA CAL FILTRATION CIRC PUMP, ASSEMBLY

1.0 HP ATS 15 FRAME PUMP WITH DOUBLE SEAL

Heaters

4.0 KW HEATER MANIFOLD W/HEATER

HEATER GASKET

HEATER UNION 2"

PRESSURE SWITCH

SPLIT UNION 2"

XL HEATER 5.5

XL HEATER, 5.5 KW 240 CENTERED '03

5.5 KW LOW FLOW XL HEATER WITH TEFLON

Filters

PUM22000951

PUM22000912

PUM22900210

PUM22000972

PUM22000939

PUM22100944

PUM22000954

HEA14100040

HEA14700030

HEA14700080

ELE09500200

HEA14700070

HEA14100401

HEA14100430

HEA14100123

FILTER CARTRIDGE ANTI- BACTERIAL FIL11100190

FILTER CARTRIDGE ANTI- BACTERIAL 35 SQ' FIL11100193 Home

FILTER CARTRIDGE ANTI- BACTERIAL 75 SQ' FIL11100191 Journey, Signature, Home,

Infinity, Classic, Aqua,

Galaxy, Duality

FILTER DYNAFLO, 5"FLOATING WEIR, GREY, EXT/BTM

ASSY

FILTER LID, DUAL 2003

Signature, Home, Infinity,

Classic, Aqua, Galaxy,

Duality

FIL11300250 Victory, Journey,



Duality

FILTER LID, SINGLE 2003

FILTER LOCKING FLANGE, GREY,4 SCALLOP TRIM

RING, LOW VOL. DYNA FLO II

Journey,



FIL11700134

Duality

Journey, Signature, Home,

Classic

FILTER SKIM DYNAFLO, TOP MT BASKET ASSY, GREY FIL11700138 Victory, Journey,

Signature, Home, Classic

Hardware

TRIM LOCK FACEPLATE, CAL

TRIM LOCK FACEPLATE, "CAL" 2005

Page 80

HAR13000011 Victory Series

HAR13000012 Journey, Signature,

Home, Infinity, Classic,

Aqua, Galaxy, Ultimate,

Duality


7/15/2005

LIP GUARD 3/4 " GREY NO CHROME

Ozone

OZONE CHECK VALVE

OZONE CHECK VALVE 3/8 X 3/8 B

OZONE REPLACEMENT CARTRIDGE

Lights

12 VOLT LED MULTI COLOR LIGHT UPGRADE

12 VOLT LIGHT BULB

BLUE LENS INSERT, JUMBO SPA LIGHT, '03 [611-4303]

BULB, #912 12.8V 100A 12.8W, JUMBO SPA LIGHT, '03

[813-4370]

LIGHT, LED WPAS (OPT860-8 03)

RED LENS INSERT, JUMBO SPA LIGHT, '03 [611-4304]

