Maintenance tools INDUSTRY
Conception : future-creation.com - DOC.I_TOOL_CAT1.GBb - Document non contractuel - NTN-SNR copyright international - 12/11 - Printed in France - Photos : NTN-SNR - Ingram Publishing - Fotolia
CODE SAP : 270659
WITH YOU
INDUSTRY
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Maintenance tools
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« Bringing you a complete tools and services
solution for your bearings, suited to your
application, size and resources »
NTN-SNR Experts & Tools, at the service of our customers
Because expectations for the maintenance and
mounting of bearings are specific to each customer,
Experts & Tools offers you solutions that take into
account your application and its importance to you as an
available resource.
Each application requires special expertise. Maintaining
a wind turbine is different to maintaining a printing press
or a meat mincer. With the theoretical and practical
experience we have accumulated over almost a century
of dealing with industrial applications, NTN-SNR can
provide you with the expertise and tools you need.
The scale and difficulty of your mounting and maintenance
tasks determine our recommendations.
We provide a customised response in terms of tools and
organisation, suited to your situation.
The NTN-SNR Group, with more than 21,000
employees
worldwide,
produces
and
improves
maintenance tools and methods on a daily basis.
Our aim is to bring you products and procedures that
are safe and easy for your staff to use. The design
of our tools is aimed at increasing your efficiency.
By reducing the amount of time it takes for mounting,
dismounting as well as maintenance operations, and by
maximising the working life of your bearings, our tools provide
you with real savings and safety in use and will not damage the
machinery they are being used on.
And if you decide to sub-contract your maintenance
operations ?
The Experts & Tools teams can take care of this, based on
agreed availability targets for your machinery.
Experts & Tools offers you a range of services that can be
customised to meet your specific requirements:
• Theoretical and practical training for your employees
• Diagnostics on your damaged bearings (on site or in our
laboratories)
• Supervision of the dismounting or mounting of your critical
bearings. Of particular interest for larger bearings where we
can supply appropriate tools, including handling tools.
• Rental of maintenance tools: bearing heaters, hydraulic nuts
and pumps, etc.
• Audits of the daily operation of your industrial maintenance
organisation
• Survey of your lubrication installations or an analysis of your
needs, with the production and installation of appropriate
standard or customised equipment.
• Renovation of bearings removed from equipment as part of
a preventive maintenance programme
• Vibration diagnostics of rotary machinery or the
establishment of a data collection programme for monitoring
vibrations in your machinery.
This catalogue contains the entire range of NTN-SNR
maintenance tools. Our range of greases, greasers and
centralised lubrication systems is contained in a separate
catalogue.
NTN-SNR accepts no liability for any errors or omissions that may inadvertently appear in this catalogue, despite all the care taken in its production. Due to our
policy of continuous research and development, we reserve the right to make changes without notice to all or part of the product information and specifications
contained in this document.
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GENERAL
CONTENTS
P. 4
1 - MOUNTING
• Cold mounting .................... 6
• Hot mounting ................... 10
• Hydraulic mounting ........... 15
TING PASTE
LUB ANTI FRET
c.
(Capacity) T / Ac
TOOL AS-SCHP
r
lle
Set Hyd Pu
e) /
in size / Max siz
TOOL BP SET (M
Bore Puller
ck
/ Tri-Section Ba
OL BP3S 50-210
TO
Hydraulic dismounting .......
22
Puller
Mechanical dismounting ....
23
15 / Back Puller
TOOL BPM 22-1
le
ind
Mech Sp
M (Capacity) /
TOOL FAST THER
er
at
He
n
tio
Induc
UGES (Length)
TOOL FEELER GA
P. 21
•
•
P. 30
2 - DISMOUNTING
n anti-fretting
Contact corrosio
paste
self-centering
Accessories for
r
cto
hydraulic extra
internal gripping
Extractor kit with
of the bore.
ction plate
Three-blade extra
anical
with mech
Puller- separator
thrust bolt
n heater
Portable inductio
es
Set of feeler gaug
se with quick
High-pressure ho
(female)
tor
ec
coupling conn
for heater
Bar lifting device
3- TECHNICAL DATAS
TOOL FLEXIBLE
HOSE (Length)
) LIFTING DEVICE
ity
TOOL FT (Capac
uction heater
Single bar for ind
ity) - YOKE
TOOL FT (Capac
(Alesage min)
n gloves
Thermal insulatio
SISTANT
AT RE
TOOL GLOVE HE
Set of O-rings for
Seals
V (Size) / Piston
TOOL HM
P. 44
4 - GLOSSARY
th metric thread
Hydraulic nut wi
device
n
ur
ret
and piston
t
F / Hydraulic Nu
) EB
TOOL HMV (Size
TOOL HMV BALL
¼" gas ball valve
PLUG 1/4
nnector, ¼" gas
Quick coupling co
(male)
LE 1/4
TOOL HMV NIPP
39
This symbol, close to each product, informs you
on which page you can find technical characteristics.
al hook spanner
Articulated manu
e / Max size) /
TOOL HS (Min siz
r
ne
an
Hook Sp
g
/ Industry Fittin
TOOL IFT SET 33
Tool
P 301 / IR
TOOL LASERTEM
er
et
om
Therm
g tool kit
33-piece mountin
eter with laser
Infrared thermom
ratio 30:1
ing
aim
targeting,
uge, 700 bar
Pump pressure ga
adapter depending
Pressure gauge
on pump
ER 700
2
TOOL MANOMET
DOC-TOOL_GBb.indd 2
ER ADAPTOR
TOOL MANOMET
y)
cit
pa
ca
ir
(Reservo
hydraulic nut
n
19/01/12 10:54 ner
manual pin span
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MOUNTING
CONTENTS
THE ADVICE OF THE EXPERTS
COLD MOUNTING
P. 6
Mounting tool kit case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 7
Anti-fretting paste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 9
Adjustable spanners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 9
HOT MOUNTING
P. 10
Heating equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 11
HYDRAULIC MOUNTING
P. 15
Hydraulic nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 16
Manual hydraulic pump kits. . . . . . . . . . . . . . . . . . . . . . . . . . . P. 17
Set of calibrated feeler gauges . . . . . . . . . . . . . . . . . . . . . . . . P. 18
Heat-resistant gloves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 18
Infrared thermometer with laser targeting . . . . . . . . . . . . . . P. 19
4
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THE ADVICE OF THE EXPERTS
Mounting a bearing: an essential stage which determines the life span and
correct operation of the installation.
The monitoring of the millions of NTN-SNR bearings sold has allowed us to establish very precise
statistics on the origin of faults. This collection of data highlights one essential fact: it is rare that the
bearing itself is the cause of a premature failure.
In 90% of cases, the cause can be found in external components which can be classified into four
categories:
INADEQUATE LUBRICATION (55%)
Inadequate or poor lubrication severely reduces the
working life of a bearing.
It is often neglected because of bearing accessibility
problems and a lack of knowledge about lubricants on
the part of the user.
The choice of lubricant, the method, the quantity to
apply to the bearing (neither too much nor too little) and
the monitoring frequency must be properly studied.
NTN-SNR offers you a special service and markets a
complete range of greases covering all applications, as
well as an automatic greasing system.
POLLUTION (18%)
The environment in which bearings operate is often
highly polluted. Dust, liquid detergents, and other
contaminants can severely reduce the working life of
a bearing.
To deal with these problems, NTN-SNR has developed
a comprehensive range of sealing systems and will
be pleased to advise you on the best choice for your
application.
INCORRECT MOUNTING (17%)
The mounting of a bearing on a machine is a key stage
in determining the length of its life. A bearing that is not
mounted correctly can deteriorate very quickly.
The main causes are:
• insufficient or poorly adapted methods and
resources,
• contamination during mounting,
• the use of force during mounting,
• poor preparation of the receiving components: shafts
and housings outside tolerance, poor access for the
lubricant, misalignment.
Abnormal noise levels can be a warning sign of
deterioration. In the short term this causes fatigue of
the bearing surfaces. NTN-SNR can provide you with
mounting and dismounting services or tools and
equipment to make these operations easier and more
secure.
FATIGUE (10%)
Bearings are key components and are subject to
fatigue. Even more so since they rarely operate in ideal
conditions (overloaded machine, insufficient lubrication,
etc.)
The stresses that active surfaces of bearings are
subjected to create surface pitting damage sooner or
later.
Our monitoring methods and support from our experts
will enable you to act on the first indication of failure and
organise appropriate maintenance operations.
5
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1- MOUNTING
COLD
HOT
HYDRAULIC
Cold mounting is the simplest method and is suitable for small and medium-sized bearings, completed
with the normal adjustments.
The most frequently observed problems:
THE WORDS OF AN NTN-SNR EXPERT:
• Over- or under-tightening when adjusting
• Excessive impacts during mounting or forces
causing rings and seals to break, or races to
become indented.
• The accidental introduction of particles or liquids
present in the mounting environment.
OUR RECOMMENDATIONS:
1st rule : the bearing must be firmly fixed to the
rotating part
Analysis of rotation (% Incidence)
Stationary housing
and load (95%)
Retention method
For easier mounting and to avoid contact corrosion of
the shaft or the housing, always use an anti-fretting
paste. This thick lubricant helps preserve the quality
of parts surfaces subjected to sliding forces. Without
this compound, corrosion would progressively cause
the fit between bearing and shaft (or housing) to
deteriorate, ultimately leading to vibrations and even
the premature deterioration of the bearing and its
mounting surfaces.
Avoid introducing contaminants when mounting
(swarf, liquid, etc.)
Rotating housing
and load (0,5%)
Load
stationary
with respect to
the outer ring
Inner ring
interferencefitted
on shaft
Rotating inner ring
Stationary inner ring
Stationary shaft
and load (3%)
Rotating shaft
and load (1,5%)
Load
stationary
with respect to
the inner ring
Outer ring
interferencefitted
in the housing
Outer ring rotating
Outer ring stationary
Recommendations:
2nd rule : the sleeve is mounted by means of impact
rings applied against the bearing ring which has
the tightest fit. This avoids stressing the rotating
body and damaging the bearing.
• Check bearing identifying marks against
drawings, specifications and procedures.
• Check that bearing seat dimensions and the
accuracy of their shape and position correspond
to NTN-SNR drawings and specifications.
• Prepare all equipment, tools and parts required
before commencing assembly. Ensure that
everything is clean.
• Carefully clean and check all parts and devices
in the bearing’s environment.
• Remove the bearing from its packaging at the
last moment in a completely clean working area.
Special case of a long shaft for an assembly
requiring a longitudinal adjustment of the bearing:
it is preferable to use a mechanical coupling with
a tapered seat joined to a bearing with a tapered
bore.
• Never wash it, except in specified exceptional
cases. The bearing is protected from oxidation
by a light film of oil compatible with all lubricants.
• Mount the bearing, using the chosen method.
• Lubricate, using a special bearing grease,
following the instructions given.
• After mounting and before final start-up, check
its operation, so as to detect any possible
anomalies (noise, vibrations, temperature,
abnormal play, etc.).
6
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1- MOUNTING
COLD
HOT
HYDRAULIC
MOUNTING TOOL KIT CASE
The NTN-SNR tool kit enables the quick and accurate mounting of bearings
in complete safety.
