Wacker Neuson LTW20Z3 Light Tower Operator's Manual

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Wacker Neuson LTW20Z3 Light Tower Operator's Manual | Manualzz

0175284en 003 0811

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Operator’s Manual

Light Tower, Wide Body

LTW 20Z-1

LTW 20Z-3

Copyright notice

© Copyright 2010 by Wacker Neuson Corporation.

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from

Wacker Neuson Corporation.

Any type of reproduction or distribution not authorized by Wacker Neuson Corporation represents an infringement of valid copyrights. Violators will be prosecuted.

Trademarks

All trademarks referenced in this manual are the property of their respective owners.

Manufacturer

Wacker Neuson Corporation

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957 www.wackerneuson.com

Original instructions

This Operator’s Manual presents the original instructions. The original language of this

Operator’s Manual is American English.

Foreword

Foreword

Machines covered in this Manual

Machine

LTW 20Z-1

LTW 20Z-3

Item Number

0620375, 0620842

0620376, 0620843

Machine documentation

„

„

„

„

„

Keep a copy of the Operator’s Manual with the machine at all times.

Use the separate Parts Book supplied with the machine to order replacement parts.

Refer to the separate Repair Manual for detailed instructions on servicing and repairing the machine.

If you are missing any of these documents, please contact Wacker Neuson

Corporation to order a replacement or visit www.wackerneuson.com.

When ordering parts or requesting service information, be prepared to provide the machine model number, item number, revision number, and serial number.

Expectations for information in this manual

„

„

„

This manual provides information and procedures to safely operate and maintain the above Wacker Neuson model(s). For your own safety and to reduce the risk of injury, carefully read, understand, and observe all instructions described in this manual.

Wacker Neuson Corporation expressly reserves the right to make technical modifications, even without notice, which improve the performance or safety standards of its machines.

The information contained in this manual is based on machines manufactured up until the time of publication. Wacker Neuson Corporation reserves the right to change any portion of this information without notice.

CALIFORNIA

Proposition

65 Warning

Engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

Laws pertaining to spark arresters

NOTICE:

State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust. Spark arresters are qualified and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the local

Health and Safety Administrator.

Manufacturer’s approval

This manual contains references to

approved

parts, attachments, and modifications. The following definitions apply:

„

„

Approved parts or attachments

are those either manufactured or provided by

Wacker Neuson.

Approved modifications

are those performed by an authorized Wacker

Neuson service center according to written instructions published by Wacker

Neuson.

wc_tx001055gb.fm

3

Foreword

„

Unapproved parts, attachments, and modifications

are those that do not meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following consequences:

„

„

Serious injury hazards to the operator and persons in the work area

Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications.

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LTW 20Z Table of Contents

Foreword 3

1 Safety Information

1.1

1.2

1.3

1.4

1.5

1.6

7

Signal Words Used in this Manual ....................................................... 7

Safety Guidelines for Operating the Machine ....................................... 8

Lamp Safety ......................................................................................... 9

Operator Safety while Using Internal Combustion Engines ............... 10

Towing Safety ..................................................................................... 11

Service Safety .................................................................................... 12

2.

Labels

2.1

2.2

14

Label Locations .................................................................................. 14

Label Meanings .................................................................................. 16

3 Operation 28

3.5

3.6

3.7

3.8

3.1

3.2

3.3

3.4

Preparing the Machine for First Use ................................................... 28

Locating Trailer ................................................................................... 29

Leveling Trailer ................................................................................... 30

Adjusting the Lights ............................................................................ 31

Preparing Trailer for Towing or Lifting ................................................ 32

Control Panel (Manual Winch System) .............................................. 33

Raising the Tower (Manual Winch System) ....................................... 34

Lowering the Tower (Manual Winch System) .................................... 37

3.9

Control Panel (Power Winch System) ................................................ 39

3.10

Raising the Tower (Power Winch System) ......................................... 40

3.11

Lowering the Tower (Power Winch System) ..................................... 43

3.12

Manually Starting the Machine ........................................................... 45

3.13

Stopping the Machine ......................................................................... 46

3.14

Auto Mode (Remote Run) .................................................................. 46

3.15

Troubleshooting Automatic Shutdown ................................................ 47

3.16

Generator Derating ............................................................................. 48

3.17

Receptacle Panel ............................................................................... 49

3.18

Load Balancing ................................................................................... 51

3.19

Emergency Stop Switch ..................................................................... 52

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5

Table of Contents

4 Maintenance

LTW 20Z

53

4.5

4.6

4.7

4.8

4.1

4.2

4.3

4.4

Periodic Maintenance Schedule ..........................................................53

Installing / Removing Light Fixtures ....................................................54

Removing / Replacing Lamps .............................................................55

Performing Daily Inspection ................................................................56

Checking Engine Coolant ....................................................................57

Replacing Air Cleaner .........................................................................58

Changing Engine Oil ...........................................................................59

Maintaining the Fuel/Water Separator .................................................61

4.9

Maintaining the Trailer .........................................................................61

4.10

Troubleshooting ...................................................................................62

5 Factory-Installed Options

5.1

5.2

5.3

63

General Options ..................................................................................63

Cold Weather Options .........................................................................68

North Slope Options ............................................................................69

6 Technical Data

6.1

6.2

6.3

6.4

72

Engine .................................................................................................72

Generator ............................................................................................73

Machine ...............................................................................................74

Dimensions ..........................................................................................75

7 Schematics

7.5

7.6

7.7

7.8

7.9

7.1

7.2

7.3

7.4

77

LTW 20Z-1—Electrical Schematic ......................................................78

LTW 20Z-1—Electrical Schematic Components .................................79

LTW 20Z-3—Electrical Schematic ......................................................80

LTW 20Z-3—Electrical Schematic Components .................................81

Engine Wiring .......................................................................................82

Engine Wiring Components .................................................................83

Trailer Wiring (Electric Brakes) ............................................................84

Trailer Wiring Components (Electric Brakes) ......................................84

Trailer Wiring (Surge Brakes / No Brakes) ..........................................85

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LTW 20Z

1 Safety Information

1.1

Signal Words Used in this Manual

Safety Information

This manual contains DANGER, WARNING, CAUTION,

NOTICE,

and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service.

This is the safety alert symbol. It is used to alert you to potential personal hazards.

f

Obey all safety messages that follow this symbol.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

f

To avoid death or serious injury from this type of hazard, obey all safety messages that follow this signal word.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

f

To avoid possible death or serious injury from this type of hazard, obey all safety messages that follow this signal word.

CAUTION!

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

f

To avoid possible minor or moderate injury from this type of hazard, obey all safety messages that follow this signal word.

NOTICE:

Used without the safety alert symbol, NOTICE indicates a situation which, if not avoided, could result in property damage.

Note:

A Note contains additional information important to a procedure.

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7

Safety Information

1.2

Safety Guidelines for Operating the Machine

LTW 20Z

Operator training

Before operating the machine:

„

„

Read and understand the operating instructions contained in all manuals delivered with the machine.

Familiarize yourself with the location and proper use of all controls and safety devices.

„

Contact Wacker Neuson Corporation for additional training if necessary.

When operating this machine:

„

Do not allow improperly trained people to operate the machine. People operating the machine must be familiar with the potential risks and hazards associated with it.

Personal

Protective

Equipment (PPE)

Wear the following Personal Protective Equipment (PPE) while operating this machine:

„

„

„

„

Close-fitting work clothes that do not hinder movement

Safety glasses with side shields

Hearing protection

Safety-toed footwear

Work area

Machine setup

„

„

Make sure the area immediately surrounding the Light Tower is clean, neat, and free of debris.

The tower extends up to 9 m (30 ft). Make sure the area above the trailer is open and clear of overhead wires and obstructions.

„

„

„

„

Make sure the machine is on a firm, level surface and will not tip, roll, slide, or fall while operating.

Make sure the machine is well-grounded and securely fastened to a good earthen ground per national and local regulations.

The trailer must be leveled and the outriggers extended before raising the tower. The outriggers must be extended while the tower is up.

Never connect the machine to other power sources, such as supply mains of power companies.

Machine integrity

„

„

„

„

Do not start a machine in need of repair.

Do not use the machine if the insulation on any electrical cord is cut or worn through.

Do not operate the lights without the protective lens cover in place or with a lens cover that is cracked or damaged.

Replace or repair electrical components with components that are identical in rating and performance to the originals.

While operating the machine

„

Keep the area behind the trailer clear of people and obstructions while raising and lowering the tower.

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LTW 20Z

„

„

„

„

„

„

Safety Information

Do not raise the tower or operate the machine in high winds. Lower the tower immediately if high winds or electrical storms are expected in the area.

Do not raise, lower, or turn the tower while the unit is operating.

If any part of the tower hangs up, or the winch cable develops slack while raising or lowering the tower, STOP immediately! Contact an authorized

Wacker Neuson service representative.

Do not disengage the tower locking pin while the tower is up.

Lamps become extremely hot in use! Allow the lamps and fixtures to cool

10–15 minutes before handling.

Lower the tower when not in use.

1.3

Lamp Safety

Description

The lamps provided with your Light Tower are electric discharge lamps. They are designed for use with metal halide ballasts only, and require time to reach full brightness on initial startup and after a power interruption. These lamps comply with FDA regulation performance standards 21 CFR 1040-30.

