BETCO Stealth ASD20BT Operator And Parts Manual

BETCO Stealth ASD20BT Operator And Parts Manual
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Manual
BETCO Stealth ASD20BT Operator And Parts Manual | Manualzz

E87028-00

E88063-00

ASD20BT

20” Automatic Scrubber with Traction Drive

Operator and Parts

Manual

1001 Brown Avenue • Toledo, Ohio 43607-0127

Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com

1

2

TABLE OF CONTENTS

RECEIVING THE MACHINE........................................ 3 - 4

GENERAL SAFETY REGULATIONS ................................. 5

MACHINE PREPARATION ........................................ 6 - 12

OPERATION .......................................................... 13 - 14

TURNING OFF THE MACHINE ...................................... 15

DAILY MAINTENANCE ............................................ 16 -17

WEEKLY MAINTENANCE .............................................. 18

TROUBLESHOOTING ................................................... 19

BRUSH AND SELECTION USE...................................... 19

PARTS DIAGRAMS AND LISTINGS ....................... 20 - 43

ELECTRICAL SYSTEM........................................... 42 - 44

BATTERY CHECK CARD – HOUR METER ..................... 45

HYDRAULIC PLANT INSPECTIONS .............................. 45

VACUUM SYSTEM INSPECTION .................................. 46

BRUSH BASE ADJUSTMENT ....................................... 47

BRAKE ADJUSTMENT .................................................. 47

SQUEEGEE ADJUSTMENT ........................................... 48

CHECK LIST ................................................................. 48

MAINTENANCE SCHEDULE AND WEAR ITEMS ........... 49

WARRANTY ................................................................. 52

RECEIVING THE MACHINE

Immediately check, when receiving the machine, that all the materials indicated on delivery documents have been received and also that the machine has not been damaged in transit. If it has been damaged, this damage must be immediately reported to the shipper and also to our customer’s service department. Only acting promptly in this manner will make it possible to receive missing material and to be compensated for damage.

INTRODUCTION

This is an automatic scrubber which, via the mechanical action of the rotating brush and the chemical action of a water/detergent solution, can clean many types of hard fl ooring. As it advances, it also collects the dirt removed and the detergent solution not absorbed by the fl oor.

The machine must be used only for this purpose. Even the best machines will only work well if used correctly and kept in good working order. We therefore suggest you read this instruction booklet carefully and re-read it whenever diffi culties arise while using the machine. Please contact our technical service department or your dealers if you have any questions about the machine.

Serial # Plate

SYMBOLS USED ON THE MACHINE

Battery charge gauge

Battery symbol

Open book symbol

Used to tell the operator to read the manual before using the machine

Maximum solution temperature gauge

Located near the solution tank inlet

3

4

TECHNICAL DESCRIPTION

Rated power

Working width

Rear squeegee width

Work capacity

Water consumption

Brush & Pad (diameter)

Brush RPM

Brush pressure

Brush motor

Drive Type

Traction motor

Forward movement speed

Maximum grade

Vacuum motor

Vacuum motor suction

Solution tank capacity

Recovery tank capacity

Weight of machine (excluding batteries)

Batteries

Charger

Battery compartment dimensions (Length / Height / Width)

Machine dimensions (Length / Height / Width)

Noise level

Measurement Unit

HP (W)

In (mm)

In (mm) ft2/h (m2/h) g/m2

in (mm)

RPM lb. (Kg)

V / HP (V / W)

V / HP (V / W) mph (km/h)

V / HP (V / W) inches of water (mbar)

Gal (l)

Gal (l) lb. (Kg)

V / Ah

V / A in x in x in

(mm/mm/mm) in x in x in

(mm/mm/mm) dBA

Stealth ™ ASD20BT

1.5 (1100)

19.7 (500)

29.2 (742)

22,050 (1450)

38

20 (500)

140

51 (23)

24 / 0.54 (24 / 400)

Automatic

24 / 0.20 (24 / 400)

2.5 (4)

10%

36 / 0.74 (36 / 550)

75.6 (188)

11 (40)

13 (50)

210 (95)

12 / 130 (2)

24 / 12

14.2 x 12.8 x 13.0

(360 /325 /330)

45.3 x 39.4 x 20.9

(1150 / 1000 / 530)

58

GENERAL SAFETY REGULATIONS

The regulations below must be carefully followed in order to avoid harm to the operator and damage to the machine.

• Read all labels on the machine carefully. Do not cover them for any reason and replace them immediately if they become damaged.

• The machine must be used exclusively by authorized and trained personnel.

• When operating the machine be careful of other people.

• The machine is not designed for cleaning carpets.

• The power cable outlet must be provided with a proper ground.

• Avoid damaging the power cable of the battery charger by crushing, bending, cutting or stressing it.

• Whenever the power cable of the battery charger is damaged, immediately contact a BETCO service center.

• Do not mix different types of detergent as this may produce harmful gases.

• Do not set containers on the machine.

• Machine storage temperature is between -10°F and 130°F, never store outside under humid conditions.

• Operating conditions: room temperature between 33°F and 100°F with relative humidity between 30% to 95%.

• Only use the machine in closed areas and do not expose it directly to rain.

• Never use the machine in an explosive environment.

• Do not use the machine as a means of transport.

• Never use acidic chemicals which could damage the machine.

• Avoid running the brushes with the machine stopped; this could damage the fl oor.

• Never vacuum up fl ammable liquids.

• Never use the machine to gather dangerous powders.

• Use a powder fi re extinguisher in case of fi re. Do not use water.

• Do not hit against shelving or scaffolding. The operator must always be equipped with the appropriate safety device

(gloves, shoes, helmet, glasses, etc.)

• Do not use the machine on surfaces with an inclination greater than the one shown on the serial plate.

• The machine is designed to wash and dry fl oors simultaneously. Signal the presence of wet fl oors with suitable signs.

• If the machine does not work properly, perform routine maintenance. Otherwise, request the assistance of the BETCO technical service.

• When replacing parts ask for ORIGINAL spare parts from your Authorized BETCO Dealer and/or Retailer.

• Always turn off the machine and disconnect the battery connector whenever maintenance is performed.

• Never remove guards that require tools for removal.

Never wash the machine with direct or pressurized jets of water or with corrosive substances.

• Have your BETCO service center check the machine once a year.

• To prevent the formation of scale in the solution tank fi lter, do not store the machine with detergent solution in the tanks.

• Before using the machine make sure that all doors and covers are positioned as shown in this operating and maintenance manual.

• When your BETCO machine is ready to be retired, the machine must be disposed of properly. It contain oils and electronic components. The machine was built using totally recyclable materials.

• Use only brushes furnished with the machine or those specifi ed in the user's manual. Use of other brushes can compromise safety.

• When removing the battery, unplug the battery connection, unplug the charger and disconnect the battery terminals.

• Before recycling the machine, remove the battery.

5

6

MACHINE PREPARATION

1. HANDLING THE PACKED MACHINE

The machine is contained in specifi c packaging.

It is not possible to place more than two packages on top of each other.

The total weight is 220 lb. (100 kg).

The overall dimensions of the package are:

A : 45.1 in (1145 mm)

B : 26.2 in (665 mm)

C : 48.4 in (1230 mm)

2. HOW TO UNPACK THE MACHINE

A. Remove the outer packaging.

B. The machine is fi xed to the pallet with wedges which lock the wheels.

C. Remove these wedges.

D. Use a ramp to get the machine down from the pallet, pushing it backwards.

E. Keep the pallet for any future transport needs.

MACHINE PREPARATION

3. BATTERY INSTALLATION

The machine will be supplied with a battery charger and either two 12V Wet or

AGM batteries. The batteries must be housed in the battery tray in the battery compartment beneath the recovery tank.

