Rockwell Automation Allen-Bradley Kinetix 2090-CTPW-MDET Installation Instructions Manual
Below you will find brief information for 2090-CTPW-MEDF, 2090-CTPW-MDDF, 2090-CTPB-MDDF, 2090-CTPW-MCDF, 2090-CTPB-MCDF. These cables are designed for Kinetix TLP servo motors and offer various configurations including power-only, power/brake and feedback options. They are available in standard and continuous-flex versions for different application needs. Installation instructions cover cable straightening, safety precautions and connection diagrams for various motor types.
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Installation Instructions Original Instructions 2090-Series Kinetix TLP Power and Feedback Cables Catalog Numbers 2090-CTPW-MEDF, 2090-CTPW-MDDF, 2090-CTPB-MDDF, 2090-CTPW-MCDF, 2090-CTPB-MCDF, 2090-CTPB-MADF, 2090CTPW-MADF, 2090-CTBK-MBDF, 2090-CTFB-MADD, 2090-CTFB-MFDD, 2090-CTPW-MEET, 2090-CTPW-MDET, 2090-CTPB-MDET, 2090-CTPWMCET, 2090-CTPB-MCET, 2090-CTPW-MAET, 2090-CTPB-MAET, 2090-CTBK-MBET, 2090-CTFB-MFET, 2090-CTFB-MAET Topic Page Summary of Changes 1 Before You Begin 2 Catalog Number Explanation 3 Motor Connector/Cable Compatibility 3 Install Kinetix TLP Motor Cables 5 Install Continuous-flex Extension Cables 7 Pinout Specifications 9 Additional Resources 12 Summary of Changes This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect all changes. Topic Added catalog numbers for the Kinetix TLP 400V motors. Page 3…4 2090-Series Kinetix TLP Power and Feedback Cables Installation Instructions Before You Begin Remove all packing material from within and around the item. After unpacking, verify the catalog number against the purchase order and visually inspect the cable and each connector for damage. If necessary, notify the carrier of any shipping damage immediately. Cables are stored and shipped in a coil. Cables retain this shape until you straighten the cable. To straighten a cable, hang a short cable from its mid-point or lay a long cable on the floor in a straight line. Any coiling that remains in the cable is straightened out within the next 24 hours. This practice makes the cable easier to install. ATTENTION: Observe the following precautions when installing cables in a servo system. Failure to observe these safety notices can result in personal injury or damage to the motor and equipment. • Arcing or unexpected motion can occur if the power/brake or feedback cables are connected or disconnected while power is applied to the drive. Always remove power to the servo drive before connecting or disconnecting cables at the drive or at the motor. • To avoid electrical shock, make sure that shielded power cables are grounded at a minimum of one point. To prevent the build-up of electrical energy, factory-supplied power cables use one of these grounding techniques: – The overall shield is bonded to the connector housing. – A section of the overall shield is exposed for connection to ground. – The overall shield is connected to a ground wire. If the exposed cable braid or a ground wire is present, connect it to the power cable clamp, housing, or another suitable chassis ground on the drive. • The maximum cable length between the drive and the motor varies, depending on the application, but never exceeds 50 m (164 ft) for Kinetix® 5100 drives, See Kinetix Servo Drives Specifications, publication KNX-TD003, for additional information. • Do not tightly gather or coil the excess length of a power cable. Heat