Snorkel MHP15/44 Repair Parts Manual

Snorkel MHP15/44 is a versatile aerial work platform designed for a wide range of applications. With a 50' working height and 26' 4" horizontal reach, this machine offers impressive access capabilities. The articulating boom design allows for precise positioning of the platform, making it ideal for tasks in tight spaces. The MHP15/44 comes standard with a 5.5hp gasoline engine and features 4 independently operated hydraulic outriggers for enhanced stability. This unit is compliant with Australian Standard AS1418-10(Int) Elevating Work Platforms and is a reliable choice for professionals in various industries.
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MHP1335
MHP1544
Diesel
Gasoline
Battery Electric
Bi-Energy Options
REPAIR PARTS
MANUAL
Part Number 13619-2
November 2012 (Rev B)
Serial Number MHP1335-07-000003 and after
Version 3
Table of Contents
Table of Contents
General Specifications
General Specifications MHP13/35 Mark II. . . . . . . . . . i
General Specifications MHP15/44 Mark II . . . . . . . . . ii
Engine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . iii
Classification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
AS1418.1 Group Classification . . . . . . . . . . . . . . . . . iii
Commissioning Information . . . . . . . . . . . . . . . . . . . . iii
Working Envelope MHP13/35 Mark II . . . . . . . . . . . . iv
Stowed Unit Dimensions MHP13/35 MKII . . . . . . . . . v
Working Envelope MHP15/44 Mark II . . . . . . . . . . . . vi
Stowed Unit Dimensions MHP15/44 MKII . . . . . . . . vii
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
Preventive inspection maintenance
90 day or 150 hour checklist . . . . . . . . . . . . . . . . . xii
Torque chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
To order service or repair parts. . . . . . . . . . . . . . . . . xv
ANSI and OSHA compliance . . . . . . . . . . . . . . . . . xv
Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
Product Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
10.9m Height Restriction Kit
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Signage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Operation In Unrestricted Mode . . . . . . . . . . . . . . . . . 3
Tamper Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Maintenance Information
About this Manual:. . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Manual Organization . . . . . . . . . . . . . . . . . . . . . . . . . . v
General Specifications . . . . . . . . . . . . . . . . . . . . . . . v
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Repair parts and drawings. . . . . . . . . . . . . . . . . . . . v
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Parts index - Page locator . . . . . . . . . . . . . . . . . . . . v
Maintenance and Schematics. . . . . . . . . . . . . . . . . . . v
Maintenance information . . . . . . . . . . . . . . . . . . . . . v
Maintenance schedules . . . . . . . . . . . . . . . . . . . . . . . vi
Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Hydraulic Hose Age. . . . . . . . . . . . . . . . . . . . . . . . . . vii
Pre-operational Inspection . . . . . . . . . . . . . . . . . . . vii
90 Day or 150 Hour Maintenance
(Trained Service Technician) . . . . . . . . . . . . . . . . viii
Yearly or 500 Hour Maintenance
(Trained Service Technician) . . . . . . . . . . . . . . . . viii
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Pressure gun application . . . . . . . . . . . . . . . . . . . . ix
Rotation bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Rotation gear teeth and pinion . . . . . . . . . . . . . . . . ix
Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Hydraulic oil reservoir . . . . . . . . . . . . . . . . . . . . . . . ix
Return filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
Filling hydraulic system . . . . . . . . . . . . . . . . . . . . . . x
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Stability Testing
Stability Testing MHP13/35 . . . . . . . . . . . . . . . . . . . 17
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Setup and Procedure. . . . . . . . . . . . . . . . . . . . . . . 17
Pass Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Stability Testing MHP15/44 . . . . . . . . . . . . . . . . . . . 19
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Setup and Procedure. . . . . . . . . . . . . . . . . . . . . . . 19
Pass Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
page 1
Table of Contents
Section 1. - Repair Parts
Section 3. - Electrical
Trailer assembly MHP13/35 . . . . . . . . . . . . . . . . . . 1-3
Trailer assembly MHP13/35 . . . . . . . . . . . . . . . . . . 1-4
Trailer assembly drawing MHP13/35 . . . . . . . . . . . 1-5
Trailer assembly drawing MHP15/44 . . . . . . . . . . . 1-6
Trailer assembly MHP15/44 . . . . . . . . . . . . . . . . . . 1-7
Trailer assembly MHP15/44 . . . . . . . . . . . . . . . . . . 1-8
Boom assembly MHP13/35 . . . . . . . . . . . . . . . . . . 1-10
Boom assembly drawing MHP13/35 . . . . . . . . . . . 1-11
Boom assembly drawing MHP15/44 . . . . . . . . . . . 1-12
Boom assembly MHP15/44 . . . . . . . . . . . . . . . . . . 1-13
Jib boom assembly . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Jib boom assembly drawing . . . . . . . . . . . . . . . . . 1-15
Column assembly drawing . . . . . . . . . . . . . . . . . . 1-16
Column assembly . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Column assembly . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Column covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Column covers drawing . . . . . . . . . . . . . . . . . . . . . 1-21
Step assembly drawing . . . . . . . . . . . . . . . . . . . . . 1-22
Step assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
Engine assembly . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
Engine assembly drawing . . . . . . . . . . . . . . . . . . . 1-25
Basket assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Basket assembly drawing . . . . . . . . . . . . . . . . . . . 1-27
Tow coupling hydraulic . . . . . . . . . . . . . . . . . . . . . 1-28
Tow coupling hydraulic, drawing . . . . . . . . . . . . . . 1-29
Placards and decals installation . . . . . . . . . . . . . . 1-30
Placards and decals drawing . . . . . . . . . . . . . . . . 1-31
1750kg axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
Axle assembly drawing . . . . . . . . . . . . . . . . . . . . . 1-33
Electrical schematic . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Electrical schematic
240VAC option . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Automatic stabiliser control box assembly . . . . . . . 3-5
Upper control box assembly . . . . . . . . . . . . . . . . . . 3-6
Lower control box assembly . . . . . . . . . . . . . . . . . . 3-7
AC motor option with 240VAC outlet drawing. . . . . 3-8
Wiring diagram for LED tail lights . . . . . . . . . . . . . . 3-9
Section 2. - Hydraulics
Hydraulic schematic drawing for standard units . . . 2-3
Hydraulic schematic drawing
for units fitted with self level stabilisers . . . . . . . . 2-4
Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Upper lift cylinder assembly . . . . . . . . . . . . . . . . . . 2-6
Lower lift cylinder assembly . . . . . . . . . . . . . . . . . . 2-7
Flyboom cylinder assembly . . . . . . . . . . . . . . . . . . . 2-8
Stabiliser leg cylinder assembly . . . . . . . . . . . . . . . 2-9
Hydraulic oil tank assembly . . . . . . . . . . . . . . . . . . 2-10
Optional Rotator cylinder assembly . . . . . . . . . . . 2-11
Optional Oil distributor assembly - 2 port . . . . . . . 2-12
Optional Oil distributor assembly drawing. . . . . . . 2-13
Optional Automatic stabiliser. . . . . . . . . . . . . . . . . 2-14
page 2
Section 4. - Options
Engine assembly, Lombardini (Sheet 1) . . . . . . . . . 4-2
Engine assembly, Lombardini (Sheet 2) . . . . . . . . . 4-3
Basket rotator (Sheet 1) . . . . . . . . . . . . . . . . . . . . . 4-4
Basket rotator (Sheet 2) . . . . . . . . . . . . . . . . . . . . . 4-5
Honda 240V Gas/AC option (Sheet 1) . . . . . . . . . . 4-6
Honda 240V Gas/AC option (Sheet 2) . . . . . . . . . . 4-7
Honda 240V Gas/AC option (Sheet 3) . . . . . . . . . . 4-8
Honda 240V Gas/AC option (Sheet 4) . . . . . . . . . . 4-9
240V AC basket outlet (Sheet 1). . . . . . . . . . . . . . 4-10
240V AC basket outlet (Sheet 2). . . . . . . . . . . . . . 4-11
240V AC Basket Outlet (Sheet 3) . . . . . . . . . . . . . 4-12
240V AC basket outlet (Sheet 4). . . . . . . . . . . . . . 4-13
Bi-Energy power option (Sheet 1) . . . . . . . . . . . . . 4-14
Bi-Energy power option (Sheet 2) . . . . . . . . . . . . . 4-15
24V DC electric motor option (Sheet 1) . . . . . . . . 4-16
24V DC electric motor option (Sheet 2) . . . . . . . . 4-17
24V DC electric motor option (Sheet 3) . . . . . . . . 4-18
24V DC electric motor option (Sheet 4) . . . . . . . . 4-19
Continuous rotation option. . . . . . . . . . . . . . . . . . . 4-20
Auto stabiliser option . . . . . . . . . . . . . . . . . . . . . . . 4-21
Flashing light option. . . . . . . . . . . . . . . . . . . . . . . . 4-22
10.9 metre kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
MHP13/35 &amp; MHP15/44 V3 – 13619-2
General Specifications
The Snorkel MHP13/35 &amp; MHP15/44 Mark II are boom supported elevating work platforms built to conform
to these standards, American Standard ANSI A92.2
Australian Standard AS1418-10(Int) Elevating Work Platforms.
■ General Specifications MHP13/35 Mark II
SPECIFICATIONS
MHP13/35 Mark II
Working height
12.6m
41'
Platform height
10.6m
35'
Rated load
250kg (227kg ANSI)
550lb (500lb ANSI)
Rated load (with rotator)
227kg (200kg ANSI)
500lb (440lb ANSI)
1250 x 780 x 1070mm
4.1' x 2.6' x 3.5'
Platform size
Steel
Platform construction
Platform levelling
Mechanical
Boom type
Articulating
5.6m at 6m
18.4' at 19.7'
Maximum wind speed 12.5m/s
45kph
28mph
Turntable rotation
540O non-continuous or 360O continuous
Horizontal reach
Gasoline engine 5.5hp
Power source (std.)
Proportional electro/hydraulic
Hydraulic system
Stabilisation
Stabiliser footprint (max.)
Standard colour
4 independently operated hydraulic outriggers with safety
interlocks
3.7 x 3.6m
12.1' x 11.8'
Snorkel orange base and covers, white turret and booms
Transport height
2.05m
6.7'
Overall length
5.99m
19.7'
Overall width - outriggers extended
3.95m
12.1
Overall width - outriggers stowed
1.58m
5.2'
185 R14
Tyre size (standard)
Hydraulic disc
Brakes
Maximum towing speed
80kph
50mph
Maximum rated axle capacity
1750kg
3858lb
1260kg (approx)
2777lb (approx)
Weight (standard model)
Nil
Insulation rating
65kg
Trailer tongue weight (approx)
1 /1
Maximum chassis inclination
O
920kg
Maximum outrigger load
2028lb
400N
Maximum allowable force
MHP13/35 &amp; MHP15/44 V3 – 13619-2
143lb
O
Rev B
page i
General Specifications
■ General Specifications MHP15/44 Mark II
SPECIFICATIONS
MHP15/44 Mark II
Working height
15.2m
50'
Platform height
13.4m
44'
Rated load
227kg
500lb
Rated load (with rotator)
200kg
440lb
1250 x 780 x 1070mm
4.1' x 2.6' x 3.5'
Platform size
Steel
Platform construction
Platform levelling
Mechanical
Boom type
Articulating
Horizontal reach
Maximum wind speed 12.5m/s
Turntable rotation
6.45m at 8m
45kph
O
540 non-continuous or 360 continuous
Gasoline engine 5.5hp
Proportional electro/hydraulic
Hydraulic system
Stabiliser footprint (max.)
Standard colour
28mph
O
Power source (std.)
Stabilisation
21' 1&quot; at 26' 4&quot;
4 independently operated hydraulic outriggers with safety
interlocks
3.7 x 3.6m
12' 1&quot; x 13' 9&quot;
Snorkel orange base and covers, white turret and booms
Transport height
2.1m
6' 10&quot;
Overall length
7.45m
24' 5&quot;
Overall width - outriggers extended
3.95m
13'
Overall width - outriggers stowed
1.77m
5' 9&quot;
185 R14
Tyre size
Hydraulic disc
Brakes
Maximum towing speed
80kph
50mph
Maximum rated axle capacity
1750kg
3858lb
1500kg (approx)
3306lb (approx)
Weight (standard model)
Nil
Insulation rating
90kg
Trailer tongue weight
1 /1
Max chassis inclination
Maximum outrigger load
O
1040kg
2292lb
400N
Maximum allowable force
page ii
198lb
O
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
General Specifications
■ Engine Specifications
Engine Make
Honda (gasoline)
Model
GX 160
Engine type
4-stroke, over head valve, 1 cylinder
Displacement
163 cm3 (9.9 cu-in)
Bore x Stroke
68 x 45 mm (2.7 x 1.8 in)
Max. output
4 kW/4,000 rpm
Max. torque
1.1 kg-m (8.0 ft-lb)/ 2500 rpm
Fuel
gasoline
Fuel Grade
automotive gasoline (unleaded or lowleaded preferred)
Fuel consumption
230 g/PSh
Cooling system
Forced air
Ignition system
Transistor magneto
PTO shaft rotation
Counterclockwise
Oil Capacity
0.60 litres (0.60 US qt, 0.53 Imp qt)
Oil Grade
SAE 10W-30
■ Classification
Group B Type 1
■ AS1418.1 Group Classification
C3
■ Commissioning Information
Commissioning of the machine consists of
performing the Pre Delivery and Inspection Report
(PDIR) satisfactorily.
This PDIR is performed by Snorkel or it's agent
before the machine is delivered.
A completed PDIR can be obtained, by request,
from the salesagent.
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page iii
General Specifications
■ Working Envelope MHP13/35 Mark II
42.6
12
39.3
11
36
10
32.8
9
29.5
8
26.2
7
22.9
6
19.6
5
16.4
4
13.1
3
9.8
2
6.5
1
3.2
FEET
METRES
13
4
3
2
1
0
2
3
4
5
6
7
6.5
9.8
13.1
16.4
19.6
22.9
1
METRES
13.1
9.8
6.5
3.2
0
3.2
FEET
page iv
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
General Specifications
.53m
.51m
2.05m
■ Stowed Unit Dimensions MHP13/35 MKII
3.46m
5.99m
(6.20m Includes optional rotator)
1.58m
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page v
General Specifications
■ Working Envelope MHP15/44 Mark II
15
49.2
14
45.9
13
42.6
12
39.3
11
36
10
32.8
9
29.5
8
26.2
7
22.9
6
19.6
5
16.4
4
13.1
3
9.8
2
6.5
1
3.2
FEET
52.5
METRES
16
5
4
3
2
1
0
1
2
3
4
5
6
7
8
9.8
13.1
16.4
19.6
22.9
26.2
METRES
16.4
13.1
9.8
6.5
3.2
0
3.2
6.5
FEET
page vi
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
General Specifications
.45m
.69m
2.1m
■ Stowed Unit Dimensions MHP15/44 MKII
4.79m
7.45m
(7.56m Includes optional rotator)
1.77m
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page vii
10.9m Height Restriction Kit
■ Introduction
MHP1544 units built for the Australian market may
be fitted with a 10.9m height restriction kit.
removed in the disabled position thus effectively
'locking' the machine into the restricted mode.
This kit is fitted to allow the maximum height to the
platform floor to be restricted to10.9m from the
ground.
ENABLED
This is to allow the unit to be operated by
unlicensed operators in accordance with
Australian legislation.
DISABLED
HEIGHT
LOCKOUT
IMPORTANT
If this machine is fitted with a 10.9m kit you
must ENSURE that you read and understand
the information in this section.
Figure 2 - Key Switch
IMPORTANT
In order to operate this machine in the
unrestricted mode (DISABLED) the operator
is required to hold a WP Certificate of
Competency.
■ Signage
If the machine is fitted with a 10.9m kit the decal
below will be attached to the base/column adjacent
to the height lockout switch.
WARNING
WARNING
The use of a machine fitted with a 10.9m
height restriction kit, in the unrestricted
(DISABLED) mode by an uncertified
operator is a breach of Australian law.
THIS MACHINE IS FITTED WITH A
10.9 METRE RESTRICTION KIT
SELECTION / OPERATION OF A
BOOM LENGTH IN EXCESS OF 11M
REQUIRES THE OPERATOR TO
HOLD A WP CERTIFICATE OF
COMPETENCY
IMPORTANT
If a machine is fitted with a 10.9m height
restriction kit, and the machine is to be made
available for hire,
IT IS THE RESPONSIBILITY OF THE HIRE
COMPANY OR OWNER
to establish that the person hiring the
machine, or the person who will be operating
the machine, has a WP class Certificate of
Competency.