31
APPLICATIONS
The right combination of impact ring and mounting sleeve ensures the effective transmission of
mounting force.
The simultaneous support of the outer and inner rings prevents the risk of deterioration of the races and
rotating assemblies.
The kit can also be used for assembling other components such as sealing rings, pinions and pulleys.
ADVANTAGES
Of light and strong construction for workshop use, this toolbox contains:
33 impact rings:
• very robust for a long working life
• in impact-resistant, synthetic material, avoiding any metal-to-metal contact
• ideal for use in conjunction with a press
• calibrated for approximately 400 different bearings
- with bore diameters between 10 and 50 mm
- and with outside diameters between 26 and 110 mm
• clearly and permanently identified to aid selection
3 mounting sleeves:
• light and extremely robust, made of aluminium
• with a good grip for the hand
1 special dead blow mallet, ensuring optimum impact force is applied.
COMMERCIAL REFERENCE
TOOL IFT SET 33 / Industry Fitting Tool Set
7
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TECHNICAL DATAS
Ref.
Sleeves
Series
60 62
63 64
16 62/
63/98
Series
622
623
630
Series
12 22
13 23
629
16100
6000
6200
63000
129
62200
62300
63001
12 / 32
6300
6001
16101
6201
12 / 37
6301
62301
15 / 32
63002
15 / 35
16002
6002
6202
15 / 42
6302
62302
17 / 35
16003
6003
98203
6203
6303
63003
63004
20 / 47
16004
98204
6004
6204
20 / 52
6304
62304
25 / 47
16005
6005
62/22
98205
6205
63/22
6305
6403
63005
16006
6006
62/28
98206
6206
63/28
6306
6404
63006
16007
6007
6207
63007
35 / 80
40 / 68
Ref.
Rings
10 / 26
10 / 30
10 / 35
12 / 28
A
17 / 40
17 / 47
20 / 42
25 / 52
B
25 / 62
30 / 55
Series
32 52
33 53
1200
2200
7200
3200
5200
4200
1201
2201
1301
2301
7201
3201
5201
4201
1202
2203
1302
2302
7202
1203
2203
1303
2303
7203
1204
2204
1304
2304
7204
62205
1205
2205
7205
3205
5205
22205
205
2205
62305
1305
2305
7305
3305
5305
21305
305
2305
62201
62202
62203
62303
62204
7301
7302
7303
7304
Series
213
222
223
Series
10
2 3
22 23
202
4202
3203
5203
3303
5303
203
2203
303
4302
4203
4303
3204
5204
3304
5306
204
2204
304
2304
1005
4204
22205/20
206
2206
62306
1306
2306
7306
3306
5306
21306
2306
306
62207
1207
2207
7207
3207
5207
22207
BS2-2207
207
2207
6307
6405
62307
1307
2307
7307
3307
5307
21307
307
2307
16008
6008
6208
63008
62208
1208
2208
7208
3208
5208
22208
BS2-2208
208
2208
40 / 90
6308
6406
62308
1308
1308
7308
3308
5308
21308
22308
308
2308
45 / 75
16009
6009
6209
63009
62209
1209
2209
7209
3209
5209
22209
BS2-2209
209
2209
45 / 100
6309
6407
62309
1309
2309
7309
3309
5309
21309
22309
309
2309
50 / 80
16010
6010
63010
50 / 90
6210
62210
50 / 110
6310
6408
62310
45 / 85
4205
4305
C2206
22206
BS2-2206
40 / 80
C2205
C6006
3206
5206
35 / 72
4304
1006
7206
35 / 62
Series
42
43
3202
5202
3302
5302
1206
2206
30 / 72
Series
C22
C40
4301
62206
30 / 62
C
Series
72
73
4206
4306
1007
C2207
4207
4307
1008
C2208
4208
4308
1009
1210
2210
2310
C4010
C2210
3210
5210
22210
BS2-2210
210
2210
7310
3310
5310
21310
22310
310
2310
4209
4309
1010
7210
1310
C2209
4210
4310
8
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1- MOUNTING
COLD
HOT
HYDRAULIC
ANTI-FRETTING PASTE
NTN-SNR anti-fretting paste is specially designed to prevent contact
corrosion between two steel surfaces.
31
APPLICATIONS
• Contact corrosion, also known as fretting corrosion, appears in assemblies subjected to vibration
or very slight slippage or oscillation. It can lead to the serious deterioration of bearings and other
machine components and make dismounting very difficult.
ADVANTAGES
• Allows slippage for assemblies with play (wheel bearings, vibrating screens, etc.)
• Preserves the quality of the surfaces and the adjustment of mechanical assemblies by preventing
contact (fretting) corrosion
• Facilitates the mounting and dismounting of bearings and components such as nuts, bolts, pins,
flanges, couplings, fluted shafts, etc.
• Water and washing resistant
• Temperature range for use -40°C to +150°C
COMMERCIAL REFERENCE
LUB ANTI FRETTING PASTE / 750G
ADJUSTABLE SPANNERS
5 spanners for tightening and loosening up to 30 differently sized nuts.
31
APPLICATIONS
• NTN-SNR adjustable spanners enable the safe and effortless tightening and loosening of all KM, KML
and KMK type nuts and also B, TB, BR and TBR precision nuts. They avoid any damage to the nuts
or the shaft.
ADVANTAGES
• Made of special tempered steel, these spanners are extremely strong
• The joint with its spring washer guarantees gentle reliable operation
• The laser-etched imprint makes them easily and permanently identifiable
• The hole in the handle makes them easy to store
• They are adaptable to cover nut diameters from 15 to 180 mm.
Available in two versions:
with pins for nuts with holes
with hook for slotted nuts
COMMERCIAL REFERENCE
• with pin: TOOL PS (size) / Pin spanner
• with hook: TOOL HS (size) / Hook spanner
9
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1- MOUNTING
COLD
HOT
HYDRAULIC
Hot mounting makes it possible, by raising the bearing’s
temperature, to expand the inner ring so that it can be
fitted over the shaft with ease.
• In the event of a tightly fitting outer ring, prior to the insertion
of the bearing, the housing can be expanded by heating
• Conversely, a shaft can also be cooled using liquefied gas in
order to facilitate its insertion into the inner ring of the bearing.
NTN-SNR’s induction heaters provide the best solution in
terms of safety, cleanliness and speed compared with oil-bath
heating, hot plates or ovens.
MIT
PER
NOT
Y
RISK
TED
Heating with a torch should not be permitted.
It generates local ised temperatures that damage the bearing
and so shorten its expected life.
PRINCIPLE OF HEATING BY INDUCTION
The device comprises of a laminated steel core surrounded by
a coil with multiple windings. When a current passes through
it, this primary coil generates a magnetic field which itself
induces an electric current in the bearing (or other steel part),
substituted for the secondary coil of an electrical transformer.
A
A
B
B
When a high-intensity, low-voltage AC current passes through
it, the bearing heats up quickly while non-metallic parts and
the device itself remain cool.
Induction heating magnetises the bearing. It is therefore
necessary for the heater to demagnetise it at the end of the
heating cycle. This avoids steel particles being attracted into
the bearing later on.
DED
MMEN
RECO
THE WORDS OF AN NTN-SNR EXPERT:
The temperature must not be too high, so as not to change the
characteristics of the steel or the internal components of the
bearing (maximum 130°C).
On the other hand, the temperature must be high enough to
generate sufficient expansion to temporarily reduce the fit and
allow easy installation of the bearing.
The heating temperature is a function of the size, on the one
hand and the fit of the seat on the other.
As a general rule, the following temperatures are recommended :
ø bore dia
T° heating temp
Up to 100 mm
+ 90°C
From 100 to 150 mm
+ 120°C
Above 150 mm
+ 130°C
The mounting of a bearing onto a shaft or into a housing
requires a certain skill for proper alignment. The use of antifretting paste facilitates insertion and protects the shaft or
housing from contact corrosion.
The wearing of heat insulating gloves is necessary for the safe
and comfortable handling of the heated parts.
In the case of heavy bearings, help will be required for their
handling (use of a sling and mobile hoist or even an overhead
crane).
THE RIGHT QUESTIONS TO ASK YOURSELF WHEN SELECTING A HEATING DEVICE :
• How big are the parts to be heated? (Max. external diameter, max. width, min. and max. bore)
• What are the min. and max. weights of the parts?
• What temperature has to be achieved?
• What electrical current and voltage are available in the workshop?
10
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11-MOUNTING
MOUNTING
COLD
HOT
HYDRAULIC
The major advantages of the FAST THERM and
SAFE THERM range:
PRACTICAL AND SIMPLE IN USE
• Robust design for use in an industrial environment
• Ready for immediate use
• Requires no maintenance
• The ergonomic, pivoting yoke of the 35 to 300 models
facilitates the positioning of the parts to be heated.
• User-friendly; the touch-screen controls can be operated
while wearing protective gloves
- only three buttons are required to programme the portable
version (two for setting the temperature (+50°C to +240°C)
and one to start)
- 2 additional buttons on the other versions also enable
control of the “heating time” (0 to 99 min).
- Display of the temperature and time and also error codes
for quick trouble-shooting
• Audible signal at the end of the heating cycle
• Choice of °C or °F temperature display
ROBUST AND EFFICIENT
• Robust industrial design, guaranteed for three years.
• Oil-, dust- and water-resistant control screen
• Quick and economical with its TURBO-BOOST operating
mode
• In a horizontal position (placed on a polyamide base), the
part heats twice as quickly.
• Efficient, it is no longer necessary to heat the same part
several times to keep it at the desired temperature.
As soon as the temperature drops 5°C, the machine
automatically resumes the heating cycle. This resumption
occurs over five consecutive cycles.
ECOLOGICAL
• No fumes or oil vapour.
• Excellent energy yield (approx. 80%), thus guaranteeing:
- Savings in time and energy
- A longer life for the appliance.
Delivered as standard with a temperature probe, protective
gloves and instruction manual.
FAST THERM 35
HEATING CONTROL AND SAFETY
• Optimum control of the heating cycle by microprocessor and
magnetic temperature probe.
• Quick even heating of parts and no risk of over-heating
• The equipment uses a default temperature of 110°C.
• Maximum heating temperature: +240°C.
• Automatic demagnetising at the end of the cycle.
• Ability to control the heating time to achieve a steady
temperature rise and avoid stressing the bearing (Safe Therm
700 and 1200).
The bearing’s initial quality is maintained.
• Stop/start the device via an infrared remote control (Safe
Therm 700 and 1200).
• Only the part to be heated is subjected to an increase in
temperature (easier handling, no risk of burning)
• Thermal insulation of the magnetic probe
• Meets EEC legislative standards.
FAST THERM PROBE
Operator safety ensured
11
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HEATING EQUIPMENT
FAST THERM 20
Portable induction heater.
33
ADVANTAGES
• Small, light heater: weighs only 17 kg.
• Easy to use, ideal for working on site.
• Designed for all bearings and rotating parts with a bore diameter above 20 mm with a maximum
diameter of 280 mm and a maximum weight of 20 kg.
Delivered as standard with core bars and a sturdy carrying case
COMMERCIAL REFERENCE
• TOOL FAST THERM 20 / Induction heater
FAST THERM 35
Induction heater with pivoting arm, a best-seller for maintenance
and production workshops
33
ADVANTAGES
• Used as fixed equipment
• Compact, it weighs only 31 kg and can be easily moved using its two side handles.
