presentation GE - Process Automation LLP

presentation GE - Process Automation LLP
Control Systems Solutions Overview
Power and Flexibility Offering You a
Choice to Meet Your Automation Challenges
With technology ranging from compact and economical micro programmable logic controllers (PLCs)
to cutting-edge programmable automation controllers (PACs) and the open flexibility of industrial PCs,
GE Fanuc has a wide array of off-the-shelf solutions offering you a choice to meet your exact needs.
And because we integrate these flexible automation products with a single powerful software suite
providing the universal engineering development environment for all of our controllers, motion and
operator interface/HMI, both your knowledge and your applications are portable as you move
from platform to platform and expand from generation to generation.
PACSystems*
PACSystems RX7i
RX7i is the first member of the groundbreaking PACSystems family of programmable automation controllers (PACs).
Designed to address mid- to high-end
applications for OEMs, integrators, and
end users, the RX7i is ideally suited for
integrated solutions that require open
architecture, large memory, distributed
I/O, and high performance.
The new GE Fanuc PACSystems delivers the first Programmable
Automation Control – one control engine and one development
environment for multiple hardware platforms. PACSystems offers
enhanced processing and communications speed and programming capacity over existing PLC technologies for high-speed
processing, data acquisition and memory-intensive tasks like
recipe storage and data-logging.
Both the VME-based RX7i and the PCI-based RX3i provide
powerful CPUs and high-bandwidth backplanes, making complex
programming easy to implement and faster to execute. The
PACSystems also offers an industry leading migration platform
for Series 90 PLCs with interchangeable I/O modules and easy
software program conversion tools. PACSystems provide:
The Best of PLCs combined with the Best of PCs
• Multi-discipline, deterministic control for every application
• Application portability to multiple platforms
Performance and Productivity
• Follow technology enhancements for continuous
performance improvement
PACSystems RX3i
Using the same control engine as the RX7i,
the RX3i offers a high level of automation
functionality in a compact, cost-effective
package. The PACSystems portable control
engine provides high performance on
several different platforms, allowing OEMs
and end users with application variability to
choose the exact control system
hardware that best suits their needs.
• Single multi-discipline development platform
Flexibility and Openness
• Users’ choice of appropriate platform, programming language
and communication scheme
• Connectivity to all levels of production operations
Obsolescence Avoidance
• Bring applications forward, protect your investments in
intellectual property, equipment and installed costs
2
GE Fanuc Control Systems Solutions
www.gefanuc.com
Control Systems Solutions Overview
Series 90* PLCs
Durus* Controllers
The Durus Controllers are loaded with
features such as easy to use built-in
display/keypad, high current outputs and
multiple communication options. These
compact and affordable controllers
are ideal for simple control applications
including lighting control, gate control,
HVAC, pump control and much more.
Series 90-70
Series 90-70 PLCs have become the industry
standard for complex applications requiring
safety systems with large numbers of I/O
and large amounts of process memory. The
open architecture backplane of the Series
90-70 unlocks the versatility of hundreds of
unique VME-based cards for applications
involving elements such as vision, highly
specialized motion, or fiber-optic networks.
You can customize your system architecture even further with a
variety of available I/O and specialty modules as well as motion
controllers for a broad range of stand-alone or distributed system
configurations.
QuickPanel* Control
QuickPanel Control combines flexible,
integrated control with visualization on
a single, rugged hardware platform for
more functionality in a smaller space.
It provides access to a broad range of
I/O, communicates via a variety of networks, and enables remote monitoring
of your systems.
Series 90-30
With its modular design, over 100 different
I/O modules, and a range of CPU options,
Series 90-30 offers you the versatility to
configure a system based on your specific
performance needs. Superior networking
and communications capabilities enable
you to network, transfer data, upload and
download programs and perform diagnostics
over one non-proprietary network.
Genius* Distributed I/O
In a host of industries, from steel to food
processing to automotive, more than half
a million Genius blocks are helping companies meet the challenge of an increasingly
competitive marketplace. The Genius family
includes 20 different I/O blocks, a variety of
PLC interface modules, and a growing
number of third-party interfaces.
Motion control integrated into the Series 90-30 facilitates high
performance point-to-point applications, and supports a variety of
motor types and system architectures.
VersaMax* PLC and Distributed I/O
Modular and scalable, VersaMax offers big
PLC power in a small package. It is part of
an innovative control family that combines
a powerful CPU with a broad selection of
discrete, analog, mixed and specialty I/O
modules, terminations and power supplies,
as well as communications modules to link
to a variety of networks.
VersaPoint Distributed I/O
Fast installation, reduced wiring, and more
efficient use of cabinet space all come
together to make VersaPoint Distributed
I/O an exceptional value. Its modular
construction is easily adaptable to scores
of applications, and the extensive built-in
diagnostics make identifying faults a
routine matter, maximizing uptime.
VersaMax Nano and Micro PLC
Palm-sized, powerful and economical,
VersaMax* Nano and Micro PLCs give you
all-in-one construction to save panel
space. Its easy application provides you
with a quick solution by snapping onto a
DIN-rail or mounting in a panel.
www.gefanuc.com
VersaMax IP I/O
VersaMax IP I/O is designed for IP65 and
IP67 environments to offer the ruggedness
and reliability of a standard I/O system
installed in a NEMA 4 cabinet, without the
cost and effort to build the cabinet. Once
installed, VersaMax IP’s diagnostics make
troubleshooting a snap.
