New Holland EXITUS TL85E, TL75E Service Manual
The New Holland EXITUS TL85E is a powerful tractor designed for a variety of agricultural tasks. This model offers a robust engine and a versatile transmission, making it suitable for fieldwork, transportation, and operating implements. The TL85E includes features like a four-wheel drive system, a powerful Power Take-Off (PTO), and a hydraulic system for lifting and controlling implements. To ensure efficient operation, the tractor boasts a well-designed cooling system and a comprehensive electrical system for starting, charging, and powering various lights and accessories.
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SERVICE MANUAL SERVICE MANUAL TL60E / TL75E / TL85E / TL95E Tractor TL60E TL75E TL85E TL95E Tractor 1/1 Part number 47835583 Part number 47835583A English February 2017 © 2017 CNH Industrial Latin America LTDA. All Rights Reserved. SERVICE MANUAL TL60E 12x4, 4WD, new cab [HCCZTL60CFC438464 - ], TL60E Without cab, 12x4, 4WD [ZDCL05524 - ], TL75E 12x4, 2WD, new cab [HCCZTL75CFC438464 - ], TL75E Without cab, 2WD, 12x4 [ZDCY12367 - ], TL75E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC437744 - ], TL85E Without cab, 4WD [ZDCL04468 - ], TL85E Without cab, 2WD [ZEC134399 - ], TL85E 12x4, 12x12, 2WD, new cab [HCCZTL85CFC437744 - ], TL85E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC438464 - ], TL95E Without cab, 4WD [ZDC112512 - ], TL95E 12x12, 20x12, 4WD, new cab [HCCZTL95EFC438464 - ] 47835583A 15/02/2017 EN Find manuals at https://best-manuals.com Link Product / Engine Product TL60E 12x4, 4WD, cabine nova [HCCZTL60CFC438464 - ] TL60E Sem cabine, 12x4, 4WD [ZDCL05524 - ] TL75E 12x4, 2WD, cabine nova [HCCZTL75CFC438464 - ] TL75E 12x12, 20x12, 4WD, cabine nova [HCCZTL75CFC437744 - ] TL85E Sem cabine, 4WD [ZDCL04468 - ] TL85E Sem cabine, 2WD [ZEC134399 - ] TL85E 12x4, 12x12, 2WD, cabine nova [HCCZTL85CFC437744 - ] TL85E 12x12, 20x12, 4WD, cabine nova [HCCZTL75CFC438464 - ] TL95E Sem cabine, 4WD [ZDC112512 - ] TL95E 12x12, 20x12, 4WD, cabine nova [HCCZTL95EFC438464 - ] Market Product Latin America Engine 8035.05.716 Latin America 8035.05.716 Latin America 8045.05.260 Latin America 8045.05.260 Latin America 8045.25.260 Latin America 8045.25.260 Latin America 8045.25.260 Latin America 8045.25.260 Latin America 8045.25.262 Latin America 8045.25.262 47835583A 15/02/2017 Find manuals at https://best-manuals.com Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.106] Valve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.105] Connecting rods and pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 [10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9 Clutch ....................................................................................... 18 [18.110] Clutch and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18.1 Transmission.............................................................................. 21 [21.114] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 [21.160] Creeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2 [21.162] Reverser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3 Four-Wheel Drive (4WD) system .................................................. 23 [23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1 [23.304] Four-Wheel Drive (4WD) gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2 [23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.3 Front axle system ....................................................................... 25 [25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1 [25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 [25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3 [25.400] Non-powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.4 47835583A 15/02/2017 Find manuals at https://best-manuals.com Rear axle system........................................................................ 27 [27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1 [27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2 [27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3 Power Take-Off (PTO) ................................................................. 31 [31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1 [31.110] One-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2 [31.114] Two-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.3 [31.116] Three-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.4 Brakes and controls .................................................................... 33 [33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 Brakes and controls .................................................................... 33 [33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2 [33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.3 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 [35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2 [35.322] Regulated/Low pressure system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3 [35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4 [35.114] Three-point hitch control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5 Hitches, drawbars, and implement couplings.................................. 37 [37.110] Rear three-point hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1 Frames and ballasting ................................................................. 39 [39.140] Ballasts and supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1 Steering..................................................................................... 41 [41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 [41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 [41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3 47835583A 15/02/2017 Find manuals at https://best-manuals.com Wheels ...................................................................................... 44 [44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1 [44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2 Cab climate control ..................................................................... 50 [50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1 [50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2 [50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3 Electrical systems ....................................................................... 55 [55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 [55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 [55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4 [55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 [55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 [55.012] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7 [55.013] Engine oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8 [55.030] Service brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9 [55.031] Parking brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10 Platform, cab, bodywork, and decals ............................................. 90 [90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1 [90.110] Operator platform less cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2 [90.118] Protections and footboards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3 [90.114] Operator protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4 [90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5 [90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6 [90.102] Engine shields, hood latches, and trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.7 47835583A 15/02/2017 Find manuals at https://best-manuals.com 47835583A 15/02/2017 Find manuals at https://best-manuals.com INTRODUCTION 47835583A 15/02/2017 1 Find manuals at https://best-manuals.com Contents INTRODUCTION International symbols (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Foreword - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Foreword - How to use and navigate through this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Safety rules - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Safety rules (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Torque - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Basic instructions - Shop and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Torque - Standard torque data for hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 (*) See content for specific models 47835583A 15/02/2017 2 Find manuals at https://best-manuals.com INTRODUCTION International symbols TL60E TL75E TL85E TL95E LA LA LA LA As a guide to the operation of the machine, various universal symbols have been utilized on the instruments, controls, switches, and fuse box. The symbols are shown below with an indication of their meaning. Heater plug for cold start Turning signal Power Take-Off (PTO) Reaction control Alternator charging Activated memory Transmission in neutral Accessories socket Fuel Level Turn signals Creeper selection Implement socket Automatic fuel shut-off Turn signals - one trailer Low speed selection Percentage slip Engine speed (rpm x 100) Turn signals - two trailers High speed selection Raising of the hydraulic lift Hour meter Wind shield washer Road speed Rear hitch lower Engine Oil Pressure Windscreen wash wipe Differential Lock Hydraulic lift height threshold Engine Coolant Temperature Heating temperature control Rear axle oil temperature Hydraulic lift disabled Coolant Level Cab recirculation fan Trans Oil Pressure Transmission filters and hydraulic filters Machine lights Air conditioner Auxiliary Front Wheel Drive (AFWD) operated Remote control valve extension Main beam head Air Filter Restriction Warning! Remote control valve command retraction Dip Beam Parking brake Danger warning lights Remote control valve flotation Work lamps Brake fluid level Variable control Malfunction! See Operator’s Stop Lamp Trailer brake Pressurized! Open carefully Malfunction! (alternative symbol) Horn Warning! Corrosive substance Position control Brake fluid level Trans Oil Pressure 47835583A 15/02/2017 3 Find manuals at https://best-manuals.com INTRODUCTION Foreword - Important notice regarding equipment servicing All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools. Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages. The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. The manufacturer reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication but are subject to change without notice. In case of questions, refer to your NEW HOLLAND Sales and Service Networks. 47835583A 15/02/2017 4 INTRODUCTION Foreword - How to use and navigate through this manual This manual has been produced by a new technical information system. This new system is designed to deliver technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty. Technical information is written to support the maintenance and service of the functions or systems on a customer's machine. When a customer has a concern on their machine it is usually because a function or system on their machine is not working at all, is not working efficiently, or is not responding correctly to their commands. When you refer to the technical information in this manual to resolve that customer's concern, you will find all the information classified using the SAP coding, according to the functions or systems on that machine. Once you have located the technical information for that function or system, you will then find all the mechanical, electrical or hydraulic devices, components, assemblies, and sub assemblies for that function or system. You will also find all the types of information that have been written for that function or system: the technical data (specifications), the functional data (how it works), the diagnostic data (fault codes and troubleshooting), and the service data (remove, install adjust, etc.). By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of technical information you need to resolve that customer's concern on his machine. This is made possible by attaching 3 categories to each piece of technical information during the authoring process. The first category is the Location, the second category is the Information Type and the third category is the Product: • LOCATION - the component or function on the machine, that the piece of technical information is going to describe (e.g., Fuel tank). • INFORMATION TYPE - the piece of technical information that has been written for a particular component or function on the machine (e.g., Capacity would be a type of Technical Data describing the amount of fuel held by the fuel tank). • PRODUCT - the model for which the piece of technical information is written. Every piece of technical information will have those three categories attached to it. You will be able to use any combination of those categories to find the right piece of technical information you need to resolve that customer's concern on their machine. That information could be: • the procedure for how to remove the cylinder head • a table of specifications for a hydraulic pump • a fault code • a troubleshooting table • a special tool 47835583A 15/02/2017 5 INTRODUCTION Manual content This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the end of each Chapter. Page number references are included for every piece of technical information listed in the Chapter Contents or Chapter Index. Each Chapter is divided into four Information types: • Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies. • Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies. • Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies. • Service Data (remove disassemble, assemble, install) for all the mechanical, electrical or hydraulic devices, components, assemblies or sub-assemblies. Sections Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by a number (00, 35, 55, etc.). The Sections included in the manual will depend on the type and function of the machine that the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This table illustrates which Sections could be included in a manual for a particular product. PRODUCT Tractors Vehicles with working arms: backhoes, excavators, skid steers, …. Combines, forage harvesters, balers, …. Seeding, planting, floating, spraying equipment, …. Mounted equipment and tools, …. X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X SECTION 00 - Maintenance 05 - Machine completion and equipment 10 - Engine 14 - Main gearbox and drive 18 - Clutch 21 - Transmission 23 - Four wheel drive (4WD) system 25 - Front axle system 27 - Rear axle system 29 - Hydrostatic drive 31 - Power Take-Off (PTO) 33 - Brakes and controls 35 - Hydraulic systems 36 - Pneumatic system 37 - Hitches, drawbars and implement couplings 39 - Frames and ballasting 41 - Steering 44 - Wheels 46 - Steering clutches 48 - Tracks and track suspension 50 - Cab climate control 55 - Electrical systems 56 - Grape harvester shaking 58 - Attachments/headers 60 - Product feeding X X X X X X X X X X X X X X 47835583A 15/02/2017 6 INTRODUCTION 61 - Metering system 62 - Pressing - Bale formation 63 - Chemical applicators 64 - Chopping 66 - Threshing 68 - Tying/Wrapping/Twisting 69 - Bale wagons 70 - Ejection 71 - Lubrication system 72 - Separation 73 - Residue handling 74 - Cleaning 75 - Soil preparation/Finishing 76 - Secondary cleaning / Destemmer 77 - Seeding 78 - Spraying 79 - Planting 80 - Crop storage / Unloading 82 - Front loader and bucket 83 - Telescopic single arm 84 - Booms, dippers and buckets 86 - Dozer blade and arm 88 - Accessories 89 - Tools 90 - Platform, cab, bodywork and decals X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 47835583A 15/02/2017 7 INTRODUCTION Chapters Each Chapter is identified by a number e.g. Engine - Engine and crankcase - 10.001. The first number is identical to the Section number i.e. Chapter 10.001 is inside Section 10, Engine. The second number is representative of the Chapter contained within the Section. CONTENTS The Chapter Contents lists all the technical data (specifications), functional data (how it works), diagnostic data (fault codes and troubleshooting), and service data (remove, install, adjust, etc.), that have been written in that Chapter for that function or system on the machine. Contents ENGINE ENGINE - Engine and crankcase – 10.001 TECHNICAL DATA ENGINE - Engine and crankcase - General specification (10.001 - D.40.A.10) 4 FUNCTIONAL DATA ENGINE - Engine and crankcase - Dynamic description (10.001 - C.30.A.10) 6 SERVICE ENGINE - Engine and crankcase - Remove (10.001 -F.10.A.10) 8 DIAGNOSTIC ENGINE - Engine and crankcase - Troubleshooting (10.001 - G.40.A.10) 10 INDEX The Chapter Index lists in alphabetical order all the types of