User manual | REMA TIP TOP Tyre Repair Catalog

Repair Material

OTR EM –

Tyre Repair Specialists

2010/2011

2

NEW CHALLENGES

New challenges move the automotive business as they move REMA TIP TOP.

Climate protection, international emission standards, finite oil reserves. There is every sign that a change is ahead for the future engineering of motor-vehicles. This change will certainly not take place overnight.

But one thing is for sure: the saving of resources will increase tremendously.

Being one of the major specialists for tyre repair from bicycle to OTR/EM tyre we at

REMA TIP TOP will push and support this change in order to ensure the individuals’ future mobility with our beneficial innovations.

Competence from a single source – this means to us:

• Pushing innovations in our line of business

• Guaranteeing quality and reliability

• Offering system competence and comprehensive know-how

• Searching constant partnership with automotive and tyre industries and trade

• Being present world-wide

“Drive wherever you like”

– this is our slogan. You, our customer, are always the focus of everything we do. Since 1923 you have been right to expect from us quality, safety, environmental friendliness and high efficiency.

We think in the long-term as REMA TIP TOP has always done. And this means we want to enhance the notion of “we manage your workshop” and will definitely do so.

ONE BRAND – ONE SOURCE – ONE SYSTEM

3

4

DRIVE

WHEREVER YOU LIKE.

With REMA TIP TOP, your specialist for OTR tire repair and service.

As the technology leader in the field of repair and servicing of large tires, we’ll keep you going with our top-of-the-line solutions, all-round quality assurance and a worldwide service network. With REMA TIP TOP as your partner you’ll save money, minimize downtimes and help safeguard the environment.

Whether on-road or off-road, REMA TIP TOP is at your service.

WE MANAGE YOUR WORKSHOP


Table of content

Repair product for tubes, valves and accessories

Repair Products for Tyres

Tools for Tyre Repair

Buffing Motors and Hand Tools

Special Tools for Tyre Handling and Regrooving

Vulcanizing Machines and Accessories

Chemical Products

Safety at Work

7

A

13

B

21

C

43

D

51

E

61

F

77

G

83

H

5

Worldwide REMA TIP TOP Distribution

6

Subsidiaries Agencies

For futher information please visit our website:

www.rema-tiptop.com/portal/worldwide-distribution.html


Valve core screwdriver Valve core screwdriver

A

562 9709

562 0650

562 9606 - 562 9654

Repair products for tubes, valves and accessories

Valves

Valve cores

Ref. No.

Designation

562 0650 Car/MTB valve assortment, with self-service clip

Scope of delivery:

• 2 car valve cores, short

• 2 valve caps with core remover

For use with:

• Schrader/car valve adapter

Qty

40

Metal valves, complete

Ref. No.

Designation Rim hole Length

562 9709 Metal valve

20.5 mm 41 mm


20.5 mm 64 mm


20.5 mm 80 mm


20.5 mm 80 mm


20.5 mm 80 mm


20.5 mm 119 mm


20.5 mm 140 mm

80 °

60 °

74 °

80 °

90 °

86 °

Bending angle TR No.

ETRTO

No.

J 670-03 V5-03-1 •

J 653-03 •

J 654-03

J 655-03

•

•

J 650-03 V5-04-1 •

J 651-03 V5-04-2 •

J 652-03 •

562 9699 562 3073

562 9668 - 562 9682 562 9747; 562 9761

Metal valves (valve base, valve top)

Ref. No.

Designation Rim hole Length

562 9699 Valve base

20.5 mm

562 3073 Valve top

562 9668 Valve top

562 9675 Valve top

562 9682 Valve top

562 9747 Valve top

20.5 mm

20.5 mm

20.5 mm

20.5 mm

20.5 mm

41 mm

64 mm

80 mm

80 mm

64 mm

562 9761 Valve top

20.5 mm 191 mm

Bending angle TR No.

80 °

80 °

ETRTO

No.

SP 2 V5-10-1 •

J 670-02 V5-03-1 •

J 653-02 •

J 650-02 V5-04-1 •

90 °

90 °

90 °

J 654-02

J 4000-

21/2

J 4000-

71/2

•

•

•

8


Valve extensions, flexible

Ref. No.

Designation

562 9503 Valve extension





Length

275 mm •

320 mm •

360 mm •

555 mm •

615 mm •

562 9503 - 562 9558

Valve caps, metal

Ref. No.

Designation

562 0382 Valve cap

562 0375 Adapter AD-1, EM

562 0124 Valve cap, with core remover, EM

562 0368 Reducing cap, EM

Colour

chrome

•

•

•

562 0375

562 0368

Valve repair tool

• For the repair of damaged valve threads

Ref. No.

Designation

562 8016 Valve repair tool, 3-piece

• Core removal tool

• External thread VG8

• Internal thread VG5


• Standard valve core mounting/removal tool

• External thread VG8/VG12



• Core removal tool

• External thread VG8/VG12



• EM valve core mounting/removal tool

• External thread VG12

• Internal thread VG5/VG8

• •

• • •

• • •

• • •

562 8016

562 8030

562 0124

562 8023

562 8061

Snap-on airline connectors, bright-finished

• Design with collar and adjustable cover

• Pressure of sealing membrane is adjustable

Ref. No.

Designation

562 5291 Spare snap-on connector, EM

Tube size

8.0 x 20 mm

562 5291

A

9

562 5088 562 5120


Snap-on airline connectors

Ref. No.

Designation

562 5088 Snap-on connector, EM

562 5120 Snap-on connector, EM

For use with:

• VG8 valves

Tube size

8.0 x 20 mm

8.0 x 20 mm

A

562 8092 562 8119

Valve core screwdriver

Ref. No.

Designation

562 8092 Valve core screwdriver standard/EM, VG5/VG8

• Plastic grip, nickel-plated metal parts

562 8140 Valve mounting tool

562 8119 Valve core screwdriver standard/EM, VG5/VG8

• Plastic grip, burnished metal parts, with sockets for valve cores/caps

562 8133 EM Socket VG8

562 8133

562 8384

519 1930

Valve core LOCK TOOL

• The valve core is held by a spring clip when fitting or unscrewing

Ref. No.

Designation

562 8384 LOCK TOOL VG8, EM

EURODAINU hand airline gauge

• Pre-calibrated version

Ref. No.

Designation

519 1930 Hand airline gauge

EURODAINU, CEE EM

Measuring range Length, inflation hose

0 - 12 bar 1.5 m

10


Chemical Cleaning

LIQUID BUFFER

• LIQUID BUFFER free of CFC and aromatic compounds

• For quick and easy cleaning and buffing of tubes

• For chemical cleaning before mechanical buffing

Ref. No.

Designation

505 9685 LIQUID BUFFER




593 0144 Spray bottle for compressed air

• Suitable for solvents

• With nipple for compressed air supply

• Can be used like a spray can

• Safety auto control prevents over pressurizing

(90 PSI = 6,2 bar)

Content

250 ml tin

1000 ml can

5 l can

500 ml spray

500 ml

Qty

25

10

1

12

1

505 9685

505 9719

505 9702

505 9692

A

593 0144

11

B

Radial repair patches

for professional repairs

• Very flexible and perfectly suited to new-generation tyres

• Suitable for hot- and self-vulcanization

12


RADIAL repair patches

CROSS-PLY repair patches

Foil

Rubber for Repair

14

15 - 16

17 - 18

18 - 20

B

Outstanding products

RAD Repair patches

Page 14

MTR SOLUTION, non-inflammable

Page 17

MTR RUBBER,

Rope for extruder

Page 19

13


B

RADIAL repair patches

RAD repair patches, Series 100

• Repair patches for durable repairs to all radial tyre sizes and for all applications

• Suitable for hot- or self-vulcanization thanks to the unique bonding layer in conjunction with the appropriate REMA TIP TOP accelerator cements or solutions

Ref. No.

Designation

512 1441 RAD repair patch 144 TL













512 1852 RAD repair patch 185 TL+

Ply rating

5

5

5

7

4

4

4

7

7

6

7

8

Steel reinforced

8

RAD repair patches, Series 100 / OTR

Ref. No.

Designation

581 2000 Wall chart RAD 100

Size [L x W mm]

335 x 130

230 x 180

440 x 180

580 x 180

580 x 240

330 x 260

720 x 270

860 x 270

1030 x 325

420 x 330

760 x 350

530 x 450

730 x 530

730 x 530

Language

Multilingual

Content

3

1

1

3

1

3

1

5

3

5

3

10

5

5

14


CROSS-PLY repair patches

CROSS-PLY repair patches, Series PN-OTR

• Repair patches for durable repairs to cross-ply tyres of all OTR sizes

• Suitable for all the current vulcanizing systems due to the fully integrated bonding layer. Use in conjunction with the appropriate REMA TIP TOP accelerator solutions

Type:

S = sidewall patch

+ = reinforced patch

S+ = side patch reinforced

Ref. No.

Designation

512 2000 CROSS-PLY repair patch PN 050

512 2017 CROSS-PLY repair patch PN 050+







512 2402 CROSS-PLY repair patch PN 056 S

512 2419 CROSS-PLY repair patch PN 056 S+



512 2433 CROSS-PLY repair patch PN 058 S

512 2440 CROSS-PLY repair patch PN 058 S+



CROSS-PLY repair patches, Series PN-OTR

Patch Ø in cord direction Number of plies

240 mm

240 mm

360 mm

360 mm

480 mm

480 mm

660 mm

660 mm

660 mm

660 mm

810 mm

810 mm

810 mm

810 mm

1010 mm

1010 mm

14

12

14

14

16

12

10

12

12

8

8

10

10

4

6

6

Content

5 •

5 •

5 •

3 •

3 •

3 •

3 •

1 •

1 •

12 •

10 •

12 •

10 •

5 •

5 •

5 •

B

15

B


CROSS-PLY repair patches, Series PN-OTR

Ref. No.

Designation

581 0080 Wall chart PN

Language

Multilingual

16


Foil

Heat resistant gliding foil

• This special foil is put between the repair area and the heating plate

• It prevents the repair from sticking to the Thermopress heating plate

Ref. No.

Designation

517 1972 Heat resistant foil

517 6977 Heat resistant gliding foil

Colour

yellow white

Size

approx. 160 x 75 mm approx. 500 x 300 mm

Content

1000 sheets

10 sheets

Qty

1

1

OTR SPECIAL CEMENT, non-inflammable (*EU Version)

• Accelerator solution for coating the buffed tyre inside in conjunction with REMA TIP TOP

RAD and PN OTR repair patches

• Especially suitable for repairs to large tyres used on long-haul EM vehicles, optimizing the run time of the tyre

*Labelled in accordance with EU regulations

Ref. No.

Designation

515 0547 SPECIAL CEMENT OTR, EU-version

515 0554 SPECIAL CEMENT OTR, EU-version

Content

1 kg can

6 kg can

Qty

10

1

INNERLINER SEALER

• For sealing porous innerliners and coating excessively buffed repair areas on the tyre inside

• For sealing the edges of repair areas

Ref. No.

Designation

515 9004 INNERLINER SEALER

515 9011 INNERLINER SEALER

Content

650 g tin

4 kg can

Qty

10

1

MTR SOLUTION, non-inflammable (*EU version)

• Accelerator solution for coating the buffed tyre inside, the buffed skive surface or the bonding layer of REMA TIP TOP repair patches prior to laminating with MTR RUBBER

• Thermopress MTR SOLUTION is adapted to MTR RUBBER with regard to its accelerator and adhesion system and can therefore be used at curing temperatures of at least 100 °C

(212 °F)

* Labelled in accordance with EU regulations

Ref. No.

Designation

516 1055 MTR SOLUTION, EU version



Content

1 kg tin

6 kg can

40 kg can

517 1972

515 9004

516 1055

17

B

B


517 7362

516 9221

517 7379

MTR SOLUTION, free of CFC and aromatic compounds

• Accelerator solution for coating the buffed tyre inside, the buffed skive surface or the bonding layer of REMA TIP TOP repair patches prior to laminating with MTR RUBBER

• Thermopress MTR SOLUTION is adapted to MTR RUBBER with regard to its accelerator and adhesion system and can therefore be used at curing temperatures of at least 100 °C

(212 °F)

Ref. No.

Designation

516 9221 Thermopress MTR solution

516 9240 MTR SOLUTION

Content

3.75 kg can

4.5 kg can

T2 SOLUTION, non-inflammable (*EU version)

*Labeled in accordance with the EU regulations for cfc-containing products.

Ref. No.

Designation

517 7362 T2 SOLUTION A, EU version

517 7379 T2 SOLUTION B, EU version

Content

1 kg tin

1 kg tin

T2 SOLUTION, free of CFC and aromatic compounds

• T2 solution is used for pre-treatment of the buffed skive before it is filled with T2 Compound

• The two components (A and B) are mixed in equal quantities in the amount required for the rubber surface

Ref. No.

Designation

517 9008 T2 SOLUTION A 4

517 9015 T2 SOLUTION B 4

Content

700 g tin

700 g tin

517 9015

SV bonding rubber

Rubber for Repair

SV bonding rubber

• Self-vulcanizing cushion gum for the lamination of REMA TIP TOP Radial and PN repair patches.

• Only apply with REMA TIP TOP OTR CEMENT

• Waiting time before putting the tyre back into operation in the case of self-vulcanization: 48 hours at a temperature of at least 18 °C/65 °F

Ref. No.

Designation

517 3523 SV bonding rubber, blue

517 3509 SV bonding rubber, blue

Size

about 8000 x 250 x 0.8

mm [L x W x H]

Weight

approx. 2 kg about 10000 x 500 x 0.8

mm [L x W x H] approx. 5 kg

Content

1 roll

1 roll

18


MTR RUBBER

• Uncured rubber compound for filling skives in all areas on the tyre

• Good flowing and vulcanizing characteristics

• Required vulcanizing temperature: at least 100°C (212°F)

• Max. temperature for warming up

MTR RUBBER 80°C (176°F)

• MTR RUBBER provides excellent adhesion to the tyre and has high resistance to dynamic stress

• Use only with MTR SOLUTION

Ref. No.

Designation

516 1267 MTR RUBBER

516 1250 MTR RUBBER

516 1274 MTR RUBBER

516 1170 MTR RUBBER, Rope for extruder

516 1164 MTR RUBBER, Rope for extruder

516 1250

Weight

approx. 1 kg approx. 2.5 kg approx. 5 kg

Size

about 2600 x 30 x 3.0

mm [L x W x H] about 7200 x 250 x 1.2

mm [L x W x H] about 2600 x 500 x 3.0

mm [L x W x H] approx. 6 kg approx. 12 kg

Dia.

516 1164 approx. 8 mm approx. 8 mm

Content

3 rolls

1 roll

1 roll

1 rope

1 rope

B

MTR-CR RUBBER

• Uncured rubber for increased wear and cut resistance

• Required vulcanizing temperature: at least 100 °C (212 °F)

• The skive can be filled with MTR-CR RUBBER only or in combination with MTR RUBBER

• If working with two compounds, use MTR-CR as a protector above the casing

• (CR = cut resistant)

• Use only with MTR SOLUTION

Ref. No.

