sheerline

a l u m i n i u m s y s t e m s

SHEERSASH 34

WINDOW SYSTEM

PRODUCT MANUAL

Disclaimer: The right to make alterations is reserved

© 2010 Sheerline, All Rights Reserved

Revision: 01/10/2010

sheerline

a l u m i n i u m s y s t e m s

LEGAL DISCLAIMER

All information, recommendations or advice contained in this documentation is given in good faith to the best of Sheerline’s knowledge and is based on current procedures in effect.

Since the actual use of this documentation by the user is beyond the control of

Sheerline, such use is within the exclusive responsibility of the user. Sheerline cannot be held responsible for any loss incurred through incorrect or faulty use of this documentation.

Great care has been taken to ensure that the information provided is correct.

Sheerline will accept no responsibility for any errors and/or omissions, which may have inadvertently occurred.

All mechanical joints must be sealed with a Sheerline approved joint sealer.

Laminated glass must not stand in water.

All drawings in the Sheerline Documentation are shown NOT to scale.

Sheerline cannot accept responsibility for the use of standard products since

Sheerline does not know where these products are being installed.

The use of anti-magnetic stainless steel screws and pop rivets is recommended to reduce galvanic corrosion in harsh environments.

The hardware recommended in this documentation is suitable for use in most atmospheric environments. When hardware is used in severe costal environments the manufacturer of the hardware must be consulted.

Fixing lugs on frames must be positioned as per the user manual and used in accordance to the AAAMSA specifications. When profiles are screwed together the screw centers must also be according to the user manual.

All glass used within Sheerline products must comply with SAGGA regulations.

By continuing to use this documentation you acknowledge that you understand and accept the legal disclaimer.

SHEERSASH 34 WINDOW SYSTEM

PROFILE IDENTIFICATION sheerline a l u m i n i u m s y s t e m s

33.30

CAS340 EQUAL LEG

OUTER FRAME

3404

CAS340 TUBULAR SASH

3401

33.00

33.00

CAS340 SHORT LEG

OUTER FRAME

3410

27.40

NEW CAS340 GLAZING

BEAD

3414

33.00

NEW CAS340 TUBULAR SASH

3416A

33.00

NEW CAS340 EQUAL LEG

OUTER FRAME

3415A

72.00

750 SIDELIGHT FRAME 72mm

3418

73.00

CAS340 FIXING LUG

3407

72.00

750 SIDELIGHT BOX SILL 72mm

W10562

27.50

CAS340 GLAZING

BEAD

3403

27.50

CAS340 SQUARE

BEAD

3412

Disclaimer: The right to make alterations is reserved

© 2010 Sheerline, All Rights Reserved

PAGE 1

27.60

CAS340 DOUBLE

GLAZING BEAD

3413

SHEERSASH 34 WINDOW SYSTEM

PROFILE IDENTIFICATION sheerline a l u m i n i u m s y s t e m s

33.00

CAS340 STANDARD

MULLION

W10197

33.00

CAS340 MULLION

W55692

54.00

CAS340 54mm

MULLION

W55193

70.00

CAS340 70mm

MULLION

3408

50.00

SMALL T COUPLING MULLION

W11019

33.00

CAS340 COTTAGE

PANE MULLION

3409A

90.00

BIG T COUPLING MULLION

W10593

50.00

CAS340 CORNER

CLEAT

3405

39.80

OSBORNE MULTI

CORNER CLEAT

W52538

Disclaimer: The right to make alterations is reserved

© 2010 Sheerline, All Rights Reserved

PAGE 2

29.00

CAS340 ADD ON

WEATHER BAR

3411

SHEERSASH 34 WINDOW SYSTEM

HARDWARE IDENTIFICATION

EUROLINE PT

WINDOW HANDLE

WLHHBRHFG - RIGHT

WLHHBLHFG - LEFT

15 sheerline a l u m i n i u m s y s t e m s

MULTI FIXING LUG ALUM 15mm

FIX10627

28.00

340 CORNER CLEAT

3405

8x30 P/HEAD POSI

S/S SCREW

SC0830P

8x9 C/S

HANDLE SCREW

BLUNT POINT

STPPS895

6x30 P/HEAD POSI

S/S SCREW

SC0630P

FRICTION STAY

*

FS202FG

FS304FG

FS406FG

FS508FG

FS600FG

28 COTTAGE PANE

CROSS CONNECTOR 28mm

CPC28

4x10

COUNTERSUNK RIVET

CSKR410

7.00

4.8x10

DOME RIVET

CSKR410

CASEMENT 34

GLAZING BAR PACKER

JC11005FG

6.00

4.80

WEDGE H42

VR5123FG

FINPILE

FP48500FG

BUTTERFLY H8

VP512FG

340 CROSS CONNECTOR (GREY)

CC340

*

MAINTENANCE OF STAINLESS STEEL FRICTION STAYS

To preserve the appearance and prevent corrosion, wipe down Friction Stays with warm water and a mild detergent.