is generated within a cable whenever power is applied. Always position a power cable so it can freely dissipate heat. – Do not coil a power cable except for temporary use when building or testing a machine. If you temporarily coil a power cable, you must also derate the cable to meet local code or follow an authoritative directive, such as Engineering Section 310.15(C) of the NEC Handbook. • The examples in this publication show all available connections. Some connections are not used for specific installations. See your drive installation instructions or user manual for recommended wire trim lengths and wiring examples for your drive and motor application. – Do not connect unused wires. Trim and finish unused wires to prevent accidental contact with other wires or wire shields, or with a ground connection. IMPORTANT 2 Standard (non-flex) cables can be bent or reformed during installation and maintenance. Continuous-flex cables can be flexed repeatedly within a specified bend radius when properly installed. Do not use standard cables in a continuous-flex operation. Rockwell Automation Publication 2090-IN046B-EN-P - August 2020 2090-Series Kinetix TLP Power and Feedback Cables Installation Instructions Catalog Number Explanation Catalog numbers consist of various characters, each of which identifies a specific option. Use the catalog numbering chart below to understand the configuration of your Kinetix TLP cable. 2090 - C T xx - xx xx - xx x xx Cable Length See the Technical Specifications in the Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004. Cable Type A = Standard, non-flex F = Continuous-flex Wire Gauge Size (PB, PW, and BK cable types) 20, 18, 16, 14, 12,10, 08, 06, and 04 AWG Encoder Type (FB cable types) CF = Serial absolute, battery backup Drive-end Connector Type DF = Flying-lead power and brake cable DD = Premolded connector on feedback cable ET = Extension receptacle on power, feedback, and brake cables Motor-end Connector Type (BK cable type) MB = Military style, applies to TLP-A200-550, TLP-A200-750, and TLP-A/B235-xxx motors Motor-end Connector Type (FB cable type) MA = Rectangular, applies to TLP-A046, TLP-A/B070, TLP-A/B090, and TLP-A100 motors MF = Military style, applies to TLP-A/B115, TLP-A/B145, TLP-A/B200, and TLP-A/B235 motors Motor-end Connector Type (PB and PW cable type) MA = Rectangular, applies to TLP-A046, TLP-A/B070, TLP-A/B090, and TLP-A100 motors MC = Military style, applies to TLP-A/B115-xxx and TLP-A/B145-xxx motors MD = Military style, applies to TLP-A200-200, TLP-A/B200-300, TLP-A200-350, TLP-A/BB200-450, TLP-B200-550, and TLP-B200-750 motors ME = Military style, applies to TLP-A200-550, TLP-A200-750, and TLP-A/B235-xxx motors Cable Type PB = Motor power with brake wires PW = Motor power only FB = Motor feedback BK = Motor brake Matching Motor Family T = Compatible with Kinetix TLP servo motors Accessory Component C = Cable Bulletin Number Motor Connector/Cable Compatibility TLP-A046…TLP-A100 servo motors are equipped with rectangular connectors. • • • • 3 2 1 6 5 4 2090-CTPB-MADF-xxAxx (standard, non-flex) power/brake cables 2090-CTPB-MADF-xxFxx (continuous-flex) power/brake cables 2090-CTPW-MADF-xxAxx (standard, non-flex) power-only cables 2090-CTPW-MADF-xxFxx (continuous-flex) power-only cables 6 9 2 5 8 1 4 7 3 • TLP-A046-xxx…TLP-A100-xxx motors • Receives rectangular cable plugs • 2090-CTFB-MADD-CFAxx (standard, non-flex) drive-end connector feedback cables • 