P SL CLTBW D EA X 3 b07 | 2008-09-14

P SL CLTBW D EA X 3 b07 | 2008-09-14
SKF Microlog Advisor Pro
CMXA 45
Portable maintenance instrument
Easy to use three channel instrument
designed for a range of maintenance and
quality inspection checks
The SKF Microlog Advisor Pro is a versatile
stand alone instrument combining the
functionality of several instruments into one
hand held device. With an intuitive user
interface, the SKF Microlog Advisor Pro is
easy to use, by either expert of non-expert
analysts, and is ideal for customers who do
not require a route based solution. If
necessary, recorded data can be uploaded to
the Analysis and Reporting manager or
Microsoft Excel for further analysis and
report generation.
Key features
• Available in a range of kits designed for
specific applications, such as conformance
testing, balancing, analyzing and bump
testing, includes all the relevant
accessories to get the done job done
• Easy activation of additional modules to
extend funcxtionality
• Memory upgrade via SD card
• On-board decision support with up to 64
graded alarms (Conformance Check
module)
• Display real images of machinery and
transducer positions
• Easy operation function keys
• Extended battery life and lightweight
ergonomic design supports eight hours of
continuous use
At the heart of the SKF Microlog Advisor Pro
is a cutting edge hand held computing
engine combined with high performance
data acquisition hardware and DSP
technology, which provide three channels, a
frequency range of 40 kHz Fmax and up to
12 800 lines of resolution. It has a bright
easy-to-read screen; green, yellow and red
color coding to highlight the status of a
particular alert if invalid measurements are
taken, and provides a grading of current
machinery health. These features all
combine to help facilitate valid data
collection without the need for vibration
expertise.
Machine assessment tool with built
in decision support
Used around the world by personnel such as:
• Quality and production inspection engineers
• Installation engineers
• Repair centers
• Servicing personnel
• Mechanics
• Maintenance engineers
• Noise and vibration specialists
Kits designed to meet your
business needs
The SKF Microlog Advisor Pro is available in a range of preconfigured kits that provide built in application expertise with easy to
follow, step-by-step instructions. Using these application specific
kits, data may be stored in the SKF Microlog Advisor Pro for future
review, and can be transferred to the host computer in comma
separated value format (.csv). If your analysis needs expand, further
functionality can be added without the need to purchase another
instrument.
Conformance Test kit – general machine
health checks
CMXA 45-1A-SL
Transforming the
SKF Microlog
Advisor Pro into a
tool for inspection
and maintenance,
automated
assessments
compare vibration
levels with
established limits.
Pass or fail color
coded indication is
clearly displayed to
confirm how your
product meets the
required standards,
both at final
assembly and after
initial installation.
Up to 64 individual
fault criteria are simultaneously assessed and an on screen
indication warns if alarm levels are reached. The unit also uses color
coding to alert users to invalid measurements and abnormal
conditions. Included with the conformance test kit is a set of preconfigured SKF templates to enable you to test to any of the ISO
10816 standards.
2
These templates can be customized to add additional decision
support or you can create your own custom standards using
vibration limits set by your own vibration experts using a PC based
application included with this kit.
In addition to displaying a simple color-coded grading of
machinery health, the SKF Microlog Advisor Pro Conformance Test
kit automatically saves the vibration spectra so further analysis can
be carried out by vibration experts.
Bump Test and FFT Analyzer kit
CMXA 45-2A-SL
The Bump Test and FFT Analyzer kit is designed to transform the
SKF Microlog Advisor Pro into a powerful, yet easy to use tool for
measuring noise or vibration signals by breaking them down into
their component frequencies. The user friendly interface displays
spectrum and phase information in a simple, easy to understand
format enabling you to quickly characterise your machinery and
make a diagnosis or identify areas for further analysis. The SKF
Microlog Advisor Pro also allows you to quickly and easily assess the
motion between two points. By providing a ‘phase vector’ reading
(needed for diagnosis of some machine faults) an operator can build
an understanding of the relative motion of individual parts of the
machine. Placing sensors, and setting up and taking measurements
can all be performed without the need to stop the machine running.
