Installation Instructions Î N
Where This Installation
Instruction is Used
Intended Audience
What This Installation
Instruction Includes
References
1336 PLUS and 1336 FORCE
AC Drive Series C
Conversion Kit
1336 PLUS (Series A & B)
A007 — A015
BO07 — BO30
C007 — CO20
1336 FORCE" (Series В)
A007 — A015
B007 — BO30
C007 — C020
Use these instructions to upgrade 1336 PLUS and 1336 FORCE
Drives from Series A and Series B to Series C.
These instructions are primarily intended for qualified Allen-Bradley
service personnel responsible for troubleshooting and repairing the
1336 PLUS Adjustable Frequency AC Drive. Read and understand
the following instructions, the enclosed Documentation Update, and
the Troubleshooting Guide and Renewal Parts manual before
removing or installing any parts.
This instruction kit contains:
® Wrist strap for ESD protection
Series C drive nameplate update label
Series C Precharge Module Kit
Series C Precharge Insulator for Stand Alone Drives
Series C Precharge Jumper for Common Bus Drives
Series C Gate Driver/Power Supply Board Kit
Series C DC Bus Inductor Kit
1336 PLUS-6.1 Troubleshooting Guide and Renewal Parts
Manual — November, 1995, P/N 74001-036-01(E)
These instructions reference the Troubleshooting Guide and Renewal
Parts manual, Publication 1336 PLUS-6.1 — November, 1995,
P/N 74001-036-01(E).
1336-5.28 — February, 1996
1-2 1336 PLUS and 1336 FORCE AC Drive Series C Conversion Kit
Tools
Safety Precautions
Electrostatic Discharge
Precautions
1336-5.28 — February, 1996
Refer to Publication 1336 PLUS-6.1, Chapter 3 — Disassembly and
Access Procedures, Tools. The same tools apply to the 1336 FORCE.
ATTENTION: Some printed circuit boards and drive
components may contain hazardous voltage levels.
Remove and lock out power before you disconnect or
reconnect wires, and before you remove or replace
fuses and circuit boards. Verify bus voltage by
measuring the voltage between +DC and -DC on
Terminal Block TB1. Do not attempt to service the
drive until the bus voltage has discharged to zero volts.
ATTENTION: Only personnel familiar with the
1336 PLUS Adjustable Frequency AC Drive and
associated machinery should plan or implement the
installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury
and/or equipment damage.
ATTENTION: This assembly contains parts and
sub-assemblies that are sensitive to electrostatic
discharge. Static control precautions are required when
servicing this assembly. Component damage may result
if you ignore electrostatic discharge control procedures.
If you are not familiar with static control procedures,
reference Allen-Bradley Publication 8000-4.5.2,
Guarding Against Electrostatic Damage, or any other
applicable ESD protection handbook.
Electrostatic discharge generated by static electricity can damage the
complimentary metallic oxide semiconductor devices on various
drive boards. It is recommended that you perform these procedures
to guard against this type of damage when circuit boards are
removed or installed:
e Wear a wrist type grounding strap that is grounded to the
Drive Chassis.
e Attach the wrist strap before removing the new circuit board
from the conductive packet.
e Remove boards from the drive and immediately insert them
into their conductive packets.
Conversion Procedures
1336 PLUS and 1336 FORCE AC Drive Series C Conversion Kit 1-3
Updating the Drive Nameplate
The drive nameplate is located on the face of the Main Control
Board Mounting Plate. The drive nameplate contains the catalog
number and other important drive information.
Remove the label from the enclosed envelope and apply the label to
the right side of the nameplate.
Important: The label must cover both UL symbols.
Figure 1.1
Drive Nameplate Location
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CAT 1336S-B007-AA-EN SERB ~. | ><
CONSTANT TORQUE VARIABLE TORQUE : ‘| >
KVA VOLTS A PH HZ { KVA VOLTS A PH HZ ; ss |
co
5,5-22 kW (75-30 НР)
AC INPUT
AC OUTPUT
DC INPUT
REFER TO USER MANUAL FOR
INSTALLATION INSTRUCTIONS
ALLEN-BRADLEY | °
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Sem jun sIuL
\- > >
Nameplate Located on >
Tab of Main Control >
Board Mounting Plate Label must cover
both UL symbols
AB0634A
1336 PLUS Parts Removal Procedure
Important: Before you remove connections and wires from the
drive components, mark the connections and wires to
correspond with their component connections and
terminals to prevent incorrect wiring during assembly.