• Flexible: apart from the temperature control mode, it also has, like all the larger models, a heating
time control for large parts (shrink-on rings, pinions, pulleys, etc.)
• Ergonomic: the standard pivoting arm facilitates the loading of the parts to be heated.
• Designed for all bearings and rotating parts with a bore diameter above 20 mm with a maximum
diameter of 410 mm and a maximum weight of 35 kg.
Delivered as standard with a bar for bores of 70 mm and above.
Other available yoke sizes(3) can be ordered to suit the application.
COMMERCIAL REFERENCE
• TOOL FAST THERM 35 / Induction heater
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1- MOUNTING
COLD
HOT
HYDRAULIC
FAST THERM 150
Compact induction heater, economical, providing high heating capacity
for bearings of up to 150 kg.
33
ADVANTAGES
• Ergonomic: the standard pivoting arm facilitates the positioning of parts to be heated.
• Voltage / Current 400 V / 32 A,
• Designed for all bearings and rotating parts in a horizontal position with a bore diameter over 30 mm
with a maximum outside diameter of 490 mm and a maximum weight of 150 kg.
Delivered as standard with the core bar for bore diameters of 100 mm or greater. Five other available yoke
sizes may be ordered to suit your particular application.
COMMERCIAL REFERENCE
• TOOL FAST THERM 150 / Induction heater
FAST THERM 300
Powerful mobile induction heater for bearings up to 300 kg.
33
ADVANTAGES
• Ergonomic : thanks to its pivoting yoke the parts to be heated can be positioned easily.
• Fitted on a trolley with a yoke storage shelf, it can be moved quickly and safely around the various areas
of the production floor.
• Voltage / Current 400 V / 32 A
• Designed for all bearings and rotating parts in a horizontal position with a bore diameter over 30 mm
with a maximum outside diameter of 740 mm and a maximum weight of 300 kg.
Delivered as standard with a core bar for bores of 100 mm and above.
Other available yoke sizes (6) can be ordered to suit the application.
COMMERCIAL REFERENCE
• TOOL FAST THERM 300 / Induction heater
SAFE THERM 700
Robust, extremely powerful induction heater for heavy parts of up to 700 kg.
34
Machine typically intended for heavy machine workshops
(steel-making, paper, gear manufacturing, naval yards, etc.).
ADVANTAGES
• Ergonomic:
- The core bars are positioned vertically and are equipped with a lifting ring.
- An optional core bar winch simplifies handling.
- The control screen is directable for operator comfort.
• Extremely robust: the design in steel with a glass-fibre coating makes the Safe Therm 700 particularly
resistant to impacts and corrosion.
• Parts may be heated horizontally or vertically. In the vertical position, the parts rest on support rails
(they are not suspended on the fixed core bar).
• Voltage / Current 400 V / 63 A
• Designed for all bearings and rotating parts in a horizontal position with a bore diameter of over 45 mm
with a maximum outside diameter of 900 mm and a maximum weight of 700 kg.
• Ability to control the heating time to achieve a steady temperature rise and avoid stressing the bearing.
• User safety: The device can be started and stopped remotely by means of a remote control, protecting
the operator from excessive exposure to the magnetic field.
Delivered as standard with a core bar for bores of 145 mm and above.
Other available yoke sizes (7) can be ordered to suit the application.
COMMERCIAL REFERENCE
• TOOL SAFE THERM 700 / Induction heater
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SAFE THERM 1200
Robust, extremely powerful induction heater for heavy parts weighing up to
1,200 kg.
Indispensable in machine shops in steelworks, paper mills and the rail and
wind turbine sectors.
34
ADVANTAGES
• Ergonomic:
- The core bars are positioned vertically and are equipped with a lifting handle.
- A core bar winch is offered as an option.
- The directable control screen provides added comfort for the operator.
• Extremely robust: made of steel with glass-fibre supports to be heated, particularly resistant to
impacts and corrosion.
• Parts may be heated horizontally or vertically. In the vertical position, the parts rest on the support
rails (they are not suspended on the fixed horizontal core bar).
• Voltage / Current 400 V / 100 A,
• Designed for all bearings and rotating parts in a horizontal position with a bore diameter of over
85 mm with a maximum outside diameter of 1,500 mm and a maximum weight of 1,200 kg.
• Ability to control the heating time to achieve a steady temperature rise and avoid stressing the bearing.
• User safety: The device can be started and stopped remotely by means of a remote control, protecting
the operator from excessive exposure to the magnetic field.
Delivered as standard with a core bar for bores of 215 mm and above.
Other available yoke sizes (3) can be ordered to suit the application.
COMMERCIAL REFERENCE
• TOOL SAFE THERM 1200 / Induction heater
ACCESSORIES
A lifting device is offered for use with the Safe Therm 700 and 1200.
34
It is easily installed on the heater and is extremely useful in intensive applications and the handling of
heavy core bars.
COMMERCIAL REFERENCE
• TOOL FT (Capacity) LIFTING DEVICE
Both the Safe Therm 700 and 1200 can be supplied in a mobile version.
SPECIAL PRODUCTS
NTN-SNR is able to design machines, specially adapted to your application.
This device, especially
developed for a wind turbine
application, is capable of
heating parts of up to 10 tonnes
with an outside diameter of
4 metres to a temperature of
120°C in 60 minutes.
Thus, the dimensions and performance of the Safe Therm 700 and 1200 can be modified to match
precisely the geometry of your parts, your production patterns and the electrical supply available*
in your workshops. (*from the Fast Therm 150 upwards)
Customised equipment can also be developed for your large metal parts, such as for wind turbine and
railway applications.
We can provide you with a quotation based on the following information:
• The weight of the part to be heated (min/max)
• The dimensions of the part (min/max bore, max. outside diameter, max thickness)
• Electrical power and voltage available
• Temperature to be achieved
• Desired heating time or production pattern
14
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1- MOUNTING
COLD
HOT
HYDRAULIC
The mounting of large bearings with a tapered bore requires considerable effort, difficult to achieve
using mechanical screw tightening. The use of hydraulic technology is required in such cases.
Either an oil film is injected over the whole of the contact surface between the shaft and the inner ring. This reduces the friction
generated by the mounting and facilitates tightening of the nut.
Alternatively oil is sent at very high pressure into a hydraulic nut, which provides the thrust required for mounting the bearing.
The two principles may also be used simultaneously to make mounting easier.
The residual clearance is checked using feeler gauges or a dial gauge is used to measure the ‘drive up’ (axial displacement) along the
tapered contact surface.
Two types of mounting lend themselves to this method :
TAPERED SEAT SHAFTS
Injection of an oil film
Use of a hydraulic nut alone
SHAFTS WITH A CYLINDRICAL CONTACT SURFACE IN ASSOCIATION WITH A SLEEVE
Withdrawal sleeve
Adapter sleeve
15
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HYDRAULIC NUTS
Precise, effortless mounting of your large bearings with a tool that is
always ready for use
35
APPLICATIONS
Beyond a certain shaft diameter, the mounting or dismounting of a bearing on tapered seatings requires
hydraulic assistance.
A hydraulic nut ensures perfect control of the adjustment of the assembly while limiting the use of
manual force and reducing the time taken for the operation.
ADVANTAGES
Besides the hydraulic principle, the “back and forth” design provides
unique ease of operation with the automatic return of the thrust plate to
the original position ((patented NTN-SNR design).
“An end to returning the nut to its original position, an often troublesome
operation, subject to oil leaks: The NTN-SNR nut is automatically ready
for the next operation.”
• Wide range of sizes: for shafts from 50 mm to 100 mm in diameter.
• Special sizes on request
• Set of spare piston seals supplied as standard
• The hydraulic nut is equipped with:
- Two hydraulic connection points, with spot facing for perfect sealing
- One quick coupling connection (male) which can be positioned on the front face or on the outside
diameter, depending on the ease of access.
The 1500 bar pressure provides maximum safety with a locking stop.
- One 1500 bar ball valve
- 1 hole on the front face for a dial indicator (not included)
- 2 holes on the front face are provided for mounting the dial gauge (not included)
• The surface treatment of the nuts provides excellent protection against corrosion and ensures a long
working life.
• Easier handling and nut screwing due to:
- the knurling of the outer surface (all sizes)
- a bar being supplied and the provision of several holes on the outer diameter. (For sizes HMV 50
EBF and above)
• Easy handling with eye bolts for nuts HMV 60 EBF and upwards supplied
COMMERCIAL REFERENCE
TOOL HMV (size) EBF / Hydraulic nut
THE RIGHT QUESTIONS TO ASK YOURSELF WHEN SELECTING A HYDRAULIC
NUT :
• If it involves mounting onto a shaft with a tapered contact surface: What are the shaft’s
diameters and thread pitches?
• If mounting onto a sleeve: does it involve an adapter or withdrawal sleeve? Note: for a single
cylindrical shaft diameter, the adapter and withdrawal sleeves have different diameters and
thread pitches.
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1- MOUNTING
COLD
HOT
HYDRAULIC
MANUAL HYDRAULIC PUMP KITS
A two-stage, high-pressure, ultra-light hand pump, 700 bar (70 mPa)
and 1500 bar (150 mPa).
38
APPLICATIONS
These high-pressure pumps are designed for use with automatic return hydraulic nuts
or for the mounting and dismounting of bearings coated with an oil film.
TOOL PUMP SET 700B
Pumps are supplied as standard with the following accessories designed for use at 700 bar and 1500 bar:
• 1 pressure gauge, minimising the risk of overloading
• 1 high-quality hose (1.5 m for the 700 bar pump with a 0.3 litre reservoir, 3m for the 700 and 1500 bar
pumps with a 0.9 litre reservoir)
• 1 quick coupling connection (female) suitable for NTN-SNR hydraulic nuts
• They are supplied filled with hydraulic oil
ADVANTAGES
• Ultra-light, compact design
• Robust reservoir in composite materials
• Ergonomic: locking of the lever to facilitate transport
• Robust: pump guaranteed for life under normal conditions of use
• Efficient: savings in time and effort due to the two stages which allow a reduction of 80%
in the number of pump strokes required in comparison with single-stage pumps.
• User safety: electrically isolated lever and safety relief valve
• Flexible: 3 available reservoir sizes:
- 0.3 litre for HMV 54 EBF nuts and below
- 0.9 litre for HMV 92 EBF nuts and below
- 2,5 litres for HMV 200 EBF nuts and below (1500 bar pump)
TOOL PUMP SET 1500B
Accessories included for 750 and 1500 bar pumps
• Pressure gauge (0-700 bar) or (0-1500 bar)
- Liquid filled to protect against any sudden loss of pressure
- Dual markings in bars / PSI
- Fitted with a device protecting against bursting
• Hose (700 or 1500 bar)
- Very strong thermoplastic, reinforced with layers of woven steel wire
- Polyurethane envelope for extreme abrasion resistance
- With a rubber protective “handle”.
• With quick coupling protection (female) 1500 bars, which provides maximum safety with end stop
locking and optimum sealing with a flat face valve.
Technical characteristics of the hydraulic oil
Contains corrosion inhibitors which do not attack sealing materials such as nitrile.