information (called information units) that have been written in that Chapter for that function or system on the machine. Index ENGINE - 10 ENGINE ENGINE - Engine and crankcase - Dynamic description (10.001 - C.30.A.10) 6 ENGINE - Engine and crankcase - General specification (10.001 - D.40.A.10) 4 ENGINE - Engine and crankcase - Remove (10.001 -F.10.A.10) 8 ENGINE - Engine and crankcase - Troubleshooting (10.001 - G.40.A.10) 10 47835583A 15/02/2017 8 INTRODUCTION Information units and information search Each chapter is composed of information units. Each information unit has the SAP code shown in parentheses. This indicates the function and type of information in that information unit. Each information unit has a page reference within that Chapter. The information units provide a quick and easy way to find just the right piece of technical information you are looking for. Example information Engine block cover - Front – Remove (10.102.AP.01 - F.10.A.10) unit 10 102 AK 01 F 10.A.10 Information Unit SAP code Pan and covers Engine block Front SAP code classification Engine Service data Remove cover NHIL12GEN0070A 1 Navigate to the correct information unit you are searching for by identifying the function and information type from the SAP code. • (1) Location and (2) Information type. • (A) corresponds to the sections of the service manual. (B) corresponds to the chapters of the service manual. After (B) there may be some additional information. In this case it shows “.01”, which represents the “Front” block cover. These options may be front/rear, left/right, hydraulic/ mechanical etc. (C) corresponds to the type of information listed in the chapter contents: Technical Data, Functional Data, Diagnostic, or Service. (A) and (B) are also shown in the page numbering on the page footer. THE REST OF THE CODING IS NOT LISTED IN ALPHANUMERIC ORDER IN THIS MANUAL. • You will find a table of contents at the beginning and end of each section and chapter. You will find an alphabetical index at the end of each chapter. • By referring to (A), (B) and (C) of the coding, you can follow the contents or index (page numbers) and quickly find the information you are looking for. Page header and footer The page header will contain the following references: • Section and Chapter description The page footer will contain the following references: • Publication number for that Manual. • Version reference for that publication. • Publication date • Section, chapter, and page reference e.g. 10.102 / 9 47835583A 15/02/2017 9 INTRODUCTION Safety rules General safety regulations General Aspects • Strictly follow repair and maintenance procedures. • Do not wear rings, wrist watches, jewelry, accessories, unbuttoned items of clothing, unsecured clothing like ties, torn clothing, scarves, or open jackets or shirts with open zippers that could get caught in moving parts. Use approved safety clothing, such as anti-slip footwear, sleeves, protective goggles, helmets, etc. • Wear safety goggles with side shields when cleaning parts using compressed air. • Worn or damaged cables and chains are not reliable. Do not use these elements in lifting or towing operations. • Use regulation safety equipment, such as approved eye protection, helmets, clothes, sleeves, and special footwear whenever you are welding. All individuals near the welding process must use regulation eye protection. Never look at the welding arc without using suitable eye protection. • Never perform any repairs on the machine if there is someone in the operator seat, except when the person is a qualified operator who is helping with the service to be performed. • Never operate the machine or use accessories from a place other than the operator seat or next to the machine when operating the fender switches. • Never perform any operations on the machine with the engine running, except when specifically instructed to do so. Shut down the engine and release all the pressure from the hydraulic circuits before removing covers, cases, valves, etc. • You must conduct all repair and maintenance operations with the utmost care and attention. • Disconnect the batteries and put warning labels on all of the controls to warn that the machine is being repaired. Lock the machine and all the equipment that you remove. • Never check or fill the fuel tank or batteries or use starting fluid when you are smoking or near a naked flame, because these fluids are flammable. • The fuel filling gun must remain in contact with the filler neck. Maintain the contact until the fuel stops flowing into the tank in order to avoid sparks caused by static electricity build-up. • To transport a faulty machine, use a trailer or a low loader platform trolley, if available. • To load and unload the machine from the mode of transportation, choose a flat area that offers firm support for the wheels of the truck or trailer. Securely fasten the machine to the platform of the trailer or truck, in accordance with the transporter’s requirements. • Always use hoist mechanisms with an appropriate capacity for lifting or moving heavy components. • Chains must always be securely fastened. The fastening device must have sufficient capacity to support the intended load. It is prohibited for bystanders to be near the fastening position. • The work area must always be clean and dry. Clean it immediately if any water or oil is spilled. • Never use gasoline, diesel, or other flammable liquids for cleaning. Use only non-toxic solvents. • Do not allow cloths soaked with oil or grease to accumulate because they can cause a fire risk. Always keep these cloths in a metal container. Starting • Never start the engine in enclosed spaces that are not equipped with a suitable exhaust system or gas-extraction system. • Never bring your head, body, arms, legs, feet, hands, or fingers close to fans or rotating belts. Engine • Always loosen the radiator cap slowly before removing it, in order to dissipate the system pressure. You must top up the coolant with the engine stopped. • Do not fill up the fuel tank when the engine is running. • Never adjust the fuel injection pump when the machine is in motion. 47835583A 15/02/2017 10 INTRODUCTION • Never lubricate the machine when the engine is running. Electrical systems • If it is necessary to use auxiliary batteries, you must connect the cables on both sides as follows: (+) to (+) and (-) to (-). Avoid causing the terminals to short circuit. The gas that the batteries release is highly flammable. During charging, leave the battery compartment open to improve ventilation. Avoid sparks and naked flames near the battery. Do not smoke. • Do not charge the batteries in enclosed spaces. • Always disconnect the batteries before carrying out any type of servicing on the electrical system. Hydraulic system • A little fluid coming out of a small bore could be almost invisible, but strong enough to penetrate the skin. For this reason, never use your hands to check for leaks. Instead, use a piece of cardboard or wood. If any fluid penetrates your skin, seek medical assistance immediately. Failure to seek immediate medical assistance could result in serious infections or dermatitis. • Always read the system pressure using suitable gauges. Wheels and tires • Make sure that the tires are correctly inflated at the pressure specified by the manufacturer. Inspect the rims and tires regularly for any damage. • Remain next to the tire when filling it with air. • Only check the pressure when the platform is unloaded and the tires are cold, in order to prevent inaccurate readings caused by overpressure. • Never cut or weld a rim with a full tire fitted. • To remove the wheels, lock both the front and rear wheels of the machine. Lift the machine. Install stable and secure supports under the machine, as per the legislation in force. • Deflate the tire before removing any objects that may be caught in the tire tread. • Never inflate tires using flammable gases, as they could cause explosions and injure bystanders. Remove and install • Lift and handle all heavy components using hoist devices of appropriate capacity. You must suspend the parts using suitable hooks and slings. Use the hoist eyes provided for this purpose. Be careful if there are any bystanders near the hoisted load. 47835583A 15/02/2017 11 INTRODUCTION Safety rules Health and safety precautions