NI 177x Smart Camera User Manual

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NI 177x Smart Camera User Manual

NI 177x Smart Camera User Manual

September 2011

373491A-01

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Visit ni.com/niglobal to access the branch office Web sites, which provide up-to-date contact information, support phone numbers, email addresses, and current events.

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on National Instruments documentation, refer to the National Instruments Web site at ni.com/info and enter the Info Code feedback.

© 2011 National Instruments Corporation. All rights reserved.

Important Information

Warranty

NI 177x Smart Cameras are warranted against defects in materials and workmanship for a period of one year from the date of shipment, as evidenced by receipts or other documentation. National Instruments will, at its option, repair or replace equipment that proves to be defective during the warranty period. This warranty includes parts and labor.

The media on which you receive National Instruments software are warranted not to fail to execute programming instructions, due to defects in materials and workmanship, for a period of 90 days from date of shipment, as evidenced by receipts or other documentation. National Instruments will, at its option, repair or replace software media that do not execute programming instructions if National Instruments receives notice of such defects during the warranty period. National Instruments does not warrant that the operation of the software shall be uninterrupted or error free.

A Return Material Authorization (RMA) number must be obtained from the factory and clearly marked on the outside of the package before any equipment will be accepted for warranty work. National Instruments will pay the shipping costs of returning to the owner parts which are covered by warranty.

National Instruments believes that the information in this document is accurate. The document has been carefully reviewed for technical accuracy. In the event that technical or typographical errors exist, National Instruments reserves the right to make changes to subsequent editions of this document without prior notice to holders of this edition. The reader should consult National Instruments if errors are suspected. In no event shall National

Instruments be liable for any damages arising out of or related to this document or the information contained in it.

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XCEPT AS SPECIFIED HEREIN

, N

ATIONAL

I

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EXPRESS OR IMPLIED

,

AND SPECIFICALLY DISCLAIMS ANY WARRANTY OF

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USTOMER

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NSTRUMENTS SHALL BE LIMITED TO THE AMOUNT THERETOFORE PAID BY THE CUSTOMER

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For patents covering National Instruments products/technology, refer to the appropriate location: Help»Patents in your software, the patents.txt

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WARNING REGARDING USE OF NATIONAL INSTRUMENTS PRODUCTS

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ANY LIFE SUPPORT SYSTEMS WHOSE FAILURE TO PERFORM CAN REASONABLY BE EXPECTED TO CAUSE SIGNIFICANT

INJURY TO A HUMAN.

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AND DEVELOPMENT SOFTWARE USED TO DEVELOP AN APPLICATION, INSTALLATION ERRORS, SOFTWARE AND HARDWARE

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INCLUDING BUT NOT LIMITED TO BACK-UP OR SHUT DOWN MECHANISMS. BECAUSE EACH END-USER SYSTEM IS

CUSTOMIZED AND DIFFERS FROM NATIONAL INSTRUMENTS' TESTING PLATFORMS AND BECAUSE A USER OR APPLICATION

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Compliance

Electromagnetic Compatibility Information

This product was tested and complies with the regulatory requirements and limits for electromagnetic compatibility (EMC) as stated in the product specifications. These requirements and limits are designed to provide reasonable protection against harmful interference when the product is operated in its intended operational electromagnetic environment.

This product is intended for use in industrial locations. There is no guarantee that harmful interference will not occur in a particular installation, when the product is connected to a test object, or if the product is used in residential areas. To minimize the potential for the product to cause interference to radio and television reception or to experience unacceptable performance degradation, install and use this product in strict accordance with the instructions in the product documentation.

Furthermore, any changes or modifications to the product not expressly approved by National Instruments could void your authority to operate it under your local regulatory rules.

Contents

About This Manual

Conventions ...................................................................................................................ix

Related Documentation..................................................................................................x

Hardware Documents ......................................................................................x

NI Vision Builder for Automated Inspection Documents ...............................x

LabVIEW and NI Vision Development Module Documents..........................xi

NI Vision Acquisition Software Documents ...................................................xi

P

ART

I

Getting Started with the NI 177x Smart Camera

Chapter 1

Hardware Overview and Installation

Hardware Overview .......................................................................................................1-2

Connect the Power Supply and I/O................................................................................1-3

Connect to the Development Computer.........................................................................1-5

Direct Connection............................................................................................1-5

Network Connection........................................................................................1-5

Subnet Considerations.......................................................................1-6

IP Address Assignment .....................................................................1-6

Firewall Configuration ....................................................................................1-7

Chapter 2

Software Overview

Configuring the NI Smart Camera with Vision Builder AI...........................................2-2

Configure the IP Address ................................................................................2-2

Install Software on the NI Smart Camera........................................................2-3

Acquire an Image with Vision Builder AI ......................................................2-3

Configuring the NI Smart Camera with LabVIEW .......................................................2-4

Configure the IP Address ................................................................................2-5

Install Software on the NI Smart Camera........................................................2-6

Acquire an Image ............................................................................................2-6

© National Instruments Corporation

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NI 177x Smart Camera User Manual

Contents

P

ART

II

NI 177x Smart Camera Technical Reference

Chapter 3

Connectors

I/O Connector ................................................................................................................ 3-2

NI Smart Camera Power Requirements ........................................................................ 3-4

100/1G Connector ......................................................................................................... 3-4

VGA/USB Connector .................................................................................................... 3-5

Chapter 4

Connecting Lighting and External Devices

Connecting Lighting Devices ........................................................................................ 4-1

Connecting a Light Controller ........................................................................ 4-1

Open Collector Outputs ................................................................................................. 4-3

Connecting to a NPN Device .......................................................................... 4-3

Connecting to a PNP Device........................................................................... 4-4

Protecting Against Inductive Loads ................................................................ 4-4

Connecting to a Triggering Device ............................................................................... 4-6

Connecting to Serial Devices ........................................................................................ 4-7

Chapter 5

Image Sensor

Field of View................................................................................................................. 5-1

Image Sensor Spectral Response................................................................................... 5-3

Gain ............................................................................................................................... 5-3

Auto White Level (NI 177xC Smart Cameras)............................................... 5-4

Black Level (NI 177xC Smart Cameras)....................................................................... 5-5

Look-Up Table .............................................................................................................. 5-5

Maintenance .................................................................................................................. 5-6

Chapter 6

Image Acquisition

Exposure ........................................................................................................................ 6-1

Acquiring Images .......................................................................................................... 6-2

Internal Timing ............................................................................................... 6-2

External Trigger .............................................................................................. 6-3

Maximum Frame Rate ................................................................................................... 6-5

Determining the Maximum Frame Rate ......................................................... 6-5

Determining the Exposure Time ..................................................................... 6-6

NI 177x Smart Camera User Manual

vi ni.com

Contents

Determining the Trigger Delay .......................................................................6-6

Calculating the Minimum Frame Period .........................................................6-6

Chapter 7

LED Indicators

Understanding the LED Indicators ................................................................................7-1

Device Initialization ........................................................................................7-2

Power Indicator ...............................................................................................7-2

Status Indicator................................................................................................7-2

User Indicator ..................................................................................................7-3

100/1G Indicator..............................................................................................7-4

Chapter 8

Mounting Information

Appendix A

Specifications

Appendix B

Camera Attributes

Appendix C

Accessories

Appendix D

Technical Support and Professional Services

Glossary

Index

© National Instruments Corporation

vii

NI 177x Smart Camera User Manual

About This Manual

This manual contains detailed installation instructions and electrical and mechanical information for the National Instruments 177x Smart Camera.

Conventions

» bold

italic

monospace monospace italic

The following conventions appear in this manual:

The » symbol leads you through nested menu items and dialog box options to a final action. The sequence Options»Settings»General directs you to pull down the Options menu, select the Settings item, and select General from the last dialog box.

This icon denotes a note, which alerts you to important information.

This icon denotes a caution, which advises you of precautions to take to avoid injury, data loss, or a system crash.

When this symbol is marked on a product, it denotes a warning advising you to take precautions to avoid electrical shock.

Bold text denotes items that you must select or click in the software, such as menu items and dialog box options. Bold text also denotes parameter names.

Italic text denotes variables, emphasis, a cross-reference, or an introduction to a key concept. Italic text also denotes text that is a placeholder for a word or value that you must supply.

Text in this font denotes text or characters that you should enter from the keyboard, sections of code, programming examples, and syntax examples.

This font is also used for the proper names of disk drives, paths, directories, programs, subprograms, subroutines, device names, functions, operations, variables, filenames, and extensions.

Italic text in this font denotes text that is a placeholder for a word or value that you must supply.

© National Instruments Corporation

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NI 177x Smart Camera User Manual

About This Manual

Related Documentation

The following documents contain information that you may find helpful as you read this manual:

Hardware Documents

NI 177x Series Smart Camera: Using the NI Smart Camera with

LabVIEW—Contains basic installation and configuration instructions for using the NI Smart Camera with LabVIEW.

NI 177x Series Smart Camera: Using the NI Smart Camera with Vision

Builder AI—Contains basic installation and configuration instructions for using the NI Smart Camera with Vision Builder AI.

Power and I/O Accessory for NI 177x Smart Cameras User

Guide—Contains installation and operation instructions, and feature descriptions for the power and I/O accessory (781993-01).

• NI Developer Zone—Contains example programs, tutorials, technical presentations, the Instrument Driver Network, a measurement glossary, an online magazine, a product advisor, and a community area where you can share ideas, questions, and source code with developers around the world. The NI Developer Zone is located on the

National Instruments Web site at ni.com/zone

.

NI Vision Builder for Automated Inspection Documents

NI Vision Builder for Automated Inspection Tutorial—Describes

Vision Builder for Automated Inspection and provides step-by-step instructions for solving common visual inspection tasks, such as inspection, gauging, part presence, guidance, and counting.

NI Vision Builder for Automated Inspection: Configuration

Help—Contains information about using the Vision Builder for

Automated Inspection Configuration Interface to create a machine vision application.

NI Vision Builder for Automated Inspection: Inspection

Help—Contains information about running applications created with

Vision Builder for Automated Inspection in the Vision Builder

Automated Inspection Interface.

NI 177x Smart Camera User Manual

x ni.com

About This Manual

LabVIEW and NI Vision Development Module Documents

LabVIEW Help—Includes information about LabVIEW programming concepts, step-by-step instructions for using LabVIEW, and reference information about LabVIEW VIs, functions, palettes, menus, and tools.

Getting Started with LabVIEW—Use this manual as a tutorial to familiarize yourself with the LabVIEW graphical programming environment and the basic LabVIEW features you use to build data acquisition and instrument control applications.

Getting Started with the LabVIEW Real-Time Module—Use this manual as a tutorial to familiarize yourself with the LabVIEW

Real-Time Module and the basic Real-Time Module features you use to build real-time applications.

NI Vision Concepts Help—Describes the basic concepts of image analysis, image processing, and machine vision. This document also contains in-depth discussions about imaging functions for advanced users.

NI Vision for LabVIEW Help—Describes how to create machine vision and image processing applications in LabVIEW using the

Vision Development Module. The help file guides you through tasks beginning with setting up your imaging system to taking measurements. It also describes how to create a real-time vision application using NI Vision with the LabVIEW Real-Time Module and contains reference information about NI Vision for LabVIEW palettes and VIs.

NI Vision Acquisition Software Documents

NI-IMAQdx VI Reference Help—Contains reference information about the LabVIEW VIs and properties for NI-IMAQdx driver software.

Measurement & Automation Explorer Help for NI-IMAQdx—Describes how to configure NI-IMAQdx driver software, NI image acquisition devices, and NI Smart Cameras using Measurement & Automation

Explorer.