Designation

516 1180 MTR-CR, Rope for extruder

• CR = cut resistant

Weight

approx. 12 kg

Dia.

8 mm

Content

1 rope

Thermopress MTR cushion gum

• Cushion gum for laminating REMA TIP TOP repair patches prior to vulcanization in retreading systems/vulcanizing machines at an operating temperature of over 100°C (212°F)

• The excellent initial tack and ageing stability under thermal stress ensure improved adhesion even when used in open steam autoclaves or long curing processes

• Use MTR RUBBER cushion gum only with MTR SOLUTION!

Ref. No.

Designation

516 1009 MTR RUBBER cushion gum

Weight Size

approx.

5 kg about 1 x 500 x 8000 mm [L x W x H]

Content

1 roll

516 1180

516 1009

19


T2 COMPOUND

• The solvent-free compound consisting of two components is mixed in the REMA TIP TOP hand extruder at 60°C (140°F) and applied to the repair location that was prepared with T2 SOLUTION

• High initial elasticity

• Quick vulcanization

• Constant technical properties and good abrasion resistance

• Hand extruders should be cleaned using REMA TIP TOP T2 cleaning rubber

B

517 7323

Ref. No.

Designation

517 7323 T2 COMPOUND A

517 7330 T2 COMPOUND B

517 7310 T2 COMPOUND B, rope for extruder

• Supplied in plastic bucket

• Stays protected against environmental factors if left in opened plastic bucket

517 7330

Weight Size

2 kg

2 kg

6 kg

3.0 x 20 x 5500 mm [L x W x H]

3.0 x 20 x 5500 mm [L x W x H]

Dia.

8 mm

Content

5 rolls

5 rolls

1 rope

517 7402

T2 cleaning rubber

• For cleaning hand extruders

Ref. No.

Designation Size

517 7402 T2 cleaning rubber

about 3 x 20 x 3000 mm [L x W x H]

Weight

approx. 1 kg

Dia.

517 7420 T2 cleaning rubber, rope for extruder

approx. 6 kg approx.

8 mm

Content

5 rolls

1 rope

20


Working tools

Hand tools

Marking

Measuring

Branding

22 - 34

35 - 38

39

40 - 41

41 - 42

C


Rotary gouges

Page 22

Dome contour rasps

Page 28

Stitcher

Page 37

21


Working Tools

511 1712, 511 1705

511 1729

Compass saw for steel cord tyres

• For cylindrical removal of damaged material from tyres

Ref. No.

Designation

511 1705 Compass saw



511 1736 Arbour hexagon

511 1743 Arbour hexagon

Speed

max. 2000 rpm max. 2000 rpm max. 2000 rpm max. 2000 rpm max. 2000 rpm

Dia.

22 mm 511 1736

32 mm 511 1743

41 mm 511 1743

22 mm

32/41 mm

•

•

•

•

•

•

C

Buffing rasp R 5 + spacer R 5

Ref. No.

Designation

519 6139 Buffing rasp R 5

519 6146 Spacer R 5

519 6249 Buffing rasp R 6

519 6256 Spacer R 6

Dia.

45 mm

76 mm

Buffing rasps

• For buffing rubber surfaces

Bore Ø Speed

1/2 inch max. 4500 rpm




Content

5 519 6270 519 6641 519 6263 •

6

6 519 6270 519 6641 519 6263 •

7

•

•

Rotary gouges

• For the removal of large volumes of rubber in tyre repairs

595 4292

Ref. No.

Designation

595 4292 Rotary gouge

595 4326 Rotary gouge

595 4481 Sharpening fixture

• For the precise sharpening of rotary gouges

595 4498 Replacement stones

595 4326 595 4481 595 4498

Dia.

50 mm

30 mm

Speed

max. 4500 rpm max. 4500 rpm

Content

1 595 4034 519 6689,

595 6610

3 595 4034 519 6627

595 4027 •

•

• •

• •

2

22


HM mill cutters and routers

• For the precise injury preparation on radial and cross-ply tires

• Special profile adapted to steel cord preparation

• Long service life

595 4962 595 4948 595 5060 595 5040 595 5033

595 5026 595 4924 595 4931 595 4955 595 5002

Ref. No.

595 5019

595 4962

595 4948

595 5060

595 5040

595 5033

595 5026

595 4900

595 4924

595 4931

595 4955

595 5002

Designation

HM mill cutter, pointed







HM router/burr, pointed

HM router/burr, pointed

HM router/burr, blunt headed

HM Ballshaped burr


(extra long)

For use with:

• EM SEALASTIC preparation of injuries using a hand drill

Dia.

Blade length

4.5 mm 30 mm

6 mm

8 mm

10 mm

12 mm

17 mm

22 mm

3 mm

6 mm

6 mm

20 mm

9.5 mm

50 mm

50 mm

60 mm

60 mm

60 mm

60 mm

25 mm

25 mm

25 mm

60 mm

Length

90 mm

90 mm

100 mm

110 mm

110 mm

140 mm

140 mm

50 mm

65 mm

65 mm

250 mm

Speed

max. 2500 rpm max. 2500 rpm fixed shaft

6 mm fixed shaft

6 mm max. 2500 rpm fixed shaft


10 mm max. 2500 rpm max. 2500 rpm fixed shaft

10 mm fixed shaft



3 mm max. 25000 rpm max. 25000 rpm fixed shaft

6 mm fixed shaft



10 mm

519 6672 •

519 6672 •

519 6689

519 6593

519 6593

519 6782 •

519 6672

519 6672

519 6672

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

C

Arbour for hand drill Arbour MK 1 for flexible shaft Arbour for quick release chuck

23


Chip cones, classic class

• For buffing rubber on stitch damages and narrow spots

595 0739 595 0746 595 8872

C

Ref. No.

Designation Dia.

595 0739 Chip cone K 18, pointed

25 mm

595 0746 Chip cone K 18, rounded

20 mm


25 mm


25 mm

Thread Length Speed

3/8 inch 102 mm max. 4500 rpm


595 4034 519 6610 595 4027 •

595 4034 519 6610 595 4027 •


595 4034 519 6610 595 4027 •


595 4034 519 6610 595 4027 •

•

•

•

•

Pencil buffers, standard class

• For buffing of rubber in nailhole type injuries

595 5057 595 8913 595 8906 595 8896 595 8968 595 8951

Ref. No.

Designation Dia.

Length

595 5057 Pencil buffer K 36

4 - 6 mm 65 mm


6 mm 65 mm


4 - 8 mm 102 mm


5 - 8 mm 105 mm


5 - 8 mm 105 mm


8 mm


8 mm

170 mm

170 mm

Speed

max. 4500 rpm fixed shaft 6 mm 519 6672 595 0519 max. 4500 rpm fixed shaft 6 mm 519 6672 595 0519 max. 4500 rpm fixed shaft 6 mm 519 6672 595 0519 max. 4500 rpm fixed shaft 6 mm 519 6672 595 0519 max. 4500 rpm fixed shaft 6 mm 519 6672 595 0519 max. 4500 rpm fixed shaft 8 mm 519 6689 595 4278 max. 4500 rpm fixed shaft 8 mm 519 6689 595 4278

•

•

•

•

•

•

•

•

•

•

•

•

24


Chip rasps / buffing wheels, classic class

• Carbide buffing tools

595 8786 595 8779 595 8755 595 8793 595 8762 595 8810

595 8858 595 4388 595 4395

Ref. No.

Designation Width Dia.

Speed

595 8786 Buffing wheel K 18

3 mm 50 mm max. 4500 rpm

Thread










595 8834 Doughnut wheel K 18

595 8841 Doughnut rasp K 18


3 mm

3 mm

5 mm

50 mm

50 mm

50 mm

5 mm 50 mm

10 mm 50 mm

13 mm 50 mm

13 mm 50 mm

19 mm 50 mm

16 mm 76 mm

19 mm 102 mm max. 4500 rpm max. 4500 rpm max. 4500 rpm max. 4500 rpm max. 4500 rpm max. 4500 rpm max. 4500 rpm max. 4500 rpm max. 4500 rpm max. 4500 rpm

3/8 inch

3/8 inch

3/8 inch

3/8 inch

3/8 inch

3/8 inch

3/8 inch

3/8 inch

595 8827

Bore

Ø

595 8834 fixed shaft 6 mm

519 6672 • fixed shaft 6 mm

519 6672 •

595 4034 519 6610 595 4027 •

595 8841

•

•

•

14 mm

14 mm

595 4034

595 4034

595 4034

595 4034

595 4034

595 4034

595 4034

595 4261

595 4261

519 6610

519 6610

519 6610

519 6610

519 6610

519 6610

519 6610

519 6634

519 6634

595 4027

595 4027

595 4027

595 4027

595 4027

595 4027

595 4027

595 4285

595 4285

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

Ball shaped chip rasps, classic class


• For buffing rubber surfaces 595 8920

C

Ref. No.

Designation

595 8920 Ball shaped chip rasp K 18

Arbour for hand drill

Dia.

20 mm

Arbour MK 1 for flexible shaft

Speed

max. 4500 rpm fixed shaft 6 mm 519 6672 • •

Arbour for quick release chuck

25


Domed contour rasps, classic class

• For buffing on inner liner or other smooth rubber surfaces


595 4209 595 4247 595 8865

C

595 4223 595 4230 595 8975

Ref. No.

Designation Bore Ø

595 4319 Dome rasp

K 46

595 9000 Dome rasp

K 36

595 4209 Dome rasp

K 36

595 4247 Dome rasp

K 18

595 4330 Dome rasp

K 36, Patriot

595 8865 Dome rasp

K 18

595 8975 Dome rasp

K 36

595 4223 Dome rasp

K 18

595 4230 Dome rasp

K 36

14 mm

14 mm

14 mm

14 mm

14 mm

Dia.

Speed Thread

65 mm max. 4500 rpm

30 mm max. 4500 rpm

595 4034 519 6627 •

3/8 inch 595 4034 519 6610 595 4027 •

76 mm max. 4500 rpm

102 mm max. 4500 rpm

595 4261 519 6634 595 4285

595 4261 519 6634 595 4285

76 mm max. 4500 rpm

50 mm max. 4500 rpm

595 4261 519 6634 595 4285

3/8 inch 595 4034 519 6610 595 4027

50 mm max. 4500 rpm

76 mm max. 4500 rpm

102 mm max. 4500 rpm

3/8 inch 595 4034 519 6610 595 4027

595 4261

595 4261

519 6634

519 6634

595 4285

595 4285

•

•

•

•

•

•

•

•

• •

•

• •

•

• •

•

Buffing wheels, silver class

• For especially fine buffing work on rubber surfaces


595 4340 595 4728 595 4694

Ref. No.

Designation Width Dia.

Speed

595 4340 Buffing wheel K

18, wedge-shaped


595 4728

Buffing wheel K 18 6 mm

50 mm max. 4500 rpm

595 4694

Buffing wheel K 18 10 mm

50 mm max. 4500 rpm

Thread

fixed shaft

6 mm

3/8 inch 595 4034

3/8 inch 595 4034

519 6672

•

519 6610 595 4027 •

519 6610 595 4027 •

•

•

• •

26

Domed buffing rasp, silver class

• For finishing work on rubber surfaces


595 4735 595 4632 595 4357 595 4656 595 4670 595 4364

Ref. No.

595 4735

595 4687

Designation

Dome rasp K 60

Dome rasp K 36

595 4632 Dome rasp K 36

595 4357 Dome rasp K 36

595 4656 Dome rasp K 36

595 4670 Dome rasp K 36

Accessories:

595 4364 Poly plug

For use with:

• Dome rasp

(595 4357)

595 4663 Poly plug

For use with:

• Dome rasp

(595 4656)

Bore Ø Dia.

Length

3/8 inch 32 mm 18 mm

3/8 inch 32 mm 18 mm

44 mm 19 mm

3/8 inch 65 mm

14 mm 76 mm

14 mm 102 mm

Speed

max. 4500 rpm 595 4034 519 6610 595 4027 • max. 4500 rpm 595 4034 519 6610 595 4027 • max. 4500 rpm 595 4034 519 6610 595 4027 • max. 4500 rpm 595 4034 519 6610 • max. 4500 rpm 595 4261 with PU insert

595 0533

519 6634 with PU insert

519 6665 max. 4500 rpm 595 4261 519 6634

595 4285 not possible with

PU insert

•

•

•

•

•

•

•

•

3/8 inch 65 mm

14 mm 76 mm max. 4500 rpm 595 4034 519 6610 max. 4500 rpm 595 0533 519 6665

•

•

•

•

C

Ball rasp, silver class

• For finishing work on rubber surfaces

Ref. No.

Designation

595 4371 Ball rasp K 36

Dia.

19 mm

595 4371

Speed

max. 4500 rpm fixed shaft 6 mm 519 6672 • •


27

Chip cone rasp, silver class


595 4704 595 4740

C

Ref. No.

Designation

595 4704 Chip rasp K 18, blunt headed

Dia.

22 mm

Length

50 mm

595 4740 Pencil buffer K 36, pointed

6 mm 75 mm

Speed

max.

4500 rpm

595 4034 519 6610 595 4027 •

519 6672 • max.

4500 rpm fixed shaft

6 mm

•

•

Dome contour rasps, REMA TIP TOP class

• Economy series for buffing of rubber surfaces

• Carbide buffing tool

595 6056 595 6087 595 6111

Ref. No.

Designation

595 6056 Dome rasp K 16

595 6087 Dome rasp K 16

595 6111 Dome rasp K 16

Dia.

50 mm

76 mm

102 mm

Thread

3/8 inch

Speed

max. 4500 rpm

Bore Ø

595 4034 519 6610 595 4027 • • •

• • max. 4500 rpm

14 mm 595 4261 519 6634 595 4285 max. 4500 rpm

14 mm 595 4261 519 6634 595 4285 • •

28

Buffing wheels, REMA TIP TOP class

• Economy series for buffing of rubber surfaces

• Carbide buffing tool


595 6018 595 6049

Ref. No.

Designation

595 6001 Buffing wheels

K 16


K 16


K 16

Height

3 mm

5 mm

10 mm

Dia.

50 mm

50 mm

50 mm

Thread

3/8 inch

3/8 inch

3/8 inch

Speed

max. 4500 rpm

595 4034 519 6610 595 4027 • max. 4500 rpm

595 4034 519 6610 595 4027 • max. 4500 rpm

595 4034 519 6610 595 4027 •

• •

•

•

•

•

Buffing kit, REMA TIP TOP

• The REMA TIP TOP BASIC buffing kit offers a new way of flexibility

• The convenient box contains eight essential special tools

• All tools are clearly arranged and embedded in foam plastic retainers to avoid damage to the buffing tools

• Flexible use for repair work

• Everything immediately available

• Careful storage of the tools

• All buffing tools can be ordered separately

• Space saving and clear arrangement

595 4750

Ref. No.

