FX3U-4AD-TC-ADP USER`S MANUAL

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FX3U-4AD-TC-ADP USER`S MANUAL | Manualzz

FX

3U

JY997D14801K

Side

B

Side

A

Side

B

JAPANESE

ENGLISH

-4AD-TC-ADP

USER'S MANUAL

Manual Number

Revision

Date

JY997D14801

K

April 2015

This manual describes the part names, dimensions, mounting, and specifications of the product. Before use, read this manual and the manuals of all relevant products fully to acquire proficiency in handling and operating the product. Make sure to learn all the product information, safety information, and precautions.

Store this manual in a safe place so that it can be taken out and read whenever necessary. Always forward it to the end user.

Registration:

The company and product names described in this manual are registered trademarks or the trademarks of their respective companies.

Effective April 2015

Specifications are subject to change without notice.

©

2005 Mitsubishi Electric Corporation

Safety Precaution

(Read these precautions before use.)

This manual classifies the safety precautions into two categories:

and .

Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.

Depending on the circumstances, procedures indicated by also cause severe injury.

It is important to follow all precautions for personal safety.

may

Associated Manuals

FX 3S

Manual name

/FX 3G /FX

FX 3UC Series

User's Manual

3GC /FX

- Analog Control Edition

3U /

Manual No.

JY997D16701

MODEL CODE:

09R619

Description

Describes specifications for analog control and programming method for

FX 3S /FX 3G /FX 3GC / FX 3U /

FX 3UC Series PLC.

FX 3S /FX 3G /FX 3GC /FX 3U /

FX 3UC Series

Programming Manual

- Basic & Applied Instruction

Edition

FX 3S Series

User’s Manual

- Hardware Edition

FX 3G Series

User’s Manual

- Hardware Edition

FX 3GC Series

User’s Manual

- Hardware Edition

FX 3U Series

User’s Manual

- Hardware Edition

FX 3UC Series

User’s Manual

- Hardware Edition

JY997D16601

MODEL CODE:

09R517

JY997D48601

MODEL CODE:

09R535

JY997D31301

MODEL CODE:

09R521

JY997D45401

MODEL CODE:

09R533

JY997D16501

MODEL CODE:

09R516

JY997D28701

MODEL CODE:

09R519

Describes PLC programming for basic/applied instructions and devices.

Explains FX 3S Series PLC specifications for I/O, wiring, installation, and maintenance.

Explains FX 3G Series PLC specifications for I/O, wiring, installation, and maintenance.

Explains FX 3GC Series PLC specifications for I/O, wiring, installation, and maintenance.

Explains FX 3U Series PLC specifications for I/O, wiring, installation, and maintenance.

Explains FX 3UC Series PLC specifications for I/O, wiring, installation, and maintenance.

How to obtain manuals

For product manuals or documents, consult with the Mitsubishi Electric dealer from who you purchased your product.

Applicable standards

FX 3U -4AD-TC-ADP units made in June, 2005 or later comply with the EC Directive

(EMC Directive) and UL standards (UL, cUL). Further information can be found in the following manual.

FX

3S Series Hardware Manual (Manual No. JY997D48301)

FX

3G Series Hardware Manual (Manual No. JY997D46001)

FX

3GC

Series Hardware Manual (Manual No. JY997D45201)

FX

3U Series Hardware Manual (Manual No. JY997D18801)

FX

3UC

(D, DS, DSS) Series Hardware Manual (Manual No. JY997D28601)

FX

3UC -32MT-LT-2 Hardware Manual (Manual No. JY997D31601)

Regarding the standards that relate to the main unit, please refer to either the FX series product catalog or consult with your nearest Mitsubishi product provider.

Attention

• This product is designed for use in industrial applications.

Note

• Authorized Representative in the European Community:

Mitsubishi Electric Europe B.V.

Gothaer Str. 8, 40880 Ratingen, Germany

Caution for EC Directive

The analog special adapters have been found to be compliant to the European standards in the aforesaid manual and directive. However, for the very best performance from what are in fact delicate measuring and controlled output device

Mitsubishi Electric would like to make the following points;

As analog devices are sensitive by nature, their use should be considered carefully. For users of proprietary cables (integral with sensors or actuators), these users should follow those manufacturers installation requirements.

Mitsubishi Electric recommend that shielded cables should be used. If NO other

EMC protection is provided, then users may experience temporary loss or accuracy between ±10 % in very heavy industrial areas.

However, Mitsubishi Electric suggest that if adequate EMC precautions are followed for the users complete control system, users should expect accuracy as specified in this manual.

• Sensitive analog cable should not be laid in the same trunking or cable conduit as high voltage cabling. Where possible users should run analog cables separately.

• Good cable shielding should be used. When terminating the shield at Earth

- ensure that no earth loops are accidentally created.

• When reading analog values, EMC accuracy can be improved out by averaging the readings. This can be achieved either through functions on the analog special adapters or through a users program.

1. Outline

FX 3U -4AD-TC-ADP (hereinafter called TC-ADP) is an analog special adapter for measuring temperature via four channels of connected Type K or Type J thermocouple thermometer.

1.1 Incorporated Items

Verify that the following product and items are included in the package:

Product

FX 3U -4AD-TC-ADP K/J type thermocouple thermometer input special adapter

Accessories User’s manual (This manual)

1.2 External Dimensions, Part Names, and Terminal Layout

[3] [4]

[5]

[10]

[6]

24+

24-

[2] [7]

[1]

7(0.28")

74(2.92") 15.5

(0.62")

[11]

[8]

15.1

(0.6")

17.6

(0.7")

[9]

Special adapter connector cover is removed

Weight: Approx. 0.1 kg (0.22 lbs)

[1] DIN rail mounting groove (DIN rail: DIN46277)

[2] Name plate

[3] Special adapter slide lock:

Used to connect additional special adapters onto the left side of this special adapter.

[4] Special adapters connector cover:

Remove this cover to connect additional special adapters to the left side.

[5] Direct mounting hole:2 holes of φ4.5 (0.18") (mounting screw: M4 screw)

Not used when connecting to FX 3GC /FX 3UC Series PLC.

[6] POWER LED (green):

Lit while 24 V DC power is supplied properly to terminals '24+' and '24-'.

[7] Terminal block (European type):

Connect thermocouple sensor input, Type K or J changeover input, and 24 V DC power supply.

[8] Special adapter connector:

Used to connect this special adapter to PLC main unit or special adapter.

[9] DIN rail mounting hook

[10] Special adapter fixing hook

[11] Special adapter connector:

Used to connect communication or analog special adapters to the left side of the

TC-ADP.

2. Installation

For installation/uninstallation details, refer to the respective PLC User's manual

Hardware Edition.

INSTALLATION

PRECAUTIONS

• Make sure to cut off all phases of the power supply externally before attempting installation or wiring work.

Failure to do so may cause electric shock or damage to the product.

J-type

J-type

L1+

L1-

L2+

L2-

L3+

L3-

L4+

L4-

INSTALLATION

PRECAUTIONS

• Use the product within the generic environment specifications described in PLC main unit manual (Hardware Edition).