GE Fanuc Control Systems Solutions
3
PACSystems RX7i Introduction
PACSystems* RX7i Controllers
Built on a standard embedded open
architecture, the PACSystems RX7i is
the first member of the groundbreaking
PACSystems family of programmable
controllers (PACs). The RX7i features a
single control engine and universal
programming environment to provide
application portability across multiple
hardware platforms. Designed to
address mid- to high-end applications
for OEMs, integrators, and end users,
the RX7i is ideally suited for integrated
solutions that require open architecture, large memory, distributed I/O
and high performance.
CPUs
pgs 12-13
Racks
page 14
Power Supplies
page 15
Communications Modules
page 28
The RX7i Features
• Pentium® CPUs for your every need,
from Celeron 300mHz to M Class
1.8 Ghz
• A VME64 Backplane providing up to
four times the bandwidth of existing
Series 90-70 systems
• 10/100 Ethernet built into the CPU,
with easy cabling RJ-45 dual ports
connected through an auto-sensing
switch, so there is no need for
additional switches or hubs rack
to rack
• Up to 64 MB memory for fast execution,
storage of the complete program with
all documentation—all in one CPU
• Supports existing Series 90-70
modules and expansion racks, VME
modules and GENIUS networks—
protecting your hardware investment
Proficy Machine Edition
Proficy Machine Edition is an
advanced software environment for
the development and maintenance
of machine level automation.
Visualization, motion control, and
execution logic are developed with
a single programmer.
I/O Interface Modules
page 27
Specialty Modules
page 29
Discrete I/O Modules (input)
pgs 16-18
Discrete I/O Modules (output)
pgs 22-24
Analog I/O Modules (input)
pgs 19-21
Analog I/O Modules (output)
pgs 25-26
Expansion Power Supplies
page 30
Expansion Racks
page 31
Accessories
page 32
Publication Reference Chart
GFK-2222
PACSystems CPU Reference Manual
GFK-2223
PACSystems RX7i Installation Manual
GFK-2224
TCP/IP Ethernet Communications
for PACSystems
GFK-2225
PACSystems Station Manager
User's Manual
GFK-2235
PACSystems RX7i User's Guide to
Integration of VME Modules
GFK-2259
C Programmer's Toolkit for PACSystems
User's Manual
GFK-2300
PACSystems RX7i Memory Xchange
Modules User's Manual
GFK-2308
PACSystems Hot Standby CPU
Redundancy User's Guide
www.gefanuc.com
GE Fanuc Control Systems Solutions
11
Proficy Process Systems
Proficy* Process Systems Overview
Proficy Process Systems is a state-of-the-art, scalable, fully-integrated
system for process automation and control. It provides the hardware
and software needed for a complete process control system. Whether
your business has continuous or batch oriented process control
needs, Proficy Process Systems will deliver results. Based on contemporary, yet well proven technologies, Proficy Process Systems
combines the power of traditional DCS systems with the flexibility,
freedom and affordability of a PLC-based approach.
Operator
Consoles
Engineering
Workstations
ERP
Historian and
Change
Management
Batch
Server
et
Ethern
Applications
PACSystems
3rd Party
Controllers
Control
I/O
us
Fieldb
Fieldbus and I/O
ASI
DeviceNet
Ethernet
Foundation
Fieldbus
Genius
Hart
PACSystems I/O
Profibus DP/PA
VersaMax
Architecture Overview
The Proficy Process Systems architecture is designed to provide a modular and
expandable system to meet your most demanding process control needs. Proficy
Process Systems can uniquely range from a small, one-machine architecture to a
large, multi-machine architecture. This approach means you can start small and
expand your system over time, at your pace. The system consists of several layers.
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GE Fanuc Control Systems Solutions
89
Proficy Process Systems
Applications Layer
The Applications Layer contains the software that powers the
information capabilities of Proficy Process Systems, featuring:
Engineering Workstation
This is where you design, create, and maintain your system’s
configuration. With an advanced Logic Developer, you can
create your control strategies in Function Blocks, Ladder
Logic, or Structured Text for the PACSystems* controllers.
Operator Console
This is where your operators monitor and control the
process. Choose between our two industry leading
HMI/SCADA visualization technologies for your system –
CIMPLICITY* or iFIX*. The consoles communicate with the
PACSystems controllers through our Global Namespace.
Engineering Workstation
Historian
The Historian is designed specifically for handling process
data. It provides high performance storage and retrieval
with sub-second collection and millisecond time-stamping.
Change Management
Change Management provides version control for your
process control strategies, including audit trail capabilities.
Batch Execution
Batch Execution is the perfect option for batch-oriented
processes. With advanced batch management, formulation
management, batch direct, and tight linkage with our Batch
Analysis option, you can optimize campaigns and batch runs.
Operator Console
ERP Connectivity
GE Fanuc has closed the gap between automation and
information with our Proficy Production Management software
products and ERP connector. Now you can link your control
system to your business systems to truly drive operational
excellence in your business.
90
GE Fanuc Control Systems Solutions
www.gefanuc.com
Proficy Process Systems
Controllers
The PACSystems RX7i and RX3i give Proficy Process Systems
its flexibility, featuring a common engine which allows you
to take programs that are created in one controller and
easily move them to another.
Proficy Process Systems also features Control Memory
Exchange, a breakthrough technology incorporated from
GE Fanuc's Embedded Systems Business. Through high-speed
fiber optics, Control Memory Exchange allows data in one
controller to be exchanged and shared with another controller
at over a 2 giga baud rate. This allows you to synchronize
controllers for distributed control, or reflect the memory
state of one controller to another for redundant operations.