© National Instruments Corporation

xi

NI 177x Smart Camera User Manual

Part I

Getting Started with the NI 177x Smart

Camera

This section provides the following information:

• Basic information about the NI 177x Smart Camera hardware

• Instructions for configuring the NI 177x Smart Camera hardware

• Basic information about software options for application development

• Instructions for acquiring your first image with the NI 177x Smart

Camera using the selected application development software

© National Instruments Corporation

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NI 177x Smart Camera User Manual

1

Hardware Overview and

Installation

This chapter provides an overview of the features and components of the

NI 177x Smart Camera. Figure 1-1 shows the NI 177x Smart Camera.

1

2

3

4

1 Image Sensor

2 C-Mount

3 Lens Cover Mount

4 LED Indicators

NATIONAL

INSTRUMENTS

NI 177X SMART CAMERA

Po w er

Status

I/O 100/1G VGA/

USB

User 100/1G

5

5 I/O Connector

6 100/1G Connector

7 VGA/USB Connector

6

Figure 1-1. NI 177x Smart Camera

7

© National Instruments Corporation

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NI 177x Smart Camera User Manual

Chapter 1 Hardware Overview and Installation

Hardware Overview

NI 177x Smart Cameras incorporate an Intel

®

Atom

Z530 (1.60 GHz) processor, image sensor, and digital I/O M12 connectors in a compact, rugged, IP67 rated housing. Refer to the

I/O Connector

section of

Chapter 3,

Connectors

, for more information about the digital I/O

capabilities of the device.

NI 177x Smart Cameras are available with the following image sensor configurations.

Table 1-1. NI 177x Smart Camera Models

Model

NI 1772

NI 1774

NI 1776

NI 1778

NI 1772C

NI 1774C

NI 1776C

Resolution

640 × 480 pixels (VGA)

1,280 × 960 pixels (SXGA)

1,600 × 1,200 pixels (UXGA)

2,448 × 2,050 pixels (5 MP)

640 × 480 pixels (VGA)

1,280 × 960 pixels (SXGA)

1,600 × 1,200 pixels (UXGA)

Color

Support

No

No

No

No

Yes

Yes

Yes

For more information about the image sensors, refer to Chapter 5,

Image

Sensor

. For complete device specifications, refer to Appendix A,

Specifications

.

NI 177x Smart Cameras use a standard C-mount lens, and include

4 opto-coupled inputs, 4 open collector outputs, an optically isolated trigger input, and a constant current output for connecting to external

devices. For complete device specifications, refer to Appendix A,

Specifications

.

NI 177x Smart Cameras includes 4 LED indicators for communicating

system status. Refer to Chapter 7,

LED Indicators

, for more information

about the LED indicators.

NI 177x Smart Camera User Manual

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Chapter 1 Hardware Overview and Installation

Connect the Power Supply and I/O

National Instruments provides the following two cable options for connecting a power supply (782032-01) and I/O to the NI 177x Smart

Camera.

Power and I/O Accessory (781993-01)—A terminal block that simplifies power and I/O signal configuration for the NI 177x Smart

Camera. The accessory uses a 25-pin D-SUB connector and a 17-pin

M12 to 25-pin D-SUB cable.

17-pin M12 Pigtail Cable (153131-03)—An open-ended cable that you can use to create your own custom cable. Refer to the

I/O

Connector

section of Chapter 3,

Connectors

for wiring information.

Caution

Use the NI 177x Smart Camera only with a 12 W, 24 VDC ±10%, UL listed, limited power source (LPS) supply. The power supply will bear the UL listed mark, LPS.

The power supply must also meet any safety and compliance requirements for the country of use.

To connect a power supply to the NI 177x Smart Camera using the Power

and I/O Accessory for NI 177x Smart Cameras, refer to Figure 1-2 and

complete the following steps.

© National Instruments Corporation

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NI 177x Smart Camera User Manual

Chapter 1 Hardware Overview and Installation

Figure 1-2. Connecting the NI 177x Smart Camera to the Power and I/O Accessory

1.

Connect and secure the 17-pin M12 connector on the I/O cable to the

I/O connector on the NI 177x Smart Camera.

2.

Connect and secure the 25-pin D-SUB connector on the I/O cable to the CAMERA connector on the terminal block.

3.

Connect the power supply output to the 24 V in connector on the terminal block.

4.

Connect any additional I/O signals necessary for your application to the appropriate terminal block connector. Refer to the

I/O Connector

section of Chapter 3,

Connectors

, for pin information.

5.

Plug the power supply into an outlet.

When power is first applied to the device, the Power and Status LED indicators flash red once while internal systems power up. The Power LED then lights green if power is wired correctly.

NI 177x Smart Camera User Manual

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Chapter 1 Hardware Overview and Installation

Connect to the Development Computer

The NI 177x Smart Camera can connect to the development computer directly or through a network. To configure the NI 177x Smart Camera through a network, the NI 177x Smart Camera and the development computer must be connected to the same subnet.

Caution

To prevent data loss and to maintain the integrity of your Ethernet installation, do not use a cable longer than 100 m. National Instruments recommends using a shielded twisted pair cable for maximum signal integrity.

Direct Connection

To connect the NI 177x Smart Camera directly to the development computer, complete the following steps.

1.

Connect the 8-pin female M12 connector to the 100/1G connector on the NI 177x Smart Camera.

2.

Connect the Ethernet connector to an Ethernet port on the development computer.

The NI 177x Smart Camera is now connected directly to the development computer.

Network Connection

To connect the NI 177x Smart Camera to the development computer through a network, complete the following steps.

1.

Verify that the development computer is connected to the network and powered on.

2.

Connect the 8-pin female M12 connector to the 100/1G connector on the NI 177x Smart Camera.

3.

Connect the Ethernet connector to an Ethernet port.

The NI 177x Smart Camera is now connected through a network and is available for additional configuration with the development computer.

© National Instruments Corporation

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NI 177x Smart Camera User Manual

Chapter 1 Hardware Overview and Installation

Subnet Considerations

To use the NI 177x Smart Camera on a subnet other than the one on which the development computer resides, first connect and configure the NI 177x

Smart Camera on the same subnet as the development computer. Next, physically move the NI 177x Smart Camera. Contact your network administrator for assistance in determining which network ports reside on the same subnet.

IP Address Assignment

If the NI 177x Smart Camera is connected directly to the development computer, the device will use a link-local IP address. If the NI 177x Smart

Camera is connected to a network that has a DHCP server, the device will automatically obtain an IP address. You can also configure the NI 177x

Smart Camera to use a static IP address. If you cannot locate the NI 177x

Smart Camera on the network, first refer to the

Firewall Configuration

section, then assign a static IP address or contact your network administrator.

Note

If the NI 177x Smart Camera IP address is 169.254.x.x, the device is only accessible from the local subnet. To access the smart camera from a remote subnet, configure the smart camera to obtain an IP address from a DHCP server or manually assign a static

IP address.

DHCP IP Addresses

Using a DHCP server to assign an IP address has the following advantages:

• The DHCP server manages the IP addresses of the network. You do not need to know the IP address of the NI 177x Smart Camera.

• The DHCP server does not allow other devices to use the IP address that is already assigned to your NI 177x Smart Camera.

Although using a DHCP server simplifies IP address configuration, using a static IP address can be more reliable. Consider the following potential issues before using a DHCP server to assign an IP address to the NI 177x

Smart Camera:

• If the network has both static IP addresses and IP addresses managed by a DHCP server, the DHCP server must be configured to not use reserved static IP addresses. If the DHCP server is not configured this way, the DHCP server can assign a reserved IP address to another device, causing address conflicts on the network, which results in some devices being unreachable.

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Chapter 1 Hardware Overview and Installation

When a NI 177x Smart Camera configured for DHCP starts, it must be able to connect to the DHCP server. If the NI 177x Smart Camera cannot connect to the DHCP server and is not connected to the same subnet as the development computer, it does not appear in MAX or Vision Builder AI.

Note

A NI 177x Smart Camera connected directly to the development computer or to the same subnet as the development computer is always configurable from MAX or Vision

Builder AI, regardless of the IP address settings.

Firewall Configuration

If you are having difficulty detecting the NI 177x Smart Camera on your network, you must configure the firewall to open the TCP/UDP ports used by the NI 177x Smart Camera and the host machine. The required ports are

listed in Table 1-2.

Port

3580

7749

7750

3363

Table 1-2. TCP/UDP Ports Used by the NI 177x Smart Camera

Type Details

TCP/UDP Reserved as nati-svrloc (NAT-ServiceLocator). Used by Measurement &

Automation Explorer (MAX) to locate remote targets.

TCP Used for remote image display (not reserved).

TCP Used for NI-IMAQdx remote configuration (not reserved).

TCP/UDP Reserved as nati-vi-server (NATI VI Server). Used by Vision Builder for

Automated Inspection to configure a remote NI Smart Camera.

If your firewall is controlled remotely or you are unsure about configuring the firewall, contact your network administrator.

© National Instruments Corporation

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NI 177x Smart Camera User Manual

2

Software Overview

National Instruments provides two options for developing applications for the NI 177x Smart Camera.

Vision Builder for

Automated Inspection or

LabVIEW

LabVIEW Real-Time Module

NI Vision Development Module

NI Vision Acquisition Software

Note

Vision Builder for Automated Inspection and NI Vision Acquisition Software are included with the NI 177x Smart Camera. LabVIEW, the LabVIEW Real-Time Module, and the NI Vision Development Module are sold separately.

The following sections describe the installation and configuration process for each development environment:

• Refer to

Configuring the NI Smart Camera with Vision Builder AI

for information about using the NI 177x Smart Camera with Vision

Builder AI.

Refer to

Configuring the NI Smart Camera with LabVIEW

for

information about using the NI 177x Smart Camera with LabVIEW.

The installation and configuration process for each development environment is different. Complete only the instructions for your chosen development environment.

Caution

National Instruments software may require you to update the firmware for this device. Do not remove power from the device until the software indicates that the firmware update is complete. Removing power during a firmware update could cause your device to become unusable.

© National Instruments Corporation

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NI 177x Smart Camera User Manual

Chapter 2 Software Overview

Configuring the NI Smart Camera with Vision Builder AI

Vision Builder AI is interactive, menu-driven configuration software for developing, benchmarking, and deploying machine vision applications.

With Vision Builder AI, you can perform powerful visual inspection tasks and make decisions based on the results of individual tasks. You can also migrate your inspection to LabVIEW to extend the capabilities of your application, if necessary. The latest version of Vision Builder AI is included with the NI 177x Smart Camera.

Complete the following steps to install Vision Builder AI and configure the

NI 177x Smart Camera.

1.

Install and activate Vision Builder AI on the development computer.

Refer to the NI Vision Builder for Automated Inspection Readme for installation instructions.

2.

Launch Vision Builder AI.

3.

On the Vision Builder AI welcome screen, select the NI 177x Smart

Camera in the list of targets.

If the NI 177x Smart Camera does not appear in the list of targets, verify that the device has power and is connected to an Ethernet port on the same subnet as the development computer, then click Refresh

Target List. Refer to Chapter 7,

LED Indicators

for information about

LED status messages.

4.

Click Install Software. The Remote Target Configuration Wizard launches in a new window.

5.

In the Name field, enter a name for the device. Use the Description field to enter any additional information or a brief description of the device.

Device names are limited to 31 characters with no spaces or special characters, except hyphens. The first and last characters must be alphanumeric.

6.

Click Next.

Configure the IP Address

Complete the following steps to configure IP address settings for the

NI 177x Smart Camera in the The Remote Target Configuration Wizard.

1.

If the network is configured to issue IP addresses using DHCP, select

Obtain IP address from DHCP server. Otherwise, configure the

IP address manually by selecting Edit the IP settings and clicking

Suggest Values.

NI 177x Smart Camera User Manual

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Chapter 2 Software Overview

2.

If you want to prevent other users from configuring the device, select

Enable Password and click Set Password to set up password protection.

3.

Click Next.

Install Software on the NI Smart Camera

Complete the following steps to install software from the development computer to the NI 177x Smart Camera.

1.

In the Remote Target Configuration Wizard, enable the Update

Target Software checkbox.

2.

Click the Browse button next to the Software Image to Install on the

Target control.