With built in headphone support, your SKF Microlog will allow you to
listen to signals while capturing the data.
The Bump (rap)
Test functionality is
also included with
this kit. It enables
you to carry out
tests for the
identification of the
natural resonant
frequencies of a
mechanical
structure. In some
cases, the presence
of a resonance can
cause excessive
levels of vibration
and / or noise. This
test helps you to
identify the source
of spectral
components using
data gathered from
an accelerometer or
other sensors. There
are no requirements for an instrumental hammer to be connected
to capture the data with the Bump Test kit.
Balancing kit
SKF Spindle Assessment kit
CMXA 45-BAL-K-SL
CMXA 45-MTX-K-SL
The benefits of properly balanced machinery can include a reduction
of structural stress, vibration, and noise levels. Machinery that is
properly balanced runs more efficiently and often has the added
benefits of extended bearing life and reduced operating costs.
The SKF Microlog Advisor Pro balancing kit resolves single plane,
two plane, and static couple balances with high precision on rotating
machinery parts such as rotors for electric motors, fans, turbines,
propellers and pumps. Clear, comprehensive setup menus and
display screens with graphical data representations allow ease of
operation. Vibration and phase readings are taken to establish the
magnitude and
position of the
unbalance force. On
screen instructions
advise where to
attach the correct
amount of
compensation
weight – or where
and how much
material to remove.
The SKF Microlog
Advisor Pro
Balancing kit is
ideally suited for:
As world leader in the manufacturer of rolling bearings, SKF
operates a multitude of machine tools worldwide. Originally based
on experience in our bearing production factories, spindle
engineering units and super precision bearing knowledge, SKF has
developed a global concept consisting of detailed machine tool
refurbishment procedures, acceptance criterias, specialized
equipment, adapted business processes and global knowledge
sharing systems for spindles. The SKF Spindle Assessment kit has
been developed in conjunction with the SKF Machine Tool Precision
Services and is designed to perform nine tests on machine tool
spindles:
• High precision
one or two plane
balancing
• Static or dynamic
couple balancing
• Split weight
solutions
• Solutions through 360 degrees or fixed weight locations
The inclusion of the Bump Test and FFT Analyzer modules with this
kit allows you to correctly diagnose that the high 1X vibration is a
true unbalance before attempting a balance solution.
1 Imbalance
2 Mechanical
condition
3 Bearing condition
4 Tool nose run out
5 Clamp force (ISO,
HSK)
6 EM distance
7 Belt tension
8 Speed accuracy
9 Resonant
frequency
The easy-to-follow
instructions, written
by experts in spindle
analysis, guide the
user in assessing
the general
condition of a wide
variety of spindles
under various operating conditions, from spindles mounted in
machine tools to those mounted in test rigs. Irrespective of whether
your spindle is used for roughing, finishing, critical or ultra finish
machining, the colorful display will show you if your spindle is still
operating within boundaries set by the experts using an easy to read
traffic light indicator system. The resonant frequency test has been
taken directly from our world leading vibration analysis instruments
to help you get the right answer the first time.
Included in this kit are the Spindle Test, Balancing and Run up
Coast down SKF Microlog modules.
3
SKF Idler Sound Monitor kit
SKF Marine Condition Monitoring kit
CMXA 45-ISM-K-SL
CMXA 45 MX-SL / CMXA 45 MXP-SL
In many industries, especially in mining and cement, conveyors are
an important part of a material handling system. Failure of an idler
can lead to belt damage, expensive downtime and lost production.
The SKF Idler Sound Monitor kit was developed for early detection of
faults in conveyor support and return idlers. Using acoustic
enveloping technology, the SKF Idler Sound Monitor distinguishes
between the sounds of a good idler and a faulty one. It helps avoid
unplanned downtime, costly belt damage and hazardous repairs as
the kit also provides shorter measurement time and earlier fault
detection than a thermographic camera.
The SKF Idler
Sound Monitor has
a simple to
understand “traffic
light” visual display
and headphones
with audible
condition alarm for
detection of faults.