Relative density at 15°C : 0.870 kg/dm3
Viscosity at 40°C : 31 cSt
Viscosity index : 102
Flash point : 230°C
Freezing point : -36°C
COMMERCIAL REFERENCE
TOOL HYDRAULIC OIL 1L
TOOL PUMP SET 700B - (reservoir capacity) L / Pump with accessories
TOOL PUMP SET 1500B - 2,5 L / Pump with accessories
TOOL HYDRAULIC OIL 1 L
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SET OF CALIBRATED FEELER GAUGES
A simple and precise tool for measuring the clearance between two parts
39
APPLICATIONS
This feeler gauge set allows the quick, accurate measurement of radial clearance, especially on
spherical roller and cylindrical bearings. It contains 17 gauges.
2 versions of the gauge set are offered: 150 mm and 300 mm long
ADVANTAGES
• Set of 17 round end gauges
• Delivered with a spare set of the thinnest gauge blades
• Available in 150 and 300 mm
• In a protective steel sleeve
• Calibrated to 1/100 (from 0.02mm)
COMMERCIAL REFERENCE
FEELER GAUGE TOOL (gauge length)
HEAT-RESISTANT GLOVES
Protective gloves for the safe handling of hot, oily parts up to +350°C.
39
ADVANTAGES
• Made of KEVLAR, they are extremely resistant to tearing, abrasion and cuts
• Non-inflammable: they provide a high level of protection against contact and convective heat.
• They are tested and certified for mechanical (EN 388) and thermal (EN407) hazards
• Non-fluffy, they avoid polluting the bearings.
• Extremely comfortable, they are useful for all maintenance work.
• Single size: 10.5
COMMERCIAL REFERENCE
HEAT RESISTANT GLOVES
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1- MOUNTING
COLD
HOT
HYDRAULIC
LASER TEMP 301
INFRARED THERMOMETER WITH LASER TARGETING
Establish an initial diagnosis of how machines are operating with completely
safe and precise remote or contact temperature measurements.
40
APPLICATIONS
The LASER TEMP 301 thermometer combines safety with accuracy.
• The safety of remote infrared measurement for burning, moving or difficult-to-access objects.
• Accurate measurement using the contact probe.
Its elaborate optical system allows small, remote targets to be measured easily and precisely.
ADVANTAGES
• Wide measurement range in infrared mode: -50°C to +850°C
• High degree of precision, using the
- laser targeting device
- the excellent 30:1 distance:target ratio
- emissivity adjustable between 0.1 and 1
- type K thermocouple wire probe
• Extremely quick measurements: response time less than 1 sec.
• Internal memory able to record up to 20 measurements.
• Equipped with the following functions:
- High / low, visual and audible adjustable alarms
- Automatic switch-off to maximise its useful life
- Max, min, difference, average measurements
• Light, ergonomic gun shape
• Simple to use, it may be easily configured to work in °C or °F.
• Back-lit display for easy reading.
Supplied with: Type K thermocouple wire probe (range -50°C to +440°C, length 1 m)
Protective pouch - User manual
COMMERCIAL REFERENCE
TOOL LASERTEMP 301 / IR Thermometer
Infrared sensor
Ø 100 mm
Ø 50 mm
Ø 33 mm
NTN SNR
NTN SNR
1000 mm
1500 mm
Energy emitted by the target
in the form of radiation
Laser aiming device
Principle
3000 mm
Distance / Target
19
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DISMOUNTING
CONTENTS
THE ADVICE OF THE EXPERTS
HYDRAULIC DISMOUNTING
P. 22
MECHANICAL DISMOUNTING
P. 23
Bore puller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 23
Puller-separator with mechanical spindle . . . . . . . . . . P. 24
Self-centering mechanical puller . . . . . . . . . . . . . . . . . . . P. 25
Self-centering hydraulic puller . . . . . . . . . . . . . . . . . . . . . . P. 26
Accessory case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 27
Tri-section pulling plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 28
20
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2- DISMOUNTING
THE ADVICE OF THE EXPERTS
Disassemble cleanly: Look after your equipment and save time, safely.
Attention: the dismounting of bearings is a delicate operation, both for the operator and for the mechanical items
involved.
If mounting requires a lot of know-how, the risks involved in dismounting cannot be ignored, even if the bearing is to
be scrapped.
By opting for the correct methods and tools, you reduce the risk of personal injury and damaging parts (shaft, housing,
even the bearing, if it is to be re-used).
The two main principles for dismounting are mechanical and hydraulic.
MECHANICAL DISMOUNTING
Whenever possible; apply the withdrawal force to the ring with the interference fit.
There are numerous types of extractor, depending on the grip offered by the bearing, its accessibility and the extraction
force required.
Extractors equipped with a pump and hydraulic cylinder allow the operator to develop very high extraction efforts, using
their own muscular strength. They are easy to use, due to the fact that their arms are self-centering.
THE RIGHT QUESTIONS TO ASK :
• How do I grip the part?
Selection of the type of grip: external, internal or special.
• What is the diameter of the part to be extracted?
Enables the seat, spread and force to be defined.
• How do I pull on the part?
Choice of a support point: on the central shaft, on the outside of the part or using extraction accessories.
21
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HYDRAULIC DISMOUNTING
HYDRAULIC DISMOUNTING
If an adapter or withdrawal sleeve was used during
mounting, a hydraulic nut can be used for quick and
effortless dismounting.
If hydraulic channels were originally provided in the
shaft, the injection of a film of oil on the contact surface
between the shaft and the inner ring greatly reduces the
effort required.
(For more information on hydraulic nuts, please see page
16 of this catalogue).
Tapered seat shaft
HYDRAULIC DISMOUNTING
HYDRAULIC DISMOUNTING
Adapter sleeve
Withdrawal sleeve
Extraction of the adapter sleeve
with a hydraulic nut
Extraction of the withdrawal sleeve
with a hydraulic nut
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2- DISMOUNTING
MECHANICAL
BORE PULLER
Puller kits for internal gripping of the bore.
For quick and easy dismounting of bearings tightly mounted in a housing.
41
APPLICATIONS
Ideal selection of high-strength extractors with braces for extraction via the bore:
- Bearing whose outer ring is a tight fit in its housing.
- Outer rings or rings with well locked packing.
ADVANTAGES
BP SET 35-100
Robust
• Pullers designed in 2 parts and manufactured in special, strong, break and wear-resistant steel,
ensuring a long life.
• Arms in carbonitride steel not requiring any special maintenance
Ergonomic
• Mechanical spindle with handle
Wide range of use
• BP Set 12-45 incudes 6 pullers for 12 to 45 mm bore diameters
• BP Set 35-100 incudes 4 pullers for 35 to 100 mm bore diameters
Each kit is supplied in a solid steel case.
COMMERCIAL REFERENCE
BP TOOL SET 12-45 / BORE PULLER
BP TOOL SET 35-100 / BORE PULLER
BP SET 12-45
23
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PULLER-SEPARATOR WITH MECHANICAL SPINDLE
For an easy and safe dismounting of rings or bearings tightly fitted on a
shaft and difficult to grip
42
APPLICATIONS
Also allows the extraction of all parts mounted onto a shaft by force, such as pulleys, handwheels and
pinions.
The set, supplied in a strong steel case, includes:
• a puller/pusher with 5 ton capacity mechanical spindle.
• extension rods for quick adaptation to required pulling length.
• a 2-blade separator to separate and grip rings and bearings from the rear with an external dimension
between 22 and 115 mm.
ADVANTAGES
Practical and safe
• Gradual simple screw extraction
• The sharp bevelled blades ensure a good grip, so avoiding any locking of the part to be extracted and
any deterioration of the shaft’s seat.
• After separation by tightening the two blades, turning the separator enables greater force to be used
without deforming the blades for the complete extraction of the part
Robust
• Separating blades are made of special steel for added strength and durability.
• The arm in carbonitride steel does not require any special maintenance: no more need for oil or
grease
COMMERCIAL REFERENCE
TOOL BPM 22-115 / Back puller mech spindle
24
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2- DISMOUNTING
MECHANICAL
2/3 ARMS SELF-CENTERING MECHANICAL PULLER
A simple, robust and efficient range of pullers for an easy and safe
dismounting of small or medium size bearings.
42
APPLICATIONS
Also suitable for removing pulleys, gear wheels, handwheels, etc, fixed to a shaft.
ADVANTAGES
Practical
• The self-centering mechanism ensures the simultaneous positioning of the puller’s arms on the
bearing.
• Compact and ergonomic, it may be easily operated in every position by one person.
SCMP - 3 arms
Safe
• Self-locking system prevents the arms from bending or slipping.
• The greater the extraction force, the tighter the jaws grip the part.
• Robust, designed in hardened steel for maximum strength
Multiple uses
• Quickly convertible to two or three claws, depending on the space available.
• Three available models for selection according to the outside diameter of the parts to be extracted
and the required reach. :
Max. spread
mm
Max. reach
mm
Capacity
Tons
120
80
2
180
120
3
270
160
5
COMMERCIAL REFERENCE
SCMP - 2 arms
TOOL SCMP 2/3-120 / Self-center mech puller
TOOL SCMP 2/3-180 / Self-center mech puller
TOOL SCMP 2/3-270 / Self-center mech puller
C
C
A
A
ReachPortée
ReachPortée
B
B
Max.Ecartement
spread
maxi
25
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2/3 ARMS
SELF-CENTERING HYDRAULIC PULLER
A range of powerful pullers for a safe and easy dismounting of large
bearings and force-fitted parts such as pulleys and gear wheels.
43
APPLICATIONS
The self-centering device facilitates positioning and anchoring around the bearing. The power developed
by the hydraulic system allows the part to be extracted safely with very little effort.
ADVANTAGES
Practical
• Ready-to-use in a strong case. No assembly of the jaws required before use.
• Compact:the self contained hydraulic pump and cylinder save space. No need for a separate pump,
hose or spindle.
• Ergonomic: pump handle pivoting through 360°, allowing the extractor to be used in the most
comfortable position. Telescopic, it provides optimum transmission of the effort.
• Easy centering of the piston on the shaft with retractable, integrated point.
• A piston extension is supplied for use with a remote support surface.
• A piston return device makes it ready immediately for further use.
• Long stroke of hydraulic spindle facilitates dismounting in one operation.
Multiple uses
• Possibility to change between two or three jaws, depending on the accessibility of the bearing.
• Available in three versions, depending on the power and size required: 4, 12, 20 and 30 tons.
SCHP 4T - 3 arms
Capacity
tons
Max. spread
mm
Max. reach
mm
Cylinder stroke
mm
4
325
190
60
12
485
305
85
20
570
365
111
30*
680
465
111
*30 tons: Available to special order only.
• For the 4 and 12-tonne capacity, an accessory kit consisting of a puller block, connecting rods and a set
of bearings separators increases the number of uses and makes separation easier.
SCHP 4T - 2 arms
Safe
• A safety relief valve prevents any risk of overloading and limits the force applied to the maximum
capacity of the equipment.
• A cover protects the user from possible flying bearing fragments. Made of transparent material,
it provides good visibility for controlling the extraction.
• The 20-ton model is equipped with an innovative two-stage pump which makes operation easier
and safer.
