Allen-Bradley PowerFlex 70 70, PowerFlex 700 700 PowerFlex package Installation Instructions
PowerFlex 70 and 700 packages are designed for fan and pump applications. These packages combine an adjustable frequency AC drive with a means for disconnecting input power in one assembly. The packages are available in two styles: main input disconnect (style A) and three-contactor full-feature bypass with disconnect (style B). The PowerFlex 70 and 700 drives include features like autotune, speed/torque mode, and a variety of communication options.
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Installation Instructions
PowerFlex 70 and 700 Packages for Fan and Pump
Applications
Catalog Numbers 21V, 21W
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT
Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Allen-Bradley, Rockwell Software, Rockwell Automation, PowerFlex, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
New and Updated
Information
This manual contains new and updated information.
Summary of Changes
This table contains the changes made to this revision.
Topic
Updated the Catalog Number Explanation (Interbus and Remote I/O communication options,
and style C packages, are no longer available for sale)
Main Input Disconnect Package (style A)
Updated AC input power terminal block specifications (style A)
Updated layout drawings to show new input power terminal block (style A)
Updated outline drawings to show new disconnect switch/operator handle (style A)
Updated replacement part numbers (style A) for some of these parts: disconnect switch, operator handle, and operator shaft.
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Updated AC input power terminal block specifications (style B)
Updated layout drawings to show new input power terminal block (style B)
Updated outline drawings to show new disconnect switch/operator handle (style B)
Updated replacement part numbers and horsepower ratings (style B) for some of these parts: disconnect switch, operator handle, operator shaft, bypass contactor, drive input contactor, drive output contactor, and overload relay.
Removed all style C packages (style C packages are no longer available for sale).
Added Fuse, Circuit Breaker, and Short Circuit Current Specifications
Added an index to this manual.
Page
–
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
3
Summary of Changes
Notes:
4
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Table of Contents
Preface
Main Input Disconnect Package
(style A)
Chapter 1
Three-contactor Full-feature Bypass with Disconnect Package
(style B)
Chapter 2
Mechanical Installation
Technical Specifications
Chapter 3
Appendix A
Fuse, Circuit Breaker, and Short Circuit Current Specifications. . . . . 117
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
5
Table of Contents
Replacement Parts
Index
Appendix B
Main Input Disconnect Package (style A) . . . . . . . . . . . . . . . . . . . . . . . . . 119
Three-contactor Full-feature Bypass with Disconnect Package
6
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Preface
The purpose of this manual is to provide basic installation and operation information for PowerFlex® 70 and 700 packages for fan and pump applications.
These additional manuals are required to properly install and operate the
PowerFlex 70 and 700 packages for fan and pump applications:
• PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication
20A-UM001
• PowerFlex 700 Adjustable Frequency AC Drives User Manual, publication
20B-UM001 .
Topic
Page
About This Publication
What Is Not in This Manual
This manual is intended to provide basic installation and operation information.
For this reason, the following topics have not been included in this manual:
• Specifications
• Troubleshooting
• Starting
• Programming and parameters
Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication 20A-UM001 , or the PowerFlex 700 Adjustable Frequency AC Drive
User Manual, publication 20B-UM001 , for detailed information including specifications, troubleshooting, starting, programming, and parameters for the drives.
Manual Conventions
This manual is intended for qualified personnel. You must be able to program and operate adjustable frequency AC drives. In addition, you must have an understanding of the parameter settings and functions.
To help differentiate parameter names and liquid crystal display (LCD) text from other text, the following conventions are used:
• Parameter Names appear in [brackets].
For example: [DC Bus Voltage].
• Display Text appears in “quotes.”
For example: “Enabled.”
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
7
Preface
General Precautions
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing, or repairing this assembly. Component damage can result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5
, “Guarding Against
Electrostatic Damage” or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures can result in malfunction of the system.
ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, startup, and subsequent maintenance of the system. Failure to comply can result in personal injury and/or equipment damage.
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive.
Measure the voltage at the drive (Refer to the PowerFlex 70 Adjustable
Frequency AC Drives User Manual, publication 20A-UM001 , or the PowerFlex
700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001 , for test point locations). The voltage must be zero.
8
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Preface
Catalog Number Explanation
The PowerFlex 70 and 700 packages for fan and pump applications catalog numbering scheme is shown below.
Position
1-3 4 5-7 8 9 10 11 12 13 14 15 16 17 18 19
21V D 2P1 A 3 A Y N A E C 0 B N - LR
a b c d e f g h i j k l m n o
Code
4P2
6P8
9P6
015
022
028
042
Code
X
D
E
Code
21V
21W
a
Drive
Type
PowerFlex 70 Drive
PowerFlex 700 Drive
b
Voltage Rating
Voltage Ph.
208V AC 3
480V AC 3
600V AC 3
c1
ND Rating
208V, 60Hz Input
Amps
4.8
Frame
B
7.8
11
17.5
25.3
32.2
43
D
D
C
D
B
B
c2
077 §
096 §
125 §
156 §
180 §
027 *
034 *
040 *
052 *
065 *
Code
2P1 *
3P4 *
5P0 *
8P0 *
011 *
014 *
022 *
ND Rating
480V, 60Hz Input
Amps
2.1
Frame
B
3.4
5.0
8.0
11
B
C
B
B
125
156
180
40
52
65
77
96
14
22
27
34
5
6
6
4
5
D
E
E
D
D
C
D
6 248 § 248
* PowerFlex 70 options only.
§ PowerFlex 700 options only.
kW (Hp)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15) kW (Hp)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
18.5 (25)
22 (30)
30 (40)
37 (50)
45 (60)
55 (75)
75 (100)
90 (125)
110 (150)
132 (200)
027 *
032 *
041 *
052 *
062 §
077 §
099 §
125 §
144 §
Code
3P9 *
6P1 *
9P0 *
011 *
017 *
022 *
* PowerFlex 70 options only.
§ PowerFlex 700 options only.
62
77
99
125
144
27
32
41
52
c3
ND Rating
600V, 60Hz Input
Amps
3.9
Frame
B
6.1
9.0
11
17
22
C
D
B
C
D
5
6
4
5
6
E
E
D
D
Code
A
d
Enclosure
Enclosure
IP 20, NEMA Type 1 kW (Hp)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
18.5 (25)
22 (30)
30 (40)
37 (50)
45 (60)
55 (75)
75 (100)
90 (125)
110 (150)
Code
0
2
3
5
e
HIM
Operator Interface
Blank Cover
Digital LCD
Full Numeric LCD
Prog. Only LCD
Code
A
f
Documentation
Type
User Manual
g
Code
Y
N §
Brake IGBT w/Brake IGBT
Y e s
No
Brake IGBT is standard on PowerFlex 70
Frames B, C, D and E, and optional on
PowerFlex 700 Frames 4, 5 and 6.
§ PowerFlex 700 options only.
h
Code
Internal Brake Resistor w/Resistor
Y Yes
N N o
Brake resistor only available for PowerFlex 70:
208V Frames B, C & D, 480V Frames B, C & D,
600V Frames B and C.
i
Emission
Code
A
N
PowerFlex 70 600V ratings only.
CE Filter
Y e s
No
Code
B
C
D
E
H
I *
L
P
Q
R *
j
Comm Slot
Version
BACnet
ControlNet (Coax)
DeviceNet
EtherNet/IP
RS-485 HVAC
Interbus
LonWorks
PROFIBUS DP
ControlNet (Fiber)
Remote I/O
S
N
RS-485 DF1
None
The comm slot option is no longer available for sale.
Code
A
k
Control & I/O
Control
Standard
C Enhanced
PowerFlex 700 options only.
PowerFlex 70 options only.
I/O Volts
24V DC/AC
24V DC
l
Feedback
Code
0
Feedback
None
Code
A
m
Package
Description
Main Input Disconnect
B
C *
3 Contactor Full
Feature Bypass with
Disconnect
3 Contactor Basic
Bypass with
Disconnect
The style C package is no longer available for sale.
n
Reserved
o
Options
Code
LR
Description
Input Line Reactor
Only available with Package Code A and B drives 1.0…10 HP @ 208V, 1.0…25 Hp @ 480V and 3.0…25 HP @ 600V.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
9
Preface
Additional Resources
Technical Support
These documents contain additional information concerning related products from Rockwell Automation.
Resource
PowerFlex 70 Adjustable Frequency User Manual, publication 20A-UM001
PowerFlex 700 Adjustable Frequency AC Drive User
Manual, publication 20B-UM001
PowerFlex 70 & 700 Adjustable Frequency AC Drive
Reference Manual, publication PFLEX-RM001
PowerFlex 70 Enhanced Control and 700 Vector Control
Reference Manual, publication PFLEX-RM004
Industry Installation Guidelines for Pulse Width
Modulated (PWM) AC Drives, publication DRIVES-AT003
Description
Provides the basic information needed to install, start, and troubleshoot the PowerFlex 70 and 700 drives.
Provides specification and operation details for the
PowerFlex 70 and 700 drives.
Wiring and Grounding Guidelines for Pulse Width
Modulated (PWM) AC Drives, publication
Diagrams, publication
DRIVES-IN001
Preventive Maintenance of Industrial Control and Drive
System Equipment, publication DRIVES-TD001
Safety Guidelines for the Application, Installation and
Maintenance of Solid State Control, publication
A Global Reference Guide for Reading Schematic
SGI-1.1
Guarding Against Electrostatic Damage, publications
8000-4.5
100-2.10
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1
Product Certifications website, http://www.ab.com
Provides basic information for enclosure systems and environmental/location considerations (to help protect against environmental contaminants), and power and grounding considerations needed to properly install AC drives.
Provide the basic information needed to properly wire and ground pulse width modulated (PWM) AC drives.
Provides a checklist as a guide for preventive maintenance of industrial control and drive equipment.
Provides general guidelines for the application, installation, and maintenance of solid-state control with an emphasis on personnel safety.
Provides a simple cross-reference of common schematic/ wiring diagram symbols used throughout various parts of the world.
Provides an overview of the causes of electrostatic discharge (ESD), and how you can guard against the damage caused by ESD.
Provides general guidelines for installing a Rockwell
Automation industrial system.
Provides declarations of conformity, certificates, and other certification details.
You can view or download publications at http:/www.rockwellautomation.com/literature/ . To order paper copies of technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.
For technical support contact information, see Rockwell Automation Support on the back cover.
10
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Hardware Overview
Main Input Disconnect Package (style A)
Chapter
1
This chapter describes the features and operation for the main input disconnect package (style A).
Topic
Page
The main input disconnect package (style A) combines an adjustable frequency
AC drive with a means for disconnecting input power within a single package.
Input power is connected to the PowerFlex drive through a door interlocked fuse disconnect switch.
Main Disconnect Switch (DS1)
An Allen-Bradley Bulletin 194R fused disconnect switch with lockable rotary mounted operator handle is provided. The disconnect switch is designed to meet disconnect switch requirements for branch circuit protection. The door-mounted handle accepts up to three padlocks.
Main Fuses (FU1…FU3)
ATTENTION: Most codes require that upstream branch circuit protection be provided to protect input power wiring. Install the fuses recommended in
Table 1 on page 12 . Do not exceed the fuse ratings. Failure to observe this
precaution could result in damage to, or destruction of, the equipment.
Input line branch circuit protection fuses must be used to protect the input power lines. If input fuses are not provided with your drive, recommended fuse values are shown in
. The input fuse ratings listed in
Table 1 on page 12 are applicable for one drive per branch circuit. Do not apply other loads
to the fused circuit.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
11
Chapter 1
Main Input Disconnect Package (style A)
The recommended fuse type for all PowerFlex 70 and 700 packages for fan and pump applications is UL Class J, 600V.
Table 1 - Fuse Recommendations
Drive Rating
Input Voltage
208V AC, 3-phase
480V AC, 3-phase
11
15
5.5
7.5
0.75
1.5
2.2
4.0
4.0
5.5
7.5
11
kW
0.75
1.5
2.2
75
90
45
55
30
37
18.5
22
110
132
15
20
7.5
10
1.0
2.0
3.0
5.0
10
15
5.0
7.5
Hp
1.0
2.0
3.0
60
75
100
125
40
50
25
30
150
200
100
150
175
200
70
80
35
60
250
350
400
20
35
15
20
10
10
80
6.0
35
40
20
20
10
15
Fuse Rating
Amps
12
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Electrical Installation
Main Input Disconnect Package (style A)
Chapter 1
Table 1 - Fuse Recommendations (Continued)
Drive Rating
Input Voltage
600V AC, 3-phase
75
90
45
55
110
30
37
18.5
22
11
15
5.5
7.5
kW
2.2
4.0
60
75
100
125
150
40
50
25
30
15
20
7.5
10
Hp
3.0
5.0
80
100
150
175
60
70
35
35
200
250
350
20
20
10
15
Fuse Rating
Amps
Input Power Wiring
Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication 20A-UM001 , or the PowerFlex 700 Adjustable Frequency AC Drive
User Manual, publication 20B-UM001 , for additional detailed information about input power wiring recommendations and selection.
ATTENTION: Protect the contents of the options cabinet from metal chips and other debris while making the conduit openings. Failure to observe this precaution could result in damage to, or destruction of, the equipment.
ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment.
Follow these steps to connect AC input power to the drive package.
1. Select the proper wire size according to NEC and all applicable local codes and standards. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and
standards. Power terminal block specifications are listed in Table 2 on page 14
.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
13
Chapter 1
Main Input Disconnect Package (style A)
2. Connect the three-phase AC input power leads (three-wire VAC) to the appropriate terminals. Connect the AC input power leads to terminals
L1, L2, and L3 on the fused disconnect switch.
3. Tighten the AC input terminal power terminals to the proper torque
according to drive type as shown in Table 2 on page 14 .
Table 2 - AC Input Power Terminal Block Specifications
Voltage
Rating
208V AC
480V AC
600V AC
kW
0.75…3.7
5.5…7.5
11
0.75…7.5
11…18.5
22…37
45…75
90…132
0.75…7.5
11…18.5
22…37
45…75
90…110
Hp Maximum Wire Size
(1)
mm
2
(AWG)
Minimum Wire Size
mm
2
(AWG)
1…5
7.5…10
15
1…10
10.0 (8)
25 (4)
50 (1)
10.0 (8)
15…25
30…50
25 (4)
50 (1)
60…100 150 (300 MCM)
125…200 2 x 185 (350 MCM)
1…10
15…25
30…50
60…100
10.0 (8)
25 (4)
50 (1)
150 (300 MCM)
125…150 2 x 185 (350 MCM)
2.5 (14)
2.5 (14)
4.0 (12)
2.5 (14)
2.5 (14)
4.0 (12)
16 (6)
2 x 16 (6)
2.5 (14)
2.5 (14)
4.0 (12)
16 (6)
2 x 16 (6)
22.5 (200)
45.0 (398)
1.6 (14)
2.8 (25)
4.0 (35.4)
22.5 (200)
45.0 (398)
Recommended
Torque
N•m (lb•in)
1.6 (14)
2.8 (25)
4.0 (35.4)
1.6 (14)
2.8 (25)
4.0 (35.4)
(1) Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used.
Output Power Wiring
Refer to the PowerFlex 70 Adjustable FrequencyAC Drives User Manual, publication 20A-UM001 , or the PowerFlex 700 Adjustable Frequency AC Drive
User Manual, publication 20B-UM001 , for additional detailed information about output power wiring recommendations and selection.
ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages. Also, if a drive sharing a conduit is being serviced or installed, all drives using this conduit must be disabled to eliminate the possible shock hazard from cross-coupled motor leads. Failure to observe these precautions could result in bodily injury.
ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment.
14
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Chapter 1
Follow these steps to connect AC output power wiring from the drive to the motor.
1. Wire the three-phase AC output power motor leads by routing them according to the drive option type. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Power terminal block specifications are listed in
Do not route more than three sets of motor leads through a single conduit.
This minimizes cross-talk that could reduce the effectiveness of noise reduction methods. If more than three drive/motor connections per conduit are required, shielded cable must be used. If possible, each conduit must contain only one set of motor leads.
2. Connect the three-phase AC output power motor leads to terminals
U, V, and W (T1, T2, and T3) on the power terminal block on the drive.
3. Tighten the three-phase AC output power terminals to the proper torque according to drive type as shown in
.
Table 3 - AC Output Power Terminal Block Specifications
Voltage
Rating
208V AC
480V AC
600V AC
kW Hp Maximum Wire Size
mm
2
(AWG)
0.75…4.0
1…5 4.0 (12)
5.5…11 7.5…15 10.0 (8)
0.75…7.5
1…10
11…22 15…30
4.0 (12)
10.0 (8)
55
75
30…37
45
40…50
60
75
100
25 (4)
35 (2)
55 (1/0)
70 (2/0)
90…132 125…200 120 (4/0)
0.75…7.5
1…10 4.0 (12)
11…22
30…37
15…30
40…50
10.0 (8)
25.0 (4)
45
55
60
75
35 (2)
50.0 (1/0)
75 100 70.0 (2/0)
90…110 125…150 120 (4/0)
(1)
Minimum Wire Size
mm
2
(AWG)
2.5 (14)
0.34 (22)
0.75 (18)
2.5 (14)
10.0 (8)
2.5 (14)
25 (4)
2.5 (14)
0.34 (22)
0.75 (18)
0.34 (22)
0.75 (18)
2.5 (14)
10.0 (8)
2.5 (14)
25 (4)
Recommended
Torque
N•m (lb•in)
0.6 (5)
1.4 (12)
0.6 (5)
1.4 (12)
2.71 (24)
4.0 (35)
(2)
(2)
6 (52)
0.6 (5)
1.4 (12)
2.71 (24)
4.0 (35)
(2)
(2)
6 (52)
(1) Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used.
(2) Refer to terminal block label inside drive.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
15
Chapter 1
Main Input Disconnect Package (style A)
Control and Signal Wiring
Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication 20A-UM001 , or the PowerFlex 700 Adjustable Frequency AC Drive
User Manual, publication 20B-UM001 , for additional detailed information about control and signal wiring.
The control I/O terminal block on the drives provide terminals for interfacing customer supplied control inputs and outputs. All analog and discrete control wiring is made at these terminals. Typical customer control and signal wiring is
shown on the inter-connect drawings Figure 4 on page 27
,
.
Follow these steps to connect control and signal wiring to the drive package.
1. Wire the control and signal leads by routing them according to the drive option type. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards.
I/O terminal block specifications are listed in Table 4 on page 16 .
Control and signal wires must be separated from power wires by at least
0.3 m (1 ft).
2. Connect the control and signal wiring to the I/O terminals on the drive.
3. Tighten the I/O terminals to the proper torque according to drive type as shown in
.
Table 4 - I/O Terminal Block Specifications
Voltage
Rating
600V AC
kW
208V AC 0.75…11
0.75…37
480V AC
45…132
0.75…15
18.5…110
Hp
1…15
1…50
60…200
1…20
25…150
Maximum Wire Size
(1)
mm
2
(AWG)
Minimum Wire Size
mm
2
(AWG)
1.5 (16)
1.5 (16)
2.5 (14)
1.5 (16)
2.5 (14)
0.05 (30)
0.05 (30)
0.34 (22)
0.05 (30)
0.34 (22)
Recommended
Torque
N•m (lb•in)
0.5 (4.4)
0.5 (4.4)
0.6 (5.2)
0.5 (4.4)
0.6 (5.2)
(1) Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used.
16
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Parameter Defaults
Main Input Disconnect
Package (style A)
Parameter Name Number Default
Output Freq 001 Read Only
Commanded Freq 002
Output Current 003
Read Only
Read Only
Output Voltage
Flux Current
Output Voltage
Output Power
004
005
006
007
Read Only
Read Only
Read Only
Read Only
Output Powr Fctr 008
Elapsed MWh 009
Elapsed Run Time 010
MOP Frequency 011
DC Bus Voltage
DC Bus Memory
Elapsed kWh
012
013
014
Analog In1 Value 016
(1)
Analog In2 Value 017
Ramped Speed 022
(1)
Speed Reference 023
(1)
Commanded
Torque
024
(1)
Speed Feedback
Rated kW
Rated Volts
Rated Amps
Control SW Ver
Motor Type
Motor NP Volts
Motor NP FLA
Motor NP Hertz
Motor NP PRM
025
026
027
028
029
040
041
042
043
044
Motor NP Power 045
(1)
Mtr NP Pwr Units 046
Motor OL Hertz 047
Motor OL Factor
Motor Poles
048
049
(1)
Read Only
Read Only
Read Only
Read Only
Motor Cntl Sel
Maximum Voltage
Maximum Freq
053
054
055
(2)
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Induction
Drive Rating Based
Drive Rating Based
Drive Rating Based
Drive Rating Based
Drive Rating Based
Drive Rating Based
Motor NP Hz/3
1.00
4
3 “FAN/Pump
V/Hz”
Drive Rated Volts
110.0 or 130.0 Hz
Main Input Disconnect Package (style A)
Chapter 1
Refer to the PowerFlex 70 AC Drives User Manual, publication 20A-UM001 , or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication
20B-UM001 , for detailed information on parameters and programming.
Parameter Name Number Default
Compensation 056
Bits 0 - 6
0101111
Flux Up Mode
Flux Up Time
SV Boost Filter
Autotune
057
058
059
061
“Manual”
0.000 Secs
500
“Calculate”
IR Voltage Drop
Flux Current Ref
Ixo Voltage Drop
Autotune Torque
St Acc Boost
Run Boost
Break Voltage
062
063
064
066
Inertia Autotune 067
069
070
071
(1)
(1)
Based on Drive
Rating
Based on Drive
Rating
Based on Drive
Rating
50%
“Ready”
Based on Drive
Rating
Based on Drive
Rating
[Motor NP Volts]
× 0.25
Break Frequency
Speed Units
Feedback Select]
Minimum Speed
Maximum Speed
Overspeed Limit
072
079
080
081
082
083
Skip Frequency 1 084
Skip Frequency 2 085
Skip Frequency 3 086
Skip Freq Band
Speed/Torque Mod 088
(1)
Speed Ref A Sel
Speed Ref A Hi
Speed Ref A Lo
Speed Ref B Sel
Speed Ref B Hi
Speed Ref B Lo
TB Man Ref Sel
094
095
096
091
092
[Motor NP Hz]
× 0.25
0 “Hz”
0 “Open Loop”
0.0
50.0 or 60.0 Hz (volt class)
[Motor NP RPM]
10.0 Hz
300.0 RPM
0.0 Hz
0.0 Hz
0.0 Hz
1.0 Hz
1 “Speed Reg”
1 “Analog In 1”
Maximum Speed
0.0
18 “DPI Port 1”
Maximum Speed
0.0
1 “Analog In 1”
Parameter Name Number Default
TB Man Ref Hi
TB Man Ref Lo
097
098
Maximum Speed
0.0
Pulse Input Ref
Jog Speed 1
Preset Speed 1
Preset Speed 2
099
100
101
102
Read Only
10.0 Hz
5.0 Hz
5.0 Hz
Preset Speed 3
Preset Speed 4
Preset Speed 5
Preset Speed 6
Preset Speed 7
Jog Speed 2
Trim % Setpoint
Trim In Select
Trim Out Select
Trim Hi
Trim Lo
Slip RPM @ FLA
117
118
119
120
103
104
105
106
107
108
116
(1)
121
20.0 Hz
30.0 Hz
40.0 Hz
50.0 Hz
6.0 Hz
10.0 Hz
0.0%
2 “Analog In 2”
0 (Disable)
60.0 Hz
0.0 Hz
Based on [Motor NP
RPM]
Slip Comp Gain
Slip RPM Meter
PI Configuration
PI Control
PI Reference Sel
PI Setpoint
PI Feedback Sel
PI Integral Time
PI Prop Gain
126
127
128
129
130
122
123
124
125
PI Lower Limit
PI Upper Limit
PI Preload
PI Status
PI Ref Meter
PI Fdback Meter
PI Error Meter
PI Output Meter
131
132
133
134
135
136
137
138
0.0 Hz
100.0%
Read Only
Read Only
Read Only
Read Only
Read Only
40.0
Read Only
0 (Disable)
0 (Disable)
0 “PI Setpoint”
50.00%
0 “PI Setpoint”
2.00 Secs
1.0
–[Maximum Freq]
–100%
+[Maximum Freq]
100%
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
17
Chapter 1
Main Input Disconnect Package (style A)
Parameter Name Number Default
PI BW Filter 139
(1)
0.0 Radians
Accel Time 1
Accel Time 2
20.0 Secs
20.0 Secs
Decel Time 1
Decel Time 2
DB While Stopped 145
(1)
S Curve %
20.0 Secs
20.0 Secs
0 “Disabled”
20%
Current Lmt Sel 147
Current Lmt Val 148
0 “Cur Lim Val”
[Rated Amps] × 1.5
(Equation yields approximate default value.)
Current Lmt Gain 149
Drive OL Mode 150
PWM Frequency 151
250
3 “Both–PWM 1st”
4 kHz
2 kHz
(Frames 4…6,
600/690VAC)
Droop RPM @ FLA 152
(1)
Regen Power Limit 153
(1)
Current Rate Limit 154
(1)
Stop Mode A
Stop Mode B
DC Brake Lvl Sel
DC Brake Level
157
158
0.0 RPM
–50.0%
400.0%
0 “Coast”
1 “Ramp”
0 “DC Brake Lvl”
[Rated Amps]
0.0 Secs DC Brake Time
Bus Reg Ki
159
160
Bus Reg Mode A
Bus Reg Mode B
161
DB Resistor Type 163
Bus Reg Kp
450
1 “Adjust Freq”
0 “Disabled”
0 “None”
Bus Reg Kd
Flux Braking
165
166
(1)
Powerup Delay 167
(1)
Start At PowerUp
Flying Start En
Flying StartGain
170
1200
1000
0 “Disabled”
0.0 Secs
1 “Enabled”
1 “Enabled”
4000
0 Auto Rstrt Tries 174
Auto Rstrt Delay
Gnd Warn Level 177
(1)
Sleep-Wake Mode 178
Sleep-Wake Ref 179
30.0 Secs
3.0 Amps
0 “Disabled”
2 “Analog In 2”
Parameter Name Number Default
Wake Level 180
6.000 mA,
6.000 Volts
Wake Time
Sleep Level
181
182
1.0 Secs
5.000 mA,
5.000 Volts
Sleep Time 183
Power Loss Mode 184
Power Loss Time 185
Power Loss Level 186
(3)
Load Loss Level
Load Loss Time
187
(1)
188
(1)
Shear Pin Time
Direction Mode
189
(1)
Save HIM Ref 192
Man Ref Preload
Save MOP Ref
MOP Rate 195
0 Hz
0 “Disabled”
At Pwr Down
1.0 Hz/s
30.0 RPM/s
1.0 Secs
0 “Coast”
0.5 Secs
Drive Rated Volts
200.0%
0.0 Secs
0.0 Secs
2 “Reverse Dis”
Param Access Lvl
Reset To Defalts 197
Load Frm Usr Set 198
Save To User Set
Reset Meters
Language
199
200
201
Voltage Class 202
3 “Fan/Pump”
0 “Ready”
0 “Ready”
0 “Ready”
0 “Ready”
0 “Not Selected”
Based on Drive Cat.
No.