With the SKF Idler
Sound Monitor
module, the screen
of the SKF Microlog
displays a simple to
understand “traffic
light” visual alarm:
The SKF Marine Condition Monitoring kit has been developed
specifically for the demanding requirements of the marine industry
and tough onboard conditions. It is well suited for use on a wide
range of vessels, including container ships, ferries, Ro-Ro ships,
fishing vessels, dredging, tug boats and offshore supply. This well
proven, rugged solution features preconfigured, marine-specific
software that makes it quick and easy to monitor the condition of
critical auxiliary machinery. In fact, anybody onboard can understand
the measurement results.
• Green for OK
• Yellow to indicate
a “suspect” idler
• Red to indicate a
“bad” idler
The software offers two types of models. Basic models are based on
Class and evaluate overall vibration conditions. SKF marine models,
on the other hand, go a step deeper by looking at the machine
component level. These models are part of the SKF marine library,
covering 85% of all equipment onboard. It allows users to go beyond
measuring the overall vibration levels recommended by Class and
also assess the condition of specific components and identify
possible problems. Basic models can be used for equipment not
covered by SKF marine models.
With the SKF Marine Condition Monitoring kit, even a non-trained
user can understand the results of vibration data measurements
and locate the source of the fault in the machinery. The marinespecific software is preconfigured to convert the measured data into
an easy-to-understand, colour-coded result.
The performance of each and every auxiliary machine is vital.
Even a small problem can ruin your timetable or keep your ship in
port. The cost could be enormous. The SKF Marine Condition
Monitoring kit helps maximize the reliability and availability of your
auxiliary equipment, including pumps, fans, compressors, purifiers
and electric motors.
The kit serves as an alternative to traditional “walk arounds” that
depend on the skill of the worker to listen and recognize a faulty
idler. Because the microphone can detect faulty idlers on the far side
of the belt, there is no need to walk both sides of it and the worker is
able to maintain a safe distance from the moving conveyor belt
during the measurements. The instrument can be used with one
hand, and therefore, complies with safe procedures for three-point
contact while working in a plant or mine.
4
Analysis and Reporting manager
Specifications
Data for expert analysis
Input sources
Although the SKF Microlog Advisor Pro is designed to enable nonexpert personnel to collect data, sometimes this data may require
specialist analysis and interpretation. The SKF Microlog Advisor Pro
data can be transferred to a desktop PC using ActiveSync, enabling
the test results to be uploaded to the Analysis and Reporting
manager, a supporting application for the SKF Microlog modules.
Once uploaded, the data is automatically shown in the application’s
main window, and a single mouse click is all that is needed to view
the data in a powerful, interactive graphical plot. The Analysis and
Reporting manager also provides you with a range of postprocessing features that allow you to get the most out of your SKF
Microlog Advisor Pro data. In addition, the Analysis and Reporting
manager provides a direct link to Microsoft Word for report
generation. Create your own report templates to provide
professional reports with a single mouse click.
Acceleration, velocity, and displacement from hand-held or installed
vibration sensors or monitoring systems.
• AC / DC sensors
• Pressure sensors
• Temperature sensors
• Keyboard entry: Measurements read from indicators or installed
instruments entered in engineering units
• Universal tachometer
• Visual inspections: Added to measurement as coded notes
Preprocessing
• Enveloper (demodulator): With four selectable input filters for
enhanced bearing and gear mesh fault detection
• Filter selection:
–– 5 Hz to 100 Hz
–– 50 Hz to 1 kHz
–– 500 Hz to 10 kHz
–– 5 kHz to 40 kHz
• Input parameters:
–– Tachometer: TTL / analogue programmable to ±25 V
–– RPM range 1 to 99 999
–– Tachometer power supply output +5 V at 100 mA
• Input over-voltage protection:
–– AC ±50 V peak
–– DC ±50 V sustained
• Dynamic range: >90 dB (24 bit ADC sigma-delta)
• Input connectors:
–– CH1: Six pin Fischer, CH1, CH2, CH3
–– CH2: Six pin Fischer, CH2, CH3
–– USB host / CHR / headphone: USB keyboard, CHR, headphones
–– USB device / power / trigger: Seven pin Fischer trigger in,
trigger tachometer power supply, USB COMMS, charger
• Input signal range: ±25 V maximum
Data processing and storage
• Microprocessor: Marvell 806 MHz PXA320
• Internal storage: 128 MB (capable of storing approximately 4 000
spectra)
• SD card: SD memory card up to 16 GB
Measurement
• Range: DC to 40 kHz
• Averaging: 1 to 255 time averages, 1 to 4 096 spectral averages
• Averaging type: RMS, exponential
• Cursor: Fixed and cursor lock. Single, har­monic and peak pick.