COMMERCIAL REFERENCE
TOOL SCHP 4 TONS / Self-center hyd puller
TOOL SCHP 12 TONS / Self-center hyd puller
TOOL SCHP 20 TONS / Self-center hyd puller
TOOL SCHP 30 TONS / Self-center hyd puller
26
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2- DISMOUNTING
MECHANICAL
ACCESSORY CASE
FOR 4 AND 12-TON SCHP
A strong grip for a safe and easy dismounting.
43
APPLICATIONS
A separator is a complementary tool to a claw extractor when the latter does not have sufficient grip. A
perfect grip on the back of parts, using bevelled blades, reduces the force necessary for dismounting
and avoids damaging the shaft’s contact surface
ADVANTAGES
• Robust design ensuring a long life for the separation blades.
• After separation by tightening the two blades, turning the separator enables greater force to be used
without deforming the blades for the complete extraction of the part.
• Easy centering of the piston on the shaft with its retractable, integrated point.
• Two versions are available, depending on the power required. 4 and 12 tons.
COMMERCIAL REFERENCE
TOOL AS-SCHP 4T / acc set hyd puller
TOOL AS-SCHP 12T / acc set hyd puller
27
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TRI-SECTION PULLING PLATE,
UNIVERSAL
A strong grip for safe and effective dismounting using a mechanical or
hydraulic extractor.
43
APPLICATIONS
The tri-section pulling plate is the complementary tool to the three-armed pullers when the latter does
not have sufficient grip. Universal, it is suitable for both the SCHP 4-tonne hydraulic extractor and the
SCMP 270 mechanical model.
ADVANTAGES
• The blades fix behind the bearing’s inner ring, where the extraction force is most effective.
• The application of the effort on the inner ring minimises the risk of damaging the bearing while
preserving the rolling body and the outer ring.
• The tri-section construction distributes the extraction force evenly, preventing bearing from locking
and/or tilting on the shaft during dismounting.
• Economical: the BP3S 50-210 covers all shafts with a diameter of between 50 and 210 mm.
Capacity of 8 Tons max.
• The BP3S 90-340 covers all shafts with a diameter of between 90 and 340 mm.
Pulling capacity of 12 Tons max.
COMMERCIAL REFERENCE
TOOL BP3S 50-210 / Tri-section back puller
TOOL BP3S 90-340 / Available to special order only
28
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CONTENTS
TECHNICAL DATAS
TECHNICAL DATAS
P. 31
30
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3- TECHNICAL DATAS
Reference : LUB ANTI-FRETTING PASTE / B 750G
Description
Density
Colour
Texture
Base oil
Nature of thickener
NLGI consistency
Temperature range for use
Viscosity of the base oil at 40°C, mm²/s
Flash point, °C
Drop point DIN ISO 2176, °C
Packed
b P 09
“Contact corrosion” anti-fretting paste
1,23
Whitish
Smooth
Synthetic
Lithium soap
1
-40°C to + 150°C
350
> 200
> 185
750 g tin
Reference : TOOL IFT SET 33 / Industry Fitting Tool
Description
Application
Contents
Material
Case dimensions
Weight of kit, including case
b P 07
Mounting tool kit
Cold mounting of bearing with
Ø a bore diameter of : 10 to 50 mm
Ø Outside diameter : 26 to 110 mm
33 sockets, three mounting sleeves,
1 dead-blow mallet (weight 0.7 kg)
Socket machined from strong, solid material
430 x 320 x 100 mm
4,8 kg
Reference : TOOL PS (SIZE) / Pin Spanner
Description
Material
Pin hardness
Use
Reference :
TOOL
TOOL
TOOL
TOOL
TOOL
PS 15-35
PS 35-50
PS 50-80
PS 80-120
PS 120-180
b P 09
Articulated manual pin spanner
Hardened, forged chrome vanadium steel.
Satin chrome finish
40 HRC
Tommy nuts (examples of accuracy: TB, TBR, TBP, TBPR)
Nut diameter
pin diameter
mm
mm
15-35
3
35-50
4
50-80
5
80-120
6
120-180
8
Reference : TOOL HS (SIZE) / Hook Spanner
Description
Material
Use
Reference :
TOOL HS 15-35
TOOL HS 35-50
TOOL HS 50-80
TOOL HS 80-120
TOOL HS 120-180
b P 09
Articulated manual hook spanner
Hardened, forged chrome vanadium steel.
Satin chrome finish
Slot nuts
Diameter of the tightening nut, mm
15-35
35-50
50-80
80-120
120-180
31
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BPR and TBPR nuts
BR and TBR nuts
BP and TBP nuts
B and TB nuts
PRECISION NUT CROSS REFERENCE / tommy nut and slot nut spanners
spanner 15-35 mm
spanner 35-50 mm
spanner 50-80 mm
spanner 80-120 mm
spanner 120-180 mm
Hook
Pin
Hook
Pin
Hook
Pin
Hook
Pin
Hook
Pin
B 20/1
TB 20/1
B 25
TB 25
B 35
TB 35
B 60
TB 60
B 90
TB 90
B 20/1,5
TB 20/1,5
B 30
TB 30
B 40
TB 40
B 65
TB 65
B 95
TB 95
-
-
-
-
B 45
TB 45
B 70
TB 70
B 100
TB 100
-
-
-
-
B 50
TB 50
B 75
TB 75
-
-
-
-
-
-
B 55
TB 55
B 80
TB 80
-
-
-
-
-
-
B 60
TB 60
B 85
TB 85
-
-
-
-
-
-
-
-
B 90
TB 90
-
-
-
-
BP 20/1
TBP 20/1
BP 30
TBP 30
BP 55
TBP 55
BP 75
TBP 75
-
-
BP 20/1,5
TBP 20/1,5
BP 35
TBP 35
BP 60
TBP 60
BP 80
TBP 80
-
-
BP 25
TBP 25
BP 40
TBP 40
BP 65
TBP 65
BP 85
TBP 85
-
-
-
-
BP 45
TBP 45
BP 70
TBP 70
BP 90
TBP 90
-
-
-
-
BP 50
TBP 50
-
-
BP 95
TBP 95
-
-
-
-
-
-
-
-
BP 100
TBP 100
-
-
BR 25
TBR 25
BR 35
TBR 35
BR 60
TBR 60
BR 90
TBR 90
-
-
BR 30
TBR 30
BR 40
TBR 40
BR 65
TBR 65
BR 95
TBR 95
-
-
-
-
BR 45
TBR 45
BR 70
TBR 70
BR 100
TBR 100
-
-
-
-
BR 50
TBR 50
BR 75
TBR 75
-
-
-
-
-
-
BR 55
TBR 55
BR 80
TBR 80
-
-
-
-
-
-
BR 60
TBR 60
BR 85
TBR 85
-
-
-
-
-
-
-
-
BR 90
TBR 90
-
-
-
-
BPR 20/1
TBPR 20/1
BPR 30
TBPR 30
BPR 55
TBPR 55
BPR 75
TBPR 75
-
-
BPR 20/1,5
TBPR 20/1,5
BPR 35
TBPR 35
BPR 60
TBPR 60
BPR 80
TBPR 80
-
-
BPR 25
TBPR 25
BPR 40
TBPR 40
BPR 65
TBPR 65
BPR 85
TBPR 85
-
-
-
-
BPR 45
TBPR 45
BPR 70
TBPR 70
BPR 90
TBPR 90
-
-
-
-
BPR 50
TBPR 50
-
-
BPR 95
TBPR 95
-
-
-
-
-
-
-
-
BPR 100
TBPR 100
KM NUT CROSS REFERENCE / Pin tightening spanner
15-35 mm spanner
35-50 mm spanner
50-80 mm spanner
80-120 mm spanner
120-180 mm spanner
KM 0
KM 5
KM 7
KM 12
KM 18
KM 1
KM 6
KM 8
KM 13
KM 19
KM 2
-
KM 9
KM 14
KM 20
KM 3
-
KM 10
KM 15
KM 21
KM 4
-
KM 11
KM 16
KM 22
-
-
KM 12
KM 17
KM 23
-
-
KM 18
KML 24
-
-
-
-
KM 24
-
-
-
-
KM 25
-
-
-
-
KML 26
-
-
-
-
KML 27
-
-
-
-
KML 28
-
-
-
-
KML 28
-
-
-
-
32
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3- TECHNICAL DATAS
Reference : TOOL FAST THERM (SIZE) / Induction Heater
TECHNICAL DATAS
FAST THERM 20
b P 11
FAST THERM 35
FAST THERM 150
FAST THERM 300
ELECTRICITY
Max. power consumption
3,6 kVA
3,6 kVA
12,8 kVA
12,8 kVA
230 V / 16 A
230 V / 16 A
400 V / 32 A
400 V / 32 A
50 Hz
50 Hz
50 Hz
50 Hz
110 V to 240 V
110 V to 240 V
230 V/ 500 V/ 560 V
230 V/ 500 V/ 560 V
60 Hz
60 Hz
60 Hz
60 Hz
+ 50°C to + 240°C
+ 50°C to + 240°C
+ 50°C to + 240°C
+ 50°C to + 240°C
no
0-99 min
+ 240°C
0-99 min
+ 240°C
0-99 min
• + 240°C
+ 400 °C
•
TEMP PROBE 400 (+)
•
TEMP PROBE 1000 (+)
•
TEMP PROBE 1000 (+)
•
TEMP PROBE 1000 (+)
+/- 2°C
+/- 2°C
+/- 2°C
+/- 2°C
•
•
•
•
Max. voltage/current
Frequency
Other voltages on request
Other frequencies on request
CONTROL
Temperature adjustment
Heating time adjustment /
Max. temperature.
Temperature probe
Ref : Tool +
Temperature control precision
Temperature maintained
at end of cycle
Automatic demagnetising
Automatic
Automatic
Automatic
Automatic
Residual magnetism
< 2 A / cm
< 2 A / cm
< 2 A / cm
< 2 A / cm
•
•
•
•
345 x 200 x 240
420 x 260 x 380
505 x 260 x 440
1060 x 500 x 1100
120 x 100 mm
180 x 180 mm
210 x 215 mm
330 x 295 mm
17 kg (with yokes)
31 kg
51 kg
100 kg (trolley included)
Audible signal
APPLIANCE DESIGN
Dimensions (L x W x H) mm
Space between pivots A and B
Weight (without yokes)
Pivoting arm
no
•
•
•
Shelf trolley
no
no
no
•
PARTS TO BE HEATED
Maximum weight (++)
20 kg
35 kg
150 kg (horizontal)
300 kg (horizontal)
Min. bore dia. (*)
20 mm
20 mm
30 mm
30 mm
Max. bore dia.
280 mm
410 mm
490 mm
740 mm
Max. width
120 mm
180 mm
210 mm
330 mm
STANDARD AND OPTIONAL EQUIPMENT
Bearing bore dia. ≥
20 mm
Reference : TOOL (***)
• FT20-YOKE 20
FT35-YOKE 20
• FT20-YOKE 35
FT35-YOKE 35
30 mm
35 mm
FT150-YOKE 30
FT300-YOKE 30
FT150-YOKE 45
FT300-YOKE 45
FT35-YOKE 60
FT150-YOKE 60
FT300-YOKE 60
• FT35-YOKE 70
45 mm
60 mm
• FT20-YOKE 60
70 mm
FT150-YOKE 70
FT300-YOKE 70
85 mm
FT150-YOKE 85
FT300-YOKE 85
100 mm
• FT150-YOKE 100
FT300-YOKE 100
115 mm
• FT300-YOKE 115
130 mm
145 mm
• Standard / optional equipment
(*) With min. yoke size / (***) Example : TOOL FT 35-YOKE 20
(+) : Length of probe wire (e.g. 400 = 400 mm)
(++) : For bearings. For other parts, please contact us.