Appendix

HAR13000061 Journey, Signature,

Home, Infinity, Classic,

Aqua, Galaxy, Ultimate,

Duality

Signature, Home, Classic

OZO18300031 All spa series



LIT16000145 ALL

LIT16300000 ALL

LIT16100156 Journey, Signature, Home,

Infiniti, Classic, Aqua,

Galaxy, Ultimate, Duality











7/15/2005

Page 81

Appendix

SPA COVERS

Series

BROWN

V

200

V

400

ACC01000590 ACC01000591 ACC01000606 ACC01000592 ACC01000593 ACC01000602




500

V

V

800





Journey

502

J

504

J

506

J

508

STANDARD DELUXE

J

502

J

504

J

506

J

ACC01200408 ACC01200409 ACC01200510 ACU02200364 ACU02200365 ACU02200368







J ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266

CUSTOM COLORS

TEAL NAVY

ACU02200369 ACU02200370 ACU02200371

ACU02200372 ACU02200373 ACU02200374

ACU02200252 ACU02200253 ACU02200254

ACU02200375 ACU02200376 ACU02200377

ACU02200252 ACU02200253 ACU02200254

ACU02200252 ACU02200253 ACU02200254

ACU02200262 ACU02200263 ACU02200264

ACU02200262 ACU02200263 ACU02200264

Page 82


7/15/2005

Appendix

704

S

706

S

708

709

706

S

708

S

SLATE









COLORS

TEAL

S

703

S

705

ACU02200503 ACU02200504 ACU02200505

ACU02200252 ACU02200253 ACU02200254

ACU02200247 ACU02200248 ACU02200249

ACU02200513 ACU02200514 ACU02200515

ACU02200252 ACU02200253 ACU02200254

ACU02200262 ACU02200263 ACU02200264

ACU02200262 ACU02200263 ACU02200264

ACU02200296 ACU02200297 ACU02200299

Home Series

902

903

904

H

906

H

H

SLATE









COLORS

TEAL

H

902

H

904

ACU02001283 ACU02001284 ACU02001285

ACU02200513 ACU02200514 ACU02200515

ACU02200262 ACU02200263 ACU02200264

ACU02200262 ACU02200263 ACU02200264

905

H

907

H

ACU02200262 ACU02200263 ACU02200264

ACU02200262 ACU02200263 ACU02200264

ACU02200262 ACU02200263 ACU02200264

ACU02200262 ACU02200263 ACU02200264


7/15/2005

Page 83

Appendix

I-601

I-602

I-603

I-604

SLATE





TEAL

I-601

I-602

I-603

COLORS

HUNTER

ACU02200252 ACU02200253 ACU02200254

ACU02200252 ACU02200253 ACU02200254

ACU02200262 ACU02200263 ACU02200264

I-604

Duality Series

ACU02200262 ACU02200263 ACU02200264

D-301

D-302

D-303

D-304

D-305

D-306

SLATE







D-307

D-308



COLORS

TEAL

D301

D302

D303

D304

ACU02200369 ACU02200370 ACU02200371

ACU02200372 ACU02200373 ACU02200374

ACU02200503 ACU02200504 ACU02200505

ACU02200252 ACU02200253 ACU02200254

D305

D306

D307

D308

ACU02200247 ACU02200248 ACU02200249

ACU02200252 ACU02200253 ACU02200254

ACU02200252 ACU02200253 ACU02200254

ACU02200262 ACU02200263 ACU02200264

Page 84


7/15/2005

Appendix

STANDARD

GREY SLATE



OCTAGON

C

PACIFICA

C





ATLANTIC

C

LOUNGER

MALIBU





DEL

NEWPORTER

C EL GRANDE


ACC01200450

ACC01200440 ACC01200441 ACC01200444

CUSTOM

RUST SLATE

ACU02200210 ACU02200211 ACU02200216 ACU02200212 ACU02200213 ACU02200214

KONA

OCTAGON



VISTA

C

TROPICAL

C

BEL

C

MALIBU

C









C ACU02200290 ACU02200291 ACU02200295 ACU02200292 ACU02200293 ACU02200294

C ACU02200280 ACU02200281 ACU02200285 ACU02200282 ACU02200283 ACU02200284

Aqua Series

SLATE


SQ ACC01200420 ACC01200421 ACC01200422 ACU02200260 ACU02200261 ACU02200266

CUSTOM COLORS

TEAL

92

88

ACU02200262 ACU02200263 ACU02200264

ACU02200262 ACU02200263 ACU02200264


7/15/2005

Page 85

Appendix

Ultimate Series

CHAMPION

OLYMPIAN

CUSTOM

RUST SLATE



CHALLENGER

Galaxy

CUSTOM

RUST SLATE


Designer Inground

RUST

DI-401

DI-402

DI-403

CUSTOM

SLATE




DI-404

DI-405

DI-406

DI-407

ACU02200342 ACU02200343 ACU02200344 ACC02200345 ACC02200346 ACC02200347




Page 86


7/15/2005

Appendix

SPA CABINETS

Spa Model: Cal Wood (Standard Panels)

V-200

V-300

V-400

V-500

WOO27513051-R WOO27513049-R

WOO27513051-R WOO27513049-R

WOO27513044-R WOO27513045-R

WOO27513044-R WOO27513045-R

Access

N/A N/A

WOO27504382-R

WOO27504382-R

WOO27518761-R

WOO27518761-R

V-600

V-700

V-800

WOO27513044-R WOO27513048-R

WOO27513044-R WOO27513045-R

WOO27513044-R WOO27513045-R

Side Panel Front Access W/Stereo

V-100/V150 WOO27500402-R

N/A

N/A

WOO27518761-R

WOO27518761-R

WOO27518761-R

Complete Set

WOO27500403-R

WOO27513050-R

WOO27513050-R

V-400 WOO27513043-R WOO27513042-R

V-500 WOO27513043-R

V-600 WOO27513047-R

WOO27513042-R

N/A WOO27513046-R

V-700 WOO27513043-R N/A WOO27513042-R

V-800 WOO27513043-R WOO27513042-R

Spa Model: Cal Select: Red (Optional Panel)

Door Front

V-100/V150 N/A N/A

V-200 WOO27513343

N/A

WOO27513371 WOO27513333

WOO27513371 WOO27513333

WOO27513375

V-500 WOO27513350

WOO27513377

V-700 WOO27513350

V-800 WOO27513350

Side Panel

V-100/V150 N/A

Front Access W/Stereo

N/A

Complete Set

N/A

V-200 WOO27513427

V-300 WOO27513427

WOO27517568

N/A WOO27517568

N/A

V-500 WOO27513442

WOO27517570

N/A WOO27517570

V-600 WOO27513452

V-700 WOO27513442

WOO27517575

N/A WOO27517570

V-800 WOO27513442 N/A WOO27517570

Spa Model: Cal Select: Gray (Optional Panel)

V-200 WOO27513344

WOO27513374

V-800 WOO27513349

Corner

V-100 N/A N/A N/A

WOO27513370

V-300 WOO27513344

V-400 WOO27513349 WOO27513328

WOO27513328

WOO27513376

V-700 WOO27513349

WOO27513374


7/15/2005

Page 87

Appendix

Side Panel Front Access W/Stereo Complete Set

V-100 N/A N/A N/A

V-200 WOO27513426 WOO27517567

V-300 WOO27513426

V-400 WOO27513441

WOO27517567

N/A WOO27517569

V-500 WOO27513441 N/A WOO27517569

V-600 WOO27513451 WOO27517572

V-700 WOO27513441

V-800 WOO27513441

WOO27517569

N/A WOO27517569

Spa Model: Cal Select: Smoke (Optional Panel)

Access

V-100 N/A N/A N/A

WOO27513497

V-300 WOO27513301

V-400 WOO27513303

WOO27513433

V-800 WOO27513303

WOO27513306

WOO27513306

WOO27513455

V-700 WOO27513303

WOO27513433

Side Panel Front Access W/Stereo

V-100 N/A N/A

V-200 WOO27513464

Complete Set

N/A

N/A WOO27517692

V-300 WOO27513464 WOO27517692

V-400 WOO27513461

V-500 WOO27513461

V-600 WOO27513462

WOO27517574

WOO27517574

N/A WOO27517576

V-700 WOO27513461 WOO27517574

V-800 WOO27513461 WOO27517574

Spa Model: Cal Select: Red (Standard Panel)

Access

J-501 WOO27513354

J-502 WOO27513347

WOO27513375

J-504 WOO27513350

WOO27513375

J-506 WOO27513350

J-508 WOO27513350

WOO27513377

WOO27513377

Side Panel Back Panel Complete Set

J-501 WOO27513444

J-502 WOO27513446

J-503 WOO27513442

J-504 WOO27513442

WOO27517570

J-505 WOO27513442

J-506 WOO27513442

WOO27517570

N/A WOO27517570

J-507 WOO27513452 N/A WOO27517575

J-508 WOO27513452 WOO27517554

Page 88


7/15/2005

Appendix

Spa Model: Cal Select: Gray:(Standard Panel)