PACSystems RX7i
PACSystems RX3i
Fieldbus and I/O
GE Fanuc has always taken an open approach with our
products and technologies. We provide our customers with
the best possible technology and give them the freedom to
work with the devices and instruments of their choice.
Proficy Process Systems continues with that tradition. We
understand that when it comes to process control, there
are several choices for Fieldbuses. That’s why we chose an
Open Fieldbus approach to our system which supports the
major Fieldbuses including:
• Foundation Fieldbus
• Profibus™
• Hart
• AS-I Interface
• Ethernet
We also provide you with a comprehensive portfolio of I/O,
allowing you to choose the right strategy to meet your
needs. Through OPC, native drivers, and by teaming with
companies that specialize in Fieldbus and I/O connectivity,
we can satisfy your connectivity needs – putting you in
control of your Fieldbus strategy.
www.gefanuc.com
GE Fanuc Control Systems Solutions
91
Series 90-70 Introduction
Series 90*-70 PLCs
GE Fanuc’s Series 90-70 PLC provides a comprehensive solution that is equal to the most demanding applications. With our
CPX family of CPUs, the Series 90-70 offers more for your automation dollar–more computing power, more memory for your
applications, and more communications and redundancy capabilities. And with a wide range of isolated and high-density
VME analog I/O modules, the Series 90-70 provides even more flexibility for a variety of applications.
The Series 90-70 Features
• Open architecture based on the
VME-bus standard
• Redundancy for critical applications
when combined with Genius* I/O –
Genius Modular Redundancy (GMR)
systems and Hot Standby systems
• A wide variety of communications
options including Ethernet TCP/IP,
reflective memory, Genius LAN
and serial communications modules
Proficy* Machine Edition
Proficy Machine Edition is an
advanced software environment for
the development and maintenance
of machine level automation.
Visualization, motion control, and
execution logic are developed with
a single programmer.
Racks
CPUs
Communications Modules
pages 94-95
Power Supplies
I/O Interface Modules
Discrete I/O Modules (input)
Discrete I/O Modules (output)
page 98
Analog I/O Modules (input)
Analog I/O Modules (output)
page 110
Specialty Modules
page 112
Accessories
page 113
pages 96-97
page 111
pages 99-101
pages 105-107
pages 102-104
pages 108-109
Publication Reference Chart
GFK-0262
Series 90-70 Programmable Controller
Installation Manual
GFK-0646
C Programmer's Toolkit for Series 90-70
PLCs User's Manual
GFK-0265
Series 90-70 PLC Reference Manual
GFK-0868
GFK-0448
Series 90-70 Programmable Controller
User's Guide to the Integration of 3rd
Party VME Modules
Series 90 Ethernet Communications
User's Manual
GFK-1527
Series 90-70 Enhanced Hot Standby
CPU Redundancy User's Guide
GFK-0582
Series 90 PLC Serial Communications
User's Manual
GFK-1541
TCP/IP Ethernet Communications for
the Series 90 PLC User's Manual
GFK-0600
Series 90-70 Programmable Controller
Datasheets Manual
GFK-2017
Series 90-70 Genius Bus Controller
www.gefanuc.com
GE Fanuc Control Systems Solutions
93
Series 90-30 Introduction
Series 90*-30 PLCs
The Series 90-30 PLCs are a family of controllers, I/O systems and specialty
modules designed to meet the demand for versatile industrial solutions. With
a single overall control architecture and modular design, the Series 90-30
has been the PLC of record in over 200,000 applications, such as high speed
packaging, material handling, complex motion control, water treatment,
continuous emissions monitoring, mining, food processing, elevator control,
injection molding, and many more.
Proficy* Machine Edition
Proficy Machine Edition is an
advanced software environment for
the development and maintenance
of machine level automation.
Visualization, motion control, and
execution logic are developed with
a single programmer.
One reason for the versatility of the Series 90-30 is the large variety of discrete
and analog I/O modules (over 100 modules), as well as specialty modules, that
are available. In addition, GE Fanuc offers a wide range of high-level
communication options, from a simple serial connection to a high-speed
Ethernet interface and a number of bus modules.