A
B
215 mm
(1)
33
DOC-TOOL_GBb.indd 33
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Reference : TOOL SAFE THERM (SIZE) / Induction Heater
TECHNICAL DATAS
SAFE THERM 700
SAFE THERM 1200
ELECTRICITY
Max. power consumption
Max. voltage/current
25 kVA
40 kVA
400 V / 63 A
400 V / 100 A
Frequency
Other voltages on request
50 Hz
50 Hz
230 V/ 500 V/ 560 V
230 V/ 500 V/ 560 V
60 Hz
60 Hz
+50°C to + 240°C
+50°C to + 240°C
0-99 min
• + 240°C
+ 400 °C
0-99 min
• + 240°C
+ 400 °C
•
TEMP PROBE 1000 (+)
•
TEMP PROBE 1500 (+)
+/- 2°C
+/- 2°C
Other frequencies on request
CONTROL
Temperature adjustment
Heating time adjustment /
Max. temperature.
Temperature probe
Ref : Tool +
Temperature control precision
Temperature maintained
at end of cycle
•
•
Automatic demagnetising
Automatic
Automatic
Residual magnetism
< 2 A / cm
< 2 A / cm
•
•
1100 x 850 x 1250 (**)
1500 x 1100 x 1400 (**)
440 x 390 mm (**)
470 x 690 mm (**)
350 kg
850 kg
No (Vertical bar)
No (Vertical bar)
FT600-Lifting Device
FT1200-Lifting Device
700 kg (horizontal)
1200 kg (horizontal)
45 mm
85 mm
Max. bore dia.
900 mm (**)
1500 mm (**)
Max. width
410 mm (**)
440 mm (**)
Audible signal
APPLIANCE DESIGN
Dimensions (L x W x H) mm
Space between pivots A and B
Weight (vertical yoke)
Pivoting arm
Bar lifting device
Ref : Tool +
PARTS TO BE HEATED
Maximum weight (++)
Min. bore dia. (*)
STANDARD AND OPTIONAL EQUIPMENT
Bearing bore dia. ≥
Reference : TOOL (***)
20 mm
30 mm
35 mm
ST700-YOKE 45
ST700-YOKE 60
70 mm
ST700-YOKE 70
85 mm
ST700-YOKE 85
100 mm
ST700-YOKE 100
115 mm
ST700-YOKE 115
130 mm
ST700-YOKE 130
145 mm
• ST700-YOKE 145
215 mm
ST1200-YOKE 85
ST1200-YOKE 115
B
A
45 mm
60 mm
ST1200-YOKE 145
• ST1200-YOKE 215
(2)
• Standard / optional equipment
(*) With min. yoke size / (**) other dimensions on request
(***) Example : TOOL FT 35-YOKE 20
(+) : Length of probe wire (e.g. 400 = 400 mm)
(++) : For bearings. For other parts, please contact us.
34
DOC-TOOL_GBb.indd 34
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3- TECHNICAL DATAS
DIMENSIONS (MM) AND WEIGHT (KG) OF YOKES
FT150
FT300
20x20x350
1,1 kg
20x20x490
1,5 kg
30x30x350
2,4 kg
30x30x490
3,3 kg
30x30x700
4,7kg
40x40x280
3,4 kg
40x40x350
4,2 kg
40x40x490
5,9 kg
40x40x700
8,4kg
50x50x280
5,3 kg
50x50x350
6,6 kg
50x50x490
9,2kg
50x50x700
13,8kg
Y85
60x60x350
9,4 kg
60x60x490
13,2kg
60x60x700
19,5kg
Y100
70x70x350
12,8 kg
70x70x490
18kg
70x70x700
26,9kg
80x80x490
23,5kg
80x80x700
35kg
Y20
FT20
FT35
14x14x200
0,3 kg
14x14x280
0,4 kg
Y30
Y35
25x25x200
0,9 kg
40x40x200
2,5 kg
Y70
ST1200
25x25x280
1,3 kg
Y45
Y60
ST700
Y115
Y130
90x90x700
44,5kg
Y145
100x100x700
55kg
Y215
Materials
HMV 10 EBF – HMV 40 EBF
HMV 41 EBF – HMV 200 EBF
Nuts
Sizes ≤ HMV 54 EBF
Sizes ≤ HMV 92 EBF
Sizes ≤ HMV 200 EBF
Component Reference - hydraulic nut
Set of O-rings
Ball valve
Quick coupling connection (male)
with seal washer and connecting nipple
80x80x850
42,7kg
100x100x850
66,8kg
150x150x850
150 kg
Reference : TOOL HMV (SIZE) EBF / Hydraulic Nut
Description
60x60x850
24kg
b P 16
Hydraulic nut with metric thread.
Equipped with automatic piston return device
Fine metric thread to ISO 965-1998
Tolerance class 6H
Trapezoidal thread to ISO 2901-1993
Tolerance class 7H
Reference of recommended pumps
Pump 700b-0,3L / Pump 700b-0,9L
Pump 700b-0,9L
Pump 1500b-2,5L
Nut Reference followed by / Piston Seals
Exemple : TOOL HMV 15 / Piston Seals
1500 bars
Reference : TOOL HMV BALL PLUG 1/4
1500 bars, male
Reference TOOL HMV NIPPLE 1/4
Dimensions: see page 39
35
DOC-TOOL_GBb.indd 35
19/01/12 11:09
DIMENSIONS (MM) AND WEIGHT (KG) OF HYDRAULIC NUTS
Sizes
Thread
Outside
diameter
mm
Total
width
mm
Piston
diameter
mm
Permitted
piston
stroke
mm
Flange
width
mm
Body
width
mm
Diameter
mm
Piston
surface
mm2
Weight
kg
HMV ... EBF
G
D
B
max. d2
B1
B2
d1
10
M50x1,5
114
43
110
5
5
38
50,5
2850
2,9
11
M55x2
120
43
116
5
5
38
55,5
3050
3
12
M60x2
125
43
121
5
5
38
60,5
3250
3
13
M65x2
130
43
126
5
5
38
65,5
3500
3,2
14
M70x2
135
43
131
5
5
38
70,5
3650
3,4
15
M75x2
140
43
136
5
5
38
75,5
3850
3,6
16
M80x2
146
43
142
5
5
38
80,5
4150
3,9
17
M85x2
150
43
146
5
5
38
85,5
4300
4
18
M90x2
156
43
152
5
5
38
90,5
4850
4,2
19
M95x2
162
43
158
5
5
38
95,5
5050
4,5
20
M100x2
166
44
162
5
6
38
100,5
5100
4,6
21
M105x2
172
44
168
5
6
38
105,5
5200
4,9
22
M110x2
178
44
174
5
6
38
110,5
5400
5,2
23
M115x2
182
44
178
5
6
38
115,5
5800
5,2
24
M120x2
188
44
184
5
6
38
120,5
5950
5,5
25
M125x2
192
44
188
5
6
38
125,5
6350
5,6
26
M130x2
198
44
194
5
6
38
130,5
6450
5,9
27
M135x2
204
44
200
5
6
38
135,5
6900
6,1
28
M140x2
208
45
204
5
7
38
140,5
7250
6,2
29
M145x2
214
46
210
5
7
39
145,5
7400
6,7
30
M150x2
220
46
216
5
7
39
150,5
7600
6,8
31
M155x3
226
46
222
5
7
39
155,5
8450
7,2
32
M160x3
232
47
228
6
7
40
160,5
8650
7,8
33
M165x3
238
47
234
6
7
40
165,5
8750
8,1
34
M170x3
244
48
240
6
7
41
170,5
9800
8,6
36
M180x3
256
48
252
6
7
41
180,5
11250
9,4
38
M190x3
270
50
266
7
8
42
191
11800
10,7
40
M200x3
282
51
278
8
8
43
201
12100
11,7
41
Tr205x4
288
51
284
8
8
43
207
13050
12,2
42
Tr210x4
294
52
290
9
8
44
212
13400
12,7
43
Tr215x4
300
52
296
9
8
44
217
14050
13,2
44
Tr220x4
306
52
302
9
8
44
222
14800
13,7
45
Tr225x4
312
53
308
9
8
45
227
15150
14,7
46
Tr230x4
318
53
314
9
8
45
232
15450
14,7
47
Tr235x4
326
54
322
10
8
46
237
16600
16,2
48
Tr240x4
330
55
326
10
9
46
242
17250
16,2
50
Tr250x4
342
55
338
10
9
46
252
17550
17,7
52
Tr260x4
356
56
352
11
9
47
262
19150
19,2
54
Tr270x4
368
57
364
12
9
48
272
20350
20,7
56
Tr280x4
380
58
376
12
9
49
282
21050
22,2
58
Tr290x4
390
58
386
13
9
49
292
22350
22,7
60
Tr300x4
404
61
400
14
10
51
302
23600
25,7
36
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3- TECHNICAL DATAS
DIMENSIONS (MM) AND WEIGHT (KG) OF HYDRAULIC NUTS
Sizes
Thread
Outside
diametermm
Total
width
mm
Piston
diameter
mm
Permitted
piston
stroke
mm
Flange
width
mm
Body
width
mm
Diameter
mm
Piston
surface
mm2
Weight
kg
HMV ... EBF
G
D
B
max. d2
B1
B2
d1
62
Tr310x5
416
62
412
14
10
52
312
24850
27,2
64
Tr320x5
428
63
424
14
10
53
322
26250
29,7
66
Tr330x5
438
63
434
14
10
53
332
27500
30,2
68
Tr340x5
450
64
446
14
10
54
342
27750
31,7
69
Tr345x5
456
64
452
14
10
54
347
29350
32,7
70
Tr350x5
464
66
460
14
10
56
352
29800
35,2
72
Tr360x5
472
66
468
15
10
56
362
31250
35,7
73
Tr365x5
482
68
478
15
11
57
367
31600
38,7
74
Tr370x5
486
68
482
16
11
57
372
33300
39,2
76
Tr380x5
498
69
494
16
11
58
382
33500
40,7
77
Tr385x5
504
69
500
16
11
58
387
34050
41,2
80
Tr400x5
522
71
518
17
11
60
402
36600
45,7
82
Tr410x5
534
72
530
17
11
61
412
38200
48,2
84
Tr420x5
546
72
542
17
11
61
422
39900
50,2
86
Tr430x5
556
73
552
17
11
62
432
40750
52,7
88
Tr440x5
566
74
562
17
12
62
442
42400
54,2
90
Tr450x5
580
76
576
17
12
64
452
44100
57,7
92
Tr460x5
590
76
586
17
12
64
462
45100
60,2
94
Tr470x5
602
77
598
18
12
65
472
46800
62,2
96
Tr480x5
612
77
608
19
12
65
482
48600
63,2
98
Tr490x5
624
78
620
19
12
66
492
49500
66,2
100
Tr500x5
636
79
630
19
12
67
502
49950
70,2
102
Tr510x6
648
80
642
20
12
68
512
53300
74,2
104
Tr520x6
658
81
652
20
13
68
522
54250
75,2
106
Tr530x6
670
82
664
21
13
69
532
56150
79,2
108
Tr540x6
682
82
676
21
13
69
542
58200
81,2
110
Tr550x6
693
83
687
21
13
70
552
59150
84,2
112
Tr560x6
704
84
698
22
13
71
562
61150
88,2
114
Tr570x6
716
85
710
23
13
72
572
63200
91,2
116
Tr580x6
726
85
720
23
13
72
582
64200
94,2
120
Tr600x6
748
86
742
23
13
73
602
67400
100,2
126
Tr630x6
782
88
776
23
14
74
632
72850
110,2
130
Tr650x6
804
89
798
23
14
75
652
76100
115,2
134
Tr670x6
826
90
820
24
14
76
672
79450
120,2
138
Tr690x6
848
91
842
25
14
77
692
84200
127,2
142
Tr710x7
870
93
864
25
15
78
712
87700
135,2
150
Tr750x7
912
94
906
25
15
79
752
95050
146,2
160
Tr800x7
965
96
959
25
16
80
802
103800
161,2
170
Tr850x7
1020
99
1014
26
16
83
852
114450
181,2
180
Tr900x7
1075
103
1069
30
17
86
902
123950
205,2
190
Tr950x8
1126
103
1120
30
17
86
952
135450
218,2
200
Tr1000x8
1180
105
1174
34
17
88
1002
145700
239,2
37
DOC-TOOL_GBb.indd 37