Never use the product in areas with excessive dust, oily smoke, conductive dusts, corrosive gas (salt air, Cl

2

, H

2

S, SO

2

, or NO

2

), flammable gas, vibration or impacts, or expose it to high temperature, condensation, or rain and wind.

If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage may occur.

• When drilling screw holes or wiring, make sure cutting or wire debris does not enter the ventilation slits.

Failure to do so may cause fire, equipment failures or malfunctions.

• Do not touch the conductive parts of the product directly.

Doing so may cause device failures or malfunctions.

• Connect special adapter securely to their designated connectors.

Loose connections may cause malfunctions.

2.1 Connection to the PLC

This section describes the connection method to the PLC (FX 3U Series PLC is used for the following example).

For installation method to other PLCs, refer to the respective PLC User's manual

Hardware Edition.

Procedure

1) Turn off the power.

Disconnect all the cables connected to the PLC main unit and special adapter, and demount the main unit and special adapter mounted on DIN rail or mounted directly using screws.

2) Install an expansion board to the main unit.

For the expansion board installation procedure, refer to the following manual:

FX

3U Series User's Manual - Hardware Edition

3) Remove the special adapter connector cover on the expansion board (fig.A).

When connecting this product to another special adapter, please replace the

'expansion board' in the above description with a 'special adapter' and perform the procedure as indicated.

4)

B 3)

RUN

FX

3U-48M FX

3U

-48MR/ES

STOP

4) Slide the special adapter slide lock

(fig.B) of the main unit.

When connecting this product to another special adapter, please replace the 'main unit' in the above description with a 'special adapter' and perform the procedure as indicated. (Please replace the following

A

B

4) procedures similarly.)

5) Connect the special adapter

C (fig.C) to the main unit as shown on the right

.

FX

3U-***

-***

POW

ER

B

6)

RUN

FX

3U-48M

MR

/ES

6) Slide back the special adapter slide lock (fig.B) of the main unit to fix the special adapter (fig.C).

5)

5)

STOP

6)

5)

B

Connection precautions

Connect all the high-speed I/O special adapters before connecting other special adapters when they are used in combination.

Do not connect a high-speed I/O special adapter on the left side of any special adapters other than other high-speed I/O special adapters.

3. Wiring

WIRING

PRECAUTIONS

• Make sure to cut off all phases of the power supply externally before attempting installation or wiring work.

Failure to do so may cause electric shock or damage to the product.

WIRING

PRECAUTIONS

• When drilling screw holes or wiring, make sure cutting or wire debris does not enter the ventilation slits.

Failure to do so may cause fire, equipment failures or malfunctions.

• Make sure to observe the following precautions in order to prevent malfunctions under the influence of noise:

1) Do not bundle the power line or shield of the analog input/output cable together with or lay it close to the main circuit, high-voltage line, or load line.

Otherwise, noise disturbance and/or surge induction are likely to take place. As a guideline, lay the control line at least 100mm (3.94") or more away from the main circuit, high-voltage line, or load line.

2) Ground the shield of the analog input/output cable at one point on the signal receiving side. However, do not use common grounding with heavy electrical systems.

• Make sure to properly wire to the terminal block (European type) in accordance with the following precautions.

Failure to do so may cause electric shock, equipment failures, a short-circuit, wire breakage, malfunctions, or damage to the product.

- The disposal size of the cable end should follow the dimensions described in the manual.

- Tightening torque should follow the specifications in the manual.

- Twist the end of strand wire and make sure that there are no loose wires.

- Do not solder-plate the electric wire ends.

- Do not connect more than the specified number of wires or electric wires of unspecified size.

- Affix the electric wires so that neither the terminal block nor the connected parts are directly stressed.

• Make sure to properly wire the terminal block in accordance with the following precautions.

Failure to do so may cause electric shock, equipment failures, a short-circuit, wire breakage, malfunctions, or damage to the product.

- The disposal size of the cable end should follow the dimensions described in the manual of the PLC main unit.

- Tightening torque should follow the specifications in the manual of the

PLC main unit.

3.1 Applicable cable and terminal tightening torque

3.1.1

Type terminal block (European type)

1) Wire size

- The power supply wiring and the Type K/J changeover input wiring should use 22-20 AWG wire.

- Thermocouple wiring should use the compensating lead wire suitable for the type of thermocouple.

For details of compensating lead wire, Refer to Section 3.3

2) Applicable cable

Type Wire size

Single-wire

2-wire

0.3 mm 2 to 0.5 mm 2 (AWG22 to 20)

2 pieces of 0.3 mm 2 (AWG22)

3) Termination of cable end

Strip the coating of strand wire and twist the cable core before connecting it, or strip the coating of single wire before connecting it.

An alternative connection is to use a ferrule with insulating sleeve.

<Reference>

Manufacturer Model

Phoenix Contact Co., Ltd.

AI 0.5-8WH

Caulking tool

CRIMPFOX 6

*1

(or CRIMPFOX 6T-F *2 )

*1 Old model name: CRIMPFOX ZA 3

*2 Old model name: CRIMPFOX UD 6

- Strand wire/single wire

- Stick terminal with insulating sleeve

Insulation sleeve Contact area

(Crimp area)

9mm

(0.35")

8mm

(0.31")

2.6mm(0.1") 14mm(0.55")

When using a stick terminal with insulating sleeve, choose a wire with proper cable sheath referring to the above outside dimensions, or otherwise, the wire cannot be inserted easily. The tightening torque must be 0.22 to 0.25 N

• m. Do not tighten terminal screws exceeding the specified torque. Failure to do so may cause equipment failures or malfunctions.

3.2 Power Supply Wiring

For the power supply wiring, refer to the following manual.

FX

3S

/FX

3G

/FX

3GC

/FX

3U

/FX

3UC

Series User’s Manual - Analog Control Edition

3.3 Selection of thermocouple

For the terminal configuration, refer to Section 1.2

Precautions on thermocouple wiring

• Thermocouple type

- There are 2 types of thermocouples: Type K and Type J. Select the desired type.

However, be sure to connect the same type of thermocouple to all the channels.

- Use insulated thermocouple types.

• Compensating lead wire

To connect the thermocouple, use one of the right types of

Thermocouple

Type K

Type of compensating lead wire

KX, KCA, KCB, KCC compensating lead wires.

The compensating lead

Type J JX w i r e i n d i c a t e s t h e temperature value of approximately 0.12 °C higher than that of the wire resistor (10

Ω). Temperature value should be used in consideration of this point.

If the compensating lead wire is very long, the wire may be easily affected by noise, etc. It is, therefore, recommended that the length of the compensating lead wire should be 100 m (328' 1") or less.

Example of thermocouple wiring

Using Type J

*1

Terminal block

J-type

J-type

Thermocouple Wiring

Thermocouple

Compensating lead wire (Shielded)

L +

L -

TC-ADP

Temperature compensation circuit

3k Ω ch

Temperature compensation circuit

3k Ω ch

L +

L -

External power supply wiring

24 V DC

*2

24+

24-

+5V

Grounding

(Ground resistance: 100 Ω or less)

L +, L -, ch : represents the channel number.