To insert the batteries you must:

A. Lower the squeegee and brush deck.

B. Open the rear latch that secures the recovery tank (2).

C. Rotate the recovery tank as far as it will go, using the side handle (3).

WARNING: To avoid acid leakage you can use sealed batteries.

WARNING: Perform one battery charging cycle before using the machine.

4. TYPE OF BATTERY

To power the machine you can use:

OTHER TYPES MUST NOT BE USED.

The maximum dimensions and the weight are:

Width 6.7 in (171 mm)

Length 12.9 in (329 mm)

Height 9.6 in (245 mm)

Weight 68 lb. (31 kg)

WARNING: Your charger must be set according to the type of battery you install. Call BETCO customer service to ensure correct charger setting after replacement batteries are installed.

• The batteries must be handled using lifting and transportation means suitable for the weight and dimensions.

• They must be lifted by the handles on the upper part.

• They must be connected together in series, to obtain an overall voltage of

24V on the lugs.

• The electrical connection operations must be carried out by certifi ed trained personnel.

7

MACHINE PREPARATION

5. BATTERY MAINTENANCE

For maintenance and recharging, follow the instructions provided by the battery manufacturer.

6. BATTERY DISPOSAL

When the battery reaches the end of its working life, it must be disconnected by certifi ed professional, and removed from the battery compartment.

7. CONNECTING THE BATTERY CHARGER

Beneath the recovery tank there is the battery connector (7), the battery charger connector must be plugged into. Disconnect the battery plug and plug the charger into the machine plug.

WARNING: This process must be carried out by qualifi ed personnel. The incorrect or imperfect connection of the cables to the connector can seriously harm people and damage objects.

8. RECHARGING THE BATTERIES

Perform one complete battery charge cycle before using the machine.

Avoid totally discharging the batteries! This can cause permanent damage to them. Recharge as soon as the battery discharged signal light starts to fl ash.

WARNING: Never leave the batteries completely discharged, not even if the machine is not being used. This can cause permanent damage to them. While recharging, keep the recovery tank raised. Ensure the battery charger is suitable for the batteries installed.

Danger of inhalation of gas and leakage of corrosive liquids.

Danger of fi re: do not go near fl ames.

8

MACHINE PREPARATION

9. CONNECTING THE BATTERY CONNECTOR

Connect the battery connector (2) to the machine connector (1)

10. BATTERY INDICATOR

The battery indicator uses LEDs and has 8 positions (7 yellow - charged batteries, and 1 red - run down batteries).

WARNING: A few seconds after the red indicator light comes on, the brush motor switches off automatically. With the remaining charge it is possible to complete the drying process before recharging.

9

MACHINE PREPARATION

11. INSTRUMENT PANEL COMPONENTS

The instrument panel components are identifi ed as follows:

A. Levers to activate brushes / traction (located beneath the handlebar)

B. ON/OFF key switch

C. Battery level / hour-counter display

D. Traction speed control knob

12. REAR COMPONENTS

The rear components are identifi ed as follows:

A. Foot pedal to raise the brushes

B. Water / solution level hose

C. Drain hose with recovery tank cap

D. Latch to close the tanks

E. Compartment storage

F. Lever to raise the squeegee

G. Solution fi lter

13. SIDE COMPONENTS

The side components are identifi ed as follows:

A. Valve for manual regulation of clean water fl ow

B. Handle to raise the recovery tank

C. Handle to raise the vacuum unit

D. Upper storage compartment

E. Brake lever

14. ASSEMBLING THE SQUEEGEE

For packaging reasons, the squeegee is supplied dismounted from the machine, and must be assembled as follows:

A. Insert the two small pins of the squeegee in the appropriate holes on the squeegee yoke.

B. Insert the two cotter pins chained to the squeegee shoe.

C. Attach the squeegee vacuum hose over the squeegee shoe adapter.

10

MACHINE PREPARATION

15. ADJUSTING THE SQUEEGEE HEIGHT

The height of the squeegee must be adjusted based on wear of the squeegee blade. To do this, turn the knobs (2) counter clockwise to raise the squeegee, and clockwise to lower it.

Note: the right and left wheels must be adjusted to the same level, so the

squeegee can work parallel to the fl oor.

16. ADJUSTING THE SQUEEGEE INCLINATION

During operation, the rear squeegee blade is slightly tilted backwards (by about

0.2 in. (5 mm) in a uniform way over entire length. If it is necessary to increase the bend of the squeegee blade in the center, you must tilt the squeegee backwards, rotating the adjuster (1) counter clockwise. To increase the bend of the squeegee blade at the outside edges of the squeegee, rotate the adjuster clockwise. When fully adjusted, tighten the jam nut.

17. RECOVERY TANK

Check the drain hose cap (on the rear of the machine) to ensure it’s closed.

11

MACHINE PREPARATION

18. SOLUTION TANK

Remove the front inlet cap and check the solution fi lter is correctly installed.

Check the fi lter cap (beneath the solution tank, at the back) is correctly closed.

19. SOLUTION TANK

Fill the tank with clean water in the front fi ll location (1) at a temperature not exceeding 120°F (50°C). You can check the level of solution in the tank by means of the rear hose (2).

Add liquid detergent into the tank, in the concentration and manner specifi ed by the manufacturer. The formation of excess foam could damage the vacuum motor, so be sure to use only the correct amount of detergent.

WARNING: Always use low-foam detergent. Introduce a small amount of defoaming liquid in the recovery tank before starting work to prevent foam from being generated.

WARNING: Never use pure acids.

20. ASSEMBLING THE BRUSH

A. With the brush deck up, place the brush and center it under the brush deck.

B. Lower the brush deck, turn the key (1) to position “1”, pull the switch levers

(2) on the handlebars.

The brush in now installed.

WARNING: Make sure there are no objects or people in the vicinity of the brush when doing this operation.

12

1. MACHINE OPERATION

A. Connect the battery plug to the machine plug.

OPERATION

B. Turn the key (1) of the main switch to the "ON" position (clockwise). The battery charge level indicator lights will immediately come on.

C. Turn on the water valve (2) (the water dispenses automatically when the brush is turning).

D. Release the foot lever (3) and lower the brush deck.

E. Lower the squeegee by rotating the squeegee lift handle (4) counter clockwise. The vacuum motor will turn on.

F. Check that the brake (5) is released.

G. Pulling the switch levers (1), activates the brush and the machine begins to move. During the fi rst few feet, check that the amount of solution dispensed is correct, and that the squeegee dries the fl oor.

H. The machine will now start to scrub and dry until the solution tank is empty or recovery tank is full.

13

OPERATION

2. REVERSE MOVEMENT

To move the machine in reverse push the switch levers (1) forward.

WARNING: When moving the machine in reverse, raise the squeegee.

3. OVERFLOW DEVICE

The machine has a fl oat in a fi lter basket that trips when the recovery tank is full to stop airfl ow into the vacuum hose.