Designation

595 4750 Buffing kit BASIC


• 595 8975 1 dome contour rasp K 36, 50 mm

• 595 8810 1 chip rasp K 18, 50 mm

• 595 5057 1 pencil buffer K 36, 4 - 6 mm

• 519 6610 1 adapter NV 11, 3/8"

• 595 4412 1 cutting disk, pointed, 32 mm

• 595 0650 1 cutting disk, pointed, 40 mm

• 595 9000 1 contour wheel K 36, 30 mm

• 595 4319 1 dome rasp K 46

Content

8

C


29

Rotary wire brushes

• For the careful treatment of rubber steel cord


595 4522 595 4168 595 4175 595 0722

595 0076 595 0571 595 0564 595 4560

C

Ref. No.

Designation

595 4522 Rotary brush, cylindrical, plastic embedded

595 4168 Rotary brush, cylindrical, plastic embedded

595 4175 Rotary brush, contour embedded in plastic

595 0722 Rotary brush, cylindrical, brass-coated steel wire

595 0076 Rotary brush, steel wire

Width

7 mm 3/8 inch 50

8 mm 14 mm

20 mm 14 mm

8 mm

20 mm

Bore Ø Dia.

mm

76 mm

76 mm

55 mm

60 mm

595 0571 Rotary brush, cylindrical

25 mm 16 mm 80 mm

595 0564 Rotary brush, cylindrical

25 mm 16 mm

595 4560 Spiral / pencil brush

100 mm

8 mm

Speed

max.

2800 rpm

595 4034 519 6627 • • max.

2800 rpm

595 4261 519 6634 595 4285 • max.

2800 rpm

595 0533 519 6665 595 4285

519 6672 max.


6 mm

•

• •

• • • • • • max.


6 mm

519 6672 max.

2800 rpm

595 0540 519 6689 595 0502 max.

2800 rpm

595 0540 519 6689 595 0502

519 6672 max.


6 mm

•

•

• • • • •

•

•

•

•

•

30


Limestones

• Limestones for buffing soft rubber grades such as inner liners

595 0117 595 0588 595 0595 595 0605 595 0083

Ref. No.

Designation

595 0117 Limestone, cylindrical

595 0588 Limestone, cylindrical

595 0595 Limestone, rounded

595 0605 Limestone, spherical, M12

595 0083 Limestone, spherical, with shaft

Width Dia.

Speed Bore Ø

15 mm

30 mm

30 mm

60 mm

90 mm

90 mm

60 mm

38 mm max.

4500 rpm max.

4500 rpm max.

4500 rpm max.

4500 rpm max.

4500 rpm

595 0100 595 0100

+

519 6672

16 mm 595 0540 595 0540

+

519 6689

595 0540

+

595 0502

16 mm 595 0540 595 0540

+

595 6689

595 0540

+

595 0502

595 0557 595 0557

+

519 6689

595 0557

+

595 0526 fixed shaft

6 mm

519 6672

• •

• •

• •

• •

• •

C


31


Grinding tools for steel cord preparation

• Rotary high speed stones, for removal of damaged steel cord from tyres

595 4405 595 0629 595 0681 595 4780 595 4412 595 0650 595 0667

C

Ref. No.

595 4405

595 4810

595 0629

595 0681

595 4780

595 4412

595 0650

595 4797

Designation

Pencil stone

Pointed cone stone

Cone stone

Ball stone, spherical

Cutting disc, blunt

Round mushroom stone, pointed

Round mushroom stone, pointed

Cutting disc

595 0667 Grinding disc, cylindrical

595 0636 Grinding disc, cylindrical

Width Speed Dia.

Length

max.

25000 rpm max.

25000 rpm max.

25000 rpm max.

25000 rpm

6 mm max.

25000 rpm

6 mm max.

25000 rpm

10 mm

10 mm max.

25000 rpm max.

25000 rpm

7 mm max.

9000 rpm

10 mm max.

9000 rpm

8 mm

14 mm

20 mm

20 mm

25 mm

32 mm

40 mm

50 mm

76 mm

100 mm

25 mm

45 mm

65 mm

Bore

Ø

fixed shaft

6 mm fixed shaft

6 mm fixed shaft

6 mm fixed shaft

6 mm fixed shaft

6 mm fixed shaft

6 mm

519 6672

519 6672

519 6672

519 6672

519 6672

519 6672 fixed shaft

6 mm fixed shaft

6 mm

519 6672

519 6672

16 mm

16 mm

595 0674 595 0674

+

519 6689

595 0674 595 0674

+

519 6689

595 0674

+

595 4278

595 0674

+

595 4278

•

•

•

•

•

•

•

•

•

•

• •

•

• •

• •

•

•

•

•

•

• •

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

32


Finish buffer ES

• ES buffing bands can be mounted or removed by turning them slightly to the right

595 5507

Ref. No.

Designation

595 5507 ES 45 finish buffer kit K 60


• 1 buffing sleeve

• 5 buffing bands

595 5552 ES 75 finish buffer kit K 60


• 1 buffing sleeve

• 4 spare bands

595 5521 Spare buffing band K 40




Height

30 mm

30 mm

30 mm

30 mm

30 mm

30 mm

Speed

max. 2800 rpm max. 2800 rpm max. 2800 rpm max. 2800 rpm max. 2800 rpm max. 2800 rpm

Dia.

45 mm fixed shaft

6 mm

519 6672 • •

75 mm fixed shaft

8 mm

519 6689

45 mm

45 mm

75 mm

75 mm

• •

C

Electronic angle grinder

• VR- microprocessor electronics: consistent speed control by tachometer generator, soft start, accelerator trigger switch, restart protection after power interruption, overload protection, temperature monitoring and speed preselection

• High torque motor: designed to handle substantial loads

• Ergonomic design

• Slender rear handle and practical bail handle for optimum ease of use and non-fatiguing work

• Spindle lock

594 1080

Ref. No.

Designation

594 1080 Angle grinder L3403 VRG


• 1 clamp handle

• 1 lateral handle

Speed

1100 - 3700 1/min

Electric power/ connection

230/880 V/W

Arbour

M14

Weight

2.20 kg


33


Hard metal buffing disc

Ref. No.

Designation

519 6885 Hard metal buffing disc silver class

• Longer service life and faster buffing compared with copper-carbide discs

• Risk of damage to bearing when used with less powerful angle grinders

For use with:

• Angle grinder FLEX L1202 (5940620)

595 9410 Green extreme

595 9420 Green extreme

594 0640 Mounting flange SW 14

594 0650 Mounting nut M14

Hard metal buffing disc

Dia.

175 mm

125 mm

175 mm

C

Buffing discs for angle grinders

• For the preparation of large rubber surfaces on the outside of a tyre

Ref. No.

Designation

595 2548 Buffing disc K 23




Height

2 mm

2 mm

2 mm

2 mm

Dia.

125 mm

175 mm

125 mm

175 mm

Bore Ø

22 mm

22 mm

22 mm

22 mm

Buffing disc K 18

Speed

max. 4500 rpm • max. 4500 rpm • max. 4500 rpm • max. 4500 rpm •

Arbours - adapters for quick release chuck type

• For the secure fastening of buffing tools in the quick coupling

Ref. No.

Designation

519 6603 Quick release action chuck QC, 3/8" - 24

For use with:

• Arbour MK 1 (595 4010)

Flex drive arbours MK 1

• For secure mounting of buffing tools to flexible shafts

Ref. No.

Designation

595 4010 Arbour MK 1

For use with:

• Quick coupling

34

519 6603

595 4010


Hand Tools

Cutting tools

• For the preparation of damages on tyres of every type

Ref. No.

Designation

595 0801 Side cutter for steelcord

• Toggle joint reduces expenditure of force

• With opening spring

• Plastic coated handle

595 2074 Skiving knife, 5"

• Chromium-plated blade

• Black, knobbed plastic handle with ergonomic non-slip grip

595 2067 Rubber knife, 6"


• Black, knobbed plastic handle with ergonomic grip

595 2050 Rubber knife, 8"



595 2184 Rubber knife, 10"



595 2191 Rubber knife, 12"



595 2177 Don Carlos knife, 8", with retractable blade

595 2218 Spare blade

For use with:

• Cutter 8" (595 2177)

595 4539 Knife, 4", tapered

595 4546 Knife, 4", flexible

Length

125 mm

145 mm

200 mm

250 mm

310 mm

210 mm

100 mm

100 mm

595 0801

595 2067

595 2184

595 4539

595 2074

595 2050

595 2177

519 7059

C

595 2139 595 2287

519 7120 517 3690


35


Cutting tools – continued

C

Ref. No.

Designation

519 7059 Overflow cutter

519 7066 Spare blade, for overflow cutter

595 2139 Offset flexible knife

595 2287 Scissors, 8", industrial quality

595 2304 Scissors, 10", industrial quality

519 7120 DOT/serial numbers knife handle, with one blade

• Special knife for removal of original

DOT/serial numbers


• 1 blade

519 7130 Blade set

For use with:

• DOT/serial numbers knife handle (519 7120)

595 2036 Rubber knife, 5"

517 3690 Knife heater

• Equipped with an adjustable temperature regulator

Length Width

50 mm

50 mm


200 mm

255 mm

130 mm

230 V

Content

12

Whetstones

• For sharpening of knife blades

595 2153 595 2225

Ref. No.

Designation

595 2153 Wetstone, with wooden handle

595 2225 Wetstone

595 2160 Steel sharpener, with plastic handle

519 6225 Wetstone (block)

595 2160 519 6225

Length

200 mm

230 mm

230 mm

Size

150 x 50 x 25 mm [L x W x H]

36


Stitchers

• For smooth application of repair patches or rubber

596 1027 595 1044 595 1123 595 1147

595 1160 595 1154

Ref. No.

Designation

596 1027 Stitcher standard, corrugated

595 1044 Stitcher, with ball bearing, corrugated

595 1123 Stitcher, with ball bearing, plain surface

595 1147 Needle stitcher

595 1160 Sticher, with ball bearing, corrugated

595 1154 Needle stitcher

595 1180 Sticher, with ball bearing, corrugated

595 1950 Needle sticher

Accessories:

595 0849 Spare needles, chromium

For use with:

• Needle stitcher (595 1147)

595 0832 Buffing needles, chromium

For use with:

• Needle stitcher (595 1154)

Pincers and pliers

• For the easy removal of foreign objects from tyres

• For heaviest duty

• Specially favoured by craftsmen due to precision workmanship

• Extreme wear resistance and good balance

Ref. No.

Designation

594 0580 Pincers, with lever nose

• Cutting edge hardness approx. 55 HRC

• Polished head, black atramentised handles

• Special tool steel, oil hardened and tempered

594 0420 Pincers

594 0430 Pincers

571 9100 Universal pliers, insulated

571 9090 Universal pliers JC 8210-200, insulated

Length

300 mm

210 mm

250 mm

200 mm

200 mm

595 1180

Width Dia.

4 mm

4 mm

35 mm

35 mm

12 mm

27 mm

46 mm

35 mm

50 mm

40 mm

46 mm

76 mm

76 mm

50 mm

40 mm

52 mm

Size

595 1950

Content

C

1.5 x 12 mm 3000

Weight

774 g

405 g

425 g

230 g

376 g

1.5 x 10 mm

594 0580

571 9100

594 0420

571 9090

3000

37

C


570 9280

Tyre probes

• For verifying damages, course of injuries and removing small foreign objects from the tread

Ref. No.

Designation

570 9270 Tyre probe, with wooden handle

570 9280 Tyre probe, with plastic handle

Length

140 mm

140 mm

595 1178

595 4515

Tyre scrapers

• For the thorough cleaning of damaged surfaces, and tyre liners in conjunction with Liquid Buffer

Ref. No.

Designation

595 1178 Tyre scraper

• For flat and curved surfaces

595 4515 Tyre scraper BANDAG

• Especially suitable for profiled inner liners

595 4553

594 0000

Cleaning brushes

• For cleaning of buffed surfaces

• Removal of buffing dust in conjunction with a vacuum cleaner

Ref. No.

Designation

595 4553 Brass-bristled brush

• For gentle cleaning of the buffed area

594 0000 Brush, with coconut fibres

• Removes loose buffing dust

571 9060 Handbrush, with horsehair bristles

• Removes loose buffing dust

595 0069 Steel-bristled brush, adjustable

• Hardness of bristles selectable

595 0069

38


Marking

Marking with pen

• For writing directly on rubber or marking field of repair patches

595 0052

Ref. No.

Designation

595 0052 Patch marking pen

595 0045 Rubber marking pen silver

• For labelling rubber items of any kind

595 0179 Marking pen

• For labelling rubber items of any kind

Marking with chalk

• For marking on tyre rubber - clearly visible

595 0045

Thickness

0.6 mm F

Colour

blue silver white

Content

10

1

5

C

595 0131 595 8401 595 8432 595 8460

Ref. No.

Designation

595 0131 Lithografic marking chalk SISA

595 0203 Lithografic marking chalk SISA

595 8401 REMA TIP TOP tyre marker

595 8418 REMA TIP TOP tyre marker

595 8449 Wax marking chalk

595 8432 Wax marking chalk

595 8460 Carmel special chalk

• Can also be used for marking on wet rubber

Accessories:

595 8456 Chalk holder

For use with:

• Wax marking chalk, yellow (595 8432)

• Wax marking chalk, white (595 8449)

595 8425 REMA TIP TOP metal holder

For use with:

• REMA TIP TOP tyre marker, rubber white (595 8401)

• REMA TIP TOP tyre marker, yellow (595 8418)

595 0227 Chalk holder SISA

For use with:

• Marking chalk SISA, white (595 0131)

• Marking chalk SISA, yellow (595 0203)

595 8456

Colour

595 8425

Dia.

white yellow rubber white yellow white yellow white

17 mm

17 mm

13 mm

13 mm

10 mm

10 mm

17.5 mm

595 0227

Content

12

20

20

12

12

12

12

39


Measuring

Thermometer

• For measuring operating and process temperatures on objects such as steam lines, heating equipment, vulcanizing machines, motors, etc.

• The temperatures on or in the material to be vulcanized can be measured with the appropriate measuring equipment and sensors

• Regularly monitoring temperatures can help to avoid malfunctions or costs arising from the ensuing damage

571 9070 517 8504 517 8511 517 8535

C

Weight

Temperature range

Accuracy

Measuring range

Length

Voltage

Electric power/connection

Size

571 9070

350 g

-18 to +275 °C

+/- 2 % of measured value

517 8504

120 g

+/- 1 %

0 to 200

125 sensor length mm

1 micro-battery AAA V

517 8550 517 8560

517 8511

180 g (with battery)

-200 to +1370 °C

Block battery 9 V

54 x 34 x 164 mm [W x D x H]

Ref. No.

Designation

571 9070 Infrared radiation thermometer MT6

• For no-touch measurement on moving or electric parts

• Measures and converts the thermal radiation emitted by the object

• Emission rate permanently set to 0.95

• Display holding time 7 seconds

• Temperature displayed in °C or °F (selectable)

517 8504 Pen piercing thermometer

• Pen-type thermometer with digital display

517 8511 Digital thermometer

• For measuring operating and process temperatures on objects such as steam lines, heating equipment, vulcanizing machines, motors, etc.

• The temperatures on or in the material to be vulcanized can be measured with the appropriate measuring equipment and sensors

• Regularly monitoring temperatures can help to avoid malfunction or costs arising from the ensuing damage

• All commercial K-type thermocouples with standard flat terminals are compatible with the instrument


• 0.6 measurements per second

• Inputs: (K101); (K102) für K-type thermocouples

Length

125 mm sensor length

Dia.


