Case PT240 Service Manual

PT240
Tier 3
Pneumatic Line Roller
SERVICE MANUAL
Printed in U.S.A.
© 2015 CNH Industrial America LLC. All Rights Reserved.
Case is a trademark registered in the United States and many
other countries, owned by or licensed to CNH Industrial N.V.,
its subsidiaries or affiliates.
Part number 47703681
2nd edition English
September 2015
Replaces part number 84287260A
SERVICE MANUAL
PT240
47703681 09/09/2015
EN
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Contents
INTRODUCTION
Engine....................................................................................... 10
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
Transmission.............................................................................. 21
[21.118] Transmission/Rear drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1
Front axle system ....................................................................... 25
[25.400] Non-powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
Rear axle system........................................................................ 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1
[27.124] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2
Brakes and controls .................................................................... 33
[33.300] Pneumatic service brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
Pneumatic system ...................................................................... 36
[36.100] Pneumatic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36.1
Frames and ballasting ................................................................. 39
[39.500] Vibratory roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1
Steering..................................................................................... 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.106] Tie rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2
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[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.5
Wheels ...................................................................................... 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2
Cab climate control ..................................................................... 50
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
Electrical systems ....................................................................... 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.525] Cab engine controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11
Tools ......................................................................................... 89
[89.165] Water kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.1
Platform, cab, bodywork, and decals ............................................. 90
[90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.114] Operator protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
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INTRODUCTION
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Contents
INTRODUCTION
Foreword - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety rules - Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety rules - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety rules - Shop and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety rules – Hydraulic contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Torque - Standard torque data for hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Basic instructions - Shop and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Product identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Part identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Product identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
(*) See content for specific models
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INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
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INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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INTRODUCTION
Safety rules - Personal safety
Carefully study these precautions, and those included in the external attachment operators
manual, and insist that they be followed by those working with and for you.
1.
Thoroughly read and understand this manual and the attachment Operator’s Manual before operating this or any
other equipment.
2.
Be sure all people and pets are clear of the machine before starting. Sound the horn, if equipped, three times
before starting engine.
3.
Only the operator should be on the machine when in operation. Never allow anyone to climb on to the machine
while it is in motion. If the machine is equipped with an Instructors Seat, this must only be used for training
purposes. Passengers must not be allowed to use the Instructors Seat.
4.
Keep all shields in place. Never work around the machine or any of the attachments while wearing loose clothing
that might catch on moving parts.
5.
Observe the following precautions whenever lubricating the machine or making adjustments.
• Disengage all clutching levers or switches.
• Lower the attachment, if equipped, to the ground or raise the attachment completely and engage the cylinder
safety locks. Completing these actions will prevent the attachment from lowering unexpectedly.
• Engage the parking brake.
• Shut off the engine and remove the key.
• Wait for all machine movement to stop before leaving the operators platform.
6.
Always keep the machine in gear while travelling downhill.
7.
The machine should always be equipped with sufficient front or rear axle weight for safe operation.
8.
Under some field conditions, more weight may be required at the front or rear axle for adequate stability. This is
especially important when operating in hilly conditions or/when using heavy attachments.
9.
Always lower the attachment, shut off the engine, set the parking brake, engage the transmission gears, remove
the key and wait for all machine movement to stop before leaving the operators platform.
10. If the attachment or machine should become obstructed or plugged; set the parking brake, shut off the engine
and remove the key, engage the transmission gears, wait for all machine or attachment motion to come to a stop,
before leaving the operators platform to removing the obstruction or plug.
11. Never disconnect or make any adjustments to the hydraulic system unless the machine and/or the attachment is
lowered to the ground or the safety lock(s) is in the engaged position.
12. Use of the flashing lights is highly recommended when operating on a public road.
13. When transporting on a road or highway, use accessory lights and devices for adequate warning to the operators of other vehicles. In this regard, check local government regulations. Various safety lights and devices are
available from your CASE CONSTRUCTION dealer.
14. Practice safety 365 days a year.
15. Keep all your equipment in safe operating condition.
16. Keep all guards and safety devices in place.
17. Always set the parking brake, shut off the engine and remove the key, engage the transmission gears, wait for all
machine or attachment motion to come to a stop, before leaving the operators platform to service the machine
and attachment.
18. Remember: A careful operator is the best insurance against an accident.
19. Extreme care should be taken in keeping hands and clothing away from moving parts.
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INTRODUCTION
Safety rules - Ecology and the environment
Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-conditioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. CASE
CONSTRUCTION strongly recommends that you return all used batteries to a CASE
CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used
batteries properly. In some countries, this is a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory in Brazil.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
Points of sale are obliged to:
• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling
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INTRODUCTION
Safety rules - Shop and assembly
O-ring seals
Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and
twisting, which would jeopardize sealing efficiency.
Sealing compounds
Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing
compound, prepare the surfaces as directed by the product container.