WARNING

Personal injury hazard. Lamps can cause serious skin burns and eye inflammation from shortwave ultraviolet radiation if outer envelope of the lamp is broken or punctured. f

Do not operate the Light Tower if a lamp is damaged.

Operating safety

„

Do not operate the lamps where people will remain for more than a few minutes unless adequate shielding or other safety precautions are used.

„

Replace damaged lamps according to the instructions in section

Removing

/ Replacing Lamps.

„

Lamps that automatically extinguish when the outer envelope is broken or punctured are commercially available.

wc_si000301gb.fm

9

Safety Information LTW 20Z

1.4

Operator Safety while Using Internal Combustion Engines

WARNING

Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death.

f

Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below.

DANGER

Exhaust gas from the engine contains carbon monoxide, a deadly poison. Exposure to carbon monoxide can kill you in minutes.

f

NEVER operate the machine inside an enclosed area, such as a tunnel, unless adequate ventilation is provided through such items as exhaust fans or hoses.

Operating safety

When running the engine:

„

„

Keep the area around exhaust pipe free of flammable materials.

Check the fuel lines and the fuel tank for leaks and cracks before starting the engine. Do not run the machine if fuel leaks are present or the fuel lines are loose.

When running the engine:

„

„

„

„

„

Do not smoke while operating the machine.

Do not run the engine near sparks or open flames.

Do not touch the engine or muffler while the engine is running or immediately after it has been turned off.

Do not operate a machine when its fuel cap is loose or missing.

Do not start the engine if fuel has spilled or a fuel odor is present. Move the machine away from the spill and wipe the machine dry before starting.

Refueling safety

When refueling the engine:

„

„

„

„

„

„

Clean up any spilled fuel immediately.

Refill the fuel tank in a well-ventilated area.

Replace the fuel tank cap after refueling.

Do not smoke.

Do not refuel a hot or running engine.

Do not refuel the engine near sparks or open flames.

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LTW 20Z

1.5

Towing Safety

Safety Information

WARNING

Possibility of personal injury or equipment damage. Towing a large trailer can be hazardous without careful preparation, appropriate equipment, and/or observance of maximum towing speeds.

f

Refer to the applicable Department of Transportation regulations before towing.

Equipment integrity

Read and follow the information below:

„

„

„

„

„

„

„

Both the trailer and vehicle must be in serviceable condition and securely fastened together.

Ensure that the hitch and coupling on the towing vehicle are rated equal to, or greater than, the trailer’s Gross Vehicle Weight Rating (GVWR).

Inspect the hitch and coupling for wear or damage. Do not tow the trailer using defective parts.

Always connect the safety chains.

Make sure all directional and trailer lights are connected and working properly.

Check the tires on the trailer for tread wear, inflation, and condition.

Replace worn tires.

Verify that all lug nuts holding the wheels are tight and none are missing.

Checking brakes

„

On trailers with surge or electric brakes, connect the breakaway cable

(a)

on the trailer coupler to the rear bumper or frame of the vehicle. This cable will actuate the brake system on the trailer if both the coupling and safety chains have failed. The breakaway cable is not a parking brake and should not be used as one.

b

Towing speed wc_si000301gb.fm

a

„ wc_gr006973

Check the operation of the brakes by braking the vehicle at a slow speed before entering traffic. Both the vehicle and the trailer should brake smoothly. If the trailer seems to be pushing, check the fluid level

(b)

in the surge brakes or the operation of the electric brakes.

„

The maximum recommended speed for highway towing is 72 km/hour (45 mph). Recommended off-road towing speed is not to exceed 16 km/hour

(10 mph) or less depending on terrain.

11

Safety Information

1.6

Service Safety

LTW 20Z

WARNING

High voltage! This machine produces high voltage capable of causing serious injury or death.

f

Only a qualified electrician should troubleshoot or repair electrical problems occurring with this machine.

Precautions

Personal

Protective

Equipment (PPE)

Wear the following Personal Protective Equipment (PPE) while servicing or maintaining this machine:

„

„

Close-fitting work clothes that do not hinder movement

Safety glasses with side shields

Hearing protection

„

„

Safety-toed footwear

In addition, before servicing or maintaining the machine:

„

„

Tie back long hair.

Remove all jewelry (including rings).

Before servicing the machine

„

„

„

„

„

„

„

Turn the engine off before performing maintenance or making repairs.

Make sure the engine start switch is turned to OFF.

Make sure the circuit breakers are open (off).

Make sure the negative terminal on the battery is disconnected.

Do not perform even routine service (oil / oil filter changes, cleaning, etc.) unless all electrical components are shut down.

Make sure water has not accumulated around the base of the machine. If water is present, move the machine and allow it to dry before servicing.

If the machine must be started while servicing, keep hands, feet, and loose clothing away from moving parts on the generator and engine.

Safety devices and modifications

„

„

„

To reduce the risk of personal injury, read and understand the service procedures before performing any service to the machine.

All adjustments and repairs MUST be completed before operation. Do not operate the machine with a known problem or deficiency! All repairs and adjustments should be completed by a qualified technician.

Do not service the machine if your clothing or skin is wet.

„

„

Replace all safety devices and guards after repair and maintenance.

Do not modify the machine without the express written approval of the manufacturer.

Replacing parts and labels

„

„

„

„

Replace worn or damaged components.

Use only spare parts recommended by Wacker Neuson.

Replace all missing and hard-to-read labels.

Check all external fasteners at regular intervals.

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LTW 20Z

Lifting and transporting

Safety Information

When lifting the machine:

„

„

Make sure slings, chains, hooks, ramps, jacks and other types of lifting devices are attached securely and have enough weight-bearing capacity to lift or hold the machine safely.

Remain aware of the location of other people when lifting the machine.

To reduce the possibility of injury:

„

„

Do not stand under the machine while it is being hoisted or moved.

Do not get onto the machine while it is being hoisted or moved.

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13

Labels

2 Labels

2.1

Label Locations

FF

D FF

LL

V

NN

L

1

CC

F

W

LL

2

BB

DD

Y

DD

B

LTW 20Z

BB RR DD

K BB

BB

OO K

DD

Y BB

wc_gr006242

14 wc_si000386gb.fm

LTW 20Z

J

C

A

N

FF

D

I G

FF

E

GG

B

O

PP

U

AA

V

S

JJ

T

HH

H

MM

DD

Labels

M

J

T

NN wc_si000386gb.fm

KK

BB

Q

R

QQ

15

wc_gr006243

B

C

Labels

2.2

Label Meanings

A

LTW 20Z

WARNING

Automatic locking pin.

A non-secured, falling tower can cause serious injury or death if a person is hit. To secure tower, verify automatic locking pin has been engaged.

WARNING!

Avoid crushing area.

DANGER!

Contact with overhead electrical power lines will cause serious injury or death. Do not position

Light Tower under electrical power lines.

WARNING!

Completely lower tower BEFORE tilting tower.

Tilting an extended tower can cause serious injury or death.

D

NOTICE

Lifting point.

16 wc_si000386gb.fm

LTW 20Z

E

F

G

Labels

WARNING!

Secure tower in transport lock before lifting or towing. A loose swinging tower could cause personal injury or machine damage.

Using a light tower indoors CAN KILL YOU IN

MINUTES. Light tower exhaust contains carbon monoxide. This is a poison you cannot see or smell.

NEVER use inside a home or garage, EVEN IF doors and windows are open.

Only use OUTSIDE and far away from windows, doors, and vents.

DANGER!

Asphyxiation hazard.

„

„

„

„

„

Engines emit carbon monoxide.

Do not run the machine indoors or in an enclosed area unless adequate ventilation, through such items as exhaust fans or hoses, is provided.

Read the Operator’s Manual.

No sparks, flames, or burning objects near the machine.

Stop the engine before refueling.

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17

Labels

H

LTW 20Z

WARNING!

Electric shock and arc flash can cause serious injury or death. Electrical storage device within.

Contact a qualified electrician for service or to open electrical box.

I

WARNING!

Read and understand the supplied Operator’s

Manual before operating the machine. Failure to do so increases the risk of injury to yourself and others.

18 wc_si000386gb.fm

L

M

LTW 20Z

J

K

Labels

WARNING!

Stand clear of front and rear of machine when tower is being tilted up or down.

WARNING!

Hot surface!

WARNING!

Hot surface!

A nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the information found on this nameplate so it will be available should the nameplate become lost or damaged.

When ordering parts or requesting service information, you will always be asked to specify the model number, item number, revision number, and serial number of the unit.

wc_si000386gb.fm

19

Labels

N

O

LTW 20Z

WARNING!

Ultraviolet radiation from lamp can cause serious skin and eye irritation. Use only with undamaged lamps. Use only with provided undamaged lens cover and fixture.

See Operator’s Manual for metal halide lamp information and troubleshooting.