-18 to

+275 °C

-200 to

+1370 °C

40


Thermometer – continued

Ref. No.

Designation

Accessories:

517 8528 Thermocouple wire, flexible, with connector

For use with:

• Digital thermometer (517 8511)

517 8535 Sensitive pin, with connector

For use with:

• Digital thermometer (517 8511)

517 8550 PEN universal sensor K, NiCrNi

For use with:

• Digital-Thermometer (517 8511)

517 8560 PEN extension cable

• Silicone extension cable for PEN universal sensor, type K

For use with:

• Digital-Thermometer (517 8511)

Length

1000 mm

Dia.

100 mm 3 mm

NL 150 mm 1 mm

1 m


-200 bis + 1100 °C

Branding

Tyre marking, electric

• For branding of tyres

• Special characters such as &, %, etc. available upon request

C

Size


Type size

519 0977

70 x 35 mm [L x W]

230/300 V/W

12 mm

519 0978

75 x 30 mm [L x W]

230/315 V/W

12 mm

519 0977 519 0978

Ref. No.

Designation

519 0977 Branding iron, 1 line

519 0978 Branding iron G 175

• The electric branding iron includes a high-performance cartridge which is suitable for permanent operation

• The temperature on the heating plate is approx. 550 °C to 600 °C (1022 °F to 1112 °F) and ensures efficient branding

• The excellent quality of the heating cartridge coupled with the construction of the heating unit provides a long service life and extreme stress resistance

• The tool accommodates max. 6 letters (12 mm standard size)

41

C

Letters and numbers (for tyre marking)


Tyre marking, electric

Ref. No.

Designation

519 0984 Complete set (letters A-Z)

519 0991 Complete set (numbers 0-9)

558 7195 Letter A

558 7205 Letter B

558 7212 Letter C

558 7229 Letter D

558 7236 Letter E

558 7243 Letter F

558 7250 Letter G

558 7267 Letter H

558 7274 Letter I

558 7281 Letter J

558 7298 Letter K

558 7315 Letter L

558 7322 Letter M

558 7339 Letter N

558 7346 Letter O

558 7353 Letter P

558 7360 Letter Q

558 7377 Letter R

558 7384 Letter S

558 7391 Letter T

558 7401 Letter U

558 7418 Letter V

558 7425 Letter W

558 7432 Letter X

558 7449 Letter Y

558 7456 Letter Z

558 7463 Number 1

558 7470 Number 2

558 7487 Number 3

558 7494 Number 4

558 7504 Number 5

558 7511 Number 6

558 7528 Number 7

558 7535 Number 8

558 7542 Number 9

558 7559 Number 0

558 7170 Special character (+)

558 7160 Special character (-)

42

Content

26

10


Electric Tools

Pneumatic Tools

44 - 47

48 - 50

D


Buffing motor

Page 44

Air buffer

Page 48

Patch hammer

Page 49

43


Electric Tools

Special buffing motors

• High-quality motors for driving shafts - long-term tried and tested

• Modern, user-oriented motor technology for long life and improved safety

• High torque

• Safety switch on the shaft hand piece

• Motor brake prevents after-running of the tool - providing improved safety at work

• Optional adapters for different shafts available

• With suspension which can be integrated into existing carrying/rail systems

D

595 1264 595 1350 595 0485 595 0409 595 0492

595 0416 595 0911 595 0447 595 1381 595 1305

Ref. No.

Designation

595 1264 Buffing motor


• 595 1305 1 safety switch for shaft hand piece







595 1350 Buffing motor VARIO SPEED


• 595 1374 1 adapter from shaft connection W 12

(motor) to shaft W 15


Rotating speed

1400 1/min

2800 1/min

1400/2800 1/min

1800 - 4500 1/min

Voltage

220/240 V

220/240 V

380/400 V

220/240 V

Power

1.1/1.5 kW/HP

1.1/1.5 kW/HP

1.1/1.5 kW/HP

1.1/1.5 kW/HP

Shaft

15

15

15

W12

44


Ref. No.

Designation

Accessories:

595 0382 Flexible shaft W 10, rubber cover


595 0409 Flexible shaft W 12, metal cover


595 0416 Flexible shaft W 15, metal cover

595 0399 Spare inner shaft

For use with:

• Flexible shaft W 10 (595 0382)


For use with:




For use with:


• Flexible shaft W 15, metal cover (595 0416)

595 0911 Spare rubber cover

For use with:


595 0928 Spare rubber cover

For use with:


595 0447 Spare metal cover

For use with:


595 0454 Spare metal cover

For use with:


595 0461 Spare aluminium hand piece

For use with:

• Flexible shaft W 12 and W 15

595 1295 Adapter

For use with:

• Flexible shaft W 12 to shaft connection W 15 (motor)

595 1374 Adapter

For use with:

• Flexible shaft W 15 to shaft connection W 12 (motor)

595 1312 Suspension

For use with:

• B uffing motors except for Vario Speed

595 1381 Mobile stand universal

For use with:

• Buffing motor, low-speed (595 1264)

• Buffing motor, high-speed (595 1271)

• Buffing motor, two-speed (595 1288)

• Buffing motor, Vario Speed (595 1350)

595 1305 Safety switch


• 1 connector

For use with:

• Shaft hand piece

Length

approx. 2000 mm approx. 2000 mm approx. 2000 mm approx. 2000 mm approx. 2000 mm

D

45


Hand drills

• Powerful machines for driving buffing and milling tools

D

571 9110 594 0880

Ref. No.

Designation

571 9110 DUSS hand drill B13/2 RLE

• Clockwise/anticlockwise rotation

• High torque (45 Nm in first gear)

For use with:

• EM/OTR repairs

594 0880 METABO impact drill SBE 1010

Plus CODE

• Quick-action keyless chuck

• Rubber-coated handle

• Drilling depth guide

• Fast switch-over from drilling to impact mode

• Fast speed in second gear

• Electronic speed control with fullwave electronics

• Thumbwheel for preselection of speed

• Forward/reverse change-over switch in ergonomic arrangement with shift lock

• Rugged magnesium die-cast gear housing

• Robust, generously sized spindle bearing

Rotating speed

0 - 450;

0 - 1550

1/min

0 - 950;

0 - 2400

1/min

Weight

1.9 kg

2.4 kg


220/650 V/W

Output power

Impact rate

220 - 240/

1010 V/W

610 W 50000

1/min

Collar dia.

43 mm

Ref. No.

Designation

594 0590 BOSCH impact drill PSB 550 RE

• BOSCH Press + Lock keyless chuckforeasy tool changes due to drill spindle locking at the push of a button

• PowerLight: accurate drilling even in poor lighting conditions

• BOSCH Electronic: speed control using the trigger switch and setting wheel for materialspecific working

• Forward/reverse operation

Rotating speed

0 - 3000

1/min

Weight

1.5 kg


220 - 240/

550 V/W

Impact rate

48000

1/min

Span

1-13 mm chuck

Torque

max. 7.5

Nm

46


Electric fret saw

• For removing damaged material when skiving out injuries on EM tyres; continuously adjustable speed; extra blade motion can be selected to facilitate your work

• Supplied in metal case

595 4852

Ref. No.

Designation

595 4852 Electric fret saw

Accessories:

595 4883 Saw blades

For use with:

• Steel/rubber

595 4876 Saw blades

For use with:

• Steel/rubber

Stroke

27 mm

Speed

0 - 2400

1/min

Weight

3.9 kg


230/1300 V/W

Rated input power

850 W

Length

200 mm

150 mm

Content

5

5

D

Drying hood

• Ideal for drying moist cement coats

Caution:

• Not to be used for inflammable curing solutions, cements etc.

Ref. No.

Designation

595 3420 Infra drying hood


• 1 connection cabel 2 m

595 3396 Infra-drying hood


• 1 plug

• 1 power cable 2 m

595 3444 Reserve heating-element


230 V

Size

600 x 600 mm [L x W]

115 V

230 V

600 x 600 mm [L x W]

Power

1.2 kW

1.2 kW

1.2 kW

595 3420 595 3444

47


D

Pneumatic Tools

595 0234

595 0470

595 0258

519 6775

595 5583

595 2590

517 2933

517 3097

Heavy-duty buffers

• For buffing and grinding work, rear exhaust through hose

Rotating speed

0 - 3600

1/min

0 - 4000

1/min

7200

1/min

14600

1/min

Operating pressure

Electric power/ connection Ref. No.

Designation

595 0234 Air buffer AIR SUPER (type PN) UT

8742 HMA, quick release (QR) chuck

595 5583 Air buffer AIR SUPER RC7078RED, with quick release (QR) chuck


• 1 extract air tube (approx. 3 m)

595 0470 OTR air buffer UG-1250-LM, with lateral exhaust hose

595 2590 Air buffer UG-65-EBL

For use with:

• Quick coupling QC3/8 - 24" (519 6603)

6 - 8 bar

6.3 bar

3/8 inch

3/8 inch

595 0258 Air Buffer UT 8721, high speed, with 6 mm collet chuck

517 2933 Air buffer CP 871, with chuck and 2 m hose

595 0272 Chuck key

For use with:

• MLH chuck

Accessories:

0 - 22000

1/min

0 - 20000

1/min

6 - 8 bar

6 - 8 bar

519 6775 Collet chuck reducer, 6 mm to 3 mm

For use with:

• Air Buffer UT 8721, high speed, with 6 mm collet chuck (595 0258)

• All chucks (6 mm)

517 2940 Exhaust hose, 2 m

For use with:

• Air buffer CP 871 (517 2933)

517 2861 Exhaust hose 3 m PN, models up until 2005

For use with:

• Air buffer AIR SUPER (type PN) UT 8742 HMA (595 0234)

• Air buffer GP-0560SW (595 0790)

• Air buffer ST-3TB (595 0760)

595 5590 Exhaust hose RC

For use with:

• Air buffer AIR SUPER RC with quick release (QR) chuck (595 5583)

517 3097 Universal Quick-Twist clamping chuck, with 3/8" thread

• For changing tools quickly and easily

517 2870 Exhaust hose 3 m PN, corrugated, 2006 and later models

For use with:

• Air buffer AIR SUPER (type PN) UT 8742 HMA (595 0234)

595 4450 AIR-TOOL maintenance oil 2000, 1 litre

• Specifically developed for the maintenance of air tools

• Always ensures reliable motor lubrication through the air connection, and prevents rust build-up in the drive unit

• Increased service life of tools

• Prevents the build-up of residue of resins, dirt, rust particles etc.

• Danger class 0

48


Air buffers for retreading work

• These air buffers were specifically designed for tough continuous duty

• Thanks to their long shape they allow two-handed use, which reduces fatigue

• Low weight

• Plastic machine insulation

• Rear air exhaust

595 0790

Ref. No.

Designation

595 0790 Air buffer GP-0560SW, with quick release (QR) chuck

595 0760 Air buffer ST-3TB, with 6 mm collet chuck


• 1 6 mm collet chuck

• 1 8 mm collet chuck

• 2 tool holders

595 0760

Rotating speed

0 - 3200 1/min

0 - 22000 1/min

Weight

1.5 kg

1.2 kg


6 - 8 bar

6 - 8 bar

D

Patch hammer

• Facilitates the application of large, multi-ply repair patches to passenger car, truck and EM tyres

517 3602

Ref. No.

Designation

517 3602 Patch hammer, large, with metal ram

538 1009 Pressure equalizing cloth, sold by metres

Accessories:

517 3619 Replacement spring

For use with:

• Patch hammer, large (517 3602)

517 3626 Replacement ram

For use with:

• Patch hammer, large (517 3602)


1/4 inch

Weight

1.9 kg


6 - 8 bar

Width

1250 mm

• • •

55 g

262 g

49


D

Pneumatic angle grinder

• Compact, handy pneumatic tool for the preparation of the tyre surface and removal of tyre markings according to ECE 109 standard

518 3733

Ref. No.

Designation

518 3733 Angle grinder, pneumatic

Accessories:

518 3740 Grinding disk

For use with:

• A ngle grinder, pneumatic (518 3733)

518 3764 Grinding pad

For use with:

• Angle grinder, pneumatic (518 3733)

Rotating speed

16000 1/min


6 - 8 bar

Air consumption

420 l/min


1/4 inch

Weight

0.8 kg

Dia.

50 mm

75 mm

519 7028

519 7180

Vacuum cleaner for dust/water

• For removal of dust and water from the tyre

Ref. No.

Designation Intake volume

519 7028 Vacuum cleaner, for dust/water, pneumatic

519 7180 Vacuum cleaner, for dust/water, pneumatic

5.5 l/min with 4 bar



519 7080 Spare vacuum bag

For use with:

• Vacuum cleaner for dust/water (519 7028)

Accessories:

519 7097 Replacement hose

For use with:


519 7630 Activator

For use with:


Length

340 mm

Stapler

• For the joining of tread splices when a tyre is retreaded

Ref. No.

Designation

518 4309 Stapler, pneumatic

Accessories:

519 7170 Staple remover

518 4323 Staples

518 4316 Staples

Operating pressure Staple width

5 - 6 bar

16 mm

10 mm

Width

12 mm

12 mm

50

Special Tools for Tyre Handling and Regrooving

Lighting

Tyre spreaders

Bead breakers, pumps and sealing rings

52 - 53

53 - 55

56 - 60

E


Tyre spreader

Page 53

EM mounting set,

25" - 38"

Page 56

OTR EM bead breaker

Page 58

51

Lighting

Lighting

• The right light for every job

Special Tools for Tyre Handling and

Regrooving

E

595 3004 517 4522 571 9520, 594 0910 571 9740 571 9750

Ref. No.

Designation

595 3004 Tyre inspection lamp, with holder

For use with:

• Tyre widths from 5.5" to 18"

517 4522 Halogen lamp, magnetic


• 1 12 V bulb

571 9520 Working light OPUS I

• Ease-of-servicing design

• No flickering light

• Quick-change bulb

• Slender shape

• Sturdy housing

• Power cord (5 m)

• TC-SEL lamp

594 0910 Flexarm 500 magnetic clamp OPUS I

571 9740 Working light Light Master 2

• Designed especially for use in demanding workshop environments

• Brilliant for providing lighting to tractor/OTR tyres when carrying out repairs

• Safe and simple handling

• Energy-efficient

• Rubber tyred castors

• Telescopic rail provides wide action radius

• Horizontal multiple locking capability for individual adjustments

• Stable stand thanks to cast-iron base of approx.

30 kg

• Possibility to connect further electrical devices

• Flexible connection cable, oil and petrol resistant

571 9750 Work light OPUS 2, with power socket

• This work light is perfect for providing additional lighting in dark working conditions


220/8 V/W

230/12 V/W

230/11 V/W

230/50 V/Hz

230/50 V/W

Length

500 mm

W

2 x 24

2 x 24

• • •

• • •

• • • •

• •

• •

52


Regrooving

Ref. No.