3.

Navigate to the Vision Builder AI software image you want to use, and click OK. Software images provided by National Instruments are installed to the

<Vision Builder AI>\RT Images

directory, where

<Vision Builder AI>

is the location where Vision Builder AI is installed.

4.

Click OK to apply the IP configuration settings and download software to the device.

5.

Click OK to close the Remote Target Configuration Successful dialog box.

Acquire an Image with Vision Builder AI

Complete the following steps to acquire an image using Vision Builder AI.

1.

On the Vision Builder AI welcome screen, select the NI 177x Smart

Camera in the list of targets.

2.

Click Acquire Image (Smart Camera) Example. The image acquisition example opens in the Vision Builder AI Configuration

Interface.

3.

Click the Run Inspection Once button to acquire a single image.

4.

In the State Configuration Window, select the Acquire Image (Smart

Camera) step.

5.

Click the Edit Step button. The property page for the step opens.

6.

Use the controls on the Main, Color, Trigger, Lighting, or Advanced tabs to configure additional settings for your application.

7.

Click OK to save the step configuration.

© National Instruments Corporation

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Chapter 2 Software Overview

The NI 177x Smart Camera is now configured and acquiring images. Use

Vision Builder AI to add and configure additional inspection steps to create

your application. Refer to the

Related Documentation

section in the introduction to this manual for a list of documentation and other resources to help you set up and use the NI 177x Smart Camera in an application.

Configuring the NI Smart Camera with LabVIEW

LabVIEW is a graphical programming environment for developing flexible and scalable applications. The following add-on modules are required for developing machine vision applications:

LabVIEW Real-Time Module—Programming library for developing distributed, deterministic applications.

NI Vision Development Module—Programming library for developing machine vision and scientific imaging applications.

NI Vision Acquisition Software—Includes Measurement &

Automation Explorer (MAX), the National Instruments configuration utility, and NI-IMAQdx driver software for acquiring images and controlling I/O using the NI 177x Smart Camera. The latest version of

NI Vision Acquisition software is included with the NI 177x Smart

Camera.

Install the software in the following order:

1.

LabVIEW—Refer to the LabVIEW Release Notes for installation instructions for LabVIEW and system requirements for the LabVIEW software. Refer to the LabVIEW Upgrade Notes for additional information about upgrading to the most recent version of LabVIEW.

Documentation for LabVIEW is available by selecting Start»

All Programs»National Instruments»LabVIEW»LabVIEW

Manuals.

2.

LabVIEW Real-Time Module—Refer to the LabVIEW Real-Time

Module Release and Upgrade Notes for installation instructions and information about getting started with the LabVIEW Real-Time

Module.

Documentation for the LabVIEW Real-Time Module is available by selecting Start»All Programs»National Instruments»LabVIEW»

LabVIEW Manuals.

3.

NI-IMAQdx—Refer to the NI Vision Acquisition Software Release

Notes on the NI Vision Acquisition Software installation media for system requirements and installation instructions for the NI-IMAQdx driver.

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Chapter 2 Software Overview

Documentation for the NI-IMAQdx driver software is available by selecting Start»All Programs»National Instruments»Vision»

Documentation»NI-IMAQdx.

4.

NI Vision Development Module—Refer to the NI Vision

Development Module Readme on the NI Vision Development Module installation media for system requirements and installation instructions.

Documentation for the NI Vision Development Module is available by selecting Start»All Programs»National Instruments»Vision»

Documentation»NI Vision.

Configure the IP Address

Complete the following steps to configure IP address settings for the

NI 177x Smart Camera in MAX:

1.

Launch MAX by double-clicking the Measurement & Automation icon on the desktop, or selecting Start»All Programs»National

Instruments»Measurement & Automation.

2.

Expand the Remote Systems branch of the configuration tree, and select the device you want to configure. To uniquely identify multiple unconfigured devices, connect and configure one device at a time.

If the NI 177x Smart Camera does not appear in the list of targets, verify that the device has power and is connected to an Ethernet port

on the same subnet as the development computer. Refer to Chapter 7,

LED Indicators

for information about LED status messages.

3.

In the Name field, enter a name for the device. Use the Comment field to enter any additional information or a brief description of the device.

4.

Device names are limited to 31 characters with no spaces or special characters, except hyphens. The first and last characters must be alphanumeric.

5.

Verify the IP address configuration.

• If the network is configured to issue IP addresses using DHCP, select Obtain IP address from DHCP server.

• Otherwise, configure the IP address manually. Select Edit the

IP settings, click Suggest Values, and click OK.

Note

If the IP address is

169.254.x.x

or

0.0.0.0

, the device is only accessible from the local subnet. To access the device from a remote subnet, configure the device to obtain an IP address from a DHCP server or manually assign a static IP address.

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Chapter 2 Software Overview

6.

If you want to prevent other users from resetting the NI 177x Smart

Camera, click the Lock button on the MAX toolbar to set up password protection. To require users to enter the password before restarting the device, enable the Password-protect Resets checkbox.

7.

Click Apply on the MAX toolbar.

8.

When prompted, click Yes to restart the NI 177x Smart Camera.

The initialization process may take several minutes.

Install Software on the NI Smart Camera

Complete the following steps to install software from the development computer to the NI 177x Smart Camera.

1.

In the Remote Systems branch of the MAX configuration tree, expand the folder for your device and select Software.

2.

Click Add/Remove Software on the MAX toolbar to launch the

LabVIEW Real-Time Software Wizard.

3.

Select NI Vision RT and NI-IMAQdx RT. The software wizard will automatically select any other required software.

4.

Click Next.

5.

Verify your software installation choices, and click Next.

6.

When the installation is complete, click Finish.

Acquire an Image

Complete the following steps to acquire an image using MAX.

1.

In the Remote Systems branch of the MAX configuration tree, expand the folder for your device.

2.

Click cam0:NI 177x, where 177x is replaced by the actual model number of your NI 177x Smart Camera.

3.

Click Snap to acquire a single image, or click Grab to acquire continuous images. Click Grab again to stop a continuous acquisition.

4.

Use the controls on the Sensor, Color, Triggering, Lighting, and

Camera Attributes tabs to adjust the acquisition settings.

The NI Smart Camera is now configured and acquiring images. Use

LabVIEW to create your application. Refer to the

Related Documentation

section in the introduction to this manual for a list of documentation and other resources to help you set up and use the NI 177x Smart Camera in an application.

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Part II

NI 177x Smart Camera Technical

Reference

This section provides the following information:

• Descriptions and pinout information for the M12 connectors

• Wiring diagrams and instructions for connecting the NI 177x Smart

Camera to external devices

• Information about acquiring an image with the NI 177x Smart Camera

• Descriptions and blink code explanations for the LED indicators

• Information about mounting the NI 177x Smart Camera

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NI 177x Smart Camera User Manual

Connectors

This chapter provides information about the NI 177x Smart Camera connectors, including pin numbers and signal names.

Figure 3-1 shows the NI 177x Smart Camera connectors.

3

Power

Status

I/O 100/1G VGA/

USB

User 10

0/

1G

1 2 3

1 I/O Connector

2 100/1G Connector

3 VGA/USB Connector

Figure 3-1. NI 177x Smart Camera Connectors

The following table lists the connectors found on the NI 177x Smart

Camera:

Table 3-1. NI 177x Smart Camera Connector Overview

Connector Name

I/O connector

100/1G connector

VGA/USB connector

Connector Type

17-pin male M12

8-pin female M12

12-pin male M12

Description

Power and I/O connection

10/100/1000 Mb/s

Ethernet connection

Analog video and

USB connection

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Chapter 3 Connectors

I/O Connector

The I/O connector is a 17-pin male M12 connector that provides power to the camera and transmits digital I/O signals.

6

7

5

8

4

3

14

15

13

12

17

11

16

9

10

2

1

Figure 3-2. I/O Connector

The I/O connector includes 4 open collector output connections, including

2 output connections which can be used as strobe signals. An open collector output is not capable of providing voltage to a connected device. Instead, power is provided by the connected device and is either grounded or not grounded by the open collector connection. Each connection is protected by a 100 mA fuse. The I/O connector also includes a controlled current output capable of providing current to a LED light.

The I/O connector includes 4 independent opto-coupled input connections, which share a common ground connection with the NI 177x Smart Camera.

Each input can be configured to generate interrupts and reject signals that are shorter than a specified width. The I/O connector also includes an optically isolated trigger input.

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Chapter 3 Connectors

The following table lists pin numbers, signal names, and signal descriptions for the I/O connector.

Table 3-2. I/O Connector Signals

Number Signal Name

1

2

3

Pin

RxD_RS232

OUT3

OUT1

Function

RS-232 receive.

Open collector output signal 3.

Open collector output signal 1.

Provides an exposure signal, trigger signal bypass, or programmable unmodulated strobe signal generated using exposure timer 2.

7

8

5

6

9

4 SAFE_MODE Initializes the camera in safe mode. Safe mode is enabled when the signal is grounded.

IN2+

IN1+

Opto-coupled auxiliary input signal 2, positive.

*

Opto-coupled auxiliary input signal 1, positive.

*

TRIG_IN+

PWR

PWR

Opto-isolated trigger input signal, positive.

Supplies power to the camera. Use the NI 177x

Smart Camera only with a 12 W, 24 VDC ±10%,

UL listed, limited power source (LPS) supply.

10

11

12

TxD_RS232

OUT2

OUT0

RS-232 transmit.

Open collector ouput signal 2.

13

14

15

16

IN3+

IN0+

TRIG_IN–

GND

Open collector ouput signal 0.

Provides an exposure signal generated using exposure timer 1 or trigger signal bypass.

Opto-coupled auxiliary input signal 3, positive.

Opto-coupled auxiliary input signal 0, positive.

Opto-isolated trigger input signal, negative.

Power supply ground.

*

*

17 LED_DRV Controlled-current output, designed to be connected to a LED lighting device (0 to 500 mA, generated using exposure timer 2).

*

The negative component of this signal is internally connected to the power supply GND.

17-Pin M12

Pigtail Cable

Wire Color

Brown

Blue

White

Green

Pink

Yellow

Black

Gray

Red

Violet

Gray/Pink

Red/Blue

White/Green

Brown/Green

White/Yellow

Yellow/Brown

White/Gray

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Chapter 3 Connectors

NI Smart Camera Power Requirements

Caution

Use the NI 177x Smart Camera only with a 12 W, 24 VDC ±10%, UL listed, limited power source (LPS) supply. The power supply should bear the UL listed mark,

LPS. The power supply must meet any safety and compliance requirements for the country of use.

The NI 177x Smart Camera uses a nominal 24 VDC power source. The device accepts power within the range of 24 V ±10% with an additional

allowance for an AC peak of +5%. Refer to Appendix A,

Specifications

, for complete power requirement specifications.

100/1G Connector

The 100/1G connector is an 8-pin female connector that provides Ethernet communication capabilities at 10 Mbit/sec, 100 Mbit/sec, or 1 Gbit/sec

(1000 Mbit/sec). The pinout of this connector follows the 100/1000 BaseT

Ethernet standard found in the IEEE 802.3-2002 standard.

2

3

1

4

8

7

5

6

Figure 3-3. 100/1G Connector

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Chapter 3 Connectors

The following table lists pin numbers, signal names, and signal descriptions for the 100/1G connector.

Table 3-3. 100/1G Connector and Ethernet Connector Signals

100/1G Connector Pin Number

1

2

3

4

5

6

7

8

Ethernet Connector

Pin Number

5

2

3

7

8

1

4

6

VGA/USB Connector

The VGA/USB connector is a 12-pin male connector that transmits RGB analog video output and USB signals.

© National Instruments Corporation

6

5

7

4

3

11

10

12

2

1

8

9

Figure 3-4. VGA/USB Connector

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Chapter 3 Connectors

The following table lists pin numbers, signal names, and signal descriptions for the VGA/USB connector.

