Case IH Magnum 250, Magnum 280, Magnum 380 Service Manual
Case IH MAGNUM 250 is a powerful tractor equipped with a TIER 4b engine and a Continuously Variable Transmission (CVT) for smooth operation and efficient power delivery. This tractor is designed for a wide range of agricultural applications, including tillage, planting, harvesting, and hauling.
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Magnum 250 Magnum 280 Magnum 310 Magnum 340 Magnum 380 Continuously Variable Transmission (CVT) Tractor PIN ZERF04500 and above SERVICE MANUAL Printed in U.S.A. Copyright © 2014 CNH Industrial America LLC. All Rights Reserved. Case IH is a registered trademark of CNH Industrial America LLC. Racine Wisconsin 53404 U.S.A. Part number 47685447 1st edition English May 2014 Link Product / Engine Product Magnum 250 696110723 TIER 4b [ZERF04500 - ] Magnum 280 696110733 TIER 4b [ZERF04500 - ] Magnum 310 696110743 TIER 4b [ZERF04500 - ] Magnum 340 696110753 TIER 4b [ZERF04500 - ] Magnum 380 696110763 TIER 4B [ZERF04500 - ] CVT Market Product North America Engine F2CFE613G*B002 CVT North America F2CFE614G*B003 CVT North America F2CFE614D*B003 CVT North America F2CFE614C*B003 CVT North America F2CFE614A*B003 47685447 10/05/2014 Find manuals at https://best-manuals.com Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 [10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 [10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . 10.10 Power coupling........................................................................... 19 [19.100] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.1 [19.110] Flywheel damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.2 [19.120] Drive shaft shield assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.3 Transmission.............................................................................. 21 [21.504] Continuously Variable Transmission (CVT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 [21.505] Continuously Variable Transmission (CVT) external controls . . . . . . . . . . . . . . . . . . . . . . 21.2 [21.506] Continuously Variable Transmission (CVT) lubrication system . . . . . . . . . . . . . . . . . . . . 21.3 [21.507] Continuously Variable Transmission (CVT) internal components . . . . . . . . . . . . . . . . . . 21.4 [21.900] Hydraulic pump drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5 Four-Wheel Drive (4WD) system .................................................. 23 [23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1 [23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2 Front axle system ....................................................................... 25 47685447 10/05/2014 Find manuals at https://best-manuals.com [25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1 [25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 [25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3 [25.122] Axle suspension control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.4 Rear axle system........................................................................ 27 [27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1 [27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2 [27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3 Power Take-Off (PTO) ................................................................. 31 [31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1 [31.110] One-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.2 [31.114] Two-speed rear Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.3 [31.146] Front Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.4 Brakes and controls .................................................................... 33 [33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 [33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2 [33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.3 [33.224] Trailer brake pneumatic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.4 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 [35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2 [35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3 [35.114] Three-point hitch control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4 [35.124] Three-point hitch hydraulic adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5 [35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6 [35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7 [35.304] Combination pump units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8 Pneumatic system ...................................................................... 36 47685447 10/05/2014 Find manuals at https://best-manuals.com [36.100] Pneumatic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36.1 Hitches, drawbars, and implement couplings.................................. 37 [37.110] Rear three-point hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1 [37.162] Front hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.2 Steering..................................................................................... 41 [41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 [41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 [41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3 Wheels ...................................................................................... 44 [44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1 Cab climate control ..................................................................... 50 [50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1 [50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2 [50.300] Cab pressurizing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3 Electrical systems ....................................................................... 