*1 When using the Type J thermocouple, short-circuit the 'Type J' terminals and turn the special auxiliary relay (Type K/J mode changeover) ON.

For details of auxiliary relays, refer to the following manual.

FX

3S /FX 3G /FX 3GC /FX 3U /FX 3UC Series User's Manual - Analog Control Edition

*2 24 V DC service power supply of the FX 3S /FX 3G /FX 3U Series PLC can also be used.

3.4 Grounding

Grounding should be performed as stated below.

• The grounding resistance should be 100 Ω or less.

• Independent grounding should be performed for best results.

When independent grounding is not performed, perform "shared grounding" of the following figure.

For details, refer to the respective PLC User's manual Hardware Edition.

PLC

Other equipment

PLC

Other equipment

PLC

Other equipment

Independent grounding

Best condition

Shared grounding

Good condition

Common grounding

Not allowed

• The grounding wire size should be AWG 22-20 (0.3-0.5 mm 2

).

• The grounding point should be close to the PLC, and all grounding wire should be as short as possible.

4. Specifications

STARTUP AND

MAINTENANCE

PRECAUTIONS

• Do not disassemble or modify the PLC.

Doing so may cause fire, equipment failures, or malfunctions.

* For repair, contact your local Mitsubishi Electric representative.

• Do not drop the product or exert strong impact to it.

Doing so may cause damage.

DISPOSAL

PRECAUTIONS

• Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device.

TRANSPORTATION AND

STORAGE PRECAUTIONS

• The product is a precision instrument. During transportation, avoid any impacts.

Failure to do so may cause failures in the product. After transportation, verify the operations of the product.

4.1 Applicable PLC

Model name Applicability

FX 3S Series PLC

FX 3G Series PLC

FX 3UC Series PLC

Ver. 1.00 or later (from first production)

Ver. 1.00 or later (from first production)

FX 3GC Series PLC Ver. 1.40 or later (from first production)

FX 3U Series PLC Ver. 2.20 or later (from first production)

Ver. 1.30 or later (from the production manufactured in August,

2004 with SER No. 48****)

The version number can be checked by monitoring D8001/D8101 as the last three digits indicate it.

4.2 General Specifications

Items other than the following are equivalent to the those of the PLC main unit.

For general specifications, refer to the respective PLC User's manual Hardware

Edition.

Item

Dielectric withstand voltage

Specification

500 V AC for one minute

Insulation resistance

5 M Ω o r m o re b y 50 0 V D C megger

Between all terminals and ground terminal of PLC main unit

4.3 Power Supply Specifications

Item

A/D conversion circuit driving power

Interface driving power

Specification

24 V DC +20 %/-15 %, 45 mA for 24 V DC

Connect a 24 V DC power supply to the terminal block.

5 V DC, 15 mA

5 V DC power is supplied from the internal power supply of main unit.

4.4 Performance Specifications

Item

Input signal

Rated temperature range

Centigrade (°C)

Specifications

Fahrenheit (°F)

Thermocouple type K or J

JIS C 1602-1995

Type K -100 °C to +1000 °C Type K -148 °F to +1832 °F

Type J -100 °C to +600 °C Type J -148 °F to +1112 °F

Digital output

Resolution

Total accuracy

A/D conversion time

Type K

Type J

-1000 to +10000

-1000 to +6000

Type K

Type J

-1480 to +18320

-1480 to +11120

Type K

Type J

0.4 °C

0.3 °C

Type K

Type J

±(0.5 % full scale +1 °C)

0.72 °F

0.54 °F

• FX

3U /FX 3UC Series PLC: 200 μs

(The data will be updated at every scan time of the PLC.)

• FX

3S /FX 3G /FX 3GC Series PLC: 250 μs

(The data will be updated at every scan time of the PLC.)

Type K

+10100

+10000

Type K

+18500

+18320

-100 °C

0

-1000

-1100

+1000 °C

Input characteristics

Type J

+6100

+6000

-148 ° F

0

-1480

-1660

+1832 ° F

Type J

+11300

+11120

Insulation method

Occupied points

-100 °C

0 -148 ° F

0

+600 °C +1112 ° F

-1000

-1100

-1480

-1660

• The photocoupler is adopted to insulate the analog input area from the PLC.

• The DC/DC converter is adopted to insulate the power supply line from the analog input area.

• A channels are not insulated from each other.

0 point (This number is not related to the maximum number of input/output points of the PLC.)

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

Warranty

Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi; opportunity loss or lost profits caused by faults in the

Mitsubishi products; damage, secondary damage, accident compensation caused by special factors unpredictable by Mitsubishi; damages to products other than Mitsubishi products; and to other duties.

For safe use

This product has been manufactured as a general-purpose part for general industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life.

Before using the product for special purposes such as nuclear power, electric power, aerospace, medicine or passenger movement vehicles, consult with

Mitsubishi Electric.

This product has been manufactured under strict quality control. However when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system.

HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

FX

3U

JY997D14801K

Side

B

Side

A

Side

B

JAPANESE

ENGLISH

-4AD-TC-ADP

USER'S MANUAL

Manual Number

Revision

Date

JY997D14801

K

April 2015

This manual describes the part names, dimensions, mounting, and specifications of the product. Before use, read this manual and the manuals of all relevant products fully to acquire proficiency in handling and operating the product. Make sure to learn all the product information, safety information, and precautions.

Store this manual in a safe place so that it can be taken out and read whenever necessary. Always forward it to the end user.

Registration:

The company and product names described in this manual are registered trademarks or the trademarks of their respective companies.

Effective April 2015

Specifications are subject to change without notice.

©

2005 Mitsubishi Electric Corporation

Safety Precaution

(Read these precautions before use.)

This manual classifies the safety precautions into two categories:

and .

Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.

Depending on the circumstances, procedures indicated by also cause severe injury.

It is important to follow all precautions for personal safety.

may

Associated Manuals

FX 3S

Manual name

/FX 3G /FX

FX 3UC Series

User's Manual

3GC /FX

- Analog Control Edition

3U /

Manual No.

JY997D16701

MODEL CODE:

09R619

Description

Describes specifications for analog control and programming method for

FX 3S /FX 3G /FX 3GC / FX 3U /

FX 3UC Series PLC.

FX 3S /FX 3G /FX 3GC /FX 3U /

FX 3UC Series

Programming Manual

- Basic & Applied Instruction

Edition

FX 3S Series

User’s Manual

- Hardware Edition

FX 3G Series

User’s Manual

- Hardware Edition

FX 3GC Series

User’s Manual

- Hardware Edition

FX 3U Series

User’s Manual

- Hardware Edition

FX 3UC Series

User’s Manual

- Hardware Edition

JY997D16601

MODEL CODE:

09R517

JY997D48601

MODEL CODE:

09R535

JY997D31301

MODEL CODE:

09R521

JY997D45401

MODEL CODE:

09R533

JY997D16501

MODEL CODE:

09R516

JY997D28701

MODEL CODE:

09R519

Describes PLC programming for basic/applied instructions and devices.

Explains FX 3S Series PLC specifications for I/O, wiring, installation, and maintenance.

Explains FX 3G Series PLC specifications for I/O, wiring, installation, and maintenance.

