FIMCO Industries LG-3025-QR 25 Gallon ATV Sprayer Owner's Manual
FIMCO Industries LG-3025-QR is a 25-gallon lawn and garden sprayer that can be mounted on an ATV. It features a 12-volt diaphragm pump with a 4.5 GPM flow rate and 60 PSI pressure, a deluxe pistol grip handgun, and a 15-foot handgun hose. The sprayer has a 28-foot vertical throw and a 40-foot horizontal throw, and provides 36 feet of spray coverage with its boom.
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OWNER ’ S MANUAL
Model: LG 3025 QR (5302322)
(25 Gallon Lawn & Garden/ATV Boomless Sprayer)
General Information
Thank you for purchasing this product. The purpose of this manual is to assist you in operating and maintaining your lawn
& garden ATV sprayer.
BEFORE RETURNING THIS PRODUCT
FOR ANY REASON, PLEASE CALL
1-800-831-0027
MONDAY-FRIDAY, 8:00 AM TO 5:00 PM CST
If you should have a question or experience a problem with your Fimco Industries Product: Visit our website @ www.fimcoindustries.com or call the Toll free number above. Our technical support representatives will be happy to help you.
In most cases a customer service rep. can resolve the problem over the phone.
To obtain prompt, efficient service, always remember to give the following information....
• Correct Part Description and /or part number
• Model number and Serial Number
Part descriptions and numbers can be obtained from the illustrated parts list section(s) of this manual.
Retain a copy of your receipt for your unit, as it will be required to validate any warranty service.
Warranted against manufacturer or workmanship defects from date of purchase with copy of receipt:
Homeowner Usage: Sprayer One Year and Pump Two Years.
Commercial Usage: Sprayer and Pump 90 Days.
WARNING:
To reduce the risk of injury, the user must read and understand the operator ’ s manual before using this product.
WARNING:
Cancer and Reproductive Harm.
www.P65Warnings.ca.gov
***IMPORTANT REMINDER***
Detail A
This sprayer comes with an On/Off (shut off) valve located at the inlet location of the tank, towards the underside. (See Detail A). Make sure the valve is in the “ open ” position before using this sprayer.
www.fimcoindustries.com
1000 FIMCO Lane, P.O. Box 1700, North Sioux City, SD 57049
Toll Free Phone: 800 831 0027 : Toll Free Fax: 800 494 0440
[5194839 (10/22)]
Page 1
Technical Specs ...................................................................... 2
Sprayer Contents ................................................................... 3
Sprayer Assembly .............................................................. 4 6
Operation ............................................................................... 7
Calibration and Maintenance ................................................. 8
Tank Care, Storing and Winter Storage .................................. 9
Pump Exploded View and Parts List ....................................... 9
Contents
Troubleshooting .......................................................... 9 11
Sprayer Exploded Views .................................................. 12
Sprayer Parts List ............................................................. 13
Boom Exploded View/Parts List ....................................... 13
Sprayer Dimensions ......................................................... 14
Warranty .......................................................................... 14
Model: LG 3025 QR (5302322)
(25 Gallon Lawn & Garden/ATV Boomless Sprayer)
Technical Specifications
•
25 Gal. Corrosion Resistant Polyethylene Tank
•
12 Volt Diaphragm Pump, 4.5 GPM 60 PSI
•
Deluxe Pistol Grip Handgun
•
15 Ft. Handgun Hose (3/8” I.D.)
• 28 Ft. Vertical throw, 40 Ft. Horizontal Throw
•
36 Foot Spray Coverage w/Boom
•
Corrosion Resistant Nozzles
This sprayer may be mounted to most makes of agricultural ATV vehicles.
CAUTION: When fully filled with water, this sprayer will weigh approx. 250 Lbs.
Always check the vehicle load rating before using this sprayer. Do not exceed the recommended rating.
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~IMPORTANT~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
Remove tank lid and be sure the tank is clean and free of any foreign material. Rinse tank out of any tank residue before filling with water to test.
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~IMPORTANT~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
It is VERY important to test this sprayer with plain water before actual spraying is attempted. This will enable you to familiarize yourself with the sprayer and check for leaks without the possibility of losing any expensive chemicals.
