User Manual - TESTEC Elektronik GmbH

User Manual - TESTEC Elektronik GmbH
User Manual
Leakage Current Tester FST-140
Generalvertretung Deutschland:
TESTEC Elektronik GmbH
Westerbachstr. 58
60489 Frankfurt am Main
Telefon: +49 (0)69 943335 0
Telefax: +49 (0)69 943335 55
e-mail: [email protected]
Internet: www.testec.de
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
1/29
------------------------------------------------------------------
TABLE OF CONTENTS
1 TECHNICAL INFORMATION ...................................................................................................... 4
2 GENERAL ................................................................................................................................ 5
2.1 FST-140 ...................................................................................................................................................................................... 5
2.2 FST-140 control modes ....................................................................................................................................................... 5
2.3 Calibration................................................................................................................................................................................. 5
3 SAFETY PRECAUTIONS............................................................................................................. 6
3.1 General........................................................................................................................................................................................ 6
3.2 High Current WARNING ...................................................................................................................................................... 6
4 INSTALLATION ........................................................................................................................ 7
4.1 General........................................................................................................................................................................................ 7
4.2 Mounting into 19” Module –Rack or Case .................................................................................................................... 7
4.3 Connecting to the D.U.T. ...................................................................................................................................................... 8
4.5 Mains supply and Switching On the FST-140 ............................................................................................................. 8
5 MANUAL OPERATION ............................................................................................................. 9
5.1 General........................................................................................................................................................................................ 9
5.2 Buttons and indicators......................................................................................................................................................... 9
5.3 Start-Up ................................................................................................................................................................................... 10
5.4 Setting Parameters ............................................................................................................................................................. 10
5.5 Preparation for Service Call ............................................................................................................................................ 11
5.6 Control menu and commands ........................................................................................................................................ 12
5.6.1 Selection of current and voltage values.....................................................................................................................12
5.6.4 Use of timer (Timer).............................................................................................................................................................13
5.7 Testing ..................................................................................................................................................................................... 13
6 ERROR MESSAGES ................................................................................................................. 14
7 OPERATION WITH COMPUTER .............................................................................................. 15
7.1 General..................................................................................................................................................................................... 15
7.2 Connections ........................................................................................................................................................................... 15
8 REMOTE CONTROL AND LOGIC OPERATION .......................................................................... 16
8.1 General..................................................................................................................................................................................... 16
8.2 Start-up.................................................................................................................................................................................... 16
8.3 Logic Connections ............................................................................................................................................................... 16
9. BACK PANEL OF AN FST- LINE EQUIPMENT ........................................................................... 17
10. MAIN CIRCUIT DIAGRAM ................................................................................................... 18
11 FAULT FINDING ................................................................................................................... 19
12 LIMITED WARRANTY ........................................................................................................... 20
ANNEX A - FST-140 ISOLATION RESISTANCE TESTER - COMMAND LIST
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
2/29
------------------------------------------------------------------
Dear Customer,
Thank you for purchasing Finero test and measurement equipment. Finero is obliged to
provide you with the best on the market available test and measurement equipment. The 30
years of Finero experience in most demanding production applications is made available to
you in this piece of equipment.
We are confident that this equipment will support your endeavors to keep up the good quality
of your production.
If you have any comments about Finero products, software or services I would like to hear of
them.
Yours truly,
Risto Vuolle
Chief Executive Officer
Finero Inc.
Kausala, Finland
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
3/29
-----------------------------------------------------------------All information is subject to changes without prior notice.
DELIVERY SCOPE LIST
Although Finero packages the equipment with utmost care you should check the package
regarding any delivery damages. If the equipment is damaged you should contact your insurance company directly and inform Finero as well about the matter. Please include photos if
possible.