Before starting engine

Check levels

Engine oil

Fuel

Coolant

Circuit breakers off

Start engine

Engine control panel

Press pushbutton

Will light during preheat

Engine will start automatically after preheat cycle

Circuit breakers on

Shut down

Circuit breakers off

Stop engine

20 wc_si000386gb.fm

LTW 20Z

Q

Labels

Manual Winch System

To raise tower:

1. Release transport lock.

2. Tilt tower using winch.

3. Tilt tower until automatic locking pin snaps into place.

To increase height of tower:

4. Raise tower using winch.

To aim lights:

5. Rotate tower and tighten knob.

wc_si000386gb.fm

21

Labels

R

LTW 20Z

Manual Winch System

To lower tower:

1. Turn off all lights and engine.

2. Rotate tower and tighten knob.

3. Lower tower using winch.

To tilt tower for transport:

4. Release and hold spring-loaded pin.

5. Tilt tower using winch.

To secure tower for transport:

6. Insert pin through transport lock and secure with pin.

7. Position light fixtures down.

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LTW 20Z

Q

R

Labels

Power Winch System

To raise tower:

1. Release transport lock.

2. Tilt tower using winch.

3. Tilt tower until automatic locking pin snaps into place.

To increase height of tower:

4. Raise tower using winch.

To aim lights:

5. Rotate tower and tighten knob.

Power Winch System

To lower tower:

1. Turn off all lights and engine.

2. Rotate tower and tighten knob.

3. Lower tower using winch.

To tilt tower for transport:

4. Release and hold spring-loaded pin.

5. Tilt tower using winch.

To secure tower for transport:

6. Insert pin through transport lock and secure with pin.

7. Position light fixtures down.

wc_si000386gb.fm

23

Labels

S

T

U

V

W

WARNING!

Disconnect battery before servicing.

Read the Operator’s Manual.

LTW 20Z

WARNING!

Pressurized contents. Do not open when hot!

Coolant overflow bottle only, not a return system.

WARNING!

Pinching hazard. Rotating machinery.

WARNING!

Electric shock and arc flash can cause serious injury or death.

24 wc_si000386gb.fm

DD

FF

LTW 20Z

Y

AA

BB

CC

Labels

Electrical ground

Operator’s Manual must be stored on machine.

Replacement Operator’s Manual can be ordered through your local Wacker Neuson distributor.

Tie-down point.

Low sulfur fuel or ultra low sulfur fuel only.

Insert jack locking pin before extending jack.

Fork lift pocket

wc_si000386gb.fm

25

LL

MM

JJ

KK

Labels

GG

HH

LTW 20Z

Read Operator’s Manual.

Use hitch rated from trailer’s “Gross Vehicle

Weight Rating”.

Securely attach trailer to tow vehicle.

Attach safety chains using cross pattern.

Attach breakdown chain to vehicle.

Check trailer lights.

Neutral bonded to frame

Fuses

1.Not used

2. Controller

3. Fuel pump / solenoid

4. Alternator

Certification Label (VIN Number)

Also attached to each unit is a Certification Label.

This label specifies that the trailer conforms with all Federal Motor Vehicle Standards in effect at the time of manufacture. The label includes the

Vehicle Identification Number (VIN) for the trailer.

WARNING!

Electric shock and arc flash can cause serious injury or death. Electrical storage device within.

Contact a qualified electrician for service or to open electrical box.

Transport position of the jack

26 wc_si000386gb.fm

PP

QQ

RR

LTW 20Z

NN

OO wc_si000386gb.fm

27

Labels

Not a step

WARNING

When towing in tandem:

Do not tow on highway

Do not tow more than two units

Do not exceed 35 mph (55 kph)

Maximum Gross Vehicle Weight Rating (GVWR)

Maximum Tongue Weight

Engine controls

Hour meter

Protecting Our Environment

Fluid containment system

(if equipped)

Skid drain access point

This machine may be covered by one or more patents.

Operation

3 Operation

3.1

Preparing the Machine for First Use

LTW 20Z

Preparing for first use

To prepare your machine for first use:

1. Make sure all loose packaging materials have been removed from the machine.

2. Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance.

3. Take inventory of all items included with the machine and verify that all loose components and fasteners are accounted for.

4. Attach component parts not already attached.

5. Add fluids as needed and applicable, including fuel, engine oil, and battery acid.

6. Move the machine to its operating location.

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LTW 20Z

3.2

Locating Trailer

Positioning the machine

Operation

„

For maximum light coverage, locate the Light Tower at ground level or in a spot higher than the area being lighted.

WARNING

Electric shock or equipment damage hazards. The tower extends up to 9 m (30 ft.) and could interfere with overhead wires and obstructions.

f

Position the trailer on a firm, flat surface clear of overhead wires and obstructions.

Ground

Connection

„

Make sure that there is enough area for outrigger extensions to be fully extended.

A ground connection

(l)

is located on the trailer frame.

l

Function

wc_gr005225

This ground connection is used for electrically grounding the Light Tower when necessary to comply with the National Electrical Code and other federal, state, and local regulations. For grounding requirements in your area, consult with a qualified electrician, electrical inspector, or local agency having jurisdiction over electrical compliance.

„

If the Light Tower is used at a construction site, there may be additional regulations which must be observed.

wc_tx001058gb.fm

29

Operation

3.3

Leveling Trailer

LTW 20Z

P

WARNING

Tipping / falling hazard. Failure to level the trailer or extend the outriggers will severly reduce the stability of the unit.

f

Level the trailer and extend the outriggers before raising the tower. The outriggers must remain extended while the tower is up.

Procedure

Follow the procedure below to level the trailer.

1. Pull the locking pin on the tongue jack

(a)

and rotate the tongue jack down 90° as shown. Reinsert the pin once the jack is in position.

wc_gr005874

2. Block or chock the trailer wheels

(b)

. Crank the tongue jack down to raise the trailer tongue off the vehicle.

3. Pull the outrigger lock pin

(c)

to release the outrigger. Pull both outrigger extensions

(d)

out until you feel outrigger lock pin lock back into place.

4. Pull the locking pins on the outrigger jacks

(e).

Rotate the jacks 90° down.

Reinsert the pins once the jacks are in position.

5. Pull the locking pin on the rear jack

(f)

and rotate the rear jack down 90° as shown. Reinsert the pin once the jack is in position.

6. Extend the jack(s) on the highest side(s) of the trailer until they rest firmly on the ground. Extend the remaining jacks until the trailer is level.

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LTW 20Z

3.4

Adjusting the Lights

Background

Each light fixture can be aimed up, down, left, or right.

Procedure

Follow the procedure below to adjust the lights.

1. Loosen the toolless light adjusters

(g).

Operation

wc_gr005226

2. Aim the light fixtures up or down.

3. Loosen the nuts

(h).

4. Turn the light fixtures left or right.

5. Tighten adjusters and nuts after positioning the lights.

NOTICE:

Do not loosen the inside nut

(x).

Loosening this nut could damage the light fixture.

wc_tx001058gb.fm

31

Operation

3.5

Preparing Trailer for Towing or Lifting

LTW 20Z

NOTICE:

Allow the lights to cool 10–15 minutes before lifting or moving the trailer.

Moving the trailer while the lights are still hot could cause the lamps to break.

Preparing the trailer for lifting

Follow the procedure below to prepare the trailer for lifting.

1. Ensure that the tower is completely nested inside the transport cradle and the pin

(t)

is secure.

j t a j k t f

wc_gr006223

2. Check that the tower cradle lock pin

(j)

is in place and secured with the safety pin

3. Make sure the doors are properly latched.

4. Return the outriggers to their travel position. Check that the outrigger bars and jacks are locked in place.

5. Crank the rear jack

(f)

all the way in and rotate it 90°.

The Light Tower is now ready to lift. Use the designated lift points.

Preparing the trailer for towing

Follow the procedure below to prepare the trailer for towing.

1. Prepare the trailer for lifting as described above.

2. Use the tongue jack

(a)

to raise the trailer tongue up and then lower it over hitch on towing vehicle.

3. Lock the hitch to coupling and attach the safety chains.

4. Swivel the tongue jack 90° and lock it in place.

5. Connect the trailer wiring to the towing vehicle. Check the brake, turn, and tail lights for proper operation.

6. Position the light fixtures down

(k)

. For rough, off-road transportation remove lamps from fixtures to avoid damage.

7. Check the tire inflation.

Towing speed

The maximum recommended speed for highway towing is 72 km/hour (45 mph).

Recommended off-road towing speed is not to exceed 16 km/hour (10 mph) or less depending on terrain.

32 wc_tx001058gb.fm

LTW 20Z

3.6

Control Panel (Manual Winch System)

Operation wc_tx001058gb.fm

Ref.

a b c d e f g

Description

Main circuit breaker

15 Amp lights circuit breaker

Hour meter

Low oil pressure shutdown indicator

High coolant temperature shutdown

Overspeed shutdown fault indicator

Underspeed shutdown fault indicator

Ref.

h j k l

Description

Charge failure indicator

Overcrank shutdown fault indicator

Glow plug indicator

Safety shutdown indicator m

Stop switch n o

Start switch

Auto

33

Operation

3.7

Raising the Tower (Manual Winch System)

LTW 20Z

Background

The Light Tower includes two separate winches—one for lifting the tower to the vertical position, the other for raising the tower. Each winch is an automatic braketype winch that automatically brakes when the handle is released. The handle must be rotated to wind in the cable as well as to unwind the cable.

Prerequisites

„

Machine is shut down

„

„

Light Tower is located on a firm, flat surface clear of overhead wires and obstructions

Winch cables are in serviceable condition and resting properly in pulleys

„

Light tower has been leveled, with all outriggers extended and locked

WARNING

Electric shock hazard! Do not use the Light Tower if insulation on any of the electrical cords is cut or worn through. Bare wires in contact with the metal frame of the trailer or tower can cause elecrocution.

f

Repair or replace the cord before using the machine.

WARNING

Electrocution hazard. f

Do not position the Light Tower under electrical power lines.