CPUs
pages 141-143
Specialty Modules
pages 135-140
Analog I/O Modules (input)
Analog I/O Modules (output)
pages 125-127
Discrete I/O Modules (input)
Discrete I/O Modules (output)
pages 122-124
pages 116-118
Baseplates
Power Supplies
Communications Modules
Accessories
Configuration Guidelines
page 119
pages 120-121
pages 133-134
pages 128-132
page 144
Power Transducer Modules
page 145
Pneumatic Module
page 146
Motion Modules
pages 148-151
Expansion Modules
page 152
Portable Program
Download Device (PPDD)
pages 153-154
α and βi Series Servo Amplifiers page 158
VersaMotion
pages 159-167
pages 155-156
page 157
Publication Reference Chart
GFK-0255
Networks and
Distributed I/O Systems
Series 90 Programmable Coprocessor Module &
Support Software User’s Manual
GFK-0772
PCM C Function Library Reference Manual
GFK-1213
Series 90-30 FIP Bus Controller User’s Manual
GFK-0781
Power Mate APM for Series 90-30 PLC Follower
Mode User’s Manual
GFK-1256
Power Mate for Series 90-30 User’s Manual
GFK-0293
Series 90-30 High Speed Counter User’s Manual
GFK-1322
GFK-0356
Series 90-30 PLC Installation and Hardware Manual
GFK-0814
Series 90-30 PLC LonWorks Bus Interface
Module User’s Manual
GFK-0412
Series 90-30 Genius Communications Module
User’s Manual
C Programmer’s Toolkit for Series 90 PCM Quick
Reference Guide
GFK-1411
Series 90-30 System Manual for Windows® Users
GFK-0823
Series 90-30 I/O Link Master Module User’s Manual
GFK-1464
GFK-0828
Series 90-30 Diagnostic System User’s Guide
Motion Mate DSM302 for Series 90-30 PLCs
User’s Manual
GFK-0840
Power Mate APM for Series 90-30 PLC Standard
Mode User’s Manual
GFK-1466
Temperature Control Module for the Series 90-30
PLC User’s Manual
Series 90 Sequential Function Chart Programming
Language User’s Manual
GFK-1541
TCP/IP Ethernet Communications for the Series 90
PLC User’s Manual
GFK-1734
Power Transducer for the Series 90-30 PLC
User’s Manual
Proficy Machine Edition Getting Started Guide
GFK-0467
Series 90-30/20/Micro PLC CPU Instruction Set
Reference Manual
GFK-0529
Series 90 PLC SNP Communications User’s Manual
GFK-0582
Series 90 PLC Serial Communications Driver
User’s Manual
GFK-0854
GFK-0585
Series 90 PLC SNP Communications Driver
User’s Manual
GFK-0898
Series 90-30 PLC I/O Module Specifications Manual
GFK-1028
Series 90-30 I/O Processor Module User’s Manual
GFK-0631
Series 90-30 I/O Link Slave Interface User’s Manual
GFK-1034
Series 90-30 Genius Bus Controller User’s Manual
GFK-1868
GFK-0664
Series 90-30 Axis Positioning Module
(Power Mate-APM) Programmer’s Manual
GFK-1037
Series 90-30 FIP Remote I/O Scanner User’s Manual
GFK-2121
Series 90-30 Profibus Modules User’s Manual
GFK-1056
Series 90-30 State Logic Control System
User’s Manual
GFS-062
Series 90-30 Quick Reference Guide for
Maintenance
GFK-1084
TCP/IP Ethernet Communications for the Series
90-30 PLC User’s Manual
GFZ-0085
Series 90-30 Troubleshooting Pocket Guide
GFK-0695
Series 90-30 Enhanced Genius Communications
Module User’s Manual
GFK-0712
Series 90 Digital Event Recorder User’s Manual
GFK-0726
State Logic Processor for Series 90-30 PLC
User’s Guide
GFK-1179
Installation Requirements for Conformance
to Standards
GFK-0771
C Programmer’s Toolkit for Series 90 PCMs
User’s Manual
GFK-1186
TCP/IP Ethernet Communications for the Series 90
PLC Station Manager Manual
www.gefanuc.com
IC690CDU002 InfoLink for PLC CD-ROM
GE Fanuc Control Systems Solutions
115
Series 90-30
Portable Program Download Device
(PPDD)
The Portable Program Download Device enables the user
to easily upload and download Series 90-30 configuration
and logic from/to a USB Memory Stick. Portable Program
Download Device (PPDD) will support commercial memory
stick devices using USB connection. The purpose of the
PPDD is to allow users to store and download their logic
applications and configuration to GE Fanuc Series 90-30
PLCs without the need of a PC. The PPDD plugs into the 15
pin RS-485 port on the Series 90-30 CPU base power supply.
The RS-485 port provides the power for the PPDD. Series
90-30 logic and configuration files can be zipped and easily
emailed to remote locations for Series 90-30 downloads.
There are many advantages of the PPDD such as:
• No PC required to backup applications or download applications
• No expensive travel to perform field upgrades, just email the file to the remote location
• Compatible with commercial off the shelf USB Memory Sticks
• The PPDD can be panel mounted, DIN rail mounted or hand held
• Supports diagnostics to ensure that the CPU is compatible with the application
• OEM Password Protection supported
• Simple to operate, LEDs to show activity, error and status. Push button to start download and selector switch for
direction of download, to the PLC or to the memory stick.
• Designed for the industrial environment UL and CE (not Class 1 Div 2 approved)
PPDD features:
• Slide switch for direction of data storage
• Status and Diagnostic LEDs
LEDs Status
LED On Steady
LED Flashing
Fast Flash (500msec on 500msec off)
Slow Flash (1 sec on 1 sec off)
LED Off
www.gefanuc.com
Error (Red)
On when there isn’t a Memory Stick attached
Flashing when CPU doesn’t match or
Memory Stick doesn’t have the proper file
Status (Green)
On after button has been pushed and name in PLC matches and
when download is complete
Slow Flash During Download
Fast Flash when CPU type matches but name in PLC doesn't match
Flashing if Verify fails
Off during normal conditions with no errors
Off prior to button being pushed for download
GE Fanuc Control Systems Solutions
153
VersaMax Introduction
VersaMax* I/O and Control
With its innovative modular architecture, VersaMax combines power and
versatility to help provide performance
in a compact and affordable control
solution.
The VersaMax product family can be
used as I/O, as a PLC, and as distributed control for up to 4096 I/O points.
With its modular architecture, intuitive
features, and unparalleled ease of use,
it helps save machine builders and
end users time and money.
Power Supplies
pages 176-177
Analog I/O Modules
pages 191-195
Discrete I/O Modules
pages 178-190
Network Interface Modules
CPUs
Carriers
I/O Interposing Bases
VersaMax is the first GE Fanuc control
product created using the unique
Six Sigma design process. Six Sigma
combines global research and development techniques, extensive customer needs analysis, and rigorous
quality control standards.