Spare parts
Only use CNH Original Parts.
Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same
parts that are assembled during standard production. Only CNH Original Parts can offer this guarantee.
When ordering spare parts, always provide the following information:
• Machine model (commercial name) and Product Identification Number (PIN)
• Part number of the ordered part, which can be found in the parts catalog
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INTRODUCTION
Protecting the electronic and/or electrical systems during charging and welding
To avoid damage to the electronic and/or electrical systems, always observe the following practices:
1. Never make or break any of the charging circuit connections when the engine is running, including the battery
connections.
2. Never short any of the charging components to ground.
3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine
attachment.
• Position the welder ground clamp as close to the welding area as possible.
• If you weld in close proximity to a computer module, then you should remove the module from the machine.
• Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you
weld.
4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery
charger.
NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery.
The electronic monitoring system and charging system will be damaged if this is not done.
5. Remove the battery ground cable. Reconnect the cable when you complete welding.
WARNING
Battery acid causes burns. Batteries contain sulfuric acid.
Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush
with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large
quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.
Failure to comply could result in death or serious injury.
W0111A
Special tools
The special tools that CASE CONSTRUCTION suggests and illustrate in this manual have been specifically researched and designed for use with CASE CONSTRUCTION machines. The special tools are essential for reliable
repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting operation.
By using these tools, repair personnel will benefit from:
• Operating in optimal technical conditions
• Obtaining the best results
• Saving time and effort
• Working in safe conditions
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INTRODUCTION
Safety rules – Hydraulic contamination
Contamination in the hydraulic system is a major cause of the malfunction of hydraulic components. Contamination
is any foreign material in the hydraulic oil.
Contamination can enter the hydraulic system in several ways:
• When you drain the oil or disconnect any line
• When you disassemble a component
• From normal wear of the hydraulic components
• From damaged seals or worn seals
• From a damaged component in the hydraulic system
All hydraulic systems operate with some contamination. The design of the components in this hydraulic system permits efficient operation with a small amount of contamination. An increase in this amount of contamination can cause
problems in the hydraulic system.
The following list includes some of these problems:
• Cylinder rod seals that leak
• Hydraulic oil that becomes too hot
• Pump gears, housing, and other parts that wear rapidly
• Relief valves or check valves held open by dirt
• Quick failure of components that have been repaired
• The machine does not have enough power.
If your machine has any of these problems, check the hydraulic oil for contamination.
There are two types of contamination: microscopic and visible.
Microscopic contamination occurs when very fine particles of foreign material are suspended in the hydraulic oil.
These particles are too small to see or feel. Microscopic contamination can be found by identification of the following
problems or by testing in a laboratory.
Examples of problems caused by microscopic contamination:
• Cylinder rod seals that leak
• The hydraulic system has a high operating temperature
Visible contamination is foreign material that can be found by sight, touch, or odor. Visible contamination can cause
a sudden failure of components.
Examples of problems caused by visible contamination:
• Particles of metal or dirt in the oil
• Air in the oil
• Dark or thick oil
• Oil with an odor of burned oil
• Water in the oil
If you find contamination, use a portable filter to clean the hydraulic system.
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INTRODUCTION
Personal safety
Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, protective clothing, etc.
Wear working footwear with non-slip soles. Smooth soles may slip from steps and pedals resulting in injury or incorrect
operation.
Wear closely fitting work clothes when operating the machine. Loose, wide garments may result in the control lever
being inadvertently activated.
Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become
entangled in moving parts.
Do not smoke or use an open flame when at work.
Always wear eye protection when working with batteries.
Do not create sparks or have an open flame near the battery.
Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.
• Do not use your hand to check for leaks. Use a piece of cardboard or paper.
• Stop engine, remove key and relieve the pressure before connecting or disconnecting fluid lines.
• Make sure all components are in good condition and tighten all connections before starting the engine or pressurizing the system.
• If hydraulic fluid or diesel penetrates the skin, seek medical attention immediately.
• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the
skin promptly with soap and water.
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INTRODUCTION
Torque
• Confirm regularly that bolted connections have not come loose.
• Use torque wrenches for tightening.
• If a special torque is needed, it is mentioned in the section.