WARNING

Tipping/falling hazards. Certain actions may cause the tower to fall or the Light

Tower to tip over.

f

Do not extend the tower beyond the red marking on the tower shaft.

f

Do not raise the tower or operate the Light Tower in high winds.

f

Do not touch the winch pawl while the tower is raised!

f

Do not pull the vertical tower locking pin while the tower is raised.

WARNING

Personal injury hazard. Bystanders can be struck by the tower as it is being raised or lowered.

f

Do not allow anyone to stand near the rear of the machine while raising or lowering the tower.

This procedure continues on the next page.

34 wc_tx001058gb.fm

LTW 20Z

Procedure

Follow the procedure below to raise the tower.

Operation

Lifting the tower to the vertical position

1. Remove the cradle locking pin

(j)

from the cradle.

2. Check the operation of the tilt winch

(o)

by rotaing the winch handle 1/4 turn clockwise (“cable in” direction). The winch pawl must engage the winch gear teeth. When operating properly, the winch pawl will make a “clicking” sound when the winch handle is rotated clockwise.

NOTICE:

Do not attempt to lift the tower if the winch is damaged or not operating properly, or if the winch cables are worn or damaged.

Raising the tower

3. Continue to rotate the winch handle and lift the tower to the vertical position until the vertical tower locking pin

(p)

locks the tower in place. Be certain the vertical tower locking pin is fully engaged in the locking position before raising the tower.

4. After the tower is vertical, check the operation of the telescoping winch

(q)

by rotating the winch handle 1/4 turn clockwise (“cable in” direction). The winch pawl must engage the winch gear teeth. When operating properly, the winch pawl will make a “clicking” sound when the winch handle is rotated clockwise.

NOTICE:

Do not attempt to raise the tower if the winch is damaged or not operating properly, or if the winch cables are worn or damaged.

Rotating the tower

5. Continue rotating the winch handle until the tower is at the desired height. Do not overcrank the winch when the tower is fully extended.

Once the tower is at the desired height, rotate the tower to the desired direction.

1. Loosen the rotation locking knob

(s).

2. Rotate the tower until the lights face the desired direction.

3. Retighten the rotation locking knob.

wc_tx001058gb.fm

35

Operation LTW 20Z

wc_gr006231

36 wc_tx001058gb.fm

LTW 20Z Operation

3.8

Lowering the Tower (Manual Winch System)

Prerequisites

„

Operating instructions have been read and understood

„

Lights are turned off

„

„

Engine is shut down

Winch cables are in serviceable condition and resting properly in pulleys

WARNING

Tipping/falling hazards. Certain actions may cause the tower to fall or the machine to tip over.

f

Do not extend the tower beyond the red marking on the tower shaft.

f

Do not raise the tower or operate the Light Tower in high winds.

f

Do not touch the winch pawl while the tower is raised!

f

Do not pull the vertical tower locking pin while the tower is raised.

Procedure

WARNING

Personal injury hazard. Bystanders can be struck by the tower as it is being raised or lowered.

f

Do not allow anyone to stand near the rear of the machine while raising or lowering the tower.

Follow the procedure below to lower the tower.

1. Turn the handle on the telescoping winch

(q)

counterclockwise (“cable out” direction).

2. Loosen the rotation locking knob

(s)

and rotate the tower so the lights face the rear of the trailer and the telescoping winches are facing toward the trailer tongue.

3. Pull and hold the tower locking pin

(p)

. Rotate the handle on the tilt winch

(o)

counterclockwise (“cable out” direction) until the tower spring begins to pivot the tower down.

WARNING

Personal injury hazard. Tower could collapse if the winch cable develops slack. f

Stop turning the winch immediately if part of the tower hangs up, or if a winch cable develops slack before the tower is fully lowered.

NOTICE:

If the tower hangs up, level the trailer, and sllightly shake or twist the tower assembly to free the bind. Contact an authorized Wacker Neuson service center immediately if this procedure does not correct the problem.

4. Release the tower locking pin and continue to rotate the handle until the tower is resting in the transport cradle. Make sure that the secondary locking pin

(t)

penetrates all sections of the tower.

5. After the tower is down, secure it in the cradle by inserting the cradle lock pin

(j)

.

Insert the clip through the pin to lock it in place.

6. Position the light fixtures to aim at the ground.

wc_tx001058gb.fm

37

Operation LTW 20Z

wc_gr006231

38 wc_tx001058gb.fm

LTW 20Z

3.9

Control Panel (Power Winch System)

q p

Operation wc_tx001058gb.fm

d e f

Ref.

a b c

Description

Main circuit breaker

15 Amp lights circuit breaker

Hour meter g h

Low oil pressure shutdown indicator

High coolant temperature shutdown

Overspeed shutdown fault indicator

Underspeed shutdown fault indicator

Charge failure indicator o p q

Ref.

j k l

Description

Overcrank shutdown fault indicator

Glow plug indicator

Safety shutdown indicator m

Stop switch n

Start switch

Auto

Tilt rotary switch

Telescope rotary switch

39

Operation

3.10

Raising the Tower (Power Winch System)

LTW 20Z

Background

The Light Tower includes two separate winches—one for lifting the tower to the vertical position, the other for raising the tower.

Prerequisites

„

Machine is shut down

„

Light Tower is located on a firm, flat surface clear of overhead wires and obstructions

„

„

Winch cables are in serviceable condition and resting properly in pulleys

Light Tower has been leveled, with all outriggers extended and locked

WARNING

Electric shock hazard! Do not use the Light Tower if insulation on any of the electrical cords is cut or worn through. Bare wires in contact with the metal frame of the trailer or tower can cause elecrocution.

f

Repair or replace the cord before using the machine.

WARNING

Electrocution hazard. f

Do not position the Light Tower under electrical power lines.

WARNING

Tipping/falling hazards. Certain actions may cause the tower to fall or the Light

Tower to tip over.

f

Do not extend the tower beyond the red marking on the tower shaft.

f

Do not raise the tower or operate the Light Tower in high winds.

f

Do not touch the winch pawl while the tower is raised!

f

Do not pull the vertical tower locking pin while the tower is raised.

WARNING

Personal injury hazard. Bystanders can be struck by the tower as it is being raised.

f

Do not allow anyone to stand near the rear of the machine while raising the tower.

40 wc_tx001058gb.fm

LTW 20Z

Procedure

Follow the procedure below to raise the tower.

Operation

Lifting the tower to the vertical position

1. Remove the cradle locking pin

(j)

from the cradle.

2. Check the operation of the tilt winch

(r).

Turn the tilt rotary switch

(p)

on the control panel to the up position. The tower should begin to tilt.

Note: It is normal for smoke to be produced during the first few operations of a new

power winch.

NOTICE:

Do not attempt to lift or raise the tower if the winch is damaged or not operating properly, or if the winch cables are worn or damaged. Continuous running of the winch in excess of 4 minutes will damage the winch motor.

Raising the tower

Rotating the tower

3. Hold the tilt rotary switch in the up position and raise the tower to the vertical position until the vertical tower locking pin

(u)

locks the tower in place. Be certain the vertical tower locking pin is fully engaged in the locking position before raising the tower.

4. After the tower is vertical, check the operation of the telescoping winch

(v)

. Turn the telescope rotary switch

(q)

on the control panel to the up position.

5. Continue to hold the telescope rotary switch until the tower is at the desired height. Release the switch when the tower is fully extended.

Once the tower is at the desired height, rotate the tower to the desired direction.

1. Loosen the rotation locking knob

(s).

2. Rotate the tower until the lights face the desired direction.

3. Retighten the rotation locking knob.

wc_tx001058gb.fm

41

Operation LTW 20Z r v u

wc_gr006972

42 wc_tx001058gb.fm

LTW 20Z

3.11

Lowering the Tower (Power Winch System)

Prerequisites

„

Operating instructions have been read and understood

„

„

„

Lights are turned off

Engine is shut down

Winch cables are in serviceable condition

Operation

WARNING

Tipping/falling hazards. Certain actions may cause the tower to fall or the machine to tip over.

f

Do not extend the tower beyond the red marking on the tower shaft.

f

Do not raise the tower or operate the Light Tower in high winds.

f

Do not touch the winch pawl while the tower is raised!

f

Do not pull the vertical tower locking pin while the tower is raised.

Procedure

WARNING

Personal injury hazard. Bystanders can be struck by the tower as it is being lowered.

f

Do not allow anyone to stand near the rear of the machine while lowering the tower.

Follow the procedure below to lower the tower.

4. Lower the tower by turning and holding the telescope rotary switch

(q)

in the down position.

NOTICE:

Continuous running of the winch in excess of 4 minutes will damage the winch motor.

Note: It is normal for smoke to be produced during the first few operations of a new

power winch.

5. Loosen the rotation locking knob

(s)

and rotate the tower so the lights face the rear of the trailer and the telescoping winch faces the trailer tongue.

6. Pull and hold the tower locking pin

(u)

. Turn and hold the tilt rotary switch

(p)

on the control panel in the down position until the tower is resting in the transport cradle.

Make sure that the secondary locking pin

(t)

penetrates all sections of the tower.

WARNING

Personal injury hazard. Tower could collapse if the winch cable develops slack. f

Stop turning the winch immediately if part of the tower hangs up, or if a winch cable develops slack before the tower is fully lowered.

NOTICE:

If the tower hangs up, level the trailer, and slightly shake or twist the tower assembly to free the bind. Contact an authorized Wacker Neuson service center immediately if this procedure does not correct the problem.