The VersaMax I/O and Control product
family features a broad selection of I/O
modules, terminations, power supplies,
and network interface options to
enhance your control capability.
Proficy* Machine Edition
Proficy Machine Edition is an
advanced software environment for
the development and maintenance
of machine level automation.
Visualization, motion control, and
execution logic are developed with
a single programmer.
page 201
page 170
pages 171-173
pages 174-175
Expansion Modules
RTD and Thermocouple Modules
Specialty Modules
Remote I/O Units
Serial Communications
page 198
page 196
Accessories
Configuration Guidelines
page 203
pages 204-205
page 197
pages 199-200
page 202
Publication Reference Chart
GFK-1179
Installation Requirements for Conformance to Standards
GFK-1697
VersaMax System AS-i Network Master Module User’s Manual
GFK-1503
VersaMax PLC User’s Manual
GFK-1847
Remote I/O Manager User’s Manual
GFK-1504
VersaMax Modules, Power Supplies, and Carriers User’s Manual
GFK-1852
VersaMax Serial to Ethernet Adapter User’s Manual
GFK-1533
VersaMax System DeviceNet Communications Modules User’s Manual
GFK-1860
VersaMax System Ethernet Network Interface Unit User’s Manual
GFK-1534
VersaMax System Profibus Network Modules User’s Manual
GFK-1868
Proficy Machine Edition Getting Started Guide
GFK-1535
VersaMax System Genius Network Interface Unit User’s Manual
GFK-1876
VersaMax Ethernet Station Manager Manual
GFK-1563
VersaMax I/O and Industrial Networking Application Guide
IC690CDU002 InfoLink for PLC CD-ROM
www.gefanuc.com
GE Fanuc Control Systems Solutions
169
VersaMax Nano and Micro Introduction
VersaMax* Nano and Micro Controllers
Don’t let size fool you. Although they
are easy on valuable panel space, the
VersaMax Nano and Micro PLCs are big
on features. For high-volume applications
where cost and fast processor speeds
are an issue, the VersaMax Nano is the
PLC of choice. For additional functionality, the modular VersaMax Micro offers
the features and the flexibility to match
application needs in such industries as
food processing, chemicals, packaging,
water and wastewater, construction
equipment and plastics.
For tight spaces, the VersaMax Nano
PLC is the perfect solution. Thanks to its
all-in-one construction, installation is a
breeze. All you have to do is snap it onto
a DIN rail or screw it into a panel. With
the VersaMax Nano, you save on initial
as well as life cycle costs.
The small-footprint VersaMax Micro PLC
offers the flexibility of modular design
and a variety of built-in features, including
up to 64 I/O points (expandable to 170
I/O points), fast cycle times, a robust
instruction set and extensive memory
that multiplies your programming options.
Proficy* Machine Edition
Proficy Machine Edition is an
advanced software environment for
the development and maintenance
of machine level automation.
Visualization, motion control, and
execution logic are developed with
a single programmer.
Publication Reference Chart
GFK-1645
VersaMax Micro PLCs and Nano
PLCs User’s Manual
IC690CDU002 InfoLink for PLC CD-ROM
Accessories, pages 231-232
Configuration Guidelines, pages 233-234
Nano PLCs, page 209
Micro PLCs,
pages 210-217
Expansion Units,
pages 218-225
DataPanels Operator
Interfaces, page 226
Communications Options,
pages 227-228
Portable Program
Download Device (PPDD),
pages 229-230
VersaMotion Servo Motors
and Amplifiers, pages 235-242
VersaMax Nano and Micro Selection Guide
Features
Built-in Discrete I/O
Built-in Analog I/O
I/O Expansion Units
Logic Memory (Words)
Data Storage (Words)
Scan Time (msec/K)
Battery Backed RAM
Real Time Clock
Ports Available
Nano 10
6 in/ 4out
1 on some models
none
2K
256
1.3 msec
Super Cap only
none
1 RS-232
Micro 14
8 in/ 6 out
none
Up to 4 units
9K
256
1.1 msec
Super Cap only
none
1 RS-232
Micro 23
13 in/10 out
2 in/ 1 out
Up to 4 units
9K
2K
1.1 msec
Yes and Super Cap
Yes, Included
1 RS-232 and
1 RS-485
Ethernet Option
High Speed Counter
Yes, VersaMax SE
Up to 4 at 10Khz
(16 bit)
Up to 4 at 5Khz
(16 bit)
N/A
Yes, VersaMax SE
Up to 4 at 10Khz
(16 bit)
Up to 4 at 5Khz
(16 bit)
N/A
Yes, VersaMax SE
Up to 4 at 10Khz
(16 bit)
Up to 4 at 5Khz
(16 bit)
N/A
No
Yes
Yes
Pulse Train/PWM
Motion Commands
Write Register Values to
Internal Flash