Access

J-501 WOO27513344

WOO27513388

J-503 WOO27513349

WOO27513376

J-505 WOO27513349

WOO27513374

J-507 WOO27513349

J-508 WOO27513349

Side Panel Back Panel

J-501 WOO27513443

Complete Set

WOO27513315 WOO27517556

WOO27513317 WOO27517555

J-503 WOO27513441

N/A

WOO27517569

WOO27517559

WOO27517569

J-506 WOO27513441 WOO27517569

J-507 WOO27513451

J-508 WOO27513451

WOO27517572

N/A WOO27517550

Spa Model: Cal Select: Smoke:(Standard Panel)

Access

J-501 WOO27513301 WOO27513304

WOO27513305

WOO27513433

J-504 WOO27513303

J-505 WOO27513303

J-508 WOO27513303

WOO27513433

J-507 WOO27513303

WOO27513455


J-501 WOO27513456

J-503 WOO27513461

Complete Set

WOO27517681

WOO27513458 WOO27513302

N/A WOO27517574

WOO27513462

J-505 WOO27513461

N/A

J-507 WOO27513462

WOO27517574

WOO27517574

N/A WOO27517576

J-508 WOO27513462 WOO27517689

Spa Model: Redwood: (Standard Panel)

Access

S-702 WOO27504332-R

S-703 WOO27504330-R WOO27518760-R

WOO27518760-R

WOO27516289-R

S-706 WOO27504332-R WOO27502087-R

S-707 WOO27514280-R WOO27518760-R

WOO27518760-R

S-709 WOO27504330-R


7/15/2005

Page 89

Appendix


S-702 WOO27504602-R

Complete Set

WOO27517581-R

S-703 WOO27516381-R WOO27515143-R

WOO27501642-R

S-705 WOO27518942-R

S-706 WOO27504602-R

S-707 WOO27518940-R WOO27515646-R

S-708 WOO27518940-R WOO27515646-R

WOO27518942-R WOO27500226-R

Spa Model: Redwood: Greywash

Access

S-702 WOO27504332-G

WOO27516289-G

S-704 WOO27504330-G

S-705 WOO27504330-G

WOO27518840-G

S-709 WOO27504330-G

WOO27518761-G

WOO27504382-G

WOO27518840-G

S-708 WOO27514280-G

WOO27518842-G


S-702 WOO27504602-G

N/A

Complete Set

WOO27517581-G

WOO27515143-G

WOO27516381-G

WOO27502088-G

S-707 WOO27518940-G

S-708 WOO27518940-G

S-709 WOO27501642-G

WOO27517599-G

WOO27515646-G

WOO27515646-G

Spa Model: Cal Select: Red

Access

S-702 WOO27513342

S-703 WOO27513350

WOO27513375

S-705 WOO27513350

WOO27513375

S-707 WOO27513350

S-709 WOO27513350

WOO27513377

WOO27513377


S-702 WOO27513432

N/A

Complete Set

WOO27517525

WOO27517570

WOO27513442 WOO27517686

WOO27513442 WOO27517596

S-706 WOO27513442

S-707 WOO27513452

S-708 WOO27513452

WOO27517570

WOO27517575

WOO27517529

N/A WOO27517575

Page 90


7/15/2005

Spa Model: Cal Select: Grey

Access

S-702 WOO27513341

WOO27513374

S-704 WOO27513349

WOO27513374

S-706 WOO27513349

WOO27513376

S-708 WOO27513349

S-709 WOO27513349


S-702 WOO27513431

Complete Set

S-703 WOO27513441

S-704

WOO27517569

WOO27513441 WOO27517687

S-705 WOO27513451 WOO27517597

S-706 WOO27513441 WOO27517569

S-707 WOO27513451

S-708 WOO27513451

WOO27517572

WOO27517572

WOO27513451 WOO27517516

Spa Model: Cal Select: Smoke

Access

S-702 WOO27513490

S-703 WOO27513303

WOO27513433

S-705 WOO27513303

WOO27513433

S-707 WOO27513303

WOO27513455

S-709 WOO27513303


WOO27513486

N/A WOO27517574

WOO27513461

S-705 WOO27513462

N/A

S-707 WOO27513462

WOO27517574

N/A WOO27517576

S-708 WOO27513462 WOO27517576

WOO27513462 WOO27517585


Access

H-901-1 WOO27513586

H-902 WOO27513350

WOO27513377

H-904 WOO27513350

H-905 WOO27513350

H-906 WOO27513350

H-908 WOO27513350

WOO27513329

WOO27513329

Appendix


7/15/2005

Page 91

Appendix


H-901-1 WOO27513587

Complete Set

WOO27513595

WOO27517596

H-903 WOO27513452

H-904 WOO27513452

N/A

WOO27517575

WOO27517575

WOO27517575

H-906 WOO27513452 WOO27517575

H-907 WOO27513452

H-908 WOO27513452

WOO27517575

N/A WOO27517575


Access

H-901-1 WOO27513591

WOO27513374

H-903 WOO27513349

H-904 WOO27513349

WOO27513376

H-908 WOO27513349

WOO27513328

WOO27513328

WOO27513376

H-907 WOO27513349

WOO27513376


H-901-1 WOO27513592

Complete Set

WOO27513594 WOO27513590

WOO27513441 WOO27517597

H-903 WOO27513451 WOO27517572

H-904 WOO27513451

H-905 WOO27513451

H-906 WOO27513451

WOO27517572

WOO27517572

N/A WOO27517572

H-907 WOO27513451 WOO27517572

H-908 WOO27513451 WOO27517572


Access

H-901-1 WOO27513596

H-902 WOO27513303

WOO27513455

H-904 WOO27513303

