ND80A-D-JAVA-MAN Model (1)
ELECTRICAL SPECIFICATIONS
MODEL NO:
PHASE:
VOLTS:
JAVA GIANT 2 (USA & CANADA) 1 PHASE
1 PHASE
JAVA GIANT 2 (USA & CANADA) 1 PHASE
1 PHASE
3 PHASE
120
230
230
230
230
TOTAL
KW
1.7
6
9
18
18
NO. OF
HEATERS
1
3
3
3
3
AMPS
HZ.
15
26
39
78
45
60
60
60
60
60
RECEPTACLE
NEMA
L-5-15
L6-30R
HARDWIRED
HARDWIRED
HARDWIRED
CIRCUIT
BREAKER
15A
30A
50A
100A
60A
UNITS OVER 30 AMPS MUST BE HARDWIRED. CORDS NOT SUPPLIED. FOR ALTERNATIVE WIRING METHODS, SEE HEATER POWER WIRING DIAGRAM.
MECHANICAL SPECIFICATIONS
WIDTH
IN
JAVA GIANT 2 (USA & CANADA) 14.125
JAVA GIANT 3 (USA & CANADA) 20.375
MODEL NO:
Height: add 4" for legs;
DEPTH
IN
24.25
24.25
HIGHT
IN
40.5
40.25
HOPPERS
QTY LB. COFFEE
2
5.25
3
5.25
TANK
GAL.
7.5
10.5
ART AREA
IN
13.75 x 16.75
20 x 16.75
SHIPPING
WEIGHT LB.
155
195
Depth: add 2" for clearance for waterline hookup;
FAST START UP PROCEDURE
Water Inlet Connection
This equipment is to be installed to comply with the applicable Federal, State, or local plumbing codes having jurisdiction. In addition:
1. A quick disconnect water connection or enough extra coiled tubing (at least 2x the depth of the unit) so that the machine can be moved for
cleaning underneath.
2. An approved back flow prevention device, such as a double check valve to be installed between the machine and the water supply.
The JAVA GIANT 2/3 (USA and CANADA) is equipped with a 3/8" Flare Water Inlet Fitting.
HIGHLY RECOMMENDED:
A WATER SHUT-OFF VALVE and A WATER FILTER, preferably a combination Charcoal/Phosphate Filter, to remove odors and inhibit lime and scale
build up in the machine. Note: In areas with extremely hard water, a water softener must be installed in order to prevent a malfunctioning of the
equipment and in order not to void the warranty.
STARTUP PROCEDURE
Caution: Make sure that the Heater Switch, located behind right hopper with door opened, is in the OFF position.
1. JAVA GIANT2/3 (USA & CANADA) - Connect the 3/8" dia copper waterline to the 3/8" flare water inlet fitting of the valve.
2. Plug the power cord into a proper receptacle.
3. Activate the Power Switch (Toggle Up). The door display panel and the green dispense buttons will light up and the tank will start filling.
Allow approximately 4-6 minutes for the tank to fill.
4. Activate the Heater Switch. Allow approximately 20-30 minutes for the water to reach a preset temperature of 195°F.
The heat up time will depend on the water inlet temperature, the input voltage and the wattage of the elements in the machine.
5. Place decanter under nozzle and press dispense switch. The machine will dispense water at the rate of 4 oz. per second.
Repeat it several times for each dispense switch to check for consistent output.
6. While the tank is heating up, remove the hoppers, load them with products and reposition them back in the machine.
When the heater light goes OFF, the tank has reached its brew temperature and the machine is ready to dispense Coffee.
DRAIN HOOKUP INSTUCTIONS
3 OPTIONS DRAIN HOOK-UP FOR JAVA
PULL DOWN TRAY
IN UP POSITION
CUP
CUP
PULL DOWN TRAY
PULL DOWN TRAY
GRILL
DRIP TRAY
GRILL
DRIP TRAY
GRILL
DRIP TRAY
DRAIN
DRAIN
DRAIN HOSE .5 I.D.
DRAIN PLUG
URN STAND
URN STAND
DECANTER
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URN STAND
TROUGH
# P811A
# 10-32 x 3/8 SCREW
MOUNTING BRACKET RQ41A
DRAIN POT M478A
SPRING WASHER M479A
HEX NUT K466A
FIRST
INSTALL
4" LEGS
M172A
MODELS:
DISPENSE VALVE: HOT WATER FLOW RATE:
JAVA GIANT 2 (USA & Canada)
JAVA GIANT 3 (USA & Canada)
L561A
L561A
2 TO 4.5 oz.
2 TO 4.5 oz.
factory set at 3.8 oz./sec.
factory set at 3.8 oz./sec.