1. Remove power from the Drive.
2. Remove the Enclosure cover. Refer to Chapter 3 — Disassembly
and Access Procedures, Removing the Drive Enclosure.
3. Check for zero volts at TB1 Terminals +DC and —DC.
4. Check for the absence of control voltage.
5. Remove the Gate Driver/Power Supply Board. Refer to
Chapter 3 — Disassembly and Access Procedures, Removing the
Gate Driver/Power Supply Board.
6. Remove the Precharge Module. Refer to Chapter 5 — Part
Replacement Procedures, Precharge Module.
Important: Use a permanent marker on the removed Precharge
Module to indicate that it is not to be installed in the
Series C drive.
1336-5.28 — February, 1996
1-4 1336 PLUS and 1336 FORCE AC Drive Series C Conversion Kit
1336-5.28 — February, 1996
7. Remove the DC Bus Inductor. Refer to Chapter 5 — Part
Replacement Procedures, DC Bus Inductor L1.
1336 FORCE Parts Removal Procedure
Figure 1.2
1336 FORCE Control Board/Adapter Mounting Plate and Connections
Top corners of Control
Board/Adapter Mounting Plate
hook into Main Chassis.
Connector J1
у TB10
7
2 Main Control
4 Board
HIM (Standard
Adapter Board only)
Connector J7
Connector J1
Standard Adapter
Board
Mounting Plate
Screw
PLC Comm
Adapter Board a
Connector J5
Connector J7
AB0557A
Important: Before you remove connections and wires from the
drive components, mark the connections and wires to
correspond with their component connections and
terminals to prevent incorrect wiring during assembly.
1336 PLUS and 1336 FORCE AC Drive Series C Conversion Kit 1-5
1. Remove power from the Drive.
2. Remove the Enclosure cover. Refer to Publication 1336
PLUS-6.1 Troubleshooting Guide and Renewal Parts, Chapter 3 —
Disassembly and Access Procedures, Removing the Drive
Enclosure.
3. Check for zero volts at TB1 Terminals +DC and —DC.
4. Check for the absence of control voltage.
5. Disconnect the following from the Main Control Board:
e J5 ribbon cable connector
® J1 connector
e Ground from stake-on connector TE
e All wires from TB10
e All wires from TB11
6. Disconnect the following from the:
A. Standard Adapter Board:
— All wires from TBS
— All wires from TB6
— All wires from TB7
— J9 connector
— J11 connector
— Ground stake-on connector TE
— All wiring from TB3 on the Control Interface Board
B. PLC Comm Board:
— TB20
— TB21
— J5 Connector
— J7 Connector
7. Loosen the two captive screws near the bottom of the Main
Control Board Mounting Plate.
8. Pull the Main Control Board Mounting Plate out about two
inches, then slide it downward.
9. Remove the Gate Driver/Power Supply Board. Refer to 1336
PLUS Troubleshooting Guide and Renewal Parts, Chapter 3 —
Disassembly and Access Procedures, Removing the Gate
Driver/Power Supply Board.
10.Remove the Precharge Module. Refer to 1336 PLUS
Troubleshooting Guide and Renewal Parts, Chapter 5 — Part
Replacement Procedures, Precharge Module.
1336-5.28 — February, 1996
1-6 1336 PLUS and 1336 FORCE AC Drive Series C Conversion Kit
Precharge Module
Installation
1336-5.28 — February, 1996
Important: Use a permanent marker on the removed Precharge
Module to indicate that it 1s not to be installed in the
Series C drive.
11. Remove the DC Bus Inductor. Refer to 1336 PLUS
E >» Doe
Troubleshooting Guide and Renewal Parts, Chapter 5 — Parts
Replacement Procedures, DC Bus Inductor L1.