13205
Figure 1 - Decal
■ Operation
When the 10.9m function is selected, via the key
switch mounted at the base, the unit operates
normally until a micro switch at the knuckle is
activated by a cam.
This then powers a solenoid valve that shuts off oil
to the upper lift cylinders and prevents the upper
boom raising any further.
The key switch  allows the unit to operate
normally so the platform floor height is 12.8m (15m
working height) when the DISABLED position 
on the key switch is selected (see on Figure 2).
When the key switch is placed in the ENABLED
position  the unit is restricted to a platform floor
height of 10.9m (see Figure 2). The key can only be
MHP13/35 &amp; MHP15/44 V3 – 13619-2
If they do not have such a qualification the
machine must be restricted to 10.9m
operation and the key must be removed thus
locking the unit in that mode prior to the
hiree removing the machine.
■ Operation In Unrestricted Mode
If the machine is being operated in the unrestricted
(DISABLED) mode, by a suitably qualified
operator, the key MUST be switched to restricted
(ENABLED) mode and the key removed from the
switch any time that the qualified operator leaves
the machine.
As previously stated this effectively 'locks' the
machine into the 10.9m mode thus preventing any
Rev B
page 3
10.9 Height Restriction
unqualified person from operating the machine in
the unrestricted mode.
■ Tamper Protection
In order to reduce the likelihood of the machine
being tampered with to gain the extra height by an
unqualified operator, a tamper protection device is
installed on the machine.
This consists of a lockwire and lead seal and the
owner must check this on a regular basis to
ENSURE that the protective device is in place.
WARNING
If the seal is broken the owner of the machine
must:
1. ENSURE that the 10.9m lockout function
still operates correctly.
2. Replace the seal.
3. ENSURE that the machine continues to
meet the requirements of the relevant
Australian legislation.
page 4
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Maintenance Information
■ About this Manual:
❑ Electrical
This Maintenance and Repair Parts manual covers
current production machines only.
Electrical (Section 3), contains listings and
drawings of electrical components installations
including wiring schematics.
While Snorkel has attempted in every way to
confirm that all information in this manual is correct,
improvements are being constantly made to the
machine that may not be reflected in this manual.
NOTE:
It is recommended that you record the serial and
model number of your machine (see page 15 of this
chapter). This information is found on the serial
number placard.
■ Manual Organization
The Repair Parts Manual consists of five sections
with an individual table of contents preceding
sections 1 through 4.
Subassemblies and detailed parts are identified by
index numbers on the drawings that correspond to
the item numbers on the parts listing. When
requesting any part, always specify complete part
number, description, model and serial number of
your unit.
The following is a general description of each
section and its contents.
❑ Options
Options (Section 4), contains parts listings and
drawings of optional installations that may be
installed on your unit.
❑ Parts index - Page locator
The parts index - page locator, identifies the
component by name and directs you to the section
and page number where you may find information
for that part such as its part order number, etc.
■ Maintenance and Schematics
❑ Maintenance information
The parts drawings located in the repair parts
sections, are designed for use as a guide for proper
disassembly of the machine and components as
well as for parts replacement. Always refer to the
hydraulic system installation drawings and the
electrical wiring diagram before removing or
disassembling associated parts.
CAUTION
❑ General Specifications
Do not attempt to disconnect or remove any
hydraulic line before reading and
understanding all text concerning the
system hydraulics. In most cases,
disassembly of the machine will be obvious
from the drawing.
The section immediately preceding, contains
information relating to the general specifications of
the MHP13/35 &amp; MHP15/44 Mark II.
❑ Maintenance
The pages immediately following, contain
information as to the maintenance schedules lubricants and procedures for proper lubrication of
the unit.
CAUTION
DO NOT modify this ariel platform without
prior written consent of Snorkel Engineering
Department.
❑ Repair parts and drawings
Mod i fi ca tion may void the war ranty,
ad versely af fect sta bil ity, or af fect the
op er a tional char ac ter is tics of the ariel
platform.
Repair Parts (Section 1), contains parts listings
and drawings for general mechanical repair parts
of all major installations and subassemblies of the
unit.
❑ Hydraulics
(Section 2), contains parts listings and drawings of
hydraulic components installations including
hydraulic schematics and individual components
such as cylinders, controls valves and solenoid
operated valves.
When disassembling or reassembling
components, complete the procedural steps in
sequence. Do not partially disassemble or
assemble one part, then start on another. Always
check your work to assure that nothing has been
overlooked.
The following list is a gentle reminder when
disassembling or assembling the machine.
&uuml; Always be conscious of weight.
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page v
Maintenance Information
&uuml; Never attempt to lift heavy objects without the aid of
a mechanical device.
&uuml; Do not allow heavy objects to rest in an unstable
Proper assembly is critical to the successful
rebuilding of any unit. Carefully inspect any parts
which are to be reused. If in doubt, replace.
“SAFETY FIRST” is a good slogan.
condition.
Replace any guards and protective devices that
have been removed to carry out maintenance and
repair work.
&uuml; Always make sure work platform is in stowed
position - blocked or the weight removed by a
suitable lifting device before disconnecting the
hydraulic hose from the motor/pump unit to the lift
cylinder.
■ Maintenance schedules
&uuml; When raising a portion of the machine, be sure that
adequate blocking is properly positioned - Do not
depend on lifting device to hold and secure weight.
Snorkel has established a Preventive Maintenance
Schedule that includes:
&uuml; Daily Maintenance (Operator’s Inspection)
&uuml; If a part resists removal, check to see if all fasteners, &uuml; 90 Day or 150 Hour (frequent) Maintenance
electrical wiring, hydraulic lines, etc., have been
removed or that other parts are not interfering.
&uuml; Yearly or 500 Hour (annual) Maintenance,
Parts should be thoroughly inspected before
restoring to service at the time of reassembly. Burrs,
nicks or scratches may be removed from machined
surfaces by honing or polishing with #600 crocus
cloth, followed by a thorough cleaning in an
approved cleaning solvent, and blown dry with
compressed air. Do not alter the contour of any part.
If this operation does not restore the part to a
serviceable condition, replace the part.
Replace all O-rings, seals, and gaskets at
reassembly. Use new roll pins or cotter pins. Dip all
packing rings and seals in hydraulic oil before
reassembling in cylinder and manifold installations.
Replace any part having imperfect threads. In
general, units that have been disassembled can be
reassembled by reversing the order of disassembly.
Remember that the service life of a machine can be
increased by keeping dirt and foreign materials out
of the vital components. Precautions have been
taken to safeguard against this; shields, covers,
seals and filters are provided to keep air and oil
supplies clean; however, these items must be
maintained on a scheduled basis in order to function
properly.
At any time air or oil lines are disconnected, clean
surrounding areas as well as the opening and
fittings themselves. As soon as a line or component
is disconnected, cap or cover all openings to
prevent the entry of dirt or foreign materials.
New parts should remain in their container until they
are ready to be used.
These schedules should ensure the detection of any
defective, damaged or improperly secured parts
and provide information regarding lubrication and
other minor maintenance items.
The Maintenance Schedule following, outlines the
requirements of these maintenance checks for each
time interval. The Operator’s Pre-operational
inspection must be performed by a trained operator.
All other maintenance and inspections must be
performed by a trained service technician only.
Note that the 90 Day or 150 hour (frequent) and
yearly or 500 hour (annual) Maintenance, require
use of the Preventive Inspection Maintenance
Checklist to pinpoint all inspection items. Retain a
copy of these forms for your records.
They also require that all placards and decals on the
unit are to be inspected.
All placards and decals must be in place and legible.
Use the placards installation drawing and parts
listing in the repair parts section 1 of this manual to
check these placards and decals.
Snorkel recommends that you make additional
copies of the Preventive Inspection Maintenance
Checklist forms for your use in performing these
DANGER
F a i l u r e t o p e r f o r m th e P r e v e n t i v e
Maintenance at the intervals outlined in the
Maintenance Schedule may result in a unit
being operated with a defect that could result
in INJURY or DEATH of the unit operator. DO
NOT allow a unit to be operated that has been
found to be defective.
Clearly mark or tag hydraulic lines and electrical
wiring connections when disconnecting or removing
them from unit. This will assure that they are
Repair all defects before returning the unit to
correctly reinstalled.
service.
page vi
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Maintenance Information
■ Daily Maintenance
❑ Pre-operational Inspection
Components
Engine fuel level
Fuel tank cap
Engine oil level
Fuel leaks
Wiring harnesses
Battery terminals
Battery fluid level
Hydraulic oil
Hydraulic oil leaks
Tires and wheels
Bolts and fasteners
Structural damage and welds
Lanyard anchor points
Platform gate
Platform guardrails
Air filter
Control switches
Emergency lower
Placards and decals
Optional items
Pins and pin keepers
Service Required
Check fuel tank level (full)
Visually inspect (installation, tightness)
Check oil level (between dipstick lines)
Visually inspect (hoses, connections, etc.)
Visually inspect (installation, condition)
Visually inspect (no corrosion)
Check fluid level (1/4&quot; or 6 mm below filler neck)
Check fluid level (between lines on tank)
Visually inspect (hoses, tubes)
Visually inspect (condition)
Visually inspect (looseness)
Visually inspect (weld cracks, dents)
Visually inspect (condition)
Visually inspect (operation)
Visually inspect (condition)
Check condition
Actuate and inspect (operation)
Check operation (causes correct motion)
Visually inspect (installation, condition)
Check operation
Visually inspect (installation, condition)
■ Hydraulic Hose Age
Hoses used in Snorkel production units are manufactured by Hydraulink, Parker and Eaton and have
a code stamped on them that offers the following information.
Hydraulink Sample Hose Code
Month of Manufacture
2-2005 lot 050519/10
2
- 2005
lot 050519/10
Lot number
Year of Manufacture
Parker Sample Hose Code 11- 4Q 99
Manufacturing Plant Number
11 - 4Q 99
Year of Manufacture
Manufacturing Period (i.e. 4th Quarter)
Eaton Sample Hose Code 2Q 06
Manufacturing Period (i.e. 2nd Quarter)
MHP13/35 &amp; MHP15/44 V3 – 13619-2
2Q 06
Rev B
Year of Manufacture
page vii
Maintenance Information
■ 90 Day or 150 Hour Maintenance
(Trained Service Technician)
Components
Daily maintenance
Preventive inspection
maintenance checklist
Placards and decals inspection
Service Required
Perform maintenance as per schedule
Perform inspection, complete form
Rotation bearing
Inspect using drawing and parts listing
in section 1 (repair parts)
Lubricate
Rotation bearing teeth &amp; pinion
Lubricate
Platform rotator
Check smooth operation
Platform controller
Battery
Hydraulic return filter
Engine RPM
Engine oil
Check smooth operation &amp; speeds
Check specific gravity
Check condition
Check for proper engine RPM (2500)
Replace per engine owners manual
Recommended Lubricant or Further
Instructions
Retain copy of checklist
Replace any missing or
unreadable decals/placards
Conoco Super Sta #2
Above 32&deg; Mobilgrease CM-P
Below 32&deg; Mobilgrease CM-L
Conoco Super Sta #2
Above 32&deg; Mobilgrease CM-P
Below 32&deg; Mobilgrease CM-L
Repair or replace if not working
properly
1.260/1.275 at 27&deg; C.
Replace if dirty
See engine manufactures owner's
manual
■ Yearly or 500 Hour Maintenance
(Trained Service Technician)
Components
Service Required
90 day or 150 hour maintenance
Hydraulic oil reservoir
Hydraulic return filter
Perform maintenance per schedule
Clean and replace fluid
Replace
Hydraulic pressures
Check pressures
page viii
Rev B
Recommended Lubricant or Further
Instructions
Shell Tellus 32 or similar
After 1st. 50 hours, thereafter
at recommended interval
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Maintenance Information
Engine
Multi purpose
grease on
shaft
Hydraulic
oil reservoir
and return filter
Rotation bearing
(2 points)
Rotation gear
teeth and
pinion
This drawing locates the lubrication points of the MHP13/35 and MHP15/44 Mark II.
■ Lubricants
To obtain maximum life of any industrial
e q u i p m e n t , a w e l l p l a n n e d ma i n t e n a n c e
programme should be followed. The information
provided on these and preceeding pages is
intended to provide guidelines for proper
lubrication, however, some operating conditions
will require more frequent checks and lubrication
than listed - for example applications with much
dust or moisture will require modification of the
schedule to fit that particular application.
The use of high grade lubricants and fluids should
be encouraged. Sources of these lubricants may
be from almost any of the oil companies. Those
listed are typical and any lubricant with equal
specifications may be used. However if in doubt
regarding the use of lubricants other than those
listed, contact Snorkel.
❑ Pressure gun application
Service all fittings as indicated in the Maintenance
Schedule and lubrication drawing. Wipe away all
excess lubricant from exposed surfaces. Over
lubrication can collect dirt and foreign matter which
acts as an abrasive. Lubrication of accessory
equipment should be in accordance with the
manufacturer’s recommendations.
❑ Rotation bearing
Rotation bearing. Pressure gun lubricate bearing
at recommended interval using lubricant as
outlined in the maintenance schedule. Rotate while
lubricating. Lubrication fitting is located on the font
plate of the turntable.
❑ Rotation gear teeth and pinion
Rotation gear teeth and pinion. Gear teeth and
gear box pinion should be lubricated with a multi
purpose grease.
❑ Engines
Engine. Refer to the engine manufacturer’s
instruction manual or consult your local engine
service representative if engine adjustments or
repairs are needed. The engine MUST be operated
in accordance with manufacturer’s instructions and
serviced at recommended intervals.
❑ Hydraulic oil reservoir
Hydraulic oil reservoir. The fluid level should be
kept between the low and full marks on the sight
gauge indicator and should be checked with all
cylinders fully retracted and the platform in stowed
position.
The interior of the reservoir should be wiped out
and cleaned each time the hydraulic oil is changed.
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page ix
Maintenance Information
It is absolutely necessary that only new, clean sufficient) and the oil topped up again before
hydraulic oil is added.
restarting the engine.
1. Fill the reservoir with the recommended
CAUTION
hydraulic oil. Leave the filler cap off so that
any drop in the oil can be seen.
If it becomes necessary to add or use an oil
2. Lower the stabiliser legs to the operating
other than the recommended fluid, it is
position.
important that it be compatible and
equivalent to the factory fill. Local oil
3. Raise the lower boom halfway.
s u p p l i e r s c a n g e n e r a ll y f u r n i s h t h i s
4. Lower the lower boom and raise the
information.
hydraulic legs.
If questions still remain, contact Snorkel for further
5. Check the oil level as in .
information.
6. Lower stabiliser legs to operatingo position.
7. Raise the lower boom fully then raise the
❑ Return filter
upper boom fully.
Return filter. On MHP13/35 &amp; MHP15/44 Mark II
8. Rotate the turntable through 360 .
models, the hydraulic oil return filter is mounted in
hydraulic oil reservoir.
9. Lower all booms and raise the hydraulic legs.
The filter element is a throw-away type filter and 10. Check the oil level as in .
should be changed after the initial break-in period The machines hydraulic system is now correctly
(approximately 50 hours operation time).
filled.
The filter condition should be checked at the 90 day
or 150 hour Preventive Inspection Maintenance NOTE - Oil Seals:
interval or more frequently under extreme working It is best to leave oil seals undisturbed if the machine
conditions.
is operating satisfactorily. If replacement of seals is
necessary, extreme care must be taken not to
When changing the filter element, the oil inside of
damage the surface of the seals, cylinder bore or the
the filter element, should be examined for deposits
chrome plated piston shaft.
of metal cuttings, which if present, could indicate
● Absolute cleanliness is essential.
excessive wear in some of the system components.
CAUTION
❑ Filling hydraulic system
This procedure must be followed when starting up a
new machine or after any major service affecting the
hydraulic system when a considerable volume of oil
may have been drained from the system.
IMPORTANT
It is most important that the machine is not
operated unless the lower boom cylinder is
completely filled with oil.
It is also advisable to follow this procedure if there is
any doubt about the condition of the machine, i.e. if it
has been standing idle for more than a week, or as a
safeguard, when a new operator is taking charge of
the machine.
NOTE - Air in Oil
If a cylinder is empty, filling it will cause the level in
the reservoir to fall and may result in air being
discharged from the cylinder into the tank.
At all times when a cylinder is stripped down
make sure that the cylinder bore and the
piston rod are not damaged in any way.
Particular care is necessary that the cylinder
head nut is not allowed to drop off the head
and damage the chromium plated shaft.
If questions still remain, contact Snorkel for
further information.
■ Battery
Battery. The battery will have longer life if the water
level is maintained and it is kept charged. The unit
will have better starting characteristics with a fully
charged battery.
In cold weather the battery should be maintained at
full charge to keep from freezing. An extremely low
or dead battery can freeze in cold weather. Make
sure connections are clean and tight.