The package should include in minimum following documents and materials:
FST-140
Mains cable
User Manual
Calibration Certificate
1pc
1pc
1pc
1pc
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
4/29
------------------------------------------------------------------
1 TECHNICAL INFORMATION
Type:
Serial number:
FST-140
See the back of device
Size:
483x148x410 (width, height, depth)
Designed to 19”-eurorack, height 3U 133mm without legs
Weight:
20 kg
Operation voltage:
Operation power:
Connection:
Main fuses:
230VAC (10%) 50Hz 1~phase
700VA
Cable plug , equipment earth
3,15A T in mains connector unit
External power supply 14A manual resettable fuse inside
tester
Environment temperature:
Environment conditions:
+5°C...+35°C
Dry and clean
Output voltage:
0-260V 3A (230-260V 2,5A) from internal power supply
External voltage max 300V
External voltage max current 14A
Measurement range:
2 range 0...1mA and 0...10mA (standard)
Analogy meter reading 0,01mA and 0,1mA
Alternatively possible other scaled ranges (change only in
factory setting)
In back panel 4mm laboratory sockets
Output connections :
Remote control :
Start, stop, test, fail and safety circuit 24VDC
D25-female -connector in back panel
Computer connection (option):
LAN, USB(B), GPIB or RS-232 connector in the back panel
RS485 Interface
To be used for device to device communication between
FST-line equipment
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
5/29
------------------------------------------------------------------
2 GENERAL
2.1 FST-140
The protective earth conductor tester or also called ground bond tester is intended for measuring of protective earth conductor resistance or other low resistances of the device under
test (D.U.T.). The test can be carried out either by 10A or 25A current.
ANY UNAUTHORIZED OPEING OF THE EQUIPMENT WILL VOID THE WARRANTY.
2.2 FST-140 control modes
The FST-140 can be controlled either locally by means of the front panel buttons, indicators
and analogue meter or in automatic test systems by a computer. Other remote control possibilities exist by using the D25 connector in the back panel.
2.3 Calibration
The FST-140 is factory tested and calibrated to meet the accuracy requirements. We recommend to calibrate FST-140 regularly once a year. The equipment may be calibrated in our
factory or by other means agreed separately. In the back of the equipment is a replaceable
measurement module, which can be sent to calibration.
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
6/29
------------------------------------------------------------------
3 SAFETY PRECAUTIONS
3.1 General
The operator should study carefully the instruction manuals and operation of the FST-140 as
well as testing instructions for the product to be tested before starting any tests. As a further
safety precaution the operator should be aware of emergency first aid actions. The FST-140
shall only be used strictly according to this user manual. All modifications are not allowed.
3.2 High Current WARNING
The rear panel test connectors have low voltage during the test but due to high current there
may occur some sparking in the test connectors. Also care must be taken of heating of the test
leads caused by high currents. Therefore use sufficient cable cross section size for test leads.
They can be ordered also as an option from Finero.
The FST-140 measures the current in the circuit and shall switch the voltage off if the current
exceeds the set current limit, THIS FEATURE CANNOT BE USED AS A SAFETY MEASURE!
NEVER TOUCH THE CONNECTORS OR TEST LEADS IF THE FST-140 IS SWITCHED ON!
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
7/29
------------------------------------------------------------------
4 INSTALLATION
4.1 General
FST-140’s depth is about 370mm and connectors need about 150mm space from rear. The
handles mounted on the front panel are elevated about 40mm from the panel. The FST-140 is
not allowed to be carried from the front panel handles. For carrying FST-140 the handles on
the side of the equipment should be used.
The FST-140 can be used in its own case only in dry and clean environment. The ventilation,
however, should not be prevented.
4.2 Mounting into 19” Module –Rack or Case
When installed into a rack or a similar case it is mandatory to use mounting rails due to the
weight of the device. The holes in the front panel are intended for locking the device in its
place not for backing the whole device. If there are legs below of FST-140, they must take off
before installation to 19” rack. Care must be taken of the air circulation in the rack in order to
avoid temperature rise above +35 °C.
Here are some examples of how build the support for rack installation.
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
8/29
------------------------------------------------------------------
4.3 Connecting to the D.U.T.
There are 4pcs of 4mm sockets are in the back panel. The connections to the D.U.T. are made
according to the below figure.