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Reference : TOOL PUMP SET 700B-(Reservoir capacity) L / Pump with accessories
TOOL PUMP SET 1500B 2,5 L / Pump with accessories
Description
Contents
b P 17
Manual hydraulic pump kit
Pump Set 700b-0,9L
Pump Set 1500b - 2,5 L
700 bar pump
1500 bar pump
with 0.9 litre reservoir
with 2,5 litre reservoir
A
1 2-stage manual pump
Pump Set 700b-0,3L
700 bar pump
with 0.3 litre reservoir
B
1 adapter pressure gauge*
1/4" male, 3/8" female
3/8" male, 3/8" female
700 bar
700 bar
1500 bar pressure gauge
block
C
A
gauge
1
D
1 hose
700 bar, length 1,5 m
700 bar, length 3 m
1500 bar, length 3m
E
1 quick coupling connector
(female)
G ¼ (1500 bar)
G ¼ (1500 bar)
G ¼ (1500 bar)
b b Description of the manual hydraulic pump kit components
A
Reference : TOOL PUMP 700B-(Reservoir capacity) L
TOOL PUMP 1500B 2,5 L
Description
Materials
ultra-light, 2-stage hand pump
Glass fiber renforced composite tank
Reference
TOOL +
Nominal
pressure
1st stage
Nominal
pressure
2nd stage
stroke/
volume
1st stage
stroke/
volume
2nd stage
Reservoir
capacity
Weight
(bare pump)
PUMP
700b-0,3L
13 bar
700 bar
3,6 cm3
0,9 cm3
320 cm3
2,4 kg
PUMP
700b-0,9L
13 bar
700 bar
11,3 cm3
2,5 cm3
900 cm3
4,1 kg
PUMP
1500b-2,5L
13 bar
1500 bar
11,3 cm3
2,5 cm3
2540 cm3
9 kg
DIMENSIONS (mm)
C
D
E
G
H
J
L
PUMP
700b-0,3L
185
336
28
85
28
1/4» - 18 NPTF
319
19
143
PUMP
700b-0,9L
344
533
36
99
33
3/8" - 18 NPTF LF 522
30
177
A
H
d1
d3
12,4
C
71
121
DIMENSIONS TOOL PUMP 700B
80
7
120
-
-
16
LM
527
50°
HE
559
218
DIMENSIONS TOOL PUMP 1500B - 2,5L
Reference : TOOL GAUGE ADAPTOR (Reservoir capacity) L
Description
Pressure gauge adapter depending on pump
Pressure gauge
Male end
Female end
orifice
NPTF 1/4''
NPTF
NPTF
1/4”
3/8”
NPTF 3/8''
Reference TOOL+
GAUGE ADAPTOR 0.3 L
GAUGE ADAPTOR 0.9 L
C
95
Reference : TOOL PUMP GAUGE 700
Description
Permitted pressure
Precision (% full scale)
Double graduation
Scales
Large graduations
Small graduations
Connecting thread C
Diameter A
Height D
Thickness B
Pressure gauge
700 bar (10 000 psi)
+/- 1,0 (-1,5%)
bar / Psi
Bar
100
10
1/4’’ NPTF
63 mm
84 mm
37 mm
A
Psi
2000
200
B
D
B
- LT
44
HEX 1
E
A
B
S
41
L
S
31
M
D
P
7
38˚ Pump 700 b - 0,3 L
50˚ Pump 700 b - 0,9 L
G
P
N
N
212
J
M
d2
B
Ø
A
22
Reference
TOOL +
C
* For the 1500 bar – 2.5L pump, B and C are supplied as a complete unit. For information on «pressure gauge kit» spare parts, please contact us.
38
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3- TECHNICAL DATAS
D
Reference : TOOL HYDRAULIC HOSE (Length in mm)
Description
High-pressure hose with quick coupling connector (female)
Thermoplastic, reinforced with layers of steel and woven wire.
Polyurethane envelope
Max.
Internal
Length
Weight
End
End
working
diameter,
mm
kg
connection connection
pressure,
mm
1
2
bar
(female)
3/8" - 18
G¼
700
6,4
1 500
0,8
NPTF
1500 bar
Material
Reference :
TOOL HYDRAULIC HOSE 1500
TOOL HYDRAULIC HOSE 3000
700
6,4
3 000
1,5
3/8" - 18
NPTF
TOOL 1500B HYDRAULIC HOSE 3000
1500
5
3 000
1,5
1/4 BSPP
E
G¼
1500 bar
G¼
1500 bar
Reference : TOOL PUMP COUPLING 1/4
Quick coupling connection, female
Description of connection on end 2
Material
Type of valve
Max. service pressure
High strength steel. Black zinc treatment
Flat face for maximum discharge of fluid on disconnection
1500 bars
LT
LF
A
LM
Note – Seal washer and connecting nipple included in HMV
NIPPLE 1/4 are not represented on the drawing.
d2
Ø
d1
d3
A
HEX 1
HEX 2
Thread A
BSPP
d1
mm
d3
mm
Nut
Hex1
mm
LF
mm
d2
mm
Nut
Hex2
mm
LM
mm
LT
mm
Ø
mm
G¼
28,2
26,8
24
59,5
24,5
22
38
79,5
14,9
A
Ref.
female :
TOOL +
PUMP
COUPLING
1/4
Weight
g
Ref
male :
TOOL +
Weight
g
192
HMV
NIPPLE 1/4
69
B
Reference : TOOL FEELER GAUGES (Gauge length)
Set of feeler gauges
D
Description
b P 18
Number of
C gauges
Reference
Measurement
range (mm)
TOOL FEELER GAUGES
150
TOOL FEELER GAUGES
300
17
0.02 – 0.5
Thickness
of the gauges
(1/100 mm)
0,02
0,03
0,04
0,05
0,06
0,07
0,08
0,09
0,10
0,15
0,20
0,25
0,30
0,35
0,40
0,45
0,50
Reference : TOOL GLOVE HEAT RESISTANT
Description
c min.
c max.
Length
mm
Weight
g
150
85
300
175
b P 18
Heat resistant glove
Material
KEVLAR
Lined
Coton
Single size
10.5
Maximum temperature
350°C
Quantity per packet
1 pair
39
DOC-TOOL_GBb.indd 39
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Reference : TOOL LASERTEMP 301 / IR Thermometer
b P 19
APPLIANCE CHARACTERISTICS
Spectral response
8 -14 mm
Optical
D.S : 30:1 (50 mm to 1500 mm)
Response time
Less than one second
Temperature range
From -50 to +850°C
Accuracy*
From -50 to -20°C : ±5°C
From -20 to +200°C : ±1.5% of the reading ±2°C
From +200 to +538 °C : ±2% of the reading ±2°C
From +538 to +850°C : ±3.5% of the reading ±5°C
Display resolution
0.1°C
Emissivity
Adjustable between 0.10 and 1.00 (pre-set at 0.95)
Indication of level exceeded
Screen indication :
« -0L » for negative level exceeded,
« 0L » or positive level exceeded.
Laser aiming device
Wave length : 630-670 nm
output lower than 1mW, class 2 (II)
Indication of positive or negative temperature
Automatic
(no indication for a positive temperature). Minus sign (-)
for a negative temperature
Screen
4½ digits with backlit LCD screen
Auto switch-off:
After 7 seconds of inactivity
High/low alarm
Flashing signal on screen and audible signal with adjustable
thresholds
Supply
9 V alkaline battery
Battery life
38 hr (laser and backlight inactive)
15 hr (laser and backlight active)
Temperature for use
From 0 to +50°C
Storage temperature
From -20°C to +60°C
Relative humidity
Between 10 and 90% in operation and less
than 80% during storage
Dimensions
175 x 110 x 45 mm
Weight
230 g (including battery)
Memory
20 temperature values with unit of measurement (°C or °F)
* Accurate for an ambient temperature between 18 and 28°C (with relative humidity below 80%)
CHARACTERISTICS OF THE K THERMOCOUPLE PROBE
Temperature range
From -40 to +400°C
Display range
From -50 to +1370°C
Resolution
0.1°C
Accuracy
±1.5% of the reading ±3°C
Cable length
1m
The devices meet the following standards
1992, electromagnetic emissions
1992, electromagnetic interference
40
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3- TECHNICAL DATAS
Reference : TOOL BP SET (size) / Bore Puller
Description
b P 23
Puller kit for internal gripping of the bore
Contents
• puller
• arms
For extraction of bearings with a bore
diameter
Case dimensions
Weight of kit, including case
BP Set 12-45
6
2
BP Set 35-100
4
1
12 to 45 mm
35 to 100 mm
460 x 230 x 60 mm
5,9 kg
500 x 330 x 90 mm
11,8 kg
(2)
(1)
b Description of case components BP Set 12-45
Puller
Thread
For bearing with
bore - mm
Length
L - mm
Bolt nut spanner (1)
Weight
(g)
1.30/2
M10
12-15
68
10
130
1.30/3
M10
15-19
70
14
140
1.30/4
M10
19-25
76
14
190
1.30/4A
M10
25-30
88
14
300
1.30/5
M10
30-35
88
14
400
1.30/6
M14 x 1,5
35-45
108
17
600
Arm
For Puller
Thread
Arm nut spanner (2)
Weight (g)
1.36/1
1.30/2 - 1.30/5
M10
27
680
1.36/2
1.30/6
M14 x 1,5
32
1540
b Description of case components BP Set 35-100
Puller
Thread
For bearing with
bore - mm
Length
L - mm
Bolt nut spanner (1)
Weight
(g)
1.30/6
M14 x 1,5
35-45
108
17
650
1.30/7
M14 x 1,5
45-55
108
17
800
1.30/8
M14 x 1,5
55-70
140
19
1800
1.30/9
M14 x 1,5
70-100
140
27
3050
Arm
For Puller
Thread
Bolt nut spanner (2)
Weight (g)
1.36/3
1.30/6 - 1.30/9
M14 x 1,5
32
3000
41
DOC-TOOL_GBb.indd 41
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LT
LF
A
LM
Reference : TOOL BPM 22-115 / Back Puller Mech Spindle
Description
d2
Ø
d1
d3
A
b P 24
HEX 1
HEX 2
Puller-separator with mechanical spindle
A
Contents
B
C
1 puller with brace
(1 arm + 1 screw + 2 screw braces)
1 separator
1 pair of brace extensions
Case dimensions
376 x 267 x 55 mm
weight of kit, including case
8, 6 kg
A
B
a
C
D
b Description of components
A
BRACE EXTRACTOR
References
a
Min/max
spread
(mm)
b
Max. reach
(mm)
Bracing bolts Separator side
/ Arm side
1.38/2
70-215
250
M14 x 1,5 /
M16x 1,5
B
Thrust bolt
Screw
tightening
spanner
Weight
(kg)
G ½ x 210
22
3,4
b
SEPARATOR
References
c
Min/max spread (mm)
Thread
Weight (kg)
1.40/2
22-115
M14 x 1,5
2,4
c min.
c max.
