PowerFlex 700 User Manual Updates !

PowerFlex 700 User Manual Updates !

20b_du1b.fm Page 1 Tuesday, April 23, 2002 11:00 AM

Document Update

PowerFlex 700 User Manual Updates

!

This document contains updated information for the PowerFlex 700

User Manual (publication 20B-UM001A-EN-P) dated April, 2001. This document supersedes any previous updates for the PowerFlex 700 User

Manual.

Page 1-6

A new section has been added for Frame 5 drives.

ATTENTION: To avoid a shock hazard, assure that all power to the drive has been removed before performing the following.

AC Input Phase Selection (Frame 5 Only)

Moving the “Line Type” jumper as shown in the figure below will select single or three-phase operation.

Selecting/Verifying Fan Voltage (Frame 5 Only)

Frame 5 drives utilize a transformer to match the input line voltage to the internal fan voltage. If your line voltage is different than the voltage class specified on the drive nameplate, it may be necessary to change transformer tap as shown below.

Phase Selection

Jumper

Optional

Communications

Module ault)

Single-Phase

(def

Line Type

Spare

Spare

Fan Voltage

POWER TERMINAL RATINGS

WIRE RANGE: 14-1/0 AWG (2.5-35 MM 2

TORQUE: 32 IN-LB (3.6 N-M)

)

STRIP LENGTH: 0.67 IN (17 MM)

° C CU WIRE ONLY

GROUND TERMINAL RATINGS (PE)

17

WIRE RANGE: 6-1/0 AWG (16-35 MM 2 )

TORQUE: 44 IN-LB (5 N-M)

STRIP LENGTH: 0.83 IN (21 MM)

21

OUTPUT

300 VDC EXT PWR SPLY TERM (PS+, PS-)

WIRE RANGE: 22-10 AWG (0.5-4 MM 2

TORQUE: 5.3 IN-LB (0.6 N-M)

)

STRIP LENGTH: 0.35 IN (9 MM)

9

INPUT AC

➊ x 4

690 Volt Tap

600 Volt Tap

480 Volt Tap

400 Volt Tap

File Name: AB_PowerFlexACDrive_700_userupdate_D302

20b_du1b.fm Page 2 Tuesday, April 23, 2002 11:00 AM

2

PowerFlex 700 User Manual Updates

Page 1-7

Table was updated to include Frame 5 information. Frame 5 terminals are identified on pages

1

and

3

.

Table 1.B Power Terminal Block Specifications

No. Name

Power Terminal

Block

Wire Size Range

(1)

Torque

Frame

0 & 1

2

3

5

(75 HP)

Description

Input power and motor connections

Input power and motor connections

Input power and motor connections

Input power, BR1,

2, DC+, DC– and motor connections

Maximum Minimum Maximum Recommended

4.0 mm

2

(10 AWG)

0.5 mm

2

(22 AWG)

1.7 N-m

(15 lb.-in.)

0.8 N-m

(7 lb.-in.)

10.0 mm

2

(6 AWG)

25.0 mm

(3 AWG)

BR1, 2 terminals 10.0 mm

2

(6 AWG)

35.0 mm

2

2

(1/0 AWG)

0.8 mm

2

(18 AWG)

2.5 mm

2

(14 AWG)

0.8 mm

2

(18 AWG)

2.5 mm

2

(14 AWG)

1.7 N-m

(15 lb.-in.)

3.6 N-m

(32 lb.-in.)

1.7 N-m

(15 lb.-in.)

3.6 N-m

(32 lb.-in.)

1.4 N-m

(12 lb.-in.)

1.8 N-m

(16 lb.-in.)

1.4 N-m

(12 lb.-in.)

3.6 N-m

(32 lb.-in.)

5

(100 HP)

PE

Input power, DC+,

DC– and motor connections

35.0 mm

2

(1/0 AWG)

70.0 mm

2

(3/0 AWG)

16.0 mm

2

(6 AWG)

16.0 mm

2

(4 AWG)

5 N-m

(44 lb.-in.)

15 N-m

(133 lb.-in.)

5 N-m

(44 lb.-in.)

15 N-m

(133 lb.-in.)

BR1, 2, terminals 35.0 mm

2

(1/0 AWG)

PE 35.0 mm

2

(1/0 AWG)

2.5 mm

2

(14 AWG)

16.0 mm

2

(6 AWG)

3.6 N-m

(32 lb.-in.)

5 N-m

(44 lb.-in.)

3.6 N-m

(32 lb.-in.)

5 N-m

(44 lb.-in.)

SHLD Terminal 0-5 Terminating point for wiring shields

AUX Terminal

Block

0-3 Auxiliary Control

Voltage

(2)

5

— — 1.6 N-m

(14 lb.-in.)

1.6 N-m

(14 lb.-in.)

1.3 mm

2

(16 AWG)

4.0 mm

2

(10 AWG)

0.2 mm

2

(24 AWG)

0.5 mm

2

(22 AWG)

— —

0.6 N-m

(5.3 lb.-in.)

0.6 N-m

(5.3 lb.-in.)

(1)

(2)

Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

External control power - 300V DC,

±10%, 90mA.

20b_du1b.fm Page 3 Tuesday, April 23, 2002 11:00 AM

PowerFlex 700 User Manual Updates

Page 1-8

Frame 5 Power Terminal Blocks added.

Figure 1.3 Power Terminal Block

BR2*

BR1*/

DC+ DC+ DC– U/T1 V/T2 W/T3 PE

PS–

PE R/L1 S/L2 T/L3

3

PS+

PS–

75 HP, 480V (55kW, 400V) Normal Duty Drive

BR2*

BR1*/

DC+

DC+ DC– U/T1 V/T2 W/T3

PE PE

R/L1 S/L2 T/L3

PS+

100 HP, 480V Normal Duty Drive

* Terminals BR1 & BR2 will only be present on drives ordered with the Brake Option.

Page 1-9

The “Minimum Insulation Rating” in Table 1.C has been updated.

Table 1.C Recommended Signal Wire

Signal

Type

Standard

Analog I/O

Encoder/

Pulse I/O

EMC

Compliance

Wire Type(s)

Belden 8760/9460(or equiv.)

Belden 8770(or equiv.)

Less than or equal to 30 m (98 ft.)

– Belden 9730 (or equiv.)

Greater than 30 m (98 ft.) –

Belden 9773(or equiv.)

Description

0.750 mm

2

(18AWG), twisted pair, 100% shield with drain

(1)

.

0.750 mm

2

(18AWG), 3 cond., shielded for remote pot only.

0.196 mm

2

(24AWG), individually shielded.

0.750 mm

2

(18AWG), twisted pair, shielded.

Refer to EMC Instructions on

page 5

for details.

Minimum

Insulation Rating

300V,

60 degrees C

(140 degrees F)

(1)

If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.

20b_du1b.fm Page 4 Tuesday, April 23, 2002 11:00 AM

4

PowerFlex 700 User Manual Updates

Page 1-13

Figure 1.6 has been updated.

Figure 1.6 Speed Reference Selection Chart

(1)

= Default

Auto Speed Ref Options

Speed Ref A Sel, Parameter 090

Trim

Speed Ref B Sel, Parameter 093

Preset Speed 2, Parameter 102

Preset Speed 3, Parameter 103

Preset Speed 4, Parameter 104

Preset Speed 5, Parameter 105

Preset Speed 6, Parameter 106

Preset Speed 7, Parameter 107

DPI Port Ref 1-6, See Parameter 209

[Digital Inx Select]:

Speed Sel 3 2 1

0 0 0

0 0 1

0 1 0

0 1 1

1 0 0

1 0 1

1 1 0

1 1 1

DPI Command

PI Exclusive Mode

[PI Configuration]:

Bit 0, Excl Mode = 0

Auto

Drive Ref Rslt

Pure Reference to follower drive for

Frequency Reference

Mod Functions

(Skip, Clamp,

Direction, etc.)

Min/Max Speed

Commanded

Frequency

Manual Speed Ref Options

HIM Requesting Auto/Manual

Man

Acc/Dec Ramp and

S Curve

TB Man Ref Sel, Parameter 096

Jog Speed, Parameter 100

Digital Input

Jog Command

Post Ramp

Speed Adders

PI Output

Slip Compensation

[Speed Mode]:

2 "Process Pi"

1 "Slip Comp"

0 "Open Loop" to follower drive for

Frequency Reference

None

Output

Frequency

(1)

To access Preset Speed 1, set [Speed Ref A Sel] or [Speed Ref B Sel] to “Preset Speed 1”.

Page 1-15

Jumper information has been updated for Frame 5.

Table 1.C Jumper Removal

Frames Jumper Component Jumper Location

5 PEA Common

Mode

Capacitors

Remove the I/O Cassette as described on page 1-10 of the User Manual. The green/ yellow jumper is located on the back of chassis in the area shown on

page 5

. Disconnect, insulate and secure the wire to guard against unintentional contact with chassis or components.

PEB MOV’s Note location of green/yellow jumper wire on

page 5 . Disconnect, insulate and secure the

wire guard against unintentional contact with chassis or components.

No.

20b_du1b.fm Page 5 Tuesday, April 23, 2002 11:00 AM

PowerFlex 700 User Manual Updates

Figure 1.7 Typical Frame 5 Jumper Locations

Optional

Communications

Module

POWER TERMINAL RATINGS

WIRE RANGE: 14-1/0 AWG (2.5-35 MM 2 )

TORQUE: 32 IN-LB (3.6 N-M)

STRIP LENGTH: 0.67 IN (17 MM)

USE 75 ° C CU WIRE ONLY

GROUND TERMINAL RATINGS (PE)

17

WIRE RANGE: 6-1/0 AWG (16-35 MM 2 )

TORQUE: 44 IN-LB (5 N-M)

STRIP LENGTH: 0.83 IN (21 MM)

21

OUTPUT

300 VDC EXT PWR SPLY TERM (PS+, PS-)

WIRE RANGE: 22-10 AWG (0.5-4 MM

2

TORQUE: 5.3 IN-LB (0.6 N-M)

)

STRIP LENGTH: 0.35 IN (9 MM)

9

INPUT AC

5

Page 1-16

The EMC Instructions have been updated.

CE Conformity

Conformity with the Low Voltage (LV) Directive and Electromagnetic

Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official

Journal of the European Communities. PowerFlex Drives comply with the EN standards listed below when installed according to the User

Manual.

CE Declarations of Conformity are available online at:

http://www.ab.com/certification/ce/docs.

Low Voltage Directive (73/23/EEC)

• EN50178 Electronic equipment for use in power installations.

• EN60204-1 Safety of machinery – Electrical equipment of machines.

EMC Directive (89/336/EEC)

• EN61800-3 Adjustable speed electrical power drive systems Part 3:

EMC product standard including specific test methods.

20b_du1b.fm Page 6 Tuesday, April 23, 2002 11:00 AM

6

PowerFlex 700 User Manual Updates

General Notes

• If the adhesive label is removed from the top of the drive, the drive must be installed in an enclosure with side openings less than 12.5

mm (0.5 in.) and top openings less than 1.0 mm (0.04 in.) to maintain compliance with the LV Directive.

• The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents.

• Use of line filters in ungrounded systems is not recommended.

• PowerFlex drives may cause radio frequency interference if used in a residential or domestic environment. The user is required to take measures to prevent interference, in addition to the essential requirements for CE compliance listed below, if necessary.

• Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements. Many factors can influence total machine/installation compliance.

Essential Requirements for CE Compliance

Conditions 1-4 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3.

2

3

0

1

5

1. Standard PowerFlex CE compatible Drive.

2. Grounding as described on page 1-4 of the User Manual.

3. Output power, control (I/O) and signal wiring must be braided, shielded cable with a coverage of 75% or better, metal conduit or equivalent attenuation.

4. Conditions in

Table 1.G

.

Table 1.G PowerFlex 700 EN61800-3 EMC Compatibility

Second Environment

Restrict Motor Cable to 30 m (98 ft.)

Any Drive and Option

Not available at time of publication

First Environment Restricted Distribution

Restrict Motor Cable to 150 m (492 ft.)

Any Drive and Option External Filter Required

(1)

Not available at time of publication

(1)

External filters for First Environment installations and increasing motor cable lengths in Second

Environment installations are available. Roxburgh models KMFA (RF3 for UL installations) and

MIF or Schaffner FN3258 and FN258 models are recommended.

Refer to http://www.deltron-emcon.com and http://www.mtecorp.com (USA) or

http://www.schaffner.com, respectively. Additional information is also available in the PowerFlex

Reference Manual.

20b_du1b.fm Page 7 Tuesday, April 23, 2002 11:00 AM

PowerFlex 700 User Manual Updates

Page 3-11

The “Default” value for [SV Boost Filter] was changed to “500.”

Page 3-23

For Frame 5 drives, the Important note was added to the following.

7

197 [Reset To Defalts]

Resets all parameter values to defaults.

Option 1 resets drive to factory settings.

Options 2 and 3 will reset drive to alternate voltage and current rating.

Important: On Frame 5 drives, the internal fan voltage may have to be changed when using Options 2 or 3. See

Selecting/Verifying Fan Voltage (Frame 5

Only) on page 1

Default:

Options:

0

0

1

2

3

“Ready”

“Ready”

“Factory”

“Low Voltage”

“High Voltage”

Page 3-24

For Frame 5 drives, the Important note was added to the following.

202 [Voltage Class]

Configures the drive current rating and associates it with the selected voltage

(i.e. 400 or 480V). This parameter is normally used when downloading parameter sets.

Important: On Frame 5 drives, the internal fan voltage may have to be changed when using Options 2 or 3. See

Selecting/Verifying Fan Voltage (Frame 5

Only) on page 1 .

Default:

Options: 2

3

Based on Drive Cat.

No.

“Low Voltage”

“High Voltage”

Page 3-37

The “Default” value for [Digital In3 Sel] was changed to “18 - Auto/

Manual.”

20b_du1b.fm Page 8 Tuesday, April 23, 2002 11:00 AM

8

PowerFlex 700 User Manual Updates

Page 4-2

A new section has been added to describe LED indicators located on the

Frame 5 Precharge Board. The LEDS are located above the “Line Type” jumper shown on

page 1 .

Precharge board LED indications

Name Color State Description

Power ON Green Steady Indicates when pre-charge board power supply is operational

Alarm Yellow Steady Indicates one of the following alarms occurred causing the pre-charge to momentarily stop firing:

• Line Loss

• Low Phase (single-phase dropped below 80% of line voltage)

• Input frequency out of range (momentarily)

Note: An alarm condition automatically resets when the condition no longer exists

Fault Red Steady Indicates one of the following faults:

• DC Bus short

• DC Bus not charged

• Input frequency out of range

• Overtemperature

Note: A fault indicates a malfunction that needs to be corrected prior to restarting. A fault condition is only reset after cycling power.

Page 4-9

The Description for fault number 26 was clarified as follows.

Alarm

FluxAmpsRef

Rang

26

Description

The calculated or measured Flux Amps value is not within the expected range. Verify motor data and rerun motor tests.

(1)

See page 4-1 in the User Manual for a description of alarm types.

20b_du1b.fm Page 9 Tuesday, April 23, 2002 11:00 AM

PowerFlex 700 User Manual Updates

Appendix A

The general fuse information was clarified and ratings for Frames 3 & 5 were updated.

9

Drive, Fuse & Circuit Breaker Ratings

The tables on the following pages provide drive ratings (including continuous, 1 minute and 3 second) and recommended AC line input fuse and circuit breaker information. Both types of short circuit protection are acceptable for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 degree C and the U.S. N.E.C. Other country, state or local codes may require different ratings.

Fusing

If fuses are chosen as the desired protection method, refer to the recommended types listed below. If available amp ratings do not match the tables provided, the closest fuse rating that exceeds the drive rating should be chosen.

• IEC – BS88 (British Standard) Parts 1 & 2 (1)

, EN60269-1, Parts 1 &

2, type gG or equivalent should be used.

• UL – UL Class CC, T, RK1 or J must be used.

Circuit Breakers

The “non-fuse” listings in the following tables include both circuit breakers (inverse time or instantaneous trip) and 140M Self-Protecting

Motor Starters. If one of these is chosen as the desired protection

method, the following requirements apply.

• IEC and UL – Both types of devices are acceptable for IEC and UL installations.

(1)

Typical designations include, but may not be limited to the following; Parts 1 & 2: AC,

AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.

Table A.A 208/240 Volt AC Input Recommended Protection Devices (See

page 11

for Notes)

Drive

Catalog

Number

HP

Rating

Input

Ratings Output Amps

Dual

Element Time

Delay Fuse

ND HD Amps kVA Cont. 1 Min. 3 Sec. Min.

(1)

Max.

(2)

208 Volt AC Input

20BB2P2 0 0.5

0.33 1.9

20BB4P2 0 1

20BB6P8 0 2

0.75 3.7

1.5

6.8

0.7

2.5

1.3

4.8

2.4

7.8

2.7

5.5

10.3

20BB9P6 0 3

20BB015 1 5

2

3

9.5

3.4

11 12.1

15.7

5.7

17.5

19.2

20BB022 1 7.5

5 23.0

8.3

25.3

27.8

20BB028 2 10 7.5

29.6

10.7 32.2

37.9

20BB042 3 15 10 44.5

16.0 48.3

53

20BB052 3 20 15 51.5

17.1 56 64

240 Volt AC Input

3.7

7.4

13.8

16.5

26.6

37.9

50.6

72.5

86

12

20

30

40

3

6

10

60

80

20

35

50

70

6

10

15

100

125

20BB2P2 0 0.5

0.33 1.7

20BB4P2 0 1 0.75 3.3

20AB6P8 0 2

20BB9P6 0 3

1.5

2

5.9

8.3

0.7

2.2

1.4

4.2

2.4

6.8

3.4

9.6

2.4

4.8

9

10.6

20BB015 1 5 3

20BB022 1 7.5

5

13.7

5.7

15.3

17.4

19.9

8.3

22 24.2

20BB028 2 10 7.5

25.7

10.7 28

20BB042 3 15 10 38.5

16.0 42

20BB052 3 20 15 47.7

18.2 52

33

46.2

60

3.3

6.4

12

14.4

23.2

33

44

63

80

20

25

35

50

60

3

5

10

12

30

50

60

90

100

6

8

15

20

12

20

30

40

3

6

10

60

80

20

25

35

50

60

3

5

10

12

Non-Time

Delay Fuse

Min.

(1)

Max.

(2)

Circuit

Breaker

(3)

Amps

Motor

Circuit

Protector

(4)

Amps

140M Motor Starter with Adjustable Current Range

(5)(6)

Available Catalog Numbers

(7)

60

80

100

150

200

10

15

25

35

10

17.5

30

40

70

100

125

175

225

60

80

100

150

200

15

15

25

35

15

15

30

40

70

100

125

175

225

30

30

50

50

100

3

7

15

15

15

30

30

50

3

7

15

70

100

140M-C2E-B25 140M-D8E-B25 – –

140M-C2E-B63 140M-D8E-B63 – –

140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –

140M-C2E-C20 140M-D8E-C20 140M-F8E-C20 –

140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 140M-CMN-2500

– – 140M-F8E-C32 140M-CMN-4000

140M-F8E-C45 140M-CMN-6300

– 140M-CMN-6300

140M-C2E-B25 140M-D8E-B25 –

140M-C2E-B63 140M-D8E-B63 –

140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –

140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 140M-CMN-2500

140M-F8E-C32

140M-F8E-C45

140M-CMN-4000

140M-CMN-6300

140M-CMN-6300

Table A.B 400 Volt AC Input Recommended Protection Devices

Drive

Catalog

Number kW/HP

Rating

Input

Ratings Output Amps

Dual

Element Time

Delay Fuse

ND HD Amps kVA Cont. 1 Min. 3 Sec. Min.

(1)

Max.

(2)

400 Volt AC Input

20BC1P3 0 0.37 0.25 1.1

20BC2P1 0 0.75 0.55 1.8

20BC3P5 0 1.5

0.75 3.2

20BC5P0 0 2.2

1.5

4.6

0.77 1.3

1.3

2.1

2.2

3.5

3.2

5.0

1.4

2.4

4.5

5.5

1.9

3.2

6.0

7.5

20BC8P7 0 4 2.2

7.9

20BC011 0 5.5

4 10.8

5.5

7.5

8.7

11.5

9.9

13

13.2

17.4

20BC015 1 7.5

5.5

14.4

10.0 15.4

17.2

23.1

20BC022 1 11 7.5

20.6

14.3 22 24.2

33

20BC030 2 15 11 28.4

19.7 30

20BC037 3 18.5 15 35.0

24.3 37

20BC043 3 22 18.5 40.7

28.2 43

20BC056 3 30 22 53 36.7 56

20BC072 3 37 30 68.9

47.8 72

20BC105 5 – 45 81.4

56.4 85

84

128

55 –

20BC125 5 – 45

100.5

91.9

69.7 105

63.7 96

116

144

55 – 121.1

83.9 125 138

33

45

56

64

112

170

158

168

163

45

60

74

86

90

110

125

125

150

35

45

60

70

15

15

20

30

6

6

3

3

150

150

225

225

275

60

80

90

125

3

6

7

10

17.5

25

30

45

Non-Time

Delay Fuse

Min.

(1)

Max.

(2)

90

110

125

125

150

35

45

60

70

15

15

20

30

6

6

3

3

250

300

400

375

500

120

125

150

200

30

45

60

80

6

8

12

20

250

300

400

375

500

120

125

150

200

30

45

60

80

15

15

15

20

Circuit

Breaker

(3)

Amps

Motor

Circuit

Protector

(4)

Amps

140M Motor Starter with Adjustable Current Range

(5)(6)

Available Catalog Numbers

(7)

100

150

150

150

250

50

50

60

100

15

15

20

30

7

7

3

3

140M-C2E-B16 – –

140M-C2E-B25 140M-D8E-B25 –

140M-C2E-B40 140M-D8E-B40 –

140M-C2E-B63 140M-D8E-B63 –

140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –

140M-C2E-C20 140M-D8E-C20 140M-F8E-C20 –

140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 –

140M-F8E-C32 –

140M-F8E-C45 –

Notes:

(1)

Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

(2)

Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

(3)

Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

(4)

Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor FLA. Ratings shown are maximum.

(5)

Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

(6)

Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or

600V Delta/Delta systems.

(7)

The AIC ratings of the Bulletin 140M Motor Protector may vary. See publication 140M-SG001B-EN-P.

Table A.C 480 Volt AC Input Recommended Protection Devices (See

page 11 for Notes)

Drive

Catalog

Number kW/HP

Rating

Input

Ratings Output Amps

Dual

Element Time

Delay Fuse

ND HD Amps kVA Cont. 1 Min. 3 Sec. Min.

(1)

Max.

(2)

480 Volt AC Input

20BD1P1 0 0.5

0.33 0.9

20BD2P1 0 1 0.75 1.6

20BD3P4 0 2

20BD5P0 0 3

1.5

2

2.6

3.9

0.7

1.1

1.4

2.1

2.2

3.4

3.2

5.0

20BD8P0 0 5 3

20BD011 0 7.5

5

6.9

9.5

5.7

8.0

7.9

11

20BD014 1 10 7.5

12.5

10.4 14

20BD022 1 15 10 19.9

16.6 22

1.2

2.4

4.5

5.5

1.6

3.2

6.0

7.5

8.8

12

12.1

16.5

16.5

22

24.2

33

20BD027 2 20 15 24.8

20.6 27

20BD034 2 25 20 31.2

25.9 34

20BD040 3 30 25 36.7

30.5 40

20BD052 3 40 30 47.7

39.7 52

20BD065 3 50 40 59.6

49.6 65

20BD096 5 – 60 72.3

60.1 77

75 –

20BD125 5 – 75

90.1

90.1

74.9 96

74.9 96

100 – 117

78

116

106

144

97.6 125 138

33 44

40.5

54

51

60

68

80

104

154

144

168

163

75

100

125

125

150

35

40

50

60

4

6

3

3

10

15

17.5

25

125

170

200

200

250

60

70

90

110

15

20

30

50

3

6

8

10

Non-Time

Delay Fuse

Min.

(1)

Max.

(2)

75

100

125

125

150

35

40

50

60

4

6

3

3

10

15

17.5

25

250

300

350

350

500

100

125

150

200

30

40

50

80

6

8

12

20

250

300

350

350

500

100

125

150

200

30

40

50

80

15

15

15

20

Circuit

Breaker

(3)

Amps

Motor

Circuit

Protector

(4)

Amps

100

100

125

125

150

50

50

50

70

15

15

20

30

7

7

3

3

140M Motor Starter with Adjustable Current Range

(5)(6)

Available Catalog Numbers

(7)

140M-C2E-B16 –

140M-C2E-B25 –

140M-C2E-B40 140M-D8E-B40 –

140M-C2E-C63 140M-D8E-C63 –

140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –

140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 140-CMN-2500

140M-F8E-C32 140-CMN-4000

140M-F8E-C45 140-CMN-4000

140M-F8E-C45 140-CMN-4000

– 140M-CMN-6300

140M-CMN-9000

140M-CMN-9000

20b_du1b.fm Page 13 Tuesday, April 23, 2002 11:00 AM

PowerFlex 700 User Manual Updates

Appendix A

Dimension information has been added.

Figure A.1 PowerFlex 700 Frames 0-3 (0 Frame Shown)

15.0 (0.59)

5.8 (0.23) dia.

A

D see below

C

13

B

E

CAUTION

HOT surfaces can cause severe burns

8.0

(0.31)

5.5 (0.22) - Frames 0-1

7.0 (0.28) - Frames 2-3

3 Places

Dimensions are in millimeters and (inches).

Approx. Weight

(1)

kg (lbs.)

2

3

0

1

A (Max.)

B

C (Max.)

D E Drive

Drive &

Packaging

110.0 (4.33) 336.0 (13.23) 200.0 (7.87) 80.0 (3.15) 320.0 (12.60) 5.22 (11.5) 8.16 (18)

135.0 (5.31) 336.0 (13.23) 200.0 (7.87) 105.0 (4.13) 320.0 (12.60) 7.03 (15.5) 9.98 (22)

222.0 (8.74) 342.5 (13.48) 200.0 (7.87) 192.0 (7.56) 320.0 (12.60) 12.52 (27.6) 15.20 (33.5)

222.0 (8.74) 517.5 (20.37) 200.0 (7.87) 192.0 (7.56) 500.0 (19.69) 18.55 (40.9) 22.68 (50)

(1)

Weights include HIM and Standard I/O.

20b_du1b.fm Page 14 Tuesday, April 23, 2002 11:00 AM

14

PowerFlex 700 User Manual Updates

Figure A.1 PowerFlex 700 Frame 5

37.6 (1.48)

A

259.1 (10.20)

D

6.5 (0.26)

Detail

15.0 (0.59)

C

B E

CAUTION

HOT surfaces can cause severe burns

6.5 (0.26)

12.5

(0.49)

Dimensions are in millimeters and (inches).

Lifting Holes - 4 Places

12.7 (1.37) Dia.

Approx. Weight

(1)

kg (lbs.)

5

A (Max.)

B

308.9 (12.16) 644.5 (25.37)

(2)

C (Max.)

D E Drive

Drive &

Packaging

275.4 (10.84) 225.0 (8.86) 625.0 (24.61) 37.19 (82.0) 42.18 (93.0)

(1)

(2)

Weights include HIM and Standard I/O.

When using the supplied junction box (100 HP drives Only), add an additional 45.1 mm (1.78 in.) to this dimension.

20b_du1b.fm Page 15 Tuesday, April 23, 2002 11:00 AM

PowerFlex 700 User Manual Updates

Table A.A PowerFlex 700 Frames

Frame

0

1

2

3

5

15

20

5

7.5

10

1

2

3

208/240V AC Input 400V AC Input

ND HP HD HP

0.5

0.33

ND kW

0.37

HD kW

0.25

480V AC Input

ND HP

0.5

HD HP

0.33

0.75

1.5

2

0.75

1.5

2.2

4

0.55

0.75

1.5

2.2

1

2

3

5

0.75

1.5

2

3

3

5

7.5

10

15

5.5

7.5

11

15

18.5

22

30

37

55

4

5.5

7.5

11

15

18.5

22

30

45

7.5

10

15

20

25

30

40

50

75

100

60

75

20

25

30

40

5

7.5

10

15

35.0 (1.38)

Figure A.2 PowerFlex 700 Bottom View Dimensions

Frame 0

96.0 (3.78)

75.0 (2.95)

55.0 (2.17)

Frame 2

167.5 (6.59)

156.9 (6.18)

22.2 (0.87) Dia. – 4 Places

22.4 (0.88) Dia.

2 Places

30.2

(1.19)

187.5

(7.38)

132.9

(5.23)

185.0

(7.28)

157.5

(6.20)

150.9

(5.94)

112.1

(4.41)

41.9 (1.65)

56.1 (2.21)

75.9 (2.99)

96.0 (3.78)

47.5 (1.87)

28.6 (1.13) Dia.

Frame 1

108.5 (4.27)

87.5 (3.44)

67.5 (2.66)

25.5

(1.00)

187.6

(7.39)

133.3

(5.25)

22.2 (0.87) Dia.

3 Places

22.2 (0.87) Dia.

28.7 (1.13) Dia.

2 Places

39.3 (1.55)

57.2 (2.25)

72.7 (2.86)

106.0 (4.17)

139.4 (5.49)

177.4 (6.98)

Frame 3

105.3 (4.15)

94.7 (3.73)

185.1

(7.29)

165.1

(6.50)

151.1

(5.95)

127.7

(5.03)

43.0 (1.69)

70.0 (2.76)

75.9 (2.99)

96.0 (3.78)

22.7 (0.89)

29.0 (1.14)

66.0 (2.60)

97.0 (3.82)

137.2 (5.40)

187.0 (7.36)

15

28.7 (1.13) Dia.

3 Places

184.8

(7.28)

37.3 (1.47) Dia.

2 Places

160.1

(6.30)

184.5

(7.26)

20b_du1b.fm Page 16 Tuesday, April 23, 2002 11:00 AM

16

PowerFlex 700 User Manual Updates

Figure A.2 PowerFlex 700 Bottom View Dimensions (continued)

Frame 5 – 75 HP, 480V (55kW, 400V) Normal Duty Drive

93.2 (3.67)

104.0 (4.09)

34.9 (1.37) Dia.

2 Places

22.2 (0.87) Dia.

2 Places

62.7 (2.47) Dia.

2 Places

241.9

(9.52)

229.5

(9.04)

220.0

(8.66)

184.0

(7.24)

159.5

(6.28)

96.0

(3.78)

28.0 (1.10)

45.0 (1.77)

85.0 (3.35)

150.0 (5.91)

215.0 (8.46)

255.0 (10.04)

Frame 5 – 100 HP, 480V Normal Duty Drive

42.6 (1.68)

31.9 (1.26)

34.9 (1.37) Dia.

22.2 (0.87) Dia.

2 Places

62.7 (2.47) Dia.

2 Places

Removable Junction Box

241.9

(9.52)

223.5

(8.80)

188.5

(7.42)

184.3

(7.26)

153.5

(6.04)

96.0

(3.78)

28.0 (1.10)

44.0 (1.73)

66.4 (2.61)

128.0 (5.04)

232.3 (9.15)

www.rockwellautomation.com

Corporate Headquarters

Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201

Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444

Europe: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36-BP 3A/B, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640

Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846

Headquarters for Dodge and Reliance Electric Products

Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433

Europe: Rockwell Automation, Brühlstraße 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 17741

Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 351 6723, Fax: (65) 355 1733

U.S. Allen-Bradley Drives Technical Support

Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives

Publication 20B-DU001B-EN-P – March, 2002

Supersedes 20B-DU001A-EN-P – November, 2001

P/N 195670-U02

Copyright © 2002 Rockwell Automation. All rights reserved. Printed in USA.

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