Drive Checksum
Dyn UsrSet Cnfg
Dyn UsrSet Sel
Dyn UsrSet Actv
Drive Status 1
Drive Status 2
Drive Alarm 1
Drive Alarm 2
211
212
Speed Ref Source 213
Start Inhibits 214
203
204
(1)
205
(1)
206
(1)
209
210
Last Stop Source 215
Dig In Status 216
Dig Out Status
Drive Temp
217
218
Drive OL Count
Motor OL Count
219
220
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
0 “Disabled”
0 “Disabled”
0 “Disabled”
Read Only
Read Only
Read Only
Read Only
Parameter Name Number Default
Fault Speed
Fault Amps
224
225
Read Only
Read Only
Fault Bus Volts
Status 1 @ Fault
Status 2@ Fault
Alarm 1 @ Fault
226
227
228
229
Read Only
Read Only
Read Only
Read Only
Alarm 2@ Fault
Testpoint 1 Sel
230
234
Testpoint 2 Sel 236
Testpoint 1 Data 235
Testpoint 2 Data 237
Fault Config 1 238
Read Only
499
499
Read Only
Read Only
Bits 0…15
01x1001000x000xx
Fault 3 Time
Fault 4 Code
Fault 4 Time
Fault 5 Code
Fault 5 Time
Fault 6 Code
Fault 6Time
Fault 7 Code
Fault Clear 240
Fault Clear Mode 241
Power Up Marker 242
Fault 1 Code 243
Fault 1 Time
Fault 2 Code
Fault 2 Time
Fault 3 Code
244
245
246
247
Fault 7 Time
Fault 8 Code
Fault 8 Time
248
249
250
Alarm Config 1 259
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
0 “Ready”
1 “Enabled”
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Bits 0…15
000000x00000000x
Alarm Clear
Alarm 1 Code
Alarm 2 Code
Alarm 3 Code
Alarm 4 Code
Alarm 5 Code
Alarm 6 Code
0 “Ready”
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
18
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Chapter 1
Fault Clr Owner
MOP Owner
Local Owner
DPI Ref Select
DPI Fdbk Select
Data In A1 - Link A
Word 1
Data In A2 - Link A
Word 2
Data In B1 - Link B
Word 1
Data In B2 - Link B
Word 2
Data In C1 - Link C
Word 1
Data In C2 - Link C
Word 2
Local Mask
Stop Owner
Start Owner
Jog Owner
Direction Owner 291
Reference Owner 292
Accel Owner
Decel Owner
293
294
285
288
289
290
295
296
297
298
(1)
299
300
301
302
303
304
305
Parameter Name Number Default
Alarm 7 Code 268
Read Only
Alarm 8 Code 269
Read Only
DPI Baud Rate
Drive Logic Rslt
270
271
1 “500kbps”
Read Only
Drive Ref Rslt
Drive Ramp Rslt
DPI Port Sel
DPI Port Value
Logic Mask
272
273
274
(1)
275
(1)
276
(1)
Read Only
Read Only
“DPI Port 1”
Read Only
1 - Control
Permitted
Start Mask
Jog Mask
Direction Mask
Reference Mask
Accel Mask
Decel Mask
Fault Clr Mask
MOP Mask
277
278
279
280
281
282
283
284
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
0(0 = “Disabled)
0(0 = “Disabled)
(See Data In A1 -
Link A Word 1)
(See Data In A2 -
Link A Word 2)
(See Data In A1 -
Link A Word 1)
(See Data In A2 -
Link A Word 2)
(See Logic Mask)
Read Only
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
0 “Max Freq”
17 “Speed Fdbk”
Parameter Name Number Default
Data In D1 - Link D
Word 1
Data In D2 - Link D
Word 2
306
307
(See Data In A1 -
Link A Word 1)
(See Data In A2 -
Link A Word 2)
Data Out A1 - Link
A Word 1
Data Out A2 - Link
A Word 2
310
311
0(0 = “Disabled)
0(0 = “Disabled)
Data Out B1 - Link
A Word 1
Data Out B2 - Link
A Word 2
Data Out C1 - Link
A Word 1
Data Out C2 - Link
A Word 2
Data Out D1 - Link
A Word 1
Data Out D2 - Link
A Word 2
Anlg In Config
312
313
314
315
316
317
(See Data Out A1 -
Link A Word 1)
(See Data Out A2 -
Link A Word 2)
(See Data Out A1 -
Link A Word 1)
(See Data Out A2 -
Link A Word 2)
(See Data Out A1
Link A Word 1)
(See Data Out A2 -
Link A Word 2)
Analog In 1 = 0.0
Volt
0 (Disable)
10.000 Volt
Anlg In Sqr Root
Analog In 1 Hi
Analog In 1 Lo
Analog In 1 Loss
Analog In 2 Hi
Analog In 2 Lo
Analog In 2 Loss
Anlg Out Config
Anlg Out Absolut 341
Analog Out1 Sel 342
321
322
323
324
325
326
327
340
0.000 Volt
0 “Disabled”
10.000 Volt
0.000 Volt
0 “Disabled”
1 (Current)
1 (Absolute)
0 “Output Freq”
Analog Out1 Hi
Analog Out1 Lo
Analog Out2 Sel
Analog Out Hi
Analog Out2 Lo
Anlg Out1 Scale
Anlg Out2 Scale
Digital In1 Sel
Digital In2 Sel
Digital In3 Sel
Digital In4 Sel
343
344
345
346
347
354
355
361
362
(1)
(1)
20.000 mA,
10.000 Volts
0.000 mA,
0.000 Volts
0 “Output Freq”
20.000 mA,
10.000 Volts
0.000 mA,
0.000 Volts
0.0
0.0
4 “Stop – CF”
5 “Start”
3 “Aux Fault”
1 “Enable”
Parameter Name Number Default
Digital In5 Sel
15 “Speed Sel 1”
Digital In6 Sel
16 “Speed Sel 2”
Anlg1 Out Setpt
Anlg2 Out Setpt
377
378
(1)
20.000 mA,
10.000 Volts
20.000 mA,
10.000 Volts
Dig Out Setpt
Digital Out1 Sel
379
(1)
380
(4)
Dig Out1 Level 381
Dig Out1 OnTime 382
0 (Disable)
1 “Fault”
0.0
0.00 Secs
Dig Out1 OffTime 383
Digital Out2 Sel 384
Dig Out2 Level 385
Dig Out2 OnTime 386
Dig Out2 OffTime 387
Digital Out3 Sel 388
Dig Out3 Level 389
Dig Out3 OnTime 390
Dig Out3 OffTime 391
Dig Out Param
DigIn DataLogic
393
411
(1)
Motor Fdbk Type 412
(1)
Encoder PPR 413
(1)
Enc Position Fdbk 414
(1)
Encoder Speed
Fdbk Filter Sel
Notch FilterFreq
Notch Filter K
415
(1)
416
(1)
419
(1)
420
(1)
Marker Pulse
Pulse In Scale
421
422
Encoder Z Chan
Torque Ref A Sel
Torque Ref A Hi
Torque Ref A Lo
Torq Ref A Div
Torque Ref B Sel
Torque Ref B Hi
Torque Ref B Lo
431
432
433
Torque Ref B Mult 434
Torque Setpoint1 435
(1)
Pos Torque Limit 436
(1)
423
427
428
(1)
429
(1)
430
(1)
0.00 Secs
4 “Run”
0.0
0.00 Secs
0.00 Secs
4 “Run”
0.0
0.00 Secs
0.00 Secs
0 “PI Config”
0=Logical 0
0 “Quadrature”
1024 PPR
Read Only
Read Only
0 “None”
0.0 Hz
0.3 Hz
Read Only
64
0 “Pulse Input”
1 “Torque Stpt1”
100.0%
0.0%
1.0
24 “Disabled”
100.0%
0.0%
1.0
0.0%
200.0%
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
19
Chapter 1
Main Input Disconnect Package (style A)
Parameter Name Number Default
Neg Torque Limit 437
(1)
-200.0%
Torque Setpoint2 438
Control Status 440
(1)
Mtr Tor Cur Ref
Ki Speed Loop
441
(1)
445
(1)
Kp Speed Loop
Kf Speed Loop
446
(1)
447
(1)
Speed Desired BW 449
(1)
0.0%
Read Only
Read Only
7.0
6.3
0.0
Total Inertia 450
(1)
0.0 Radians/Sec
1.25 Secs
0.10 Secs (v3)
Speed Loop Meter 451
(1)
Rev Speed Limit 454
(1)
PI Deriv Time
PI Reference Hi
459
(1)
460
(1)
PI Reference Lo
PI Feedback Hi
PI Feedback Lo
461
(1)
462
(1)
463
(1)
Scale1 In Value
Scale1 In Hi
Scale1 In Lo
Scale1 Out Hi
Scale1 Out Lo
476
477
478
479
480
Scale1 Out Value 481
Scale2 In Value
Scale2 In Hi
Scale2 In Lo
Scale2 Out Hi
Scale2 Out Lo
482
483
484
485
486
Scale2 Out Value 487
Scale3 In Value
Scale3 In Hi
Scale3 In Lo
Scale3 Out Hi
488
489
490
491
Read Only
0.0 RPM
0.00 Secs
100.0%
-100.0%
100.0%
0.0%
0.0
0.0
0.0
0.0
0.0
Read Only
0.0
0.0
0.0
0.0
0.0
Read Only
0.0
0.0
0.0
0.0
Parameter Name Number Default
Scale3 Out Lo 492
Scale3 Out Value 493
0.0
Read Only
Scale4 In Value
Scale4 In Hi
Scale4 In Lo
Scale4 Out Hi
494
495
496
497
0.0
0.0
0.0
0.0
Scale4 Out Lo 498
Scale4 Out Value 499
PortMask Act 595
(1)
Write Mask Cfg
Write Mask Act
Logic Mask Act
596
(1)
597
(1)
598
(1)
TorqProve Cnfg 600
TorqProve Setup 601
Spd Dev Band 602
0.0
Read Only
Read Only
1 = Write Permitted
Read Only
Read Only
0 (Disable)
0 (Disable)
2.0 Hz
60.0 RPM
SpdBand Integrat 603
Brk Release Time 604
ZeroSpdFloatTime 605
Float Tolerance
Brk Set Time
TorqLim SlewRate
BrkSlip Count
Brk Alarm Travel
MicroPos Scale%
606
607
608
609
610
611
60 mSec
0.10 Secs
5.0 Secs
0.2 Hz
6.0 RPM
0.10 Secs
10.0 Secs
250
1.0 Revs
10.0%
(1) Applicable only to PowerFlex 70 Packages.
(2) The default values for these parameters differ from the factory defaults. Setting 194 [Reset To Defalts] to 1 “Factory
Rset” changes these parameter settings to the defaults listed in the PowerFlex 70 Adjustable Frequency AC Drives
User Manual, publication 20A-UM001 , or the PowerFlex 700
Adjustable Frequency AC Drive User Manual, publication
20B-UM001 .
(3) Applicable only to PowerFlex 700 Packages.
(4) When [TorqProve Cnfg] is set to “Enable,” [Digital Out1 Sel] becomes the brake control and any other selection is ignored.
ATTENTION: Parameter 168 [Start At PowerUp] ships from the factory enabled. This feature enables a Run command to automatically cause the drive to resume running at commanded speed after drive input power is restored. Equipment damage and/or personal injury can result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations, or industry guidelines.
20
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Chapter 1
Drawing Index
Input
Voltage kW Hp
208V AC 15
1
7.5
10
3
5
1
2
2
3
5
7.5
10
5.5
7.5
11
0.75
0.75
1.5
2.2
4
1.5
2.2
4
5.5
7.5
Main Input Disconnect Drive Packages (style A)
The tables on the following pages provide links to the drawings for the various voltages and kW/Hp ratings for the style A packaged drives:
•
Table 5 , Main Input Disconnect Drive Packages (style A), 208V on page 21
•
Table 6 , Main Input Disconnect Drive Packages (style A), 480V on page 22
•
Table 7 , Main Input Disconnect Drive Packages (style A), 600V on page 23
Input Line
Reactor
Table 5 - Main Input Disconnect Drive Packages (style A), 208V
Outline Layout
Drawing
Schematic Inter-connect
No
Yes
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
21
Chapter 1
Main Input Disconnect Package (style A)
Input
Voltage kW
480V AC
Hp
3.0
5.0
7.5
10
150
200
1.0
2.0
15
20
25
60
75
100
125
40
50
25
30
15
20
7.5
10
1.0
2.0
3.0
5.0
2.2
4.0
5.5
7.5
110
132
0.75
1.5
11
15
18.5
75
90
45
55
30
37
18.5
22
11
15
5.5
7.5
0.75
1.5
2.2
4.0
Input Line
Reactor
Table 6 - Main Input Disconnect Drive Packages (style A), 480V
Outline Layout
Drawing
Schematic
No
Yes
Inter-connect
22
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Chapter 1
Input
Voltage kW Hp
600V AC
100
125
150
3.0
60
75
40
50
25
30
15
20
3.0
5.0
7.5
10
20
25
10
15
5.0
7.5
75
90
110
2.2
45
55
30
37
11
15
18.5
22
2.2
4.0
5.5
7.5
4.0
5.5
7.5
11
15
18.5
Input Line
Reactor
Table 7 - Main Input Disconnect Drive Packages (style A), 600V
Outline Layout
Drawing
Schematic
No
Yes
Inter-connect
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
23
Chapter 1
Main Input Disconnect Package (style A)
Schematic Drawings
Figure 1 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC and 600V AC Drives
24
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Chapter 1
Figure 2 - 1…10 Hp, 208V AC; and 1…25 Hp, 480V AC and 600V AC Drives with Line Reactor
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
25
Chapter 1
Main Input Disconnect Package (style A)
Figure 3 - 60 … 200 Hp, 480V AC; and 60 … 150 Hp, 600V AC Drives
26
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Inter-connect Drawings
Main Input Disconnect Package (style A)
Chapter 1
Figure 4 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC and 600V AC Drives
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
27
Chapter 1
Main Input Disconnect Package (style A)
Figure 5 - 60…200 Hp, 480V AC; and 60…150 Hp, 600V AC Drives
28
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Chapter 1
Figure 6 - 1…10 Hp, 208V AC; 1…25 Hp, 480V AC; and 3…25 Hp, 600V AC Drives with Line
Reactor
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
29
Chapter 1
Main Input Disconnect Package (style A)
Layout Drawings
Figure 7 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp 600V AC Drives
FU3
FU2
FU1
178358-02
30
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Chapter 1
Figure 8 - 5…10 Hp, 208V AC; and 7.5…25 Hp, 480V AC and 600V AC Drives
FU2
FU1
FU3
INPUT POWER TERMINAL BL
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
31
Chapter 1
Main Input Disconnect Package (style A)
Figure 9 - 30 Hp, 480V AC and 600V AC Drives
SIGNAL TERMINAL BL POWER TERMINAL BL
INPUT POWER TERMINAL BL
FU1
FU2
FU3
32
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Chapter 1
Figure 10 - 15 Hp at 208V AC; 40…50 Hp, 480V AC and 600V AC Drives
SIGNAL TERMINAL BL
INPUT POWER TERMINAL BL
FU1
FU2
FU3
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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Chapter 1
Main Input Disconnect Package (style A)
Figure 11 - 60 Hp, 480V AC and 600V AC Drives
INPUT POWER TERMINAL BL
FU1
FU2
FU3
34
SIGNAL TERMINAL BL
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Figure 12 - 75…100 Hp, 480V AC and 600V AC Drives
Main Input Disconnect Package (style A)
Chapter 1
FU2
FU3
FU1
INPUT POWER TERMINAL BL
SIGNAL TERMINAL BL
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Chapter 1
Main Input Disconnect Package (style A)
Figure 13 - 125…200 Hp, 480V AC; and 125…150 Hp, 600V AC Drives
INPUT POWER TERMINAL BL
36
SIGNAL TERMINAL BL
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Chapter 1
Figure 14 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp, 600V AC Drives with Line Reactor
SIGNAL TERMINAL BL
FU2
FU1
FU3
INPUT POWER TERMINAL BL
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Chapter 1
Main Input Disconnect Package (style A)
Figure 15 - 5 Hp, 208V AC; and 7.5…1 0Hp, 480V AC and 600V AC Drives with Line Reactor
SIGNAL TERMINAL BL
LABEL
FU2
FU1
FU3
INPUT POWER TERMINAL BL
38
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Chapter 1
Figure 16 - 7.5…10 Hp, 208V AC; and 15…25 Hp, 480V AC and 600V AC Drives with Line Reactor
POWER TERMINAL BL
INPUT POWER TERMINAL BL
LABEL
FU2
FU1
FU3
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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Chapter 1
Main Input Disconnect Package (style A)
Outline Drawings
Figure 17 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp, 600V AC Drives
[98.42mm]
3.87"
[53.97mm]
2.12"
40
[38.10mm]
1.50"
O F F
[732.63mm]
28.84"
[654.05mm]
25.75"
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Chapter 1
Figure 18 - 5 Hp, 208V AC; and 7.5…10 Hp, 480V AC and 600V AC Drives
[98.42mm]
3.87"
[53.97mm]
2.12"
[38.10mm]
1.50"
O F F
[654.05mm]
25.75"
[732.63mm]
28.84"
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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Chapter 1
Main Input Disconnect Package (style A)
Figure 19 - 7.5…10 Hp, 208V AC; and 15…25 Hp, 480V AC and 600V AC Drives
[98.42mm]
3.87"
[53.97mm]
2.12"
42
[38.10mm]
1.50"
O F F
[732.63mm]
28.84"
[654.05mm]
25.75"
[797.27mm]
31.39"
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Chapter 1
Figure 20 - 15 Hp, 208V AC; and 30 Hp, 480V AC and 600V AC Drives
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
43
Chapter 1
Main Input Disconnect Package (style A)
Figure 21 - 40…50 Hp, 480V AC and 600V AC Drives
44
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Figure 22 - 60 Hp, 480V AC and 600V AC Drives
Main Input Disconnect Package (style A)
Chapter 1
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
45
Chapter 1
Main Input Disconnect Package (style A)
Figure 23 - 75…100 Hp, 480V AC and 600V AC Drives
46
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Main Input Disconnect Package (style A)
Chapter 1
Figure 24 - 125…200 Hp, 480V AC; 125…150 Hp, 600V AC Drives
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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Chapter 1
Main Input Disconnect Package (style A)
Figure 25 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp, 600V AC Drives with Line Reactor
[88.90mm]
3.50"
[50.80mm]
2.00"
48
[38.10mm]
1.50"
[381.00mm]
15.00"
[908.02mm]
35.75"
[762.00mm]
30.00"
[838.20mm]
33.00"
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
O F F
Main Input Disconnect Package (style A)
Chapter 1
Figure 26 - 5 Hp, 208V AC; and 7.5…10 Hp, 480V AC and 600V AC Drives with Line Reactor
[88.90mm]
3.50"
[50.80mm]
2.00"
[38.10mm]
1.50"
[431.80mm]
17.00"
[987.34mm]
38.87"
[935.83mm]
36.84"
[863.60mm]
34.00"
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
O F F
49
Chapter 1
Main Input Disconnect Package (style A)
Figure 27 - 7.5…10 Hp, 208V AC; and 15…25 Hp, 480V AC and 600V AC Drives with Line Reactor
[98.42mm]
3.87"
[53.97mm]
2.12"
50
[38.10mm]
1.50"
[508.00mm]
20.00"
[1016.00mm]
40.00"
[1092.20mm]
43.00"
[1155.39mm]
45.49"
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
O F F
Hardware Overview
Chapter
2
Three-contactor Full-feature Bypass with
Disconnect Package (style B)
This chapter describes the features and operation for the 3-contactor full-feature bypass with disconnect package (style B).