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~WARNING~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
Read and Understand the Owner ’ s Manual before using this sprayer. Test and use in accordance to instructions.
Read and Follow chemical label instructions and wear protective gear when filling, using, cleaning and servicing the sprayer.
Exercise Caution in vehicle handling when towing/hauling a filled sprayer to avoid loss of control or overturning.
Keep Sprayer and Spray materials away from other people, children and pets.
Do Not Turn on Power to the sprayer, until ready to spray in order to avoid unintentional spray release.
Do Not Use on steep slopes. A full sprayer could cause loss of control or overturn sprayer and vehicle.
Always operate up and down a slope, never across the face of a slope.
Keep all movement on slopes slow and gradual. Do not make sudden changes in speed, directions or turning. Do not start or stop suddenly when going uphill or downhill.
Stop on level ground, set the parking brake and shut off engine before leaving the operator ’ s position for any reason.
Keep all parts in good condition and properly installed. Fix damaged or worn parts immediately.
Caution should be taken when towing and/or using any sprayer. This sprayer combined with the weight distribution, turning radius and speed of vehicle can result in damage to vehicle and/or sprayer or severe injury or death, if not used properly.
Improper use of this sprayer or handling of chemicals could result in serious injury or illness, or could cause damage to the environment.
Page 2
Contents of Sprayer Carton:
Owner ’ s
Manual
Lid w/Lanyard
Tank/Plumbing Pre
-
Assembly
“ Wet Boom ” Sub
-
Assembly
Contents of Parts Bag
#5278137
End Nozzles
Contents of Bracket Kit
#5278138
Page 3
Step 3
Page 4
Step 1
Step 2
Assembly Procedure
Detail A
•
Make sure the contents of the sprayer ’ s carton match the items shown on page 3 of the manual.
•
Follow the steps on pages 4,5 & 6 to properly assemble the sprayer.
Normally, the sprayer will be mounted on an ATV with the pump assembly at the operator ’ s back and the spray wand will be at the rear of the unit. Right Hand (RH) and Left Hand (LH) sides of the sprayer are determined as if you are standing behind the sprayer, looking at it (facing forward)
After removing the tank from the box, start the assembly procedure by turning the tank upside down on a stable, flat surface.
A phillips head screwdriver is required for this step.
(**) Mount tank brackets to the underside of the tank as shown in
Step 1. Use (4) flat head screws to secure it to the tank. The tank will rest on the surface of the brackets. Make sure the brackets are parallel with each other before tightening down the bolts.
Do not over tighten.
After your tank brackets are securely attached, turn the tank assembly over and position it so that the cam handles which extend beyond the back of the tank are facing you and just hanging over the edge of the table or flat surface you are assembling this on.
Secure the boom mounting brackets to the tank mounting brackets with Cam handles as shown in Detail A. You can position them as needed within the slot on the bracket. Just be sure that the surfaces of both brackets are even with each other.
You are now ready to mount this unit to an ATV, using ratchet straps
(NOT INCLUDED)
Attach the boom to the boom mounting brackets with the (2) U bolts and (4) whiz locknuts. Make sure the U bolts are positioned within the grooves of the grommets on the boom tube
NOTE: The purpose of these grommets is to prevent metal to metal contact between the U bolts, boom tube and boom mounting brackets.
The grommets will ‘ compress ’ as you tighten the whiz locknuts onto the u bolts. Tighten just so that the boom tube will NOT rotate within the grommets. Alternate the tightening of the locknuts to provide even pressure on the grommet.
**DO NOT OVER TIGHTEN the whiz locknuts, as this may cause the boom tube to flatten slightly!
Important: Refer to next page for directions to properly attach the end nozzles to the boom.
Assembly Instructions:
End Nozzle Assembly Procedure
For Boomless “ Wet ” Boom
Your boom will come with the (2) end nozzle assemblies NOT affixed to your boom tube.
Follow the instructions below to attach these properly to the boom tube, as shown.
Assembled
End Nozzle
Item 2 is shipped inside of the end nozzle assembly. Remove & place on tube.
Step 4
1.
First REMOVE O Ring, Item 2 (#5072517) from the end nozzle body assembly.