For stubborn dirt or stains, use a non corrosive cleaner, for more aggressive stains add a small amount of vinegar to water.

Carbon steel brushes and steel wool should be avioded as they may leave particles embedded in the surface which may lead to rusting. After cleaning rinse with hot water and dry using a clean cloth.

Cleaning is recommended once a month or more frequently when subjected to regular use or heavy soiling.

Disclaimer: The right to make alterations is reserved

© 2010 Sheerline, All Rights Reserved

PAGE 3

SHEERSASH 34 WINDOW SYSTEM

SASH LIMITATION CHARTS

Top Hung 3401

Maximum Vent

Width in mm

1200

Maximum Vent

Height in mm

900 sheerline a l u m i n i u m s y s t e m s

1200.00

Side Hung 3401

Maximum Vent

Width in mm

700

Maximum Vent

Height in mm

1500

700.00

Disclaimer: The right to make alterations is reserved

© 2010 Sheerline, All Rights Reserved

PAGE 4

STANDARD TOP HUNG

SHEERSASH 34 WINDOWS

600Pa WINDLOAD sheerline a l u m i n i u m s y s t e m s

NOTE:

1. SEE THE MULLION LIMITATION CHART

2. OPENING SIZES SHOWN IN RED

3. ACTUAL WINDOW SIZES SHOWN IN BLACK AND BRACKETS.

1 500

(1490)

1 800

(1790)

2 400

(2390)

600

(590)

900

(890)

600

(590)

340 -0606T 340 -0906T

900

(890)

340 -0609T 340 -0909T

1 200

(1190)

340 -1206T

340 -1209T

1200

(1190)

340 -0612T 340 -0912T 340 -1212DT

340 -1506T

340 -1509T

340 -1512DT

340 -1806TT

340 -1809TT

340 -1812DT

340 -2406TT

340 -2409TT

340 -2412DT

1500

(1490)

340 -0615DT 340 -0915DT 340 -1215DT 340 -1515DT 340 -1815DT 340 -2415DT

1800

(1790)

340 -0618DT 340 -0918DT 340 -1218DT 340 -1518DT 340 -1818DT 340 -2418DT

Disclaimer: The right to make alterations is reserved

© 2010 Sheerline, All Rights Reserved

PAGE 6

STANDARD TOP HUNG

SHEERSASH 34 WINDOWS

1000Pa WINDLOAD sheerline a l u m i n i u m s y s t e m s

NOTE:

1. SEE THE MULLION LIMITATION CHART

2. OPENING SIZES SHOWN IN RED

3. ACTUAL WINDOW SIZES SHOWN IN BLACK AND BRACKETS.

1 500

(1490)

1 800

(1790)

2 400

(2390)

600

(590)

900

(890)

600

(590)

340 -0606T 340 -0906T

900

(890)

340 -0609T 340 -0909T

1 200

(1190)

340 -1206T

340 -1209T

1200

(1190)

340 -0612T 340 -0912T 340 -1212DT

340 -1506T

340 -1509T

340 -1512DT

340 -1806TT

340 -1809TT

340 -1812DT

340 -2406TT

340 -2409TT

340 -2412DT

1500

(1490)

340 -0615DT 340 -0915DT 340 -1215DT 340 -1515DT 340 -1815DT 340 -2415DT

1800

(1790)

340 -0618DT 340 -0918DT 340 -1218DT 340 -1518DT 340 -1818DT 340 -2418DT

Disclaimer: The right to make alterations is reserved

© 2010 Sheerline, All Rights Reserved

PAGE 6

STANDARD TOP HUNG

SHEERSASH 34 WINDOWS

1500Pa WINDLOAD sheerline a l u m i n i u m s y s t e m s

NOTE:

1. SEE THE MULLION LIMITATION CHART

2. OPENING SIZES SHOWN IN RED

3. ACTUAL WINDOW SIZES SHOWN IN BLACK AND BRACKETS.

1 500

(1490)

1 800

(1790)

2 400

(2390)

600

(590)

900

(890)

600

(590)

340 -0606T 340 -0906T

900

(890)

340 -0609T 340 -0909T

1 200

(1190)

340 -1206T

340 -1209T

1200

(1190)

340 -0612T 340 -0912T 340 -1212DT

340 -1506T

340 -1509T

340 -1512DT

340 -1806TT

340 -1809TT

340 -1812DT

340 -2406TT

340 -2409TT

340 -2412DT

1500

(1490)

340 -0615DT 340 -0915DT 340 -1215DT 340 -1515DT 340 -1815DT 340 -2415DT

1800

(1790)

340 -0618DT 340 -0918DT 340 -1218DT

Disclaimer: The right to make alterations is reserved

© 2010 Sheerline, All Rights Reserved

PAGE 7

STANDARD SIDE HUNG

SHEERSASH 34 WINDOWS

600Pa WINDLOAD sheerline a l u m i n i u m s y s t e m s

NOTE:

1. SEE THE MULLION LIMITATION CHART

2. OPENING SIZES SHOWN IN RED

3. ACTUAL WINDOW SIZES SHOWN IN BLACK AND BRACKETS.

600

(590)

600

(590)

900

(890)

1 200

(1190)

1 500

(1490)

1 800

(1790)

2 400

(2390)

900

(890)

340 -0609S 340 -0909S 340 -1209S

1200

(1190)

340 -0612S 340 -0912S 340 -1212S

340 -1509S

340 -1512S

340 -1809SS

340 -1812SS

340 -2409SS

340 -2412SS

1500

(1490)

340 -0615S 340 -0915S 340 -1215S 340 -1515S 340 -1815SS 340 -2415SS

1800

(1790)

340 -0618S

340 -0918S 340 -1218S 340 -1518S 340 -1818SS 340 -2418SS

Disclaimer: The right to make alterations is reserved

© 2010 Sheerline, All Rights Reserved

PAGE 8

STANDARD SIDE HUNG

SHEERSASH 34 WINDOWS

1000Pa WINDLOAD sheerline a l u m i n i u m s y s t e m s

NOTE:

1. SEE THE MULLION LIMITATION CHART

2. OPENING SIZES SHOWN IN RED

3. ACTUAL WINDOW SIZES SHOWN IN BLACK AND BRACKETS.

600

(590)

600

(590)

900

(890)

1 200

(1190)

1 500

(1490)

1 800

(1790)

2 400

(2390)

900

(890)

340 -0609S 340 -0909S 340 -1209S

1200

(1190)

340 -0612S 340 -0912S 340 -1212S

340 -1509S

340 -1512S

340 -1809SS

340 -1812SS

340 -2409SS

340 -2412SS

1500

(1490)

340 -0615S 340 -0915S 340 -1215S 340 -1515S 340 -1815SS 340 -2415SS

1800

(1790)

340 -0618S 340 -0918S 340 -1218S 340 -1518S 340 -1818SS 340 -2418SS

Disclaimer: The right to make alterations is reserved

© 2010 Sheerline, All Rights Reserved

PAGE 9

STANDARD SIDE HUNG

SHEERSASH 34 WINDOWS

1500Pa WINDLOAD sheerline a l u m i n i u m s y s t e m s

NOTE:

1. SEE THE MULLION LIMITATION CHART

2. OPENING SIZES SHOWN IN RED

3. ACTUAL WINDOW SIZES SHOWN IN BLACK AND BRACKETS.

600

(590)

600

(590)

900

(890)

1 200

(1190)

1 500

(1490)

1 800

(1790)

2 400

(2390)

900

(890)

340 -0609S 340 -0909S 340 -1209S

1200

(1190)

340 -0612S 340 -0912S 340 -1212S

340 -1509S

340 -1512S

340 -1809SS

340 -1812SS

340 -2409SS

340 -2412SS

1500

(1490)

340 -0615S 340 -0915S 340 -1215S 340 -1515S 340 -1815SS 340 -2415SS

1800

(1790)