Topic
Page
The 3-contactor full-feature bypass with disconnect package (style B) enables the motor to be manually transferred from drive output to the AC line, or from the
AC line to the drive, while the motor is at zero (0) speed. The contactor bypass is electrically interlocked. A means for disconnecting input power via a door interlocked fuse disconnect switch is standard. In addition, this package is supplied with a bypass control interface that provides status indication and enables remote activation of the bypass circuit.
Main Disconnect Switch (DS1)
An Allen-Bradley Bulletin 194R fused disconnect switch with lockable rotary mounted operator handle is provided. The disconnect switch is designed to meet disconnect switch requirements for branch circuit protection. The door-mounted handle accepts up to three padlocks.
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Main Fuses (FU1…FU3)
ATTENTION: Most codes require that upstream branch circuit protection be provided to protect input power wiring. Install the fuses recommended in
Table 8 on page 52 . Do not exceed the fuse ratings. Failure to observe this
precaution could result in damage to, or destruction of, the equipment.
Input line branch circuit protection fuses must be used to protect the input power lines. If input fuses are not provided with your drive, recommended fuse values are shown in
Table 8 on page 52 . The input fuse ratings listed in Table 8 on page 52
are applicable for one drive per branch circuit. Do not apply other loads to the fused circuit.
The recommended fuse type for all PowerFlex 70 and 700 packages for fan and pump applications is UL Class J, 600V.
Table 8 - Fuse Recommendations
Drive Rating
Input Voltage
208V AC, 3-phase
480V AC, 3-phase
11
15
5.5
7.5
0.75
1.5
2.2
4.0
4.0
5.5
7.5
11
kW
0.75
1.5
2.2
75
90
45
55
110
30
37
18.5
22
15
20
7.5
10
1.0
2.0
3.0
5.0
10
15
5.0
7.5
Hp
1.0
2.0
3.0
60
75
100
125
150
40
50
25
30
20
35
15
20
10
10
80
6
35
40
20
20
10
15
Fuse Rating
Amps
100
150
175
200
70
80
35
60
250
350
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Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Table 8 - Fuse Recommendations (Continued)
Drive Rating
Input Voltage
600V AC, 3-phase
75
90
45
55
110
30
37
18.5
22
11
15
5.5
7.5
kW
2.2
4.0
60
75
100
125
150
40
50
25
30
15
20
7.5
10
Hp
3.0
5.0
80
100
150
175
60
70
35
35
200
250
350
20
20
10
15
Fuse Rating
Amps
Contactors (DIC, DOC, and BC)
Allen-Bradley Bulletin 100 contactors are provided for all ratings. The contactors function as described here:
• Drive input contactor (DIC) opens and closes input to the drive.
• Drive output contactor (DOC) opens and closes the connection between the drive and the motor.
• Bypass contactor (BC) opens and closes the connection to line-start the motor.
Motor Overload Relay (OL)
The motor overload relay is set at the factory to 100% of the drive output current.
In many cases, this setting matches the motor full load amps (FLA). However, before starting the drive, check the setting on the motor overload relay to be sure that it is set properly for your motor. The settings for the motor overload relay are described here:
• For motors with a service factor less than 1.15, set the motor overload relays to 0.9x motor FLA.
• For motors with a service factor equal to, or greater than 1.15, set the motor overload relay to the motor FLA.
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 28 - Setting Motor Overload
TB2
TB1
L1
DS1
L2 L3
GND
Adjustment Dial
95
96
97
98
Motor Overload Relay
DOC
BC
DIC T
OL
Table 9 - Overload Ratings
Drive Rating
Input Voltage
208V AC, 3-phase 4.0
5.5
7.5
11
kW
0.75
1.5
2.2
10
15
5.0
7.5
Hp
1.0
2.0
3.0
20
20
20
20
20
20
20
Overload Rating
Trip Class Adjustment Range (Amps)
3.2…16
3.2…16
3.2…16
5.4…27
9…45
9…45
18…90
54
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Table 9 - Overload Ratings (Continued)
Drive Rating
Input Voltage
480V AC, 3-phase
600V AC, 3-phase
55
75
37
45
22
30
15
18.5
90
110
4.0
5.5
7.5
11
75
90
110
2.2
45
55
30
37
11
15
18.5
22
2.2
4.0
5.5
7.5
kW
0.75
1.5
50
60
75
100
30
40
20
25
125
150
10
15
5.0
7.5
100
125
150
3.0
60
75
40
50
25
30
15
20
3.0
5.0
7.5
10
Hp
1.0
2.0
9…45
9…45
9…45
18…90
18…90
18…90
40…200
40…200
40…200
40…200
40…200
40…200
40…200
3.2…16
3.2…16
3.2…16
5.4…27
9…45
9…45
9…45
9…45
9…45
18…90
18…90
18…90
40…200
Adjustment Range (Amps)
1.0…5.0
1.0…5.0
3.2…16
3.2…16
3.2…16
5.4…27
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
Overload Rating
Trip Class
Control Transformer (T1)
115V AC control power is obtained via a supplied control power transformer.
The control transformer is fused on the primary.
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Bypass Control Interface (CP1)
The operator interface on the bypass option box shows the following status indicators:
• READY (green) – On when power is applied to the drive-bypass unit.
• INTERLOCK OPEN (amber) – On when the customer interlock or Aux
Fault is de-energized.
• BYPASS RUN (green) – On when the bypass contactor (BC) is energized.
• BYPASS TRIP (red) – On when a bypass fault condition exists (for example, bypass motor overload has tripped).
• PURGE (amber) – On when the purge condition is active.
• DRIVE OUTPUT ENABLE (Green) – On when the drive output contactor (DOC) is energized.
In addition, the bypass control interface contains two selector switches. Selector switch 1 (SS1) determines the state of the DIC, DOC, and BC contactors.
Selector switch 2 (SS2) determines the source of control logic.
Figure 29 - Bypass Control Interface
READY
INTERLOCK
OPEN
DIC
DRIVE
FOR DRIVE STATUS
SEE DRIVE DISPLAY
BC
OL
DOC
DRIVE
OUTPUT
ENABLE
PURGE
BYPASS
TRIP
BYPASS
RUN
HAND
MOTOR
OFF
AUTO
MOTOR
DRIVE
DRIVE
TEST
BYPASS
56
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Electrical Installation
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Input Power Wiring
Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication 20A-UM001 , or the PowerFlex 700 Adjustable Frequency AC Drive
User Manual, publication 20B-UM001 , for additional detailed information about input power wiring recommendations and selection.
ATTENTION: Protect the contents of the options cabinet from metal chips and other debris while making the conduit openings. Failure to observe this precaution could result in damage to, or destruction of, the equipment.
ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment.
Follow these steps to connect AC input power to the drive package.
1. Select the proper wire size according to NEC and all applicable local codes and standards. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and
standards. Power terminal block specifications are listed in Table 10 on page 57
.
2. Connect the three-phase AC input power leads (three-wire VAC) to the appropriate terminals. Connect the AC input power leads to terminals
L1, L2, and L3 on the fused disconnect switch.
3. Tighten the AC input terminal power terminals to the proper torque according to drive type as shown in
.
Table 10 - AC Input Power Terminal Block Specifications
Voltage
Rating kW Hp Maximum Wire Size
mm
2
(AWG)
(1)
Minimum Wire Size
mm
2
(AWG)
208V AC
480V AC
600V AC
0.75…3.7
1…5
5.5…7.5
7.5…10
11 15
0.75…7.5
1…10
11…18.5
22…37
45…75
90…110
15…25
30…50
10.0 (8)
25 (4)
50 (1)
10.0 (8)
25 (4)
50 (1)
60…100 150 (300 MCM)
125…150 2 x 185 (350 MCM)
0.75…7.5
1…10
11…18.5
15…25
22…37
45…75
90…110
30…50
60…100
125…150
10.0 (8)
25 (4)
50 (1)
150 (300 MCM)
2 x 185 (350 MCM)
2.5 (14)
2.5 (14)
4.0 (12)
2.5 (14)
2.5 (14)
4.0 (12)
16 (6)
2 x 16 (6)
2.5 (14)
2.5 (14)
4.0 (12)
16 (6)
2 x 16 (6)
(1) Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used.
22.5 (200)
45.0 (398)
1.6 (14)
2.8 (25)
4.0 (35.4)
22.5 (200)
45.0 (398)
Recommended
Torque
N•m (lb•in)
1.6 (14)
2.8 (25)
4.0 (35.4)
1.6 (14)
2.8 (25)
4.0 (35.4)
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Output Power Wiring
Refer to the PowerFlex 70 AC Drives User Manual, publication 20A-UM001 , or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication
20B-UM001 , for additional detailed information about output power wiring recommendations and selection.
ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages. Also, if a drive sharing a conduit is being serviced or installed, all drives using this conduit must be disabled to eliminate the possible shock hazard from cross-coupled motor leads. Failure to observe these precautions could result in bodily injury.
ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment.
Follow these steps to connect AC output power wiring from the drive to the motor.
1. Wire the three-phase AC output power motor leads by routing them according to the drive option type. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Output power terminal block specifications are listed in
.
Do not route more than three sets of motor leads through a single conduit.
This minimizes cross-talk that could reduce the effectiveness of noise reduction methods. If more than three drive/motor connections per conduit are required, shielded cable must be used. If possible, each conduit must contain only one set of motor leads.
2. Connect the three-phase AC output power motor leads to terminals
T1, T2, and T3 on the output power terminal block (TB2) inside the option cabinet.
3. Tighten the three-phase AC output power terminals to the proper torque
according to drive type as shown in Table 11 on page 59 on the following
page.
58
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Table 11 - Output Power Terminal Block Specifications
Voltage
Rating kW Hp Maximum Wire Size
mm
2
(AWG)
(1)
Minimum Wire Size
mm
2
(AWG)
208V AC
480V AC
600V AC
0.75…5.5
7.5…11
0.75…5.5
7.5…22
30…55
75
90…110
2.2…5.5
7.5…22
30…55
75
90…110
1…7.5
10…15
1…15
20…30
40…75
100
125…150
3…15
20…30
40…75
100
125…150
10.0 (8)
25 (4)
10.0 (8)
25 (4)
35 (2)
2 x 185 (350 MCM)
2 x 185 (350 MCM)
10.0 (8)
25 (4)
35 (2)
2 x 185 (350 MCM)
2 x 185 (350 MCM)
0.34 (22)
2.5 (14)
0.34 (22)
2.5 (14)
2.5 (14)
2 x 16 (6)
2 x 16 (6)
0.34 (22)
2.5 (14)
2.5 (14)
2 x 16 (6)
2 x 16 (6)
(1) Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used.
31 (275)
1.4 (13)
2.2 (20)
5.7 (51)
31 (275)
31 (275)
Recommended
Torque
N•m (lb•in)
1.4 (13)
2.2 (20)
1.4 (13)
2.2 (20)
5.7 (51)
31 (275)
Control and Signal Wiring
Refer to the PowerFlex 70 AC Drives User Manual, publication 20A-UM001 , or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication
20B-UM001 , for additional detailed information about control and signal wiring.
The I/O terminal block on the drive, and the control terminal block (TB1 terminals 31…40) inside the option cabinet, provide terminals for interfacing customer-supplied control inputs and outputs. All analog and discrete control wiring is made at these terminals.
Table 12 on page 59 matches the I/O terminal
blocks with the drive horsepower and voltage ratings.
Table 12 - I/O Terminal Blocks
I/O Terminal Blocks
Terminals 1…26
Terminals 1…32
Drive Rating
1…20 Hp at 208V AC
1…50 Hp at 480V AC
1…50 Hp at 600V AC
60…150 Hp at 480V AC
60…50 Hp at 600V AC
Typical customer control and signal wiring is shown on the inter-connect
drawings, Figure 42 on page 83
,
Follow these steps to connect control and signal wiring to the drive package.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
59
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
1. Wire the control and signal leads by routing them according to the drive option type. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards.
Control and signal terminal block specifications are listed in Table 13 on page 60 .
Control and signal wires must be separated from power wires by at least 0.3 m (1 ft).
2. Connect the analog and relay output signal wiring to the I/O terminal block on the drive.
3. Connect the control wiring listed below to terminals 31…40 inside the option cabinet.
– Interlock
– Freeze/Fire Stats
– Autostart
– Bypass
– Purge
– Bypass Running
4. Tighten the control and signal terminals to the proper torque according to drive type as shown in
Voltage
Rating kW Hp
Table 13 - I/O Terminal Block Specifications
Terminals Location Maximum Wire Size
(1)
mm
2
(AWG)
Minimum Wire Size
mm
2
(AWG)
208V AC
480V AC
600V AC
0.75…11
0.75…37 1…50
45…110 60…150
0.75…137
1…15
1…50
45…110 60…150
1…26
31…40
1…26
31…40
1…32
31…40
1…26
31…40
1…32
31…40
Drive
Option Cabinet
Drive
Option Cabinet
Drive
Option Cabinet
Drive
Option Cabinet
Drive
Option Cabinet
1.5 (16)
6.0 (10)
1.5 (16)
6.0 (10)
2.5 (14)
6.0 (10)
1.5 (16)
6.0 (10)
2.5 (14)
6.0 (10)
0.05 (30)
0.34 (22)
0.05 (30)
0.34 (22)
0.34 (22)
0.34 (22)
0.05 (30)
0.34 (22)
0.34 (22)
0.34 (22)
(1) Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used.
Recommended
Torque
N•m (lb•in)
0.5 (4.4)
0.6 (5.0)
0.5 (4.4)
0.6 (5.0)
0.6 (5.2)
0.6 (5.0)
0.5 (4.4)
0.6 (5.0)
0.6 (5.2)
0.6 (5.0)
60
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Customer Connections
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
The 3-contactor full-feature bypass with disconnect package is set up to accommodate the following customer-supplied contacts. Contacts must be rated for 120V AC.
Interlock
The “Interlock” input functions as an enable input when operating in either
Drive or Bypass Mode. Opening the “Interlock” input (T31 and T32) prevents the drive/motor from running. T31 and T32 are shipped with a jumper wire installed from the factory. If you want to use the “Interlock” input, remove the jumper wire, and wire appropriately for the customer contacts being used. If a valid “Autostart” or “Bypass” contact is present, the drive/motor immediately runs upon the closing of the “Interlock” input.
Freeze/Fire Stat
The “Freeze/Fire Stat” input functions as a system fault input when operating in either Drive or Bypass Mode. Opening the “Freeze/Fire Stat” input (T31 and
T33) prevents the drive/motor from running. T31 and T33 are shipped with a jumper wire installed from the factory. If you want to use the “Freeze/Fire Stat” input, remove the jumper wire, and wire appropriately for the customer contacts being used. If the “Freeze/Fire Stat” input opens while operating in Drive Mode, the drive faults and requires a manual reset to restart once the input closes. If the
“Freeze/Fire Stat” input opens while operating in Bypass Mode, the motor coasts to a stop and immediately runs when the input closes.