www.gefanuc.com
Micro 28
16 in/12 out
none
Up to 4 units
9K
2K
1.1 msec
Yes and Super Cap
Yes, Included
1 RS-232 and
1 RS-485
Micro 20
Micro 40
Micro 64
12 in/8 out
24 in/16 out
40 in/24 out
none
none
none
Up to 4 units
Up to 4 units
Up to 4 units
24K
24K
24K
32K
32K
32K
1.1 msec
1.1 msec
1.1 msec
Yes and Super Cap
Yes and Super Cap Yes and Super Cap
Yes, Included
Yes, Included
Yes, Included
1 RS-232 and
1 RS-232 and
1 RS-232 and
second port
second port
second port
optional RS-232,
optional RS-232,
optional RS-232,
RS-485, USB or
RS-485, USB or
RS-485, USB or
Ethernet
Ethernet
Ethernet
Yes, VersaMax SE Yes on second port
Yes on second port Yes on second port
Up to 4 at 10Khz
Up to 4 at 100Khz
Up to 4 at 100Khz
Up to 4 at 100Khz
(16 bit)
(32 bit)
(32 bit)
(32 bit)
Up to 4 at 5Khz
Up to 4 at 65Khz
Up to 4 at 65Khz
Up to 4 at 65Khz
(16 bit)
(32 bit)
(32 bit)
(32 bit)
N/A
Find Home,
Find Home,
Find Home,
Go Home, Jog,
Go Home, Jog,
Go Home, Jog,
Ramp,
Ramp,
Ramp,
Blended Move
Blended Move
Blended Move
(4 Consecutive Moves) (4 Consecutive Moves) (4 Consecutive Moves)
Yes
Yes
Yes
Yes
GE Fanuc Control Systems Solutions
207
VersaMax Nano and Micro Introduction
Powerful Instruction Set
Bit Operation Functions
Data Move Functions
Relation Functions
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Logic AND, Logic OR
Exclusive OR, Logical Invert
Shift Right/Left
Rotate Right/Left
Bit Test/Set/Clear
Masked Compare
Bit Position
Bit Sequencer
Move
Block Move
Block Clear
Shift Register
Communications Request
• Motion Moves
• High Speed Counter
• Serial Read/Write
• Modbus Master
Relay Functions
Control Functions
•
•
•
•
•
•
•
•
• Contacts, Coils
• Fault and No Fault Contacts
• Alarm Contacts
Conversion Functions
Do I/O
Call
End
Subroutines
Comments
Master Control Relay
Service Request
PID
•
•
•
•
•
•
BCD- 4
Signed Integer
Double Precision Signed Integer
Real
Real to Word
Truncate Real Number
Timer and Counters
•
•
•
•
•
•
Math and Numerical Functions
Table Functions
•
•
•
•
•
•
•
• Array Move
• Search
+, -, x, /
Modulo division
Scaling
Square Root
Trigonometric Functions
Logarithmic/Exponential
Convert Radians
GO
HOME
Enable
Input
•
•
•
•
•
Axis
AX
ADO
Execute
EX
DN
ACC
AC
Acceleration
+ Go Home
Velocity
Deceleration
Go Home
Velocity
DEC
WR
Time
Home
Position
Axis
AX
ADO
Enable
Forward
EF
AC
Active
Enable
Backward
EB
ER
Error
Error
Acceleration
ACC
EI
Error ID
Deceleration
DEC
WR
Velocity
VEL
Active
EI
Velocity
Velocity
(pulses/sec)
ACC
DEC
Warning
Home
Offset
Axis
AX
ADO
EX
DN
Done
Number of
Profiles
NP
AC
Active
Axis Direction
Input
ADI
ER
Error
Motion
Parameters
MP
EI
Blended Move (Up to 4 Moves)
GE Fanuc Control Systems Solutions
Axis
Direction
Output
Execute
Distance in Pulse Counts
208
Enable
Output
WR
Error ID
Warning
Configured
Home
Direction
Enable
Input
Home
Input
OFF
1
Velocity, pulse/sec
Move 4
Velocity
Move 3
Warning
Jog
BLENDING
Enable
Input
Move 2
Error ID
Time (seconds)
Go Home (With or without offset)
Move 1
Enable
Output
Axis
Direction
Output
JOGGING
Enable
Input
Done
ER
GHV
Find Home/Go Home
Ramp
Jog
Blended Move
Stop Move
Enable
Output
Axis Direction
Output
Time
Home
Position
Time-tick Contacts
On-delay Stopwatch timer
On-delay timer
Off-delay timer
Up Counter
Down Counter
Motion Functions
New Powerful Motion Functions
+ Go Home
Velocity
Equal
Not Equal
Greater Than
Less Than
Greater or Equal
Less or Equal
Range
Time
Home
Input
ON
Axis
AX
ADO
Execute
Enable
Output
Axis
Direction
Output
EX
DN
Done
Motion
Parameters
MP
AC
Active
Final Home
Velocity
FHV
ER
Error
HO
EI
ADI
WR
Home
Offset
Axis Direction
Input
-1
FIND HOME
Error ID
Warning
Find Home
www.gefanuc.com
Durus Controllers Introduction
Durus* Controllers
The Durus Controllers are loaded with
features such as easy to use built-in
display/keypad, high current outputs,
multiple communication options, and
are very affordable. The Durus
Controllers can be programmed using
both the built-in display and keypad or
with the Durus Controllers programming software. The Durus Controllers
are ideal for applications that require
some logic, a few timers/counters and
real-time clock control. The Durus
Controllers are designed for simple
control applications such as light control, gate control, HVAC, pump control
and much more.