Designation

571 9760 Spare fluorescent tube

For use with:

• Working light Light Master 2 (571 9740)

• Working light OPUS 2 with power socket

(571 9750)

Accessories:

517 4539 Spare lamp, 12 V

For use with:

• Halogen lamp, magnetic (517 4522)

Spare parts:

595 3028 Tyre inspection lamp, without holder

For use with:

• Tyre widths from 5.5" to 18"

• Tyre inspection lamp (595 3004)

595 3011 Holder

For use with:

• Tyre inspection lamp without holder (595 3028)


220/8 V/W

Length W

24

• • •

• • •

Tyre spreaders

Tyre spreaders

• Tyre spreaders for preparing the inspection and repair of truck and car tyres

• High stability and strength

• Easy operation

• Wide spreading range

• Also suitable for very stiff beads

E

519 8780 517 6984 519 9181 517 6991 519 9239 519 9222 519 9200

Ref. No.

Designation

519 8780 Truck tyre spreader, with clamping mechanism


• 581 0030 1 instruction manual

Weight

4.4 kg

517 6984 Truck tyre spreader, pneumatic

approx.

4.4 kg

Size

770 x 200 x 90

[L x W x H mm]

Spreading range

50 - 600 mm


• •

100 - 350 mm 6 - 8 bar • •

53


Regrooving

E

Ref. No.

Designation

519 9181 EM bead spreader, hydraulic

• Hydraulic bead spreader for

EM tyres with stiff beads

• Pump not included in standard shipment

For use with:

• Hydraulic pump for hand-/ foot operation 500 bar

(519 1512)

• Foot pump, pneumaticohydraulic, 500 bar (519 1529)

517 6991 Spreader bars, truck

• For securing spread tyre beads

519 9239 EM Spreader bars

• For securing spread tyre beads

519 9222 EM tyre spreader, with clamping mechanism


• 581 0190 1 instructions

519 9200 EM bead spreader, mechanical

• Mechanical bead spreader for EM tyres and tyres with stiff beads

Weight

42 kg

1.2 kg

6 kg

9.0 kg

28 kg

Size

937 x 466 x 120 mm

[L x W x H]

Spreading range

200 -

1150 mm

230 -

360 mm

340 -

550 mm

100 -

530 mm

100 -

975 mm


Spreading force

500 bar 5.5 t

Tyre size

20 - 57 inch

3 t 20 - 57 inch

•

•

•

• •

•

54


Regrooving

Tyre lift spreader

• For preparing the inspection and repair of tractor, truck, EM/OTR and industrial tyres

• For changing tubes and flaps and for similar work

• Extremely low roll-on height (200 mm), spreader cylinder with hand and foot control

• Enough space for the feet to be safe from injury

• Designed for one-man operation

• Pneumatic system lifts the tyre to the desired working height

• Pneumatically controlled opening of the spreader claws

519 9198

Ref. No.

519 9150

519 9198

Designation



SUPER

Accessories:

519 9167 Set of EM extensions

For use with:

• Tyres up to 23.5 R 25"

Lifting capacity at 12 bar

approx.

200 kg approx.

200 kg

Lifting capacity at 15 bar

approx.

300 kg approx.

300 kg

Lifting height Tyre size Size

max.

450 mm max.

18R22.5

inch max.

450 mm max.

18R22.5

inch

Weight

1150 x

780 x 900 mm

[W x D x H]

150 kg

1150 x

780 x 900 mm

[W x D x H]

160 kg


• max.

10 bar

•

• •

• •

•

E

55


Regrooving

Bead breakers, pumps and sealing rings

EM mounting set

• Suitable for demounting and mounting EM tyres, also on the vehicle

• The mounting set is used to press off the rings of multi-piece rims

• For mounting, the breaking cylinder is put against the vehicle frame and the tyre is pressed off the rim by the rear flange ring

• The mounting set can also be used in case of inflation problems

• The flange ring is then pressed against the sealing ring/tyre bead until the tyre is sufficiently pressurized

519 1581

E

Ref. No.

Designation

519 1581 EM mounting set, 25" - 38"

• Base frame in wooden box, without the pump


• 1 breaking cylinder

• 2 threaded spindles with claw (440 mm)

• 2 threaded spindles with bracket (400 mm)

• 2 tyre levers, different length

• 1 spanner

519 1550 Extension set, 51"


• 1 extension frame

• 1 extension spindle

• 1 nuts M 24

• 2 nuts M 12

• 2 bolts M 12

For use with:

• EM mounting kit (519 1581)

Accessories:

519 1567 Bead breaking cylinder, with adjusting spindle for inside breaking

• Included in EM mounting set

Size

1200 x 500 x 220 mm [L x W x H]

Operating pressure Weight

500 bar 8 kg

Spreading range

•

•

250 mm •

56


Regrooving

OTR/EM bead breaker

• The EM bead breaker (23" - 49") is suitable for EM tyres on 5-piece rims

• Not damaging to the beads because the enormous force is not applied to the tyre, but to the two side rings

• As a rule, the tyres are demounted onvehicle, that is with the wheels fitted on the vehicle

• The bead breaker can also be used on demounted wheels in the workshop

Ref. No.

Designation

519 1598 EM bead breaker STANDARD



• 571 6375 1 puller hook number 1

• 558 6749 1 puller hook number 2

For use with:

• Hand/-foot pump hydraulic (519 1512)

• Foot pump, air-hydraulic (519 1529)

Bead Breaking force

500 bar

519 1598

Weight

15 kg •

OTR/EM bead breaker GIGANT

• The EM bead breaker is suitable for EM tyres on 5-piece rims

• Not damaging to the beads because the enormous force is not applied to the tyre, but to the two side rings

• As a rule, the tyres are demounted onvehicle, that is with the wheels fitted on the vehicle

• The bead breaker can also be used on demounted wheels in the workshop

EM bead breaker

GIGANT II with carriage

Ref. No.

Designation

519 1725 EM bead breaker GIGANT I

• EM bead breaker (23" - 49")



• 558 9234 1 adjustable counter-support

• 558 6440 1 counter support 49"

• 558 6749 1 puller hooks number 2

• 558 9227 1 puller hooks number 19

• 1 insert segment dia. 20, 30, 40, 50 mm

519 1677 EM bead breaker GIGANT II

• EM bead breaker (51" - 57")

• Dual drawing hook mechanism for use on a balancer/suspension device



• 1 adjustable counter-support

• 1 insert segment, height 17, 25, 40 mm

• 1 counter-support 51"

Accessories:

519 1684 Carriage

For use with:

• EM bead breaker GIGANT II (519 1677)

558 6464 Counter-support, 57"

For use with:



700 bar

700 bar

519 1725

Weight

30 kg •

70 kg •

•

•

E

57


Regrooving

Bead breaker

• Hydraulic claw breaker for breaking the beads on mounted or demounted wheels

E

519 1730 558 2620 558 2640 558 2650 558 2660

Ref. No.

Designation

519 1730 OTR EM bead breaker type 3

• The OTR bead breaker is designed for the new generation of three-piece OTR/EM wheels without groove in the bead area

• Construction and handling are similar to the AS bead breaker

• Utilising well-proven technology the OTR bead breaker has been perfected to suit its specific application area

• Pump not included in the standard shipment

558 2620 Bead Breaking Jaw Type 3, up to 25"

For use with:

• OTR EM bead breaker type 3 (519 1730)

558 2650 support legs, new shape

For use with:

• OTR EM Bead Breaker type 3 (519 1730)

519 1574 Bead breaker AS

• No other tools are required thanks to the bead breaking force of 5 tons

• Suitable for tyres on one-piece drop centre rims, Unimog tyres, pneumatic fork lift tyres

• Truck tyres on combi-ring rims and tubeless 14/80 R20 (Pilote) tyres on four-piece flat base rims

• Tubeless tractor, grader and EM tyres on three-piece semi drop centre rims with locking ring

• Pump not included with the tool

Accessories:

558 2640 Bead Breaking Jaw short, up to 2"

For use with:

• OTR EM Bead Breaker Type 3 (519 1730)

558 2660 Bead breaking jaw long, up to 3"

558 2630 Bead Breaking Jaw, standard, new

For use with:

• OTR EM Bead Breaker Type 3 (519 1730)


700 bar

500 bar

519 1574

Weight

23 kg •

22 kg

•

•

•

•

• •

58


Regrooving

Pumps

• Hydraulic pumps for bead breakers

519 1512 519 1513 519 1529

Ref. No.

Designation

519 1513 Hand/foot pump, hydraulic

For use with:


519 1520 Foot pump, pneumatic-hydraulic

• Pneumatic assistance speeds uppumping

• Foot switch with 2 positions (pump/release)

For use with:



• For bead breakers with large oil volume such as the "GIGANT" series

For use with:

• EM bead breaker GIGANT I (519 1725)


Accessories:

519 1512 Hand/foot pump, hydraulic

For use with:

• Wheel/tyre remover


For use with:

• Wheel/tyre remover

585 1630 Coupling sleeve 3050-3 3/8 NPTF

For use with:

• Foot pumb, pneumatic-hydraulic (519 1520)

585 1993 Snap-on connector 1/4" outside

For use with:



Bead

Breaking force

700 bar

700 bar

700 bar

Spare parts:

585 3355 Techno coupling

For use with:


585 3348 Male connector 3/8" BSP - 3/8" NPTF, with copper ring

For use with:



3/8 for oil;

1/4 for air inch

519 1520

Weight Size

5.3 kg 295.5 x 112 x 172 mm [L x W x H]

519 1691

Content

3 pieces

•

•

•

•

•

•

•

E

59


Regrooving

O-Sealing rings

O-rings:

• For sealing the tyre beads of graders, earth movers and other heavy OTR vehicles with split rims

Ref. No.

Designation

563 2002 'O' ring

563 2019 'O' ring

563 2026 'O' ring

563 2033 'O' ring

563 2040 'O' ring, thick

563 2057 'O' ring

563 2064 'O' ring

563 2071 'O' ring

563 2088 'O' ring

563 2095 'O' ring

563 2105 'O' ring

563 2112 'O' ring

563 2129 'O' ring, extra thick

563 2136 'O' ring

Nominal dia.

17 inch

20 inch

24 inch

25 inch

25 inch

29 inch

33 inch

35 inch

39 inch

45 inch

49 inch

51 inch

51 inch

57 inch

E

V-Sealing rings

• Ensure an improved air seal where the tyre bead meets the rim and flange

• Particularly suitable for radial tyres on split rims

Dia.

6.6 mm •

6.6 mm •

6.6 mm •

6.6 mm •

9.5 mm •

9.5 mm •

9.5 mm •

9.5 mm •

9.5 mm •

9.5 mm •

9.5 mm •

9.5 mm •

12.7 mm •

12.7 mm •

'V' rings

'O' rings

Ref. No.

Designation

563 2208 'V' ring

563 2215 'V' ring

563 2222 'V' ring

563 2239 'V' ring

563 2246 'V' ring

563 2253 'V' ring

563 2260 'V' ring

563 2277 'V' ring

563 2284 'V' ring

563 2291 'V' ring

563 2301 'V' ring

Nominal dia.

20 inch •

24 inch •

25 inch •

29 inch •

33 inch •

35 inch •

39 inch •

45 inch •

49 inch •

51 inch •

57 inch •

60


Thermopress machines (TP)

Thermopress addition, accessories and spare parts

Thermopress EM

Equipment for Working Places

Bead vulcanizing

REMA TIP TOP Extruders

62

63 - 65

66 - 70

71 - 72

72

73 - 75


Thermopress EM II

Page 67

RTT Extruder normal

Page 73

F

61

F

517 1525, 517 1532


Thermopress machines (TP)

Thermopress TP II


517 1532

115/540 V/W

517 1525

230/540 V/W

Ref. No.

Designation

517 1532 Thermopress II ECONOMY, 115 V


• 517 3585 2 heating plates 115 V

• 517 7055 1 timer unit 0 - 120 min

• 517 1295 1 U-clamp

• 517 3248 1 extension for heating plate

• 517 1941 1 set of pressure equalizing pads

• 517 7172 1 rubber cover for car tyres

• 517 7165 1 rubber cover for truck tyres

• 517 7158 1 heating plate cover, truck, top

• 517 2294 1 base plate

• 581 1560 1 user's manual

517 1525 Thermopress II ECONOMY, 230 V


• 517 3578 2 heating plates 230 V

• 517 7048 1 timer unit 0 - 120 min

• 517 1295 1 U-clamp

• 517 3248 1 extension for heating plate

• 517 1941 1 set of pressure equalizing pads

• 517 7172 1 rubber cover for car tyres

• 517 7165 1 rubber cover for truck tyres

• 517 7158 1 heating plate cover, truck, top

• 517 2294 1 base plate


62


Thermopress addition, accessories and spare parts

Accessories, spare parts – Thermopress

517 3578, 517 3585 517 3248 517 1958 517 7172

517 7165 517 3255 517 3633

Ref. No.

Designation

517 3729 Spare heating plate Thermopress, without aluminium casing

• With vulcanized heating filament, thermo regulator and excess temperature cut-out as well as cable and circular plug (4-pole)

For use with:

• Thermopress II ECONOMY (517 1532)

• Thermopress PNEUMATIC (517 3531)

517 3585 Spare heating plate Thermopress, with aluminium casing, 115 V


• 517 3633 1 heating plate aluminium casing

• 517 3729 1 heating plate bottom part

(electric system)

For use with:


517 3640 Spare heating plate Thermopress, without aluminium casing

• With vulcanized heating filament, thermo regulator and excess temperature cut-out, cable and safety plug

For use with:







(electric system)

For use with:




115/270 V/W

115/270 V/W

230/270 V/W

230/270 V/W

Size Content

• • • • •

• • • • •

• • • • •

• • • • •

F

63


F

Ref. No.

Designation





(electric system)

For use with:



517 7055 Thermopress control box, 115 V

517 7048 Thermopress control box, 230 V

517 7189 Timer kit

For use with:

• All Thermopress machines

517 3248 Extension short, for lower heating plate

For use with:

• Heating plate, lower part

517 1264 Rubber cover

For use with:

• Valve pressure plate (517 0454)

517 1958 Aluminium heating plate

For use with:




For use with:

• Thermopress II ECONOMY lower heating plate (517 1525)

• Thermopress PNEUMATIC lower heating plate (517 3531)


For use with:

• Thermopress II ECONOMY lower heating plate (517 1525, 517 1532)

• Thermopress PNEUMATIC lower heating plate (517 3531)

517 3042 Suspension device Thermopress

517 3255 Rubber pre-heating plate

• Even thicker rubber sheets can be easily applied, if pre-heated.

• Set to 80 °C (176 °F)

For use with:

• SV bonding rubber

• Thermopress MTR RUBBER

• T2 COMPOUND A

• T2 COMPOUND B

517 3633 Heating plate aluminium casing, top part


230/270 V/W

230/160 V/W

Size

210 x

140 mm

[L x W]

500 x

200 mm

[L x W]

Rope length

Content

1

1

• • • • •

• •

• • • • •

• • • • •

•

• • • •

• • • • •

64


Aluminium heating plate profile shapes, ECO & PNEUMATIC

• For further use of the thermopress vulcanizing machines, for faster repairing and for the repairs which are not covered by the standard equipment

• The heat is distributed evenly due to the high thermal conductivity of aluminium

517 3327 517 3334 517 4003 517 3365 517 3310

517 3963 517 3970

Ref. No.