Make sure charging equipment is operating
In this event, when the cylinder is fully extended the properly.
engine should be stopped to allow the air to
separate from the oil (about five minutes is
DANGER
page x
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Maintenance Information
Lead-acid batteries contain sulfuric acid
which will damage eyes or skin on contact.
When working around batteries, ALWAYS
wear a face shield to avoid acid in eyes.
Lead-acid batteries produce flammable and
explosive gases. NEVER allow smoking,
flames or sparks around batteries.
If acid contacts eyes, flush immediately with
clear water and get medical attention.
Wear rubber gloves and protective clothing
to keep acid off skin, if acid contacts skin,
wash off immediately with clear water.
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page xi
Maintenance Information
■ Preventive inspection maintenance
90 day or 150 hour checklist
OK
✔
X
OK - No Service Required
Corrective Action Required
Corrected, (Record description of corrective action).
Serial Number
Check
Hydraulic hoses and tubes (3,5)
Decals and placards (2,8)
Platform rotator (Optional) (3,4)
Platform rotation holding valve (3,4)
Rotator mounting bolts (2,6)
Inspection Procedures Codes
(1) Weld cracks, dents and/or rust
(2) Installation
(3) Leaks
(4) Operation
(5) Condition
(6) Tightness
(7) Residue buildup
(8) See placards and decals inspection chart
Check
Chassis
Structural (1)
Tires (5)
Tire pressure (5)
Hydraulic tubes and hoses (3,5)
Decals and placards (2,8)
Wheel nuts (6) Torque 95.5 lbft 130 Nm
Battery disconnect switch (4)
Lubrication points
Pins, pin keepers (2)
Slew ring bolts (2,6)
Turntable
Structural (1)
Swivel mount assembly (2,3)
Hydraulic tubes and hoses (3,5)
Cowling (5,6)
Wire harness (2,5)
System pressure (Max 2500 psi)
Lubrication points
Emergency bleed down valve (4,3)
Engine (2,4)
Engine charging system (4)
Engine air filter (5)
Engine oil level (5)
Hydraulic pump (4)
Engine oil (5)
Electric choke (4)
Hydraulic oil reservoir (2,3,5)
Hydraulic oil reservoir filler/breather cap (2,6)
Hydraulic oil reservoir fluid level (5)
Hydraulic oil return filter (3,4)
Pins, pin keepers (2)
Lower Booms
Structural (1)
Boom lift cylinder pin caps (2,6)
Boom lift cylinder and holding valve (3,4)
Jib cylinder pin (3,4)
Hydraulic tubes and hoses (3,5)
Electrical Wires (5,2)
OK ✔
X
OK ✔
X
Platform
Structural (1)
Decals and placards (2,8)
Platform gate (4)
Hydraulic tubes and hoses (3,5)
Platform mounting bolts (2,6)
Correct operator's manual in document holder (2)
Battery
Battery terminals (6,7)
Battery electrolyte level (5)
Fuel Tank
Fuel tank (3,5)
Fuel tank cap (2,3,4,5)
Ground Control Station
Station selector switch - ground controls
platform controls DO NOT work (4)
Station selector switch - platform controls
ground controls DO NOT work (4)
Cold start (4) Choke
Keyed master switch (4)
Boom speed rheostat switch (4)
Turntable rotation (4)
Upper boom lift UP - DOWN (4)
Lower boom lift UP - DOWN (4)
Jib boom lift UP - DOWN (4)
Emergency stop (4)
Platform Control Station
Foot switch (4)
Foot switch, functions operate when engaged (4)
Start switch (4)
Cold start (4) Choke
Boom speed rheostat switch (4)
Turntable rotation (4)
Upper boom lift UP - DOWN (4)
Lower boom lift UP - DOWN (4)
Jib boom lift UP - DOWN (4)
Emergency stop (4)
Optional Equipment
Air line to platform (2,4)
Dual fuel system (2,4)
Platform work lights (2,4)
Platform rotation (4)
Upper Booms
Structural (1)
Electrical wires (5)
Jib cylinder pin caps (2,6)
Jib cylinder and holding valve (3,4)
page xii
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Maintenance Information
Corrective Action Required
Note: If correction action is required on any item, attach sheet indicating problem and action taken.
All items have been properly checked and tested and found to be operating satisfactory or necessary corrective
action has been completed.
Date
Inspected By:
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page xiii
Maintenance Information
■ Torque chart
NOM SIZE
X
PITCH
TENSILE
STRESS
AREA
As
(mm2)
PROPERTY CLASS 8.8
CLAMP
LOAD
W
(N)
PROPERTY CLASS 10.9
TORQUE (N.m)
DRY
k=0.20
LUBED
k=0.15
CLAMP
LOAD
W
(N)
TORQUE (N.m)
DRY
k=0.20
LUBED
k=0.15
M3 x 0.5
M3.5 x 0.6
M4 x 0.7
M5 x 0.8
M6 x 1
5.03
6.78
8.78
14.2
20.1
2 200
2 960
3 830
6 200
8 770
1.32
2.07
3.07
6.20
10.5
M8
M8
M10
M10
x 1.25
x1
x 1.5
x 1.25
36.6
39.2
58.0
61.2
15 975
17 100
25 325
26 725
25.6
27.4
51
53
M12
M12
M14
M14
x 1.75
x 1.25
x2
x 1.5
84.3
92.1
115
125
36 800
40 200
50 200
54 550
88
96
140
155
66
72
105
115
50 075
54 700
68 300
74 250
120
130
190
210
90
98
145
155
M16
M16
M20
M20
x2
x 1.5
x 2.5
x 1.5
157
167
245
272
68 525
72 900
106 950
118 750
220
235
430
475
165
175
320
355
93 250
99 200
145 550
161 550
300
320
580
650
225
240
435
485
M24
M24
M27
M27
x3
x2
x3
x2
353
384
459
496
154 100
167 600
200 350
216 500
740
805
1 080
1 170
555
605
810
875
209 700
228 100
272 650
294 600
1 010
1 100
1 470
1 590
755
820
1 100
1 150
M30
M30
M30
M33
M33
x 3.5
x3
x2
x 3.5
x2
561
580
621
694
761
244 900
253 150
271 050
302 950
332 200
1 470
1 520
1 630
2 000
2 200
1 100
1 140
1 220
1 500
1 640
333 250
344 500
368 850
412 250
452 050
2 000
2 070
2 210
2 720
2 980
1 500
1 550
1 660
2 040
2 240
M36
M36
M39
M39
x4
x3
x4
x3
817
865
976
1 028
356 600
377 600
426 000
448 700
2 570
2 720
3 320
3 500
1 930
2 040
2 490
2 630
485 300
513 800
579 750
610 650
3 490
3 700
4 520
4 760
2 620
2 780
3 390
3 570
M42
M42
M45
M45
M48
M48
x 4.5
x3
x 4.5
x3
x5
x3
1 121
1 206
1 306
1 398
1 473
1 604
489 300
526 400
570 050
610 250
642 950
700 150
4 110
4 420
5 130
5 490
6 170
6 720
3 080
3 320
3 850
4 120
4 630
5 040
665 850
716 350
775 750
830 400
874 950
952 800
5 590
6 020
6 980
7 470
8 400
9 150
4 200
4 510
5 240
5 610
6 300
6 860
Grade marking
page xiv
M8.8
M10.9
0.99
1.55
2.30
4.65
7.90
19.2
20.5
38.0
40.1
2 990
4 030
5 220
8 430
11 950
1.79
2.82
4.17
8.43
14.3
1.34
2.11
3.13
6.33
10.8
21 750
23 275
34 450
36 350
34.8
37.3
69
73
26.1
27.9
52
55
M12.9
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Maintenance Information
■ To order service or repair parts
❑ Manuals
When placing an order for service or repair parts,
please have the following information available for
your machine.
Manuals are available from Snorkel to support any
of the machines that we produce.
&uuml; Machine model number
The specific manuals for MHP13/35 &amp; MHP15/44
Mark II are as follows:
&uuml; Machine serial number
&uuml; Operator’s Manual
Snorkel part number - 13619-1
&uuml; Snorkel part number
&uuml; Repair Parts Manual
&uuml; Description of part
Snorkel part number - 13619-2
&uuml; Quantity of parts required
■ Product Warranty
&uuml; Your purchase order number
&uuml; Address for order to “Ship To”
&uuml; Your desired shipment method
All correspondence relative to this unit, such as
field reports, discrepancy reports, requests for
service information, etc., should be directed to:
For full terms of your warranty policy refer to the
rear of this manual after the Index section, or check
with your Snorkel distributor, or check the Snorkel
website.
Snorkel New Zealand
36 Bruce Road
P.O. Box 1041
Levin 5510
New Zealand
Phone: +64 06 368-9168
Fax: +64 06 368-9164
Attention: Parts Department
Record machine information here:
Model number*
❑ ANSI and OSHA compliance
All owners and users of the aerial platform must
read, understand, and comply with all applicable
regulations. Ultimate compliance to OSHA
regulations is the responsibility of the user and their
employer.
ANSI publications clearly identify the
responsibilities of all personnel who may be
involved with the aerial platform. A reprint of the
“Manual of Responsibilities for Dealers, Owners,
Users, Operators, Lessors and Lessees of
ANSI/SIA A92.5-1992 Boom-Supported Elevating
Work Platforms” is available from Snorkel dealers
or from the factory upon request.
Serial number*
Date of purchase
Purchased from
Snorkel dealer or distributor
Copies are also available from:
Scaffold Industry Association
20335 Ventura Blvd. Suite 310
Woodland Hills, CA 91364-2471 USA
MHP13/35 &amp; MHP15/44 V3 – 13619-2
* This information is found on the serial number placard
attached to your machine.
Rev B
page xv
Stability Testing
■ Stability Testing MHP13/35
❑ Introduction
The purpose of this test is to assess if the MHP
1335 meets the requirements of AS 1418-10 2004
Appendix G Stability Calculations. The situation
for minimum stability is with the booms at maximum
outreach over the drawbar, with the maximum
rated load in the platform, a manual force pulling
toward the drawbar and maximum wind load acting
on the back of the machine.
Since this testing involves taking the machine to
the edge of its stability envelope care must be
taken to ensure the test is failsafe i.e. the machine
can not tip over if it fails the test. To this end the
rated load is to be hung from the Test Weight
Harness and the test weight is suspended 200mm
above the ground during the test. If the machine
starts to tip over the test weight will contact the
ground, reducing the overturning moment, so that
the machine can not continue to tip over.
❑ Equipment
●
MHP 13/35
●
Spirit level
●
Rope
●
Pulley
●
Test weights &amp; harness
●
Ratchet tie down
❑ Setup and Procedure
The Test Weight harness location is at the rear
edge of the platform. The test load for a standard
machine is 239kg and the test load for a machine
with an optional basket rotator is 217kg.
The manual force is 400N with an additional
multiplication factor of 1.1 giving 440N or 44.8kg.
The line of action of this force is such that it
produces the greatest overturning moment. That is
the line of action of the force is perpendicular to a
line joining the top rail of the platform to the tipping
line (see Figure 1).
The test procedure is as follows (Refer Figure 1).
1. Set a pulley with rope, 5.985m above the
ground on a fixed pole.
2. Place the machine so that the drawbar is
pointing towards the fixed pole. The centre
of the slew bearing must be 7m from a point
directly beneath the pulley.
3. Raise the machine on the stabilisers to
maximum height.
4. Level the machine laterally using the spirit
level.
5. Level the machine fore and aft such that it is
0.5 deg drawbar down from level. (This
simulates a poor setup by the end user).
6. Slew the booms until the rear of the basket is
pointing towards the pole.
7. Tie the rope from the pulley around the top
rail of the platform on the basket centre line.
8. Attach the Test Weight Harness and the Test
Weight to the platform.
9. Raise the booms to maximum outreach
(lower boom fully up and top boom and jib
boomhorizontal). The “Test load” must be
between 100 and 200mm above ground.
10. Attach a ratchet tie down to the rope coming
from pulley. Attach the other end to the
“Load simulating the wind and manual force”.
11. Raise the “Load simulating the wind and
manual force” with the ratchet tie down until
the load is between 100 and 200mm above
the ground. Ensure that the loads are not
swinging i.e. the loads are static. (If both
'rear' legs lift clear of the ground STOP the
test and release the ratchet).
❑ Pass Criteria
The machine can be assessed as meeting the
requirements of AS 1418-10 2004 Appendix G
Stability Calculations if the “Test Load” and the
“Load simulating the wind and manual force” can
be raised clear of the ground simultaneously while
maintaining at least 3 point contact i.e. not more
than 1 stabiliser foot off the ground.
The wind load is assumed to act at the centre of
area of the elevated components. The Wind Load
is 336N at 5.54m above ground. The overturning
moment from the wind is used to find an equivalent
force along the line of action of the manual force.
The calculated force due to wind is 248N or 25.3kg
The load simulating the wind and manual force is
therefore 70.1kg.
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page 17
Stability Testing
❑ Figure 1
ROPE
W
7 50
2
5985
CHAIN
63.3o
70.1
R
0.5
M +W
o
7000
RATED LOAD R = 239kg
STANDARD MACHINE
= 217kg
WITH ROTATOR
page 18
Rev B
MANUAL FORCE M = 44.8kg
WIND FORCE
W = 25.3kg
LOAD ON PULLEY
= 70.1kg
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Stability Testing
■ Stability Testing MHP15/44
❑ Introduction
The purpose of this test is to assess if the MHP
1544 meets the requirements of AS 1418-10 2004
Appendix G Stability Calculations. The situation
for minimum stability is with the booms at maximum
outreach over the drawbar, with the maximum
rated load in the platform, a manual force pulling
toward the drawbar and maximum wind load acting
on the back of the machine.
Since this testing involves taking the machine to
the edge of its stability envelope care must be
taken to ensure the test is failsafe i.e. the machine
can not tip over if it fails the test. To this end the
rated load is to be hung from the Test Weight
Harness and the test weight is suspended 200mm
above the ground during the test. If the machine
starts to tip over the test weight will contact the
ground, reducing the overturning moment, so that
the machine can not continue to tip over.
❑ Equipment
●
MHP 15/44
●
Spirit level
●
Rope
●
Pulley
●
Test weights &amp; harness
●
Ratchet tie down
❑ Setup and Procedure
The Test Weight harness location is at the rear
edge of the platform. The test load for a standard
machine is 220kg and the test load for a machine
with an optional basket rotator is 194kg.
The manual force is 400N with an additional
multiplication factor of 1.1 giving 440N or 45kg.
The line of action of this force is such that it
produces the greatest overturning moment. That is
the line of action of the force is perpendicular to a
line joining the top rail of the platform to the tipping
line (see Figure 1).
The test procedure is as follows (Refer Figure 2).
1. Set a pulley with rope, 6.85m above the
ground on a fixed pole.
2. Place the machine so that the drawbar is
pointing towards the fixed pole. The centre
of the slew bearing must be 8.2m from a
point directly beneath the pulley.
3. Raise the machine on the stabilisers to
maximum height.
4. Level the machine laterally using the spirit
level.
5. Level the machine fore and aft such that it is
0.5 deg drawbar down from level. (This
simulates a poor setup by the end user).
6. Slew the booms until the rear of the basket is
pointing towards the pole.
7. Tie the rope from the pulley around the top
rail of the platform on the basket centre line.
8. Attach the Test Weight Harness and the Test
Weight to the platform.
9. Raise the booms to maximum outreach
(lower boom fully up and top boom and jib
boomhorizontal). The Test load must be
between 100 and 200mm above ground.
10. Attach a ratchet tie down to the rope coming
from pulley. Attach the other end to the Load
simulating the wind and manual force.
11. Raise the Load simulating the wind and
manual force with the ratchet tie down until
the load is between 100 and 200mm above
the ground. Ensure that the loads are not
swinging i.e. the loads are static. (If both
‘rear’ legs lift clear of the ground STOP the
test and release the ratchet).
❑ Pass Criteria
The machine can be assessed as meeting the
requirements of AS 1418-10 2004 Appendix G
Stability Calculations if the Test Load and the Load
simulating the wind and manual force can be raised
clear of the ground simultaneously while
maintaining at least 3 point contact i.e. not more
than 1 stabiliser foot off the ground.
The wind load is assumed to act at the centre of
area of the elevated components. The Wind Load
is 336N at 5.54m above ground. The overturning
moment from the wind is used to find an equivalent
force along the line of action of the manual force.
The calculated force due to wind is 248N or 27.2kg
The load simulating the wind and manual force is
therefore 72.2kg.
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page 19
Stability Testing
❑ Figure 1
ROPE
W
913
5
6850
CHAIN
63.5o
72.2
R
0.5
M +W
o
8240
RATED LOAD R = 220kg
STANDARD MACHINE
= 194kg
WITH ROTATOR
page 20
Rev B
MANUAL FORCE M = 45kg
WIND FORCE
W = 27.2kg
LOAD ON PULLEY
= 72.2kg
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Section 1. - Repair Parts
Section 1
Trailer assembly MHP13/35 . . . . . . . . . . . . . . . . . . 1-3
Trailer assembly MHP13/35 . . . . . . . . . . . . . . . . . . 1-4
Trailer assembly drawing MHP13/35 . . . . . . . . . . . 1-5
Trailer assembly drawing MHP15/44 . . . . . . . . . . . 1-6
Trailer assembly MHP15/44 . . . . . . . . . . . . . . . . . . 1-7
Trailer assembly MHP15/44 . . . . . . . . . . . . . . . . . . 1-8
Boom assembly MHP13/35 . . . . . . . . . . . . . . . . . . 1-10
Boom assembly drawing MHP13/35 . . . . . . . . . . . 1-11
Boom assembly drawing MHP15/44 . . . . . . . . . . . 1-12
Boom assembly MHP15/44 . . . . . . . . . . . . . . . . . . 1-13
Jib boom assembly . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Jib boom assembly drawing . . . . . . . . . . . . . . . . . 1-15
Column assembly drawing . . . . . . . . . . . . . . . . . . 1-16
Column assembly . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
Column assembly . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Column covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Column covers drawing . . . . . . . . . . . . . . . . . . . . . 1-21
Step assembly drawing . . . . . . . . . . . . . . . . . . . . . 1-22
Step assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
Engine assembly . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
Engine assembly drawing . . . . . . . . . . . . . . . . . . . 1-25
Basket assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Basket assembly drawing . . . . . . . . . . . . . . . . . . . 1-27
Tow coupling hydraulic . . . . . . . . . . . . . . . . . . . . . 1-28
Tow coupling hydraulic, drawing . . . . . . . . . . . . . . 1-29
Placards and decals installation . . . . . . . . . . . . . . 1-30
Placards and decals drawing . . . . . . . . . . . . . . . . 1-31
1750kg axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
Axle assembly drawing . . . . . . . . . . . . . . . . . . . . . 1-33
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page 1 - 1
page 1 - 2
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Trailer assembly MHP13/35
Trailer assembly MHP13/35
Item
Part No
Qty
41.
42.
43.
44.
45.
46.
47.
48.
12775
1273
1651
1771-1
3603-06
3603-08
3603-10
3603-12
3606-06025
3610-10016
3610-06016
3610-06020
60030-061
3610-08025
3610-08065
3610-10030
3610-12090
3610-12110
3611-16
3611-06
3611-08
3611-10
3611-12
8626
12790
9875-1
9875-2
11369
9973-1
10993-1
11112-3
11492-3
12780
11571
12475
12469
11585-3
1649-041
12062
12701
3602-10
12405
12771
12412 REV F
13223
12419-4
12418-1
12419
12420
12741
12742
12426 REV L
12444
1
1
1
18
22
6
8
4
12
4
4
2
8
3
2
2
2
4
10
11
4
8
12
4
4
2
4
1
1
1
12
1
1
2
2
2
10
2
1
2
1
1
4
4
2
1
1
1
8
4
1
1
49.
50.
45500-6
3633-3
2
8
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Description
Trailer assembly
Level bubble
4 bank Casappa valve - (Not used when auto stabiliser option fitted)
Lynch pin
Plain washer
Plain washer
Plain washer
Plain washer
Metric countersunk screw
Metric bolt
Metric bolt
Metric bolt
Plain washer
Metric bolt
Metric bolt
Metric bolt
Metric bolt
Metric bolt
Nyloc nut
Metric nylock nut
Metric nylock nut
Metric nylock nut
Metric nylock nut
Pin keeper
Foot plate weldment
Reflector lens, orange
Reflector lens, white
Foot pin
Safety chain
Hammer lock
Boom lock pin
Tab washer
Tow coupling, 50mm
Tow coupling (New Zealand option), 1Q&quot;
Mudguard, plastic
Optional mudguard (heavy duty steel)
Mud-flap
Wheel nut
Pin lock retainer
Axle assembly
Nut
Jockey wheel, standard
Jockey wheel, heavy duty, option
Stabiliser leg weldment
Stabiliser leg weldment (From Serial Number NZ090801)
Wear pad
Control guard
Boom rest weldment
Slew stop traveler - (Not used when continuous rotation option fitted)
Pin
Pin
Trailer chassis
Slew traveler hold down - (Not used when continuous rotation option
fitted)
Key ring
Roll pin
Rev B
page 1 - 3
Trailer assembly MHP13/35
Trailer assembly MHP13/35
Item
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
66.
67.
68.
page 1 - 4
Part No
Qty
Description
3610-20040
12336A
12772-2
3603-20
3611-20
3626-5
3626-1
12439
3610-16100
3604-06020
12703-3
12826
12772-1
12702
3603-16
3602-12
3605-012
1
4
2
1
1
8
16
1
2
2
2
2
2
PR
4
8
8
Bolt
Leg cylinder assembly
Tyre
Plain washer
Nylock nut
Flanged bush
Flanged bush
Hose protector
Bolt (check thread length)
Screw
U-bolt
U-bolt attachment plate
Wheel rim
Spring assembly
Plain washer
Nut
Washer
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Trailer assembly drawing MHP13/35
27
24
50
9
31
9
23
4
46
1
48
42
57
40
6
44
38
52
21
58
14
57
2
56
5
45
57
5
20
56
41
10
8
20
4
33
31
19
57
5
11
23
5
45
25
3
15
36
12
13
49
30
34
43
6
21
4
68
25
18
16
66
62
60
66
47
17
19
26
67
59
32
55
29
54
53
51
37
39
7
22
64
63
28
61
35
TITLE
Trailer Assembly
Snorkel Model MHP13/35 V3
Page 1-5
30
Trailer assembly drawing MHP15/44
53
11
27
46
42
5
57
49
44
41
9
54
48
57
23
1
12
57
7
15
34
25
26
45
11
25
26
10
22
16
20
5
34
6
45
57
4
21
2
5
36
13
52
50
3
37
43
6
33
14
29
65
28
64
7
19
61
23
21
58
63
60
18
22
5
60
47
17
38
35
56
32
55
51
31
8
24
39
66
59
62
TITLE
Page 1-6
40
Trailer Assembly
Snorkel Model MHP1544 V3
21
5
Trailer assembly MHP15/44
Trailer assembly MHP15/44
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
Part No
Qty
12777
1273
1651
1771-1
60030-061
3603-06
3603-08
3603-10
3603-12
3602-10
3606-06025
3610-10016
3610-06016
3610-06020
3610-08020
3610-08065
3610-10030
3610-16100
3610-12090
3610-12100
12419-4
3611-06
3611-08
3611-10
3611-12
3626-5
8628
12790
9875-1
9875-2
11369
9973-1
10993-1
11112-3
11492-1
11571
12780
11585-3
12062
12772-2
12701
12405
12412 REV F
13223
12418
12419
12420
12741
12742
12427 REV M
12439
12444
1
1
1
2
16
22
4
4
2
4
12
4
4
8
3
2
2
2
2
2
8
11
2
4
2
12
4
4
2
4
1
1
1
12
1
1
2
2
2
1
1
4
4
1
1
1
8
4
1
1
1
12475
12469
3610-20040
2
2
1
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Description
Trailer assembly
Level bubble
4 bank Casappa valve - (Not used when auto stabiliser option fitted)
Lynch pin
Plain washer
Plain washer
Plain washer
Plain washer
Plain washer
Nut
Countersunk screw
Metric bolt
Metric bolt
Metric bolt
Metric bolt
Metric bolt
Metric bolt
Metric bolt, (check thread length)
Metric bolt
Metric bolt
Wear pad
Nylock nut
Nylock nut
Nylock nut
Nylock nut
Flanged bush
Pin keeper
Foot plate weldment
Reflector lens, orange
Reflector lens, white
Foot pin
Chain
Hammer lock
Boom lock pin
Tab washer
Tow coupling, (NZ option), 1Q&quot;
Tow coupling, 50mm
Mudflap
Pin lock retainer
Tyre
Axle assembly
Jockey wheel
Stabiliser leg weldment
Stabiliser leg weldment (From Serial Number NZ090801)
Control guard
Boom rest weldment
Slew stop traveller - (Not used when continuous rotation option fitted)
Pin
Pin
Trailer weldment
Trim panel
Slew traveller hold down - (Not used when continuous rotation option
fitted)
Plastic mudguard
Optional mudguard (heavy duty steel)
Bolt
Rev B
page 1 - 7
Trailer assembly MHP15/44
Trailer assembly MHP15/44
Item
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
page 1 - 8
Part No
Qty
Description
45500-6
60000-036
12336A
3603-20
3611-20
3626-1
3604-06020
12772-1
3603-16
3611-16
12703-3
12826
3605-012
3602-12
12703
2
8
4
1
1
8
2
2
4
4
2
2
8
8
PR
Key ring
Roll pin
Leg cylinder assembly
Plain washer
Nylock nut
Flanged bush
Screw
Wheel rim
Plain washer
Nylock nut
U bolt
U bolt attachment plate
Washer
Nut
Spring assembly
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Boom assembly MHP13/35
Boom assembly MHP13/35
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
Part No
12774
1814
3604-04040
1771-1
3606-06020
3610-10020
3603-06
3626-1
3626-10
3626-13
3626-5
3626-6
3626-9
8626
11492-3
12371 REV J
12372 REV I
11112-10
12372-17
12373
12374
12375
12740
12383 REV H
12739
12735
12737
12396
12738
12432-2510
12432-3010
12445
12062
12333A REV B
12334A
11143-2
12372-17
45500-6
3611-06
3606-06025
3611-04
1816
1812
12437
page 1 - 10
Qty
1
2
1
4
4
4
2
2
2
12
4
2
14
9
1
1
1
1
1
1
2
1
1
1
2
1
2
2
2
4
1
2
1
1
2
1
2
4
4
2
17m
12.5m
1
Description
Boom assembly
Nylon cable gland
Metric head pan screw
Lynch pin
Countersunk screw
Metric bolt
Plain washer
Flanged bush
Flanged bush
Flanged bush
Flanged bush
Flanged bush
Flanged bush
Pin keeper
Tab washer
Upper boom weldment
Lower boom weldment
Boom lock pin
Wear pad, boom rest
Floating turret weldment
Upper level rod
Lower level rod
Pin
Quadrant, jib/upper boom weldment
Pin
Pin
Pin
Pin
Pin
Nylon spacer washer
Nylon spacer washer
Micro switch
Pin lock retainer
Upper lift cylinder
Lower lift cylinder
Wear pad, boom rest
Wear pad, boom rest
Ring
Metric nylock nut
Metric countersunk screw
Metric nylock nut
5 core cable (not shown)
3 core cable (not shown)
Loom control (not shown)
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
10
Boom assembly drawing MHP13/35
20
11
30
11
27
15
25
22
7
10
11
29
11
8
19
11
3
23
39
33
37
27
26
28
11
35
24
36
38
2
6
25
9
4
32
X9
17
1
31
13
14
40
5
10
12
16
28
11
10
11
10
10
11
21
7
34
TITLE
Page 1-11
Boom Assembly
Snorkel Model MHP13/35 V3
7
10
Boom assembly drawing MHP15/44
20
11
30
11
27
15
25
22
7
10
11
29
11
8
19
11
3
23
39
33
37
27
26
28
11
35
24
36
38
2
6
25
9
4
32
X9
17
1
31
13
14
40
5
10
12
16
28
11
10
11
10
21
10
11
7
34
TITLE
Page 1-12
Boom Assembly
Snorkel Model MHP15/44 V3
7
Boom assembly MHP15/44
Boom assembly MHP15/44
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
Part No
12776
1814
3604-04040
1771-1
3606-06020
3610-10020
3603-06
3626-1
3626-10
3626-13
3626-5
3626-6
3626-9
8626
11492-3
12455 REV I
12456 REV J
11112
12372-17
12373 REV C
12457
12458
12740
12383 REV H
12735
12737
12395
12736
12738
12432-2510
12432-3010
12445
12062
12333A REV B
12334A
11143-2
12372-17
45500-6
3611-06
3606-06025
3611-04
1816
1812
12437
Qty
1
2
1
4
10
4
2
2
2
12
4
2
9
9
1
1
1
1
1
1
2
1
1
1
2
1
2
2
2
4
1
2
1
1
2
1
2
4
4
2
1
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Description
Boom assembly
Nylon cable gland
Metric head pan screw
Lynch pin
Countersunk screw
Metric bolt
Plain washer
Flanged bush
Flanged bush
Flanged bush
Flanged bush
Flanged bush
Flanged bush
Pin keeper
Tab washer
Upper boom weldment
Lower boom weldment
Boom lock pin
Wear pad, boom rest
Floating turret weldment
Upper level rod
Lower level rod
Pin
Quadrant, jib/upper boom weldment
Pin
Pin
Pin
Pin
Pin
Nylon spacer washer
Nylon spacer washer
Micro switch
Pin lock retainer
Upper lift cylinder
Lower lift cylinder
Wear pad, boom rest
Wear pad, boom rest
Ring
Metric nylock nut
Metric countersunk screw
Metric nylock nut
5 core cable (not shown)
3 core cable (not shown)
Loom control (not shown)
Rev B
page 1 - 13
Jib boom assembly
Jib boom assembly
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
Part No
12774
12776
3603-08
3610-06012
3611-08
3617-16035
3626-1
3626-10
3626-13
3631-16
3668-08020
8628
11492-1
12288-110
12288-120
12347
12349
12383
12935
12332
13484A
page 1 - 14
Qty
12
5
6
8
2
6
2
8
6
5
5
1
1
1
4
1
1
1
1
Description
Jib boom assembly, MHP13/35
Jib boom assembly, MHP15/44
Washer, plain, M8
Bolt, metric, M6 x 12
Nut, nyloc, M8
Bolt, metric
Bush, flanged permaglide
Bush, flanged permaglide
Bush, flanged permaglide
Washer, disc lock
Screw, button head socket
Pin keeper, rolled eye, 6mm
Washer, tab
Lower flyboom weldment
Upper flyboom weldment
Pin, 20 x 134mm
Pin, 20 x 144mm
Quadrant jib, upper boom weld
Cable clamp, flyboom
Flyboom cylinder
Basket assembly
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Jib boom assembly drawing
19
10
11
2
15
13
9
1
14
15
15
1
18
8
6
3
4
12
5
7
16
15
6
TITLE
Jib Boom Assembly
Snorkel Models
MHP13/35 &amp; MHP15/44 V3
Page 1-15
23
24
35
46
31
6
Column assembly drawing
17
8
44
53
34
61
13
33
9
19
37
63
4
5
38
36
19
55
60
9
54
65
40
52
48
20
45
30
7
16
12
23
25
50
10
41
56
62
26
9
10
22
43
30
15
16
18
42
14
58
11
47
15
2
21
21
32
39
3
21
49
10
27
59
29
28
TITLE
Page 1-16
Column assembly
Snorkel Models
MHP13/35 &amp; MHP15/44 V3
15
21
Column assembly
Column assembly
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
Part No
12381A
302-0049
1034-120
1067
1288
1808
1814
3566-1
3603-04
3603-05
3603-06
3603-08
3603-12
3604-04030
3605-05
3605-06
3605-08
3610-04016
3610-05010
3610-05025
3610-06012
3610-06016
3610-08016
3610-08025
3610-10020
3610-12050
3611-05
3611-06
3613-12035
3631-12
3660-05020
8626
9018-5
10268-2
10967-2
11492-3
11943
12239-3
12381
12381-18
12381-25
12381-40
12392
12392-2
12399
12413
12445
12452
12453
12521
12679-40
12706
12707
12734
13485-01
13485-03
Qty
1
12
1
1
1
1
1
4
12
19
7
2
2
8
10
6
4
8
8
4
19
2
4
1
2
4
8
10
10
10
1
1
1
1
1
1
2
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Description
Column assembly
Switch, battery disconnect, (24VDC option only)
Washer, M16, galvanised, hardened
Slew ring
Battery
PDL enclosure
Cable gland
Check valve, (24VDC &amp; 230V option only)
Washer, plain, M4
Washer, plain, M5
Washer, plain, M6
Washer, plain, M8
Washer, plain, M12
Screw, metric, pan head
Washer, spring, M5
Washer, spring, M6
Washer, spring, M8
Bolt, metric, M4 x 16
Bolt, metric, M5 x 10
Bolt, metric, M5 x 25
Bolt, metric, M6 x 12
Bolt, metric, M6 x 16
Bolt, metric, M8 x 16
Bolt, metric, M8 x 25
Bolt, metric, M10 x 20
Bolt, metric, M12 x 50
Nut, nyloc, M5
Nut, nyloc, M6
Cap screw
Washer, disc lock
Screw, countersunk
Pin keeper
Pump and motor, 230V (230V option only)
Battery bracket
Appliance inlet (230V option only)
Washer, tab
Slew drive brake assembly
Pin end cap
Column weldment (Rev O)
Lower control box mount
Pinion gear guard
Heat deflector
Hinge weldment
Cover hinge spacer
Pin, 40 x 287
Engine assembly
Micro switch
Distributor drive lug
Lock tab, 40mm
lower control box
Bracket, (Continuous slew option only)
Battery clamp, (24VDC option only)
Voltage converter, (24VDC option only)
Pin, 25 x 280
Trionics, GP400C
Trionics, TBM
Rev B
page 1 - 17
Column assembly
Column assembly
Item
56.
57.
58.
59.
60.
61.
62.
63.
65.
Part No.
13632-10
13632-20
60020-028N
60021-016
446086
3087787
11430A
12377A
12483A
page 1 - 18
Qty
2
2
12
12
1
1
1
1
1
Description
Stay mount weld
Cover stay weldment, (not shown)
UNF hex bolt
UNF nut
Fuse block, (24VDC option only)
Contactor, 24V, sealed, (24VDC option only)
Hydraulic oil tank assembly
Main control manifold
Remote control grease nipple
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Column covers
Column covers
Item
Part No
Qty
1.
2.
3.
4.
5.
6.
7.
8.
3603-05
3603-08
3606-03008
3611-03
3611-05
12406
3660-05020
12388
16
2
2
2
16
1
20
1
9.
10.
11.
12.
12401
12403
12414-20
12414-5
13632-20
12440
60038-006
5510014
1
2
2
2
2
2
2
2
13.
14.
15.
page 1 - 20
Description
Plain washer
Plain washer
Countersunk screw
Metric nylock nut
Metric nylock nut
Spur washer
Countersunk screw
Cover kit
Note: Covers can not be purchased individually, only as a complete kit
Latch, compression
Butt hinge
Stay pivot mount
Cover stay weldment
Cover stay weldment from MHP1335-07-000005 onwards
Tool clip
Split pin
Latch, side cover
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Column covers drawing
8
7
15
8
6
7
8
9
5
8
1
10
4
2
13
14
12
5
11
3
1
7
TITLE
Covers
Snorkel Models
MHP13/35 &amp; MHP15/44 V3
Page 1-21
Step assembly drawing
3
2
1
8
4
6
7
9
TITLE
Page 1-22
Fold Down Step Assembly
Snorkel Models
MHP13/35 &amp; MHP15/44 V3
Step assembly
Step assembly
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Part No
12480A
3603-08
3603-12
3610-08025
3611-08
3631-16
11429-32
11429-34
13484
13514
13563
Qty
4
2
2
2
8
2
1
1
1
1
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Description
Fold down step assembly
Washer, plain, M8
Washer, plain, M12
Bolt, metric, M6 x 25
Nut, nyloc
Washer, disc lock
Bush
Spring
Basket weld
Folding step weld
Rev B
page 1 - 23
Engine assembly
Engine assembly
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
Part No
12413
1171-4
1171-4-022
1171-4-025
1650-030
1650-031
1659
1880
3602-06
3603-05
3603-06
3603-10
3604-04040
3605-06
3610-05016
3610-10020
3610-06016
3610-06025
3610-06030
3610-08045
3610-10055
3610-10065
3611-04
3611-05
3611-06
3611-08
3611-10
3612-06006
3649-10
7013-003
7013-004
8398
8978-1
10254
10350-4
10417
11444
11497
12407
12524
12526
60005-054
60016-090N
60030-3N
5560179
1875KEY
page 1 - 24
Qty
1
1
1
1
1
1
1
1
1
16
4
4
2
5
8
1
1
2
4
4
1
3
2
8
2
4
4
2
1
1
1
1
2
1
1
1
1
1
1
4
1
4
4
8
4
1
Description
Engine assembly
Honda GX160
Regulator / rectifier GX160
Loom, Honda rectifier
Battery cable
Battery cable
Gear pump
Drive coupling
Metric nut
Plain washer
Plain washer
Plain washer
Metric screw pan head
Spring washer
Metric bolt
Metric bolt
Metric bolt
Metric bolt
Metric bolt
Metric bolt
Metric bolt
Metric bolt
Metric nylock nut
Metric nylock nut
Metric nylock nut
Metric nylock nut
Metric nylock nut
Grub screw
Battery cable
BSPP (Dowty) x JICM nipple
BSPP (Dowty) x JICM nipple
Spring
Screw, self tapping
Cover, battery terminal
Exhaust bracket
Bell housing
Choke solenoid 12V
Choke solenoid bracket
Exhaust weldment
Engine mount
Engine mount plate
Lockwasher
Bolt, plated
Flat washer
Flat washer, special
Key steel
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Engine assembly drawing
Engine assembly drawing
33
5
4
30
18
29
13
19
32
6
35
8
42
27
34
41
38
7
45
16
1
20
28
37
22
3
26
23
9
15
26
36
40
11
9
31
17
14
39
44
2
43
21
25
11
MHP13/35 &amp; MHP15/44 V3 – 13619-2
12
Rev B
10
10
24
DWG. 12413
page 1 - 25
Basket assembly
Basket assembly
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
Part No
3027
3603-05
3603-08
3603-16
3604-05012
3604-05020
3605-05
3608-16C
3610-05016
3610-05020
3610-08030
3611-05
3611-08
3617-16035
3626-10
3631-16
9727
12386-2
13056-4
13484
13484-18
13484-22
13525-05
058523-000
60027-066N
60030-198
65004-008
562386
3020021
12385A
page 1 - 26
Qty
1
28
4
2
8
2
4
2
4
2
2
16
2
8
4
8
1
1
2
1
2
3
2
6
24
2
4
1
1
1
Description
Basket assembly
Flow control valve
Washer, plain
Washer, plain
Washer, plain
Screw, Pan head, M5 x 12
Screw, machine
Washer, spring
Cone lok nut, M16
Bolt, metric
Bolt, metric
Bolt, metric
Nut, metric, nyloc
Nut, metric, nyloc
Bolt, metric
Permaglide bush, flanged
Washer, disc lock
Certificate holder
Licence plate lamp, LED
Trailer light, combination
Basket weld
Recessed light guard
Drop bar, 610mm long
Washer, fender
U bracket
Rivet, 1/8&quot; x 5/32&quot;
Washer, fender, 1/4&quot;
Rubber grommet
Literature compartment
Foot switch
Upper control box assembly
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Basket assembly drawing
30
2
Basket assembly drawing
7
9
24
22
12
28
23
25
2
26
20
10
11
1
3
29
3
13
17
12
2
27
12
2
5
21
2
18
6
19
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page 1 - 27
Tow coupling hydraulic
Tow coupling hydraulic
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
20.
21.
22.
23.
26.
27.
29.
30.
31.
32.
page 1 - 28
Part No
Qty
Description
11572
12780
11572-1
11572-2
9946-15
9946-13
9946-14
9946-17
60015-017
2030-001
1
1
1
1
1
1
1
1
2
2
Ref
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ref
1
1
Coupling assembly, TC40HM/50mm
Coupling assembly, (NZ only, 1Q&quot;)
Body
Main shaft and head assembly
Main shaft spring
Reverse lock
Thrust ring
Collar
Grub screw 1 &frac14;” x &frac14;” BSW
Grease nipple
Refer item 2
Lock pin spring (Includes 11)
Lock pin
Adjusting screw M16
Handle assembly (Including 14, 15, 16, 17)
Tension pin
Tension pin
Trigger assembly (Including 15, 16, 17)
Trigger spring
Master cylinder
Plastic cap (Includes 22, 23)
Deflector
Gasket
Rubber boot
Pushrod
Bracket, handle mounting
Handgrip
Latch, handle
Handle (Includes item 30)
9946-11
9946-10
9946-8
9946-9
10053-4
10053-1
10053-7
11572-3
11572-4
11572-5
11572-6
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Tow coupling hydraulic, drawing
Tow coupling hydraulic, drawing
21
22
23
27
31
30
32
26
8
20
13
7
17
D
IS
C
29
H
YD
R
A
6
14
16
15
12
1
9
2
10
11
3
4
5
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page 1 - 29
Placards and decals installation
Placards and decals installation
Item
1.
2.
3.
4.
6.
7.
8.
Part No
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
9213
300699
302559
0323897
476706
11420
0323896
0150602
451986
9223-3
12448
501453-000
7856-45
7856
12423-250
12423-227
12423-227
12423-200
99228-1
1772-002K
0072531
0150448
12545
12617
621486
12830
12523-1
11948
11944
13030
45198-7
13183
1
1
1
1
1
1
1
1
2
1
4
2
2
1
1
2
1
1
1
2
4
6
8
1
4
2
2
1
1
1
1
1
2
1
1
1
4
1
1
1
1
1
1
1
1
41.
12617
1
42.
43.
0080650
13708-01
4
4
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
12833-2
12814
9751
302950
12424
9207
9428
1843
511067-000
562426
0083426
13471-01
Qty
page 1 - 30
Description
Serial number plate
Decal, hydraulic fluid
Decal, NZ made
Decal, hydraulic oil level
Decal, towing speed
Decal, hydraulic oil
Decal, danger (Australia only)
Decal, warning (New Zealand only)
Decal, Snorkellift.com
Decal, operation manual
Decal, tie down
Decal, MHP13/35
Decal, MHP15/44
Decal, petrol
Decal, operator checklist
Decal, pinch point
Decal, danger must not operate
Decal, danger explosive gas
Decal, lower control box
Decal, electrocution hazard
Decal, descending boom
Decal, limit switches
Decal, chevron
Decal, outrigger control
Decal, foot crush hazard
Decal, tyre pressure, MHP13/35 only
Decal, tyre pressure, MHP15/44 only
Decal, safe working load (NZ/Aust machines without rotator)
Decal, safe working load (NZ/Aust machines with rotator MHP13/35)
Decal, safe working load (US/CE machines without rotator)
Decal, safe working load (US/CE machines with rotator)
Decal, caution safety harness
Decal, boom lock pin
Decal, electrocution hazard (prior to serial number NZ070801)
Decal, lanyard
Decal, auto stabiliser operation
Decal, forklift
Decal, stabiliser enable/disable switch (Option only)
Decal, overhead lift method (Option only)
Decal, fuel/electric switch (Option only)
Decal, battery service instructions (Option only)
Decal, DC motor isolate switch (Option only)
Decal, electrocution hazard (after serial number NZ070801)
Decal, danger maximum allowable wind speed
Decal, remove from towing vehicle before operating (from serial
number NZ080616)
Decal, 10.9m height restriction, MHP1544 only, from serial number
NZ081101
Decal, shackle hook points
Decal, emergency descent
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Placards and decals drawing
36
39
42
43
20
Placards and decals drawing
37
24
43
42
9
12
25
33
19
15
20
22 x 8
19
7 4 2
32
6
33
32
32
9
42
12
16 19
14
11 x 4 21 x 4
20
28
13
42
17
21
25
28
1
35
33
41
8
29
23
34
31
18
33
15
20
38
40
29
39
10
27
30
26
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page 1 - 31
1750kg axle
1750kg axle
Item
Part No
Qty
A.
1.
2.
3.
4.
5.
6.
7.
9.
10.
11.
12.
13.
14.
15.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
12701
11570-10
Ref
2
Ref
Ref
Ref
1
2
1 Pair
2
Ref
Ref
2
Ref
2
Ref
2
2
4
4
4
2
2
2
10
10
12362-1
9297-7
12362-2
1033-008
9922-7
2045-001
9945-9
2045K
2045-003
2045-13
2045-5
3605-08
3610-08030
60005-013
3610-12035
2045-010
1649-042
1649-034
page 1 - 32
Description
Axle assembly
Wheel bearing kit (Includes 1,2,3,4)
Wheel bearing
Wheel bearing
Wheel bearing
Wheel hub
Seal kit, hub
Brake pads
Nut kit (Includes 10,11)
Washer
Split pin
Grease cap
Caliper assembly, (Includes items -14 to 24)
Anchor plate
Seal kit, caliper
Bleed screw
Housing
Guide pin
Spring washer M8
Set screw M8 x 30 HT
Lockwasher
Set screw M12 x 35 HT
Piston
Wheel nut, UNF 7/16”
Wheel stud, UNF 7/16”
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Axle assembly drawing
21
20
19
15
22
23
18
A
17
See Pages 1-3 to 1-4 Trailer Assembly 1335 &amp;
Pages 1-6 to 1-8 Trailer Assembly 1544 for further details
14
15
15
7
24
7
13
5
1
2
9
10
11
12
6
6
6
4
3
26
25
TITLE
1750kg Axle Assembly
Hydraulic, Disc Brakes
Snorkel models MHP13/35 &amp; 15/44 V3 Page 1-33
Section 2. - Hydraulics
Section 2
Hydraulic schematic drawing for standard units . . . 2-3
Hydraulic schematic drawing
for units fitted with self level stabilisers . . . . . . . . 2-4
Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Upper lift cylinder assembly . . . . . . . . . . . . . . . . . . 2-6
Lower lift cylinder assembly . . . . . . . . . . . . . . . . . . 2-7
Flyboom cylinder assembly . . . . . . . . . . . . . . . . . . . 2-8
Stabiliser leg cylinder assembly . . . . . . . . . . . . . . . 2-9
Hydraulic oil tank assembly . . . . . . . . . . . . . . . . . . 2-10
Optional Rotator cylinder assembly . . . . . . . . . . . 2-11
Optional Oil distributor assembly - 2 port . . . . . . . 2-12
Optional Oil distributor assembly drawing. . . . . . . 2-13
Optional Automatic stabiliser. . . . . . . . . . . . . . . . . 2-14
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page 2 - 1
page 2 - 2
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Hydraulic schematic drawing for standard
units
SLEW MOTOR
WITH BRAKE
JIB CYL
LOWER CYL
UPPER CYL
ROTATOR
OPTION
PILOT OPER.
CHECK VALVE
PROPORTIONAL FLOW
CONTROL VALVE
HONDA
X T/P
PUMP
AUX.
MOTOR
S.S ORIFICE
RELIEF
FLOW CONTROL
VALVE
VALVE
STABILISER
ACCUM
TANK
PORT
PORT
2500
p.s.i.
12377
MAIN VALVE
EMERGENCY
LOWER PORT
CONTROL VALVE
TANK
PORT
PUMP
2500
psi
AUX. MOTOR
OPTION
RETURN
FILTER
10 MICRON
LEG
CYL
LEG 3
LEG 2
LEG 1
LEG 4
TITLE
LEG VALVE BANK
SEPT 2007
Hydraulic schematic for
standard machines
Snorkel Models MHP13/35 &amp; MHP15/44 V3
Page 2-3
Hydraulic
for
stabilisers
units fitted
schematic
with self
drawing
level
SLEW MOTOR
WITH BRAKE
JIB CYL
LOWER CYL
UPPER CYL
ROTATOR
OPTION
PILOT OPER.
CHECK VALVE
PROPORTIONAL FLOW
CONTROL VALVE
HONDA
X T/P
PUMP
AUX.
MOTOR
S.S ORIFICE
RELIEF
FLOW CONTROL
VALVE
VALVE
STABILISER
ACCUM
TANK
PORT
PORT
2500
p.s.i.
12377
MAIN VALVE
EMERGENCY
LOWER PORT
CONTROL VALVE
TANK
PORT
PUMP
AUX. MOTOR
OPTION
P
T
RETURN
FILTER
10 MICRON
TITLE
Page 2-4
Hydraulic schematic for units
fitted with self level stabilisers
Snorkel Models MHP13/35 &amp; MHP15/44 V3
LEG 3
LEG 2
LEG 1
LEG 4
LEG VALVE BANK 11921
LEG
CYL
Main control valve
Main control valve
Item
1.
2.
3.
4.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Part No
13712A
11415-1P
11415-2
11415-3P
7035-003
11415-6P
11415-77
11415-8P
11415-9P
11415-10P
11415-6P
11415-11PS
11415-12
11415-12
10996-1
Qty
1
1
1
2
1
1
1
1
4
1
12
1
1
1
Description
Main control valve assembly
Stabiliser solenoid
Flow compensator
Main relief valve 2500 psi
Plug, 7/8&quot; uno
Check valve 4 psi
Proportional flow control
Control solenoid
Solenoid valve, closed centre
Solenoid valve, floating centre
Check valve 4 psi
Solenoid coil, 12 volt
Minimum flow setting orifice
Emergency lowering orifice
Test point
1
7
6
8
2
10
3
10
9
4
10
10
15
MHP13/35 &amp; MHP15/44 V3 – 13619-2
4
Rev B
page 2 - 5
Upper lift cylinder assembly
Upper lift cylinder assembly
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Part No
Qty
13710
12333
12333K
3626-6
7031-002
10856-1
13713
13705
7025-013
13706
13707
7804-001
1
1
4
1
1
1
1
2
1
1
1
Description
Upper lift cylinder assembly
Upper Lift cylinder
Seal kit
Flanged permaglide bush
JICM x UN O-Ring M elbow
Counterballance cartridge
Plug
Cartridge
JICM x UN O-Ring M nipple
Coil
Manual overide knob
Restrictor
4
2
1
8
2
page 2 - 6
Rev B
9
6
5
3 10
7
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Lower lift cylinder assembly
Lower lift cylinder assembly
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Part No
13710
12507A
12334
12507
12334K
3626-1
3626-6
7031-002
10856-1
13713
13705
7025-013
13706
13707
7804-001
Qty
1
1
1
2
2
1
1
1
1
2
1
1
1
Description
Lower lift cylinder assembly, MHP1335
Lower lift cylinder assembly, MHP1544
Cylinder, lower lift, MHP1335
Cylinder, lower lift, MHP1544
Seal kit, both models
Flanged permaglide bush
Flanged permaglide bush
JICM x UN O-Ring M Elbow
Counterbalance cartridge
Plug
Cartridge
JICM x UN O-Ring M Nipple
Coil
Manual overide knob
Restrictor
9
10
3
7
5
11
4
2
8
1
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
6
page 2 - 7
Flyboom cylinder assembly
Flyboom cylinder assembly
Item
1.
2.
3.
4.
5.
Part No
Qty
12332A
12332
12332K
7031-002
10856-1
10976-1
3626-10
1
1
2
1
1
4
Description
Flyboom cylinder assembly
Flyboom cylinder
Seal kit
JICM x UN O-Ring M elbow
Counterbalance cartridge
Cavity plug
Flanged permaglide bush
2
4
1
DWG. 12332A
3
page 2 - 8
Rev B
4
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Stabiliser leg cylinder assembly
Stabiliser leg cylinder assembly
Item
1.
2.
3.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
Part No
Qty
12336A
12336
12336K
3603-06
3663-04025
3605-06
3610-06012
3610-06020
3611-04
3626-1
10286-3
10286-4
12336-10
12336-11
12336-2
12336-3
12336-4
12336-7
12425
7031-002
3603-04
3610-06016
12336-20
12336-50
16
5
Description
Stabiliser leg cylinder assembly
Stabiliser leg cylinder
Seal kit
Plain washer
Hex head socket cap screw
Spring washer
Metric bolt
Metric bolt
Metric Nylock nut
Flanged permaglide bush
Counterbalance cartridge
Check cartridge
Limit switch
Sliding bush
Cylinder base
Wiper seal
Switch mount
Rubber spring
Leg cylinder guard
JICM x UN O-Ring M elbow
Plain washer
Metric bolt
Valve guard
Cylinder base assembly, includes items 9, 14, 13, 15
1
1
1
2
7
2
1
2
4
1
1
1
1
1
1
1
1
1
2
2
4
1
1
8
22
20
6
5
21
14
9
12
5
21
18
3
19
15
11
9
13
7
23
17
5
10
19
9
1
2
9
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page 2 - 9
Hydraulic oil tank assembly
Hydraulic oil tank assembly
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
Part No
Qty
14430A
3603-06
3605-06
3611-06
3613-06030
7013-002
7034-004
11430-7
11430-10
11430-11
11430-15
11430-23
11430-7
11487
11488-10
302950
12814
9207
Description
Hydraulic oil tank assembly
Plain washer
Spring washer
Metric Nylock nut
Metric cap screw
BSPP (Dowty) x JICM nipple
0.5&quot; BSPTM plug
Suction pipe weldment (Replaces plug for electric motor option)
Oil tank, molded
Base plate weldment
Gasket
Top tank plate weldment
Suction pipe weldment
Filter breather
Tank top filter
Decal, hydraulic oil level, min/max
Decal, hydraulic fluid
Decal, hydraulic oil
12
2
12
2
1
1
1
1
1
1
1
1
1
1
1
1
1
12
11
4
2
6
5
3
13
1
10
FOR BI-ENERGY
MOTOR OPTIONS
9
8
C
H
E
H
C
K
Y
FL
D
HY
DR
AU
LIC
R
A
U
U
U ID
S
L
E LE
IC
P VE
R
E L
F
V
M W
IS
L
C G IUM IT
U
H
O R
ID
P
32 SIT AD H P
O
Y E YD LA
U 0
L
R S
A 10 RA TF
E
P US T
W U O
V
O
O
IN (S 100&deg;40 LICRM
E
T: AY F
L
N
O LO
-3 BO (3
IL
O
W
5&deg;
8&deg;
E
T
F LT
R
C
E
)
(- )
O
37
D
V
E
&deg;C
R
F
IL
D
)
OI
L
L
451
776
7
F
U
L
L
A
D
D
302
950
15
DWG. 14430A
page 2 - 10
17
If L 5 m m
abe
lR
em
ov e
d
16
14
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Optional Rotator cylinder assembly
Optional Rotator cylinder assembly
Item
1.
2.
3.
4.
Part No
Qty
12330A
12330
12330K
3626-3
7046-012
7019-018
1
1
2
1
1
Description
Rotator cylinder assembly
Rotator cylinder
Seal kit
Flanged permaglide bush
Elbow, BSPTM x JICM
Nipple, BSPTM x JICM
4
3
1
2
2
DWG. 12330A
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page 2 - 11
Optional Oil distributor assembly - 2 port
Optional Oil distributor assembly - 2 port
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
Part No
12679A
3603-06
3605-06
3610-06020
11957-3
12679
12679-20
60005-008
60016-003
7031-001
7031-007
7025-002
506-7707
3615-12075
3602-12
13-228
11768-228
11956-5
11957-1
11957-2
11957-3
page 2 - 12
Qty
3
3
3
1
1
1
2
2
1
1
1
1
1
1
3
2
2
1
1
1
Description
Oil distributor assembly, 2 port
Plain washer
Spring washer
Metric bolt
Distributor cap
Power plate rotator
Spacer plate
Spring washer
Bolt
JICM UN O-Ring elbow
JICM UN O-Ring elbow
JICM UN O-Ring straight
JICM UN O-Ring straight
Metric set screw
Metric nut
O-Ring
PTFE backup washer
Wiper seal
Distributor 2 port pillar
Distributor 2 port barrel
Distributor cap
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Optional Oil distributor assembly drawing
ing
draw
mbly
asse
or
ibut
distr
Oil
onal
Opti
5
3
2
1
6
4
7
8
14
9
13
10
11
12
19
17
20
15
18
16
15
15
16
17
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page 2 - 13
Optional Automatic stabiliser
Optional Automatic stabiliser
Item
Part No
Qty
Description
1.
2.
3.
11921A
11415-11
11415-9
7034-001
Ref
8
4
1
Manifold block assembly
12V coil
Valve spool
Cavity Plug
1
2
3
page 2 - 14
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Section 3. - Electrical
Section 3
Electrical schematic . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Electrical schematic
240VAC option . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Automatic stabiliser control box assembly . . . . . . . 3-5
Upper control box assembly . . . . . . . . . . . . . . . . . . 3-6
Lower control box assembly . . . . . . . . . . . . . . . . . . 3-7
AC motor option with 240VAC outlet drawing. . . . . 3-8
Wiring diagram for LED tail lights . . . . . . . . . . . . . . 3-9
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page 3 - 1
Electrical schematic
Electrical
Circuit Diagram
1
MHPxxxx
2
E-Stop UCB, C1 NC
September 3rd 2012
1
P2-1
P3-2
P2-2
Load
Cell
P3-1
P2-3
1
2
Lower Boom UCB
&shy;
1
P2-5
Start UCB
P3-5
&macr;
P1-1
P1-2 P1-4
P1-3
P1-6
P2-1
P4-1
P2-2
P4-2
Right Front Leg SCB
Fuel
2
P2-10
1
2
&macr;
Leg Left Front SCB
&shy;
3
P4-3
P2-4
P4-4
1
Elec
P4-5
P2-7
P2-8
1
P3-1
P3-2
P3-3
P3-12
1
&macr;
Auto SCB
2
1
1
&not;
2
1
P1-1
P1-1
B+
4
P4-1
P3-10
Lift Enable UCB
3
P1-2
3
P3-9
P4-5
&shy;
2
&reg;
P4-3
&shy;
3
1
P3-8
P4-1
Optional: Bi-energy units only
B+
&macr;
Leg Left Rear SCB
Load Cell
Interface UCB
3
Basket Rotate UCB
&not;
Overload UCB
2
P5-1
1
2
Alarm UCB
TBM LCB
P5-2
3
&reg;
P3-7
2
3
2
P2-11
E-Stop UCB, C2 NC
&shy;
3
&macr;
Tele Boom UCB
P2-9
&macr;
Leg Right Front SCB
3
P3-6
6
2
P2-5
Right Rear Leg SCB
5
Matrix UCB
Speed Ctrl UCB
3
4
P2-3
Left Rear Leg SCB
Lift Enable SCB
1
Power Select UCB
&shy;
3
2
Upper Boom UCB
&shy;
1
P2-6
Left Front Leg SCB
3
&reg;
P3-3
2
1
P3-4
P2-4
P3-2
1
P2-4
2
Choke UCB
P3-1
E-Lower UCB
x
Slew UCB
&not;
P2-2
1
P2-1
2
P2-3
2
Enable UCB
Foot Switch
P1-4
P1-3
P4-2
X
P1-6
B-
2
&macr;
Leg Right Rear SCB
P2-12
P3-4
P3-5
P3-6
P3-7 P3-8
B-
P3-9 P3-10 P3-11
Optional: Auto Level
Rear Left Down
Rear Right Down
Front Left Down
Front Right Down
Rear Left Up
Rear Right Up
Front Right Up
Front Left Up
CONTACTOR
Motor
P2-1 P2-2 P2-3
P7-1 (Valve Supply)
24V
P1-1
2
24V
Isolate
250A
E-Stop
5A
Enable LCB
Key Switch
LCB, C2 NC
2
1
4
LCB, C1
3
Boom
2
1 Elec
Key Switch
2
LCB, C4
4
3
5
3
Fuel
Stab
Closed=Base
2
Fuel
2
24V&reg;12V
+12V out
Optional: 24VDC units only
1
1
R1
85
Key Switch
87
12V
10A
E-Stop
30
LCB, C1 NC
2
1
Key Switch
Closed=Base
P4-10
P7-9
P4-13
Stabiliser
P4-14
P5-1
GP400LCB
Control
P5-2
Slew Left
Engine Start
P5-3
P8-11
&shy;
3
2
1
&macr;
Lower Boom LCB
&not;
1
Leg Left Rear
2
3
&reg;
Slew LCB
Leg Right Rear
Slew Right
Choke
Speed Ctrl LCB
P8-14
Leg Right Front
Tele Boom In
P8-9
P8-13
Leg Left Front
Tele Boom Out
P4-9
P7-8
P7-11
P7-12
P8-2
LCB, C4
4
3
Closed = Leg Down
P7-7
P7-10
LCB, C1
4
3
Closed=Platform
87a
Leg Interlock Switches
Overload LCB
P4-8
Start LCB
86
Upper Boom Down
P4-7
P7-6
Choke UCB
Invertor
Rotate Left
Rotate Right
P4-6
Boom/Stab Select LCB
6
+24V in
Lift Enable LCB
P4-4
P4-5
3
4 Elec
Proportional
Upper Boom Up
P4-3
P7-5
1
P1-3
P7-3
P7-4
Power Select LCB
Closed=Platform
Ign
1
P1-2
P4-1
P4-2
P7-2
P5-4
Lower Boom Up
R2
P5-5
P15-9
85
86
87
30
Basket Level Up
P14-1
87a
P14-2
Basket Level Down
P14-3
Lower Boom
Ignition Coil
Honda
P14-4
P14-5
13
14
21
22
Boom Switch Upper
Activated = Stowed
13
14
21
22
P14-6
P14-7
P14-8
P14-9
P14-10
&shy;
1
2
1
Boom Switch Lower
Activated = Stowed
Cam
LCB
Open = Height Exceeded
2
Closed = Lockout Disabled
Optional: Height Lockout
3
&reg;
Basket Rotate LCB
&reg;
1
2
Key Lockout LCB
3
&macr;
Basket Level LCB
&not;
3
&not;
Tele Boom LCB
&shy;
3
2
1
&macr;
Upper Boom LCB
P15-1
Main Manifold
P5-6
P5-7
P5-8
P5-9
P15-2
P5-12
P15-3
P15-4
P5-14
+
Hour
Meter
-
P15-5
Bleed Down Upper Cylinder
P15-6
Bleed Down Lower Cylinder
P15-7
P15-8
TITLE
Electrical Schematic
P15-11
P15-12
Snorkel models MHP15/44 &amp; MHP13/35 V3
Page 3-3
Electrical Circuit Diagram
MHPxxxx
240V AC Option
September 3rd 2012
1
2
E-Stop UCB, C1 NC
1
P2-1
P3-2
Load
Cell
P3-1
P2-3
1
2
1
1
P3-4
P2-4
2
P2-5
Start UCB
P3-5
&macr;
P1-1
P1-2 P1-4
P1-3
P1-6
P2-1
P4-1
P2-2
P4-2
Right Front Leg SCB
Fuel
2
P2-10
1
2
&macr;
Leg Left Front SCB
&shy;
3
Left Rear Leg SCB
P2-4
P4-4
1
Elec
P4-5
P2-7
P2-8
1
&shy;
1
P3-2
P3-3
P3-12
TBM LCB
1
1
2
P1-2
3
&reg;
Optional: Bi-energy units only
B+
P1-1
P4-3
P3-9
2
P4-5
P1-1
3
4
P4-1
P3-10
Lift Enable UCB
&shy;
3
1
P3-8
P4-1
&shy;
&macr;
Leg Left Rear SCB
Load Cell
Interface UCB
3
Basket Rotate UCB
&not;
2
Overload UCB
2
P5-1
1
2
&not;
&macr;
3
P5-2
3
&reg;
P3-7
Alarm UCB
2
Auto SCB
P3-1
2
P2-11
E-Stop UCB, C2 NC
1
3
&macr;
Tele Boom UCB
P2-9
&macr;
Leg Right Front SCB
3
P3-6
6
2
P2-5
Right Rear Leg SCB
5
Matrix UCB
Speed Ctrl UCB
3
4
P2-3
P4-3
Lift Enable SCB
1
Power Select UCB
&shy;
3
2
Upper Boom UCB
&shy;
1
P2-6
Left Front Leg SCB
3
&reg;
Lower Boom UCB
&shy;
1
P3-3
2
Choke UCB
P3-2
x
Slew UCB
&not;
P2-2
E-Lower UCB
P2-1
1
P2-4
P2-2
2
P3-1
Enable UCB
Foot Switch
P2-3
2
Electricaloption
240VAC
schematic
P1-4
P1-3
P4-2
X
P1-6
B-
2
&macr;
Leg Right Rear SCB
P2-12
P3-4
P3-5
P3-6
P3-7 P3-8
B-
P3-9 P3-10 P3-11
Optional: Auto Level
Rear Left Down
Rear Right Down
Front Left Down
Front Right Down
Rear Left Up
Rear Right Up
Front Right Up
Front Left Up
1
P2-1 P2-2 P2-3
P7-1 (Valve Supply)
0
P1-1
2
4
6
8
2
1
Enable LCB
87
87A
Boom
2
1 Elec
Phase
Earth
Neutral
2
R
C
D
M
5
AC Motor
Lift Enable LCB
Fuel
4 Elec
P4-5
Stab
2
Fuel
1
1
12V
Charger
Key Switch
10A
E-Stop
LCB, C1 NC
2
1
Overload
P4-8
P7-7
P4-9
P7-8
P4-10
P7-9
P4-13
P7-11
P7-12
P8-2
Closed=Platform
Closed = Leg Down
Control
P5-2
Slew Left
Engine Start
P5-3
&shy;
3
2
1
&macr;
Lower Boom LCB
&not;
1
Leg Left Rear
Leg Right Rear
GP400LCB
P8-11
P8-14
Leg Right Front
Stabiliser
2
3
&reg;
Slew LCB
Slew Right
Choke
Speed Ctrl
P8-13
Leg Left Front
Tele Boom In
P5-1
P8-9
LCB, C4
4
3
Closed=Base
Tele Boom Out
P4-14
P7-10
LCB, C1
3
Key Switch
Leg Interlock Switches
Upper Boom Down
P4-7
P7-6
Choke UCB
2
4
Rotate Right
P4-6
Boom/Stab Select LCB
6
Rotate Left
P4-4
3
3
Proportional
Upper Boom Up
P4-3
Start LCB
Optional: 240VAC units only
12V
P7-3
P7-5
1
P1-3
P4-2
P7-4
Power Select LCB
P1-2
P4-1
P7-2
P5-4
Lower Boom Up
R2
P5-5
P15-9
85
86
87
30
Basket Level Up
P14-1
87a
P14-2
Basket Level Down
P14-3
Lower Boom
Ignition Coil
P14-4
P14-5
13
14
21
22
Boom Switch Upper
Activated = Stowed
13
14
21
22
P14-6
P14-7
P14-8
P14-9
P14-10
&shy;
1
2
1
Boom Switch Lower
Activated = Stowed
Cam LCB
2
1
2
Closed = Lockout Disabled
Optional Height Lockout
TITLE
Electrical Schematic - 240VAC Option
3
&reg;
Basket Rotate LCB
&reg;
Open = Height Exceeded
Key Lockout LCB
3
&macr;
Basket Level LCB
&not;
3
&not;
Tele Boom LCB
&shy;
3
2
1
&macr;
Upper Boom LCB
P15-1
P15-2
Snorkel models MHP15/44 &amp; MHP13/35 V3
P5-7
P5-8
P5-9
P5-12
P15-3
P15-4
P15-5
P15-6
P15-7
P15-8
P15-11
Page 3-4
Main Manifold
P5-6
P15-12
P5-14
+ Hour Meter
Bleed Down Upper Cylinder
Bleed Down Lower Cylinder
Automatic stabiliser control box assembly
Automatic stabiliser control box assembly
Item
Part No
13581
12404
302-0018
12536-3
3604-05020
3605-05
3603-06
12515
302-0097
1815-1
12416
12408
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Qty
Description
1
1
5
5
2
2
2
6
1
1
1
1
Control box assembly, auto stabiliser
Control box
Switch, toggle, DPDT (M/OFF/M)
LED, 12V green
Screw, pan head M5 x 20 ZP
Washer, spring, M5, ZP
Washer, flat, M6 x 16 ZP
Washer, M12, rubber
Switch, toggle, DPDT, (ON/ON)
Cable gland, M32, nylon, (not shown)
Hinge, (not shown)
Rubber seal, (not shown)
3
3
3
3
1
3
8
2
2
2
2
2
7
7
7
7
7
7
4
MHP13/35 &amp; MHP15/44 V3 – 13619-2
5
6
4
Rev B
5
6
page 3 - 5
Upper control box assembly
Upper control box assembly
Item
Part No
Qty
13488A
13251-1
9775
13380
10118
3604-05020
3605-05
3603-06
12536-3
12536-4
13489-1
13489
12516
302-0018
12515
302-0097
302-0015
3020081
1815-1
12416
12408
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
Description
Upper control box assembly
Control box
Emergency stop switch, pull release
Collar
Contact, normally closed
Screw, pan head, M5 x 20
Washer, spring, M5
Washer, flat, M6 x 16
LED, 12V, green,10mm lens
LED, 12V, red, 10mm lens
Knob, speed control
Rheostat
Washer, M10, rubber
Switch, toggle, DPDT (M/OFF/M)
Washer, M12, rubber
Switch, toggle, DPDT (ON/ON)
Switch, toggle, SPST (MON/OFF)
Switch, toggle, SPST (MON)
Cable gland, M32, nylon, (not shown)
Hinge, (not shown)
Rubber seal, (not shown)
1
1
1
1
2
2
2
1
1
1
1
1
5
10
1
3
1
1
1
1
1
13
13
14
14
8
9
13
10
14
13 14
11
13 14
2
3
15
16
16
16
17
14
14
14
14
14
19
4
5
page 3 - 6
18
12
6
7
5
Rev B
6
7
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Lower control box assembly
Lower control box assembly
Item
Part No
Qty
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
13573A
12521-1
12536-4
13489-1
1814
1815
9775
10744
455186
12536-3
13456
13489
9776
302-0018
302-0015
302-0018
302-0097
13573-02
12515
12516
1
1
1
1
3
1
1
1
1
1
1
1
2
4
2
1
2
1
9
1
Description
Lower control box assembly
Control box, lower
LED, 12V, red
Knob, speed control
Cable gland (not shown)
Cable gland (not shown)
Stop switch head
Key switch
Hourmeter
LED, 12V, green
Key switch
Rheostat
Collar and contact block
Switch,toggle, DPDT (M/OFF/M)
Switch, toggle, SPST (MOM/OFF)
Switch, toggle, SPST (MON)
Switch, toggle, DPDT (ON/ON)
Decal, lower control box
Washer, M12, rubber
Washer, M10, rubber
3
11
19
13
13
18
18
2
13
9
18
15
13
12
18
18
6
10
16
16
14
14
7
18
18
18
18
12
8
7
1
MHP13/35 &amp; MHP15/44 V3 – 13619-2
17
Rev B
page 3 - 7
AC motor option with 240VAC outlet drawing
AC motor option with 240VAC outlet drawing
R2
(terminal 85)
4
1
8
3
6
LINE
RCD
1
0
5
CONTACTOR
2
RELAY
2
7
NEUTRAL
PHASE
HONDA
STARTER
SOLENOID
RED
GREEN
BROWN
YELLOW
A4
SOCKET
OUTLET
P N E
A5
4 6
8
AC MOTOR
SWITCH
LOAD
M
EARTH
-
12v.DC
POWER SUPPLY
page 3 - 8
Rev B
To B12
AC
MOTOR
To A8
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Wiring diagram for LED tail lights
Wiring diagram for LED tail lights
NUMBER PLATE LIGHTS
LEFT HAND
TAIL LIGHT
RIGHT HAND
TAIL LIGHT
WHITE
WHITE
BLUE
BROWN
RED
BLUE
BLACK
WHITE/RED
WHITE/RED
PLUG CONNECTION
UNDER PLATFORM
FLOOR
MALE
WHITE
GREEN
BROWN
RED
YELLOW
FEMALE
TRAILER PLUG WIRING CODE
YELLOW
RED
BROWN
GREEN
WHITE
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
-
LH TURN
STOP
TAIL
RH TURN
EARTH / GROUND
page 3 - 9
Section 4. - Options
Section 4
Engine assembly, Lombardini (Sheet 1) . . . . . . . . . 4-2
Engine assembly, Lombardini (Sheet 2) . . . . . . . . . 4-3
Basket rotator (Sheet 1) . . . . . . . . . . . . . . . . . . . . . 4-4
Basket rotator (Sheet 2) . . . . . . . . . . . . . . . . . . . . . 4-5
Honda 240V Gas/AC option (Sheet 1) . . . . . . . . . . 4-6
Honda 240V Gas/AC option (Sheet 2) . . . . . . . . . . 4-7
Honda 240V Gas/AC option (Sheet 3) . . . . . . . . . . 4-8
Honda 240V Gas/AC option (Sheet 4) . . . . . . . . . . 4-9
240V AC basket outlet (Sheet 1). . . . . . . . . . . . . . 4-10
240V AC basket outlet (Sheet 2). . . . . . . . . . . . . . 4-11
240V AC Basket Outlet (Sheet 3) . . . . . . . . . . . . . 4-12
240V AC basket outlet (Sheet 4). . . . . . . . . . . . . . 4-13
Bi-Energy power option (Sheet 1) . . . . . . . . . . . . . 4-14
Bi-Energy power option (Sheet 2) . . . . . . . . . . . . . 4-15
24V DC electric motor option (Sheet 1) . . . . . . . . 4-16
24V DC electric motor option (Sheet 2) . . . . . . . . 4-17
24V DC electric motor option (Sheet 3) . . . . . . . . 4-18
24V DC electric motor option (Sheet 4) . . . . . . . . 4-19
Continuous rotation option. . . . . . . . . . . . . . . . . . . 4-20
Auto stabiliser option . . . . . . . . . . . . . . . . . . . . . . . 4-21
Flashing light option. . . . . . . . . . . . . . . . . . . . . . . . 4-22
10.9 metre kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page 4 - 1
Engine assembly, Lombardini (Sheet 1)
Engine assembly, Lombardini (Sheet 1)
Item
0.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
page 4 - 2
Part No
12449
1171-8
1650-030
1650-031
1657-11
1659
3603-05
3603-08
3603-10
3605-06
3610-05016
3610-06030
3610-08020
3610-08025
3610-10045
3610-10050
3610-10055
3610-10060
3611-05
3611-08
3611-10
3612-06006
3649-10
7013-003
7013-004
10254
10417
12409
12450
12524
12526
60005-054
60030-061
5560179
Qty
1
1
1
1
1
16
2
3
4
8
4
1
4
3
1
1
3
8
1
7
2
1
1
1
1
1
1
1
4
1
4
8
4
Description
Engine assembly
Lombardini 15LD315 diesel engine
Battery cable
Battery cable
Drive coupling
Gear pump
Plain washer
Plain washer
Plain washer
Spring washer
Metric bolt
Metric bolt
Metric bolt
Metric bolt
Metric bolt
Metric bolt
Metric bolt
Metric bolt
Nyloc nut
Nyloc nut
Nyloc nut
Grub screw
Battery cable
BSPP (Dowty) x JICM nipple
BSPP (Dowty) x JICM nipple
Cover, battery terminal
Bell housing
Exaust clamp
Exhaust weld, Lombardini
Engine mount
Engine mount plate
Lockwasher
Washer, heavy duty
Flat washer, special
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Engine assembly, Lombardini (Sheet 2)
Engine assembly, Lombardini (Sheet 2)
2
25
3
24
20
31
13
11
32
9
5
21
23
26
4
1
27
16
19
18
22
28
7
12
20
14 x3
33
30
8
6
15
10
29
17
17
17
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page 4 - 3
Basket rotator (Sheet 1)
Basket rotator (Sheet 1)
Item
0.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
page 4 - 4
Part No
12441
8628
3610-06012
11492-1
3617-16035
3631-16
13468
13497
12330
3626-5
3626-3
13563-2
13564-1
Qty
2
2
2
8
8
1
1
1
2
2
1
1
Description
Basket rotator assembly
Pin keeper, rolled eye, 6mm
Bolt, M6 x 12
Washer, tab
Bolt, metric
Washer, disc lock
Load cell
Steel basket bottom mount
Rotate cylinder
Bush
Bush
Rotator half, basket
Rotator half, jib
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Basket rotator (Sheet 2)
6
1
7
3
9
2
5
11
4
12
10
8
TITLE
Basket Rotator Assembly
Sheet 2
Snorkel Models MHP13/35 &amp; MHP15/44 V3
Page 4-5
Honda 240V Gas/AC option (Sheet 1)
10
6
5
11
8
17
12
240V AC MOTOR
ASSEMBLY
(See Options Section)
1
POWER
SUPPLY UNIT
9
MOTOR ASSEMBLY
(See Repair Parts Section)
5
5
4
2
7
7
3
16
TRAILER ASSEMBLY
(See Repair Parts Section)
ELECTRIC MOTOR SUPPLY BOX
(See Options Section)
14
TITLE
Page 4-6
Honda 240V Gas/AC Option
Sheet 1
Snorkel Models MHP13/35 &amp; MHP15/44 V3
13
15
Honda 240V Gas/AC option (Sheet 2)
Honda 240V Gas/AC option (Sheet 2)
Item
0.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
Part no
12436
3668-04016
3603-04
3611-04
12779
3603-10
3610-10045
3611-10
9018-5
3610-10055
3610-10065
5560179
12413A
3603-05
3611-05
3604-05020
12486A
3605-04
Qty
2
2
2
1
12
4
8
1
1
3
4
1
4
4
4
1
2
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Description
Honda 240V Gas/AC option
Screw
Plain washer
Nylock nut
Power supply unit
Plain washer
Bolt
Nylock nut
240V AC motor assembly
Bolt
Bolt
Plain washer
Honda engine assembly
Plain washer
Nylock nut
Bolt
Electric motor supply box
Spring washer
Rev B
page 4 - 7
Honda 240V Gas/AC option (Sheet 3)
Honda 240V Gas/AC option (Sheet 3)
Item
Part No
Qty
0.
1.
2.
3.
4.
5.
6.
7.
8.
9.
12486
1815
1865-001
2500-5
2500-6
10967-1
10967-2
10967-4
10967-6
11588
1
1
1
1
1
1
1
1
1
Description
Electric motor supply box
Compression gland
Switch
Relay
Relay mounting base
RCD
Appliance inlet
Enclosure lid
Enclosure
Relay
3
4
9
5
6
2
7
1
8
page 4 - 8
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Honda 240V Gas/AC option (Sheet 4)
Honda 240V Gas/AC option (Sheet 4)
Item
0.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
Part No
12436-1
1867-001
1657-007
3612-06010
1658-006
11432
7013-004
3605-06
3610-06025
6983-001
7013-003
9501-2
11058-1
3605-10
3611-10
1867-005
3610-08035
3605-08
3603-08
361070045
3603-10
Qty
1
1
2
1
1
1
4
4
1
1
1
1
4
4
2
4
4
4
4
4
Description
Pump and motor assembly
240V AC electric motor
Coupling taper shaft
Grub screw
Bell housing
Pump
BSPP x JICM nipple
Spring washer
Bolt
JIC F tapped hole plug
BSPP x JICM nipple
Hydraulic fitting
Check fitting
Plain washer
Nylock nut
Motor foot plate
Bolt
Spring washer
Plain washer
Bolt
Plain washer
19
20
1
2
4
16
3
17
18
15
5
6
12
14
13
11
9
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
10
7
8
page 4 - 9
240V AC basket outlet (Sheet 1)
240V AC basket outlet (Sheet 1)
Item
0.
1.
2.
3.
4.
5.
6.
7.
8.
Part No
12485-2
1807
1865-001
10263
10967-3
10967-5
3611-05
3603-05
3610-05010
page 4 - 10
Qty
1
1
1
1
4
4
8
4
Description
240V AC basket outlet assembly
Appliance outlet
Switch
Compression gland
Switch enclosure
Mounting feet
Nylock nut
Plain washer
Bolt
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
240V AC basket outlet (Sheet 2)
6
7
8
Basket Assembly
6
7
8
ATTACHMENT DETAIL
1
2
4
ATTACHMENT POSITION
3
5
240V AC BASKET OUTLET
TITLE
240V AC Basket Outlet
Sheet 2
Snorkel Models MHP13/35 &amp; MHP15/44 V3
Page 4-11
240V AC Basket Outlet (Sheet 3)
7
5
6
ATTACHMENT POSITION
ATTACHMENT DETAIL
3
2
4
1
GROUND POWER SUPPLY
TITLE
Page 4-12
240V AC Basket Outlet
Sheet 3
Snorkel Models MHP13/35 &amp; MHP15/44 V3
240V AC basket outlet (Sheet 4)
240V AC basket outlet (Sheet 4)
Item
0.
1.
2.
3.
4.
5.
6.
7.
Part No
12485-1
10263
10967-1
10967-2
10967-3
3603-05
3611-05
3604-05020
Qty
1
1
1
1
4
4
4
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Description
Ground power supply inlet assembly
Compression gland
RCD
Appliance inlet
Enclosure
Plain washer
Nylock nut
Bolt
Rev B
page 4 - 13
Bi-Energy power option (Sheet 1)
Bi-Energy power option (Sheet 1)
Item
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
22.
23.
24.
25.
Part No.
12413A
3566-1
3603-10
3610-10065
3611-10
5560179
11946
12434-10
12434A
12705
12706
12706-11
12707
3040269
3059907
3603-06
3603-08
3605-06
3605-08
3610-06012
3610-08020
3611-06
3611-08
92222-1
page 4 - 14
Qty
1
1
4
4
4
4
8
4
1
1
2
4
1
2
1
16
8
8
4
8
4
4
4
4
Description
Honda engine assembly
Check valve
Plain washer
Bolt
Nylock nut
Washer, special
Rubber boot
Battery pad
Pump assembly 24V DC
24Volt master switch assembly
Battery clamp
Battery &quot;J&quot; bolt
24V - 12V converter
Cable boot
Battery charger
Plain washer
Plain washer
Spring washer
Spring washer
Bolt
Bolt
Nylock nut
Nylock nut
6V battery
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Bi-Energy power option (Sheet 2)
20
5
7
16
11
1
6
15
16
24
23
14
17
9
3
17
4
18
20
22
19
12
2
16
25
10
18
8
20
16
13
TITLE
Bi-Energy power option
Sheet 2
Snorkel Models MHP13/35 &amp; MHP15/44 V3
Page 4-15
24V DC electric motor option (Sheet 1)
14
1
10
5
9
10
17
16
8
3
11
11
12
15
14
13
6
10
18
4
12
2
14
10
7
TITLE
Page 4-16
24V DC Electric Motor Option
Sheet 1
Snorkel Model MHP15/44 V3
24V DC electric motor option (Sheet 2)
24V DC electric motor option (Sheet 2)
Item
0.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Part No.
12434
11946
12434-10
12434A
12705
12706
12706-11
12707
3040269
3059907
3603-06
3603-08
3605-06
3605-08
3610-06012
3610-08020
3611-06
3611-08
92222-1
Qty
8
4
1
1
2
4
1
2
1
16
8
8
4
8
4
4
4
4
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Description
24V DC Electric motor option
Rubber boot
Battery pad
Pump assembly 24V DC
24Volt master switch assembly
Battery clamp
Battery &quot;J&quot; bolt
24V - 12V converter
Cable boot
Battery charger
Plain washer
Plain washer
Spring washer
Spring washer
Bolt
Bolt
Nylock nut
Nylock nut
6V battery
Rev B
page 4 - 17
24V DC electric motor option (Sheet 3)
24V DC electric motor option (Sheet 3)
Item
0.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Part No.
Qty
12188
3605-08
3605-10
3610-08020
7025-001
7025-003
11930
3080046
60017-007
3040269
3603-08
Description
Emergency pump assembly
Spring washer
Spring washer
Metric bolt
Adaptor JICM - UNO
Adaptor JICM - UNO
Pump
24V DC motor
Bolt
Cable boot
Flat washer
4
2
4
1
1
1
1
2
2
4
7
9
1
3
10
3
10
1
5
4
6
2
8
page 4 - 18
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
24V DC electric motor option (Sheet 4)
24V DC electric motor option (Sheet 4)
Item
0.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Part No.
12705
302-0049
1814
10263
11408
3040671
44607-6
11944
3611-04
3604-04020
3603-04
Qty
1
2
1
1
1
1
1
4
4
4
Description
Master switch assembly
Battery disconnect switch
Cable gland
Compression gland
Enclosure
Contator, 12 volt (not shown)
Fuse (not shown)
Decal, DC motor isolator
Nylock nut (not shown)
Screw (not shown)
Flat washer (not shown)
1
4
3
2
7
OFF
ON
THIS SWITCH ISOLATES
THE DC MOTOR ONLY
11944
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page 4 - 19
Continuous rotation option
Continuous rotation option
Item
0.
1.
2.
3.
4.
5.
6.
7.
8.
Part No
12443
3610-08016
3605-08
3603-08
12679-40
12679A
3603-06
3605-06
3610-06020
Qty
Description
Continuous rotation option
Bolt
Spring washer
Flat washer
Moving bracket
Oil distributor
Flat washer
Spring washer
Bolt
4
4
4
1
1
4
4
4
1
2
3
4
COLUMN ASSEMBLY
(See Repair Parts Section)
5
6
OIL DISTRIBUTOR
(See Hydraulics Section)
7
8
TRAILER ASSEMBLY
(See Repair Parts Section)
page 4 - 20
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Auto stabiliser option
Auto stabiliser option
Item
0.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Part No
12433
12418
3602-10
3603-10
3611-10
1273
12433-1
3603-05
3610-05012
3610-06070
3603-06
3611-06
11921A
3605-05
12545
12546
Qty
Description
Auto stabiliser option, Trionics
Control lever guard
Nut
Plain washer
Nylock nut
Level bubble
Control box, auto stabiliser
Plain washer
Bolt
Bolt
Plain washer
Nylock nut
Manifold block - auto stabiliser
Spring washer
Decal, auto stabiliser operation (not shown)
Printed circuit board
1
2
4
2
1
1
8
4
2
10
2
1
4
1
1
1
2
3
4
5
6
7
13
8
14
TRAILER ASSEMBLY
9
10
12
10
11
15
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page 4 - 21
Flashing light option
Flashing light option
Item
0.
1.
2.
3.
4.
Part No
12488A
12488
3604-04020
3605-04
3603-04
Qty
1
2
2
2
Description
Flashing light assembly
Flashing light
Bolt
Spring washer
Plain washer
ATTACHMENT POSITION
1
4
3
2
ATTACHMENT DETAIL
page 4 - 22
Rev B
MHP13/35 &amp; MHP15/44 V3 – 13619-2
10.9 metre kit
10.9 metre kit
Item
0.
1.
2.
3.
4.
5.
6.
7.
8.
Part No
12462
3603-05
3605-12
3610-05020
3611-05
3612-06006
12518
12518-2
12525
Qty
Description
10.9 metre kit
Plain washer
Spring washer
Metric bolt
Nyloc nut
Grub screw
Cam, 10.9 metre option
Bracket, 10.9 cam switch
Limit switch
Not shown is key switch - Refer to lower control box on page
4
1
2
2
2
1
1
1
6
5
3
4
7
1
8
2
MHP13/35 &amp; MHP15/44 V3 – 13619-2
Rev B
page 4 - 23
Parts index - Page locator
Oil capacity, A-iii
Oil grade, A-iii
Type, A-iii
!
240V AC basket outlet, 4-10
240V AC electric motor assembly, 4-9
A
F
Auto stabiliser option, 4-21
Automatic stabiliser, 2-14
Automatic stabiliser control box assembly, 3-5
Axle assembly, 1750kg, 1-32
Flashing light assembly, 4-22
Flyboom cylinder assembly, 2-8
Fold down step assembly, 1-23
B
Ground power supply option, 4-13
Basket assembly, 1-26
Basket rotator assembly, 4-4
Boom assembly, 1-10, 1-13
H
C
Column assembly, 1-17
Column covers assembly, 1-20
Continuous rotation option, 4-20
D
Decals, 1-30
Drawings
240V AC basket outlet (Sheet 2), 4-11
240V Basket outlet (Sheet 3), 4-12
24V DC Electric motor option (Sheet 1), 4-16
AC motor option with 240VAC outlet, 3-8
Axle assembly, 1-33
Basket assembly, 1-27
Basket rotator assembly (Sheet 2), 4-5
Bi-Energy power option (Sheet 2), 4-15
Boom assembly MHP13/35, 1-11
Boom assembly MHP15/44, 1-12
Column assembly, 1-16
Column covers assembly, 1-21
Electrical schematic - standard machines, 3-3
Engine assembly, 1-25
Engine assembly, Lombardini (Sheet 2), 4-3
Honda 240V Gas/AC option (Sheet 1), 4-6
Hydraulic schematic - for units with automatic
stabilisers, 2-4
Hydraulic schematic - standard machines, 2-3
Jib boom assembly, 1-15
Oil distributor assembly, 2-13
Placards and decals, 1-31
Step assembly, 1-22
Tow coupling assembly, 1-29
Trailer assembly MHP13/35, 1-5
Trailer assembly MHP15/44, 1-6
G
Hydraulic oil tank assembly, 2-10
J
Jib boom assembly, 1-14
L
Lower control box assembly, 3-7
Lower lift cylinder assembly, 2-7
Lubrication, B-ix
M
Main control valve assembly, 2-5
Maintenance, B-v
Maintenance schedules, B-vi
Manual organisation
See Maintenance information - page 3
Manual Organization, B-v
O
Oil distributor assembly, 2-12
P
Placards, 1-30
R
Repairs or service, B-xv
Rotator cylinder assembly, 2-11
S
Schematics
AC motor option with 240VAC outlet, 3-8
Electrical - for standard machines, 3-3
Hydraulic - for standard machines, 2-3
Hydraulic - for units fitted with automatic
stabilisers, 2-4
Stabiliser leg cylinder assembly, 2-9
Standards
Australian standard, A-i
E
T
Electric motor supply box, 4-8
Engine
Cooling system, A-iii
Displacement, A-iii
Fuel, A-iii
Fuel consumption, A-iii
Fuel grade, A-iii
Ignition system, A-iii
Make, A-iii
Model, A-iii
Tow coupling assembly, 1-28
Trailer assembly, 1-3, 1-7
MHP13/35 &amp; MHP15/44 V3 – 13619-2
U
Upper control box assembly, 3-6
Upper lift cylinder assembly, 2-6
W
Working envelope, A-iv
Rev B
index 1
&copy; Snorkel – all rights reserved
Printed in New Zealand
Product Warranty
1) Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and
workmanship for a period of one (1) year from date of delivery to a Customer. The warranty will apply subject
to the machine being operated in accordance with the rules, precautions, instructions and maintenance
requirements outlined in the Snorkel Operator and Parts/Service manual.
2) Snorkel further warrants the structural components, specifically the mainframe chassis, turntable, booms
and/or scissor arms of each new machine manufactured by it to be free from defects in material and
workmanship for an additional period of four (4) years. Any such part or parts which, upon examination by the
Snorkel Warranty department, are found to be defective w ill be replaced or repaired by Snorkel through its
local Authorised Dealer. The structural warranty specifically excludes adverse affects on the machine structure
arising from damage, abuse or misuse of the equipment.
3) Machines may be held in an authorised Distributor stock for a maximum of six (6) months from the date of
shipment from Snorkel, before the warranty period is automatically initiated.
4) It is the responsibility of the Distributor to complete and return a Pre delivery /Warranty registration,
before the act of rental / loan / demonstration of the machine or delivery to an end user.
5) The Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no
obligations here under unless the “Pre-Delivery and Inspection Report” has been properly completed and
returned to the Snorkel Warranty department within ten (10) days after delivery of the Snorkel product to the
Customer or Dealer’s demonstration / rental fleet. Snorkel must be notified, in writing, within ten (10) days, of
any machine sold to a Customer from a Dealer’s rental fleet during the warranty period.
6) Any part or parts which upon examination by the Snorkel Product Support Department are found to be
defective within the specified warranty period, will be replaced or repaired at the sole discretion of Snorkel,
through its local Authorised Distributor, at no charge.
Any parts replaced under warranty must be original Snorkel parts obtained through an authorised Snorkel
Distributor unless expressly agreed otherwise in writing and in advance by Snorkel’s warranty department.
7) All parts being claimed under warranty must be held available for return and inspection upon request for a
period of 90 days from date of claim submission, it is necessary that all parts are individually tagged or marked
with their part number and the warranty claim number. After 90 days all parts replaced under warranty which
have not been returned to Snorkel should be destroyed. Failure to produce parts requested by the Warran ty
Administrator for inspection within a period of 14 days will result in the claim being automatically rejected in
full. Materials returned for warranty inspection must have the following procedure :
Carefully packaged to prevent additional damage during shipping
Drained of all contents and all open ports capped or plugged
Shipped in a container tagged or marked with the RMA number
Shipped PREPAID. Any item(s) returned for warranty by any other means maybe refused and returned ,
unless prior approval is agreed with Snorkel.
&copy; Snorkel 2010
Product Warranty
8) At the direction of the Snorkel Warranty department, any component part (s) of Snorkel products to be
replaced or repaired under this warranty program me must be returned freight prepaid for inspection.
An RMA (Returns material authorisation) must be requested from Snorkel Warranty department, a copy to be
placed with the returning component part(s)
9) All warranty replacement part will be shipped freight prepaid (standard charge) from the Snorkel Parts
Service Department or from the Vendor to Dealer or Customer.
10) All warranty claims are subject to approval by Snorkel Service department. Snorkel reserves the right to
limit or adjust claims with regard to defective parts, labour or travel time based on usual and customary
guidelines.
REPLACEMENT PARTS WARRANTY
Any part replaced under this limited warranty is not subject to further warranty cover beyond the
normal warranty period of the machine upon which the part was installed.
Any replacement parts sold (not delivered under a warranty claim) will be subject to a warranty period
of (6) six months from the date of invoice.
Parts held by a Distributor are covered under warranty for a period of (12) twelve months from the
date of invoice, provided that those parts have been subject to appropriate storage to prevent
damage and deterioration.
CLAIM PROCEDURE
The Snorkel Warranty department must be notified within (48) forty-eight hours of any possible warranty
situation during the applicable warranty period. Personnel performing major warranty repair or parts
replacement must obtain specific approval by the Snorkel Warranty department prior to performing the
warranty repair or replacement.
When a Distributor / Customer perceive a warranty issue to exist the following steps must be adhered t o:
All warranty claims must be submitted within 30 days of the date of the machine repair
All correspondence in respect of the claim to be on an official Snorkel warranty claim form as supplied
by Snorkel’s warranty department
Allocate a warranty claim number to the repair
Place a purchase order for genuine Snorkel replacement parts
Snorkel to dispatch parts via the requested method (in line with the required response time)
Confirmation that a qualified technician is available to replace the part and that t his person has been
accepted by Snorkel to carry out such work under the warranty of the machine. Failure to do this may
nullify the warranty.
FREIGHT DAMAGE
If a machine is received in a damaged condition, then the damage must be noted on the bill of lad ing and /or
delivery documents and if possible photographs taken, prior to signing acceptance of the consignment.
The freight company must be contacted by the Distributor and a damage claim registered immediately.
&copy; Snorkel 2010
Product Warranty
THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT:
1. Engines, motors, tyres and batteries are manufactured by suppliers to Snorkel, who furnish their own
warranty. Snorkel will, however, to the extent permitted; pass through any such warranty prot ection to the
Distributor / Customer.
2. Any Snorkel product which has been modified or altered outside Snorkel factory without Snorkel written
approval, if such modification or alteration, in the sole judgment of Snorkel Engineering and/or Service
Departments, adversely affects the stability, relia bility or service life of the Snorkel product or any component
thereof.
3. Any Snorkel product which has been subject to misuse and abuse, improper maintenance or accident.
“Misuse” includes but is not limited to operation beyond the factory-rated load capacity and speeds.
“Improper maintenance” includes but is not limited to failure to follow the recommendations contained in the
Snorkel Operation, Maintenance, and repair Parts Manuals.
4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type,
application or type of environment in which the machine may be used; such as, but not limited to sandblasting
applications
5. Routine maintenance, routine maintenance items and minor adjustments are not covered by this warranty,
including but not limited to hydraulic fluid, filters and lubrication, paint and decals.
6. Any Snorkel product that has come into direct contact with any chemical or abrasive material.
7. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including
but not limited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time
for workers, lost orders, lost rental revenue, lost profits, expenses or increased cost. This warranty is expressly
in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied, unless
otherwise amended in writing by Snorkel
8. Snorkel Warranty policy does not cover any duties, taxes, environmental fees in cluding without limitation,
disposal or handling of tyres, batteries and petrochemical items.
9. Item specifically excluded are, fuel injectors, motor brushes, glow plugs, contactor tips and springs, oil
filters, lamp bulbs, lamp lenses, o rings, coolants, lubricants and cleaning material.
10. Failure of replacement parts due to fault misdiagnosis or incorrect fitting by the Distributor / Customer
SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY
SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE
AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT
LIMITED TO INJURY TO PERSONS OR PROPERTY.
The Customer shall make all warranty claims through its local Authorised Dealer and should contact the Dealer
from whom the Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer,
contact the Snorkel Service Department for further assistance
&copy; Snorkel 2010
Product Warranty
APPEAL
The buyer may appeal in writing against a rejected or adjusted claim to Snorkel warranty department within a
period of 21 days of receiving the rejection or adjustment notice. The appeal should be grounded on express
reasons and supported by relevant evidence. Appeals received outside of this time limit will not be
considered.
WARRANTY SCHEDULE
Limited Warranty Periods
Item
Warranty Period
New machine materials and workmanship
I year parts replacement
Structural components (Chassis, Turntable, Booms,
Scissors)
5 years parts replacement or repair
Parts held in a Distributor’s stock
12 months from date of invoice
Parts sold (non warranty)
6 months from date of invoice
Batteries
6 months from warranty registration date
Other specifically excluded parts:
Not covered by Warranty
Fuel injectors
Motor brushes
Glow plugs
Contactor tips and springs
Oils
Filters
Lamp bulbs
Lamp lenses
‘O’ rings
Coolants
Lubricants
Cleaning materials
&copy; Snorkel 2010
Local Distributor / Lokaler Vertiebshandler / Distributeur local
El Distribuidor local / Il Distributore locale
EUROPE, MIDDLE EAST
AFRICA &amp; ASIA
PHONE: +44 (0) 845 1550 O57
FAX: +44 (0) 845 1557 756
NORTH &amp; SOUTH AMERICA
PHONE: +1 785 989 3000
TOLL FREE: +1 800 255 0317
FAX: +1 785 989 3070
AUSTRALIA
PHONE: +64 2 9725 4000
FAX: +64 2 9609 3057
NEW ZEALAND
PHONE: +64 6 3689 168
FAX: +64 6 3689 164
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