Autostart
The “Autostart” input is used to remotely start the drive when SS1 is in the
DRIVE position and SS2 is in the AUTO position. A closed input to terminals
34 and 35 starts the drive.
Bypass
The “Bypass” input is used to remotely start the motor across the 3-phase AC line when SS1 is in the BYPASS position and SS2 is in the AUTO position. A closed input to terminals 34 and 36 starts the motor.
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Purge
A “Purge” input can be wired to terminals 37 and 38. When this input is closed, the motor runs at the purge frequency, which is defined by Parameter A141
[Purge Frequency], assuming the following conditions exist:
• SS1 is either in the DRIVE or BYPASS position.
• SS2 is either in the HAND or AUTO position if Jumper P1 on the Bypass
Control Panel (CP1) is in position A.
• SS2 is in the HAND, MOTOR OFF or AUTO position if jumper P1 on the bypass control panel (CP1) is in position B.
• Interlock wired to terminals 31 and 32 is closed.
• Freeze/Fire Stat wired to terminals 31 and 33 is closed.
ATTENTION: A Purge command takes precedence over a Stop command from the Comm Port/Network. Be sure that another stop method is available if stopping is necessary during a purge.
Bypass Running
The “Bypass Running” contact is normally open. When the bypass contactor
(BC) is closed, the “Bypass Running” contact is also closed.
Operating Modes
Selector switch 1 (SS1) and selector switch 2 (SS2), on the bypass control panel
(CP1), are used to determine the operating state of the 3-contactor full-feature bypass with disconnect package. SS1 is used to select one of these motor control methods:
• DRIVE = Drive keypad/terminal block controls the motor
• DRIVE TEST = Drive is powered but is not controlling the motor
• BYPASS = Motor runs across 3-phase line
Jumper P2 on the bypass control panel (CP1) enables the drive to be powered while running in bypass. This is accomplished by moving jumper P2 to position
B-C and turning SS1 from BYPASS to DRIVE TEST. If jumper P2 is in position
A-B, the drive cannot be powered while running in bypass. SS2 selects the source
of the start, stop, and drive speed reference as defined in Table 14 on page 63 .
62
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Table 14 - Command and Reference Selection
SS1
Selection
SS2
Selection
DRIVE
DRIVE TEST
BYPASS
HAND
MOTOR OFF
AUTO
HAND
MOTOR OFF
AUTO
HAND
MOTOR OFF
AUTO
Start Command Stop Command Drive Speed Reference
TB Keypad None TB Keypad None TB Keypad None
x x x x x x x x x x x x x
Automatically starts x x x x x
Automatically starts x x x x x
Motor runs at base speed x
Motor runs at base speed x
ATTENTION: Three-contactor full-feature bypass with disconnect packages are not designed to allow control over a communication network while in
Auto Mode. The communication network is intended only for monitoring purposes. If network control is required, wiring and parameters changes are required.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
63
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Parameter Defaults
Three-contactor Full-feature
Bypass with Disconnect
Package (style B)
Parameter Name Number Default
Output Freq 001 Read Only
Commanded Freq 002
Output Current 003
Read Only
Read Only
Output Voltage
Flux Current
Output Voltage
Output Power
004
005
006
007
Read Only
Read Only
Read Only
Read Only
Output Powr Fctr 008
Elapsed MWh 009
Elapsed Run Time 010
MOP Frequency 011
DC Bus Voltage
DC Bus Memory
Elapsed kWh
012
013
014
Analog In1 Value 016
(1)
Analog In2 Value 017
Ramped Speed 022
(1)
Speed Reference 023
(1)
Commanded
Torque
024
(1)
Speed Feedback
Rated kW
Rated Volts
Rated Amps
Control SW Ver
Motor Type
Motor NP Volts
Motor NP FLA
Motor NP Hertz
Motor NP PRM
Motor NP Power
025
026
027
028
029
040
041
042
043
044
045
Mtr NP Pwr Units 046
(1)
Motor OL Hertz
Motor OL Factor
Motor Poles
Motor Cntl Sel
047
048
049
(1)
053
(2)
Maximum Voltage 054
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Induction
Drive Rating Based
Drive Rating Based
Drive Rating Based
Drive Rating Based
Drive Rating Based
Drive Rating Based
Motor NP Hz/3
1.00
4
3 “FAN/Pump V/Hz”
Drive Rated Volts
Refer to the PowerFlex 70 AC Drives User Manual, publication 20A-UM001 , or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication
20B-UM001 , for detailed information on parameters and programming.
Parameter Name Number Default
Maximum Freq 055 110.0 or 130.0 Hz
Compensation
Flux Up Mode
Flux Up Time
SV Boost Filter
Autotune
IR Voltage Drop
Flux Current Ref
056
057
058
059
061
062
063
Bits 0…6
0101111
“Manual”
0.000 Secs
500
“Calculate”
Based on Drive
Rating
Based on Drive
Rating
Ixo Voltage Drop
Autotune Torque
St Acc Boost
Run Boost
Break Voltage
064
066
Inertia Autotune 067
069
070
071
(1)
(1)
Based on Drive
Rating
50%
“Ready”
Based on Drive
Rating
Based on Drive
Rating
[Motor NP Volts]
× 0.25
Break Frequency
Speed Units
Feedback Select]
Minimum Speed
Maximum Speed
Overspeed Limit
072
079
080
081
082
083
Skip Frequency 1 084
Skip Frequency 2 085
Skip Frequency 3 086
Skip Freq Band 087
Speed/Torque Mod 088
(1)
Speed Ref A Sel 090
Speed Ref A Hi
Speed Ref A Lo
Speed Ref B Sel
Speed Ref B Hi
091
092
093
094
[Motor NP Hz]
× 0.25
0 “Hz”
0 “Open Loop”
0.0
50.0 or 60.0 Hz (volt class)
[Motor NP RPM]
10.0 Hz
300.0 RPM
0.0 Hz
0.0 Hz
0.0 Hz
1.0 Hz
1 “Speed Reg”
1 “Analog In 1”
Maximum Speed
0.0
18 “DPI Port 1”
Maximum Speed
Parameter Name Number Default
Speed Ref B Lo
TB Man Ref Sel
095
096
0.0
1 “Analog In 1”
TB Man Ref Hi
TB Man Ref Lo
Pulse Input Ref
Jog Speed 1
Preset Speed 1
Preset Speed 2
Preset Speed 3
Preset Speed 4
Preset Speed 5
Preset Speed 6
Preset Speed 7
Jog Speed 2
097
098
099
100
101
103
104
105
106
107
108
116
(1)
Maximum Speed
0.0
Read Only
10.0 Hz
5.0 Hz
5.0 Hz
20.0 Hz
30.0 Hz
40.0 Hz
50.0 Hz
6.0 Hz
10.0 Hz
Trim % Setpoint
Trim In Select
Trim Out Select
Trim Hi
Trim Lo
Slip RPM @ FLA
117
118
119
120
121
0.0%
2 “Analog In 2”
0 (Disable)
60.0 Hz
0.0 Hz
Based on [Motor NP
RPM]
Slip Comp Gain
Slip RPM Meter
PI Configuration
PI Control
PI Reference Sel
PI Setpoint
PI Feedback Sel
PI Integral Time
PI Prop Gain
122
123
124
125
126
127
128
129
130
PI Lower Limit
PI Upper Limit
131
132
40.0
Read Only
0 (Disable)
0 (Disable)
0 “PI Setpoint”
50.00%
0 “PI Setpoint”
2.00 Secs
1.0
–[Maximum Freq]
–100%
+[Maximum Freq]
100%
PI Preload
PI Status
PI Ref Meter
133
134
135
0.0 Hz
100.0%
Read Only
Read Only
64
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Droop RPM @ FLA 152
(1)
Regen Power Limit 153
(1)
Current Rate Limit 154
(1)
Stop Mode A
Stop Mode B
DC Brake Lvl Sel
DC Brake Level
157
158
DC Brake Time
Bus Reg Ki
Bus Reg Mode A
Bus Reg Mode B
DB Resistor Type
Bus Reg Kp
Bus Reg Kd
Flux Braking
Flying Start En
165
166
(1)
Powerup Delay 167
(1)
Start At PowerUp
Flying StartGain
Auto Rstrt Tries
170
Auto Rstrt Delay
Gnd Warn Level
174
177
(1)
159
160
161
163
Parameter Name Number Default
PI Fdback Meter
PI Error Meter
136
137
Read Only
Read Only
PI Output Meter
PI BW Filter
Accel Time 1
Accel Time 2
Decel Time 1
Decel Time 2
DB While Stopped 145
(1)
S Curve %
138
139
(1)
Current Lmt Sel 147
Current Lmt Val 148
Read Only
0.0 Radians
20.0 Secs
20.0 Secs
20.0 Secs
20.0 Secs
0 “Disabled”
20%
0 “Cur Lim Val”
[Rated Amps] × 1.5
(Equation yields approximate default value.)
Current Lmt Gain 149
Drive OL Mode 150
PWM Frequency 151
250
3 “Both–PWM 1st”
4 kHz
2 kHz
(Frames 4…6,
600/690VAC)
0.0 RPM
–50.0%
400.0%
0 “Coast”
1 “Ramp”
0 “DC Brake Lvl”
[Rated Amps]
0.0 Secs
450
1 “Adjust Freq”
0 “Disabled”
0 “None”
1200
1000
0 “Disabled”
0.0 Secs
1 “Enabled”
1 “Enabled”
4000
0
30.0 Secs
3.0 Amps
Parameter Name Number Default
Sleep-Wake Mode 178
Sleep-Wake Ref 179
0 “Disabled”
2 “Analog In 2”
Wake Level
Wake Time
Sleep Level
180
181
182
6.000 mA,
6.000 Volts
1.0 Secs
5.000 mA,
5.000 Volts
Sleep Time 183
Power Loss Mode 184
Power Loss Time 185
Power Loss Level 186
(3)
Load Loss Level
Load Loss Time
187
(1)
188
(1)
Shear Pin Time
Direction Mode
189
(1)
190
Save HIM Ref 192
Man Ref Preload 193
(3)
Save MOP Ref 194
MOP Rate 195
1.0 Secs
0 “Coast”
0.5 Secs
Drive Rated Volts
200.0%
0.0 Secs
0.0 Secs
2 “Reverse Dis”
0 Hz
0 “Disabled”
At Pwr Down
1.0 Hz/s
30.0 RPM/s
Param Access Lvl 196
Reset To Defalts 197
Load Frm Usr Set 198
Save To User Set
Reset Meters
Language
199
200
201
Voltage Class
Drive Checksum
Dyn UsrSet Cnfg
Dyn UsrSet Sel
Dyn UsrSet Actv
Last Stop Source
Dig In Status
Dig Out Status
Drive Temp
202
Drive Status 1
Drive Status 2
Drive Alarm 1
Drive Alarm 2
211
212
Speed Ref Source 213
Start Inhibits 214
203
204
(1)
205
(1)
206
(1)
209
210
215
216
217
218
3 “Fan/Pump”
0 “Ready”
0 “Ready”
0 “Ready”
0 “Ready”
0 “Not Selected”
Based on Drive Cat.
No.