Many of the procedures involved in machine maintenance and repair services involve physical hazards and other health risks. This section lists some of these hazardous procedures and the materials and equipment associated with them. Acids and alkalis Avoid splashing into your eyes and nose, or onto your skin and clothing. Wear suitable sleeves and protective goggles. Irritate and corrode the skin, eyes, nose, and throat. Causes burns. Do not inhale the fumes. Adhesives and sealants These are highly flammable. You must store them in no smoking areas. Use applicators when possible or secondary containers. The containers must be labeled. Resin-based adhesives/sealants Skin contact could result in irritation, dermatitis, and the absorption of toxic or harmful chemicals through the skin. Splashes could cause eye injuries. Ensure that there is adequate ventilation and avoid contact with the skin and the eyes. Follow the manufacturer’s instructions. Ensure that there is adequate ventilation as volatile harmful or toxic chemicals may be released. Anti-freeze These are highly flammable. You must store them in no smoking areas. Anti-freeze can be absorbed through the skin in toxic or harmful quantities. Ingesting anti-freeze can cause death and you must seek medical assistance immediately. Chemicals – General You must always take care when using and handling chemicals such as solvents, sealants, adhesives, paints, foam resins, battery acids, anti-freeze, brake fluid, oils and greases. They may be harmful, toxic, corrosive, irritant, or highly flammable. They may also emit hazardous fumes or dust. Do Remove chemicals from skin and clothing as soon as possible after contact. Change very dirty clothes and make provision for cleaning them. Read and strictly adhere to the safety recommendations on the chemical containers. When working with chemicals, wash before breaks, and before eating, smoking, drinking, or using the bathroom. Keep work areas clean, organized, and free of spillages. Store according to local and national legislation. Keep chemicals out of the reach of children. Do not Do not mix chemicals, except in accordance with the manufacturer's instructions. Some substances could form other chemical substances that are toxic or harmful, emit toxic or harmful fumes, or become explosive after mixing. Do not spray chemicals, especially solvent-based chemicals, in enclosed spaces. Do not apply heat or flames to chemicals, except in accordance with the manufacturer's instructions. Some are highly flammable or could release toxic or harmful fumes. Do not leave containers open. The fumes emitted could accumulate in toxic, harmful, or explosive concentrations. Some fumes are heavier than air and will accumulate in confined areas, trenches, etc. Do not put chemicals in unmarked containers. 47835583A 15/02/2017 12 INTRODUCTION Do not clean your hands or clothes with chemicals. Chemicals, particularly solvents and fuels, dry out the skin and can cause irritation and dermatitis. Some can be absorbed through the skin in toxic or harmful quantities. Do not use empty containers to store other chemicals, except when they have been cleaned under supervision. Do not attempt to sniff or inhale chemicals. Rapid exposure to high concentrations of fumes can be toxic or harmful. Anti-corrosive protective material These materials are varied and you must follow the manufacturers' instructions. They may contain solvents, resins, petroleum derivatives, etc. You must avoid contact with the skin and the eyes. You must carry out spraying with adequate ventilation and never in enclosed spaces. Post Dust, powders, or clouds may be irritant, harmful, or toxic. Avoid inhaling the chemical powders or dusts that result from dry abrasion services. Use respiratory protection if ventilation is not adequate. Electric shock Electric shocks result from the use of faulty electrical equipment or from incorrect use. You must keep electrical equipment in good condition and test it frequently. Electrical equipment must be protected by a fuse with an appropriate nominal capacity. Use low-voltage equipment ( 110 volt) for work lights and inspection lights, wherever possible. Use pneumatic equipment instead of electrical equipment wherever possible. In the event of electrocution: • Turn off the electricity before approaching the victim. • If that is not possible, push or pull the victim away from the source of the electricity using a dry, non-conductive material. • If you have been trained, start giving first aid. • Seek medical assistance. Exhaust fumes These fumes contain asphyxiating, toxic or harmful chemical substances. You must only run engines in adequate extraction or general ventilation conditions, and never in enclosed spaces. Fiber insulation The fibrous nature of cut surfaces and edges can cause skin irritation. In general, the effect is physical and not chemical. You must take precautions to avoid excessive skin contact. Take care when organizing your work methods. Wear sleeves. Fire Many materials relating to vehicle repair are highly flammable. Some release toxic or harmful fumes when burned. Scrupulously observe the fire prevention safety recommendations when storing and handling flammable materials or solvents, particularly in the vicinity of electrical equipment or welding processes. Before using any electrical or welding equipment, ensure that there is no risk of fire. Always have an appropriate fire extinguisher nearby when using welding or heating equipment. 47835583A 15/02/2017 13 INTRODUCTION Foams – Polyurethane See fire. Used for soundproofing. Cured foams used in seat cushions and finishes. Follow the manufacturer’s instructions. Components that have not reacted are irritants and could be harmful to the eyes and the skin. Wear sleeves and protective goggles. Individuals with chronic respiratory illnesses, asthma, bronchial problems, or a history of allergic illnesses must not work with or be in proximity to uncured materials. Components, fumes, and aerosol clouds can cause irritation and sensitization reactions, and may be toxic or harmful. You must apply these materials with adequate respiratory protection and adequate ventilation. Do not remove the respirator when you have finished spraying. Keep the respirator on until the fumes and clouds disperse. Burning uncured components and cured foams can generate toxic and harmful fumes. Do not permit smoking, the presence of naked flames, or the use of electrical equipment during the application of foam, and until the fumes/ clouds have dispersed. The hot cutting of cured or partially cured foam must be performed in an environment with a ventilation system with extraction. Kerosene (Paraffin) Ingesting kerosene can cause irritation to the mouth and throat. The greatest danger from ingesting kerosene is the possibility of breathing it into the lungs. Liquid contact dries the skin and can cause irritation or dermatitis. Splashes on the skin and in the eyes cause mild irritation. Avoid contact with the eyes and the skin as far as possible and ensure that there is adequate ventilation. Fuel oil (diesel fuel) When the quantities are large or the exposure period is long, skin contact with fuel oils with a high boiling point can cause serious skin diseases, including skin cancer. Gas cylinders See fire. In general, gases, such as oxygen, carbon dioxide, argon, and propane, are stored in cylinders with pressures of up to 140 bar ( 2000 lb/in2). You need to take sufficient care when handling them to prevent physical damage to the cylinders and the valve accessories. The content of each cylinder must be clearly identified with suitable labels. You must store the cylinders in a well-ventilated room, protected from ice, rain, and direct sunlight. You must not store combustible gases near to oxygen cylinders. Be careful to prevent leaks from the cylinders and the gas lines, and to avoid ignition sources. Only qualified personnel may perform services using the cylinders. General workshop equipment and tools You must keep all equipment and tools in good condition and you must use the correct safety equipment whenever necessary. Never use tools or equipment for any purpose other than that for which they are intended. Never overload equipment such as hoists, jacks, chassis bases and axles, or hoisting slings. The damage caused by overloading does not always appear immediately and could cause a fatal accident the next time that the equipment is used. Do not use faulty or damaged equipment or tools, particularly high-speed equipment, such as emery wheels. A damaged emery wheel can disintegrate suddenly and cause serious injury. Use protective goggles whenever you use equipment for grinding, cutting, polishing, or sandblasting. Oil test equipment, lubrication test equipment, and high-pressure air test equipment, in accordance with local legislation Always keep high-pressure equipment in good condition and carry out regular maintenance, particularly on connections and fittings. Never point a high-pressure nozzle at the skin as the fluid can cause serious injuries. 