2090-CTFB-MADD-CFFxx (continuous-flex) drive-end connector feedback cables Rockwell Automation Publication 2090-IN046B-EN-P - August 2020 3 2090-Series Kinetix TLP Power and Feedback Cables Installation Instructions TLP-A/B115…TLP-A/B235 servo motors are equipped with military style connectors. • TLP-A/B115-xxx…TLP-A/B145-xxx motors • Receives military style cable plugs • • • • 2090-CTPB-MCDF-xxAxx (standard, non-flex) power/brake cables 2090-CTPB-MCDF-xxFxx (continuous-flex) power/brake cables 2090-CTPW-MCDF-xxAxx (standard, non-flex) power-only cables 2090-CTPW-MCDF-xxFxx (continuous-flex) power-only cables • • • • 2090-CTPB-MDDF-xxAxx (standard, non-flex) power/brake cables 2090-CTPB-MDDF-xxFxx (continuous-flex) power/brake cables 2090-CTPW-MDDF-xxAxx (standard, non-flex) power-only cables 2090-CTPW-MDDF-xxFxx (continuous-flex) power-only cables • TLP-200-200, TLP-A/B200-300, TLP-A200-350, TLP-A/B200-450, TLP-B200-550, and TLP-B200-750 Motors • Receives military style cable plugs • TLP-A/B115-xxx…TLP-A/B235-xxx motors • Receives military style cable plugs • 2090-CTFB-MFDD-CFAxx (standard, non-flex) drive-end connector feedback cables • 2090-CTFB-MFDD-CFFxx (continuous-flex) drive-end connector feedback cables • TLP-A200-550, TLP-A200-750, and TLP-A/B235-xxx motors with holding brake option • Receives military style cable plugs • 2090-CTPW-MEDF-xxAxx (standard, non-flex) power-only cables • 2090-CTPW-MEDF-xxFxx (continuous-flex) power-only cables • 2090-CTBK-MBDF-xxAxx (standard, non-flex) flying-lead brake cables • 2090-CTFB-MBDF-xxFxx (continuous-flex) flying-lead brake cables For cable specifications, refer to Kinetix Motion Accessories Technical Data, publication KNX-TD004. 4 Rockwell Automation Publication 2090-IN046B-EN-P - August 2020 2090-Series Kinetix TLP Power and Feedback Cables Installation Instructions Install Kinetix TLP Motor Cables When installing cable runs between the motor and drive, be careful not to stress the cable by making bends too sharp. Refer to the table below for bend radius definitions and the dimension diagrams that follow when routing cables during system installation. Motor Power/brake, Feedback, and Brake Cable Bend Radius Definitions Type of Bend Radius Static bend radius Type of Cable Description Standard (non-flex) The static (installation) bend radius and dimension B are 8 times the cable diameter: Continuous flex • Do not begin a static bend inside dimension B. • Use this measurement when routing the cable in a non-flex application between motor and drive (the bend area). – The bend area is where standard (non-flex) or continuous-flex cables can be bent to their specified bend radius. The continuous bend radius for Bulletin 2090-CTxx-Mxxx motor power and feedback cables is 12 times the cable diameter: • Secure the continuous-flexing area, at least 7 cable diameters (dimension B) from each end of the cable, with a rigid mount that helps prevent the cable from flexing where it connects to the motor or shield clamp. • Use this measurement when routing the cable in a continuous-flex application between motor and drive (the continuous-flexing area). – The continuous flexing area is where continuous-flex cables can be flexed repeatedly. Continuous bend radius Continuous flex Feedback Cable Dimensions Bend Area or Continuous Flexing Area B 52.0 (2.0) 33.0 (1.3) 18.0 (0.7) Power Cable Cat. No. 2090-CTFB-MADD-CFxxx 2090-CTFB-MFDD-CFxxx 43.0 (1.7) 75.0 (3.0) 49.0 (1.9) B 19.0 (0.75) D Battery Box