At this point empty the recovery tank by removing the cap of the drain hose.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

14

SHUTTING DOWN THE MACHINE

1. END OF WORK

When shutting down the machine and before you perform any type of maintenance:

A. Turn off the solution control valve (1)

B. Raise the brush deck using the foot pedal (2)

C. Raise the squeegee using the squeegee lift lever (3)

D. Turn off the key switch (4)

E. Move the machine where the tanks can be drained.

F. Remove the drain hose from it's hook, remove the drain cap and empty the recovery tank.

G. The squeegee must be raised when the machine is not operating, to avoid deforming the squeegee blades.

H. Disassemble the pads and clean them with water.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

15

DAILY MAINTENANCE

1. CLEANING THE RECOVERY TANK

A. Raise the vacuum cover (1).

B. Remove the drain hose (2) from it's hook and empty the tank.

C. Rinse the inside of the tank with water.

D. Close the cover on the machine and replace the drain hose cap and drain hose.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

2. CLEANING THE VACUUM FILTER

A. Raise the cover.

B. Remove the vacuum fi lter cover by rotating it clockwise.

C. Pull the fi lter straight down from the lid to remove it.

D. Use water to clean the walls and base of the fi lter.

E. Reassemble all the components.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

3. CLEANING THE VACUUM HOSE FILTER

A. Raise the vacuum cover.

B. Rotate the inner fi lter (1) and remove it.

C. Use water to clean the walls and base of the fi lter.

D. Reassemble all the components.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

16

DAILY MAINTENANCE

4. CLEANING THE SQUEEGEE

To clean:

A. Remove the vacuum hose from the squeegee shoe adaptor.

B. Loosen the knobs (1) at the squeegee shoe adapter.

C. Remove and clean the squeegee shoe adapter.

D. Carefully clean inside the squeegee shoe.

E. Carefully clean the squeegee blades.

F. Reassemble all the squeegee components.

5. MOVING THE PAD DRIVER

To remove the pad driver:

A. Turn on the machine with the key switch.

B. Press the foot pedal that raises and lowers the brush deck, and slightly raise the pad off the fl oor (1).

C. Pull the switch levers (2) then release them immediately.

D. The pad driver will be automatically release from the brush deck.

6. REPLACING THE SQUEEGEE BLADES

Check the wear of the squeegee blades and, if necessary, replace them.

To replace them:

A. Remove the vacuum hose from the squeegee shoe adapter.

B. Remove the cotter pins that mount the squeegee shoe.

C. Remove the squeegee shoe from the squeegee yoke.

D. Loosen the wing nuts (1).

E. Remove the squeegee band clamp and squeegee blade.

F. Replace the squeegee blades.

To reassemble the squeegee, repeat the operations in the reverse order.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

17

WEEKLY MAINTENANCE

1. CLEANING THE SQUEEGEE HOSE

Every week, or whenever vacuum seems to be unsatisfactory, check the squeegee hose for obstructions. To clean it:

A. Remove the vacuum hose from the squeegee shoe adapter on the squeegee shoe.

B. Remove the other end from the recovery tank.

C. Wash the inside of the hose with water from the end that it is connected to the tank.

D. Reassemble the hose.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

2. CHECKING THE BRAKE

Every week, check the distance between the work brake pads and the wheels. If necessary, adjust so they are at a distance of 0.12 in (3 mm) when released.

3. CLEANING THE SOLUTION TANK

A. Remove the solution tank cap.

B. Rinse with water.

C. Remove the drain cap (1) located on the fi lter, and empty the tank.

WARNING: Always wear gloves when doing this operation to protect yourself from contact with hazardous chemicals.

18

TROUBLESHOOTING GUIDE

INSUFFICIENT WATER ON THE PAD

1. Check the valve – located beneath the symbol – (1) is turned on.

2. Check there is water in the solution tank.

THE MACHINE DOES NOT CLEAN WELL

1. Check the wear of the scrubbing pad and, if necessary, replace it.

THE SQUEEGEE DOES NOT DRY WELL

1. Check that the squeegee blades are clean.

2. Adjust the inclination of the squeegee.

3. Ensure the vacuum hose is correctly inserted in its housing in the recovery tank.

4. Check the inner fi lter inside the recovery tank to ensure that it is clean and, if necessary, clean it thoroughly.

5. Disassemble the entire vacuum unit and clean it.

6. Replace the squeegee blades, if worn.

7. Check squeegee wheel adjustment.

TOO MUCH FOAM IS GENERATED

Check that low-foam detergent is being used. If necessary add a small amount of defoamer liquid to the recovery tank.

Remember that more foam is generated when the fl oors are not very dirty. Dilute the detergent more when cleaning fl oors that are not very dirty.

CHOOSING AND USING THE BRUSHES

POLYPROPYLENE BRUSH (PPL)

Used on all types of fl oors. Good resistance to wear and tear, and hot water (no greater than 140°F (60°C)).

NYLON BRUSH

Used on all types of fl oors. Excellent resistance to wear and tear and hot water (even over 140°F (60°C)).

ABRASIVE BRUSH

The bristles of this type of brush are coated with highly aggressive abrasives. It is used to clean very dirty fl oors.

THICKNESS OF THE BRISTLES

Thicker bristles are more rigid and are therefore used on smooth fl oors or fl oors with small joints. On uneven fl oors or those with deep joints, it is advisable to use softer bristles which can enter the gaps easier. Remember that when the bristles are worn and too short, they will become rigid and are no longer able to penetrate and clean deep and cause the brush to bounce.

PAD DRIVER

A pad driver is recommended for cleaning smooth surfaces. There are two types of pad drivers:

1. The traditional pad holder is fi tted with a series of anchor points that allow the abrasive fl oor pad to be held while working.

2. The CENTER LOCK type pad holder not only has anchor points, but also a snap-type central locking system made of plastic that allows the abrasive fl oor pad to be centered and held without any risk of it becoming detached.

19

20

BRUSH DECK DIAGRAM

1 E88272 Brush Deck Splash Guard

2 E20073 Brush

3 E83970 Bushing

BRUSH DECK PARTS LISTING

Qty.

Item# Part

1 4 E83802 Hex Bolt M8x30 Zinc

1 5 E81709 Nyloc Hex Nut, M8 Zinc

3 6 E83404 Flat Washer M9x24x2.5 Zinc

Qty.

3

3

8

21

22

BRUSH DECK DRIVE DIAGRAM

6

7

8

5

9

10

9

28

5

26

23

9

11

9

20

24

12

25

25

3

4

2

25

32

25

14

13

34

33

18

16

27

31

21

17

29

4

3

19.11

19.1

5

5

1

5

15

1 E20011 Motor Mount Plate

2 E82312 Bushing

3

4

5

E83833 Hex Bolt M8x25 Zinc

E83404 Flat Washer M9x24x2.5 Zinc

E81709 Nyloc Hex Nut, M8 Zinc

6 E83895 Wheel 80 OD x 23 W

7 E83524 Bushing

8

9

E81918 Flat Washer M9x32x2.5 Zinc

E81874 Flat Washer M8x17x1.6 Zinc

10 E83830 Hex Bolt M8x40 Zinc

11 E82309 Spring,

12 E83331 Knob

13

14

15

E83547 M6x16 Bolt, Zinc Hex Head 4

E82774 Lock Washer, M6 Zinc

E20093 Carriage Bolt M8x25 Zinc

16 E20297 Flat Hd Soc Machine Screw M8x16 Zinc

17 E82844 Clutch

BRUSH DECK DRIVE PARTS LISTING

3

1

4

1

2

4

2

2

2

2

6

2

2

1

Qty.