It is possible to use only 2 wires by compromising on measurement accuracy. So Finero
recommends to use only 4-wire measurement method.
4.5 Mains supply and Switching On the FST-140
Connect the FST-140 to the mains supply in following order:
- Check that the position of the front panel POWER switch is 0.
- Connect the control and high voltage cables to the FST-140.
- Plug the mains cord to the FST-140.
- Plug the mains cord to a mains outlet
- Switch ON the FST-140
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
9/29
------------------------------------------------------------------
5 MANUAL OPERATION
5.1 General
The manual operation means the use of the FST-140 by the front panel buttons, indicators
and display panel. At the end of the manual there is a list of malfunctions with possible causes.
Caution, there are high voltage in connectors behind FST-140 while test is ON.
5.2 Buttons and indicators
There are indicators “Test”, which blinking when test is switched ON and “Fail” indicator for
limit values exceeds. Test voltage switched ON with “Start” –button and switched OFF with
“Stop” –button. Also there are selector wheel and “Enter” –button for control menu uses.
Button
SELECT fly wheel knob
ENTER button
TEST indication
Button
START button
STOP button
FAIL indication
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Used for…
Turn to browse between parameters or select
parameter value
Used to confirm
Indicates the TEST is running
Used for…
Start the test sequence
Stop the test
Indicates failed test (not passed) and loud
buzzer noise will go off simultaneously
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
10/29
------------------------------------------------------------------
5.3 Start-Up
Power is switched on by the “Power” –switch (see 4.5). After switching the unit on calibration
information is shown for a few seconds in the panel display.
 FST-140 set values -- Ready-display
5.4 Setting Parameters
The unit has a set value memory, last time saved values are stored in flash memory (no power
needed).
Setting paremeter with FST-line equipment is very easy.
After the READY display, like above please follow the instructions as below.
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
11/29
-----------------------------------------------------------------Setting Parameters with FST
Action
Result
press ENTER for a few sec- Parameter setting display
onds in READY display mode
Display
Turn Flywheel knob to the Ready to set parameter
desired parameter position
and press ENTER
Turn flywheel knob in order Parameter value selected
to set the desired parameter
value
Press ENTER
Set parameter value confirmed
Move cursor with flywheel Exiting
from
knob to the EXIT and press setting mode
ENTER
parameter
5.5 Preparation for Service Call
To check program version (for service only): press “Enter” –button when calibration information is shown.
All software version and printed circuit board versions can be seen on the display. This is
important information before you contact Finero Service.
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
12/29
------------------------------------------------------------------
5.6 Control menu and commands
During the measurement the measured values as well as after test the last measured values
are shown on front panel display.
Menu commands
Parameter
I-set
R-min
R-max
U-set
Timer
Timer
Save
Remote
EXIT
Function and setting range
Test current (10A or 25A)
Resistance low limit value (0m… high limit value)
Resistance high limit value (low limit
value…500m)
Output maximum voltage value (6V or 12V)
Test time (OFF or 0,3s…60s)
Test timer clock (OFF or 0,3s…60s)
Setting value stored to memory (Yes or No)
Manual or Computer operation (Yes or No) (only in
computer oper.)
Back to “Ready-display” or Parameter setting mode
5.6.1 Selection of current and voltage values
The below table shows the recommended settings for various Ohmic ranges. If the test leads
resistance is over 50mOhm it can limit the maximum measurable protective earth conductor
resistance. In this case the user should switch to a lower measurement current and higher
measurement voltage or replace the test leads with larger cross section leads.
Recommended current and voltage settings:
Measurement range
0…350m
180…500m
0…100m
0…350m
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Test current I-set
10A
10A
25A
25A
Test voltage U-set
6V
12V
6V
12V
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
13/29
------------------------------------------------------------------
5.6.4 Use of timer (Timer)
FST-140 has a programmable timer for semiautomatic testing. Timer stops testing automatically when preset time is elapsed. It is still possible to interrupt the test by pressing “stop”button. This will however result in a “fail”-alarm and “interrupted” text in display. In Timer off
–mode test is ON until “Stop”-button is pressed (however never exceeding 120s).