7. After the tower is down, secure it in the cradle by inserting the cradle lock pin

(j)

.

Insert the clip through the pin to lock it in place.

8. Position the light fixtures to aim at the ground.

wc_tx001058gb.fm

43

Operation r

LTW 20Z v u

wc_gr006972

44 wc_tx001058gb.fm

LTW 20Z

3.12

Manually Starting the Machine

Operation

Prerequisites

„

Engine oil, fuel, and coolant are at the proper levels

Note: If fuel tank was drained or run dry it may be necessary to bleed fuel lines.

Refer to engine operator’s manual.

„

„

Electrical cable on the tower is in serviceable condition

Circuit breakers

(a,b)

are in their OFF positions

WARNING

Electric shock hazard.

f

Do not start the generator if the insulation on the tower electrical cable is cut or worn through.

Procedure

NOTICE:

Starting the engine under load will damage the machine.

Follow the procedure below to manually start the machine.

1. Press the START switch

(n).

This initiates the pre-heat timer, energizes the fuel solenoid, and energizes the starter motor.

2. The engine will crank for 10 seconds, and then rest for 10 seconds. If the engine does not start immediately, the cycle will repeat three (3) times.

3. If the engine does not start after three attempts, the starting sequence will be terminated and the Overcrank shutdown indicator

(j)

will light. See section

Troubleshooting Automatic Shutdown

for help.

4. When the engine starts, the starter motor is disengaged.

Note: After the starter motor has disengaged, the Safety On Timer is activated.

This timer is pre-set for a 12 second delay and allows oil pressure, high engine temperature, underspeed, and charge failure to stabilize without triggering the fault.

5. If a fault occurs after the 12 second delay, see section

Troubleshooting

Automatic Shutdown

.

6. Allow engine to warm up before operating lights.

NOTICE:

Do not use starting fluids to aid in starting of engine.

wc_tx001058gb.fm

45

Operation LTW 20Z

3.13

Stopping the Machine

Prerequisite

„

Lights are turned off.

NOTICE:

Generator will be damaged if the engine is shut down before turning off the lights.

Stopping the machine

Push the STOP button

(m)

to de-energize the fuel solenoid.

3.14

Auto Mode (Remote Run)

The engine controller is capable of automatically starting the engine. Contact

Wacker Neuson Product Support for more information.

46 wc_tx001058gb.fm

LTW 20Z

3.15

Troubleshooting Automatic Shutdown

Operation

Background

There are five automatic shutdown conditions:

„ low oil pressure

„

„ high coolant temperature engine overspeed

„

„ engine underspeed engine overcrank

When these occur, the operator can perform certain diagnostic tests to help identify the problem. Most of these diagnostics deal with the engine.

When a fault occurs, the fault must be removed and the shutdown alarm must be cleared to reset the Engine Control Module (ECM).

The generator, however, can also cause problems. Consult a qualified electrician or your nearest Wacker Neuson dealer for possible causes of generator problems.

WARNING

Possibility of personal injury or equipment damage. A machine down for service must be secured so that no one is allowed to run it until repairs are made.

f

Close and lock all doors.

f

Hang a “Do Not Run” sign on the metering panel.

d e f g h j k l

wc_gr005244

Low Oil

Pressure (d) wc_tx001058gb.fm

If the module detects that the engine oil pressure has fallen below the low oil pressure switch after the

Safety On

timer has expired, a shutdown will occur.

1. Check engine oil level using dipstick. Add oil if required.

2. Carefully inspect engine for oil leaks.

3. If oil level is good, start engine and verify loss of oil pressure. Shut down engine immediately if oil pressure value does not read at least 1 bar (15 psi) within 5 seconds.

4. Check the oil pressure shutdown switch and connecting wiring on the engine block. Check for continuity between switch and engine control module.

See wiring diagrams.

5. If oil level, oil pressure switch and connecting wiring are good, the fault could be caused by an engine failure.

Note: An engine failure caused by something other than one of the five shutdown

conditions discussed may cause a low oil fault condition to be displayed.

47

Operation LTW 20Z

High Coolant

Temperature

Shutdown (e)

If the module detects that the engine coolant temperature has exceeded the setting of the high engine temperature switch after the

Safety On

timer has expired, a shutdown will occur. In such a case:

1. Allow engine to cool to a safe temperature and inspect coolant level in radiator.

Add coolant as needed.

2. Carefully inspect coolant hoses and engine block for leaks.

3. Check that fan belt for water pump is tight.

4. Check the high temperature shutdown switch and connecting wiring on engine block. Check for continuity between switch on engine block and engine control module. See wiring diagrams.

5. If switch and wiring are good, consult engine manufacturer’s operator’s manual or service manual for possible causes of engine overheating.

Overspeed or

Underspeed

Shutdown

(f, g)

If the engine speed exceeds or falls below the pre-set trip after the

Safety On

timer has expired, a shutdown will occur. In such a case:

„

Restart engine and read the AC frequency using a meter. Meter should read aproximately 61.5 Hz under no-load condition.

Overcrank

Shutdown (j)

If the engine does not start after three attempts, the starting sequence will be terminated. In such a case:

1. Check fuel level.

2. Check for proper operation of fuel pump.

3. If engine still does not start, refer to engine manufacturer’s operator’s manual or service manual for possible engine problems.

3.16

Generator Derating

Background

All generator sets are subject to derating for altitude and temperature. Although derating should not affect operation of the lights, it will reduce the available reserve power to the receptacles.

Derating percentages

Ratings are typically reduced 3% per 300 m (1000 ft.) elevation above sea level, and 2% per 5.5°C (10°F) increase in ambient temperature above 25°C (78°F).

48 wc_tx001058gb.fm

LTW 20Z

3.17

Receptacle Panel

Overview

Operation

The Light Tower is equipped with receptacles for running accessories and tools from the generator. Power to these receptacles is available any time the engine is running and the circuit breakers are “ON”.

Receptacles

Tthe receptacle panels are equipped as follows:

a a f e

LTW 20Z-1

d c a a b e d c b

wc_gr005238

LTW 20Z-3 wc_gr005239

wc_tx001058gb.fm

49

Operation LTW 20Z

Model

LTW20Z-1

Callout

a b c d

LTW20Z-3 b c d e a

Quantity Description

4

2

1

3

4

4

2

1

3

4

120V Ground Fault Interrupt (GFI) convenience receptacle

120/240V single phase receptacle

120/240V single phase receptacle

Circuit breaker for 120/240V and 240V single phase receptacle

Circuit breaker for 120V GFI receptacle

120V Ground Fault Interrupt (GFI) convenience receptacle

120/208V single phase receptacle

120/208V three phase 4-pole receptacle

Circuit breaker for 120/208V single phase receptacle and 120/208V three phase receptacle

Circuit breaker for 120V GFI receptacle e

Note: Do not draw more than 15,000 watts from the receptacles with all of the

lights on or the lights will turn off. Load to at least 50% of the rated load to prevent wet stacking.

Circuit breakers

Circuit breakers

(e)

on the back of the receptacle panel protect the GFI receptacles. The GFI receptacles should be tested for proper operation each time they are used.

Testing a GFI

To test a GFI:

1. Push the test button in. The reset button should pop out. Power to the receptacle is now off.

2. To restore power to the receptacle, push the reset button.

NOTICE:

If the reset button does not pop out, the GFI is defective.

Do not

use the receptacle until the problem can be corrected.

If the reset button pops out during use, check the generator and attachments for defects.

50 wc_tx001058gb.fm

LTW 20Z

3.18

Load Balancing

Overview

Operation

To help in balancing loads, each outlet on the LTW20Z3 is marked with the phase(s) to which it is connected.

When connecting single phase loads to the LTW20Z3, it is important to balance the loads, especially if the machine is also powering three phase loads. Unbalanced single phase loads cause unequal three phase line voltages.

Unequal line voltages applied to a three-phase induction motor produce unbalanced currents. This condition increases the motor temperature compared to a motor operating with balanced line voltages.

NOTICE:

If line voltages are unbalanced, the motor horsepower rating will be derated in accordance with NEMA MG 1 Part 14.

a b

wc_gr007964

a

Derating factor

b

Percent of voltage unbalance

wc_tx001058gb.fm

\

51

Operation

3.19

Emergency Stop Switch

Location

LTW 20Z

The emergency stop switch

(f)

is the red button located on the receptacle panel at the rear of the Light Tower cabinet.

Operation

„

„

„

Activate the emergency stop switch by pushing the red button in.

Pushing the emergency stop switch opens the main circuit breaker and the fuel solenoid and results in the engine shutting down and an indicator to illuminate.

The switch will remain in until the button is pulled out.

NOTICE:

Press the emergency stop button only in the case of an actual emergency where the generator must be stopped immediately! In all other instances, open the main line circuit breaker and then press the engine controller Off “O” button.

E

M

ERGENC

Y

S TO P

f

wc_gr006234

52 wc_tx001058gb.fm

LTW 20Z

4 Maintenance

4.1

Periodic Maintenance Schedule

Maintenance wc_tx001061gb.fm

Item Task

Fluids

Check for leaks.

Engine oil

Check level.

Fuel

Check level.

Coolant

Check level.

Air filter dust cup

Empty dust.

Battery electrolyte

Check level.

Fan belt

Check condition and tension.

Air filter element

Clean.

Radiator hoses

Check condition.

Intake air hose

Check condition and clear obstructions.