Item# Part

1 18 E82845 Spacer

2 19 E88245 Motor, Geared 24V 400W 140 RPM

19.11 E20451 Fitting, Solution Delivery Tube

20 E83565 Knob

21 E88246 Brush, Flange Threaded

23 E83491 Spring

24 E83881 Hex Bolt M5x20 Zinc

25 E88010 Hex Nut, M5

26 E83489 Rings

27 E20290 Flat Hd Soc Machine Screw M5x16 SS

28 E20507 Brush

29 E20584 Retainer

31 E86169 Band

32

33

E83823 Screw M5x20/ SS Custom

E20592 Dowel Pin M8

34 E83672 Hex Jam Nut, M8x5 SS

1

1

1

2

1

1

1

4

1

1

1

1

1

1

Qty.

3

1

23

24

SQUEEGEE ASSEMBLY DIAGRAM

1

3

21

14

12

18

16

22

20

23

17

6

19

7

15

9

10

30

8

5

19

11

2

4

24

SQUEEGEE ASSEMBLY PARTS LISTING

1

Qty.

E83909 Squeegee Blade, Polyurethane 30" x 1 3/4" x 1/8" 1

2 E12560 Squeegee Blade, Polyurethane 30 3/4" x 1 3/4" x 1/8" 1

Item# Part

14 E82253 Bushing, Brass OD 11.95mm x ID 8.9mm x L 8.45mm 1

15 E83851 Screw, Pan Hd Phil Self Tap M5.5x13 SS

Qty.

2

3

4

E82608 Band Clamp 29 1/2" x 7/8" x 1/8"

E82676 Band Clamp 31 1/4" x 7/8" x 1/8"

5 E88240 Squeegee

6 E83911 Stud Bolt M10x46 Custom

7 E83590 Chain

8

9

E83945 Stud Bolt M10x33 Custom

E82307 Squeegee Vacuum Adapter

10 E83971 Gasket 1

11 E12686 Squeegee Blade, Gum Rubber 30 3/4" x 1 3/4" x 1/8" 1

12 E82451 Wheel 45 OD x 25 W 2

13 E83914 Hex Bolt M6x20 SS 2

1

1

1

1

1

1

1

16

17

18

19

20

21

22

E83802 Hex Bolt M8x30 Zinc

E82707 Set Screw Hex Soc Flat End M6x40 SS

E81848 Flat Hd Soc Machine Screw M6x25 SS

E20114 Hex Jam Nut, M6X3 SS

E83875 Hex Jam Nut, M10X6 Zinc

E20117 Nyloc Hex Jam Nut, M6x9 SS

E81874 Flat Washer M8x17x1.6 Zinc

23 E83810 Knob

24 E83591 Knob

30 E88536 Squeegee

2

2

2

4

2

8

12

8

1

1

25

26

SQUEEGEE YOKE DIAGRAM

1 E82279 Spring

2 E88279 Micro Switch Sealed

3 E20373 Guide

4

4.1

E20227 Squeegee Yoke ASM

E20644 Squeegee Wheel Support ASM

4.1.1 E85497 Weldment, Squeegee Wheel Support

4.1.2 E82329 Threaded Pin

4.1.3 E82428 Wheel 52 OD x 28 W

4.1.4 E81634 Spring Compression

4.1.5 E82273 Bushing

4.1.6 E85498 E Style Circlip

4.1.7 E20246 Flat Hd Soc Machine Screw M6x50 Zinc

4.1.8

4.1.9

E83656 Hex Nut, M8x6.5 Zinc

E83550 NyLoc Hex Nut, M6 Zinc

4.1.10 E82798 Flat Washer M6x18x1.5 Zinc

4.1.11 E81874 Flat Washer M8x17x1.6 Zinc

4.1.12 E85722 Flat Washer M13x24x2.5 Zinc

4.1.13 E83531 Knob

SQUEEGEE YOKE PARTS LISTING

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

Qty.

Item# Part

1 4.2 E83590 Chain

1 4.3 E83655 Adjuster Knob

4.4 E20286 Squeegee Yoke

4.5 E85499 Hex Nut, M8x6.5 SS

4.6 E20134 Hex Bolt M5x10 Zinc

5

6

7

8

E20408 Squeegee Lift Lever

E20242 Pan Hd Phil Machine Screw M3x20 Zinc

E83838 Screw 4.2 X 13

E82317 Hex Jam Nut, M5X3.5 Zinc

9

10

11

E83875 Hex Jam Nut, M10X6 Zinc

E81673 Hex Nyloc Nut, M3 Zinc

E83550 NyLoc Hex Nut, M6 Zinc

12

13

E88248 Spring 17 x 14 x 53 Wide D=1.5

E20382 Nyloc Hex Nut, M5x5 Zinc

14 E20638 Knob

15 E88250 Squeegee Lift Cable

16 E20641 Bracket

1

2

1

1

1

1

2

1

4

1

1

2

1

1

1

Qty.

1

1

27

28

MAIN FRAME DIAGRAM

1 E82834 Pivot

2 E81735 Hex Bolt M12x35 Zinc

3

4

5

E83829 Hex Jam Nut, M12X7 Zinc

E83550 NyLoc Hex Nut, M6 Zinc

E81738 Flat Washer M4x12x3 Zinc

7 E83669 Pedal cover

8 E20370 Foot

9

10

E82761 Flat Washer M6x12x1.6 Zinc

E86182 Drive Motor 24VDC 150W

10/A E20523 Carbon Brush

11 E88253 Bushing

12 E20014 Bearing Mount Cap

13 E20609 Bearing Mount Base

14 E20315 Shim

15 E20591 Carriage Bolt M8x100 Zinc

16 E81657 Bearing

17 E81709 Nyloc Hex Nut, M8 Zinc

18

19

E82798 Flat Washer M6x18x1.5 Zinc

E82774 Flat Washer M6x12x1.6 SS

20

21

22

E81983 Hex Bolt M6x40 Zinc

E20446 Axle Shaft, Right

E20458 Axle Shaft, Left

23

24

25

E88254 Spacer 25 x 20 x 31

E81915 Flat Washer M8.2x32x4 Zinc

E81917 Hex Bolt M8x20 Zinc

MAIN FRAME PARTS LISTING

4

1

1

2

2

2

4

2

2

2

2

2

4

2

4

2

10

1

1

1

1

10

1

Qty.

Item# Part

6 26 E20071 Clamp

1 27 E20501 Splash

28

29

E20108 Screw, Pan Hd Phil Self Tap M4.8x16 SS

E83578 Soc Hd Cap Screw M6x25 Zinc

30 E20369 Parking

31

32

E20356 Carriage Bolt M6x20 Zinc

E83852 Hex Nut, M6x5

33 E82542 Drive Wheel 175 OD x 45 W

34 E20226 Bumper

36 E85722 Flat Washer M13x24x2.5 Zinc

37 E20334 Bumper

50 E88256 Micro Switch

38

39

E20600 Main Frame Weldment

E83597 Brush Deck Lift Idler Arm Weldment

40 E20473 Switch

41

42

E20435 Nyloc Hex Nut, M3 SS

E20242 Pan Hd Phil Machine Screw M3x20 Zinc

43 E20388 Brush Deck Lift Arm Weldment

44 E20437 Castor

46

47

48

49

50

E20380 Soc Hd Cap Screw M12x30 Zinc

E20246 Flat Hd Soc Machine Screw M6x50 Zinc

E20255 Flat Hd Soc Machine Screw M6x45 Zinc

E82773 Flat Washer M10x21x2 Zinc

E88256 Micro Switch

1

1

1

2

1

1

2

1

1

1

2

2

1

2

2

4

1

1

1

1

2

2

Qty.