Designation

517 3327 Sidewall pressure plate B3

For use with:

• Sidewall repairs

• Trucks, 80-series

517 4003 Sidewall pressure plate 275/70 R 22.5

For use with:

• Sidewall repairs

• Trucks, 70-series

517 3365 Tread pressure plate

For use with:

• tread (inside)

517 3310 Aluminium heating plate profile shape, flat

For use with:

• Tread (outside)

517 3963 Aluminium heating plate profile shape, contour

For use with:

• Truck tyre tread (outside) and shoulder

517 3970 Aluminium contour segment

For use with:

• Aluminium heating plate profile shape (517 3963)

• Truck tyre tread (outside) and shoulder

517 3987 Aluminium heating plate cover

For use with:

• Truck tyre shoulder

517 7158 Heating plate attachment, top

517 3987

Size

130 x 208 mm [L x W]

517 7158

Content

•

210 x 115 mm [L x W]

200 x 130 mm [L x W]

225 x 150 mm [L x W]

230 x 150 mm [L x W]

230 x 150 mm [L x W]

210 x 140 mm [L x W]

•

•

1 •

•

•

• • •

• •

F

65

F

517 7701


Thermopress EM

Thermopress EM machines

• Hot vulcanizing machine for repairing injuries to the tread, shoulder or sidewall of radial, cross-ply OTR/EM tyres, with the use of REMA TIP TOP repair patches

517 7701

230 V

4 - 8 bar

517 5002

230 V max. 160 bar

517 7804

380 V/50 H/3 Ph max. 160 bar

Voltage


Pressing power

Curing temperature

Size

approx. 3 t approx. 175 °C

2550 x 2110 x

1170/1370 mm [L x W x H]

270 kg approx. 175 °C

2600 x 2500 x 1770

[L x W x H mm]

459 kg approx. 175°C

Weight


1300 kg

3 N AC 400 V

(230/400 V)

Ref. No.

Designation

517 7701 Thermopress EM I, pneumatic

• Sturdy construction provides easy maintenance and a long service life

• Adaptation to every repair position by a built-in tilting and swivelling mechanism

• Electronic temperature controller with display is integrated

• Upper parts of frame zinc-plated

• Electronic temperature control with digital temperature display for each heating plate

• Electronic curing time control, from 0 to 99 hours

• Pneumatic pressure system, max. pressing power approx. 3 tons at 8 bar

(115 PSI)


• 1 mobile undercarriage

• 1 energy block/control unit

• 1 complete frame

• 2 pressure plates

• different slip-on contour segments

• 517 6001 1 Thermopress EM heating plate No. 1



For use with:

• EM tyres up to size 33.25-35

66


Thermopress EM machines – continued

Ref. No.

Designation

517 5002 Thermopress EM II, electro-hydraulic

• Universal frame adjustment, suitable for the repair of radial and crossply tyres up to size 30.00-51 in the basic version

• Electronic temperature controller with digital display of actual and desired temperature





• 1 mobile undercarriage


• 1 complete frame






517 7804 Thermopress EM III, electrohydraulic

• For the repair of large EM tyres from 30.00-51 to 67.5/60-51 and 54.00

R69 using REMA TIP TOP OTR/EM repair patches

• Mobile construction with universal tilt-and-swivel frame

• Digital instrumentation and electronic control ensure the right pressure, temperature and cure time

• Can also be connected to 230 V




• Hydraulic pressure system with resetting device


• 1 movable undercarriage


• 1 complete undercarriage





• 1 user's manual

Accessories:

517 5727 Thermopress EM accessory GIGANT


• 1 frame slip-on adapter

• 1 retaining bolt d = 20 mm

• 1 retaining tube 50 x 280 mm

• 1 heating plate support, short, 80 x 435 mm

• 1 heating plate support, medium, 80 x 645 mm

• 1 heating plate support, long, 80 x 1005 mm

For use with:

• Thermopress EM II

• EM tyres up to 40.00-57"

517 5253 Extension cable, length 2.5 m

For use with:

• Thermopress EM II

517 5002

517 7804

517 5727

F

67


Thermopress EM heating plate

• Complete with heating mat and heating pocket

Ref. No.

Designation

517 6001 Thermopress EM heating plate No. 1

For use with:

• Thermopress EM I (517 7701)

• Thermopress EM II (517 5002)


For use with:




For use with:



• Thermopress EM III (517 7804)


For use with:




For use with:


Thermopress EM heating mats

Size

approx. 230 x 230 mm • • • approx. 330 x 330 mm • • • approx. 430 x 430 mm • • approx. 530 x 530 mm approx. 750 x 550 mm

•

•

F

517 5215

Ref. No.

Designation

517 5215 Thermopress EM heating mat size 1

For use with:




For use with:




For use with:




For use with:




For use with:


68

517 5239

Size

190 x 190 mm

517 5246


350W • • •

265 x 265 mm 450W • • •

365 x 365 mm

450 x 470 mm

735 x 545 mm

800W

1100W

2000W

• •

•

•


Thermopress EM heating pockets

Ref. No.

Designation

517 6207 Thermopress EM heating pocket size 1

For use with:




For use with:




For use with:




For use with:




For use with:


Thermopress EM-wear and tear items

Ref. No.

Designation

557 3219 Aluminium contour plate

557 8836 Aluminium contour plate, bent




557 8410 Square wrench SW 17

For use with:




558 0082 Locking pin

For use with:




557 3855 Fuse link G, 2A

For use with:

• Thermopress EM heating mat size 1 (517 5215)

557 3848 Fuse link G, 4A

For use with:



558 1122 Fuse link G, 6,3A

For use with:


558 1139 Fuse link G, 12A

For use with:


Size

230 x 230 x 18 mm • • •

330 x 330 x 35 mm • • •

455 x 430 x 35 mm

555 x 530 x 35 mm

•

•

810 x 645 x 35 mm •

Size

250 x 250 x 2 mm [L x W x H]

250 x 250 x 2 mm [L x W x H]

250 x 250 x 2 mm [L x W x H]

500 x 500 x 2 mm [L x W x H]

800 x 625 x 2 mm [L x W x H]

20 x 5 mm (L x B)

20 x 5 mm (L x B)

20 x 5 mm (L x B)

20 x 5 mm (L x B)

F

69

F


Ref. No.

Designation

557 3972 Electrical temperature controller

For use with:




557 4013 Digital timer 24 hours


• 1 clock

• 1 base

• 1 terminal cover Y92A-48G

• 1 adapter for front panel installation

• 1 rubber seal

For use with:




557 4115 Hydraulic pressure gauge

For use with:


Thermopress EM segments

Ref. No.

Designation

557 3240 Pair of contour segments No. 1, for EM heating plate no.1

557 3257 Pair of contour segments No. 2, for EM heating plate no. 1








557 3398 Pair of contour segments No.14, for EM heating plate no. 3

557 3408 Pair of contour segments No 15, for EM heating plate no. 3









70


Equipment for Working Places

EM repair stand

• For easy handling of EM tyres during the repair process

• Speeds up the positioning of the tyre in the EM machine and improves safety at work

517 3554 517 4254 517 7811

Loading capacity

600 kg

Weight

213 kg

Size

1155 x 1280 x 2000 mm [L x W x H]

Tyre size

max. 29.5 - 29 inch

1000 kg

250 kg

1150 x 1280 x 2200 mm [L x W x H] max. 29.5 - 29 inch

4000 kg

1200 kg

2000 x 2000 x 2600 mm [W x D x H] max. 48/95R57 inch



230/50 V/Hz 380/50 V/Hz

70 bar

Ref. No.

Designation

517 3554 EM repair stand, with hoisting winch (manual)

• Total access to the tyre

• Working height of the tyre is adjusted by specially geared hand crank

• The roller bars allow easy rotation to the desired position and eliminate the risk of damage to the bead area

• Castors enable convenient movement

For use with:

• Thermopress EM-I (517 7701)

• Thermopress EM-II (517 5002)

517 4254 EM repair stand, with hoisting winch (electric)

• Provides total access to the tyre

• Working height of the tyre is adjusted by specially geared hand crank

• Electric operation by means of a hand-held controller

• The rollers on which the tyre rests allow easy rotation to the desired position and eliminate the risk of damage to the bead area

• Castors enable convenient movement

For use with:



517 7811 EM repair stand, electrically operated

• Designed for the handling of large tyres

• The tyre is lifted by a powerful hydraulic system

• The rollers on which the tyre is positioned are driven electrically

• Configuration for tyres up to 63" available on request

For use with:


517 3554

517 4254

517 7811

F

71

F

72

517 4508

517 4546

517 4170


REMA TIP TOP PROFI workplace

• The ideal workbench for the tyre specialist, which makes it easy to keep things tidy

• Saves wasting time searching for tools

• Includes illumination, zinc-plated work surface, 4 shelves and 2 multiple tool holders, multiple socket with on/off switch

Ref. No.

Designation

517 4508 Workplace PROFI

Size

1500 x 750 x 2200 mm [W x D x H]

•

Cabinet for repair patches and materials

• For storing patches, tools etc.

• Ideally complements the PROFI workplace

• Local legislation and regulations for the storage of flammable liquids must be observed

Ref. No.

Designation

517 4546 Cabinet for repair patches and materials, lockable

• Includes 4 shelves made of galvanized sheet steel

Size

950 x 400 x 1800 mm [W x D x H]

Bead vulcanizing

Bead vulcanizing clamp

• For the repair of rubber damages to the bead of truck and agriculture, low-section and super-single tyres (18" - 24")

• Mobile application is made easy by the compact and handy design

• The well-arranged control unit allows easy operation

• The Thermopress JUNIOR support stand is recommended for safe handling of the control unit



Curing temperature

517 4170

3.1 bar

230 V approx. 140 °C

Ref. No.

Designation

517 4170 Bead vulcanizing clamp, universal

• Universal bead vulcanizing clamp for transporter and truck tyres as well as for super-single tyres from size 8.25-15 to 12.00-24 and 425/65 R 22.5

tyres


• 517 4180 1 control unit 230 V

• 517 4270 1 pressure control tube

• 517 4230 1 bead clamp, painted red

• 517 4240 1 pressure mat

• 517 4280 1 heating mat

• 517 4220 1 flat air cushion


REMA TIP TOP Extruders

REMA TIP TOP Extruder NORMAL


Rubber throughput


Weight


517 7490

115/550 V/W

18 kg/h

5 - 8 bar

3.8 kg

0 - 120 °C

18 kg/h

5 - 8 bar

3.8 kg

0 - 120 °C

Ref. No.

Designation

517 7490 REMA TIP TOP Extruder NORMAL, pneumatic

517 7505 REMA TIP TOP Extruder NORMAL, pneumatic

517 7505

230/550 V/W

REMA TIP TOP Extruder GIANT




Weight


Ref. No.

Designation

517 7512 REMA TIP TOP Extruder GIANT

517 7512

230/550 V/W

24 kg/h

5 - 8 bar

4,5 kg

0 - 120 °C

REMA TIP TOP Extruder



Weight


517 7529

230/1200 V/W

30 kg/h

7 kg

0 - 120 °C

Ref. No.

Designation

517 7529 REMA TIP TOP Extruder GIANT ELEKTRO

• Especially suitable for filling skives on EM tyres

• High throughput allows quick filling of the skive

517 7505

517 7512

517 7529

73

F


Accessories – REMA TIP TOP extruders

• REMA TIP TOP offers you an extensive range of practical accessories for optimum use of your extruders

F

Accessories -

REMA TIP TOP extruders

557 6333 557 6780

Ref. No.

Designation

557 6333 Heating resistor, adhesive

For use with:

• REMA TIP TOP Extruder NORMAL (517 7505)

557 6546 heating resistance, adhesive

For use with:

• REMA TIP TOP Extruder GIANT (517 7512)

557 6780 Heating cartridge

• We recommend using heat conducting pastein order to install the electric heating element

For use with:



• REMA TIP TOP Extruder NAILHOLE (517 7608)

557 6340 517 7402


230 / 300 V/W

230 / 400 V/W

230 / 350 V/W


Accessories – REMA TIP TOP extruders – continued

Ref. No.

Designation

557 6830 Heating cartridge

• We recommend using heat conducting paste in order to install the heating element

For use with:

• REMA TIP TOP Extruder GIANT ELEKTRO (517 7529)

557 7002 Heat conducting paste

557 6591 Extruder worm

For use with:


557 6340 Thermostat, adjustable from 0 to 120 °C

(32 - 248°F)

For use with:



• REMA TIP TOP Extruder ELEKTRO (517 7529)

557 6319 Thermostat turning knob, Celsius

557 0638 BOSCH drive unit 550 W

557 6539 Extruder front part, complete

For use with:


517 3736 Console

For use with:



517 3767 Balancer

• Adjustable from 6 to 8 kg

• Tension jack with clipper

For use with:



• REMA TIP TOP Extruder ELEKTRO (517 7529)

557 0645 Handle

557 6443 Shaft

517 7402 T2 cleaning rubber


230/800 V/W

Accessories:

557 6429 extruder worm

For use with:


Size

202 x 18 mm [L x W]

3000 x 20 x 3

158 x 15 mm [L x W]

F

G

REMAXX Mounting creams – makes tyre mounting/demounting easier

• Special fitting additives for a wide range of applications

• Economical in use

• Ensures optimum and gentle fitting processes

• Easy to apply

• Good drying properties

• Chemically neutral with respect to rubber and metal

76


Protecting, cleaning and caring

Mounting/Demounting

Brush, -cleaner, spray bottles, oiler

Preventive tyre sealant

78

78

79 - 81

82


Tyre Compound

Page 78

Talcum

Page 79

G

77

G

593 0443


Protecting, cleaning and caring

Hand Cleaner SUPER

• With orange fragrance, removes even the toughest dirt such as soot, paint, printing ink, tar, bitumen, underseal etc.

• Hand Cleaner SUPER cleans down to the pores, is easy to rinse off, does not contain sand and therefore will not clog drains or outlets

Ref. No.

Designation

593 0443 Hand Cleaner SUPER

Segments

1 or 33

Content

11 l bucket

593 0515 593 0539

Mounting/Demounting

REMAXX cream

Ref. No.

Designation

593 0515 REMAXX Mounting cream TRUCK

593 0522 REMAXX mounting cream TRUCK

593 0539 REMAXX Mounting cream W-EM

Content

5 kg bucket • • • •

10 kg bucket • • • •

5 kg bucket • •

TYRE COMPOUND

• Can be used as a “flexible pump ring” for all tyre mounting operations

• Stiff paste with stable viscosity to seal the gap between tyre bead and rim edge

Ref. No.

Designation

593 5613 TYRE COMPOUND

Content

10 kg bucket • • • • • •

593 5613

78


Brush, -cleaner, spray bottles, oiler

Mounting paste brushes

• The flat brush is especially suitable for mounting low-profile tyres

• Brushes with round head are excellent for application of mounting cream

Ref. No.