55 [55.010] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 [55.012] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 [55.024] Transmission control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4 [55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 [55.046] Rear axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . . . . . . . . . . . . . 55.7 [55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . . . . . . . . . . . . . . . . . . 55.8 [55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9 [55.130] Rear three-point hitch electronic control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10 [55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11 [55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12 [55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13 47685447 10/05/2014 Find manuals at https://best-manuals.com [55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14 [55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15 [55.510] Cab or platform harnesses and connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16 [55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.17 [55.513] Cab transmission controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.18 [55.518] Wiper and washer system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.19 [55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.20 [55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . 55.21 [55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.22 Platform, cab, bodywork, and decals ............................................. 90 [90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1 [90.102] Engine shields, hood latches, and trims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2 [90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3 [90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4 [90.151] Cab interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5 [90.160] Cab interior trim and panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6 47685447 10/05/2014 Find manuals at https://best-manuals.com INTRODUCTION 47685447 10/05/2014 1 Find manuals at https://best-manuals.com Contents INTRODUCTION Foreword - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety rules - General maintenance safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety rules - Personal Protective Equipment (PPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Safety rules - Do Not Operate tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Safety rules - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Torque - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 47685447 10/05/2014 2 Find manuals at https://best-manuals.com INTRODUCTION Foreword - Important notice regarding equipment servicing All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools. Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages. The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for continuous improvement. Some information could not be updated due to modifications of a technical or commercial type, or changes to the laws and regulations of different countries. In case of questions, refer to your CASE IH Sales and Service Networks. 47685447 10/05/2014 3 Find manuals at https://best-manuals.com INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 47685447 10/05/2014 4 Find manuals at https://best-manuals.com INTRODUCTION Safety rules - General maintenance safety General maintenance safety Keep the area used for servicing the machine clean and dry. Clean up spilled fluids. Service the machine on a firm, level surface. Install guards and shields after you service the machine. Close all access doors and install all panels after servicing the machine. Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in motion or while the engine is running. Always make sure that working area is clear of tools, parts, other persons and pets before you start operating the machine. Unsupported hydraulic cylinders can lose pressure and drop the equipment, causing a crushing hazard. Do not leave equipment in a raised position while parked or during service, unless the equipment is securely supported. Jack or lift the machine only at jack or lift points indicated in this manual. Incorrect towing procedures can cause accidents. When you tow a disabled machine follow the procedure in this manual. Use only rigid tow bars. Stop the engine, remove the key, and relieve pressure before you connect or disconnect fluid lines. Stop the engine and remove the key before you connect or disconnect electrical connections. Scalding can result from incorrect removal of coolant caps. Cooling systems operate under pressure. Hot coolant can spray out if you remove a cap while the system is hot. Allow the system to cool before you remove the cap. When you remove the cap, turn it slowly to allow pressure to escape before you completely remove the cap. Replace damaged or worn tubes, hoses, electrical wiring, etc. The engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when you service such components. Allow surfaces to cool before you handle or disconnect hot components. Wear protective equipment when appropriate. When welding, follow the instructions in the manual. Always disconnect the battery before you weld on the machine. Always wash your hands after you handle battery components. 47685447 10/05/2014 5 INTRODUCTION Safety rules - Personal Protective Equipment (PPE) Personal Protective Equipment (PPE) Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, protective clothing, etc. 47685447 10/05/2014 6 INTRODUCTION Safety rules - Do Not Operate tag Do Not Operate tag Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be visible. 