1

1

29

30

SOLUTION TANK DIAGRAM

19

1.12

1.11

1.19

1.4

1.17.2

1.7

1.17.3

1.17.2

1.17.3

1.1

15

9

4

9

7

8

13

11

18

6

17

14

12

2

10

9

3

1.2

1.14

1.8

1.3

1.18

1.5

1.6

1.17.1

1.17

1.15

1.16

4

10

9

16

5

SOLUTION TANK PARTS LISTING

1

1.1

E20285 Solution Tank ASM

Qty.

Item# Part

1

E88258 Hose, Glass Reinforced 15 OD x 10 ID x 496 L 1

1.2 E20409 Foot Pedal Latch Plate

1.3 E20611 Guard Plate

1.4 E86145 Knob

1

1

1

1.18 E20577 Spacer

1.19 E20602 Fitting, Barbed Threaded

2 E20411 Bracket

3 E82772 Hex Bolt M6x20 Zinc

4 E20090 Hex Bolt M6x25 Zinc

1.5 E82429 Cap

1.6 E82612 Filter

1.7

1.8

E20107 Screw, Pan Hd Phil Self Tap M4.2x16 SS

E20110 Flat Hd Soc Machine Screw M5x25 SS

1.9 E20122 Flat Washer M5 x 15 x 1.5 SS

1.10 E85762 Hose Clamp

1.11 E83361 Ball Valve

1.12 E83943 Nipple, Double Female 3/8"

1.13 E81981 Spacer

1.14 E20468 Flat Hd Phil Machine Screw M5x12 Zinc

1.15

1.16

E88259 Filter, Water 23 x 53 Plug 3/4"

E88261 Flat Washer M8.2x32x4 Zinc

1.17 E20197 Solution Tank, Gray

1.17.1 E20389 Hinge Pin

1.17.2 E20271 Grommet

1.17.3 E20196 Fitting, Barbed

1

1

1

1

2

2

1

1

3

1

1

1

2

2

1

1

5

6

7

8

E20392 Pan Hd Phil Machine Screw M4x16 Zinc

E83796 Screw, Pan Hd Phil Self Tap M4.2x16 Zinc

E20112 Hex Nut, M6x6 Zinc

E20121 Flat Washer M5x15x1.5 Zinc

9 E82798 Washer,

10 E82774 Lock Washer, M6 Zinc

11 E20708 Cover,

12 E81619 Support

13

14

E20359 Hex Bolt M5x30 Zinc

E20468 Flat Hd Phil Machine Screw M5x12 Zinc

15 E88260 Lanyard

16 E20438 Bezel

17 E20709 Battery

18 E20710 Housing,

19 E20711 Housing Cover, Plastic

1

2

1

6

4

2

1

2

4

5

1

2

3

1

1

1

1

1

Qty.

1

1

31

32

1

3.11.1

3.6

3.5

15

14

3.1

3.10

3.2

3.3

3.11.2

RECOVERY TANK DIAGRAM

9

5

3.4

3.7

4

7

6 2 10 8

3.9

3.8

5

12

11

12

13

RECOVERY TANK PARTS LISTING

1 E88499 Hose,

2 E20074 Hinge

3 E20354 Recovery Tank ASM

3.1 E20189 Fitting, Barbed

3.2 E20186 Elbow

3.3 E88285 Filter, Cage

3.4 E88286 Hose, Drain

3.5 E20413 Latch

3.6 E20107 Screw, Pan Hd Phil Self Tap M4.2x16 SS

3.7

3.8

3.9

E20707 Clamp, Hose M40-64 Zinc

E20468 Flat Hd Phil Machine Screw M5x12 Zinc

E81619 Cable Tie Holder

3.10 E82341 Gasket

3.11.1 E20198 Recovery Tank, Red

1

3

3

1

1

1

2

1

1

1

1

1

Qty.

Item# Part

1 3.11.2 E20188 Hinge Pin

1 4 E83833 Hex Bolt M8x25 Zinc

5

6

7

E82638 Screw, Pan Hd Phil Self Tap M3.9x13 SS

E82808 Hex Jam Nut, M8X5 Zinc

E20127 Flat Washer M9x18x1.5 Zinc

8 E20563 Plate

9 E20195 Plate

10 E20524 Spacer,

11 E88500 Fitting, Hose D38, W1.5, L50

12 E88501 Clamp 9x300 4,8x360 black

13 E88499 Hose,

14 E22072 Bale, Vac Lid

15 E22074 Plug, Vac Lid Bale

2

1

1

2

1

1

1

1

6

1

1

Qty.

1

1

33

5

6

2.22

2.28

2.12

2.25

2.9

2.18

2.10

4

2.7

2.1

2.26

2.21

2.23

2.5

VACUUM UNIT DIAGRAM

2.13

2.26

2.14

2.3

2.30

2.29

2.17

2.16

2.4

2.6

2.27

2.8

2.19

2.11

1

3

2.15

2.24

2.2

2.20.4

2.20.2

2.20.1

2.20.3

2.20

34

1 E20265 Plate

2 E20066 Recovery Tank Cover ASM

2.1 E20305 Mounting Ring

2.2 E20652 Sound Deadening Foam

2.3 E20180 Sound Deadening Foam

2.4

2.5

E20179 Sound Deadening Foam

E20178 Sound Deadening Foam

2.6 E20266 Sound Deadening Foam

2.7 E88292 Filter, Cage

2.8 E20486 Bushing

2.9 E20384 Vacuum Motor Cover

2.10 E20191 Defl ector

2.11 E20199 Recovery Tank Cover

2.12 E81710 Hose Clamp

2.13 E20325 Hose Clamp

2.14

2.15

2.16

2.17

E20181 Sound Deadening Foam

E20184 Sound Deadening Foam

E20183 Sound Deadening Foam

E20182 Sound Deadening Foam

2.18 E88289 Gasket

VACUUM UNIT PARTS LISTING

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Qty.

Item# Part

2 2.19 E20064 Support Bracket

1 2.20 E88291 Vacuum Motor 36VDC 550W

2.30

3

4

5

6

2.20.1 E83897 Connector, Electrical Housing 30A

2.20.2 E83883 Lug, Electrical 30A

2.20.3 E83935 Wire Tie

2.20.4 E20525 Carbon Brush

2.21 E81006 Vacuum Splash Guard

2.22 E20122 Flat Washer M5 x 15 x 1.5 SS

2.23 E88290 Hose, Vacuum

2.24

2.25

2.26

E20440 Sound Deadening Foam

E83796 Screw, Pan Hd Phil Self Tap M4.2x16 Zinc

E83838 Screw, Flat Hd M4x15 Zinc

2.27

2.28

E20442 Button Hd Soc Machine Screw M5x16 Zinc

E20084 Hex Bolt M5x16 SS

2.29 E20712 Magnet

E20192 CHIPBOARD SCREW M3x12 Zinc

E20107 Screw, Pan Hd Phil Self Tap M4.2x16 SS

E20298 Soc Button Head Screw M5x16 SS

E22075 Hook, Vac Lid Bale

E22076 Screw, M4 x 10

1

5

1

1

2

2

5

1

2

1

2

2

2

1

1

1

4

2

Qty.

1

1

35

36

SOLUTION DELIVERY DIAGRAM

8

SOLUTION DELIVERY PARTS LISTING

2 E81035 Solenoid

4 E85762 Hose Clamp

5 E86275 Barbed

6 E88265 Hose, Glass Reinforced D 10 x 140

Qty.