Note: To access the Water Dispense Valves, open door and remove Hoppers.
TO ADJUST HOT WATER FLOW RATE:
1. Open door and remove hoppers. Locate Dispense Valve behind hoppers, mounted on tank.
2. Locate adjustment screw on Dispense Valve.
3. Using Allen Key or flat screwdriver rotate, 1/4 turn at a time,
CLOCKWISE to decrease water flow, or COUNTERCLOCKWISE to increase water flow.
4. Check water flow output, after each 1/4 turn.
DISPENSE CUP ASSEMBLY
MIXING CHAMBER ASSEMBLY K600Q
JAVA GIANT2/3
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P510A
C-CLIP
CD77A
SOCKET
CD61A CLEAR
CD272 BLACK
STEAM CAP
CD242 CLEAR
CD273 BLACK
MIXING CUP
K600A
EXTENSION TUBE
H333A S.S.
DISPENSING TUBE
K644A
DISPENSE
NOZZLE
ASS'Y
K529A AERATOR
VOLUME AND DRINK SIZE ADJUSTMENTS:
PROGRAMMING INSTRUCTIONS FOR AUTOMATIC DISPENSE
1. Turn Power Switch ON (toggle switch inside door).
2. PRESS and HOLD [red] STOP Button with one hand.
3. PRESS and HOLD [green] DISPENSE Button with other hand.
4. RELEASE [red] STOP Button ONLY.
5. Continue to HOLD [green] DISPENSE Button for 5 SECONDS, then RELEASE.
6. PRESS and RELEASE [green] DISPENSE Button. Product begins dispensing.
When it reaches the "DESIRED VOLUME",
7. PRESS and RELEASE [green] DISPENSE Button to SET "DESIRED VOLUME".
DISPENSE Button can be "jogged" to top off.
8. PRESS and RELEASE [red] STOP button to LOCK IN "DESIRED VOLUME".
Repeat steps 1 to 8 for each Dispense Button.
PROGRAMMING INSTRUCTIONS FOR MANUAL DISPENSE
1. PRESS AND HOLD STOP [red] BUTTON WITH ONE HAND.
2. PRESS AND HOLD DISPENSE [green] BUTTON WITH OTHER HAND.
3. RELEASE STOP [red] BUTTON.
4 CONTINUE TO HOLD [green] DISPENSE BUTTON FOR 5 SECONDS.
5. RELEASE DISPENSE [green] BUTTON.
6. PRESS AND RELEASE STOP [red] BUTTON.
PRODUCT STRENGTH ADJUSTMENTS:
The JAVA units have variable speed control auger motors [CD151 with variable speed of 10 to 130 RPM].
The Gram Throw is factory preset between 6 and 7 (1.8 gr./oz.) for the JAVA machines.
Drink or product strength can be changed by adjusting the Auger Motor RPM [see knobs on inside door panel].
The water flow rate adjustment for the dispense valve should remain fixed.
Note: The water flow rate should not exceed 1 -1.3 oz./sec.
[see Hot Water Flow Rate Adjustments below].
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CLEANING AND SANITIZING:
SANITIZING: All food dispensing units should be sanitized periodically.
All parts to be sanitized must be cleaned first.
To prepare a sanitizing solution:
ADD 2 TSP. OF LIQUID CLOROX BLEACH (5.25% CONCENTRATION) TO 1 GALLON OF WATER AT ROOM
TEMPERATURE (70° - 90°F).
Soak all parts for a minimum of 3 min. in the sanitizing solution. Note: Always start with a unopened bottle of
Clorox Bleach since the solution from an opened bottle has a short life span.
Let all sanitized parts drain and dry naturally. DO NOT WIPE THEM DRY. Before using the sanitized unit (or parts)
with food stuffs, rinse all parts thoroughly with water.
CARE FOR STAINLESS STEEL:
Stainless Steel surfaces that come in contact with food substances, MUST BE CLEANED EVERY DAY.
WHEN CLEANING STAINLESS STEEL , ONLY A pH NEUTRAL CLEANER IS TO BE USED.
Use nylon or brass brushes (not steel wire brushes) for removing food deposit.
Many food products contain acids,alkalies, or other substances which corrode Stainless Steel.