Explains FX 3GC Series PLC specifications for I/O, wiring, installation, and maintenance.

Explains FX 3U Series PLC specifications for I/O, wiring, installation, and maintenance.

Explains FX 3UC Series PLC specifications for I/O, wiring, installation, and maintenance.

How to obtain manuals

For product manuals or documents, consult with the Mitsubishi Electric dealer from who you purchased your product.

Applicable standards

FX 3U -4AD-TC-ADP units made in June, 2005 or later comply with the EC Directive

(EMC Directive) and UL standards (UL, cUL). Further information can be found in the following manual.

FX

3S Series Hardware Manual (Manual No. JY997D48301)

FX

3G Series Hardware Manual (Manual No. JY997D46001)

FX

3GC

Series Hardware Manual (Manual No. JY997D45201)

FX

3U Series Hardware Manual (Manual No. JY997D18801)

FX

3UC

(D, DS, DSS) Series Hardware Manual (Manual No. JY997D28601)

FX

3UC -32MT-LT-2 Hardware Manual (Manual No. JY997D31601)

Regarding the standards that relate to the main unit, please refer to either the FX series product catalog or consult with your nearest Mitsubishi product provider.

Attention

• This product is designed for use in industrial applications.

Note

• Authorized Representative in the European Community:

Mitsubishi Electric Europe B.V.

Gothaer Str. 8, 40880 Ratingen, Germany

Caution for EC Directive

The analog special adapters have been found to be compliant to the European standards in the aforesaid manual and directive. However, for the very best performance from what are in fact delicate measuring and controlled output device

Mitsubishi Electric would like to make the following points;

As analog devices are sensitive by nature, their use should be considered carefully. For users of proprietary cables (integral with sensors or actuators), these users should follow those manufacturers installation requirements.

Mitsubishi Electric recommend that shielded cables should be used. If NO other

EMC protection is provided, then users may experience temporary loss or accuracy between ±10 % in very heavy industrial areas.

However, Mitsubishi Electric suggest that if adequate EMC precautions are followed for the users complete control system, users should expect accuracy as specified in this manual.

• Sensitive analog cable should not be laid in the same trunking or cable conduit as high voltage cabling. Where possible users should run analog cables separately.

• Good cable shielding should be used. When terminating the shield at Earth

- ensure that no earth loops are accidentally created.

• When reading analog values, EMC accuracy can be improved out by averaging the readings. This can be achieved either through functions on the analog special adapters or through a users program.

1. Outline

FX 3U -4AD-TC-ADP (hereinafter called TC-ADP) is an analog special adapter for measuring temperature via four channels of connected Type K or Type J thermocouple thermometer.

1.1 Incorporated Items

Verify that the following product and items are included in the package:

Product

FX 3U -4AD-TC-ADP K/J type thermocouple thermometer input special adapter

Accessories User’s manual (This manual)

1.2 External Dimensions, Part Names, and Terminal Layout

[3] [4]

[5]

[10]

[6]

24+

24-

[2] [7]

[1]

7(0.28")

74(2.92") 15.5

(0.62")

[11]

[8]

15.1

(0.6")

17.6

(0.7")

[9]

Special adapter connector cover is removed

Weight: Approx. 0.1 kg (0.22 lbs)

[1] DIN rail mounting groove (DIN rail: DIN46277)

[2] Name plate

[3] Special adapter slide lock:

Used to connect additional special adapters onto the left side of this special adapter.

[4] Special adapters connector cover:

Remove this cover to connect additional special adapters to the left side.

[5] Direct mounting hole:2 holes of φ4.5 (0.18") (mounting screw: M4 screw)

Not used when connecting to FX 3GC /FX 3UC Series PLC.

[6] POWER LED (green):

Lit while 24 V DC power is supplied properly to terminals '24+' and '24-'.

[7] Terminal block (European type):

Connect thermocouple sensor input, Type K or J changeover input, and 24 V DC power supply.

[8] Special adapter connector:

Used to connect this special adapter to PLC main unit or special adapter.

[9] DIN rail mounting hook

[10] Special adapter fixing hook

[11] Special adapter connector:

Used to connect communication or analog special adapters to the left side of the

TC-ADP.

2. Installation

For installation/uninstallation details, refer to the respective PLC User's manual

Hardware Edition.

INSTALLATION

PRECAUTIONS

• Make sure to cut off all phases of the power supply externally before attempting installation or wiring work.

Failure to do so may cause electric shock or damage to the product.

J-type

J-type

L1+

L1-

L2+

L2-

L3+

L3-

L4+

L4-

INSTALLATION

PRECAUTIONS

• Use the product within the generic environment specifications described in PLC main unit manual (Hardware Edition).

Never use the product in areas with excessive dust, oily smoke, conductive dusts, corrosive gas (salt air, Cl

2

, H

2

S, SO

2

, or NO

2

), flammable gas, vibration or impacts, or expose it to high temperature, condensation, or rain and wind.

If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage may occur.

• When drilling screw holes or wiring, make sure cutting or wire debris does not enter the ventilation slits.

Failure to do so may cause fire, equipment failures or malfunctions.

• Do not touch the conductive parts of the product directly.

Doing so may cause device failures or malfunctions.

• Connect special adapter securely to their designated connectors.

Loose connections may cause malfunctions.

2.1 Connection to the PLC

This section describes the connection method to the PLC (FX 3U Series PLC is used for the following example).

For installation method to other PLCs, refer to the respective PLC User's manual

Hardware Edition.

Procedure

1) Turn off the power.

Disconnect all the cables connected to the PLC main unit and special adapter, and demount the main unit and special adapter mounted on DIN rail or mounted directly using screws.

2) Install an expansion board to the main unit.

For the expansion board installation procedure, refer to the following manual:

FX

3U Series User's Manual - Hardware Edition

3) Remove the special adapter connector cover on the expansion board (fig.A).

When connecting this product to another special adapter, please replace the

'expansion board' in the above description with a 'special adapter' and perform the procedure as indicated.

4)

B 3)

RUN

FX

3U-48M FX

3U

-48MR/ES

STOP

4) Slide the special adapter slide lock

(fig.B) of the main unit.

When connecting this product to another special adapter, please replace the 'main unit' in the above description with a 'special adapter' and perform the procedure as indicated. (Please replace the following

A

B

4) procedures similarly.)

5) Connect the special adapter

C (fig.C) to the main unit as shown on the right

.

FX

3U-***

-***

POW

ER

B

6)

RUN

FX

3U-48M

MR

/ES

6) Slide back the special adapter slide lock (fig.B) of the main unit to fix the special adapter (fig.C).

5)

5)

STOP

6)

5)

B

Connection precautions

Connect all the high-speed I/O special adapters before connecting other special adapters when they are used in combination.

Do not connect a high-speed I/O special adapter on the left side of any special adapters other than other high-speed I/O special adapters.

3. Wiring

WIRING

PRECAUTIONS

• Make sure to cut off all phases of the power supply externally before attempting installation or wiring work.

Failure to do so may cause electric shock or damage to the product.

WIRING

PRECAUTIONS

• When drilling screw holes or wiring, make sure cutting or wire debris does not enter the ventilation slits.