340 -0618S 340 -0918S 340 -1218S 340 -1818SS

Disclaimer: The right to make alterations is reserved

© 2010 Sheerline, All Rights Reserved

PAGE 10

SHEERSASH 34 SYSTEM

STANDARD TOP HUNG WINDOW

TYPICAL CONFIGURATIONS sheerline a l u m i n i u m s y s t e m s

A

SINGLE TOP HUNG

BB

TOP HUNG

NEXT TO FIXED

CC

TOP HUNG NEXT

TO TOP HUNG

B

TOP HUNG

OVER FIXED

C

TOP HUNG

OVER TOP HUNG

E

FIXED OVER

TOP HUNG

D

DOUBLE TOP HUNG

OVER FIXED

DD

FIXED OVER

TOP HUNG

OVER FIXED

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PAGE 11

EE

TRIPLE TOP HUNG

SHEERSASH 34 SYSTEM

STANDARD SIDE HUNG WINDOW

TYPICAL CONFIGURATIONS sheerline a l u m i n i u m s y s t e m s

A

SINGLE SIDE HUNG

B

SIDE HUNG

OVER FIXED

C

FIXED OVER

SIDE HUNG

D

TOP HUNG

OVER SIDE HUNG

CC

SIDE HUNG NEXT

TO SIDE HUNG

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PAGE 12

SHEERSASH 34 SYSTEM

COTTAGE PANE WINDOW FIXED

PANEL TYPICAL CONFIGURATIONS sheerline a l u m i n i u m s y s t e m s

A

1 x 2 FIXED PANEL

C

2 x 1 FIXED PANEL

B

1 x 3 FIXED PANEL

D

3 x 1 FIXED PANEL

E

2 x 2 FIXED PANEL

F

2 x 3 FIXED PANEL

G

2 x 4 FIXED PANEL

H

3 x 2 FIXED PANEL

I

3 x 3 FIXED PANEL

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PAGE 13

J

3 x 4 FIXED PANEL

SHEERSASH 34 SYSTEM

COTTAGE PANE WINDOW

TOP HUNG & SIDE HUNG

TYPICAL CONFIGURATIONS

TOP HUNG

P

2 x 1 PANE

SINGLE TOP HUNG

R

3 x 1 PANE

SINGLE TOP HUNG sheerline a l u m i n i u m s y s t e m s

Q

2 x 2 PANE

SINGLE TOP HUNG

SIDE HUNG

S

3 x 2 PANE

SINGLE TOP HUNG

P

2 x 3 PANE

SINGLE SIDE HUNG

Q

2 x 4 PANE

SINGLE SIDE HUNG

Disclaimer: The right to make alterations is reserved

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PAGE 14

SHEERSASH 34 WINDOW SYSTEM

FASTENING POSITIONS

150 Max. 750 150 sheerline a l u m i n i u m s y s t e m s

150 Max. 750 150 150

Max. 750 Max. 750 150

General:

The window is fixed into position - the sill is then built at a later stage - the bottom lugs can be left in place but it is often found that most times the mason either bends them out of his way or breaks them off.

This practically means that most windows are only secured on 3 sides.

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PAGE 15

SHEERSASH 34 WINDOW SYSTEM

TYPICAL COUPLING

CONFIGURATIONS sheerline a l u m i n i u m s y s t e m s

MULLION COUPLING DETAIL

EQUAL LEG OUTER FRAME &

SMALL T COUPLING MULLION

(3401 + W11019)

MAXIMUM HEIGHT: 1500mm

MULLION COUPLING DETAIL

SHORT LEG OUTER FRAME &

SMALL T COUPLING MULLION

(3410 + W11019)

MAXIMUM HEIGHT: 1500mm

MULLION COUPLING DETAIL

EQUAL LEG OUTER FRAME &

BIG T COUPLING MULLION

3404 + W10593)

MAXIMUM HEIGHT: 1500mm

MULLION COUPLING DETAIL

SHORT LEG OUTER FRAME &

BIG T COUPLING MULLION

(3410 + W10593)

MAXIMUM HEIGHT: 1500mm

Disclaimer: The right to make alterations is reserved

© 2010 Sheerline, All Rights Reserved

PAGE 16

SHEERSASH 34 WINDOW SYSTEM

FASTENING POSITIONS

150 Max. 750 150 sheerline a l u m i n i u m s y s t e m s

150 Max. 750 150 150

Max. 750 Max. 750 150

General:

The window is fixed into position - the sill is then built at a later stage - the bottom lugs can be left in place but it is often found that most times the mason either bends them out of his way or breaks them off.