Read Only
0 “Disabled”
0 “Disabled”
0 “Disabled”
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Parameter Name Number Default
Drive OL Count
Motor OL Count
219
220
Read Only
Read Only
Fault Speed
Fault Amps
Fault Bus Volts
Status 1 @ Fault
224
225
226
227
Read Only
Read Only
Read Only
Read Only
Status 2@ Fault
Alarm 1 @ Fault
Alarm 2@ Fault
Testpoint 1 Sel
Testpoint 2 Sel
Testpoint 1 Data
Testpoint 2 Data
228
229
230
234
236
235
237
Fault Config 1 238
Read Only
Read Only
Read Only
499
499
Read Only
Read Only
Bits 0…15
01x1001000x000xx
Fault 3 Time
Fault 4 Code
Fault 4 Time
Fault 5 Code
Fault 5 Time
Fault 6 Code
Fault 6Time
Fault 7 Code
Fault Clear 240
Fault Clear Mode 241
Power Up Marker 242
Fault 1 Code 243
Fault 1 Time
Fault 2 Code
Fault 2 Time
Fault 3 Code
244
245
246
247
Fault 7 Time
Fault 8 Code
Fault 8 Time
248
249
254
(3)
255
(3)
256
(3)
257
(3)
258
(3)
250
251
(3)
252
(3)
253
(3)
Alarm Config 1
Alarm Clear
Alarm 1 Code
Alarm 2 Code
Alarm 3 Code
Alarm 4 Code
259
261
262
263
264
265
(3)
(3)
(3)
(3)
(3)
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
0 “Ready”
1 “Enabled”
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Bits 0-15
000000x00000000x
0 “Ready”
Read Only
Read Only
Read Only
Read Only
65
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Fault Clr Owner
MOP Owner
Local Owner
DPI Ref Select
DPI Fdbk Select
Data In A1 - Link A
Word 1
Data In A2 - Link A
Word 2
Data In B1 - Link B
Word 1
Data In B2 - Link B
Word 2
Data In C1 - Link C
Word 1
Local Mask
Stop Owner
Start Owner
Jog Owner
Direction Owner 291
Reference Owner 292
Accel Owner
Decel Owner
293
294
285
288
289
290
295
296
297
298
(1)
299
300
301
302
303
304
Parameter Name Number Default
Alarm 5 Code 266
(3)
Read Only
Alarm 6 Code
Alarm 7 Code
Alarm 8 Code
267
(3)
268
(3)
269
(3)
Read Only
Read Only
Read Only
DPI Baud Rate
Drive Logic Rslt
270
271
1 “500kbps”
Read Only
Drive Ref Rslt
Drive Ramp Rslt
DPI Port Sel
DPI Port Value
Logic Mask
272
273
274
(1)
275
(1)
276
(1)
Read Only
Read Only
“DPI Port 1”
Read Only
1 - Control
Permitted
Start Mask
Jog Mask
Direction Mask
Reference Mask
Accel Mask
Decel Mask
Fault Clr Mask
MOP Mask
277
278
279
280
281
282
283
284
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
(See Logic Mask)
0(0 = “Disabled)
0(0 = “Disabled)
(See Data In A1 -
Link A Word 1)
(See Data In A2 -
Link A Word 2)
(See Data In A1 -
Link A Word 1)
(See Logic Mask)
Read Only
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
(See Stop Owner)
0 “Max Freq”
17 “Speed Fdbk”
Parameter Name Number Default
Data In C2 - Link C
Word 2
Data In D1 - Link D
Word 1
305
306
(See Data In A2 -
Link A Word 2)
(See Data In A1 -
Link A Word 1)
Data In D2 - Link D
Word 2
Data Out A1 - Link
A Word 1
307
310
(See Data In A2 -
Link A Word 2)
0(0 = “Disabled)
Data Out A2 - Link
A Word 2
Data Out B1 - Link
A Word 1
Data Out B2 - Link
A Word 2
Data Out C1 - Link
A Word 1
Data Out C2 - Link
A Word 2
Data Out D1 - Link
A Word 1
Data Out D2 - Link
A Word 2
311
312
313
314
315
316
317
0(0 = “Disabled)
(See Data Out A1 -
Link A Word 1)
(See Data Out A2 -
Link A Word 2)
(See Data Out A1 -
Link A Word 1)
(See Data Out A2 -
Link A Word 2)
(See Data Out A1
Link A Word 1)
Anlg In Config
Anlg In Sqr Root
Analog In 1 Hi
Analog In 1 Lo
Analog In 1 Loss
Analog In 2 Hi
Analog In 2 Lo
Analog In 2 Loss
Anlg Out Config
Anlg Out Absolut 341
Analog Out1 Sel 342
Analog Out1 Hi
320
321
322
323
324
325
326
327
340
343
(See Data Out A2 -
Link A Word 2)
Analog In 1 = 0.0
Volt
0 (Disable)
10.000 Volt
0.000 Volt
0 “Disabled”
10.000 Volt
0.000 Volt
0 “Disabled”
1 (Current)
1 (Absolute)
0 “Output Freq”
20.000 mA,
10.000 Volts
Analog Out1 Lo
Analog Out2 Sel
Analog Out Hi
Analog Out2 Lo
Anlg Out1 Scale
Anlg Out2 Scale
Digital In1 Sel
Digital In2 Sel
344
345
346
347
354
355
361
362
(1)
(1)
0.000 mA,
0.000 Volts
0 “Output Freq”
20.000 mA,
10.000 Volts
0.000 mA,
0.000 Volts
0.0
0.0
4 “Stop – CF”
5 “Start”
Parameter Name Number Default
Digital In3 Sel
3 “Aux Fault”
Digital In4 Sel
Digital In5 Sel
Digital In6 Sel
1 “Enable”
15 “Speed Sel 1”
16 “Speed Sel 2”
Anlg1 Out Setpt
Anlg2 Out Setpt
377
378
(1)
20.000 mA,
10.000 Volts
20.000 mA,
10.000 Volts
Dig Out Setpt
Digital Out1 Sel
379
(1)
380
(4)
Dig Out1 Level 381
Dig Out1 OnTime 382
0 (Disable)
1 “Fault”
0.0
0.00 Secs
Dig Out1 OffTime 383
Digital Out2 Sel 384
Dig Out2 Level 385
Dig Out2 OnTime 386
Dig Out2 OffTime 387
Digital Out3 Sel 388
Dig Out3 Level 389
Dig Out3 OnTime 390
Dig Out3 OffTime 391
Dig Out Param
DigIn DataLogic
393
411
(1)
Motor Fdbk Type 412
(1)
Encoder PPR 413
(1)
Enc Position Fdbk 414
(1)
Encoder Speed
Fdbk Filter Sel
Notch FilterFreq
Notch Filter K
415
(1)
416
(1)
419
(1)
420
(1)
Marker Pulse
Pulse In Scale
421
422
Encoder Z Chan
Torque Ref A Sel
Torque Ref A Hi
Torque Ref A Lo
423
Torq Ref A Div
Torque Ref B Sel
Torque Ref B Hi
Torque Ref B Lo
431
432
433
Torque Ref B Mult 434
427
428
(1)
429
(1)
430
(1)
0.00 Secs
4 “Run”
0.0
0.00 Secs
0.00 Secs
4 “Run”
0.0
0.00 Secs
0.00 Secs
0 “PI Config”
0=Logical 0
0 “Quadrature”
1024 PPR
Read Only
Read Only
0 “None”
0.0 Hz
0.3 Hz
Read Only
64
0 “Pulse Input”
1 “Torque Stpt1”
100.0%
0.0%
1.0
24 “Disabled”
100.0%
0.0%
1.0
66
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Parameter Name Number Default
Torque Setpoint1 435
(1)
0.0%
Pos Torque Limit 436
(1)
Neg Torque Limit 437
(1)
200.0%
-200.0%
Torque Setpoint2 438
Control Status 440
(1)
Mtr Tor Cur Ref
Ki Speed Loop
441
(1)
445
(1)
Kp Speed Loop
Kf Speed Loop
446
(1)
447
(1)
Speed Desired BW 449
(1)
0.0%
Read Only
Read Only
7.0
6.3
0.0
Total Inertia 450
(1)
0.0 Radians/Sec
1.25 Secs
0.10 Secs (v3)
Speed Loop Meter 451
(1)
Rev Speed Limit 454
(1)
PI Deriv Time
PI Reference Hi
459
(1)
460
(1)
PI Reference Lo
PI Feedback Hi
PI Feedback Lo
461
(1)
462
(1)
463
(1)
Scale1 In Value
Scale1 In Hi
Scale1 In Lo
Scale1 Out Hi
Scale1 Out Lo
476
477
478
479
480
Scale1 Out Value 481
Scale2 In Value
Scale2 In Hi
Scale2 In Lo
Scale2 Out Hi
482
483
484
485
Read Only
0.0 RPM
0.00 Secs
100.0%
-100.0%
100.0%
0.0%
0.0
0.0
0.0
0.0
0.0
Read Only
0.0
0.0
0.0
0.0
Parameter Name Number Default
Scale2 Out Lo 486
Scale2 Out Value 487
0.0
Read Only
Scale3 In Value
Scale3 In Hi
Scale3 In Lo
Scale3 Out Hi
488
489
490
491
0.0
0.0
0.0
0.0
Scale3 Out Lo
Scale3 Out Value 493
Scale4 In Value
Scale4 In Hi
Scale4 In Lo
Scale4 Out Hi
492
494
495
496
497
Scale4 Out Lo 498
Scale4 Out Value 499
PortMask Act 595
(1)
Write Mask Cfg 596
(1)
0.0
Read Only
0.0
0.0
0.0
0.0
0.0
Read Only
Read Only
1 = Write
Permitted
Write Mask Act
Logic Mask Act
597
(1)
598
(1)
TorqProve Cnfg 600
TorqProve Setup 601
Spd Dev Band
SpdBand Integrat
Brk Release Time
ZeroSpdFloatTime
Float Tolerance
Brk Set Time
TorqLim SlewRate
602
603
604
605
606
607
608
Read Only
Read Only
0 (Disable)
0 (Disable)
2.0 Hz
60.0 RPM
60 mSec
0.10 Secs
5.0 Secs
0.2 Hz
6.0 RPM
0.10 Secs
10.0 Secs
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Parameter Name Number Default
BrkSlip Count
Brk Alarm Travel
609
610
MicroPos Scale% 611
250
1.0 Revs
10.0%
(1) Applicable only to PowerFlex 70 Packages.
(2) The default values for these parameters differ from the factory defaults. Setting 194 [Reset To Defalts] to 1 “Factory
Rset” changes these parameter settings to the defaults listed in the PowerFlex 70 Adjustable Frequency AC Drives
User Manual, publication 20A-UM001 , or the PowerFlex 700
Adjustable Frequency AC Drive User Manual, publication
20B-UM001 .
(3) Applicable only to PowerFlex 700 Packages.
(4) When [TorqProve Cnfg] is set to “Enable,” [Digital Out1 Sel] becomes the brake control and any other selection is ignored.
ATTENTION: Parameter 168 [Start At PowerUp] ships from the factory enabled. This feature enables a Run command to automatically cause the drive to resume running at commanded speed after drive input power is restored. Equipment damage and/or personal injury can result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations, or industry guidelines.
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
67
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Drawing Index
Input
Voltage kW
208V AC
Hp
7.5
10
15
1.0
1.0
2.0
3.0
5.0
2.0
3.0
5.0
7.5
10
5.5
7.5
11
0.75
0.75
1.5
2.2
4.0
1.5
2.2
4.0
5.5
7.5
Three-contactor Full-feature Bypass with Disconnect Package
(style B)
The tables on the following pages provide links to the drawings for the various voltages and kW/Hp ratings for the style B packaged drives:
•
Table 15 , Three-contactor Full-feature Bypass with Disconnect Package
•
Table 16 , Three-contactor Full-feature Bypass with Disconnect Package
•
Table 17 , Three-contactor Full-feature Bypass with Disconnect Package
Input Line
Reactor
Table 15 - Three-contactor Full-feature Bypass with Disconnect Package (style B), 208V
Outline Layout
Drawing
Schematic Inter-connect
No
Yes
68
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Input
Voltage kW Hp
480V AC
60
75
100
125
40
50
25
30
15
20
7.5
10
1.0
2.0
3.0
5.0
20
25
10
15
5.0
7.5
150
1.0
2.0
3.0
75
90
45
55
30
37
18.5
22
11
15
5.5
7.5
0.75
1.5
2.2
4.0
4.0
5.5
7.5
11
110
0.75
1.5
2.2
15
18.5
Input Line
Reactor
Table 16 - Three-contactor Full-feature Bypass with Disconnect Package (style B), 480V
Outline Layout
Drawing
Schematic Inter-connect
No
Yes
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Input
Voltage kW
600V AC
Hp
100
125
150
3.0
60
75
40
50
25
30
15
20
3.0
5.0
7.5
10
20
25
10
15
5.0
7.5
75
90
110
2.2
45
55
30
37
11
15
18.5
22
2.2
4.0
5.5
7.5
4.0
5.5
7.5
11
15
18.5
Input Line
Reactor
Table 17 - Three-contactor Full-feature Bypass with Disconnect Package (style B), 600V
Outline Layout
Drawing
Schematic Inter-connect
No
Yes
70
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Schematic Drawings
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 30 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC Drives (sheet 1 of 2)
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 31 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC Drives (sheet 2 of 2)
72
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 32 - 60…150 Hp, 480V AC Drives (sheet 1 of 2)
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 33 - 60…150 Hp, 480V AC Drives (sheet 2 of 2)
74
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 34 - 1…50 Hp, 600V AC Drives (sheet 1 of 2)
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 35 - 1…50 Hp, 600V AC Drives (sheet 2 of 2)
76
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 36 - 60…150 Hp, 600V AC Drives (sheet 1 of 2)
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 37 - 60…150 Hp, 600V AC Drives (sheet 2 of 2)
78
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 38 - 1…10 Hp, 208V AC; and 1…25 Hp, 480V AC Drives with Line Reactor (sheet 1 of 2)
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 39 - 1…10 Hp, 208V AC; and 1…25 Hp, 480V AC Drives with Line Reactor (sheet 2 of 2)
80
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 40 - 3…25 Hp, 600V AC Drives with Line Reactor (sheet 1 of 2)
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 41 - 3…25 Hp, 600V AC Drives with Line Reactor (sheet 2 of 2)
82
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Inter-connect Drawings
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 42 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC and 600V AC Drives
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 43 - 60…150 Hp, 480V AC and 600V AC Drives
84
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 44 - 1…10 Hp, 208V AC; 1…25 Hp, 480V AC; and 3…25 Hp, 600V AC Drives with Line
Reactor
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Layout Drawings
Figure 45 - 1…10 Hp, 208V AC; 1…25 Hp, 480V AC; and 3…25 Hp, 600V AC Drives
CONTROL TERMINAL BL
T2
T3
T1
MG
33
34
32
35
36
37
38
39
40
31
POWER TERMINAL BL
INPUT POWER TERMINAL BL
A1 15
-1
NC
-3
NO
1 L1 3 L2 5 L3 13 NO
-1
NC
-3
NO
1 L1 3 L2 5 L3 13 NO
-1
NC
-3
NO
1 L1 3 L2 5 L3 13 NO
-1
NC
-3
NO
AC_NOTE
16 18 A2
-4
-2
-4
2 T1 4 T2 6 T3 14 NO
-2
2 T1 4 T2 6 T3 14 NO
-4
-2
-4
2 T1 4 T2 6 T3 14 NO
-2
FU5
FU4
X1 F2
ARY SECOND
F1 X2
H4 H3
PRIM
H2 H1
T2
T1
T3
GND
3 NO
NO
NOEM
3 NO 4
NC
NO
FU3
FU2
FU1
86
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 46 - 30 Hp, 480V AC and 600V AC Drives
OUTPUT POWER TERMINAL BL
T2
T3
T1
32
31
33
34
38
37
36
35
40
39
MG
SIGNAL TERMINAL BL POWER TERMINAL BL
FEA3T
-4
-2
-1
NC
-3
NO
100-C37D00
-4
-2
-1
NC
-3
NO
-1
NC
-3
NO
-3
NO
-3
NO
-4 -4
-2
-4
-4
-2
-1
NC
-3
NO -4
X1 F2
SECOND
100VA
2-69301
F1 X2
FU5
FU4
H4 H3 H2
PRIM
H1
NO
NO
NOEM
3 NO 4
NC
NO
FU1
FU2
FU3
INPUT POWER TERMINAL BL
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 47 - 15 Hp, 208V AC; 40…50 Hp, 480V AC and 600V AC Drives
88
NO
NO
NOEM
NO
NC
NO
INPUT POWER TERMINAL BL
FU1
FU2
FU3
-1 NC -3 NO
NC -1
T
T2
T3
T1
39
38
40
37
36
35
34
33
32
31
MG
OUTPUT POWER TERMINAL BL
POWER TERMINAL BL
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 48 - 60 Hp, 480V AC and 600V AC Drives
3 NO
NOEM
NO
NO
NC
NO
39
38
40
37
36
35
34
33
32
31
MG
T3
T2
T1
INPUT POWER TERMINAL BL
FU2
FU3
FU1
37
38
36
35
40
39
33
34
32
31
MG
T3
T2
T1
OUTPUT POWER TERMINAL BL
-1 NC -3 NO
NC -1
-1 NC -3 NO
NC -1
-1 N -3 N
SIGNAL TERMINAL BL
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 49 - 75…100 Hp, 480V AC and 600V AC Drives
38
37
36
35
40
39
34
33
32
31
MG
NO
NO
NOEM
NO
NC
NO
OUTPUT POWER TERMINAL BL
90
INPUT POWER TERMINAL BL
FU2
FU3
FU1
43 NO 31 NC
43 NO 31 NC
-1 NC -3 NO
NC -1
NC 21 NO 13
NC 21 NO 13
2 13/16 [71.63]
2 13/16 [71.63]
1 29/32 [48.26]
T2
T1
T3
39
38
40
37
36
35
34
33
32
31
MG
OUTPUT POWER TERMINAL BL
SIGNAL TERMINAL BL
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 50 - 125…150 Hp, 480V AC and 600V AC Drives
39
38
40
37
36
35
34
33
32
31
OUTPUT POWER TERMINAL BL
NO
NO
NOEM
NO
NC
NO
INPUT POWER TERMINAL BL
36
35
34
33
32
40
39
37
38
31
SIGNAL TERMINAL BL
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 51 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp, 60V AC Drives with Line Reactor
OUTPUT POWER TERMINAL BL
T1
T2
T3
MG
39
38
40
37
36
35
34
33
32
31
SIGNAL TERMINAL BL
A1 15
FEA3T
1 L1 3 L2 5 L3 13 NO 1 L1 3 L2 5 L3 13 NO
-3
NO
1 L1 3 L2 5 L3 13 NO
-3
NO
16 18 A2
-4 NO
-2
NC
2 T1 4
-4
T2 6 T3 14 NO
-2
NO
NC
2 T1 4 T2 6 T3 14 NO
-4 NO
-2
NC
2 T1 4 T2 6
-4
T3 14 NO
-2
NO
NC
RESET
96 97 NO
95
2 T1 4 T2 6 T3
98
F2
ONDAR
F1
H4 H3 H2
PRIMAR
H1
X2
3
NO
4
3 NO 4
NOEM
3 NO 4
NO
T2
T1
T3
MG
FU2
FU1
FU3
A 3PH 50/60H
PH 3-60H
INPUT POWER TERMINAL BL
92
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 52 - 5 Hp, 208V AC; 7.5…10 Hp, 480V AC and 600V AC Drives with Line Reactor
OUTPUT POWER TERMINAL BLOCK
T3
T2
T1
MG
39
38
40
37
36
35
34
33
32
31
SIGNAL TERMINAL BLOCK
A1 15
FEA3T
16 18 A2
INPUT POWER TERMINAL BLOCK
SECONDARY
X1 F2 F1 X2
H4 H3 H2 H1
PRIMARY
T2
T1
T3
GND
FU2
FU1
FU3
178358-02
CONTROL COMPONENT AND TERMINAL BLOCK LOCATIONS PF70, STYLE B, W/LINE REACTOR 5HP @ 208VAC, 7.5-10HP @ 460VAC & 7.5-10HP @ 575VAC
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 53 - 7.5…10 Hp, 208V AC; 15…25 Hp, 480V AC and 600V AC Drives with Line Reactor
CONTROL TERMINAL BL
T3
MG
T2
T1
33
34
32
35
36
37
38
39
40
31
POWER TERMINAL BL
A1 15
43
NO
1 L1 3 L2 5 L3 13 NO
13
NO
FEA3T
16 18 A2
44
2 T1 4 T2 6 T3 14 NO
14
1 L1 3 L2 5 L3 13 NO
43
NO
1 L1 3 L2 5 L3
13
NO
2 T1 4 T2 6 T3 14 NO
44
2 T1 4 T2 6 T3
14
ALLEN-BRADLEY
193-EA2HC
95
IEC OVERLOAD
NC 96 97 NO 98
T1 4 T2 6 T3
X1 F2
ARY SECOND
F1 X2
H4 H3
PRIM
H2 H1
FU5
FU4
NO
NO
NOEM
NO
NC
NO
T3
MG
T1
T2
FU2
FU1
FU3
INPUT POWER TERMINAL BL
94
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Outline Drawings
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 54 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp, 600V AC Drives
[38mm]
1.50"
0.34" [9mm]
Ø0.28" [Ø7MM]
O F F
[432mm]
17.00"
[936mm]
36.84"
[864mm]
34.00"
[936mm]
36.84"
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Ø0.28" [Ø7MM]
95
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 55 - 5 Hp, 208V AC; and 7.5…10 Hp, 480V AC and 600V AC Drives
[22.23mm] TY
[88.90mm]
3.50"
[50.80mm]
2.00"
96
[38.10mm]
1.50"
O F F
[431.80mm]
17.00"
[987.34mm]
38.87"
[935.83mm]
36.84"
[863.60mm]
34.00"
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 56 - 7.5…10 Hp, 208V AC; and 15…25 Hp, 480V AC and 600V AC Drives
[38mm]
1.50"
[508mm]
20.00"
[1160mm]
45.68"
[1092mm]
43.00"
DRIVE TEST
[1016mm]
40.00"
O F F
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Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 57 - 15 Hp, 208V AC; and 30 Hp, 480V AC and 600V AC Drives
98
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 58 - 40…50 Hp, 480V AC and 600V AC Drives
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
99
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 59 - 60 Hp, 480V AC and 600V AC Drives
100
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 60 - 75…100 Hp, 480V AC and 600V AC Drives
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101
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 61 - 125…150 Hp, 480V AC and 600V AC Drives
102
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 62 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp, 600V AC Drives with Line Reactor
[22.23mm] TY
[131.45mm]
5.18"
[38.10mm]
1.50"
O F F
[381.00mm]
15.00"
[762.00mm]
30.00"
[939.80mm]
37.00"
40.00"
[1016.00mm]
[1085.82mm]
42.75"
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103
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Figure 63 - 5 Hp, 208V AC; and 7.5…10 Hp, 480V AC and 600V AC Drives with Line Reactor
[139.70mm]
5.50"
104
[38.10mm]
1.50"
[431.80mm]
17.00"
O F F
OUTPUT ENABLE
[863.60mm]
34.00"
[1175.46mm]
46.28"
[1047.75mm]
41.25"
44.25"
[1123.95mm]
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Chapter 2
Figure 64 - 7.5…10 Hp, 208V AC; and 15…25 Hp, 480V AC and 600V AC Drives with Line Reactor
[143mm]
5.63"
[508mm]
20.00"
DRIVE TEST
[1016mm]
40.00"
[1340mm]
52.75"
[1276mm]
50.25"
[1200mm]
47.25"
O F F
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
105
Chapter 2
Three-contactor Full-feature Bypass with Disconnect Package (style B)
Notes:
106
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Chapter
3
Mechanical Installation
This chapter provides information on mounting a PowerFlex 70 and 700 package for fan and pump applications.