Thread size
M6
M8
M8x1
M10
M10x1.25
M12
M12x1.25
M14
M14x1.5
M16
M16x1.5
M18
M18x1.5
M20
M20x1.5
M22
M22x1.5
M24
M24x2
M27
M27x2
M30
M30x2
TIGHTENING TORQUE
For screws
8.8 (8G)
10 N·m (7.4 lb ft)
24 N·m (17.7 lb ft)
19 N·m (14.0 lb ft)
48 N·m (35.4 lb ft)
38 N·m (28.0 lb ft)
83 N·m (61.2 lb ft)
66 N·m (48.7 lb ft)
132 N·m (97.4 lb ft)
106 N·m (78.2 lb ft)
200 N·m (147.5 lb ft)
160 N·m (118.0 lb ft)
275 N·m (202.8 lb ft)
220 N·m (162.3 lb ft)
390 N·m (287.6 lb ft)
312 N·m (230.1 lb ft)
530 N·m (390.9 lb ft)
425 N·m (313.5 lb ft)
675 N·m (497.9 lb ft)
540 N·m (398.3 lb ft)
995 N·m (733.9 lb ft)
795 N·m (586.4 lb ft)
1350 N·m (995.7 lb ft)
1080 N·m (796.6 lb ft)
For srews
10.9 (10K)
14 N·m (10.3 lb ft)
34 N·m (25.1 lb ft)
27 N·m (19.9 lb ft)
67 N·m (49.4 lb ft)
54 N·m (39.8 lb ft)
117 N·m (86.3 lb ft)
94 N·m (69.3 lb ft)
185 N·m (136.4 lb ft)
148 N·m (109.2 lb ft)
285 N·m (210.2 lb ft)
228 N·m (168.2 lb ft)
390 N·m (287.6 lb ft)
312 N·m (230.1 lb ft)
550 N·m (405.6 lb ft)
440 N·m (324.5 lb ft)
745 N·m (549.5 lb ft)
590 N·m (435.2 lb ft)
950 N·m (700.7 lb ft)
760 N·m (560.5 lb ft)
1400 N·m (1032.6 lb ft)
1120 N·m (826.0 lb ft)
1900 N·m (1401.4 lb ft)
1520 N·m (1121.1 lb ft)
The values given in the table are torques at dry thread (at coefficient of friction = 0.14). These values do not apply to
greased thread.
Table with torques of cap nuts with O-ring - hoses
Size wrench
Thread size
Hose
14
12x1.5
6
17
14x1.5
8
19
16x1.5
22
18x1.5
24
20x1.5
12
27
22x1.5
14
15
30
24x1.5
16
32
26x1.5
18
8
10
10
12
Tightening torques for cap nuts with O-ring - hoses
Nominal
Min
Max
20 N·m (14.8 lb
15 N·m (11.1 lb
25 N·m (18.4 lb
ft)
ft)
ft)
38 N·m (28.0 lb
30 N·m (22.1 lb
45 N·m (33.2 lb
ft)
ft)
ft)
45 N·m (33.2 lb
38 N·m (28.0 lb
52 N·m (38.4 lb
ft)
ft)
ft)
51 N·m (37.6 lb
43 N·m (31.7 lb
58 N·m (42.8 lb
ft)
ft)
ft)
58 N·m (42.8 lb
50 N·m (36.9 lb
65 N·m (47.9 lb
ft)
ft)
ft)
74 N·m (54.6 lb
60 N·m (44.3 lb
88 N·m (64.9 lb
ft)
ft)
ft)
74 N·m (54.6 lb
60 N·m (44.3 lb
88 N·m (64.9 lb
ft)
ft)
ft)
105 N·m (77.4 lb 85 N·m (62.7 lb 125 N·m (92.2 lb
ft)
ft)
ft)
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INTRODUCTION
Size wrench
Thread size
36
30x2
41
46
36x2
50
42x2
30
45x2
35
52x2
38
42
50
Tightening torques for cap nuts with O-ring - hoses
Nominal
Min
Max
135 N·m (99.6 lb 115 N·m (84.8 lb 155 N·m (114.3 lb
ft)
ft)
ft)
166 N·m (122.4 lb 140 N·m (103.3 lb 192 N·m (141.6 lb
ft)
ft)
ft)
240 N·m (177.0 lb 210 N·m (154.9 lb 270 N·m (199.1 lb
ft)
ft)
ft)
290 N·m (213.9 lb 255 N·m (188.1 lb 325 N·m (239.7 lb
ft)
ft)
ft)
330 N·m (243.4 lb 280 N·m (206.5 lb 380 N·m (280.3 lb
ft)
ft)
ft)
Hose
20
22
25
28
Table for torques of necks with sealing edge
or with flat gasket
G-M
G 1/8
G1/4
G 3/8
G 1/2
G 3/4
G1
G 11/4
G 11/2
Tightening torques for flanges
25 N·m (18 lb ft)
40 N·m (30 lb ft)
95 N·m (70 lb ft)
130 N·m (96 lb ft)
250 N·m (184 lb ft)
400 N·m (295 lb ft)
600 N·m (443 lb ft)
800 N·m (590 lb ft)
10 x 1
12 x 1.5
14 x 1.5
16 x 1.5
18 x 1.5
20 x 1.5
22 x 1.5
26 x 1.5
27 x 1.5
33 x 1.5
42 x 1.5
48 x 1.5
25 N·m (18 lb ft)
30 N·m (22 lb ft)
50 N·m (37 lb ft)
60 N·m (44 lb ft)
60 N·m (44 lb ft)
140 N·m (103 lb ft)
140 N·m (103 lb ft)
220 N·m (162 lb ft)
250 N·m (184 lb ft)