5.7 Testing
The test voltage is switched on by pressing the “Start” -button. The minimum measurement
time is recommended at least 1 second.
Test voltage switched off by pressing “Stop” –button (if timer used, then according to timer
setting)
After that the measurement can start again with the “Start”-button or return to “Ready” –
display by pressing “Stop” –button.
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
14/29
------------------------------------------------------------------
6 ERROR MESSAGES
FST-140 makes alarms if measurements values are not inside set limits.
Errors:
HIGH RES
Resistance value higher than limit value (R-max).
LOW RES
INTERRUPTED
Resistance value lower than limit value (R-min).
Test is stopped by user.
LOW CURRENT
Test current is low. Resistance value is too high or some cables
are broken. Test current must be in 10A range 10,5A and 25A
range 25,5A. Check I-set and U-set value tables “Recommend
current and voltage settings”
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
15/29
------------------------------------------------------------------
7 OPERATION WITH COMPUTER
7.1 General
The FST-140 can be incorporated in an automatic test system providing automatic control
and recording of the test results and other applications. Almost all operations are controlled
by the computer or easier by using a Finero’s specific proprietary application program
Safetest. The command list for computer operation mode is appendix of this manual. The
control interface, like USB, GPIB, RS232 or Ethernet, is optional and it must be ordered separately factory installed.
All FST-line equipments are delivered standard with RS485 interface. By using this interface
all FST-line equipments can communicate with each other.
7.2 Connections
The RS485 connection to other FST-140 must be done by a shielded Cat5 cable (STP) RJ45 (8
pin connector).
Other computer interfaces like USB, GPIB, RS232 and Ethernet, are connected with commercially available and compatible cables. The cables are not part of the delivery scope.
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
16/29
------------------------------------------------------------------
8 REMOTE CONTROL AND LOGIC OPERATION
8.1 General
This means a possibility to incorporate the FST-140 in less sophisticated automatic test
systems. The FST-140 operates as in the manual mode but has a provision for extra output
contacts for indicators and logic inputs for the control buttons.
8.2 Start-up
Basically the FST-140 will be put into operation as in manual mode. In addition the wiring of
the operator connector at the rear is to be done. The connector is a 25-pin D-type female
connector. In the main circuit diagram connections of the D25 connector are explained.
Maximum output from +25V are 300mA (7,5W).
8.3 Logic Connections
Contacts are available to show state of test and test result. Also there are two additional user
programmable outputs.
“Test On” output are on, when voltage is on.
“Fail” output are on, when test current is higher than limit value. At the same time the test is
interrupted.
The connector has logic inputs like the start and stop buttons. Also there are two extra inputs,
which are possible programmed.
“Start” signal switches the test voltage on.
“Stop” signal disconnects the test voltage.
The connector has inputs for the safety circuit, if circuit is open high voltage are not connected. Please see the main circuit diagram for these connections.
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
17/29
------------------------------------------------------------------
9. BACK PANEL OF AN FST- LINE EQUIPMENT
The below picture shows a typical back panel of an FST-line product.
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
18/29
------------------------------------------------------------------
10. MAIN CIRCUIT DIAGRAM
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
19/29
------------------------------------------------------------------
11 FAULT FINDING

No indicator is lit


Check the power cord connectors are
properly plugged at both ends
Check the voltage in the mains socket.
Check the main fuses (F1 and F2) of
the FST-140. The fuses are located in
the fuse box below the power cord
connector. Check the fuse by a multimeter for conductivity and replace
with the similar one if necessary.
Indicators are lit but buttons don't func- 
tion

Check the safety circuit
Check set values in “Setting” menu.
FST-140 functions but high voltage is 
missing or voltage output is wrong
Possibly the temperature switch
inside the unit transformer has caused the
equipment to stop
Wait for a moment and try again
If the occurs several times please
contact Finero Service


If the above remedies do not remove the problem, please contact the Finero Service or Finero
authorized service point.