Table 3-4. VGA/USB Connector Signals and USB Connector Signals

1

2

3

4

12-Pn M12

Connector

Pin Number Signal Name

USB_PWR

USB_DATA+

USB_DATA–

GND Ground

Function

5 V supplied from camera

USB data, positive

USB data, negative

1

3

2

USB Connector

Pin Number

4/GND

5

6

7

8

9

10

11

12

12-Pn M12

Connector

Pin Number

Table 3-5. VGA/USB Connector Signals and 15-Pin DSUB Connector Signals

15-Pin DSUB

Connector

Pin Number Signal Name

RED _VID_OUT

BLUE _VID_OUT

Function

Red component of the RGB video signal

Blue component of the RGB video signal

VSYNC

HSYNC

Vertical sync of the RGB video signal

Horizontal synch of the RBG video signal

GREEN_VID_OUT Green component of the RGB video signal

GND Ground

GND

GND

Ground

Ground

1

3

14

13

2

GND

GND

GND

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4

Connecting Lighting and

External Devices

This chapter provides information about connecting the NI 177x Smart

Camera to external devices, including external lighting and triggering devices.

Connecting Lighting Devices

To connect a light directly to the NI 177x Smart Camera, connect the

LED_DRV signal to the positive terminal on the lighting device. Connect the ground of the NI 177x Smart Camera and the lighting device to a common ground.

The controlled current output sources current for a LED lighting device.

You can control the amount of current by specifying a value between 0 and

500 mA, in 256 steps.

To configure a light, you can enter the lighting data manually in MAX or

Vision Builder AI:

MAX—Select the Lighting tab of the NI Smart Camera configuration page and click Configure Light. The light must be configured in

MAX before you can use it in LabVIEW.

Vision Builder AI—Select the Lighting tab of the Acquire Image

(Smart Camera) step and click Configure Light.

Connecting a Light Controller

You can connect a light controller to the NI 177x Smart Camera in order to control any connected lighting devices.

Caution

The controlled current output is an unregulated output dependent on the range of the power supply provided to the device. If the power provided to the device is ±10% with

+5% AC ripple, the controlled current output could be as high as 27.6 V. If the provided power exceeds the input voltage specifications of the third-party lighting controller, do not connect the controlled current output to the controller to prevent damage to the controller.

Use a power supply with tolerances that meet the requirements of the controller.

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Chapter 4 Connecting Lighting and External Devices

To connect a lighting controller, connect the OUT1 signal to the digital input signal of the lighting controller. The OUT1 signal is an unmodulated signal that can turn the lighting controller on or off. Connect the ground of the NI 177x Smart Camera and the lighting controller to a common ground.

Refer to Figure 4-1 and for wiring examples.

Note

Each open collector output can sink up to 100 mA.

+24 V max

External pull-up resistor

OUT0

GND

NI 177x Smart Camera

I/O connector

Digital Input

+

GND

Lighting controller

Power supply

Light

Figure 4-1. Connecting to an External Light Controller

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Chapter 4 Connecting Lighting and External Devices

Open Collector Outputs

You can wire an open collector output to both sourcing and sinking output

devices. Refer to Figures 4-2 and 4-3 for wiring examples by output type.

Refer to Appendix A,

Specifications

, for current requirements.

Connecting to a NPN Device

Connect the ground of the NI 177x Smart Camera and the NPN input device to a common ground.

Note

Each open collector output can sink up to 100 mA.

+24 V max

OUT0

GND

NI 177x Smart Camera

I/O connector

Input

GND

NPN-compatible

PLC device

Figure 4-2. Connecting to an External NPN Input Device

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Chapter 4 Connecting Lighting and External Devices

Connecting to a PNP Device

Because a PNP input device requires a sourcing input, you must use an external pull-up resistor. Note that the resistor will invert the output signal so that the open collector output disables the PNP input device.

Connect the ground of the NI 177x Smart Camera and the PNP input device to a common ground.

Note

Each open collector output can sink up to 100 mA.

+24 V max

External pull-up resistor

OUT0

GND

NI 177x Smart Camera

I/O connector

+V

Input

GND

PNP-compatible

PLC device

Figure 4-3. Connecting to an External PNP Input Device

Protecting Against Inductive Loads

When an inductive load, such as a relay or solenoid, is connected to an output, energy stored in the inductor may cause a voltage spike when power is removed. This flyback voltage can damage the outputs and the power supply.

The Power & I/O Accessory for NI 177x Smart Cameras (781993-01) includes integrated flyback diodes so that no additional wiring is required.

If you are not using the Power & I/O Accessory for NI 177x Smart

Cameras, you must install a flyback diode to limit flyback voltages at the inductive load. Mount the flyback diode as close to the load as possible.

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Chapter 4 Connecting Lighting and External Devices

Use this protection method if you connect any of the open collector outputs directly to an inductive load.

Connect the NI 177x Smart Camera output and the negative side of the load to the diode anode and connect the positive side of the load to a +24 V

power supply and the diode cathode, as illustrated in Figure 4-4.

Connect the ground of the NI 177x Smart Camera and the inductive load device to a common ground.

Note

Each open collector output can sink up to 100 mA.

+24 V max

OUT0

GND

NI 177x Smart Camera

I/O connector

External diode

Sinking input

GND

PNP-compatible

PLC device

Figure 4-4. Connecting to an External Inductive Load Device

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Chapter 4 Connecting Lighting and External Devices

Connecting to a Triggering Device

To connect to an external triggering device, connect the ground of the

NI 177x Smart Camera to the ground of the triggering device. Connect the triggering device output to the NI 177x Smart Camera TRIG_IN+ input.

+24 V max

TRIG_IN+

TRIG_IN–

NI 177x Smart Camera

I/O connector

Trigger out

GND

Trigger generator

Figure 4-5. Connecting to an External Triggering Device

To wire a NI 177x Smart Camera output directly to the TRIG_IN+ input,

you must add a pull up resistor to +24 V as illustrated in Figure 4-6.

National Instruments recommends a 3 K-ohm, 1/4 W resistor. Wire the

TRIG_IN– input to GND.

+24 V max

External pull-up resistor

OUT0

TRIG_IN+

TRIG_IN–

NI 177x Smart Camera

I/O connector

NI 177x Smart Camera User Manual

Figure 4-6. Connecting to an External Triggering Device

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Chapter 4 Connecting Lighting and External Devices

The Power & I/O Accessory for NI 177x Smart Cameras includes a +24 V output so that no additional wiring is required.

Connecting to Serial Devices

Use the RxD_RS232 and TxD_RS232 signals on the I/O connector for serial communication. Connect the RxD_RS232 signal on the

NI 177x Smart Camera to the Tx signal on your serial device. Connect the

TxD_RS232 signal on the NI 177x Smart Camera to the Rx signal on your serial device. Connect COM on the NI 177x Smart Camera to the ground of your serial device.

You must install the NI-Serial software on the NI 177x Smart Camera; it is not installed by default. Refer to the Serial Hardware and Software Help for information about installing the NI-Serial software on LabVIEW

Real-Time targets, such as the NI 177x Smart Camera. To open this document, navigate to Start»All Programs»National Instruments»

NI-Serial»NI-Serial Help.

© National Instruments Corporation

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NI 177x Smart Camera User Manual

5

Image Sensor

This chapter provides an overview of the NI 177x Smart Camera image sensors, field of view, spectral response, and imaging settings. NI 177x

Smart Cameras are available with the following image sensor configurations.

Table 5-1. NI 177x Smart Camera Models

Model

NI 1772

NI 1774

NI 1776

NI 1778

NI 1772C

NI 1774C

NI 1776C

Resolution

640 × 480 pixels (VGA)

1,280 × 960 pixels (SXGA)

1,600 × 1,200 pixels (UXGA)

2,448 × 2,050 pixels (5 MP)

640 × 480 pixels (VGA)

1,280 × 960 pixels (SXGA)

1,600 × 1,200 pixels (UXGA)

Color

Support

No

No

No

No

Yes

Yes

Yes

Refer to Appendix A,

Specifications

, for information about each image

sensor.

Field of View

The field of view is the area under inspection that will be imaged by the

NI 177x Smart Camera. It is critical to ensure that the field of view of your system includes the object you want to inspect.

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Chapter 5 Image Sensor

To calculate the horizontal and vertical field of view (FOV) of your imaging

system, use Equation 5-1 and the specifications for the image sensor of

your device, as listed in Appendix A,

Specifications

.

FOV

=

×

Working Distance

Focal Length

(5-1) where FOV is the field of view in either the horizontal or vertical direction,

Pixel Pitch measures the distance between the centers of adjacent pixels in either the horizontal or vertical direction

1

,

Active Pixels is the number of pixels in either the horizontal or vertical direction,

Working Distance is the distance from the front element (external glass) of the lens to the object under inspection, and

Focal Length measures how strongly a lens converges (focuses) or diverges (diffuses) light.

Figure 5-1 illustrates horizontal field of view and working distance.

1

2

3

1 Horizontal Imaging Width

2 Working Distance

3 Horizontal Field of View

Figure 5-1. Parameters of an Imaging System

1

Because NI 177x Smart Camera sensors have square pixels, pixel pitch corresponds to the pixel size for the appropriate sensor.

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Chapter 5 Image Sensor

Image Sensor Spectral Response

The spectral response curve describes the relative sensitivity of the sensor to different wavelengths of light. If you are imaging a dim scene, this information can be useful when selecting a light source to use in your application as the camera is most sensitive at its peak responsiveness. It also helps determine if your application might require filters to remove undesired wavelengths of light from the scene.

Refer to Appendix A,

Specifications

, to find the normalized spectral

response curves for each image sensor.

Gain

For example, if the working distance of your imaging setup is 100 mm, and the focal length of the lens is 8 mm, then the field of view in the horizontal direction of a NI 177x Smart Camera using the VGA sensor is

FOV horizontal

=

×

8 mm

× 100 mm

=

59.2 mm

Similarly, the field of view in the vertical direction is

(5-2)

FOV vertical

=

×

8 mm

× 100 mm

=

44.4 mm

(5-3)

Based on the result of Equations 5-2 or 5-3, you can see that you might

need to adjust the various parameters in the FOV equation until you achieve the right combination of components that match your inspection needs.

This might include increasing your working distance, choosing a lens with a shorter focal length, or changing to a high resolution camera.

Gain is a multiplier applied to the analog signal prior to digitization.

Increasing the gain increases the amplitude of the signal. Gain allows you to trade off between making smaller signals more visible at the cost of increased noise and no longer being able to differentiate between larger signals. For most applications, the NI 177x Smart Camera default gain setting optimizes the balance between small signals and large signals.

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Chapter 5 Image Sensor

255

Figure 5-2 shows what happens when gain is applied to a signal.

255 255 a Low Gain a.

b.

c.

b Medium Gain c High Gain

Figure 5-2. Effect of Gain on the Video Signal

In Figure 5-2a, low gain has been applied to the signal. The pixel values in the image are grouped close together. In Figure 5-2b, medium gain has

been applied to the signal; there are now more notable differences in pixel

value within the image. In Figure 5-2c, high gain has been applied to the

signal; at high gain, mid-range and bright portions of the image are now

both represented as white, the highest pixel value. In Figure 5-2c, several

bright areas of the image have been clipped to the maximum pixel value, and you can no longer distinguish subtle shading in the brightest areas of the image.

Gain can be useful when there is not enough available light and you need to increase the brightness of your images. However, increasing gain multiplies both the signal and noise. When possible, it is preferable to add additional lighting.

Auto White Level (NI 177xC Smart Cameras)

NI 177xC Smart Cameras allow you to adjust the gain for each color plane in the RGB color space. The white level specifies the point at which values in the red, green, and blue color planes converge to produce white. To obtain an accurate white level, either adjust each gain value manually or use automatic white level adjustment with a test image. For best results the image should contain a neutral reference, such as a gray piece of paper or a reference card.