47685447 10/05/2014 7 INTRODUCTION Safety rules - Ecology and the environment Soil, air, and water are vital factors of agriculture and life in general. When legislation does not yet rule the treatment of some of the substances required by advanced technology, sound judgment should govern the use and disposal of products of a chemical and petrochemical nature. NOTE: The following are recommendations that may be of assistance: • Become acquainted with and ensure that you understand the relative legislation applicable to your country. • Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, antifreeze, cleaning agents, etc., with regard to their effect on man and nature and how to safely store, use, and dispose of these substances. • Agricultural consultants will, in many cases, be able to help you as well. Helpful hints • Avoid filling tanks using cans or inappropriate pressurized fuel delivery systems that may cause considerable spillage. • In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of them contain substances that may be harmful to your health. • Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems. • Avoid spillage when draining off used engine coolant mixtures, engine, gearbox and hydraulic oils, brake fluids, etc. Do not mix drained brake fluids or fuels with lubricants. Store them safely until they can be disposed of in a proper way to comply with local legislation and available resources. • Modern coolant mixtures, i.e. antifreeze and other additives, should be replaced every two years. They should not be allowed to get into the soil, but should be collected and disposed of properly. • Do not open the air-conditioning system yourself. It contains gases that should not be released into the atmosphere. Your CASE IH dealer or air conditioning specialist has a special extractor for this purpose and will have to recharge the system properly. • Repair any leaks or defects in the engine cooling or hydraulic system immediately. • Do not increase the pressure in a pressurized circuit as this may lead to a component failure. • Protect hoses during welding as penetrating weld splatter may burn a hole or weaken them, allowing the loss of oils, coolant, etc. 47685447 10/05/2014 8 INTRODUCTION Torque - Minimum tightening torques for normal assembly METRIC NON-FLANGED HARDWARE NOM. SIZE M4 M5 M6 M8 CLASS 8.8 BOLT and CLASS 8 NUT PLATED UNPLATED W/ZnCr CLASS 10.9 BOLT and CLASS 10 NUT PLATED UNPLATED W/ZnCr 2.2 N·m (19 lb in) 4.5 N·m (40 lb in) 7.5 N·m (66 lb in) 18 N·m (163 lb in) 3.2 N·m (28 lb in) 6.4 N·m (57 lb in) 11 N·m (96 lb in) 26 N·m (234 lb in) M10 37 N·m (27 lb ft) M12 64 N·m (47 lb ft) M16 M20 M24 158 N·m (116 lb ft) 319 N·m (235 lb ft) 551 N·m (410 lb ft) 2.9 N·m (26 lb in) 5.9 N·m (52 lb in) 10 N·m (89 lb in) 25 N·m (217 lb in) 49 N·m (36 lb ft) 85 N·m (63 lb ft) 210 N·m (155 lb ft) 425 N·m (313 lb ft) 735 N·m (500 lb ft) 52 N·m (38 lb ft) 91 N·m (67 lb ft) 225 N·m (166 lb ft) 440 N·m (325 lb ft) 762 N·m (560 lb ft) 4.2 N·m (37 lb in) 8.5 N·m (75 lb in) 15 N·m (128 lb in) 35 N·m (311 lb in) 70 N·m (51 lb ft) 121 N·m (90 lb ft) 301 N·m (222 lb ft) 587 N·m (433 lb ft) 1016 N·m (750 lb ft) LOCKNUT CL.8 W/CL8.8 BOLT 2 N·m (18 lb in) 4 N·m (36 lb in) 6.8 N·m (60 lb in) 17 N·m (151 lb in) 33 N·m (25 lb ft) 58 N·m (43 lb ft) 143 N·m (106 lb ft) 290 N·m (214 lb ft) 501 N·m (370 lb ft) LOCKNUT CL.10 W/CL10.9 BOLT 2.9 N·m (26 lb in) 5.8 N·m (51 lb in) 10 N·m (89 lb in) 24 N·m (212 lb in) 48 N·m (35 lb ft) 83 N·m (61 lb ft) 205 N·m (151 lb ft) 400 N·m (295 lb ft) 693 N·m (510 lb ft) NOTE: M4 through M8 hardware torque specifications are shown in pound-inches. M10 through M24 hardware torque specifications are shown in pound-feet. 47685447 10/05/2014 9 INTRODUCTION METRIC FLANGED HARDWARE NOM. SIZE CLASS 8.8 BOLT and CLASS 8 NUT PLATED W/ZnCr UNPLATED M4 M5 M6 M8 2.4 N·m (21 lb in) 4.9 N·m (43 lb in) 8.3 N·m (73 lb in) 20 N·m (179 lb in) M10 40 N·m (30 lb ft) M12 70 N·m (52 lb ft) M16 M20 M24 174 N·m (128 lb ft) 350 N·m (259 lb ft) 607 N·m (447 lb ft) 3.2 N·m (28 lb in) 6.5 N·m (58 lb in) 11 N·m (96 lb in) 27 N·m (240 lb in) 54 N·m (40 lb ft) 93 N·m (69 lb ft) 231 N·m (171 lb ft) 467 N·m (345 lb ft) 809 N·m (597 lb ft) CLASS 10.9 BOLT and CLASS 10 NUT UNPLATED 3.5 N·m (31 lb in) 7.0 N·m (62 lb in) 12 N·m (105 lb in) 29 N·m (257 lb in) 57 N·m (42 lb ft) 100 N·m (74 lb ft) 248 N·m (183 lb ft) 484 N·m (357 lb ft) 838 N·m (618 lb ft) 4.6 N·m (41 lb in) 9.4 N·m (83 lb in) 16 N·m (141 lb in) 39 N·m (343 lb in) 77 N·m (56 lb ft) 134 N·m (98 lb ft) 331 N·m (244 lb ft) 645 N·m (476 lb ft) 1118 N·m (824 lb ft) Metric Hex head and carriage bolts, classes 5.6 and up 1 1. Manufacturer's Identification 2. Property Class Metric Hex nuts and locknuts, classes 05 and up 20083681 2 47685447 10/05/2014 10 LOCKNUT CL.10 W/CL10.9 BOLT 2.2 N·m (19 lb in) 4.4 N·m (39 lb in) 7.5 N·m (66 lb in) 18 N·m (163 lb in) 3.1 N·m (27 lb in) 6.4 N·m (57 lb in) 11 N·m (96 lb in) 27 N·m (240 lb in) PLATED W/ZnCr IDENTIFICATION 20083680 LOCKNUT CL.8 W/CL8.8 BOLT 37 N·m (27 lb ft) 53 N·m (39 lb ft) 63 N·m (47 lb ft) 91 N·m (67 lb ft) 158 N·m (116 lb ft) 318 N·m (235 lb ft) 552 N·m (407 lb ft) 226 N·m (167 lb ft) 440 N·m (325 lb ft) INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60 ° apart indicate Class 10 properties, and marks 120 ° apart indicate Class 8. INCH NON-FLANGED HARDWARE NOMINAL SIZE SAE GRADE 5 BOLT and NUT UNPLATED or PLATED SILVER 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 SAE GRADE 8 BOLT and NUT UNPLATED PLATED W/ZnCr or PLATED GOLD SILVER LOCKNUT GrB W/ Gr5 BOLT LOCKNUT GrC W/ Gr8 BOLT PLATED W/ZnCr GOLD 12 N·m 16 N·m 8 N·m (71 lb 11 N·m (97 lb (106 lb in) (142 lb in) in) in) 17 N·m 23 N·m 24 N·m 32 N·m (150 lb in) (204 lb in) (212 lb in) (283 lb in) 40 N·m 43 N·m (31 lb 57 N·m (42 lb 30 N·m (22 lb (30 lb ft) ft) ft) ft) 65 N·m 48 N·m (36 lb 68 N·m (50 lb 91 N·m (67 lb (48 lb ft) ft) ft) ft) 98 N·m 104 N·m 139 N·m 74 N·m (54 lb (73 lb ft) (77 lb ft) (103 lb ft) ft) 107 N·m 142 N·m 150 N·m 201 N·m (79 lb ft) (105 lb ft) (111 lb ft) (148 lb ft) 147 N·m 196 N·m 208 N·m 277 N·m (108 lb ft) (145 lb ft) (153 lb ft) (204 lb ft) 261 N·m 348 N·m 369 N·m 491 