2.
Start by sliding Item 4, 3, 2 onto the boom tube (Item 1) as shown, leaving about 1/2” to 3/4” between the end of the boom tube and Item 2. Make sure the
“ Long ” portion of Item 3 is facing the nozzle end.
3.
Slide the (complete) end nozzle assembly onto the stainless steel boom tube, with somewhat of a “ twisting ” motion, so that the end face of the boom tube “ butts ” up against the surface face inside the nozzle body.
4.
Now push the “ compression olive ” (Item 3) against O ring (Item 2) and slide (both) into the nozzle body opening firmly.
5.
Firmly tighten flynut (Item 4) onto threads of nozzle body.
Repeat for other side.
NOTE: If water is shooting back on the boom tube, item 2 is not in the correct placement.
End Nozzle Information
“ On/Off ” Valve Positions
This nozzle mounting stem
Has a ratcheting motion.
** Each “ click ” of the ratcheting motion is approx. 15° **
15°
Valve “ Open ” Valve “ Closed ”
For proper/optimal spray coverage,
The nozzle must be at a 15° angle
The 15° angle shown will prevent the outer
Nozzles from overlapping with the center nozzle.
Service Position On/Off Valve Knob
Eliminate line pressure, then pull out to check diaphragm condition.
Note: The check valve & diaphragm can fall out during transport, if the knob is not turned to the “ ON ” or “ OFF ” position.
Page 5
Step 5
Step 6
DETAIL A
1/4” FPT
Gauge
Assembly Procedure
DETAIL B
After your boom is attached, locate the 48” hose and the (2) hose clamps from the parts bag.
Place the hose clamps over each end of the hose loosely. Slip the ends of the hose over the hose barbs on both the manifold and on the center nozzle. Use a twisting motion, if necessary, to get the hose fully onto each barb. Bring the hose clamps to the connection point and tighten securely.
NOTE:
Make sure this boom feeder hose does not end up on the
‘ outside ’ of the spray wand hose, otherwise unwrapping the spray wand hose from around the tank may be difficult.
Detail A: Install the pressure gauge. Hand tighten securely.
** DO NOT OVER TIGHTEN **
Detail B: Screw the lid onto the tank. Place the end of the lanyard through the tab in the tank. This is so the lid can ‘ hang ’ off the tank when filling/rinsing the tank out.
Detail C: Locate the (2) clips and (2) phillips head screws from the parts bag.
A phillips head screwdriver is required for this step
Place a screw through the hole in the clip and bring it up to the tank, where the embossments for the clips are (located on the rear side of the tank).
Secure the clip/screw to the tank. Tighten so that the clip is secure. Do this for each clip.
** DO NOT OVER TIGHTEN **
The spray wand will snap into the clips once installed. Do not use excessive force when placing the spray wand into the clips, as this could cause the clips to break.
DETAIL C
Lanyard
Connection
Tab
Manifold
Lid
Lanyard Clip
Screw
•
Make sure all hose clamps are tight before testing or spraying for the first time.
•
One requirement will be to hook up your battery leads to a fully charged 12 Volt battery.
•
The drain plug assembly should already be attached to the tank.
**The Sprayer is now ready to TEST w/plain water before actual use**
Page 6
IMPORTANT: Remove tank lid and be sure the tank is clean and free of any foreign material. Rinse tank out of any tank residue before filling with water to test.
Testing the Sprayer
NOTE:
It is VERY important to test this sprayer with plain water before actual spraying is attempted. This will enable you to check the sprayer for leaks without the possibility of losing any expensive chemicals.
Fill the tank about 1/2 full with plain water and drive to the starting place for spraying.
When you are ready to spray, turn the boom valve to the “ on ” position (Detail A). This will start solution spraying from the tips of the boom. The pressure will decrease slightly when the boom is spraying. Adjust the pressure by turning the “ ON/OFF ” valve lever on the Press
Adj. valve (Detail B). Make sure your pattern is sufficient. You may down pressure the system by ‘ bypassing ’ solution back into the tank. This is achieved by opening the press adj. valve. Regulating pressure is also done in this manner.