Cable Diameter Bend Radius Bend Area or Continuous Flexing Area B Bend Radius B 2090-CTFB-MADD-CFAxx 2090-CTFB-MADD-CFFxx C Battery Box Dimensions are in mm (in.) (reference only) Bend Radius B (1) mm (in.) Continuous Bend Radius (1) mm (in.) 56.0 (2.2) 84.0 (3.31) Bend Radius C (2) mm (in.) 19.0 (0.75) 37.2 (1.50) Connector Diameter 2090-CTFB-MFDD-CFAxx 2090-CTFB-MFDD-CFFxx D mm (in.) 7.0 (0.28) (1) Dimension B and Continuous Bend Radius are based on the cable diameter. Refer to Motor Power/brake, Feedback, and Brake Cable Bend Radius Definitions on page 5 for more information. (2) Drive-end (15-pin) connector that is 33.0 mm (1.30 in.) high, requires a 50 mm (1.97 in.) hole to pass through. The motor-end (rectangular) connector that is 19.0 mm (0.75 in.) square, requires a 26 mm (1.02 in.) hole to pass through. The motor-end (military-style) connector that is 37.2 mm (1.50 in.) diameter, requires a 48 mm (1.89 in.) hole to pass through. Rockwell Automation Publication 2090-IN046B-EN-P - August 2020 5 2090-Series Kinetix TLP Power and Feedback Cables Installation Instructions Power Cable Dimensions 16.3 (0.64) B 19.0 (0.75) Cable Diameter Bend Radius B Connector Diameter Dimensions are in mm (in.) (reference only) B 2090-CTPW-MADF-xxAxx 2090-CTPW-MADF-xxFxx Bend Radius Bend Area or Continuous Flexing Area B Bend Radius B B Bend Radius B (1) mm (in.) Continuous Bend Radius (1) mm (in.) 2090-CTPB-MxDF-xxAxx 2090-CTPB-MxDF-xxFxx B Bend Area or Continuous Flexing Area Bend Radius Power Cable Cat. No. 2090-CTPB-MADF-xxAxx 2090-CTPB-MADF-xxFxx Bend Radius Bend Area or Continuous Flexing Area Bend Radius C B Bend Area or Continuous Flexing Area D Bend Radius 2090-CTPW-MxDF-xxAxx 2090-CTPW-MxDF-xxFx C (2) mm (in.) D mm (in.) 2090-CTPB-MADF-18xxx 72.0 (2.83) 108.0 (4.25) 2090-CTPB-MADF-16xxx 96.0 (3.78) 144.0 (5.67) 9.0 (0.35) 2090-CTPW-MADF-18xxx 65.61 (2.58) 97.2 (3.83) 2090-CTPW-MADF-16xxx 88.0 (3.46) 132.0 (5.20) 11.0 (0.43) 2090-CTPB-MCDF-16xxx 88.0 (3.46) 132.0 (5.20) 11.0 (0.43) 2090-CTPB-MCDF-12xxx 116.0 (4.57) 174.0 (6.85) 19.0 (0.75) 37.2 (1.46) 12.0 (0.47) 8.1 (0.32) 14.5 (0.57) 2090-CTPW-MCDF-16xxx 88.0 (3.46) 132.0 (5.20) 2090-CTPW-MCDF-12xxx 116.0 (4.57) 174.0 (6.85) 116.0 (4.57) 174.0 (6.85) 43.0 (1.69) 14.5 (0.57) 176.0 (6.93) 264.0 (10.39) 43.0 (1.69) 22.0 (0.87) 2090-CTPW-MEDF-06xxx 224.0 (8.82) 336.0 (13.23) 2090-CTPW-MEDF-04xxx 256.0 (10.08) 384.0 (15.12) 2090-CTPB-MDDF-12xxx 2090-CTPW-MDDF-12xxx 2090-CTPB-MDDF-08xxx 2090-CTPW-MDDF-08xxx 11.0 (0.43) 14.5 (0.57) 55.2 (2.17) 28.0 (1.10) 32.0 (1.26) (1) Dimension B and Continuous Bend Radius are based on the cable diameter. Refer to Motor Power/brake, Feedback, and Brake Cable Bend Radius Definitions on page 5 for more information. (2) 6 The motor-end (rectangular) connector that is 19.0 mm (0.75 in.) high, requires a 24 mm (0.94 in.) hole to pass through. The motor-end (military-style) connector that is 37.2 mm (1.50 in.) diameter, requires a 48 mm (1.89 in.) hole to pass through. The motor-end (military-style) connector that is 43.0 (1.69) diameter, requires a 53 mm (2.09 in.) hole to pass through. The motor-end (military-style) connector that is 55.2 mm (2.17 in.) diameter, requires a 65 mm (2.56 in.) hole to pass through. Rockwell Automation Publication 2090-IN046B-EN-P - August 2020 2090-Series Kinetix TLP Power and Feedback Cables Installation Instructions Brake Cable Dimensions C Connector Diameter B Bend Area or Continuous Flexing Area B Dimensions are