INSTRUCTIONS TO INSTALL HAND UP BRACKET FOR FILLER HOSE
1. LOOSEN THE TWO TOP SCREWS.
2. PULL OUT RIGHT SIDE PANEL, ABOUT 1/2" BY THE LOUVERS.
3. SLIDE IN HOSE HANGER, AS SHOWN.
4. TIGHTEN LOOSENED SCREW.
HOSE HANGER RV53A
WIRE HOOK K595A
FILLING SPOUT K584A
TIE WRAP B093A
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SILICONE TUBE
1" ODx1/8"x24"
M645A
HOSE
KIT
K584Q
DESCRIPTION AND LOCATION OF COMPONENTS JAVA GIANT 2/3
1418
2083
LABEL AREA
JAVA 2
HOPPER COVERS
LABEL AREA
JAVA 3
2558
PRODUCT LABEL
DISPENSE BUTTON
STOP
STOP
STOP
ND61A [JAVA 2]
ND60A [JAVA 3]
41
PILOT LIGHT
FOR HEATER
HOPPER ASS'Y
DROP SHELF
3
DRIP TRAY
3
4
DRAIN
URN STAND W/DRAIN TROUGH
URN STAND WITH DRAIN TROUGH
FRONT VIEW
FRONT VIEW
HEATER SWITCH
POTENTIOMETERS [2]
PRODUCT STRENGTH
GRAM THROW
INSTRUCTION LABELS
RIGHT SIDE VIEW
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MAGNET
DOOR LOCK
DOOR LATCH
1.75"
RINSE SWITCH
POWER SWITCH
PULL DOWN TRAY
UP POSITION
DECANTER
PULL DOWN SHELF
PULL OUT TRAY PAN
W/ DRAIN
AND GRILL
DOOR LOCK
CUP [8 OZ.]
JUG [1 LT]
DECANTER [1/2 GAL]
GRILL
DRIP TRAY
DRAIN
11.25"
9.5"
6.5"
CUP
PULL DOWN TRAY
DOWN POSITION
GRILL
DRIP TRAY
DRAIN
6
3"
DESCRIPTION AND LOCATION OF COMPONENTS JAVA JR - PC (CANADA)
LABEL AREA
JAVA JR-PC
FRONT DOOR
VIEW
HOPPER ASS'Y [P]
SWITCH PANEL LABEL
NG16A [JAVA JR-PC]
11
HEATER SWITCH
MAGNET
DOOR
LATCH
POTENTIOMETERS [2]
PRODUCT STRENGTH
GRAM THROW
INSTRUCTIONS
LABELS
TIMER KNOB
COVER RS27A
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32
RINSE SWITCH
POWER SWITCH
4
FACIA BOTTOM CAP FRONT SE64A
22
FACIA BOTTOM CAP REAR SE63A
CUP [8 OZ.]
GRILL & TRAY W/DRAIN
DECANTER 1/2 GAL]
SPARE
PARTS
1
2
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3
4
5
6
7
8
9
10
11
12
13
14
15
JAVA 2
TANK
SHOWN
WATER
INLET
DRAIN
√
√
√
√
√
√
√
√
√
√
√
16
√
17
18
19
√
√
SCREW, S.S., 1/4 - 20 x 5/8
HEATER-JAVA2 [208V AC, 5KW-G289A] [230V AC, 5KW-G287A]
HEATER-JAVA3 [208V AC, 6KW-G300A] [230V AC, 6KW-G281A]
GASKET, TANK HEATER
ELBOW TUBE-BREATHER, WATER INLET, DRAIN
RUBBER GASKET, FOR SCREW (ITEM 1 P446A)
RUBBER GASKET, FOR FLOAT SWITCH
HIGH LEVEL FLOAT SWITCH 70.V.A
LOW LEVEL FLOAT SW. [LONG TUBE+FLOAT SWITCH]
LEVEL CONTROL SENSOR [K402A & P410A]
TANK TOP JAVA 2 / JAVA 3
THERMOSTAT (120V)
HI-LIMIT
GASKET, SILICONE BUTT SPLICED
TANK WELDMENT ASS'Y JAVA 2 / JAVA 3
GROMMET .593 ID (COFFEE) JAVA 2 / JAVA 3
GROMMET .466 ID (WATER) JAVA 2 / JAVA 3
DISPENSE VALVE [COFFEE] JAVA 2 / JAVA 3
DISPENSE VALVE [HOT WATER] JAVA 2 / JAVA 3
TANK INSULATION JAVA 2 / JAVA 3
DRAIN HOSE, SILICONE .375 I.D. [ROLL]
DRAIN PLUG
√ - RECOMMENDED SPARE PARTS
P/N
JAVA 2 / 3
QTY
2/3
P465A
G289A/G287A
G300A/G281A
M502A
K525A
M533A
M532A
L499A
L591A
K355Q
RN16Q/RO52Q
L002A
L531A
M607A/M608A
RN21Q/RO51Q
M462A
M461A
L561A
L467A
M630A/M631A
M326A
M391A
7
3
3
3
3
2
1
1
1
1
1
1
1
1
1
2/3
2/3
2/3
1/2
1
1
1
45
44
1
43
42
41
40
39
38
37
36
2
35
34
3
33
32
31
4
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5
6
7
8
30
29
9
28
10
27
11
26
25
12
13
14
15
16
17
18
19
20
21
22
23
24
1
2
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3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
27
38
39
40
41
42
43
44
45
PART NO.