This practically means that most windows are only secured on 3 sides.

Disclaimer: The right to make alterations is reserved

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PAGE 17

SHEERSASH 34 WINDOW SYSTEM

TYPICAL CROSS SECTIONAL DETAIL

DOUBLE TOP HUNG OVER FIXED

B

SHOWING TRANSOM WITH

WEATHER BAR OVERLAP

A A sheerline a l u m i n i u m s y s t e m s

SECTION B - B

C C

3411

B

SECTION A - A

3404

3401

3403

22.56

53.37

55.87

SECTION C - C

3404

3403

3403

30.60

33.10

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PAGE 18

3402

3401

3402

3404

SHEERSASH 34 WINDOW SYSTEM

TYPICAL CROSS SECTIONAL DETAIL

SIDE HUNG OVER FIXED

B

A A

C C

B

SECTION A - A

3404

3401

3403

22.56

53.37

55.87

SECTION C - C

3404

3403

3403

30.60

33.10

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© 2010 Sheerline, All Rights Reserved

PAGE 19 sheerline a l u m i n i u m s y s t e m s

SECTION B - B

3401

W10197

3404

SHEERSASH 34 WINDOW SYSTEM

COTTAGE PANE TYPICAL

CROSS SECTIONAL DETAIL

2 x 2 TOP HUNG OVER

2 x 1 FIXED PANEL

B

A A

C C

B

SECTION A - A

3404

3401

3409A

22.56

53.37

55.87

SECTION C - C

3404

3403

3409A

3403

3403

30.60

33.10

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© 2010 Sheerline, All Rights Reserved

PAGE 20 sheerline a l u m i n i u m s y s t e m s

SECTION B - B

3409A

3401

3402

3404

SHEERSASH 34 WINDOW SYSTEM

OUTER FRAME COMPONENT

ASSEMBLY DETAIL

3404

3404 sheerline a l u m i n i u m s y s t e m s

FINPILE

3405

CORNER CLEAT

3404

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PAGE 21

3404

SHEERSASH 34 WINDOW SYSTEM

SASH FRAME COMPONENT

ASSEMBLY DETAIL sheerline a l u m i n i u m s y s t e m s

3401

3401

3405

CORNER CLEAT

POP RIVETS

HANDLE WITH

SCREWS

FINPILE

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PAGE 22

FRICTION STAY

SHEERSASH 34 WINDOW SYSTEM

EQUAL LEG OUTER FRAME

SILL LEVEL & MACHINING DETAIL

VIEW A

3404 sheerline a l u m i n i u m s y s t e m s

VIEW A

VIEW B

3404

VIEW B

45°

3404

3404

FINISHED CILL

LEVEL (INSIDE)

FINISHED CILL

LEVEL (OUTSIDE)

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PAGE 23

SHEERSASH 34 WINDOW SYSTEM

SHORT LEG OUTER FRAME

SILL LEVEL & MACHINING DETAIL

3410 sheerline a l u m i n i u m s y s t e m s

VIEW A

VIEW A

VIEW B

3410

VIEW B

45°

3410

3410

FINISHED SILL

LEVEL (INSIDE)

FINISHED SILL

LEVEL (OUTSIDE)

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PAGE 24

SHEERSASH 34 WINDOW SYSTEM

SIDELIGHT FRAME 72mm

SILL LEVEL & MACHINING DETAIL

VIEW A sheerline a l u m i n i u m s y s t e m s

3418

VIEW A

VIEW B

VIEW B

3418

31.30

45.20

3418

FINISHED SILL

LEVEL (INSIDE)

4.00

39.00

3.20

23.80

2.00

3418

FINISHED SILL

LEVEL (OUTSIDE)

Disclaimer: The right to make alterations is reserved

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PAGE 25

SHEERSASH 34 WINDOW SYSTEM

SIDELIGHT BOX SILL 72mm

SILL LEVEL & MACHINING DETAIL

VIEW A

W10562 sheerline a l u m i n i u m s y s t e m s

VIEW A

VIEW B

VIEW B

W10562

W10562

FINISHED SILL

LEVEL (INSIDE)

4.00

39.00

3.20

23.80

2.00

W10562

FINISHED SILL

LEVEL (OUTSIDE)