Failure to do so may cause fire, equipment failures or malfunctions.

• Make sure to observe the following precautions in order to prevent malfunctions under the influence of noise:

1) Do not bundle the power line or shield of the analog input/output cable together with or lay it close to the main circuit, high-voltage line, or load line.

Otherwise, noise disturbance and/or surge induction are likely to take place. As a guideline, lay the control line at least 100mm (3.94") or more away from the main circuit, high-voltage line, or load line.

2) Ground the shield of the analog input/output cable at one point on the signal receiving side. However, do not use common grounding with heavy electrical systems.

• Make sure to properly wire to the terminal block (European type) in accordance with the following precautions.

Failure to do so may cause electric shock, equipment failures, a short-circuit, wire breakage, malfunctions, or damage to the product.

- The disposal size of the cable end should follow the dimensions described in the manual.

- Tightening torque should follow the specifications in the manual.

- Twist the end of strand wire and make sure that there are no loose wires.

- Do not solder-plate the electric wire ends.

- Do not connect more than the specified number of wires or electric wires of unspecified size.

- Affix the electric wires so that neither the terminal block nor the connected parts are directly stressed.

• Make sure to properly wire the terminal block in accordance with the following precautions.

Failure to do so may cause electric shock, equipment failures, a short-circuit, wire breakage, malfunctions, or damage to the product.

- The disposal size of the cable end should follow the dimensions described in the manual of the PLC main unit.

- Tightening torque should follow the specifications in the manual of the

PLC main unit.

3.1 Applicable cable and terminal tightening torque

3.1.1

Type terminal block (European type)

1) Wire size

- The power supply wiring and the Type K/J changeover input wiring should use 22-20 AWG wire.

- Thermocouple wiring should use the compensating lead wire suitable for the type of thermocouple.

For details of compensating lead wire, Refer to Section 3.3

2) Applicable cable

Type Wire size

Single-wire

2-wire

0.3 mm 2 to 0.5 mm 2 (AWG22 to 20)

2 pieces of 0.3 mm 2 (AWG22)

3) Termination of cable end

Strip the coating of strand wire and twist the cable core before connecting it, or strip the coating of single wire before connecting it.

An alternative connection is to use a ferrule with insulating sleeve.

<Reference>

Manufacturer Model

Phoenix Contact Co., Ltd.

AI 0.5-8WH

Caulking tool

CRIMPFOX 6

*1

(or CRIMPFOX 6T-F *2 )

*1 Old model name: CRIMPFOX ZA 3

*2 Old model name: CRIMPFOX UD 6

- Strand wire/single wire

- Stick terminal with insulating sleeve

Insulation sleeve Contact area

(Crimp area)

9mm

(0.35")

8mm

(0.31")

2.6mm(0.1") 14mm(0.55")

When using a stick terminal with insulating sleeve, choose a wire with proper cable sheath referring to the above outside dimensions, or otherwise, the wire cannot be inserted easily. The tightening torque must be 0.22 to 0.25 N

• m. Do not tighten terminal screws exceeding the specified torque. Failure to do so may cause equipment failures or malfunctions.

3.2 Power Supply Wiring

For the power supply wiring, refer to the following manual.

FX

3S

/FX

3G

/FX

3GC

/FX

3U

/FX

3UC

Series User’s Manual - Analog Control Edition

3.3 Selection of thermocouple

For the terminal configuration, refer to Section 1.2

Precautions on thermocouple wiring

• Thermocouple type

- There are 2 types of thermocouples: Type K and Type J. Select the desired type.

However, be sure to connect the same type of thermocouple to all the channels.

- Use insulated thermocouple types.

• Compensating lead wire

To connect the thermocouple, use one of the right types of

Thermocouple

Type K

Type of compensating lead wire

KX, KCA, KCB, KCC compensating lead wires.

The compensating lead

Type J JX w i r e i n d i c a t e s t h e temperature value of approximately 0.12 °C higher than that of the wire resistor (10

Ω). Temperature value should be used in consideration of this point.

If the compensating lead wire is very long, the wire may be easily affected by noise, etc. It is, therefore, recommended that the length of the compensating lead wire should be 100 m (328' 1") or less.

Example of thermocouple wiring

Using Type J

*1

Terminal block

J-type

J-type

Thermocouple Wiring

Thermocouple

Compensating lead wire (Shielded)

L +

L -

TC-ADP

Temperature compensation circuit

3k Ω ch

Temperature compensation circuit

3k Ω ch

L +

L -

External power supply wiring

24 V DC

*2

24+

24-

+5V

Grounding

(Ground resistance: 100 Ω or less)

L +, L -, ch : represents the channel number.

*1 When using the Type J thermocouple, short-circuit the 'Type J' terminals and turn the special auxiliary relay (Type K/J mode changeover) ON.

For details of auxiliary relays, refer to the following manual.

FX

3S /FX 3G /FX 3GC /FX 3U /FX 3UC Series User's Manual - Analog Control Edition

*2 24 V DC service power supply of the FX 3S /FX 3G /FX 3U Series PLC can also be used.

3.4 Grounding

Grounding should be performed as stated below.

• The grounding resistance should be 100 Ω or less.

• Independent grounding should be performed for best results.

When independent grounding is not performed, perform "shared grounding" of the following figure.

For details, refer to the respective PLC User's manual Hardware Edition.

PLC

Other equipment

PLC

Other equipment

PLC

Other equipment

Independent grounding

Best condition

Shared grounding

Good condition

Common grounding

Not allowed

• The grounding wire size should be AWG 22-20 (0.3-0.5 mm 2

).

• The grounding point should be close to the PLC, and all grounding wire should be as short as possible.

4. Specifications

STARTUP AND

MAINTENANCE

PRECAUTIONS

• Do not disassemble or modify the PLC.

Doing so may cause fire, equipment failures, or malfunctions.

* For repair, contact your local Mitsubishi Electric representative.

• Do not drop the product or exert strong impact to it.

Doing so may cause damage.

DISPOSAL

PRECAUTIONS

• Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device.

TRANSPORTATION AND

STORAGE PRECAUTIONS

• The product is a precision instrument. During transportation, avoid any impacts.

Failure to do so may cause failures in the product. After transportation, verify the operations of the product.

4.1 Applicable PLC

Model name Applicability

FX 3S Series PLC

FX 3G Series PLC

FX 3UC Series PLC

Ver. 1.00 or later (from first production)

Ver. 1.00 or later (from first production)

FX 3GC Series PLC Ver. 1.40 or later (from first production)

FX 3U Series PLC Ver. 2.20 or later (from first production)

Ver. 1.30 or later (from the production manufactured in August,

2004 with SER No. 48****)

The version number can be checked by monitoring D8001/D8101 as the last three digits indicate it.

4.2 General Specifications

Items other than the following are equivalent to the those of the PLC main unit.

For general specifications, refer to the respective PLC User's manual Hardware

Edition.