N·m (193 lb ft) (257 lb ft) (272 lb ft) (362 lb ft) 420 N·m 561 N·m 594 N·m 791 N·m (310 lb ft) (413 lb ft) (438 lb ft) (584 lb ft) 630 N·m 841 N·m 890 N·m 1187 N·m (465 lb ft) (620 lb ft) (656 lb ft) (875 lb ft) 12.2 N·m (109 lb in) 17.5 N·m (155 lb 25 N·m (220 lb in) in) 8.5 N·m (75 lb in) 31 N·m (23 lb ft) 44 N·m (33 lb ft) 50 N·m (37 lb ft) 71 N·m (53 lb ft) 108 N·m (80 lb ft) 156 N·m (115 lb 111 N·m (82 lb ft) ft) 153 N·m (113 lb 215 N·m (159 lb ft) ft) 271 N·m (200 lb 383 N·m (282 lb ft) ft) 437 N·m (323 lb 617 N·m (455 lb ft) ft) 654 N·m (483 lb 924 N·m (681 lb ft) ft) 76 N·m (56 lb ft) NOTE: For Imperial Units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches. 3/8 in through 1 in hardware torque specifications are shown in pound-feet. 47685447 10/05/2014 11 INTRODUCTION INCH FLANGED HARDWARE NOMSAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL NUT NUT SIZE UNPLATED PLATED UNPLATED PLATED or PLATED W/ZnCr or PLATED W/ZnCr SILVER GOLD SILVER GOLD 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 9 N·m (80 lb in) 19 N·m (168 lb in) 33 N·m (25 lb ft) 53 N·m (39 lb ft) 81 N·m (60 lb ft) 117 N·m (86 lb ft) 162 N·m (119 lb ft) 287 N·m (212 lb ft) 462 N·m (341 lb ft) 693 N·m (512 lb ft) LOCKNUT GrF W/ Gr5 BOLT 12 N·m (106 lb 13 N·m (115 lb 17 N·m (150 lb 8 N·m (71 lb in) in) in) in) 25 N·m (221 lb 26 N·m (230 lb 35 N·m (310 lb 17 N·m (150 lb in) in) in) in) 44 N·m (33 lb 47 N·m (35 lb 63 N·m (46 lb 30 N·m (22 lb ft) ft) ft) ft) 71 N·m (52 lb 75 N·m (55 lb 100 N·m (74 lb 48 N·m (35 lb ft) ft) ft) ft) 153 N·m 108 N·m (80 lb 115 N·m (85 lb 74 N·m (55 lb ft) (113 lb ft) ft) ft) 156 N·m 165 N·m 221 N·m 106 N·m (78 lb ft) (115 lb ft) (122 lb ft) (163 lb ft) 216 N·m 228 N·m 304 N·m 147 N·m (108 lb (159 lb ft) (168 lb ft) (225 lb ft) ft) 383 N·m 405 N·m 541 N·m 261 N·m (193 lb (282 lb ft) (299 lb ft) (399 lb ft) ft) 617 N·m 653 N·m 871 N·m 421 N·m (311 lb (455 lb ft) (482 lb ft) (642 lb ft) ft) 925 N·m 979 N·m 1305 N·m 631 N·m (465 lb (682 lb ft) (722 lb ft) (963 lb ft) ft) LOCKNUT GrG W/ Gr8 BOLT 12 N·m (106 lb in) 24 N·m (212 lb in) 43 N·m (32 lb ft) 68 N·m (50 lb ft) 104 N·m (77 lb ft) 157 N·m (116 lb ft) 207 N·m (153 lb ft) 369 N·m (272 lb ft) 594 N·m (438 lb ft) 890 N·m (656 lb ft) IDENTIFICATION Inch Bolts and free-spinning nuts 20083682 3 Grade Marking Examples 1 2 3 Grade 2 - No Marks Grade 5 - Three Marks Grade 8 - Five Marks SAE Grade Identification 4 Grade 2 Nut - No Marks 5 Grade 5 Nut - Marks 120 ° Apart 6 Grade 8 Nut - Marks 60 ° Apart 47685447 10/05/2014 12 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 4 Grade Identification Grade Grade A Grade B Grade C Corner Marking Method (1) No Notches One Circumferential Notch Two Circumferential Notches Flats Marking Method (2) No Mark Letter B Letter C 47685447 10/05/2014 13 Clock Marking Method (3) No Marks Three Marks Six Marks INTRODUCTION Capacities Metric Imperial System U.S. 9.0 l engine CASE IH AKCELA UNITEK NO. 1™ SBL CJ-4 Engine oil – no filter 5.5 UK gal 6.6 US gal 25 l change Engine oil – with filter 5.5 UK gal 6.6 US gal 25 l change 5.8 UK gal Cooling system 7 US gal 26.5 l Transmission/hydraulic system – CASE IH AKCELA HY-TRAN® ULTRACTION 38 UK gal 45.5 US gal 172 l Powershift Continuously Variable 41.25 UK gal 49.5 US gal 187 l transmission (CVT) with standard rear axle Continuously Variable 45.4 UK gal 54.5 US gal transmission (CVT) with 206 l heavy duty rear axle Mechanical Front Drive (MFD) axles — TUTELA HYPOIDE EP GEAR LUBE or CASE IH AKCELA GEAR 135 H EP 85W-140 Class 4.5 fixed front axle 11 l 194 UK pt Differential 11.6 US qt 2.3 l 4 UK pt Planetary (each) 4.9 US pt Class 4.75 fixed and saddle suspended front axle 30.8 UK pt 18.5 US qt 17.5 l Differential Planetary (each) 7.6 UK pt 9.1 US pt 4.3 l Class 5.0 fixed and saddle suspended front axle 30.8 UK pt 18.5 US qt 17.5 l Differential Planetary (each) 8 UK pt 9.5 US pt 4.5 l -4.4 US qt 4.2 l Front PTO 23.8 UK gal 23 US gal 87 l DEF/ADBLUE® tank 140 UK gal 168 US gal Fuel tank 636 l * Pin quantity is determined by observing the wheel ends. 47685447 10/05/2014 14 INTRODUCTION Product identification Tractor model and product identification number RAIL14TR00786EA 1. 2. 3. 4. 5. 6. Type EEC number Product identification number Total permissible mass Permissible front axle load Permissible rear axle load 1 Permissible towable mass: • 7. Unbraked towable mass • 8. Independently brakes towable mass • 9. Inertia braked towable mass • 10. Towable mass fitted with an assisted braking system (hydraulic or pneumatic) Model : PIN: NOTE: Located on right hand front casting. Pin plate may be mounted vertically or horizontally. RCPH11CCH013BAB 2 RCPH11CCH014AAB 3 Roll Over Protective System (ROPS) serial number NOTE: Located on the right hand cab floor. 47685447 10/05/2014 15 INTRODUCTION Engine serial number NOTE: Located on the valve cover. The serial number is also etched into the left hand side of the engine block, just below the oil cooler. RAIL12TR02140AA 4 RAIL12TR01410AA 5 Transmission serial number NOTE: Located on the right hand side of the transmission to the left of the main hydraulic filter. Powershift transmission RAIL12TR02191AA 6 Continuously Variable Transmission (CVT) 47685447 10/05/2014 16 INTRODUCTION Axle serial number Located on the rear left hand side of the class 4.5 fixed, 4.75 fixed, 4.75 saddle suspended, 5.0 fixed and 5.0 saddle suspended front axle housings. (example shown) RAIL12TR02142AA 47685447 10/05/2014 17 7 INTRODUCTION 47685447 10/05/2014 18 SERVICE MANUAL Engine Magnum 250 696110723 CVT TIER 4b [ZERF04500 - ] Magnum 280 696110733 CVT TIER 4b [ZERF04500 - ] Magnum 310 696110743 CVT TIER 4b [ZERF04500 - ] Magnum 340 696110753 CVT TIER 4b [ZERF04500 - ] Magnum 380 696110763 CVT TIER 4B [ZERF04500 - ] 47685447 10/05/2014 10 Contents Engine - 10 [10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 [10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 [10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10 47685447 10/05/2014 10 Engine - 10 Engine and crankcase - 001 Magnum 250 696110723 CVT TIER 4b [ZERF04500 - ] Magnum 280 696110733 CVT TIER 4b [ZERF04500 - ] Magnum 310 696110743 CVT TIER 4b [ZERF04500 - ] Magnum 340 696110753 CVT TIER 4b [ZERF04500 - ] Magnum 380 696110763 CVT TIER 4B [ZERF04500 - ] 47685447 10/05/2014 10.1 [10.001] / 1 Contents Engine - 10 Engine and crankcase - 001 SERVICE Engine Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 47685447 10/05/2014 10.1 [10.001] / 2 Engine - Engine and crankcase Engine - Remove Prior operation: Battery - Disconnect (55.302) Prior operation: Hood - Remove (90.100) Prior operation: Side shield - Remove (90.102) Prior operation: Air conditioning - Recover (50.200) Prior operation: Engine cooling system - Emptying (10.400) Prior operation: Engine cooling system - Remove (10.400) Prior operation: Diesel Oxidation Catalyst (DOC) - Remove (10.500) NOTE: Clean all fittings before disconnecting. NOTE: Cap or plug all lines and ports when disconnecting hydraulic components. 1. Disconnect the humidity sensor (1) and the air restriction sensor (2). Disengage the hose clamp (3) and disconnect the hose from the air intake tube. RAIL13TR04202AA 1 RAIL13TR04211AA 2 2. Disconnect the clamps (1) from each end of the air intake tube and remove the tube. 47685447 10/05/2014 10.1 [10.001] / 3 Engine - Engine and crankcase 3. Cut the wire tie (1) securing the harness to the hood support (2). RAIL13TR04204AA 3 RAIL13TR04209AA 4 RAIL13TR04209AA 5 RAIL13TR04212AA 6 4. Disconnect the starter cables (1) and the auxiliary wire (2). 5. Remove the three bolts (1) securing the hood support to the frame. 6. Remove the hood support. 47685447 10/05/2014 10.1 [10.001] / 4 Engine - Engine and crankcase 7. Disconnect the high pressure A/C hose (1) and the coolant lines (2). Cap or plug all fittings and lines. RAIL13TR04230AA 7 RAIL13TR04243AA 8 RAIL13TR04244AA 9 8. Remove the two bolts (1) from the rear engine mount plate. 9. Remove the engine mount cover plate. 10. Disconnect the front suspended axle electrical connectors (1) if equipped. RAIL13TR04237AA 47685447 10/05/2014 10.1 [10.001] / 5 10 Engine - Engine and crankcase 11. On the rear of the engine, remove the oil cooler tube clamp (1). Move the oil cooler lines to the side. RAIL13TR04236AA 11 RAIL13TR04228AA 12 RAIL13TR04227AA 13 RAIL13TR04216AA 14 12. Disconnect the low pressure A/C line (1). Cap or plug all fittings and hoses. 13. Disengage the hose clamp and disconnect the engine controller oil line (1). 14. Remove the three mounting bolts (1) securing the fuse panel bracket. NOTE: Cut any wire ties securing the harness. 47685447 10/05/2014 10.1 [10.001] / 6 Engine - Engine and crankcase 15. Remove the fuse panel. RAIL13TR04214AA 15 RAIL13TR04219AA 16 RAIL13TR04218AA 17 RAIL13TR04220AA 18 16. Disconnect the harness connector (1) for the engine grid heater and the power supply cable (2). 17. Disconnect the vent hose (1) from the intake manifold. 18. Disconnect the harness connector (1) for the fan drive. 47685447 10/05/2014 10.1 [10.001] / 7 Engine - Engine and crankcase 19. Remove the A/C compressor mounting bolt (1) and disconnect the ground wire (2). RAIL13TR04224AA 19 RAIL13TR04223AA 20 RAIL13TR04221AA 21 RAIL13TR04231AA 22 20. Disconnect the harness connector (1) to the A/C pressure switch. 21. Disconnect the alternator excite wire connector (1) and the CAN bus connector (2). 22. Remove the nut and disengage the alternator output cable (2). 47685447 10/05/2014 10.1 [10.001] / 8 Engine - Engine and crankcase 23. Disconnect the engine controller connector (1). RAIL13TR04226AA 23 RCPH10CCH813AAB 24 RCPH10CCH817AAB 25 RCPH10CCH925AAB 26 24. Remove the bolts (1) and cover for the drop box drive shaft. Set the cover aside. 25. Mark the drive shaft (1). Remove the four bolts and disengage the drive shaft from the flywheel. 26. Remove the bolts (1) from the plate (2) for the right hand rear engine mount. 47685447 10/05/2014 10.1 [10.001] / 9 Engine - Engine and crankcase 27. Attach appropriately rated lifting equipment to the lifting brackets on the engine. Carefully remove the engine while making certain all harnesses, lines and hoses have been disconnected. RAIL13TR04247AA 27 RCPH07CCH166AAB 28 RCPH10CCH833AAB 29 28. Remove the right hand rear engine mount. Inspect for wear and/or damage. Replace as required. Repeat for the left hand side. 29. Remove the four bolts (1) securing the brackets (2) for the front engine mount. 30. Remove the bolt (3) securing the front engine mount (4). 31. Inspect the mount for wear and/or damage. Replace as required. Next operation: Engine - Install (10.001) 47685447 10/05/2014 10.1 [10.001] / 10 Engine - Engine and crankcase Engine - Install Prior operation: Engine - Remove (10.001) 1. If removed, install the front engine mounting brackets (1). 2. Torque the four mounting bolts (2) to 101 - 113 N·m (75 - 83 lb ft). 3. Torque the ISO mount support bolt nut (3) to 160 220 N·m (118 - 162 lb ft). RCPH10CCH833AAB 1 RCPH07CCH166AAB 2 RAIL13TR04248AA 3 RCPH10CCH925AAB 4 4. Install the right (shown) and left rear engine ISO mounts. 5. Properly support the engine. Raise and move the engine into the front support frame. 6. Install the holding plate (1) for the right rear engine mount with the bolts (2) removed earlier. 7. Torque the bolts to 125 - 150 N·m (92.2 - 110.6 lb ft). 8. Install the bolts (3) removed earlier, and torque to 125 - 150 N·m (92 - 111 lb ft). 9. Install the hood support bolt and washer (4) and torque to 125 - 150 N·m (92 - 111 lb ft). 47685447 10/05/2014 10.1 [10.001] / 11 Engine - Engine and crankcase 10. Making sure the marks (1) are aligned, attach the engine output drive shaft to the engine flywheel. 11. Using the four bolts (2) removed earlier to secure the drive shaft to the flywheel. 