64.50

78.50

Disclaimer: The right to make alterations is reserved

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PAGE 26

SHEERSASH 34 WINDOW SYSTEM

STANDARD MULLION MACHINING

DETAIL FOR END MILLING

ON EQUAL LEG OUTER FRAME

3402 sheerline a l u m i n i u m s y s t e m s

EXPLODED VIEW

SHOWING MULLION

AGAINST FRAME

VIEW C

VIEW A

STANDARD MULLION

3402

VIEW A

3404

ISOMETRIC VIEW

SHOWING MULLION

AGAINST FRAME

VIEW B

58.00

28.00

21.00

6.95

3.70

21.00

5.05

VIEW B VIEW C

Disclaimer: The right to make alterations is reserved

© 2010 Sheerline, All Rights Reserved

PAGE 27

SHEERSASH 34 WINDOW SYSTEM

STANDARD MULLION MACHINING

DETAIL FOR END MILLING

ON SHORT LEG OUTER FRAME

3402 sheerline a l u m i n i u m s y s t e m s

EXPLODED VIEW

SHOWING MULLION

AGAINST FRAME

VIEW C

VIEW A

STANDARD MULLION

3402

VIEW A

3410

ISOMETRIC VIEW

SHOWING MULLION

AGAINST FRAME

VIEW B

58.00

28.00

21.00

7.50

4.00

20.50

5.00

VIEW B VIEW C

Disclaimer: The right to make alterations is reserved

© 2010 Sheerline, All Rights Reserved

PAGE 28

SHEERSASH 34 WINDOW SYSTEM

STANDARD MULLION MACHINING

DETAIL FOR END MILLING

ON SIDELIGHT FRAME 72mm

3402

EXPLODED VIEW

SHOWING MULLION

AGAINST FRAME

VIEW C sheerline a l u m i n i u m s y s t e m s

VIEW A

STANDARD MULLION

3402

VIEW A

3418

ISOMETRIC VIEW

SHOWING MULLION

AGAINST FRAME

VIEW B

58.00

28.00

21.00

7.20

4.00

20.80

5.00

VIEW B VIEW C

Disclaimer: The right to make alterations is reserved

© 2010 Sheerline, All Rights Reserved

PAGE 29

SHEERSASH 34 WINDOW SYSTEM

STANDARD MULLION MACHINING

DETAIL FOR END MILLING

ON SIDELIGHT BOX SILL 72mm

3402 sheerline a l u m i n i u m s y s t e m s

VIEW A

STANDARD MULLION

3402

EXPLODED VIEW

SHOWING MULLION

AGAINST FRAME

VIEW C

ISOMETRIC VIEW

SHOWING MULLION

AGAINST FRAME

VIEW A

VIEW B

W10562

58.00

28.00

21.00

7.20

4.00

20.80

5.00

VIEW B VIEW C

Disclaimer: The right to make alterations is reserved

© 2010 Sheerline, All Rights Reserved

PAGE 30

SHEERSASH 34 WINDOW SYSTEM

COTTAGE PANE MULLION

MACHINING DETAIL FOR END MILLING

ON EQUAL LEG OUTER FRAME

3409A sheerline a l u m i n i u m s y s t e m s

VIEW A

COTTAGE PANE MULLION

3409A

EXPLODED VIEW

SHOWING MULLION

AGAINST FRAME

VIEW C

VIEW A

3404

ISOMETRIC VIEW

SHOWING MULLION

AGAINST FRAME

VIEW B

46.00

16.00

9.00

6.95

3.70

21.00

5.05

VIEW B VIEW C

Disclaimer: The right to make alterations is reserved

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PAGE 31

SHEERSASH 34 WINDOW SYSTEM

COTTAGE PANE MULLION

MACHINING DETAIL FOR END MILLING

ON SHORT LEG OUTER FRAME

3409A sheerline a l u m i n i u m s y s t e m s

VIEW A

COTTAGE PANE MULLION

3409A

EXPLODED VIEW

SHOWING MULLION

AGAINST FRAME

VIEW A

VIEW C

3410

ISOMETRIC VIEW

SHOWING MULLION

AGAINST FRAME

VIEW B

46.00

16.00

9.00

7.50

4.00

20.50

5.00

VIEW B VIEW C

Disclaimer: The right to make alterations is reserved

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PAGE 32

SHEERSASH 34 WINDOW SYSTEM