400 N·m (295 lb ft)
600 N·m (443 lb ft)
800 N·m (590 lb ft)
SS12C493
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1
INTRODUCTION
Table for torques of plugs with flat gasket
G-M
G 1/8
G1/4
G 3/8
G 1/2
G 3/4
G1
G 11/4
G 11/2
Tightening torques for flanges
15 N·m (11 lb ft)
33 N·m (24 lb ft)
70 N·m (52 lb ft)
90 N·m (66 lb ft)
150 N·m (111 lb ft)
220 N·m (162 lb ft)
600 N·m (443 lb ft)
800 N·m (590 lb ft)
10 x 1
12 x 1.5
14 x 1.5
16 x 1.5
18 x 1.5
20 x 1.5
22 x 1.5
26 x 1.5
27 x 1.5
33 x 1.5
42 x 1.5
48 x 1.5
13 N·m (10 lb ft)
30 N·m (22 lb ft)
40 N·m (30 lb ft)
60 N·m (44 lb ft)
70 N·m (52 lb ft)
90 N·m (66 lb ft)
100 N·m (74 lb ft)
120 N·m (89 lb ft)
150 N·m (111 lb ft)
250 N·m (184 lb ft)
400 N·m (295 lb ft)
500 N·m (369 lb ft)
SS12K194
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2
INTRODUCTION
Torque - Standard torque data for hydraulics
INSTALLATION OF ADJUSTABLE FITTINGS
IN STRAIGHT THREAD O RING BOSSES
1. Lubricate the O-ring by coating it with a light oil or
petroleum. Install the O-ring in the groove adjacent
to the metal backup washer which is assembled at the
extreme end of the groove (4).
2. Install the fitting into the SAE straight thread boss until
the metal backup washer contacts the face of the boss
(5).
NOTE: Do not over tighten and distort the metal
backup washer.
23085659
1
3. Position the fitting by turning out (counterclockwise)
up to a maximum of one turn. Holding the pad of the
fitting with a wrench, tighten the locknut and washer
against the face of the boss (6).
STANDARD TORQUE DATA FOR HYDRAULIC TUBES AND FITTINGS
TUBE NUTS FOR 37° FLARED FITTINGS
SIZE
TUBING OD
THREAD
SIZE
TORQUE
O-RING BOSS PLUGS
ADJUSTABLE FITTING
LOCKNUTS, SWIVEL
JIC- 37° SEATS
TORQUE
4
5
6
8
10
12
14
16
20
24
32
6.4 mm (1/4 in)
7.9 mm (5/16 in)
9.5 mm (3/8 in)
12.7 mm (1/2 in)
15.9 mm (5/8 in)
19.1 mm (3/4 in)
22.2 mm (7/8 in)
25.4 mm (1 in)
31.8 mm (1-1/4 in)
38.1 mm (1-1/2 in)
50.8 mm (2 in)
7/16-20
1/2-20
9/16-18
3/4-16
7/8-14
1-1/16-12
1-3/16-12
1-5/16-12
1-5/8-12
1-7/8-12
2-1/2-12
12 - 16 N·m (9 - 12 lb ft)
16 - 20 N·m (12 - 15 lb ft)
29 - 33 N·m (21 - 24 lb ft)
47 - 54 N·m (35 - 40 lb ft)
72 - 79 N·m (53 - 58 lb ft)
104 - 111 N·m (77 - 82 lb ft)
122 - 136 N·m (90 - 100 lb ft)
149 - 163 N·m (110 - 120 lb ft)
190 - 204 N·m (140 - 150 lb ft)
217 - 237 N·m (160 - 175 lb ft)
305 - 325 N·m (225 - 240 lb ft)
8 - 14 N·m (6 - 10 lb ft)
14 - 20 N·m (10 - 15 lb ft)
20 - 27 N·m (15 - 20 lb ft)
34 - 41 N·m (25 - 30 lb ft)
47 - 54 N·m (35 - 40 lb ft)
81 - 95 N·m (60 - 70 lb ft)
95 - 109 N·m (70 - 80 lb ft)
108 - 122 N·m (80 - 90 lb ft)
129 - 158 N·m (95 - 115 lb ft)
163 - 190 N·m (120 - 140 lb ft)
339 - 407 N·m (250 - 300 lb ft)
These torques are not recommended for tubes of 12.7 mm (1/2 in) OD and larger with wall thickness of 0.889 mm
(0.035 in) or less. The torque is specified for 0.889 mm (0.035 in) wall tubes on each application individually.
Before installing and torquing 37 ° flared fittings, clean the face of the flare and threads with a clean solvent or Loctite
cleaner and apply hydraulic sealant LOCTITE® 569 to the 37 ° flare and the threads.
Install fitting and torque to specified torque, loosen fitting and retorque to specifications.