12. Torque the bolts to 101 - 113 N·m (75 - 83 lb ft). RCPH10CCH817AAB 5 RCPH10CCH813AAB 6 RAIL13TR04226AA 7 RAIL13TR04231AA 8 13. Install the engine output drive shaft cover (1). Use the bolts (2) removed earlier to secure the cover to the flywheel housing. 14. Connect the harness connector (1) to the engine controller. 15. Connect the alternator output cable (1) and secure with the nut removed previously. 47685447 10/05/2014 10.1 [10.001] / 12 Engine - Engine and crankcase 16. Connect the alternator excite wire connector (1) and the CAN bus connector (2). RAIL13TR04221AA 9 17. Connect the harness connector (1) to the A/C pressure switch. RAIL13TR04223AA 10 RAIL13TR04224AA 11 RAIL13TR04220AA 12 18. Connect the ground wire (1) and secure the wire with the A/C compressor mounting bolt (2). 19. Connect the harness connector (1) for the fan drive. 47685447 10/05/2014 10.1 [10.001] / 13 Engine - Engine and crankcase 20. Connect the vent hose (1) to the intake manifold. RAIL13TR04218AA 13 RAIL13TR04219AA 14 RAIL13TR04214AA 15 RAIL13TR04216AA 16 21. Connect the harness connector (1) for the engine grid heater and the power supply cable (2). 22. Install the fuse panel. 23. Secure the fuse panel bracket with the three mounting bolts (1) removed previously. Secure the harness with wire ties. 47685447 10/05/2014 10.1 [10.001] / 14 Engine - Engine and crankcase 24. Connect the oil line (1) and secure with the hose clamp removed previously. RAIL13TR04213AA 17 RAIL13TR04228AA 18 RAIL13TR04236AA 19 RAIL13TR04237AA 20 25. Lubricate a new O-ring with PAG or mineral oil and install the O-ring. Connect the low pressure A/C line (1). 26. On the rear of the engine, secure the oil cooler tubes with the tube clamp (1) previously removed. 27. Connect the front suspended axle electrical connectors (1) if equipped. 47685447 10/05/2014 10.1 [10.001] / 15 Engine - Engine and crankcase 28. Install the cover plate for the left hand rear engine mount. Torque the bolts (1) to 125 - 150 N·m (92.2 - 110.6 lb ft). RAIL13TR04243AA 21 RAIL13TR04230AA 22 RAIL13TR04212AA 23 RAIL13TR04209AA 24 29. Lubricate a new O-ring with PAG or mineral oil and install the O-ring; reconnect the high pressure A/C hose (1). 30. Reconnect he coolant lines (2). 31. Install the hood support. 32. Torque the bolts (1) to 125 - 150 N·m (92.2 - 110.6 lb ft). 47685447 10/05/2014 10.1 [10.001] / 16 Engine - Engine and crankcase 33. Connect the starter cables (1) and the auxiliary wire (2). RAIL13TR04209AA 25 RAIL13TR04204AA 26 RAIL13TR04211AA 27 RAIL13TR04202AA 28 34. Install a wire tie (1) to secure the harness to the hood support (2). 35. Install the air intake tube (1) and secure with the hose clamps (2) previously removed. 36. Connect the harness connectors for the humidity sensor (1) and the air restriction sensor (2). Connect the hose (3) to the air intake tube. Secure the hose with the hose clamp previously removed. Next operation: Air conditioning - Evacuate (50.200) Next operation: 47685447 10/05/2014 10.1 [10.001] / 17 Engine - Engine and crankcase Air conditioning - Charging (50.200) Next operation: Next operation: Engine cooling system - Filling (10.400) Next operation: Engine cooling system - Install (10.400) Next operation: Hood - Install (90.100) Next operation: Side shield - Install (90.102) Next operation: Battery - Connect (55.302) 47685447 10/05/2014 10.1 [10.001] / 18 Index Engine - 10 Engine and crankcase - 001 Engine - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Engine - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 47685447 10/05/2014 10.1 [10.001] / 19 47685447 10/05/2014 10.1 [10.001] / 20 Engine - 10 Cylinder heads - 101 Magnum 250 696110723 CVT TIER 4b [ZERF04500 - ] Magnum 280 696110733 CVT TIER 4b [ZERF04500 - ] Magnum 310 696110743 CVT TIER 4b [ZERF04500 - ] Magnum 340 696110753 CVT TIER 4b [ZERF04500 - ] Magnum 380 696110763 CVT TIER 4B [ZERF04500 - ] 47685447 10/05/2014 10.2 [10.101] / 1 Contents Engine - 10 Cylinder heads - 101 SERVICE Valve cover Remove - Over head components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Install - Over head components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 47685447 10/05/2014 10.2 [10.101] / 2 Engine - Cylinder heads Valve cover - Remove - Over head components Prior operation: Hood - Remove (90.100) Prior operation: Air conditioning - Recover (50.200) Prior operation: Engine cooling system - Emptying (10.400) NOTE: During the disassembly of components with O-ring seals, it is recommended that the seals be discarded and new seal installed during assembly. NOTE: Cap all fittings and plug all lines/hoses as they are disconnected. 1. Loosen the hose clamp (1) at the air cooler inlet. RAIL13TR04527AA 1 RAIL13TR04526AA 2 RAIL13TR04534AA 3 2. Loosen the hose clamp (1) on the opposite end of the air cooler inlet and remove the inlet tube. 3. Remove the oil cooler tube clamp (1). 47685447 10/05/2014 10.2 [10.101] / 3 Engine - Cylinder heads 4. Disconnect the hydraulic lines (1) using special tool 380000795. NOTE: Be prepared to collect some hydraulic oil by placing a pan under the fitting. RAIL13TR04535AA 4 RAIL13TR04537AA 5 RAIL13TR04536AA 6 RAIL13TR04530AA 7 5. Disconnect the air conditioning high pressure hose from the tube fitting (1) and the coolant hose (2). 6. Remove the hydraulic tube clamp (1) from the hydraulic tube. 7. Remove the hydraulic cooler lines (1) on each side of the cooler ( left side shown). 47685447 10/05/2014 10.2 [10.101] / 4 Engine - Cylinder heads 8. Disconnect the low pressure A/C line (1), loosen the hose clamps (2) securing the overflow hose. RAIL13TR04542AA 8 RAIL13TR04543AA 9 9. Disconnect the overflow hose (1) and remove the top bracket mounting bolts (2). 10. Remove the two mounting bolts (1) on the rear of the top bracket and remove the bracket. RAIL14TR00391AA 10 RAIL13TR04188AA 11 11. Disconnect the electrical connector (1), the coolant hoses (2) and the DEF fluid line (3) from the dosing valve. 