• Trigger modes: Free run or external trig­ger (trigger slope and
amplitude)
• Resolution: Programmable 100, 200, 400, 800, 1 600, 3 200,
6 400 and 12 800 lines
5
• Measurement windows: Hanning, flat top and rectangular
• Multi-point automation: Up to 12 meas­urements can be listed for
one button automated data collection at each measurement
location
Data displays
• Single and dual channel spectrum, single and dual channel time,
phase table, process, cross channel phase
• Simultaneous spectrum, time waveform, peak hold averaging
• Up to 12 bands (fixed or order base) downloadable from host
software
Power
• Battery: Li-ion smart battery pack
• Eight hours continuous operation minimum
Ordering information
The SKF Microlog Advisor Pro is available in five different kits which
includes:
• Hard carrying case, rubber bump, shoulder strap, hand strap, SD
card, user manual (CD), USB communication/power splitter cable,
universal power supply and battery pack.
CMXA 45-1A-SL
Conformance Test kit includes the Conformance Check module, full
suite of SKF test templates, standard accessories and one
accelerometer with integral cable.
Physical data
CMXA 45-2A-SL
• Dedicated keys: Up, down, right, and left two enter keys for right
and left hand operation, four function keys
• Hot keys: Peak find, harmonic, expand
• LCD screen: Color 1/4 VGA 320 × 240 pix­els (54 × 72 mm)
viewable
• Case: High impact ABS with IP 65 dust and splash rating
• Weight: 715 g (1.6 lb.)
• Size (height × width):
–– Nar­rowest point: 186 × 93 mm (7.4 × 3.7 in.)
–– Widest point: 186 × 134 mm (7.4 × 5.4 in.)
• Drop test: 2 m (6.6 ft.), to MIL STD 810 specifications
Bump Test and FFT Analyzer kit includes the Bump Test and FFT
Analyzer modules, standard accessories and two accelerometers
with integral cables.
Environmental
CMXA 45-MTX-K-SL
• Certifications:
–– Special conditions per certifications
–– ATEX:
II 3 G Ex ic IIC T4 Gc (Ta = –10 °C to +50 °C)
–– IECEx: Ex ic IIC T4 Gc (Ta = –10 °C to +50 °C)
–– CE rated
–– CSA Class I, Division 2, Groups A, B, C, D, temperature code
[email protected] = 50 °C
• IP Rating: IP 65
• Temperature ratings:
–– Operating temperature: –10 to +50 °C (14 to 122 °F)
–– Storage temperature: –20 to +60 °C (–4 to +140 °F)
• Humidity: 95% non-condensing
SKF Spindle Assessment kit includes Spindle Test, Balancing, and
Run up Coast down modules, standard accessories, two
accelerometers with integral cables, laser tachometer kit, laser
tachometer mount, run-out gage (Graduation 0,001 mm, range
0,14 mm, reading 0-70-0, accuracy 3 µm), belt tension checkers,
SKF Spindle Assessment guide (on CD).
Communications
• USB communication
Host software
• The SKF Microlog Advisor Pro connects directly to the SKF’s
Analysis and Reporting manager, a supporting application for SKF
Microlog Modules for analysis and report generation. Data is
stored in a .csv format and can easily transfer into Microsoft Excel
or other third party software.
6
CMXA 45-BAL-K-SL
Balancing kit includes the Balancing, Bump Test and FFT Analyzer
modules, standard accessories, CMAC 5030-K Laser tachometer kit,
phase reference magnetic holder and two accelerometers with
integral cables.
CMXA 45-ISM-K-SL
SKF Idler Sound Monitor kit includes the SKF Idler Sound Monitor
and FFT Analyzer modules, a high frequency microphone and a
connector cable encased in a rugged hand-held parabola,
headphones with audible condition alarm, a parabolic windjammer
and standard accessories.