47835583A 15/02/2017 14 INTRODUCTION Legal aspects Various laws and regulations lay down the health and safety requirements for working with materials and equipment in workshops. Always observe the regulations and laws in force in the country in which you are working. Workshops must comply with the relevant regulations and laws. Consult the local supervisory authorities or related government bodies if you are in any doubt. Lubricants and greases Avoid prolonged or recurrent contact with mineral oils, particularly used oils. Thoroughly wash the skin after tasks using oil. Do not use gasoline, paraffin, or other solvents to remove oil from the skin. Lubricants and greases can cause mild eye irritation. You must avoid repeated or prolonged skin contact by wearing protective clothing where necessary. Do not allow your work clothes to become contaminated with oil. Wash or dry clean work clothes regularly. Discard oil-soaked shoes. Do not use used engine oil as a lubricant or for applications where it might come into contact with the skin. Paints You should preferably perform spraying in a ventilated cab with an exhaust system to remove the fumes and spray from the breathing area. Individuals working in cabs must use respiratory protection. Personnel carrying out smallscale repair work must use respirators with an air supply. Solvents Contact dries out the skin, and prolonged or recurrent contact can cause irritation and dermatitis. Some can be absorbed through the skin in toxic or harmful quantities. Splashes into the eyes can cause serious irritation and even lead to blindness. Wear protective sleeves, protective goggles and protective clothing. Ensure that there is good ventilation during use, avoid inhaling smoke, fumes, and spray clouds, and keep containers securely closed. Do not use in enclosed spaces. Do not apply heat or flame, except in accordance with specific and detailed instructions from the manufacturer. Arc welding This process emits a high level of ultraviolet radiation that can burn the eyes and skin of the welder and of other people nearby. Gas-protected welding processes are particularly dangerous in this respect. Personal protection is mandatory. Barriers to protect other people are also necessary. You also need to use suitable eye and skin protection because of metal splashes. The heat of arc welding will produce gases and fumes from the metals that are being melted, and from the coatings applied to or contamination on the worked surfaces. These gases and fumes may be toxic and you must avoid inhaling them. You may need to use ventilation with extraction to remove smoke from the work area, particularly in cases where there is not enough general ventilation or in places where a considerable amount of welding is expected to take place. In extreme cases, where adequate ventilation cannot be guaranteed, you may need to use respirators with an air supply. 47835583A 15/02/2017 15 INTRODUCTION Safety rules - Ecology and the environment Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the treatment of some of the substances that advanced technology requires, sound judgment should govern the use and disposal of products of a chemical and petrochemical nature. Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze, cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use, and dispose of these substances. Helpful hints • Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems may cause considerable spillage. • In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances that may be harmful to your health. • Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems. • Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid, etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of the fluids in a proper way that complies with all local legislation and available resources. • Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly. • The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-conditioning specialist or use a special extractor to recharge the system properly. • Repair any leaks or defects in the engine cooling system or hydraulic system immediately. • Do not increase the pressure in a pressurized circuit as this may lead to a component failure. • Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils, coolant, etc. Battery recycling Batteries and electric accumulators contain several substances that can have a harmful effect on the environment if the batteries are not properly recycled after use. Improper disposal of batteries can contaminate the soil, groundwater, and waterways. NEW HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND dealer, who will dispose of the used batteries or recycle the used batteries properly. In some countries, this is a legal requirement. Mandatory battery recycling NOTE: The following requirements are mandatory in Brazil. Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead, CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any batteries. Do not dispose of batteries in your household garbage. Points of sale are obliged to: • Accept the return of your used batteries • Store the returned batteries in a suitable location • Send the returned batteries to the battery manufacturer for recycling 47835583A 15/02/2017 16 INTRODUCTION Safety rules TL - TIER 1 and STAGE I LA Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual and on machine safety signs, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. The color associated with DANGER is RED. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. The color associated with WARNING is ORANGE. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. The color associated with CAUTION is YELLOW. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine damage or property damage. The color associated with Notice is BLUE. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine damage or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 47835583A 15/02/2017 17 INTRODUCTION Torque - Minimum tightening torques for normal assembly METRIC NON-FLANGED HARDWARE NOM. SIZE M4 M5 M6 M8 CLASS 8.8 BOLT and CLASS 8 NUT PLATED UNPLATED W/ZnCr CLASS 10.9 BOLT and CLASS 10 NUT PLATED UNPLATED W/ZnCr 2.2 N·m (19 lb in) 4.5 N·m (40 lb in) 7.5 N·m (66 lb in) 18 N·m (163 lb in) 3.2 N·m (28 lb in) 6.4 N·m (57 lb in) 11 N·m (96 lb in) 26 N·m (234 lb in) M10 37 N·m (27 lb ft) M12 64 N·m (47 lb ft) M16 M20 M24 158 N·m (116 lb ft) 319 N·m (235 lb ft) 551 N·m (410 lb ft) 2.9 N·m (26 lb in) 5.9 N·m (52 lb in) 10 N·m (89 lb in) 25 N·m (217 lb in) 49 N·m (36 lb ft) 85 N·m (63 lb ft) 210 N·m (155 lb ft) 425 N·m (313 lb ft) 735 N·m (500 lb ft) 52 N·m (38 lb ft) 91 N·m (67 lb ft) 225 N·m (166 lb ft) 440 N·m (325 lb ft) 762 N·m (560 lb ft) 4.2 N·m (37 lb in) 8.5 N·m (75 lb in) 15 N·m (128 lb in) 35 N·m (311 lb in) 70 N·m (51 lb ft) 121 N·m (90 lb ft) 301 N·m (222 lb ft) 587 N·m (433 lb ft) 1016 N·m (750 lb ft) LOCKNUT CL.8 W/CL8.8 BOLT 2 N·m (18 lb in) 4 N·m (36 lb in) 6.8 N·m (60 lb in) 17 N·m (151 lb in) 33 N·m (25 lb ft) 58 N·m (43 lb ft) 143 N·m (106 lb ft) 290 N·m (214 lb ft) 501 N·m (370 lb ft) LOCKNUT CL.10 W/CL10.9 BOLT 2.9 N·m (26 lb in) 5.8 N·m (51 lb in) 10 N·m (89 lb in) 24 N·m (212 lb in) 48 N·m (35 lb ft) 83 N·m (61 lb ft) 205 N·m (151 lb ft) 400 N·m (295 lb ft) 693 N·m (510 lb ft) NOTE: M4 through M8 hardware torque specifications are shown in pound-inches. M10 through M24 hardware torque specifications are shown in pound-feet. 47835583A 15/02/2017 18 INTRODUCTION METRIC FLANGED HARDWARE NOM. SIZE CLASS 8.8 BOLT and CLASS 8 NUT PLATED W/ZnCr UNPLATED M4 M5 M6 M8 2.4 N·m (21 lb in) 4.9 N·m (43 lb in) 8.3 N·m (73 lb in) 