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INTRODUCTION
PIPE THREAD FITTING TORQUE
PIPE THREAD FITTING
Before installing and tightening pipe fittings, clean the
threads with a clean solvent or Loctite cleaner and apply
sealant LOCTITE® 567 PST PIPE SEALANT for all fittings
including stainless steel or LOCTITE® 565 PST for most
metal fittings. For high filtration/zero contamination systems use LOCTITE® 545.
Torque (Maximum)
13 N·m (10 lb ft)
16 N·m (12 lb ft)
22 N·m (16 lb ft)
41 N·m (30 lb ft)
54 N·m (40 lb ft)
Thread Size
1/8-27
1/4-18
3/8-18
1/2-14
3/4-14
INSTALLATION OF ORFS (O-RING FLAT
FACED) FITTINGS
When installing ORFS fittings thoroughly clean both flat
surfaces of the fittings (1) and lubricate the O-ring (2) with
light oil. Make sure both surfaces are aligned properly.
Torque the fitting to specified torque listed throughout the
repair manual.
NOTICE: If the fitting surfaces are not properly cleaned,
the O-ring will not seal properly. If the fitting surfaces are
not properly aligned, the fittings may be damaged and will
not seal properly.
NOTICE: Always use genuine factory replacement oils
and filters to ensure proper lubrication and filtration of engine and hydraulic system oils.
The use of proper oils, grease, and keeping the hydraulic
system clean will extend machine and component life.
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50011183
2
INTRODUCTION
Basic instructions - Shop and assembly
Shimming
For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a micrometer, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or
the rated value shown on each shim.
Rotating shaft seals
For correct rotating shaft seal installation, proceed as follows:
1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.
2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged.
3. Position the sealing lip facing the fluid.
NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that
they will move the fluid towards the inner side of the seal.
4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip
and the dust lip on double lip seals with grease.
5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a
hammer or mallet.
6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that
the seal makes contact with the thrust element, if required.
7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations.
O-ring seals
Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and
twisting, which would jeopardize sealing efficiency.
Sealing compounds
Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing
compound, prepare the surfaces as directed by the product container.
Spare parts
Only use CNH Original Parts or CASE CONSTRUCTION Original Parts.
Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same
parts that are assembled during standard production. Only CNH Original Parts or CASE CONSTRUCTION Original
Parts can offer this guarantee.
When ordering spare parts, always provide the following information:
• Machine model (commercial name) and Product Identification Number (PIN)
• Part number of the ordered part, which can be found in the parts catalog
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INTRODUCTION
Protecting the electronic and/or electrical systems during charging and welding
To avoid damage to the electronic and/or electrical systems, always observe the following practices:
1. Never make or break any of the charging circuit connections when the engine is running, including the battery
connections.
2. Never short any of the charging components to ground.
3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine
attachment.
• Position the welder ground clamp as close to the welding area as possible.
• If you weld in close proximity to a computer module, then you should remove the module from the machine.
• Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you
weld.
4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery
charger.
NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery.
The electronic monitoring system and charging system will be damaged if this is not done.
5. Remove the battery ground cable. Reconnect the cable when you complete welding.
WARNING
Battery acid causes burns. Batteries contain sulfuric acid.
Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush
with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large
quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.
Failure to comply could result in death or serious injury.
W0111A
Special tools
The special tools that CASE CONSTRUCTION suggests and illustrate in this manual have been specifically researched and designed for use with CASE CONSTRUCTION machines. The special tools are essential for reliable
repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting operation.
By using these tools, repair personnel will benefit from:
• Operating in optimal technical conditions
• Obtaining the best results
• Saving time and effort
• Working in safe conditions
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INTRODUCTION
Special tools
Jigs – Engine
No. 1: Handling (65-374-182) – lifting lug
SS12N754
1
SS12N781
2
SS12N062
3
SS13A042
4
No. 2: Handling (64-373-0140) – lifting lug, screw tightener
Jigs – Edge cutter
No. 1: Wrench for nut KM 10 (part no. 92-655-0056)
Jigs – Steering
No. 1: Assembly tool (64-374-0112) – to remove the
steering wheel
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INTRODUCTION
No. 2: Spanner to remove cover 10 (92-655-0092), (92655 0094)
SS13A043
5
SS13A044
6
SS13A135
7
SS12N740
8
No. 3: Guide bush 92-644-031
No. 4: Checking tool (64-374-281)
Jigs – Rear axle
No. 1: (4-05103A), No. 2 (4-05102A) Installation tools
(supplied as machine accessories) – to brake off the machine
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INTRODUCTION
No. 3: Installation tool (64-363-0114) – to stabilize casings (1, 2) in vertical position
SS13A032
9
No. 4: Handling tool (64-374-0111) – lifting lug by flange
of differential
SS13A034
10
SS12N063
11
SS12N061
12
No. 5: Socket driver (92-655-056) for nut KM 14
No. 6: Stamping tool (64-374-414) for bearing 27
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INTRODUCTION
Jigs – Front axle
No. 1: Handling tool (65-424-121) – lifting lug to remove/
install front axle
SS13A137
13
SS13A130
14
SS13A136
15
SS13A128
16
No. 2: Installation stand (4761 009) AXL- to remove front
axle – packing material
No. 3: Handling tool (65-424-044) – lifting lug – to handle
front axle
No. 4: Handling tool (3139 049) AXL – universal joint
wrench for face holes
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INTRODUCTION
No. 5: Checking tool (4851 017) AXL – for pressure test
SS13A131
17
SS13A132
18
SS13A133
19
SS13A129
20
No. 6: Handling tool (7443 022) AXL – to handle front
axle
No. 7: Pressing tool (64-374-261) – for outer ring of bearing 9
No. 8: Pressing tool (92-631-0117) – for oil seal 11
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INTRODUCTION
No. 9: Installation stand (64-374-276)
SS13A134
21
SS12N439
22
SS13A139
23
SS13A138
24
No. 10: Pressing tool (92-631-006) - for inner ring of bearing 9
NOTE: When ordering the jig, use the measurement
70.00 mm (2.76 in) / 63.00 mm (2.48 in) - 200.00 mm
(7.87 in).