SKF Marine Condition Monitoring kit
Hardware
The SKF Marine Condition Monitoring kit is available in two variants:
• Infrared thermometer [CMAC 4200-SL]
• Infrared thermometer, CE compliant [CMAC 4200-CE-SL]
• Triax accelerometer kit [CMAC 4370-K]
• Laser tachometer kit [CMAC 5030-K]
• ICP Microphone with integral preamplifier kit [CMAC 5084]
• AC / DC current clamp [CMAC 5208]
• Optical phase reference kit [CMSS 6155XK-U-CE]
• Optical phase reference magnetic holder [CMAC 6156]
• Strobe light [CMSS 6165K-AX]
• SKF Idler Sound Monitor accessory kit [CMAC 5410]
CMXA 45 MX-SL
The CMXA 45 MX-SL SKF Marine Condition Monitoring kit includes
the SKF Microlog Advisor Pro instrument, Conformance Check
module, full suite of SKF marine library templates, pre-printed
stickers, studs, standard accessories and one accelerometer with
integral cable.
CMXA 45 MXP-SL
Battery and power supply
The CMXA 45 MXP-SL SKF Marine Condition Monitoring kit includes
everything in the CMXA 45 MX-SL kit and also includes the Analysis
and Reporting manager PC software.
• Universal power supply [CMAC 5090]
• Battery [CMAC 5031]
Upgrade options
The SKF Microlog Advisor Pro is shipped with the full SKF Microlog
suite of modules installed. To add additional functionality, simply
purchase the module and enter the supplied license key.
Complete specifications and details about the SKF Microlog
modules are available in the SKF Microlog Module Suite catalog (SKF
publication CM/P8 11083 EN).
• Conformance Check module [CMXA MOD-CTC-SL]
• Bump Test and FFT Analyzer modules [CMXA MOD-AAB-SL]
• Balancing module [CMXA MOD-BAL-SL]
• Data Recorder module [CMXA MOD-REC-SL]
• SKF Spindle Assessment module [CMXA MOD-MTX-SL]
• SKF Idler Sound Monitor module [CMXA-MOD-ISM-SL]
Software options
• Analysis and Reporting manager [CMSW 7311-EN]
Optional accessories
A number of accessories are available to complement the SKF
Microlog Advisor Pro. For technical details or information on any
item, please contact your local SKF Reliability Systems sales
representative. Specifications and photographs of the SKF Microlog
series accessories are available in the SKF Microlog Accessories
catalog (SKF publication CM/P1 11643 EN).
Accelerometers
• Accelerometer, general purpose, low profile, side exit, industrial,
non-NI, with 1/4-28 and M6 mounting studs [CMSS 2200]
• Accelerometer, general purpose, low profile, side exit, industrial,
non-NI, with M8 mounting stud [CMSS 2200-M8]
• Accelerometer, CSA approved, general purpose, industrial
[CMSS 793-CA]
• Accelerometer, small footprint with integrated cable [CMSS 2111]
• Accelerometer, small diameter, high frequency [CMSS 732A]
• Medium duty magnetic base, 35 mm (1.5 in.) diameter
[CMSS 908-MD]
Cables
Accelerometer cables
• Triaxial accelerometer coiled cable [CMAC 5009]
–– for use with triax accelerometer kit CMAC 4370-K
• High frequency accelerometer cable [CMAC 5061]
–– for use with CMSS 732A accelerometer
• Accelerometer coiled cable, 1,8 m (6 ft.) [CMAC 5209]
• Accelerometer coiled cable with safety breakaway, 1,8 m (6 ft.)
[CMAC 5209-06S]
• Accelerometer coiled cable, 3 m (10 ft.) [CMAC 5209-10]
Tachometer cables
• BNC tachometer straight cable, 1 m (3.3 ft.) [CMAC 5211]
• Laser tachometer kit, straight cable, 2 m (6.6 ft.) [CMAC 5213]
–– for laser tachometer kit CMAC 5030-K (sold with kit only)
• Laser tachometer kit, straight cable, 2 m (6.6 ft.) [CMAC 5214]
–– for laser tachometer kit CMAC 5030-K (sold individually)
7
Ordering information (continued)
Extension cables
• CHX signal input straight extension cable, 5 m (16.4 ft.)