Item

Dielectric withstand voltage

Specification

500 V AC for one minute

Insulation resistance

5 M Ω o r m o re b y 50 0 V D C megger

Between all terminals and ground terminal of PLC main unit

4.3 Power Supply Specifications

Item

A/D conversion circuit driving power

Interface driving power

Specification

24 V DC +20 %/-15 %, 45 mA for 24 V DC

Connect a 24 V DC power supply to the terminal block.

5 V DC, 15 mA

5 V DC power is supplied from the internal power supply of main unit.

4.4 Performance Specifications

Item

Input signal

Rated temperature range

Centigrade (°C)

Specifications

Fahrenheit (°F)

Thermocouple type K or J

JIS C 1602-1995

Type K -100 °C to +1000 °C Type K -148 °F to +1832 °F

Type J -100 °C to +600 °C Type J -148 °F to +1112 °F

Digital output

Resolution

Total accuracy

A/D conversion time

Type K

Type J

-1000 to +10000

-1000 to +6000

Type K

Type J

-1480 to +18320

-1480 to +11120

Type K

Type J

0.4 °C

0.3 °C

Type K

Type J

±(0.5 % full scale +1 °C)

0.72 °F

0.54 °F

• FX

3U /FX 3UC Series PLC: 200 μs

(The data will be updated at every scan time of the PLC.)

• FX

3S /FX 3G /FX 3GC Series PLC: 250 μs

(The data will be updated at every scan time of the PLC.)

Type K

+10100

+10000

Type K

+18500

+18320

-100 °C

0

-1000

-1100

+1000 °C

Input characteristics

Type J

+6100

+6000

-148 ° F

0

-1480

-1660

+1832 ° F

Type J

+11300

+11120

Insulation method

Occupied points

-100 °C

0 -148 ° F

0

+600 °C +1112 ° F

-1000

-1100

-1480

-1660

• The photocoupler is adopted to insulate the analog input area from the PLC.

• The DC/DC converter is adopted to insulate the power supply line from the analog input area.

• A channels are not insulated from each other.

0 point (This number is not related to the maximum number of input/output points of the PLC.)

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

Warranty

Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi; opportunity loss or lost profits caused by faults in the

Mitsubishi products; damage, secondary damage, accident compensation caused by special factors unpredictable by Mitsubishi; damages to products other than Mitsubishi products; and to other duties.

For safe use

This product has been manufactured as a general-purpose part for general industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life.

Before using the product for special purposes such as nuclear power, electric power, aerospace, medicine or passenger movement vehicles, consult with

Mitsubishi Electric.

This product has been manufactured under strict quality control. However when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system.

HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

FX

3U

JY997D14801K

Side

B

Side

A

Side

B

JAPANESE

ENGLISH

-4AD-TC-ADP

USER'S MANUAL

Manual Number

Revision

Date

JY997D14801

K

April 2015

This manual describes the part names, dimensions, mounting, and specifications of the product. Before use, read this manual and the manuals of all relevant products fully to acquire proficiency in handling and operating the product. Make sure to learn all the product information, safety information, and precautions.

Store this manual in a safe place so that it can be taken out and read whenever necessary. Always forward it to the end user.

Registration:

The company and product names described in this manual are registered trademarks or the trademarks of their respective companies.

Effective April 2015

Specifications are subject to change without notice.

©

2005 Mitsubishi Electric Corporation

Safety Precaution

(Read these precautions before use.)

This manual classifies the safety precautions into two categories:

and .

Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.

Depending on the circumstances, procedures indicated by also cause severe injury.

It is important to follow all precautions for personal safety.

may

Associated Manuals

FX 3S

Manual name

/FX 3G /FX

FX 3UC Series

User's Manual

3GC /FX

- Analog Control Edition

3U /

Manual No.

JY997D16701

MODEL CODE:

09R619

Description

Describes specifications for analog control and programming method for

FX 3S /FX 3G /FX 3GC / FX 3U /

FX 3UC Series PLC.

FX 3S /FX 3G /FX 3GC /FX 3U /

FX 3UC Series

Programming Manual

- Basic & Applied Instruction

Edition

FX 3S Series

User’s Manual

- Hardware Edition

FX 3G Series

User’s Manual

- Hardware Edition

FX 3GC Series

User’s Manual

- Hardware Edition

FX 3U Series

User’s Manual

- Hardware Edition

FX 3UC Series

User’s Manual

- Hardware Edition

JY997D16601

MODEL CODE:

09R517

JY997D48601

MODEL CODE:

09R535

JY997D31301

MODEL CODE:

09R521

JY997D45401

MODEL CODE:

09R533

JY997D16501

MODEL CODE:

09R516

JY997D28701

MODEL CODE:

09R519

Describes PLC programming for basic/applied instructions and devices.

Explains FX 3S Series PLC specifications for I/O, wiring, installation, and maintenance.

Explains FX 3G Series PLC specifications for I/O, wiring, installation, and maintenance.

Explains FX 3GC Series PLC specifications for I/O, wiring, installation, and maintenance.

Explains FX 3U Series PLC specifications for I/O, wiring, installation, and maintenance.

Explains FX 3UC Series PLC specifications for I/O, wiring, installation, and maintenance.

How to obtain manuals

For product manuals or documents, consult with the Mitsubishi Electric dealer from who you purchased your product.

Applicable standards

FX 3U -4AD-TC-ADP units made in June, 2005 or later comply with the EC Directive

(EMC Directive) and UL standards (UL, cUL). Further information can be found in the following manual.

FX

3S Series Hardware Manual (Manual No. JY997D48301)

FX

3G Series Hardware Manual (Manual No. JY997D46001)

FX

3GC

Series Hardware Manual (Manual No. JY997D45201)

FX

3U Series Hardware Manual (Manual No. JY997D18801)

FX

3UC

(D, DS, DSS) Series Hardware Manual (Manual No. JY997D28601)

FX

3UC -32MT-LT-2 Hardware Manual (Manual No. JY997D31601)

Regarding the standards that relate to the main unit, please refer to either the FX series product catalog or consult with your nearest Mitsubishi product provider.

Attention

• This product is designed for use in industrial applications.

Note

• Authorized Representative in the European Community:

Mitsubishi Electric Europe B.V.

Gothaer Str. 8, 40880 Ratingen, Germany

Caution for EC Directive

The analog special adapters have been found to be compliant to the European standards in the aforesaid manual and directive. However, for the very best performance from what are in fact delicate measuring and controlled output device

Mitsubishi Electric would like to make the following points;

As analog devices are sensitive by nature, their use should be considered carefully. For users of proprietary cables (integral with sensors or actuators), these users should follow those manufacturers installation requirements.

Mitsubishi Electric recommend that shielded cables should be used. If NO other

EMC protection is provided, then users may experience temporary loss or accuracy between ±10 % in very heavy industrial areas.

However, Mitsubishi Electric suggest that if adequate EMC precautions are followed for the users complete control system, users should expect accuracy as specified in this manual.

• Sensitive analog cable should not be laid in the same trunking or cable conduit as high voltage cabling. Where possible users should run analog cables separately.

• Good cable shielding should be used. When terminating the shield at Earth

- ensure that no earth loops are accidentally created.

• When reading analog values, EMC accuracy can be improved out by averaging the readings. This can be achieved either through functions on the analog special adapters or through a users program.