in mm (in.) (reference only) Bend Radius D Bend Radius Cable Diameter 2090-CTBK-MBDF-20Axx 2090-CTBK-MBDF-20Fxx Brake Cable Cat. No. B (1) mm (in.) Continuous Bend Radius (1) mm (in.) C (2) mm (in.) D mm (in.) 2090-CTBK-MBDF-20xxx 44.0 (1.73) 66.0 (2.60) 23.0 (0.91) 5.5 (0.22) (1) Dimension B and Continuous Bend Radius are based on the cable diameter. Refer to Motor Power/brake, Feedback, and Brake Cable Bend Radius Definitions on page 5 for more information. (2) The motor-end (military-style) connector that is 23.0 mm (0.91 in.) diameter, requires 28.0 mm (1.10 in.) hole to pass through. Install Continuous-flex Extension Cables Feedback Cable Dimensions 19.0 (0.75) Bend Area or Continuous Flexing Area B Dimensions are in mm (in.) (reference only) 19.0 (0.75) Bend Radius C Connector Diameter Feedback Cable Cat. No. 2090-CTFB-MAET-CFFxx 2090-CTFB-MEET-CFFxx B Bend Radius 2090-CTFB-MAET-CFFxx Bend Radius Bend Area or Continuous Flexing Area D Cable Diameter B (1) mm (in.) Continuous Bend Radius (1) mm (in.) 56.0 (2.20) 84.0 (3.31) B B Bend Radius C (2) mm (in.) 19.0 (0.75) 37.2 (1.50) 2090-CTFB-MFET-CFFxx D mm (in.) 7.0 (0.28) (1) Dimension B and Continuous Bend Radius are based on the cable diameter. Refer to Motor Power/brake, Feedback, and Brake Cable Bend Radius Definitions on page 5 for more information. (2) The motor-end (rectangular) connector that is 19.0 mm (0.75 in.) square, requires a 26 mm (1.02 in.) hole to pass through. The motor-end (military-style) connector that is 37.2 mm (1.50 in.) diameter, requires a 48 mm (1.89 in.) hole to pass through. Rockwell Automation Publication 2090-IN046B-EN-P - August 2020 7 2090-Series Kinetix TLP Power and Feedback Cables Installation Instructions Power Cable Dimensions 16.3 (0.64) B 19.0 (0.75) Bend Radius C Connector Diameter B B Bend Area or Continuous Flexing Area D Cable Diameter Bend Radius B Bend Area or Continuous Flexing Area Bend Radius 2090-CTPB-MAET-xxFxx 2090-CTPW-MAET-xxFxx 2090-CTPB-MxET-xxFxx 2090-CTPW-MxET-xxFxx Dimensions are in mm (in.) (reference only) Bend Radius Power Cable Cat. No. B (1) mm (in.) Continuous Bend Radius (1) mm (in.) 2090-CTPB-MAET-18Fxx 72.0 (2.83) 108.0 (4.25) 2090-CTPB-MAET-16Fxx 96.0 (3.78) 144.0 (5.67) 2090-CTPW-MAET-18Fxx 64.8 (2.55) 97.2 (3.83) 2090-CTPW-MAET-16Fxx 88.0 (3.46) 132.0 (5.20) 11.0 (0.43) 2090-CTPB-MCET-16Fxx 88.0 (3.46) 132.0 (5.20) 11.0 (0.43) 2090-CTPB-MCET-12Fxx 116.0 (4.57) 174.0 (6.85) 2090-CTPW-MCET-16Fxx 88.0 (3.46) 132.0 (5.20) 2090-CTPW-MCET-12Fxx 116.0 (4.57) 174.0 (6.85) 14.5 (0.57) 116.0 (4.57) 174.0 (6.85) 14.5 (0.57) 2090-CTPB-MDET-12Fxx 2090-CTPW-MDET-12Fxx 2090-CTPB-MDET-08Fxx D mm (in.) 9.0 (0.35) 19.0 (0.75) 37.2 (1.46) 12.0 (0.47) 8.1 (0.32) 14.5 (0.57) 11.0 (0.43) 43.0 (1.69) 176.0 (6.93) 264.0 (10.39) 2090-CTPW-MEET-06Fxx 224.0 (7.82) 336.0 (13.23) 2090-CTPW-MEET-04Fxx 256.0 (10.08) 384.0 (15.12) 2090-CTPW-MDET-08Fxx C (2) mm (in.) 22.0 (0.87) 55.2 (2.17) 28.0 (1.10) 32.0 (1.26) (1) Dimension B and Continuous Bend Radius are based on the cable diameter. Refer to Motor Power/brake, Feedback, and Brake Cable Bend Radius Definitions on page 5 for more information. (2) 8 The motor-end (rectangular) connector that is 19.0 mm (0.75 in.) high, requires a 24 mm (0.94 in.) hole to pass through. The motor-end (military-style) connector that is 37.2 mm (1.50 in.) diameter, requires 48 mm (1.89 in.) hole to pass through. The motor-end (military-style) connector that is 43.0 mm (1.69 in.) diameter, requires