Fuel filter

Replace.

Engine oil

Change.*

Oil filter

Replace.

Radiator

Flush.

Fan belt

Replace.

Fuel tank

Remove sediment.

Valve clearance

Check and adjust as needed.

Air filter element

Replace.

Radiator coolant

Change.

Battery

Replace.

Radiator hoses and clamps

Fuel pipes and clamps

Replace.

Replace.

„

„

„

„

Interval (hours of service)

Before each use

100 200 400 500 800

„

Every year or 6x cleaning

Every two years

„

„

„

„

„

Replace after every 250 hours of operation.

„

„

„

„

„

„

„

„

„

„

„

* Change engine oil and filter after first 50 hours of operation.

53

Maintenance

4.2

Installing / Removing Light Fixtures

Prerequisite

„

„

Circuit breakers are turned OFF

Engine is shut down

LTW 20Z

WARNING

Electric shock hazard.

f

Turn off all light circuit breakers and shut down engine before disconnecting light fixtures or changing lamps.

Procedure

WARNING

Burn hazard. Lamps and fixtures become extremely hot in use.

f

Allow lamps and fixtures to cool 10–15 minutes before handling.

NOTICE:

Only a trained technician should be allowed to install and remove fixture wiring.

Follow the procedure below to remove the light fixtures.

1. Disconnect the electrical cords at the junction box

(a).

2. Remove the nuts

(b)

from the fixture mounting brackets.

3. Remove both the fixtures and the brackets from the mounting studs.

Numbering sequence of lights Junction box wiring for lights

1

2 a G/Y

W W b

3

W W

3

4

BK

Black

GN

Green

BU Blue

PK Pink

RD

Red

TN

Tan

VIO

Violet

WH

White

Wire Colors

YL

Yellow

BR

Brown

CL

Clear

GY

Gray wc_gr005245

OR

Orange

PU

Purple

SH

Shield

LB

Light blue

54 wc_tx001061gb.fm

LTW 20Z

4.3

Removing / Replacing Lamps

Prerequisites

„

Engine shut down

„

Light circuit breakers turned OFF

„

„

Lamps and fixtures cool to the touch

Eye protection and gloves

Maintenance

WARNING

Burn hazard. Lamps become extremely hot in use.

f

Allow lamps and fixtures to cool 10–15 minutes before handling.

WARNING

Personal injury hazard. Ultraviolet radiation from the lamps can cause serious skin and eye irritation.

f

Use only undamaged lamps.

f

Use the lamps only with undamaged original equipment lenses and fixtures.

WARNING

Explosion hazard. Grease or oil residue on the lamp can cause the outer jacket to burst or shatter. Hot flying glass particles can cause personal injury, property damage, burns, or fire.

f

Do not operate the lights with a lens that is cracked, damaged, or missing.

f

Do not scratch the lamp or subject the lamp to excess pressure.

f

Wear eye protection and gloves when removing or replacing lamps.

Removing the lamp

Follow the procedures below to remove and install the lamp.

1. Remove the screws

(a)

securing the flange rings

(b)

and remove the flange rings.

c e b d a f

wc_gr005881

2. Remove the lens

(c)

with the gasket

(d)

attached.

3. Remove the hardware securing one side of the lamp stabilizer

(e)

. Once removed, swing the lamp stabilizer to the side and unscrew the lamp

(f)

.

Installing the lamp wc_tx001061gb.fm

1. Screw the lamp in firmly, but not forcibly, to minimize loosening due to vibration.

Secure it with the lamp stabilizer.

2. Install the gasket around the lens and secure the lens to the reflector with the flange rings and screws.

55

Maintenance

4.4

Performing Daily Inspection

Procedure

LTW 20Z

Inspect the following items daily.

„

„

„

„

„

Check for fluid leaks.

Check fluid levels.

Inspect condition of electrical cords.

Check that winch cables are in good condition.

Check that the vertical mast locking pin and its spring are secured, aligned, and operating properly.

Changing engine oil

Change engine oil after first 50 hours of operation and every 250 hours thereafter.

See

Changing Engine Oil

and refer to the engine manufacturer’s operator’s manual for lubrication specifications.

CAUTION

Personal injury or equipment damage hazards. f

Do not use Light Tower if electrical cord insulation is cut or worn through.

f

Do not use a winch cable that is kinked or starting to unravel.

f

Do not operate engine if oil level is below ADD mark on dipstick. Keep the oil level within the crosshatch pattern or FULL mark on the dipstick.

56 wc_tx001061gb.fm

LTW 20Z

4.5

Checking Engine Coolant

When

Maintenance

After initial filling of radiator, maintain proper level in overflow bottle daily.

Prerequisites

„

Engine is cold

„

Engine is shut off

„

Radiator cap is cool enough to touch with bare hands.

WARNING

Burn hazard. Pressurized coolant can cause serious burns.

f

Only remove radiator cap when it is cool enough to touch with bare hands.

Procedure

Follow the procedure below to check the engine coolant.

1. Slowly loosen radiator cap to relieve pressure in the system.

2. Remove radiator cap.

3. Check coolant level and add coolant as needed to 19mm (3/4 in). below bottom of filler neck.

4. Replace radiator cap.

wc_tx001061gb.fm

57

Maintenance

4.6

Replacing Air Cleaner

When

LTW 20Z

Replace the air filter cartridge when the yellow indicator of the engine air filter gauge reaches the red line.

Procedure

The air cleaner assembly contains a one-piece single element air filter cartridge

(c)

. Follow the procedure below to replace the air filter cartridge.

f c d

Routine inspection a b e

wc_gr005884

1. Remove the end cover

(d)

, then discard the entire air filter cartridge.

2. Insert a new air filter cartridge.

3. Re-install the end cover, making sure that the dust cap

(e)

is clean and is pointing downward.

„

„

„

„

Periodically, make sure the inlet pipe

(f)

is free from obstructions.

Check all connections and make sure they are snug. An air leak at the neck clamp, gauge connection, or intake pipe can quickly lead to expensive engine repairs.

Make sure that the intake piping

(a)

is fully engaged over the neck of the filter to ensure a good seal.

If the filter housing, gauge connection

(b)

, neck, or inlet pipe are crushed or damaged, replace them immediately.

58 wc_tx001061gb.fm

LTW 20Z

4.7

Changing Engine Oil

When

Maintenance

Replace the engine oil and oil filter element every 500 operating hours.

Prerequisites

„

Warm engine

„

Plastic sheet and container of suitable size to collect drained oil

„

Replacement oil (see

Technical Data

for oil quantity and type)

NOTICE:

Check engine oil daily before starting engine. Do not operate engine if oil level is below ADD mark on dipstick. Always keep oil level within the crosshatch pattern or “full” mark on dipstick.

Note: In the interests of environmental protection, place a plastic sheet and a con-

tainer under the machine to collect any liquid which drains off. Dispose of this liquid in accordance with environmental protection legislation.

Procedure

Follow the procedure below to change the engine oil.

b e wc_tx001061gb.fm

1. Wipe the area around the oil filler cap

(a)

clean, and remove the cap.

2. Locate the oil drain hose

(b)

and feed it through the opening at the rear of the

Light Tower cabinet.

3. Remove the cap from the end of the oil drain hose. Open the valve

(e)

at the hose connection and allow the oil to drain into a suitable container.

4. After the oil has been drained completely, close the valve at the hose connection and replace the cap at the end of the hose. Return the hose to its storage location.

59

Maintenance LTW 20Z

5. Fill the engine crankcase through the oil filler opening to the upper mark on the dipstick. See

Technical Data

for oil quantity and type.

6. Re-install the oil filter cap.

Replacing the oil filter element

Follow the procedure below to replace the oil filter element.

1. Use a filter wrench to remove the oil filter element

(c)

. Discard the used element.

2. Apply a thin coat of oil to the O-ring on the new element

(d)

.

3. Hand-tighten the element until its sealed face comes in contact with the O-ring.

4. Use a filter wrench to tighten the new element. Torque to 14.7–20.6 Nm

(10.8–15.2 ft.lbs).

60 wc_tx001061gb.fm

LTW 20Z

4.8

Maintaining the Fuel/Water Separator

When

Maintenance

„

„

Empty the separator water bowl as needed.

Change the separator element each time the fuel filter is changed— approximately every 250 hours of operation.

Prerequisites

„

Container of suitable size to drain water from the separator element

„

Replacement separator element

Emptying the separator bowl

Follow the procedure below to empty the separator bowl

(a)

.

1. Open the water bowl drain

(b)

.

d a d b

wc_gr006235

2. Allow the water to drain into a suitable container.

3. Close the water bowl drain.

Changing the separator element

Follow the procedure below to change the separator element.

1. Loosen the element retainer

(d)

.

2. Remove the element retainer and element

(c)

from the separator head.

3. Unscrew the separator bowl from the element.

4. Screw the separator bowl onto the replacement element.

5. Insert the retainer and replacement element into the separator head.

6. Tighten the element retainer.

The procedure is now complete.

4.9

Maintaining the Trailer

Tires

„

„

„

Keep tires inflated to the proper pressure as shown on the tire sidewall.

Check tread periodically for wear.

Replace tires as required.

Wheels

„

„

Check that lug nuts holding wheels are tight.

Replace any missing lug nuts immediately.

wc_tx001061gb.fm

61

Maintenance

4.10

Troubleshooting

LTW 20Z

DANGER

High voltage! This machine uses high voltage circuits capable of causing serious injury or death.

f

Only a qualified electrician should troubleshoot or repair electrical problems occurring in this equipment.