COTTAGE PANE MULLION

MACHINING DETAIL FOR END MILLING

ON SIDELIGHT FRAME 72mm

3409A

EXPLODED VIEW

SHOWING MULLION

AGAINST FRAME sheerline a l u m i n i u m s y s t e m s

VIEW A

COTTAGE PANE MULLION

3409A

VIEW A

VIEW C

3418

ISOMETRIC VIEW

SHOWING MULLION

AGAINST FRAME

VIEW B

46.00

16.00

9.00

6.95

3.70

21.00

5.05

VIEW B VIEW C

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PAGE 33

SHEERSASH 34 WINDOW SYSTEM

COTTAGE PANE MULLION

MACHINING DETAIL FOR END MILLING

ON SIDELIGHT BOX SILL 72mm

3409A

EXPLODED VIEW

SHOWING MULLION

AGAINST FRAME sheerline a l u m i n i u m s y s t e m s

VIEW A

COTTAGE PANE MULLION

3409A

VIEW A

VIEW C

ISOMETRIC VIEW

SHOWING MULLION

AGAINST FRAME

W10562

VIEW B

46.00

16.00

9.00

6.95

3.70

21.00

5.05

VIEW B VIEW C

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© 2010 Sheerline, All Rights Reserved

PAGE 34

SHEERSASH 34 WINDOW SYSTEM

CORNER CLEAT ASSEMBLY DETAIL

FOR TUBULAR SASH

NOTE:

ALL JOINTS MUST BE SEALED WITH

SMALL JOINT SEALANT. WOOLPILE

MUST BE FITTED TO SASH AND

CORRESPONDING SURFACES OF

FRAME BEFORE CRIMPING (NOT

TO AREAS TO BE GLAZED) sheerline a l u m i n i u m s y s t e m s

3405

VIEW A

28.00

3405

VIEW A

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© 2010 Sheerline, All Rights Reserved

PAGE 35

3401

THE CORNER CLEAT HAS BEEN

SPECIALLY DESIGNED SO THAT THE

CORNER CAN BE CRIMPED EITHER

FROM THE INSIDE WITH A HAND

OPERATED CRIMPING MACHINE

OR FROM THE OUTSIDE WITH A

HYDRAULICALLY OPERATED

CRIMPING MACHINE

SHEERSASH 34 WINDOW SYSTEM

GLAZING BAR FRAME JOINT

ASSEMBLY DETAIL

NOTE: ALL JOINTS MUST BE SEALED WITH SMALL

JOINT SEALANT. FINPILE MUST BE FITTED

PRIOR TO ASSEMBLY IF SASH IS TO BE FITTED

INTO FRAME. FINPLIE MUST NOT RUN

BEHIND GLAZING BAR AND GAP MUST BE

SEALED TO PREVENT WATER INFILTRATION.

sheerline a l u m i n i u m s y s t e m s

W10197

3401

MP305

ø 4.8mm HOLES

14mm c/c

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PAGE 36

SC0830P

SHEERSASH 34 WINDOW SYSTEM

CROSS JOINT ASSEMBLY DETAIL

STANDARD MULLION

NOTE: ALL JOINTS MUST BE SEALED WITH SMALL

JOINT SEALANT. FINPILE MUST BE FITTED

PRIOR TO ASSEMBLY IF SASH IS TO BE FITTED

INTO FRAME. FINPILE MUST NOT RUN

BEHIND GLAZING BAR AND GAP MUST BE

SEALED TO PREVENT WATER INFILTRATION.

MULLION ENDS MILLED

TO ENGAGE MULLION

6x30 P/HEAD POSI

S/S ST SCREW

SC0630P

W52697

CC28 sheerline a l u m i n i u m s y s t e m s

W52697

SHOWING FINPILE MEETING

AND NOT RUNNING TO EDGE

OF THE PROFILE

SILICONE SEALANT

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PAGE 37

SHEERSASH 34 WINDOW SYSTEM

CROSS JOINT ASSEMBLY DETAIL

COTTAGE PANE MULLION sheerline a l u m i n i u m s y s t e m s

3409A

MULLION ENDS MILLED

TO ENGAGE MULLION

6x30 P/HEAD POSI

S/S ST SCREW

SC0630P

3409A

CPC28

NOTE: ALL JOINTS MUST BE SEALED WITH SMALL

JOINT SEALANT. FINPILE MUST BE FITTED

PRIOR TO ASSEMBLY IF SASH IS TO BE FITTED

INTO FRAME. FINPILE MUST NOT RUN

BEHIND GLAZING BAR AND GAP MUST BE

SEALED TO PREVENT WATER INFILTRATION.