Remove power from the Drive.
Check for zero volts at TB1 Terminals +DC and —-DC.
Check for the absence of control voltage.
Clean the surface of the heat sink using a soft, clean cloth where
the old Precharge Module was installed.
Replace the Preform between the Precharge Module and the heat
sink.
Fasten the Series C Precharge Module to the heat sink using two
screws. Torque to 25 — 31 Ib-1n.
. Install the Series C DC Bus Inductor. Refer to the next section in
this document.
For fastener torque specifications, refer to Table 1.C — Fastener
Torque Specifications at the end of this document.
Figure 1.3
Series C Precharge Module
Precharge
Preform Module
ABQ305B
1336 PLUS and 1336 FORCE AC Drive Series C Conversion Kit 1-7
DC Bus Inductor 1. Lower the Series C DC Bus Inductor into the Chassis. Align the
Installation hole in the bottom Inductor bracket with the peg on the Chassis.
Important: The DC Bus Inductor insulator may shift when the
Inductor 1s removed. Before installing the Series C
Inductor, check the insulator position.
Figure 1.4
Series C Precharge Module
Inductor Bracket
AB0732A
2. Fasten the Inductor Bracket over the Inductor.
3. Fasten the Inductor Bracket to the Chassis.
4. Install the Series C Gate Driver/Power Supply Board. Refer to the
next section in this document.
For fastener torque specifications, refer to Table 1.C — Fastener
Torque Specifications at the end of this document.
1336-5.28 — February, 1996
1-8 1336 PLUS and 1336 FORCE AC Drive Series C Conversion Kit
Gate Driver/Power Supply
Board Installation
1336-5.28 — February, 1996
Stand Alone Drives
1. Fold and insert the Precharge Insulator through the back of the
Gate Driver/Power Supply Board. Refer to Figure 1.5 in this
document.
2. Position the Series C Gate Driver/Power Supply Board in the
drive.
Important: Stand Alone Drives do not use jumpers between
terminals E29 and E19, and E22 and E21, on the Series
C Gate Driver/Power Supply Board.
3. Connect to the Gate Driver/Power Supply Board:
e DC Bus Inductor wires. Refer to Table 1.A, Table 1.B,
Figure 1.6, and Figure 1.7.
e P13 and P14 stake-on connectors
e E25 ground wire
e J3 connector fan wires
e All gate connectors to the transistor and Precharge Module
stake-on connectors
4. Insert and tighten all screws to the power components.
Important: The locations of terminals E1 and E26 on the Series C
Gate Driver/Power Supply Board have changed.
5. Install the Main Control Board Mounting Plate and the Enclosure
cover in reverse order of removal.
ATTENTION: Replace all guards before applying
power to the drive. Failure to replace guards may result
in death or serious injury.
For fastener torque specifications, refer to Table 1.C — Fastener
Torque Specifications at the end of this document.
‘Common Bus Drives
1. Position the Series C Gate Driver/Power Supply Board in the
drive.
Important: Common Bus Drives do not use a Precharge Insulator
on the back of the Series C Gate Driver/Power Supply
Board.
2. Position the two Precharge Jumpers on the front of the Gate
Driver/Power Supply Board. Refer to Figure 1.5 in this
document. Place one jumper:
e Between E29 and E19
1336 PLUS and 1336 FORCE AC Drive Series C Conversion Kit 1-9
e Between E22 and E21
3. Connect to the Gate Driver/Power Supply Board:
e DC Bus Inductor wires. Refer to Table 1.A, Table 1.B,
Figure 1.6, and Figure 1.7.
e P13 and P14 stake-on connectors
e E25 ground wire
e J3 connector fan wires
e All gate connectors to the transistor and Precharge Module
stake-on connectors
4. Insert and tighten all screws to the power components.
Important: The locations of terminals E1 and E26 on the Series C
Gate Driver/Power Supply Board have changed.