1. Outline

FX 3U -4AD-TC-ADP (hereinafter called TC-ADP) is an analog special adapter for measuring temperature via four channels of connected Type K or Type J thermocouple thermometer.

1.1 Incorporated Items

Verify that the following product and items are included in the package:

Product

FX 3U -4AD-TC-ADP K/J type thermocouple thermometer input special adapter

Accessories User’s manual (This manual)

1.2 External Dimensions, Part Names, and Terminal Layout

[3] [4]

[5]

[10]

[6]

24+

24-

[2] [7]

[1]

7(0.28")

74(2.92") 15.5

(0.62")

[11]

[8]

15.1

(0.6")

17.6

(0.7")

[9]

Special adapter connector cover is removed

Weight: Approx. 0.1 kg (0.22 lbs)

[1] DIN rail mounting groove (DIN rail: DIN46277)

[2] Name plate

[3] Special adapter slide lock:

Used to connect additional special adapters onto the left side of this special adapter.

[4] Special adapters connector cover:

Remove this cover to connect additional special adapters to the left side.

[5] Direct mounting hole:2 holes of φ4.5 (0.18") (mounting screw: M4 screw)

Not used when connecting to FX 3GC /FX 3UC Series PLC.

[6] POWER LED (green):

Lit while 24 V DC power is supplied properly to terminals '24+' and '24-'.

[7] Terminal block (European type):

Connect thermocouple sensor input, Type K or J changeover input, and 24 V DC power supply.

[8] Special adapter connector:

Used to connect this special adapter to PLC main unit or special adapter.

[9] DIN rail mounting hook

[10] Special adapter fixing hook

[11] Special adapter connector:

Used to connect communication or analog special adapters to the left side of the

TC-ADP.

2. Installation

For installation/uninstallation details, refer to the respective PLC User's manual

Hardware Edition.

INSTALLATION

PRECAUTIONS

• Make sure to cut off all phases of the power supply externally before attempting installation or wiring work.

Failure to do so may cause electric shock or damage to the product.

J-type

J-type

L1+

L1-

L2+

L2-

L3+

L3-

L4+

L4-

INSTALLATION

PRECAUTIONS

• Use the product within the generic environment specifications described in PLC main unit manual (Hardware Edition).

Never use the product in areas with excessive dust, oily smoke, conductive dusts, corrosive gas (salt air, Cl

2

, H

2

S, SO

2

, or NO

2

), flammable gas, vibration or impacts, or expose it to high temperature, condensation, or rain and wind.

If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage may occur.

• When drilling screw holes or wiring, make sure cutting or wire debris does not enter the ventilation slits.

Failure to do so may cause fire, equipment failures or malfunctions.

• Do not touch the conductive parts of the product directly.

Doing so may cause device failures or malfunctions.

• Connect special adapter securely to their designated connectors.

Loose connections may cause malfunctions.

2.1 Connection to the PLC

This section describes the connection method to the PLC (FX 3U Series PLC is used for the following example).

For installation method to other PLCs, refer to the respective PLC User's manual

Hardware Edition.

Procedure

1) Turn off the power.

Disconnect all the cables connected to the PLC main unit and special adapter, and demount the main unit and special adapter mounted on DIN rail or mounted directly using screws.

2) Install an expansion board to the main unit.

For the expansion board installation procedure, refer to the following manual:

FX

3U Series User's Manual - Hardware Edition

3) Remove the special adapter connector cover on the expansion board (fig.A).

When connecting this product to another special adapter, please replace the

'expansion board' in the above description with a 'special adapter' and perform the procedure as indicated.

4)

B 3)

RUN

FX

3U-48M FX

3U

-48MR/ES

STOP

4) Slide the special adapter slide lock

(fig.B) of the main unit.

When connecting this product to another special adapter, please replace the 'main unit' in the above description with a 'special adapter' and perform the procedure as indicated. (Please replace the following

A

B

4) procedures similarly.)

5) Connect the special adapter

C (fig.C) to the main unit as shown on the right

.

FX

3U-***

-***

POW

ER

B

6)

RUN

FX

3U-48M

MR

/ES

6) Slide back the special adapter slide lock (fig.B) of the main unit to fix the special adapter (fig.C).

5)

5)

STOP

6)

5)

B

Connection precautions

Connect all the high-speed I/O special adapters before connecting other special adapters when they are used in combination.

Do not connect a high-speed I/O special adapter on the left side of any special adapters other than other high-speed I/O special adapters.

3. Wiring

WIRING

PRECAUTIONS

• Make sure to cut off all phases of the power supply externally before attempting installation or wiring work.

Failure to do so may cause electric shock or damage to the product.

WIRING

PRECAUTIONS

• When drilling screw holes or wiring, make sure cutting or wire debris does not enter the ventilation slits.

Failure to do so may cause fire, equipment failures or malfunctions.

• Make sure to observe the following precautions in order to prevent malfunctions under the influence of noise:

1) Do not bundle the power line or shield of the analog input/output cable together with or lay it close to the main circuit, high-voltage line, or load line.

Otherwise, noise disturbance and/or surge induction are likely to take place. As a guideline, lay the control line at least 100mm (3.94") or more away from the main circuit, high-voltage line, or load line.

2) Ground the shield of the analog input/output cable at one point on the signal receiving side. However, do not use common grounding with heavy electrical systems.

• Make sure to properly wire to the terminal block (European type) in accordance with the following precautions.

Failure to do so may cause electric shock, equipment failures, a short-circuit, wire breakage, malfunctions, or damage to the product.

- The disposal size of the cable end should follow the dimensions described in the manual.

- Tightening torque should follow the specifications in the manual.

- Twist the end of strand wire and make sure that there are no loose wires.

- Do not solder-plate the electric wire ends.

- Do not connect more than the specified number of wires or electric wires of unspecified size.

- Affix the electric wires so that neither the terminal block nor the connected parts are directly stressed.

• Make sure to properly wire the terminal block in accordance with the following precautions.

Failure to do so may cause electric shock, equipment failures, a short-circuit, wire breakage, malfunctions, or damage to the product.

- The disposal size of the cable end should follow the dimensions described in the manual of the PLC main unit.

- Tightening torque should follow the specifications in the manual of the

PLC main unit.

3.1 Applicable cable and terminal tightening torque

3.1.1

Type terminal block (European type)

1) Wire size

- The power supply wiring and the Type K/J changeover input wiring should use 22-20 AWG wire.

- Thermocouple wiring should use the compensating lead wire suitable for the type of thermocouple.

For details of compensating lead wire, Refer to Section 3.3

2) Applicable cable

Type Wire size

Single-wire

2-wire

0.3 mm 2 to 0.5 mm 2 (AWG22 to 20)

2 pieces of 0.3 mm 2 (AWG22)

3) Termination of cable end

Strip the coating of strand wire and twist the cable core before connecting it, or strip the coating of single wire before connecting it.

An alternative connection is to use a ferrule with insulating sleeve.

<Reference>

Manufacturer Model

Phoenix Contact Co., Ltd.