WOO27513455

H-906 WOO27513303

H-908 WOO27513303

WOO27513455

WOO27513455


H-901-1 WOO27513597

H-902 WOO27513462

N/A

H-904 WOO27513462

Complete Set

WOO27513595

WOO27517598

WOO27517576

N/A WOO27517576

H-905 WOO27513462

H-906 WOO27513462

WOO27517576

N/A WOO27517576

H-907 WOO27513462 N/A WOO27517576

H-908 WOO27513462 WOO27517576

Page 92


7/15/2005

Appendix

Spa Model: Redwood

Access

D-301 WOO27504322-R

WOO27519812-R

D-303 WOO27504332-R

WOO27516289-R

D-305 WOO27504330-R

WOO27502087-R

D-307 WOO27504332-R

D-308 WOO27514280-R


D-301 WOO27519803-R

Complete Set

WOO27519815-R

D-303 WOO27504602-R

D-304 WOO27516381-R WOO27515143-R

WOO27517599-R

WOO27502088-R

WOO27502088-R

D-308 WOO27518940-R WOO27515646-R


Access

D-301 WOO27504322-G

WOO27519812-G

D-303 WOO27504332-G

WOO27516289-G

D-305 WOO27504330-G

D-308 WOO27514280-G

WOO27502087-G

D-307 WOO27504332-G

WOO27518840-G


D-301 WOO27519803-G

Complete Set

WOO27519800-G

WOO27519815-G WOO27519810-G

WOO27502088-G WOO27517581-G

D-304 WOO27516381-G

WOO27516381-G

WOO27502088-G

D-308 WOO27518940-G

WOO27515143-G

WOO27515646-G

WOO27517599-G

WOO27517581-G

Spa Model: Cal Select : Red

Access

D-301 WOO27513354

D-302 WOO27513347

WOO27513369

D-304 WOO27513350

D-305 WOO27513350

D-306 WOO27513350

D-308 WOO27513350

WOO27513329

WOO27513329


7/15/2005

Page 93

Appendix


D-301 WOO27513444

Complete Set

WOO27517558

WOO27517557

WOO27513421

D-304 WOO27513442

D-305 WOO27513437

D-306 WOO27513442 WOO27517570

D-307 WOO27513442 WOO27517570

N/A WOO27517575

Spa Model: Cal Select : Grey

Access

D-301 WOO27513344

WOO27513388

D-303 WOO27513341

D-304 WOO27513349

WOO27513374

D-308 WOO27513349

WOO27513328

WOO27513328

WOO27513374

D-307 WOO27513349

WOO27513376


D-301 WOO27513443

Complete Set

WOO27517556

WOO27513317

D-304 WOO27513441

WOO27517512

WOO27517569

WOO27513441

D-306 WOO27513441 N/A WOO27517569

D-307 WOO27513441 WOO27517569

D-308 WOO27513451 WOO27517572

Spa Model: Cal Select : Smoke

Access

D-301 WOO27513301

D-302 WOO27513302

WOO27513495

D-304 WOO27513303

WOO27513433

D-306 WOO27513303

D-308 WOO27513303

WOO27513433

WOO27513455


D-301 WOO27513456

D-302 WOO27513459

D-303 WOO27513485

Complete Set

WOO27517681

WOO27513302

WOO27513486

D-304 WOO27513461

WOO27517587

N/A WOO27517574

WOO27513461

D-306 WOO27513461

N/A

D-308 WOO27513462

WOO27517574

WOO27517574

WOO27517576

Page 94


7/15/2005

Appendix


Access

I-601 WOO27504330-R

WOO27516289-R

I-603 WOO27504330-R

I-604 WOO27504330-R


I-601 WOO27516381-R

Complete Set

N/A WOO27515143-R

I-602 WOO27516381-R

I-603 WOO27518940-R

WOO27515143-R

N/A WOO27515646-R

N/A WOO27515646-R


Access

I-601 WOO27504330-G

I-602 WOO27504330-G

WOO27518840-G

I-604 WOO27504330-G


I-601 WOO27516381-G WOO27515143-G

N/A

Complete Set

WOO27515143-G

I-603 WOO27518940-G

I-604 WOO27518940-G

WOO27515646-G

N/A WOO27515646-G


Access

I-601 WOO27513350 WOO27513329

WOO27513329

I-604 WOO27513350

WOO27513377

WOO27513377


I-601 WOO27513442

Complete Set

N/A WOO27517570

I-602 WOO27513442

I-603 WOO27513452

WOO27517570

N/A WOO27517575

I-604 WOO27513452 WOO27517575


Access

I-601 WOO27513349

I-602 WOO27513349 WOO27513328

WOO27513328

I-604 WOO27513349


I-601 WOO27513441

Complete Set

N/A WOO27517569

I-602 WOO27513441

I-603 WOO27513451

I-604 WOO27513451

WOO27517569

WOO27517572

N/A WOO27517572


7/15/2005

Page 95

Appendix


Access

I-601 WOO27513303

WOO27513433

I-603 WOO27513303

I-604 WOO27513303


I-601 WOO27513461

Complete Set

N/A WOO27517574

I-602 WOO27513461

I-603 WOO27513462

WOO27517574

N/A WOO27517576

N/A WOO27517576

Spa Model: Stone Cabinet : Gold

Front / Side Round Corner

I-601 N/A

N/A

Complete Set

N/A

N/A

WOO27519210 WOO27519208

WOO27519210 WOO27519208

Spa Model: Stone Cabinet : Sable

Front / Side Round Corner

I-601 N/A

Complete Set

N/A N/A

I-602 N/A N/A

WOO27519211 WOO27519209

WOO27519209

Spa Model: Cal Wood (Red Stained)