Designation

595 8360 Flat brush

593 0584 Special brush car

593 0618 Special brush truck, short

593 1978 Special brush truck, long

Accessories:

593 1954 Brush head

593 1961 Brush head

Width

50 mm

Length of handle

200 mm

300 mm

300 mm

400 mm

Dia.

30 mm

50 mm

50 mm

30 mm

50 mm

595 8360

593 0618

593 0584

593 1978

Talcum

• Fine-grained

• Asbestos free

Ref. No.

Designation

593 0649 Talcum

For use with:

• Mounting tube tyres and heating element maintenance.

593 0687 Talcum

For use with:


593 0750 Talcum

For use with:


Content

500 g can

25 kg in sack

50 kg in sack

593 0649

G

79

G

595 0186

595 8315

595 4508

595 8298

595 8322

595 8308

595 9307

595 4820


Brushes for solutions

• The thickness of the brush and the hardness of the bristles have a determining influence on the quality and economy of the coat of cement in the skive, on the inner liner and on the patch

Ref. No.

Designation

595 0186 Brush, long bristles, natural fibre

For use with:

• All cements

595 4649 Brush top, with brush

595 8308 Special brush No. 10, with short fibre bristles

For use with:

• SPECIAL CEMENT BL, HR SOLUTION etc.

595 8315 Special brush No. 8, with short fibre bristles

For use with:

• SPECIAL CEMENT BL, HR SOLUTION etc.

595 9307 Special brush, specially short bristles

For use with:

• SPECIAL CEMENT BLX and paste

595 8322 Flat brush, short bristles

For use with:

• INNERLINER SEALER

Dia.

40 mm

25 mm

35 mm

20 mm

Width

25 mm

Cleaning Can

• For storage of brushes and detergents

Ref. No.

Designation

595 4508 Aluminium-can, with brush and cap

595 4820 Zink tin, with brush and cap

595 8298 Brush cleaning can UNIVERSAL, with brush

595 8346 Can cap, with brush adapter

For use with:

• 500 g, 650 g and 1 kg cans

Dia.

50 mm

595 8346

Brush cleaner (EU version)

• For cleaning and preventing brushes from drying out

• For professional use only

Ref. No.

Designation

595 9023 Cleaning agent




595 9023

Content

800 ml tin

5 l can

10 l can

200 l disposable barrel

80


Brush cleaner, free of CFC/aromatic compounds

• Prevents brushes from drying out

• Cleans away rubber solutions

Ref. No.

Designation

595 9118 Cleaning agent R4

595 9149 Cleaning spray R4



Content

250 ml tin

500 ml

800 ml tin

5 l can

595 9118 595 9149

595 9125

Spray bottles

• For even distribution of liquids on surfaces

Ref. No.

Designation

593 0120 Spray bottle

• For applying liquid bead lubricant for industrial tyres etc.

• Not suitable for solvents

593 0137 Spray bottle

• Not suitable for solvents

593 0144 Spray bottle for compressed air

• Suitable for solvents

• With nipple for compressed air supply

• Can be used like a spray can

(90 PSI = 6,2 bar)

570 9440 Pump spray bottle

593 0300 Set of spray nozzles

For use with:

• Spray bottle (compressed air) (593 0144)

Content

500 ml

1000 ml

500 ml

593 0120

1000 ml

3

570 9440

593 0144

G

81

G

593 1260

593 1277


Preventive tyre sealant

Tyre sealant TT SEAL XXL

• The preventive tyre sealant for all pneumatic tyres

• Avoids costly downtime of vehicles and equipment

• Reduces the risk of slow air loss that often results from smaller punctures

• Seals punctures up to 8 mm

• Easy introduction into mounted tyres

• Effective during the whole service life of a tyre

• Maintains the repairability of the tyre

Caution: Approved for a maximum speed of 40 km/h

Ref. No.

Designation

593 1253 TT SEAL XXL

• A detailed list of the quantities required for the respective tyre sizes is enclosed with the product

593 1260 TT SEAL XXL

• A detailed list of the quantities required for the respective tyre sizes is enclosed with the product

Accessories:

593 1277 TT SEAL hand pump XXL,

100 ml/stroke

593 1284 TT SEAL valve adapter VG12 to VG8

583 1040 TT SEAL warning sticker

Content

30 l container • •

60 l container • •

593 1284

82

Safety at Work

Face protection

Hand protection

84

85


Safety goggles

Page 84

Working glove, vulcanizers

Page 85

H

83

H

594 0711

Safety at Work

Face protection

Safety goggles

• The unique safety goggles for optimum comfort

• Soft frame that fits snugly and also serves to absorb shocks; adjustable side-pieces withlocking mechanism

• Scratch-resistant

Ref. No.

Designation

594 0711 Safety goggles

Accessories:

594 0720 Box for safety goggles

Content

1

594 0740

Face protector

• Adjustable head band with polycarbonate face protection without metal parts

• Fits snugly, due to adjustable head straps, shockproof

• Exchangeable extra-wide face shield made of transparent acetate which protects against solvents and other chemicals

• Essential for garages and petrol stations when filling batteries with acids

Ref. No.

Designation

594 0740 Face protector SUPERVIZOR

Accessories:

594 0750 Spare face shield

84

Hand protection

Working gloves

• The best gloves for your protection!

Ref. No.

Designation

519 7200 Working gloves vulcanizer

• Heat-resistant, steam-resistant special leather

594 0790 Protective gloves, nitrile

• Washable

• Made of plastic-coated cotton tricot

• No perspiration

• Resistant to oil, acids and lacquers

594 0810 Protective gloves, nitrile

• Washable


• No perspiration


558 8723 Protection gloves, cotton, thin

558 8709 Protection gloves, cotton, with knobs

594 0010 Gloves, split leather

594 0020 Gloves, leather (pigskin)

594 0800 Protection gloves, nitrile

• Washable


• No perspiration


595 1453 Edge glove, for right and left hander

558 8572 Protection gloves, cotton, thin

558 8716 Protection gloves, cotton, with knobs

Safety at Work

Colour Size

yellow 8

Content Qty

1 pair 1

1 pair 10 yellow 10 1 pair 10 grey yellow yellow 9

8

9-10

1 pair

1 pair

1 pair

1 pair

1 pair

1

1

10

10

10

10-12

10-12

1

1 pair

1 pair

1

1

1

519 7200 594 0790

558 8723 558 8709

H

594 0010 594 0020 595 1453

85

86

Imprint/Index

Repair Material

OTR EM – Tyre Repair Specialists 2010/2011

Editor:

REMA TIP TOP GmbH

Business Unit Automotive

Gruber Strasse 63

85586 Poing · Germany

Phone +49 8121 707-234

Fax +49 8121 707-222

E-Mail [email protected]

www.rema-tiptop.com

Design, Artwork, Production:

SOKO ® München GmbH

Database Publishing Solutions www.soko.de

Legal Notice:

Copyright© 2010

REMA TIP TOP GmbH

All information is given to the best of our knowledge. All spec-

ifications are to be considered non-binding information. Any claim for damages of any kind is excluded. We reserve the right to change technical specifications without prior notice, provided that they ensure product improvement. The information presented is based on technical experience but does not guarantee a product´s suitability for specific applications, and does not relieve the users of the responsibility to undertake their own testing, including where any third-party trademark rights are concerned. Pictures in the catalogue may contain optional accessories which are not included in the standard shipment, and need to be ordered additionally.

All relevant product information can be found in the respective documents, including operating instructions, technical datasheets as well as conditions for storage and application.

The specified qualities of our products are based on information from the accompanying inspections for approval. They represent statistical product data and are not to be considered as guaranteed properties of an individual product.

In order to preserve product properties, the storage conditions indicated in DIN 7716 should be followed (including storing the product in the original package and in an area that is dry, cool and dark).

Keyword

A

A & B T2 Rubber compound

A & B T2 Solution

Air buffer accessories

Air buffers

Air connectors

Air tool maintenance oil

Airline handgauge

Aluminium contour plate

Aluminium heating plate

Angle grinder

Angle grinder pneumatic

Arbour MK 1

B

Balancer for extruder

Ball rasp

Ball stone

Bars (for spreaders)

Bead breakers

Bead breakers pumps

Bead spreaders

Bead vulcanizing clamp

Bias patches

Blades (spare)

Blue cushion gum

BOSCH drilling machine

Branding

Branding Iron

Brass brush

Brush cleaner

Brushes

Brushes for solutions

Buffers

Buffing band

Buffing discs

Buffing kit

Buffing motor accessories

Buffing motors

Buffing rasp

Buffing wheels

C

Cabinet for repair tools

Can cap for solutions

Chalk

Chalk holder

Chip cones

Chip rasp

Chuck

Cleaning brushes

Cleaning rubber

Cleaning solutions

Comb pliers

Compass saw

Cone stone

Connectors, air

Contour rasps

Contour segments EM Thermopress

Crossply patches

Cut resistant gloves

Cutting disc

Page

30, 38, 79, 80

80

48 - 50

33

34

29

44 - 45

44

22

25, 26, 29

75

25, 27

32

54 - 55

57 - 58

59

53 - 55

72

15

35 - 36

18

46

41-42

41

38

80

20

18

48

48 - 50

9 - 10

48

10

69

64

33

50

34

20

80 - 81

37

22

32

9 -10

26

70

24, 28

25

34

38

72

80

39

39

15

85

32

Keyword

D

Demounting cream

Digital thermometers

Digital timer EM Thermopress

Dome rasp

Don Carlos knife

Doughnut wheel

Drilling machine

Drying hood

DUSS drilling machine

E

EM bead breakers

EM bead breakers pumps

EM mounting set

EM repair stand

Extruder equipment

Extruders

F

Face protector

Finish buffer

Flexible pumb ring

Flexible shaft

Flexible shaft adapter

Foil, heat resistent

Foot pump (bead breakers)

Fret saw

Fuses EM Thermopress

G

Gigant attachment EM TP II

Gloves

Green extreme grinding disc

Grinding disc

Grinding disc for angle grinder

Grinding pad for angle grinder

H

Halogen lamp

Hand drills

Hand tools

Hand cleaner

Hard metal buffing discs

Heat resistant foil

Heating mats EM

Heating plates

Heating pockets EM

High speed air buffer

High speed buffing tools

HM cutters

Hole saw

I

Infra drying hood

Innerliner Sealer

Index

Page

52

46

35 - 39

78

34

17

68

63, 64, 68

69

48, 49

32

23

22

47

17

67

85

34

32

50

50

78

40

70

26 - 28

35

25

46

47

46

57 - 58

59

56

71

74 - 75

73

45

45

17

59

84

33

78

47

69

Keyword

K

Knife heater

Knife sharpening tools

Knifes

L

Lamps

Letters (tyre branding)

Limestone

Liquid Buffer

Locking pin EM Thermopress

Low speed air buffer

M

Maintenance oil for air tools

Marking chalk

Marking pen

METABO drilling machine

Metal valves

Mill cutters

MK 1 (flex drive arbour)

Mobile stand

Mounting cream

Mounting flange & nut (angle grinder)

Mounting paste brushes

MTR cushion gum

MTR Rubber

MTR Rubber CR (cut resistant)

MTR Solution

N

Needle stitcher

Needles for stitcher (spare)

Numbers tyre marking

O

O-sealing rings

Oil for air tools

OPUS Lightmaster

OTR air buffer

OTR beads breakers

OTR beads breakers pumps

OTR Cement

OTR mounting set

P

Patch hammer

Patch marking pen

Pens

Pen piercing thermometer

Pen universal sensor

Pencil brush

Pencil buffer

Pencil stone

Pincers

Pliers

PN series patches

Pneumatic angle grinder

Pneumatic stapler

Pneumatic vacuum cleaner

Poly plug

Page

48

57 - 58

59

17

56

60

48

52

37

37

42

50

50

50

27

32

37

37

15

40

41

30

24, 28

49

39

39

36

22, 36

22, 35

11

69

48, 49

52

42

31

18

18

18

17 - 18

45

78

34

79

48

39

39

46

8

23

34

87

88

Index

Keyword Page Keyword

Preheating plate

Pressure cloth

Pressure gauge Thermopress EM II

Pressure plates TP 2

Probe

Protection gloves

Pump spray bottle

Pumps (bead breakers)

Q

Quick release chuck

Quick twist clamping chuck

64

49

70

63 - 65

38

85

81

59

34

48

R

R4 Cleaner

RAD series patches

Radial patches

Repair chart PN

Repair chart RAD

Repair patches

Repair stand EM

Retreading air buffers

Rotary gauge

Rotary wire brushes

Rubber marking pen

S

Sabre saw

Safety goggles

Safety switch (Buffing motor)

Saw blades (fret saw)

Scissors

47

84

45

47

36

Scrapers 38

Sealing rings 60

Sensitive pin

Sharpening fixture

Shell stones

Side cutter

Skiving knife

Solution cans

Spare blades

Special Cement OTR

Spiral brush

Spray bottle

Spreaders

Spring (patch hammer)

Stapler

Staples

Stitcher

Suspension device

SV bonding rubber

35

80

35 - 36

17

41

22

31

35

30

11, 81

53 - 55

49

50

50

37

64

18

T

T2 Cleaning Rubber

T2 Compound A & B

T2 Compound A & B Solution

Talcum

Thermocouple wire

Thermometers

Thermopress accessories

14

14 - 16

71

49

81

14

14

16

22

30

39

20, 75

18, 20

18

79

41

40

63 - 65

Thermopress EM heating mats

Thermopress EM heating plate

Thermopress EM heating pockets

Thermopress EM/OTR I, II, III

Thermopress machines

Thermopress MTR Solution

Thermopress Rubber

Thermopress TP II

Timer EM Thermopress

Timer Thermopress

TIP TOP Hand cleaner

TT SEAL XXL

Tyre compound

Tyre lift spreader

Tyre marking

Tyre marking (letters & numbers)

Tyre probe

Tyre scrapers

Tyre sealant TT SEAL

Tyre spreaders

U

Universal pliers

V

V-sealing rings

Vacuum cleaner

Valve accessories

Valve base

Valve caps

Valve connectors

Valve core screwdriver

Valve cores

Valve extensions

Valve repair tools

Valve top

Valves, metal

Vario speed

Vulcanising clamp

W

Wall chart PN

Wall chart RAD

Wax marking chalk

Wet stones

Wire brushes

Workbench

Working light

Workplace

Page

37

8

44

72

9

8

8

9

60

50

8-10

9 -10

10

8

9

36

30

72

52

72

16

14

39

68

68

69

66 - 67

62, 66 - 67

17 - 18

18

62

78

55

39, 41

42

70

64

78

82

38

38

82

53 - 55

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89

90

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General Export Terms and Conditions for Sales, Delivery and Payment

§ 1 Scope of Application

1. All quotations and agreements are based on the conditions below and are considered to be accepted for the duration of the whole business relationship by placing the order or accepting the delivery. Deviating conditions, which have not been expressly accepted in writing, are not binding for us, even if they have not explicitly been contradicted.

2. The term “consumer” as used in these provisions complies with the legal definition in § 13 BGB (German Civil Code).

3. The term “entrepreneur” as used in these provisions complies with the legal definition in § 14 BGB.

§ 2 Prices – Payment Conditions

1. Unless otherwise stated in the order confirmation, prices apply ex works, transport packing excluded. The packing will be charged separately.