No. 11: Handling tool (64-374-0004) – for oil seal
No. 12: Adapter to for final tightening of KM nuts (64-3730461)
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INTRODUCTION
No. 13: Assembly tool (92-631-006) - to press the bearings (ø 105.00 mm (4.13 in) / ø 85.00 mm (3.35 in) x
120.00 mm (4.72 in))
SS12N439
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25
INTRODUCTION
General specification
SS12D597
1
Instruments and controls
(1) Ignition switch
In the 0 position, the machine lighting will be connected along with hand lamp socket. In the I position, other consumers will be connected. Spring-loaded position II is used to start the engine. The key can be removed in the 0
position only.
(2) Travel controller
The controller is used to adjust the running direction and to shift gears via a turning handle.
F position - forward
N position - idle (neutral)
R position - reverse
The horn button and switch are part of the controller.
Position of N switch - controller blocking.
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INTRODUCTION
(3) Tire inflation, (4) Tire deflation
These are used to inflate or deflate the tires with air.
NOTE: Do not switch ON both valves simultaneously to I position.
(5) Transmission fluid pressure gauge
The transmission fluid pressure must be within the range 12.5 - 15.5 bar (181.25 - 224.75 psi).
NOTE: When pressure drops below 12.5 bar (181.25 psi), stop the machine.
(6) Transmission fluid temperature
The operating temperature must be within the range 80 - 120 °C (176 - 248 °F). The maximum temperature is 120 °C
(248 °F).
(7) Multifunctional display
Multifunctional instrument for displaying engine function and fuel reading.
SS13G029
2
Instruments and controls
(8) Brake circuit pressure gauge
The white indicator shows air pressure inside the air reservoir. Adjusted to the maximum = 8 bar (116 psi). The red
one indicates air pressure when braking. Air pressure from the air brake valve to the brake booster.
(9) Tire pressure gauge
The minimum air pressure after air release from tires has been adjusted to 1.5 - 2 bar (21.75 - 29 psi).
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INTRODUCTION
(10) Emergency stop
Press to stop the machine and engine instantly in the event of an emergency.
(11) Active working position
Indicates from which position (seat) the roller travel is controlled. If no indicator lamp (11) flashes when the ignition
switch is turned ON, then the engine can be started. If the indicator lamps (11) flash when the ignition switch is turned
ON, then the engine cannot be started since one or two travel controllers are not in the “N” position - idle indicator
lamp does not light.
(12) Sprinkling switch and interval control
Turn the switch left to set the pump to run continuously. The tires will be sprinkled constantly. Turn the switch to any
of four positions in a clockwise direction to turn the sprinkling interval control ON.
Position
I
II
III
IV
Sprinkling for
10 s
10 s
10 s
10 s
Stop for
10 s
15 s
22 s
33 s
NOTE: The sprinkling indicator lamp is only lit when the pump is running.
(13) Engine Control Module (ECM) diagnostics socket
For connecting to the Engine Control Module (ECM). Designed to diagnose any defects or to adjust engine parameters.
SS12D606
3
Instruments and controls
47703681 09/09/2015
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INTRODUCTION
Battery recharging
Goes OFF when engine is started.
Parking brake
Indicates the brake is engaged.
Engine heating
Indicates the engine is warming up.
Hydraulic oil filter restriction
Indicates the filter element must be replaced.
Idle
Indicates that both travel controllers are in the neutral N idle position.
Direction indicators
LED lamp ON enabled workstation will light.
Hydraulic oil level
Indicates low level.
NOTE: When there is an alarm, the roller stops and the engine switches OFF. Starting is blocked until oil is filled up.