a 53 mm (2.09 in.) hole to pass through. The motor-end (military-style) connector that is 55.2 mm (2.17 in.) diameter, requires a 65 mm (2.56 in.) hole to pass through. Rockwell Automation Publication 2090-IN046B-EN-P - August 2020 2090-Series Kinetix TLP Power and Feedback Cables Installation Instructions Brake Cable Dimensions C Connector Diameter B Bend Area or Continuous Flexing Area D Bend Radius B Dimensions are in mm (in.) (reference only) Cable Diameter Bend Radius 2090-CTBK-MBET-20Fxx Brake Cable Dimensions Brake Cable Cat. No. B (1) mm (in.) Continuous Bend Radius (1) mm (in.) C (2) mm (in.) D mm (in.) 2090-CTBK-MBET-20Fxx 44.0 (1.73) 66.0 (2.60) 23.0 (0.91) 5.5 (0.22) (1) Dimension B and Continuous Bend Radius are based on the cable diameter. Refer to Motor Power/brake, Feedback, and Brake Cable Bend Radius Definitions on page 5 for more information. (2) The motor-end (military-style) connector that is 23.0 mm (0.91 in.) diameter, requires a 28.0 mm (1.10 in.) hole to pass through. Pinout Specifications These cable pinouts apply to 2090-Series Kinetix TLP cables. Where two connector types are available, the schematic maps both pin configurations. For example, A/1 shows the wire corresponding to A for one type of connector and 1 for the other. Feedback Cable Pinouts (premolded connector) Battery To Drive Box To Motor Cable Type Feedback cables (standard, nonflex) Cable Cat. No. 2090-CTFB-MADDCFAxx 2090-CTFB-MFDDCFAxx 2090-CTFB-MADD(continuous-flex) CFFxx Feedback cables 1 B A M C P N T L D S K R E J F G H 2090-CTFB-MFDD-CFxxx Connector to Motor 4 7 8 2 5 3 6 9 2090-CTFB-MADD-CFxxx Connector to Motor D/5 C/2 S/7 R/8 B/4 A/1 L/9 BATBAT+ 5V GND TT+ Black Red Brown Blue White/Red White Shield/Drain Conductive Connector Housing Wire Connection Rockwell Automation Publication 2090-IN046B-EN-P - August 2020 Shield 14 6 10 5 2090-CTFB-MFDD-CFxxx 2090-CTFB-MADD-CFxxx Connector to Drive Twisted Wire Pair 9 2090-Series Kinetix TLP Power and Feedback Cables Installation Instructions Power Cables with and without Brake Pinouts (18, 16, 12, 8, 6, 4 AWG) To Motor A D B C 2090-CTPW-MEDF-xxFxx 2090-CTPW-MEDF-xxAxx 6 and 4 AWG Cables 1 4 A/1 B/2 C/4 /3 /6 D/5 2 3 5 6 2090-CTPW-MADF-xxFxx 2090-CTPW-MADF-xxAxx 2090-CTPB-MADF-xxFxx 2090-CTPB-MADF-xxAxx 18 and 16 AWG Cables Wire Connection F B E I H A H G A I B D G 2090-CTPW-MDDF-xxFxx 2090-CTPW-MDDF-xxAxx 2090-CTPB-MDDF-xxFxx 2090-CTPB-MDDF-xxAxx 12 and 8 AWG Cables C D F E PE Green Conductive Connector Housing Shield Shield-to-ground connections required. Twisted Wire Pair 2090-CTPW cables exclude (BR+/BR–) motor brake conductors. To Motor C To Drive U V W BR+ BR- Red White Black Brown Blue Green/Yellow Shield/Drain D/F E/I F/B G/E A/G B/H 2090-CTPW-MCDF-xxFxx 2090-CTPW-MCDF-xxAxx 2090-CTPB-MCDF-xxFxx 2090-CTPB-MCDF-xxAxx 16 and 12 AWG Cables To Drive U V W Red White Black Green/Yellow Shield/Drain Red Black Foil Green PE BR+ BR- Shield-to-ground connections required. Conductive Connector Housing Wire Connection Shield 2090-CTPW cables exclude (BR+/BR–) motor brake conductors. Brake Only Cable Pinout To Motor A B 2090-CTBK-MBDF-20Fxx 2090-CTBK-MBDF-20Axx A B Black Red Foil To Brake BRPower BR+ Supply Foil ATTENTION: To avoid electrical shock, make sure that shielded power cables are grounded at a minimum of one point. To prevent the buildup of electrical energy, factory-supplied power cables use one of these grounding techniques: • The overall shield is bonded to the connector