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Chapter 5 Image Sensor

Black Level (NI 177xC Smart Cameras)

The black level specifies the image brightness. Set the black level to the pixel value which corresponds to true black. If the black level is innacurate, near-black pixels may be displayed as black or black objects may appear gray in the output image.

There are multiple ways to adjust gain values or enable automatic white balance adjustment:

MAX—Use the settings on the Camera Attributes tab of the device configuration page.

Vision Builder AI—Use the settings on the Advanced tab of the

Acquire Image (Smart Camera) step.

Look-Up Table

There are multiple ways to adjust gain values or enable automatic white balance adjustment:

MAX—Use the settings on the Color tab of the device configuration page to adjust gain levels or enable automatic white level adjustment.

Vision Builder AI—Use the settings on the Color tab of the Acquire

Image (Smart Camera) step to adjust gain levels or enable automatic white level adjustment.

A look-up table (LUT) transformation maps pixel values in the source image into other values in the transformed image. For example, you can use a LUT transformation to improve the contrast and brightness of an image.

Note

NI 177xC Smart Cameras allow you to define a LUT for each color plane in the RGB color space.

To enable a LUT in MAX, use the LUT Controls on the Camera

Attributes tab of the device configuration page.

Refer to the NI Vision for LabVIEW Basics Help for information about a using a LUT transformation to improve images in LabVIEW. To open this document, navigate to Start»All Programs»National Instruments»

Vision»Documentation»NI Vision.

Note

Vision Builder AI does not support LUT editing for NI 177x Smart Cameras.

© National Instruments Corporation

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Chapter 5 Image Sensor

Maintenance

Do not touch the CCD sensor by hand or with other objects. The sensor can be damaged by electrostatic discharge (ESD), body oils, and particulate matter.

Use a lens mount cover whenever a lens is not mounted on the camera to protect the sensor from dust and dirt.

Avoid drastic temperature changes to prevent dew condensation.

When necessary, use the following procedure to clean the sensor at a workstation equipped with anti-ESD facilities. If dust sticks to the CCD, first attempt to blow it off from the side of the sensor using ionized air.

If oils are present on the sensor, clean the sensor with a cotton bud and ethyl alcohol. Be careful not to scratch the glass. Use only one pass over the glass per cotton bud to minimize the risk of recontamination and scratching.

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6

Image Acquisition

This chapter contains information about acquiring images with the NI 177x

Smart Camera and explains the relationships between triggering, lighting, and exposure.

Exposure

The NI 177x Smart Camera provides control of the image sensor exposure time through software. The exposure time is the amount of time that light is allowed to strike the sensor to produce an image. When light strikes the surface of the sensor, it dislodges electrons. As more light strikes the sensor, more electrons are freed, creating a charge on the sensor.

For a given amount of light, the sensor collects more charge during a longer exposure time than a shorter exposure time. Because the charge is what is read out to produce the image, it is important to have an optimal amount of light and exposure time for your application.

Exposing the image sensor for too short of a time relative to the amount of light in the environment results in a dark, low contrast image. Exposing the image sensor for too long of a time relative to the amount of light in the environment results in a bright, low contrast image. When the image sensor is exposed for an appropriate amount of time relative to the light in the environment, acquired images will exhibit appropriate contrast to easily distinguish both dark and light features. Contrast is a key factor in obtaining good results from image processing algorithms.

In applications where the object under inspection is moving, the exposure time must be carefully considered. If the object moves significantly during the exposure, the resulting image is blurry and unsuitable for processing.

The maximum exposure time for imaging a moving object without blurring depends on the per pixel spatial resolution and the rate of motion of the object. The per pixel spatial resolution is the field of view, calculated in the

Field of View

section of Chapter 5,

Image Sensor

, divided by the number of pixels in the sensor. Together, this information can be used to calculate the maximum exposure. Assuming the object is moving

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Chapter 6 Image Acquisition

horizontally across the field of view, use Equation 6-1 to calculate the

maximum exposure time.

E max

=

(

R

× 2

------------------------------------------------------------------------

FOV

Horizontal Horizontal

) where

E max

is the maximum exposure time without blurring,

R is the rate of motion of the object either horizontally or vertically,

FOV is the field of view in the direction of motion, and

N is the number of sensor pixels in the direction of motion

(6-1)

For many applications that include moving objects, additional lighting is necessary to achieve good image contrast due to the short exposure time required to avoid motion blur.

Additionally, in many environments, the ambient light conditions vary too significantly to obtain consistent results without adding dedicated lighting.

For example, in a building with windows, the ambient light can vary significantly with weather. Also, standard fluorescent lighting flickers at a rate that is perceivable by the NI 177x Smart Camera. In these situations, the ambient light must be overridden with a dedicated light source to ensure reproducible results.

Acquiring Images

You can configure the NI 177x Smart Camera to acquire images based on internal timing or an external trigger signal. In both cases, the NI 177x

Smart Camera can acquire images at the camera’s maximum frame rate.

Refer to the

Maximum Frame Rate

section for information about factors

that affect the maximum frame rate.

Internal Timing

The NI 177x Smart Camera features two types of internally-timed modes: free-run mode and fixed-frame-rate mode.

In free-run mode, the device acquires images at the maximum frame rate allowed by the configuration.

In fixed-frame-rate mode, you can specify a frame rate that is less than or equal to the maximum frame rate.

NI 177x Smart Camera User Manual

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Chapter 6 Image Acquisition

External Trigger

Use the trigger input to synchronize the NI 177x Smart Camera with an external event, such as the assertion of a signal generated by a proximity sensor. You can trigger the NI 177x Smart Camera at rates up to the maximum frame rate. Refer to the

Maximum Frame Rate

section for

information about factors that affect the maximum frame rate.

To use an external trigger, the trigger signal must be provided on the

TRIG_IN+ and TRIG_IN– inputs to the camera and triggering must be

enabled in the software. Refer to the

Connecting to a Triggering Device

section of Chapter 4,

Connecting Lighting and External Devices

, for information about connecting external signals.

You can enable triggering in the following software programs:

Vision Builder AI—Select the Enable Trigger checkbox on the

Trigger tab of the Acquire Image (Smart Camera) step.

LabVIEW—Set the value of the TriggerSource attribute to External

Trigger and set the value of the TriggerMode attribute to On.

MAX—Select the Enable Trigger checkbox on the Triggering tab of the device configuration page.

Figure 6-1 illustrates the relationship between an external trigger, a lighting

strobe, and the exposure time.

1

Trigger

Lighting Strobe

Exposure

Image Readout

© National Instruments Corporation

2 3

1 User-Configurable Trigger Delay

2 Lighting Turn-On Time

3 Beginning of Image Readout

Figure 6-1. Externally Triggered Mode

6-3

NI 177x Smart Camera User Manual

Chapter 6 Image Acquisition

The trigger shown in Figure 6-1 represents an external trigger, configured

to use the rising edge as the active edge. The time between the active edge of the trigger and the assertion of the lighting strobe is a user-configurable trigger delay. The trigger delay can be configured in either milliseconds or edge counts.

The amount of time required from the assertion of a trigger to the start of the light strobe and image exposure varies by application. For example, if a sensor that detects the presence of a part is positioned before the NI 177x

Smart Camera on a conveyor belt, a trigger delay is required to ensure that the image is not exposed until the part to be inspected passes in front of the

NI 177x Smart Camera. In this case, specifying the trigger delay in terms of edge counts allows the NI 177x Smart Camera to expose the image when the part is in position regardless of changes in conveyor belt speed. For other applications, a delay specified in milliseconds is sufficient.

If you are strobing a light, there is a delay of 500

μs while the lighting controller turns on the light.

After the lighting turn-on time, the exposure begins. The width of the exposure pulse determines how long the sensor is exposed. The exposure time can be adjusted by setting the Exposure Time control in Vision

Builder AI, setting the ExposureTime attribute in LabVIEW, or by setting the Exposure Time control in MAX. The lighting strobe deasserts at the end of the exposure pulse. The end of an exposure starts the image readout from the sensor.

The maximum trigger rate is determined by the maximum frame rate

for your configuration. Refer to the

Maximum Frame Rate

section for information about the factors that affect the maximum frame rate.

NI 177x Smart Camera User Manual

6-4 ni.com

Chapter 6 Image Acquisition

Maximum Frame Rate

Frame rate is the inverse of the frame period. The frame period is the time from the start of exposure on one frame to the start of exposure on the next

frame, as shown in Figure 6-2.

Trigger

Exposure

Image Readout

1

1 Frame Period

Figure 6-2. Frame Period

The frame period is affected by the following factors:

Exposure time, as described in the

Exposure

section of this chapter

Trigger delay, as described in the

External Trigger

section of this chapter

Determining the Maximum Frame Rate

You can determine the maximum frame rate for your configuration in software by reading the Max Frame Rate indicator in Vision Builder AI, reading the AcquisitionFrameRateLimit attribute in LabVIEW, or reading the Max Frame Rate indicator in MAX.

When external triggering is enabled, do not trigger faster than the maximum frame rate. If a trigger occurs faster than the maximum frame rate, the camera exhibits the following behavior. If an incoming trigger is received during exposure, the incoming trigger is ignored. If an incoming trigger is received during readout, the trigger is delayed until readout concludes.

© National Instruments Corporation

6-5

NI 177x Smart Camera User Manual

Chapter 6 Image Acquisition

Use Equation 6-2 to understand how software determines the maximum

frame rate:

max frame rate

=

min frame period

(6-2) where min frame period is the minimum amount of time for the strobe

and trigger mode, as described in the Calculating the Minimum

Frame Period section.

Determining the Exposure Time

The minimum frame period depends on exposure time, lighting mode, and trigger delay.

A longer exposure time results in a longer frame period, and a slower maximum frame rate.

Determining the Trigger Delay

If the trigger delay is set longer than the untriggered minimum frame period, the trigger delay value further limits the min frame period. When the trigger delay is specified in milliseconds, the software includes this in the calculation of the maximum frame rate indicator.

Calculating the Minimum Frame Period

Refer to Equations 6-3 and 6-4 to calculate the minimum frame period for

untriggered acquisitions with and without strobing.

min frame period

NoStrobeNoTrigger

=

min frame period

WithStrobeNoTrigger

=

(6-3)

(6-4)

Refer to Equations 6-5 and 6-6 to calculate the minimum frame period for

triggered acquisitions with and without strobing.

min frame period

NoStrobeWithTrigger

=

( ,

Trigger Delay

)

(6-5)

min frame period

WithStrobeWithTrigger

=

( ,

Trigger Delay

)

(6-6) where T is the trigger synchronization variability,

L is the lighting turn-on time,

E is the exposure time, and

R is the image readout duration.

NI 177x Smart Camera User Manual

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7

LED Indicators

This chapter provides information about the location and functionality of the LED indicators on the NI 177x Smart Camera.

Understanding the LED Indicators

The NI 177x Smart Camera includes four multicolor indicators. The following figure illustrates the location of the LED indicators:

1

Power

Status

I/O 100/1G VGA/

USB

User 10

0/

1G

1 LED Indicators

Figure 7-1. NI 177x Smart Camera LED Indicators

© National Instruments Corporation

7-1

NI 177x Smart Camera User Manual

Chapter 7 LED Indicators

Device Initialization

While the NI 177x Smart Camera initializes, the Power and Status LED indicators exhibit behavior described in the following table:

Table 7-1. LED Indicator Behavior during Device Initialization

Indicator Name

Power

Status

LED Behavior

Red for 0.5 seconds then solid green

Red for 0.5 seconds then off

If both the Power and Status indicators continuously display solid red, your device has experienced a critical error and you should contact NI support.

Power Indicator

The Power indicator provides information about the power supply. The

Power indicator is green while the camera is properly powered on. When no power is being supplied to the NI Smart Camera, the Power indicator is unlit. When power is first applied to the device, the Power indicator flashes red for one second while internal systems power up. If the Power indicator stays red for longer than one second, it indicates that the voltage is out of range.

Status Indicator

The Status indicator provides information about the status of the camera.