20 N·m (179 lb in) M10 40 N·m (30 lb ft) M12 70 N·m (52 lb ft) M16 M20 M24 174 N·m (128 lb ft) 350 N·m (259 lb ft) 607 N·m (447 lb ft) 3.2 N·m (28 lb in) 6.5 N·m (58 lb in) 11 N·m (96 lb in) 27 N·m (240 lb in) 54 N·m (40 lb ft) 93 N·m (69 lb ft) 231 N·m (171 lb ft) 467 N·m (345 lb ft) 809 N·m (597 lb ft) CLASS 10.9 BOLT and CLASS 10 NUT UNPLATED 3.5 N·m (31 lb in) 7.0 N·m (62 lb in) 12 N·m (105 lb in) 29 N·m (257 lb in) 57 N·m (42 lb ft) 100 N·m (74 lb ft) 248 N·m (183 lb ft) 484 N·m (357 lb ft) 838 N·m (618 lb ft) 4.6 N·m (41 lb in) 9.4 N·m (83 lb in) 16 N·m (141 lb in) 39 N·m (343 lb in) 77 N·m (56 lb ft) 134 N·m (98 lb ft) 331 N·m (244 lb ft) 645 N·m (476 lb ft) 1118 N·m (824 lb ft) Metric Hex head and carriage bolts, classes 5.6 and up 1 1. Manufacturer's Identification 2. Property Class Metric Hex nuts and locknuts, classes 05 and up 20083681 2 47835583A 15/02/2017 19 LOCKNUT CL.10 W/CL10.9 BOLT 2.2 N·m (19 lb in) 4.4 N·m (39 lb in) 7.5 N·m (66 lb in) 18 N·m (163 lb in) 3.1 N·m (27 lb in) 6.4 N·m (57 lb in) 11 N·m (96 lb in) 27 N·m (240 lb in) PLATED W/ZnCr IDENTIFICATION 20083680 LOCKNUT CL.8 W/CL8.8 BOLT 37 N·m (27 lb ft) 53 N·m (39 lb ft) 63 N·m (47 lb ft) 91 N·m (67 lb ft) 158 N·m (116 lb ft) 318 N·m (235 lb ft) 552 N·m (407 lb ft) 226 N·m (167 lb ft) 440 N·m (325 lb ft) INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60° apart indicate Class 10 properties, and marks 120° apart indicate Class 8. INCH NON-FLANGED HARDWARE NOMINAL SIZE SAE GRADE 5 BOLT and NUT UNPLATED or PLATED SILVER 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 SAE GRADE 8 BOLT and NUT UNPLATED PLATED W/ZnCr or PLATED GOLD SILVER LOCKNUT GrB W/ Gr5 BOLT LOCKNUT GrC W/ Gr8 BOLT PLATED W/ZnCr GOLD 12 N·m 16 N·m 8 N·m (71 lb 11 N·m (97 lb (106 lb in) (142 lb in) in) in) 17 N·m 23 N·m 24 N·m 32 N·m (150 lb in) (204 lb in) (212 lb in) (283 lb in) 40 N·m 43 N·m (31 lb 57 N·m (42 lb 30 N·m (22 lb (30 lb ft) ft) ft) ft) 65 N·m 48 N·m (36 lb 68 N·m (50 lb 91 N·m (67 lb (48 lb ft) ft) ft) ft) 98 N·m 104 N·m 139 N·m 74 N·m (54 lb (73 lb ft) (77 lb ft) (103 lb ft) ft) 107 N·m 142 N·m 150 N·m 201 N·m (79 lb ft) (105 lb ft) (111 lb ft) (148 lb ft) 147 N·m 196 N·m 208 N·m 277 N·m (108 lb ft) (145 lb ft) (153 lb ft) (204 lb ft) 261 N·m 348 N·m 369 N·m 491 N·m (193 lb ft) (257 lb ft) (272 lb ft) (362 lb ft) 420 N·m 561 N·m 594 N·m 791 N·m (310 lb ft) (413 lb ft) (438 lb ft) (584 lb ft) 630 N·m 841 N·m 890 N·m 1187 N·m (465 lb ft) (620 lb ft) (656 lb ft) (875 lb ft) 12.2 N·m (109 lb in) 17.5 N·m (155 lb 25 N·m (220 lb in) in) 8.5 N·m (75 lb in) 31 N·m (23 lb ft) 44 N·m (33 lb ft) 50 N·m (37 lb ft) 71 N·m (53 lb ft) 108 N·m (80 lb ft) 156 N·m (115 lb 111 N·m (82 lb ft) ft) 153 N·m (113 lb 215 N·m (159 lb ft) ft) 271 N·m (200 lb 383 N·m (282 lb ft) ft) 437 N·m (323 lb 617 N·m (455 lb ft) ft) 654 N·m (483 lb 924 N·m (681 lb ft) ft) 76 N·m (56 lb ft) NOTE: For Imperial Units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches. 3/8 in through 1 in hardware torque specifications are shown in pound-feet. 47835583A 15/02/2017 20 INTRODUCTION INCH FLANGED HARDWARE NOMSAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL NUT NUT SIZE PLATED UNPLATED PLATED UNPLATED W/ZnCr or PLATED W/ZnCr or PLATED GOLD SILVER GOLD SILVER 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 9 N·m (80 lb in) 19 N·m (168 lb in) 33 N·m (25 lb ft) 53 N·m (39 lb ft) 81 N·m (60 lb ft) 117 N·m (86 lb ft) 162 N·m (119 lb ft) 287 N·m (212 lb ft) 462 N·m (341 lb ft) 693 N·m (512 lb ft) LOCKNUT GrG W/ Gr8 BOLT LOCKNUT GrF W/ Gr5 BOLT 12 N·m (106 lb 13 N·m (115 lb 17 N·m (150 lb 8 N·m (71 lb in) in) in) in) 25 N·m (221 lb 26 N·m (230 lb 35 N·m (310 lb 17 N·m (150 lb in) in) in) in) 44 N·m (33 lb 47 N·m (35 lb 63 N·m (46 lb 30 N·m (22 lb ft) ft) ft) ft) 71 N·m (52 lb 75 N·m (55 lb 100 N·m (74 lb 48 N·m (35 lb ft) ft) ft) ft) 153 N·m 108 N·m (80 lb 115 N·m (85 lb 74 N·m (55 lb ft) (113 lb ft) ft) ft) 156 N·m 165 N·m 221 N·m 106 N·m (78 lb ft) (115 lb ft) (122 lb ft) (163 lb ft) 216 N·m 228 N·m 304 N·m 147 N·m (108 lb (159 lb ft) (168 lb ft) (225 lb ft) ft) 383 N·m 405 N·m 541 N·m 261 N·m (193 lb (282 lb ft) (299 lb ft) (399 lb ft) ft) 617 N·m 653 N·m 871 N·m 421 N·m (311 lb (455 lb ft) (482 lb ft) (642 lb ft) ft) 925 N·m 979 N·m 1305 N·m 631 N·m (465 lb (682 lb ft) (722 lb ft) (963 lb ft) ft) 12 N·m (106 lb in) 24 N·m (212 lb in) 43 N·m (32 lb ft) 68 N·m (50 lb ft) 104 N·m (77 lb ft) 157 N·m (116 lb ft) 207 N·m (153 lb ft) 369 N·m (272 lb ft) 594 N·m (438 lb ft) 890 N·m (656 lb ft) IDENTIFICATION Inch Bolts and free-spinning nuts 20083682 3 Grade Marking Examples 1 2 3 Grade 2 - No Marks Grade 5 - Three Marks Grade 8 - Five Marks SAE Grade Identification 4 Grade 2 Nut - No Marks 5 Grade 5 Nut - Marks 120° Apart 6 Grade 8 Nut - Marks 60° Apart 47835583A 15/02/2017 21 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 4 Grade Identification Grade Grade A Grade B Grade C Corner Marking Method (1) No Notches One Circumferential Notch Two Circumferential Notches Flats Marking Method (2) No Mark Letter B Letter C 47835583A 15/02/2017 22 Clock Marking Method (3) No Marks Three Marks Six Marks INTRODUCTION Basic instructions - Shop and assembly Shimming For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a micrometer, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value shown on each shim. Rotating shaft seals For correct rotating shaft seal installation, proceed as follows: 1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes. 2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged. 3. Position the sealing lip facing the fluid. NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that they will move the fluid towards the inner side of the seal. 4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip and the dust lip on double lip seals with grease. 5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a hammer or mallet. 6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that the seal makes contact with the thrust element, if required. 7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations. O-ring seals Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and twisting, which would jeopardize sealing efficiency. Sealing compounds Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing compound, prepare the surfaces as directed by the product container. Spare parts Only use CNH Original Parts or NEW HOLLAND Original Parts. Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or NEW HOLLAND Original Parts can offer this guarantee. When ordering spare parts, always provide the following information: • Machine model (commercial name) and Product Identification Number (PIN) • Part number of the ordered part, which can be found in the parts catalog 47835583A 15/02/2017 23 INTRODUCTION Protecting the electronic and/or electrical systems during charging and welding To avoid damage to the electronic and/or electrical systems, always observe the following practices: 1. Never make or break any of the charging circuit connections when the engine is running, including the battery connections. 2. Never short any of the charging components to ground. 3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine attachment. • Position the welder ground clamp as close to the welding area as possible. • If you weld in close proximity to a computer module, then you should remove the module from the machine. • Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you weld. 4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery charger. NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery. The electronic monitoring system and charging system will be damaged if this is not done. 5. Remove the battery ground cable. Reconnect the cable when you complete welding. WARNING Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immediately. Failure to comply could result in death or serious injury. W0111A Special tools The special tools that NEW HOLLAND suggests and illustrate in this manual have been specifically researched and designed for use with NEW HOLLAND machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting operation. By using these tools, repair personnel will benefit from: • Operating in optimal technical conditions • Obtaining the best results • Saving time and effort • Working in safe conditions 47835583A 15/02/2017 24 INTRODUCTION Torque - Standard torque data for hydraulics Installation of adjustable fittings in straight thread O-ring bosses 1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove (4). 