[CMAC 5036]
• CHX signal input straight extension cable, 10 m (32.8 ft.)
[CMAC 5037]
• Tachometer straight extension cable, 5 m (16.4 ft.) [CMAC 5043]
–– for use with laser tachometer kit CMAC 5030-K
• Tachometer straight extension cable, 10 m (32.8 ft.) [CMAC 5044]
–– for use with laser tachometer kit CMAC 5030-K
Miscellaneous cables
• USB communication / power splitter straight cable, 2 m (6.6 ft.)
[CMAC 5019]
• Fischer to BNC signal input cable [CMAC 5088]
• Power / trigger splitter straight cable, 30 cm (11.8 in.)
[CMAC 5032]
• Audio headphone straight cable [CMAC 5078]
• Infrared thermometer gun cable [CMAC 5087]
• Input to strobe light cable [CMAC 5404]
• Output from strobe light cable [CMAC 5406]
Miscellaneous accessories
• Shoulder strap [CMAC 5010]
• Rubber boot [CMAC 5015]
• Hand strap [CMAC 5020]
• Instrument soft cover [CMAC 5024]
• Carrying case [CMAC 5026]
• Hard shell carrying case [CMAC 5029]
• Fischer and audio connector cover set [CMAC 5075]
• Shoulder strap, leather, hazardous areas [CMAC 5113]
• Audio headset, hard hat compatible [CMAC 5403]
• Screen protector (5 pieces) kit [CMAC 6139]
• 4 GB SD Card [CMAC 5077]
Product Support Plans
SKF is committed to providing the highest degree of customer
support in the industry. Product Support Plans (PSP) extend the
standard product warranty for an additional length of time to
continue your unlimited access to Technical Support, global repair
coverage and more.
Protect your investment
Product Support Plans help to make sure that your equipment is
maintained to the highest standards. Condition monitoring products
are an investment, and a Product Support Plan is a great way to
protect your investment for years.
Greater peace of mind
• Firmware and / or software upgrades keep your products
advancing with current industry standards*
• Unlimited technical support from knowledgeable professionals
can save you time and frustration by quickly resolving problems
• Data accuracy with unlimited calibrations that comply with ISO
standards
• Loaner equipment supplied when your product is brought in for
service*
• Hassle-free repairs. We’ve got you covered with parts, labor and
shipping.
Premier product support plans also include a full SKF @ptitude
Exchange subscription. SKF @ptitude Exchange is SKF’s knowledge
portal, complete with white papers, articles, interactive services,
tutorials and more – available 24 hours a day to help build your
staff’s asset maintenance and reliability expertise.
*Provided with Premier PSP coverage.
Please contact:
SKF USA Inc.
Condition Monitoring Center – San Diego
5271 Viewridge Court • San Diego, California 92123 USA
Tel: +1 858-496-3400 • Fax: +1 858-496-3531
Web Site: www.skf.com/cm
®SKF, @PTITUDE and MICROLOG are registered trademarks of the SKF Group.
Microsoft, ActiveSync, and Excel are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or
other countries.
ICP is a registered trademark of PCB Group, Inc.
Marvell is a registered trademark of Marvell or its affiliates.
All other trademarks are the property of their respective owners.
©SKF Group 2013
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written
permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability
can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained
herein. SKF reserves the right to alter any part of this publication without prior notice.
Patents: US 4,768,380 · US 5,679,900 · US 5,845,230 · US 5,854,553 · US 5,992,237 · US 6,006,164 · US 6,199,422 · US 6,202,491 · US 6,275,781 · US 6,489,884 · US 6,513,386 · US 6,633,822 · US 6,789,025 · US 6,792,360 · WO/2003/048714 ·
US 5,633,811 · US 5,870,699 · US 6,437,692 · US 7,103,511 · US 7,697,492
PUB CM/P8 11061/4 EN · August 2013
Certain image(s) used under license from Shutterstock.com.
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