Key Features:
• 8 Amp Relay Outputs, isolated
• Support for Modbus Slave, Profibus
Slave and DeviceNet Slave
• Durus Controllers programming
software enables the user to fully
simulate the application without the
hardware
• The Memory Module enables
easy upgrades
• Software is free for downloading
from the Web (www.gefanuc.com)
• LCD Backlit display for easy viewing
in all environments
AC Models
pages 244-245
Backlit LCD Display
DC Models
pages 246-249
Keypad
Discrete Expansion Units
page 250
Analog Expansion Unit
page 251
Socket for memory module or
communications interface cable
Communications Options
page 252
Optional Expansion (Up to 3)
Software
page 253
Accessories
page 254
Configuration Guidelines
page 255
Durus Controllers Selection Guide
Features
Built-in Discrete I/O
Maximum Discrete I/O
Built-in Analog I/O
I/O Expansion Units
Logic Memory
Programming Language
Execution Speed
LCD Display
Maximum Text Displays
Display Languages
Real Time Clock
Number of Timers
Number of Counters
Comparator Instruction
High Speed Input Frequency
PWM Output Frequency
Modbus Slave Support Built-in
Modbus Slave Support
Profibus Slave Support
DeviceNet Slave Support
Agency Approvals
Temperature Range
www.gefanuc.com
Durus -10 and -12
6 in/ 4 out
Durus -20
12 in/ 8 out (AC powered models)
8 in/ 8 out (DC powered models)
18 in/ 16 out
24 in/ 20 out
2 on DC powered models
4 on DC powered models
Up to 3 discrete and 1 analog expansion units supported
200 Lines (4 cells wide per rung) or 99 Function Blocks
Ladder or Function Block Diagram
10ms/cycle
4 line, 12 character LCD backlit display
15
English, French, German, Spanish, Portuguese, Chinese, Italian
Up to 15 uses
Up to 15; 0.01 seconds to 9999 minutes
Up to 15; 0 to 999999 counts
Up to 15; Supports Less Than Equal To or Greater Than Equal To for Timers, Counters or Analog
1kHz
0.5kHz (1msec On, 1msec Off)
No
No;
Yes on selective models
Yes (built-in on certain models and available for all controllers that support expansion [Modbus Slave expansion module])
Yes
Yes
CE, C-UL, UL
0 to 55°C
GE Fanuc Control Systems Solutions
243
QuickPanel Control Introduction-Europe, Middle East and Africa
QuickPanel* Control-Europe, Middle East and Africa
GE Fanuc markets and sells
QuickPanel Control products that are
designed to meet the market needs
of companies in Europe, the Middle
East and Africa.
QuickPanel Control is designed to
meet your converging control and
visualization application needs with
a combination of bright color TFT, or
monochrome touch screens, multiple
communication options and Proficy*
Logic Developer—Machine Edition
and Proficy View—Machine Edition
software.
Features include:
• Display sizes from 6" to 15"
• Microsoft Windows® CE operating
system
• Expandable memory and
communication expansion cards
• CompactFlash
• Functions from data collection and
trending to system security and
alarming
Controllers
page 264
Communications Cards
page 265
Accessories
page 266
• Built-in web server for access to
data and panels via the Internet or
your Intranet using any standard
browser
• Communication to I/O using
GE Fanuc Series 90*-30 I/O Interface,
VersaMax* I/O Interface, VersaMax
Micro I/O Interface, Genius* I/O
Interface, Open Fieldbus and
Ethernet Connectivity
• Multi-language support selectable
by the operator when the system
is online
• Common database for increased
productivity – greatly reduces
development time by eliminating the
need to re-enter tag names
• Extensive library of pre-configured
animation objects
• UL Class 1 Div 2 (A, B, C, D), ATEX
Class 1 Zone 2, and CE Mark
Proficy Machine Edition
Proficy Machine Edition is an
advanced software environment for
the development and maintenance
of machine level automation.
Visualization, motion control, and
execution logic are developed
with a single programmer.
Publication Reference Chart
GFK-2305
6 Inch QuickPanel Control (Euro-Loaded) Hardware Reference Guide
GFK-2284
12 Inch QuickPanel View & Control Hardware Reference Guide
GFK-2402
15 inch QuickPanel View & Control Hardware Reference Guide
GFK-2245
GE Fanuc Series 90-30 I/O Interface
GFK-2297
GE Fanuc Genius I/O Interface
GFK-2299
GE Fanuc VersaMax Expansion I/O Card
GFK-2270
DeviceNet Master Communication Card
GFK-2271
PROFIBUS Master Communication Card
GFK-2276
Expanded User Memory Installation Guide
GFK-2368
PCMCIA Adaptor
www.gefanuc.com
GE Fanuc Control Systems Solutions
263
VersaPoint Introduction
VersaPoint* I/O
The VersaPoint Distributed I/O system
provides compact flexibility and allows
users to install just the right amount of
I/O needed for each application.
Adhering to open communications
standards including Ethernet, ProfibusDP and DeviceNet™, VersaPoint connects
easily to a wide variety of PLCs, DCSs
and PC-based control systems. It is ideal
for packaging and materials handling
applications as well as for supervisory
control and data acquisition.
densities from 1 to 16 points. It also
supports a host of specialized modules,
from RTD and Thermocouple inputs to
positioning and counter modules.
Its compact design results in space
savings up to 50 percent compared to
conventional systems. The modules
snap quickly and securely onto a DINrail, and the integrated I/O terminals
and internal power bus help reduce
wiring by as much as 80 percent.
Proficy* Machine Edition
Proficy Machine Edition is an
advanced software environment for
the development and maintenance
of machine level automation.
Visualization, motion control, and
execution logic are developed with
a single programmer.