2. Install the fitting into the SAE straight thread boss until the metal backup washer contacts the face of the boss (5). NOTE: Do not over tighten and distort the metal backup washer. 23085659 1 3. Position the fitting by turning out (counterclockwise) up to a maximum of one turn. Holding the pad of the fitting with a wrench, tighten the locknut and washer against the face of the boss (6). Standard torque data for hydraulic tubes and fittings Tube nuts for 37° flared fittings Size Tubing OD Thread size Torque O-ring boss plugs adjustable fitting locknuts, swivel JIC37° seats Torque 4 5 6 8 10 12 14 16 20 24 32 6.4 mm (1/4 in) 7.9 mm (5/16 in) 9.5 mm (3/8 in) 12.7 mm (1/2 in) 15.9 mm (5/8 in) 19.1 mm (3/4 in) 22.2 mm (7/8 in) 25.4 mm (1 in) 31.8 mm (1-1/4 in) 38.1 mm (1-1/2 in) 50.8 mm (2 in) 7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1-1/16-12 1-3/16-12 1-5/16-12 1-5/8-12 1-7/8-12 2-1/2-12 12 – 16 N·m (9 – 12 lb ft) 16 – 20 N·m (12 – 15 lb ft) 29 – 33 N·m (21 – 24 lb ft) 47 – 54 N·m (35 – 40 lb ft) 72 – 79 N·m (53 – 58 lb ft) 104 – 111 N·m (77 – 82 lb ft) 122 – 136 N·m (90 – 100 lb ft) 149 – 163 N·m (110 – 120 lb ft) 190 – 204 N·m (140 – 150 lb ft) 217 – 237 N·m (160 – 175 lb ft) 305 – 325 N·m (225 – 240 lb ft) 8 – 14 N·m (6 – 10 lb ft) 14 – 20 N·m (10 – 15 lb ft) 20 – 27 N·m (15 – 20 lb ft) 34 – 41 N·m (25 – 30 lb ft) 47 – 54 N·m (35 – 40 lb ft) 81 – 95 N·m (60 – 70 lb ft) 95 – 109 N·m (70 – 80 lb ft) 108 – 122 N·m (80 – 90 lb ft) 129 – 158 N·m (95 – 115 lb ft) 163 – 190 N·m (120 – 140 lb ft) 339 – 407 N·m (250 – 300 lb ft) These torques are not recommended for tubes of 12.7 mm (1/2 in) OD and larger with wall thickness of 0.889 mm (0.035 in) or less. The torque is specified for 0.889 mm (0.035 in) wall tubes on each application individually. Before installing and torquing 37° flared fittings, clean the face of the flare and threads with a clean solvent or Loctite cleaner and apply hydraulic sealant LOCTITE® 569™ to the 37° flare and the threads. Install fitting and torque to specified torque, loosen fitting and retorque to specifications. 47835583A 15/02/2017 25 INTRODUCTION Pipe thread fitting torque Before installing and tightening pipe fittings, clean the threads with a clean solvent or Loctite cleaner and apply sealant LOCTITE® 567™ PST PIPE SEALANT for all fittings including stainless steel or LOCTITE® 565™ PST for most metal fittings. For high filtration/zero contamination systems use LOCTITE® 545™. Torque (maximum) 13 N·m (10 lb ft) 16 N·m (12 lb ft) 22 N·m (16 lb ft) 41 N·m (30 lb ft) 54 N·m (40 lb ft) Thread size 1/8-27 1/4-18 3/8-18 1/2-14 3/4-14 Installation of ORFS (O-Ring Flat Seal fittings) When installing ORFS fittings thoroughly clean both flat surfaces of the fittings (1) and lubricate the O-ring (2) with light oil. Make sure both surfaces are aligned properly. Torque the fitting to specified torque listed throughout the repair manual. NOTICE: If the fitting surfaces are not properly cleaned, the O-ring will not seal properly. If the fitting surfaces are not properly aligned, the fittings may be damaged and will not seal properly. NOTICE: Always use genuine factory replacement oils and filters to ensure proper lubrication and filtration of engine and hydraulic system oils. The use of proper oils, grease, and keeping the hydraulic system clean will extend machine and component life. 47835583A 15/02/2017 26 50011183 2 INTRODUCTION Capacities Hydraulic and Cooling System With Platform TL60E TL75E, TL85E, and TL95E With cab TL60E TL75E, TL85E, and TL95E Air Conditioning System Refrigerant Compressor oil Windscreen washer reservoir Fuel reservoir Standard Auxil. Engine Engine oil without filter TL60E TL75E, TL85E, and TL95E Engine oil with filter TL60E Amount (L) Recommended fluid Specification NEW HOLLAND Corresponding international specification 12 13,50 50% water and 50% NEW HOLLAND AMBRA AGRIFLU NH 90DA - - - - - - - NH 330G SAE 15W-40) NH 324G (SAE 10W-30) M2C-906A API CG-4 ACEA A3/B4-04 NH 300H M2C-906A API CI-4/ CH-4 ACEA E5/02, E7/04 CUMMINS CES 20078 NEW HOLLAND AMBRA BRAKE LHM NH 610A ISO 7308 NEW HOLLAND AMBRA MULTI G™ HYDRAULIC TRANSMISSION OIL NH 410B SAE 10W-30 API GL4 ISO 32/46 NEW HOLLAND AMBRA GR 75 MD NH 720A NLGI 2 14 14,25 1,5 kg CNH REFRIGERANT HFC-134A 270 – 300 cm³ SP-15 Water and AREXONS DP1 2 liquid 128 55 7,6 10,5 8,6 TL75E, TL85E, and TL95E 11,8 Break circuit 0,4 Hydrostatic steering circuit Front axle Cage TL60E and TL75E TL85E and TL95E Final reducers (each) TL60E and TL75E TL85E and TL95E Rear axle Rear axle (brake and final reducers conical group), transmission, hydraulic system, Power Take-Off (PTO), and hydrostatic steering: TL60E and TL75E TL85E and TL95E With synchronized inverter TL60E, TL75E, TL85E, and TL95E Front wheel hubs Grease fitings 2,0 Diesel oil or Biodiesel B (B5) - Brazil NEW HOLLAND AMBRA MASTERGOLD™ HSP ENGINE OIL SAE 15W-40 or NEW HOLLAND AMBRA MASTERGOLD™ HSP ENGINE OIL SAE 10W-30 4,5 7,0 0,8 1,25 52,8 55 55 — — 47835583A 15/02/2017 27 CONSUMABLES INDEX Consumable Loctite® 569™ Loctite® 567™ PST Pipe Sealant Loctite® 565™ PST Loctite® 545™ NEW HOLLAND AMBRA AGRIFLU CNH Refrigerant HFC-134a NEW HOLLAND AMBRA MASTERGOLD™ HSP ENGINE OIL SAE 15W-40 NEW HOLLAND AMBRA MASTERGOLD™ HSP ENGINE OIL SAE 10W-30 NEW HOLLAND AMBRA BRAKE LHM NEW HOLLAND AMBRA MULTI G™ HYDRAULIC TRANSMISSION OIL NEW HOLLAND AMBRA GR 75 MD Reference PAGE Torque - Standard torque data for hydraulics Torque - Standard torque data for hydraulics 25 26 Torque - Standard torque data for hydraulics Torque - Standard torque data for hydraulics Capacities 26 26 27 Capacities Capacities 27 27 Capacities 27 Capacities 27 Capacities 27 Capacities 27 47835583A 15/02/2017 28 SERVICE MANUAL Engine TL60E 12x4, 4WD, new cab [HCCZTL60CFC438464 - ], TL60E Without cab, 12x4, 4WD [ZDCL05524 - ], TL75E 12x4, 2WD, new cab [HCCZTL75CFC438464 - ], TL75E Without cab, 2WD, 12x4 [ZDCY12367 - ], TL75E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC437744 - ], TL85E Without cab, 4WD [ZDCL04468 - ], TL85E Without cab, 2WD [ZEC134399 - ], TL85E 12x4, 12x12, 2WD, new cab [HCCZTL85CFC437744 - ], TL85E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC438464 - ], TL95E Without cab, 4WD [ZDC112512 - ], TL95E 12x12, 20x12, 4WD, new cab [HCCZTL95EFC438464 - ] 47835583A 15/02/2017 10 Contents Engine - 10 [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.106] Valve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.105] Connecting rods and pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 [10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9 47835583A 15/02/2017 10 CONSUMABLES INDEX Consumable Loctite® Loctite® Reference Engine - Install Engine - Install PAGE 10.1 / 15 10.1 / 15 47835583A 15/02/2017 10 47835583A 15/02/2017 10 Engine - 10 Engine and crankcase - 001 TL60E 12x4, 4WD, new cab [HCCZTL60CFC438464 - ], TL60E Without cab, 12x4, 4WD [ZDCL05524 - ], TL75E 12x4, 2WD, new cab [HCCZTL75CFC438464 - ], TL75E Without cab, 2WD, 12x4 [ZDCY12367 - ], TL75E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC437744 - ], TL85E Without cab, 4WD [ZDCL04468 - ], TL85E Without cab, 2WD [ZEC134399 - ], TL85E 12x4, 12x12, 2WD, new cab [HCCZTL85CFC437744 - ], TL85E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC438464 - ], TL95E Without cab, 4WD [ZDC112512 - ], TL95E 12x12, 20x12, 4WD, new cab [HCCZTL95EFC438464 - ] 47835583A 15/02/2017 10.1 [10.001] / 1 Contents Engine - 10 Engine and crankcase - 001 TECHNICAL DATA Engine General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SERVICE Engine Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Compression test (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 (*) See content for specific models 47835583A 15/02/2017 10.1 [10.001] / 2 CONSUMABLES INDEX Consumable Loctite® Loctite® Reference Engine - Install Engine - Install PAGE 10.1 / 15 10.1 / 15 47835583A 15/02/2017 10.1 [10.001] / 3 Engine - Engine and crankcase Engine - General specification LA LA LA LA LA LA LA LA LA LA LA LA LA LA LA TL60E 12x4, 4WD, new cab [HCCZTL60CFC438464 - ] TL60E Without cab, 12x4, 4WD [ZDCL05524 - ] TL60E TL75E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC437744 - ] TL75E 12x4, 2WD, new cab [HCCZTL75CFC438464 - ] TL75E Without