Initially begin spraying by closing the ‘ Pressure Adjust ’ valve and opening the boom line valve (Detail A). This will enable the air in the line to be eliminated (purged) through all the tips, while building pressure. When everything tests all right (no leaks and good pressure), add the desired chemicals to the mixture and water combination and start the spraying operation. Adjust pressure and spray as you did in the testing procedure.
Conditions of weather and terrain must be considered when setting sprayer. Do not spray on windy days. Protective clothing must be worn in some cases.
Be sure to read the chemical label(s) before application!
Operation
The pumping system draws solution from the tank, through the strainer and to the pump.
The pump forces the solution under pressure to the handgun or boom nozzles.
Fill the tank part way with water and then add the desired amount of chemical to be sprayed. Finish filling tank to proper level.
Only fill the tank with what you ’ re going to spray in a day, never leave chemicals sit in tank.
Connect lead wire to a fully charged 12 volt battery. You may use either a stand alone
Manifold Valves CLOSED
Detail A battery or the battery on your towing vehicle. Connect to the positive (red) terminal first, then connect to the negative (black) terminal. Then connect the end of the lead wire to the end of the pump. When disconnecting, disconnect the end of the pump wire from the lead wire, then disconnect the negative (black) connection and finally the positive (red) connection. Lead wire has an On/Off switch to activate the pump. “ ” is on and “ O ” is off.
Turn the pump on by depressing the “ ” side of the rocker switch. The pump is equipped
Detail B with a pressure switch that is pre set at the factory to shut the pump off when all discharges are closed.
The pump will turn back on when one of the following actions occurs:
Handgun lever is squeezed to spray the handgun.
Boom valve is opened to broadcast spray with the boom.
Press Adj. valve is opened to re circulate solution back into the tank.
•
Rotating adjustable nozzle tip on the handgun will change the tip pattern from a straight stream to a cone pattern (fine mist)
•
The (3) nozzles are fixed at 17 1/2” spacing
•
All (3) nozzles spraying at the same time will allow a maximum coverage of 36 feet
•
The center nozzle will spray an 80” swath
• Each of the (3) nozzles has a shutoff valve, so you can shut off each nozzle individually. This may help in achieving the actual coverage needed for your application.
When spraying with either the boom or the handgun, pressure may be reduced by slowly opening the bypass valve until desired pressure is achieved. Opening the valve decreases pressure, closing the valve increases pressure. When spraying with the boom, the proper method to set the pressure is to open the boom valve completely and if a lower pressure is desired, then slowly open the bypass valve until that pressure is obtained.
For the safest and most efficient chemical application, you will need to calibrate your sprayer using the tip and speed charts. Once you have determined the proper speed and pressure settings, you will need to consult your chemical label for the amount of chemical to be added to the tank. Read the entire label. Use only according to label directions.
Page 7
Calibration
Chemical labels may show application rates in gallons per acre, gallons per 1000 square feet or gallons per 100 square feet. Note that the tip chart shows 3 of these rating systems. Once you know how much you are going to spray, then determine (from the tip chart) the spraying pressure (PSI) and the spraying speed (MPH).
Determining the proper speed of the pulling vehicle can be done by marking off 100, 200 & 300 feet. The speed chart indicates the number of seconds it takes to travel the distances. Set the throttle and with a running start, travel the distances. Adjust throttle until you travel the distances in the number of seconds indicated by the speed chart. Once you have reached the throttle setting needed, mark the throttle location so you can stop and go again, returning to the same speed.
Add water and proper amount of chemical to the tank and drive to the starting place for spraying.
Note: The same figures are used for 1, 2, or 3 nozzles.
17½" Spacing
Pressure
(p.s.i.)
Capacity
(g.p.m.)
(3 nozzles)
1
MPH
2
MPH
3
MPH
4
MPH
5
MPH
6
MPH
20 1.68
8
MPH
28.0
14.0
9.4
7.0
5.6
4.7
3.5
30 2.05
34.4
17.2
11.4
8.6
6.9
5.7
4.3
40
20
30
40
2.40
1.68
2.05
2.40
39.6
19.8
13.2
9.9
7.9
6.6
5.0
0.64
0.32
0.21
0.16
0.13
0.11
0.08
0.78
0.39
0.26
0.20
0.16
0.13
0.10
0.90
0.45
0.30
0.23
0.18
0.15
0.12
Speed in M.P.H.