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PAGE 38

SHEERSASH 34 WINDOW SYSTEM

GLAZING PROCEDURE

Insert the pull-in vinyl gasket into glazing beads by sliding or pressing it into the groove (1).

Before cutting gasket, ensure that it has not stretched and cut

6mm longer so that corners are in compression at all times.

Position bottom glazing bead in glazing bead rebate (2).

Place glass on glazing blocks (3).

Insert top and then side glazing beads ensuring that they are in correctly.

Starting from top centre, insert roll in gasket (4) without stretching it (5). Stop 150mm from corner and partly cut gasket

6mm longer than the edge of the vertical bead. Insert gasket at corner and then roll in remaining

150mm. Repeat this on the other sides. Where gasket ends meet, cut gasket 6mm longer. Insert cut ends first and complete.

1

6mm GLASS

3 AND 4mm GLASS

GLAZING BLOCK sheerline a l u m i n i u m s y s t e m s

2

3

TOP

ENSURE GASKETS ARE NOT

STRETCHED AT ANY STAGE

SEEN FROM THE INSIDE

START

END

NOTCH GASKET

AT CORNERS

5

4

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PAGE 39

SHEERSASH 34 WINDOW SYSTEM

GLAZING PROCEDURE CONTINUED sheerline a l u m i n i u m s y s t e m s

GLAZING

1.

SELECTION OF GLAZING METHODS

1.1

SETTING AND LOCATION BLOCKS

Glass-to-metal contact must be avoided at all times by using setting and location blocks having a hardness of 50° to 90° shore A durometer. Use only blocks made of Neoprene,

EPDM, Silicone or other elastomeric material.

Setting blocks are to have a minimum thickness of 3mm and must be at least 27mm in length per square metre of glass area.

In the event of laminated glass and/or sealed insulated glass units drainage is to be provided to prevent the glass edge to be submerged. Two or more 7mm diameter holes or

5mm x 9mm slotted holes, or larger, are to be equally spaced in the sill section of sash or frame to allow for such ventilation/drainage.

The position of the setting and location blocks is illustrated in Figure 2.

a) Fixed Light

SB over pivot b) Vertically pivoted

(hung off-centre)

SB over pivot c) Vertically pivoted

(hung centrally) d) Top Hung e) Bottom Hung f) Side Hung or door g) Horizontally pivoted and reversible h) Horizontally sliding;

6 blocks to each pane i) Vertically sliding

FIGURE 2 - POSITION OF SETTING AND LOCATION BLOCKS

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PAGE 40

SHEERSASH 34 WINDOW SYSTEM

FRICTION STAY ASSEMBLY DETAIL sheerline a l u m i n i u m s y s t e m s

13.50

FRAME SASH

INSIDE

THE FRICTION STAY SHOULD ALWAYS BE FITTED

AS FAR FORWARD IN THE FRAME AS POSSIBLE.

(AS ILLUSTRATED)

THE ARM FIXED TO THE SASH SHOULD BE FITTED

TO ALLOW CORRECT COMPRESSION OF THE

FINPILE AND PACKED TO CLEAR GLAZING

BEAD NIB.

THE STAYS ARE SECURED WITH 4.8 x 10 DOME

HEAD RIVETS.

STAY CODE

FS202FG

FS304FG

FS406FG

FS600FG

TO BE USED FOR SASH SIZE

LESS THAN OR EQUAL TO 300mm

BETWEEN 301mm AND 450mm

BETWEEN 451mm AND 600mm

BETWEEN 601mm AND 900mm

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PAGE 41

SHEERSASH 34 WINDOW SYSTEM

HANDLE ASSEMBLY DETAIL sheerline a l u m i n i u m s y s t e m s

3401

VIEW A

NO 8 x 10 COUNTERSUNK SELF-TAPPING

FLAT END SCREWS

ø 3.5mm

33.00

3401

VIEW A

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PAGE 42

SHEERSASH 34 WINDOW SYSTEM

FIXING LUG PREPARATION DETAIL sheerline a l u m i n i u m s y s t e m s

TWIST IN LUG FITTED TO

EQUAL LEG OUTER FRAME

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PAGE 43