Brake failure
Indicates air pressure in the circuit is below 5.2 bar (75.40 psi), simultaneously with an audible alarm.
Hydraulic oil overheated
Indicates maximum permitted temperature exceeded (reduce power, cool down).
Air filter restriction
Indicates the filter element must be replaced.
Tire sprinkling
Sprinkling pump turned ON.
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INTRODUCTION
SS13F354
4
Instruments and controls
Headlights
Incl. fender lights
Tail lights
Hazard warning lights
Hazard warning beacon
(option)
Differential lock
(option).
Parking brake
Edge cutter
Downward and upward (option).
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INTRODUCTION
Idle switch
For engine start.
Directions indicators
Multifunctional display
SS12N052
5
Multifunctional display
1
2
3
4
5
6
7
Warning light – yellow LED lights
Alarm for engine failure or minimal fuel level in tank
Engine shut-off light – red LED lights
Alarm for major engine malfunction
Enter button
Selects Menu or parameter, or conceals/displays active error code
Right/up navigation button - to move cursor DOWN
Illuminates data on the display or moves the parameter option to the right or down
Left/down navigation button - to move cursor UP
Illuminates data on the display or moves the parameter option to the left or up
Menu selection button - to enter or exit Menu
Display screen
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INTRODUCTION
General specification
NOTICE: While any company can perform the necessary maintenance or repairs on your equipment, CASE CONSTRUCTION strongly recommends that you use only CASE CONSTRUCTION dealers and products that meet given
specifications. Improperly or incorrectly performed maintenance and repair voids the equipment warranty and may
affect service intervals.
CASE CONINTERNATIONAL
STRUCRECOMMENDED FLUIDS
MODELS
QUANTITY
Specifications
TIONSpecifiAND APPLICATION
cations
ENGINE - OIL
Recommended oil:
All seasons: CASE AKCELA
SAE 15W - 40
NO. 1™ ENGINE OIL SAE
SAE 10W - 30
15W-40
SAE 5W30
7 L (1.85 US gal)
ALL
MAT 3507
Winter: CASE AKCELA
API CF-4
NO. 1™ ENGINE OIL SAE
API CI4
10W-30
API CJ-4
Extreme cold weather
TUTELA AUTO SUPREME™
ENGINE OIL SAE 5W-30
COOLING SYSTEM
ASTM D6210 Type
CNH XHD HEAVY DUTY
11.5 L (3.04 US gal)
ALL
1-FF
COOLANT / ANTI-FREEZE
antifreeze 50% water 50%
HYDRAULIC SYSTEM
API GL-4
CASE AKCELA HY-TRAN®
22 L (5.81 US gal)
MAT 3505
ALL
SAE 10W - ISO
ULTRA™ HYDRAULIC
VG-46
TRANSMISSION OIL
TRANSMISSION FLUID:
Automatic transmission 21.5 L (5.68 US gal)
AUTOMATIC TRANSMIS6 L (1.59 US gal)
Final drive and differential
SION: CASE AKCELA ATF
Automatic
NOTE: Never Use Engine oil,
Transmission:
DEXRON III or other transSAE 10W mission fluids for Automatic
DEXRON II
transmission
Differential: API
2 X 5.2 L (1.37 US
FINAL DRIVE
GL-5
Rear axle
gal)
CASE AKCELA GEAR 135
SAE 80W - 90
H EP 80W-90
Speed reduction:
SPEED REDUCTION
SAE 85W140
TRANSMISSION:
CASE AKCELA GEAR 135
H EP 85W-140
FUEL TANK
Ultra Low Sulfur Diesel
(ULSD)
SAE ASTM EN590
250 L (66.04 US gal)
ALL
Decanted and filtered diesel
ASTM D975
fuel (Sulfur not exceeding
15 mg/kg)
STEERING JOINT
BEARINGS, YOKE
BEARINGS, STEERING
SWIVEL PINS,
SUSPENSIONS:
TUTELA MULTI -PURPOSE EP
As required
MAT 3550
ALL
NLGI 2
GREASE 251H, GR-9
NOTE: To lubricate the speed
reduction transmission, use
the lubricant according to:
ISO 6743/9 BDHB2
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INTRODUCTION
ALL
GLASS WASHER TANK
SPRINKLING TANK
Water
–
ALL
AIR-CONDITIONING
COMPRESSOR
CNH PAG OIL or PAG SP20
BRAKE SYSTEM
CASE AKCELA DOT 4
FLUID
ALL
SAE J1703
SAE J1704
ISO 4925
NHTSA 116-DOT 4
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2.5 L (0.66 US gal)
460 L (121.52 US
gal)
Contact your dealer
1.75 L (0.46 US gal)
INTRODUCTION
Engine oil
Engine oil has been specified as per its performance classification and viscosity classification.
Performance classification under:
American Petroleum Institute (API)
Viscosity classification
The ambient temperature and type of operations at the
place where the machine will be used are decisive in
determining Society of Automotive Engineers (SAE)
viscosity class.