Item# Part

1 7 E83935 Hose Clamp

2 8 E20375 Tubing 10 ID x 650 L

1

1

9 E20602 Fitting, Barbed Threaded

Qty.

2

1

1

37

HANDLEBAR DIAGRAM

For serial numbers beginning with 211 and earlier

22

26.1

26.2

11

20

21

15

14

13

14

10

12

30 31

19

1

27.3

27.6

27.4

27.8

27.2

2.1

2.3

18

17

16

25

24

23

2.4

2.5

2.2

27.7

27.7

27.5

27.1

29

25

5

8

6

7

3.8

3.7

3.17

3.6

28

3.15

3.11

3.8

3.7

3.23

3.13

3.14

3.1

3.13

3.12

3.4

3.12

3.22

3.19

3.20

3.13

3.5

9

3.9

3.10

3.21

3.10

3.16

4

3.2

3.11

3.9

38

HANDLEBAR PARTS LISTING

For serial numbers beginning with 211 and earlier

1 E20200 Handlebar

2 E82351 Key

2.1

2.2

2.3

2.4

2.5

3

3.1

E83316 Key Switch

E83316 Key Switch

E83315 Switch Key

E83173 Key Switch Contact

E81358 Switch Flange

E20223 Drive

E20360 Hex Bolt M6x45 Zinc

3.2 E81597 Circuit Breaker 10 amp 1600-037-100 1/4 in. Tab terminals 1

3.4 E81763 Cam 1

3.5 E83550 NyLoc Hex Nut, M6 Zinc 1

3.6 E82798 Washer, 6x18x1.5

3.7 E20330 Pin

3.8 E20382 Nyloc Hex Nut, M5 x 5 Zinc

1

2

2

1

1

1

1

1

1

1

Qty.

Item# Part

1 9 E88301 Lever, Right Switch

1 10 E87296 Drain Hose Clip

18

19

20

21

22

23

11

12

E83836 Hex Bolt M5x16 Zinc

E20121 Flat Washer M5x15x1.5 Zinc

13 E20400 Hinge

14 E20192 CHIPBOARD SCREW M3x12 Zinc

15 E20267 Door

16

17

E20288 Soc Hd Cap Screw M8x30 Zinc

E83704 Lock Washer M8x13x2.2 Zinc

E81874 Flat Washer M8x17x1.6 Zinc

E20346 Flat Hd Soc Machine Screw M8x25 SS

E20442 Button Hd Soc Machine Screw M5x16 Zinc

E82317 Hex Jam Nut, M5X3.5 Zinc

E83838 Screw 4.2 X 13

E82772 Hex Bolt M6x20 Zinc

3.9

3.1

E81625 Ball Stud Receiver

E82317 Hex Jam Nut, M5X3.5 Zinc

3.11 E82270 Micro Switch

3.12 E20243 Pan Hd Phil Machine Screw M3x30 Zinc

3.13

3.14

3.15

E81673 Hex Nyloc Nut, M3 Zinc

E20341 Hex Bolt M4x16 Zinc

E20248 Hex Nut, M4x4 Zinc

3.16 E20556 Plate

3.17 E20242 Pan Hd Phil Machine Screw M3x20 Zinc

3.19 E20466 Insert

3.2

3.21

E83037 Flat Washer M4x12x1.6 Zinc

E20362 Set Screw Hex Soc Dog Point M5x30 Zinc

3.22 E20469 Flat Washer M3 SS

3.23 E82304 Spring

4 E20111 Flat Hd Soc Machine Screw M6x20 Zinc

5 E88267 Switch

6 E88300 Lever, Left Switch

7

8

E20242 Pan Hd Phil Machine Screw M3x20 Zinc

E81673 Hex Nyloc Nut, M3 Zinc

2

1

1

1

1

2

1

4

1

1

3

2

2

2

2

1

1

2

2

24 E82798 Washer,

25 E82761 Washer

26 E20463 Instrument Panel ASM

26.1 E88293 Hour Meter

26.2 E20332 Panel

27 E20410 Electrical Control Panel ASM

27.1 E20374 Plate

27.2 E20646 Chopper Card

27.3 E85788 Electrical Housing

27.4 E20368 Resistor

27.5

27.6

E20104 Screw, Pan Hd Phil Self Tap M4.2x13 SS

E82317 Hex Jam Nut, M5X3.5 Zinc

27.7 E83899 Pan Hd Phil Machine Screw M5x10 SS

27.8 E88266 Relay Card

28

29

E88456 Electrical Cover Rubber Flap

E83796 Screw, Pan Hd Phil Self Tap M4.2x16 Zinc

30 E88408 Knob

31 E20713 Potentiometer

4

1

2

1

1

1

1

1

1

1

1

1

2

5

1

3

1

1

2

4

2

4

2

1

4

4

4

1

1

1

1

Qty.

1

1

39

40

1.32

1.19

1.39

3

1.48

1.43

1.42

HANDLEBAR DIAGRAM

For serial numbers beginning with 212 and later

1.52

1.41

1.52

1.36

1.49

1.46

1.50

4

1.3.1

5

2

1.9

1.5

1.16

1.51

1.20

1.27

1.22

1.20

1.1

1.25

1.33

1.12

1.34

1.2

1.26

1.11

1.21

1.17

1.7

1.24

1.18

1.1

1.34

1.15

1.30

1.13

1.20

1.6

1.25

1.14

1.3.3

1.3.2

1.3.4

1.4

1.10

1.23

1.29

1.8

1.19

1.44

1.45

1.28

1.35

1.47

1.52

1.31

1.19

1.26

1.14

1.38

1.20

1.40

1.37

1.1 E20330 Ball Stud M10x22.5

1.2 E81597 Circuit Breaker 10 amp, 1/4" Tab Terminals

1.3 E82351 Key Switch Assembly w/Keys

1.3.1 E83173 Contact, Key Switch

1.3.2 E83316 Key Switch

1.3.3 E81358 Switch Flange

1.3.4 E83315 Switch Key

1.4 E22077 Support, Circuit Board

1.5 E22078 Mount, Electrical Panel

1.6 E22079 Plate, Electrical Panel

1.7 E81763 Cam

1.8 E83159 Relay 24VDC 20A

1.9 E81437 Screw

1.10 E83836 Hex Bolt M5x16 Zinc

1.11 E22080 Pin

1.12 E83851 Screw, Pan Hd Phil Self Tap M5.5x13 SS

1.13 E20341 Hex Bolt M4x16 Zinc

1.14 E20242 Pan Hd Phil Machine Screw M3x20 Zinc

1.15 E20243 Pan Hd Phil Machine Screw M3x30 Zinc

1.16 E20104 Screw, Pan Hd Phil Self Tap M4.2x13 SS

1.17 E20108 Screw, Pan Hd Phil Self Tap M4.8x16 SS

1.18 E20248 Hex Nut, M4x4 Zinc

1.19 E82317 Hex Jam Nut, M5X3.5 Zinc

1.20 E81673 Hex Nyloc Nut, M3 Zinc

1.21 E83550 NyLoc Hex Nut, M6 Zinc

1.22 E83037 Flat Washer M4x12x1.6 Zinc

1.23 E20121 Flat Washer M5x15x1.5 Zinc

1.24 E82798 Flat Washer, M6x18x1.5 Zinc

1.25 E82270 Micro Switch

1.26 E81625 Shank, M5x32 Female Threaded Nylon

HANDLEBAR PARTS LISTING

For serial numbers beginning with 212 and later

1

3

1

1

5

6

1

2

2

1

1

4

2

2

1

1

1

1

1

1

2

1

1

1

1

1

1

1

Qty.