The following table describes the behavior of the Status indicator:

Table 7-2. Status LED Indicator Behavior

LED

Color

Off

Red

Orange

Green

Description

The camera has no power or software is not installed.

The camera is initializing.

Software initialized successfully and is ready for use.

The camera is acquiring an image.

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7-2 ni.com

Chapter 7 LED Indicators

LED

Behavior

Solid

1 Flash

2 Flashes

3 Flashes

4 Flashes

User Indicator

LED

Color

Orange

Orange

The NI 177x Smart Camera indicates specific conditions by flashing the

Status indicator, as described in the following table:

Table 7-3. Status LED Indicator Messages

Orange

Orange

Orange

Description

Software initialized successfully and is ready for use.

The NI 177x Smart Camera is configured for DHCP and no DHCP server is available. Use MAX or Vision Builder AI to configure the

NI 177x Smart Camera.

The NI 177x Smart Camera detects an error in the software configuration. This usually occurs when an attempt to upgrade the software is interrupted or if system files are deleted from the

NI 177x Smart Camera. Reinstall software on the NI 177x Smart

Camera.

The NI 177x Smart Camera is in safe mode. Safe mode is enabled when the SAFE_MODE signal is connected and grounded.

The NI 177x Smart Camera has experienced two consecutive software exceptions. The NI 177x Smart Camera automatically restarts after an exception. After the second exception, the NI 177x

Smart Camera remains in the exception state, alerting you to resolve the problem. Reinstall software on the NI 177x Smart Camera or contact National Instruments for assistance.

The User indicator is a user-configurable LED. For example, you can use the indicator to indicate the PASS/FAIL status of an inspection. Configure the LED through the UserLEDState attribute in LabVIEW or the

Read/Write I/O step in Vision Builder AI.

© National Instruments Corporation

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NI 177x Smart Camera User Manual

Chapter 7 LED Indicators

100/1G Indicator

The 100/1G indicator is a multicolor LED that indicates the status of any network connection. The following table describes the behavior of the

100/1G indicator:

Table 7-4. 100/1G LED Indicator Behavior

LED Color

Off

Yellow

Green

Description

No link or a 10 Mbps link is negotiated

A 100 Mbps link is negotiated

A 1,000 Mbps link is negotiated

A blinking LED indicates network activity.

NI 177x Smart Camera User Manual

7-4 ni.com

8

Mounting Information

This chapter provides information about mounting the NI 177x Smart

Camera or attaching a light mount.

Caution

If you choose not to mount the NI 177x Smart Camera to a thermally conductive structure, do not position the device with the heat sinks resting on any surface. Doing so may violate the thermal requirements of the device and cause the device to overheat. Refer

to Appendix A,

Specifications

, for temperature specifications.

Figures 8-1 through 8-4 provide the dimensional drawings necessary to

create a custom mount for the NI 177x Smart Camera.

© National Instruments Corporation

8-1

NI 177x Smart Camera User Manual

Chapter 8 Mounting Information

2.953 in. (75 mm)

1.240 in.

(31.5 mm)

1.299 in.

(33 mm)

4.331 in.

(110 mm)

1.181 in.

(30 mm)

NATIONAL

INSTRUMENTS

NI 177X SMART CAMERA

4X M4 × 0.7

0.138 (3.5 mm)

1.417 in.

(36 mm)

Figure 8-1. Front View of the NI 177x Smart Camera with Dimensions

NI 177x Smart Camera User Manual

8-2 ni.com

1.006 in.

(25.25 mm)

2.856 in.

(72.55 mm)

Chapter 8 Mounting Information

4X M4 × 0.7

0.315 (8.0 mm)

0.234 in.

(5.95 mm)

3.862 in.

(98.1 mm)

0.492 in.

(12.5 mm)

1.969 in. (50 mm)

0.492 in.

(12.5 mm)

Figure 8-2. Back View of the NI 177x Smart Camera with Dimensions

© National Instruments Corporation

8-3

NI 177x Smart Camera User Manual

Chapter 8 Mounting Information

2.953 in. (75 mm)

1.179 in.

(29.95 mm)

Power

Status

User

10

0/

1G

0.157 in.

(4 mm)

I/O 100/1G VGA/

USB

0.83 in.

(21 mm)

0.83 in.

(21 mm)

Figure 8-3. Bottom View of the NI 177x Smart Camera with Dimensions

NI 177x Smart Camera User Manual

8-4 ni.com

Chapter 8 Mounting Information

3.99 in. (101.35 mm) (REF)

4.331 in.

(110 mm)

1.96 in.

(49.78 mm)

Figure 8-4. Side View of the NI 177x Smart Camera with Dimensions

© National Instruments Corporation

8-5

NI 177x Smart Camera User Manual

A

Specifications

The following specifications apply to these devices:

• NI 1772/1772C Smart Camera

• NI 1774/1774C Smart Camera

• NI 1776/1776C Smart Camera

• NI 1778 Smart Camera

These specifications are typical at 25 °C, unless otherwise stated.

Power Requirements

Caution

Use the NI 177x Smart Camera only with a 12 W, 24 VDC ±10%, UL listed, limited power source (LPS) supply. The power supply should bear the UL listed mark,

LPS. The power supply must meet any safety and compliance requirements for the country of use.

Typical power consumption................... 12 W 24 VDC, ±10%

Processing and Memory

CPU ........................................................ Intel

®

Atom

Z530

(1.60 GHz processor)

DDR2 RAM ........................................... 512 MB

Storage ................................................... 2 GB solid state

Opto-Coupled Inputs

Channels................................................. 4

Input type ............................................... Opto-coupled

Input current ........................................... 1.6 mA

On voltage level ..................................... Greater than 15 V

Off voltage level..................................... Less than 0.8 V

© National Instruments Corporation

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NI 177x Smart Camera User Manual

Appendix A Specifications

On current (minimum)............................0.5 mA

Off to on responsiveness.........................5

μs

On to off responsiveness.........................25

μs

Open Collector Outputs

Channels .................................................4

Output type .............................................Open collector

Operating voltage range..........................24 V (max)

Sinking current range..............................0 to 100 mA

Maximum current leakage ......................10

μA

On voltage drop ......................................25 mV

Maximum inrush current ........................4 A for 300

μs (max)

Off to on responsiveness.........................250 ns

On to off responsiveness.........................250 ns

Controlled Current Output

Operating voltage ...................................24 V

Output voltage ........................................2.4 to 21 V

Output current range ...............................0 to 500 mA

Network

Connector................................................8-pin female M12

Network interface ...................................Ethernet

Speed ......................................................10; 100; 1,000 Mbps

Duplex ....................................................Full, half

Speed autodetection ................................Yes

Duplex autodetection ..............................Yes

NI 177x Smart Camera User Manual

A-2 ni.com

Appendix A Specifications

Auto MDI/MDI-X correction................. Yes

DHCP Support ....................................... Yes

Serial

Baud rates............................................... Up to 115.2 Kbps

Default baud rate............................. 9,600 bps

Hardware flow control ........................... No

Image Sensor

Camera

Model Sensor

NI 1772 Kodak

KAI-0340S

NI 1772C Kodak KAI-

0340SCM

NI 1774 Sony

ICX445AL

NI 1774C Sony

ICX445AQ

NI 1776 Sony

ICX274AL

NI 1776C Sony

ICX274AQ

NI 1778 Sony

ICX625AL

All NI 177x Smart Cameras use a progressive scan CCD sensor. The following table describes sensor characteristics for each camera.

Table A-1. NI 177x Smart Camera Sensor Characteristics

Optical

Format

(in.)

1/3

Active Pixels

640 × 480

(VGA)

Pixel Size

(µm)

7.4 × 7.4

Maximum

Usable

Frame Rate

(fps)

110

Minimum

Exposure

Time (µs)

34

1/1.8

2/3

1,280 × 960

(SXGA)

1,600 × 1,200

(UXGA)

2,448 × 2,050

(5 MP)

3.75 × 3.75

4.4 × 4.4

3.45 × 3.45

65

22.5

17

15

10

15

58

88

58

Sensor readout........................................ Progressive scan

© National Instruments Corporation

A-3

NI 177x Smart Camera User Manual

Appendix A Specifications

VGA Sensor Spectral Characteristics

NI 1772, monochrome ............................Refer to Figure A-1

1.0

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0

400 500 600 700

Wavelength (nm)

800 900 1000

Figure A-1. 1772 VGA Sensor Spectral Response Curves

NI 1772C, color ......................................Refer to Figure A-2

1.0

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0

400

Blue

Green

500

Red

600

Wavelength (nm)

700

Figure A-2. 1772C VGA Sensor Spectral Response Curves

NI 177x Smart Camera User Manual

A-4 ni.com

Appendix A Specifications

SXGA Sensor Spectral Characteristics

NI 1774, monochrome ........................... Refer to Figure A-3

0.6

0.5

0.4

0.3

1.0

0.9

0.8

0.7

0.2

0.1

0

400 500 600 700

Wavelength (nm)

800 900 1000

Figure A-3. 1774 SXGA Sensor Spectral Response Curves

NI 1774C, color...................................... Refer to Figure A-4

© National Instruments Corporation

0.6

0.5

0.4

0.3

1.0

0.9

0.8

0.7

0.2

0.1

0

400

Blue Green Red

500 600

Wavelength (nm)

700

Figure A-4. 1774C SXGA Sensor Spectral Response Curves

A-5

NI 177x Smart Camera User Manual

Appendix A Specifications

UXGA Sensor Spectral Characteristics

NI 1776, monochrome ............................Refer to Figure A-5

1.0

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0

400 500 600 700

Wavelength (nm)

800 900 1000

Figure A-5. 1776 UXGA Sensor Spectral Response Curves

NI 1776C, color ......................................Refer to Figure A-6

NI 177x Smart Camera User Manual

0.6

0.5

0.4

0.3

1.0

0.9

0.8

0.7

0.2

0.1

0

400

Blue Green Red

500 600

Wavelength (nm)

700

Figure A-6. 1776C UXGA Sensor Spectral Response Curves

A-6 ni.com

Appendix A Specifications

5 MP Sensor Spectral Characteristics

NI 1778, monochrome ........................... Refer to Figure A-7

1.0

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

0

400 500 600 700

Wavelength (nm)

800 900 1000

Figure A-7. 1778 5 Megapixel Sensor Spectral Response Curves

Physical Characteristics

Lens mount............................................. C-mount

Camera housing...................................... Painted aluminium

Dimensions (without lens cover) ........... 11 cm × 7.5 cm × 4.98 cm

(4.33 in. × 2.95 in. × 1.96 in.)

Environmental

The NI Smart Camera is intended for indoor use only.

Operating ambient temperature.............. 0 to 50 °C

Humidity ................................................ 10% to 90% RH, noncondensing

IP rating.................................................. 67

Pollution degree ..................................... 2

© National Instruments Corporation

A-7

NI 177x Smart Camera User Manual

Appendix A Specifications

Operating shock (IEC 60068-2-27) ........50 g, 3 ms half sine, 18 shocks at

6 orientations; 30 g, 11 ms half sine, 18 shocks at 6 orientations

Operating vibration

Random (IEC 60068-2-34)..............10 Hz to 500 Hz, 5 Grms

Swept sine (IEC 60068-2-6)............10 Hz to 500 Hz, 5 g

Approved at altitudes up to 2,000 m.

Note

For UL and other safety certifications, refer to the product label or visit ni.com/ certification

, search by model number or product line, and click the appropriate link in the Certification column.

Electromagnetic Compatibility

NI 177x Smart Cameras meet the following EMC standards for information technology equipment:

• EN 55022 Emissions; Group 1, Class A

• EN 55024 Immunity; Basic Levels

• CE, C-Tick, ICES, and FCC Part 15 Emissions; Class A

CE Compliance

NI 177x Smart Cameras meet the essential requirements of applicable

European Directives, as amended for CE marking, as follows:

• 2004/108/EC; Electromagnetic Compatibility Directive (EMC)

Note

Refer to the Declaration of Conformity (DoC) for this product for any additional regulatory compliance information. To obtain the DoC for this product, visit ni.com/ certification

, search by model number or product line, and click the appropriate link in the Certification column.