JAVA 2
RN33A
M326A
M326A
M325A
M325A
K270A
A4256
L022A
C396A
C395A
B157A
CG12A
CE187
L556A
CF29A
B129A
L398A
CD224
CG14A
M172S
RQ64A
RQ78A
RQ16A
C165A
CD77A
K529A
H333A
K600A
CD242
CD61A
L299A
L069A
CG36A
CG90A
L584A
M877A
M876A
SJ48A
NF17A
M367A
NF25A
NF58A
L557A
L576A
RS27A
RN61Q
L069A
B176A
CD70A
CD105
CD151
PART NO.
QTY
JAVA 3
RR70A/RR71A 1
M326A
1
M326A
1
M325A
2/3
M325A
1/2
K270A
1
A4256
1
L022A
1
C396A
1
C395A
1
B157A
1
CG12A
1
CE187
1
L556A
2/3
CF29A
2/3
B129A
2/3
L398A
1
CD224
1/2
CG14A
2
M172S
1
----1
RW41A
1
RW40A
1
C165A
1
CD77A
2/3
K529A
2/3
H333A
2/3
K600A
2/3
CD242
2/3
CD61A
2/3
L446A
1
L069A
1
CG37A
1
CG91A
1
L584A
8/13
M877A
3/6
M876A
3
SJ48A
8/13
NF17A
1
M367A
1
NF25A
1
NF58A
1
L557A
2/3
L576A
4/8
RS27A
1
RO90Q
1
L069A
1
B176A
1
CD70A
2/3
CD105
2/3
CD151
2/3
DESCRIPTION
SIDE PANEL[S] LEFT / RIGHT
SILICONE HOSE [BREATER FITTING TO DRAIN] [OD 1/2 x 3/8 ID X 40"]
SILICONE HOSE [SOLENOID INLET VALVE TO TANK] [OD 1/2 x 3/8 ID X 16"]
SILICONE HOSE [DISPENSE VALVE to HOT WATER NOZZLE] [OD 3/4 x1/2 ID X 17"]
SILICONE HOSE [DISPENSE VALVE to DISPENSE CHAMBER] [OD 3/4 x1/2 ID X 14"]
ELBOW FITTING / HOSE BARB [3/8NPT]x1/2 FITTING x 3/8 HOSE BARB
FITTING, WATER INLET , 3/8 FLARE X 3/8 NPT FTG-R90/55 [BRASS]
WATER INLET VALVE/SOLENOID [L462A USE AFTER REMOVING WASHER]
FUSE HOLDER 120/240 V
FUSE [BUSSMAN SC15 120/240V ONLY 6 AMP]
TERMINAL BLOCK [120V]
CONTACTOR [120V SINGLE PHASE] [SQ. "D"]
TRANSFORMER LARGE- 240/120V
SPEED CONTROL BOARD [USE W/POT. L557A] [WAS L552A]
TRANSFORMERS
RELAYS [use w/ Teach Me Timers]
WATER LEVEL CONTROL CCA
FAN [110-115V AC, 60HZ, 110 cu in/hr]
FAN DUCT HOSE
4" LEGS & 1" FEET M042A [SET OF 4] [SUPPLY BOTH]
SHELF [JAVA GIANT 2 ONLY]
GRILL
METAL TRAY PAN
HEATER LIGHT - RED
SOCKET FOR JAVA
AERATOR
S.S. EXTENSION TUBE NOZZLE W/ HOOK
SILICONE EXTENSION
MIXING CUP F/COFFEE
STEAM CUP [DISPENSE CAP]
RINSE SWITCH, DOUBLE POLE JAVA 2; TRIPPLE POLE JAVA 3
POWER SWITCH SINGLE [L229A FOR 120/240V]
DOOR HARNESS ASS'Y [WAS CF19A]
CABINET HARNESS
DISPENSE PUSH SWITCH - (COMES W/ RED BUTTON)
GREEN BUTTON
BLUE BUTTON
BACKUP WASHER FOR PUSH SWITCH
START-UP PROCEDURE
DOOR LATCH