Item# Part

2 1.27 E20466 Insert, M3x9 Zinc

1 1.28 E20646 Chopper Card

1.29 E87296 Drain Hose Clip

1.30 E20360 Hex Bolt M6x45 Zinc

1.31 E20362 Set Screw Hex Soc Dog Point M5x30 Zinc

1.32 E20442 Button Hd Soc Machine Screw, M5x16 Zinc

1.33 E20469 Flat Washer M3 SS

1.34 E20382 Nyloc Hex Nut, M5 x 5 Zinc

1.35 E22087 Screw, M4 x 8

1.36 E22081 Screw, M5 x 12

1.37 E88300 Lever, Left Switch

1.38 E88301 Lever, Right Switch

1.39 E20267 Door

1.40 E88267 Switch Cam

1.41 E88293 Battery Check Card, Hour Meter

1.42 E20400 Hinge

1.43 E20192 Chipboard Screw M3x12 Zinc

1.44 E20368 Resistor

1.45 E88266 Relay Card

1.46 E20713 Potentiometer

1.47 E88408 Knob

1.48 E22082 Lower Handle Bar

1.49 E22083 Upper Handle Bar

1.50 E22084 Cap, Handle Bar

1.51 E22085 Hinge Pin

1.52

2

3

4

5

E22100 Decal, Betco Stealth Control Panel

E20288 Soc Hd Cap Screw M8x30 Zinc

E20346 Flat Hd Soc Machine Screw M8x25 SS

E81874 Flat Washer M8x17x1.6 Zinc

E83704 Lock Washer M8x13x2.2 Zinc

2

4

1

4

1

2

1

4

1

1

1

1

1

1

4

1

1

1

6

1

1

2

3

1

2

1

1

1

Qty.

1

1

41

42

ELECTRICAL DIAGRAM

ELECTRICAL LISTING

6

7

8

9

10

11

12

1

2

E88293 Battery Check Card, Hour Meter

E82351 Key Switch Assembly w/Keys

3 E20646 Chopper

4 E88266 Relay

5 -- Fuse, Self Reseting Rue 800

--

--

--

--

--

--

Fuse, Self Reseting Rue 900

Relay, Vacuum Motor Auto-Hold

Fuse, Self Reseting Rue 90

Relay, Brush Motor 24V 40A

Relay, Vacuum Motor 24V 40A

Fuse, Vacuum Motor Auto-Hold Rue 90

E86208 SB50 Red Electrical Connector

13 E86208 SB50 Red Electrical Connector

14 (Std) E11767 Battery 12V 130AH Wet

14 (Opt) E88030 Battery 12V 110AH AGM

15 E81035 Solenoid

1

1

2

1

1

2

1

1

1

3

1

1

2

2

2

1

16

17

E20402 Electrical Connector 30A

E20402 Electrical Connector 30A

21 E20713 Potentiometer

F E83972 Fuse 30A fasten

N E83159 Relay 24VDC 20A

O

R

E83159 Relay 24VDC 20A

E20368 Resistor

MI 1 E82270 Micro Switch

MI 2 E82270 Micro Switch

MI 3 E82270 Micro Switch

MI 4 E88256 Micro Switch

MI 5 E88279 Micro Switch Sealed

M1 E82576 Brush Motor 24VDC 400W

M2 E88291 Vacuum Motor 36VDC 550W

M3 E20582 Traction Motor 24VDC 150W

3

1

1

3

3

2

1

1

1

1

1

1

2

2

2

43

ELECTRICAL DIAGRAM

BRUSH MOTOR

Potentiometer

VACUUM

MOTOR

TRACTION

MOTOR

ADJUSTMENT/INSPECTIONS OF THE VARIABLE SPEED CONTROL CARD

1. Verify the functionality of the variable speed control card.

2. If necessary adjust the traction card:

• Lift up at least one of the traction wheel .

• Remove the handlebar for access to the electric controls.

• Set-up the tester in volt-meter with 50V maximum.

• Put the tester pins on the faston M+ and M- of the speed control card.

• Turn on the key master switch.

• Pull the switch lever until you hear the forward fi rst micro switch click (fi rst speed).

• The tester has to show a voltage between 14 and 15V. If the reading is different adjust the trimmer (fi rst speed) to have the right output voltage.

• Completely pull the switch lever until the second (maximum) speed micro switch is pressed. A voltage of 24V (the same as the battery voltage) has to be read; in opposite case verify the power connections and the conditions of the battery.

• Acceleration adjustment: Adjust on the “ACC” trimmer to let it be between 30° and

45° respect the central position rotating clockwise. Verify that with this regulation the machine reach the maximum speed in 4 second.

• Check the backward direction .

• Check the braking power of the traction motor. At maximum speed the machine has to stop in about 1 meter.

ELECTRICAL SYSTEM

1. ELECTRIC HARNESS INSPECTION

1. Verify the functionality and adjustment of the micro switches of the handlebar control.

2. Verify that the micro switches are pressed with the switch lever in rest position and that in that condition the micro switch lever has about 0.5 mm of movement.

3. Verify the functionality and conditions of the power contactors of the self recovery

fuses and of the connections of the control card.

4. Verify the condition of the brake resistor and its connection.

5. Verify the conditions of the speed control card and the functionality of the direction

contactors.

44

BATTERY CHECK CARD – HOUR METER

1. Verify that turning on the machine the battery check card has the following starting sequence:

• Turning on of the LED which correspond to the set-up (red LED = “0”).

• Turning on of all the LEDs (check of the lamps)

• Turning on of the LEDs depending on the charge of the battery

2. Verify the hour meter functionality

• To verify which is the set-up you simply need to turn on the machine and check which is the fi rst LED that turns on. Counting the LEDs since the left side any LED correspond to a position and the LED which turn on correspond to the current set-up.

• Verify that if the machine uses wet cell batteries the adjustment is on position 1.

• Verify that if the machine uses GEL batteries the adjustment is on position 4.

WARNING: A wrong set-up of the battery control card can compromise the battery effi ciency and damage then in irreversible way.

HYDRAULIC PLANT INSPECTIONS

1. Fill up the solution tank and verify the sealing of the gasket particularly on the solution valve and on the drain plug.

2. Verify that the water distribution on the fl oor is even and dependent on the solution valve adjustment.

3. Check the internal cleanness of the water valve. If necessary clean it using a metal bar putted inside the threaded hole of the fi lter plug.

4. Verify the cleanness and functionality of the solution fi lter under the solution tank plug.

45

VACUUM SYSTEM INSPECTION

1. Verify the cleanness and functionality of the fl oat fi lter.

2. Check the air sealing of the vacuum unit on the recovery tank.

3. Verify the connections and the sealing of the vacuum hoses and the squeegee hoses.

4. Check the sealing of the squeegee hose adapter.

5. Check the sealing of the exhaust hose and exhaust hose plug.

6. Vacuum micro switch adjustment:

7. Adjust the vacuum micro switch in way that when the cam on the squeegee lever push the micro switch there is about 0.5 mm of clearance of the micro switch lever.

46

BRUSH BASE ADJUSTMENT

Verify the right inclination of the brush deck adjust. To adjust the brush deck adjust as follows:

• Lower the brush deck to the fl oor with a brush installed.