Side Panel

Access

CB-15 WOO27513054-R

CK-15 WOO27513051-R

Back Panel

WOO27504382-R

N/A

WOO27513205-R WOO27513207-R

CO-15 WOO27500485-R

Complete Set Molding

WOO27513053-R

WOO27500405-R

N/A WOO27500404-R


Corner

WOO27504402-R

CO-15 WOO27500260R N/A


CB-15 WOO27502962-R

Complete Set

WOO27502782-R

Molding

WOO27517690-R

WOO27504602-R

WOO27504642 WOO27504622-R

WOO27504602-R

CO-15 WOO27500400-R WOO27500342-R

Page 96


7/15/2005

Appendix

Spa Model: Redwood : Greywash

CK-15 WOO27504333-G

Access

CB-15 WOO27504336-G

WOO27504402-G

CO-15 WOO27500400-G N/A


WOO27502782-G

CK-15 WOO27504662-G

Molding

CO-15 WOO27500400-G

WOO27504642-G WOO27504622-G

N/A WOO27500342-G


Access

CB-15 WOO27513342

WOO27513367

CO-15 WOO27513491


CB-15 WOO27513428

Complete Set

WOO27513310

Molding

WOO27517523

CK-15 WOO27513414

CO-15 WOO27513474

WOO27513418 WOO27513425

N/A WOO27500351


CO-15 WOO27513492

Access

CB-15 WOO27513341

CK-15 WOO27513344

WOO27513582


CB-15 WOO27513429

Complete Set

WOO27513309

WOO27513417 WOO27513424

Molding

WOO27517510

WOO27513431 WOO27517515

CO-15 WOO27513475 WOO27500352


Side Panel

Access

CB-15 WOO27513490

CK-15 WOO27513301

Back Panel

WOO27513304

N/A

WOO27513482 WOO27513481

CO-15 WOO27513583

Complete Set Molding

WOO27517562

WOO27517579

N/A WOO27500353


7/15/2005

Page 97

Appendix


Access

CP-22 WOO27504330-R

WOO27516289-R

CV-22 WOO27504330-R

WOO27518840-R

CBA-22 WOO27504330-R

WOO27518821-R

CL-22 WOO27504330-R

CM-22 WOO27504330-R


CP-22 WOO27516381-R

Complete Set

N/A WOO27515143-R

CT-22 WOO27516381-R

N/A

WOO27515143-R

WOO27504203-R

WOO27515646-R

WOO27515646-R

CD-22 WOO27518921-R N/A

CL-22 WOO27518940-R

N/A

WOO27515646-R

WOO27515646-R


Access

CP-22 WOO27504330-G

CT-22 WOO27504330-G

WOO27501562-G

CA-22 WOO27504330-G

WOO27518840-G

CD-22 WOO27504334-G

WOO27518840-G

CM-22 WOO27504330-G


CP-22 WOO27516381-G WOO27515143-G

N/A

Complete Set

WOO27515143-G

WOO27501642-G

CA-22 WOO27518940-G

CBA-22 WOO27518940-G

WOO27515646-G

N/A

CD-22 WOO27518921-G

WOO27515646-G

N/A WOO27504356-G

CL-22 WOO27518940-G WOO27515646-G

WOO27515646-G


Access

CP-22 WOO27513350 WOO27513329

WOO27513329

WOO27513379

CA-22 WOO27513350

CBA-22 WOO27513350

WOO27513377

WOO27513329

WOO27513335

WOO27513377

CM-22 WOO27513350

Page 98


7/15/2005


CP-22 WOO27513442

Complete Set

N/A WOO27517570

CT-22 WOO27513442 WOO27517570

WOO27513437

N/A

CBA-22 WOO27513452

WOO27517575

WOO27517575

CD-22 WOO27513454 N/A

CL-22 WOO27513452

CM-22 WOO27513452

WOO27517575

WOO27517575


Access

CP-22 WOO27513349

WOO27513374

CV-22 WOO27513349

WOO27513376

CBA-22 WOO27513349

CM-22 WOO27513349

WOO27513391

CL-22 WOO27513349

WOO27513376


CP-22 WOO27513441

Complete Set

N/A WOO27517569

N/A WOO27517569

WOO27517522

CA-22 WOO27513451 WOO27517572

WOO27517572

CD-22 WOO27513453 N/A

N/A

WOO27517536 W/

WOO27517572

CM-22 WOO27513451


WOO27517572

Access

CP-22 WOO27513303

CT-22 WOO27513303

WOO27513455

CD-22 WOO27513470

WOO27513306

WOO27513306

WOO27513455

CBA-22 WOO27513303

CM-22 WOO27513303

WOO27513455

WOO27513455


CP-22 WOO27513461

N/A

CA-22 WOO27513462

Complete Set

WOO27517574

WOO27517574

WOO27513463 WOO27517588

N/A WOO27517576

CBA-22 WOO27513462

CD-22 WOO27513473 N/A

CL-22 WOO27513462

N/A

WOO27517576

WOO27517496 W/

N/A WOO27517576

CM-22 WOO27513462 WOO27517576