housing. • A section of the overall shield is exposed for connection to ground. • The overall shield is connected to a ground wire. If the exposed cable braid or a ground wire is present, connect it to the power cable clamp, housing, or another suitable chassis ground on the drive. ATTENTION: Do not tightly gather or coil the excess length of a power cable. Heat is generated within a cable whenever power is applied. Always position a power cable so it can freely dissipate heat. Do not coil a power cable except for temporary use when building or testing a machine. If you temporarily coil a power cable, you must also derate the cable to meet local code or follow an authoritative directive, such as Engineering Section 310.15(C) of the NEC Handbook. 10 Rockwell Automation Publication 2090-IN046B-EN-P - August 2020 2090-Series Kinetix TLP Power and Feedback Cables Installation Instructions Power Extension Cables with and without Brake Pinouts (18, 16, 12, 8, 6, 4 AWG) A D D A B C C B 6 5 4 4 5 6 3 2 1 1 2 3 2090-CTPW-MAET-xxFxx 2090-CTPB-MAET-xxFxx 18 AWG and 16 AWG Cables A C B F A E I B D D H H Wire Connection Shield Twisted Wire Pair 2090-CTPW-MAET and 2090-CTPW-MEET cables exclude the Brown and Blue conductors. 2090-CTPW-MDET-xxFxx 2090-CTPB-MDET-xxFxx 12 AWG and 8 AWG Cables F I G A H G B C Extension Plug A/1 B/2 C/4 3 6 D/5 Red White Black Brown Blue Green/Yellow Shield/Drain C E G 2090-CTPW-MEET-xxFxx 6 AWG and 4 AWG Cables Motor Plug A/1 B/2 C/4 3 6 D/5 I F D E F G H A I B E D C 2090-CTPW-MCET-xxFxx 2090-CTPB-MCETxxFxx 16 AWG and 12 AWG Cables 2090-CTPW-MCET and 2090CTPW-MDET cables exclude the Red and Black twisted pair conductors. Brake Only Extension Cable Pinout Motor Plug B A A B 2090-CTBK-MBET-20Fxx A B Extension Plug Black Red Foil Wire Connection A B Foil Feedback Extension Cable Pinouts B C A M L P NT R D E S F G M A B C L N T P K R D S E J H G F K J H 1 3 3 1 7 9 9 7 Extension Plug Encoder Plug 2090-CTFB-MFET-CFFxx Black Red Brown Blue White/Red White Shield/Drain D/5 C/2 S/7 R/8 B/4 A/1 L/9 BATBAT+ 5V GND TT+ D/5 C/2 S/7 R/8 B/4 A/1 L/9 Connector Back Shield 2090-CTFB-MAET-CFFxx Wire Connection Rockwell Automation Publication 2090-IN046B-EN-P - August 2020 Shield Twisted Wire Pair 11 2090-Series Kinetix TLP Power and Feedback Cables Installation Instructions Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource Description Kinetix Rotary Motion Specifications Technical Data, publication KNX-TD001 Provides product specifications for Kinetix VPL, VPC, VPF, VPH, VPS, Kinetix MPL, MPM, MPF, MPS, Kinetix TLP, Kinetix TL and TLY, and Kinetix HPK rotary motors. Kinetix Linear Motion Specifications Technical Data, publication KNX-TD002 Provides product specifications for LDAT-Series linear thrusters, Kinetix MPAS and MPMA linear stages, Kinetix VPAR, MPAR and MPAI electric cylinders, and LDC-Series™ and LDL-Series™ linear motors. Kinetix Servo Drives Specifications Technical Data, publication KNX-TD003 Provides product specifications for Kinetix Integrated Motion over the EtherNet/IP™ network, Integrated Motion over Sercos interface, EtherNet/IP networking, and component servo drive families. Kinetix Motion Accessories Specifications Technical Data, publication KNX-TD004 Provides product specifications for Bulletin 2090 motor and interface cables, low-profile connector kits, drive power components, and other servo drive accessory items. Kinetix 5100 Single-axis EtherNet/IP Servo Drive User Manual, publication 