Loosen the M8 bolt and the M8 nut that attach the brush deck to the left arm.

Loosen the nut and the bolt that attach the brush deck to the idler arm.

• Verify that the brush deck correctly lays on the fl oor and the brush touches the fl oor completely.

Tighten the nut and its M8 bolt to lock the left arm of the brush deck.

• Lift up the front side of the brush deck to let it be 5 mm from the fl oor relative to the back side.

Tighten the M8 nut to secure the brush deck in position.

Check that the pan head screw on the back side is adjusted near the fl at part of the brush deck. The distance between the screw head and the brush deck has to be 1 - 2 mm when the brush is locked and the brush deck is lowered.

BRAKE ADJUSTMENT

1. Verify that the brake on the left hand wheel locks the wheel when active.

2. Otherwise adjust as follows:

• Verify the adjustment with a functional test

47

SQUEEGEE ADJUSTMENT

1. Adjust the inclination adjuster of the squeegee blade until the blade has a common inclination over its entire length.

2. Adjust the height of the wheels using the knob checking that the blade has an inclination between 30 and 45 degrees.

3. Verify the cleanliness and sealing of the squeegee hose adapter.

CHECK LIST

Functional check of the machine

Check the functionality of switches.

Check the functionality of the switch lever.

Check the functionality of the brush deck.

Check the functionality of the brush motor.

Check the functionality of the solenoid valve.

Check the functionality of the vacuum motor.

Check the functionality of the brakes.

Check the functionality of batteries and power cables.

Functional test of the machine

Fill up the tanks completely and verify the sealing.

Verify the sealing of all the water plant and that the water is dispensed through the brush.

Adjust the inclination and the height of the squeegee blades doing a functional test.

Adjust the inclination of the brush deck and do a functional test.

Check the effi ciency of the parking brake.

Verify the forward and backward movement, acceleration and braking.

Final test

Check all the functions: washing, drying and movement.

48

BATTERIES

ELECTRIC

SOLUTION TANK

RECOVERY TANK

BRUSH HEAD

BRUSH MOTOR

VACUUM MOTOR

SQUEEGEE

MAINTENANCE SCHEDULE

Stealth ASD20BT

Check water level add if necessary

C h e c k c a b l e s , c o n n e c it o n s a n d p l u g s

Check cleanless of machine battery tray

Check tightness of electric contacts and fuses

Check state of electric cables crossing the machine

C h e c k c l e a n l e s s o f s o l u it o n if tl e r

Check water valves and hoses to the brush head

Check all water connection from the tank to the brushes

Check cleanless of the tank

Check filter and float system

C h e c k v a c u u m a n d d r a i n h o s e s

Check vacuum gasket and drain

DAILY

DAILY

D A I L Y

DAILY

DAILY

D A I L Y

RECOMMENDED SERVICE

INTERVALS (HOURS)

50 100 200 400 1,000

5 0

50

50

100

200

400

200

4 0 0

1 , 0 0 0

1 , 0 0 0

Check spraying guard and right brush inclination

C h e c k s t a t e o f b e a ir n g s

C h e c k b r u s h a tt a c h m e n t s

Check wear of rotating brushes

Check cleanless of air cooling inlet

C h e c k c a r b o n b r u s h e s

C h e c k a m p d r a w a n d n o i s e l e v e l

Check noise level and cleanless of the inlet hose

C h e c k c a r b o n b r u s h e s

Check vacuum performance, replace if necessary

Check cleanless of the squeegee blades and shoe

Check wear of rear squeegee blade

Check wear of front squeegee blade

Check squeege structure and machine support

C h e c k l e v e r a n d l fi it n g c a b l e

DAILY

50

50

50

50

100

100

100

100

Suggested replacement

2 0 0

200

2 0 0

200

400

4 0 0

4 0 0

4 0 0

4 0 0

1 , 0 0 0

1 , 0 0 0

1 , 0 0 0

1,000

PART #

E88268

E88269

E88271

E88272

E86169

E83417

E83987

E83650

E11767

E88030

E88035

WEAR ITEMS

DESCRIPTION

Pad Holder

Brush Poly 0.55 MM Tuft

Brush Grit Tuft

Brush Deck Splash Guard

Blade Strap

Squeegee Blade, Central Shore 33

Squeegee Blade, Central Shore 40

Squeegee Blade, Central, Oil Resistant

Battery 12V 130 AH Wet

Battery 12V 110AH AGM

Charger 24VDC 12AMP 120VAC EXT AGM WET RSB50

49

50

51

BETCO US WARRANTY POLICY

10 year coverage 3 Year Coverage 1 Year Coverage

Subject to the conditions stated below,

Betco warrants parts and labor on rotationally molded polyethylene tanks/ housings and injection molded vacuum head assemblies to be free from defects in materials and workmanship for a period of ten years to the original purchaser.

Subject to the conditions stated below,

Betco warrants parts and labor on all other Betco components to be free from defects in materials and workmanship for a period of three years to the original purchaser.

Subject to the conditions stated below,

Betco offers a limited warranty on parts and labor on the following equipment: parts and accessories to be free from defects in materials and workmanship for a period of one year to the original purchaser.

• HF14 Upright Vacuum: #E88820-00

• Bac Pac Lite Vacuum: #85903-00

• FiberPRO ® Floor Dryer: #85507-00

• WORKMAN™ Series Vacuums:

#85024-00, #85025-00, #83012-00,

#85027-00

• CV100T Vacuum: #85023-00

• All Tools and Accessories

• All Battery Chargers

• All Batteries are pro-rated for 1 year

Allowable Travel Time Warranty Reimbursement:

Eligible equipment: All battery and propane powered equipment products. Warranty period: 90 days from date of sale to the original purchaser. A maximum 60 mile round trip at 44 cents per mile will be allowed for warranty consideration.

Propane Machine Warranty:

Honda engines are warranted by Honda for a period of 2 years against manufacturer defects. Kawasaki engines are warranted by Kawasaki for a period of 2 years against manufacturer defects. All other components (except wear items)* are warranted by Betco for a period of 3 years.

*Wear Items exempt from Warranty consideration include but may not be limited to: power cords, transport wheels, vacuum bags, belts, squeegee blades, pad drivers, clutch plates, handle grips, fi lters, screens, throttle cables, brushes and carbon brushes.

Subject to the conditions and exceptions stated in this warranty, Betco warrants the Betco products to be free from defects in material and workmanship, under normal use and service, for the periods listed under the warranty policy to the original purchaser. At any time during the warranty period, Betco will furnish replacement parts for the Betco parts to the original purchaser. Such parts will be furnished and charged including transportation costs, to the original owner through any Betco authorized

Service Distributor. If the original part is returned within the warranty policy period from date of delivery for inspection by

Betco and is found to be defective the owner will be credited for the cost of replacement parts plus shipping and handling.

Replacement parts that have become defective through wear or abuse are not included in this warranty.

This warranty does not apply to damage or defect caused by accident, misuse. Negligence, fi re, or to any Betco product which has been serviced or repaired by other than an authorized Betco Service Distributor or Betco factory personnel. This warranty is void if products are used for any purpose other than that which was intended. There are no other warranties expressed or implied. In no event shall Betco be liable for incidental or consequential damages or any damage to person or property. (Please note some states do not allow the exclusion or limitations for incidental and consequential damages)

52

1001 Brown Avenue • Toledo, Ohio 43607-0127

Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com

E87028-00 Oct11D

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