VersaPoint accommodates a series of
discrete and analog I/O modules with
Network Interface Module
page 282
Power Terminals
page 283
Segment Terminals
page 284
Discrete Inputs
page 285
Discrete Outputs
pages 286-287
Analog Inputs
page 288
Analog Outputs
page 289
Motion Modules
page 290
Motor Starters
page 291
Serial Communications Modules
page 292
Accessories
page 293
Configuration Guidelines
page 294
Publication Reference Chart
GFK-2134
VersaPoint Motor Starters Manual
GFK-2125
VersaPoint Positioning Modules Manual
GFK-1911
VersaPoint I/O System Profibus-DP NIU
GFK-1912
VersaPoint I/O System DeviceNet NIU
User's Manual
GFK-2087
VersaPoint Ethernet NIU
(IC220EBI001 and IC220EBI002)
www.gefanuc.com
GE Fanuc Control Systems Solutions
281
QuickPanel View Introduction
QuickPanel* View
GE Fanuc markets and sells
QuickPanel View products that are
designed to meet the market needs
of companies in the Americas and
Asia Pacific.
QuickPanel View bundled visualization
solution provides the tools required for
today’s application needs. By integrating the QuickPanel family of touch
screens with Proficy* Machine Edition
software, QuickPanel View delivers
flexible, scalable performance on a
rugged hardware platform. The intuitive environment of Proficy View –
Machine Edition software helps reduce
application development time, and
connectivity is made easy with a
family of serial, Ethernet and
Fieldbus interfaces.
Features include:
• Display sizes from 6" to 15"
• Choice of Monochrome, Color-STN,
or Color-TFT display
Operator Interfaces
pages 302-304
Starter Kits
pages 305-307
Communication Hardware
and Accessories
• Microsoft Windows® CE operating
system
• Expandable memory and Fieldbus
cards†
• CompactFlash†
• Functions from data collection
and trending to system security
and alarming
• Built-in web server for access
to data, and panels using any
standard browser†
• Communication over serial,
Ethernet, and communication
expansion cards†
• Multi-language support selectable
by the operator when the system
is online
• Shared tags for increased
productivity – applications developed
for QuickPanel View can share tags
with other Proficy Machine Edition
applications, eliminating the need to
enter the data more than once
• Migration of applications developed
with QuickDesigner
• Extensive library of pre-configured
animation objects
• UL Class 1 Div 2 (A, B, C, D), ATEX
Class 1, Zone 2, CE Mark
†
Available on select models. See following pages
for availability.
Proficy Machine Edition
Proficy Machine Edition is an
advanced software environment for
the development and maintenance
of machine level automation.
Visualization, motion control and
execution logic are developed with
a single programmer.
page 308
Publication Reference Chart
GFK-2327
6 Inch QuickPanel View (Basic) Hardware Reference Guide
GFK-2325
6 Inch QuickPanel View (Intermediate) Hardware Reference Guide
GFK-2243
6 Inch QuickPanel View (Loaded) Hardware Reference Guide
GFK-2306
12 Inch QuickPanel View (Intermediate) Hardware Reference Guide
GFK-2284
12 Inch QuickPanel View (Loaded) Hardware Reference Guide
GFK-2402
15 Inch QuickPanel View (Loaded) Hardware Reference Guide
GFK-2297
Genius I/O Communication Card Hardware Reference Guide
GFK-2270
DeviceNet Master & Slave Communication Card Hardware Reference Guide
GFK-2291
PROFIBUS Slave Communication Card Hardware Reference Guide
GFK-2276
Expanded User Memory Installation Guide
GFK-2368
PCMCIA Adaptor Hardware Reference Guide
www.gefanuc.com
GE Fanuc Control Systems Solutions
301
GE Fanuc Automation Services
GE Fanuc Automation Services Overview
To succeed, businesses today must be able to rely on more
than just a product solution. From superior technical support,
to proper implementation of your technology and training
where and when you need it most, the services you receive
are every bit as important as the products you put into your
facility. GE Fanuc offers a complete array of support services
to help you attain the highest value possible from your technology investments.
Technical Support and Maintenance
Comprehensive offerings to support the full range of your
hardware and software. Our unique support solutions provide
the tools, resources and experience you need to be successful.
Project and Engineering Services
Advanced engineering solutions that combine proven project
application skills, industry expertise and extensive product
knowledge with best-in-class partner resources.
Training Services
A flexible family of services that provides hands-on training
in the location, format and style that suits you best.
Field Services
A fast, reliable on-site engineering support system designed
to get your business up and running as quickly and efficiently
as possible.
Spare Parts / Warranty / Factory Repair
Repair and replacement part offerings designed to protect
your hardware investment.
Basic Support
In order to ensure your hardware investment is fully protected, GE Fanuc provides you with basic support for your
PLC, I/O and Motion products, as well as the programming
software sold with these products. Basic support includes
callback telephone support consultation, online case management and access to the GlobalCare* support site.
Customers can search and download hardware product
manuals, articles, Frequently Asked Questions (FAQs), data
sheets (functional specs), CAD drawings, service packs,
firmware and IPIs from the support site, and can participate
in an active online forum. Additional services in support of
your complete product hardware and software investment
are available by enrolling in the GlobalCare Complete
Support program.
www.gefanuc.com
Optimizing Your Investment
Through GlobalCare Support Services, we continue to provide
our customers with a comprehensive support offering that
helps you realize the highest possible value from our products. And we stand behind our commitment 24 hours a day
to support your enterprise.
Just as a GE Fanuc Automation solution can optimize your
business, a GlobalCare Support contract can optimize your
investment in our software. Contact us today to learn what
we can do for you.
Note: An Extended Hardware Warranty is available upon
request. Contact your GE Fanuc Sales Representative for
more information.
GE Fanuc Control Systems Solutions
315
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