ATTENTION: The following information is a guide for proper installation. The
Allen-Bradley Company cannot assume responsibility for the compliance or noncompliance to any code, national, local, or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
Topic
Lifting and Mounting the Drive
Page
Mounting Considerations Environment
Before deciding on an installation site, verify that the PowerFlex drive packages can be kept clean, cool, and dry. The drives must be kept away from oil, coolants, or other airborne contaminants.
Maximum Surrounding Air Temperature
PowerFlex 70 and 700 packages for fan and pump applications are designed to operate at 0…40 °C (32…104 °F) surrounding air temperature.
Minimum Mounting Clearances
Specified vertical clearance requirements are intended to be from the drive to the closest object that can restrict airflow through the drive heat sink and chassis. The drive must be mounted in a vertical orientation as shown, and must make full contact with the mounting surface. Do not use standoffs or spacers. In addition,
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
107
Chapter 3
Mechanical Installation
Figure 65 - Minimum Mounting Clearances
152 mm
(6.0 in.)
Drive or other device
50 mm
(2.0 in.)
50 mm
(2.0 in.)
152 mm
(6.0 in.)
Lifting and Mounting the
Drive
Do not drop or jolt the drive when moving or lifting the drive. Use a fork lift truck or similar means for lifting and transporting the drive. Use a sling that equalizes the load at the pickup points. Use a spreader bar if the angle of the sling is less than 45 degrees relative to horizontal.
Figure 66 - Lifting the Drive
45˚ Min.
Lifting Hole
DIC
READY
INTERLOCK
OPEN
DRIVE
FOR DRIVE STATUS
SEE DRIVE DISPLAY
D O C
DRIVE
OUPUT
ENABE
PURGE
BC
OL
BYPASS
TRIP
BYPASS
RUN
MOTOR
HAND
MOTOR
OFF
AUTO DRIVE
DRIVE
TEST
BYPASS
108
Front View
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Right Side View
Watts Loss
Mechanical Installation
Chapter 3
Follow these steps to lift and mount the drive.
1. Attach a sling with safety hooks or clevis clamps to the two lifting holes at the top of the drive. Verify that the angle of the sling is not less than 45 degrees relative to horizontal.
2. Use an overhead or portable hoist to attach a free-fall chain to the chain secured to the drive. Take up any vertical slack in the chain.
3. Use the hoist to lift the drive from the horizontal shipping pallet.
4. Position the drive.
5. Attach the drive to a vertical surface by using the mounting holes provided.
Use washers under the bolt heads.
lists watts loss data for PowerFlex 70 and 700 packages for fan and pump applications running at full load, full speed, and a factory default PWM frequency of 4 kHz.
Table 18 - Watts Loss at Full Load/Speed, 4 kHz
Drive Rating
Input Voltage
208V AC, 3-phase 4.0
5.5
7.5
11
kW
0.75
1.5
2.2
10
15
5.0
7.5
Hp
1.0
2.0
3.0
103
185
250
329
436
61
77
Power Dissipation
Watts
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109
Chapter 3
Mechanical Installation
Table 18 - Watts Loss at Full Load/Speed, 4 kHz (Continued)
Drive Rating
Input Voltage
480V AC, 3-phase
600V AC, 3-phase
334
365
452
571
168
226
340
433
835
1371
1884
1910
2290
2214
2512
89
128
940
1117
1489
1855
414
448
561
700
178
235
350
486
Power Dissipation
Watts
57
75
99
138
45
55
30
37
11
15
18.5
22
75
90
110
2.2
4.0
5.5
7.5
75
90
110
132
45
55
30
37
11
15
18.5
22
2.2
4.0
5.5
7.5
kW
0.75
1.5
60
75
40
50
25
30
15
20
100
125
150
3.0
5.0
7.5
10
100
125
150
200
60
75
40
50
25
30
15
20
3.0
5.0
7.5
10
Hp
1.0
2.0
110
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Weights
Mechanical Installation
Chapter 3
through Table list approximate weights for PowerFlex 70 and 700 drive packages for fan and pump applications.
Table 19 - Weights for Main Input Disconnect Packages (style A)
Input Voltage kW Hp Input Line Reactor
208V AC 15
1
7.5
10
3
5
2
1
2
3
5
7.5
10
5.5
7.5
11
0.75
0.75
1.5
2.2
4
1.5
2.2
4
5.5
7.5
No
Yes
Weight
(39)
(39)
(39)
(50)
(62)
(62)
(34)
(40)
(40)
(41)
(lb)
(25)
(25)
(25)
17.6
17.6
17.6
22.6
28.1
28.1
15.4
18.1
18.1
18.5
kg
11.3
11.3
11.3
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Chapter 3
Mechanical Installation
2.2
4.0
5.5
7.5
110
132
0.75
1.5
11
15
18.5
75
90
45
55
30
37
18.5
22
11
15
5.5
7.5
0.75
1.5
2.2
4.0
3.0
5.0
7.5
10
150
200
1.0
2.0
15
20
25
60
75
100
125
40
50
25
30
15
20
7.5
10
1.0
2.0
3.0
5.0
Table 19 - Weights for Main Input Disconnect Packages (style A) (Continued)
Input Voltage kW Hp Input Line Reactor
480V AC
No
Yes
Weight
(39)
(39)
(39)
(39)
(150)
(390)
(390)
(390)
(50)
(50)
(62)
(62)
(62)
(69)
(69)
(150)
(150)
(40)
(40)
(40)
(50)
(25)
(25)
(34)
(34)
(lb)
(25)
(25)
17.6
17.6
17.6
17.6
68.0
176.9
176.9
176.9
22.6
22.6
28.1
28.1
28.1
31.2
31.2
68.0
68.0
18.1
18.1
18.1
22.6
11.3
11.3
15.4
15.4
kg
11.3
11.3
112
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Mechanical Installation
Chapter 3
Table 19 - Weights for Main Input Disconnect Packages (style A) (Continued)
Input Voltage kW Hp Input Line Reactor
600V AC
75
90
110
2.2
45
55
30
37
11
15
18.5
22
2.2
4.0
5.5
7.5
4.0
5.5
7.5
11
15
18.5
100
125
150
3.0
60
75
40
50
15
20
25
30
3.0
5.0
7.5
10
10
15
5.0
7.5
20
25
No
Yes
Weight
(150)
(150)
(150)
(390)
(40)
(50)
(69)
(69)
(34)
(34)
(40)
(40)
(lb)
(25)
(25)
(50)
(62)
(62)
(62)
(390)
(39)
(39)
(50)
68.0
68.0
68.0
176.9
18.1
22.6
31.2
31.2
15.4
15.4
18.1
18.1
kg
11.3
11.3
22.6
28.1
28.1
28.1
176.9
17.6
17.6
22.6
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113
Chapter 3
Mechanical Installation
Table 20 - Weights for Three-contactor Full-feature Bypass with Disconnect Packages
(style B)
Input Voltage kW Hp Input Line Reactor Weight
208V AC 15
1
7.5
10
3
5
1
2
2
3
5
7.5
10
5.5
7.5
11
0.75
0.75
1.5
2.2
4
1.5
2.2
4
5.5
7.5
No
Yes
22.2
22.2
22.2
29.4
37.6
37.6
21.3
27.2
27.2
27.2
kg
15.8
15.8
15.8
(49)
(49)
(49)
(65)
(83)
(83)
(47)
(60)
(60)
(60)
(lb)
(35)
(35)
(35)
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Mechanical Installation
Chapter 3
75
90
45
55
30
37
18.5
22
11
15
5.5
7.5
0.75
1.5
2.2
4.0
4.0
5.5
7.5
11
110
0.75
1.5
2.2
15
18.5
60
75
100
125
40
50
25
30
15
20
7.5
10
1.0
2.0
3.0
5.0
20
25
10
15
5.0
7.5
150
1.0
2.0
3.0
Table 20 - Weights for Three-contactor Full-feature Bypass with Disconnect Packages
(style B) (Continued)
Input Voltage kW Hp Input Line Reactor Weight
480V AC
No
Yes
22.2
22.2
22.2
29.4
122.4
190.5
190.5
22.2
29.4
37.6
37.6
37.6
43.0
43.0
108.8
113.3
27.2
27.2
27.2
43.0
15.8
15.8
21.3
21.3
kg
15.8
15.8
(49)
(49)
(49)
(65)
(270)
(420)
(420)
(49)
(65)
(83)
(83)
(83)
(95)
(95)
(240)
(250)
(60)
(60)
(60)
(95)
(35)
(35)
(47)
(47)
(lb)
(35)
(35)
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
115
Chapter 3
Mechanical Installation
Table 20 - Weights for Three-contactor Full-feature Bypass with Disconnect Packages
(style B) (Continued)
Input Voltage kW Hp Input Line Reactor Weight
600V AC
75
90
110
2.2
45
55
30
37
11
15
18.5
22
2.2
4.0
5.5
7.5
4.0
5.5
7.5
11
15
18.5
100
125
150
3.0
60
75
40
50
25
30
15
20
3.0
5.0
7.5
10
20
25
10
15
5.0
7.5
No
Yes
108.8
113.3
122.4
190.5
27.2
43.0
43.0
43.0
kg
15.8
15.8
21.3
21.3
27.2
27.2
29.4
37.6
37.6
37.6
190.5
22.2
22.2
29.4
(240)
(250)
(270)
(420)
(60)
(95)
(95)
(95)
(47)
(47)
(60)
(60)
(lb)
(35)
(35)
(65)
(83)
(83)
(83)
(420)
(49)
(49)
(65)
116
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Appendix
A
Technical Specifications
Environmental Specifications
This appendix lists the environmental specifications for the drives. For all other specifications, refer to the user manual for the drive listed in the table below.
Category
Environment
Other specifications
Attribute
Altitude
Surrounding air temperature without derating
Storage temperature (all const.)
Relative humidity
Shock
Vibration
Value
1000 m (3300 ft) max without derating
0 …40 °C (32…104 °F)
-40…70 °C (-40…158 °F)
5… 95% noncondensing
15 G peak for 11 ms duration (±1.0 ms)
0.152 mm (0.006 in.) displacement, 1 G peak, 5.5 Hz
Surrounding environment
Pollution degree:
Pollution degree 1 and 2
Pollution degree 3 and 4
for descriptions of pollution degree rating.
All enclosures are acceptable for pollution degree 1 and 2.
An enclosure that meets or exceeds IP54, NEMA/UL Type
12, is required for pollution degree 3 and 4.
For other specifications, refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication 20A-UM001 , or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001 .
Table 21 - Pollution Degree Ratings According to EN 61800-5-1
3
4
Pollution
Degree
1
2
Description
No pollution or only dry non-conductive pollution occurs. The pollution has no influence.
Normally only non-conductive pollution occurs. Occasionally a temporary conductivity, caused by condensation, is expected when the drive is out of operation.
Conductive pollution or dry non-conductive pollution occurs, which becomes conductive due to condensation, and is expected.
The pollution generates persistent conductivity caused, for example, by conductive dust, rain, or snow.
Fuse, Circuit Breaker, and
Short Circuit Current
Specifications
For fuse, circuit breaker, and short circuit current rating specifications for the packaged fan and pump applications, refer to PowerFlex 70 and 700 Packages for
Fan and Pump Applications Product Information, publication 21VW-PC001 .
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
117
Appendix A
Technical Specifications
Notes:
118
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Appendix
B
Replacement Parts
Main Input Disconnect
Package (style A)
provides a list of replacement part numbers for the main input disconnect package (style A).