2198UM004 Provides information on applications and how to install, configure, startup, and troubleshoot your Kinetix servo drive system. Kinetix Motion Control Selection Guide, publication KNX-SG001 Provides overview of Kinetix servo drives, motors, actuators, and motion accessories that are designed to help make initial decisions for the motion control products best suited for your system requirements. System Design for Control of Electrical Noise Reference Manual, publication GMCRM001 Information, examples, and techniques that are designed to minimize system failures caused by electrical noise. Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system. Product Certifications website: rok.auto/certifications Provides declarations of conformity, certificates, and other certification details. You can view or download publications at rok.auto/literature. 12 Rockwell Automation Publication 2090-IN046B-EN-P - August 2020 2090-Series Kinetix TLP Power and Feedback Cables Installation Instructions Notes: Rockwell Automation Publication 2090-IN046B-EN-P - August 2020 13 Rockwell Automation Support Use these resources to access support information. Technical Support Center Knowledgebase Local Technical Support Phone Numbers Literature Library Product Compatibility and Download Center (PCDC) Find help with how-to videos, FAQs, chat, user forums, and product notification updates. Access Knowledgebase articles. Locate the telephone number for your country. Find installation instructions, manuals, brochures, and technical data publications. Download firmware, associated files (such as AOP, EDS, and DTM), and access product release notes. rok.auto/support rok.auto/knowledgebase rok.auto/phonesupport rok.auto/literature rok.auto/pcdc Documentation Feedback Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback. Waste Electrical and Electronic Equipment (WEEE) At the end of life, this equipment should be collected separately from any unsorted municipal waste. Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec. Your comments help us serve your documentation needs better. If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback. For technical support, visit rok.auto/support. Rockwell Otomasyon Ticaret A.Ş. Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400 EEE Yönetmeliğine Uygundur Allen-Bradley, expanding human possibility, Kinetix, LDC-Series, LDL-Series, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Publication 2090-IN046B-EN-P - August 2020 | Supersedes Publication 2090-IN046A-EN-P - December 2019 Copyright © 2020 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A. ">

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Key features
- Standard and continuous-flex options
- Various configurations (power-only, power/brake, feedback)
- Compatibility with Kinetix TLP servo motors
- Detailed installation instructions and diagrams
- Safety precautions for installation
Frequently asked questions
The 2090-series includes power-only, power/brake, and feedback cables for Kinetix TLP servo motors.
Standard cables can be bent during installation, while continuous-flex cables can be flexed repeatedly within a specified bend radius.
Always remove power to the servo drive before connecting or disconnecting cables. Ensure shielded power cables are grounded. Do not tightly coil excess power cable length.
The maximum cable length varies depending on the application but never exceeds 50m (164ft) for Kinetix 5100 drives.