(Miles Per Hour)
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
Speed Chart
Time Required in seconds to travel a distance of
100 Ft.
68 sec.
34
23
17
14
11
9.7
8.5
200 Ft.
136
68
45
34
27
23
19
17
300 Ft.
205
102
68
51
41
34
29
26
20
30
1.68
0.064 0.032 0.021 0.016 0.013 0.011
0.008
2.05
0.078 0.039 0.026 0.020 0.016 0.013 0.010
40 2.40
0.090 0.045 0.030 0.023 0.018 0.015
** The rate of spray as shown in the chart will remain the same with 1 or 2 Nozzles **
The only difference will be with the width of the spray swath
0.012
Using the Boom Nozzles
Four things must be considered when spraying with a boom.
How much chemical must be mixed in the tank.
Rate of spray (gallons per acre to be sprayed).
What pressure (p.s.i.) will be used.
Speed traveled (mph) while spraying.
Refer to the chemical label to determine your chemical mixture
See the tip chart to determine the pressure to be used. The chart will also show the speed used when spraying.
Start the pump and open the valve to the boom nozzles.
Check the spray pattern. Usually you can see the coverage better on a solid concrete surface, such as a driveway.
Approximate height: 33”
Maintenance During/After Spraying
Periodically check the strainer and clean the screen on your intake line.
If sprayer becomes clogged during use, discontinue use immediately. DO NOT attempt to service while chemicals are in the sprayer and power is connected.
Proper care and maintenance will prolong the life of your sprayer.
After use, drain the tank and store or dispose of chemical properly. Fill the sprayer half way with clean water. Start the pump and allow the water to pump through the entire plumbing system and nozzles. Drain and then refill half full, add the recommended amount of a good quality tank cleaner, such as FIMCO Tank Neutralizer and Cleaner. (If no tank cleaner is available, you may substitute dish soap for this step, about 1 2 oz. per gallon). But a neutralizer/cleaner should be used to thoroughly clean the system.
Turn pump on and circulate through system for 15 minutes and then spray out through boom and handgun nozzles. Refill sprayer half way with clean water and repeat. Follow the chemical manufacturer ’ s disposal instructions of all wash or rinsing water.
If boom or handgun nozzles need cleaning, remove them from the sprayer and soak in warm soapy water. Clean with a soft bristled brush or toothpick if necessary. Never use a metal object. Even the slightest damage can change the flow rate and spray distribution. Water rinse and dry the tips before storing.
WARNING: Some chemicals will damage the pump valves if allowed to soak untreated for a length of time! ALWAYS flush the pump as instructed after each use. DO NOT allow chemicals to sit in the pump for extended times of idleness. Follow the chemical manufacturer ’ s instructions on disposal of all waste water from the sprayer.
Page 8
Tank Care & Maintenance
Warning: Do not use the tank as a container for fuel oils, kerosene, gasoline or any other petroleum distillate product. All polyolefins are softened and permeated by such products. In an enclosed area the vaporization of these materials from the outside surface of the tank could create a dangerous condition.
Tank should not be used as a pressure vessel nor used with chemicals or solutions having a weight more than 12 pounds per gallon.
Store the tank in a dry dark place when not in use. Storage out of sunlight will prolong the life of the tank.
Do not drop, strike or kick the tank, especially at low temperatures. Tanks become brittle and are subject to cracking at temperatures below 20° Fahrenheit.
Always flush the tank with water and a neutralizing agent at the end of each use, to prevent contamination of solutions.
Storing Sprayer
When sprayer is not in use, release Cam Lock Handles. This is to prevent deforming of Cam Lock Mechanism. Do not use QR bracket Cams to hold and store boom in vertical position.
Winter Storage
Prepare the sprayer for end of season storage by running RV antifreeze through the system. This will keep internal parts lubricated, protect against corrosion and keep the unit from freezing. Note: RV antifreeze is non toxic and biodegradable and generally safer for the environment than automotive antifreeze.