Problem / Symptom

Lamp will not light

Reason

Lamp is too hot

Circuit breaker turned on

Circuit breaker loose or defective

Generator output incorrect

Low or no ballast output

Remedy

Allow lamp to cool 10–15 minutes before restarting.

Faulty lamp connection Check that lamp is tight in socket.

Check connections inside connection boxes on light fixtures and tower.

Lamp broken or burned out Check for:

„ broken arc tube or outer lamp jacket

„

„ broken or loose components in lamp envelope blackening or deposits inside lamp tube.

Turn off circuit breaker.

Have a licensed electrician repair or replace the circuit breaker.

Check incoming voltage to ballast.

Incoming voltage should be 120V ±

5V. If voltage is incorrect, engine speed may need to be adjusted or generator may require service.

With the fixture cord removed from its receptacle, the voltage should measure 400 to 445 VAC. If proper voltage is not achieved, perform capacitor check to determine if capacitor or coil needs to be replaced.

Low light output Lamp degraded

Low ballast output

Fixture or lens dirty

Replace lamp due to normal lamp life.

Check ballast for proper voltage output.

Clean reflective surface inside fixture and both inside and outside surface of glass lens.

62 wc_tx001061gb.fm

LTW 20Z

5 Factory-Installed Options

Factory-Installed Options

This machine may be equipped with one or more of the following factory-installed options. To verify if any of these options are installed on your machine, contact

Wacker Neuson Corporation at 1-800-770-0957. A nameplate listing the Model

Number, Item Number, Revision, and Serial Number is attached to each unit.

Please have this information available when contacting Wacker Neuson

Corporation.

The illustrations shown in this chapter represent typical installations. The factoryinstalled options on your machine may look different.

5.1

General Options

About Brakes

Your machine may be equipped with electric brakes or surge brakes. See

Towing

Safety

for more information about connecting and checking the brakes.

Electric

Brakes

Machines equipped with electric brakes draw power from the tow vehicle. An electrical wiring harness connects the tow vehicle’s brake pedal to the brake actuators on the trailer. Pressing the brake pedal applies the brakes to both the tow vehicle and the trailer.

Surge Brakes

Machines equipped with hydraulic surge brakes do not require any electrical connection to the tow vehicle. The braking system is completely self-contained, using momentum to actuate the trailer’s brake master cylinder and apply the brakes when the tow vehicle slows or stops.

Internal Light

Storage

This option allows the light fixtures to be detached from the tower and stored inside the Light Tower cabinet. Internal storage protects the fixtures from damage on the job site, during transport, or during long-term storage.

Prerequisites

„

Machine is shut down

„

Left side of Light Tower cabinet is open

wc_tx001266gb.fm

63

Factory-Installed Options

1

2 f

3

4 c d b a

LTW 20Z e

wc_gr005287

64 wc_tx001266gb.fm

LTW 20Z

Procedure

Factory-Installed Options

Follow the procedure below to store the light fixtures.

1. Rotate the two retaining wires

(a)

forward so that they lie flat in an open position.

2. Disconnect the electrical cables

(b)

from the junction box

(c)

.

3. Detach light fixture #2 from the tower by removing the swivel handle

(d)

from the threaded stud and lifting the fixture off the tower.

Note: Reinstall the swivel handle on the threaded stud after detaching the fixture.

4. Orient light fixture #2 so that the lens is facing you and the mounting bracket is on the top side. Place the fixture behind the left-hand divider

(e)

inside the light tower cabinet.

NOTICE:

Avoid pinching the electrical cables beneath the fixtures or between the fixtures and dividers.

5. Repeat this procedure with light fixture #4, placing it behind the right-hand divider inside the light tower cabinet.

6. Rotate the retaining wires upward so that they rest against the lens frames.

7. Detach and remove light fixture #1.

8. Orient light fixture #1 so that the lens is facing away from you and the mounting bracket is on the bottom side. Place the fixture in front of the right-hand divider, resting it against the retaining wire

(f)

.

9. Repeat this procedure with light fixture #3, placing it in the left-hand divider.

10.Use the tie-down straps

(g)

to secure the fixtures in place. Each pair of fixtures is secured with one strap. Tighten the strap across the top surface of the outer fixture and close the buckle to fasten the strap in place.

Note: Make sure to hook the tie-down straps in the cutouts provided for this

purpose (h).

wc_tx001266gb.fm

65

Factory-Installed Options

Cold Weather

Shrouds

LTW 20Z

Machines equipped with cold weather shrouds

(a, b)

are designed to operate optimally in cold weather environments.

a b

„

„ wc_gr006978

Machines equipped with cold weather shrouds can be operated at full load in ambient temperatures up to 35°C (95°F).

At ambient temperatures above 35°C (95°F), machines must be derated accordingly.

Electronic

Governor

The electronic governor option consists of an electronic module

(a)

and an electronic actuator. The module senses rotation of the flywheel, then sends a signal to the electronic actuator that governs the fuel injection system. The system is designed to precisely regulate engine rpm, and thus frequency, to within approximately 0.25%. See electronic governor manufacturer’s literature for detailed information.

a

wc_gr006974

66 wc_tx001266gb.fm

LTW 20Z

Block Heater

Factory-Installed Options

The engine block heater option includes a block heater

(a)

with a cord

(b)

.

The function of the block heater is to heat the engine coolant/ engine block to improve cold-weather engine starting. Plug the cord into a 120V power supply.

a b

wc_gr006975

Containment

System

Overspills and leaks are captured in the containment system. The containment system holds over 110% of the fluid contained in the machine.

The containment system should be checked every 50 hours or 2 weeks and drained when necessary. If fluid is found in the containment tank, trace the cause of the leak and correct.

Note:

In the interests of environmental protection, place impermeable sheeting and a container under the machine to collect the liquid which drains off. Dispose of this liquid in accordance with environmental protection legislation.

Lockable

Battery

Disconnect

A lockable ON/OFF switch is available which disconnects the battery. A padlock

(not included) securely locks the switch in the OFF position. If equipped, the battery disconnect switch is mounted to the skid beneath the access door on the right side of the machine.

NOTICE:

Do not use the battery disconnect switch while the engine is running.

Damage to electrical components may occur.

wc_tx001266gb.fm

67

Factory-Installed Options

Battery

Charger

LTW 20Z

An optional battery charger maintains the battery at peak power while the machine is turned off. Use of a battery charger is recommended when the generator is not operated on a regular basis. The battery charger prevents voltage drain and reduces the possibility of having to jump-start the engine after long periods of inactivity. Plug the cord into a 120V power supply.

wc_gr005779

5.2

Cold Weather Options

Cold Weather machines include the following options:

„

„

„

„

„

„

„

„

Containment system

Cold weather shrouds

Electric brakes

Electronic governor

Engine block heater

Battery disconnect

Internal light storage

Battery charger

68 wc_tx001266gb.fm

LTW 20Z

5.3

North Slope Options

Factory-Installed Options

North Slope machines include the following options:

„

„

„

„

„

„

Containment system

Electric brakes or surge brakes

Manual winch or power winch

Electronic governor

Engine block heater

Battery charger

Additional options included with North Slope machines:

Quad Outlet

Box

North Slope machines are equipped with an internal 4" receptacle box

(a)

. This box functions as a central location to plug in cold weather accessories such as an engine block heater, oil pan heater, battery blanket, and battery charger. An electrical cord

(b)

allows the receptacle box to be directly connected to an external power source.

a b

wc_gr006977

wc_tx001266gb.fm

69

Factory-Installed Options

Rear Hitch wiith

Containment

System

LTW 20Z

Certain models of the LTW are equipped with a 2" hitch receiver at the rear of the containment skid. This option enables the operator to tow auxiliary equipment behind the LTW.

Battery

Blanket

wc_gr006976

WARNING

Possibility of personal injury or equipment damage from improper towing. Towing equipment, especially in tandem, requires careful preparation, appropriate equipment, and observance of maximum weights and towing speeds.

f

Follow the instructions below when towing auxiliary equipment behind the LTW.

When using the 2" hitch receiver to tow auxiliary equipment:

„

„

„

„

„

„

Review topic

Towing Safety

for information on safe towing techniques.

Do not tow more than two units.

Do not tow on the highway.

Do not exceed 55 kph (35 mph).

Do not exceed the maximum Gross Vehicle Weight Rating (GVWR) of 1588 kg

(3500 lbs).

Do not exceed the maximum tongue weight of 240 kg (404 lbs).

An electrically powered blanket

(a)

warms the battery while the machine is not in use. The blanket eliminates engine starting difficulties caused by a cold, frozen, or discharged battery. Plug the cord into a 120V power supply.

a

wc_gr007422

70 wc_tx001266gb.fm

LTW 20Z Factory-Installed Options

Oil Pan Heater

Cold, thick engine oil does not flow freely and may cause engine starting difficulties. An oil pan heater installed on the engine oil pan keeps the oil warm and flowing. Heat from this electrical device warms the supply of engine oil contained in the pan while the machine is not in use. Plug the cord into a 120V power supply.

Fire

Extinguisher and First Aid

Kit

The North Slope machine is equipped with a fire extinguisher

(b)

and a first aid kit

(c)

for operator convenience and safety in the field.

c b

wc_gr007423

WARNING

Machine damage or burn hazards.

f

Before each machine startup, always make sure the fire extinguisher is fully charged, accessible, and undamaged.

f

Train machine operators in the proper use of the fire extinguisher.