• Exceeding the low temperature limit will not cause engine damage; but may cause some starting difficulties.
• It is convenient to use universal multi-range oils to avoid
the need to change oil due to ambient temperature.
• It is possible to use a synthetic engine oil if the performance and viscosity classifications of the oil correspond to the recommended mineral oils.
• The oil change intervals used must be the same as
those for mineral oils.
• To make starting at temperatures below 0 °C (32 °F)
easier, the engine manufacturer recommends SAE
10W-30 oil.
NOTICE: Do not allow the upper temperature limit to be
exceeded for long periods of time as this will reduce the
capabilities of the oil. When using oil API CG-4/SH, the
oil change interval must be reduced by half, i.e. 125 h.
SS12C358
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1
INTRODUCTION
Fuel
WARNING
Fire hazard!
Do not add gasoline, alcohol, or blended fuels to diesel fuel, except as recommended in this manual.
Fuel combinations may increase fire and explosion hazards.
Failure to comply could result in death or serious injury.
W0401A
Use fuel that complies with the American Society for Testing and Materials (ASTM) D975 standard:
Grade no. 2 fuel
Fuel viscosity must be over 1.3 centi Stokes (cSt) at 40 °C (104 °F) to ensure proper liquidity characteristics and
proper lubrication of fuel system components.
NOTICE: Check with your fuel supplier for the correct cold weather fuel.
Coolant
WARNING
Chemical hazard!
Follow the instructions on the container when handling anti-freeze.
Failure to comply could result in death or serious injury.
W1109A
Use antifreeze in all seasons to protect the cooling system from corrosion and all risk of freezing.
For areas where ambient temperature is over -36 °C (-32.8 °F), use a blend of 50 % ethylene-gylcol based antifreeze.
For areas where the temperature is below -36 °C (-32.8 °F), it is advisable to use a blend of 40 % water and 60 %
antifreeze.
NOTICE: Do not use coolant with an antifreeze concentration greater than 50 %. The coolant will begin to gel or
solidify at -36 °C (-33 °F) and the boiling point is 110 °C (230 °F), unless absolutely required.
Never use an antifreeze concentration over 68 %!
We do not recommend the blending of antifreeze agents. Blending various types of coolant may cause loss of anticorrosion properties.
Always check the antifreeze concentration of the coolant with a refractometer before the winter season starts.
Hydraulic oil
Only hydraulic oil CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC TRANSMISSION OIL may be used for the
machine’s hydraulic system.
Fill the machine with hydraulic oil of cinematic viscosity 68 mm 2 / s at 40 °C (104 °F), i.e. ISO VG 68. This oil is most
appropriate for use within the widest range of ambient temperatures.
Synthetic hydraulic oil
It is possible to fill the hydraulic system with synthetic oil for which any leakage will be completely biodegraded via
microorganisms found in water and soil.
NOTICE: Always consult with the oil manufacturer or dealer before switching from mineral oil to synthetic oil or mixing
oils of various brands!
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INTRODUCTION
Automatic transmission fluid
Use the following lubricants for the automatic transmission:
SAE 10W-20 DEXRON II
NOTICE: Never use engine oils, transmission fluids or DEXRON III.
With normal ambient temperature, please use multigrade oil of low viscosity value 10W-20 as if low-grade oil 10W
was used.
Synthetic oil has been approved for use for transmissions if it corresponds to the specifications above.
For areas with an ambient temperature characterized as tropic, we recommend use of transmission fluid with a viscosity value of SAE 30.
Transmission fluid
Final Drive
Use CASE AKCELA GEAR 135 H EP 80W-90 fluid to lubricate the final drive.
Speed reduction transmission
Use CASE AKCELA GEAR 135 H EP 85W-140 fluid to lubricate speed reduction transmission.
Brake fluid
The fluid should comply with international specifications DOT3. It is mixable with brake fluids of all brands that comply
with these specifications. Brake fluid is designed for brake systems that operate at ambient temperatures from -50 °C
(-58 °F) to 60 °C (140 °F) and at operating temperatures from -50 °C (-58 °F) to 205 °C (401 °F).
NOTICE: Brake fluid that corresponds to the international classification DOT 4 may also be used for the brake system.
Lube grease
Use plastic lubricant with lithium content to lubricate the machine:
TUTELA MULTI -PURPOSE EP GREASE 251H, GR-9
To lubricate the speed reduction transmission, use the lubricant according to:
ISO 6743/9 BDHB2
Washer fluid
Use clean water at a temperature of no lower than 0 °C (32 °F) when filling the washer fluid reservoir. We recommend
the use of washer fluid with antifreeze for motor vehicle windshield washers at the ratio necessitated by machine
lubricating conditions.
NOTICE: When there is a risk that temperatures will drop below 0 °C (32 °F), add antifreeze agent or drain the water!
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