Before storing your sprayer for winter or long term storage, thoroughly clean and drain it as much as possible. Then pour enough pink RV antifreeze into the tank so that when the pump is turned on you can pump the antifreeze throughout the entire plumbing system, including the bypass. Make sure to operate the boom and handgun until you see pink fluid spraying from the nozzles.
Leave any remaining antifreeze in the tank. Before your next usage, rinse the antifreeze from the sprayer with clean water.
It is nearly impossible to drain all of the water from the sprayer and any trapped water can freeze in cold weather and damage parts. Pumping the antifreeze through the system will displace the water and help prevent this damage.
Removing from storage: drain the antifreeze. Fill the tank with fresh water and run through the system. Dispose of antifreeze and flush water properly.
Pump Model: 5281372
4.5 GPM, 60 PSI
Available Replacement Parts
Replacement Pump: 5151088
Includes:
1/2” MNPT Port Kit Fitting #5168832
1/2” Hose Barb Port Kit Fitting #5168833
DO
•
Clean and rinse your pump after each use with Fimco Tank Neu-
• tralizer
Winterize your pump or sprayer by rinsing, draining and running
•
RV Antifreeze through it before storing for the winter.
•
Use clean water for your spray mixture
Store inside a building when not in use.
DON
’
T
•
Use to pump bleach.
•
Use to pump petroleum products such as diesel fuel, gasoline or
• kerosene.
•
Use to pump chemicals w/petroleum distillates or surfactants.
•
Store flammable or combustible liquids.
•
Leave your pump sit with spray mixture in it for extended periods.
Use dirty or unfiltered water for spraying.
Page 9
Before Troubleshooting or Attempting to Service the Pump:
Review Troubleshooting Chart: Do Not attempt to repair until steps below are followed.
Personal Protective Gear: Wear protective gear when servicing pump.
Disconnect Power: Disconnect the power to the pump and relieve the pressure from the system.
Empty and Flush the pump system with water, never attempt to service the pump until it has been emptied and flushed.
Perform Repairs: Follow directions provided in the troubleshooting section to repair the pump.
Test: Always test the pump for leaks with plain water after any repairs before using.
Pump will not run:
Pump Does Not
Prime
(No Discharge w/Motor
Running)
Low Pressure/
Low Flow:
Troubleshooting
Check for loose wiring
Make sure the ON/OFF switch is on
Check the fuse
Check for defective pressure switch
Check to see if connected to good
12 Volt Power Source
Check for Low Voltage
Check for clogged strainer/filter
Check for kinked inlet/outlet hoses
Check for empty product supply
Check for defective check valve
Check for debris in the check valve assembly
Check for cracks in the pump housing
Check for air leaks in supply line
Check for a clogged strainer
Check for proper voltage
Try another 12-Volt battery
Check for leaks in the discharge line
Check for restrictions in the discharge line
Check for debris in intake
Check for debris in nozzle orifice
Check for worn or dirty check valve
Pump surges:
Pump continues to run:
Fuse blows:
Low flow may cause pump to surge
Spray Wand is adjusted to small or fine of a spray pattern
Check for defective pressure switch
Check for leaks in the discharge line
Check for debris in nozzle orifice
Discharge hose may be too long
Check for clogged strainer/filter
Check for worn or dirty check valve
Slightly open bypass (if applicable) to overcome
Pressure switch may need to be adjusted
1/4 turn at a time clockwise until surging stops
Check for worn or dirty check valve
Check for empty product supply
Check for Low Voltage
Check for leaks in the discharge line
Check for defective pressure switch
System has leaks
Air trapped in outlet line or pump head
Excessive voltage
Improper adjustment of pressure switch
Damaged or defective wiring harness
Defective pressure switch
Sprayer and Pump FAQs:
Why does the pump not run all the time?
This is an on demand pump and only runs when a discharge is open (spray gun, bypass, boom (if applicable) or a leak is in the system.
Why does the pump surge while using the spray gun?
Low flow/high pressure may cause the pump to surge (or cycle). Typically the spray wand is adjusted at too fine of a mist, to overcome, adjust the nozzle for a higher flow.
How do I adjust the pressure?
Pressure can only be adjusted by opening the pressure adjust (bypass) valve to allow some of your water or solution to return to the tank (if equipped).
