"user manual"

Cat. No. V090-E1-10

NSH5 Series

NSH5-SQR10B-V2

NSH5-SQG10B-V2

Hand-held

Programmable Terminal

OPERATION MANUAL

NSH5 Series

NSH5-SQR10B-V2

NSH5-SQG10B-V2

Hand-held Programmable Terminal

Operation Manual

Revised July 2013

iv

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.

!DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Additionally, there may be severe property damage.

!WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Additionally, there may be severe property damage.

!Caution

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means

“word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PLC” means Programmable Controller. “PC” is used, however, in some Programming Device displays to mean Programmable Controller.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

Note Indicates information of particular interest for efficient and convenient operation of the product.

1,2,3...

1.

Indicates lists of one sort or another, such as procedures, checklists, etc.

Important

The LCD panel is created using extremely advanced technology, but there may still be some defective pixels, such as pixels that will not light or that are lit continuously. These are characteristic of LCDs and do not indicate a fault. Although manufacturing processes are managed to eliminate defective pixels as much as possible, eliminating all of them is not possible using currently available technology.

The display device may be changed to make improvements without prior notice.

Trademarks

Windows is a registered trademark of Microsoft Corporation in the United States and other countries.

Other brand and product names are trademarks or registered trademarks of their respective owners.

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OMRON, 2005

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of

OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

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TABLE OF CONTENTS

PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xviii

2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xviii

5

6

3

4

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Precautions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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SECTION 1

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

1-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3 Special Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

10

SECTION 2

Grounding and Connections . . . . . . . . . . . . . . . . . . . . . . . . .

23

2-1 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

2-2 Power Supply and FG Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3 Connecting the Special Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4 Attaching the Hand Strap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5 Installing the Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

26

31

32

SECTION 3

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35

3-1 Creating Screen Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36

3-2 Emergency Stop Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3 Enabling Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4 Function Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5 Memory Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6 USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-7 Usable Host Connection Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-8 Station Detection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46

46

47

36

38

39

40

SECTION 4

Connecting to the Removable Box . . . . . . . . . . . . . . . . . . . .

49

4-1 Overview of Removable Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

50

4-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

50

4-3 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5 Connection Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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55

57

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TABLE OF CONTENTS

SECTION 5

Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .

63

5-1 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

64

5-2 Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-3 Error Message Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-4 Precautions When Replacing the PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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67

67

Appendices

A Appendices General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C Types of Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D Recommended Enabling Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E Removable Box Application Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

69

75

77

79

85

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

95

About this Manual:

This manual describes the installation and operation of the NSH5 Programmable Terminal and includes the sections described below.

The NSH5 Programmable Terminal is a Hand-held Programmable Terminal manufactured by OMRON that provides a touch panel and safety switches.

Please read this manual carefully and be sure you understand the information provided before attempting to install or operate the NSH5 Programmable Terminal.

Use this manual together with the NS-series PT manual, and be sure to read the precautions provided in the following section.

Precautions

provides general precautions for using the NSH5 Programmable Terminal and related devices.

Section 1

describes the features, nomenclature, and functions of the NSH5 Programmable Terminal for first-time users.

Section 2

describes wiring and grounding the power supply and how to connect the NSH5 Programmable Terminal using the Special Cable.

Section 3

describes the functions that have been expanded or newly added to the NSH5 Programmable Terminal.

Section 4

describes the Removable Box, which is connected to the NSH5.

Section 5

describes inspection and maintenance and the contents of error messages for the NSH5

Programmable Terminal.

The

Appendices

provide specifications, dimensions, memory reference tables, and recommended enabling circuits

!WARNING

Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given.

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x

Related Manuals

Related manuals are listed below.

The @ symbol at the end of the catalog number is the revision code.

Operating the CX-Designer

• CX-Designer User’s Manual ([email protected])

This manual describes the installation method, basic operating procedures, and the user interface of the CX-Designer. Typical features and applications methods are also described. Operating methods, procedures, and settings for the CX-Designer can be displayed on the screen using online help. Online help can be referred to for normal operations.

Refer to the following manuals for detailed information of the operation of NSseries PTs.

Checking NS-series PT Functions, Applications, and Troubleshooting

• NS-series Programmable Terminal Programming Manual ([email protected])

This manual describes functions and applications of NS-series PTs. Also included are descriptions of remedies for faults that occur in NS-series PTs.

Checking NS-series PT Functions, Operation, and Restrictions

• NS-series Programmable Terminal Programming Manual ([email protected])

This manual is for NS V1/V2-series PTs (NS15-V2, NS12-V1/V2, NS10-V1/

V2, NS8-V1/V2, NS5-V1/V2).

The manual describes installation, connections, general specifications, and hardware for NS-series PTs.

• NS-series Programmable Terminal Setup Manual ([email protected])

This manual is for NS-series PTs (NS12, NS10, NS7).

Checking PLC Functions and Operation

• Relevant PLC User’s Manual

When information on PLC operation and functions is required, refer to the user’s manuals for the relevant PLC, Special I/O Unit, CPU Bus Unit, or Communications Unit.

Terminology

Terminology

NSH5

PLC

Host

CX-Designer

CS1G-CPU @@-V1

The following terminology is used in this manual.

Indicates products in the OMRON NSH5 Series of Programmable

Terminals.

Indicates an OMRON Programmable Controller.

Indicates the PLC or IBM PC/AT or compatible computer functioning as the control device and interfaced with the NS-series PT.

Indicates the OMRON CX-Designer (NS-CXDC1-V @). The CX-

Designer is a Support Software application used to create screen data for NS-series PTs.

Boxes in model numbers indicate variable characters.

For example, “CS1G-CPU @@-EV1” indicates the following models:

CS1G-CPU42-EV1, CS1G-CPU43-EV1, CS1G-CPU44-EV1, and CS1G-CPU45-EV1.

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Read and Understand this Manual

Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.

Warranty and Limitations of Liability

WARRANTY

OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-

INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE

PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS

DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR

INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,

LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,

WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT

LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS

REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS

WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO

CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

xiii

Application Considerations

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.

• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.

• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR

PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO

ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED

FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.

xiv

Disclaimers

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

PERFORMANCE DATA

Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and

Limitations of Liability.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

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PRECAUTIONS

This section provides general precautions for using the NSH5-series Programmable Terminal (PT).

The information contained in this section is important for the safe and reliable application of the PT. You must read this section and understand the information contained before attempting to set up or operate an NSH5-series PT.

3

4

5

1

2

6

Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Precautions for Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xviii xviii xviii

xx

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Intended Audience

1 Intended Audience

1

This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent).

• Personnel in charge of introducing FA systems into production facilities.

• Personnel in charge of designing FA systems.

• Personnel in charge of installing and connecting FA systems.

• Personnel in charge of managing FA systems and facilities.

2 General Precautions

The user must operate the product according to the performance specifications described in the operation manuals.

Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative.

Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms.

This manual provides information for using the PT. Be sure to read this manual before attempting to use the software and keep this manual close at hand for reference during operation.

3

!WARNING

It is extremely important that PTs and related devices be used for the specified purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying PTs to the above-mentioned applications.

Safety Precautions

Notation Used for Safety Information

The following notation is used in this manual to provide precautions required to ensure safe usage of the product.

The safety precautions that are provided are extremely important to safety.

Always read and heed the information provided in all safety precautions.

The following notation is used.

!WARNING

Indicates a potentially hazardous situation which, if not avoided, will result in minor or moderate injury, or may result in serious injury or death. Additionally there may be significant property damage.

xviii

Safety Precautions

Symbols

Prohibition

Indicates a general prohibition

Disassembly Prohibited

Disassembling any product may result in electrical shock or other injury. Never attempt to disassemble any product.

Caution

Indicates general cautionary, warning, or danger level information

! WARNING

Do not attempt to take the PT apart and do not touch any internal parts while the power is being supplied. Doing either of these may result in electrical shock.

Always ensure that personnel in charge properly perform installation, inspection, and maintenance for the PT. “Personnel in charge” refers to individuals qualified and responsible for ensuring safety during machine design, installation, operation, maintenance, and disposal.

Ensure that installation and post-installation checks are performed by personnel in charge who possess a thorough understanding of the machinery to be installed.

Do not attempt to disassemble, repair, or modify the PT. Doing so may impair the safety functions.

Do not use the input functions of the PT, such as the function switches or switches on the touch panel, in applications that involve human life, in applications that may result in serious injury, or for emergency stop switches.

Always connect the emergency stop switch and enabling switch to safety circuits. Serious accidents may occur if a malfunction occurs while the PT is connected to a PLC or other controller.

• Do not use the function switches or switches on the touch panel as input switches that may cause injury or damage property.

• Install monitoring circuits or other devices in output signals that may result in serious accidents.

• Construct the system so that switching of important operations is performed in devices outside the PT.

For devices and components connected to the PT that affect safety, use appropriate products meeting the required safety level and safety category. System safety and the appropriate safety category must be evaluated for the entire system. Consult a certified third-party organization to determine the appropriate safety category.

It is the user’s responsibility to ensure that system safety adheres to relevant standards.

3 xix

Precautions for Safe Use

4

4

! WARNING

Connect the emergency stop switch, and enabling switch on the PT so that they function according to stop category 0 or 1 described in IEC/

EN 60204-1.

There are two types of switches on the PT, a red one for use as an emergency stop switch, and a gray one for use as a stop switch. Use each of these for its intended purpose.

• When using a PT with a red emergency stop switch, attach the cable from the system securely so it cannot be easily disconnected.

• When using a PT with a gray stop switch in an application where the

PT is detached from the system, make sure that the emergency stop switch and the stop switch can be clearly distinguished.

Precautions for Safe Use

• When unpacking the PT, check carefully for any external scratches or other damage. Also, shake the Units gently and check for any abnormal sound.

• Install or hand-hold the NSH5 when operating it. Do not operate the

NSH5 on the floor or on a tabletop.

• Do not let metal particles enter the PT when preparing the panel.

• Use power supplies with reinforced or double insulation and minimal voltage fluctuation for the NSH5 PT and for inputs to the PT, such as emergency stop switches, enable switches, functions switches, and station detection. The power supplies must be capable of maintaining stable outputs for momentary power interruptions in the inputs to the power supplies of up to 10 ms.

• Rated power supply voltage: 24 VDC (Allowable range: 20.4 to

27.6 VDC)

• Capacity: 10 W min.

• Insert a 3-A fuse immediately after the secondary output from the power supply.

• Do not connect an AC power supply to the DC power input terminals.

• Do not perform a dielectric strength test.

• Properly ground the PT to prevent malfunction due to noise.

• Do not touch the surface of the circuit board or the components mounted on it with your bare hands. Discharge any static electricity from your body before handling the board.

• When connecting the cable to the PT, make sure to secure the cable and the PT. The tensile load on the cable must not exceed 60 N. Do not place a higher load on the cable.

• Turn OFF the power supply to the PT before connecting or disconnecting the cable.

• Be sure to tighten the connector screws after connecting the cable.

• The whole system may stop depending on how the power supply is turned

ON or OFF. Turn ON or OFF the power supply according to the specified procedure.

• Thoroughly confirm operation of screen data, macros, and host programming before starting actual use.

xx

Precautions for Safe Use

4

• Do not perform the following operations while the Memory Card is being accessed.

• Turning OFF the power supply to the PT

• Removing the Memory Card

• To ensure system safety, incorporate a program that periodically reads PT operation bits from the host side to check that the PT is properly operating.

• Press touch switches with a force of 30 N max.

• Confirm system safety before pressing touch switches.

• Do not accidentally press touch switches when the backlight is not lit or when the display does not appear. Confirm the safety of the system before pressing touch switches.

• Do not press touch switches consecutively without pausing in between. If touch switches are pressed consecutively at high speed, the PT may not be able to detect the inputs. Confirm that the PT has detected the input of a touch switch before pressing any other touch switch.

• Before initializing screen data, confirm that existing data is backed up at the CX-Designer.

• When changing the password with the system menu, do not reset or turn

OFF the power supply until writing is finished. If the password is not saved successfully, the screen may not operate.

• When using the device monitor, confirm the safety of the system before performing the following operations.

• Changing monitor data

• Changing operation modes

• Forced setting or resetting

• Changing present values or set values

• Never use volatile solvents, such as benzene or thinners, or chemical dusters to clean the PT.

• Dispose of the product and batteries according to local ordinances as they apply. Have qualified specialists properly dispose of used batteries as industrial waste.

• Do not connect a USB connector to any device that is not applicable.

• Before connecting a USB connector to a device, check the external appearance of the device and make sure that the device is free from damage.

• When mounting the battery, be sure to use the correct battery and mount it correctly.

• The backlight contains mercury for PTs with lot numbers before 3073. Do not dispose of the PT together with other waste to be sent to a disposal site. Dispose of the PT according to local ordinances as they apply.

• Do not turn OFF the power supply to the PT while downloading or uploading screen data or system programming. The screen data and system programming may become corrupted.

• Secure the PT’s cable at the control panel when connecting it to the control panel.

• Be sure not to trip over the cable when moving around while holding the

PT.

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Operating Environment Precautions

5

5

• Use safety circuits that are capable of detecting shorts in the emergency stop switch and enable switch.

• When using the NSH5, use the lefthand belt or use a commercially available neck strap. If the NSH5 falls, injury or device damage may occur.

• Periodically inspect for loose cables or other cable problems.

• Confirm the safety of the system before turning ON or OFF the power supply or before pressing the reset button.

• After changing the settings of the DIP switch, always turn the power supply OFF and ON or reset the PT.

• Do not operate a touch switch using a screwdriver or other tool.

• To ensure safety when using numeral input functions, set the upper and lower limits for the input value.

• Dispose of any battery that has been dropped on the floor or otherwise subjected to excessive shock. The battery may leak if it is used.

• Commercially available USB hubs and the recommended USB hub do not necessarily have the same general specifications as the NSH5, and may not function properly if used in environments subject to static electricity or other forms of noise. When using a USB hub, take sufficient measures to prevent static electricity and other forms of noise, or do not install the PT in an environment subject to such noise.

• Do not disassemble or short-circuit the battery.

• The backlight in the PT cannot be replaced by the user. Contact your

OMRON representative for backlight replacement.

• Periodically check the installation conditions in applications where the PT is subject to contact with oil or water.

• Water and oil resistance will be lost if the front sheet is torn or is peeling off. Do not use the PT if the front sheet is torn or is peeling off.

• The Rubber Packing will deteriorate, shrink, expand, or harden depending on the operating environment. Inspect and replace the Rubber Packing periodically.

• If the brightness of the backlight on the PT is reduced, the display and

RUN indicator may be very dark. Do not reduce the brightness of the backlight so far that the display and RUN indicator cannot be seen. (This applies to lot numbers 3073 and later.)

Operating Environment Precautions

!Caution Do not install the PT in the following locations.

• Locations subject to rapid changes in temperature

• Locations subject to temperatures or humidity outside the range specified in the specifications

• Locations subject to condensation as a result of high humidity

• Locations subject to splashing chemicals or solvents

• Locations subject to oil splashes

• Locations subject to corrosive or flammable gases

• Locations subject to strong shock or vibration

• Locations outdoors subject to direct wind and rain

• Locations subject to strong ultraviolet light

xxii

EC Directives

6

• Locations subject to dust

• Locations subject to direct sunlight

!Caution Take appropriate and sufficient countermeasures when installing systems in the following locations:

• Locations subject to static electricity or other forms of noise

• Locations subject to strong electromagnetic or magnetic fields

• Locations close to power supply lines

• Locations subject to possible exposure to radioactivity

6 EC Directives

Conforming Directive

The NSH5-series PTs conform to the EMC Directive.

EMC Directive Conformance

OMRON products are designed as electrical devices for use built into other devices or the overall machine. As individual devices, they comply with the related EMC standards (see note) so that they can more easily be built into other devices or the overall machine. The actual products have been checked for conformity to EMC standards. Whether they conform to the standards in the system used by the customer, however, must be checked by the customer.

EMC-related performance of the OMRON devices will vary depending on the configuration, wiring, and other conditions of the equipment or control panel on which the OMRON devices are installed. The customer must, therefore, perform the final check to confirm that devices and the overall machine conform to EMC standards.

Note

Applicable EMC (Electromagnetic Compatibility) standards are as follows:

EMS (Electromagnetic Susceptibility): EN 61131-2

EMI (Electromagnetic Interference): EN 61131-2 (Radiated emission:

10-m regulations)

Complying with EC Directives

NSH5-series PTs comply with EC Directives. Observe the following precautions to ensure that the customer’s device and the overall machine also comply with EC Directives.

1,2,3...

1.

Use reinforced insulation or double insulation for the DC power supply to the PT. Ensure that a stable power output can be provided even if a 10-ms interruption occurs at the input.

2.

The PT conforms to the EN 61131-2, but the radiated emission characteristics (10-m regulations) may vary depending on the configuration of the control panel used, other devices connected to the control panel, wiring, and other conditions. You must therefore confirm that the overall machine or equipment complies with EC Directives.

The NSH5 is a Class A product for use in industrial environments. In residential environments it may cause radio interference. In this case the user may be required to take adequate measures to reduce interference.

xxiii

EC Directives

6 xxiv

SECTION 1

Introduction

This section describes the features, nomenclature, and functions of the NSH5 Programmable Terminal for first-time users.

1-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1-1 What Is the NSH5 Programmable Terminal? . . . . . . . . . . . . . . . . . .

1-1-2 NSH5 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1-3 NSH5 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1-4 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1-5 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1-6 Switch Output Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1-7 External Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1-8 Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2-1 Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2-2 Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2-3 Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3 Special Cable Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3-1 Special Cable Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3-2 UL-standard Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3-3 Loose-wire/D-Sub Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3-4 Removable Box Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3-5 External Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3-6 Interface Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

2

2

3

4

4

5

5

6

8

8

8

9

10

10

10

15

19

21

21

1

Overview

Section 1-1

1-1 Overview

1-1-1 What Is the NSH5 Programmable Terminal?

The NSH5 is an NSH5-series Hand-held Programmable Terminal that provides both a touch panel and safety switches.

RUN

F6

F7

F8

F9

F10

F1

F2

F3

F4

F5

T

SE

RE

SE

T

NSH5

Touch panel

Safety switches

Touch Panel

Safety Switches

The touch panel is the same as the one for NS5-series Programmable Terminals with touch panels. Connecting to an OMRON PLC by RS-232C or RS-

422A does not require a program. Function switches are also provided.

An emergency stop switch and an enabling switch are provided. Be sure to externally connect them to safety circuits.

Use safety circuits that are capable of detecting shorts in the emergency stop switch and enable switch.

1-1-2 NSH5 Models

There are two NSH5 models, one equipped with a red switch and the other with a gray switch. The switching function is the same for both.

• NSH5-SQR10B-V2 (equipped with a red switch for use as an emergency stop switch)

This switch functions as the emergency stop switch so the PT must be mounted and used on a control panel in a way that it cannot be detached.

• NSH5-SQG10B-V2 (equipped with a gray switch for use as a stop switch)

This functions as the stop switch and can be used in either the hand-held or mounted condition.

2

Overview

1-1-3 NSH5 Features

Section 1-1

Computer running CX-Designer

USB port

Screen transfer

Memory Card (Compact Flash)

RUN

F6

F7

F8

F9

F10

F1

F2

F3

F4

F5

Memory Card slot

RE

SE

T

T

SE

RE

Function switches (10)

Enabling switch (on back)

Color TFT LCD*

* PTs with lot numbers 05X0 and earlier have STN LCDs. Refer to

NSH5-series PT Lot Numbers

on page 73 for information

on lot numbers.

Serial connection

(RS-422A/RS-232C)

1:N NT Link

CS/CJ-series PLC

Safety circuits

24-VDC power supply

External switch outputs

Function switches (F1, F2, F6, and F7)

Stop/emergency stop switch

Enabling switch

• Equipped with both a stop/emergency stop switch and an enabling switch

There are two switches provided for stopping machine operation while using the touch panel. The stop/emergency stop switch is for stopping operation intentionally, and the enabling switch is for stopping machine operation without taking conscious action.

The emergency stop switch (DPST-NC contact + NO bit) is allocated one bit in the internal memory or in the host (PLC) memory and is hard-wired to two external outputs. It has a direct opening mechanism.

The enabling switch (3-position DPST-NO) is hard-wired to an output. It has a direct opening mechanism, a click mechanism, and a rubber cover.

• Ten function switches (SPST-NO) are provided. They can be used for operations such as inching. Six of the function switches can be allocated bits in internal memory or host (PLC) memory, and four of the function switches can be output via hard-wired external outputs.

• Program-free connection is possible to an OMRON PLC via RS-232C or

RS-422A.

• A 5.7-inch TFT display with 256 colors (bit maps: 32,768 colors) is provided. (See note 1.)

3

Overview

Section 1-1

Note

1-1-4 Product Specifications

Model

NSH5-SQR10B-V2

NSH5-SQG10B-V2

Specifications

5.7-inch color TFT LCD (See note.)

• Dots: 320 x 240

• Colors: 256 (bit maps: 32,768) (See note.)

• Screen capacity

NSH5-SQ @10B-V2: 60 MB

• 1 USB port (for transferring screen from the CX-Designer)

Commercially available USB cable can be connected.

• Memory Card: Can be mounted.

• Serial communications: Either RS-232C or RS-422A, depending on the Special Cable used. The serial communications mode is 1:N NT Link.

• 1 stop/emergency stop switch (

DPST-NC contact + NO bit)

• 1 enabling output (

DPST-NO)

• 10 function outputs

Note

PTs with lot numbers 05X0 and earlier have the following specification for colors (because they have STN LCDs): 256 (bit maps:

4,096). Refer to

NSH5-series PT Lot Numbers

on page 73 for infor-

mation on lot numbers.

1-1-5 Applications

• The external end of the Special Cable (3 m, 10 m) has both a 9-pin D-Sub male connector, and loose wires for the stop/emergency stop switch, enabling switch, and function switches.

• Screen transfers are enabled by connecting a computer running CX-

Designer to the USB port (standard feature).

• Project data can be shared with panel-mounted NS-series Programmable

Terminals.

• The Smart Active Parts library for NS-series PTs can be used.

• A Memory Card can be mounted to save screen data, data logs, operation logs, error logs, and recipes.

• The PT is waterproof to a IP65 degree of protection. (See note 2.)

• The PT features a lightweight 1-kg hand-held design.

• The removable box is automatically detected when it’s connected.

The box number is set using the DIP switch on the removable box.

When the PT is connected, the box number is automatically detected and the screens corresponding to the box number are automatically displayed on the PT. At the same time, the PLC can be notified of the box number.

(1) PTs with lot numbers 05X0 and earlier have the following specification for colors (because they have STN LCDs): 256 (bit maps: 4,096). Refer to

NSH5-series PT Lot Numbers

on page 73 for information on lot numbers.

(2) Conformance is evaluated under applicable test conditions, and it may not be possible to use the PT in every environment. When used over a long period of time, the drip-proof packing may become damaged or dirty and lose its effectiveness.

• Setting parameters and monitoring operation when starting up equipment or switching processes

4

Overview

Section 1-1

• Setting parameters and monitoring operation when an error occurs

• Setting parameters and monitoring operation anywhere in expansive facilities

1-1-6 Switch Output Configuration

The stop/emergency stop switch uses DPST-NC contact + NO bit. Of these,

DPST-NC contacts are used for external hardware outputs. The remaining NO bit can be allocated any bit in the internal memory or in the host (PLC) memory.

Six function switches can be allocated any bits in the internal memory or in the host (PLC) memory. Four of the function switches can be output to external contact outputs.

The enabling switch (DPST-NO) can also be output to external contact outputs.

Stop/emergency stop switch

(DPST-NC contact + NO bit)

NSH5

Allocation

Internal memory

Stop/emergency stop switch

Host (PLC) memory

Stop/emergency stop switch

10 function switches

F1

F2

F3

F4

F5

F6

F7

F8

F9

F10

Allocation

F5 F4 F3

F9 F10 F8 or

RS-232C or RS-422A

F5 F4 F3

F9

F10

F8

Enabling switch

(DPST-NO)

External output

24-VDC power supply

Enabling switch outputs

(DPST-NO)

4 function switch outputs

Stop/emergency stop switch outputs (DPST-NC)

Color TFT LCD*

* PTs with lot numbers 05X0 and earlier have STN LCDs. Refer

to

NSH5-series PT Lot Numbers

on page 73 for information

on lot numbers.

The hard-wired outputs operate even when the PT power supply is OFF.

1-1-7 External Connections

Use a Special Cable (NSH5-232/[email protected]@M, UL type: NSH5-232/422UL-

@@M), loose-wires and D-Sub connector on one end) to connect the signals as follows:

• Emergency stop switch/stop switch

When using as a safety system, connect to safety components. (Do not connect to the PLC.)

• Enabling switch

When using as a safety system, connect to safety components. (Do not connect to the PLC.)

• Serial communications (RS-232C or RS-422A)

Connect to the serial port of the PLC.

• Function switches

Connect to an DC Input Unit of the PLC.

5

Overview

Section 1-1

RUN

F6

F7

F8

F9

F10

F1

F2

F3

F4

F5

RES

E

T

Special Cable (3 or 10 m)

• RS-232C: [email protected]@[email protected]@M

• RS-422A: [email protected]@[email protected]@M

9-pin D-sub (male)

CS/CJ-series PLC

Safety circuits

Function switch outputs

Loose wires (21)

24-VDC power supply

Safety switch outputs

Note

(1) When used in a safety control system, the stop/emergency stop switch and enabling switch must be connected to a safety circuit.

(2) Do not use the function switches or the touch switches on the touch panel as emergency stop switches in situations involving potential risk to human life or serious damage.

(3) Use safety circuits that are capable of detecting shorts in the stop/emergency stop switch and enable switch.

1-1-8 Safety Standards

Overview of Standards General Standards

EN 954-1:1996

Safety-related Parts of Control Systems

Part 1: General Principles for Design

Summary

This standard applies to design procedures for parts in control systems that involve safety.

Main Point

The levels for machines are determined by taking into consideration the degree of anticipated damage (from light to heavy) and the rate of occurrence

(from rare to frequent). The danger level is classified into five categories, and for each category the safety functions that should be provided for control parts are specified.

EN 60204-1:1997

Electrical Equipment of Machines

Part 1: Specification for General Requirements

Summary

This standard applies to electrical devices in which the power supply nominal voltage between lines is less than 1,000 V (for AC) or 1,500 V (for DC), and the nominal frequency is less than 200 Hz.

6

Overview

Standards Applicable to the NSH5

Section 1-1

Main Point

The standard covers all of the elements required in electrical devices, such as control circuits, functions, and devices for electrical and electronic equipment, safety measures, and technical materials related for installation, operation, and maintenance.

Standard Related to Safety Switches

EN 60947-5-1

Low-voltage Switching Gear and Control Gear

Part 5: Control Circuit Devices and Switching Elements

Section 1: Electromechanical Control Circuit Devices

IEC Standards: IEC 60947-5-1; JIS Standards: JIS C 8201-5-1

Summary

This standard applies to switching elements and control circuit devices created for purposes such as control of switching control equipment, signals, and interlock.

Main Points

Section 1: General Requirements

Section 2: Special Requirements for Indicator Lights

Section 3: Special Requirements for Direct Opening Operations

The standards cover topics such as switching capacity, temperature rise, terminal strength, protective construction, and direct opening operations.

Standard Regarding Emergency Stop Equipment

EN 418

Emergency Stop Equipment

Functional Aspects: Principles for Design

ISO Standards: ISO 13850; JIS Standards: JIS B 9703

Summary

This standard prescribes the design principles for emergency stop equipment.

Main Points

A direct opening mechanism must be provided.

A self-holding mechanism must be provided.

The stopping device must be in a form that is easy to operate, such as a protruding pushbutton, a wire, or a rope.

The stopping device must be red with a yellow background.

The following safety standards apply to the NSH5 PT.

• Based on EN 60204-1:1997

• Complies with EN 954-1:1996

EN 60204-1:1997 Safety Standard

EN 60204-1:1997 (Safety of Machinery - Electrical Equipment of Machines) stipulates that an emergency stop switch must be red, and a stop switch must be gray or black. When detaching and using the PT separate from the system, always use a PT with a gray switch.

In the EN60204-1:1997 safety standard, emergency stop and emergency shutdown are defined as emergency switches.

Emergency stop

Emergency shutdown

Stop category 0 or 1

Stop category 0 only

7

Nomenclature and Functions

Section 1-2

It is stipulated in EN 60204-1:1997 that the pushbutton for an emergency stop must be red and the background yellow. In SEMI-S2 as well, the background for an emergency shutdown pushbutton must be yellow.

To comply with these standards, a yellow seal is included with the product to affix around the emergency stop switch.

EN 954-1:1996 General Design Principles

Redundant conformity is provided with an enabling switch and an emergency stop switch. The emergency stop switch is a three-pole switch (3PST-NC), with a DPST-NC contact structure and a SPST-NC contact structure for an emergency stop notification signal.

1-2 Nomenclature and Functions

1-2-1 Front

LED indicator

The brightness of the indicator will change according to the brightness setting of the backlight. (This applies to lot numbers 3073 and later.)

T

E

RE

SE

T

T

SE

RUN

F6

F7

F8

F9

F10

F1

F2

F3

F4

F5

Stop/emergency stop switch

Function switches

F1, F2, F6, and F7 are hard-wired outputs.

F3, F4, F5, F8, F9, and F10 are software

(communications) outputs.

Cable

Loose wires and RS-232C cable (3 or 10 m)

Loose wires and RS-422A cable (10 m)

5.7-in. TFT*

* PTs with lot numbers 05X0 and earlier have STN LCDs. Refer

to

NSH5-series PT Lot Numbers

on page 73 for information

on lot numbers.

1-2-2 Back

Hand hold

Hand hold

Enabling switch

Strap attachment holes

Refer to

2-4 Attaching the Hand Strap

for the attachment method.

8

Nomenclature and Functions

1-2-3 Top

Memory Card slot

USB port

Section 1-2

Display Section

RUN Indicator

Switch Section

Effective display area: 5.7 inches

Liquid crystal: Color TFT LCD with backlight (See note.)

Number of dots: 320

× 240

Number of display colors: 256 (BMP/JPG images: 32,768)

Note

PTs with lot numbers 05X0 and earlier have the following specification for colors (because they have STN LCDs): 256 (bit maps:

4,096). Refer to

NSH5-series PT Lot Numbers

on page 73 for infor-

mation on lot numbers.

The NSH5 status indicator is described in the following table.

Color Green Orange Red

RUN

Indicator

Lit

Flashing

Not lit

Normal operation • Checking file system at startup.

• Normal operation with battery voltage low or battery disconnected.

Error occurred at startup.

• Memory Card transfer completed normally.

• Backlight error discovered after startup.

Memory Card transfer in progress.

• Power is not being supplied.

• A fuse is burned out.

• A system program is damaged and cannot boot.

Error occurred during Memory Card transfer.

Stop/Emergency Stop Switch

DPST-NC contact: External output

Rated voltage: 24 V

Maximum rated current: 100 mA (minimum applicable load: 1 mA at 5 VDC)

NO bit: Allocated in internal memory or host (PLC)

Enabling Switch

DPST-NO contact: External output

Rated voltage: 24 V

Maximum rated current: 100 mA (minimum applicable load: 4 mA at 24 VDC)

3-position switch

Operating patterns:

Operation: OFF to ON to OFF

9

Special Cable Specifications

Section 1-3

Strap Attachment

Sections

Memory Card Section

USB Port

Serial Communications

Port

Special Cable Connectors

(Inside Back Cover)

Reset: OFF to ON, momentary 3-position operation

Function Switches

F1, F2, F6, and F7: External outputs

Rated voltage: 24 V

Maximum rated current: 50 mA

F3, F4, F5, F8, F9, and F10: Allocated bits in internal memory or host (PLC)

Refer to

2-4 Attaching the Hand Strap

for instructions on attaching the Hand

Strap that is provided with the NSH5 PT.

A Memory Card is mounted here.

Model

HMC-EF183

HMC-EF283

HMC-EF583

128 MB

256 MB

512 MB

Capacity Memory type

Flash memory

Flash memory

Flash memory

Screen data, data logs, operation logs, error logs, and recipes can be saved.

The USB port is connected to a computer using a commercially available USB cable, and used to transfer screens.

The serial port is used for RS-232C or RS-422A communications through the

Special Cable.

Serial communication mode: NT link (1:N mode)

CN1: 24-VDC power supply inputs

CN2: Serial interface.

CN3: External outputs.

1-3 Special Cable Specifications

1-3-1 Special Cable Models

Loose-wire/D-Sub, UL-standard, and Removable Box Cables are available.

Cables are provided for both RS-232C and RS-422A depending on the serial communications protocol.

Model Length Cable type Communications connector

Loose-wire/

D-Sub

9-pin D-Sub +

Loose wires

Serial communications

RS-232C

RS-422A

NSH5-232CW-3M 3 m

NSH5-232CW-10M 10 m

NSH5-422CW-10M 10 m 9-pin D-Sub +

Loose wires

UL-standard Loose wires + relay cable

RS-232C

Removable

Box

Loose wires

37-pin D-Sub

RS-422A

RS-232C

NSH5-232UL-3M 3 m

NSH5-232UL-10M 10 m

NSH5-422UL-10M 10 m

NSH5-232CN-3M 3 m

NSH5-232CN-10M 10 m

Note

Always use a UL-standard Cables for applications requiring UL certification.

1-3-2 UL-standard Cable

Wiring Hard-wired Signals

The function keys and the emergency stop switch are directly connected via the connecting cable to the PLC or device I/O terminals.

10

Special Cable Specifications

Wiring the Serial

Communication Line

Section 1-3

Depending on the type of cable, there are two types of serial communications wiring: RS-232C connector and RS-422A connector. The RS-232C type comes equipped with a relay cable. This type can connected to the RS-232C port of the OMRON SYSMAC CS/CJ series PLC. The RS-422A type has a loose-wire connector, and the signal must be converted by the CJ1W-CIF11 or the NT-AL001 Conversion Unit, then connected to the RS-232C port of the

OMRON SYSMAC CS/CJ series PLC.

Cable Dimensions

NSH5-232UL-3M/10M

CN5

15

16

7L30 dia.

23

(30)

19

20

CN8

Loopback connector

232C Relay cable

±30

1,000

CN6

17

18

1

2

CN1

CN2

3

4

7L30 dia.

80

±10

7

8

9

10

26

(30) 300 ±10

25 24

5

6

CN3

(30)

70 ±10 L

11

12

200

7L30 dia.

CN4

±10

CN7

Loopback connector

When connecting to an OMRON PLC, the control signals must be looped back.

Connect loopback connectors to CN8 and CN7.

P4/7

11

12

13

14

15

16

6

7

4

5

1

2

3

8

9

10

No.

Circuit symbol

CN1

CN1

CN2

CN2

CN3

CN3

Product name

Housing

Crimp terminal

Housing

Crimp terminal

Housing

Crimp terminal

Heat-shrinkable tube

Packing

Housing

Cable

CN4

CN4

CN5

CN5

Housing

Lock nut

Housing

Crimp terminal

Housing

Crimp terminal

Model Maker Quantity

DF3-3S-2C

DF3-2428SCFC

SHDR-20V-S-B

SSH-003GA-P0.2

DF11-18DS-2C

DF11-2428SCFA

SUMITUBE FS (Z), 14-mm dia., black

HRS

HRS

JST

1

3

1

JST

HRS

8

1

HRS 18

Sumitomo 0.06

1

1

L

GMP-20

BS-M20

× 1.5

2464 composite, 27-conductor, shield

ST-PG16

GMK-16

SMR-04V-N

SYM-001T-p0.6

SMP-04V-NC

SHF-001T-0.8BS

LAPP

LAPP

BANDO

ELECTRIC

WIRE

LAPP

LAPP

JST

JST

JST

JST

1

4

1

1

1

4

Piece

Piece m

Unit

Piece

Piece

Piece

Piece

Piece

Piece m

Piece

Piece

Piece

Piece

Piece

Piece

11

Special Cable Specifications

Section 1-3

24

25

26

17

18

19

20

21

22

23

No.

Circuit symbol

CN6

CN6

CN7

CN7

CN8

CN8

Product name

9-pin D-Sub plug

9-pin D-Sub hood

Housing

Crimp terminal

Housing

Crimp terminal

Cable

Crimp terminal

Heat-shrinkable cable

Label

NSH5-422UL-10M

Model Maker

XM3A-0921 or equivalent

XM2S-0911 or equivalent

SMR-02V-N

SYM-001T-p0.6

SMP-02V-NC

SYM-001T-p0.6

BIOS-A-2805P

0.5-3.7A

SUMITUBE F (Z), 2-mm dia., white

NSH5-232UL-10M·LOT No.

OMRON

OMRON

JST

JST

JST

JST

BANDO

ELECTRIC

WIRE

JST

Sumitomo

1

4

2

1

2

4

1

21

1

Quantity Unit

Piece

Piece

Piece

Piece

Piece

Piece m

Piece m

Piece

(30)

300 ±10

1

2

CN1

3

4

CN2

7L30 dia.

Shorted by connector

CN3

15

5

6

(30)

80 ±10

70

±10

(30)

7

8

9

L

10

16

11

12

7

14 13

CN4

11

12

13

14

15

16

1

4

5

2

3

6

7

8

9

10

No.

Circuit symbol

CN1

CN1

CN2

CN2

CN3

CN3

Product name

Housing

Crimp terminal

Housing

Crimp terminal

Housing

Crimp terminal

Heat-shrinkable tube

Packing

Housing

Cable

Housing

Lock nut

Crimp terminal

Heat-shrinkable cable

Cable

Label

Model Maker Quantity

DF3-3S-2C

DF3-2428SCFC

SHDR-20V-S-B

SSH-003GA-P0.2

DF11-18DS-2C

HRS

HRS

JST

JST

HRS

DF11-2428SCFA

SUMITUBE F2 (Z), 14-mm dia., black

HRS 18

Sumitomo 0.06

1

8

1

3

1

1

1

L

GMP-20

BS-M20

× 1.5

2464 composite, 27-conductor, shield

ST-PG16

GMK-16

0.5-3.7A

SUMITUBE F (Z), 2-mm dia., white

UL1061# 28 black

NSH5-232UL-10M·LOT No.

LAPP

LAPP

BANDO

ELECTRIC

WIRE

LAPP

LAPP

JST

Sumitomo

1

1

29

1

Unit

Piece

Piece

Piece

Piece

Piece

Piece m

Piece

Piece m

Piece

Piece

Piece m

Piece

Piece

12

Special Cable Specifications

RS-232C Wiring

Section 1-3

CN1

Pin No.

1

2

3

Signal

FG

0 V

24 V

Pin No.

Forked terminal

Forked terminal

Forked terminal

Signal

FG

0 V

24 V

Wire size

Outer shield

AWG24

AWG24

CN3

Pin No.

10

11

12

13

14

15

16

7

8

9

4

5

6

1

2

3

17

18

Signal

F1

F2

F6

F7

SWCOM

EMG1A1

EMG1A2

EMG2A1

EMG2A2

ENB1A1

ENB1A2

ENB2A1

ENB2A2

0 V (SG)

S4

S3

S2

S1

Pin No.

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Signal

F1

F2

F6

F7

SWCOM

EMG1A1

EMG1A2

EMG2A1

EMG2A2

ENB1A1

ENB1A2

ENB2A1

ENB2A2

0 V (SG)*

S4*

S3*

S2*

S1*

Wire size

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

* Do not connect these signals. They do not function for this configuration.

CN2

14

15

16

17

18

19

Pin No.

1

2

5

6

3

4

7

8

9

10

11

12

13

20

Signal

SD

RD

RS

CS

NC

0 V (SG)

NC

NC

SDB+

SDA-

RDB+

RDA-

RSB+

RSA-

FG

NC

NC

NC

NC

NC

CN4

Pin No.

1

2

3

4

CN7

Pin No.

1

2

13

Special Cable Specifications

CN5

Pin No.

1

2

3

4

CN6

UL1061, #28, black

Pin No.

3

2

9

Case

Signal

RD

SD

SG

FG

Wire size

AWG28

AWG28

AWG28

AWG28

Section 1-3

RS-422A Wiring

CN8

Pin No.

1

2

3

4

5

7

NC

RS

CS

NC

---

---

---

---

CN1

Pin No.

1

2

3

Signal

FG

0 V

24 V

CN4

Pin No.

Forked terminal

Forked terminal

Signal

FG

0 V

24 V

Wire size

Outer shield

AWG24

AWG24

CN3

Pin No.

1

2

3

10

11

12

13

14

15

16

7

8

9

4

5

6

17

18

Signal

F1

F2

F6

F7

SWCOM

EMG1A1

EMG1A2

EMG2A1

EMG2A2

ENB1A1

ENB1A2

ENB2A1

ENB2A2

0 V (SG)

S4

S3

S2

S1

CN4

Pin No.

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Signal

F1

F2

F6

F7

SWCOM

EMG1A1

EMG1A2

EMG2A1

EMG2A2

ENB1A1

ENB1A2

ENB2A1

ENB2A2

0 V (SG)*

S4*

S3*

S2*

S1*

Wire size

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

* Do not connect these signals. They do not function for this configuration.

14

Special Cable Specifications

Section 1-3

CN2 CN4

11

12

13

14

15

16

17

18

19

7

8

9

10

Pin No.

1

2

5

6

3

4

Signal

SD

RD

RS

CS

NC

0 V (SG)

Loop_Close

Loop_Close

SDB+

SDA

RDB+

RDA

RSB+

RSA

FG

NC

NC

NC

NC

NC

Pin No.

3

4

5

7

Forked terminal

7

8

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Signal

0 V (SG)*

---

---

SDB+

SDA

RDB+

RDA

RSB+

RSA

FG

---

---

---

---

Wire size

AWG28

---

---

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

Inner shield

---

---

---

---

20

* Do not connect these signals. They do not function for this configuration.

1-3-3 Loose-wire/D-Sub Cable

Wiring Hard-wired Signals

The function keys and the emergency stop switch are directly connected via the connecting cable to the PLC or device I/O terminals.

Wiring the Serial Communications Line

Depending on the type of cable, there are two types of serial communications wiring: RS-232C connector and RS-422A connector. For RS-232C or RS-

422A connector, the connector is a 9-pin male D-Sub connector and can be directly connected to the RS-232C or RS-422A port of an OMRON SYSMAC

CS/CJ-series PLC.

A conversion cable must be prepared in order to connect to any other host.

Cable Dimensions

80

+5

0

300

+15

0

AB

I

G

H

J

G

CD

L

EF

35

70

+5

0

10,000

+300

−300

35

100

+10

0

K

CN4

15

Special Cable Specifications

RS-232C Wiring

Section 1-3

K

L

M

A

No.

B

C

D

E

F

G

H

I

J

Product name

Pressure-welded socket

Socket crimp terminal

Housing

Contact

Crimp socket

Socket crimp terminal

Heat-shrinkable tube

Packing

Housing (black)

Cable

Model

DF3-3S-2R26(01)

DF3-2428SCC

DF11-18DS-2C

DF11-2428SCA

HRS

HRS

SHDR-10V-S-B-LF-SN JST

SSH-003GA-P0.2-LF-SN JST

HRS

HRS

Maker

Sumi-tube Sumitomo

GPM20

BS-M20

× 1.5

UL20233-SLB (black)

2Cx#24+4Px#28+26Cx#

28

LAPP KABLE

LAPP KABLE

LAPP KABLE

Forked terminal -----

9-pin D-Sub plug XM3A-0921 or equivalent OMRON

9-pin D-Sub hood XM2S-0911 or equivalent OMRON

21

1

1

Pin No.

CN1

Signal Pin No.

Signal Wire size

1

2

3

FG

0 V

24 V

Forked terminal

Forked terminal

Forked terminal

FG

0 V

24 V

Shield

AWG24

AWG24

Pin No.

CN3

Signal Pin No.

Signal Wire size

1

F1

Forked terminal

F1

AWG28

2

F2

Forked terminal

F2

AWG28

3

F6

Forked terminal

F6

AWG28

4

F7

Forked terminal

F7

AWG28

5

SWCOM

Forked terminal

SWCOM

AWG28

6

EMG1A1

Forked terminal

EMG1A1

AWG28

7

EMG1A2

Forked terminal

EMG1A2

AWG28

8

EMG2A1

Forked terminal

EMG2A1

AWG28

9

EMG2A2

Forked terminal

EMG2A2

AWG28

10

ENB1A1

Forked terminal

ENB1A1

AWG28

11

ENB1A2

Forked terminal

ENB1A2

AWG28

12

ENB2A1

Forked terminal

ENB2A1

AWG28

13

ENB2A2

Forked terminal

ENB2A2

AWG28

14

0 V (SG)

Forked terminal

0 V (SG)*

AWG28

15 S4

Forked terminal

S4*

AWG28

16 S3

Forked terminal

S3*

AWG28

17 S2

Forked terminal

S2*

AWG28

18

S1

Forked terminal

S1*

AWG28

* Do not connect these signals. They do not function for this configuration.

1

8

1

18

1

1

1

1

Quantity

1

3

16

Special Cable Specifications

RS-422A Wiring

Section 1-3

CN2

Pin No.

15

16

17

11

12

13

14

18

19

20

7

8

5

6

9

10

3

4

1

2

Signal

SD

RD

RS

CS

NC

0 V (SG)

Loop_Open

Loop_Open

SDB+

SDA

RDB+

RDA

RSB+

RSA

FG

NC

NC

NC

NC

NC

CN4 (9-pin D-Sub)

Pin No.

Signal Wire size

4

5

3

2

RD

SD

RS

CS

AWG28

AWG28

AWG28

AWG28

9

SG (0 V)

AWG28

Hood

1

6

7

8

FG

NC

NC

NC

NC

Shield

Pin No.

CN1

Signal

1

2

3

FG

0 V

24 V

Pin No.

Forked terminal

Forked terminal

Forked terminal

Signal Wire size

FG

0 V

24 V

Shield

AWG24

AWG24

Pin No.

1

2

3

4

5

6

7

8

9

10

11

12

CN3

Signal

F1

F2

F6

F7

SWCOM

EMG1A1

EMG1A2

EMG2A1

EMG2A2

ENB1A1

ENB1A2

ENB2A1

Pin No.

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Forked terminal

Signal Wire size

F1

AWG28

F2

AWG28

F6

AWG28

F7

AWG28

SWCOM

AWG28

EMG1A1

AWG28

EMG1A2

AWG28

EMG2A1

AWG28

EMG2A2

AWG28

ENB1A1

AWG28

ENB1A2

AWG28

ENB2A1

AWG28

ENB2A2

AWG28 13 ENB2A2

Forked terminal

14

0 V (SG)

Forked terminal

0 V (SG)*

AWG28

15

S4

Forked terminal

S4*

AWG28

16

S3

Forked terminal

S3*

AWG28

17

S2

Forked terminal

S2*

AWG28

18

S1

Forked terminal

S1*

AWG28

* Do not connect these signals. They do not function for this configuration.

17

Special Cable Specifications

Section 1-3

CN2

CN4 (9-pin D-Sub)

Pin No.

Signal

Pin No.

Signal

Wire size

7

8

5

6

9

10

3

4

1

2

15

16

17

11

12

13

14

SD

RD

RS

CS

NC

0 V (SG)

Loop_Close

Loop_Close

SDB+

SDA

RDB+

RDA

RSB+

RSA

FG

NC

9

8

6

2

1

SG (0 V)*

SDB+

SDA

RDB+

RDA

AWG28

AWG28

AWG28

AWG28

AWG28

18

19

NC

NC

NC

Hood

3

4

5

7

FG

NC

NC

NC

NC

Shield

20 NC

* Do not connect these signals. They do not function for this configuration.

18

Special Cable Specifications

Section 1-3

1-3-4 Removable Box Cable

Wiring Hard-wired Signals

The function keys and the emergency stop switch are connected through the

Removable Box connected via the Removable Box Cable and output to safety circuits or other circuits connected to the hard-wired terminal block.

Wiring the Serial Communications Line

There is only one type of RS-232C connector. It is a 37-pin male D-Sub connector and can be directly connected to the RS-232C port on the NSH5-

AL001 Removable Box.

Cable Dimensions

NSH5-232CN-3M/10M

CN1

1

2

80 ±10

(30)

14

11

8

CN2

3

4

7L30 dia.

7

9

10

7

CN4

1

4

5

2

3

6

7

8

9

10

11

12

13

14

15

No.

(30)

CN3

5

6

10 ±5

70 ±10

L

Circuit symbol

CN1

CN1

CN2

CN2

CN3

CN3

CN4

CN4

Product name Model Maker Quantity

Housing

Crimp Terminal

Housing

Crimp Terminal

Housing

DF3-3S-2C

DF3-2428SCFC

SHDR-20V-S-B

SSH-003GA-P0.2

DF11-18DS-2C

Crimp Terminal

Heat-shrinkable

Tube

DF11-2428SCFA

SUMITUBE F2 (Z), 14-mm dia., black

Packing

Housing

Cable

GMP-20

BS-M20

× 1.5

2464 composite, 27-conductor, shield

37-pin D-Sub plug XM3A-3721 or equivalent

37-pin D-Sub hood XM2S-3711 or equivalent

HRS

HRS

JST

JST

HRS

1

3

1

8

1

HRS 18

Sumitomo 0.06

LAPP

LAPP

Bando Electric Wire

OMRON

OMRON

1

1

L

1

1

Cable UL1061AWG28 yellow

Label

Jack Screw

NSH5-232CN-3M·LOT No.

XM2Z-0071 or equivalent

Kyowa Electronic

Instruments

0.06

OMRON

1

2

Unit

Pieces

Pieces

Pieces

Pieces

Pieces

Pieces m

Pieces

Pieces m

Pieces

Pieces m

Pieces

Pieces

19

Special Cable Specifications

RS-232C Wiring

CN1

Pin No.

1

2

3

Signal

FG

0 V

24 V

CN3

Pin No.

15

16

17

18

11

12

13

14

7

8

5

6

9

10

3

4

1

2

Signal

F1

F2

F6

F7

SWCOM

EMG1A1

EMG1A2

EMG2A1

EMG2A2

ENB1A1

ENB1A2

ENB2A1

ENB2A2

0 V (SG)

S4

S3

S2

S1

CN2

Pin No.

Signal

14

15

16

17

10

11

12

13

18

19

20

7

8

9

5

6

3

4

1

2

SD

RD

RS

CS

0 V (SG)

FG

CN4

Pin No.

Signal

37

18

19

FG

0 V

24 V

Wire size

Outer shield

AWG24

AWG24

CN4

15

34

16

35

13

32

14

33

3

11

30

10

29

9

21

20

2

1

4

22

Pin No.

Signal

F1

F2

F6

F7

SWCOM

EMG1A1

EMG1A2

EMG2A1

EMG2A2

ENB1A1

ENB1A2

ENB2A1

ENB2A2

0 V (SG)

S4

S3

S2

S1

CONECT1

CONECT2

Wire size

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

AWG28

CN4

Pin No.

Signal Wire size

7

6

25

26

SD

RD

RS

CS

24 0 V (SG)

Hood FG Inner shield

Section 1-3

20

Special Cable Specifications

Section 1-3

1-3-5 External Wiring Diagram

NSH5

CN1

For 24-VDC power supply input

24 V

3-A fuse

24 VDC

0 V

Serial port on PLC

FG

Emergency stop switch

DPST-NC

CN2

For serial interface

RS-232C: SD: Pin 2; RD: Pin 3, pins 4 and 5 short-circuited; FG: Connector hood

RS-422A: SDA(+): 1; SDB(+): 2; RDA(-): Pin 6; RDB(+): Pin 8; FG: Connector hood

CN3

For external outputs

EMG1A1

EMG2A1

EMG1 EMG2

Safety circuit

EMG2A2

EMG1A2

Enabling switch

DPST-NO

ENB1

ENB2

ENB2A1

ENB2A1

Safety circuit

ENB2A2

ENB1A2

Function switches

Four NO contacts to external devices

F1

F2

F6

F7

PLC PLC PLC PLC

F1 F2 F6 F7

SW COM

1-3-6 Interface Specifications

24-VDC Interface (CN1)

1

2

3

Pin No.

1

2

3

Signal

FG

0 V

24 VDC

Contents

Frame ground

0-V power supply input

+24-V power supply input

21

Special Cable Specifications

Section 1-3

Serial Interface RS-232C/

422A (CN2)

20

2

19

1

16

17

18

19

20

12

13

14

15

8

9

10

11

6

7

4

5

2

3

Pin No.

1

NC

NC

NC

NC

NC

Signal

SD

RD

RS

CS

NC

0 V (SG)

Loop Close

Loop Close

SDB+

SDA

RDB+

RDA

RSB+

RSA

FG

Contents

Send Data

Receive Data

Request Send

Clear to Send

Not connected

0 V

Loop Close

Loop Close

Send Data B

Send Data A

Receive Data B

Receive Data A

Not connected

Not connected

Hood

Not connected

Not connected

Not connected

Not connected

Not connected

External Output Interface

(CN3)

2

18

1

17

13

14

15

16

17

18

9

10

11

12

7

8

5

6

Pin No.

Signal

3

4

1

2

F1

F2

F6

F7

Contents

Function switch F1

Function switch F2

Function switch F6

Function switch F7

SWCOM Function switch common

EMG1 A1 Stop/emergency stop switch line 1

EMG1 A2 Stop/emergency stop switch line 1

EMG2 A1 Stop/emergency stop switch line 2

EMG2 A2 Stop/emergency stop switch line 2

ENB1 A1 Enabling switch line 1

ENB1 A2 Enabling switch line 1

ENB2 A1 Enabling switch line 2

ENB2 A2 Enabling switch line 2

0 V (SG) Station ID line 0 V

S4

S3

Station ID line 4

Station ID line 3

S2

S1

Station ID line 2

Station ID line 1

Note

For details on station numbers, refer to

3-8 Station Detection Function

.

22

SECTION 2

Grounding and Connections

This section describes wiring and grounding the power supply and how to connect the NSH5 Programmable Terminal using the Special Cable.

2-1 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 Power Supply and FG Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2-1 Power Supply Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2-2 FG Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3 Connecting the Special Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4 Attaching the Hand Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5 Installing the Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

24

24

25

26

31

32

23

Installation Environment

Section 2-1

2-1 Installation Environment

Precautions

Observe the following precautions when installing an NSH5 Programmable

Terminal.

Do not install the PT in the following locations.

• Locations subject to severe changes in temperature

• Locations subject to temperatures or humidity outside the range specified in the specifications

• Locations subject to condensation as a result of severe changes in temperature

• Locations subject water, oil, or chemical spray

• Locations subject to corrosive or flammable gases

• Locations subject to shock or vibration

• Locations outdoors directly subject to wind or rain

• Locations subject to strong ultraviolet light

• Locations subject to excessive dust

• Locations subject to direct sunlight

Take appropriate and sufficient countermeasures when installing systems in the following locations.

• Locations subject to static electricity or other forms of noise

• Locations subject to strong electromagnetic fields

• Locations close to power lines

• Locations subject to possible exposure to radioactivity

Note

Before unpacking the PT or Peripheral Devices, look the product over and check for any damage. Gently shake the product and listen for any abnormal sounds.

2-2 Power Supply and FG Wiring

2-2-1 Power Supply Wiring

Connect a 24-VDC power supply to the power supply input terminals. The following table shows the specifications for the power supply that can be connected. Determine the power supply specifications so that the power supply capacity is satisfied.

Item

Power supply voltage

Allowable power supply voltage fluctuation range

Power supply capacity

Specifications

24 VDC

20.4 to 27.6 VDC (24 VDC

±

15%)

10 W min.

Wire the power supply input terminals to the 24-VDC power supply as shown below.

24

Power Supply and FG Wiring

Section 2-2

24 VDC

(Functional ground)

3-A fuse

24-VDC interface at NSH5

Note

(1) Do not connect an AC power supply to the power supply terminals.

(2) Use a DC power supply with little voltage fluctuation.

(3) Do not perform a dielectric strength test.

(4) To comply with the Low-voltage Directive in the EC Directives, use a power supply with reinforced insulation. Reinforced insulation is a single insulation method that can protect against electrical shock to the same degree as double insulation.

Recommended model: S82K-03024 (manufactured by OMRON)

(5) Insert a 3-A fuse immediately after the secondary output from the power supply.

(6) To comply with UL-recognized standards, always use a Class 2 power supply.

A

Class 2 power supply refers to one in which the current and voltage levels of the product’s secondary output are both limited (100 VA max.), and which has undergone and passed the necessary tests for UL certification.

2-2-2 FG Wiring

The cable connected to the PT has a functional ground terminal (FG)

Wire them according to the conditions described below.

1,2,3...

1.

If there is a ground potential difference between the NSH5 and the host, install them as shown in the following diagram.

Do not ground the PT if there is a distance between the PT and the ground and one-point grounding is difficult.

2.

If the PT is installed in the same panel as a source of noise, such as a motor or an inverter, do not ground the PT.

NSH5 Host

One-point grounding

Note

Be sure to ground correctly to prevent malfunctioning due to noise.

25

Connecting the Special Cable

Section 2-3

2-3 Connecting the Special Cable

This section describes how to connect the Special Cable to the PT.

Check before Connecting

1,2,3...

1.

Waterproof cable clamps are attached to both ends of the Special Cable.

The cable has inner and outer waterproof packing. The packing is important to maintain the cables waterproof capabilities, so be sure it is not lost or damaged.

NSH5 PT Cable Clamp

Cable attachment cap

Cable packing

Unit lock housing

Packing

Heat-shrinking tube

2.

Be sure the cable clamp housing is not damaged or dirty before inserting it into the PT. If the housing is damaged, have it repaired to retain the waterproof capabilities.

Connection Procedure

1,2,3...

1.

Using a screwdriver, loosen the four screws on the PT back cover.

2.

After the screws have been removed, grasp the cover by the hand holds and lift it out.

26

Connecting the Special Cable

Section 2-3

3.

When the cover has been removed and the back of the PT is open, the

I/O connector and interface on the board in the PT can be seen.

ON

DIP Switch

DIP switch pins are ON when set to the right.

Battery interface

Serial interface

External output interface

24-VDC interface

4.

Using your hand, lightly tighten the waterproof packing while it is attached to the housing. Then use a wrench to tighten the waterproof packing to a force of 4.0 to 6.0 N·m to secure it in place.

5.

Insert the cable into the PT until the heat-shrinking tube is visible on the inside.

Heat-shrinking tube

6.

Insert the cable packing into the inside of the cable clamp housing and lightly tighten the cap by hand.

Cable packing

27

Connecting the Special Cable

Section 2-3

Insert the Special

Cable into the PT.

7.

Tighten the cap with a wrench. Use a tightening force of 2.0 to 3.0 N·m.

Note

Inspect the cable periodically to see if it has become loose.

8.

Connect each connector as shown below.

28

Connecting the Special Cable

Section 2-3

Be sure to correctly connect the connectors as shown in the following diagram.

Serial interface: White, 20-pin connector

24-VDC power supply interface: Black, 3-pin connector

External output interface: Black, 18-pin connector

Serial interface

External output interface

24-VDC interface

9.

When using RS-422A communications, turn ON DIP switch pin 1 (terminating resistance ON) only when the PT is wired as the end communications node.

Note

DIP switch pin 1 connects and disconnect the terminating resistance. Always leave pins 2 to 4 turned OFF (default setting).

10. Replace the cover, insert the four mounting screws, and tighten them to a force of 0.4 N·m.

29

Connecting the Special Cable

Section 2-3

Mounting to a Control

Panel

A UL-standard cable connection example is given below.

1,2,3...

1.

When using a UL-standard cable, it is necessary to cut a hole in the control panel to secure the cable clamp.

Cable Clamp Mounting Hole Dimension

23

±0.2 mm

2.

Feed the UL-standard cable through the hole, then secure the cable clamp to the control panel from the inside using the lock nut. When using the

NSH5-232UL-3M/10M, always connect the relay cable, which is equipped with an RS-232C connector, after feeding the UL-standard cable through the hole in the wall of the control panel. Tighten the lock nut to a force of

2.0 to 3.0 N·m.

Cap

Cable packing

Housing

Lock nut

Control panel

Cut a cable clamp mounting hole in the control panel, using the cable diameter as a guide, then feed the cable through the hole.

Relay cable (included)

*Connect the relay cable after first feeding the UL-standard cable through the control panel wall.

Adjust the cable length, place the rubber cable packing inside the housing, and then tighten the cap to secure the cable.

Insert the cable clamp housing into the mounting hole in the control panel and secure it in place with the lock nut from the inside.

Tighten the lock nut to a torque of 4.0 to 5.0 N·m.

30

Attaching the Hand Strap

Section 2-4

2-4 Attaching the Hand Strap

1,2,3...

1.

There are two holes on the left side of the PT for attaching the hand strap.

Pass both ends of the hand strap through the holes.

F1

F2

F3

F4

F5

Pass both ends of the hand strap through the two holes.

RU

N

F6

F7

F8

F9

F10

2.

Pull the two ends of the hand strap together in the middle, and attach them using the Velcro strip.

F1

F2

F3

F4

F5

RUN

F6

F7

F8

F9

F10

To hang the NSH5 from your neck, attached a commercially available neck strap like the one shown below. Attach the neck strap to the two neck strap attachment holes on the bottom of the NSH5.

The required attachment dimensions are given in the following figure.

Select a neck strap that will withstand the 1.1 kg weight of the NSH5 and that has the following dimensions for the NSH5 attachment holes.

200 mm min.

10 mm max.

31

Installing the Mounting Bracket

Section 2-5

2-5 Installing the Mounting Bracket

1,2,3...

1.

As shown below, there are two holes for installing the mounting bracket.

Mounting bracket holes

2.

Secure the mounting bracket to the PT with the two screws.

Mounting bracket

Note

Tighten the screws to a force of 0.9 N.

3.

Attach a screw or other support to the wall first and then hook the mounting bracket on it to install NSH5.

Screw or other support

(Provided by the customer)

Mounting bracket

Diameter: 5 mm

Diameter: 10 mm

32

Installing the Mounting Bracket

Mounting the Visor

Section 2-5

The emergency stop switch or the stop switch could be inadvertently turned

ON if the PT falls forward when used in a non-mounted condition. The Visor prevents this type of error from occurring. Mount it as shown below, using screws on the top and rear surfaces.

Note

Tighten the screws to a force of 0.9 N.

33

Installing the Mounting Bracket

Section 2-5

34

SECTION 3

Functions

This section describes the functions that have been expanded or newly added to the NSH5 Programmable Terminal.

3-1 Creating Screen Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 Emergency Stop Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3 Enabling Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3-1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4 Function Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4-1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5 Memory Cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5-1 Memory Card Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5-2 Mounting and Removing Memory Cards . . . . . . . . . . . . . . . . . . . . .

3-5-3 Replacing the System Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5-4 Transferring Data with Memory Cards. . . . . . . . . . . . . . . . . . . . . . .

3-6 USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6-1 Connecting to the USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-7 Usable Host Connection Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-8 Station Detection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36

36

38

38

39

39

40

40

41

42

43

46

46

46

47

35

Creating Screen Projects

Section 3-1

3-1 Creating Screen Projects

Settings are required from the CX-Designer to use function keys with software notification (F3 to F5 and F8 to F10) or to obtain removable box station numbers. The settings for these functions are enabled when NSH5 screen projects are created using CX-Designer. To create new projects using CX-

Designer, select the NSH5-SQ0

@-V2 or the [email protected] as the PT model.

An NSH5 screen project can be created using screen data created for an earlier PT. With the original screen project opened, it can be converted to an

NSH5 screen project by selecting

Tool - Convert - Model

from the menu, and then selecting the NSH5-SQ0 @-V2 or the [email protected]

3-2 Emergency Stop Switch

The emergency stop switch can be used by workers to immediately stop the machine when an error occurs during operation or when a hazardous situation arises. The emergency stop switch has a DPST-NC contact structure for an external safety circuit. At the same time, a software condition (NO bit) can be used for internal or host notification, making the overall combined emergency stop switch a DPST-NC contact + NO bit switch.

Hard-wired DPST-NC contact

DPST-NC contact + NO bit

Software NO bit

Note

Use the software contact to monitor the emergency stop switch.

When the emergency stop switch is pressed to the lock position, as shown below, it will be turned OFF and locked. This prevents the switch from being turned OFF by being accidentally bumped, i.e., it will not operate unless it is pressed all the way to the lock position. An emergency stop can thus be executed only through a clear and intentional action. The lock is cleared by turning the button clockwise (in the direction of the RESET arrows).

Note

Lock position

(1) When detaching and using the PT in a hand-held condition, use the

NSH5-SQG10B-V2 (with gray switch). This functions as the stop switch and can be used in either the hand-held or mounted condition. When using the NSH5-

SQR10B-V2 (with red switch), it functions as the emergency stop switch so the

PT must be mounted and used on a control panel in a way that it cannot be detached. Both gray and red switches have the same switching function.

(2) The emergency stop must be enabled in all modes, and it must take highest priority over any other control operations. (ISO 13850, Item 4-1;

IEC 60204-1, Item 9-2)

(3) An emergency stop switch must be located near each control panel or other operation site, and it must be accessible for rapid use in case of emergency. (ISO 12100-2, Item 3-7; ISO 13850, Item 4-4; and IEC

60204-1, Item 10-7)

36

Emergency Stop Switch

External Connection

Diagram

Section 3-2

(4) To ensure a secure stop, the stop category must be 0 or 1. (ISO 13850,

Item 4-4; IEC 60204-1, Item 9-2)

The status of the emergency stop switch’s DPST-NC contact is output externally by hard-wired outputs via the Special Cable.

NSH5

Emergency stop switch

DPST-NC

EMG1A1

Special Cable

EMG2A1

EMG1 EMG2

Safety circuit

Internal Memory or Host

(PLC) Memory Allocation

EMG2A2

EMG1A2

The emergency stop switch can be allocated any bit address in the internal memory or host (PLC) memory, and the ON/OFF status can be monitored at the allocated address.

To specify the address in internal memory or host (PLC) memory that is to be allocated to the emergency stop switch, first select

PT - System Setting

in

CX-Designer and then click the NS Handy Terminal Tab. In the

Key Status

Monitor Address

Field, click the Set(1) Button for

Emergency Stop (A)

, and specify the address to allocate.

Allocate an address in internal memory or host memory to the emergency stop switch.

The following points apply to the emergency stop switch allocation.

• Only bit addresses can be set.

• Addresses can be set in either internal memory or host memory.

• System memory $SB cannot be allocated.

• No address is allocated for the default setting.

The NS Handy Terminal Tab can be selected only when the PT model is set to the NSH5. It cannot be selected for any other PT model.

37

Enabling Switch

Section 3-3

3-3 Enabling Switch

3-3-1 Overview

In contrast to the emergency stop switch, which lets a worker intentionally stop the machine in case of an emergency, the enabling switch makes it easier to avoid danger with no conscious decision by a worker. When work is required in hazardous areas, e.g, during maintenance, devices with enabling switches provide an important safety measure by preventing unexpected operations from occurring while work is underway in the those areas.

Manual operation of devices is permitted while the enabling switch is lightly pressed. At soon as a hazardous situation arises, however, operation is stopped if the worker instinctively either lets go of the enabling switch or grasps it more tightly.

Some standards, such as the ANSI/RIA R15.06 and CSA/Z434-03 Industrial

Robot Standards and the ANSI/B11.19 Machine Tool Standards, require the use of enabling switches. In EN 60204-1, enabling switches are not required but are recommended as auxiliary devices.

Enabling switch

Hard-wired DPST-NO contact (3-position)

External Connection

Diagram

Pressure

ON

OFF

Ordinary pressure:

Turns ON

Pressed in:

Turns OFF

The status of the enabling switch’s DPST-NO contact is output externally using a hard-wired output from the Special Cable.

NSH5

Enabling switch

DPST-NO

ENB1 ENB2 ENB1A1

ENB2A1

Special Cable

Safety circuit

ENB2A2

ENB1A2

38

Function Switches

Section 3-4

3-4 Function Switches

3-4-1 Overview

The NSH5 has ten function switches, and the status of these switches can be sent to hard-wired outputs or to internal memory or host (PLC) memory.

F6

F7

F1

F2

Hard-wired outputs

External Connection

Diagram

F8 F3

F9 F4

Software NO conditions

F10 F5

The status of function switches F1, F2, F6, and F7 is output externally by hard-wired outputs via the Special Cable. The status of the six remaining switches (F3, F4, F5, F8, F9, and F10) are output to internal memory or host

(PLC) memory.

The status of function switches F1, F2, F6, and F7 are output externally by hard-wired outputs via the Special Cable.

NSH5

Function switches

Four NO contacts output to external devices

Special Cable

F1

F2

F6

F7

F1 F2 F6 F7

PLC PLC PLC PLC

Internal Memory or Host

(PLC) Memory Allocation

SW COM

NSH5 function switches F3 to F5 and F8 to F10 can be allocated any bit addresses in the internal memory or host (PLC) memory, and their ON/OFF status can be monitored at the allocated address.

To specify the address in internal memory or host (PLC) memory that is to be allocated to a function switch, first select

PT - System Setting

in CX-Designer and then click the NS Handy Terminal Tab. In the

Key Status Monitor

Address

Field, click the appropriate Set Button, and specify the address that is to be allocated.

39

Memory Cards

Section 3-5

Allocate addresses in internal memory or host memory to function switches F3 to F5 and

F8 to F10.

The following points apply to the function switch allocations.

• Only bit addresses can be set.

• Addresses can be set in either internal memory or host memory.

• System memory $SB cannot be allocated.

• No address is allocated for the default setting.

The NS Handy Terminal Tab can be selected only when the PT model is set to the NSH5. It cannot be selected for any other PT model.

3-5 Memory Cards

Memory Cards are used for storing and transferring screen data, log data, and system programs. This section provides an overview of Memory Card functions. For details on the transfer method, refer to the CX-Designer Help.

3-5-1 Memory Card Applications

Memory Cards can be used at the PT itself. Log files can be saved to a Memory Card as CSV files. There are four kinds of log files, as shown in the following table.

Alarm/event history

Stores alarm/event history data that has been registered by CX-

Designer.

Data log Stores trend data.

Operation log Stores screen operation log data.

Error log Stores error log data for when macros are executed.

Log data is normally saved in internal memory that is backed up in the PT, but can also be saved in CSV file format. When log data is saved as a CSV file, it is stored on the Memory Card. The CSV files containing log data are saved in the log folder created in the Memory Card.

The following data can be transferred using a Memory Card.

• System programs (programs required for operating the PT, such as for communications and fonts)

40

Memory Cards

Section 3-5

• Screen data (data used in the PT display)

The transfer method is manual transfer (i.e., the data to be transferred and the transfer direction are selected manually), and operations are specified from the System Menu.

Note

There are four recommended Memory Card models, each of which, has a different capacity.

Model

HMC-EF183

HMC-EF283

HMC-EF583

128 MB

256 MB

512 MB

Capacity Memory type

Flash memory

Flash memory

Flash memory

A Memory Card can be overwritten approximately 100,000 times. When using a PC card socket in devices such as notebook computers, use an HMC-

AP001 Memory Card Adapter.

Note

Use the Memory Cards recommended by OMRON. Operation may not be correct if other memory cards are used.

3-5-2 Mounting and Removing Memory Cards

Mounting a Memory Card

1,2,3...

1.

As shown below, to mount the Memory Card to the Memory Card interface first loosen the two screws securing the cover on the top of the PT.

41

Memory Cards

Section 3-5

2.

After the screws have been removed, open the cover by pulling it up and forward with a finger.

3.

Insert the Memory Card all the way in. (As this is done, the eject button will pop out.)

Note

Tighten the cover to a force of 0.9 N.

Removing a Memory Card

Press the eject button to remove the Memory Card. To prevent the Memory

Card from popping out and falling, hold the Memory Card with your index finger while pushing the eject button with your middle finger.

3-5-3 Replacing the System Program

The system program in the PT can be replaced or upgraded to a higher version. There are two methods that can be used to replace the system program.

• Using a recovery/upgrade program

• Transferring system program data

Note

Using a Recovery/

Upgrade Program

(1) The system program must be version 8.0 or higher to be installed.

(2) Consult your OMRON representative if a system program of a version lower than 8.0 is to be installed.

(3) Use the recovery/update program to install the system program.

Replace the system program if the system program becomes corrupted and the NSH5 will not start or to upgrade the system program in the NSH5.

For details on the replacing the system program by using the recovery/update program, select

Start - Program - OMRON - CX-One - CX-Designer - How to recover the system program.

42

Memory Cards

Section 3-5

Transferring System

Program Data

Refer to information on the procedure for recovery and update and to the

Setup Manual

for troubleshooting information if an error is displayed when you use the recovery/update program.

The System Program is stored under the CX-Designer's install folder (default location is C:\Program Files\Omron\CX-One\CX-Designer) in folders that are created for each type and version, as follows:

\SystemBackup\NSH5\V @[email protected]\bank1: NSH5 system program

(“ @[email protected]” will be replaced by numbers indicating the system program version.

For example “V7_0” is the file for version 7.0.)

To replace a system program, use Windows Explorer or another method to copy each of the folders for the required system program under \bank1 to the route directory of the Memory Card.

For details on methods for transferring data from the Memory Card to the PT,

refer to

3-5-4 Transferring Data with Memory Cards

.

The system backup folder can be created only if CX-Designer is installed from the stand-alone CD-ROM. If the CX-Designer is installed from CX-One, reinstall the system program by following the procedure for using a recovery/ update program described above.

3-5-4 Transferring Data with Memory Cards

Using a Memory Card with the PT allows system programs (programs required for operating the PT, such as programs for communications and fonts) and screen data to be transferred to and from the PT.

There are several types of data transfers, including manual transfers (in which the data to be transferred and the direction of transfer are selected manually), downloads (in which data is transferred automatically from the Memory Card to the PT), uploads (in which data is transferred automatically from the PT to the Memory Card), and bank specifications (four banks max.). The transfer method is specified using the System Menu.

Note

Manual Transfer

(1) Before transferring data, check to be sure that the system programs and screen data types match those in the PT.

(2) Do not perform the following operations while accessing the Memory

Card. The data may be damaged and the Memory Card may need to be formatted.

• Turning OFF the power to the PT.

• Removing the Memory Card.

Always follow the correct procedure for removing a Memory Card.

If the PT system has been damaged due to the power being turned OFF while a file is being written, it may not be possible to use normal downloading to replace a system program. If this situation occurs, refer to

Troubleshooting

below.

Use screen operations to select the transfer direction (download, upload), contents (project, project & system program, or system program), and banks.

Use the following procedure to manually transfer data.

1,2,3...

1.

Turn ON the power to the PT.

2.

Insert the Memory Card into the PT.

3.

Simultaneously press two of the four corners of the PT touch panel to display the System Menu Screen.

43

Memory Cards

Section 3-5

4.

Display the Special Screen Tab Page under system settings, and execute

Memory Card transfer on page 2-2 of the screen.

5.

Select the display language. The following screen will be displayed at the

PT if English is the language selected.

Troubleshooting

6.

Specify the transfer direction (download, upload), contents (project, project

& system program, or system program), and bank. The IPP file name and system version that are stored in both the specified bank of the Memory

Card and the PT will be displayed in the

Project File

and

System Version

fields.

7.

Check the contents, and the press the Go! Button. A message asking for confirmation of the transfer will be displayed.

8.

Press the Yes Button to execute the specified data transfer operation.

When data is downloaded, the screen data previously stored in the PT will be deleted.

9.

A warning message will be displayed if the PT model, system program, screen data version, or language for the language stored in the PT are different from that for the data stored in the Memory Card. Press the Yes Button to continue the data transfer.

10. While the data is being transferred, an uploading or downloading screen will be displayed. A screen indicating that the transfer has been completed will be displayed when the data transfer is finished. (If an error occurs, a transfer error screen will be displayed. If that occurs, refer to

Troubleshooting

below.)

11. The indicator will flash green when the data transfer has been completed.

At this point the Memory Card can be removed.

12. Press the Reset Button to reset the PT.

If the wrong data is downloaded, execute the transfer operation again.

The system settings (set in the

System Setting

using the CX-Designer) are not changed for the upload operation.

If an error occurs while data is being transferred, a transfer error screen will be displayed. Check the following items for the messages that are displayed.

Error message

Memory Card Error

Could not recognize the Memory

Card. Check the Memory Card and reset the PT.

Items to check

Is a Memory Card inserted into the PT?

Is the Memory Card damaged?

44

Memory Cards

Section 3-5

Error message

Project Transmission Error

Transmission failed. Check the

Memory Card and reset the PT.

System Transmission Error

Transmission failed. Check the

Memory Card and reset the PT.

Project Transmission Error

The project cannot be transferred because it does not match.

System Transmission Error

The system cannot be transferred because the hardware does not match.

Items to check

Was the Memory Card removed during data transfer?

Is there insufficient free space on the Memory

Card?

Is the Memory Card damaged?

Does the screen volume exceed the memory capacity of the PT?

Do the NS-series, NSH5-series, and NSJ-series projects, systems, and PT models match for the transmission source and destination?

Cannot find source data. Continue downloading/uploading?

Does the transfer source directory or file exist?

(Note: If the Yes Button is pressed and data is transferred, the previous data at the transfer destination will be deleted.)

After checking the message, reset the PT and transfer the data again. If the

PT system has been damaged due to the power being turned OFF while a file is being written, it may not be possible to use normal downloading to replace a system program.

If the system program cannot be replaced or has been corrupted, and the PT will not start, refer to

3-5-3 Replacing the System Program

and replace the

system program using the information provided there.

45

USB Port

Section 3-6

3-6 USB Port

The USB port can be used to transfer screens created by the CX-Designer.

For details, refer to the

NS Series Setup Manual

(Cat. No. V083-E1).

3-6-1 Connecting to the USB Port

Open the cover on top of the PT, as shown in the following diagram, and connect a commercially available USB cable to the USB port. (For details on opening the cover, refer to

3-5 Memory Cards

.)

3-7 Usable Host Connection Methods

The NSH5 has one serial port corresponding to serial port A in the NS Series, for connecting to the PLC. Unlike with the NS Series, it is not possible to connect using serial port B, the Ethernet port, or Controller Link. When using CX-

Designer to set the connection method, do not set any communications ports other than serial port A.

The communications methods shown in the following table can be set, using the serial port.

Host connection method

1:N NT Link

1:1 NT Link

Host Link

Usability

OK (See note 1.)

OK

OK

(Host Link OK with restrictions) (See note 2.)

Note

(1) Only one NSH5 can be connected to any one communications port on the

PLC. More than one PT cannot be connected at the same time.

(2) Only PT memory can be allocated as the notification destination for the emergency stop switch and function switches F3 to F5 and F8 to F10.

Host allocations are not possible.

The PT can also communicate with the following products:

• Mitsubishi FX-series, A-series, and Q-series PLCs

• SIEMENS S7-300-series PLCs

• Yaskawa MP-series Machine Controllers

• Yaskawa Varispeed F7-series and VS mini V7-series Inverters

• Rockwell Automation (Allen-Bradley) SLC500, MicroLogix, PLC-5, CompactLogix, and ControlLogix Controllers

• Products supporting Modbus RTU

46

Station Detection Function

Section 3-8

• Yokogawa FA-M3 Series PLCs

Refer to the

Host Connection Manual (Multivendor Connection)

for connection methods.

3-8 Station Detection Function

The station detection function allows the NSH5 to read the box number switches (4-bit switches) for removable boxes. Thus, when a removable box is connected, the NSH5 is able to detect it.

By automatically displaying station screens, and by giving notification of which station the PLC is currently in, the stations that can be operated can be limited. To ensure safety, other forms of operation are disabled.

Internal Memory

Allocation

Bit 8

Bit 7

Bit 6

Bit 5

Bit 4

Bit 3

Bit 2

Bit 1

Bit 0

Bit 15

Bit

Bit 14

Bit 13

Bit 12

Bit 11

Bit 10

Bit 9

The PT’s station detection function can be allocated any address in the internal memory, and the ON/OFF status can be monitored at the allocated address.

To specify the address in internal memory that is to be allocated for the station status monitor address, first select

PT - System Setting

in CX-Designer version 6.5 or higher, and then click the NS Handy Terminal Tab. In the

Station

Status Monitor Address

Field, click the appropriate Set Button, and specify the address that is to be allocated.

When removable boxes are used, the station numbers for the removable boxes are acquired and notification is provided to one word in either $W or

$HW in PT memory. If function key status cannot be obtained due to a problem, such as a hardware error, or when a status error flag for an error, such as a communications error, is generated, notification is provided to the same word.

Bit allocations within the word is as follows:

Name

Board Error Bit

Host Communications Error Bit

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

S4 (Station ID line 4 signal status)

S3 (Station ID line 3 signal status)

S2 (Station ID line 2 signal status)

S1 (Station ID line 1 signal status)

Status

ON: Error

OFF: Normal

---

---

---

---

---

---

---

---

---

---

0: Not connected

1 to 15 (binary format):

Station number

47

Station Detection Function

Section 3-8

Any number from 1 to 15 can be set for a station box. For station number switches, wire station ID line signals S1 to S4 in relation to the station numbers as shown in the following table.

S4

S3

S2

S1

Not connected

0

0

0

0

Station number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0 0 0 0 0 0 0 1 1 1 1 1 1 1 1

0 0 0 1 1 1 1 0 0 0 0 1 1 1 1

0 1 1 0 0 1 1 0 0 1 1 0 0 1 1

1 0 1 0 1 0 1 0 1 0 1 0 1 0 1

1: Signal level ON, 0: Signal level OFF

Internal memory allocation for station detection function

The following points apply to the allocation for the station detection function.

• Only word addresses can be set.

• Addresses can be set in either internal memory only.

• System memory $SW cannot be allocated.

• No word address is allocated in the default setting.

The NS Handy Terminal Tab can be selected only when the PT model is set to the NSH5. It cannot be selected for any other PT model.

48

SECTION 4

Connecting to the Removable Box

This chapter describes the Removable Box, which is connected to the NSH5.

4-1 Overview of Removable Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-5 Connection Method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

50

50

54

55

57

49

Overview of Removable Box

Section 4-1

4-1 Overview of Removable Box

An NSH5-AL001 Removable Box can be connected between the NSH5-

SQG10B-V2 PT (the model with a gray stop switch) and the host PLC to enable easily attaching and detaching the NSH5 without affecting the wiring to the PLC or safety circuits. The Removable Box also enables converting between RS-232C and RS-422A.

The Removable Box is equipped with a rotary switch to set the station number used to identify the Removable Box and a DIP switch for setting RS-422A communications conditions.

System Configuration

The NSH5 PT is connected to a PLC through the Removable Box. Always use an NSH5-232CN-3M/10M Special Cable to connect the NSH5 PT to the

Removable Box.

NSH5-SQG10B-V2

RES

E

RUN

F6

F7

F8

F9

F10

F1

F2

F3

F4

F5

Safety circuit

Note

Removable Box

NSH5-AL001

External Switch

Output

CS/CJ-series PLC

RS-232C

RS-422A

Connected via NSH5-232CN-3M/10M Special Cable.

(1) Always turn OFF the key switch before connecting or disconnecting the

Cable using the Removable Box.

(2) Always use the Removable Box connected to the NSH5-SQG10B-V2 PT

(the model with a gray emergency switch).

4-2 Nomenclature and Functions

This section describes names and function of the components of the Removable Box.

Hard-wired Terminal Block

Connects hard-wired output signals.

Key Switch

Used to turn the power ON and OFF.

DIP Switch

Used to set RS-422A communications conditions.

Rotary Switch

Used to set the station number.

RS-422A Terminal Block

Connects to RS-422A cable.

RS-232C Connector

Connected to the Special Cable

(NSH5-232CN-3M/10M)

Hooks

Used to mount the Removable Box to DIN Track.

Terminal block and connector pin arrangement details are shown below.

50

Nomenclature and Functions

RS-422A Connector

RS-232C Connector

Section 4-2

6

7

4

5

2

3

Pin No.

1

8

Signal

RDB+

RDA

SDB+

SDA

RSA

RSB+

SG

FG

Contents

Receive Data B

Receive Data a

Send Data B

Send Data A

Request Send A

Request Send B

0 V

Frame ground

25

26

27

28

21

22

23

24

17

18

19

20

13

14

15

16

33

34

35

36

29

30

31

32

37

9

10

11

12

7

8

5

6

Pin No.

3

4

1

2

Signal Contents

S1

S2

Station ID line 1

Station ID line 2

0 V (SG) Station ID line 0 V

CONECT1 Cable Connection Confirmation Line

NC

RD

SD

NC

SWCOM

F6

F1

NC

Not connected

Receive Data

Send Data

Not connected

Function switch common

Function switch F6

Function switch F1

Not connected

ENB1A1

ENB2A1

EMG1A1

EMG2A1

NC

0 V

24 V

S3

Enabling switch line 1

Enabling switch line 2

Stop switch line 1

Stop switch line 2

Not connected

0-V Power Supply Input

+24-V Power Supply Input

Station ID line 3

RS

CS

NC

NC

S4 Station ID line 4

CONECT2 Cable Connection Confirmation Line

NC

0 V (SG)

Not connected

Secondary Ground

Request Send

Clear to Send

Not connected

Not connected

F7

F2

NC

ENB1A2

ENB2A2

EMG1A2

EMG2A2

NC

FG

Function switch F7

Function switch F2

Not connected

Enabling switch line 1

Enabling switch line 2

Stop switch line 1

Stop switch line 2

Not connected

Frame ground

51

Nomenclature and Functions

Hard-wired Terminal Block

Section 4-2

Be sure the wires connected to the hard-wired output terminals have a total length of no more than 3 meters.

20

21

22

16

17

18

19

12

13

14

15

8

9

10

11

6

7

4

5

2

3

Pin No.

1

Signal

NC

Contents

Not connected

NC Not connected

CONECT1 Cable Connection Confirmation Line

CONECT2 Cable Connection Confirmation Line

F1 Function switch F1

F2

F6

Function switch F2

Function switch F6

F7

SWCOM

ENB1A1

ENB1A2

ENB2A1

ENB2A2

EMG1A1

EMG1A2

Function switch F7

Function switch common

Enabling switch line 1

Enabling switch line 1

Enabling switch line 2

Enabling switch line 2

Stop switch line 1

Stop switch line 1

EMG2A1

EMG2A2

Stop switch line 2

Stop switch line 2

ENB-CH1 Key Switch Confirmation Signal Line

ENB-CH2 Key Switch Confirmation Signal Line

24 V

0 V

FG

+24-V power supply input

0-V power supply input

Frame ground

CONECT1/2: These signal lines are used to confirm that the NSH5 Cable is connected to the Removable Box. Attaching the connector will short the CONECT1 and CONECT2 pins. When using a PLC

I/O Unit, use these signal lines to confirm the connection.

ENB-CH1/2: These signal lines are used to confirm the key switch condition when using the NSH5 in Teaching Mode. If the key switch is turned ON, the internal relay is turned ON, which will short the

ENB-CH1 and ENB-CH2 pins. (The key ON/OFF position can be checked using external contacts.) Use these signal lines when using the enabling switch as described in

Appendix D

Recommended Enabling Circuits

.

24 VDC/0 VDC: Power to the NSH5 is supplied from the NSH5-AL001.

EMG1A1/EMG1A2

EMG2A1/EMG2A2

When the power is OFF, the internal relay (NC) is turned ON, placing the stop switch line in loopback status.

When the power is ON, the internal relay (NC) is turned OFF, and the stop switch line is connected to the NSH5.

52

Nomenclature and Functions

Section 4-2

RS-232C connector

RD

SD

RS

CS

0 V (SG)

24 V

RS-422A connector

Isolation between

RS-232 and RS-422A

Isolation from

24 VDC to 5 VDC

Relay

+

Fuse

SG

FG

Terminating resistance switch

Hard-wired terminal block

24 V

Key switch

(NO)

SDA

SDB+

RDA

RDA+

RSA

RSA+

0 V

FG

0 V

FG

S1

S2

S3

S4

0 V (SG)

CONECT1

CONECT2

EMG1A1

1

2

3

4

Rotary switch

Relay (NO)

ENB-CH1

ENB-CH2

CONECT1

CONECT2

EMG1A1

Relay (NC)

EMG1A2

EMG2A1

EMG1A2

EMG2A1

Relay (NC)

EMG2A2

ENB1A1

ENB1A2

ENB2A1

ENB2A2

EMG2A2

ENB1A1

ENB1A2

ENB2A1

ENB2A2

F1

F2

F6

F7

SWCOM

F1

F2

F6

F7

SWCOM

Note

CONNECT1 and CONNECT 2 are shorted in the NSH5 Cable (NSH5-232CN-

3M/10M).

53

Switch Settings

Section 4-3

4-3 Switch Settings

Key Switch

Power to the Removable Box is turned ON and OFF with the key switch.

The power is OFF when the key is in the vertical position. (Refer to the diagram below.)

The key can be removed when the power is turned OFF.

OFF

OFF

ON

ON

DIP Switch

Note

Always turn OFF the key switch before connecting or disconnecting the Cable using the Removable Box.

The DIP switch is used to set RS-422A communications conditions. Set the

DIP switch before connecting the cable to the Removable Box.

1 2 3 4

Factory setting: SW1 is ON

1

Pin No.

2, 3

4

Description

Built-in terminating resistance setting

Do not change these settings.

RS-422A transmission mode setting

ON

Terminating resistance is connected.

---

RS-232C CS control

OFF

Terminating resistance is not connected.

---

Always send

Note

When using a single NSH5 PT, turn OFF pin 4 (always send). When using more than one NSH5 PT with a Removable Box, turn ON pin 4 (RS-232C CS control).

In station detection mode, use the rotary switch to set a station number between 1 and 15 for the Removable Box. Set this switch before connecting any cables to the Removable Box. (Station number 0 means that the Removable Box is not connected.) For details on the station detection function, refer

to

3-8 Station Detection Function

.

B B

D D

9A 9A

8 8

7 7

6 6

5 5

3 3

Factory setting

Station number

Rotary switch

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0 1 2 3 4 5 6 7 8 9 A b C D E F

54

Installation

Section 4-4

Note

Always turn OFF the Removable Box's key switch before setting the DIP switch or the rotary switch.

4-4 Installation

Dimensions

39.5

50

42.5

86

94

100

Mounting to a Panel

Note

The Removable Box can be installed using any of the following three methods.

To mount the Removable Box on a panel, use the mounting brackets and tool

(Phillips screwdriver) that are included in the package.

(1) Do not allow metal particles to enter the Removable Box while work is being done on the panel.

(2) The mounting panel must be between 1.6 and 4.8 mm thick.

(3) Secure the mounting brackets with a uniform tightening torque of 0.5 to

0.6 N·m. Use a panel that is clean, undistorted, and strong enough to adequately support the Removable Box.

(4) Do not use the Removable Box in a location that is subject to water or oil.

1.

Refer to the cutout dimensions in the following diagram and cut out a hole for embedding the Removable Box, Then insert the Removable Box from the front side of the panel.

+0.5

0

95

+0.5

0

55

Installation

Section 4-4

2.

As shown in the following diagram, attach the mounting brackets to the Removable Box mounting holes or slots (3 places).

3.

From the back of the panel, hold the Removable Box to pull the mounting brackets toward you and tighten the mounting bracket screws to secure the

Removable Box.

Mounting to a DIN Track

Catch the upper hook on the back of the Removable Box on the DIN Track, and push in the direction of the arrow and secure the Removable Box with the bottom latch. Attach End Plates to the right and left of the Removable Box so that it does not shift in either direction.

Note

When mounting the Removable Box on a DIN Track, be sure to secure the cable so that no load is placed on the connector. The Removable Box or DIN

Track may be damaged if the cable places a load on the connector.

56

Connection Method

Removing from a DIN

Track

Section 4-5

Remove the End Plates, and then insert a screwdriver in the hooks on the base of the Removable Box and pull down.

Mounting to a Panel

Referring to the dimensions in the following diagram, cut three holes in a panel with a minimum thickness of 2 mm. Secure the Removable Box to the panel with screws using the screw (4M

×

14) mounting holes on the Removable Box.

3-M

86

±0.3

Mounting holes.

Recommended mounting dimensions

Note

To ensure that the Removable Box is mounted securely, use a panel with a thickness of at least 2 mm.

4-5 Connection Method

The Removable Box is connected between the NSH5 PT and a PLC.

Precautions Prior to

Wiring

Check the following items prior to wiring.

• Signal Lines

Make sure that the PLC's I/O are correct.

• NSH5 Special Cable Connector

Make sure that the NSH5 Special Cable connector screws and the

Removable Box are securely locked.

• Hard-wired Terminal Block

The hard-wired terminal block is removable. Make sure it is securely connected and that all screws are tight.

• RS-422A Terminal Block

Make sure that all I/O lines between the PLC and the Removable Box are correct.

• NSH5 Unit Number Setting

When using more than one NSH5 PT, make sure in advance that no unit numbers are used more than once. If duplicate numbers exist, a communications error will occur.

57

Connection Method

RS-422A Wiring

Section 4-5

RS-422A Terminal Block on

Removable Box

Name

RS-422A

Connector

Functional ground

SDB

SDA

RDB

RDA

Pin No.

8

3

4

1

2

(See note 1.)

PLC

(See note 2.)

Pin No.

Name

Shield ground terminal

SD+

SD

RD+

RD

RS-422A

Connector

Note

Ground and Shield Wiring

(8-pin terminal block)

Shield

Use twisted-pair wires for SDB and SDA, and for RDB and RDA.

(1) Ground the shield only to the host (PLC) to prevent malfunctions due to ground potential differences.

(2) Recommended cables: TKVVBS4P-03 (100 m Tachii Electric Wire) or

AWG22 shielded cable.

Perform the following connections, shield wiring, and grounding in any communications system using the Removable Box. Incorrect connections may cause a host communications error.

Connecting the Removable Box D-Sub Connector

Be sure to fasten the screws on both sides of the D-Sub connector. If these screws are not fastened, the NSH5 PT's functional ground terminal and the Removable Box's FG will not be connected.

Ground Line Wiring

The Removable Box is equipped with a functional ground ( ).

1. Normally, ground the Removable Box as shown in

Figure A

on the following page.

• Connect the ground terminals on all Units and the functional ground, and ground the line at one location to 100

Ω or less.

• Short the PLC's LG terminal and the GR terminal.

• The ground wire must be 2 mm

2

or larger.

• For detailed grounding instructions, refer to the operation manual for the Communications Unit.

2. If a source of noise, such as a motor or inverter, is grounded to the same panel, do not ground the Removable Box's functional ground terminal

( ), as shown in the

Figure B

.

RS-422A Cable Shield Wiring

Be sure to connect the shield on the RS-422A cable. If the shield is not connected, a host communications error may occur.

When connecting the ground terminals on all Units and the functional ground, and grounding the line at one location to 100

Ω or less, connect the shield only at one end of each line, as shown in

Figure A

.

If the Removable Box's functional ground terminal is not grounded, connect the shield at both ends of each line, as shown in

Figure B

.

If a CJ1W-CIF11 is also connected in the system, connect the lines and shield as shown in

Figure B

.

58

Connection Method

Figure A

CPU Rack

CPU or

Com Unit

Power

Supply

Unit

LG

RG

CPU Rack

NSH5-AL001

Terminal block

FG

RS422A

FG

NSH5-232CN-3M, 10M

NSH5-AL001

Terminal block

FG

RS422A

FG

NSH5-232CN-3M, 10M

NSH5-AL001

Terminal block

FG

RS422A

FG

NSH5-232CN-3M, 10M

Figure B

CPU or

Com Unit

Power

Supply

Unit

LG

RG

NSH5-AL001

Terminal block

FG

RS422A

FG

NSH5-232CN-3M, 10M

NSH5-AL001

Terminal block

FG

RS422A

FG

NSH5-232CN-3M, 10M

NSH5-AL001

Terminal block

FG

RS422A

FG

NSH5-232CN-3M, 10M

NSH

PT

NSH

PT

NSH

PT

NSH

PT

NSH

PT

NSH

PT

Section 4-5

59

Connection Method

Connection Formats

Connection via a NSH5-AL001 Removable Box

NSH5-SQG10B-V2

CS/CJ-series PLC

RES

E

RUN

F8

F9

F6

F7

F10

F3

F4

F1

F2

F5

NSH5-AL001

RS-232C

RS-422A

Special Cable (NSH5-232CN-3M/10M)

1:N Connections via NSH5-AL001 Removable Box

The total communications distance can be up to a 500 m.

NSH5-SQG10B-V2 NSH5-SQG10B-V2 NSH5-SQG10B-V2

RES

RES

RES

RUN

F6

F7

F8

F9

F10

F1

F2

F3

F4

F5

RUN

F6

F7

F8

F9

F10

F1

F2

F3

F4

F5

RUN

F6

F7

F8

F9

F10

F1

F2

F3

F4

F5

Section 4-5

CS/C-series PLC

RS-232C

NSH5-AL001

RS-232C

NSH5-AL001

RS-232C

NSH5-AL001

RS-422A

60

Connection Method

Section 4-5

1:N Connections Including a Conversion Unit Other Than the NSH5-

AL001

NSH5-SQG10B-V2

RES

E

RUN

F8

F9

F6

F7

F10

F3

F4

F1

F2

F5

CS/CJ-series PLC

NT-AL001

RS-232C

NSH5-AL001

Note

RS-422A

RS-232C

(1) When the CJ1W-CIF11 is included in the connections, the maximum communications distance is 50 m. When the CJ1W-CIF11 is not included in the connections, the maximum communications distance is 500 m.

(2) If ground potential differences or noise is a concern, the insulated NT-

AL001 RS-232C/422A Conversion Unit is recommended for all connections.

61

Connection Method

Section 4-5

62

SECTION 5

Inspection and Maintenance

This section describes inspection and maintenance and the contents of error messages for the NSH5 Programmable

Terminal.

5-1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2 Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-3 Error Message Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-4 Precautions When Replacing the PT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

64

65

67

67

63

Maintenance

Section 5-1

5-1 Maintenance

Perform maintenance operations to keep the NSH5-series PT in optimum condition.

!WARNING

Do not disassemble the PT or touch the inside of the PT while the power is turned ON. Doing so may result in electrical shock.

Backing Up Project Data

Keeping a Spare PT

Replacing the Backlight

Replacing the Battery

Note

Be sure to back up project data and store it in a secure location, in case the

PT should have to be sent out for repairs or be replaced.

It is recommended that a spare PT be kept on hand, in order to enable faster system recovery in case the original PT should be damaged or the screen cannot be read due to reaching the end of the backlight service.

If the brightness of the backlight is diminished and the screen becomes difficult to read, the backlight must be replaced. A backlight cannot be replaced by the user. If this situation occurs, please contact an OMRON representative.

Ordinarily a backlight would need to be replaced after approximately 75,000 hours at normal temperature and humidity. NSH5 PTs with lot numbers 3073 and later use LEDs for the backlight. The life of a LED is affected by the environment and is particularly affected by hot environments. If the backlight becomes dark enough to make it difficult to read, replace the backlight. NSH5

PTs with lot numbers before 3073 use a CCFL (cold cathode fluorescent lamp) for the backlight. The life of a CCFL is affected by the environment and is particularly affected by cold environments. Replace the backlight if the brightness diminishes and the screen becomes difficult to read.

Screen data such as calendars, clocks, and log data are backed up by a lithium battery. The battery service life is approximately five years when used in an environment with a temperature of 25

°C. If the temperature at the location of use is higher than this, the battery life will be shortened. Change the battery at suitable intervals in accordance with the operating environment.

It is recommended that a spare battery be kept on hand so that the battery can be quickly replaced when necessary.

Replacement Battery

The replacement battery shown below is a lithium battery for backing up the memory contents.

Model

CJ1W-BAT01

Specifications

Replacement battery for the NSH5

Replacement Criteria

Replace the battery under the following conditions.

• When five years have elapsed since a new battery was last installed

• Within five days of when the RUN indicator turns orange

(1) Never use a battery that has been subjected to any strong impact, such as being dropped on the floor, as the battery may lead fluid.

(2) Before installing a battery, check the battery type and be sure to install it correctly.

64

Inspection and Cleaning

Section 5-2

Replacement Procedure

Use the following procedure to replace the battery. Replace the battery within

5 minutes

1,2,3...

1.

Turn ON the power supply to the NSH5 for at least 5 minutes and then turn it OFF.

2.

Remove the back cover from the PT. The battery is located as shown in the diagram below. (For details on removing the back cover, refer to

2-3 Connecting the Special Cable

.)

3.

To replace the battery, remove the connector as shown below.

4.

Attach the back cover to the NSH5.

5-2 Inspection and Cleaning

Cleaning

Clean and inspect the NSH5-series PT regularly to ensure that it is always used under optimum conditions.

If the display gets dirty, the screen becomes difficult to read. Clean the screen periodically as follows:

• Wipe the display daily with a dry, soft cloth. If the soil is particularly heavy, attempting to remove it by wiping with a dry cloth may damage the front sheet of the PT. In that case, wipe it with a damp cloth.

• If the soiling cannot be wiped off with a dry cloth, wet the cloth with diluted neutral detergent (2%) and wring it out well before using it.

• If rubber or vinyl products, tape, etc., are left stuck to the display for long periods, they will cause staining. If such items are stuck to the display, remove them during cleaning.

Note

Never use chemical dusters or volatile solvents such as benzenes or thinners.

Inspection Interval

In normal environments, inspect the PT at intervals of six months to one year.

If the PT is used in an environment that is extremely hot and humid, or very dusty, shorten the inspection interval.

65

Inspection and Cleaning

Items to Inspect

Section 5-2

Note

Inspect the following items to determine whether there is any divergence from the stated criteria. If there is, either improve the surrounding environment so that the values fall within the stated range, or adjust the PT by, for example, retightening screws.

Inspected item

Power supply voltage

Ambient environmental conditions

Inspection details

Fluctuation in power supply terminal voltage

Ambient temperature

0 to 40

Ambient humidity

Presence of dust

Criteria

Allowable voltage fluctuation range

(24 VDC

±

15%)

°

C

35% to 85%

Mounting conditions

Presence of oil

Looseness of mounting brackets

Connecting cable connections

There must be no accumulated dust.

There must be no oil penetrating between the front-panel sheet and the plastic.

Must be tightened to the specified torque.

Must be fully inserted and locked, with no looseness.

Consumable parts

Looseness of screws in external wiring

Conditions of external connecting cables

Brightness of backlight

Battery

There must be no looseness.

Must not be starting to break or have other faults.

Must be sufficiently bright.

Backlight service life:

50,000 hours at 25

°

C

5 years (at 25

°

C)

Tester

Method

Thermometer

Hygrometer

Visual

Visual

Phillips screwdriver

Visual

Phillips screwdriver

Visual, tester

Visual

Replacement every five years

(1) Do not disassemble for repairs or modification.

(2) Disposal of batteries may be regulated by local authorities. Dispose of them in accordance with the applicable laws and regulations.

66

Error Message Tables

Section 5-3

5-3 Error Message Tables

When a Project Is Newly

Created

Error message

The combination of the selected PT model and system version is invalid.

Contents

An attempt was made to select a version not supported by NSH5-SQ

@

-V2.

Countermeasure

Select a version to match the

PT.

During System Setup

Error message

There is an error in the communications address input format.

Contents

An illegal address or other than a bit address has been set for the key status monitor address (emergency stop, function switches F3, F4, F5,

F8, F9, F10).

An illegal address or other than a word address has been set for the station status monitor address.

Countermeasure

Check the key status monitor address and correct the address that was set.

Check the station status monitor address and correct the address that was set.

$SB cannot be specified.

$SW cannot be specified.

Specify a PT memory address.

The combination of the selected PT model and system version is invalid.

$SB was specified for the station status monitor address.

$SW was specified for the station status monitor address.

An address not in the PT memory was specified for the station status monitor address.

An attempt was made to convert a project that is being edited to a PT model that is not supported.

Set an address other than

$SB.

Set an address other than

$SW.

Check the station status monitor address and set an address in the PT memory.

Select a version that matches the PT model.

5-4 Precautions When Replacing the PT

If a fault is discovered in the inspection and the PT must be replaced, observe the following precautions.

• Before replacing the PT, back up all of the PT’s project data. If the PT is repaired by OMRON, the project data may be deleted.

• Before replacing the PT, be sure to turn OFF the power supply.

• After replacing the PT, check to be sure that there are no errors in the new

PT.

If the PT is to be returned to OMRON for repair, attach a document to the PT describing the problem in as much detail as possible, and send the PT to an

OMRON representative listed at the end of the manual.

67

Precautions When Replacing the PT

Section 5-4

68

Appendix A

General Specifications

General Specifications

Item Specifications

Rated power supply voltage 24 VDC

Allowable power supply voltage range

20.4 to 27.6 VDC (24 VDC

±

15%)

Power consumption

Ambient operating temperature

(See note 1.)

10 W max.

0 to 40

°

C

Ambient storage temperature

(See note 1.)

−20 to 60

°

C

Ambient operating humidity

Ambient operating environment

35% to 85% max. (with no condensation)

No corrosive gases

Noise resistance Conforming to IEC 61000-4-4: 2 kV (power supply line)

Vibration resistance (during operation) 10 to 57 Hz with double amplitude of 0.075 mm, 57 to 150 Hz with acceleration of

9.8 m/s

2

thirty minutes each in X, Y, and Z directions

Shock resistance (during operation)

147 m/s

2

three times each in X, Y, and Z directions

Drop test (See note 2.)

External dimensions

Weight

Enclosure rating (See note 3.)

Ground

Battery life

Applicable standards

Dropped from 1 m. Conforming to JIS B 3502/IEC61131-2.

223

1.1 kg max.

IP65

× 179 × 70.5 mm (W × L × H)

100

or less

Battery life: 5 years (25

°

C)

Low battery: Replace within five days of the indicator turning orange. SRAM, RTC backup possible.

The SRAM and RTC are backed up by a super capacitor for five minutes while the battery is being replaced. (The power supply to the NSH5 must first be turned

ON for at least 5 minutes and then turned OFF.)

EC Directives and

UL508

Note

(1) Operate and store the PT within the temperature and humidity ranges shown below.

°C)

Storage

Operation

Wet-bulb temperature (

Temperature (

°C)

(2) Conformance is evaluated under applicable test conditions, and it may not be possible to use the

PT in every environment.

(3) Conformance is evaluated under applicable test conditions, and it may not be possible to use the

PT in every environment. When used over a long period of time, the drip-proof packing may become damaged or dirty and lose its effectiveness.

69

General Specifications

Appendix A

Display Specifications

Display panel

Backlight

(See note 5.)

Item

Display device

Number of dots

Display colors

Effective display area

View angle

Service life

User replacement

Brightness adjustment

Automatic backlight-OFF function

Backlight error detection

Front-panel indicator RUN

Specifications

Color TFT LCD (with backlight) (See note 1.)

320 horizontal

× 240 vertical dots

256 colors (32,768 colors for BMP/JPG images) (See note 1.)

115.18 horizontal mm

× 86.38 mm vertical (5.7 inches)

Left/right

±

80

°

; down 60

°

; up 80

°

75,000 hours min. (See note 2.)

Not possible.

There are 3 levels or 32 levels of adjustment that you can make by operating the touch panel. (See note 3.)

Screen-saver function: 1 to 255 min, in units of 1 min, turned

ON/OFF by system memory operation.

Error is detected automatically at startup, and the RUN indicator flashes green as notification. (See note 4.)

Lit green: PT is operating normally.

Flashing green: The Memory Card transfer has ended normally or a backlight error was detected immediately after the power was turned ON.

Lit orange: Immediately after power is turned ON, indicates file system check in progress, battery low, or disconnected and operating normally.

Flashing orange: Memory Card transfer in progress.

Lit red: Memory Card transfer has ended abnormally.

Note

(1) PTs with lot numbers 05X0 and earlier have the following specification for colors (because they have

STN LCDs): 256 (bit maps: 4,096). Refer to

NSH5-series PT Lot Numbers

on page 73 for informa-

tion on lot numbers.

(2) This is the estimated time until brightness is reduced by half at room temperature and humidity. It is only a reference value. The service life will be drastically shortened if the PT is used at low temperatures. For example, using the PT at 0

°C will reduce the service life to approximately 10,000 hours

(reference value).

(3) NSH5 PTs with lot number 2973 or earlier can be adjusted to only three levels.

(4) This function does not detect the end of service life. It detects when the backlight is not lit due to a disconnection or other error. Backlight error detection indicates that all backlights are OFF.

(5) Contact your nearest OMRON representative to replace the backlight.

(6) There may be some defective pixels in the display. This is not a fault as long as the numbers of defective light and dark pixels fall within the following standard range.

Model

NSH5-SQR10B-V2

NSH5-SQG10B-V2

Standard range

Number of light and dark pixels:

4 or fewer defects the size of 0.2 < (minor axis + major axis)

0.55 mm (within 1 per 20 mm)

70

General Specifications

Appendix A

Operating Area Specifications

Item

Touch panel (matrix type) Method

Enabling switch

Number of switches

Inputs

Service life

Mechanical durability

Stop/emergency stop switch

Electrical durability

Mechanical durability

Electrical durability

Specifications

Resistive membrane

300 (20 horizontal

× 15 vertical), 1 switch: 16 × 16 dots

Pressure-sensitive

1,000,000 touch operations, min.

OFF to ON: 1,000,000 min.

OFF to ON to OFF (direct circuit breaking): 100,000 min.

100,000 min.

100,000 min.

100,000 min.

User Memory Specifications

Item Specifications

Standard screen data capacity NSH5-SQ @10B-V2: 60 MB (No expansion structure)

USB Interface Specifications

Slave

Item

Applicable standards

Baud rate

Number of ports

Support transfer modes

Power consumption

Specifications

USB version 1

Full speed: 12 Mbps

Low speed: 1.2 Mbps

1 port

Controlled transfer, batch transfer, interrupt transfer

1 mA (for host connection detection circuit)

External Output Interface Specifications

Item

Function switches

Specifications

SPST-NO

Rated voltage: 24 V

Max. rated current: 50 mA

Emergency stop switch DPST-NC contact + NO bit

Rated voltage: 24 V

Enabling switch

Max. rated current: 100 mA

Min. applicable load: 1 mA at 5 VDC

DPST-NO

Rated voltage: 24 V

Max. rated current: 100 mA

Min. applicable load: 4 mA at 24 VDC

71

General Specifications

DIP Switch Settings

Pin No.

SW1

SW2

SW3

SW4

---

---

---

Description

Built-in terminating resistance setting

ON

Terminating resistance is connected.

OFF

Terminating resistance is not connected.

Always OFF

Always OFF

Always OFF

Appendix A

Removable Box Specifications

Item Specifications

Rated power supply voltage 24 VDC

Allowable power supply voltage range 20.4 to 27.6 VDC (24 VDC

±15%)

Power consumption 10 W max.

Ambient operating temperature

Ambient storage temperature

Weight

Degree of protection

0 to 55°C

−20 to 70°C

10% to 90% (with no condensation) Ambient operating humidity

Ambient operating environment

Noise resistance

No corrosive gases

Conforms to IEC 61000-4-4: 2 kV (power supply line).

Vibration resistance (during operation) 5 to 9.1 Hz with 4.5-mm single amplitude, 9.1 to 150 Hz with acceleration of

14.7 m/s

2

for 60 minutes each in X, Y, and Z directions

Insulation resistance 20 M

Ω between all RS-422A signals and functional ground

Dielectric strength

Shock resistance (during operation)

720 VDC for 1 min between all RS-422A signals and functional ground, leakage current: 5 mA max.

147 m/s

2

three times each in X, Y, and Z directions

Durability of internal relays

(See note 2.)

Mechanical: 10 million operations (at switching frequency of 36,000 operations/h)

Electrical: 100,000 operations min. (at rated load with switching frequency of

1,800 operations/h)

300 g max.

Ground

Applicable standards

None (See note 1.)

100

Ω or less

EC Directives, no UL certification

Note

(1) Do not use the Removable Box in environments that require water resistance or oil resistance.

(2) The durability is for an ambient temperature of 15 to 35

°C and an ambient humidity of 25% to 75%.

72

General Specifications

Appendix A

Terminal Block Specifications

Item

Rated voltage

Rated current

No. of terminals

Specifications

250 VAC

10 A (Use wires that are 1.25 mm

2

or larger.)

22

RS-232C Specifications

Item Specifications

Communications standard EIA RS-232C

Communications distance 10 m max.

Connector 37-pin D-sub connector

RS-422A Specifications

Item Specifications

Communications standard EIA RS-422A

Communications distance 500 m max.

Connector 8-pin

NSH5-series PT Lot Numbers

The four-digit lot numbers given on the back of NSH5-series PTs can be used to check the manufacturing date.

Lot No.

1 0 2 0

The rightmost digit of the year, 2010 in this example

The month of manufacture, February in this example (1 to 9 = January to September,

X to Z = October to December)

The day of the month of manufacture, the

10th in this example

73

General Specifications

Appendix A

74

Appendix B

Dimensions

223

16.5

70.5

Four, M4

75

75

Dimensions

Mounting Bracket Dimensions (Unit: mm)

R3.4

90

6.8

12 dia.

Two, 4.4-dia. holes

Two, M4 holes

Visor Dimensions

Two, 4.6 dia.

21.4

75

75

144

32

4.6 dia.

24

Appendix B

76

Appendix C

Types of Memory

Function Switch and Emergency Stop Switch Notification

Destinations

PT Memory

$B

$W

$HB

$HW

$SB

$SW

Symbol PT Memory

Internal bit memory

Internal word memory

Yes

---

Internal holding bit memory Yes

Internal holding word memory ---

System bit memory

System word memory

---

---

Allocation

Host (PLC) Memory

Symbol C-series PLC

A

L

None

H

T

TU

C

CU

Allocation

IR Area

Holding Area

Yes

Yes

Auxiliary Area Yes

Link Area Yes

Timer PV

---

No

---

Counter PV

---

No

---

CVM1/CVseries PLC

Allocation

CIO Area

---

Yes

---

Auxiliary Area No

-----

Timer PV

---

No

---

Counter PV

---

No

---

W

TK

D

E

E0_

E18_

---

---

DM Area

EM Area

---

---

---

---

No

---

---

---

---

---

DM Area

EM Area

---

---

---

---

No

No

---

---

Station Status Monitor Address Allocation Destinations

CS-CJ-series

PLC

Timer PV

Timer Completion Flag

Counter PV

Counter Completion Flag

No

No

Allocation

CIO Area

Holding Area

Yes

Yes

Auxiliary Area Yes

Link Area Yes

No

No

Work Area

Task Flag

DM Area

EM Area

EM Bank

EM Bank

Yes

No

Yes

Yes

Yes

Yes

PT Memory

Symbol

$W

$HW

$SW

PT Memory

Internal word memory Yes

Internal holding word memory Yes

System word memory ---

Allocation

77

Types of Memory

Appendix C

78

Appendix D

Recommended Enabling Circuits

Example: Using the Enabling Switch in an Assembly Robot Line

(5) Hand-held PT

Enabling switch (A4E) included with NSH5-SQR10B-V2

(7) Disable monitor lamp

(1) Door interlock switch

(2) Emergency stop switch

(6) Reset switch

Teach Auto

Fixed guard

(4) Enable mode switch

(3) Safety Relay Unit

To ensure safe operation in an assembly robot line, be sure to establish an overall equipment safety policy in line with the ISO 13849 safety category.

Assuring safe operation involves installing various safety equipment, and robots must be taught at the time that production lines are set up. Humans must also sometimes perform tasks in hazardous areas. The procedure below describes how to use the enabling switch when bringing a device such as the NSH5 close to a robot to perform operations.

1.

Hold the NSH5 (5 in the diagram) enabling switch in the middle position.

2.

Turn the enable mode switch (4) from normal mode to enable mode. While teaching, the door interlock switch (1) is disabled and the disable monitor lamp (7) lights.

The reasons for installing the switch are as follows:

• It restricts the personnel doing the teaching to those who have a key.

• It makes personnel conscious of teaching and entering a hazardous area.

• Operations from outside are disabled while teaching is in progress.

• The door interlock switch signal (1) can be controlled by the enabling switch.

• The disable monitor lamp is lit to let other personnel in the area know that teaching is in progress.

3.

Carry the NSH5 into the hazardous area and perform the operation.

4.

If either the enabling switch or the emergency stop switch is actuated during operation, use the reset switch

(6) to manually reset the equipment.

5.

The emergency stop switch (2) is always enabled.

Block Diagram When a Relay Unit Is Used

1.

In normal mode, safety line 1 is enabled, and the door interlock switch (1) is enabled by the Safety Relay

Unit.

2.

Enable Safety Relay Unit 2 by holding the NSH5’s enabling switch in the middle position.

3.

Turn the enable mode switch (4) from normal mode to enable mode, and switch from safety line 1 to safety line 2.

4.

Always keep the emergency stop switch (2) ready to operate.

5.

If either the enabling switch or the emergency stop switch is actuated during operation, use the reset switch

(6) to manually reset the equipment.

79

Recommended Enabling Circuits

(1) Door interlock switch

D4NS

Safety line 1

(3) Safety Relay Unit 3

G9SA-301

Key switch NC contact

(2) Emergency stop switch

(3) Safety Relay Unit 3

G9SA-301

Safety line 2

(6) Reset switch

Manual reset

(3) Safety Relay Unit 3

G9SA-301

(4) Enable mode switch

A22K

Ry

(7) Disable monitor lamp

(3) Safety Relay Unit 3

G9SA-301

Auto reset

(5) Hand-held PT

Enabling switch (A4E) included on NSH5-SQR10B-V2

A4E

KM1

(6) Reset switch

Manual reset

Advantages

• Reset mode can be selected individually.

• Operation of each switch can be monitored.

Disadvantages

• There are many Safety Relay Units used.

KM2

Appendix D

KM1 KM2

Circuit Diagram

Reset

SW

Door Interlock SW

(D4NS)

A1 T11 T12 T31 T32 13 23 33 41

G9SA-301

A2 T21 T22 T23 A B 14 24 34 42

Key Selector SW

(A22K(2NC/2NO))

Reset

SW

A1 T11 T12 T31 T32 13 23 33 41

G9SA-301

A2 T21 T22 T23 A B 14 24 34 42

R1

Enable SW (A4E)

Disable (teaching mode) monitor signal

Emergency

Stop SW

Reset

SW

A1 T11 T12 T31 T32 13 23 33 41

G9SA-301

A2 T21 T22 T23 A B 14 24 34 42

KM1 KM2

A1 T11 T12 T31 T32 13 23 33 41

G9SA-301

KM1

A2 T21 T22 T23 A B 14 24 34 42

KM2

M

M

80

Recommended Enabling Circuits

Block Diagram When an SNC Unit Is Used

I4

I6 I8 I10

I12

I14 I0 I2

I9 I11 I13 I15 I1 I3 I5 I7

Emergency stop switch

Enabling switch z

Key switch Door switch z

Reset switch

KM1-NC

KM2-NC

Appendix D

KM1

NSH5 Hand-held PT

V1

G1 T0 T2

O0 O2 O4 O6

V2 G2 T1 T3

Lamp

O1 O3 O5 O7

KM2

E2

E1

KM1

KM2

M

E1, E2: 24-VDC power supply

S1, S2: Reset switch

KM1, KM2: Contactor

V1/G1, V2/G2, I0 to I15, O0 to O7, T0 to T1: NE1A terminals. Connect a 24-VDC power supply to the V0/G0 power supply terminals for the NE1A internal circuit.

81

Recommended Enabling Circuits

Appendix D

Local Inputs, Test Outputs,

IN5

IN6

IN7

IN8

IN9

IN10

T0

T1

Terminal name

IN0

IN1

IN2

IN3

IN4

T2

T3

Out0

Out1

Mode

Test Pulse from Test Output

Test Pulse from Test Output

Test Pulse from Test Output

Test Pulse from Test Output

Test Pulse from Test Output

Test Pulse from Test Output

Test Pulse from Test Output

Test Pulse from Test Output

Test Pulse from Test Output

Test Pulse from Test Output

Test Pulse from Test Output

Test Pulse

Test Pulse

Test Pulse

Standard Output

Safety Pulse Test

Safety Pulse Test

T1

T2

---

---

T1

T0

T1

T0

---

---

---

---

T0

Test source

T1

T0

T1

T0

Terminal tag name Application

E-Stop 2NC-1 Emergency stop switch

E-Stop 2NC-2

Enable Switch 2NO-1 Enabling switch

Enable Switch 2NO-2

Key Switch NC Key switch for changing modes

Key Switch NO

Door Switch 2NC-1 Door switch

Door Switch 2NC-2

Reset Switch 2NO-1 Reset switch

Reset Switch 2NO-2

EDM Feedback

---

---

---

Mode Indicator

KM1

KM2

Feedback for KM1, 2

---

---

---

Mode indicator

Safety output

Safety output

Operation Chart

Run Mode

Key switch

IN4, IN5

Emergency stop switch

IN0, IN1

Door switch

IN6, IN7

350 ms min.

Door opened.

350 ms min.

Change from Run to Teaching mode

Emergency stop switch pressed.

350 ms min.

Door opened.

Door closed.

350 ms min.

Teaching Mode

350 ms min.

Emergency stop switch pressed.

350 ms min.

Reset switch

IN8, IN9

Enabling switch ON

Enabling switch ON

Enabling switch OFF

Enabling switch

IN2, IN3

KM1, KM2

contacts

OUT0, OUT1

EDM feedback

IN10

T

EDM

T

EDM

Mode indicator

T3

Idle to Run

T

EDM

T

EDM

T

EDM

: EDM feedback time

T

EDM

T

EDM

T

EDM

T

EDM

T

EDM

T

EDM

T

EDM

82

Recommended Enabling Circuits

Program Example

Appendix D

83

Recommended Enabling Circuits

Appendix D

84

Appendix E

Removable Box Application Examples

Installing NSH5-AL001 Removable Boxes enables using the station status monitor address function to create an application like the one described in this section.

In this section, actual examples are given for creating applications, including the required CX-Designer settings. The communications address and set values used in the following descriptions are only examples. The user must adjust these examples to suit their own actual application conditions.

1.

The screen that is displayed will change depending on the station number of the Removable Box connected to the NSH5.

2.

The PLC is notified of the station number of the Removable Box attached to the NSH5. (The method for clearing the station number sent to the PLC when the NSH5 is not connected is also described.)

Connecting a Single NSH5 PT

The following description is for connecting a single NSH5. Use the following steps to set up the system.

PLC

DM00200 = 2

(2) The PLC is notified of the station number of the Removable Box that is attached to the NSH5. As a result, the PLC's processing can be changed depending on the Removable Box's station number. Here, the station number is stored in DM00200.

Removable

Boxes

Station 1 Station 2 Station 3

...

Station 8

NSH5

Screen 2

(1) This screen will change depending on the station number of the

Removable Box that is connected to the NSH5.

Station 1 screen Station 2 screen

Screen 1

Screen 2

...

Station 8 screen

Screen 8

1.

Removable Box Setting

The station number for the Removable Box is set using the rotary switch. For setting details, refer to

4-2

Nomenclature and Functions

and Functions and

4-3 Switch Settings

.

2.

Station Status Monitor Address Settings

Use the following procedure to enter settings in the CX-Designer.

(1) Select

System Setting

from the CX-Designer's PT Menu.

(2) Click the NS Handy Terminal Tab in the System Setting Dialog Box.

(3) Enter

$W1000

in the Station Status Monitor Address Field

85

Removable Box Application Examples

(4) Click the OK Button to close the System Setting Dialog Box.

Appendix E

(3) Enter

$W1000

for the Station

Status Monitor Address.

3.

Creating a Screen for Each Station

Create screens for stations so that the station numbers and the screen numbers match.

0

1

2

---

8

Screen number Application

Initial screen (Displayed when NSH5 is started.)

Screen for Station 1

Screen for Station 2

---

Screen for Station 8

4.

Macro Settings

Use the following steps to change the screen and notify the PLC of the NSH5's station number based on changes to the Station Status Monitor Address.

(1) Select

Project Properties

from CX-Designer's PT Menu.

(2) Click the Macro Tab in the Project Property Dialog Box.

(3) Click the Set Button for the

When a bit changed

Option.

(4) Perform the following in the When a Bit Changed Dialog Box.

• Select the

When a bit changed

option.

• Enter

$SB1 in the Address

Field

• Select the

Execute when ON

Option in the

Action Timing

Area.

Select the option.

Enter $SB1.

Select the Execute when ON Option

(5) Click the Edit Macro Button next to the

When a bit changed

Option.

86

Removable Box Application Examples

(6) Enter the following macro and the click the OK Button.

Writes the station number to DM00200.

(Entered before SHOWPAGE.)

WRITECMEM([SERIALA:DM00200],$W1000,1)

SHOWPAGE($W1000);

Opens the screen with the same number as the station number.

Appendix E

(7) After all settings have been entered, click the OK Button in the Edit Macro Dialog Box, in the When a

Bit Changed Dialog Box, and in the Project Property Dialog Box to close them.

Note For detailed information on the macro function, refer to the

NS Series Macro Reference

.

5.

Transferring Project Data

Connect the personal computer running CX-Designer to the NSH5 and transfer the project data (station number screen data and other items) to the NSH5.

6.

Operation Check

Perform the following steps to check if the project data settings have been correctly entered.

(1) Connect the NSH5 to Removable Box 2 and turn ON the Removable Box key switch. The NSH5 will start.

When the NSH5 starts, the initial screen (screen 0) will be displayed. The number 2 will be stored in

Station Status Monitor Address, $W1000.

(2) Next, $SB1 is turned ON, and the “When a bit changed” macro is executed.

The code “WRITECMEM(SERIALA:DM00200,$W1000,1);” writes 2 to PLC address DM00200.

The code “SHOWPAGE($W1000);” changes the PT display to the screen for station 2 (screen 2).

PLC

DM00200 = 2

WRITECMEM([SERIALA:DM00200],$W1000,1); writes "2" to DM00200

Station 1 Station 2 Station 8

NSH5

SHOWPAGE($W1000) changes the screen display to screen 2

Screen 0

→2

Station Status Monitor Address $W1000: 0

→2

(3) Disconnect the NSH5 from Removable Box 2 and turn OFF the Removable Box's key switch. The power to the NSH5 will be turned OFF.

87

Removable Box Application Examples

(4) The NSH5 is no longer connected, so DM00200 changes to 0.

PLC

DM00200 = 0

The PLC clears DM00200.

Station 1 Station 2

...

Station 8

Appendix E

NSH5

Power OFF

(5) Connect the NSH5 to Removable Box 1 and turn ON the Removable Box's key switch. The NSH5 will start. The number 1 is stored in Station Status Monitor Address, $W1000.

(6) Next, $SB1 is turned ON, and the “When a bit changed” macro is executed.

The code “WRITECMEM(SERIALA:DM00200,$W1000,1);” writes 1 to PLC address DM00200.

The code “SHOWPAGE($W1000);” changes the PT display to the screen for station 1 (screen number 1).

PLC

DM00200 = 1

WRITECMEM([SERIALA:DM00200],$W1000,1); writes "1" to DM00200

Station 1 Station 2

...

Station 8

NSH5

Screen

0

→1

SHOWPAGE($W1000) changes to screen no. 1.

Station Status Monitor Address $W1000: 0

1

Detection Method for NSH5 Disconnected Status

When the NSH5 is not connected to any Removable Box, the station number sent to the PLC must be cleared.

Use one of the following methods to clear the station number.

• Monitoring the signal from the terminal block

• Monitoring $SB0 and $SB1 in NSH5 system memory

• Monitoring the Signal from the Terminal Block

I/O connected to the Removable Box's terminal block terminals CONECT1 and CONECT2 turn ON while the NSH5 is connected to the Removable Box and turn OFF while the NSH5 is not connected. Therefore, add programming to the ladder diagram so that the PLC clears the station number stored in DM00200 when the I/O turns OFF.

• Monitoring $SB0 and $SB1 in NSH5 System Memory

While the NSH5 is operating, $SB0 in system memory is periodically turned ON and OFF and $SB1 is always ON. As a result, if the NSH5 and PLC are connected, the PLC address allocated to $SB0 is also periodically turned ON and OFF.

Therefore, add programming to the ladder diagram so that the PLC clears the station number stored in

DM00200 when the PLC address allocated to $SB0 does not change for a specified period of time (indicating that the NSH5 and Removable Box are not connected).

88

Removable Box Application Examples

Appendix E

Connecting Multiple NSH5 PTs

The following description describes how to connect multiple NSH5 PTs. In this example, three NSH5 PTs are connected - stations No. 1 to No. 3. Use the following procedures to set up these units.

DM00200 = 1

Removable

Boxes

PLC

DM00202 = 8

DM00201 = 3

(2) The PLC is notified of the station numbers of the

Removable Boxes that are attached to NSH5 PTs. As a result, the PLC's processing can be changed depending on the Removable Box's station number.

Here, the station numbers of NSH5 PTs 1, 2 and 3 are stored in addresses DM00200, DM00201, and DM00202.

Station 1 Station 2 Station 3 Station 8

NSH 5 No.2

NSH 5 No.3

NSH5 No.1

Screen 3 Screen 8

Screen 1

(1) This screen will change depending on the station number of the

Removable Box that is connected to the NSH5.

Station 0

Address allocated to $SB:

SERIALA:CIO00000

Address allocated to $SW:

SERIALA:DM00000

Station No. 1

Address allocated for $SB:

SERIALA:CIO00050

Address allocated for $SW:

SERIALA:DM00050

Screen for station 1 Screen for station 2

Screen 1 Screen 2

Station No. 2

Address allocated for $SB:

SERIALA:CIO00100

Address allocated for $SW:

SERIALA:DM00100

...

Screen for station 8

(3) Screens are created for each

NSH5 station. Different addresses are used to inform the PLC of each NSH5 station number (1, 2 and 3), and separate projects are created.

Screen 8

1.

Removable Box Settings

The station number for each Removable Box is set using the rotary switch. For setting details, refer to

4-2

Nomenclature and Functions

and Functions and

4-3 Switch Settings

.

2.

Station Status Monitor Address Settings

Use the following procedure to enter settings in the CX-Designer. These settings are for NSH5 No. 1.

(1) Select

System Setting

from the CX-Designer's PT Menu.

(2) Click the NS Handy Terminal Tab in the System Setting Dialog Box.

(3) Enter

$W1000

in the Station Status Monitor Address Field

(4) Click the OK Button to close the System Setting Dialog Box.

(3) Enter

$W1000

for the Station Status Monitor Address.

89

Removable Box Application Examples

Appendix E

3.

Creating Screens for Each Station

Create screens for stations so that the station numbers and the screen numbers match.

0

1

2

---

8

Screen number Application

Initial screen (Displayed when NSH5 is started.)

Screen for Station 1

Screen for Station 2

---

Screen for Station 8

4.

Macro Settings

Use the following steps to change screens depending on value changes of the Station Status Monitor Address and notify the PLC of the station number.

(1) Select

Project Properties

from CX-Designer's PT Menu.

(2) Click the Macro Tab in the Project Property Dialog Box.

(3) Click the Set Button for the

When a bit changed

Option.

(4) Perform the following in the When a Bit Changed Dialog Box.

• Select the

When a bit changed

option.

• Enter

$SB1

in the Address Field

• Select the

Execute when ON

Option in the

Action Timing Area

.

Select the option.

Enter

$SB1

.

Select the

Execute when ON

Option.

(5) Click the Edit Macro Button next to the

When a bit changed

Option.

(6) Enter the following macro and the click the OK Button.

Writes the station number to DM00200.

(Entered before SHOWPAGE.)

WRITECMEM([SERIALA:DM00200],$W1000,1 );

SHOWPAGE($W1000);

Opens the screen with the same number as the station number.

(7) After all settings have been entered, click the OK Button in the Edit Macro Dialog Box, in the When a

Bit Changed Dialog Box, and in the Project Property Dialog Box to close them.

Note For detailed information on the macro function, refer to the

NS Series Macro Reference

.

(8) Select

System Setting

from the PT Menu.

(9) Click the Initial Tab in the System Setting Dialog Box.

90

Removable Box Application Examples

Appendix E

(10)Enter

SERIALA:00000

in the

$SB Allocation Address

Field and

SERIALA:DM00000

in the

$SW Allocation Address

Field. Click the OK Button to close the dialog box.

Enter SERIALA:00000 and

SERIALA:DM00000

.

(11)Select

Communication Setting

from the PT Menu.

(12)Double-click the Serial Port A Icon in the Comm. Setting Dialog Box.

(13)Enter

0

in the

NT Link(1:N) Unit No.

Field. Click the OK Button to close the dialog box.

Enter

0

.

Use

Save Project As

on the CX-Designer File Menu to save the project data created so far for NSH5 No. 1 as separate projects for NSH5 No. 2 and NSH5 No. 3.

For each of the newly created project, use the following procedure to designate the PLC address that the station number will be sent to.

(1) Select

Project Properties

from CX-Designer's PT Menu.

(2) Click the Macro Tab in the Project Property Dialog Box.

(3) Click the Set Button for the When a bit changed Option.

(4) Click the Edit Macro Button next to the

When a bit changed

Option.

91

Removable Box Application Examples

(5) Edit the macro.

WRITECMEM([SERIALA:DM00 201],$W1000,1);

SHOWPAGE($W1000);

Change the station no. write destination.

(For project No. 2 enter

DM00201

, and for No. 3 enter

DM00202

.)

Appendix E

PLC addresses are use for the following applications.

Address

DM00200

DM00201

DM00202

Application

Stores the station number of the Removable Box that is connected to NSH5 No. 1.

Stores the station number of the Removable Box that is connected to NSH5 No. 2.

Stores the station number of the Removable Box that is connected to NSH5 No. 3.

Note When entering the above macro for each NSH5 project, be sure the PLC write address is not used by any other project. Duplicate project addresses will result in the PLC not being able to correctly judge which NSH5 PT is connected to which Removable Box.

(6) After all settings have been entered, click the OK Button in the Edit Macro Dialog Box, in the When a

Bit Changed Dialog Box, and in the Project Property Dialog Box to close them.

(7) Select

PT

from the System Setting Menu.

(8) Click the Initial Tab in the System Setting Dialog Box.

(9) Change the

$SB Allocation Address

and the

$SW Allocation Address

Fields. After entering the new data, click the OK Button to close the dialog box.

For NSH5 No. 2, enter

SERIALA:00050

and

SERIALA:DM00050

.

For NSH5 No. 3, enter

SERIALA:00100

and

SERIALA:DM00100

in each of these addresses.

92

Removable Box Application Examples

Appendix E

The settings entered for each NSH5 PT are as follows:

NSH5

No.1

No.2

No.3

System Memory Allocation

$SB Allocation Address: SERIALA:CIO00000

$SW Allocation Address: SERIALA:DM00000

$SB Allocation Address: SERIALA:CIO00050

$SW Allocation Address: SERIALA:DM00050

$SB Allocation Address: SERIALA:CIO00100

$SW Allocation Address: SERIALA:DM00100

(10)Select

Communication Setting

from the PT Menu.

(11)Double-click the Serial Port A Icon in the Comm. Setting Dialog Box.

(12)Enter the desired setting in the

NT Link(1:N) Unit

No. Field. Click the OK Button to close the dialog box.

For NSH5 No. 2, enter "1".

For NSH5 No. 3, enter "2".

Enter the following numbers for each NSH5 PT.

NSH5

No.1

No.2

No.3

0

1

2

Station number

Note If more than one NSH5 PT is connected at the same time, be sure not to set the system memory addresses or station numbers for more than one PT. If system memory addresses are duplicated, operation problems can occur, such as all NSH5 PTs displaying the same screen.

5.

Transferring Project Data

Connect the personal computer running CX-Designer to the NSH5 and transfer the project data (station number screen data and other items) to the NSH5.

6.

Operation Check

Perform the following steps to check if the project data settings have been correctly entered.

(1) Connect NSH5 PTs 1, 2, and 3 to Removable Boxes 1, 3, and 8, respectively, and turn ON each

Removable Box key switches. The NSH5 PTs will start. After each NSH5 PT starts, the initial display screen (screen 0) will appear. Also, the numbers 1, 3, and 8 will be stored in the Station Status Monitor

Address, $W1000, for NSH5 PTs 1, 2, and 3, respectively.

(2) After $SB1 is turned ON in each NSH5 PT, the “When a bit changed” macro is executed. In NSH5 No.

1, the code “WRITECMEM(SERIALA:DM00200, $W1000,1);” writes 2 to DM00200, and the code

“SHOWPAGE($W1000);” changes the screen to the screen for station number 2 (screen 2). Similarly,

NSH5 No. 2 writes 3 to DM00201, which displays screen 3. Finally, NSH5 No. 3 writes 8 to DM00202, which displays screen 8.

93

Removable Box Application Examples

DM00200 = 1

Removable Boxes

PLC

DM00202 = 8

DM00201 = 3

Station 1

Station 2

Station 3

The macro code

"WRITECMEM([SERIALA:DM00200],$W1000,1);" writes 1, 3, and 8 to addresses DM00200, DM00201 and DM00202, respectively.

...

Station 8

NSH5 No.1

Screen 1

Station Status Monitor Address

$W1000: 0

→1

NSH 5 No.2

Screen 3 Screen 8

NSH 5 No.3

Station Status Monitor Address

$W1000: 0

→3

Station Status Monitor Address

$W1000: 0

→8

Appendix E

The code "SHOWPAGE($W1000)" changes the screen to 1, to 3, and to 8.

Note The operation for disconnecting and re-connecting any of the NSH5 PTs is the same as with a single

NSH5 PT.

Detection Method for NSH5 Disconnected Status

When the NSH5 is not connected to any Removable Box, the station number sent to the PLC must be cleared.

Use one of the following methods to clear the station number.

• Monitoring the signal from the terminal block

• Monitoring $SB0 and $SB1 in NSH5 system memory

• Monitoring the Signal from the Terminal Block

I/O connected to the Removable Box's terminal block terminals CONECT1 and CONECT2 turn ON while the NSH5 is connected to the Removable Box and turn OFF while the NSH5 is not connected. Therefore, add programming to the ladder diagram so that the PLC clears the station number stored in DM00200,

DM00201, and DM00202 when the I/O turns OFF.

• Monitoring $SB0 and $SB1 in NSH5 System Memory

While the NSH5 is operating, $SB0 in system memory is periodically turned ON and OFF and $SB1 is always ON. As a result, if the NSH5 and PLC are connected, the PLC address allocated to $SB0 is also periodically turned ON and OFF.

Therefore, add programming to the ladder diagram so that the PLC clears the station number stored in

DM00200, DM00201, and DM00202 when the PLC address allocated to $SB0 does not change for a specified period of time (indicating that the NSH5 and Removable Box are not connected).

94

Revision History

A manual revision code appears as a suffix to the catalog number on the front cover of the manual.

Cat. No. V090-E1-10

Revision code

The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.

Revision code

01

02

03

04

05

06

07

Date

December 2005 Original production

Revised content

January 2006 Page 25: Step 3 added at bottom of page.

Page 38: Tables replaced at bottom of page.

Page 51: Mounting bracket dimensions added.

April 2006

May 2006

Revised to reflect UL standard certification, Special Cable model added, and new PT model added.

Cover: “NSH5-SQG00B-V2” added.

Pages 3, 4, 5, 9, 36, and 57: Emergency stop switch contact structure corrected.

August 2006 Revised to add Removable Box.

October 2007 Overall: Changed “NSH Series” to NSH5 Series.”

Pages xix, 3 to 6, 8, 9, 23, and 71: Corrected “emergency stop switch”.

Page xxi: Removed next to last paragraph before section 5.

Page 11: Modified the paragraph and figures.

Pages 11 to 13, 17, 20: Changed “gasket” to “packing” and “skintop” to “housing.”

Pages 28 to 35: Modified sections 2-3 to 2-5.

Page 44: Rewrote

Replacing System Programs

section.

Page 46: Removed procedure at bottom of page and replace paragraph above it.

Page 47: Removed

3-7 Screen Saver Prohibit Function

.

Page 48: Added note 2.

Page 54: Added information after ENB-CH1/2.

Page 72: Added durability specifications.

Added information on how to mount cable clamp to

Section 2

.

June 2008 Overall: Added NSH5-SQR10B-V2 and NSH5-SQG10B-V2.

Page xi: Added information on notation at top of page.

Page 2: Changed model numbers for NSH5.

Page 4: Added model numbers and changed screen capacities.

Page 10: Changed model numbers and capacities.

Page 34: Changed model numbers in paragraph under

3-1 Creating Screen Projects

and those under note 1.

Page 39: Added paragraph on Memory Cards under table.

Page 44: Added list of products that PT can communicate with.

Page 48: Changed model numbers under

4-1 Overview of Removable Box

.

Pages 58 and 59: Changed model number in graphics.

Page 68: Changed model numbers in bottom table.

Page 69: Changed model numbers under

User Memory Specifications

.

Page 75: Corrected symbol from EC to E18.

95

Revision History

Revision code

08

Date Revised content

October 2010 Pages i, ii, 2, 4, 34, 48, 58, 59, 68, 69, 81, and 82: Deleted the NSH5-SQR00B-V2/

NSH5-SQG00B-V2 (because manufacturing has been discontinued).

Pages 3, 4, 5, 8, 9, 68, and 71: Changed "STN" to "TFT."

Pages13, 14, 15, 16, 17, and 18: Added notes.

Pages x, xix, xxi, xxii, 3, 4, 6, 7, 8, 11, 21, 24, 28, 31, 38, 40, 41, 44, 52, 53, 63, 67,

77, 78, 79, and 80: Change related to version upgrade.

09

10

March 2012 Pages xviii to xxi: Changed, added, and deleted precautions.

Pages xxii and 24: Added prohibited locations.

Page 9: Deleted model numbers of switches.

Page 10: Added section at top of page.

Pages 12, 16, and 19: Changed model numbers of Plug and Hood in table.

Pages 12 and 19: Changed names of Plug and Hood in table.

Page 16: Changed maker name to “JST.”

Page 19: Changed model number of Jack Screw in table.

July 2013 Pages xxi and 8: Changed information on backlights toward bottom of page.

Pages xxii and 9: Added precautions.

Page 70: Changed information on brightness adjustment (including note).

96

OMRON Corporation

Industrial Automation Company

Tokyo, JAPAN

Contact: www.ia.omron.com

Regional Headquarters

OMRON EUROPE B.V.

Wegalaan 67-69-2132 JD Hoofddorp

The Netherlands

Tel: (31)2356-81-300/Fax: (31)2356-81-388

OMRON ELECTRONICS LLC

One Commerce Drive Schaumburg,

IL 60173-5302 U.S.A.

Tel: (1) 847-843-7900/Fax: (1) 847-843-7787

OMRON ASIA PACIFIC PTE. LTD.

No. 438A Alexandra Road # 05-05/08 (Lobby 2),

Alexandra Technopark,

Singapore 119967

Tel: (65) 6835-3011/Fax: (65) 6835-2711

OMRON (CHINA) CO., LTD.

Room 2211, Bank of China Tower,

200 Yin Cheng Zhong Road,

PuDong New Area, Shanghai, 200120, China

Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200

Authorized Distributor:

© OMRON Corporation 2005 All Rights Reserved.

In the interest of product improvement, specifications are subject to change without notice.

Cat. No. V090-E1-10

0713

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