Table 22 - Main Input Disconnect Package Replacement Parts (style A)
Description Manufacturer
Disconnect switch
Operator handle
Operator shaft
Designation Voltage Hp
1…5
208V AC 7.5…10
15
DSI
480V AC
1…10
15…25
30…50
60…100
600V AC
208V AC
125…200
3…10
15…25
30…50
60…100
125…150
1…15
1…25
480V AC
–
–
600V AC
208V AC
480V AC
30…200
3…25
30…150
1…10
15
1…25
30…100
125…200
600V AC
1…25
30…100
125…150
194R-HM4
194R-PB
194R-HM4
194R-S2
194R-R4
194R-S2
194R-R4
194R-R6
194R-S2
194R-R4
194R-R6
Part No.
194R-J30-1753
194R-J60-1753
194R-J100-1753
194R-J30-1753
194R-J60-1753
194R-J100-1753
194R-J200-1753
194R-J400-1753
194R-J30-1753
194R-J60-1753
194R-J100-1753
194R-J200-1753
194R-J400-1753
194R-PB
194R-PB
Allen-Bradley
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
119
Appendix B
Replacement Parts
Table 22 - Main Input Disconnect Package Replacement Parts (style A) (Continued)
Description
Main fuses
Designation Voltage Hp
1
2
208V AC
10
15
3…5
7.5
480V AC
1
2…3
5
7.5…10
30
40
15…20
25
FU1…FU3
600V AC
75
100
125
150
50
60
30
40
5
7.5…10
15…20
25
125
150
200
3
50
60
75
100
100 Amp Class J
150 Amp Class J
175 Amp Class J
200 Amp Class J
250 Amp Class J
350 Amp Class J
400 Amp Class J
10 Amp Class J
15 Amp Class J
20 Amp Class J
35 Amp Class J
60 Amp Class J
70 Amp Class J
80 Amp Class J
100 Amp Class J
150 Amp Class J
175 Amp Class J
200 Amp Class J
250 Amp Class J
350 Amp Class J
Part No.
10 Amp Class J
15 Amp Class J
20 Amp Class J
35 Amp Class J
40 Amp Class J
80 Amp Class J
6 Amp Class J
10 Amp Class J
15 Amp Class J
20 Amp Class J
35 Amp Class J
60 Amp Class J
70 Amp Class J
80 Amp Class J
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Manufacturer
–
–
120
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Replacement Parts
Appendix B
Table 22 - Main Input Disconnect Package Replacement Parts (style A) (Continued)
Description
Drive module
Designation Voltage Hp
1
2
208V AC
3
5
7.5
10
DM1 10
15
5
7.5
2
3
15
1
480V AC
50
60
75
100
30
40
20
25
125
150
200
Part No.
20AB4P2A0AYNANC0
20AB6P8A0AYNANC0
20AB9P6A0AYNANC0
20AB015A0AYNANC0
20AB022A0AYNANC0
20AB028A0AYNANC0
20AB042A0AYNANC0
20AD2P1A0AYNANC0
20AD3P4A0AYNANC0
20AD5P0A0AYNANC0
20AD8P0A0AYNANC0
20AD011A0AYNANC0
20AD014A0AYNANC0
20AD022A0AYNANC0
20AD027A0AYNANC0
20AD034A0AYNANC0
20AD040A0AYNANC0
20AD052A0AYNANC0
20AD065A0AYNANC0
20BD077A0ANNANA0
20BD096A0ANNANA0
20BD125A0ANNANA0
20BD156A0ANNANA0
20BD180A0ANNANA0
20BD248A0ANNANA0
Manufacturer
Allen-Bradley
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Appendix B
Replacement Parts
Table 22 - Main Input Disconnect Package Replacement Parts (style A) (Continued)
Description
Drive module
Designation Voltage Hp
3
5
15
20
7.5
10
DM1 600V AC
60
75
100
125
150
40
50
25
30
Part No.
20AE3P9A0AYNNNC0
20AE6P1A0AYNNNC0
20AE9P0A0AYNNNC0
20AE011A0AYNNNC0
20AE017A0AYNNNC0
20AE022A0AYNNNC0
20BE027A0AYNANA0
20BE032A0AYNANA0
20BE041A0AYNANA0
20BE052A0AYNANA0
20BE062A0AYNANA0
20BE077A0AYNANA0
20BE099A0AYNANA0
20BE125A0AYNANA0
20BE144A0AYNANA0
Manufacturer
Allen-Bradley
122
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Replacement Parts
Appendix B
Three-contactor Full-feature
Bypass with Disconnect
Package (style B)
provides a list of replacement part numbers for the 3-contactor fullfeature bypass with disconnect package (style B).
Table 23 - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts
(style B)
Description Manufacturer
Disconnect switch
Operator handle
Operator shaft
Designation Voltage Hp
1…5
208V AC 7.5…10
15
Part Number
194R-J30-1753
194R-J60-1753
194R-J100-1753
DSI
480V AC
1…10
15…25
194R-J30-1753
194R-J60-1753
30…50 194R-J100-1753
60…100 194R-J200-1753
–
600V AC
125…150 194R-J400-1753
3…10 194R-J30-1753
15…25
30…50
194R-J60-1753
194R-J100-1753
60…100 194R-J200-1753
125…150 194R-J400-1753
208V AC 1…15
1…25
480V AC
194R-PB
194R-PB
30…150 194R-HM4
–
600V AC
208V AC
480V AC
600V AC
3…25 194R-PB
30…150 194R-HM4
1…10
15
194R-S2
194R-R4
1…25 194R-S2
30…100 194R-R4
125…150 194R-R6
3…25 194R-S2
30…100 194R-R4
125…150 194R-R6
Allen-Bradley
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Appendix B
Replacement Parts
Table 23 - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts
(style B) (Continued)
Description
Main fuses
Designation Voltage Hp
1
2
208V AC
10
15
3…5
7.5
480V AC 40
50
25
30
1
2…3
5
15…20
FU1…FU3
600V AC
50
60
75
100
30
40
15…20
25
125
150
60
75
100
125
150 Amp Class J
175 Amp Class J
200 Amp Class J
250 Amp Class J
150
3
350 Amp Class J
10 Amp Class J
5 15 Amp Class J
7.5…10 20 Amp Class J
35 Amp Class J
60 Amp Class J
70 Amp Class J
80 Amp Class J
100 Amp Class J
150 Amp Class J
175 Amp Class J
200 Amp Class J
250 Amp Class J
350 Amp Class J
Part Number
10 Amp Class J
15 Amp Class J
20 Amp Class J
35 Amp Class J
40 Amp Class J
80 Amp Class J
6 Amp Class J
10 Amp Class J
15 Amp Class J
35 Amp Class J
60 Amp Class J
70 Amp Class J
80 Amp Class J
100 Amp Class J
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Manufacturer
–
–
124
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Replacement Parts
Appendix B
Table 23 - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts
(style B) (Continued)
Description Manufacturer
Control transformer
Control transformer fuses
Bypass contactor
Designation Voltage Hp
208V AC
1…10
15
T1
480V AC
Part Number
TB-69300
TB-69301
1…20
25…60
TB-69300
TB-69301
75…150 TB-69302
3…20 TB-81001
600V AC
FU4, FU5
208V AC
480V AC
600V AC
25…60 TB-81001
75…150 TB-81002
1…10
15
1 Amp Class CC
2 Amp Class CC
1…60 1 Amp Class CC
75…150 2 Amp Class CC
3…60 1 Amp Class CC
75…150 2 Amp Class CC
BC
208V AC
480V AC
600V AC
50
60
75
100
125
150
3…10
15
1…3
5
100-C16D10
100-C23D10
7.5…10 100-C37D00
15 100-C60D00
1…10
15…20
25…30
40
100-C16D10
100-C37D10
100-C43D00
100-C60D00
100-C72D00
100-C85D00
100-D115ED11
100-D140ED11
100-D180ED11
100-D210ED11
100-C16D10
100-C23D10
40
50
20
25…30
100-C30D10
100-C43D00
100-C60D00
100-C72D00
60 100-C85D00
75…100 100-D115ED11
125
150
100-D140ED11
100-D210ED11
ACME
–
–
–
–
–
–
Allen-Bradley
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125
Appendix B
Replacement Parts
Table 23 - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts
(style B) (Continued)
Manufacturer Description
Drive input contactor
Designation Voltage Hp
1…5
7.5
208V AC
10
15
DIC
480V AC
Part Number
100-C16D10
100-C23D10
50
60
1…10
15…20
25…30
40
100-C37D00
100-C60D00
100-C16D10
100-C23D10
100-C43D00
100-C60D00
100-C72D00
100-C85D00
75…100 100-D115ED11
125 100-D140ED11
15
20
150
3…10
100-D210ED11
100-C16D10
100-C23D10
100-C30D10
600V AC
50
60
25…30
40
100-C43D00
100-C60D00
100-C72D00
100-C85D00
75…100 100-D115ED11
125 100-D140ED11
150 100-D210ED11
Allen-Bradley
126
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Replacement Parts
Appendix B
Table 23 - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts
(style B) (Continued)
Description Manufacturer
Drive output contactor
Overload relay
Designation Voltage Hp
208V AC
1…7.5
10
15
1…20
25…30
40
480V AC
DOC
600V AC
Part Number
100-C16D10
100-C37D00
100-C60D00
100-C16D10
100-C37D00
100-C43D00
50…60
75
100-C72D00
100-C85D00
100…125 100-D115ED11
150 100-D140ED11
3…20
25…30
40
50…60
100-C16D10
100-C37D00
100-C43D00
100-C72D00
OL
208V AC
480V AC
10
15
1…2
3…7.5
20…30
40…60
75
100
125
150
10
15
5
7.5
75 100-C85D00
100…125 100-D115ED11
150
1…3
100-D140ED11
193-EEDB
193-EEEB
193-EEED
193-EEFD
193-EEGE
193-EECB
193-EEDB
193-EEEB
193-EEED
193-EEFD
193-EEGE
193-EEVF
193-EEHF
193-EEJF
193-EEJG
Allen-Bradley
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Appendix B
Replacement Parts
Table 23 - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts
(style B) (Continued)
Manufacturer Description
Overload relay
Bypass control panel
Power terminal blocks
Control terminal blocks
Designation Voltage Hp
3…10
15
OL 600V AC
Part Number
193-EEDB
193-EEEB
20
25…30
193-EEED
193-EEFD
40…60 193-EEGE
75…100 193-EEVF
CP1
208V AC
480V AC
600V AC
208V AC
125
150
1…15
1…150
3…150
1…7.5
10…15
1…15
193-EEHF
193-EEJG
SK-C1-BCP1
SK-C1-BCP1
SK-C1-BCP1
1492-W10
1492-W16S
1492-W10
T1…T3
T31…T40
480V AC
600V AC
208V AC
480V AC
600V AC
20…30
40…75
1492-W16S
1492-J35
100 67013
125…150 67003
3…15
20…30
40…75
100
1492-W10
1492-W16S
1492-J35
67013
125…150 67003
1…15 1492-W4
1…150
3…150
1492-W4
1492-W4
Allen-Bradley
Mersen
Allen-Bradley
Mersen
Allen-Bradley
128
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Replacement Parts
Appendix B
Table 23 - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts
(style B) (Continued)
Description Manufacturer
Drive module
Drive module
Designation Voltage Hp
1
2
208V AC
3
5
7.5
10
DM1
10
15
5
7.5
2
3
15
1
DM1
480V AC
600V AC
15
20
7.5
10
3
5
125
150
50
60
75
100
30
40
20
25
60
75
100
125
150
40
50
25
30
20AD027A0AYNANC0
20AD034A0AYNANC0
20AD040A0AYNANC0
20AD052A0AYNANC0
20AD065A0AYNANC0
20BD077A0ANNANA0
20BD096A0ANNANA0
20BD125A0ANNANA0
20BD156A0ANNANA0
20BD180A0ANNANA0
20AE3P9A0AYNNNC0
20AE6P1A0AYNNNC0
20AE9P0A0AYNNNC0
20AE011A0AYNNNC0
20AE017A0AYNNNC0
20AE022A0AYNNNC0
Part Number
20AB4P2A0AYNANC0
20AB6P8A0AYNANC0
20AB9P6A0AYNANC0
20AB015A0AYNANC0
20AB022A0AYNANC0
20AB028A0AYNANC0
20AB042A0AYNANC0
20AD2P1A0AYNANC0
20AD3P4A0AYNANC0
20AD5P0A0AYNANC0
20AD8P0A0AYNANC0
20AD011A0AYNANC0
20AD014A0AYNANC0
20AD022A0AYNANC0
20BE027A0AYNANA0
20BE032A0AYNANA0
20BE041A0AYNANA0
20BE052A0AYNANA0
20BE062A0ANNANA0
20BE077A0ANNANA0
20BE099A0ANNANA0
20BE125A0ANNANA0
20BE144A0ANNANA0
Allen-Bradley
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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Appendix B
Replacement Parts
Notes:
130
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
Index
B
branch circuit protection
main input disconnect (style A)
three-contactor full-feature bypass (style B)
bus capacitor test points
bus capacitors, discharging
bypass control interface
selector switch
status indicators
C
capacitors
bus, discharging
catalog number explanation
catalog numbers
command and reference selection
contactors
bypass (BC)
drive input (DIC)
drive output (DOC)
control over a communication network
control transformer
conventions, manual
customer-supplied contacts
three-contactor full-feature bypass (style B) only autostart
bypass
bypass running
freeze/fire stat
interlock
purge
E
electric shock hazard
environment
environment specifications
ESD precautions
ESD, static discharge
F
fuses
main input disconnect (style A)
three-contactor full-feature bypass (style B)
G
general precautions
I
inter-connect drawings
main input disconnect (style A)
three-contactor full-feature bypass (style B)
L
layout drawings
main input disconnect (style A)
three-contactor full-feature bypass (style B)
lifting and mounting the drive
M
main disconnect switch
main input disconnect (style A)
three-contactor full-feature bypass (style B)
main fuses
main input disconnect (style A)
three-contactor full-feature bypass (style B)
manual conventions
manuals
additional information
user manuals
maximum surrounding air temperature
mechanical installation
motor overload relay
mounting
clearances, min
considerations
the drive
O
operating modes
three-contactor full-feature bypass (style B) bypass mode
drive mode
drive test mode
outline drawings
main input disconnect (style A)
three-contactor full-feature bypass (style B)
overload ratings
three-contactor full-feature bypass (style B)
overload relay
three-contactor full-feature bypass (style B)
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
131
Index
132
P
parameters and programming
main input disconnect (style A)
three-contactor full-feature bypass (style B)
power dissipation
precautions, general
programming and parameters
R
replacement parts
main input disconnect (style A)
three-contactor full-feature bypass (style B)
S
schematics
main input disconnect (style A)
three-contactor full-feature bypass (style B)
specifications
starting the drive
static discharge, ESD
supplemental information
T
technical support
terminal block specifications
I/O main input disconnect (style A)
three-contactor full-feature bypass
(style B)
input power main input disconnect (style A)
three-contactor full-feature bypass
(style B)
output power main input disconnect (style A)
three-contactor full-feature bypass
(style B)
troubleshooting
W
watts loss
weights, approximate
Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013
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Publication 21VW-IN001D-EN-P - July 2013
Supersedes Publication 21VW-IN001C-EN-P - May 2007 Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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Key features
- Main Input Disconnect (style A)
- Three-contactor full-feature bypass with disconnect (style B)
- Autotune
- Speed/Torque Mode
- Communication Options
- Door interlocked fuse disconnect switch
- Allen-Bradley Bulletin 194R fused disconnect switch
- UL Class J, 600V fuses