Pump quit and will not run, what do I need to do?
Squeeze trigger on spray gun to ensure that the system isn ’ t just pressurized up with discharges closed.
Check electrical connections, ensure switch is on. Check fuses. Check for proper voltage. Check pressure switch.
Low flow or no flow at all, what do I need to check for?
Check for a clogged or kinked intake hose and/or clogged intake strainer. Check for proper voltage.
You will need to occasionally check your intake strainer to ensure that it is clean of any debris.
What is causing the fuse to blow each time I turn the pump on?
Check for excessive voltage. Improper adjustment of the pressure switch. Damaged or defective wire harness or defective pressure switch.
Warning:
Ensure the wiring harness does not become pinched or damaged in any way. This may damage the pump or cause the wiring harness to overheat, resulting in a melt down or fire.
Page 10
Motor is NOT Running Checking the Pressure Switch:
If motor is not running and you ’ ve checked the following: for loose wiring connections, fuse, the switch on the lead wire was “ ON ” and sprayer was connected to a fully charged battery, but motor won ’ t run, then it ’ s time to check to see if the pressure switch is bad.
•
Remove the cover off the 1” square box (pressure switch) on the head of the pump, the cover is held on by one phillips head screw. This will expose the two red wires.
•
With the pump connected to a good 12 volt power source and everything on.
•
Slip the two red wires off the terminals and touch them together.
If the motor runs, it means the pressure switch is bad and needs to be replaced.
If motor still doesn ’ t run, try bypassing the switch in the lead wire or using another lead wire. Even if a tester shows power to the pressure switch, still try this test.
Warning: It is NOT recommended to run the pump this way, as the pump will continue to run and not shut off.
This could result in blown hoses when all discharges are closed or premature failure of the pump completely.
Motor Running BUT No Pressure Cleaning the Check Valve:
If you ’ re experiencing little to no pressure or the pump is not priming and filter screen is clean and plumbing is good with no leaks, you may need to clean the check valve.
•
Remove the head of the pump, which is held on by 7 screws.
•
The first piece inside the head of the pump is called a check valve, it ’ s the part responsible for building up pressure and pumping water/solution through the lines.
•
Clean the check valve under hot, soapy water (such as a good grade dish soap).
•
Give it a very light scrubbing with something like an old toothbrush, something with soft bristles.
•
Then let it soak for about an hour or so in the hot soapy solution and replace in the pump and reassemble the pump.
Most times this will restore most, if not all of the prime of a pump.
If you ’ re still having issues with pressure after this step, it would be recommended to replace this part.
Intake/Siphon Tube/Screen Detail of a Typical L&G/ATV Sprayer (not including the ‘ EC ’ Units)
‘ Cut ’ View of a ‘ Typical ’ Tank
(looking inside)
The suction line of your sprayer should contain a ‘ siphon tube ’ or intake tube which should be rotated so that it just touches the bottom of the tank surface. (see Detail Views). Reach in and rotate it, as needed, if not already in this position.
A shut off valve is threaded onto the pipe nipple at the intake location on the tank. It is at this location so you can shut off the flow of solution to access your system ’ s screen for cleaning.
Checking/Cleaning the sprayer ’ s filter/screen:
Start your pump and before it shuts off, reach down and shut the valve to the ‘ Closed ’ position (lever is perpendicular to the flow of fluid), then shut off your pump.
Unscrew the knurled nut from the shut off valve, leaving the valve connected to the tank.
Swing (swivel) the intake assembly towards you. Look in the nut you JUST unscrewed. There is a screen/washer located there.
Remove the screen and clean as necessary. Replace when done and reassemble the entire assembly.
Make sure the valve is turned to the ‘ Open ’ position before restarting your pump.
Page 11
Exploded View: LG 3025 QR (5302322)
See Manifold
Detail
See Intake
Detail
Intake Assembly
This sprayer comes with an On/Off (shut off) valve located at the inlet location of the tank, towards the underside. Make sure the valve is in the “ open ” position before using this sprayer.