Quick

Connect Oil

Drain System

Containment

Suction

Access Point

The oil drain hose is located inside the Light Tower cabinet. North Slope machines are equipped with a quick connect fitting at the end of the hose.

A vertical pipe

(e)

with a 3/4" NPT thread is provided next to the battery on the control panel side of the machine. The pipe extends into the containment skid tank, enabling suction cleanout of the tank.

wc_tx001266gb.fm

e

wc_gr007424

71

Technical Data

6 Technical Data

LTW 20Z

6.1

Engine

Engine Power Rating

Gross standby power rating per ISO 8528-1 and SAE J1995. Actual power output may vary due to conditions of specific use.

Machine LTW 20Z-1 LTW 20Z-3

Engine

Engine make / type

Model

Number of cylinders

Displacement

Operating speed

Rated standby power @ rated speed

Coolant capacity

Oil capacity

Battery cm

3

(in

3

) rpm kW(Hp) l (qts.) l (qts.)

Volts/CCa

(standard)

(custom)

Isuzu

4LE2-NYGV02, Tier IVi

4

2179 (133)

1800

25.6 (34.3) @ 1800 rpm

11.3 (11.9)

8.0 (8.5)

Fuel type

Fuel tank capacity

Fuel consumption, prime load

Running time, prime load l (gal.) l/hr (gal./hr)

Hours

12/750

12/950

Diesel

215.8 (57)

5.97 (1.58)

34.8

72 wc_td000310gb.fm

LTW 20Z

6.2

Generator

Machine

Make/Type

Model

Frequency

Generator speed

Prime Output

AC voltage output

Amps

Excitation type

Power factor

Voltage regulation

Insulation class

Technical Data

rpm kW

(kVA)

V/phase

LTW 20Z-1

Generator

LTW 20Z-3

Mecc Alte / Brushless

ECO 28-VL/4

60 Hz

1800

18.6

(23.3)

120/240, 1Ø

19.5

(24.4)

120, 1Ø

208, 3Ø

A 155/78 68 (x3)

68

AVR

1.0

1Ø—1.0

3Ø—0.8

±1.00%

H

wc_td000310gb.fm

73

Technical Data

6.3

Machine

LTW 20Z

Machine

Operating weight

Dry weight (surge brakes)

(electric brakes)

Travel Dimensions

(l x w x h)

Height–tower extended

Lighting system

Ballast

Max. lighting coverage

@ 5 ft. candles (54 lux)

Sound level at 7 m (23 ft.)

AC receptacles

120V GFI duplex

120/240 V twist lock

120/208 V 3Ø 4-pole

Surge brakes

(if equipped)

Tires kg

(lbs) kg

(lbs) cm

(in.) m (ft.)

LTW 20Z-1

0620375

LTW 20Z-1

0620842

LTW 20Z-3

0620376

LTW 20Z-3

0620843

Machine

1442

(3179)

1503

(3313)

1442

(3179)

1503

(3313)

1256 (2769)

1317 (2903)

1303 (2873)

1256 (2769)

449 x 192 x 190

(177.0 x 75.5 x 74.5)

9 (30)

4—1000W

1317 (2903)

1303 (2873)

Coil and core

12, 960 (1204) m

2

(ft

2

) dB(A)

4 duplex, 3 twist-lock

71.2

4 duplex, 2 twist-lock,

1 4-pole

4—20A

2—30A

1—50A

2—30A

120/208V

1—60A

Fluid type size

DOT3

ST205 / 75D15(C)

74 wc_td000310gb.fm

LTW 20Z

6.4

Dimensions

mm (in.)

Technical Data wc_td000310gb.fm

313 (123.0)

449 (177.0)

190 (74.5)

192 (75.5) wc_gr006326

75

Technical Data

Notes:

LTW 20Z

76 wc_td000310gb.fm

LTW 20Z

7 Schematics

wc_tx001064gb.fm

This page is intentionally left blank.

77

Schematics

Schematics

7.1

LTW 20Z-1—Electrical Schematic

e m m n n m n m n o p o p q r a d c h j k y f z g g g g l s t t

LTW 20Z u v v v v w w w w x

wc_gr006503

78

LTW 20Z

7.2

LTW 20Z-1—Electrical Schematic Components

Ref. Description

a Generator b Generator junction box c Voltage regulator d Exciter e Stator (aux winding) f Stator (main winding) g Circuit breaker, 120V 15 Amp h Control box front panel j Engine controller k Main breaker, 80 Amp l Receptacle box m Receptacle, 120V 20 Amp GFCI n Circuit breaker, 120V 20 Amp

Ref. Description

o Receptacle, 120/240V 30 Amp p Circuit breaker, 240V 30 Amp q Receptacle, 120/240V 50 Amp r Circuit breaker, 240V 50 Amp s Control box t Terminal strip u Control box ground v Transformer w Capacitor x Lights y Fuse, 120V 2 Amp z Generator connection block

— —

wc_tx001064gb.fm

79

Schematics

Schematics

7.3

LTW 20Z-3—Electrical Schematic

a m n m n m n m n o p o p q r d c h j k e f z y g g g g t l s t

LTW 20Z

v v v v w w w w x

wc_gr008488

u

80

LTW 20Z

7.4

LTW 20Z-3—Electrical Schematic Components

Ref.

Description

a Generator b Generator junction box c Voltage regulator d Exciter e Stator (aux winding) f Stator (main winding) g Circuit breaker, 120V 15 Amp h Control box front panel j Engine controller k Main breaker, 70 Amp l Receptacle box m Receptacle, 120V 20 Amp GFCI n Circuit breaker, 120V 20 Amp

Ref.

Description

o Receptacle, 12

5

/250V 30 Amp p Circuit breaker, 12

5

/250V 30 Amp q Receptacle, 120/208 60A 3Ø r Circuit breaker, 120/208V 60A 3Ø s Control box t Terminal strip u Control box ground v Transformer w Capacitor x Lights y Fuse, 120V 2 Amp z Generator connection block aa Sensing module

BK

GN

BU

PK

Black

Green

Blue

Pink

Wire Colors

RD Red

TN Tan

VIO Violet

WH White

YL

BR

CL

GY

Yellow

Brown

Clear

Gray

OR

PU

SH

LB

Orange

Purple

Shield

Lt. blue

wc_tx001064gb_Rev03.fm

81

Schematics

Schematics

7.5

Engine Wiring

a k

LTW 20Z m n q r s t c e v d l g h f u j o p

82

LTW 20Z

7.6

Engine Wiring Components

Ref. Description

a Emergency stop switch b Control panel ground c Engine controller d Main breaker e Engine ground f Control box ground g Oil pressure sensor h Water temperature sensor j Fuel pump k Fuse box l Battery

Ref. Description

m Terminal block n Hour meter o Starter motor p Alternator q Fuel pump relay r Starter relay s Glow plug relay t Glow plugs u Fuel solenoid v Battery disconnect (if equipped)

BK Black

GN Green

BU Blue

PK Pink

Wire Colors

RD Red

TN Tan

YL Yellow

BR Brown

VIO Violet

WH White

CL Clear

GY Gray

OR Orange

PU Purple

SH Shield

LB Lt. blue

Schematics wc_tx001064gb.fm

83

Schematics

7.7

Trailer Wiring (Electric Brakes)

g a

2-GN

5-YL

6-BR

4-WH 12GA

1-RD 12GA

3-BU 12GA

b

BK

BK

34-BU

33-BU

BK

RD

c

BK

RD

34-BU

d

4-WH 12GA

2-GN

5-YL

6-BR

47-WH

4-WH 12GA

3-BU 12GA

e

2-GN

5-YL

6-BR

47-WH

h

47-WH

6-BR

2-GN

W

B

G

j

44-WH

64-BR

5-YL

W

B

Y

k

wc_gr006979

7.8

Trailer Wiring Components (Electric Brakes)

Ref. Description

a Main trailer plug b Breakaway switch c Battery charger d Breakaway battery e Right brake

Ref. Description

f Left brake g Front right side light h Front left side light j Rear right tail light k Rear left tail light

f

BK Black

GN Green

BU Blue

PK Pink

Wire Colors

RD Red YL Yellow

TN Tan

VIO Violet

WH White

BR Brown

CL Clear

GY Gray

OR Orange

PU Purple

SH Shield

LB Lt. blue

84

LTW 20Z

LTW 20Z

7.9

Trailer Wiring (Surge Brakes / No Brakes)

BK BK

GN

BR

WH

GN

YL

BR

WH

GN

BR

WH

BK BK

WH

BR

YL

WH

BR

YL

BK Black

GN Green

BU Blue

PK Pink

Wire Colors

RD Red

TN Tan

VIO Violet

WH White

YL Yellow

BR Brown

CL Clear

GY Gray

OR Orange

PU Purple

SH Shield

LB Lt. blue

wc_tx001064gb.fm

85

Schematics

Wacker Neuson SE · Preußenstraße 41 · D-80809 München · Tel.: +49-(0)89-3 54 02-0 · Fax: +49 - (0)89-3 54 02-390

Wacker Neuson Corporation · N92W15000 Anthony Ave. · Menomonee Falls, WI 53051 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 ·Tel. : (800) 770-0957

Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong.

Tel: (852) 3605 5360, Fax: (852) 2758 0032

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