47685447 10/05/2014 10.2 [10.101] / 5 Engine - Cylinder heads 12. Remove the NOx sensor (1) from the exhaust pipe. RAIL13TR04185AA 12 RAIL13TR04183AA 13 RAIL13TR04177AA 14 RAIL13TR04180AA 15 13. Disconnect the electrical connector (1) for the temperature sensor. 14. Disengage the clamp (1) from the exhaust pipe to the turbo. 15. Disengage the clamp (1) from the exhaust pipe to the Diesel oxidation catalyst (DOC) 47685447 10/05/2014 10.2 [10.101] / 6 Engine - Cylinder heads 16. Remove the two nuts (1) from the C-clamp (2) securing the exhaust pipe. Remove the exhaust pipe and set aside. RAIL13TR04181AA 16 RAIL13TR04192AA 17 RAIL13TR04190AA 18 RAIL13TR04193AA 19 17. Disengage the clamp (1) from the outlet side of the catalyst. 18. Remove the two nuts (1) from the catalyst mounting straps. 19. Slide the catalyst forward from under the support bracket. Remove the catalyst. Next operation: Remove the valve cover. Next operation: 47685447 10/05/2014 10.2 [10.101] / 7 Engine - Cylinder heads Valve cover - Install - Over head components (10.101) 47685447 10/05/2014 10.2 [10.101] / 8 Engine - Cylinder heads Valve cover - Install - Over head components Prior operation: Valve cover - Remove - Over head components (10.101) Prior operation: Install the valve cover. 1. Inspect the O-ring seal for the valve cover and replace as required. 2. Install the valve cover with the 18 bolts (1) removed earlier. 3. Starting at the center of the valve cover, tighten the bolts in a crossing pattern (2). 4. Torque all bolts to 7 - 10 N·m (5.2 - 7.4 lb ft). RCPH11CCH973AAB 1 RAIL13TR04193AA 2 RAIL13TR04191AA 3 5. Install the catalyst under the support bracket. 6. Install the two mounting straps (1). 47685447 10/05/2014 10.2 [10.101] / 9 Engine - Cylinder heads 7. Secure the straps with the two nuts (1) previously removed. RAIL13TR04190AA 4 RAIL13TR04192AA 5 RAIL13TR04180AA 6 RAIL13TR04177AA 7 8. Install the clamp (1) on the exhaust pipe on the outlet side of the catalyst. 9. Install the exhaust pipe between the catalyst and the turbo. Secure the pipe to the catalyst with the clamp (1) previously removed. 10. Secure the exhaust pipe to the turbo with the clamp (1) previously removed. 47685447 10/05/2014 10.2 [10.101] / 10 Engine - Cylinder heads 11. Secure the exhaust pipe with the C clamp (1) and secure the C clamp with the two nuts (2) previously removed. RAIL13TR04181AA 8 RAIL13TR04183AA 9 12. Connect the harness connector (1) for the temperature sensor. 13. Install the NOx sensor (1). RAIL13TR04185AA 10 RAIL13TR04188AA 11 14. Connect the two coolant lines (1), the DEF fluid line (2) and the electrical connector (3) to the dosing valve. 47685447 10/05/2014 10.2 [10.101] / 11 Engine - Cylinder heads 15. Install the top bracket and secure the rear bracket mount with the previously removed bolts (1). RAIL14TR00391AA 12 RAIL13TR04543AA 13 RAIL13TR04542AA 14 RAIL13TR04530AA 15 16. Connect the overflow hose (1) and secure the front of the bracket with the previously removed bolts (2). 17. Connect the low pressure A/C line (1) and connect the overflow hose (2). 18. Connect the hydraulic cooler lines (1) on each side of the oil cooler, (left side shown). 47685447 10/05/2014 10.2 [10.101] / 12 Engine - Cylinder heads 19. Secure the hydraulic tube with the tube clamp (1). RAIL13TR04536AA 16 RAIL13TR04537AA 17 RAIL13TR04534AA 18 RAIL13TR04526AA 19 20. Connect the A/C high pressure hose (1) and the coolant hose (2). 21. Connect the hydraulic lines (1). Secure the lines with the tube (2). 22. Install the air cooler tube and secure the hose clamp (1). 47685447 10/05/2014 10.2 [10.101] / 13 Engine - Cylinder heads 23. Connect the opposite end of the air cooler tube to the air cooler and secure the hose clamp (1). RAIL13TR04527AA Next operation: Engine cooling system - Filling (10.400) Next operation: Air conditioning - Evacuate (50.200) Next operation: Air conditioning - Charging (50.200) Next operation: Hood - Install (90.100) 47685447 10/05/2014 10.2 [10.101] / 14 20 Index Engine - 10 Cylinder heads - 101 Valve cover - Install - Over head components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Valve cover - Remove - Over head components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 47685447 10/05/2014 10.2 [10.101] / 15 47685447 10/05/2014 10.2 [10.101] / 16 Engine - 10 Air cleaners and lines - 202 Magnum 250 696110723 CVT TIER 4b [ZERF04500 - ] Magnum 280 696110733 CVT TIER 4b [ZERF04500 - ] Magnum 310 696110743 CVT TIER 4b [ZERF04500 - ] Magnum 340 696110753 CVT TIER 4b [ZERF04500 - ] Magnum 380 696110763 CVT TIER 4B [ZERF04500 - ] 47685447 10/05/2014 10.3 [10.202] / 1 Contents Engine - 10 Air cleaners and lines - 202 SERVICE Air cleaner Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 47685447 10/05/2014 10.3 [10.202] / 2 Engine - Air cleaners and lines Air cleaner - Remove 1. Remove the two cover mounting bolts (1) on top of the DEF/ADBLUE® tank. RAIL14TR00885AA 1 RAIL14TR00886AA 2 RAIL14TR00888AA 3 RAIL14TR00889AA 4 2. Remove the cover (1). 3. Remove the air cleaner cover panel (1). 4. Disengage the hose clamp (1) from the air cleaner housing. 47685447 10/05/2014 10.3 [10.202] / 3 Engine - Air cleaners and lines 5. Disengage the hose clamp (1) from the air intake bellows to the air pre cleaner. RAIL14TR00890AA 5 RAIL14TR00915AA 6 RAIL14TR00923AA 7 RAIL14TR00916AA 8 6. Remove the three bolts (1) from the fuel pump mount. Remove the two bolts (2) from the fuel water separator mount. Set the fuel pump and water separator to the side. (The fuel lines do not need to be disconnected). 7. Lift the window step and remove the two bolts (1) from the air cleaner mounting bracket. 8. Remove the lower two bolts (1) from the air cleaner mounting bracket. 