5. Change TB1 input power to the Drive:
e Remove the input from TB1 terminal DC- and install it on
TB1 terminal L1 (R).
e Do not move the DC+ input from TB1 terminal L3 (T).
6. Install the Main Control Board Mounting Plate and the Enclosure
cover in reverse order of removal.
ATTENTION: Replace all guards before applying
power to the drive. Failure to replace guards may result
in death or serious injury.
For fastener torque specifications, refer to Table 1.C — Fastener
Torque Specifications at the end of this document.
1336-5.28 — February, 1996
1336 PLUS and 1336 FORCE AC Drive Series C Conversion Kit
1-10
Supply Board
To
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Series C Gate Driver/Power Supply Board
Stand Alone Drives
Precharge Insulator,
Shown Correct!
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AB0644D
1336-5.28 — February, 1996
1336 PLUS and 1336 FORCE AC Drive Series C Conversion Kit 1-11
Figure 1.6
DC Bus Inductor and Gate Driver/Power Supply Board,
A010, A015, B020 — B030, and C020 Drives
To TB1
Inductor -DC
To TET
DA +DC
—— +DC to Gate
Driver Board E22
CA ~~
—DC to Gate
Driver Board E29 AB0645A
Table 1.A
Inductor Connections, A010, A015, B020 — B030, and C020 Drives
Inductor Wire Label Gate Driver/Power Sup Ply Drive Rating
Board Connection
TB1 +DC TB1 Terminal +DC A010, A015
B020 — BO30
TB1 -DC TB1 Terminal -DC C020
1336-5.28 — February, 1996
1-12 1336 PLUS and 1336 FORCE AC Drive Series C Conversion Kit
1336-5.28 — February, 1996
Figure 1.7
DC Bus Inductor and Gate Driver/Power Supply Board,
A007, B007 - B015, and C007 — C015 Drives
Inductor To TB7-1
To TB7-2
и
о +DC to Gate
Inductor Driver Board E22
AT |
—DC to Gate
Driver Board E29 AB0646B
Table 1.B
Inductor Connections, A007, B007 — B015, and C007 — C015 Drives
Inductor Wire Label Gate Driver/Power Supply Drive Rating
Board Connection
TB7-1 TB7 Terminal 1 A007
B007 — B015
TB7-2 TB7 Terminal 2 C007 = C015
1336 PLUS and 1336 FORCE AC Drive Series C Conversion Kit 1-13
Torque Specifications
The following table lists torque specifications.
Table 1.C
Fastener Torque Specifications
Component Fastener Application Torque, Ib-in. Torque, N-m
Precharge Module M1 Module to Heat Sink 22-30 25-34
Inductor to Chassis 22 — 30 25-34
Inductor wires to Gate
Driver Board 22-30 25-34
Inductor wires to TB1
DC Bus Inductor (A010, A015, B020 — 15 1.7
B030, C020 Drives)
Inductor wires to TB7
(A007, B007 — В015, 15 1.7
C0007 — C015 Drives)
Board to Bus Capacitors 22-230 2.5-3.4
Board to Precharge
Module M1 (M5 screw, 22 — 30 2.5 - 3.4
B007 — В015 Drives)
Gate Driver Board Board to Precharge
Module M1 (M6 screw, 30-39 3.4 - 4.4
B020 —- BO30 Drives)
oe to Bridge Rectifier 29 — 30 25-34
Ground Jumper Jumper to Gate Driver 22 — 30 2.5 - 3.4
Board
1336-5.28 — February, 1996
nN Rociawell Automation Allen-Bradley, a Rockwell Automation Business, has been helping its customers improve
productivity and quality for more than 90 years. We design, manufacture and support a broad
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control devices, operator interfaces, sensors and a variety of software. Rockwell is one of the
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Allen-Bradiey Headquarters, 1201 South Second Street, Milwaukee, WI 53204 USA, Tel: (1) 414 382-2000 Fax: (1) 414 382-4444
1336-5.28 — February, 1996 P/N 74002-138-01(C)
Supersedes 1336-5.28 — December, 1995
Copyright 1995 Allen-Bradley Company, Inc. Printed in USA
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