Appendix


7/15/2005

Page 99

Appendix

Spa Model: Stone cabinet : Gold

Side Panel Round Corner

CP-22 N/A N/A

Complete Set

N/A

CT-22 N/A N/A N/A

CV-22 N/A N/A N/A

WOO27519210

CBA-22 WOO27519200

WOO27519210

CL-22 WOO27519200

CM-22 WOO27519200


Side Panel Round Corner Complete Set

CP-22 N/A N/A N/A

CT-22 N/A N/A N/A

CV-22 N/A N/A N/A

CA-22 WOO27519201

WOO27519211

CD-22 WOO27519201

CM-22 WOO27519201

WOO27519211

WOO27519211


Access

CP-36 WOO27504330-R WOO27518760-R

WOO27518760-R

WOO27518840-R

CBA-36 WOO27504330-R

CD-36 WOO27504334-R

WOO27518840-R

CM-36 WOO27504330-R

WOO27518842-R

CE-36 WOO27504334-R


CP-36 WOO27516381-R

Complete Set

N/A WOO27515143-R

N/A

CA-36 WOO27518940-R

WOO27515143-R

N/A WOO27515646-R

CBA-36 WOO27518940-R

CD-36 WOO27518921-R N/A

CL-36 WOO27518940-R

N/A

WOO27515646-R

WOO27504356-R W/

N/A WOO27515646-R

CM-36 WOO27518940-R WOO27515646-R

CN-36 WOO27501642-R

CE-36

WOO27501643-R

WOO27501622-R WOO27518921-R

WOO27501630-R

WOO27517590-R W/

Page 100


7/15/2005

Appendix



Access

CP-36 WOO27513350

CT-36 WOO27513350

WOO27513377

CBA-36 WOO27513350

Access

CP-36 WOO27504330-G

WOO27516289-G

CA-36 WOO27504330-G

WOO27518840-G

CD-36 WOO27504334-G

WOO27518840-G

CM-36 WOO27504330-G

CE-36 WOO27504334-G

WOO27518842-G

WOO27518821-G


CP-36 WOO27516381-G

CT-36 WOO27516381-G

Complete Set

WOO27515143-G

N/A WOO27515143-G

N/A WOO27515646-G

WOO27515646-G

CD-36 WOO27518921-G N/A

CL-36 WOO27518940-G

WOO27504356-G W/ TOP RAIL

N/A WOO27515646-G

CE-36

WOO27501643-G

WOO27501622-G

WOO27501630-G

WOO27518921-G

WOO27515646-G

WOO27500226-G


WOO27513392

CL-36 WOO27513350

WOO27513377

CN-36 WOO27513350

CE-36 WOO27513356


CP-36 WOO27513442

Complete Set

N/A WOO27517570

CT-36 WOO27513442

CD-36

N/A

WOO27513454 N/A

WOO27517570

WOO27517575

WOO27517575

WOO27517539 W/

CL-36 WOO27513452 WOO27517575

WOO27517575

CE-36

WOO27513452

WOO27513312 WOO27513454

WOO27517529

WOO27517544 W/


7/15/2005

Page 101

Appendix


Access

CP-36 WOO27513349

WOO27513374

CA-36 WOO27513349

WOO27513376

CD-36 WOO27513355

WOO27513376

CM-36 WOO27513349

CE-36 WOO27513355

WOO27513376

WOO27513391


CP-36 WOO27513441

CT-36 WOO27513441

Complete Set

WOO27517569

N/A WOO27517569

N/A WOO27517572

WOO27517572

CD-36

N/A

CM-36 WOO27513451

CE-36

WOO27513453 N/A

CL-36 WOO27513451

N/A

WOO27513311 WOO27513453

WOO27517572

WOO27517572

WOO27517516


Access

CP-36 WOO27513303

CT-36 WOO27513303

WOO27513455

CBA-36 WOO27513303

CD-36 WOO27513470

CL-36 WOO27513303 WOO27513306

WOO27513306

CE-36 WOO27513355

Side Panel

WOO27513455

WOO27513391

Back Panel Complete Set

CP-36 WOO27513461

CT-36 WOO27513461

WOO27517574

N/A WOO27517574

N/A WOO27517576

WOO27517576

CD-36 WOO27513473

CL-36 WOO27513462

WOO27517496

N/A WOO27517576

WOO27517576

WOO27513462 WOO27517585

CE-36 WOO27513453 WOO27513311


Side Panels Round Corner

CP-36 N/A N/A

Complete Set

N/A

CT-36 N/A N/A N/A

WOO27519210 WOO27519208

WOO27519210

CD-36 WOO27519200

CL-36 WOO27519200 WOO27519208

WOO27519208

CN-36 N/A N/A N/A

CE-36 N/A N/A N/A

Page 102


7/15/2005

Appendix


Side Panels Round Corner Complete Set

CP-36 N/A N/A N/A

CT-36 N/A N/A N/A

WOO27519211

CBA-36 WOO27519201

CD-36 WOO27519201 WOO27519209

WOO27519209

WOO27519211

CN-36 N/A N/A N/A

CE-36 N/A N/A N/A

Spa Model: Redwood:

Access

CP-51 WOO27504330-R

CT-51 WOO27504330-R

WOO27518840-R

CBA-51 WOO27504330-R

WOO27518840-R

CM-47 WOO27504330-R

WOO27518842-R

CE-36 WOO27504334-R


CP-51 WOO27516381-R WOO27515143-R

CT-51 WOO27516381-R WOO27515143-R

CA-51 WOO27518940-R

N/A

WOO27515646-R

WOO27515646-R

WOO27515646-R

WOO27515646-R

CN-36 WOO27501642-R

CE-36

WOO27501643-R

WOO27501622-R WOO27518921-R

WOO27501630-R

WOO27517590-R W/


Access

CP-51 WOO27504330-G

WOO27516289-G

CA-51 WOO27504330-G

WOO27518840-G

CL-49 WOO27504330-G

WOO27518840-G

CN-36 WOO27504330-G

CE-36 WOO27504334-G


CP-51 WOO27516381-G

Complete Set

N/A WOO27515143-G

CT-51 WOO27516381-G

CA-51 WOO27518940-G

WOO27515143-G

N/A WOO27515646-G

CL-49 WOO27518940-G

WOO27515646-G

N/A WOO27515646-G

N/A

CN-36 WOO27501642-G

WOO27515646-G

WOO27518940-G

CE-36

WOO27501643-G

WOO27501622-G WOO27518921-G

WOO27500226-G


WOO27501630-G


7/15/2005

Page 103

Appendix


Access

CP-51 WOO27513350 WOO27513329

WOO27513329

WOO27513377

CBA-51 WOO27513350

CL-49 WOO27513350

WOO27513392

WOO27513329

WOO27513329

WOO27513377

CE-36 WOO27513356


CP-51 WOO27513442

CT-51 WOO27513442

Complete Set

WOO27517570

N/A WOO27517570

N/A WOO27517575

WOO27517575

CL-49 WOO27513452 WOO27517575

WOO27517575

WOO27513452 WOO27517529

CE-36 WOO27513312 WOO27513454


Access

CP-51 WOO27513349

CT-51 WOO27513349

WOO27513376

CBA-51 WOO27513349

CM-47 WOO27513349

CN-36 WOO27513349

Side Panel

WOO27513376

Back Panel

CP-51 WOO27513441

WOO27513328

WOO27513334

Complete Set

WOO27517569

CT-51 WOO27513441 N/A WOO27517569

CA-51 WOO27513451

N/A

WOO27517572

WOO27517572

WOO27517572

WOO27517572

CN-36 WOO27513434

CE-36 WOO27513311 WOO27513453

Page 104


7/15/2005


Access

CP-51 WOO27513303

WOO27513433

CA-51 WOO27513303

WOO27513455

CL-49 WOO27513303

WOO27513455

CN-36 WOO27513303

CE-36 WOO27513355


CP-51 WOO27513461

Complete Set

N/A WOO27517574

CT-51 WOO27513461

CA-51 WOO27513462

WOO27517574

WOO27517576

WOO27517576

CL-49 WOO27513462 WOO27517576

N/A

CN-36 WOO27513487

CE-36 WOO27513453 WOO27513311

WOO27517576

WOO27513462

WOO27517594 w/

Spa Model: Stone Cabinet: Gold


CP-51 N/A N/A

Complete Set

N/A

CT-51 N/A N/A N/A

WOO27519210

CBA-51 WOO27519200

CL-49 WOO27519200

WOO27519210

CN-51 N/A N/A N/A

CE-51 N/A N/A N/A

Spa Model: Stone Cabinet: Sable

Side Panel Round Corner Complete Set

CP-51 N/A N/A N/A

CT-51 N/A N/A N/A

CA-51 WOO27519201

CBA-51 WOO27519201 WOO27519209

WOO27519209

WOO27519211

CN-51 N/A N/A N/A

CE-51 N/A N/A N/A

Appendix


7/15/2005

Page 105

Appendix


Access

SQ-92 WOO27504330-R

WOO27518840-R

SQ-43 WOO27504330-R

SQ-63 WOO27504330-R


SQ-92 WOO27518940-R

Complete Set

N/A WOO27515646-R

SQ-88 WOO27518940-R

WOO27501643-R

SQ-63 WOO27501642-R

WOO27515646-R

WOO2750026-R

WOO27518940-R WOO2750026-R

WOO27501643-R


Access

SQ-92 WOO27504330-G

SQ-88 WOO27504330-G

Side Panel

WOO27518842-G

SQ-63 WOO27504330-G

Back Panel

SQ-92 WOO27518940-G

Complete Set

N/A WOO27515646-G

SQ-88 WOO27518940-G

WOO27501643-G

SQ-63 WOO27501642-G

WOO27515646-G

WOO2750026-G

WOO27518940-G WOO2750026-G

WOO27501643-G


Access

SQ-92 WOO27513350

SQ-88 WOO27513350

SQ-63 WOO27513350

WOO27513377

WOO27513377


SQ-92 WOO27513452

Complete Set

WOO27517575

SQ-88 WOO27513452 WOO27517575

WOO27513452 WOO27517529

WOO27513452 WOO27517529


Access

SQ-92 WOO27513349

SQ-88 WOO27513349

SQ-43 WOO27513349 WOO27513328

WOO27513328


SQ-92 WOO27513451 WOO27517572

SQ-88 WOO27513451 WOO27517572

SQ-63 WOO27513434

WOO27513451

WOO27513451

Page 106


7/15/2005

Appendix


Access

SQ-92 WOO27513303 WOO27513306

WOO27513306

SQ-63 WOO27513303

Side Panel

WOO27513455

WOO27513455

Back Panel Complete Set

SQ-92 WOO27513462 WOO27517576

SQ-88 WOO27513462 WOO27517576

WOO27513462

WOO27513462 WOO27517585



SQ-92 WOO27519200

SQ-88 WOO27519200

Complete Set

WOO27519208

WOO27519208

SQ-43 N/A N/A N/A

SQ-63 N/A N/A N/A



SQ-92 WOO27519201

Complete Set

WOO27519211

SQ-43 N/A N/A N/A

WOO27519209

WOO27519211 WOO27519209

SQ-63 N/A N/A N/A

Spa Model: Stainless Steel

Side/Rear Panel

GX-49 WOO27519300

Front Panel Round Corner

WOO27519301

Complete Set

WOO27519310 WOO27519311


Access

GX-49 WOO27513350


GX-49 WOO27513452 WOO27517575


Access

GX-49 WOO27513349

Side Panel

GX-49 WOO27513451

WOO27513376

Back Panel

N/A WOO27517572

Complete Set


GX-49 WOO27513303

Side Panel

Front

Back Panel

GX-49 WOO27513462

Complete Set

N/A WOO27517576


7/15/2005

Page 107

Appendix


SKS24

SKS25 SKS47 WOO27510634-R WOO27510633-R WOO27510635-R

N/A WOO27500128-R WOO27510635-R

SKS24

Side Panel Back Panel Port Panel Complete Set

WOO27500136-R WOO27510636-R WOO27510632-R WOO27500116-R

WOO27500137-R

SKS25 SKS47 WOO27510630-R WOO27510636-R WOO27510632-R WOO27517991-R

WOO27510631-R


SKS24 N/A WOO27500128-G WOO27510635-G

SKS25 SKS47 WOO27510634-G WOO27510633-G WOO27510635-G

SKS24

SKS47

Side Panel Back Panel Port Panel Complete Set

WOO27500136-G WOO27510636-G WOO27510632-G WOO27500116-G

WOO27500137-G

WOO27510630-G WOO27510636-G WOO27510632-G WOO27517991-G

WOO27510631-G


SKS24 N/A WOO27500396

SKS25 SKS47 WOO27500361 WOO27500364

SKS24


WOO27500393 WOO27500376

WOO27500390

WOO27500367

WOO27500367

Port panel Complete Set

WOO27500381 WOO27517995

SKS25 SKS47 WOO27500370 WOO27500376

WOO27500373

WOO27500381 WOO27517992


SKS24 WOO27500397

SKS25 SKS47 WOO27500362 WOO27500365 WOO27500368

Port panel Complete Set Side Panel