Finero Service
For Service and Support please contact one of our representantives or
Tel. +358 5 752 2200
e-mail: [email protected]
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
20/29
------------------------------------------------------------------
12 LIMITED WARRANTY
All of our products and test systems are covered by a standard 12-month warranty period.
The warranty period starts on the original shipment date of the product or test system. Our
product and test system warranties guarantee that our products will be free from defects in
material and workmanship and we will repair or replace any such Finero product or test
system we find to be defective.
All new Finero products and test systems are calibrated prior to shipment. Finero products
and test systems require annual calibration, if Finero has not given any other written instruction, and Finero accepts only calibrations made by an approved Finero partner or by Finero
factory.
If your product during the 12-month warranty period fails to perform as Finero has specified
please return the product to the below address or to one of our approved partners.
Warranty work includes parts and labour at Finero’s cost, but excludes shipping costs. Finero
products returned for warranty repair and found to be in proper working order may be
subject to a shipping and handling fee.
Any non-authorized modification, repair, tampering or physical damage or if the product has
been subject to gross misuse will void this warranty. Elimination of any connections in the
earth grounding system or bypassing any safety systems will void this warranty. Parts subject
to wear, such as test probes and leads, are not covered by this product warranty, except
where they are deemed to have a manufacturing defect within 60 days of the original shipment of the Finero product.
Except as provided herein, Finero makes no warranties to the purchaser of Finero products
and test systems and all other warranties, expressed or implied (including, without limitation,
merchantability or fitness for a particular purpose) are hereby excluded, disclaimed and
waived.
FINERO SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT CONSEQUENTIAL, INCIDENTAL
OR OTHER SIMILAR DAMAGES SUFFERED BY THE PURCHASER OR ANY THIRD PARTY,
INCLUDING WITHOUT LIMITATION, DAMAGES FOR LOSS OF PROFITS OR BUSINESS OR
DAMAGES RESULTING FROM USE OR PERFORMANCE OF THE PRODUCT OR TEST SYSTEM,
WHETHER IN CONTRACT OR IN TORT, EVEN IF FINERO OR ITS AUTHORIZED
REPRESENTATIVE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES, AND
FINERO SHALL NOT BE LIABLE FOR ANY EXPENSES, CLAIMS, OR SUITS ARISING OUT OF OR
RELATING TO ANY OF THE FOREGOING.
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
21/29
-----------------------------------------------------------------Due to continuous development of the products warranty does not include updating of
features
When the warranty repair is booked the customer is requested to inform type and serial
number of the equipment and description of the malfunction as detailed as possible. The
repair shall be carried out in reasonable time during normal working hours. If immediate
repair is demanded or done outside of normal working hours the extra costs may be born to
the customer account. The warranty repair is done primarily at the manufactures premises.
Return address: Finero Oy, Service and Calibration, Haltonintie 5, FIN-47400 Kausala,
FINLAND
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
22/29
------------------------------------------------------------------
ANNEX A
FST-140 ISOLATION RESISTANCE TESTER
COMMAND LIST
NOTICE!
IF YOU HAVE ORDERED A COMPUTER INTERFACE WITH YOUR
FST-EQUIPMENT THIS ANNEX IS RELEVANT FOR THE
PROGRAMMING
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
23/29
------------------------------------------------------------------
Summary of Tester Commands
RS-parameter : Communication rate 19200, 8 data bits, 1 stop bit, no parity
Tester commands:
LCT
Commands are use to FST-140 leakage current tester
TEST 1
Test option, 1…7
VOLTage 2300
Voltage set value 0…3000 (=0,0…300,0V)
CURRent:RANGe 10
Leakage current range 1 or 10 mA (Analogy meter range)
CURRent:MAXimum 90
Leakage current high limit 1…999 (=0,01…9,99mA)
CURRent:MINimum 50
Leakage current low limit 0…999 (=0…9,99mA, 0=Not use)
TIM 10
Timer 1/10 seconds 0…600 (0=off, 600=60seconds)
ON
Test voltage on
OFF
Test voltage off
ALARm:ON
Tester alarm (software)
ALARm:OFF
Tester alarm off (software)
OUT1:ON
External control OUT1 ON or OFF
OUT2:OFF
External control OUT2 ON or OFF
IDN””
Tester identify code, maximum 20 characters
RES? 1
Results of test A1/1: Leakage current, current, status 1 and
voltage
STAT? 2
Tester status of test A1/2
TIM?