NI 177x Smart Camera User Manual

A-8 ni.com

Appendix A Specifications

Environmental Management

NI is committed to designing and manufacturing products in an environmentally responsible manner. NI recognizes that eliminating certain hazardous substances from our products is beneficial to the environment and to NI customers.

For additional environmental information, refer to the NI and the

Environment Web page at ni.com/environment

. This page contains the environmental regulations and directives with which NI complies, as well as other environmental information not included in this document.

Waste Electrical and Electronic Equipment (WEEE)

EU Customers

At the end of the product life cycle, all products must be sent to a WEEE recycling center. For more information about WEEE recycling centers, National

Instruments WEEE initiatives, and compliance with WEEE Directive 2002/96/EC on

Waste and Electronic Equipment, visit ni.com/environment/weee

.

⬉ᄤֵᙃѻક∵ᶧ᥻ࠊㅵ⧚ࡲ⊩ ˄Ё೑

RoHS

˅

Ё೑ᅶ᠋ National Instruments

ヺড়Ё೑⬉ᄤֵᙃѻકЁ䰤ࠊՓ⫼ᶤѯ᳝ᆇ⠽䋼ᣛҸ

(RoHS)

DŽ

݇Ѣ

National Instruments

Ё೑

RoHS

ড়㾘ᗻֵᙃˈ䇋ⱏᔩ ni.com/environment/rohs_chinaDŽ

(For information about China RoHS compliance, go to ni.com/environment/rohs_china

.)

© National Instruments Corporation

A-9

NI 177x Smart Camera User Manual

B

Camera Attributes

Attribute Name

AcquisitionFrameRate

AcquisitionFrameRateLimit

AutoWhiteBalance

BalanceRatio

BalanceRatioSelector

BlackLevelRaw

Coding

CounterEventSource

CounterEventActivation

CounterReset

The following table provides a partial list of the available NI 177x Smart

Camera attributes for use in LabVIEW applications.

Table B-1. Camera Attributes

Data Type

DBL

Range

Unit

DBL

Command

DBL

Enum

U32

Enum

Enum

Enum

Command

0.000 to 3.999

Red, Green, Blue

0 to 255

Raw, Mono,

BGRAPacked

Input 0, Input 1,

Input 2, Input 3

Rising Edge,

Falling Edge

Description

Specifies the maximum frame rate in fixed frame mode. Range depends on the sensor.

Indicates the maximum frame rate in the current configuration.

Range depends on the sensor.

Initiates an auto white balance.

NI 177xC Smart Cameras only.

Specifies the balance ratio of the selected component. NI 177xC

Smart Cameras only.

Specifies the balance ration to control. NI 177xC Smart Cameras only.

Specifies the camera black level.

Controls the pixel coding in the image. Raw outputs the data in the native format of the sensor. Color pixel formats are only available for NI 177xC Smart Cameras.

Indicates the source for the selected counter. Each counter maps to the input line with the same index.

Gets or sets the activation for the selected counter.

Resets the selected counter.

© National Instruments Corporation

B-1

NI 177x Smart Camera User Manual

Appendix B Camera Attributes

CounterValue

DecimationHorizontal

DecimationVertical

ExposureActivePolarity

ExposureMode

ExposureTime

Height

Gain

Gamma

LightingCurrent

LightingMaxCurrent

LightingMode

LightingStrobePolarity

LineMode

Attribute Name

CounterSelector

Table B-1. Camera Attributes (Continued)

Data Type

Enum

U32

Range

Counter 0,

Counter 1,

Counter 2,

Counter 3

0 to 4294967295

Unit

U32

U32

Enum

Enum

DBL

U32

U32

DBL

DBL

DBL

Enum

Enum

Enum

1 to 16

1 to 16

Active High,

Active Low

Timed

0 to 255

0 to 1.0

0 to 500

Off, Strobe,

Continuous

Active High,

Active Low

Input, Output

Description

Specifies the counter to configure.

Counts Indicates the value of the selected counter.

— Gets or sets the horizontal decimation of the image. Valid values depend on the sensor.

Gets or sets the vertical decimation of the image. Valid values depend on the sensor.

Gets or sets the polarity of the

Exposure Active output line source.

μs

Pixels

Specifies the operation mode of the exposure.

Specifies the camera exposure time. Range depends on the sensor.

Gets or sets the height of the image. Range depends on the sensor.

Specifies the input gain level.

— mA mA

Specifies the gamma correction level. NI 177xC Smart Cameras only.

Indicates the lighting current output level.

Indicates the maximum possible current that can be sourced in the current configuration.

Specifies the mode for the lighting current output.

Gets or sets the polarity of the

Light Strobe output light source.

Indicates the mode of the selected line.

NI 177x Smart Camera User Manual

B-2 ni.com

Attribute Name

LineSelector

LineSource

LineStatus

LineStatusAll

LineDebouncerTime

LUTEnable

LUTIndex

LUTSelector

LUTValue

OffsetX

OffsetY

Appendix B Camera Attributes

Table B-1. Camera Attributes (Continued)

Data Type

Enum

Enum

Bool

Range

Input 0, Input 1,

Input 2, Input 3,

Output 0,

Output 1,

Output 2,

Output 3,

External Trigger

User Output,

Pulse Generator,

Frame Trigger,

Exposure Active,

Lighting Strobe

Unit

U32

DBL

Bool

U32

Enum

U32

U32

U32

0 to 4294967295

0.25 to 25000.00

0 to 255

Luminance; Red,

Green, Blue

0 to 255

Pixels

Pixels

Description

Specifies the digital I/O line to configure.

Indicates the source of the selected line. This attribute is only available for output lines. Not all output lines support all signal sources.

Indicates the status of the selected line.

Indicates the status of all available line signals.

Gets or sets the debounce time for the selected line. The specified value is rounded to the nearest valid hardware value.

Specifies or indicates whether the

LUT is enabled.

Specifies a LUT element. The element corresponds to the source pixel value.

Specifies the LUT to control. The

Luminance value is only available for monochrome sensors. The

Red, Green, and Blue values are only available for NI 177xC Smart

Cameras.

Gets or sets the replacement value of the specified LUT element.

Gets or sets the vertical offset of the image. Range depends on the specified image width.

Gets or sets the horizontal offset of the image. Range depends on the specified image height.

© National Instruments Corporation

B-3

NI 177x Smart Camera User Manual

Appendix B Camera Attributes

Attribute Name

PixelFormat

PulseGeneratorDelay

PulseGeneratorDelayEdgeCounts

PulseGeneratorDelaySource

PulseGeneratorDuration

PulseGeneratorEdgeActivation

PulseGeneratorEnable

PulseGeneratorMode

PulseGeneratorPolarity

PulseGeneratorSelector

PulseGeneratorTriggerActivation

PulseGeneratorTriggerSource

PulseGeneratorTriggerSoftware

ReverseX

Table B-1. Camera Attributes (Continued)

Data Type

Enum

Range

Mono8,

BGRA8Packed

Unit

DBL

U32

Enum

DBL

0 to 4294967295

Internal Clock,

Input 0 Edges,

Input 1 Edges,

Input 2 Edges,

Input 3 Edges,

0 to 68719476

μs

Edge

Counts

μs

Description

Gets or sets the pixel format of the source sensor. Color pixel formats are only available for NI 177xC

Smart Cameras.

Specifies the delay of the selected pulse generator.

Specifies the delay of the pulse generator.

Specifies the counter source for the pulse generator delay.

Enum

Bool

Enum

Rising Edge,

Falling Edge

Specifies the duration of the generated pulse.

Specifies the activation for the pulse generator delay, when configured for a delay.

Enables the specified pulse generator.

Gets or sets the mode of the selected pulse generator.

Enum

Enum

Enum

Enum

Command

Boolean

Single Pulse,

Rearmed Pulse,

Pulse Train

Active High,

Active Low

Pulse Generator 0,

Pulse Generator 1,

Pulse Generator 2,

Pulse Generator 3

Rising Edge,

Falling Edge

Immediate,

Software, Input 0,

Input 1, Input 2,

Input 3

Gets or sets the polarity of the sepected pulse generator.

Specifies the pulse generator to configure. Each pulse generator maps to the output line with the same index.

Gets or sets the trigger activation of the selected pulse generator.

Gets or sets the trigger source of the selected pulse generator.

Sends a software trigger to the pulse generator.

Flips the image horizontally, along the Y axis.

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ReverseY

Attribute Name

TestImageSelector

TriggerActivation

TriggerDelay

TriggerDelayEdgeCounts

TriggerDelaySource

TriggerDelayEdgeActivation

TriggerMode

TriggerOverlap

TriggerSelector

TriggerSoftware

TriggerSource

UserLEDState

UserOutputSelector

UserOutputValue

Appendix B Camera Attributes

Table B-1. Camera Attributes (Continued)

Data Type

Boolean

Range

Unit

Enum —

Description

Flips the image vertically, along the horizontal axis.

Specifies the type of test image that is generated by the camera.

Enum

DBL

U32

Enum

Enum

Off, Grey

Horizontal Ramp,

Grey Horizontal

Ramp Moving,

Frame Counter

Rising Edge,

Falling Edge

0 to 4294967280

0 to 268435455

Internal Clock,

Input 0 Edges,

Input 1 Edges,

Input 2 Edges,

Input 3Edges

Rising Edge,

Falling Edge

μs

Edge

Counts

Specifies the activation mode of the selected trigger.

Specifies the delay between trigger reception and activation.

Specifies the delay between trigger reception and activation.

Specifies the counter source for the trigger delay.

Enum

Enum

Enum

Command

Enum

Off, On

Readout, Off

Frame Start

Specifies the activation for the trigger delay, when configured for a delay.

Enables or disables the specified trigger.

Specifies the type of overlap permitted with the previous frame.

Specifies the trigger to modify.

Sends a software trigger.

Specifies the source of the selected trigger.

Enum

Enum

Bool

External Trigger,

Fixed Rate,

Software

Off, Green, Red,

Orange

User Output 0,

User Output 1,

User Output 2,

User Output 3

Gets or sets the state of the user

LED.

Specifies which bit in the User

Output register to set.

Gets or sets the status of the selected user output.

© National Instruments Corporation

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NI 177x Smart Camera User Manual

Appendix B Camera Attributes

Attribute Name

UserOutputValueAll

Width

Table B-1. Camera Attributes (Continued)

Data Type

U32

Range

0 to 4294967295

Unit

U32 — Pixels

Description

Gets or sets the value of all bits in the User Output register.

Gets or sets the width of the image. Range depends on the sensor.

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C

Accessories

The following sections provide a partial list of the NI 177x Smart Camera accessories available from National Instruments. For a list of all available accessories, visit ni.com/smartcamera

.