2. VAT is not included in the prices. It will be separately charged at the legal rate valid on the day of invoicing.

3. The purchase price or the invoice amount and prices for additional services fall due for payment on the handing over of the object of purchase or the acceptance of work and service and the delivery or remittance of the invoice.

4. All deliveries are generally made against cash, COD or prepayment. If the purchaser is a businessman and makes regular purchases, he will get a customer number granting him a payment term of 14 days from date of invoice without any further discounts. Invoices for services and repair work as well as invoices for miscellaneous services such as spare parts for machines and equipment as well as used materials are due immediately.

5. If the purchaser gets into arrears or if an essential deterioration of his capital occurs, our whole credit, including all credits for any other delivery made, will become due immediately. In this case we are entitled to charge interest on arrears according to

§ 288 BGB (German Civil Code).

6. If the purchaser gets into delay of payment, the processing costs for reminders connected with it will be charged to him.

7. The purchaser may only offset own claims against our claims, if his claims are acknowledged or covered by a legally binding title. He may only claim a right of retention as far as it is based on claims originating from the purchase contract or the contract for work and services.

§ 3 Delivery

1. Dates and times of delivery, which can be stipulated bindingly or not bindingly, shall be indicated in writing. The period of the delivery time shall start upon conclusion of the contract.

2. If we are prevented from delivering the article of sale on the agreed date or within the agreed time limit or from meeting the completion deadline accepted in writing, due to circumstances we have to account for, we shall be liable according to the legal provisions. If the delay in delivery is based on a breach of a not essential contractual obligation only, the purchaser may claim a flat rate of maximum 5 % of the value of the delivery or service for any damage caused by delay.

3. Force majeure and events temporarily preventing us – without any fault on our part – from supplying the delivery or service by the agreed date or within the agreed time, give us the right to delay the delivery or service by the duration of the impediment plus an appropriate period of adjustment. If the delivery time is extended or if we become discharged from our obligation, the purchaser shall not be entitled to derive any damage claims from this. If corresponding disturbances lead to a performance delay of more than 4 months, the purchaser has the right to withdraw from the contract. Other rights of rescission remain unaffected.

4. The purchaser is obliged to accept the delivery or service. If the purchaser gets into default of acceptance, we are entitled to receive compensation for any damage or loss encountered.

5. The producers reserve the right to amend construction or shape, to deviate from the colour tone as well as to modify the supply quantity during the delivery period, as long as – with regard to our interests – the modifications or deviations are reasonable for the purchaser. If we or the producer use signs or numbers for the marking of the order or the ordered delivery or service, no titles may be derived from this with regard to the specification of the delivery object or of the supply quantity.

6. We are entitled to partial delivery and partial performance at any time.

§ 4 Installation by Qualified Specialists

The purchaser is obliged to have the installation of the purchased goods carried out by qualified specialists.

§ 5 Estimates of Cost, Technical Documents

1. Quotations, estimates of cost, drawings, pictures, measures, weights, or other performance dates generally are not binding.

They are only binding, if this is expressly stipulated in writing.

Ownership and copyrights of estimates of cost, pictures, drawings, or other documents remain reserved.

2. A passing on to a third party is only permitted upon prior written consent.

3. Application technology advices – spoken and written – are only considered as not binding indications and do not release the purchaser from his own test obligation with regard to the intended purpose of application.

§ 6 Passing of Risk in Relation to Sales Contracts

1. The risk of accidental loss and accidental deterioration shall pass on to the purchaser upon handing over of the object.

2. In case the purchaser is not a consumer the risk shall pass to the purchaser when the object is passed on to the person executing the transport or when the goods have left our stock for the purpose of shipment.

§ 7 Liability for Material Defects in Relation to

Sales Contracts

1. The limitation period for all newly manufactured goods is 1 year unless the purchaser is a consumer. Apart from that the legal limitation period of 2 years applies. For used goods the limitation period is 1 year if the purchaser is a consumer. Unless the purchaser is a consumer the sale of used goods is carried out to the exclusion of any liability for material defects.

2. Purchaser claims for defect removal are mainly limited to subsequent performance, i.e. to subsequent improvement or substitute delivery. Unless the purchaser is a consumer we have the option on subsequent improvement or substitute delivery. If the subsequent improvement or substitute delivery fails, the purchaser may demand reduction or withdraw from the contract. A subsequent improvement may be considered failed when and to the extent to which an appropriate time limit set for the subsequent improvement has elapsed without any result. The preconditions for the exercise of the right of withdrawal are defined by § 323 BGB (GCC).

3. The purchaser has to assert his claims to removal of defects from us.

4. In case of a defect based on a deficient instruction sheet, liability for material defects only comes into force if the mounting or the installation of the sold object has been carried out skilfully.

The purchaser has to demonstrate and to prove the skilful execution.

§ 8 Extended Right of Lien and Liability for Material

Defects in Relation to Contracts for Work and Services

1. Based on our claim arising from the order a contractual right of lien on the objects arrived in our possession by virtue of the order is due to us.

2. A contractual right of lien may also be claimed for works and other services executed earlier as far as they are associated with the order object. For other claims from the business connection the contractual right of lien only applies as far as these claims are unquestioned or a non-appealable title is submitted and the object of order is owned by the purchaser.

3. Purchaser Claims for material defects shall lapse after one year from the date of acceptance of the work or service. In case of purchaser acceptance in spite of his knowledge of a defect claims for material defects are only due to him if he has reserved them in the acceptance procedure.

4. Unless otherwise agreed the purchaser’s acceptance of the work or service shall be carried out on our premises.

5. If the object of order is the delivery of movables to be manufactured or produced and if the purchaser is a legal person under public law, a separate fund under public law, or an entrepreneur who – when concluding the contract – acts in the exercise of his commercial or self-employed professional activity, any claims of the purchaser for material defects will lapse after one year from the date of delivery. For other purchasers (consumers) the legal provisions shall apply.

6. If materials and/or indications (especially conditions of application, operating, and processing, recipes, specifications as well as other circumstances and parameters relevant for the work to be performed by us) supplied by the purchasercause a defect, any liability on our part shall be excluded.

7. In all other instances our general terms and conditions in relation to sales contracts shall apply accordingly.

§ 9 Liability

We are liable according to the legal provisions, if the purchaser asserts claims for damages based on deliberate intent, fraudulent intent, or gross negligence including deliberate intent, fraudulent intent, or gross negligence of our representatives or vicarious agents.

Unless the purchaser is a consumer, the liability is limited to the predictable, typically occurring damage as far as we are accused of a grossly negligent breach of duty. For the rest any further liability for damages is excluded; in this respect we are especially not liable for damages that do not occur on the delivery object, unless a violation of life, body and/or health is concerned.

§ 10 Recourse against the Entrepreneur when Selling to

Commercial Resellers

1. If – within the scope of his commercial business – the purchaser has resold the purchased object to a consumer and has had to take this object back or has had to reduce the purchase price in consequence of the object’s deficiency, he may assert claims for material defects against us.

2. Additionally the purchaser may demand refund of the expenses he has had to bear in his relationship to the consumer, if the defect claimed by the consumer already existed upon passing of the risk to the purchaser.

3. Within the scope of this recourse against the entrepreneur the purchaser shall not have the right to claim damages against us.

§ 11 Taking back of Goods / Restocking Fee

1. As far as we take goods back from the purchaser voluntarily, the following applies: only goods, which are not custom-made products or special orders, can be returned, if they are in a in proper, vendible condition. When goods are returned, the purchaser will receive a credit note for the amount of the value of the returned goods less a restocking fee. Such credit ill not be paid cash but can only be offset against future purchases or orders.

2. The restocking fee amounts to 10 % of the value of every returned item.

§ 12 Reservation of Title

1. Any delivered object remains our property until all claims based on the purchase contract or the contract for work and services are fully settled. If the purchaser is a businessman, we retain the property in all delivered objects until receipt of all payments arising from the business connection.

2. In case of breach of contract on the part of the purchaser, especially in case of late payment, we shall be entitled to withdraw from the contract and to claim the release of the object under retention of title. The purchaser shall be obliged to return the object. After withdrawal we are fully entitled to exploit the delivery object. The purchaser is obliged to compensate the difference between the purchase price and the proceeds of exploitation.

Furthermore we reserve the right to assert further claims against the purchaser.

3. The purchaser shall have the right to resell the delivered objects in his ordinary course of business. However, he already now assigns to us all claims for the amount he has invoiced to the consumer (including VAT), regardless of whether the delivered objects have been sold directly or after further processing. The purchaser remains entitled to collect the sums due also after their assignment to us. Our competence to ourselves collect the sums due remains unaffected thereof. We undertake not to ourselves collect the sums due as long as the purchaser fulfils his financial obligations according to the contract and as long as no application for opening of insolvency proceedings has been filed. If one of the latter circumstances has occurred, at our request the purchaser shall give us all particulars necessary to collect the assigned sums due and shall hand over all relevant documents as well as inform the respective debtor (third party) of the assignment.

4. Any processing or alteration of the goods by the purchaser will always be carried out in our favour. If the objects of delivery are processed with other objects not belonging to us, we shall acquire co-ownership of the object in the ratio of the value of the delivered objects to the other processed objects at the time of the processing.

5. If the objects of delivery are inseparably mingled or combined with other objects not belonging to us, we shall acquire coownership of the new object in the ratio of the value of the delivered objects to the other components of the new objects. The purchaser shall keep the co-ownership in custody for us.

6. The purchaser shall neither pledge the delivered objects nor assign them by way of security. He shall immediately inform us of seizures, confiscations, or other decrees by a third party and provide us with all information and documents necessary to protect our rights. Executory officers or a third party have to be informed of our ownership.

7. In case the value of our securities will exceed the claims to be secured by more than 20 %, we are obliged to release the exceeding part on demand of the purchaser. We are free to choose which securities to release.

8. If the law covering the delivered object, does not permit the retention of title but allows us to reserve other rights regarding the delivered object, we may execute all rights of this kind. The purchaser is obliged to assist us in the measures we take to protect our ownership or the right taking our ownership’s place in the delivered object.

§ 13 Data Protection

According to § 33 BDSG (German Data Protection Act) we point out that all data referring to purchasers and suppliers are recorded and processed by us with the aid of electronic data processing in compliance with said protection act.

§ 14 Place of Fulfilment / Jurisdiction / Governing Law

1. The place of payment is Munich. The place of delivery is determined according to the particular agreement based on the respectively valid Incoterms (International Commercial Terms).

Unless stated otherwise, the goods shall be considered to be sold “ex works”.

2. For all disputes arising from the contractual relationship a suit shall be filed with our head office’s local court, if the purchaser is a businessman entered in the commercial register as businessman, a legal person under public law, or a separate fund under public law. We shall also be entitled to file a suit at the jurisdiction of the purchaser’s head office.

3. Only German Law is applicable. Any other regulations, including the laws regulating the international purchase of movables (especially the UN-Convention on Contracts of the International

Sale of Goods), are excluded, even if the purchaser has his head office abroad.

4. If individual provisions of the contract with the purchaser including these General Terms and Conditions are or will become invalid in whole or in part, the validity of the remaining provisions shall be unaffected. The wholly or partially invalid provision shall be replaced by a provision whose economic success corresponds to the invalid one as closely as possible.

REMA TIP TOP GmbH

Gruber Str. 65

85586 Poing

GERMANY

Date of Issue: Jan. 2007

91

Your local Contact:

581 4301 - II.10 Printed in Germany

REMA TIP TOP GmbH

Business Unit Automotive

Gruber Strasse 63

Phone:

Fax: www.rema-tiptop.com

85586 Poing/Germany

+49 8121 707-234

+49 8121 707-222 [email protected]

User manual | REMA TIP TOP Tyre Repair Catalog 92 Pages

User manual | REMA TIP TOP Tyre Repair Catalog

Repair Material

OTR EM –

Tyre Repair Specialists

NEW CHALLENGES

New challenges move the automotive business as they move REMA TIP TOP.

Climate protection, international emission standards, finite oil reserves. There is every sign that a change is ahead for the future engineering of motor-vehicles. This change will certainly not take place overnight.

But one thing is for sure: the saving of resources will increase tremendously.

Being one of the major specialists for tyre repair from bicycle to OTR/EM tyre we at

REMA TIP TOP will push and support this change in order to ensure the individuals’ future mobility with our beneficial innovations.

Competence from a single source – this means to us:

• Pushing innovations in our line of business

• Guaranteeing quality and reliability

• Offering system competence and comprehensive know-how

• Searching constant partnership with automotive and tyre industries and trade

• Being present world-wide

“Drive wherever you like”

– this is our slogan. You, our customer, are always the focus of everything we do. Since 1923 you have been right to expect from us quality, safety, environmental friendliness and high efficiency.

We think in the long-term as REMA TIP TOP has always done. And this means we want to enhance the notion of “we manage your workshop” and will definitely do so.

ONE BRAND – ONE SOURCE – ONE SYSTEM

DRIVE

WHEREVER YOU LIKE.

With REMA TIP TOP, your specialist for OTR tire repair and service.

WE MANAGE YOUR WORKSHOP

ONE BRAND – ONE SOURCE – ONE SYSTEM

Table of content

Worldwide REMA TIP TOP Distribution

ONE BRAND – ONE SOURCE – ONE SYSTEM

Repair products for tubes, valves and accessories

Valves

Valve cores

Metal valves, complete

Metal valves (valve base, valve top)

Repair products for tubes, valves and accessories

Valve extensions, flexible

Valve caps, metal

Valve repair tool

Snap-on airline connectors, bright-finished

Repair products for tubes, valves and accessories

Snap-on airline connectors

Valve core screwdriver

Valve core LOCK TOOL

EURODAINU hand airline gauge

Repair products for tubes, valves and accessories

Chemical Cleaning

LIQUID BUFFER

Radial repair patches

for professional repairs

• Very flexible and perfectly suited to new-generation tyres

• Suitable for hot- and self-vulcanization

RADIAL repair patches

CROSS-PLY repair patches

Foil

Rubber for Repair

Repair Products for Tyres

RADIAL repair patches

RAD repair patches, Series 100

RAD repair patches, Series 100 / OTR

Repair Products for Tyres

CROSS-PLY repair patches

CROSS-PLY repair patches, Series PN-OTR

Repair Products for Tyres

CROSS-PLY repair patches, Series PN-OTR

Repair Products for Tyres

Foil

Heat resistant gliding foil

OTR SPECIAL CEMENT, non-inflammable (*EU Version)

INNERLINER SEALER

MTR SOLUTION, non-inflammable (*EU version)

Repair Products for Tyres

MTR SOLUTION, free of CFC and aromatic compounds

T2 SOLUTION, non-inflammable (*EU version)

T2 SOLUTION, free of CFC and aromatic compounds

Rubber for Repair

SV bonding rubber

Repair Products for Tyres

MTR RUBBER

MTR-CR RUBBER

Thermopress MTR cushion gum

**OTR SPECIAL CEMENT, non-inflammable (*EU Version)**

**MTR SOLUTION, non-inflammable (*EU version)**

**T2 SOLUTION, non-inflammable (*EU version)**