Test time and all test time 0…1200 (=0…120sec(safety limit))
OUT?
External controls output status
IN?
External control input status
CAL?
Tester calibration date
VER?
Tester version
IDN?
Tester identify code
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
24/29
------------------------------------------------------------------
Tester commands, specification and examples:
LCT
All next commands are use to FST-140 tester (leakage current tester
(LCT)).
Example:
LCT;VOLT2300;ON
TEST m
m=1…7
Command to LCT-tester and test voltage
are 230V and test on.
Select test type (connection), check connections in user manual.
1
2
3
4
5
6
7
A1
A2
A1+A2
B
A1+B
A2+B
A1+A2+B
Example:
LCT;TEST 3
VOLTage mmmm
mmmm= test voltage
Select test A1 and A2
Setting test voltage 0…3000 (0V…300V)
Examples:
VOLT 500
VOLT 2300
CURRent:RANGe m
Test voltage 50V
Test voltage 230V
Setting leakage current range 1mA or 10mA (Analogy meter
display)
m= measuring range
Examples:
CURR:RANG 1
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Leakage current range 1mA
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
25/29
-----------------------------------------------------------------CURR:RANG 10
Leakage current range 10mA
CURRent:MAXimum mmmSetting leakage current high limit value 1…999 (=0,01…9,99mA).
mmm=leakage high limit If measurement value exceed high limit, test goes off, tester
makes alarm and status 1 bit 1 (FAIL) and status 2 bit 0 (high
limit) settings up.
Examples:
CURR:MAX 100
CURR:MAX 999
Leakage current high limit 1,00mA
Leakage current high limit 9,99mA
CURRent:MINimum mmm Setting leakage current low limit value 0…999 (=0…9,99mA) 0=
mmm=leakage low limit
not use. If measurement value are under low limit test goes off,
tester makes alarm and status 1 bit 1 (FAIL) and status 2 bit 1
(low limit) setting up.
Examples:
CURR:MIN 100
CURR:MIN 900
CURR:MIN 0
TIMer mmm
mmm=test time
Leakage current low limit 1,00mA
Leakage current low limit 9,00mA
Leakage current low limit not use
Test time in 1/10 seconds (1…600 or 0=off). Test are automatically
off (and status 1 bit 0 (OK) setting up), when setting time are go
end. Test time starts, when voltage are in setting value.
Example:
TIM 20
ON
Test time 2 seconds
Test voltage on. (same like Start-button). Remove same time
ALAR:ON command effect. Reset some status bits (see STAT?).
Example:
LCT;VOLT 230
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Commands to LCT-tester,
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
26/29
-----------------------------------------------------------------TEST 1;CURR:MAX 300
ON
OFF
test voltage 230V, test A1,
current high limit 3mA, test on
Test voltage off. (same like Stop-button). If test voltage are on
before command, then voltage goes off (test ok –display). If test
are off before command, tester display setting values (ready –
display). Reset some status bits.
Example:
LCT;VOLT 230
TEST 1;CURR:MAX 300
ON
….
OFF
ALARm:ON
Commands to LCT-tester,
test voltage 230V, test A1,
current high limit 3mA, test on
Test time loop
test stop
Stops testing and set Fail indicator on and buzzer ringing about 1
seconds. Used for software fail- alarm.
Example: ALAR:ON
ALARm:OFF
Tester Fail indicator off
Example: ALAR:OFF
OUT1:ON
External control output 1 on
OUT2:ON
External control output 2 on
OUT1:OFF
External control output 1 off
OUT2:OFF
External control output 2 off
IDN ” ”
Tester identify code (free setting), maximum 20 characters (not ”marks). Normal there are tester type and serial number.