AI 0.5-8WH

Caulking tool

CRIMPFOX 6

*1

(or CRIMPFOX 6T-F *2 )

*1 Old model name: CRIMPFOX ZA 3

*2 Old model name: CRIMPFOX UD 6

- Strand wire/single wire

- Stick terminal with insulating sleeve

Insulation sleeve Contact area

(Crimp area)

9mm

(0.35")

8mm

(0.31")

2.6mm(0.1") 14mm(0.55")

When using a stick terminal with insulating sleeve, choose a wire with proper cable sheath referring to the above outside dimensions, or otherwise, the wire cannot be inserted easily. The tightening torque must be 0.22 to 0.25 N

• m. Do not tighten terminal screws exceeding the specified torque. Failure to do so may cause equipment failures or malfunctions.

3.2 Power Supply Wiring

For the power supply wiring, refer to the following manual.

FX

3S

/FX

3G

/FX

3GC

/FX

3U

/FX

3UC

Series User’s Manual - Analog Control Edition

3.3 Selection of thermocouple

For the terminal configuration, refer to Section 1.2

Precautions on thermocouple wiring

• Thermocouple type

- There are 2 types of thermocouples: Type K and Type J. Select the desired type.

However, be sure to connect the same type of thermocouple to all the channels.

- Use insulated thermocouple types.

• Compensating lead wire

To connect the thermocouple, use one of the right types of

Thermocouple

Type K

Type of compensating lead wire

KX, KCA, KCB, KCC compensating lead wires.

The compensating lead

Type J JX w i r e i n d i c a t e s t h e temperature value of approximately 0.12 °C higher than that of the wire resistor (10

Ω). Temperature value should be used in consideration of this point.

If the compensating lead wire is very long, the wire may be easily affected by noise, etc. It is, therefore, recommended that the length of the compensating lead wire should be 100 m (328' 1") or less.

Example of thermocouple wiring

Using Type J

*1

Terminal block

J-type

J-type

Thermocouple Wiring

Thermocouple

Compensating lead wire (Shielded)

L +

L -

TC-ADP

Temperature compensation circuit

3k Ω ch

Temperature compensation circuit

3k Ω ch

L +

L -

External power supply wiring

24 V DC

*2

24+

24-

+5V

Grounding

(Ground resistance: 100 Ω or less)

L +, L -, ch : represents the channel number.

*1 When using the Type J thermocouple, short-circuit the 'Type J' terminals and turn the special auxiliary relay (Type K/J mode changeover) ON.

For details of auxiliary relays, refer to the following manual.

FX

3S /FX 3G /FX 3GC /FX 3U /FX 3UC Series User's Manual - Analog Control Edition

*2 24 V DC service power supply of the FX 3S /FX 3G /FX 3U Series PLC can also be used.

3.4 Grounding

Grounding should be performed as stated below.

• The grounding resistance should be 100 Ω or less.

• Independent grounding should be performed for best results.

When independent grounding is not performed, perform "shared grounding" of the following figure.

For details, refer to the respective PLC User's manual Hardware Edition.

PLC

Other equipment

PLC

Other equipment

PLC

Other equipment

Independent grounding

Best condition

Shared grounding

Good condition

Common grounding

Not allowed

• The grounding wire size should be AWG 22-20 (0.3-0.5 mm 2

).

• The grounding point should be close to the PLC, and all grounding wire should be as short as possible.

4. Specifications

STARTUP AND

MAINTENANCE

PRECAUTIONS

• Do not disassemble or modify the PLC.

Doing so may cause fire, equipment failures, or malfunctions.

* For repair, contact your local Mitsubishi Electric representative.

• Do not drop the product or exert strong impact to it.

Doing so may cause damage.

DISPOSAL

PRECAUTIONS

• Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device.

TRANSPORTATION AND

STORAGE PRECAUTIONS

• The product is a precision instrument. During transportation, avoid any impacts.

Failure to do so may cause failures in the product. After transportation, verify the operations of the product.

4.1 Applicable PLC

Model name Applicability

FX 3S Series PLC

FX 3G Series PLC

FX 3UC Series PLC

Ver. 1.00 or later (from first production)

Ver. 1.00 or later (from first production)

FX 3GC Series PLC Ver. 1.40 or later (from first production)

FX 3U Series PLC Ver. 2.20 or later (from first production)

Ver. 1.30 or later (from the production manufactured in August,

2004 with SER No. 48****)

The version number can be checked by monitoring D8001/D8101 as the last three digits indicate it.

4.2 General Specifications

Items other than the following are equivalent to the those of the PLC main unit.

For general specifications, refer to the respective PLC User's manual Hardware

Edition.

Item

Dielectric withstand voltage

Specification

500 V AC for one minute

Insulation resistance

5 M Ω o r m o re b y 50 0 V D C megger

Between all terminals and ground terminal of PLC main unit

4.3 Power Supply Specifications

Item

A/D conversion circuit driving power

Interface driving power

Specification

24 V DC +20 %/-15 %, 45 mA for 24 V DC

Connect a 24 V DC power supply to the terminal block.

5 V DC, 15 mA

5 V DC power is supplied from the internal power supply of main unit.

4.4 Performance Specifications

Item

Input signal

Rated temperature range

Centigrade (°C)

Specifications

Fahrenheit (°F)

Thermocouple type K or J

JIS C 1602-1995

Type K -100 °C to +1000 °C Type K -148 °F to +1832 °F

Type J -100 °C to +600 °C Type J -148 °F to +1112 °F

Digital output

Resolution

Total accuracy

A/D conversion time

Type K

Type J

-1000 to +10000

-1000 to +6000

Type K

Type J

-1480 to +18320

-1480 to +11120

Type K

Type J

0.4 °C

0.3 °C

Type K

Type J

±(0.5 % full scale +1 °C)

0.72 °F

0.54 °F

• FX

3U /FX 3UC Series PLC: 200 μs

(The data will be updated at every scan time of the PLC.)

• FX

3S /FX 3G /FX 3GC Series PLC: 250 μs

(The data will be updated at every scan time of the PLC.)

Type K

+10100

+10000

Type K

+18500

+18320

-100 °C

0

-1000

-1100

+1000 °C

Input characteristics

Type J

+6100

+6000

-148 ° F

0

-1480

-1660

+1832 ° F

Type J

+11300

+11120

Insulation method

Occupied points

-100 °C

0 -148 ° F

0

+600 °C +1112 ° F

-1000

-1100

-1480

-1660

• The photocoupler is adopted to insulate the analog input area from the PLC.

• The DC/DC converter is adopted to insulate the power supply line from the analog input area.

• A channels are not insulated from each other.

0 point (This number is not related to the maximum number of input/output points of the PLC.)

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

Warranty

Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi; opportunity loss or lost profits caused by faults in the

Mitsubishi products; damage, secondary damage, accident compensation caused by special factors unpredictable by Mitsubishi; damages to products other than Mitsubishi products; and to other duties.

For safe use

This product has been manufactured as a general-purpose part for general industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life.

Before using the product for special purposes such as nuclear power, electric power, aerospace, medicine or passenger movement vehicles, consult with

Mitsubishi Electric.

This product has been manufactured under strict quality control. However when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system.

HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

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