cab, 2WD, 12x4 [ZDCY12367 - ] TL75E TL85E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC438464 - ] TL85E 12x4, 12x12, 2WD, new cab [HCCZTL85CFC437744 - ] TL85E Without cab, 2WD [ZEC134399 - ] TL85E Without cab, 4WD [ZDCL04468 - ] TL85E TL95E 12x12, 20x12, 4WD, new cab [HCCZTL95EFC438464 - ] TL95E Without cab, 4WD [ZDC112512 - ] TL95E TL60E 3 Number of cylinders Loop Injection Piston diameter Piston stroke Injection Sequence Engine speeds Idle speed 1–2–3 TL85E 4 Diesel, 4 stroke Direct 104 mm 115 mm 1–3–4–2 TL95E 730 – 820 RPM Maximum rotation Rated speed Total cylinder capacity Compression ratio Maximum engine power (SAE J1995) Maximum engine torque at 1400 RPM (SAE J1995) Number of main bearing housings Sump Maximum working inclination - Transversal Maximum working inclination - Longitudinal Rev counter Acionamento Gauge calibrated for engine at Pad Cylinder hole diameter Grinding External diameter oversize Diameter of housing for the main bushings covers Diameter of housings for control shaft bushings: Front Middle Rear Diameter of tappet housings Tappet oversize Main bearing seat bore diameter Engine fan type Engine fan diameter Number of paddles TL75E 650 – 730 – 725 – 750 RPM 830 RPM 775 RPM 2600 – 2700 – 2605 – 2700 RPM 2800 RPM 2655 RPM 2500 RPM 2400 RPM 2931 cm³ 3908 cm³ 17,5:1 75.0 kW 41.0 kW 56.0 kW ( 63.0 kW ( (55.7 Hp)@ 76.1 Hp)@ 85.7 Hp)@ (102.0 Hp)@ 2400 RPM 2400 RPM 2400 RPM 2500 RPM 205 N·m 280 N·m 325 N·m 380 N·m 5 4 Cast iron 35° 30° Incorporated in control panel Originated from the distribution shaft gear 1800 RPM Cast iron monoblock, incorporates housings for distribution shaft / tappet fittings 106.850 – 106.900 mm 0.400 – 0.800 mm 0.200 mm 84.200 – 84.230 mm 54.780 – 54.802 mm 54.280 – 54.305 mm 53.780 – 53.805 mm 15.000 – 15.018 mm 0.100 mm - 0.200 mm - 0.300 mm 84.200 – 84.230 mm Fixed 450.0 mm 448.0 mm (17.6 in) (17.7 in) 4 10 47835583A 15/02/2017 10.1 [10.001] / 4 Engine - Engine and crankcase Engine - Remove LA LA LA LA LA LA LA LA LA LA LA LA LA LA LA TL60E 12x4, 4WD, new cab [HCCZTL60CFC438464 - ] TL60E Without cab, 12x4, 4WD [ZDCL05524 - ] TL60E TL75E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC437744 - ] TL75E 12x4, 2WD, new cab [HCCZTL75CFC438464 - ] TL75E Without cab, 2WD, 12x4 [ZDCY12367 - ] TL75E TL85E 12x12, 20x12, 4WD, new cab [HCCZTL75CFC438464 - ] TL85E 12x4, 12x12, 2WD, new cab [HCCZTL85CFC437744 - ] TL85E Without cab, 2WD [ZEC134399 - ] TL85E Without cab, 4WD [ZDCL04468 - ] TL85E TL95E 12x12, 20x12, 4WD, new cab [HCCZTL95EFC438464 - ] TL95E Without cab, 4WD [ZDC112512 - ] TL95E DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury. D0076A Prior operation: Drain the coolant from the engine. Consult the procedures in Radiator - Drain fluid (10.400). 1. Disconnect the battery negative (-) cable (1). CUIL13TRO0194AA 1 CUIL13TR00802AA 2 2. Loosen the clamps and the hose (3) and lift the tube (2) so that the oil does not drain out. The hose (1) allows this movement. NOTICE: Protect the end of the hose (1) against the entry of impurities. 47835583A 15/02/2017 10.1 [10.001] / 5 Engine - Engine and crankcase 3. Remove the tool box and the respective support (1). 4. Remove the front ballasts. Consult the procedures in Front ballast - Remove (39.140). 5. Remove the engine side shield. Consult the procedures in Side shield - Remove (90.102). 6. Remove the engine hood. Consult the procedures in Hood - Remove (90.100). LAIL11TL1104A0A 3 CUIL13TR00475AA 4 CUIL13TR00333AA 5 CUIL13TR00810AA 6 7. Disconnect the tubes (1) and (2) from the hydraulic pump outlet. NOTICE: Protect the end of the hose against the entry of impurities. 8. Drain the coolant from the engine. Consult the procedures in Radiator - Drain fluid (10.400). 9. Disconnect the fuel line (2) and the electrical cable (1) from the pre-heating glow plug. 10. Disconnect the injector fuel return pipe and the connection pipe from the tank to the decanter filter. 11. Remove the complete fuel filter support. 12. Disconnect the support bracket from the flexible brake lines. 13. Disconnect the electric connection (1) from the engine coolant sensor. 14. Disconnect the electric connections located between the cab and the engine on the left-hand side. 47835583A 15/02/2017 10.1 [10.001] / 6 Engine - Engine and crankcase 15. Disconnect the cable of the engine oil pressure sensor (1). Disconnect the rev counter control and remove the fixing support. CUIL13TR00783AA 7 LAIL11TL1118A0A 8 CUIL13TR00842AA 9 16. Remove the fastening clamp (1) from the pipes to the steering cylinder. 17. Disconnect the flexible oil pressure and return lines (1) and (2) to the steering cylinders. NOTE: Identify the hoses before disconnecting them for easy installation. 18. Remove the Auxiliary Front Wheel Drive (AFWD) drive shaft. Consult the procedures in Drive shaft Remove (23.314). 19. Disconnect the rigid oil pressure line (1) to the transfer box control. 20. Remove the exhaust system. Consult the procedures in Exhaust muffler - Remove (10.254). CUIL13TR00774AA 47835583A 15/02/2017 10.1 [10.001] / 7 10 Engine - Engine and crankcase 21. Lift the front of the platform or cab floor mat. LAIL11TL1126A0A 11 LAIL11TL1127A0A 12 LAIL11TL1128A0A 13 CUIL13TR00743AA 14 22. Remove the covers (1) to access the upper screws securing the engine. 23. Disconnect the control pedal throttle cable. 24. Loosen the front two bolts (1) securing the cab to the relative supports. NOTE: Repeat the procedure on the other side of the machine. 47835583A 15/02/2017 10.1 [10.001] / 8 Engine - Engine and crankcase 25. Lift the front of the cab approximately 6.0 cm (2.4 in). LAIL11TL1130A0A 15 LAIL11TL1131A0A 16 LAIL11TL1132A0A 17 LAIL11TL1133A0A 18 26. Loosen the two nuts and the top two bolts securing the engine to the transmission. Access is by opening the cover removed earlier on the floor, under the brake and clutch pedals. 27. Remove the four lower bolts (1) securing the engine to the transmission. 28. Place the tool (trolley) under the tractor and put two wedges on the front shaft to prevent swaying. 29. Place a wooden shim (1) on the contact points between the trestles and the tractor. 47835583A 15/02/2017 10.1 [10.001] / 9 Engine - Engine and crankcase 30. Place a fixed trestle (1) under the draw bar support and pull the handbrake. LAIL11TL1134A0A 19 LAIL11TL1135A0A 20 LAIL11TL1136A0A 21 LAIL11TL1137A0A 22 31. Remove the support clamp (1) from the cab heating lines. 32. Identify and disconnect the hoses for flow and return of fluid to the heating system. 33. Loosen the last four fixing bolts from the engine to the transmission. 34. Disconnect the three electric connectors (1) from the relative support. 35. Separate the engine from the transmission. 36. Remove the spacer (1) installed between the engine and the transmission. 47835583A 15/02/2017 10.1 [10.001] / 10 Engine - Engine and crankcase 37. Place a fixed trestle (1) under the counterweight cradle and block the front wheels with wooden wedges (2). LAIL11TL1138A0A 23 LAIL11TL1139A0A 24 LAIL11TL1140A0A 25 CUIL13TR00782AA 26 38. Insert tool no. 380000292 (1) into the clutch disc. Loosen the six fixing bolts from the clutch to the engine flywheel and completely remove the clutch assembly. 39. Remove the screw (2) securing the tubing to the engine and remove the tubing of the low-pressure hydraulic circuit. 40. Hitch the engine to the winch with the chain, fixing it to the engine supports intended for this purpose. 41. Remove the four bolts (1) and remove the pump (2). 42. Disconnect all electric connectors and remove the entire cable assembly. 47835583A 15/02/2017 10.1 [10.001] / 11 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com ">

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Key features
- Powerful engine
- Versatile transmission
- Four-wheel drive
- PTO
- Hydraulic system
- Cooling system
- Electrical system
Frequently asked questions
The TL85E is equipped with a 8045.25.260 engine.
The TL85E is available with 12x4, 12x12, and 20x12 configurations, depending on the specific model and configuration.
The four-wheel drive system provides increased traction and stability on challenging terrains.
The Power Take-Off (PTO) provides power to operate various implements, such as mowers, balers, and tillage equipment.
The hydraulic system allows for lifting, lowering, and controlling implements with precise movements.