47685447 10/05/2014 10.3 [10.202] / 4 Engine - Air cleaners and lines 9. Remove the air cleaner along with the mounting bracket. RAIL14TR00917AA 9 10. Remove the bolts (1) that secure the air cleaner to the mounting bracket. RAIL14TR00922AA 10 RAIL14TR00921AA 11 11. Remove the mounting bracket. Next operation: Air cleaner - Install (10.202) 47685447 10/05/2014 10.3 [10.202] / 5 Engine - Air cleaners and lines Air cleaner - Install Prior operation: Air cleaner - Remove (10.202) 1. Install the air cleaner into the mounting bracket. RAIL14TR00921AA 1 RAIL14TR00922AA 2 RAIL14TR00917AA 3 RAIL14TR00916AA 4 2. Secure the air cleaner assembly to the mounting bracket with the bolts (1) removed previously. 3. Install the air cleaner along with the mounting bracket. 4. Secure the bracket with the two bolts (1) removed previously. 47685447 10/05/2014 10.3 [10.202] / 6 Engine - Air cleaners and lines 5. Secure the top of the bracket with the bolts (1) removed previously. Reposition the window step to the proper position. RAIL14TR00923AA 5 RAIL14TR00915AA 6 RAIL14TR00890AA 7 RAIL14TR00889AA 8 6. Reinstall the fuel pump and secure the pump with the bolts (1) removed previously. Reinstall the fuel water separator and secure with the bolts (2) removed previously. 7. Connect the air intake bellows to the air intake pre cleaner and secure with the clamp (1) removed previously. 8. Connect the air intake pipe to the air cleaner and secure with the clamp (1) removed previously. 47685447 10/05/2014 10.3 [10.202] / 7 Engine - Air cleaners and lines 9. Reinstall the air cleaner cover panel (1). RAIL14TR00888AA 9 10. Reinstall the cover (1) on the DEF/ADBLUE® tank and secure the cover with the bolts (1) removed previously. RAIL14TR00885AA 47685447 10/05/2014 10.3 [10.202] / 8 10 Index Engine - 10 Air cleaners and lines - 202 Air cleaner - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Air cleaner - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 47685447 10/05/2014 10.3 [10.202] / 9 47685447 10/05/2014 10.3 [10.202] / 10 Engine - 10 Fuel tanks - 216 Magnum 250 696110723 CVT TIER 4b [ZERF04500 - ] Magnum 280 696110733 CVT TIER 4b [ZERF04500 - ] Magnum 310 696110743 CVT TIER 4b [ZERF04500 - ] Magnum 340 696110753 CVT TIER 4b [ZERF04500 - ] Magnum 380 696110763 CVT TIER 4B [ZERF04500 - ] 47685447 10/05/2014 10.4 [10.216] / 1 Contents Engine - 10 Fuel tanks - 216 SERVICE Fuel tank Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Fuel cooler Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 47685447 10/05/2014 10.4 [10.216] / 2 Engine - Fuel tanks Fuel tank - Remove Remove both rear tires and support the rear axles with appropriate support stands. Prior operation: Only for the right side tank : Battery - Remove (55.302) 1. Remove the cab steps. RCPH10CCH689BAO 1 RAIL14TR00742AA 2 RAIL14TR00743AA 3 2. Drain the fuel tanks, Remove the tank hold down bracket (1) and the brackets (2) that secure the fuel tank to the DEF/ADBLUE® tank. 3. Remove the SCR component covers (1). 47685447 10/05/2014 10.4 [10.216] / 3 Engine - Fuel tanks 4. Loosen the two bolts (1) and raise the tank hold down bracket, retighten the bolts to hold the bracket in place. Disconnect the DEF/ADBLUE® line (2) and the coolant lines (3) from the SCR control module. Disconnect the electrical connector at the bottom of the control module (not shown). RAIL14TR00744AA 4 RCPH11CCH041AAB 5 RCPH11CCH033BAB 6 RCPH11CCH035AAB 7 5. Disconnect the tank-to-tank air balance tube. NOTE: In the following steps, be prepared to catch some fuel. 6. Loosen the clamp and disconnect the tank to tank balance hose. 7. Allow the tank to drain into a suitable clean container. 47685447 10/05/2014 10.4 [10.216] / 4 Engine - Fuel tanks Left hand tank 8. Remove the fuel tank hold-down bracket. RAIL14TR00739AA 8 RCPH11CCH037AAB 9 9. Disengage the clamp and disconnect the fuel tank vent hose. 10. Disconnect the fuel tank supply (1) and return (2) lines. RCPH11CCH038AAB 10 RCPH11CCH042AAB 11 11. Remove the cab steps upper support bracket. NOTE: Remove the cab pressurization filter assembly only if required for clearance to remove the fuel tank. 47685447 10/05/2014 10.4 [10.216] / 5 Engine - Fuel tanks 12. Remove the cab air pressurization filter. RCPH11CCH043AAB 12 RCPH07CCH285ABC 13 RCPH11CCH044AAB 14 RCPH11CCH034BAB 15 13. Remove the four nuts and washers (1) securing cab filter air box to the blower housing. 14. Remove the nut and washer (2) securing the housing to the cab floor plate. 15. Remove the housing assembly. 16. Pry up on the fuel tank near the fuel tank hold down bracket, remove the fuel tank. 47685447 10/05/2014 10.4 [10.216] / 6 Engine - Fuel tanks Right hand tank 17. Remove the tank hold-down bracket. RAIL14TR00738AA 16 RAIL14TR00834AA 17 RAIL14TR00835AA 18 18. Disconnect the level sensor harness (1) from the P-clamps (2) and disconnect the harness connector. 19. Remove the right side fuel tank. Next operation: Fuel tank - Install (10.216) 47685447 10/05/2014 10.4 [10.216] / 7 Engine - Fuel tanks Fuel tank - Install Prior operation: Fuel tank - Remove (10.216) Right hand tank 1. Slide the tank onto the support making certain that it is completely captured inside the support outer edge and sitting flat on the support. RAIL14TR00835AA 1 RCPH07CCH803ABC 2 RAIL14TR00834AA 3 2. Install the hold down bracket and bolts removed earlier. 3. Connect the fuel level sensor and secure the level sensor harness (1) with the P-clamps (2) previously removed. 47685447 10/05/2014 10.4 [10.216] / 8 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com ">

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Key features
- TIER 4b Engine
- Continuously Variable Transmission (CVT)
- Powerful performance
- Versatile applications
- Comfort and ease of operation
Frequently asked questions
The Case IH MAGNUM 250 has an F2CFE613G*B002 TIER 4b engine.
The Case IH MAGNUM 250 comes with Continuously Variable Transmission (CVT).
The Case IH MAGNUM 250 is marketed in North America.