Power and I/O Cables and Accessories

National Instruments offers the following cables and accessories for power or I/O configuration:

Description

Starter Kit for NI 177x Smart Cameras

Power and I/O accessory for NI 177x Smart

Cameras

Power supply for NI 177x Smart Cameras

M12 to 25-pin D-SUB

M12 to VGA/USB cable

M12 to RJ45 cable

M12 to pigtail cable

Table C-1. Power and I/O Cables and Accessories

Part

Number Notes

782043-01

Includes all parts listed in table C-1

781993-01 Includes M12 to 25-pin D-SUB cable

(782032-01)

782032-01 100–240 VAC IN, 24 V, 1.25 A

152919-03 3 m cable; included with the Power and I/O accessory for NI 177x Smart

Cameras (781993-01)

153064-01 1 m cable

153130-05 5 m cable

153131-03 3 m cable

Description

M12 to pigtail cable

National Instruments offers the following accessories for applications that require a custom I/O cable:

Table C-2. Custom Cabling Parts

Part

Number

153131-03 3 m cable

Notes

© National Instruments Corporation

C-1

NI 177x Smart Camera User Manual

Appendix C Accessories

Lights, Lenses, and Brackets

National Instruments offers the following lenses and lighting accessories:

Table C-3. Lights, Lenses, and Brackets

Description

8 mm lens (Computar M0814-MP)

12 mm lens (Computar M1214-MP)

16 mm lens (Computar M1614-MP)

25 mm lens (Computar M2514-MP)

35 mm lens (Computar M3514-MP)

Ultra low distortion 16 mm lens

(Computar M1620-MPV)

Ultra low distortion 25 mm lens

(Computar M2518-MPV)

Part

Number

780024-01 f/1.4, 1 MP

780025-01 f/1.4, 1 MP

Notes

780026-01 f/1.4, 1 MP

780027-01 f/1.4, 1 MP

780033-01 f/1.4, 1 MP

782023-01 f/2.0, 2/3 in., 3 MP

782024-01 f/1.8, 2/3 in., 3 MP

Ultra low distortion 35 mm lens

(Computar M3520-MPV)

Red ring light

(Advanced Illuminations RL 127)

White ring light

(Advanced Illuminations RL 127)

Red ring light

(Advanced Illuminations RL 4260)

782025-01

782026-01

782027-01

782028-01

f/2.0, 2/3 in., 3 MP

White ring light

(Advanced Illuminations RL 4260)

782029-01 —

Light bracket for NI 177x Smart Cameras 782031-01 For part numbers 782026-01,

782027-01, 782028-01, and 782029-01

Replacement Parts

National Instruments offers the following replacement parts:

Description

IP67 M12 connector caps and plugs

Table C-4. Replacement Parts

Part Number

782021-01

Notes

Includes 5 connector caps and 5 plugs

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C-2 ni.com

D

Technical Support and

Professional Services

Visit the following sections of the award-winning National Instruments

Web site at ni.com

for technical support and professional services:

Support—Technical support at ni.com/support

includes the following resources:

Self-Help Technical Resources—For answers and solutions, visit ni.com/support

for software drivers and updates, a searchable KnowledgeBase, product manuals, step-by-step troubleshooting wizards, thousands of example programs, tutorials, application notes, instrument drivers, and so on.

Registered users also receive access to the NI Discussion Forums at ni.com/forums

. NI Applications Engineers make sure every question submitted online receives an answer.

Standard Service Program Membership—This program entitles members to direct access to NI Applications Engineers via phone and email for one-to-one technical support, as well as exclusive access to eLearning training modules at ni.com/ eLearning

. NI offers complementary membership for a full year after purchase, after which you may renew to continue your benefits.

For information about other technical support options in your area, visit ni.com/services

, or contact your local office at ni.com/contact

.

Training and Certification—Visit ni.com/training

for training and certification program information. You can also register for instructor-led, hands-on courses at locations around the world.

System Integration—If you have time constraints, limited in-house technical resources, or other project challenges, National Instruments

Alliance Partner members can help. To learn more, call your local

NI office or visit ni.com/alliance

.

© National Instruments Corporation

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NI 177x Smart Camera User Manual

Appendix D Technical Support and Professional Services

Declaration of Conformity (DoC)—A DoC is our claim of compliance with the Council of the European Communities using the manufacturer’s declaration of conformity. This system affords the user protection for electromagnetic compatibility (EMC) and product safety. You can obtain the DoC for your product by visiting ni.com/certification

.

You also can visit the Worldwide Offices section of ni.com/niglobal to access the branch office Web sites, which provide up-to-date contact information, support phone numbers, email addresses, and current events.

NI 177x Smart Camera User Manual

D-2 ni.com

Glossary

A

active pixels

B

black level

C

CCD

E

edge count exposure time

Symbol

p n

μ m k

M

G

Prefix

pico nano micro milli kilo mega giga

Value

10 –12

10 –9

10 – 6

10 –3

10

3

10 6

10 9

The number of light-sensitive pixels on a CCD sensor.

The value that corresponds to true black in the image.

Charge Coupled Device. A chip that converts light into electronic signals.

A specified number of assertions, rising, falling, or both, in a signal.

The amount of time that light is allowed to strike the imaging sensor to produce an image.

© National Instruments Corporation

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NI 177x Smart Camera User Manual

L

LED lookup table

M

MAX megapixel

MP

I

IEC

IEEE

I/O

Glossary

F

falling edge field of view fps

G

gain

The digital signal transition from the high state to the low state.

The area of inspection that the camera can acquire.

Frames per second.

The amount of increase in signal power, voltage, or current expressed as the ratio of output to input.

International Electrotechnical Commission. A standard-setting body.

Institute of Electrical and Electronics Engineers. A standard-setting body.

Input/output. The transfer of data to/from a computer system involving communications channels, operator interface devices, or data acquisition and control interfaces.

Light-emitting diode.

Maps pixel values in a source image to other values in a transformed image.

Measurement & Automation Explorer. A controlled, centralized configuration environment that allows you to configure all of your

NI devices.

1 million pixels. NI 177x Smart Cameras with a 5 MP sensor feature a resolution of 2,448 × 2,050.

Megapixel.

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Glossary

N

NI-IMAQdx

O

open collector optically coupled

An output mechanism that grounds or does not ground a connection to a powered device. An open collector output cannot supply voltage.

An input mechanism that provides current protection by using a light emitter to transmit signals to a light receiver, which then enables a signal current.

P

pixel pitch

PLC pulse train

R

reference card rising edge

RS-232

Driver software for National Instruments image acquisition devices and

NI 177x Smart Cameras. NI-IMAQdx is installed as part of NI Vision

Acquisition Software.

The distance between the centers of adjacent pixels in either the horizontal or vertical direction.

Programmable Logic Controller. An industrial computer used for factory automation, process control, and manufacturing systems.

A signal consisting of a series of continuous pulses.

An object of a solid, neutral color (typically gray) in the image which functions as a reference during image correction.

The digital signal transition from the low state to the high state.

Standard electrical interface for serial data communications.

© National Instruments Corporation

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NI 177x Smart Camera User Manual

syntax

T

TCP trigger trigger delay

U

UXGA sensor

Glossary

S

sensor resolution sensor size sinking sourcing spectral response subnet

SXGA sensor

The number of columns and rows of CCD pixels in the camera sensor.

The size of the active area of an image sensor.

A device that requires a powered signal as an input.

A device that provides a powered signal.

The ability of a sensor to detect light expressed as a value between 0 and 1 for a given wavclength.

A set of systems whose IP addresses are configured such that they can communicate directly with one another. Data will not flow through an intermediate router.

Super eXtended Graphics Array. SXGA may refer to multiple resolutions.

SXGA sensors used with NI 177x Smart Cameras feature a resolution of

1,280

× 960 pixels.

Set of rules to which statements must conform in a particular programming language.

Transmission Control Protocol. A set of standard protocols for communicating across a single network or interconnected set of networks.

TCP is for high-reliability transmissions.

Any event that causes or starts some form of data capture.

The time between the active edge of a trigger and the assertion of a lighting strobe.

Video Graphics Array sensor. Image sensor that features a resolution of

1,600

× 1,200 pixels.

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Glossary

V

VDC

VGA sensor

VI

Volts direct current.

Video Graphics Array sensor. Image sensor that features a resolution of

640

× 480 pixels.

Virtual Instrument. A combination of hardware and/or software elements, typically used with a PC, that has the functionality of a classic stand-alone instrument.

W

white level working distance

The point at which values in the red, green, and blue color planes converge to produce white.

The distance from the front of the camera lens to the object under inspection.

© National Instruments Corporation

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NI 177x Smart Camera User Manual

Index

Numerics

100/1G connector, 3-4

M12 to Ethernet signal connections, 3-5

pin numbers, 3-4

100/1G indicator, 7-4

A

acquiring images, 6-1, 6-2

external trigger, 6-3

fixed-frame-rate mode, 6-2 free-run mode, 6-2 internal timing, 6-2

assigning an IP address, 1-6

auto white level, 5-4

B

black level, 5-5

C

connecting

external devices, 4-1

I/O, 1-3

light controller, 4-1 lighting devices, 4-1

NPN devices, 4-3 outputs, 4-3

power, 1-3

sinking devices, 4-4

sourcing devices, 4-3

connectors, 3-1

100/1G, 3-4

I/O, 3-2

© National Instruments Corporation

I-1

overview, 3-1

power, 3-2, 3-4

VBA/USB, 3-5

conventions used in the manual, ix

D

Declaration of Conformity (NI resources), D-2

DHCP server, 1-6

diagnostic tools (NI resources), D-1

documentation

conventions used in manual, ix

NI resources, D-1

related documentation, x

drivers (NI resources), D-1

E

Ethernet connector, 3-4

examples (NI resources), D-1

exposure, 6-1, 6-5

external trigger, 6-3

F

firewall configuration, 1-7

fixed-frame-rate mode, 6-2

frame rate, 6-5 maximum, 6-5

free-run mode, 6-2

G

gain, 5-3

H

help, technical support, D-1

NI 177x Smart Camera User Manual

Index

I

I/O connector, 3-2 pin numbers, 3-2

signal descriptions, 3-3

image sensor, 5-1 field of view, 5-1

gain, 5-3

maintenance, 5-6

spectral response, 5-3

image, acquisition, 6-1

instrument drivers (NI resources), D-1

IP address

assigning, 1-6

configuring for LabVIEW, 2-5

configuring with Vision Builder AI, 2-2

using a DHCP server, 1-6

K

KnowledgeBase, D-1

L

LabVIEW

acquiring an image, 2-6

configuring the IP address, 2-5

documents, xi

installing software on the smart camera, 2-6

smart camera configuration, 2-4

LED indicators, 7-1

100/1G, 7-4

blink codes, 7-3

initialization behavior, 7-2

overview, 7-1

Power, 7-2

Status, 7-2

User, 7-3

look-up table, 5-5

M

mounting information, 8-1

N

National Instruments support and services, D-1

network connection, 1-5

NI 177x

acquiring images, 6-2

assigning an IP address, 1-6

black level, 5-5

connecting

I/O, 1-3

light controller, 4-1 lighting devices, 4-1

NPN devices, 4-3 outputs, 4-3

power, 1-3

sinking devices, 4-4

sourcing devices, 4-3

connectors, 3-1

dimensions, 8-1

exposure, 6-1

gain, 5-3

hardware

comparison, 1-2

connectors, 3-1

overview, 1-2

installation, 1-5

look-up table, 5-5

maintenance, 5-6

mounting, 8-1

network connection, 1-5

outputs, open collector, 4-3

protecting against inductive loads, 4-4

NI 177xC, auto white level, 5-4

NI Vision Acquisition Software, documents, xi

NI 177x Smart Camera User Manual

I-2 ni.com

NI Vision Builder for Automated Inspection

acquiring an image, 2-3

configuring the IP address, 2-2

documents, x

installing on the smart camera, 2-3

smart camera configuration, 2-2

NI Vision Development Module,

documents, xi

NI-IMAQdx, documents, xi

O

outputs, open collector, 4-3

P

Power indicator, 7-2

power requirements, 3-4

power, connecting, 1-3

programming examples (NI resources), D-1

protecting against inductive loads, 4-4

R

related documentation, x

S

software

LabVIEW, smart camera configuration, 2-4

NI resources, D-1

NI Vision Builder for Automated

Inspection

smart camera configuration, 2-2

Status indicator, 7-2

blink codes, 7-3

support, technical, D-1

Index

T

technical support, D-1 training and certification (NI resources), D-1 troubleshooting (NI resources), D-1

U

USB connector, 3-5

User indicator, 7-3

V

VGA/USB connector, 3-5

M12 to 15-pin DSUB signal connections, 3-6

M12 to USB signal connections, 3-6

pin numbers, 3-5 video connector, 3-5

W

Web resources, D-1

© National Instruments Corporation

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NI 177x Smart Camera User Manual

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