C
EXTENSIONS (1 PAIR)
References
Max. reach
(mm)
Thread
Weight (kg)
1.38/CV
100
M14 x 1,5
0,3
Reference : TOOL SCMP 2/3-(Max. reach) / Self-Center Mech Puller
Description
b P 25
Combined, self-centering mechanical puller, 2-3 arms
Type
Capacity
(Tons)
Max. reach
(mm)
SCMP 2/3-120
2
SCMP 2/3-180
SCMP 2/3-270
spread
Jaws dimensions
Min
(mm)
A
(mm)
B
(mm)
C
(mm)
80
120
36
8
6
15
1.6
3
120
180
38
6
7
15
2.3
5
160
270
42
11
10
25
4.3
C
C
reach
Portée
Portée
Ecartement maxi
DOC-TOOL_GBb.indd 42
reach
max spread
Weight
(kg)
Max
(mm)
B
A
B
A
42
19/01/12 11:10
draulic Nut
) EBF / Hy
TOOL HMV (Size
TOOL HMV BALL
¼" gas b
PLUG 1/4
3- TECHNICAL DATAS
Quick co
(male)
LE 1/4
TOOL HMV NIPP
e / Max size) /
TOOL HS (Min siz
Hook Spanner
g
/ Industry Fittin
TOOL IFT SET 33
Tool
301 / IR
EM
PP26
TOOL LASERTb
er
Thermomet
Reference : TOOL SCHP (Capacity) TONS / Self-Center Hyd Puller
Description
Combinated, self-centering hydraulic puller, 2-3 arms
Spread
Cylinder
stroke
H
(mm)
Maxi
(mm)
Mini
(mm)
A
Hydraulic
and pisto
Articulat
33-piec
ER 700
TOOL MANOMET
Dimensions (mm)
ER ADAPTOR
TOOL MANOMET
y)
cit
(Reservoir capa Weight(kg)
product
only
size) / Pin
B
C
E
F
G
e / Max
TOOL PS (Min siz
Spanner
eservoir
P 700B - (R
10
22
40 TOOL
42 PUM22
9
capacity) L
Type
Capacity
(tons)
Max.
gripping
distancei
(mm)
SCHP 4 Tons
4
190
60
325
68
13
SCHP 12 Tons
12
305
85
485
90
15
16.5
29
SCHP 20 Tons
20
365
111
570
120
20
27
33
SCHP 30 Tons
30
465
111
680
120
20
27
38
70
60
28
17
UPLING 1/4
TOOL PUMP CO
voir
62
80
40
28
T 700B - (Reser
TOOL PUMP SE
cessories
ac
th
wi
p
m
Pu
/
capacity) L
85
98
50
39
pacité) TONS /
TOOL SCHP (ca
ller
Pu
d
Hy
Self-Center
)/
3 - (Max. spread
TOOL SCMP 2/
r
lle
Pu
h
ec
M
er
Self-Cent
ille)
OBE (ta
TOOL TEMP PR
C
Portée
Portée
B
A
Ecartement maxi
Reference : TOOL AS-SCHP (Hydraulic extractor capacity) T / Acc set hyd puller
Description
Accessories case for self-centering hydraulic puller
Contents
1 pulling arm / 2 braces / 1 separator, 2 blades with 2 threaded studs
Length of braces
(mm)
min/max spread
(mm)
Weight with packaging
(kg)
AS-SCHP 4 T
250
25 - 110
6
AS-SCHP 12 T
325
80 - 225
21
Reference
b P 27
Reference : TOOL BP3S 50-210 / TRI-SECTION PULLING PLATE
Description
Three-blade extraction plate
Materials
Forged steel alloy
b P 28
DIMENSIONS
Min/max shaft
diameter (A1) /
(A2) (mm)
Capacity
Tons
Max spread B
(mm)
Length D
(mm)
Thread E
Thickness F
(mm)
Weight (kg)
product only
50
210
8
280
285
3/4” – 16 UNF
31
5,5
90
340
12
460
430
7/8’’ – 16 UNF
45
16,5
B
A2
F
A1
E
D
43
DOC-TOOL_GBb.indd 43
19/01/12 11:10
Infrared
targetin
Pump
Pressu
on pum
Articu
Ultra-
Quick
(fema
Hand
Self
Self
Tem
hea
n
r
es
th metric th
Hydraulic nut wi
device
and piston return
¼" gas ball valve
P 16
P 16
nnector, ¼" gas
P 16
al hook spanner
P 09
Quick coupling co
(male)
Articulated manu
g tool kit
33-piece mountin
P 07
REFERENCE
eter with laser
P 19
Infrared thermom
ratio 30:1
ing
aim
g,
tin
ge
tar
LUB ANTI-FRETTING PASTE / B750G
P 17
700 bar
e,
ug
ga
re
su
es
Pump pr
TOOL AS-SCHP (Capacity) T / Acc.
ing
Setde
Hyd
Puller
pend
adapter
P 17
Pressure gauge
TOOL
BP
SET
(Min
size
/ Max size) /
mp
on pu
Bore Puller
P 09
al pin spanner
Articulated manu
TOOL BP3S 50-210 / Tri-Section Back
Puller
P 17
ge hand pump
Ultra-light, 2-sta
TOOL BPM 22-115 / Back Puller Mech
ector, ¼" gas
nnSpindle
P 17
Quick coupling co
TOOL
FAST
THERM
(Capacity)
/
le)
ma
(fe
Induction Heater
17
P
th accessories
Hand pump kit wi
TOOL FEELER GAUGES (Length)
P 26
lic extractor
au
dr
hy
g
Self-centerin
TOOL FT (Capacity) LIFTING DEVICE
P 35
P 39
P 31
4- GLOSSARY
P 31
P 40
DESCRIPTION
Catalogue page
Technical datas pages
Contact corrosion anti-fretting
paste P 38
P 09
P 31
Accessories for self-centering
P 38
hydraulic
puller
P 27
P 43
Puller kit with internal gripping of
P 31
the bore
P 23
P 41
Tri-section
pulling plate
P 38
P 28
P 43
Puller-separator with mechanical
spindle P 38
P 24
P 42
Portable P
induction
heater
38
P 11
P 33
Set of feeler
gauges
P 43
P 18
P 39
750 bars lifting device for heater
P 14
P 34
Single yoke for induction heater
P 11
P 33
Thermal insulation gloves
P 18
P 39
TOOL HYDRAULIC HOSE (Length mm)
TOOL 1500b HYDRAULIC HOSE 3000
High-pressure hose with quick
coupling connector (female)
P 17
P 39
TOOL HYDRAULIC OIL 1L
Oil for pump 700b and 1500b
P 17
P 17
TOOL HMV (Size) / Piston Seals
Set of O-rings for hydraulic nut
P 16
P 35
TOOL HMV (Size) EBF /
Hydraulic Nut
Hydraulic nut with metric thread
and piston return device
P 16
P 35
TOOL HMV BALL PLUG 1/4
¼" gas ball valve
P 16
P 35
TOOL HMV NIPPLE 1/4
Quick coupling connector,
¼" gas (male)
P 16
P 39
TOOL HS (Min size / Max size) /
Hook Spanner
Articulated manual hook spanner
P 09
P 31
TOOL IFT SET 33 / Industry Fitting
Tool Set
33-piece mounting tool kit
P 07
P 31
TOOL LASERTEMP 301 / IR
Thermometer
Infrared thermometer with laser
targeting, aiming ratio 30:1
P 19
P 40
TOOL PUMP GAUGE 700
Pump pressure gauge, 700 bars
P 17
P 38
TOOL GAUGE ADAPTOR
(Reservoir capacity)
Pressure gauge adapter depending
on pump
P 17
P 38
TOOL PS (Min size / Max size) /
Pin Spanner
Articulated manual pin spanner
P 09
P 31
TOOL PUMP COUPLING 1/4
Quick coupling connector,
¼" gas (female)
P 17
P 38
TOOL PUMP SET 700B - (Reservoir
capacity)) L / Pump with accessories
Ultra-light, 2-stage hand pump
P 17
P 38
TOOL PUMP SET 1500B - 2,5 L /
Pump with accessories
Hand pump kit with accessories
P 17
P 38
TOOL SAFE THERM (Capacity)
Induction Heater
Induction heater
P 13
P 34
TOOL SCHP (Capacity) TONS /
Self-Center Hyd Puller
Self-centering hydraulic puller
P 26
P 43
TOOL SCMP 2/3 - (Max. spread) /
Self-Center Mech Puller
Self-centering mechanical puller
P 25
P 42
TOOL TEMP PROBE (Size)
Temperature probe for induction
heater
P 11
P 33
P 25
tractor
l ex(Capacity)
anicaFT
TOOL
- YOKE
ch
Self-centering me
(Bore min)
e for induction
P 11
Temperature prob TOOL GLOVE HEAT RESISTANT
heater
P 42
P 33
44
DOC-TOOL_GBb.indd 44
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NOTES
45
DOC-TOOL_GBb.indd 45
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46
DOC-TOOL_GBb.indd 46
19/01/12 11:10
With the help of our «field» experts,
you can increase the operational efficiency
of your business :
• By reducing your maintenance costs,
• By improving the quality of your maintenance work.
• By increasing your equipment’s working life.
www.ntn-snr.com
Distributed by:
Conception : future-creation.com - DOC.I_TOOL_CAT1.GBb - Document non contractuel - NTN-SNR copyright international - 12/11 - Printed in France - Photos : NTN-SNR - Ingram Publishing - Fotolia
• Practical training
• Technical assistance
• Maintenance product tool assistance
CODE SAP : 270659
Bearing box offers:
NTN-SNR ROULEMENTS - Rue des Usines - 74000 Annecy - France - RCS ANNECY B 325 821 072 – Code APE 2815 Z – Code NACE 28.15
www.ntn-snr.com
DOC-TOOL_GBb.indd 1
19/01/12 10:53
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