SKS24

WOO27500391

Back Panel

SKS25 SKS47 WOO27500371 WOO27500377

WOO27500374

WOO27500382 WOO27517993


SKS24 WOO27500398

SKS25 SKS47 WOO27500363 WOO27500366 WOO27500369

Side Panel

SKS24

Back Panel Port panel

WOO27500378

Complete Set

WOO27500383

WOO27500392

SKS25 SKS47 WOO27500372 WOO27500378

WOO27500375

WOO27500383 WOO27517994

WOO27517997

Page 108


7/15/2005

Cal Spas™ Chemicals

Appendix


7/15/2005

Page 109

Appendix

2005 Warranty Information

See your Cal Spas™ dealer for a copy of the applicable warranty, details, and any questions you may have regarding the warranty coverage on your spa.

Warranty Limitations

The 2005 Limited Warranty is void if the spa has been subject to negligence, alteration, misuse, abuse, repairs by non-C.A.I. authorized representatives, incorrect electrical installation, acts of God and any other cases beyond the control of C.A.I. Examples of common acts invalidating this warranty include, but are not limited to:

•

Use of spa in a non-residential application.

•

Scratches caused by normal use.

•

Operation of spas water temperature out of the normal operating range of 32 ˚ F to 118 ˚ F.

•

Damage caused by incorrect water level (low, overflow, etc.).

•

Damage caused by extreme weather conditions (hot, cold, etc.).

•

Damage caused by dirt, sand and calcium.

•

Damage caused by clogged filter cartridges. See filter cleaning recommendations in this Owner’s Manual.

•

Damage caused by continued operation of this spa with either a known or an unknown problem.

•

Damage caused by tri-chlor, acids, chlorine tablets, and any other spa chemicals not authorized by C.A.I.

•

Damage caused by improper water chemistry. (High levels of chlorine, bromine, calcium, pH and other excessive chemical levels.)

•

Damage caused by direct sunlight. Spas should always be covered when not in use.

•

Damage caused as a result of failure to follow operating instructions as defined within this Owner’s Manual.

•

Damage caused by incorrect electrical installation, electrical brownout, voltage spikes, or operation of spa out of voltage range by more than ±10%.

•

Spas improperly installed in-ground or placed on non-approved surfaces.

The Limited Warranty applies only to spas normally used for personal, family or household purposes.

Warranty Exclusions

Replaceable service items such as filters, pump seals, light bulbs, ozonator cartridge, jet inserts, spa covers, and filter covers are specifically excluded for the limited warranty.

Spa covers and stereo systems are delivered with their own manufacturer’s warranty. For more info, please see their warranties in the owner’s information package that was delivered with your spa for more information.

Customer Service

For customer service, contact the authorized selling dealer immediately. If you need additional information and assistance, please contact the C.A.I. Customer Relations Department at 1462 East Ninth Street, Pomona, CA

91766, or call 909-623-8781.

Page 110


7/15/2005

Please make a record of the following.

It will be valuable if service is required.

Cal Spa Model:

Cal Spa Serial Number:

Date Purchased:

Date Installed:

Cal Spa Dealer’s Phone Number:

Cal Spa Dealer’s Address:

C.A.I. Customer Service Department

1462 East Ninth Street

Pomona, CA 91766

Toll Free: 1-800-CAL-SPAS

Fax: 1-909-629-3890

www.calspas.com

LTR20051000,

7/15/2005

M9800 | Cal Spas portable spa Owner's Manual 116 Pages

M9800 | Cal Spas portable spa Owner's Manual

CONTACT INFORMATION

www.calspas.com

Read This First!

Important Safety Instructions

Basic Spa Information

Quick Reference Information

5000 Equipment Filtration Settings and Recommendations

Setting the Filtration Cycles

General Chemical Maintenance Information (500-Gallon Spa)

Important Chemical Notice

Preparing for Your New Portable Spa

Planning the Best Location For Your Spa

Safety First

Consider How You Will Use Your Spa

Plan for Your Environment

Consider Your Privacy

Provide A View With Your Spa

Keep Your Spa Clean

Allow For Service Access

Preparing a Good Foundation for Your Portable Spa

Electrical Set-up Before Delivery of Your Spa

110 Volt Electrical Installation Guidelines

220 Volt Electrical Installation

Filling and Powering Up Your Portable Spa

Operating Your Spa

1500 Electronic Control Operation

Temperature Adjustment

Standard Heating Mode

Jet / Light Controls (One Pump Systems)

Jet / Light Controls (Two Pump Systems)

Setting Filtration Cycles

120V/240V Conversion

120 Volt Heater Operation

Automatic Time Outs

2300 Electronic Control Operation

Initial Start up

Temperature Adjustment (Range 80°F to 104°F)

Standard and Economy Modes

Jets 1

Jets 2

Light

Turbo

Setting the Temperature Lock

Automatic Time outs

Setting Filtration Cycles

5000 and 5300 Electronic Control Operation

Initial Start up

Temperature Adjustment

Standard and Economy Modes

Jets

Light

Turbo

Setting the Temperature Lock

Automatic Time Outs

Setting Filtration Cycles

Safety Suction System

Diagnostic Messages

7000 Electronic Control Operation

Initial Start-up

Temperature Adjustment

Time

Standard, Economy, Sleep, and Standby Modes

Jets 1

Jets 2

Option

Light

Invert

Locking the Panel

Setting the Temperature Lock

Circulation Pump

Preset Filter Cycles

Clean-up Cycle

Ozone

Freeze Protection

Periodic Reminder Messages

Diagnostic Messages

9800 Electronic Control Operation

Initial Start-up