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
27/29
-----------------------------------------------------------------Example: IDN ”FST-140 sno 556101”
RES? m
m=test result option
Gives test results: leakage current, current, status 1, test time
voltage.
Return answer five numbers : aaaa bbbb ccc ddd eeee
aaaa
Leakage current 0…1100 (=0,00…11,00mA). Higher
than measure range =16383
bbbb
Test output current 0…2000 (=0…20,00A)
ccc
Status byte 1 (see STAT?)
ddd
Test time from measurement starting
0…600(=0...60s)
eeee
Test voltage 0…3000 (=0,0…300,0V)
Option “m” select which test result are given.
0
1
2
3
4
5
6
Last test (or inquiry time results if test are on)
Test A1/1
Test A1/2
Test A2/1
Test A2/2
Test B/1
Test B/2
Example:
LCT;VOLT 230;TIM 10
TEST 1;CURR:MAX 300
ON
RES? 0
Test loop…
STAT?.
STAT? m
m=test result option
Commands to LCT-tester,
test voltage 230V, test time 1s,
test A1, current high limit 3mA,
test on, inquiry between example
0,1s until test time are end. See
Tester status. Return answer two status bytes mmm nnn. Reset
some bits.
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
28/29
-----------------------------------------------------------------mmm
Bit
0
1
2
3
4
5
6
7
Status byte 1
Value
1
2
4
8
16
32
64
128
nnn
Bit
0
1
2
3
4
5
6
7
Meaning
Test end OK
Test end FAIL
Tester are in local-operation
Safety circuit open
Communication error
Tester function error
Resetting
ON/OFF
ON/OFF
STAT?
STAT?
Status byte 2
Value
1
2
4
8
16
32
64
128
Meaning
High limit fail
Low limit fail
Low test voltage
High test voltage
Communication error MM-LC
Communication error RS-LC
Communication error DNN-LC
Communication error PC-RS
Resetting
ON/OFF
ON/OFF
ON/OFF
ON/OFF
STAT?
STAT?
STAT?
STAT?
Option “m” select which test status are given.
0
1
2
3
4
5
6
Last test (or inquiry time status if test are on)
Test A1/1
Test A1/2
Test A2/1
Test A2/2
Test B/1
Test B/2
Example:
LCT;TIM 10;VOLT 230;TEST 1;CURR:MAX 450
ON
STAT? 0
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Settings
Test start
Asking status. If end of test status byte 1 value are 1
test are ok, but if value are 2, test are fail. Status
byte 2 send reason of failing.
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
FST-140 LEAKAGE CURRENT TESTER
USER MANUAL
25/01/2010 7:48 AM
AT
FST-140_EN.doc
2749, 2474
29/29
-----------------------------------------------------------------RES? 0
TIM?
Asking resistance value
Testing time in 1/10 seconds.
Return answer two numbers : aaaa bbb
aaaa
test time from measurement starting(0..1200=0..120s)
bbb
setting test time 1/10 seconds (0..600, 0=timer off)
OUT?
External control outputs status. Return answer two numbers : aa bb
aa
Output 1 status (0=off, 1=on)
bb
Output 2 status (0=off, 1=on)
IN?
External control inputs status. Return answer two numbers : aa bb
aa
Input 1 status (0=off, 1=on)
bb
Input 2 status (0=off, 1=on)
CAL?
Tester calibration date. Return answer dd.mm.yyyy
(=29.08.2001)
VER?
Tester inside circuits (pcb) and software versions.
Example:
RS-4122v1/v1.1 MM-4200v0/v1.0 LC-4199v0/v1.1DNN-4074v4/v1.0
IDN?
Tester identify code. Return answer from tester free setting code.
Example: FST-140 sno: 556101
Finero Oy – The Quality Control Company
Haltonintie 5, FIN-47400 KAUSALA, FINLAND
www.qacontrol.com
Tel. +358-5-7522 200
Fax +358-5-3638 326
[email protected]
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement