UE SYSTEMS INC.
THE ULTRAPROBE 2000 MANUAL
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TABLE OF CONTENTS
OVERVIEW
Introduction
Basic Components of Your Kit
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Meted Pistol Housing
Meter
Battery Level Light
Sensitivity Selection
Head Set Jack
Trigger Switch
Frequency Adjust Dial
Meter Mode Selection
Recharge Jack
Charging the Ultraprobe Pistol
Charging the WTG-2 Ultrasonic Tone Generator
Scanning Module
Contact (Stethoscope) Module
Stethoscope Extension Kit
Rubber Focusing Probe
Headset
Warble Tone Generator
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5
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COMPONENTS
SETTING THE
COMBINATION
LOCK
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SPECIFICATIONS
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SAFETY ADVISORY
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OVERVIEW
INTRODUCTION
The ULTRAPROBE 2000 is a valuable tool for ultrasonic troubleshooting and predictive
maintenance. The instrument provides testing capability ranging from leak detection to
mechanical analysis. It is a testing laboratory that fits in the palm of your hand.
BASIC COMPONENTS OF YOUR KIT
Battery Charger
Headphones
Pistol Grip Housing
Trisonic Scanning
Module
Contact Module
Rubber Focusing Probe
Warble Tone Generator
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COMPONENTS
METERED PISTOL HOUSING
The main component of the Ultraprobe 2000 is its’ pistol
housing. From back to front, let’s examine each part.
ANALOG METER. This ballistic meter has intensity increments of from 0 to 100. The 50
divisions reflect intensity changes only: the more intense the
ultrasonic signal, the higher the reading.
BATTERY LEVEL LIGHT. This red light turns on only when the
batteries need recharging.
NOTE: When the trigger on/off switch is pulled to the on position,
the red battery light will flicker on and off quickly and the meter
will Jump rapidly to indicate that the instrument is working
properly.
SENSITIVITY SELECTION (NUMERICALLY CALIBRATED) DIAL. The increments
on this dial allow for 500 individual set-points. There are 2 sets of
numbers. The outer window reflects the whole digit and reads from 0
to 10. The inside digits are for fine tuning and these smaller gradations
are shown as lines which represent 2 divisions each. As the numbers go
UP in value, the sensitivity of the instrument also goes up. The
maximum sensitivity level is 10, the minimum sensitivity level is 0.0.
On the sensitivity selection switch is a LOCK lever. This allows a user to lock the sensitivity
selection and thereby prevent it from being moved inadvertently. To lock the sensitivity
selection, rotate the lever clockwise; to release the lock, rotate the lever counter-clockwise.
HEAD SET JACK. This is where you plug in the headset. Be sure to plug
it in firmly until it clicks.
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TRIGGER SWITCH. The Ultraprobe is always "off'
until the trigger switch is pulled. To operate, simply
pull the trigger; to turn the instrument off, release
the trigger.
FREQUENCY ADJUST DIAL. There are numbers ranging from 100 kHz down to 20 kHz.
These represent the range of frequency selection capable with
the Ultraprobe. These frequencies may be "tuned in" when
performing mechanical and valve analysis with the contact
(stethoscope) probe (refer to description of contact probe).
There is also a position, labeled "fixed band". This selection
automatically locks the circuitry of the Ultraprobe into the peak
response of the transducers of either the contact (stethoscope)
module or the Trisonic™Scanning Module. It is an extremely
narrow band response that, when used with the contact
(stethoscope) module, reduces most stray unwanted pipe and
mechanical noises. In the scanning mode, it provides for
extreme sensitivity and is the preferred position in leak
detection and electrical inspection activities.
METER SELECTION. There are three positions for this dial:
Log: this selection allows the meter to respond in a realtime, instant, mode. This selection is used when fast,
instant meter response is needed, as in leak detection.
Lin: this selection, linear, can be considered a slow
response. It eliminates the high and low swings of the
meter and averages the response for a more
measurable result. This selection is utilized when too
rapid a meter response might be confusing to the
operator.
Aux: this is the auxiliary position, which is to be used
ONLY when a specially adapted instrument is to be
interfaced with the Ultraprobe.
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RECHARGE JACK. This jack receives the plug from the
recharger. The recharger is designed to plug into an electrical
outlet.
TO CHARGE THE UP2000 Ultraprobe
Insert Ultraprobe plug (black) into Ultraprobe 2000 Recharge
jack and then plug the recharger into an electrical outlet.
Make sure that the LED on the charger is blinking when recharging.
The LED remains solid when the battery is charged. The instrument may stay connected
to the charger without damaging the battery. Charge time is approximately 4 hours.
WARNING: Use the supplied UE Systems recharger (BCH-2) only. Use of unauthorized
rechargers will void the warranty and may degrade or damage the battery.
WHEN TO RECHARGE: When the red low level indicator light illuminates, IMMEDIATELY
recharge the Ultraprobe. If the instrument is not used for a week or more, recharge it. If the
Ultraprobe is not used for a few days, it can be used without recharging, however, for best
results, it is advisable to recharge it as a "booster" for about an hour before using.
TO CHARGE THE ULTRAPROBE 2000 WTG-1 (Warble Tone Generator)
Insert Tone Generator plug (yellow) into Warble Tone Generator
Recharge jack and then plug the recharger into an electrical outlet.
Make sure that the LED on the charger is blinking when recharging.
The LED remains solid when the battery is charged. The instrument may
stay connected to the charger without damaging the battery. Charge
time is approximately 4 hours.
WARNING: Use the supplied UE Systems recharger (BCH-2) only. Use of
unauthorized rechargers will void the warranty and may degrade or damage the
battery.
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TRISONICTM SCANNING MODULE
This module is utilized to receive air-borne ultrasound such as
the ultrasounds emitted by pressure leaks and electrical
discharges. There are three prongs at the rear of the module. For
placement, align the prongs with the three corresponding jacks
in the front end of the metered pistol housing and plug in.
TO USE THE TRISONICTM SCANNING MODULE
Plug in to front end.
Select the LOG position on the meter selection dial.
For general use position the frequency selection dial to the "fixed-band" mode.
Start with the sensitivity selection dial at maximum (10).
Start to scan the test area.
The method of air borne detection is to go from the "gross to the fine". If there is too much
ultrasound in the area, reduce the sensitivity, place the RUBBER FOCUSING PROBE (described
below) over the scanning module and proceed to follow the test sound to its' loudest point
constantly reducing the sensitivity and following the meter.
CONTACT (STETHOSCOPE) MODULE
This is the module with the metal rod. This rod is utilized as a "waveguide" in that it is sensitive to
ultrasound that is generated internally such as within a pipe, bearing housing, steam trap or wall.
Once stimulated by ultrasound, it transfers the signal to a piezoelectric transducer located directly
in the module housing. This module is shielded to provide protection from stray RF waves that
tend to effect electronic receiving. It is
equipped with low noise amplification to
allow for a clear, intelligible signal to be
received and interpreted.
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TO USE THE STETHOSCOPE MODULE
Align the pins located at the rear of the module with the three jacks in the front end of the
Metered Pistol Housing (MPH) and plug in.
For detecting leaks in valves, steam traps, etc., position the meter selection dial to LOG. If
performing mechanical analysis, select the LIN mode on the meter selection dial.
For general use, position the frequency selection dial to "Fixed-Band". For problem solving,
i.e. finding a problem sound (refer to section on Mechanical Analysis).
Touch test area. 5. As with the scanning module, go from the "gross" to the "fine". Start a
maximum sensitivity on the Sensitivity Selection dial and proceed to reduce the sensitivity
until a satisfactory sound and meter level is achieved.
At times, it may be necessary to utilize the stethoscope probe with the sensitivity level at
or near maximum. Occasionally when in this situation stray ultrasound may interfere with
clear reception and be confusing. If this occurs, place the RUBBER FOCUSING PROBE
over the Stethoscope probe to insulate against the stray ultrasound.
STETHOSCOPE EXTENSION KIT
This consists of three metal rods that will
enable a user to reach up to 31 additional inches (78.7 cm) with the Stethoscope Probe.
TO USE:
Remove the Stethoscope Module from the Metered Pistol Housing.
Unscrew the metal rod in the Stethoscope Module.
Look at the thread of the rod you just unscrewed and locate a rod in the kit that has the same
size thread - this is the "base piece".
Screw the Base Piece into the Stethoscope Module.
If all 31" (78.7 cm) are to be utilized, locate the middle piece. (This is the rod with a female
fitting at one end) and screw this piece into the base piece.
Screw third "end piece" into middle piece.
If a shorter length is desired, omit step 5 and screw "end piece" into "base piece".
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RUBBER FOCUSING PROBE
The Rubber Focusing Probe is a cone-shaped rubber shield. It is used to block out stray
ultrasound and to assist in narrowing the field of reception of the Scanning Module. To
use, simply slip it over the front of the scanning module or the contact module.
NOTE: To prevent damage to the module plug,
always remove the module BEFORE attaching and
removing the Rubber Focusing Probe.
HEADSET
This heavy-duty headset is designed to block out intense sounds
often found in industrial environments so that the user may
easily hear the sounds received by the ULTRAPROBE. To use,
simply plug the headset cord into the headset Jack on the
metered pistol housing and place the headphones over your
ears. The UE-DHC-2HH Hard Hat Headphones are
specifically designed for hard hat use.
WTG-1 WARBLE TONE GENERATOR (STANDARD)
The WTG-1 Tone Generator is an ultrasonic transmitter designed to flood an area with ultrasound.
TO USE THE WARBLE TONE GENERATOR
Turn Tone Generator on by selecting either "LOW" or
"HIGH" for high amplitude.
When the Tone Generator is on, a red light (located below
the recharge Jack in the front) flickers.
To test the condition of the Warble Tone Generator
battery, set to the LOW INTENSITY position and listen to
the sound through the Ultraprobe in the FIXED BAND
mode. A smooth continuous warbling sound should be
heard. If a "beeping" is heard instead, then a full recharge
of the Warble Tone Generator is indicated.
Follow directions in RECHARGE JACK (page 4).
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INSTRUCTIONS FOR SETTING COMBINATION ON
CARRYING CASE
The combination is factory set at --0--0--0
SETTING YOUR PERSONAL COMBINATION
Open the case. Looking at the back of the lock inside the case
you will see a change lever. Move this change lever to the
middle of the lock in a way that allows it to hook behind the
change notch (drawing 1).
Set your personal combination, turning the dials to the desired
combination (i.e. birthday, phone #, etc.).
Move the change lever back to the normal position (drawing
2).
To lock, rotate one or more dials. To open, set to your
personal combination.
INTERNATIONAL PATENTS PENDING
Your Personal Lock Number
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1.
2.
OUR PERSONAL COMBINATION:
SPECIFICATIONS FOR THE MODEL ULTRAPROBE 2000
ULTRASONIC INSPECTION SYSTEM FACTORY MUTUAL INTRINSICALLY
SAFE RATING EXPLANATION
The Ultraprobe 2000 is to be considered intrinsically safe for use in Class 1, Division 1, Groups A,
B, C, & D only when it has the appropriate "Factory Mutual System Approved" logo and label
affixed to the bottom rear panel of the instrument.
NOTE: If the Ultraprobe 2000 has been modified to interface with a chart recorder, the Factory
Mutual approval does not apply. An intrinsically safe Ultraprobe 2000 is an instrument in which
any spark or thermal effect, produced either normally or in specified fault conditions, is incapable,
under the test conditions prescribed in article 500 of the national Electrical Code, NFPA-70 of
causing ignition of a specified mixture of flammable or combustible material in air.
There are a few necessary precautions to take, which will ensure that your instrument remains
intrinsically safe. The precautions are as follows: (1) Do not recharge the instrument (metered
pistol housing or warbling tone generator) in a hazardous location. (2) Substitution of any
components in the instrument will void the Factory Mutual Approval. (3) Only the UE BPA-1 or
BPA-2 battery pack can be utilized to power the instrument. This battery pack is in the pistol
handle and is changeable in the field. Check with factory for correct style pack before replacing.
NOTE: Failure to comply with the above will void the intrinsically safe rating.
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SPECIFICATIONS
CONSTRUCTION
CIRCUITRY
FREQUENCY
RESPONSE
PROBES
HEADSET
INDICATORS
BATTERIES
FEATURES
OVER-ALL SIZE
WEIGHT
Hand held metered pistol type made with anodized aluminum and
ABS plastic.
Solid state heterodyne receiver with temperature compensation
Detect ultrasonic frequencies between 20 kHz and 100 kHz,
continuously variable. Frequencies are converted to 100 Hz to 3 kHz
audio.
Scanning module: plug-in type consisting of a phased array
of multiple transducers for airborne ultrasound. This probe is
shielded against RF interference.
Rubber focusing probe (flexible) slips over scanning module
to concentrate conical directivity and to shield reception of stray
ultrasound. It also fits over stethoscope module to shield
against high ambient ultrasound while unit is at maximum
sensitivity.
Stethoscope module: Plug-in type, insulated probe with RE
shielding: 5 1/2" long chrome plated brass probe tip, conically
shaped for uniform surface contact. Probe tip is
interchangeable.
Stethoscope extension kit: 3 piece, segmented to increase
stethoscope contact range 20" and 31".
Noise isolating type: double headset wired monophonic.
Impedance, 16 ohms.
Ballistic output meter: linear calibration scale of 0-100 for
logging relative measurements.
Meter is accurate + 3% throughout entire scale.
Low level battery LED indicator for main housing internal
power supply.
Self-contained NiMH rechargeable.
Frequency tuning adjustment dial: scale 20-100 kHz with
"fixed band" position for ultra-narrow frequency response.
Bi-modal meter switch for logarithmic and linear meter scale
adjustments.
Precision 10-turn adjustment dial with numerically
calibrated sensitivity increments for finite gain adjustment.
Spring loaded trigger switch.
Complete kit is housed in a Zero Halliburton aluminum carrying
case: 14" x 18"x5" (35.6x45.7xl2.7 cm)
Pistol unit: 2 lbs. (.75 kg). Complete kit including carrying case:
13 lbs. (4.9 kg)
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SAFETY ADVISORY. PLEASE READ BEFORE USING
YOUR INTRUMENT.
WARNING!
Improper use of your ultrasonic detector may result in death or serious injury. Observe all safety
precautions. Do not attempt to make any repairs or adjustments while the equipment is
operating. Be sure to turn off and LOCK OUT all electrical and mechanical sources before
performing any corrective maintenance. Always refer to local guidelines for appropriate lockout
and maintenance procedures.
SAFETY PRECAUTION. Although your ultrasonic instrument is intended to be used while
equipment is operating, the close proximity of hot piping, electrical equipment and rotating parts
are all potentially hazardous to the user. Be sure to use extreme caution when using your
instrument around energized equipment. Avoid direct contact with hot pipes or parts, any moving
parts or electrical connections. Do not attempt to check findings by touching the equipment with
your hands or fingers. Be sure to use appropriate lockout procedures when attempting repairs.
Be careful with loose hanging parts such as the wrist strap or headphone cord when inspecting
near moving mechanical devices since they may get caught. Don't touch moving parts with the
contact probe. This may not only damage the part but cause personal injury as well.
When inspecting electrical equipment, use caution. High voltage equipment can cause death or
severe injury. Do not touch live electrical equipment with your instrument. Use the rubber
focusing probe with the scanning module. Consult with your safety director before entering the
area and follow all safety procedures. In high voltage areas, keep the instrument close to your
body by keeping your elbows bent. Use recommended protective clothing. Do not get close to
equipment. Your detector will locate problems at a distance.
When working around high temperature piping, use caution. Use protective clothing and do not
attempt to touch any piping or equipment while it is hot. Consult with your safety director before
entering the area.
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Need further support?
Want information regarding products or training?
CONTACT:
UE Systems, Inc. 14 Hayes Street, Elmsford, NY 10523 USA
T: 914-592-1220 | E: [email protected] | W: www.uesystems.com
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