CLEANING AND SANITIZING INSTRUCTIONS
PROGRAMMING INSTRUCTIONS FOR TEACH ME TIMER
POTENTIOMETER, [USE W/SPEED CONTROL BD]
TIMER "TEACH ME" PROGRAMMABLE SINGLE OR TRIPPLE L582A [1]
TIMER KNOBS COVER
DOOR WELDMENT ASS'Y
HEATER SWITCH, SINGLE POLE
FAN BEHIND HOPPERS
PRODUCT GUIDE - STRAIGHT [CD234/CD246 LEFT / RIGHT]
HOPPER ASS'Y W/NYLON AUGER [SQ-14 LB, 18"]
AUGER MOTOR 24V DC
COFFEE
DECAF
L1
N
2
1
2
1
2
1
2
1
2
1
4
3
4
3
4
3
4
3
4
3
POT
POT
RED
WATER INLET
VALVE
BLK
WHT
BLU
YEL
GRN
FUSE
120V
220V
GND
L1
L2
L3
G
GND
CECILWARE CORPORATION
Z:\DRAWINGS\NE000\ne52a.dwg, 07/08/2002 09:29:34 AM, 1:0.983246
CECILWARE CORPORATION
Z:\DRAWINGS\NE000\NE60A.dwg, 07/08/2002 09:18:04 AM, 1:0.983282
Z:\DRAWINGS\NE000\NE61A.dwg, 07/08/2002 09:18:46 AM, 1:1.51271
BLK
WHT
J1
CONTACTOR
BLK
RED
BLUE
L1 L2 L3
T1
L1
T2
L2
T3
L3
R1
6KW
R2
6KW
RED
R3
6KW
WHT
J2
BLU
BLU
230V, 6KW, 1 PHASE, 26 AMPS
REQUIRES: L1, L2, GRD
30 AMP CIRCUIT BREAKER
BLUE WIRE W/ PUSH ON TERMINAL IS NOT
CONNECTED TO CONTACTOR "L3"
G
GROUND
TERMINAL
BLOCK
SUPPLIED WITH NEMA 6-30P PLUG
REQUIRES 6-30 RECEPTACLE
CONNECT L1, L2 + GROUND
BLK
WHT
J1
CONTACTOR
BLK
RED
BLUE
L1 L2 L3
[CHECK MARK INDICATES WIRING OF UNIT]
T1
L1
T2
L2
T3
L3
R1
6KW
R2
6KW
RED
230V, 9KW, 1 PHASE, 39 AMPS
R3
6KW
WHT
J2
BLU
BLU
G
REQUIRES: L1, L2, GRD
40 AMP CIRCUIT BREAKER
BLUE WIRE W/ PUSH ON TERMINAL IS
CONNECTED TO CONTACTOR "L3"
HARDWIRED
GROUND
TERMINAL
BLOCK
CONNECT L1, L2 + GROUND
BLK
WHT
J1
CONTACTOR
BLK
T1
RED
T2
BLUE
L1 L2 L3
T3
R1
6KW
L1
R3
6KW
RED
L2
L3
R2
6KW
RED
230V, 12KW, 1 PHASE, 50 AMPS
REQUIRES: L1, L2, GRD
WHT
J2
60 AMP CIRCUIT BREAKER
BLU
BLUE WIRE W/ PUSH ON TERMINAL IS
CONNECTED TO CONTACTOR "L2"
G
HARDWIRED
GROUND
TERMINAL
BLOCK
CONNECT L1, L2 + GROUND
BLK
BLK
RED
BLUE
L1 L2 L3
G
GROUND
TERMINAL
BLOCK
CONNECT L1, L2, L3 + GROUND
WHT
J1
CONTACTOR
T1
L1
T2
L2
T3
L3
R1
6KW
R2
6KW
R3
6KW
230V, 18KW, 3 PHASE, 45 AMPS
REQUIRES: L1, L2, L3, GRD
RED
WHT
J2
BLU
BLU
50 AMP CIRCUIT BREAKER
BLUE WIRE W/ PUSH ON TERMINAL IS
CONNECTED TO CONTACTOR "L3"
HARDWIRED
RED
WATER INLET
VALVE
WHT
BLU
WATER LEVEL
PROBES
WATER
YEL
GRN
LIQUID LEVEL CONTROL
BLK
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