Manifold Assembly
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Parts List: LG
-
3025
-
QR (5302322)
Center Nozzle
Assembly
Boomless “ Wet ” Boom Assembly
Exploded View/Parts List
(5275260)
End Nozzle Assembly
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38.938”
Approx. Dimensions:
17.063”
27.719”
43.051”
Warranty
LIMITED WARRANTY FOR NEW FIMCO, IND. EQUIPMENT
WHO MAY USE THIS LIMITED WARRANTY. This limited warranty (the “ Limited Warranty ”) is provided by Fimco, Ind. to the original purchaser
(“ you ”) of the Equipment (as defined below) from Fimco, Ind. or one of Fimco, Ind.
’ s authorized dealers. This Limited Warranty does not apply to any subsequent owner or other transferee of the Equipment. THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO
HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
WHAT THIS LIMITED WARRANTY COVERS AND FOR HOW LONG. Fimco, Ind. warrants that any new Equipment will be free from defects in material and workmanship for a period of one (1) year for sprayer and two (2) years for High Flo High Performance pump (homeowner), 90 days for sprayer and pump (commercial user), after delivery of the Equipment to you (the “ Warranty Period ”). The Warranty Period is not extended if
Fimco, Ind. repairs or replaces the Equipment.
WHAT IS NOT COVERED BY THIS LIMITED WARRANTY. This Limited Warranty does not apply to: (1) used Equipment; (2) any Equipment that has been altered, changed, repaired or treated since its delivery to you, other than by Fimco, Ind. or its authorized dealers; (3) damage or depreciation due to normal wear and tear; (4) defects or damage due to failure to follow Fimco, Ind.
’ s operator ’ s manual, specifications or other written instructions, or improper storage, operation, maintenance, application or installation of parts; (5) defects or damage due to misuse, accident or neglect, “ acts of God ” or other events beyond Fimco, Ind.
’ s reasonable control; (6) accessories, attachments, tools or parts that were not manufactured by Fimco, Ind., whether or not sold or operated with the Equipment; or (7) rubber parts, such as tires, hoses and grommets.
HOW TO OBTAIN WARRANTY SERVICE. To obtain warranty service under this Limited Warranty, you must (1) provide written notice to Fimco,
Ind. of the defect during the Warranty Period and within thirty (30) days after the defect becomes apparent or the repair becomes necessary, at the following address: Fimco, Ind., 1000 Fimco Lane, North Sioux City, SD 57049; and (2) make the Equipment available to Fimco, Ind. or an authorized dealer within a reasonable period of time. For more information about this Limited Warranty, please call: 800 831 0027 .
WHAT REMEDIES ARE AVAILABLE UNDER THIS LIMITED WARRANTY. If the conditions set forth above are fulfilled and the Equipment or any part thereof is found to be defective, Fimco, Ind. shall, at its own cost, and at its option, either repair or replace the defective Equipment or part.
Fimco, Ind. will pay for shipping and handling fees to return the repaired or replacement Equipment or part to you.
LIMITATION OF IMPLIED WARRANTIES AND OTHER REMEDIES. THE REMEDIES DESCRIBED ABOVE ARE YOUR SOLE AND EXCLUSIVE REMEDIES,
AND FIMCO, IND.
’ S SOLE LIABILITY, FOR ANY BREACH OF THIS LIMITED WARRANTY. TO THE EXTENT APPLICABLE, ANY IMPLIED WARRANTIES,
INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL BE LIM-
ITED IN DURATION TO THE WARRANTY PERIOD, AND THE REMEDIES AVAILABLE FOR BREACH THEREOF SHALL BE LIMITED TO THE REMEDIES
AVAILABLE UNDER THIS EXPRESS LIMITED WARRANTY. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY
LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. IN NO EVENT SHALL FIMCO, IND.
’ S LIABILITY UNDER THIS LIMITED WARRANTY EX-
CEED THE ACTUAL AMOUNT PAID BY YOU FOR THE DEFECTIVE EQUIPMENT, NOR SHALL FIMCO, IND. BE LIABLE, UNDER ANY CIRCUMSTANCES,
FOR ANY CONSEQUENTIAL, INCIDENTAL, SPECIAL OR PUNITIVE DAMAGES OR LOSSES, WHETHER DIRECT OR INDIRECT. SOME STATES DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT
APPLY TO YOU.
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